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PLU-MST-002, PPR Pipe Installation
PLU-MST-002, PPR Pipe Installation
CONTENTS المحتويـــــــــــــــــــــات
Equipment & Resource to be Used المعـــدات و المصـادر التي يجـب إستخدامــها 6.0
Appendices الملحقــــــــــــــــــــــــــــات
Drawings, BOQ and Specifications References مراجع المواصفـات و جدول الكميات ومخططــات .2
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
This method statement describes the sequence of activities involved for PPR pipes installation
works to be performed by Al Ain General Contracting Company LLC.
This method statement will be applicable for Contract No. PGC/CFD/572/60/2021/360
3.0 Methodology
3.1 Preparation for Piping
a) Mark the routing of the high level water supply piping as per the approved drawing.
b) Make necessary supports for hanging the pipes as per the required pipe sizes.
c) Distance between the supports to be as per the required pipe sizes.
d) Make the supports and clamps in a straight line and in same level.
3.2 Piping
o Prepare the welding machine by fitting it with a welding dies of the diameter
to be welded. Connect the welding machines to power supply and wait until
the machine reaches the working temperature.
o Cut the pipes at the right angle to the pipe axis using suitable pipe cutter.
o Remove any burrs or cutting chips in the cutting area.
o Mark the welding depth at the end of the pipe.
o Without turning insert, the end of a pipe into the heating sleeve up to the
marked welding depth and at the same time slide without turning the fitting
into the other side of the heating tool up to the stop.
o Leave the pipe and fitting on the heating tool until the heating time is
elapsed.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
o At the end of heating time remove the pipe and the fitting from the heating
tool and push them immediately into each other up to the mark indicating the
welding depth.
o During this process, do not rotate pipe and fitting relative to each other.
o Allow the joint cool fully before using.
o The welded pipes and fittings can be hanged in the provided supports.
o For branches for the main line saddles shall be used.
o The pipe to be drilled with intended outlet by using suitable drilling tool.
o Remove the burrs and debris at the bore hole and the welding surface to be
made clean and dry.
o Insert the heating tool on the concave side of the weld in saddle tool into the
hole drilled in the pipe until the tool is completely in contact with the outer
layer of the pipe.
o The weld in saddle tool is inserted into the heating sleeve until the saddle
surface is up against the convex side of the welding tool and leaves it for 30
seconds.
o After the welding tool is removed, the weld in saddle tool is immediately
inserted in to the heated drilled hole and should be pressed for about leave it
for 15 seconds.
o Allow the joint fully to cool before using.
o The welding of pipes and fittings can be performed after hanging into the
supports or before depends on the requirement.
o PPR pipe is installed horizontally or perpendicular. No angular diagonals are
carried out during installation.
o After finishing the piping as per the approved shop drawings, plug all the
ends of the water outlets.
o Install calibrated pressure gauge during testing.
o Fill the line with water and put Pressure for 1.5 times the working pressure
for about 2 hours, for pressure testing activity.
o Raise work inspection request for installation & pressure test invite client
representative/consultant for final inspection to have an approval.
o After reaching the test pressure, the drop in pressure must be noted over
time. Slight pressure drop normally occurs due to some further expansion of
the pipe.
o Constant pressure (or very small drop) indicated a satisfactory result, while
bigger pressure drop may indicate a leak.
o It is recommended that the pressure should be held for minimum period of
15 minutes.
o If any leaks were noticed, that fittings/pipes to be replaced by new ones.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
o Once the work is accepted and approved by the consultant, the pipes shall
be insulated wherever is applicable as per the specification.
o Cut the insulation as per the required size and length.
o Install the insulation around the pipe and rap it tightly with cloth.
o Apply foster uniformly on the insulated pipe and let it dry.
o Once dried aluminum cladding can be done wherever is applicable as per
the specification.
o Cut the aluminum sheets as per the required pipe size and length.
o Shape it as per the requirement, and for each fitting.
o Fix the aluminum cladding around the insulated pipes properly.
6.0- Equipment & Resources to be Used 6.0- المعـــدات و المصـادر التـــي يجـب إستخدامــها
No. Equipment Description No. Equipment Description
1 Toolbox 9 File
2 Ladder/scaffolding 10 Line dori (twine)
3 Measuring tape 11 Safety requirements tools such as safety
shoes, safety helmet, safety glasses,
fluorescent vest and safety gloves to ensure
maximum ability to safe work and safety
mask
4 Multi meter 12 Clamps
5 PPR welding machine
6 PPR Pipes & fittings
7 PPR cutter
8 Level
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
SEE ANNEX - A
Permits Required Yes No Assessments Required (attach if “Yes) Yes No
Hot works Coshh
Crane Check List Noise
Excavation Manual handling
Confined space entry Other (state)
Riser Shafts
Further Control Measures / Security Requirements
SEE ANNEX - A
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
Work inspection request shall be received by consultant prior to start of activity at site.
Consultant representative shall check and approve the equipment certificates and personnel
qualifications to perform the job at site.
Consultant representative shall check and witness randomly with regard to the installation of
material at site.
Any Non-compliance and Risk assessment the consultant representative have all the
discretion to stop the work at site at any given moment.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
9.0 Responsibilities
9.1 Project Manager (PM):
a. Overall responsible for the safe execution of the works.
b. Plan the materials, plant and equipment required for this activity.
c. Obtain all relevant approvals for Local Authority Requirements.
d. Obtain required permits from Engineering Department.
e. Ensure that all work procedures are followed correctly to the satisfaction of the Client,
Consultant and Local Authorities.
f. Point of contact for co-ordinating with Local Authorities on behalf of ALGECO.
9.2 Project Engineer / Site Engineer / Foreman:
a. Responsible for the safe execution of the works at site
b. Supervision of personnel.
c. Compliance of the works to the approved drawings, Specifications, and to the
satisfaction of the Client / Consultant and Local Authority requirements.
a. Responsible for the execution, monitoring and supervision of the works.
b. Providing task related TBT (Toolbox Talk) to personnel.
c. Implementing and monitoring Quality and OHSE requirements.
d. Report to the Project Manager on a regular basis.
9.3 Surveyor:
a. Responsible for the setting out, marking co-ordinates and level prior to and during the
works in accordance with the approved drawings.
b. Report to the Project Manager on a regular basis.
9.4 QA/QC Engineer / Inspector
a. Responsible for the development of the QA/QC Plan and procedures for this activity.
b. Assist and advise the Project Manager to implement the QA/QC system and
procedures.
c. Ensure the requirements of the Specification are incorporated in the Method Statement.
d. Maintain all QA / QC documents and records specific to the works carried out, and
submit as required by the Consultant / Client.
e. Responsible to ensure that the developed quality management system and procedures
are implemented satisfactorily for this activity
f. Documents / records are maintained for this activity.
g. Report to the Project Manager on a regular basis.
9.5 Civil Engineer / Technical Engineer:
a. Responsible to rectify and modify shop drawings and submit to consultant for review
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
and approval.
b. Prepare materials sample and submittal to consultant for approval.
c. Assist Project Manager for any development and modification for the shop drawings
and submit RFI (Request for Information) if necessary, to consultant for review and
approval.
9.6 OHSE Manager:
a. Responsible for the development of the OHSE system including Plan, OHSE
Procedures, Task Risk Assessment and requirement of adequate PPE in order to
execute the activity safely.
b. Advise and assist the Project Manager for implementing the OHSE system.
c. Report to the Project Director on a regular basis.
SEE ANNEX –A
Appendices الملحقــــــــــات
1.Risk Assessments 1.تقييمــــــــــــــــــات المخاطـــــــــــــــــــــــــــــر
Hazard Identification Yes No Hazard Identification Yes No
Slip and Trips Coshh
Manual Handling Noise
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
2. Drawings, BOQ and Specifications References 2. مراجع المواصفـات و جدول الكميات ومخططــات
No. Ref. to B.O.Q / Spec. Ref. QY. Unit Material Description
Specification Ref: 22 00 00
PLUMBING GENERAL PURPOSE
1 - - PPR PIPES & FITTINGS
PART B: MECHANICAL
SPECIFICATIONS
تشهد
The company certifies that all information above found to
الشركةبأنكاللمعلوماتالتيأصدرتتحتهذاالتقديمقدتمالتحققمنهاووجدتمطابقة
be in compliance with the Contract documents.
معوثائقالعقد.
contractor Al Ain General Contracting Company L.L.C. الشركة
التاريخ النوقيع ENG.SEIFEDDIN MANSOUR األسم
07-04-2022 Date Signature Name
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
االسم االسم
Name Name
Resident Engineer Comments مالحظاتالمهندسالمقيم
فقطتعبىءإذاتماإلشارةعلىالمربعالمخصصأعالهبالشخصذاتالصلة:مالحظاتمديرالمشروع
Project Manager Comments: (to be filled ONLY if the escalation box above to the relevant person is Ticked)
Review Status (by Final Approver) )حالةالمراجعة (منخالآلخرموافقة
NO OBJECTION= A موافق
No Objection AS Noted = B موافقمعالمالحظات
REVISE & RESUBMIT = C يراجعويعادتقديمه
REJECTED = D مرفوض
Comments raised to PM = E مالحضات تم رفعها لمدير المشروع
Comments مالحظات
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 002
REV. Date بيــــــان طــــــريقة العمــــــــل
00 07-04-2022 Work Method Statement
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SM28_MS_02.02