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1 s2.0 S0950061822039344 Main
A R T I C L E I N F O A B S T R A C T
Keywords: The recently developed engineered cementitious composites with local superfine sand and polypropylene fiber
Engineered cementitious composites (SSPP-ECC) has been proved to be a kind of high ductility and toughness material with wide applicability. In
Durability view of the durability challenges to concrete structures serviced in seasonal frozen region, a series of experiments
Evaluation
including the carbonation, freeze–thaw, coupling of carbonation and freeze–thaw, coupling of salt solution and
Seasonal frozen region
freeze–thaw, chloride ion penetration resistance and impact resistance tests of SSPP-ECC and normal concrete
Local ingredients
were carried out to fully evaluate their durability and environmental adaptability. The test results showed that
SSPP-ECC is significantly superior to normal concrete in frost resistance, and can more effectively resist the
coupling effects of carbonation and salt solution on freeze–thaw, so that the specimens can maintain higher levels
of integrity, dynamic elastic modulus and flexural strength. The resistances of SSPP-ECC to carbonation and
chloride ion are also better than that of normal concrete, and the SSPP-ECC specimens showed ultra-high
toughness under repeated impact load, while the normal concrete specimens showed obvious brittle failure.
Furthermore, the comprehensive evaluations on durability of SSPP-ECC and normal concrete were in terms of
fuzzy analytic hierarchy process, and it was concluded that SSPP-ECC is more durable than normal concrete
suffered to multiple adverse environments, especially when serviced in seasonal frozen region.
1. Introduction technically surface coating are commonly used for the classical PVA-
ECC, which is costly or unavailable in many areas of developing coun
Unlike conventional concrete or fiber reinforced concrete, engi tries [6]. To solve these constraints, the research team made utilization
neered cementitious composites (ECCs) have been known as anti-crack of local superfine river sand resources in Songhua River basin in Jilin
materials possessing superior ductility, strain-hardening properties, Province of China to develop the SSPP-ECC, which is more economical
which have desirable potential in improving the performance and and convenient than traditional ECC (54 % lower cost than classical
durability of many concrete facilities [1–3]. Deficiencies of concrete on PVA-ECC), being conducive to the promotion in local engineering con
deformation and crack resistance are expected to be solved through the struction [7]. Although the tensile strain capacity of SSPP-ECC is about
application of ECCs, and thus to improve the service performance of 70 % of that of the classic PVA-ECC, SSPP-ECC still exhibits dozens of
infrastructure. To enforce this, the durability of ECCs serviced in various times deformation and cracking control capacity than concrete in the
environments should be tested and evaluated, as well as mastering the four-point bending test, which is also classified as high ductility and
production technology and mechanical properties. toughness materials, meeting the needs of most concrete structures in
During the practical engineering applications of ECCs in recent years, terms of deformation and crack resistance [8]. Tan et al. [7,9] tested the
it has become a key principle that the green and economic local in flexural properties of SSPP-ECC with different mix proportions, veri
gredients should be used as much as possible [4,5], and ECC with local fying the high ductility and multiple cracking characteristic of this
superfine sand and polypropylene fiber (SSPP-ECC) emerged as the material, then evaluated and identified the whole cracking process of
times require. Actually, the superfine silica sand and PVA fiber with SSPP-ECC based on acoustic emission technology and fractal theory.
* Corresponding author.
E-mail address: wangws@jlu.edu.cn (W. Wang).
https://doi.org/10.1016/j.conbuildmat.2022.130278
Received 5 October 2022; Received in revised form 7 December 2022; Accepted 29 December 2022
Available online 4 January 2023
0950-0618/© 2022 Elsevier Ltd. All rights reserved.
G. Tan et al. Construction and Building Materials 366 (2023) 130278
With proper interface treatment, the bond strength of SSPPECC/old environmental adaptability of SSPP-ECC in seasonal frozen region based
concrete interface is >60 % higher than that of new concrete/old con on accurate data.
crete interface, proving that SSPP-ECC is compatible in concrete com In order to further verify the feasibility of local SSPP-ECC applied to
posite structures [10]. However, in the seasonal frozen region where the concrete facilities, a series of durability tests of SSPP-ECC under envi
authors located, the durability of concrete structures faces severe chal ronment of seasonal freezing region were carried out in this paper.
lenges every year, including carbonation, freeze–thaw cycles and impact Firstly, the carbonation and freeze–thaw tests of SSPP-ECC and normal
of traffic. In addition, the deicing salt is unavoidable for traffic main concrete were conducted. On these bases, the coupling effects of
tenance in winter, which brings chloride ion erosion and extra salt-frost carbonation and salt solution on freeze–thaw were analyzed through
cycles, resulting in short service life of concrete infrastructure [11,12]. carbonation freeze–thaw coupling and salt freeze–thaw coupling tests.
At present, there is no test data on the durability of SSPP-ECC in the Further, the chloride ion penetration resistance and impact resistance of
seasonal frozen area environment, and its environmental adaptability is SSPP-ECC and normal concrete were also tested. Finally, the durability
also lack of scientific evaluation. Therefore, before putting into engi of SSPP-ECC and normal concrete were comprehensively evaluated
neering application, it is necessary to carry out targeted inspection on through fuzzy analytic hierarchy process.
durability of SSPP-ECC.
Some studies have tested the durability of ECCs in various environ 2. Methodology
ments, which can be referential for preliminary evaluation of environ
mental adaptability of SSPP-ECC. The test results of Lee et al. [13] 2.1. Raw materials and specimen preparations
showed that the carbonation depth of ECC is about 6 % lower than that
of concrete under the same conditions. Interestingly, some studies also According to the existing research basis, the SSPP-ECC specimens
concluded that carbonation is conducive to the self-healing of cracked were prepared with the optimized mix proportion [7–10]. Raw materials
ECC to some extent [14–16]. Wu et al. [17] believe that ECC with 50 % mainly include cement, fly ash, superfine river sand, polypropylene
fly ash can achieve an ideal balance in material mechanical properties fiber, water and high range water reducer (HRWRA), in which the
and carbonation resistance. It is worth noting that the change of cement is the ordinary Portland cement 52.5R produced by China Jilin
aggregate type or mix proportion has a certain impact on the carbon Yatai Group, and the fly ash was provided by Jilin thermal power plant.
ation resistance of ECC [18–20], so it is still necessary to test the The main components and properties of cementitious binders were
carbonation resistance of SSPP-ECC. In term of frost resistance, ECCs are illustrated in Table 1. The superfine river sand with fineness modulus of
generally considered to show gratifying performance [21]. Due to the 1.1, maximum particle size of 0.6 mm, average particle size of 0.25 mm,
reinforcement of fibers, ECCs always showed excellent spalling resis and mud content of 0.95 %, was collected from Yitong River of Jilin
tance under freeze–thaw cycles [22]. In the test of Şahmaran et al. [23], Province, whose grading curve is shown in Fig. 1. The polypropylene
ECC still maintained the ultimate tensile strain of >2 % after 300 fiber was produced by Beijing CTA Fiber Co. ltd, and its main parameters
freeze–thaw cycles. Similarly, ECCs have also been proved to have were shown in Table 2. The normal concrete specimens with design
effective fatigue resistance and self-healing performance in freeze–thaw strength of C50 were also prepared as a control, whose aggregates
environment [24,25]. It is well known that the salt frost attack on grading curve were illustrated in Fig. 1. The flowability of all mixtures
cement-based materials lead to more serious impact on durability were controlled by HRWRA made in Shanghai Chenqi Co. ltd to keep
[26,27]. Some test results confirmed that ECCs remain durable despite their slumps at 160–180 mm.
exposure to freeze–thaw cycles in the presence of de-icing salts [23]. The mix proportions of SSPP-ECC and control concrete were shown
Nevertheless, Wu et al. [28] examined the interface fracture properties in Table 3. And the SSPP-ECC was mixed by a planetary type motar
between ECC and concrete under salt freeze–thaw cycles, concluding mixer referring to the process in literature [8], while the concrete was
that the salt freeze–thaw erosion had a very negative effect on their mixed by a forced mixer referring to the Chinese specification GB/T
fracture parameters. The fact that large volumes of fly ash are contained 50081-2002 [41]. The fresh mixtures were poured into the 150 mm ×
in mix proportions of many ECCs, which would reduce their resistance to 150 mm × 150 mm moulds for compressive strength test, into the 150
chloride ion penetration to a certain extent [29]. Of course, there are mm × 150 mm × 300 mm moulds for elastic modulus test, into the 100
different views. The research of Liu et al. [30] demonstrated that ECC mm × 100 mm × 400 mm moulds for flexural strength, carbonization
remains durable and maintains high mechanical performance even after and freeze thaw tests, into the diameter 100 mm and height 50 mm
200 days of exposure to concentrated chloride environments. The high- moulds for chloride ion penetration test, into the diameter 150 mm and
toughness ECCs are suitable for absorbing impact energy as well, whose height 63.5 mm moulds for chloride ion penetration test. Demoulding
impact resistance are significantly better than that of conventional after 24 h, the specimens were cured in standard conditions (relative
cement-based materials [31,32]. The test results of Yıldırım et al. [33] humidity>95 %, temperature 23 ◦ C ± 2 ◦ C) [42].
revealed that fiber addition significantly elevated the impact perfor
mance of reference mixtures without fibers regardless of the fiber type.
2.2. Test program
Zhang et al. [34] conducted drop weight impact test of ECCs, and
confirmed the significant improvement of fibers to the impact damage
2.2.1. Fundamental mechanical properties tests
tolerance of mixtures, featuring a crack width control capacity. From the
Fig. 2 illustrates the overview of the test items in this research. Before
above research status, it can be found that ECCs presented desirable
durability on the whole, but it cannot represent the real durability of
Table 1
SSPP-ECC. Compared with traditional ECCs, SSPP-ECC adopted PP fiber,
Main components and properties of cement and fly ash.
local aggregates and unique mix proportion, which created unpredict
able impacts on its comprehensive durability [35–37]. Apart from that, Properties Cement Fly Ash
concrete facilities expected to be reinforced with SSPP-ECC, suffer from Specific gravity 3.10 2.13
freeze-thaw, carbonation, erosion, traffic and their coupling effects Surface area ratio(m2/kg) 370 420
every year in the seasonal freezing area where the author located, which CaO (%) 60.38 3.01
SiO2 (%) 21.11 50.37
is complex and challenging [38–40]. Only by obtaining the durability Al2O3 (%) 6.04 27.62
data of SSPP-ECC under these factors, can we provide reference and Fe2O3 (%) 2.56 7.83
decision-making for its local application, thus promoting the improve MgO (%) 1.08 1.85
ment of the functionality and durability of concrete structures. There Loss on ignition (%) 1.02 7.23
Water ratio (%) 0.11 0.81
fore, it is necessary to conduct a reasonable assessment on the
2
G. Tan et al. Construction and Building Materials 366 (2023) 130278
Table 3
Mix proportions of SSPP-ECC and control concrete.
Type Mix proportion (kg/m3)
Cement Fly ash Superfine river sand Sand Coarse aggregate PP fiber Water HRWRA
3
G. Tan et al. Construction and Building Materials 366 (2023) 130278
saturation machine was used for vacuum water saturation of specimens illustrated in Fig. 2. During the test, the chloride ions were forced to
for about 24 h, as shown in Fig. 2. Next, the specimens were installed in migrate through the specimens from the NaCl solution with negative
the test tank of the electric flux measuring instrument, in which the charge to the NaOH solution with positive potential, which can reflect
cathode used is NaCl solution with a mass concentration of 3.0 %, and the efficiency of chloride ion penetration [48,49]. The recorded result is
the anode is NaOH solution with a molar concentration of 0.3 mol/L. the average value of 6 parallel specimens.
Applying 60 ± 0.1 V DC constant voltage to the specimens and keep it
for 6 h, the electric flux was automatically collected by the instrument
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2.2.5. Impact resistance test concrete, which are 15-28GPa, reflecting the greater deformation
Considering that the repeated impact of live load caused by traffic tolerance of SSPP-ECC. It is predictable that the elastic modulus of the
would challenge the durability of concrete facilities, the impact resis matrix will inevitably decrease due to smaller volume of aggregates and
tance tests of normal concrete and SSPP-ECC were conducted, following larger volume of fly ash in SSPP-ECC. A few studies also show that the
the test procedure in the report of American Concrete Institute (ACI) use of PP fiber will further reduce the elastic modulus of the matrix [51],
Committee 544, ACI 544.9R-17 [50]. The specimens are 150 mm in which might be related to the increase of air void content caused by the
diameter and 63.5 mm in height, and their curing ages are 28d. As fibers. In terms of flexural strength at different curing age, as shown in
shown in Fig. 2, a standard dense steel ball was placed on the upper Fig. 3(c), SSPP-ECC is more impressive than control concrete. The
surface of the specimen, and then a drop hammer with mass of 4.5 kg flexural strengths of concrete are concentrated at about 4–5 MPa at 28d
was freely falling to impact the specimen from 470 mm directly above. to 90d, while that of SSPP-ECC are about 6–7 MPa. It indicates that the
The corresponding numbers of impact times of the specimens at the fibers have made a major contribution to the matrix, making the flexural
moments of initial cracking and final failure were recorded, which can and tensile resistance of SSPP-ECC stronger. Incidentally, it should be
evaluate their energy absorption capacity, thus reflecting the impact noted that the advantages of SSPP-ECC lie in ductility and crack resis
toughness of the materials. tance, and it is not necessary to replace the load bearing function of
concrete in application, but to reasonably combine concrete structure
3. Results and discussions with SSPP-ECC to improve the ultimate function of composite structures.
3.1. Fundamental mechanical properties 3.2. Test results of durability in seasonal frozen region
The test results of fundamental mechanical properties are illustrated In order to comprehensively evaluate the durability of SSPP-ECC
in Fig. 3. It can be seen from Fig. 3(a) that the compressive strengths of serviced in the seasonal frozen region, the accelerated carbonization
SSPP-ECC at different curing age are slightly lower than that of control and freeze–thaw cycle tests of SSPP-ECC and normal concrete were
concrete, and the difference decreases with curing age. The compressive tested separately at first. Then the coupling effects of carbonization and
strength of SSPP-ECC is 47.7 MPa at 28d, while that of concrete is 52.5 salt solution on the frost resistance were considered, thus the coupling of
MPa. The explanation is that the activity of high-volume fly ash inside carbonation and freeze–thaw, coupling of salt solution and freeze–thaw
SSPP-ECC is low in the early curing stage. As the curing age increases to tests were carried out. Finally, the chloride ion penetration and drop
90 days, the compressive strength of SSPP-ECC has increased by 40.1 %, weight impact tests were conducted to exhibit the chloride ion pene
which is very close to the strength of concrete. This considerable in tration resistance and impact resistance of SSPP-ECC. Combined with
crease in strength gives the credit to the long-term volcanic ash reaction the test results, the durability of SSPP-ECC in in the seasonal frozen
of fly ash in SSPP-ECC. In terms of elastic modulus at different curing region was reported from various aspects.
age, as illustrated in Fig. 3(b), the elastic modulus values of concretes are
31-36GPa, while that of SSPP-ECC are much lower than that of normal
5
G. Tan et al. Construction and Building Materials 366 (2023) 130278
6
G. Tan et al. Construction and Building Materials 366 (2023) 130278
two materials after 50 cycles, in which the mass loss rate of SSPP-ECC is
significantly lower than that of the control concrete. After 200 cycles,
the mass loss rate of concrete has exceeded 5 %, while the mass loss rate Fig. 8. Appearances of SSPP-ECC and concrete after 200 times of carbonation
and freeze–thaw cycles.
7
G. Tan et al. Construction and Building Materials 366 (2023) 130278
carbonization cycles. It can be seen that the concrete has obvious large- If we linearly fit the relationships between the change percentages of
area spalling, exposing coarse aggregate, while SSPP-ECC retains good the above frost resistance indexes and the number of cycles, we can
integrity with mild surface spalling of fine aggregate. which indicates obtain the expression shown in Eq. (4), and the specific fitting results are
that the resistance on coupling of freeze–thaw and carbonization of shown in Fig. 9.
SSPP-ECC is much better than that of concrete.
y = kT + c (4)
It can be seen from Figs. 5 and 7 that the decay of frost resistance
indexes of the two materials is getting worse with the increase of where y is the change percentage of the frost resistance index, T is the
carbonation and freeze–thaw cycles, comparing with the situation of number of cycles, k and c are coefficients.
freeze–thaw cycle in pure water. This is because the frost resistance of From the relationship between Eq. (4) and Fig. 9, it can be found that
material would be negatively affected with the grudually growth of the coefficient k reflects the decay rate of the indexes with the increase
carbonization depth, which has a deep impact on the distribution of of the number of cycles. Therefore, k was defined as the quantitative
harmful pores inside the material [58]. Therefore, the decay percentages characterization coefficient of coupling effect. Fig. 10 illustrates the k
of frost resistance indexes of the two materials relative to the results of values of frost resistance indexes of concrete and SSPP-ECC. It can be
freeze–thaw cycle in pure water were calculated to analyze the coupling seen that the coupling effect coefficients of mass loss rates, relative
effect of carbonation and freeze–thaw cycle, that is the increase per dynamic elastic modulus and flexural strengths of concrete are larger
centage of mass loss rates, the decrease percentage of relative dynamic than those of SSPP-ECC, indicating the better frost and carbonation
elastic modulus and the decrease percentage of flexural strengths, and resistance of SSPP-ECC. In particular, the coupling effect coefficient for
the results are shown in Fig. 9. It can be seen that the mass loss rate of the mass loss of concrete is 1.7 times that of SSPP-ECC, which reflects the
two materials increases greatly under the coupling of carbonization and excellent spalling resistance of SSPP-ECC.
freeze–thaw, in which the growth percentage of concrete fluctuates
between 140 % − 220 %, and that of SSPP-ECC fluctuates between 100 3.2.4. Coupling of salt solution and freeze–thaw cycle
% − 150 %, indicating that the spalling resistance of SSPP-ECC is better Under the combined effect of freeze–thaw and salt solution, the test
than that of concrete. The decrease percentage of the relative dynamic results of frost resistance indexes of the two materials are shown in
elastic modulus of concrete and SSPP-ECC are both stable within 10 %, Fig. 11. In terms of mass loss rate, it can be seen that the freeze–thaw and
revealing a limited impact of coupling effect on the internal integrity of salt solution cycles caused a continuation in the upward trend on the
two materials. The decrease percentage of the flexural strength of con mass loss rates of the two materials, in which the mass loss rate of SSPP-
crete gradually increases to>29 % with the increase of the number of ECC is significantly lower than that of the control concrete. After 250
cycles, while that of SSPP-ECC is always within 17 %, which indicates a cycles, the mass loss rate of concrete has exceeded 5 %, while the mass
more reliablable strength guarantee rate of SSPP-ECC. loss rate of SSPP-ECC is lower than 5 % at 300 cycles. In terms of relative
Fig. 9. The decay percentages of frost resistance indexes of concrete and SSPP-ECC under coupling of carbonation and freeze–thaw cycles.
8
G. Tan et al. Construction and Building Materials 366 (2023) 130278
Fig. 12. Appearances of SSPP-ECC and concrete after coupling of salt solution and freeze–thaw cycles.
9
G. Tan et al. Construction and Building Materials 366 (2023) 130278
Fig. 13. The decay percentages of frost resistance indexes of concrete and SSPP-ECC under coupling of salt solution and freeze–thaw cycles.
Fig. 14. Results of the coupling effect coefficients under salt solution and
freeze–thaw cycles. Table 4
Chloride ion permeability according to electric flux (ASTM C 1202
[47]).
solution resistance of SSPP-ECC. In particular, the coupling effect co
efficients for relative dynamic elastic modulus and flexural strengths of Electric flux/C Chloride ion permeability
concrete are 3.5 times and 2.5 times those of SSPP-ECC respectively, >4000 High
which reflects the excellent bearing capability security of SSPP-ECC 2000–4000 Moderate
under the coupling of salt solution and freeze–thaw cycles. 1000–2000 Low
100–1000 Very low
<100 Negligible
10
G. Tan et al. Construction and Building Materials 366 (2023) 130278
11
G. Tan et al. Construction and Building Materials 366 (2023) 130278
{U} = {U1 , U2 , U3 , U4 , U5 , U6 } = {FT, salt solution and FT, carbonation and FT,
(7)
carbonation, chloride ion penetration, impact}
Table 5 (3) Determination of weights. The relative two subfactors was quoted
Standard evaluation levels of subfactors. by the numbers 1–9 and their reciprocal. For example, the
importance of ui relative to uj is scale 3, indicating that ui is
Grade classification of U1 Assessment
grades slightly more important thanuj , and the importance of uj relative
u11 u12 (%) u13 (%)
to ui is 1/3. And the two factors are of equal importance if the
>400 [90, 100) >80 Excellent importance of ui relative to uj is scale 1. Scale 5 indicates that one
[300, 400) [80, 90) [70, 80) Good
factor is significantly more important than the other. Scale 7 in
[200, 300) [70, 80) [60, 70) General
<200 <70 <60 Poor dicates that one factor is strongly more important than the other.
Scale 9 indicates that one factor is extreme more important than
Grade classification of U2
u21 (%) u22 (%) u23 (%)
<2 >90 >80 Excellent
[2, 3) [80, 90) [70, 80) Good
[3, 4) [70, 80) [60, 70) General
>4 <70 <60 Poor
Grade classification of U3
u31 (%) u32 (%) u33 (%)
<2 >90 >80 Excellent
[2, 3) [80, 90) [70, 80) Good
[3, 4) [70, 80) [60, 70) General
>4 <70 <60 Poor
12
G. Tan et al. Construction and Building Materials 366 (2023) 130278
13
G. Tan et al. Construction and Building Materials 366 (2023) 130278
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