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Van Der Merwe C J Semmelink C J Marais 1988 Compactability of Crushed Stone Basecourse Material
Van Der Merwe C J Semmelink C J Marais 1988 Compactability of Crushed Stone Basecourse Material
Synopsis Introduction
The use of graded crushed stone as basecourse material is an economical Since the 1950s graded crushed stone has been widely used as a road
and reliable alternative to using bituminous materials. provided that the base material in South Africa . Experience and research have shown that
crushed stone has adequate density. Density specifications of crushed stone
crushed-stone bases provide an economical and reliable alternative to
in terms of apparent density can sometimes lead to unrealistic requirements
thick bituminous layers.
being set that the contractor c.a nnot meet, because no indication of
compactabilitv is obtained with this test. This paper deals with a laboratory The term 'crushed stone' has been generally accepted in favour of the
investigation Into the factors that affect the compaction 0' crushed stone. earlier term 'crusher-run '. The density of crusher-run was specified in
The influence of grading and the shape and texture of the aggregates on terms of a laboratory compaction such as Mod. AASHTO o~ Proctor
compaclabllity was evaluated, and a method is given whereby the compact- density. The density of high-quality crushed stone is at present specified
ability of crushed stone can be predicted. The influence of moisture content in terms of apparent density (AD), wh ich is the mass per unit volume of
was also investigated and it was found that the optimum mOisture content is the particles without correction for internal voids. This method of specifi-
often at or near the saturation point. cation has the advantage of indicating absolute density or void content
and it overcomes the difficulties of compacting a non-plastic or semi-
plastic granular material with a Mod . AASHTO type of compaction in the
Same vatting
Indien gebreekte kllp tot 'n genoegsame hoe dlgtheid verdlg word, is dit 'n laboratory .
ekonomlese en betroubare materiaal om as alternatief vir bitumineuse The Technical Recommendations for Highways (TRH) documents 1. 2
materiale In padkroonlae gebruik Ie word. Deur die digtheldspeslflkasies vir distinguish between three types of crushed-stone bases, namely G1 , G2
gebreekte kllp op skynbare digtheid te baseer, kan onrealistiese vereisles and G3. The densities of G2 and G3 bases are specified in terms of Mod.
soms gestet word waaraan die kontrakteur nie kan voldoen nie, aangesien AASHTO density and the density specification for the highest quality
daar geen aandulding van die kompakteerbaarheld van die maleriaal verkry base , Gl , is 86 per cent to 88 per cent of AD. The investigation reported
word met hlerdie toets nie. Hlerdie verhandeling handel oar 'n laboratorium- here was restricted to Gl materials.
ondersoek waarin die faktore ondersoek is wat 'n rol speel in die verdigting
In South Africa the performance of G 1 crushed-stone bases has been
Reproduced by Sabinet gateway under licence granted by the Publisher (dated 2011).
van gebreekte kllp. Die invloed van graderlng en van die vorm en tekstuur van
investigated by means of heavy vehicle simulator (HVS) testing J.~ .5. &. The
die aggregaat by verdigting is ondersoek en In metode word gegee waarvol-
gens die kompakteerbaarheid van gebreekte klip voorspel kan word. Die HVS tests indicated that these layers, if adequately supported, can carry
uitwerking van voglnhoud is oak ondersoek en daar Is gevind dal die hoogste at least 50 million equivalent 80 kN axles (E80s) without serious defor-
digtheid verkry word wanneer die maleriaal versadig of naby versadiglngs-- mation. These tests as well as laboratory investigations 7. 8 have also
punt Is. shown that d~nsity is one of the most important factors contributing to the
C J van der Merwe obtained a BSc Eng (Giv) degree at the University of C P Marais was educated in Durban. He graduated in civil engineering
Pretoria in 1977, after which he joined the then National Institute for atthe University of Natal in 1952 and was awarded a PhD (Eng) in 1981
Transport and Road Research (NITRR) of the CSIR. His two years ' by the same university. His career started with nine years of municipal
national service were spent in the SA Air Force on construction and engineering in East London and Vereeniging, after which he joined the
rehabilitation of airfield pavements. At the Division of Roads and Trans- then NITRR. He has had extensive experience in materials research,
port Technology (previously NITRR) he has worked on various projects published over 30 papers locally and overseas and has received four
related to skid resistance, riding quality, compaction, rehabilitation, SAlCE awards for technical papers presented. He is also on the Secre-
construction techniques and subsurface drainage. He has also obtained tariatlo the Civil Engineering Advisory Council (CEAC). He was awarded
a BEng (Hons) (Civ) degree and an MEng (Civ) degree from the Univer- the 1986 CAPSA award for outstanding achievements in the field of
sity of Pretoria. ' asphalt technology. Prior to his secondment to Abecol (Pty) Ltd, where
he is Technical Manager of their R&D department, he was Assistant
C J Semmelink matriculated at the Afrikaanse Hoor Seunskool in Pre- Head of the Roads Branch and Head ot the Maintenance and Construc-
toria in 1960 and completed the BSc Eng (Agric) degree at the University tion Group of the NITRR.
This paper was submitted to independent referees for scrutiny prior to acceptance for publication.
IDENTIFICATION
MIX A - •
300 MIX 8-a
AASHTO - . MIX C - 0 T-99
ROAD TEST GRADING - • T-180
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65 70 75 ao a5 B6 88 90
DENSITY AS PERCENTAGE OF APPARENT DENSITY Fig 1 ; Influence 01 density on CBRB
strength and performance of crushed-stone bases. The increase in shear less materials'o. These materials have the ability to disperse excess
strength of crushed stone, in terms of California bearing ratio (CSR), with water as the density increases and the void space decreases. Before the
increasing density is shown in Fig 1. excess water is expelled it acts as a lubricant between the particles, thus
Density -specification '.in terms of both apparent density and Mod.
AASHTO has certain disadvantages. A specification in terms of AD gives
2600
no indication of the cornpactability of the aggregate since it is not based SATURATION LINE
(0% AIR VOIOS)
on laboratory compaction. This can in some instances lead to unrealisti-
Reproduced by Sabinet gateway under licence granted by the Publisher (dated 2011).
cally high density requirements that the contractor cannot meet. Mod.
AASHTO compaction, on the other hand, can result in very low and/or
variable densities because crushed stone (non-plastic) is usually not
adequately compacted by this type of compaction. Low control densities
will inevitably lead to low field densities, resulting in low shear strength
and poor performance.
For these reasons it is difficult to predict the field energy requirement or 2500
compactability of crushed ·stone material offhand. In this study some
factors affecting the compactability of crushed stone were investigated.
These include the moisture content, the grading and the geometric
characteristics of the aggregate (ie shape and texture).
Four types of aggregate, namely Pretoria quartzite, Newcastle do-
lerite, Marikana norite and Halfway House granite, were investigated.
Various gradings were made up and 5 kg samples were compacted in the
laboratory on a vibrating table compactor.
100
90
80
70
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Reproduced by Sabinet gateway under licence granted by the Publisher (dated 2011).
Z
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DIFFICULT
30 TO COMPACT
20
10
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Fig 3: Grading envelope for Gl 0,075 0,150 0,250 0,425 0,850 2,00 4,75 6,7 9,5 13,2 19,0 26,5 37,5
~ material (Talbot curves) ~ ) . SIEVE SIZE (mm)
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o GRAOINGS WITH FINES >12,0%
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x OTHER GRAOINGS
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Fig 5: Maximum apparent density
10 100 against uniformity coefficient
UNIFORMITY COEFFICIENT (u) (dolerite)
97
86~-----.----------------------~~--------~'--------------
Reproduced by Sabinet gateway under licence granted by the Publisher (dated 2011).
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8 TALBOT GRADINGS
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gated12 and is illustrated in Fig 6. These results show an optimum amount w
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a ~
of fines (between eight per cent and 10 pe~ cent) where maximum density ~ Z
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~ 134 20 ~
is obtained. Also shown in Fig 6 is the optimum percentage fines for a
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maximum shear strength (in terms of CSR), which is approximately two ~
per cent lower than for maximum density. In attempting to adjust a "0 ~~---'---"----':---':---':--L--'::_--'-:---"'''"--' 0 ~
o 2 4 6 8 10 12 14 16 18 20 22 u
grading in order to obtain higher density. care should be taken not to
PERCENTAGE PASSING 0,075 mm
decrease the shear strength by allowing too high a fines content.
The influence of fines on maximum density as determined in this Fig 6: Influence of percentage fines on density and CBR (after Yoder and
investigation is shown in Fig 7. Although a curve with an optimum value Witzak)
was obtained for the Talbot gradings, no relation was obtained for other
gradings.
The investigation of the grading of crushed stone showed that no
single parameter can adequately predict compactability. However, a
combination of the Talbot value, the uniformity coefficient and the per- PACKING -_~-I\.,
centage fines will give a reasonable indication of expected maximum dry VOLUME
MEMBRANE
density.
volume of the particles (Vp). This ,Volume includes the solids, as well as
the microsurface voids and the macrosurface voids, ie the surface dips
and valleys. Since the particles in a loose state touch each other at the
peaks of the surface roughness, the packing volume is the total volume
occupied by a particle. It can be visualized as the volume obtained when
a membrane (packing volume membrane) is stretched tightly over the Fig 9: Illustration of packing volume in Single-sized grains
particle.
95
Srv ~ 100'l¥ ••
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Gap
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