9 (2) - (Risk Analysis)

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RISK ANALYSIS

CUSTOMER /SUPPLIER NAME : JTEKT PART DESCRIPTION: RACK BAR BLANK


MODEL: W105
Any other relevant Information: DATE:- 24.07.2021

MAN POWER
Risk Involved Risk Level
S.No. Risks Reaction Plan/Remarks
Yes No Low Medium High
1 Bad Part Production √ √
2 Less Productivity √ √
3 Test /Machine Damage √ √
4 Unsafe working conditons √ √ Saftey PPE Provided
5 Ineffective utilization of resources √ √ Process Monitoring
6 Not following standard √ √ Skill Manpower use
MACHINE
Risk Involved Risk Level
S.No. Risks Reaction Plan/Remarks
Yes No Low Med. High
1 Part not produced as per drawings √ √ Setup Approval & Inprocess Inspection
2 Availability of critical spares √
3 Yield rate (Production) √
4 Uneconomic utilization of Utility √
TECHNICAL
Risk Involved Risk Level
S.No. Risks Reaction Plan/Remarks
Yes No Low Med. High
1 Product/Process complexity √ √
2 Low yield rates √ √
3 Availability of Resources √ √
Meeting Quality Requirements of √ √
4
Customer
5 Equipment Breakdown √ √
6 Manufacturing Technology √ √
7 Process Capability √ √
8 Development Cost √ √
9 Quality History/Performance √ √
Meeting low volume requirement of √
10
Customer
COMMERCIAL
Risk Involved Risk Level
S.No. Risks Reaction Plan/Remarks
Yes No Low Med. High
1 Stock Loss √ √
2 Quality Crises √ QMS is Effective
Non achievement of Timeline plan & √
3
Action Plan

Final Judgement
√ Risk Known & Acceptable
Risk Known & Acceptable with Action Plan
Project refused due to High Risk

Sign-Off

Plant Head NPD Head MR Quality Head

F-MKTG-03

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