A PRACTICAL TRAINING REPORT

on

BOSCH Ltd, Jap

Jaipur
Submitted for the partial fulfilment of the
Requirements for the Award of Degree
of

BACHELOR OF ENGINEERING
in

ELECTRICAL ENGINEERING

Submitted to: Submitted by:

Dr. Akhil Ranjan Garg Vipin Barjatya
Head of Department 21UELE6029
(Department of Electrical Engineering) Electrical Engineering, 3rdyear

5 JUNE – 4 AUGUST, 2023

Department of Electrical Engineering
MBM University, Jodhpur
2022-23
 A PRACTICAL TRAINING REPORT
on

BOSCH Ltd, Jap

Jaipur
Submitted for the partial fulfilment of the
Requirements for the Award of Degree
of

BACHELOR OF ENGINEERING
in

ELECTRICAL ENGINEERING

Submitted to: Submitted by:

Dr. M.K. Bhaskar Vipin Barjatya
Head of Department 21UELE6029
(Department of Electrical Engineering) Electrical Engineering, 3rdyear

5 JUNE – 4 AUGUST, 2023

Department of Electrical Engineering
MBM University, Jodhpur
2022-23
 DECLARATION

I hereby declare that the internship report or industrial training report submitted by me to
Department of Electrical Engineering, MBM University Jodhpur, in partial fulfillment of the
requirement for the award of the degree of Bachelor of Engineering in Electrical
Engineering is a record of bonafide industrial training undertaken by me under the
supervision of Mr. Jeewan Ram Mali (Deputy Manager in Bosch Limited, Jaipur). I further
declare that the work reported in this report has not been submitted and will not be submitted,
either in part or in full, for the award of any other degree or diploma in this institute or any
other institute or university.

Signature of the Candidate

Jodhpur

Date:
 CERTIFICATE

This is to certify that the internship report or industrial training report submitted by VIPIN
BARJATYA (21UELE6029) to Department of Electrical Engineering, MBM University
Jodhpur, in partial fulfillment of the requirement for the award of the degree of Bachelor of
Engineering in Electrical Engineering is a record of bonafide in-plant training undertaken
by him/her. The training fulfills the requirements as per the regulations of this Institute and in
my opinion meets the necessary standards for submission. The contents of this report have
not been submitted and will not be submitted either in part or in full, for the award of any
other degree or diploma in this institute or any other institute or university.

Program Manager (B.E. EE)

Date:

Examiner (s) Signature

 ACKNOWLEDGEMENT

This report is based on the work led at Bosch Limited, Jaipur Plant the most prestigious,
and leading group in manufacturing sectors, in India.

The contributions of those who helped me prepare background material for this report are at
this moment gratefully acknowledged.

I would like to express my deep gratitude to Mr Neeraj Khetawat, Head Plant, Plasser
India Ltd, and Mr Kamlesh Dhamani, DGM, Bosch Jap who made this training possible
for me.

I take this opportunity to express my gratitude and indebtedness to my mentor, Mr Jeewan

Ram Mali, Deputy Manager, Bosch Jap. for his personal inspiration, valuable suggestions,
and dynamic guidance during this project.

In all my humbleness I place on record, in its first place, my sincere most thanks to Mr
Ankur Kapoor, Head of Department, General Manager and Ms Namita Garg, Senior
Manager, HRL who slated me for training on the project which I found to be interesting to
study as an engineering student. I also appreciate their great enthusiasm, capability to make
people work as a team, leadership skills and immense freedom; they have allowed me in my
work.

I would like to express my heart full thanks to the Head of Department Dr Akhil Ranjan
Garg (Electrical Engineering), MBM University and Training and Placement Office,
MBM University, Jodhpur, for encouraging me to take training at such an esteemed
organization
 ACKNOWLEDGEMENT

This report is based on the work led at Bosch Limited, Jaipur Plant the most prestigious,
and leading group in manufacturing sectors, in India.

The contributions of those who helped me prepare background material for this report are at
this moment gratefully acknowledged.

I would like to express my deep gratitude to Mr Neeraj Khetawat, Head Plant, Plasser
India Ltd, and Mr Kamlesh Dhamani, DGM, Bosch Jap who made this training possible
for me.

I take this opportunity to express my gratitude and indebtedness to my mentor, Mr Jeewan

Ram Mali, Deputy Manager, Bosch Jap. for his personal inspiration, valuable suggestions,
and dynamic guidance during this project.

In all my humbleness I place on record, in its first place, my sincere most thanks to Mr
Ankur Kapoor, Head of Department, General Manager and Ms Namita Garg, Senior
Manager, HRL who slated me for training on the project which I found to be interesting to
study as an engineering student. I also appreciate their great enthusiasm, capability to make
people work as a team, leadership skills and immense freedom; they have allowed me in my
work.

I would like to express my heart full thanks to the Head of Department Dr M.K. Bhaskar
(Electrical Engineering), MBM University and Training and Placement Office, MBM
University, Jodhpur, for encouraging me to take training at such an esteemed
organization
 ABSTRACT

The primary objective of the first project was to be monitoring the temperature and humidity
levels within the electrical panel of a machine. This involved studying the impact of these
environmental factors on the performance and longevity of the electrical components.

During the training, a comprehensive methodology was employed, including data collection
and sensor integration. Sensors were utilized to capture real-time temperature and humidity
readings, which were then further analyzed. The findings revealed valuable insights into the
relationship between temperature, humidity, and electrical panel performance. Anomalies and
critical conditions were identified promptly, enabling preventive maintenance and
minimizing potential failures.

The main objective of another project was to address the shifting problem of the motor in a
machine by installing and operating a Variable Frequency Drive (VFD). The shifting problem
caused instability and affected the overall performance and efficiency of the machine.

During the training, a systematic approach was followed, including studying the motor
characteristics, understanding the functioning of VFDs, and implementing the installation
process. The VFD allowed for precise control of motor speed and acceleration, thereby
eliminating the shifting problem.
 TABLE OF CONTENTS

Page no.

CHAPTER 1: INTRODUCTION 1

1.1 VE (Verteiler Einspritzpumpe) Pump

1.2 NHA (Nozzle Holder Assembly)

1.3 Projects

CHAPTER 2: LITERATURE REVIEW 6

2.1 Temperature and humidity monitoring of electric panel

2.1.1 Testo Saveris 2

2.2 Variable Frequency Drive (VFD) installation and operation

2.2.1 Variable Frequency Drive (VFD)

CHAPTER 3: WORK CONDUCTED 11

3.1 Temperature and humidity monitoring of electric panel

3.2 Variable Frequency Drive (VFD) installation and operation

3.2.1 Siemens Sinamics V20

CHAPTER 4: CONCLUSION AND LEARNINGS 19

 List of Figures

Page no.

Figure 1.1 Hanger 101 1

Figure 1.2 Manufacturing of VE Pump 2

Figure 1.3 VE Pump 3

Figure 1.4 Exploded view of Injector 4

Figure 1.5 Manufacturing of NHA 5

Figure 2.1 Testo Saveris 2 7

Figure 2.2 Variable Frequency Drive (VFD) 9

Figure 3.1 Manual Readings 12

Figure 3.2 Siemens Sinamics V20 16

Figure 3.3 User terminals 16

Figure 3.4 Fixed Speed Connection 18

Figure 4.1 Electric Panel 20

Figure 4.2 SLD of Plant 20

Figure 4.3 Ladder Logic problems 21

Figure 4.4 Calibration Line 22

Figure 4.5 Bosch jap Campus 23