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Plu-Mst-005, GRP Tanks Installation
Plu-Mst-005, GRP Tanks Installation
Plu-Mst-005, GRP Tanks Installation
CONTENTS المحتويـــــــــــــــــــــات
Equipment & Resource to be Used المعـــدات و المصـادر التي يجـب إستخدامــها 6.0
Appendices الملحقــــــــــــــــــــــــــــات
Drawings, BOQ and Specifications References مراجع المواصفـات و جدول الكميات ومخططــات .2
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
This method statement describes the sequence of activities involved for GRP tank installation
works to be performed by Al Ain General Contracting Company LLC.
This method statement will be applicable for Contract No. PGC/CFD/572/60/2021/360
3.0 Methodology
3.1 Loading, Unloading & Handling Instructions
The Components of the tank shall be stacked on pallets and shall be transported on a trailer. It is to
be noted that the maximum height of the trailer after loading the pallets on it shall not exceed 5.4 m
height. Normal trailers are 1.2 m height so the balance height can be used for stacking of the
pallets. It is very important to decide on the mode of transportation. Stack the panels and
accessories on a pallet as per the packing list. Wrap and strap the pallet and mark it with all details
required. After packing inspection, the trailers are placed in position for loading, bring the Forklift
which can pick a load up to minimum 3000 Refer to the below drawing showing the Centre of gravity
and direction of lifting the tank with the forks.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
The clear horizontal spacing for moving around should be at least 1.5 times the width of the pallet.
Now lift the pallet with the help of forklift up to 0.5m height and bring it near the trailer.
Once the forklift is close to the trailer, lift it up to at least 400mm above the trailer bed. Bring the
forks slowly down until it touches the floor of the pick up or trailer. Check the pallet is seated
properly and then bring the forks slightly down and move the forklift back slowly until the forks are
out of the pallet. Do not remove the forks from the pallets until the pallet is placed in its proper
position and is fully supported.
Once all the pallets are stacked on the trailer, tie them to the trailer with nylon belts and ensure the
pallets are safe from any jerk while transportation.
Follow the same procedure for unloading as for loading. Before proceeding with the unloading of the
pallets, ensure the place where the pallets are to be unloaded is clear of all obstructions and there
is enough space for maneuvering for the forklift.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
Panels should be stored on a level surface free from sharp protrusions and adequately supported to
prevent local damage.
The storage location should be selected to minimize the risk of accidental impact damage from
forklift trucks, cranes and heavy vehicles.
All tank openings should be closed with covers and rubber gaskets to prevent the sand ingress.
Panels should be covered with tarpaulin covers to avoid worse effects on sand storms, while storing
and the covers are to be provided with proper ventilation.
The Panels is to be arranged in such places that periodic inspection on tanks can be done.
Panels may be required to be strapped to the ground if stored in an open windy area. Panels should
be lifted by using fork lift or by strapping them around their pallet.
STRUCTURAL STEEL
1. Structural Steel should be stored on a level surface free from sharp protrusions and
adequately supported to prevent local damage
2. The storage location should be selected to minimize the risk of accidental impact damage
from forklift trucks, cranes and heavy vehicles.
3. All structural steel components to be preserved and stored on wooden plank of 4”x 4”.
4. Cardboard to be placed on edges to avoid scratches on the galvanized surface. Belts to be
used for loading and unloading in order to prevent any damage to the material.
5. After unloading of material at the storage place, It is to be ensured that the material is safe
against chemical attack.
3.4 Pre-Installation
o Prior to commencement of installation, make sure of the following.
o Approved drawing, material, tools, method of statements all in place.
o Ensure that the foundation is ready as per the requirement and it has been
approved by the consultant.
o Ensure proper coordination with the installation of other services.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
o Ensure to coordinate with civil team for setting up of proper foundation and
anchor bolt as per the approved submittals.
3.5 Installation
FOUNDATION:
As a first stage, prepare the foundation, allow a minimum space of 50cm all around the tank
foundation.
STEEL SKID BASE:
Use galvanized steel (10cm I beam). This steel skid fixed on the top of foundation
BOTTOM PANELS:
Dome shaped bottom panel with a drain panel facilities complete and fast drainage. The concave
drain panel has been designed to ensure the periodic cleaning and inspection of tank. Panel joints
sealed with special sealing tape after bolted together (10mm nut bolt).
WALL PANEL:
Fourth stage wall panel fixing layer by layer (1x1m) and all joints sealed with special sealing tape
after bolted together with a flat bar and flange bar.
ROOF PANEL:
Fifth stage Roof panel fixed – convex shaped – All surfaces of the panel will be smooth and crevice
free to provide hygienic finish and be dimensionally accurate with sharply special sealing tape after
10mm stainless steel bolted together. Manholes should be equipped with a locking device, providing
easy internal entrance and preventing drain water in flow (internal entrance more than 800mm).
AIR VENT:
Providing air vent UPVC, non-corrosive and insect proof.
INTERNAL REINFORCEMENT:
Thread bar system will use for internal reinforcement. After fixing all the panels will start fixing the
10mm stainless steel thread bar inside the tank. First 1meter height joint panel will make 10mm 4
holes and also in the opposite side of the tank. Thread bar will fix with a steel plate stainless steel
inside and galvanized plate outside bolted at both ends. Same procedure will be repeated in each
layer of tank. Lastly will fix the L shape plate inside the tank and galvanized plate outside bolted
together for every 1-meter corner of the tank.
PARTITION:
Where the partitions are required, they must be of full height using standard panels and providing
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
6.0- Equipment & Resources to be Used 6.0- المعـــدات و المصـادر التـــي يجـب إستخدامــها
No. Equipment Description No. Equipment Description
1 Toolbox 15 Angle supports
2 Ladder/scaffolding 16 Channel
3 Measuring tape 17 Pipe support
4 Drilling machine 18 Marker
5 Panel UV resistant 19 Level
6 Steel skid 20 Pipe wrench
7 Bolts and nuts SS 21 Hand & power tools
8 External I-beam support 22 Adequate power source
9 PVC flanges inlet, outlet, overflow and drain 23 Scraper/ spatula or filling knife
10 Air vent 24 Sling belts
11 Joint sealant 25 Double insulated electrical cables with
industrial socket
12 Ladder internal & external 26 Heavy equipment i.e crane, forklift etc
13 sealant 27 scaffolding
14 Level indicator 28 Safety requirements tools such as safety
shoes, safety helmet, safety glasses,
fluorescent vest and safety gloves to ensure
maximum ability to safe work and safety
mask
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
SEE ANNEX - A
Permits Required Yes No Assessments Required (attach if “Yes) Yes No
Hot works Cosh
Crane Check List Noise
Excavation Manual handling
Confined space entry Other (state)
Riser Shafts
SEE ANNEX - A
Training Certification Required Yes No Training Certification Required Yes No
Scaffold Mobile Elevating Platform
Forklift Mobile Access Tower
Dumper Banks man
Excavator Abrasive Wheels
Overall assessment of risk prior to the Low Moderate Substantial High
implementation of control measure
Emergency Arrangement ترتيبات الطوارئ
First Aid Measures Required Rescue / Security Measures Required
Work inspection request shall be received by consultant prior to start of activity at site.
Consultant representative shall check and approve the equipment certificates and personnel
qualifications to perform the job at site.
Consultant representative shall check and witness randomly with regard to the installation of
material at site.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
Any Non-compliance and Risk assessment the consultant representative have all the
discretion to stop the work at site at any given moment.
9.0 Responsibilities
9.1 Project Manager (PM):
a. Overall responsible for the safe execution of the works.
b. Plan the materials, plant and equipment required for this activity.
c. Obtain all relevant approvals for Local Authority Requirements.
d. Obtain required permits from Engineering Department.
e. Ensure that all work procedures are followed correctly to the satisfaction of the Client,
Consultant and Local Authorities.
f. Point of contact for co-ordinating with Local Authorities on behalf of ALGECO.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
procedures.
c. Ensure the requirements of the Specification are incorporated in the Method Statement.
d. Maintain all QA / QC documents and records specific to the works carried out, and
submit as required by the Consultant / Client.
e. Responsible to ensure that the developed quality management system and procedures
are implemented satisfactorily for this activity
f. Documents / records are maintained for this activity.
g. Report to the Project Manager on a regular basis.
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
SEE ANNEX –A
Appendices الملحقــــــــــات
1.Risk Assessments 1.تقييمــــــــــــــــــات المخاطـــــــــــــــــــــــــــــر
Hazard Identification Yes No Hazard Identification Yes No
Slip and Trips Coshh
Manual Handling Noise
Hand Tolls Work at Heights
Excavations Dust/Fumes
Machinery/Lifting Equipment Lighting
Fire rd
3 party (Contractor)
Fall of Material Environmental
Electrical Other
Who Might Be Harmed?
Own Personnel Yes No Office Staff or Visitors Yes No
Other Contractors’ Yes No Members of the Public Yes No
First Aid Reportable Major Disablement Fatal
Potential Severity of Injury or Illness
1 2-5 6-20 21-100 10+
Number of workers exposed to hazard
Happens Happens Happens on Happens Certain to
Probability of injury or illness rarely each Year most jobs regularly happen
2. Drawings, BOQ and Specifications References 2. مراجع المواصفـات و جدول الكميات ومخططــات
No. Ref. to B.O.Q / Spec. Ref. QY. Unit Material Description
Specification Ref: 22 12 00
1 - - GRP WATER TANK
WATER STORAGE TANK
No. Drawing Reference Drawing Title
1. Building C1 - Water Supply Layout-Roof Floor Layout
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
PGC-ASC-180016-P2-C-C1-P-2005
2. PGC-ASC-180016-P2-C-D1-P-2007 Building D1 &D2 - Water Supply Layout- Roof Floor Layout
3. PGC-ASC-180016-P2-C-H1-P-2003 Building H1 – Water Supply Layout - Ground Floor Layout
تشهد
The company certifies that all information above found to
الشركةبأنكاللمعلوماتالتيأصدرتتحتهذاالتقديمقدتمالتحققمنهاووجدتمطابقة
be in compliance with the Contract documents.
معوثائقالعقد.
Al Ain General Contracting Company L.L.C. الشركة
االسم االسم
Name Name
Resident Engineer Comments مالحظاتالمهندسالمقيم
فقطتعبىءإذاتماإلشارةعلىالمربعالمخصصأعالهبالشخصذاتالصلة:مالحظاتمديرالمشروع
Project Manager Comments: (to be filled ONLY if the escalation box above to the relevant person is Ticked)
Review Status (by Final Approver) )حالةالمراجعة (منخالآلخرموافقة
NO OBJECTION= A موافق
No Objection AS Noted = B موافقمعالمالحظات
REVISE & RESUBMIT = C يراجعويعادتقديمه
REJECTED = D مرفوض
Comments raised to PM = E مالحضات تم رفعها لمدير المشروع
Comments مالحظات
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SM28_MS_02.02
Reference No رقم المرجع
Project Management Office مكتب أدارة المشاريع
360 SM MS 005
REV. Date بيــــــان طــــــريقة العمــــــــل
00 22-04-2022 Work Method Statement
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SM28_MS_02.02