Vega Saw Fence

Professional Model

INSTALLATION INSTRUCTIONS .
SAFETY
Observe all recommended safety precautions for table saw use, properly maintain the saw, saw blade and saw fence,
post the safety sheet provided near your saw and have operators review frequently.
STAY ALERT-THINK!

The Vega Saw Fence System can be attached to most saws STEP I ATIACH FRONT BRACKETS
using existing holes and the fasteners provided with the
After removing the old fence rails, attach (2) new brackets to
fence. The Vega Fence fits 10" Delta and Powermatic table
the front of the saw through the holes used to attach the old
and contractor saws, most Sears 10" saws since 1955, and Jet
rails. Adjust screw A to provide approximately the 1/16
10" saws. The Fence System can easily be attached to other
dimension shown and tighten Bolt B. (Final rail height adjust-
saws having typical flanges at the front and rear of the table
ment can easily be made later after all parts are assembled.)
by drilling holes. Saws not requiring drilling will have hole
locations similar but not identical to those shown in Figure 1.
The fasteners provided may not match your Saw. You may
need to purchase other fasteners.

8-, I '9{,:

Figure I

If your saw does not have holes as shown in Figure 1, drill

holes in the flanges of the table at the front and rear as
shown in Figure 2. If the design does not allow access for Figure 3
attaching nuts, drill 11/32 and tap 3/8-24.

·-8' STEP II ATIACH FRONT RAIL

I ·- - - '"' - - --t
L~·ci,o. -+~ Figure 2
If your saw has mounting holes that are suitable, but on the
wrong center, drill and tap additional holes through the
under side of the rail. Drill 17/64" and tap 5/16-18.
The chrome plated front rail will be located so that the 'O'
mark on the scale will be approximately 6" to the right of the
saw blade. (Final adjustment will be made later.) Attach the
front rail to the mounting brackets using the appropriate•
tapped holes in the under side of the rail. (The attachment
slots allow considerable lateral adjustment of the rail for final
adjustment.) Please note there are 2 sets of mounting holes in
the front tube. (This allows added adjustment if needed.) The
tape may have to be readjusted to fit certain saws. See Tape
Replacement section if this is required.
STEP III ATTACH REAR RAIL
Attach the rear rail to the saw by bolting through the rail,
through the jacking plates and into the saw table. (See Figure
8) Adjust screw "C" to provide approximately 7/16" clear-
ance between the top of the tube and the table top. If the
holes in the rail do not line up with the holes in the saw
table, redrill either the tube or the saw table. If the rear fence
rail can not be raised high enough to contact the bar support
button add a washer(s) between the fence bar and the bar
support button to provide desired clearance. If your saw has
hardware protruding from the rear of the saw table that
interferes with the rear rail a number of options exist.
Material may be removed from the rear bar, it may be posi-
tioned lower (and spacers added under the fence rear SU.(>-
port button, or the rear bar can be mounted further away
from the saw table (and spacers placed between the saw table
and the rear bar.
NOTE: Spacers not provided.
STEP IV ASSEMBLE FENCE &: HEAD
1. Remove the 4 socket cap screws from the head.
2. Clamp the head lightly to the front rail.
3. Remove the forrnica cover from the fence.
4. Lay the fence on its side and insert the socket head cap
screws. See Figure 4.
..
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u IH~4
Figure 4
5. Position the spacer washers exactly over the tapped holes
in the head. See Figure 5.
6. Tip the fence over (screw threaded ends down) and set
into the spacers and tapped holes. Tighten the cap screws
snugly (not tight.) See Figure 5.
-
Figure 5
STEP V ALIGN FENCE
For acceptable performance it is essential that the fence and
the mitre gauge be exactly parallel to the saw blade. To align
the fence with the mitre gauge slot, position one side of the
fence exactly parallel with one side of the mitre gauge slot.
Clamp the fence head and clamp or securely hold the oppo-
site end of the fence in position while tightening them vecy
tight. They need never again be adjusted. At this point slide
the front rail and/ or adjust the reader so that the fence just
contacts the saw when indicating zero.
STEP VI F1NAL ADJUSTMENT
Slide the Fence Assembly to the far right and left side of the
saw table, or saw table/ extension table, if you have one.
Check the clearance between the bottom of the fence bar and
the saw table. Readjust the relative height of the front and
rear rail if necessary to achieve the desired clearance (typical-
ly 1/16").
NOTE: The front and rear rail must be parallel to the Saw
Table.
STEP VII INSTALLING THE REAR HOLD DOWN
The use of the rear hold down is optional. If you use a Stock
Feeder or the Finger Saver you should use the rear hold
down. Install the rear hold down as shown in Figure 9. Drill
(2) 11/64" holes and attach the hold with the self tapping
screws provided. For best function the bracket should clear
the bottom of the rear rail by 1/16". The bracket may be bent
slightly to provide proper clearance. The bracket should not
contact the rear rail.
Figure 9
STEP VIII BUILDING AND ATTACHING
TABLE EXTENSION
To utilize the full capacity of the Vega Saw System it is neces-
sary to use a solid or a skeleton table extension. For a skele-
ton extension one or more wood bars may be used as shown
in Figure 6. Attach to the under side of the rail in the holes
Figure 6
Figure 7
already drilled and tapped. Hard wood is best for this design.
For a solid table build an extension approximately as shown
in Figure 7 and attach from the bottom with the lag bolts pro-
vided. Shim as required to make the extension flush with the
saw table.
NOTE
When attaching table extensions or skeleton supports to the
rails, do not attach in a manner that pushes them apart or
pulls them together or the great accuracy of this fence system
will be impaired.
STEP IX REAR TABLE EXTENSION
If a rear table is desired it can be attached to the rear rail as
shown in Figure 8. Build the rear table approximately as
shown in Figure 7. To clear the mitre gauge either make the
extension 3/8" lower than the saw table or make grooves in
the extension. Support legs will be necessary for all rear
extension tables a.id for right hand extensions on all but the
heavier saws.
f[tjCE BAR
LOCKING THE FENCE
The fence cam lock has been designed to provide great lock-
ing force with a minimum of force being exerted on the han-
dle. It is not necessary to exert great force to provide secure
clamping.
MICRO ADJUST FEATURE
The Micro Adjust Feature allows the fence to be moved for
precise adjustment. The procedure for this is as follows; the
second cam "S" is locked, the main cam"]" is released, and
the knurled knob "Q" is turned providing "micro adjust-
ment". The main cam 'T is then locked and the second cam
"S" released.
RIPPING OPERATIONS
The Finger Saver is designed for CUITING NARROW
STOCK ONLY. It is ideal for infrequent and small quantities
of cuts. The stock feed system is designed mainly for larger
quantities of cuts and for handling much wider material than
the Finger Saver.
AUXILIARY FENCE
2 - 4~" wood screws are provided to attach a wood strip to the
side of the fence for operations such as molding and dado-
ing. Two holes are drilled through the fence bar for the
screws.
VEGA ENTERPRISES, INC.
Thoughtfully designed machines made in the United States ofAmerica.
217/963-2232
VEGA SAW FENCE MAINTENANCE
The very careful design of the Vega Fence requires little
maintenance. For smoothest operation of any saw, however,
we recommend using WD-40 or light oil on the table surface
and the guide rails. Occasional careful inspection and clean-
ing of the Front Rail and inside of the Fence Head with sol-
vent is recommended. Take care not to allow contaminants
such as abrasive dust or other gritty materials to become
imbedded in the Fence Head. Use fine steel wood if neces-
sary to remove contaminants from the inside of the Fence
Head. Avoid getting lubricant between the main cam and
brass wear strip. This can cause the cam to gradually open.
TAPE REPLACEMENT
Carefully peel the tape off the rail from one end. Clean the
rail with mineral spirits. Mask the rail on both sides of the
desired tape location leaving a 'window' slightly larger than
the tape. Re-apply the tape to the rail. Remove the masking
and use a cloth slightly damp with mineral spirits to firmly
press the tape down and clean the rail and tape. If good adhe-
sion is not achieved contact cement may need to be used or a
new tape purchased.
NOTE
The best way that we know to check the alignment of the saw
blade with the mitre gauge slot is by cutting off a 1 x 4 with
the blade in the full raised position and the stock clamped to
the mitre gauge. After the cut is made, slide the mitre gauge
with the stock still clamped in position back and forth past
both the front and the rear tooth circle. Alignment is ade-
quate if the sound created is similar as the stock passes both
the front and rear tooth circles. If the saw fails this test see
the manufacturer's directions for method of correction of
saw and table alignment.
TROUBLESHOOTING
Q-What if the rear of the fence is too high or low~
A-If the rear of the fence is too high remove some material
from the support button. If the rear of the fence is too low
add washers of equivalent between the fence and rear sup-
port button.
Q- What if the saw blade accidentally cuts a radius in the fence?
A-The fence may be covered with formica, wood, or the area
carefully prepared and filled with a sandable filler.
Replacement fence rails are also available.
Q- What if the main cam does not stay locked?
A-This indicates a lack of friction between the cam and the
head locking cam wear plate. There are 3 remedies for this
problem. #I-Carefully clean both parts (lubricants may
have worked into this area). #2-Lightly sand the contact-
ing area of the cam to 'rough up' the surface. #3-Replace
worn or broken head locking cam wear plate.
NOTE
Even with the best available designs, saws can be dangerous.
Observe all safety precautions - STAY ALERT - TIDNK.
Route 3, Box 193 / Decatur, Illinois 62526
800-222-VEGA FAX 217(963-2246
STEP III ATTACH REAR RAIL
Attach the rear rail to the saw by bolting through the rail,
through the jacking plates and into the saw table. (See Figure
8) Adjust screw "C" to provide approximately 7/16" clear-
ance between the top of the tube and the table top. If the
holes in the rail do not line up with the holes in the saw
table, redrill either the tube or the saw table. If the rear fence
rail can not be raised high enough to contact the bar support
button add a washer(s) between the fence bar and the bar
support button to provide desired clearance. If your saw has
hardware protruding from the rear of the saw table that
interferes with the rear rail a number of options exist.
Material may be removed from the rear bar, it may be posi-
tioned lower (and spacers added under the fence rear SU.(>-
port button, or the rear bar can be mounted further away
from the saw table (and spacers placed between the saw table
and the rear bar.
NOTE: Spacers not provided.
STEP IV ASSEMBLE FENCE &: HEAD
1. Remove the 4 socket cap screws from the head.
2. Clamp the head lightly to the front rail.
3. Remove the forrnica cover from the fence.
4. Lay the fence on its side and insert the socket head cap
screws. See Figure 4.
..
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u IH~4
Figure 4
5. Position the spacer washers exactly over the tapped holes
in the head. See Figure 5.
6. Tip the fence over (screw threaded ends down) and set
into the spacers and tapped holes. Tighten the cap screws
snugly (not tight.) See Figure 5.
-
Figure 5
STEP V ALIGN FENCE
For acceptable performance it is essential that the fence and
the mitre gauge be exactly parallel to the saw blade. To align
the fence with the mitre gauge slot, position one side of the
fence exactly parallel with one side of the mitre gauge slot.
Clamp the fence head and clamp or securely hold the oppo-
site end of the fence in position while tightening them vecy
tight. They need never again be adjusted. At this point slide
the front rail and/ or adjust the reader so that the fence just
contacts the saw when indicating zero.
STEP VI F1NAL ADJUSTMENT
Slide the Fence Assembly to the far right and left side of the
saw table, or saw table/ extension table, if you have one.
Check the clearance between the bottom of the fence bar and
the saw table. Readjust the relative height of the front and
rear rail if necessary to achieve the desired clearance (typical-
ly 1/16").
NOTE: The front and rear rail must be parallel to the Saw
Table.
STEP VII INSTALLING THE REAR HOLD DOWN
The use of the rear hold down is optional. If you use a Stock
Feeder or the Finger Saver you should use the rear hold
down. Install the rear hold down as shown in Figure 9. Drill
(2) 11/64" holes and attach the hold with the self tapping
screws provided. For best function the bracket should clear
the bottom of the rear rail by 1/16". The bracket may be bent
slightly to provide proper clearance. The bracket should not
contact the rear rail.
Figure 9
STEP VIII BUILDING AND ATTACHING
TABLE EXTENSION
To utilize the full capacity of the Vega Saw System it is neces-
sary to use a solid or a skeleton table extension. For a skele-
ton extension one or more wood bars may be used as shown
in Figure 6. Attach to the under side of the rail in the holes
Figure 6
Figure 7
already drilled and tapped. Hard wood is best for this design.
For a solid table build an extension approximately as shown
in Figure 7 and attach from the bottom with the lag bolts pro-
vided. Shim as required to make the extension flush with the
saw table.
NOTE
When attaching table extensions or skeleton supports to the
rails, do not attach in a manner that pushes them apart or
pulls them together or the great accuracy of this fence system
will be impaired.
STEP IX REAR TABLE EXTENSION
If a rear table is desired it can be attached to the rear rail as
shown in Figure 8. Build the rear table approximately as
shown in Figure 7. To clear the mitre gauge either make the
extension 3/8" lower than the saw table or make grooves in
the extension. Support legs will be necessary for all rear
extension tables a.id for right hand extensions on all but the
heavier saws.
f[tjCE BAR
LOCKING THE FENCE
The fence cam lock has been designed to provide great lock-
ing force with a minimum of force being exerted on the han-
dle. It is not necessary to exert great force to provide secure
clamping.
MICRO ADJUST FEATURE
The Micro Adjust Feature allows the fence to be moved for
precise adjustment. The procedure for this is as follows; the
second cam "S" is locked, the main cam"]" is released, and
the knurled knob "Q" is turned providing "micro adjust-
ment". The main cam 'T is then locked and the second cam
"S" released.
RIPPING OPERATIONS
The Finger Saver is designed for CUITING NARROW
STOCK ONLY. It is ideal for infrequent and small quantities
of cuts. The stock feed system is designed mainly for larger
quantities of cuts and for handling much wider material than
the Finger Saver.
AUXILIARY FENCE
2 - 4~" wood screws are provided to attach a wood strip to the
side of the fence for operations such as molding and dado-
ing. Two holes are drilled through the fence bar for the
screws.
VEGA ENTERPRISES, INC.
Thoughtfully designed machines made in the United States ofAmerica.
217/963-2232
VEGA SAW FENCE MAINTENANCE
The very careful design of the Vega Fence requires little
maintenance. For smoothest operation of any saw, however,
we recommend using WD-40 or light oil on the table surface
and the guide rails. Occasional careful inspection and clean-
ing of the Front Rail and inside of the Fence Head with sol-
vent is recommended. Take care not to allow contaminants
such as abrasive dust or other gritty materials to become
imbedded in the Fence Head. Use fine steel wood if neces-
sary to remove contaminants from the inside of the Fence
Head. Avoid getting lubricant between the main cam and
brass wear strip. This can cause the cam to gradually open.
TAPE REPLACEMENT
Carefully peel the tape off the rail from one end. Clean the
rail with mineral spirits. Mask the rail on both sides of the
desired tape location leaving a 'window' slightly larger than
the tape. Re-apply the tape to the rail. Remove the masking
and use a cloth slightly damp with mineral spirits to firmly
press the tape down and clean the rail and tape. If good adhe-
sion is not achieved contact cement may need to be used or a
new tape purchased.
NOTE
The best way that we know to check the alignment of the saw
blade with the mitre gauge slot is by cutting off a 1 x 4 with
the blade in the full raised position and the stock clamped to
the mitre gauge. After the cut is made, slide the mitre gauge
with the stock still clamped in position back and forth past
both the front and the rear tooth circle. Alignment is ade-
quate if the sound created is similar as the stock passes both
the front and rear tooth circles. If the saw fails this test see
the manufacturer's directions for method of correction of
saw and table alignment.
TROUBLESHOOTING
Q-What if the rear of the fence is too high or low~
A-If the rear of the fence is too high remove some material
from the support button. If the rear of the fence is too low
add washers of equivalent between the fence and rear sup-
port button.
Q- What if the saw blade accidentally cuts a radius in the fence?
A-The fence may be covered with formica, wood, or the area
carefully prepared and filled with a sandable filler.
Replacement fence rails are also available.
Q- What if the main cam does not stay locked?
A-This indicates a lack of friction between the cam and the
head locking cam wear plate. There are 3 remedies for this
problem. #I-Carefully clean both parts (lubricants may
have worked into this area). #2-Lightly sand the contact-
ing area of the cam to 'rough up' the surface. #3-Replace
worn or broken head locking cam wear plate.
NOTE
Even with the best available designs, saws can be dangerous.
Observe all safety precautions - STAY ALERT - TIDNK.
Route 3, Box 193 / Decatur, Illinois 62526
800-222-VEGA FAX 217(963-2246
SAw FENCE - PROFESSIONAL

...

DESCRIPTION PART NUMBER p Head Micro Adjust Guide Pin 72518

A Front Rail with tape Model 40 72534 Q Head Micro Adjust Adjusting Nut 72514
Model 50 72535 R Head Micro Adjust Adjusting Pin 72517
B Rear Rail with tape Model 40 72543 s Head Micro Adjust Cam 72516
Model 50 72542 T Head Micro Adjust Cam Knob
c Tape Model 40 72550 and Screw 72551
Model 50 72553 Tl 42" Fence Bar Assembly 72576
D Support Plate 72545 T2 50" Fence Bar Assembly 72577
E Rear Bracket Assembly 72567 u Fence Bar - 42" 72574
F Front Bracket Assembly 72546 Fence Bar - 50" 72575
Fl Head Assembly 72614 v Fence End Caps and Screw 72520
G Head 72512 w Fence Top Cover - Formica 72521
H Head Spacers (4) 72513 X* Fence Rear Support Button 72568
I Head Cap Screws (4) y Front Extension Plate 72613
J Head Locking Cam 72552 z Spring Washer P5101
K Head Locking Cam Wear Plate 72522 zz Rear Hold Down 72576
L Head Locking Cam Knob 72532 AA Wear Strip Spacer 72644
M Head Locking Cam Pin 72519 BB Rear Support Button Spacer 72653
N Head Reader and Screws 72509 CC Tube Cap (2) 72639
0 Head Micro Adjust Block 72511 *If necessary this support button may be relocated by drilling a 11/64 hole in
the fence bar and using the self tapping bolt to reconnect.