REVIVAL OF RAMAGUNDAM FERTILIZER COMPLEX PROJECT

WATER BLOCK PACKAGE (RWTP, RODM & CPU, ETP)

OWNER:

RAMAGUNDAM FERTILIZERS & CHEMICALS LIMITED, (RFCL)

OWNER’S CONSULTANT:
ENGINEERS INDIA LIMITED
(EIL)

RAW WATER TREATMENT PLANT

PACKAGE NAME:
(UF BASED RAW WATER TREATMENT PLANT (RWTP))

PACKAGE SUPPLIER:
WIPRO WATER
(A BUISNESS UNIT OF WIPRO ENTERPRISES PVT. LTD.)

TITLE: BASIC ENGINEERING PACKAGE (PART-III)

DOC/DRG No.: A4-JWL-2689-BEP-03-A REV.:R6 PAGE No.:01

ISSUED FOR
INFORMATION APPROVAL
INQUIRY ORDER
CONSTRUCTION AS BUILT

22-FEB-2018
VIKRAM SINGH (A602)

Page 1 of 15
 REVIVAL OF RAMAGUNDAM FERTILIZER COMPLEX
PROJECT VENDOR DOC. NO.
WATER BLOCK PACKAGE (RWTP, RODM & CPU, A4-JWL-2689-BEP-03-A
ETP)
BASIC ENGINEERING PACKAGE (PART-III) UNIT NO.- 302
WIPRO WATER RAW WATER TREATMENT PLANT Page 2 of 3

Wipro Water Signature Date

Prepared By : Mr. Mandar Pawar
Checked By : Mr. Amit Mehta
Approved By : Mr. G Raghavender

VERSION CONTROL

REV. DATE BY REVISION DESCRIPTION

00 20-01-2017 Mr. Mandar Pawar Issued for Comments / Approval
01 05-03-2017 Mr. Mandar Pawar Revised as per comments dated 15-02-2017
02 20-04-2017 Mr. Mandar Pawar Revised as per comments dated 23-03-2017
03 16-05-2017 Mr. Mandar Pawar Revised as per comments dated 04-05-2017
04 12-06-2017 Mr. Mandar Pawar Revised as per comments dated 30-05-2017
& Sub Vendor Inputs.
05 05-10-2017 Mr. Mandar Pawar Revised as per comments dated 16-06-2017
06 21-02-2018 Mr. Mandar Pawar Revised as per comments dated 11-10-2017
& as per HAZOP recommendations.

22-FEB-2018
VIKRAM SINGH (A602)

Page 2 of 15
 REVIVAL OF RAMAGUNDAM FERTILIZER COMPLEX
PROJECT VENDOR DOC. NO.
WATER BLOCK PACKAGE (RWTP, RODM & CPU, A4-JWL-2689-BEP-03-A
ETP)
BASIC ENGINEERING PACKAGE (PART-III) UNIT NO.- 302
WIPRO WATER RAW WATER TREATMENT PLANT Page 3 of 3
INDEX

Sr. No. DOCUMENTS DRG. NO. REV DATE

A. PROCESS FLOW DIAGRAM WITH MASS BALANCE R2 20-04-2017
A.1. RAW WATER TREATMENT PLANT A2-JWL-2689 -01- A08 R2 20-04-2017

A.2. RAW WATER TREATMENT PLANT A2-JWL-2689 -01- A09 R2 20-04-2017

A.3. RAW WATER TREATMENT PLANT (MASS BALANCE) A2-JWL-2689 -01- A10 R2 16-05-2017

B. PIPING & INSTRUMENTATION DIAGRAM

B.1. AUTO BACKWASH FILTER & CHLORINATOR SYSTEM A2-JWL-2689 -01- A01 R6 21-02-2018
B.1.A CHLORINATION SYSTEM- CAPITAL CONTROLS A2-JWL-2689 -01- A01A R6 21-02-2018
B.2. ULTRAFILTRATION SKID- A/B A2-JWL-2689 -01- A02 R6 21-02-2018
B.3. ULTRAFILTRATION SKID- C/D A2-JWL-2689 -01- A03 R6 21-02-2018
B.4. ULTRAFILTRATION SKID- E/F A2-JWL-2689 -01- A04 R6 21-02-2018
B.5. ULTRAFILTRATION SKID- G/H A2-JWL-2689 -01- A05 R6 21-02-2018
B.6. FILTERED WATER RESERVOIR A2-JWL-2689 -01- A06 R6 21-02-2018
B.7. ULTRAFILTRATION B/W WASTE HANDLING SYSTEM A2-JWL-2689 -01- A07 R6 21-02-2018
B.8. LEGEND SHEET A2-JWL-2689 -01- A11 R6 21-02-2018
C. LINE SCHEDULE - R3 16-05-2017
D. COMPLIANCE RESOLUTION SHEET R5-R6 21-02-2018

22-FEB-2018
VIKRAM SINGH (A602)

Page 3 of 15
 TERMINATION POINTS
MARK SIZE FLOW PRESSURE END CONNECTION
NO. DESCRIPTION m³/hr kg/cm²
A1
A2
A3
A4
A5
WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
NTS GR
A2-JWL-2689-01-A01 6

Page 4 of 15
 FROM HCL STORAGE TANK OUTLET FROM NaClO STORAGE TANK OUTLET
(302-TT-406) (302-TT-407)
PI
M
302-PA-411A 302-PA-411B 302-PA-413B
302-PA-413A
2
2
EJ-1 EJ-2
EJECTOR EJECTOR
302-CL-401A 302-CL-401B
Reaction tower Reaction tower
ClO 2 GENERATOR - 1 ClO 2 GENERATOR - 2
CHLORINE DI0XIDE
GAS LEAK
WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
BOOSTER PUMP NAVI MUMBAI
3.6 m3/hr @ 130 m HEAD
Qty:- 1W+1S
CLEANING WATER
INDOOR, GENERATOR 302-PA-404C 302-PA-404D
AREA
FILTERED WATER INLET
PRESURE : 1 kg/cm 2
FLOW : 3.1 m 3 /hr.
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)
BLOCK-1 BLOCK-2 INTERLOCK NOTES :

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
SAFETY SHOWER &
PLC PANEL EYE WASH. NTS GR
(BY:-WIPRO) QTY.- 1 No.
A2-JWL-2689-01-A01A 6

Page 5 of 15
 WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
NTS GR
A2-JWL-2689-01-A02 6

Page 6 of 15
 WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
NTS GR
A2-JWL-2689-01-A03 6

Page 7 of 15
 WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
NTS GR
A2-JWL-2689-01-A04 6

Page 8 of 15
 WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
NTS GR
A2-JWL-2689-01-A05 6

Page 9 of 15
 A9
A8
TERMINATION POINTS
MARK FLOW PRESSURE END CONNECTION
DESCRIPTION SIZE
NO. m3/hr kg/cm 2
A6
A7
A8
A9
WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
NTS GR
A2-JWL-2689-01-A06 6

Page 10 of 15
A11 TERMINATION POINTS
MARK FLOW PRESSURE END CONNECTION
DESCRIPTION SIZE
NO. m3/hr kg/cm 2
A11
WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RAMAGUNDAM FERTILIZERS AND
CHEMICALS LIMITED
(RFCL)

VIKRAM SINGH (A602)

22-FEB-2018
MW MP
20.01.2017 AM
NTS GR
A2-JWL-2689-01-A07 6

Page 11 of 15
 WIPRO WATER
(A Business Unit of Wipro Enterprises Pvt. Limited)
NAVI MUMBAI
RUN
OFF
RUN FEEDBACK
OFF FEEDBACK
RAMAGUNDAM FERTILIZERS AND
TRP
SPR
LR
TRIP FEEDBACK
LOCAL/REMOTE FEEDBACK
SPEED REFERENCE
CHEMICALS LIMITED
SF
CF
SP

SPEED FEEDBACK
CURRENT FEEDBACK
START PERMISSIVE
(RFCL)
STR CMD START COMMAND
STP CMD STOP COMMAND

VIKRAM SINGH (A602)

22-FEB-2018
ZSO OPEN LIMIT SWITCH FEEDBACK
ZSC CLOSE LIMIT SWITCH FEEDBACK
TRP TRIP FEEDBACK MW MP
LR LOCAL/REMOTE FEEDBACK
TSO TORQUE SWITCH OPEN FEEDBACK
TSC TORQUE SWITCH CLOSE FEEDBACK
05.03.2017 AM
ZT POSITION FEEDBACK
SP START PERMISSIVE
STR CMD START COMMAND
STP CMD STOP COMMAND
NTS GR
A2-JWL-2689-01-A11 6

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 WIPRO WATER
PROJECT
CUSTOMER M/s Ramagundam Fertilizers & Chemicals Limited JWL 2689
NO
CONSULTANT M/s. Engineers India Limited DATE 21.02.2018
EPC CONTRACTOR M/s Wipro Enterprises Pvt. Limited (Wipro Water) REV. NO. R4-R5
PROJECT Raw Water Treatment Plant
DOCUMENT A4-JWL-2689-BEP-03-A
DOC NAME CRS FOR BEP-III
Sr. No. Client Comment Wipro Reply
A2-JWL-2689-01-A01
1 WR-V01 valve type changed to Butterfly Valve.
2 Control valve isolation valve type changed to Butterfly valve.
Backwash outlet valve of Autobackwash filter changed as per vendor
3
inputs.
4 All flow transmitter isolation valves changed to gate valve.
5 Line MOC of nitrogen line corrected to A1A.
A2-JWL-2689-01-A02, A03, A04 & A05.
Location of Flow transmitter & vaccum relief valve changed on permeate
1
line.
2 - Location of vaccum relief valve changed on reject header.
MOC of backwash lines is A3A, but for better chemical resistivity we have
3 MOC shall A1K provided SS 304 line with DI body valves. Hence, line will be indicated as
SS 304.

4 How will the pressure of plant air be controlled. Explain Pressure of plant air will be controlled through spring mechanism of AFR.

5 All flow transmitter isolation valves changed to gate valve.

A2-JWL-2689-01-A06
MOC of backwash lines is A3A, but for better chemical resistivity we have
1 spec break A3A/AIK provided SS 304 line with DI body valves. Hence, line will be indicated as
SS 304.
2 - Line size of Filter water reservoir outlet changed to 40".

3 Valves FWR-V01 & V02 added on return line to filter water reservoir.

All valves on drinking water main line changed to Gate Valve except for
4 -
control valve 308PA104-V02.
5 - CEB-III (NaOH) chemical line valves changed to plug valves.
A2-JWL-2689-01-A07
1 Telescopic arrangement changed as indicated in P & ID.

2 Isolation valves for all flow transmitters changed to Gate Valve.

3 Centrate from dewatering system routed to N pit.

4 Check & confirm MOC of chemical sludge line Line MOC changed to A9A as per tender.

22-FEB-2018
VIKRAM SINGH (A602)

Page 13 of 15
 REFER ATTACHED COMMENT SHEETS. CODE 1 WITH MINOR COMMENTS

22-FEB-2018
VIKRAM SINGH (A602)

Page 14 of 15
 Comments on RWTP P&ID’s

1. All the drain and vent line sizes shall be indicated in P&ID. All drain lines shall be minimum 1’’ and
vent lines shall be minimum 1.5’’. Change that in every P&ID.

2. Vent line sizes for all the tanks shall be indicated.

3. The backwash line of UF skid till control valve shall be A3A. After chemical addition, MOC will be
A1K. The same is not incorporated in P&ID.

4. The location of FT has been changed in UF P&ID. Vendor to clarify the location of FT in UF
permeate header.

5. Overpressure control in case of failure of AFR shall be provided as per comments given on Rev5.

6. The clarified water line from clarifier water tank to raw water reservoir shall be provided with
isolation valve as per tender specifications.

7. The overflow line sizes of all the tanks shall be one size above from the incoming feed line.

22-FEB-2018
VIKRAM SINGH (A602)

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