Tandem Barrel Operator Manual v.1

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SI-PFB-20-01-MTTB

Air Force Military Tethered Tandem Barrel System (MTTB)


Operators Manual / Safety / Maintenance

Patent Pending
S.W.O.R.D. International, Inc.
610 E. Glendale Avenue
Sparks, NV 89431
775-343-1090

Specifications and models subject to change without notice.


May 2021

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 2


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
TABLE OF CONTENTS
SI-PFB-20-01-MTTB SPECIFICATIONS AND MATERIALS
Main Barrel System PAGE 4
Impact Dissipating Material PAGE 4
Proprietary Material Strapping system and Push Handle PAGE 4
Metal Components & Fasteners PAGE 4
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTIONS
MTTB Main Barrel Assembly PAGE 5
Lid Assembly PAGE 6
Base Cap Assembly Below PAGE 7
Payload Barrel Assembly PAGE 8
Wheel Carriage PAGE 9
Tie Down Strap PAGE 9
Swivel PAGE 10
Push Handle Assembly PAGE 10
Main Strap Assembly PAGE 11
Fall Force Absorber Assembly PAGE 12
Impact Dissipating Material Disc PAGE 12
SI-PFB-20-01-MTTB PRODUCT NUMBERS AND QUANTITY PAGE 13
SI-PFB-20-01-MTTB ACCESSORY SUSTAINMENT PACKAGE PRODUCT NUMBER & QUANTITY PAGE 13
SI-PFB-20-01-MTTB SUPPLIED AND INSTALLATION
Equipment Needed for Installation PAGE 14
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
Main Strap Installation Preparation PAGE 15
Main Strap Installation PAGE 16
Base Cap Installation PAGE 18
Payload Barrel Strap Installation PAGE 19
Payload Impact dissipating disc installation PAGE 21
Payload Barrel Installation PAGE 21
Main Barrel Lid Installation PAGE 22
Main Barrel Cross Strap Assembly Instigation PAGE 23
Main Strap Riser Installation PAGE 24
Swivel Installation PAGE 25
Fall Force Absorber Installation PAGE 26
Riser Preparation PAGE 27
Push Handle installation PAGE 28
Aircraft Installation PAGE 29
Tether Connection Installation PAGE 29
Wheel Carriage Installation PAGE 30
SI-PFB-20-01-MTTB AND SI-PFB-20-01-ASP WARRANTY PAGE 31
SI-PFB-20-01-MTTB AND SI-PFB-20-01-ASP COMPONENTS CARE AND MAINTENANCE
Cleaning of all Plastic Barrel Components PAGE 32
Cleaning of all Metal Barrel Components PAGE 33
Cleaning and Care or all Nylon Barrel Components PAGE 34
Storage of all Barrel Components PAGE 34

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 3


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB SPECIFICATIONS AND MATERIALS

The most advanced Multi-mission Tandem/Airdrop Barrel system available. Built from the ground up
to increase warfighter safety, decrease build up and packaging time, and improve predictability of
aerial delivery.

MAIN BARREL SYSTEM

• 31in (79 cm) in diameter and 60 in (152 cm) in


height uniform and cylindrical in shape

• Cross-Link Polyethylene
• Available in a variety of subdued colors, no
reflective surfaces
• Max suggested training payload - 600 lbs. (272
kg) Wheels:

• 3" X 2.8" Wheel with nylon bushing with .5" bore


80A Black Polyurethane

IMPACT DISSIPATING MATERIAL

• Multiple-use internal payload impact dissipating


material

PROPRIETARY MATERIAL STRAPPING SYSTEM AND


PUSH HANDLES

• All Nylon Straps MILSPEC Type 7 Tensile


Strength: 6000 lbs. (2722 kg)

METAL COMPONENTS & FASTENERS

• 306 Stainless Steel Lid Gasket

• .375-inch Silicone Gasket

• Water and dust intrusion resistant (IP67)

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 4


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION
MTTB MAIN BARREL ASSEMBLY

1. Lid Assembly
2. Main Barrel Assembly

3. Base Cap Assembly

4. Wheel Carriage Assembly

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 5


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION
MTTB LID ASSEMBLY

1. Pressure Relief Valve


2. Palm Bolt with Bolt Retainer Lanyard & Washer

3. Lid

4. Gasket

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 6


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION
MTTB BASE CAP ASSEMBLY BLOW

1. Base Cap
2. Phillips Head Bolts and Washer

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 7


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION
PAYLOAD BARREL ASSEMBLY

1. Payload Barrel With Lid


2. Webbing Lift Loop

3. Payload Barrel Straps

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 8


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION
WHEEL CARRIAGE

1. Axels
2. Wheels

3. Washers

4. Cotter Pins

TIE DOWN STRAPS

1. Tie Down Straps

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 9


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION

SWIVEL

1. Swivel

PUSH HANDLE ASSEMBLY

1. Push Handles

2. 2 x Allen Head Bolts 5/16

3. 2 x Washers

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 10


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION
MAIN STRAP ASSEMBLY

1. Risers
2. Main Barrel Straps

3. Cross Strap Assembly

4. 4 x Delta Rings

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 11


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB ASSEMBLY AND ASSEMBLY INSTRUCTION
FALL FORCE ABSORBER ASSEMBLY

1. Fall Force Absorber System


2. Fall Force Absorber Replaceable Insert

IMPACT DISSIPATING MATERIAL DISC

1. Impact Dissipating Material Disc

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 12


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB PRODUCT NUMBERS AND QUANTITY
SI-PFB-20-01-MTTB
Air Force Military Tethered Tandem Barrel System (MTTB)
ITEM PRODUCT NUMBER DESCRIPTION
Main Barrel (With Wheel Carriage and opposite
MAIN BARREL SI-PFB-31-60-01000
side Flat Receiver)
PUSH HANDLE STRAP
SI-PFB-31-60-01010 Push Handle Straps and Hardware x 2
ASSEMBLY
RIGGING RETENTION STRAP
SI-PFB-31-60-01020 Rigging Retention Strap and Hardware
ASSEMBLY
Attaches to the main body side mounting pads.
TIE DOWN RING ASSEMBLY SI-PFB-31-60-01014 Allows complete assembly to be strapped down in
vehicle
LID ASSEMBLY SI-PFB-31-60-02000 Lid and Hardware
BASE CAP ASSEMBLY SI-PFB-31-60-03000 Base Cap and Hardware
WHEEL CARRIAGE ASSEMBLY SI-PFB-31-60-04000 Wheel Carriage, Wheels, Axels and Hardware

MAIN STRAP ASSEMBLY SI-PFB-31-60-05000 Main Straps Complete and Connection Hardware

MAIN STRAP SWIVEL 10K SI-PFB-31-60-05004 10k Swivel eye and Shackle
PAYLOAD CONTAINER Payload Container with Straps Complete and
SI-PFB-31-60-07000
ASSEMBLY Connection Hardware
IMPACT DISSIPATING
SI-PFB-31-60-07004 Impact Dissipating Material
MATERIAL

SI-PFB-20-01-ASP ACCESSORY SUSTAINMENT PACKAGE PRODUCT NUMBERS


AND QUANTITY
SI-PFB-20-01-ASP
Air Force MTTB Accessory Sustainment Package
ITEM PRODUCT NUMBER DESCRIPTION

PUSH HANDLE STRAP SYSTEM SI-PFB-31-60-01011 Push Handle Strap System and Hardware x 2

LID GASKET SI-PFB-31-60-02006 Watertight Gasket for Lid

BASE CAP ASSEMBLY SI-PFB-31-60-03000 Base Cap and Hardware

WHEEL CARRIAGE ASSEMBLY SI-PFB-31-60-04000 Wheel Carriage Wheels, Axel, Pins and Hardware

MAIN STRAP ASSEMBLY SI-PFB-31-60-05000 Main Straps Complete and Connection Hardware

MAIN STRAP SWIVEL 10K SI-PFB-31-60-05004 10k Swivel eye and Shackle
Payload Container with Straps Complete and
PAYLOAD CONTAINER ASSEMBLY SI-PFB-31-60-07000
Connection Hardware
IGI GRAVITY FORCE ABSORBER (GFA) IGI-GFA-PO Gravity Force Absorber replaceable inserts

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 13


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB SUPPLIED FOR INSTALLATION
EQUIPMENT NEEDED FOR INSTALLATION Check Box

5/16 Allen Wrench

Phillips Head Screwdriver

Crescent Wrench

Needle Nose Pliers

Rubber Mallet

8ft 550 Cord - 2 washers tied into the end of


the 550-cord length

4 X ( 5/16” x ½” )Washers

Blue Loctite

Paper Tape

Retainer Bands

Duct Tape

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 14


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
MTTB MAIN STRAP INSTALLATION PREPARATION

□ Philips head screwdriver

1. Remove Main Barrel Lid (Toolless Palm Bolts)

2. Remove Payload Barrel

3. Remove Payload Impact dissipating Disc

4. Turn Main Barrel over (On parachute packing mat/or another padded surface)
5. Remove the eight bolts/washers from the Base Cap

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 15


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
MTTB MAIN STRAP INSTALLATION

□ Paper Tape Required


□ 8ft 550 Cord Length Required
□ 2 Washers tied into the end of the 550 Cord Length

1. Check main straps, risers and delta rings for serviceability

2. Use paper tape to flatten delta ring attachment loop

3. Use paper tape to attach 550 cord to the end of one of the legs of the main strap system

4. Drop washer end of the 550 cord into the main strap channel until it can be pulled out of the top
of the strap channel

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 16


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
MTTB MAIN STRAP INSTALLATION - CONTINUED

5. Pull the main barrel strap, delta ring loop down, through the channel until the delta ring loop is
pulled through the main barrel strap channel top opening

6. Remove paper tape and place delta ring through the delta ring loop

7. Place cross strap length through the Delta ring before tightening the Delta ring gate - Hand tighten
as you will need to attach the risers after all 4 main barrel straps are in place with delta ring

8. Repeat above steps for the remaining 3 main barrel straps in a clockwise/counterclockwise
direction (do not cross install)

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 17


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
MTTB BASE CAP INSTALLATION

□ Philips head screwdriver

1. Replace Base Cap - Hand tighten all eight blots and washers

NOTES

_______________________________________
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Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 18
Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
PAYLOAD BARREL STRAP INSTALLATION

□ Duct Tape

1. Slide Payload Barrel Straps over base of Payload Barrel using the 4 legs of the harness

2. Fit will be tight, so work them around and down one leg at a time

3. When cross strap is tight across the base of the Payload Barrel place duct tape on all four straps
where they pass over the edge of the Payload Barrel

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 19


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
PAYLOAD BARREL STRAP INSTALLATION - CONTINUED

4. Turn Payload Barrel over and route Lift Loop through the four loops of the Payload Barrel Straps
• The Lift Loop is designed to place over a fork of forklift or hook in order to lift the Payload
Barrel into the Main Barrel

5. Place Payload Barrel Lid on top of Payload Barrel

NOTES

_______________________________________
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Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 20
Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
PAYLOAD IMPACT DISSIPATING DISC INSTALLATIONS

1. Place Payload Impact Dissipating Disc inside base of Main Barrel

PAYLOAD BARREL INSTALLATION

1. Lift Payload Barrel into Main Barrel


2. S-Fold Payload Barrel Straps neatly as low profile as possible to prevent interference with Main
Barrel Lid

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 21


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
MAIN BARREL LID INSTALLATION

1. Wipe Main Barrel Lid Gasket with a dry clean rag and check gasket for serviceability

2. Place Main Barrel Lid on top of Main Barrel

3. Line up openings on Main Barrel Lid with the Main Strap Channel Openings

4. Secure Palm Bolts in a cross pattern similar to installing a car tire


• Hand Tighten all eight Palm Bolts
• Make sure circumferential contact is made with top of Main Barrel and Lid Gasket

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 22


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
MAIN BARREL CROSS STRAP ASSEMBLY INSTALLATION

□ Paper Tape Required


□ Retainer Bands

1. Place Cross Strap Assembly in center of Main Barrel Lid

2. Run ends of Main Barrel Straps through the friction adapter on the Cross Strap Assembly and tighten
(pull) using one person at opposite sides of the barrel pulling on opposing ends

3. Tighten evenly keeping Cross Strap Assembly in the center of the Main Barrel Lid
• Tighten until no slack can be pulled through the friction adapters
• When Cross Strap Assembly is centered the cross at base of Main Barrel, beneath the Base Cap
will also be centered
4. Re-check tightness of Palm Bolts - Repeat as needed
5. Run strap ends through the strap keepers
6. S-Fold the Straps and secure with paper tape and/or retainer bands

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 23


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
MAIN STRAP RISER INSTALLATION

□ Crescent Wrench

1. Check main strap risers for serviceability

2. Open the gates of the delta pin

3. Hold Riser Buckle at apex of Risers and remove twists

4. Route the four Riser Loops through the open gate of the four Delta Rings

5. Tighten Delta Rings gate with a Crescent Wrench hand tight plus a quarter turn
6. **Strap should be checked for damage regularly by removing Main Barrel Base Cap and visually
inspecting for signs of wear at the contact points

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 24


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
SWIVEL INSTALLATION

□ Allen Wrench

1. Remove both Swivel Pins using a 5/16 Allen Wrench

2. Place Riser Buckle into Swivel opening, gold band down

3. Replace Swivel Pin (hand tight with Allen Wrench)


• Place four 5/16 x ½” washers, 2 on either side of the Riser Buckle opening

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 25


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
FALL FORCE ABSORBER INSTALLATION

□ Allen Wrench

1. Remove both Swivel Pins using a 5/16 Allen


Wrench

2. Place Fall Force Absorber Delta Ring into


Swivel opening

3. Replace Swivel Pin (hand tight with Allen


Wrench

PLEASE SEE FALL FORCE ABSORBER INSTRUCTIONS FOR CARE AND


ASSEMBLY

□ Barrel Weight 400lbs< = 3 Fall Force Absorber Replaceable Inserts

□ Barrel Weight 400lbs> = 2 Fall Force Absorber Replaceable Inserts

Fall Force Absorber Insert

FALL FORCE ABSORBER REPLACEABLE INSERTS SHOULD BE REPLACED


AFTER EACH JUMP

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 26


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
RISER PREPARATIONS

□ Paper Tape Required


□ Retainer Bands

1. S-Fold and use tape and/or retainer bands to secure straps to prevent trip hazards on aircraft and
damage to strap system

2. Place Swivel through the retainer band keeper on the top of Main Barrel between Push Handles

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 27


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
PUSH HANDLE INSTALLATION

□ Allen Wrench
□ Blue Loctite

1. Using a 5/16 Allen Wrench push the bolt provided with washer and push through the hole in the push
handle
• Burnt side hole will be slightly larger making passing the bolt through easier

2. Once through place a small drop of blue Loctite onto the threads of the bolt where it will make
contact with the threaded insert on the side of Main Barrel
3. Using the Allen Wrench hand tighten the bolt, washer and handle in place ending with the handle
pointing up towards the top of the Main Barrel

4. Repeat these procedures on second Push Handle

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 28


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
AIRCRAFT INSTALLATION

A BLOCK OR CHOCK MUST BE PLACED AT THE TOP OF THE BARREL


SYSTEM ABOVE THE WHEEL CARRIAGE BETWEEN THE BARREL AND THE
DECK OF THE AIRCRAFT

FAILURE TO PLACE A BLOCK IN THIS POSITION PRIOR TO SECURING


BARREL SYSTEM IN AIRCRAFT CAN RESULT IN DAMAGE TO THE WALL
OF THE MAIN BARREL AND VOID OF WARRANTY

1. Two Tie Downs included in with Main Barrel System are intended to be the last straps released at the
one-minute call when the Tandem Master takes the load prior to exit

2. The Barrel System should be secured in accordance with Load Master rules and regulations (Up,
Forward and Aft)

TETHER CONNECTION INSTALLATION

□ Allen Wrench
□ Crescent Wrench

1. With Fall Force Absorber System

• Connect Tether Carabiner to Barrel System at the Fall Force Absorber System’s Delta Ring with
Pin installed and tightened with Allen Wrench
• Tighten Fall Force Absorber System Delta Ring gate with Crescent Wrench
• If Carabiner is too large to attach with the Swivel Pin installed, remove Swivel Pin and connect
to Tether Carabiner, reinstall Swivel Pin and tighten with Allen Wrench

2. Without Fall Force Absorber System

• Connect Tether Carabiner to Swivel

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 29


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB INSTALLATION INSTRUCTIONS
WHEEL CARRIAGE INSTALLATION

□ Needle Nose Pliers


□ Rubber Mallet
□ Philips Head Screwdriver

1. Use Needle Nose Pliers to bend cotter pins straight


2. Remove cotter pins
3. Use Rubber Mallet with Phillips Head Screwdriver (as needed) to push axels out
4. Remove wheels
5. Repeat above process for all five axels
6. Install new axels and wheels
7. Place washers provided at either end
8. Install cotter pins
9. Bend ends in a clover leaf around axels to secure

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 30


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB AND SI-PFB-20-01-ASP WARRANTY
AIRCRAFT INSTALLATION

EXCEPT FOR ANY LIMITED WARRANTY THAT MAY BE SET OUT, SWORD
GRANTS NO OTHER WARRANTIES, EXPRESS OR IMPLIED, BY STATUTE
OR OTHERWISE, REGARDING THE PRODUCTS OR RELATED MATERIALS,
THEIR FITNESS FOR ANY PURPOSE, THEIR QUALITY, THEIR
MERCHANTABILITY, OR OTHERWISE.

SWORD warrants products manufactured by SWORD to be free from defects in materials and
workmanship under normal use and service for twelve (12) months from date of shipment, unless
specified otherwise, subject to the following conditions:

SWORD's obligation under this warranty is limited to repairing or replacing (at SWORD's option)
products that have been returned prepaid to SWORD. SWORD will return warranted equipment by
carrier (at SWORD's option), prepaid. This warranty shall not apply to any SWORD's products that have
been subjected to modification, misuse, neglect, accidents of nature, or shipping damage. Batteries are
not warranted. Under no circumstance will SWORD reimburse the claimant for costs incurred in
removing and/or reinstalling equipment. This warranty, and SWORD's obligation thereunder, is in lieu of
all other warranties, expressed or implied, including warranties of suitability and fitness for a particular
purpose. SWORD is not liable for consequential damages.

FACTORY REPAIR: PRODUCTS MAY NOT BE RETURNED WITHOUT PRIOR


AUTHORIZATION (RMA) BY THE FACTORY.

Inspection and Warranty of Supplied Parts

SWORD shall warrant that all Products delivered pursuant to this Agreement perform in accordance
with the applicable documentation for the applicable warranty period. Customer is responsible for
shipping charges when returning product to SWORD for warranty repairs. SWORD will pay for shipping
charges when returning the product to the customer if it is determined that the damage is covered
under warranty.

If an item, assumed to be covered under warranty, is returned to the manufacturer and it is


determined that the item has been damaged out of the scope of warranty, then Customer will be
invoiced for the replacement and or repair of the item in question.

For Out-Of-Warranty repairs, Customer is responsible for all shipping charges, and is required to
provide with their preferred shipper and account information for the return.

If deemed to be covered by Warranty in the 3 months after shipment, SWORD shall replace the
defective product. After the first 3 months, SWORD shall repair or replace (at SWORDs discretion) at
its expense all defective hardware .
Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 31
Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB AND SI-PFB-20-01-ASP COMPONENTS CARE AND
MAINTENANCE
CLEANING OF ALL PLASTIC BARREL COMPONENTS

1. Made from High Density Polyethylene (HDPE), a recyclable plastic that will never need to be
painted or stained. It will not rot or splinter, and it contains an added UV protective agent to resist
fading. The Barrel material is not affected by most corrosive substances and will not promote
bacterial growth. It is Flame retardant (although when exposed to direct open flame it will melt),
chemical resistant and will not absorb water.

2. To clean all plastic components in the system, clean it after each use with soap and water.
• Use only nonabrasive soaps, such as a mild dishwashing detergent.
• In extreme situations spray the furniture thoroughly with a nonabrasive cleaner then scrub
the furniture using a soft bristle brush and rinse it off with warm clean water.
• If needed spray the furniture with nonabrasive cleaner and wash it using a high-pressure
washer.

DO NOT PLACE THE TIP OF YOUR PRESSURE WASHER CLOSER THAN 8”-
12” FROM THE COMPONENTS, AS IT COULD SCAR THE MATERIAL

DO NOT PLACE HOT ITEMS DIRECTLY ONTO PLASTIC COMPONENTS TO


AVOID MELTING

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 32


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB AND SI-PFB-20-01-ASP COMPONENTS CARE AND
MAINTENANCE
CLEANING OF ALL PLASTIC BARREL COMPONENTS
• The stainless-steel hardware used is highly corrosion resistant; however, in extreme conditions
such as coastal areas, while less likely to rust, it is still recommended to regularly rinse it with
fresh water to ensure the longevity of your system and fasteners.
• All fasteners molded into or used to attach components onto will be stainless steel with
most fasteners being chrome plated.
• Grab these Tools:
o A toothbrush (or any other stiff bristled brush)
o Hot soapy water (a “mild” dish soap is perfect: no bleach/chlorine/degreaser added)
o Compressed air (compressor, canned air, or your lungs and lips)
o A lubricant* (more details of types of lube below)
o A rag or your roommate’s shirt (for excess lube)
• Soak and scrub/brush the carabiner in hot soapy water.
o Make special note to scrub around the gate, rivets and springs.
o Soaking time should be limited to whatever it takes to loosen the dirt/grime (2-30
minutes).
o “Hot water” is a relative term; ideally, it is as hot as you can handle without burning
yourself. The hot water is your best bet for removing a lot of grit—lube does not remove
grit.
o Never boil a carabiner in water, unless you can ensure it does not lie against the bottom of
the pot while boiling, becoming hotter than the boiling water.
o Burst some compressed air in the holes to remove any remaining particles.
▪ An air compressor air is ideal, but not essential. Canned air is second best and even
using your mouth could have a positive effect.
▪ You could skip step 1 if you had compressed air and it might remove all the dirt.
▪ Without added air, a wet metal component will take at least an hour to fully dry.
• Once completely dry, lubricate the gate/rivet/spring/lock area, making sure to wipe off any
excessive lube.
o For best results use room temperature lube.
o Always use a minimal amount of lube to avoid buildup (especially with wax-based lubes),
waste, and to avoid extra cleaning.
o To get rid of extra lube you may need to rinse the component in water if a rag does not do
the job.
o Do not use any tools to pry open a space where the rivet is to help lube penetration.

Top Lubricant Options


• Wax-Based (Metolius Cam Lube, White Lightning–found in bike shops)
• Teflon-based (Tri-Flow–found in bike shops)
• Wipe component surfaces clean and dry after application

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 33


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
SI-PFB-20-01-MTTB AND SI-PFB-20-01-ASP COMPONENTS CARE AND
MAINTENANCE
CLEANING AND CARE OF ALL NYLON BARREL COMPONENTS

1. Wipe off any excess dirt or grime on the nylon webbing with a damp cloth or sponge.
2. Mix a small amount of mild dish detergent with warm water. Dip the sponge in the mixture and
wring out the excess liquid.
3. Scrub the nylon webbing with the sponge in a back-and-forth motion. Rinse the sponge in the
soapy water as necessary, wring it out and start scrubbing again.
4. Rinse the nylon webbing with clean water.

IF YOU CANNOT PHYSICALLY REMOVE THE NYLON WEBBING TO GET IT


INTO THE SINK TO DO THIS (MAIN BARREL STRAPS, FOR EXAMPLE), RINSE
YOUR SPONGE IN CLEAN WATER AND GENTLY SCRUB THE WEBBING TO
RINSE IT. REPEAT UNTIL THE WEBBING IS THOROUGHLY RINSED.

5. Towel dry as best as you can and then hang up the nylon webbing to air dry.
6. Do not place it in the sun or near any fumes as that can cause unseen damage and eventually
weaken the nylon webbing.

STORAGE OF ALL BARREL COMPONENTS


1. Store all components (and everything else you care about) away from corrosive materials or
chemicals, but it is also important to be aware of the damage that can be caused by humidity and
salty ocean air. Humidity could even occur in dry-air regions when you dump all your damp
outdoor clothing next to or on top of your gear. Storage in a temperature/humidity-controlled
storage location is suggested.

2. Ideally all nylon and hardware should be hung up and allowed to air dry, it is worth noting that
this out-in-the-open space is prime for collecting dust, especially if the gear does not move for a
while. Storing gear inside containers, in a closet, isolated from significant temperature swings and
UV from sunny windows, is your safest bet.

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 34


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending
NOTES
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Proudly
Manufactured

In the U.S.A

Operator Manual : Issue 1 S.W.O.R.D. International; SI-PFB-20-01-MTTB 35


Air Force Military Tethered Tandem Barrel System (MTTB)
Patent Pending

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