Subject: Gas Handling and Exporting Project - Wes

Note: All Data are Strictly Confidential Please.

Service Provider/ Offering Company Name:

Required
# Category Item Name No's
1 EPF Production Separator 1
(A)

2 EPF Production Separator 1

(B)
3 EPF Production Separator 1
(C)

4 Gas Export Gas Compressor (A) 2

5 Gas Export Gas Compressor (B) 1

6 EPF Indirect Heater 1

7 EPF Chemical Injection Skids 3

8 EPF Oil Surge Tank 1

9 EPF Oil Storage Tank 2

10 EPF Oil Pump 2

11 Gas Export Gas Scrubber 1

12 EPF Flare Stack 1

13 Power Gas Generator 1

14 Power Diesel Generator 1

15 EPF Lab Cabinet 1

16 EPF Piping Network & Lump Sum

Valves

17 EPF Lighting System Lump Sum

18 HSE Firefighting System & Lump Sum

Equipment
19 HSE ESD System Lump Sum

20 EPF Air Compressors 2

21 EPF Operators / Manpower 6

22 HSE Communication Tools 3

23 HSE Safe Distances

24 HSE General HSE

25 HSE General HSE

 Produced Gas Analysis is
26 Attachment attached

New Technology by
27 Initiatives
Vendors

1. All the above data are co

2. No commercial data are r
Terms & Notes: 3. Please stick on the attach
4. Produced Gas Analysis is
ting Project - Western Desert of Egypt
ential Please.
Please mention

Technical Requirements
Designed pressure 1440 psi.
3 Phase, minimum Size 15'*42"
Operating pressure 25 : 600 psi.
Maximum gas handling capacity of +/- 20 MMSCF/D.
Operating capacity between 3 & 15 MMSCF/D.
Liquid handling capacity +/- 3000 BPD.
Produced fluid temperature of +/- 158 Deg. F.
Equipped with all valves, level indicator & automatic controllers, and Oil & Gas & Water metering
systems, and pressure & temp. gauges.

Designed pressure 1000 psi.

3 Phase, minimum Size 15'*42"
Operating pressure 25 : 600 psi.
Maximum gas handling capacity of +/- 20 MMSCF/D.
Operating capacity between 3 & 15 MMSCF/D.
Liquid handling capacity +/- 3000 BPD.
Produced fluid temperature of +/- 158 Deg. F.
Equipped with all valves, level indicator & automatic controllers, and Oil & Gas & Water metering
systems, and pressure & temp. gauges.
Designed pressure 720 psi.
3 Phase, minimum Size 15'*42"
Operating pressure 25 : 600 psi.
Maximum gas handling capacity of +/- 20 MMSCF/D.
Operating capacity between 3 & 15 MMSCF/D.
Liquid handling capacity +/- 3000 BPD.
Produced fluid temperature of +/- 158 Deg. F.
Equipped with all valves, level indicator & automatic controllers, and Oil & Gas & Water metering
systems, and pressure & temp. gauges.

For Separated Gas Exporting through a 6" pipeline * 17 KM.

Gas driven motor.
Suction pressure 25 : 600 psi (from Separator or Gas Scrapper).
Discharge pressure +/- 1500 psi (operating pressure).
Gas handling rate for each compressor +/- 7 MMSCF/D.
The maximum designed discharge pressure of the export pipeline +/- 2000 psi.
With Necessary operator(s).
Gas Analysis is attached.
For Separated Gas Exporting through a 6" pipeline * 17 KM.
Gas driven motor.
Suction pressure 25 : 600 psi (from Separator or Gas Scrapper).
Discharge pressure +/- 1500 psi (operating pressure).
Gas handling rate +/- 15 MMSCF/D.
The maximum designed discharge pressure of the export pipeline +/- 2000 psi.
With Necessary operator(s).
Gas Analysis is attached.

Gas Driven.
+/- 3000 psi. +/-2 MM BTU/HR. 3" minimum coil diameter. With adjustable choke.

For gas wells production. With necessary pump and fittings.

2 pumps to be powered by solar cells (to be included, by contractor).
1 Pump to be powered by the in place power source (by company).

Optional chemicals provision by contractor (Methanol / Ethylene Glycol).

Horizontal, Pressurized, +/- 100 PSI pressure rating, equipped with B. Pressure & Relief Valves ,
Capacity +/- 100 BBL's, Suitable to handle +/- 2000 BOPD from the separator to oil storage tanks.
1000 BBL's capacity, Fixed roof, with all necessary fittings, safety valves, and instrumentation, and
level measurement tools and indicator.

Electric Motor Driven.

For Oil pumping / loading/ offloading.
Rate: +/- 400 BBL's/Hr.
Suction pressure +/- 7 psi (from tanks or trucks).
Discharge pressure +/- 60 psi.
API: +/- 55 Degree

Suitable for the above Separator's rated designs.

Suitable for the above Separator's rated designs.

+/- 300 KW for: all pumps, lighting and air compressor systems.
Gas Analysis is attached.
+/- 300 KW for all pumps, lighting (in case of gas wells shut down), and/or as a stand by for the gas
generator. Diesel will be provided by client.

With necessary sampling & analysis tools (such as Hydrometer, Thermometer, Ranarex for gas
gravity, Centrifuge, PH, Heater … etc.).

Pipes & Flanges & all accessories shall be suitable for Gas and Condensate handling except for the
water tank & pumps, should be based on the mentioned processing capacities and rates for smooth
operations.
All equipment interconnections and tie-ins shall be according to safe distances standard, examples
attached below).
Civil work will be performed by client.

Suitable for the above Equipment Operations. EX Proof.

Tank: 1 * 1000 BBL's fresh water tank with level indicator.

Pump: Diesel Motor Driven.

For Water pumping/ loading/ offloading.
Rate: 1000 GPM @ 10 BAR.
Suction pressure +/- 7 psi (from tank or trucks).
Discharge pressure +/- 60 psi.
For the above equipment as well as remote wells (3 gas wells, distances from wells to facilities Site
range 100 : 1000 m), including necessary equipment, tools, instrumentation, panel, and controllers

120 psi, 500 Liters.

For Production/Handling Facilities & wells monitoring: 3 Operators/ day and 3 operators/ night.
NB:
Full accommodation and first aid will be provided by client, with no responsibility to provide medica
hospitality or attention.
Transportation between accommodation and facilities/wells sites is contractor's responsibility.
Diesel for Contractor's Vehicles (if any) is contractor's responsibility. however would be supplied (if
necessary) by the company and back charged to contractor.
 If you have any new EPF or Gas Compression proposal that would save costs, please feel free to
mention. Thank you.

the above data are confidential.

o commercial data are required in this stage.
ease stick on the attached data sheet (Column H, I, J + Cell F4 please).
oduced Gas Analysis is attached.
Feedback Due Date: Monday 15th April 2024, 12 PM Maximum

HSE Requirements
Separator equipped by two preset safety relief valves (non threaded connections).
Each separator Relief valve can be tested periodically without remove the separator out from servi
valves, to be locked open.

Separator equipped by two preset safety relief valves (non threaded connections).
Each separator Relief valve can be tested periodically without remove the separator out from servi
valves, to be locked open.
Separator equipped by two preset safety relief valves (non threaded connections).
Each separator Relief valve can be tested periodically without remove the separator out from servi
valves, to be locked open.

 Provision of Shut Down system philosophy and Cause & Effect Matrix.
 Availability of shut-down valves at suction & discharge of gas compressors.
 Gas Compressor trip shall mean shutting down the drive unit and closing of suction & discharge s
valves as a part of the shutdown philosophy of the compressor.
 Installation & Setting of Control Valve to divert gas flow from separator to flare in case of gas com
 The compressors should be provided with the following instrumentation:
 Low–Low suction and High-High discharge pressure shall be configured to trip the compressor.
 Pressure safety valve on the discharge line of each stage.
 Devices to monitor and trip in case of high discharge temperature.
 Absence of gas leakage.
 Absence of abnormal vibration.
 Pipe marking for all the Gas compressors connected lines.
 Spark arresting at exhaust.
 Exhaust hot parts must be insulated.
 Availability of condensate collection tank at safe area/down wind. Earthing connection in place.
 The exhaust emissions shall be within the limits of Environmental Law / regulations.
 Fire & Gas detection (Audio & Visual):
- Gas detectors.
- IR Flame detectors.
- Accordingly Cause & Effect Chart (Alarm in case of one alarm activated & shut down in case of t
 Provision of Shut Down system philosophy and Cause & Effect Matrix.
 Availability of shut-down valves at suction & discharge of gas compressors.
 Gas Compressor trip shall mean shutting down the drive unit and closing of suction & discharge s
valves as a part of the shutdown philosophy of the compressor.
 Installation & Setting of Control Valve to divert gas flow from separator to flare in case of gas com
 The compressors should be provided with the following instrumentation:
 Low–Low suction and High-High discharge pressure shall be configured to trip the compressor.
 Pressure safety valve on the discharge line of each stage.
 Devices to monitor and trip in case of high discharge temperature.
 Absence of gas leakage.
 Absence of abnormal vibration.
 Pipe marking for all the Gas compressors connected lines.
 Spark arresting at exhaust.
 Exhaust hot parts must be insulated.
 Availability of condensate collection tank at safe area/down wind. Earthing connection in place.
 The exhaust emissions shall be within the limits of Environmental Law / regulations.
 Fire & Gas detection (Audio & Visual):
- Gas detectors.
- IR Flame detectors.
- Accordingly Cause & Effect Chart (Alarm in case of one alarm activated & shut down in case of t

 Operate the heater by an automatic pilot ignition and use of a flame scanner to confirm ignition.
 Availability of Flame failure detection element, its activation closed the main fuel valve and Block
firebox.
 Availability of functioned thermostat.
 Availability of flame arrester at heater exhaust tube (chimney).
 Availability of an insulation at heater exhaust tube.

Electric or solar Pump shall be Suitable for Hazardous Classified Locations (EX-Proof).
If Pneumatic Pump , shall secure the pressurized air lines by safety line(Whipcheck) .
Chemical to be in place in case of hydrate formation. Safety Data Sheet to be submitted.

 All Surge tanks must equipped by preset safety relief valve.

 Surge tank shall be equipped by safe access ladder/stair and top hand rail.
 All storage tanks must equipped by flame arrestors & PVSVs.
 All storage tanks must equipped by level measuring device without the need to open the top hatc
 Minimum thickness for tank roof of 3/16 inch (4.8 mm).
 Storage tank shall be equipped by safe access ladder/stair and top hand rail.
 Fix fall arrest system at the storage tanks with vertical ladder.

 All the electrical equipment as pump / lighting/electric panels must be suitable for classified area

Pressure Safety relief valves

Pressure switch High High to close the inlet ESD
Level Switch High High closes the ESD Valve
Drain Sump.

 Presence of an Automatic ignition system for the flare.

 Any Gas Generator exist inside an enclosure must be equipped by an Automatic Carbon Dioxide fi
certificate for the firefighting system to be submitted/on site.
 The exhaust emissions shall be within the limits of Environmental Law / regulations.
 All the exhaust tube must be insulated completely.
 Spark arresting device at exhaust.
 All generators shall be equipped by overload safety device that provide protection from shorting
 Engine must be equipped by an Emergency shutdown device.
 Grounding connections (brass rod & cable).
 All exposed moving parts should be provided by adequate guarding to prevent contact or items b
 All the cables must be buried.
 Availability of condensate collection tank at safe area/down wind. Earthing connection in place.
 Any Diesel Generator exist inside an enclosure must be equipped by an Automatic Carbon Dioxid
certificate for the firefighting system to be submitted/on site.
 The exhaust emissions shall be within the limits of Environmental Law / regulations.
 All the exhaust tube must be insulated completely.
 Spark arresting device at exhaust.
 All generators shall be equipped by overload safety device that provide protection from shorting
 Engine must be equipped by an Emergency shutdown device.
 Grounding connections (brass rod & cable) for generator & diesel tank.
 All exposed moving parts should be provided by adequate guarding to prevent contact or items b
 All the cables must be buried.

Certified liftin pad eyes.

Apply color code for lines, as follows:

- Brown for condensate/oil lines.
-Yellow for gas lines.
-Green for water lines.

Lighting at production facilities /operation area shall be suitable for hazardous classified locations (
Adequate lighting covered the operation area in place.
 Availability of an adequate firefighting equipment at the station adequate to combat fire for 2 ho
- Fire Water Tank 1000 BBL's. With Safe access ladder and Fall Arrest.
- Diesel fire water pump (1000 gpm), inlet diameter 6" ,with four outlets (2.5 “ female Instantaneo
- Mobile Foam Cart with Foam Nozzles and Foam Concentrate Drums .
- Adequate number of 2.5” fire water hoses.
- Fire water nozzles (jet/fog).
In addition to portable fire extinguishers (Dry powder & Carbon Dioxide).
Installation of HI/LO Pilots (Hydraulic Self Contained Surface Safety Shut Down Control System)a
description sd follows:
-Designed to be mounted on the existing actuator in order to close the actuator gate valve & existi
(SSSV) automatically when abnormal pressure are detected.
-The self contained system includes a HI/LO pressure sensing pilots (setting as per production para
hydraulic reservoir.Operating the hand pump pressurize the actuator which opens the gate valve.T
pressure on the actuator to keep the valve open.If the integral pilots (HI/LO) senses abnormal pres
fluid to exhaust from the actuator and the gate valve to close. Hydraulic fluid exhausts in to the inte
Supply& installation of of Surface Safety Valve skid 5000 psi with ESD system: Installed downstre
manual remote ESD points as follows:
- Beside Separator area.
- At Storage tanks area.
- Crew port cabin.

With Safety relief valve

 All personnel on site should hold HSE related training certificates (as a minimum first aid, firefighti
 CONTRACTOR shall maintain high safety and environmental protection standards and with accom
operations. Appropriate safety and environmental emergency response programs, hazardous mate
procedures, plans approved by the COMPANY shall be utilized, in addition to oil spell policy.
 The COMPANY will use internal procedures and adopt practices or other operating guidelines tow
environment, as well as, the health and safety of personnel.
 CONTRACTOR shall ensure that Health, Safety and Environment data sheets are provided and app
products, and chemicals prior its use. Health Safety and Environment data sheets shall contain the
by national and local authorities.
 CONTRACTOR will be responsible for the safety, company assets, and any accident or injury from
until complete R/D and clear the area.

Intrinsically Safe. Three Portable Talkie Walkie units

• Well head to choke manifold 30 feet.
• Choke manifold to heater 100 feet.
• Heater to separator 80 feet.
• Well head to heater 100-150 feet.
• Separator to test/surge tank 50 feet.
• Flare line to pot 300 feet.
• Gas Compressors to storage tanks 100 feet.
• Gas Compressors to process equipment 50 feet.
• Gas Compressors to flare 300 feet.
• Gas Compressors to heater 50 feet.

 Held Risk Assessment session between all the concerns to review the Risk Assessment for the per
Asset Integrity:
 Valid NDT Inspection Certificates for all equipment, piping and lifting devices /valid UT Thickness
equipment.
 Apply current EGPC color code for lifting gears.
 Valid Calibration Certificates for all instruments (Safety Relief Valves, PVSVs and Pilot valves).
 Recent Hydro test certificate/chart for all production equipment.
 Valid NDT Inspection Certificates for fifth wheel & towing pin at condensate trucks.
Earthing/Grounding System:
 All the equipment connected to the grounding network system(brass rods, earthing cables,..) . Ea
measured.

 Availability of pocket gas alarm devices (L.E.L) with the operation crew.
 Safety line must be installed to secure the air hoses.
 All pressurized flow lines to be secured with appropriate method.
 Safe means of communications at site.
 The operation area shall be restricted & barricaded.
 Assign parking area for trucks & vehicles.
 Security at the main entrance road prevent any cigarettes , lights from enter the site, instruct visi
 Fix an Emergency siren (Audio & Visual).
 Distributed Safety signs.
 Wind Sock in place.
 First Aid Kit in place.
 All the pick up vehicles to be equipped with rollover bar.
 All the vehicles and trucks to be equipped with GPS.
 Feedback

Availability in Estimated Delivery

Egypt, (Yes / No) Time (on fields site)
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Comment, if any
 Summary:
# Item No.
1 3 Phase Separator 720 psi 1
2 3 Phase Separator 1000 psi 1
3 3 Phase Separator 1440 psi 1
4 Gas Compressor 15 MMSCF 1
5 Gas Compressor 7 MMSCF 2
6 Indirect Heater 1
7 Chemical Injection Skids 3
8 Oil Surge Tank 1
9 Oil Storage Tank 2
10 Oil Pump 2
11 Gas Scrubber 1
12 Flare Stack 1
13 Gas Generator 1
14 Diesel Generator 1
15 Lab Cabinet 1
16 Piping Network & Valves Lump Sum
17 Lighting System Lump Sum
18 Firefighting System (tanks & pump) Lump Sum
19 ESD System Lump Sum
20 Air Compressors 2
21 Operators / Manpower 6
22 Communication Tools 3