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Factory Workshop Manual

Make

Honda

Model

Civic

Engine and year

L4-1.3L Hybrid (2008)

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This manual was submitted by


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Date
1st January 2018
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Alarm
Module, (Vehicle Antitheft) > Component Information > Locations

Alarm Module: Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Alarm
Module, (Vehicle Antitheft) > Component Information > Locations > Page 7

Immobilizer System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Alarm
Module, (Vehicle Antitheft) > Component Information > Locations > Page 8

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Alarm
Module, (Vehicle Antitheft) > Component Information > Locations > Page 9

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Alarm
Module, (Vehicle Antitheft) > Component Information > Locations > Page 10

Alarm Module: Service and Repair

Immobilizer-keyless Control Unit Replacement

1. Remove the driver's dashboard lower cover. 2. Remove the steering column covers. 3.
Disconnect the 7P connector (A) from the immobilizer-keyless control unit (B).

4. Remove the two screws and the immobilizer-keyless control unit. 5. Install the
immobilizer-keyless control unit in the reverse order of removal. 6. After replacement, register the
immobilizer-keyless control unit, and make sure the immobilizer system work properly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless
Entry Module > Component Information > Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless
Entry Module > Component Information > Locations > Page 14

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations

Navigation Module: Locations

80. Behind Navigation Unit (USA)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 18

Navigation System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 19

Audio System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 20

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 21

Navigation Module: Diagrams


235. Navigation Unit (USA)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 22
235. Navigation Unit (USA)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 23
Navigation Unit Inputs And Outputs For Connector A

Navigation Unit Inputs And Outputs For Connector C


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 24
Navigation Unit Inputs And Outputs For Connector D

Navigation Unit Inputs And Outputs For Connector F


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 25

Navigation Unit Inputs And Outputs For Connector H


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 26

Navigation Module: Service and Repair


Navigation Unit Removal/Installation

SRS components are located in this area. Review the SRS component location. Also review the
precautions and procedures in Restraint Systems before doing repairs or service.

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the dashboard and related parts.

- Lay a workshop towel under the parts when working on them to protect the face panel from
scratches or other damage.

- Do not work in a dusty or dirty place.

- Discharge static electricity from your body before and during the work.

- Do not touch the circuit board(s) with your bare hands.

- Do not work with dirty hands.

- Be careful not to fold the flat plate cable.

- Do not touch the terminal connector of the flat plate cable with your bare hands. (If you have
touched it, wipe it off thoroughly.)

- Before replacing the navigation unit, make sure to remove the customer's navigation DVD, and
their audio CD, or PC card. Remanufactured navigation units do not come with a navigation DVD.
Re-install the customer's navigation DVD, audio CD, and audio PC card into the new
remanufactured unit. If the navigation display won't open, manually remove the navigation DVD,
audio CD, and PC card.

1. Make sure you have the 4-digit anti-theft code for the navigation system, then write down the
audio presets (if applicable). 2. Eject the DVD from the original navigation unit. To avoid scratching
or damaging the DVD, temporarily place the DVD in jewel case. 3. Remove the subdisplay visor. 4.
Remove the center pocket hole lid and bolts, then pull out the center panel (A).

5. Disconnect the connectors (B) and air hose (C), then remove the center panel. 6. Remove the
screws, brackets (A), and the navigation unit (B) from the center panel (C).

7. Install the navigation unit in the reverse order of removal and make sure all connectors are
secure. 8. Turn the ignition switch to ON (II), then reinstall the customer's original DVD, verifying
than the DVD is free of scratches or smudges. 9. Check any official Honda service website for
more service information about the navigation system.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Accessories and Optional Equipment >
Navigation Module > Component Information > Locations > Page 27
NOTE: Simply transferring the DVD from the original navigation unit to the new navigation unit
does not assure the correct software for the vehicle will be loaded into the new navigation unit.
Doing the DVD transfer without doing software patches may cause the new navigation unit to
appear to be malfunctioning.

10. Enter the new navigation anti-theft code, then enter the audio presets. 11. Park the vehicle
outside, and do the GPS initialization. 12. Give the new navigation anti-theft code to the customer.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Body and Frame > Heated Mirror Relay >
Component Information > Locations

Heated Mirror Relay: Locations

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Body and Frame > Heated Mirror Relay >
Component Information > Locations > Page 32

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Body and Frame > Heated Mirror Relay >
Component Information > Locations > Page 33
Heated Mirror Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Five-terminal type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module >
Component Information > Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module >
Component Information > Locations > Page 37

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Locations

Electronic Brake Control Module: Locations

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Locations > Page 42

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Locations > Page 43

1. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Locations > Page 44

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Diagrams > ABS Modulator-Control Unit

222. ABS Modulator-Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Diagrams > ABS Modulator-Control Unit > Page 47

Electronic Brake Control Module: Diagrams Control Module Pinout Values, ABS

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Diagrams > ABS Modulator-Control Unit > Page 48

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Diagrams > Page 49

Electronic Brake Control Module: Description and Operation

ABS Control Unit

The control unit detects the wheel speed based on the wheel speed sensor signals it received, then
it calculates the vehicle speed based on the detected wheel speed. The control unit detects the
vehicle speed during deceleration based on the wheel speeds.

The control unit calculates the slip rate of each wheel, and transmits the control signal to the
modulator unit solenoid valve when the slip rate is high.

The hydraulic control has three modes: Pressure intensifying, pressure reducing, and pressure
retaining.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Diagrams > Page 50

Electronic Brake Control Module: Testing and Inspection

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Diagrams > Page 51

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake
Control Module > Component Information > Diagrams > Page 52

Electronic Brake Control Module: Service and Repair

ABS Modulator-Control Unit Removal and Installation

NOTE: ^

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.

^ Be careful not to damage or deform the brake lines during removal and installation.

^ To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop
towel or equivalent material.

Removal

1. Turn the ignition switch to LOCK (0). 2. Disconnect the ABS modulator-control unit 25P
connector (A) by pulling up the lock (B); the connector disconnects itself.

3. Disconnect the six brake lines from the ABS modulator-control unit.

NOTE: Brake lines are connected to the master cylinder (C) and to the right-front (D), the left-rear
(E), the right-rear (F), and the left-front (G) brake systems.
4. Remove the ABS modulator-control unit (H) with the brackets (I) from the body. 5. Remove the
ABS modulator-control unit from the brackets. 6. Separate the bracket if necessary.

Installation

1. Install the ABS modulator-control unit onto the brackets. 2. Install the bracket with the ABS
modulator-control unit to the body. 3. Reconnect the six brake lines, then tighten the flare nuts to
the specified torque. 4. Align the connecting surface of the ABS modulator-control unit 25P
connector to the ABS modulator-control unit. 5. Lower the lock of the ABS modulator-control unit
25P connector, then confirm the connector is fully seated. 6. Bleed the brake system (except the
servo unit and power unit). 7. Start the engine, and check that the ABS indicator goes off. 8.
Test-drive the vehicle, and check that the ABS indicator does not come on.

NOTE: If the brake pedal is spongy, there may be air trapped in the modulator and then induced
into the normal brake system during modulation. Bleed the brake system (except the servo unit and
power unit) again.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Brakes and Traction Control > Fail Safe Relay,
ABS / Traction Control > Component Information > Diagrams

53. Inhibitor Solenoid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Auxiliary Water Pump Relay >
Component Information > Locations

Auxiliary Water Pump Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Auxiliary Water Pump Relay >
Component Information > Locations > Page 60

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Auxiliary Water Pump Relay >
Component Information > Locations > Page 61
Auxiliary Water Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor
Relay > Component Information > Locations

Radiator Cooling Fan Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor
Relay > Component Information > Locations > Page 65

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor
Relay > Component Information > Locations > Page 66

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor
Relay > Component Information > Locations > Page 67
Radiator Cooling Fan Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.

Five-terminal type
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor
Relay > Component Information > Locations > Page 68

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Auxiliary Water Pump Relay >
Component Information > Locations

Auxiliary Water Pump Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Auxiliary Water Pump Relay >
Component Information > Locations > Page 73

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Auxiliary Water Pump Relay >
Component Information > Locations > Page 74
Auxiliary Water Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component
Information > Locations

Blower Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component
Information > Locations > Page 78

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component
Information > Locations > Page 79
Blower Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component
Information > Locations

Compressor Clutch Relay: Locations


Idle Control System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component
Information > Locations > Page 83

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component
Information > Locations > Page 84

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component
Information > Locations > Page 85
Compressor Clutch Relay: Description and Operation

Air Conditioning (A/C) Compressor Clutch Relay

When the PCM receives a demand for cooling from the A/C system, it delays the compressor from
being energized, and enriches the mixture to assure smooth transition to the A/C mode.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component
Information > Locations > Page 86
Compressor Clutch Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC >
Component Information > Locations

Condenser Fan Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC >
Component Information > Locations > Page 90

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC >
Component Information > Locations > Page 91

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC >
Component Information > Locations > Page 92
Condenser Fan Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.

Five-terminal type
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Condenser Fan Motor Relay, HVAC >
Component Information > Locations > Page 93

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - HVAC > Compressor Motor Power Control
Module > Component Information > Service and Repair
Compressor Motor Power Control Module: Service and Repair

A/C Compressor Driver Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precaution before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter. 3. Disconnect connectors (A) from the
A/C compressor driver.

4. Remove the bolts and the A/C compressor driver (A).

5. Install the parts in the reverse order removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Locations
Instrument Panel Control Module: Locations

53. Left Side Of Dash

54. Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Locations > Page 101

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Locations > Page 102

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Instrument Panel > Instrument Panel Control
Module > Component Information > Locations > Page 103
Instrument Panel Control Module: Diagrams

193. Gauge Control Module (Speedo)

224. Gauge Control Module (Tach)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Lighting and Horns > Fog/Driving Lamp Relay >
Component Information > Diagrams

156. Fog Light Relay (Honda Accessory)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Lighting and Horns > Interior Lighting Module >
Component Information > Diagrams > Diagram Information and Instructions
Interior Lighting Module: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Lighting and Horns > Interior Lighting Module >
Component Information > Diagrams > Diagram Information and Instructions > Page 112
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Lighting and Horns > Interior Lighting Module >
Component Information > Diagrams > Diagram Information and Instructions > Page 113

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Interior Lighting Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Interior Lighting Module: Electrical Diagrams

Diagram 115-0
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Diagram 115-1
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Diagram 115-2

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
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Relay Box: Component Locations

Fan Controls Component Location Index


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EPS (Electrical Power Steering) Components Component Location Index


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TPMS (Tire Pressure Monitoring System) Component Location Index


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Advanced Hydraulic Booster Component Location Index


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ABS Component Location Index


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28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


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Starting System Component Location Index


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Ignition System Component Location Index


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Climate Control Component Location Index


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Component Information > Locations > Component Locations > Page 156

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 157

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 158

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 159

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 160

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 161

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 162

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 163

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 164

Relay Box: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 165

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Component Locations > Page 166

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 167

Relay Box: Diagrams

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 168

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 169

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 170

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 171
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 172

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 173
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Locations > Page 174

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box

Relay Box: Application and ID Auxiliary Under-hood Fuse/Relay Box


Auxiliary Under-hood Fuse/Relay Box

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 177

Relay Box: Application and ID Under-Dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 178

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 179

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 180
Relay Box: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 181
Under-hood Fuse/Relay Box (Part 2)

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Service and Repair > Under-hood Fuse/Relay Box

Relay Box: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Power and Ground Distribution > Relay Box >
Component Information > Service and Repair > Under-hood Fuse/Relay Box > Page 184

Relay Box: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations

Electronic Throttle Actuator Relay: Locations

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations > Page 190

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations > Page 191
Electronic Throttle Actuator Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 200

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 201

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 202
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates > Page 208

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION


NOTE:

This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates > Page 209

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates > Page 210
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 215
DTC P0A94 thru P0157
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 216
DTC P0158 thru P0400
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 217
DTC P0401 thru P0562
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 218
DTC P0563 thru P0748
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 219
DTC P0750 thru P0977
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Monitors > Page 220
DTC P0979 thru P1193
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Monitors > Page 221
DTC P1253 thru P1459
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Monitors > Page 222
DTC P1486 thru P1585
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Monitors > Page 223
DTC P1586 thru P1678
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Monitors > Page 224
DTC P1679 thru P1860
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Monitors > Page 225
DTC P1861 thru P2238
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Monitors > Page 226
DTC P2240 thru U0073
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Monitors > Page 227

DTC U0100 thru U1288

Disclaimer
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Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


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DTC P0A94 thru P0157
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Monitors > Page 234
DTC P0158 thru P0400
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Monitors > Page 235
DTC P0401 thru P0562
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Monitors > Page 236
DTC P0563 thru P0748
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Monitors > Page 237
DTC P0750 thru P0977
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Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 238
DTC P0979 thru P1193
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Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 239
DTC P1253 thru P1459
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Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 240
DTC P1486 thru P1585
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Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 241
DTC P1586 thru P1678
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Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 242
DTC P1679 thru P1860
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Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 243
DTC P1861 thru P2238
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Monitors > Page 244
DTC P2240 thru U0073
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Monitors > Page 245

DTC U0100 thru U1288

Disclaimer
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246

Engine Control Module: Locations

30. Left Side Of Engine Compartment


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PGM-FI System Component Location Index


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Navigation System Component Location Index


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Engine Control Module: Diagram Information and Instructions
Circuit Schematics
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Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Engine Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Engine Control Module: Connector Views

PCM Inputs And Outputs At Connector A (44P) Part 1


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PCM Inputs And Outputs At Connector A (44P) Part 2


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PCM Inputs And Outputs At Connector A (44P) Part 3


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PCM Inputs And Outputs At Connector B (44P) Part 1


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PCM Inputs And Outputs At Connector B (44P) Part 2


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PCM Inputs And Outputs At Connector B (44P) Part 3


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PCM Inputs And Outputs At Connector C (44P) Part 1


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PCM Inputs And Outputs At Connector C (44P) Part 2


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237. PCM
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237. PCM
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Values and Diagnostic Parameters
Engine Control Module: Pinout Values and Diagnostic Parameters
How to Troubleshoot Circuits At the PCM

How to Troubleshoot Circuits at the PGM Connectors

NOTE: The PCM overwrites data and monitors the EVAP system for up to 30 minutes after the
ignition switch is turned OFF. Jumping the SCS line after turning the ignition switch OFF cancels
this function. Disconnecting the PCM during this function, without jumping the SCS line first, can
damage the PCM.

1. Jump the SCS line with the HDS. 2. Remove the cover (A).

3. Lift up the under-hood fuse/relay box (D).

4. Remove the coolant reservoir (E). Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

5. When diagnosis/troubleshooting is done at the PCM connector, use the terminal test port (A)
above the terminal you need to check.

6. Connect one side of the patch cord (A) terminals to a commercially available digital multimeter
(B), and connect the other side of the patch cord

terminals to a commercially available banana jack (Pomona Electronics Tool No. 3563 or
equivalent) (C).
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7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force
the tips into the terminals.
NOTE: -

For accurate results, always use the pin probe (male).

- To prevent damage to the connector terminals, do not insert test equipment probes, paper clips,
or other substitutes as they can damage the terminals. Damaged terminals cause a poor
connection and an incorrect measurement.

- Do not puncture the insulation on a wire. Punctures can cause poor or intermittent electrical
connections.

PCM Inputs And Outputs At Connector A (44P) Part 1


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PCM Inputs And Outputs At Connector A (44P) Part 2


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Values and Diagnostic Parameters > Page 293

PCM Inputs And Outputs At Connector A (44P) Part 3


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PCM Inputs And Outputs At Connector A (44P) Part 4


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Values and Diagnostic Parameters > Page 295

PCM Inputs And Outputs At Connector B (44P) Part 1


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Values and Diagnostic Parameters > Page 296

PCM Inputs And Outputs At Connector B (44P) Part 2


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Values and Diagnostic Parameters > Page 297

PCM Inputs And Outputs At Connector C (44P) Part 1


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Values and Diagnostic Parameters > Page 298

PCM Inputs And Outputs At Connector C (44P) Part 2


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Engine Control Module: Programming and Relearning

PCM Update

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use anyone of these update tools.

NOTE:

- Use this procedure when you need to update the PCM during troubleshooting procedures.

- Make sure the HDS/HIM has the latest software version.

- Before you update the PCM, make sure the battery in the vehicle is fully charged, and connect a
jumper battery (not a battery charger) to maintain system voltage.

- Never turn the ignition switch OFF during the update. If there is a problem with the update, leave
the ignition switch ON.

- To prevent PCM damage, do not operate anything electrical (headlights, audio system, brakes,
A/C, power windows, door locks, etc.) during the update.

- To ensure the latest program is installed, do a PCM update whenever the PCM is substituted or
replaced.

- You cannot update a PCM with a program it already has. It will only accept a new program.
- High temperature in the engine compartment might cause the PCM to become too hot to run the
update. If the engine has been running before this procedure, open the hood and cool the engine
compartment.

- If you need to diagnose the Honda interface module (HIM) because the HIM's red (#3) light came
on or was flashed during the update, leave the ignition switch in the ON (II) position when you
disconnect the HIM from the data link connector (DLC). This will prevent PCM damage.

1. Turn the ignition switch ON (II), but do not start the engine. 2. Connect the HDS to the data link
connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM and other vehicle systems. If it doesn't, go to
the DLC circuit troubleshooting. See: Powertrain

Management/Computers and Control Systems/Testing and Inspection/Component Tests and


General Diagnostics/DLC Circuit Troubleshooting If you are returning from the DLC circuit
troubleshooting, skip steps 4 and 5, and clean the throttle body after updating the PCM.

4. Select the INSPECTION MENU with the HDS. 5. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts with the HDS.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

6. Exit the HDS. Select the update mode, and follow the screen prompts to update the PCM.

7. If the software in the PCM is the latest, disconnect the HDS/HIM from the DLC, and go back to
the procedure that you were doing. If the software

in the PCM is not the latest, follow the instructions on the screen. If prompted to choose the
PGM-FI system or the A/T system, make sure you update both.

NOTE: If the PCM update system requires you to cool the PCM, follow the instructions on screen. If
you run into a problem during the update procedure (programming takes over 15 minutes, status
bar goes over 100 %, D or immobilizer indicator flashes, HDS tablet freezes, etc.), follow these
steps to minimize the chance of damaging the PCM: -

Leave the ignition switch in the ON (II) position.

- Connect a jumper battery (do not connect a battery charger).

- Shut down the HDS.

- Disconnect the HDS from the DLC.

- Reboot the HDS.

- Reconnect the HDS to the DLC, and try the update procedure again.
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8. If the TP POSITION CHECK failed in step 5, clean the throttle body. 9. Do the PCM idle learn
procedure.
10. Do the CKP pattern learn procedure. 11. Do the start clutch pressure control calibration
procedure.
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Engine Control Module: Procedures

Substituting the PCM

Substituting the PCM

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during troubleshooting
procedures.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Powertrain

Management/Computers and Control Systems/Testing and Inspection/Component Tests and


General Diagnostics/DLC Circuit Troubleshooting If you are returning from DLC circuit
troubleshooting, skip steps 5 and 6, and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch OFF. 8. Remove the battery. 9. Remove the cover (A).

10. Remove the bolts (D), then remove the PCM (E).
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11. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

12. Install the parts in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

13. Turn the ignition switch ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

14. Manually input the VIN to the PCM with the HDS. 15. Update the PCM if it does not have the
latest software. 16. Select the IMMOBI SYSTEM with the HDS. 17. Enter the immobilizer code
using the PCM replacement procedure in the HDS; this allows you to start the engine. 18. Reset
the PCM with the HDS. 19. If the TP POSITION CHECK failed in step 6, clean the throttle body. 20.
Do the PCM idle learn procedure. 21. Do the CKP pattern learn procedure. 22. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicle

without navigation).

ECM Reset
HDS Clear Command

The PCM stores various specific data to correct the system even if there is no electrical power such
as when the battery negative terminal or No. 19 FI MAIN (15 A) fuse are disconnected. Stored data
based on failed parts should be cleared by using the "CLEAR COMMAND" of the HDS, if parts are
replaced.

The HDS has three kinds of clear commands to meet this purpose. They are DTC clear/PCM reset,
and CKP pattern clear. DTC clear command erases all stored DTC codes, freeze data, on-board
snapshot, and readiness codes. This must be done with the HDS after , reproducing the DTC
during troubleshooting. The PCM reset command erases all stored DTC codes, freeze data,
on-board snapshot, readiness codes, and all specific data to correct the system except CKP
pattern. If the CKP pattern data in the PCM was cleared, you must do the CKP pattern learn
procedure. The CKP pattern clear command erases only CKP pattern data. This command is for
repair of a misfire or the CKP sensor.

Scan Tool Clear Command

If you are using a generic scan tool to clear commands, be aware that there is only one setting for
clearing the PCM, and it clears all commands at the same time (CKP pattern learn, idle learn,
readiness codes, freeze data, on-board snapshot, and DTCs). After you clear all commands, you
then need to do these procedures, in this order: PCM idle learn procedure; CKP pattern learn
procedure; Test-drive to set readiness codes to complete.

DTC Clear

1. Clear the DTC with the HDS while the engine is stopped. 2. Turn the ignition switch OFF.
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3. Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC.

PCM Reset

1. Reset the PCM with the HDS while the engine is stopped. 2. Turn the ignition switch OFF. 3.
Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC. 5. Do the PCM idle learn procedure. 6. Do the start clutch
pressure control calibration procedure.

Crank (CKP) Pattern Clear/Crank (CKP) Pattern Learn

Clear/Learn Procedure (with the HDS)

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Powertrain

Management/Computers and Control Systems/Testing and Inspection/Component Tests and


General Diagnostics/DLC Circuit Troubleshooting

4. Select CRANK PATTERN in the ADJUSTMENT MENU with the HDS. 5. Select CRANK
PATTERN LEARNING with the HDS, and follow the screen prompts.

Learn Procedure (without the HDS)

1. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on. 2. Test-drive the vehicle on a level road: Decelerate (with the throttle fully
closed) from an engine speed of 2,500 rpm down to 1,000 rpm with the

transmission in L position.
3. Test-drive the vehicle on a level road: Decelerate (with the throttle fully closed) from an engine
speed of 5,000 rpm down to 3,000 rpm with the

transmission in L position.

4. Repeat step 2 and 3 several times. 5. Turn the ignition switch OFF. 6. Turn the ignition switch
ON (II), and wait 30 seconds. The CKP pattern learn procedure is complete.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Reset the PCM with the HDS. 2. Do the PCM idle learn procedure. 3. Turn the ignition switch
OFF. 4. Disconnect the HDS from the DLC.

NOTE: The PCM is part of the immobilizer system. If you replace the PCM, it will have a different
immobilizer code. In order for the engine to start, you must rewrite the immobilizer code with the
HDS.

PCM Idle Learn Procedure

PCM Idle Learn Procedure

The idle learn procedure must be done so the PCM can learn the engine idle characteristics.

Do the idle learn procedure whenever you do any of these actions:

- Replace the PCM.


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- Reset the PCM.
- Update the PCM.

- Replace or clean the throttle body.

NOTE: Clearing the DTCs with the HDS does not require you to do the idle learn procedure.

Procedure

1. Make sure all electrical items (A/C, audio, lights, etc.) are off. 2. Reset the PCM with the HDS. 3.
Turn the ignition switch ON (II), and wait 2 seconds. 4. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the radiator fan comes on, or until the engine
coolant

temperature reaches 194 °F (90 °C).

5. Let the engine idle for about 5 minutes with the throttle fully closed.

NOTE: If the radiator fan comes on, do not include its running time in the 5 minutes.

6. Verify on the HDS data list that the idle learn procedure is complete.
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Engine Control Module: Removal and Replacement

PCM Replacement

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE:

- Make sure the HDS is loaded with the latest software version.

- If you are replacing the PCM after substituting a known-good PCM, reinstall the original PCM,
then do this procedure.

- During the procedure, is any READ DATA, WRITE DATA, or other data checks fail, note the
failure, then continue.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Powertrain

Management/Computers and Control Systems/Testing and Inspection/Component Tests and


General Diagnostics/DLC Circuit Troubleshooting If you are returning from DLC circuit
troubleshooting, skip steps 5 through 8,19 through 24, and do the these procedures after replacing
the PCM: -

Replace the engine oil and the engine oil filter.

- Clean the throttle body.

5. Select the PGM-FI system with the HDS. 6. Select the INSPECTION MENU with the HDS. 7.
Select the ETCS TEST, then select the TP POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue with this procedure.

8. Select the REPLACE PCM MENU, then READ DATA and follow the screen prompts.

NOTE: -

Doing this step copies (READS) the engine oil life data from the original PCM so you can later
download (WRITES) it into the new PCM.

- If READ DATA indicates FAILED, continue with this procedure.

9. Turn the ignition switch OFF.

10. Remove the battery. 11. Remove the cover (A).


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12. Remove the bolts (D), then remove the PCM (E).

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.
14. Install the parts in the reverse order of removal. 15. Turn the ignition switch ON (II). 16.
Manually input the VIN to the PCM with the HDS.

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

17. If the READ DATA (engine oil life) failed in step 8, go to step 22. Otherwise, go to step 18. 18.
Select the PGM-FI system with the HDS. 19. Select the REPLACE PCM MENU, then WRITE
DATA and follow the screen prompts.

NOTE: If the WRITE DATA indicates FAILED, continue with this procedure.

20. Select IMMOBI system with the HDS. 21. Enter the immobilizer code with the PCM
replacement procedure in the HDS; it allows you to start the engine. 22. If the TP POSITION
CHECK failed in step 7 clean the throttle body, then go to step 23. 23. If the READ DATA failed in
step 8 or the WRITE DATA failed in step 19, replace the engine oil and engine oil filter, then go to
step 24. 24. Select PGM-FI system and reset the PCM with the HDS. 25. Update the PCM if it does
not have the latest software. 26. Do the PCM idle learn procedure. 27. Do the CKP pattern learn
procedure. 28. Do the start clutch pressure control calibration procedure. 29. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicles

without navigation).

30. Check that the IMA battery level indicator (BAT). If the IMA battery level indicator (BAT) on the
gauge indicates zero level, start the engine, and

hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level
indicator (BAT) indicates at least three segments.
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Feedback Control Module: Diagram Information and Instructions
Circuit Schematics
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Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Feedback Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 337
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 338
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 339
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations

Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 343

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 344

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 345

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 346
Main Relay (Computer/Fuel System): Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 347
Main Relay (Computer/Fuel System): Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Fuel Pump Relay > Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Fuel Pump Relay > Component Information > Locations > Page 352
Fuel Pump Relay: Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Fuel Pump Relay > Component Information > Locations > Page 353
Fuel Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations

Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 357

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 358

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 359

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 360
Main Relay (Computer/Fuel System): Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 361
Main Relay (Computer/Fuel System): Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Ignition System > Ignition Relay > Component Information > Locations

Ignition Relay: Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Ignition System > Ignition Relay > Component Information > Locations > Page 366

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Ignition System > Ignition Relay > Component Information > Locations > Page 367

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Ignition System > Ignition Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit

Ignition Relay: Testing and Inspection Ignition Coil Relay Circuit


Ignition Coil Relay Circuit Troubleshooting

1. Check the No. 18 (20 A) fuse in the under-hood fuse/relay box.

Is the fuse OK?

YES - Go to step 2.

NO - Replace the fuse. If the fuse continues to blow, locate and repair the short in the circuit
between the under-hood fuse/relay box and the ignition coils.

2. Install the No. 18 (20 A) fuse in the under-hood fuse/relay box. 3. Remove the ignition coil relay
from the under-hood fuse/relay box, and test it.

Is the relay OK?

YES - Go to step 4.

NO - Replace the ignition coil relay.

4. Measure the voltage between ignition coil relay 4P socket terminal No. 2 and body ground, then
terminal No. 4 and body ground.

Is there battery voltage?

YES - Go to step 5.

NO - Replace the under-hood fuse/relay box.

5. Check for continuity between each ignition coil relay 4P socket terminal No. 1 and ignition coil 3P
connector terminal No. 3.

Is there continuity?

YES - Go to step 6.

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 1 and ignition coil
3P connector terminal No. 3.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Ignition System > Ignition Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit > Page 370
6. Check for continuity between each ignition coil 3P connector terminal No. 2 and body ground.

Is there continuity?

YES - Go to step 7.

NO - Repair open in the wire between ignition coil 3P connector terminal No. 2 and body ground.

7. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 8. Turn the
ignition switch to ON (II). 9. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Powertrain Management/Computers and Control Systems/Testing and


Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting

10. Jump the SCS line with the HDS, then turn the ignition switch to LOCK (0).

NOTE: This step must be done to protect the PCM from damage.

11. Disconnect PCM connector A (44P). 12. Check for continuity between ignition coil relay 4P
socket terminal No. 3 and body ground.

Is there continuity?

YES - Repair short to ground in the wire between ignition coil relay 4P socket terminal No. 3 and
the PCM (A6).

NO - Go to step 13.

13. Check for continuity between ignition coil relay 4P socket terminal No. 3 and PCM connector
terminal A6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Ignition System > Ignition Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit > Page 371

Is there continuity?

YES - The system is OK at this time. Check for loose or poor connections at the ignition coil relay
and the PCM (A6).

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 3 and the PCM
(A6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules -
Ignition System > Ignition Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit > Page 372
Ignition Relay: Testing and Inspection Power Relay

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations
Air Bag Control Module: Locations

76. Under Middle Of Dash

92. In Left Side Of Front Passenger's Seat Back


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 377

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 378
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 379

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 380

Relay And Control Unit Locations Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 381
Air Bag Control Module: Diagrams

236. ODS Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 382

240. SRS Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Service and Repair > SRS Unit Replacement
Air Bag Control Module: Service and Repair SRS Unit Replacement

SRS Unit Replacement

Removal

NOTE: If you are only disconnecting SRS unit connector A, skip step 2.

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect both seat belt tensioner connectors and the seat belt buckle tensioner connector. 3.
Remove the center console. 4. Disconnect SRS unit connector A (28P), connector B (28P), and
remove the TORX bolts (C), then pull out the SRS unit.

Installation

1. Install the SRS unit (A) with new TORX bolts (B), then connect the connectors (C) to the SRS
unit; push them into position until they click.

NOTE: Be sure the SRS unit is sitting squarely against its bracket before torquing the TORX bolt.

2. Reconnect both seat belt tensioner connectors and the seat belt buckle tensioner connector. 3.
Reconnect the negative cable to the battery. 4. Calibrate the ODS unit. 5. Do the ODS unit
operation check. 6. Confirm proper SRS system operation: Turn the ignition switch to ON (II); the
SRS indicator should come on for about 6 seconds and then go off. 7. Reinstall all removed parts.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Service and Repair > SRS Unit Replacement > Page 385
Air Bag Control Module: Service and Repair ODS Unit Replacement

ODS Unit Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the passenger's side airbag 2P connector. 3. Remove the passenger's seat assembly
and seat-back cover. 4. Disconnect the ODS unit 18P connector (A) and sensor connectors (B)
from the ODS unit (C).

5. Remove the two nuts (D) and the ODS unit.

Installation

1. Place the ODS unit (A) on the seat-back frame. Tighten the two nuts (B), and connect the ODS
unit harness 18P connector (C) and sensor

connectors (D) to the ODS unit.

2. Install the seat-back cover in the reverse order of removal. 3. Install the seat assembly, then
connect the side airbag harness 2P connector. 4. Reconnect the negative cable to the battery. 5.
Set the seat-back in the normal position, and make sure there is nothing on the front passenger's
seat. 6. Initialize the ODS unit. 7. After installing the ODS unit, confirm proper system operation:
Turn the ignition switch to ON (II); the SRS indicator should come on for about 6

seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > Starter Relay >
Component Information > Locations

Starter Relay: Locations


Starting System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > Starter Relay >
Component Information > Locations > Page 390

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Starting and Charging > Starter Relay >
Component Information > Locations > Page 391
Starter Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Steering and Suspension > Relays and Modules
- Steering > Steering Control Module > Component Information > Locations
Steering Control Module: Locations

86. Behind Right Kick Panel

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Steering and Suspension > Relays and Modules
- Steering > Steering Control Module > Component Information > Locations > Page 397

232. EPS Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Steering and Suspension > Relays and Modules
- Steering > Steering Control Module > Component Information > Locations > Page 398

Steering Control Module: Service and Repair

EPS Control Unit Removal/Installation

1. Make sure you have the anti-theft code for the audio or the navigation system (if equipped), then
write down the audio presets. 2. Make sure the ignition switch is in LOCK (0), then disconnect the
negative cable from the battery. 3. Remove the passenger's dashboard undercover. 4. Remove the
passenger's kick panel. 5. Disconnect EPS control unit connector A (2P), connector B (2P),
connector C (2P), and connector D (28P).

6. Remove the nuts (E) from the EPS control unit (F). 7. Remove the EPS control unit. 8. Install the
EPS control unit in the reverse order of removal. 9. Reconnect the negative cable to the battery
and do the following tasks:

NOTE: If the IMA battery level, gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

^ Enter the anti-theft code for the audio or the navigation system (if equipped), then enter the audio
presets.

^ Set the clock (on vehicles without navigation).

^ Make sure that the horn and turn signal switches work properly.

^ Make sure that the steering wheel switches work properly.

^ If the EPS control unit is replaced, the EPS control unit must memorize the torque sensor neutral
position.
10. After installation, start the engine, and let it idle. Turn the steering wheel from lock-to-lock
several times. Check that the EPS indicator does not

come on.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Steering and Suspension > Relays and Modules
- Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor System -
VT55 TPMS Update Information
Tire Pressure Module: Technical Service Bulletins Tire Monitor System - VT55 TPMS Update
Information
09-070

October 30, 2009

Applies To: ALL Vehicles with TPMS

ATEQ VT55 TPMS Update Information

INTRODUCTION

The software for the VT55 TPMS tool is updated periodically to add new vehicles, fix software
bugs, and enhance the tool's function. You can use the ATEQ update wizard to download software
and firmware to your VT55 using a PC and the Internet. It is extremely important to use the latest
VT55 software to ensure that the current TPMS initialization and diagnostic procedures are used.

American Honda is also introducing a new policy to ensure that VT55 tools are updated promptly.
The VT55 software must now be updated within 3 days of receiving notification of an available
update from an iN message or other Honda communication. If an out-of-date version is used, any
TPMS replacements may not be covered under warranty.

VT55 UPDATE REQUIREMENTS

^ VT55 Tool Kit (includes VT55, AC adapter, USB cable and CD): P/N AEQVT55

^ USB Cable (this cable came with the VT55):

P/N AEQVT555

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the VT55, or the USB connector, go to the Honda Tool and Equipment catalog on the iN
(select Service > Service Bay > Tool and Equipment > Online Catalog), or call.

SOFTWARE VERSION

The new software version is CH1-09.

To check the VT55 version software, turn on the unit and the version number appears for about 2
seconds during the startup process. If you miss it, turn the VT55 off by pressing and holding the
power switch for about 2 seconds, then turn it back on.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

INSTALLING THE VT55 UPDATE SOFTWARE ON YOUR COMPUTER

1. Go online to

update.ateq.com/software/webvt/update_webvt.zip
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Steering and Suspension > Relays and Modules
- Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor System -
VT55 TPMS Update Information > Page 404
2. Depending on your Internet connection, the Connect to update screen may appear. If so, enter
the login and password.
Login: webvt

Password: update

3. The File Download screen appears. Select Save. The Zip file will be saved to your computer.

4. After the Zip file finishes downloading, open the update - webvt.zip file by double-clicking on it.

5. The WinZip - update - webvt.zip screen appears. Double-click the WebVT55_V4_2.exe file.

NOTE:

If you see a Compressed (Zipped) Folders Error, contact your IT person because there is a
permissions issue with your firewall.
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VT55 TPMS Update Information > Page 405
6. The WinZip Caution screen appears. Select Yes.
7. If you have a previous version of the WebVT software installed on your computer, the
InstallShield Wizard gives you the option to modify, repair, or

remove the software. If you do not have a previous version, go to step 8.

If you have a previous software version, select Modify, then Next. After the software is modified
select Finish.

8. The InstallShield Wizard screen appears. Select Next.


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VT55 TPMS Update Information > Page 406
9. The InstallShield Wizard asks you to select a destination for the VT55 files. Select Next.
10. The InstallShield Wizard asks if you want to automatically start the WebVT application when
you start your computer. Select Yes.

11. The InstallShield Wizard will prompt you when WebVT is installed on your computer. Select
Finish.

12. The serial emulation port driver installer screen appears. Connect your VT55, and turn it on.
Select Next.
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VT55 TPMS Update Information > Page 407
13. After a few seconds, the serial emulation port driver installer prompts you when it is finished.
Select Finish.
14. If you have any problems installing the VT55 update software, call ATEQ at 734-838-3100, and
select option 2 for service.

VT55 UPDATE INSTRUCTIONS

NOTE:

^ Some screens may list the tool as VT5O or VT55. This is OK; it will not affect updating the tool.

^ If at any time during the update an error message appears, or the VT55 is not detected, see the
Standard User Guide that is on the ATEQ CD that came with the tool, or call ATEQ at
734-838-3100, and select option 2 for service.

1. Go to your desktop, and double-click the WebVT icon to launch the VT55 update software.

2. Connect the VT55 to your PC with the USB cable, then turn it on. The serial number and current
software version automatically display.
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VT55 TPMS Update Information > Page 408
3. The Found New Hardware Wizard may appear. If it does, select Yes, now and every time I
connect a device, then select Next.
4. The Found New Hardware Wizard prompts you to install the ATEQ R5232 Emulation software.
Select Install the software automatically

(Recommended), then select Next.

5. The Found New Hardware Wizard will prompt you when the software is installed. Select Finish.

6. Select UPDATE DEVICE. Depending on your Internet connection, you may be prompted for a
login and password. If you know your login and

password, enter them, otherwise, contact your administrator or internet service provider for the
login and password.
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7. If a new software version is available, you'll see a message asking if you want to update the
VT55. Select Yes.
NOTE:

Do not disconnect the VT55 during the update procedure, as you may permanently damage the
tool.

If no new software version is available, you'll see a message asking if you want to overwrite the
existing software. Select No.

8. The Dealer Identification screen appears. Enter your 6-digit dealer number, then select Apply.

9. If the dealer number is valid, your dealership's name and address appears in the dealer
information box. Select NEXT.

If the dealership number is not valid, call the American Honda Special Tools Hotline for assistance.
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10. The VT55 begins updating. When the VT55 is finished updating, you'll see a message stating
the update is done. Disconnect the VT55, then select

OK.

11. Let the VT55 turn off (for about 1 minute). Turn it on, and confirm that the software is updated
to the software version listed under SOFTWARE

VERSION.

12. If you have more than one VT55, repeat the update procedure for each unit.

13. Once all VT55s are updated, select EXIT, and store the USB cable in a safe location for future
updates.

Disclaimer
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Relay And Control Unit Locations Dashboard


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Tire Pressure Module: Diagrams

TPMS Control Unit Inputs and Outputs for 20P Connector

TPMS Control Unit Inputs And Outputs For 20P Connector


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Tire Pressure Module: Service and Repair

TPMS Control Unit Replacement

NOTE: Make sure the TPMS control unit mounting bracket is not bent or twisted as this may affect
its communication with the tire pressure sensors.

1. Turn the ignition switch to LOCK (0). 2. Remove the driver's dashboard undercover. 3.
Disconnect the TPMS control unit connector (A).

4. Remove the TPMS control unit (B) from the bracket (C).

NOTE: To disconnect the TPMS control unit from its bracket, insert a small flat-tipped screwdriver
between the TPMS control unit and the bracket shown in (D) to release the hook, then slide out the
TPMS unit.

5. Replace the bracket if necessary. 6. Install the TPMS control unit in the reverse order of
removal.
NOTE: Make sure the TPMS control unit is properly installed. You will hear a click when the TPMS
control unit is securely mounted on the bracket.

7. Connect the HDS, and memorize the tire pressure sensor IDs using the TPMS sensor initializer
tool.
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- Wheels and Tires > Tire Pressure Monitor Receiver / Transponder > Component Information > Technical Service Bulletins
> Tire Monitor System - Usage of TPMS Sensor Tools
Tire Pressure Monitor Receiver / Transponder: Technical Service Bulletins Tire Monitor System -
Usage of TPMS Sensor Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 418
A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 419

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 420
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 421
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 423
11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 424
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 428
4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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> Tire Monitor System - Usage of TPMS Sensor Tools > Page 430
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Steering and Suspension > Relays and Modules
- Wheels and Tires > Tire Pressure Monitor Receiver / Transponder > Component Information > Technical Service Bulletins
> Tire Monitor System - Usage of TPMS Sensor Tools > Page 434
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Steering and Suspension > Relays and Modules
- Wheels and Tires > Tire Pressure Monitor Receiver / Transponder > Component Information > Technical Service Bulletins
> Tire Monitor System - Usage of TPMS Sensor Tools > Page 435

26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Transmission and Drivetrain > Relays and
Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic
Parameters

Control Module: Pinout Values and Diagnostic Parameters

PCM CVT Control System Inputs and Outputs

PCM CVT Control System Inputs And Outputs (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Transmission and Drivetrain > Relays and
Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic
Parameters > Page 442
PCM CVT Control System Inputs And Outputs (Part 2)
PCM CVT Control System Inputs And Outputs (Part 3)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Transmission and Drivetrain > Relays and
Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic
Parameters > Page 443

PCM CVT Control System Inputs And Outputs (Part 4)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Transmission and Drivetrain > Relays and
Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic
Parameters > Page 444
Control Module: Programming and Relearning
Substituting the PCM

Special Tools Required

^ Honda diagnostic system (HDS) tablet tester

^ Honda interface module (HIM) and iN workstation with HDS and CM update software

^ HDS pocket tester

^ GNA600 and an iN workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during a
troubleshooting procedures.

1. Make sure you have the anti-theft code for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the DLC (A) located behind
the driver's dashboard lower cover.

3. Turn the ignition switch to ON (II). 4. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. If you are returning from the DLC circuit

troubleshooting, skip steps 5 to 6, and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch to LOCK (0). 8. Jump the SCS line with the HDS. 9. Disconnect the
negative cable from the battery, then disconnect the positive cable.

10. Remove the battery. 11. Remove the PCM cover (A).

12. Remove the bolts (D), and remove the PCM (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Transmission and Drivetrain > Relays and
Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic
Parameters > Page 445

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

14. Install a known-good PCM and the battery in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

15. Turn the ignition switch to ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

16. Manually input the VIN to the PCM with the HDS. 17. Update the PCM if it does not have the
latest software. 18. Select the IMMOBI SYSTEM with the HDS. 19. Enter the immobilizer code with
the PCM replacement procedure in the HDS; it allows you to start the engine. 20. Reset the PCM
with the HDS. 21. If the TP POSITION CHECK failed in steps 6, clean the throttle body. 22. Do the
PCM idle learn procedure. 23. Do the CKP pattern learn procedure. 24. Enter the anti-theft code for
the audio system or the navigation system (if equipped), then enter the audio presets. Set the clock
(on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Heated Glass Element
Relay > Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Heated Glass Element
Relay > Component Information > Locations > Page 450
Heated Glass Element Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Control
Module > Component Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision
Power Window Control Module: Technical Service Bulletins Body - Power Window Diagnostics
Revision

10-011

March 5, 2010

Applies To: See VEHICLES AFFECTED

Service Manual Update: Power Window Goes Up and Reverses On Its Own, Is Slow to Open and
Close, or Squeals, Creaks, Clunks, or Clicks

BACKGROUND

The information in this service bulletin addresses three power window problems that are not
currently covered in the service manuals.

VEHICLES AFFECTED

2003-10 Accord - ALL

2006-10 Civic - ALL

2007-10 Civic Hybrid - ALL

2007-10 CR-V - ALL

2003-10 Element - ALL

2009-10 Fit - ALL

2010 Insight - ALL

2005-10 Odyssey - ALL

2009-10 Pilot - ALL

2006-10 Ridgeline - ALL

SYMPTOM 1

When using the auto-up function, the driver's or front passenger's window goes up and then
reverses on its own.

PROBABLE CAUSE

The power window control unit needs to be reset, or the run channel is damaged/dirty.

NOTE:

Do the power window control unit reset procedure first. If the window still doesn't work, go to
Symptom 2.

REPAIR PROCEDURE

NOTE:

You must do the manual reset from the power window switch at the affected window. For example,
if you're resetting the front passenger's power window control unit, do it from the front passenger's
power window switch, not the driver's power window master switch.
1. Turn the ignition switch to ON (II).

2. Lower the window all the way down with the power window switch.

3. Open the driver's or front passenger's door.

NOTE:

Do steps 4 thru 7 within 5 seconds of each other. Do these steps a total of four times in a row.
These steps clear the control unit's memory.

4. Turn the ignition switch to LOCK (0).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Control
Module > Component Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 455

5. Push down and hold the power window switch.

6. Turn the ignition switch to ON (II).

7. Release the powerwindow switch.

NOTE:

Make sure the auto-up feature doesn't work. If it does, do steps 4 thru 7 again, paying close
attention to the 5-second time limit for up to three more times for each series of steps.

8. Lower the window all the way down with the power window switch.

9. Pull up and hold the power window switch until the window goes all the way up, then keep
holding the switch for 1 second.

NOTE:

Make sure the auto-up/down feature works correctly by lowering and raising the window with the
power window switch. If it doesn't work correctly, repeat the manual reset several times, paying
close attention to the 5-second time limit. If it still doesn't work, troubleshoot the power window
circuit. Then continue with Symptom 2.

SYMPTOM 2

The windows are slow to open.

PROBABLE CAUSE

The run channel is damaged or dirty.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013 REPAIR PROCEDURE

NOTE:
Aftermarket window tinting will also cause the window to move slower and is not covered by the
manufacturer's warranty. No repair attempts should be made if the window has aftermarket tinting.

1. Compare the up and down speed of the affected window to another like vehicle:

^ If the speed is the same as the other vehicle, no further troubleshooting is required.

^ If the speed is not the same, remove the door panel and the door glass, then check the window
regulator speed.

^ If the speed is the same as it was with the glass in place, replace the window regulator.

^ If the speed is faster without the glass, go to step 2.

NOTE:

When evaluating regulator performance without the glass, never allow the regulator to travel to the
full up position because damage can occur to the regulator.

2. Inspect the visible portion of the run channel for damage.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Control
Module > Component Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 456
^ If the run channel is visibly damaged, replace it, then recheck the window speed.

^ If the run channel looks OK, go to step 3.

3. Reinstall the glass into the door without bolting it to the regulator, then manually slide it through
its range of travel and check for excessive

resistance:

^ If the resistance is excessive, go to step 4. If the resistance is not excessive, go to step 5.

4. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it, then adjust the run channels and the glass as needed.

^ If the run channel is not pinched, go to step 5.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease. You may also
need to clean the portion of the run channel within the

door.

SYMPTOM 3

During operation, the window squeaks, creaks, clunks, or clicks.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013

REPAIR PROCEDURE

1. Compare the window's noise level to another like vehicle:

^ If the noise is the same, no repair is needed. Advise the customer that some noise is a normal
characteristic.

^ If the noise is different from the other vehicle, go to step 2.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Control
Module > Component Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 457
2. Inspect the run channel for damage.

^ If it is damaged, replace it, then recheck the noise level.

^ If the run channel is not damaged, go to step 3.

3. Remove the door panel.

4. Unbolt the glass from the regulator, then manually slide it through its travel to check for
excessive resistance.

^ If the resistance is excessive, go to step 5.

^ If the resistance is not excessive, go to step 6.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease inside the
channel. You may also need to clean the portion of the run

channel within the door.

^ If the window operates normally after cleaning and applying grease, no further action is required.

^ If the window noise symptoms are still present, go to step 6.

6. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it and adjust as needed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Control
Module > Component Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 458
^ If the run channel is not pinched, continue with normal troubleshooting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Control
Module > Component Information > Technical Service Bulletins > Page 459

Power Window Control Module: Testing and Inspection

Power Window Control Unit Reset

Resetting the driver's power window is required when any of the following have occurred:

- Power window regulator replacement or repair

- Window run channel replacement or repair

- Power window motor replacement or repair

- Driver's door glass replacement or repair

- Power is removed from the power window control unit while the power window timer is ON.

- Power window master switch replacement

1. Turn the ignition switch ON (II). 2. Move the driver's window all the way down by using the
driver's window DOWN switch.

3. Open the driver's door.

NOTE: Steps 4-7 must be done within 5 seconds of each other.

4. Turn the ignition switch to LOCK (O). 5. Push and hold the driver's window DOWN switch. 6.
Turn the ignition switch ON (II). 7. Release the driver's window DOWN switch. 8. Repeat steps 4-7
three more times. 9. Wait 1 second.

10. Confirm that AUTO UP and AUTO DOWN do not work. If AUTO UP and DOWN work, go back
to step 1. If they do not, go to step 11. 11. Move the driver's window all the way down by holding
the driver's window DOWN switch. 12. Pull up and hold the driver's window UP switch to the AUTO
UP position until the window reaches the fully closed position, then continue to hold
the switch for 1 second.

13. Confirm that the power window master switch is reset by using the driver's window AUTO UP
and DOWN function.

If the window still does not work in AUTO, repeat the procedure several times, paying close
attention to the 5 second time limit between steps. If it still does not work, refer to the master switch
input test:

- 4-door

- 2-door
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Relay >
Component Information > Locations

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Relays and Modules > Relays and Modules - Windows and Glass > Power Window Relay >
Component Information > Locations > Page 463
Power Window Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Accessories and Optional Equipment > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Accessories and Optional Equipment > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations > Page 470

8. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Accessories and Optional Equipment > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Page 471

64. Security Hood Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Accessories and Optional Equipment >
Remote Switch, Audio - Stereo > Component Information > Locations

Remote Switch: Locations

48. Steering Wheel


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Accessories and Optional Equipment >
Remote Switch, Audio - Stereo > Component Information > Locations > Page 475

Audio System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Accessories and Optional Equipment >
Remote Switch, Audio - Stereo > Component Information > Locations > Page 476
Remote Switch: Service and Repair

Audio Remote Switch Replacement

1. Remove the steering wheel. 2. Remove the audio remote switch. 3. Install the audio remote
switch in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Door Lock Cylinder
Switch > Component Information > Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Hood Switch / Sensor >
Hood Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Hood Switch / Sensor >
Hood Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations > Page 486

8. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Hood Switch / Sensor >
Hood Sensor/Switch (For Alarm) > Component Information > Locations > Page 487

64. Security Hood Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Door Lock Switch
> Component Information > Locations
Power Door Lock Switch: Locations

106. Driver's Door (Front Passenger's Similar)

111. Left Rear Door (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Door Lock Switch
> Component Information > Locations > Page 491

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Door Lock Switch
> Component Information > Locations > Page 492

Entry Lights Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Door Lock Switch
> Component Information > Locations > Page 493
Power Door Lock Switch: Diagrams

187. Door Lock Actuator/Knob Switch, Driver's

188. Door Lock Actuator/Knob Switch, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Door Lock Switch
> Component Information > Locations > Page 494
189. Door Lock Actuator/knob Switch, Left Rear

190. Door Lock Actuator/Knob Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations

Power Mirror Switch: Locations

103. Driver's Door


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 498

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 499

Front Door Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 500

198. Power Mirror Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 501

Power Mirror Switch: Service and Repair

Power Mirror Switch Test/Replacement


1. Remove the driver's door grip cover. 2. Disconnect the 13P connector from the power mirror
switch (A).

3. Check for continuity between the terminals in each switch position according to the table.

4. If the continuity is not as specified, replace the switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Seat Motor
Position Sensor > Component Information > Locations

87. Under Driver's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Seat Motor
Position Sensor > Component Information > Locations > Page 505

63. Seat Position Sensor, Driver's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Trunk / Liftgate
Lock Switch > Component Information > Locations
Power Trunk / Liftgate Lock Switch: Locations

138. Middle Of Trunk Lid (USA)

140. Right Side Of Trunk Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Trunk / Liftgate
Lock Switch > Component Information > Locations > Page 509

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Trunk / Liftgate
Lock Switch > Component Information > Locations > Page 510

Interior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Power Trunk / Liftgate
Lock Switch > Component Information > Locations > Page 511
Power Trunk / Liftgate Lock Switch: Diagrams

120. Trunk Lid Opener Solenoid/Latch Switch (USA)

82. Trunk Latch Switch (Canada)

119. Trunk Key Cylinder Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Body and Frame > Trunk / Liftgate Switch >
Component Information > Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Brake Fluid
Level Sensor/Switch > Component Information > Locations

Brake Fluid Level Sensor/Switch: Locations

34. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Brake Fluid
Level Sensor/Switch > Component Information > Locations > Page 519

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Brake Fluid
Level Sensor/Switch > Component Information > Locations > Page 520

33. Brake Fluid Level Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Brake Fluid
Level Sensor/Switch > Component Information > Locations > Page 521

Brake Fluid Level Sensor/Switch: Testing and Inspection

Brake Fluid Level Switch Test

Check for continuity between the terminals (1) and (2) with the float in the down,position and in the
up position.

NOTE: ^

Remove the brake fluid completely from the reservoir. With the float down, there should be
continuity.

^ Fill the reservoir with brake fluid to the MAX (upper) level (A). With the float up, there should be
no continuity.

^ If the ABS indicator, the AHB indicator, and the brake system indicator come on at the same time,
check the advanced hydraulic booster system first, then check the ABS.

^ If the parking brake switch and the fluid level switches are OK, but the brake system indicator
does not function, do the gauge control module self-diagnostic function.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations

Braking Sensor/Switch: Locations

62. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 525

Idle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 526

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 527

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 528

Braking Sensor/Switch: Diagrams

101. Brake Pedal Stroke Sensor

135. Brake Pedal Position Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 529
Braking Sensor/Switch: Adjustments

Brake Pedal and Brake Pedal Position Switch Adjustment

Pedal Height

1. Turn the brake pedal position switch (A) counterclockwise, and pull it back until it is no longer
touching the brake pedal.

2. Pull back the carpet and find the cutout in the insulation. Lift up the insulation cutout and
measure the pedal height (B) at the middle of the left

side center of the pedal pad (C) to the floor.

Standard pedal height (with carpet move aside): 158 mm (6 1/4 in.)

3. Loosen the pushrod locknut (A), and screw the pushrod (B) in or out with pliers until the standard
pedal height from the floor is reached. After

adjustment, tighten the locknut firmly. Do not adjust the pedal height with the pushrod pressed.

Brake Pedal Position Switch Clearance

4. Lift up on the brake pedal by hand. Push in the brake pedal position switch until its plunger is
fully pressed (threaded end (A) touching the pad (B)

on the pedal arm). Then, turn the brake pedal position switch 45° clockwise to lock it. The gap
between the brake pedal position switch and the pad is automatically adjusted to 0.7 mm (0.028
in.) by locking the switch. Make sure the brake lights go off when the pedal is released.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 530
5. Check the brake pedal free play. 6. Do the sensor 0 (zero) position memorization. See: Brakes
and Traction Control/Brake Pedal Assy/Service and Repair/Memorizing 0 (Zero)

Position

Pedal Free Play

1. With the ignition switch in LOCK (0), inspect the pedal free play (A) at the pedal pad (B) by
pushing the pedal by hand. If the brake pedal free

play is insufficient, it may result in excessive brake drag.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Parking Brake
Warning Switch > Component Information > Locations

Parking Brake Warning Switch: Locations

95. Under Center Console


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Parking Brake
Warning Switch > Component Information > Locations > Page 534
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Parking Brake
Warning Switch > Component Information > Locations > Page 535

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Parking Brake
Warning Switch > Component Information > Locations > Page 536

10. Parking Brake Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Parking Brake
Warning Switch > Component Information > Locations > Page 537

Parking Brake Warning Switch: Testing and Inspection

Parking Brake Switch Test

NOTE: If the ABS indicator, the AHB indicator, and the brake system indicator come on at the
same time, check the advanced hydraulic booster system first, then check the ABS.

1. Remove the center console. 2. Disconnect the parking brake switch connector (A) from the
parking brake switch (B).

3. Check for continuity between the switch terminal (C) and body ground.

^ With the parking brake lever pulled, there should be continuity.

^ With the parking brake lever released, there should be no continuity.

NOTE: If the parking brake switch and the fluid level switches are OK, but the brake system
indicator does not function, do the gauge control module self-diagnostic function.

4. Reinstall the center console.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Wheel Speed
Sensor > Component Information > Locations > Component Locations

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Wheel Speed
Sensor > Component Information > Locations > Component Locations > Page 542
Wheel Speed Sensor: Connector Locations

151. Under Left Side Of Engine Compartment (Rt Sim.)

152. Under Left Rear Of Vehicle

156. Under Right Rear Of Vehicle


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Wheel Speed
Sensor > Component Information > Locations > Page 543
Wheel Speed Sensor: Diagrams

89. Wheel Speed Sensor, Left Front

90. Wheel Speed Sensor, Left Rear

91. Wheel Speed Sensor, Right Front


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Wheel Speed
Sensor > Component Information > Locations > Page 544

92. Wheel Speed Sensor, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Wheel Speed
Sensor > Component Information > Locations > Page 545

Wheel Speed Sensor: Service and Repair

Wheel Speed Sensor Replacement

Front

1. Turn the ignition switch to LOCK (0). 2. Release the connector clamp (A), then disconnect the
wheel speed sensor connector (B).

3. Remove the clips, the bolt, and the wheel speed sensor (C). 4. Install the wheel speed sensor in
the reverse order of removal, and note these items:

^ Install the sensor carefully to avoid twisting the wires.

^ If the wheel speed sensor comes in contact with the wheel bearing, it is faulty.

5. Start the engine, and check that the ABS indicator goes off. 6. Test-drive the vehicle, and check
that the ABS indicator does not come on.

Rear

1. Turn the ignition switch to LOCK (0). 2. Release the connector clamp (A), then disconnect the
wheel speed sensor connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Wheel Speed
Sensor > Component Information > Locations > Page 546

3. Remove the clips, the bolt, and the wheel speed sensor (C). 4. Install the wheel speed sensor in
the reverse order of removal, and note these items:

^ Apply multipurpose grease to the O-ring (D).

^ Install the sensor carefully to avoid twisting the wires.

^ If the wheel speed sensor comes in contact with the wheel bearing unit, it is faulty.

5. Start the engine, and check that the ABS indicator goes off. 6. Test-drive the vehicle, and check
that the ABS indicator does not come on.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cooling System > Engine - Coolant
Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cooling System > Engine - Coolant
Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Locations >
Page 552

Coolant Temperature Sensor/Switch (For Computer): Description and Operation

Engine Coolant Temperature (ECT) Sensor 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases
as the engine coolant temperature increases.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cooling System > Engine - Coolant
Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Service and
Repair > ECT Sensor 1 Replacement

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 1
Replacement

ECT Sensor 1 Replacement

1. Drain the engine coolant. 2. Remove the air cleaner. 3. Disconnect the ECT sensor 1 2P
connector (A).

4. Remove ECT sensor 1 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cooling System > Engine - Coolant
Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Service and
Repair > ECT Sensor 1 Replacement > Page 555

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 2
Replacement

ECT Sensor 2 Replacement

1. Drain the engine coolant. 2. Remove the splash shield. 3. Disconnect the ECT sensor 2 2P
connector (A).

4. Remove ECT sensor 2 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant. 6. Install the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cruise Control > Cruise Control Switch >
Component Information > Locations

Cruise Control Switch: Locations

48. Steering Wheel


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cruise Control > Cruise Control Switch >
Component Information > Locations > Page 560

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cruise Control > Cruise Control Switch >
Component Information > Locations > Page 561

Cruise Control Switch: Testing and Inspection

Cruise Control Combination Switch Test/Replacement


SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

1. Remove the driver's airbag. 2. Remove the eight screws.

3. Remove the combination switch (A).

4. Check for continuity between the terminals in each switch position according to the table.

- If there is continuity, and it matches the table, but switch failure occurred on the cruise control
input test, check and repair the wire harness on the switch circuit.

- If there is no continuity in one or more positions, replace the switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Cruise Control > Cruise Control Switch >
Component Information > Locations > Page 562
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations

Oil Pressure Sender: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations > Page 567
Engine Lubrication Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations > Page 568

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations > Page 569

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations > Page 570

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations > Page 571

Oil Pressure Sender: Diagrams

9. Oil Pressure Switch

109. EOP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations > Page 572

Oil Pressure Sender: Testing and Inspection

Oil Pressure Switch Test

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Remove the oil pressure switch connector (A) from the oil pressure switch (B).

5. Check for continuity between the positive terminal (c) and the engine (ground). There should be
continuity with the engine stopped. There should

be no continuity with the engine running.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Oil Pressure Sender > Component
Information > Locations > Page 573

Oil Pressure Sender: Service and Repair

Oil Pressure Switch Replacement

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Disconnect the oil pressure switch connector (A), then remove the oil pressure switch (B).

5. Remove any old liquid gasket from the switch and the switch mounting hole. 6. Apply a very
small amount of liquid gasket to the oil pressure switch threads, then install the oil pressure switch.

NOTE: Using too much liquid gasket may cause liquid gasket to enter the oil passage or the end of
the new oil pressure switch.

7. Loosely install the compressor mounting bolts and the compressor through bolt in the numbered
sequence shown. Failure to follow this sequence

may reduce the life of the drive.

8. Install the A/C condenser fan shroud assembly. 9. Install the engine undercover and the splash
shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Variable Valve Timing Actuator
Position Sensor > Component Information > Locations

3-Stage I-VTEC System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Engine > Variable Valve Timing Actuator
Position Sensor > Component Information > Locations > Page 577

Variable Valve Timing Actuator Position Sensor: Service and Repair

Rocker Arm Oil Pressure Sensor Removal/Installation

1. Disconnect the rocker arm oil pressure sensor connector (A).

2. Remove the rocker arm oil pressure sensor (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Ambient Temperature Sensor /
Switch HVAC > Component Information > Locations
Ambient Temperature Sensor / Switch HVAC: Locations

143. Behind Left Side Of Front Bumper

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Ambient Temperature Sensor /
Switch HVAC > Component Information > Locations > Page 582

58. Outside Air Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Ambient Temperature Sensor /
Switch HVAC > Component Information > Locations > Page 583

Ambient Temperature Sensor / Switch HVAC: Service and Repair

Outside Air Temperature Sensor Replacement

1. Remove the front bumper. 2. Lift the tab (A) to release the lock, then remove the outside air
temperature sensor (B) from the receiver/dryer desiccant bracket. Disconnect the 2P

connector (C) from the outside air temperature sensor.

3. Install the sensor in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Cabin Temperature Sensor / Switch
> Component Information > Locations

Cabin Temperature Sensor / Switch: Locations

71. Middle Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Cabin Temperature Sensor / Switch
> Component Information > Locations > Page 587

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Cabin Temperature Sensor / Switch
> Component Information > Locations > Page 588

140. In-Car Temperature Sensor/Humidity Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Cabin Temperature Sensor / Switch
> Component Information > Locations > Page 589

Cabin Temperature Sensor / Switch: Service and Repair

Humidity/In-car Temperature Sensor Replacement

1. Remove the center panel, with navigation, without navigation. 2. Remove the self-tapping screw
and the humidity/in-car temperature sensor (A) from the center panel (B).

3. Install the sensor in the reverse order of removal. Be sure to connect the air hose securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Evaporator Temperature Sensor /
Switch > Component Information > Locations > Component Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Evaporator Temperature Sensor /
Switch > Component Information > Locations > Component Locations > Page 594

84. Under Right Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Evaporator Temperature Sensor /
Switch > Component Information > Locations > Page 595

43. Evaporator Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Heater Core Temperature Sensor /
Switch > Component Information > Locations > Component Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Heater Core Temperature Sensor /
Switch > Component Information > Locations > Component Locations > Page 600

66. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Heater Core Temperature Sensor /
Switch > Component Information > Locations > Page 601

48. Heater Core Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Heater Core Temperature Sensor /
Switch > Component Information > Locations > Page 602

Heater Core Temperature Sensor / Switch: Service and Repair

Heater Core Temperature Sensor Replacement

1. Remove the driver's dashboard undercover. 2. Remove the center console. 3. Remove the
accelerator pedal module. 4. Disconnect the connectors (A) from the air mix control motor and
heater core temperature sensor, then remove the harness clip (B) and the

connector clip (C). Remove the self-tapping screws and the heater core cover (D).

5. Remove the heater core sensor (A).

6. Install the sensor in the reverse order removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Humidity Sensor > Component
Information > Locations

Humidity Sensor: Locations

71. Middle Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Humidity Sensor > Component
Information > Locations > Page 606

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Humidity Sensor > Component
Information > Locations > Page 607

140. In-Car Temperature Sensor/Humidity Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Humidity Sensor > Component
Information > Locations > Page 608

Humidity Sensor: Service and Repair

Humidity/In-car Temperature Sensor Replacement

1. Remove the center panel, with navigation, without navigation. 2. Remove the self-tapping screw
and the humidity/in-car temperature sensor (A) from the center panel (B).

3. Install the sensor in the reverse order of removal. Be sure to connect the air hose securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations

Refrigerant Pressure Sensor / Switch: Locations

2. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations > Page 612

Idle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations > Page 613

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations > Page 614

100. A/C Pressure Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Solar Sensor, HVAC > Component
Information > Locations

Solar Sensor: Locations

44. Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Solar Sensor, HVAC > Component
Information > Locations > Page 618

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Solar Sensor, HVAC > Component
Information > Locations > Page 619

78. Sunlight Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - HVAC > Solar Sensor, HVAC > Component
Information > Locations > Page 620

Solar Sensor: Service and Repair

Sunlight Sensor Replacement

1. Remove the gauge control module (SPEEDO). 2. Remove the sunlight sensor (A) from the
dashboard with a flat-tip screwdriver, then disconnect the connector (B). Be careful not to damage
the

sensor and the dashboard.

3. Install the sensor in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Battery Current Sensor,
Hybrid Drive > Component Information > Locations

Battery Current Sensor: Locations

120. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Battery Current Sensor,
Hybrid Drive > Component Information > Locations > Page 625

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Battery Current Sensor,
Hybrid Drive > Component Information > Locations > Page 626

131. Battery Current Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Battery Temperature
Sensor/Switch, Hybrid Drive > Component Information > Locations > Component Locations

120. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Battery Temperature
Sensor/Switch, Hybrid Drive > Component Information > Locations > Component Locations > Page 631

118. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Battery Temperature
Sensor/Switch, Hybrid Drive > Component Information > Locations > Page 632
Battery Temperature Sensor/Switch: Diagrams

29. Battery Module Temperature Sensor 1

30. Battery Module Temperature Sensor 2

31. Battery Module Temperature Sensor 3


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 636

164. Motor Rotor Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 637

Drive Motor Rotor Position Sensor: Service and Repair

Motor Rotor Position Sensor Removal/Installation

1. Remove the IMA motor housing. 2. Disconnect the motor rotor position sensor connector (A).

3. Remove the bolts, and the motor rotor position sensor (B). 4. Install the parts in the reverse
order of removal.

NOTE: Tighten the bolts (C) first, then tighten the bolts 0).

5. Do the motor rotor position calibration.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Drive Motor Speed Sensor >
Component Information > Locations

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations

Hybrid Battery Service Switch: Locations

112. Middle Of Trunk Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations > Page 644

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations > Page 645
Hybrid Battery Service Switch: Service and Repair

Turning Off and On Power to the High Voltage Circuit

The following procedure should be performed prior to working on or near any high voltage
components. Follow the procedure exactly. Otherwise, you may be injured or may damage
equipment.

1. Turn the ignition switch OFF, then remove the ignition key. 2. Remove the rear seat-back.

3. Remove the battery module switch lid (A) from the battery module.

4. Turn the battery module switch (A) OFF, then check that the bolt (B) is showing. 5. Wait at least
5 minutes to allow the PDU capacitors to discharge. 6. Remove the IPU lid.

7. Measure voltage at the battery module terminals (A). There should be 30 V or less. If more than
30 V is present, there is a problem in the circuit;

do the DTC troubleshooting first.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations > Page 646

8. After service or repairs are completed: -

Make sure all the high voltage circuits are connected properly.

- Install the IPU lid.

- Before the battery module switch is turned ON, make sure all the high voltage circuits are
connected properly.

9. Reinstall all remaining removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Dimmer Switch >
Component Information > Diagrams

176. Dash Lights Brightness Controller


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Dimmer Switch >
Component Information > Diagrams > Page 651

Dimmer Switch: Service and Repair

Dash Lights Brightness Controller and Odometer Select/Reset Switch Test/Replacement

1. Remove the subdisplay visor and disconnect its connectors. 2. Remove the two screws and the
dash lights brightness controller-odometer select/reset switch (A).

3. Check for continuity between the terminals in each switch position according the table.

4. If the continuity is not as specified, replace the bulbs (B) or the dash lights brightness
controller-odometer select/reset switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Door Switch >
Component Information > Locations
Door Switch: Locations

101. Left B-Pillar (Right Similar)

102. Left C-Pillar (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Door Switch >
Component Information > Locations > Page 655
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Door Switch >
Component Information > Locations > Page 656
Door Switch: Diagrams

2. Door Switch, Driver's

3. Door Switch, Front Passenger's

4. Door Switch, Left Rear

5. Door Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Fuel Gauge Sender >
Component Information > Locations

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Fuel Gauge Sender >
Component Information > Locations > Page 660
Fuel Gauge Sender: Testing and Inspection

Fuel Gauge Sending Unit Test

NOTE: For the fuel gauge system circuit diagram, refer to the Gauges Circuit Diagram.

1. Check the No. 10 METER (7.5 A) fuse in the under-dash fuse/relay box before testing. 2. Check
for body electrical system DTCs.

- If no problem is found, go to step 3.

- If DTC B1175 or B1176 is indicated, go to the indicated DTCs troubleshooting.

3. Disconnect the fuel tank unit subharness 4P connector. 4. Measure voltage between floor wire
harness C651 4P connector terminals No. 1 and No. 2 with the ignition switch ON (II). There should
be

battery voltage. -

If the voltage is OK, check for short or open in the fuel subharness, then go to step 5.

- If the voltage is not as specified, check for: -

a short in the ORN wire to ground.

- an open in the ORN or LT GRN wire.

5. Turn the ignition switch OFF. 6. Remove the fuel tank unit from the fuel tank. 7. Measure
resistance between fuel tank unit 4P connector terminals No. 1 and No. 3 with the float at E
(EMPTY), LOW (LOW FUEL

INDICATOR), 1/2 (HALF FULL), and F (FULL) positions. If you do not get the following readings,
replace the fuel gauge sending unit.

8. Reconnect the fuel tank unit subharness 4P connector. 9. Remove the No. 23 BACK UP (10 A)
fuse from the under-hood fuse/relay box for at least 10 seconds, then reinstall it.

10. Turn the ignition switch ON (II). 11. Check that the pointer of the fuel gauge indicates "F" with
the float at F.

- If the pointer of the fuel gauge does not indicate "F" replace the gauge assembly.

- If the gauge is OK, the test is complete.

NOTE: -

The pointer of the fuel gauge returns to the bottom of the gauge dial when the ignition switch is
OFF, regardless of the fuel level.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Fuel Gauge Sender >
Component Information > Locations > Page 661
- Remove the No. 23 BACK UP (10 A) fuse from the under-hood fuse/relay box for at least 10
seconds after completing troubleshooting, otherwise it may take up to 20 minutes for the fuel gauge
to indicate the correct fuel level.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Fuel Gauge Sender >
Component Information > Locations > Page 662

Fuel Gauge Sender: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Parking Brake Warning
Switch > Component Information > Locations

Parking Brake Warning Switch: Locations

95. Under Center Console


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Parking Brake Warning
Switch > Component Information > Locations > Page 666
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Parking Brake Warning
Switch > Component Information > Locations > Page 667

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Parking Brake Warning
Switch > Component Information > Locations > Page 668

10. Parking Brake Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Instrument Panel > Parking Brake Warning
Switch > Component Information > Locations > Page 669

Parking Brake Warning Switch: Testing and Inspection

Parking Brake Switch Test

NOTE: If the ABS indicator, the AHB indicator, and the brake system indicator come on at the
same time, check the advanced hydraulic booster system first, then check the ABS.

1. Remove the center console. 2. Disconnect the parking brake switch connector (A) from the
parking brake switch (B).

3. Check for continuity between the switch terminal (C) and body ground.

^ With the parking brake lever pulled, there should be continuity.

^ With the parking brake lever released, there should be no continuity.

NOTE: If the parking brake switch and the fluid level switches are OK, but the brake system
indicator does not function, do the gauge control module self-diagnostic function.

4. Reinstall the center console.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Brake Light Switch >
Component Information > Description and Operation
Brake Light Switch: Description and Operation

Brake Pedal Position Switch

The brake pedal position switch signals the PCM when the brake pedal is pressed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Combination Switch >
Component Information > Locations

Combination Switch: Locations

50. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Combination Switch >
Component Information > Locations > Page 677
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Combination Switch >
Component Information > Locations > Page 678

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Combination Switch >
Component Information > Locations > Page 679

192. Combination Light Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Combination Switch >
Component Information > Locations > Page 680
Combination Switch: Service and Repair

Combination Light Switch Test/Replacement

1. Remove the dashboard lower cover. 2. Remove the steering column covers. 3. Disconnect the
12P connector (A) from the combination light switch (B).

4. Remove the two screws, then slide out the combination light switch. 5. Inspect the connector
terminals to be sure they are all making good contact.

- If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, check for continuity between the terminals in each switch position
according to the tables. -

If the continuity is not as specified, replace the switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Door Switch >
Component Information > Locations
Door Switch: Locations

101. Left B-Pillar (Right Similar)

102. Left C-Pillar (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Door Switch >
Component Information > Locations > Page 684
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Door Switch >
Component Information > Locations > Page 685
Door Switch: Diagrams

2. Door Switch, Driver's

3. Door Switch, Front Passenger's

4. Door Switch, Left Rear

5. Door Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Hazard Warning Switch
> Component Information > Locations

Hazard Warning Switch: Locations

71. Middle Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Hazard Warning Switch
> Component Information > Locations > Page 689
Turn Signal/Hazard Warning Lights Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Hazard Warning Switch
> Component Information > Locations > Page 690

157. Hazard Warning Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Hazard Warning Switch
> Component Information > Locations > Page 691
Hazard Warning Switch: Service and Repair

Hazard Warning Switch Test/Replacement

1. Remove the center panel.

- With audio.

- With navigation.

2. Remove the screws and the hazard warning switch (A).

3. Check for continuity between the terminals in each switch position according to the table.

4. If the continuity is not as specified, replace the bulb (A) or the hazard warning switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Horn Switch >
Component Information > Locations

Horn Switch: Locations

46. Steering Wheel (Lower Access Panel Removed)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Horn Switch >
Component Information > Locations > Page 695

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Lighting and Horns > Horn Switch >
Component Information > Locations > Page 696

7. Horn Switch
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 702

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 703

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System
Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Electronic Throttle Control System > Page 706

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Page 707

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.
- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, replace the accelerator pedal module, then go to step 1.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Page 708

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 712

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 713

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 714

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 715

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 716

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Barometric Pressure Sensor > Component Information > Description and
Operation
Barometric Pressure Sensor: Description and Operation
Barometric Pressure (BARO) Sensor

The BARO sensor is inside the PCM. It converts atmospheric pressure into a voltage signal that
modifies the basic duration of the fuel injection discharge.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page 723

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page 724

104. CMP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page 725

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair >
CMP Sensor Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair >
CMP Sensor Replacement > Page 728
Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation
CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair >
CMP Sensor Replacement > Page 729

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Locations > Page 733

Coolant Temperature Sensor/Switch (For Computer): Description and Operation

Engine Coolant Temperature (ECT) Sensor 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases
as the engine coolant temperature increases.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Service and Repair > ECT Sensor 1 Replacement

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 1
Replacement

ECT Sensor 1 Replacement

1. Drain the engine coolant. 2. Remove the air cleaner. 3. Disconnect the ECT sensor 1 2P
connector (A).

4. Remove ECT sensor 1 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Service and Repair > ECT Sensor 1 Replacement > Page 736

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 2
Replacement

ECT Sensor 2 Replacement

1. Drain the engine coolant. 2. Remove the splash shield. 3. Disconnect the ECT sensor 2 2P
connector (A).

4. Remove ECT sensor 2 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant. 6. Install the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page
740

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page
741

103. CKP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page
742

Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Service and Repair >
CKP Pulse Plate Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Service and Repair >
CKP Pulse Plate Replacement > Page 745

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > EGR Valve Position Sensor > Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > EGR Valve Position Sensor > Component Information > Locations > Page
749

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Electric Load Sensor > Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Electric Load Sensor > Component Information > Locations > Page 753

Electric Load Sensor: Service and Repair

ELD Replacement
1. Remove the PCM. 2. Remove the under-hood fuse/relay box. 3. Remove the screw (A).

4. Turn the housing over, then remove the screw (A).

5. Turn the housing over again. Using two flat-tip screwdrivers, release the tabs (A), and pry up the
fuse/relay box base (B) from the fuse/relay box

housing (C).

NOTE: Make sure the terminals (D) are not bent or damaged.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Electric Load Sensor > Component Information > Locations > Page 754

6. Remove the ELD (A).


7. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Level Sensor > Component Information > Service and Repair

Fuel Level Sensor: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations

Fuel Tank Pressure Sensor: Locations

153. Under Left Side Of Vehicle


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
761

EVAP System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
762

111. FTP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
763

Fuel Tank Pressure Sensor: Description and Operation

Fuel Tank Pressure (FTP) Sensor

The FTP sensor converts fuel tank absolute pressure into an electrical input to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
764

Fuel Tank Pressure Sensor: Service and Repair

FTP Sensor Replacement

1. Remove the cover. 2. Disconnect the FTP sensor connector (A).

3. Disconnect the air hose (B), and then remove the FTP sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D) and retainer (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations

Intake Air Temperature Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
768

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
769

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
770

Intake Air Temperature Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
771

Intake Air Temperature Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations

Knock Sensor: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 775

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 776

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 777

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 778

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations

Manifold Pressure/Vacuum Sensor: Locations

19. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 782

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 783

113. MAP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 784

Manifold Pressure/Vacuum Sensor: Description and Operation

Manifold Absolute Pressure (MAP) Sensor

The MAP sensor converts manifold absolute pressure into electrical signals to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 785

Manifold Pressure/Vacuum Sensor: Service and Repair

MAP Sensor Replacement

1. Disconnect the MAP sensor 3P connector (A).

2. Remove the MAP sensor (B). 3. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Component
Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Component
Locations > Page 790

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Page 791
Oxygen Sensor: Diagrams

127. A/F Sensor

139. HO2S, Secondary


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Description and Operation > Air
Fuel Ratio (A/F) Sensor

Oxygen Sensor: Description and Operation Air Fuel Ratio (A/F) Sensor

Air Fuel Ratio (A/F) Sensor

The A/F sensor operates over a wide air/fuel range. The A/F sensor is installed upstream of the
WU-TWC, and sends signals to the PCM which varies the duration of fuel injection accordingly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Description and Operation > Air
Fuel Ratio (A/F) Sensor > Page 794

Oxygen Sensor: Description and Operation Secondary Heated Oxygen Sensor (HO2S)

Secondary Heated Oxygen Sensor (Secondary HO2S)

The secondary HO2S detects the oxygen content in the exhaust gas downstream of the warm up
three way catalytic converter (WU-TWC), and sends signals to the PCM which varies the duration
of fuel injection accordingly. To stabilize its output, the sensor has an internal heater. The PCM
compares the HO2S output with the A/F sensor output to determine catalyst efficiency. The
secondary HO2S is located on the WU-TWC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Service and Repair > A/F Sensor
Replacement

Oxygen Sensor: Service and Repair A/F Sensor Replacement

A/F Sensor Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Remove the cowl cover and under-cowl panel. 2. Disconnect the A/F sensor 4P connector (A),
then remove the A/F sensor (B).

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Service and Repair > A/F Sensor
Replacement > Page 797

Oxygen Sensor: Service and Repair Secondary HO2S Replacement

Secondary HO2S Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Disconnect the secondary HO2S 4P connector (A), then remove the secondary HO2S (B).

2. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Throttle Position Sensor > Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Throttle Position Sensor > Component Information > Locations > Page 801

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Throttle Position Sensor > Component Information > Locations > Page 802

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Actuator Position Sensor > Component Information >
Locations

3-Stage I-VTEC System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Actuator Position Sensor > Component Information >
Locations > Page 806

Variable Valve Timing Actuator Position Sensor: Service and Repair

Rocker Arm Oil Pressure Sensor Removal/Installation

1. Disconnect the rocker arm oil pressure sensor connector (A).

2. Remove the rocker arm oil pressure sensor (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
Variable Valve Timing Pressure Switch: Locations

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
> Page 810
3-Stage I-VTEC System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
> Page 811

62. Rocker Arm Oil Pressure Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
> Page 812

Variable Valve Timing Pressure Switch: Service and Repair

Rocker Arm Oil Pressure Switch Removal/Installation

1. Disconnect the rocker arm oil pressure switch connector (A).

2. Remove the rocker arm oil pressure switch (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Emission Control Systems > EGR Valve Position Sensor > Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Emission Control Systems > EGR Valve Position Sensor > Component Information > Locations > Page 817

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 822

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 823

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System
Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Electronic Throttle Control System > Page 826

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Page 827

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.
- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, replace the accelerator pedal module, then go to step 1.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Page 828

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 832

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 833

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 834

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 835

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 836

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations > Page 840

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations > Page 841

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations > Page 846

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations > Page 847

104. CMP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations > Page 848

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
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Switches - Ignition System > Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor
Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
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Switches - Ignition System > Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor
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Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation
CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
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Replacement > Page 852

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
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Switches - Ignition System > Crankshaft Position Sensor > Component Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


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PGM-FI System Component Location Index


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103. CKP Sensor


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Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
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Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
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Replacement > Page 861

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
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Ignition Switch: Locations

51. In Steering Column Cover

52. In Steering Column Cover


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Switches - Ignition System > Ignition Switch > Component Information > Locations > Page 865

Keyless/Power Door Locks/Security System Component Location Index


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Switches - Ignition System > Ignition Switch > Component Information > Locations > Page 866
Reminder Systems Component Location Index
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Ignition Switch: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Page 874
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Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions >
Page 875
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Page 876
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Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions >
Page 877
How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Page 878

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Page 879

Ignition Switch: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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Page 882
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Page 884
2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Page 894
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
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Page 895
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
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Page 896
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions >
Page 897

Ignition Switch: Connector Views


162. Ignition Key Switch

177. Ignition Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Page 898

Ignition Switch: Testing and Inspection

Test

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Check for continuity between the terminals in each switch position according to the table.
6. If the continuity checks do not agree with the table, replace the ignition switch. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Page 899

Ignition Switch: Service and Repair

Replacement

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Remove the two screws and the ignition switch. 6. Install in the reverse order of removal. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Knock Sensor > Component Information > Locations

Knock Sensor: Locations

149. Under Middle Of Engine


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Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 903

PGM-FI System Component Location Index


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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 904

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 905

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
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Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 906

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations
Impact Sensor: Locations

100. Left B-Pillar (Right Similar)

131. Left C-Pillar (Right Similar)

141. Behind Right Side Of Front Bumper


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 911

144. Behind Left Side Of Front Bumper


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 912

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 913

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 914
Impact Sensor: Diagrams

51. Impact Sensor, Left Front

52. Impact Sensor, Right Front

70. Side Impact Sensor (2nd), Left

71. Side Impact Sensor (2nd), Right


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 915

147. Side Impact Sensor (1st), Left

148. Side Impact Sensor (1st), Right


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Service and Repair > Side Impact Sensor (First) Replacement
Impact Sensor: Service and Repair Side Impact Sensor (First) Replacement

Side Impact Sensor (First) Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the appropriate side airbag 2P connector. 3. Remove the front seat assembly. 4.
Remove the front door sill inner trim. 5. Remove the lower B-pillar lower trim panel. 6. Disconnect
the floor wire harness 4P connector from the side impact sensor (first). 7. Using a TORX T30 bit,
remove the TORX bolt (A), then remove the side impact sensor (first) (B).

Installation

1. Install the side impact sensor (first) with a new TORX bolt (A), then connect the floor wire
harness 4P connector (B) to the side impact sensor

(first).

2. Reinstall all removed parts. 3. Reconnect the negative cable to the battery. 4. After installing the
side impact sensor (first) confirm proper system operation: Turn the ignition switch to ON (II); the
SRS indicator should come

on for about 6 seconds and then go off.


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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Service and Repair > Side Impact Sensor (First) Replacement > Page 918
Impact Sensor: Service and Repair Side Impact Sensor (Second) Replacement

Side Impact Sensor (Second) Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the appropriate side curtain airbag 2P connector. 3. Remove the rear seat and seat
side bolster. 4. Disconnect the floor wire harness 2P connector from the side impact sensor
(second). 5. Remove the TORX bolt (A) using a TORX T30 bit, then remove the side impact sensor
(second) (B).

Installation

1. Install the side impact sensor (second) with a new TORX bolt (A), then connect floor wire
harness 2P connector (6) to the side impact sensor

(second).

2. Reconnect the negative cable to the battery. 3. After installing the side impact sensor (second),
confirm proper system operation: Turn the ignition switch to ON (II); the SRS indicator should

come on for about 6 seconds and then go off.

4. Reinstall all removed parts.


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Impact Sensor: Service and Repair Front Impact Sensor Replacement


Front Impact Sensor Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the driver's airbag 4P connector, the front passenger's airbag 4P connector, both seat
belt tensioners 4P connectors, and seat belt buckle

tensioner 4P connector.

3. Remove the front inner fender. 4. Disconnect the engine compartment wire harness 2P
connector (A). Using a TORX T30 bit, remove the TORX bolt (B), then remove the front

impact sensor (C). Replace the bolt.

Installation

1. Install the front impact sensor with a new TORX bolt (A), then connect the engine compartment
wire harness 2P connector (B) to the front impact

sensor (C).

2. Reconnect the driver's airbag 4P connector, the passenger's airbag 4P connector, and both seat
belt tensioner 4P connectors. 3. Reconnect the negative cable to the battery. 4. After installing the
front impact sensor, confirm proper system operation: Turn the ignition switch to ON (II); the SRS
indicator should come on

for about 6 seconds and then go off.

5. Reinstall all removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Safing Sensor, Air Bag
> Component Information > Locations
Safing Sensor: Locations

98. Middle Of Floor

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Safing Sensor, Air Bag
> Component Information > Locations > Page 923

142. Rear Safing Sensor


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> Component Information > Locations > Page 924
Safing Sensor: Service and Repair

Rear Safing Sensor Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect both side curtain airbag 2P connectors. 3. Remove the rear seat. 4. Disconnect the
floor wire harness 4P connector from the rear safing sensor. 5. Using a TORX T30 bit, remove the
TORX bolt (A), then remove the rear safing sensor (B).

Installation

1. Install the rear safing sensor (A) with a new TORX bolt (B) then connect the floor wire harness
4P connector (C) to the rear safing sensor.

2. Reconnect the negative cable to the battery. 3. Reinstall all removed parts. 4. After installing the
rear safing sensor, confirm proper system operation: Turn the ignition switch to ON (II); the SRS
indicator should come on for

about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Belt Buckle Switch
> Component Information > Locations > Component Locations
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Belt Buckle Switch
> Component Information > Locations > Component Locations > Page 929
Seat Belt Buckle Switch: Connector Locations

89. Under Driver's Seat

91. Under Front Passenger's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Belt Buckle Switch
> Component Information > Locations > Page 930

Seat Belt Buckle Switch: Diagrams


115. Seat Belt Buckle Switch, Driver's

116. Seat Belt Buckle Switch, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization
Seat Occupant Sensor: Technical Service Bulletins Restraints - Occupant Detection System
Initialization

08-041

June 7, 2008

Applies To: 2007 08 Civic ALL 2007-08 Civic Hybrid - ALL

ODS Unit Initialization, ODS Unit Calibration, and Seat Weight Sensor Output Check With Manual
Mode

BACKGROUND

The 2006 2008 Civic Service Manual shows procedures for the occupant detection system (ODS)
unit initialization, the ODS unit calibration, and the front passenger's seat weight sensor output
check after a vehicle collision These procedures are normally done by following the on-screen
instructions on the HDS Due to some software variations between the SRS unit and the ODS unit
in some vehicles, when doing one of these procedures, the HDS may indicate to do the procedure
with manual mode However these manual mode procedures are not in the service manual In these
cases, follow the procedures in this bulletin to do the ODS unit initialization, the ODS unit
calibration or the front passenger's seat weight sensor output check with manual mode

NOTE

Even though these procedures are done manually, an HDS is still required.

This bulletin covers these procedures

^ ODS Unit Initialization With Manual Mode

^ ODS Unit Calibration With Manual Mode

^ Front Passengers Seat Weight Sensors Output Check After a Vehicle Collision With Manual
Mode

TOOL INFORMATION

SCS Service Connector: P/N O7PAZ0010100 H/C 4231189

ODS UNIT INITIALIZATION WITH MANUAL MODE

NOTE:

Initialize the ODS unit after replacing the seat back cover, the seat back cushion, and/or the ODS
unit.

1. Make sure there are no SRS DTCs

NOTE:

A new (uninitialized) ODS unit installed with a faulty OPDS sensor can cause DTC 85-71. If you
read this DTC, continue with this procedure.

2. Adjust the front passenger's seat to its most rearward position, and adjust the seat back to a
normal upright position Make sure to remove items that are on, under, or near the seat

3. Turn the ignition switch to LOCK (0).


4. If not already connected, connect the HDS to the DLC, then turn on the HDS, but do not turn the
ignition switch to ON (II)
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> Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 935
5. Select the Diagnostic System icon to run the HDS

6. Select the SCS icon.

7. On the next screen, select YES to short the SCS line. After the line is shorted, the odometer
flashes no.

8. Connect the SCS service connector to the 2P memory erase signal (MES) connector. Do not
use a jumper wire.

9. Turn the ignition switch to ON (II).

10. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

11. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

12. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector.

13. Watch the SRS indicator:

^ If the SRS indicator blinks twice and then goes off, the ODS unit is initialized. Go to ODS UNIT
CALIBRATION WITH MANUAL MODE.

^ If the SRS indicator blinks twice and then stays on, the ODS unit is initialized, but there are SRS
DTCs that need to be cleared. Go to step 14.

^ If the SRS indicator stays on (does not blink), the ODS unit is not initialized. Repeat steps 3 thru
13. If after three attempts you cannot initialize the ODS unit, refer to symptom troubleshooting in
the service manual.

14. Turn the ignition switch to LOCK (0).

15. Disconnect the HDS.

16. Connect the SCS service connector to the MES connector. Do not use a jumper wire.
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> Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 936
17. Turn the ignition switch to ON (II).

18. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

19. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

20. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector. The SRS indicator blinks twice to indicate the SRS unit memory has been
cleared.

21. Turn the ignition switch to LOCK (0), and wait for 10 seconds.

22. Turn the ignition switch to ON (0). The SRS indicator should come on for 6 seconds and then
go off. If the indicator stays on, repeat steps 14 thru 22. If after doing those steps the indicator
continues to stay on, read and troubleshoot the SRS DTCs or refer to symptom troubleshooting.

23. Use the HDS to remove the short on the SCS line.

ODS UNIT CALIBRATION WITH MANUAL MODE

NOTE:

Always calibrate the ODS unit after replacing any of the front passenger's seat components (except
the ODS unit or the seat weight sensors), after a vehicle collision, or after replacing the SRS unit.

1. Make sure there are no SRS DTCs.

2. Adjust the front passengers seat to its most rearward position, and adjust the seat-back to the
forward-most position. Make sure to remove items that are on, under, or near the seat.

3. Turn the ignition switch to LOCK (0).

4. If not already connected, connect the HDS to the DLC, then turn on the HDS (but do not turn the
ignition switch to ON (II).

5. Select the Diagnostic System icon to run the HDS.

6. Select the SCS icon.

7. On the next screen, select YES to short the SCS line. After the line is shorted, the odometer
display flashes no.

8. Buckle the driver's seat belt.

9. Turn the ignition switch to ON (II).

10. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, unbuckle the driver's seat belt.

11. Within 4 seconds after the SRS indicator comes on again, buckle the driver's seat belt.

12. Within 4 seconds after the SRS indicator goes off, unbuckle the driver's seat belt.

13. Watch the SRS indicator:

^ If the SRS indicator blinks twice and then goes off, the ODS unit is calibrated. Turn the ignition
switch to LOCK (0), then go to FRONT PASSENGER'S SEAT WEIGHT SENSOR OUTPUT
CHECK AFTER A VEHICLE COLLISION WITH MANUAL MODE.

^ If the SRS indicator blinks twice and then stays on, the ODS unit is calibrated, but there are SRS
DTCs that need to be cleared. Go to step 14.

^ If the SRS indicator stays on (does not blink), the ODS unit is not calibrated. Repeat steps 8 thru
13. If after three attempts the ODS unit does not calibrate, refer to symptom troubleshooting in the
service manual.

14. Turn the ignition switch to LOCK (0).

15. Disconnect the HDS.


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> Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 937

16. Connect the SCS service connector to the 2P memory erase signal (MES) connector. Do not
use a jumper wire.

17. Turn the ignition switch to ON (II).

18. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

19. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

20. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector. The SRS indicator blinks twice to indicate the SRS unit memory has been
cleared.

21. Turn the ignition switch to LOCK (0), and wait for 10 seconds.

22. Turn the ignition switch to ON (I I). The SRS indicator should come on for 6 seconds and then
go off. If the indicator stays on, repeat steps 14 thru 22. If after doing those steps the indicator
continues to stay on, read and troubleshoot the SRS DTCs or refer to symptom troubleshooting.

23. Use the HDS to remove the short on the SCS line.

FRONT PASSENGER'S SEAT WEIGHT SENSOR OUTPUT CHECK AFTER A VEHICLE


COLLISION WITH MANUAL MODE

NOTE:

^ Always check the front passenger's seat weight sensor output after replacing any of the front
passenger's seat components, except the ODS unit, and after a vehicle collision.

^ Make sure the SCS line is not shorted by the HDS.

1. Adjust the front passenger's seat to its most rearward position, and adjust the seat-back to a
normal upright position. Make sure to remove items that are on, under, or near the seat.

2. Turn the ignition switch to ON (II), and wait for the passenger airbag OFF indicator to go off.

3. Apply the specified weight to the front passenger's seat:

^ 4-door: 58 pounds. (A case of Honda coolant is 58 pounds.)

^ 2-door: 64 pounds. (A case of Honda coolant and a 1 gallon jug of VTM-4 fluid is 64 pounds.)
4. For 2-door models: Firmly tap on the headrest twice to release any stiction that may be present
in the seat weight sensors.

5. Watch the passenger airbag OFF indicator. The indicator should come on and stay on. If the
indicator does not come on, check for SRS DTCs and troubleshoot them.

6. Add another 15-20 pounds of weight to the front passenger's seat.

7. For 2-door models: Firmly tap on the headrest twice.

8. Watch the passenger airbag OFF indicator. The indicator should go off.

^ If the indicator goes off, the front passenger's weight sensors are OK.

^ If the indicator does not go off, check for SRS DTCs and troubleshoot them, then repeat steps 1
thru 8.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Page 938
Seat Occupant Sensor: Locations

93. Left Side Of Front Passenger's Seat

94. Right Side Of Front Passenger's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Page 939

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Page 940
Seat Occupant Sensor: Diagrams

123. Weight Sensor, Front Passenger's (Front Inner Side)

124. Weight Sensor, Front Passenger's (Front Outer Side)

125. Weight Sensor, Front Passenger's (Rear Inner Side)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Page 941

126. Weight Sensor, Front Passenger's (Rear Outer Side)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Page 942

Seat Occupant Sensor: Service and Repair

Front Passenger's Weight Sensor Replacement

Special Tools Required

Pin driver, 3.5 mm 07744-0010300

Removal

NOTE: Removal of the front passenger's weight sensors must be done according to Precautions
and Procedures.

1. Disconnect the battery cable from the battery, then wait for 3 minutes before starting work. 2.
Remove the front passenger's seat assembly. 3. Remove the cushion cover/pad from the seat
cushion frame. 4. Using a TORX E18 socket, remove the TORX nuts (A) attaching the seat track
(B) to the front passenger's seat slide assembly including all four

front passenger's weight sensors (C).

5. Disconnect the sensor connectors (D) from the seat weight sensors (E), then remove the front
passenger's weight sensors.

Installation

NOTE: Be sure to install the harness wires so they are not pinched or interfering with other parts.

1. Install the new front passenger's seat slide assembly including all four front passenger's weight
sensors under the seat track. 2. Apply multipurpose grease to the spring washer and bushing.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Page 943
3. Insert a 3.5 mm center punch into the hole in the cushion frame to position the spring washers,
when tighten the TORX nuts (A). Begin with (1),

and tighten them in crisscross pattern in two or more steps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Occupant Sensor
> Component Information > Technical Service Bulletins > Page 944
4. Using the pin driver to position the spring washers, torque the TORX nuts is the sequence
shown in two or more steps. 5. Check whether there is a gap of 4 mm or more at each of the four
locations.

6. Reassemble the front passenger's seat cushion cover/pad. 7. Reinstall the front passenger's
seat. 8. Reconnect the negative cable to the battery. 9. Calibrate the ODS unit.

10. After installing the front passenger's weight sensors, confirm proper system operation: Turn the
ignition switch to ON (II); the SRS indicator

should come on for about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Position Sensor >
Component Information > Locations

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Restraint Systems > Seat Position Sensor >
Component Information > Locations > Page 948
Seat Position Sensor: Service and Repair

Driver's Seat Position Sensor Replacement

Removal

NOTE:

- Removal of the driver's seat position sensor must be done according Precautions and
Procedures.

- Do not turn the ignition switch to ON (II), and do not connect the battery cable while removing the
driver's seat position sensor.

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the driver's airbag 4P connector. 3. Remove the driver's seat assembly. 4. Disconnect
the seat position sensor harness 2P connector (A) from the driver's seat position sensor.

5. Using a TORX T30 bit, remove the TORX bolt (B), then remove the driver's seat position sensor.

Installation

NOTE:

- Be sure to install the harness so it does not get pinched or interfere with other parts.

- Do not turn the ignition switch to ON (II), and do not connect the battery cable while installing the
driver's seat position sensor.

- After installing the driver's seat position sensor, make sure it is clean. Keep it away from dust.

1. Install the new driver's seat position sensor with a new TORX bolt (A), then connect the seat
position sensor harness 2P connector to the driver's

seat position sensor (B).

2. Install the driver's seat assembly. 3. Reconnect the negative cable to the battery. 4. Check the
operation of the driver's seat position sensor with the HDS.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Locations
Ignition Switch: Locations

51. In Steering Column Cover

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Locations > Page 953

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Locations > Page 954
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions
Ignition Switch: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 957
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 958

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 959

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 960
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 961
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 962
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 963
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 964
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 965
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 966

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 967

Ignition Switch: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 968
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 969
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 970
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 971
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 972
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 973
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 974
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 975
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 976
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 977
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 978
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 979
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 980
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 981

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 982
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 983
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 984
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 985

Ignition Switch: Connector Views


162. Ignition Key Switch

177. Ignition Switch


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Ignition Switch: Testing and Inspection

Test

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Check for continuity between the terminals in each switch position according to the table.
6. If the continuity checks do not agree with the table, replace the ignition switch. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


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Component Information > Diagrams > Page 987

Ignition Switch: Service and Repair

Replacement

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Remove the two screws and the ignition switch. 6. Install in the reverse order of removal. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Steering > Steering Angle Sensor > Component Information > Locations

146. Under Right Side Of Engine Compartment


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Switches - Steering > Steering Angle Sensor > Component Information > Locations > Page 993

163. Motor Angle Sensor


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Steering Angle Sensor: Testing and Inspection

Torque Sensor Neutral Position

The EPS control unit stores the torque sensor neutral position in the EEPROM. The torque sensor
neutral position must be memorized whenever the gearbox, the EPS motor, or the EPS control unit
is replaced.

NOTE: The torque sensor neutral position is not effected when erasing the DTCs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Suspension > Steering Angle Sensor > Component Information > Locations

146. Under Right Side Of Engine Compartment


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Switches - Suspension > Steering Angle Sensor > Component Information > Locations > Page 999

163. Motor Angle Sensor


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Steering Angle Sensor: Testing and Inspection

Torque Sensor Neutral Position

The EPS control unit stores the torque sensor neutral position in the EEPROM. The torque sensor
neutral position must be memorized whenever the gearbox, the EPS motor, or the EPS control unit
is replaced.

NOTE: The torque sensor neutral position is not effected when erasing the DTCs.
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Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools
Tire Pressure Sensor: Technical Service Bulletins Tire Monitor System - Usage of TPMS Sensor
Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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System - Usage of TPMS Sensor Tools > Page 1006
A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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System - Usage of TPMS Sensor Tools > Page 1007

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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System - Usage of TPMS Sensor Tools > Page 1008
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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System - Usage of TPMS Sensor Tools > Page 1009
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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System - Usage of TPMS Sensor Tools > Page 1010
8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
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System - Usage of TPMS Sensor Tools > Page 1011
11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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System - Usage of TPMS Sensor Tools > Page 1012
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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System - Usage of TPMS Sensor Tools > Page 1013
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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System - Usage of TPMS Sensor Tools > Page 1014

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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System - Usage of TPMS Sensor Tools > Page 1015
You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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System - Usage of TPMS Sensor Tools > Page 1016
4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
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System - Usage of TPMS Sensor Tools > Page 1017
7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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System - Usage of TPMS Sensor Tools > Page 1018
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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System - Usage of TPMS Sensor Tools > Page 1019
12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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System - Usage of TPMS Sensor Tools > Page 1020

NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 1021
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 1022
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 1023

26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Page 1024

Tire Pressure Sensor: Locations

Component Location Index

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the
Tire Pressure Sensor ID

Tire Pressure Sensor: Testing and Inspection Memorizing the Tire Pressure Sensor ID

Memorizing the Tire Pressure Sensor ID

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
All four tire pressure sensor IDs must be memorized to the TPMS control unit whenever you do any
of these actions:

^ Replace the TPMS control unit.

^ Replace the tire pressure sensor.

^ Substitute a known-good wheel with tire pressure sensor.

NOTE: ^

To ensure the control unit memorizes the correct ID, the vehicle with the new sensor must be at
least 10 ft (3 m) away from other vehicles that have tire pressure sensors.

^ When doing a tire rotation, memorizing the sensors in not needed.

1. With the ignition switch in LOCK (0), wait 5 minutes or more for the TPMS sensors to go to sleep
mode. Connect the HDS to the data link

connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Sensor ID Learning from the
mode menu on the HDS. 5. Follow HDS screen prompts turn on the TPMS sensor initializer tool
(A). Verify the power switch (B) is in the "Low" position.

6. Hold the TPMS sensor initializer tool near one wheel, memorize the pressure sensor ID by
following the screen prompts on the HDS.

NOTE: ^

If you turn the ignition switch to LOCK (0) before memorizing all four sensor IDs, the memorizing ID
is canceled.

^ See the HDS Help menu for specific instructions.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the
Tire Pressure Sensor ID > Page 1027

7. Repeat step 6 for each wheel until all four sensor IDs are memorized. When all four IDs are
memorized, the low tire pressure indicator blinks. 8. Turn the ignition switch to LOCK (0). 9.
Disconnect the HDS from the DLC.

10. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 11. Make sure the low
tire pressure indicator does not blink. 12. Turn the ignition switch to LOCK (0). 13. Reduce the
pressure in one tire until it is less than the appropriate specification. 14. Turn the ignition switch to
ON (II). 15. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 16. Make sure
the low tire pressure indicator turns on, then inflate the tire back to specifications. 17. Repeat step
12 to 16 for all the other tires. 18. Clear any DTCs with the HDS.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the
Tire Pressure Sensor ID > Page 1028

Tire Pressure Sensor: Testing and Inspection Tire Pressure Sensor Location

Tire Pressure Sensor Location

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
NOTE: This procedure locates where the tire pressure sensors number 1, 2, 3, 4 are mounted,
when activated by the TPMS sensor initializer tool.

^ Memorizing tire pressure sensor IDs (including replacing the TPMS control unit, or the tire
pressure sensors).

^ Wheel rotation.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Function Test from the mode
menu, then select Sensor Position Check on the HDS. 5. Follow HDS screen prompts to turn on
the TPMS sensor initializer tool (A). Verify the power switch (B) is in the "Low" position.

6. Follow the prompts on the HDS to activate the tire pressure sensors using the TPMS sensor
initializer tool. Start with the left-front (LF) wheel.

NOTE: ^

See the HDS Help menu for specific instructions.

^ Initialize the wheel in the sequence shown.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the
Tire Pressure Sensor ID > Page 1029

7. Check the HDS screen, and note the active sensor reception order of the tire pressure sensor 1,
2, 3, 4.

NOTE: If the sensor does not respond to the TPMS initializer, rotate the tire 1/4 turn and retry. If
the sensor still does not respond after one full rotation of the tire, swap the tire to a known-good
location and retry. If the sensor still does not respond after one full rotation of the tire, replace the
tire pressure sensor.

8. Note the sensor location for reference. 9. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Page 1030

Tire Pressure Sensor: Service and Repair

Tire Pressure Sensor Replacement

Removal
1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the wheel
with the faulty sensor. 3. Remove the tire valve stem cap and the valve stem core to deflate the
tire. 4. Remove any balance weights, and then break the bead loose from the wheel with a
commercially available tire changer (A).

NOTICE: Note these items to avoid damaging the tire pressure sensor: ^

Do the outside of the wheel first.

^ Position the wheel as shown so the valve stem (B) is 90 degrees from the bead breaker (C) as
shown.

^ Do not position the bead breaker of the tire changer too close to the rim.

5. Position the wheel so that the tire machine (A) and the tire iron (B) are next to the valve stem (C)
and will move away from it when the machine

starts. Then remove the tire from the wheel.

6. Remove the valve stem nut (A) and the washer (B), then remove the tire pressure sensor with
the valve stem (C) from the wheel.

NOTE: Check the nut and the washer, if they have deterioration or damage, replace them with new
ones during reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Page 1031
7. Remove and replace the valve stem grommet (A) from the tire pressure sensor (B).

NOTE: ^

The valve stem grommet might stay in the wheel; make sure you remove it.

^ Always use a new valve stem grommet whenever the tire pressure sensor has been removed
from the wheel. When only removing a tire from the wheel, or when replacing the tire.

Installation

NOTE: Use only wheels that have a "TPMS" stamp (A) on them.

1. Before installing the tire pressure sensor, clean the mating surfaces on the sensor and the
wheel. 2. Install the tire pressure sensor (A) and the washer (B) to the wheel (C), and tighten the
valve stem nut (D) finger tight. Make sure the pressure

sensor is resting on the wheel.

NOTE: Install the tire pressure sensor so that the sensor housing surface (E) should not exceed
the protrusion (F) of the wheel to prevent the sensor housing caught in the bead of the tire when
assembling the tire. Do not twist the sensor to adjust its position with the wheel, as this will
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Page 1032
damage or deform the valve stem grommet.

3. Tighten the valve stem nut to the specified torque while holding the tire pressure sensor.

NOTE: ^

Do not use air or electric impact tools to tighten a valve stem nut.

^ Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or
deform the valve stem grommet.

4. Lube the tire bead sparingly, and position the wheel so that the tire machine (A) and the tire iron
(B) are next to the valve stem (C) and will move

away from it when the machine starts. Then install the tire onto the wheel.

5. With a dry air source, inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat the tire bead to the
rim, then adjust the tire pressure, then install the

valve stem cap.

NOTE: Make sure the tire bead is seated on both sides of the rim uniformly.

6. Check and adjust the wheel balance, then install the wheels on the vehicle. 7. Remove the jack
stands, and lower the vehicle. Torque the wheel nuts to specifications. 8. Connect the HDS, and
memorize the tire pressure sensor IDs using the TPMS sensor initializer tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations

Transmission Position Switch/Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1038

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1039

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1040

184. Transmission Range Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1041
Transmission Position Switch/Sensor: Testing and Inspection

Transmission Range Switch Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the transmission range
switch connector.

3. Check for continuity between terminals at the switch connector. There should be continuity
between the terminals in the following table for each

switch position.

4. Transmission range switch test is completed if the test results are OK. If there is no continuity
between any terminals, go to step 5. 5. Remove the transmission range switch, and check the end
of the selector control shaft (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1042

6. If the measurement of the selector control shaft end is within the standard, replace the
transmission range switch. If the measurement is out of the

standard, repair the selector control shaft end, and recheck the transmission range switch
continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1043
Transmission Position Switch/Sensor: Service and Repair

Transmission Range Switch Replacement

1. Shift to N. 2. Remove the air cleaner assembly and the intake air duct. 3. Disconnect the
transmission range switch connector, and remove the control shaft cover (A).

4. Remove the transmission range switch (B). 5. Move the control shaft from the P position to the N
position by turning the selector control shaft using a 6.0 mm wrench.

NOTE: Do not use the selector control shaft to adjust the shift position. If the control shaft tips are
squeezed together it will cause a faulty signal or position due to play between the selector control
shaft and the transmission range switch.

6. To set up a new transmission range switch (A), align the cutouts (B) on the rotary-frame with the
neutral positioning cutouts (C) on the

transmission range switch. Then put a 2.0 mm (0.08 in.) feeler gauge blade (D) in the cutouts to
hold the transmission range switch in the A/T position.

NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the transmission range switch
in the N position.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1044
7. Install the transmission range switch (A) gently on the selector control shaft (B) while holding it in
the N position with the 2.0 mm (0.08 in.) blade

(C).

8. Tighten the bolts (A) on the transmission range switch while you continue to hold the N position.
Do not move the transmission range switch when

tightening the bolts. Remove the feeler gauge (B).

9. Check the connector for rust, dirt, or oil, clean or repair if necessary, then connect the connector
securely.

10. Install the control shaft cover on the transmission range switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 1045

11. Turn the ignition switch to ON (II). Move the shift lever through all positions, and check the
transmission range switch synchronization with the

A/T gear position indicator.

12. Check that the engine starts in P and N, and does not start in any other shift lever position. 13.
Check that the back-up lights come on when the shift lever is in R. 14. Raise the vehicle on a lift, or
apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is
supported securely. 15. Allow the front wheels to rotate freely, then start the engine, and check the
shift lever operation. 16. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations

Transmission Speed Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 1049
24. Transmission Housing

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 1050

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 1051
Transmission Speed Sensor: Diagrams

105. CVT Drive Pulley Speed Sensor

106. CVT Driven Pulley Speed Sensor

108. CVT Speed Sensor 2 Or CVT Speed Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 1052

Transmission Speed Sensor: Description and Operation

CVT Output Shaft (Driven pulley) Speed Sensor

This sensor detects driven pulley speed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement

Transmission Speed Sensor: Service and Repair CVT Input Shaft (Drive Pulley) Speed Sensor
Replacement

CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT input shaft
(drive pulley) speed sensor connector, then remove the CVT input shaft (drive pulley) speed sensor
(A).

3. Install a new 0-ring (B) on a new CVT input shaft (drive pulley) speed sensor, then install the
CVT input shaft (drive pulley) speed sensor in the

transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement > Page 1055

Transmission Speed Sensor: Service and Repair CVT Output Shaft (Driven Pulley) Speed Sensor
Replacement

CVT Output Shaft (Driven Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT output shaft
(driven pulley) speed sensor connector, then remove the CVT output shaft (driven pulley) speed
sensor (A).

3. Install a new 0-ring (B) on a new CVT output shaft (driven pulley) speed sensor, then install the
CVT output shaft (driven pulley) speed sensor in

the transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement > Page 1056

Transmission Speed Sensor: Service and Repair CVT Speed Sensor Replacement

CVT Speed Sensor Replacement


1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT speed sensor
connector, then remove the CVT speed sensor (A).

3. Install a new 0-ring (B) on a new CVT speed sensor, then install the CVT speed sensor in the
transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector
securely. 5. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Transmission and Drivetrain > Sensors and
Switches - CVT > Transmission Temperature Sensor/Switch, CVT > Component Information > Locations

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Locations
Power Window Switch: Locations

103. Driver's Door

108. Front Passenger's Door

109. Left Rear Door (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Locations > Page 1064

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Locations > Page 1065

Relay And Control Unit Locations Door


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Locations > Page 1066

Rear Door Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Locations > Page 1067

Front Door Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Locations > Page 1068
Power Window Switch: Diagrams

181. Power Window Switch, Front Passenger's

182. Power Window Switch, Left Rear

183. Power Window Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Locations > Page 1069

216. Power Window Master Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Service and Repair > Master Switch Test/Replacement

Power Window Switch: Service and Repair Master Switch Test/Replacement

Master Switch Test/Replacement

1. Carefully pry out the power window master switch (A).


2. Disconnect the 20P connector (B) from the power window master switch. 3. Check for continuity
between the terminals in each switch position according to the tables.

Driver's Switch

The driver's switch is combined with the control unit so you cannot isolate the switch to test it.
Instead, run the master switch input test procedures. If the tests are normal, the driver's switch
must be faulty. Replace the switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Service and Repair > Master Switch Test/Replacement > Page 1072
4. If the continuity is not as specified, remove the screws and replace the switch. 5. Install the
switch in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Service and Repair > Master Switch Test/Replacement > Page 1073
Power Window Switch: Service and Repair Passenger's Power Window Switch Test/Replacement

Passenger's Power Window Switch Test/Replacement

1. Remove the passenger's power window switch (A).

NOTE: The illustration shows the front passenger's door.

2. Check for continuity between the terminals in each switch position according to the table.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Windows and Glass > Power Window Switch
> Component Information > Service and Repair > Master Switch Test/Replacement > Page 1074

3. Connect battery power to the No. 4 terminal and ground the No. 7 (or No. 8) terminal. The switch
light should come on. 4. If the continuity or switch light tests is not as specified, remove the screws
and replace the switch. 5. Install the switch in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Washer Fluid
Level Switch > Component Information > Locations

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Washer Fluid
Level Switch > Component Information > Locations > Page 1079

88. Washer Fluid Level Switch (Canada)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Windshield
Washer Switch > Component Information > Locations

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Windshield
Washer Switch > Component Information > Locations > Page 1083

Windshield Washer Switch: Service and Repair

Wiper/Washer Switch Replacement

1. Remove the dashboard lower cover. 2. Remove the steering column covers. 3. Disconnect the
dashboard wire harness 8P connector (A) from the wiper/washer switch (B).

4. Remove the two screws, then slide out the wiper/washer switch. 5. Install the switch in the
reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Wiper Switch
> Component Information > Locations

Wiper Switch: Locations

50. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Wiper Switch
> Component Information > Locations > Page 1087

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Wiper Switch
> Component Information > Locations > Page 1088

185. Wiper/Washer Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Sensors and Switches > Sensors and Switches - Wiper and Washer Systems > Wiper Switch
> Component Information > Locations > Page 1089

Wiper Switch: Service and Repair

Wiper/Washer Switch Replacement

1. Remove the dashboard lower cover. 2. Remove the steering column covers. 3. Disconnect the
dashboard wire harness 8P connector (A) from the wiper/washer switch (B).

4. Remove the two screws, then slide out the wiper/washer switch. 5. Install the switch in the
reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Alignment: Customer Interest Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1099
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1100

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1101

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1102
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1103

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1104

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right
Alignment: Customer Interest Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)

CORRECTIVE ACTION

Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100

Steering Drift Set: T/N O7MJ-001A140

Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400
WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1109
Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.

During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls to the right, attach the bracket and weights to
the left side of the steering wheel. Start with the maximum amount of weight on the steering wheel,
and remove the weights until the vehicle drives in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1110
The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.

NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1111

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:

If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1112
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1113
NOTE:

Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1114
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the

equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1115
^ Loosen the front subframe bolts. See the applicable service manual for more information.

NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1116
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.

7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Customer
Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1117
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.

^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Alignment: All Technical Service Bulletins Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1123
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1124

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1125

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1126
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1127

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1128

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right
Alignment: All Technical Service Bulletins Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)

CORRECTIVE ACTION

Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100

Steering Drift Set: T/N O7MJ-001A140

Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400
WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1133
Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.

During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls to the right, attach the bracket and weights to
the left side of the steering wheel. Start with the maximum amount of weight on the steering wheel,
and remove the weights until the vehicle drives in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1134
The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.

NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1135

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:

If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1136
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1137
NOTE:

Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1138
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the

equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1139
^ Loosen the front subframe bolts. See the applicable service manual for more information.

NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1140
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.

7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 1141
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.

^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1142
Alignment: By Symptom

Technical Service Bulletin # 08-001 Date: 090722

Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1143
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1144

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1145

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1146
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1147

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1148

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer

Technical Service Bulletin # 08-001 Date: 090722

Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION
Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1149
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1150

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1151

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1152
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1153

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1154

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer

Technical Service Bulletin # 08-001 Date: 090722

Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION
Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1155
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1156

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1157

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1158
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1159

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1160

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer

Technical Service Bulletin # 06-068 Date: 090502

Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)
CORRECTIVE ACTION

Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1161

Steering Drift Set: T/N O7MJ-001A140

Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652

Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1162
During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls to the right, attach the bracket and weights to
the left side of the steering wheel. Start with the maximum amount of weight on the steering wheel,
and remove the weights until the vehicle drives in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.

The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Service Bulletins for Alignment: > Page 1163
NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:

If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Service Bulletins for Alignment: > Page 1164
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Service Bulletins for Alignment: > Page 1165
NOTE:

Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1166
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the

equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Service Bulletins for Alignment: > Page 1167
^ Loosen the front subframe bolts. See the applicable service manual for more information.

NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1168
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.

7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1169
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.

^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC. Technical
Service Bulletin # 06-068 Date: 090502

Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)

CORRECTIVE ACTION
Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100

Steering Drift Set: T/N O7MJ-001A140


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1170
Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652

Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.

During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1171
to the right, attach the bracket and weights to the left side of the steering wheel. Start with the
maximum amount of weight on the steering wheel, and remove the weights until the vehicle drives
in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.

The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.

NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1172

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:

If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1173
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1174
NOTE:

Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1175
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the

equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1176
^ Loosen the front subframe bolts. See the applicable service manual for more information.

NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1177
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.

7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > All Technical
Service Bulletins for Alignment: > Page 1178
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.

^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Page 1179

Alignment: Specifications

Caster angle

Caster angle ........................................................................................................................................


.................................................................. 7°06'±1°

Camber angle

Front ....................................................................................................................................................
.............................................................. -0°03'±30' Maximum difference between the front right and
left side .........................................................................................................................................
0°35' Rear ............................................................................................................................................
...................................................... -1°39' + 1°05' - 0°45'

Toe-in

Front toe-in ..........................................................................................................................................


.............................................. 0±2 mm (0±0.08 in.) Rear toe-in ..........................................................
.............................................................................................................. 2+2-1 mm (0.08+0.08-0.04
in.)

Turning angle
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Page 1180

Alignment: Service and Repair

Wheel Alignment

The suspension can be adjusted for front camber, front toe, and rear toe. However, each of these
adjustments are related to each other. For example, when you adjust camber, the toe will change.
Therefore, you must adjust the front wheel alignment whenever you adjust, camber or toe.

Pre-Alignment Checks

For proper inspection and adjustment of the wheel alignment, do these checks:

1. Release the parking brake to avoid an incorrect measurement. 2. Make sure the suspension is
not modified. 3. Check the tire size and pressure.

Tire size: Front/Rear: P195/65R15 89S

Tire pressure (at cold): Front/Rear: 220 kPa (2.2 kgf/cm2, 32 psi)

4. Check the runout of the wheels and tires. 5. Check the suspension ball joints. (Hold a tire with
your hands, and move it up and down and right and left to check for wobbling.)

6. Bounce the vehicle up and down several times to settle the suspension. 7. Check that the
steering column is set at the center tilt and telescopic position.

Caster Inspection

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

Check the caster angle.

Caster angle: 7°06'±1°


^ If the measurement is within specifications, measure the camber angle.

^ If the measurement is not within specifications, check for bent or damaged suspension
components.

Camber Inspection

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

Check the camber angle.

Camber angle: Front: -0°03'±30' (Maximum difference between the front right and left side: 0°35')
Rear: -1°39' + 1°05' - 0°45'

^ If the measurement for the front camber is outside the specification, go to the front camber
adjustment.

^ If the measurement for the rear camber is outside the specification, check for bent or damaged
suspension components.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Page 1181
Front Camber Adjustment

The front camber can be adjusted by exchanging one or both of the damper pinch bolts with a
smaller diameter adjusting bolt. The difference between the adjusting bolt diameter and the pinch
bolt hole diameter allows for a small range of adjustment.

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Loosen the damper pinch bolts (A), and adjust the camber angle by
moving the bottom of the damper within the range of the damper pinch bolt

free play.

4. Tighten the damper pinch bolts to the specified torque. 5. Clean the mating surfaces of the brake
disc and the inside of the wheel, then install the front wheels. 6. Lower the vehicle to the ground,
and bounce the front of the vehicle up and down several times to settle the suspension. 7. Measure
the camber angle.

^ If the measurement is within specification, measure the toe-in.

^ If the measurement is not within specification, go to step 8.

8. Raise the front of the vehicle, and support it with safety stands in the proper locations. 9.
Remove the front wheels.

10. Replace the damper pinch bolts with the adjusting bolts (A), and adjust the camber angle.

NOTE: ^

Install the washers (B) included the adjusting bolt set between the front damper and the self-locking
nut.

^ The camber angle can be adjusted up to ±25' (center of tolerance) by replacing one damper
pinch bolt with the adjusting bolt.

^ The camber angle can be adjusted up to 50' by replacing both damper pinch bolts with the
adjusting bolts.

11. Tighten the adjusting bolts to the specified torque value. 12. Clean the mating surfaces of the
brake disc and the inside of the wheel, then install the front wheels. 13. Lower the vehicle to the
ground, and bounce the front of the vehicle up and down several times to settle the suspension. 14.
Measure the camber angle. If the camber angle is not within specification, repeat steps 8 through
13 to readjust the camber angle. If the camber
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Page 1182

measurement is correct, measure the toe-in, and adjust it if necessary.

Front Toe Inspection/Adjustment

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

1. Set the steering column to the center tilt and center telescopic position, then center the steering
wheel spokes, and install a steering wheel holder

tool.

2. Check the toe with the wheels pointed straight ahead.

Front toe-in: 0±2 mm (0±0.08 in.)

^ If adjustment is required, go to step 3.

^ If no adjustment is required, go to the rear toe inspection/adjustment.

3. Loosen the tie-rod locknuts (A) while holding the flat surface sections (B) of the tie-rod end with a
wrench, and turn both tie-rods (C) until the

front toe is within specifications.

4. After adjusting, tighten the tie-rod locknuts. Reposition the rack-end boot if it is twisted or
displaced. 5. Go to the rear toe inspection/adjustment.

Rear Toe Inspection/Adjustment

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.
1. Release the parking brake to avoid an incorrect measurement. 2. Check the toe.

Rear toe-in: 2+2-1 mm (0.08+0.08-0.04 in.)

^ If adjustment is required, go to step 3.

^ If no adjustment is required, remove the alignment equipment.

3. Hold the adjusting bolt (A) on the trailing arm (B), and remove the self-locking nut (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Alignment > System Information > Technical Service Bulletins > Page 1183
4. Replace the self-locking nut with a new one, and lightly tighten it.

NOTE: ^

Always use a new self-locking nut whenever it has been loosened.

^ Reassemble the adjusting bolt and the adjusting cam plate with the eccentric facing up.

5. Adjust the rear toe by turning the adjusting bolt until the toe is correct. 6. Tighten the self-locking
nut while holding the adjusting bolt.

Turning Angle Inspection

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

1. Turn the wheel right and left while applying the brake, and measure the turning angle of both
wheels.

2. If the turning angle is not within the specifications, check for bent or damaged suspension
components.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Fuel Pressure > System
Information > Specifications
Fuel Pressure: Specifications

Fuel Pressure.......................................................................................................................................
..........270 - 320 kpa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Fuel Pressure > System
Information > Specifications > Page 1188
Fuel Pressure: Service Precautions

WARNING: Adhere to the following procedures any time the fuel system is being worked on in
order to reduce the risk of fire and personal injury:

- Keep a dry chemical (Class B) fire extinguisher near the work area.

- Place a "CAUTION FLAMMABLE" sign in the work area.

- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.

- Wear eye protection.

- Use caution when working near the catalytic converter to prevent the possibility of burns or fire.
(The temperatures within the converter can exceed 537 °C (1000 °F).

- Relieve the fuel system pressure prior to disconnecting fuel system components.

- Disconnect the negative battery cable except for tests where battery voltage is required.

- Use a suitable container to store or catch fuel.

- Do not replace fuel pipe with fuel hose.

- Plug all disconnected fuel line fittings and hoses.

- After making any fuel system repairs ALWAYS inspect for fuel leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Fuel Pressure > System
Information > Specifications > Page 1189

Fuel Pressure: Testing and Inspection

Fuel Pressure Test

Special Tools Required

- Fuel pressure gauge 07406-004000B

- Fuel pressure gauge attachment set 07AAJ-S6MA150

'07 model

1. Relieve the fuel pressure.

2. Disconnect the quick-connect fitting (A). Attach the fuel pressure gauge set and the fuel pressure
gauge. 3. Reinstall the air cleaner (B). 4. Start the engine, and let it idle.

- If the engine starts, go to step 6.

- If the engine does not start, go to step 5.

5. Check to see if the fuel pump is running: listen to the fuel filler port with the fuel fill cap removed.
The fuel pump should run for 2 seconds when

the ignition switch is first turned on. -


If the pump runs, go to step 6.

- If the pump does not run, do the fuel pump circuit troubleshooting.

6. Read the fuel pressure gauge.

The pressure should be 270 - 320 kPa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi). -

If the pressure is OK, the test is complete.

- If the pressure is out of specification, replace the fuel pressure regulator and the fuel filter, then
recheck the fuel pressure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Idle Speed > System Information
> Specifications
Idle Speed: Specifications

Idle speed Without Load


Conditions....................................................................................................................................820
± 50 rpm (in Park or neutral) Idle speed With Load Conditions............................................................
.............................................................................820 ± 50 rpm (in Park or neutral)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Idle Speed > System Information
> Specifications > Page 1193
Idle Speed: Description and Operation

Idle Control System

When the engine is cold, the A/C compressor is on, the transmission is in gear, the brake pedal is
pressed, the power steering load is high, or the alternator is charging, the PCM sends signals to
the throttle position to maintain the correct idle speed.

Brake Pedal Position Switch

The brake pedal position switch signals the PCM when the brake pedal is pressed.

Electrical Power Steering (EPS) Signal

The EPS signals the PCM when the power steering load is high.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Idle Speed > System Information
> Specifications > Page 1194

Idle Speed: Testing and Inspection

Idle Speed Inspection

NOTE: Before checking the idle speed, check these items:

- The malfunction indicator lamp (MIL) has not been reported on, and there are no DTCs.

- Ignition timing

- Spark plugs

- Air cleaner

- PCV system

- Headlight OFF

1. Disconnect the evaporative emission (EVAP) canister purge valve connector. 2. Connect the
HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM. If it doesn't, go to the DLC circuit
troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

4. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. 5. Check the idle speed without load conditions: headlights,
blower fan, radiator fan, and air conditioner off.

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

6. Let the engine idle for 1 minute with high electric load (A/C switch on, temperature set to max
cool, blower fan on High, and headlights on high
beam).

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

NOTE: If the idle speed is not within specification, do the PCM idle learn procedure. If the idle
speed is still not within specification, go to symptom troubleshooting.

7. Reconnect the EVAP canister purge valve connector.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Air Cleaner Housing > Air Filter
Element > Component Information > Testing and Inspection

Air Filter Element: Testing and Inspection

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Air Cleaner Housing > Air Filter
Element > Component Information > Testing and Inspection > Page 1199

Air Filter Element: Service and Repair

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair
Fuel Pressure Release: Service and Repair

Fuel Pressure Relieving

Before disconnecting fuel lines or hoses, relieve pressure from the system by disabling the fuel
pump and then disconnecting the fuel tube/quick connect fitting in the engine compartment.

With the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Turn the ignition switch OFF. 3. Connect the HDS
to the data link connector (DLC) (A) located under the driver's side of the dashboard.

4. Turn the ignition switch ON (II). 5. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

6. Turn the ignition switch OFF. 7. Remove the fuel fill cap to relieve the pressure in the fuel tank.
8. Turn the ignition switch ON (II). 9. From the INSPECTION MENU of the HDS, select Fuel Pump
OFF, then start the engine, and let it idle until it stalls.

NOTE: -

Do not allow the engine to idle above 1,000 rpm or the PCM will continue to operate the fuel pump.

- A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed.

10. Turn the ignition switch OFF. 11. Disconnect the negative cable from the battery. 12. Remove
the air cleaner. 13. Remove the cover (A) and the quick-connect fitting cover (B).

14. Check the fuel quick-connect fitting for dirt, and clean it if needed. 15. Place a rag or shop towel
over the quick-connect fitting (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair > Page 1204
16. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

17. After disconnecting the quick-connect fitting, check it for dirt or damage. 18. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

19. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).

Without the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Remove PGM-FI main relay 2 (A) from the
auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair > Page 1205
3. Start the engine, and let it idle until it stalls.

NOTE: If any DTCs are stored, clear and ignore them.

4. Turn the ignition switch OFF. 5. Remove the fuel fill cap. 6. Disconnect the negative cable from
the battery. 7. Remove the air cleaner. 8. Remove the cover (A) and quick-connect fitting cover (B).

9. Check the fuel quick-connect fitting for dirt, and clean it if needed.

10. Place a rag or shop towel over the quick-connect fitting (A).

11. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair > Page 1206

- Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

12. After disconnecting the quick-connect fitting, check it for dirt or damage. 13. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

14. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Firing Order > Component
Information > Specifications
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Ignition Timing > System
Information > Specifications
Ignition Timing: Specifications

Ignition Timing
....................................................................................................................................... 10 ° ± 2 °
BTDC (RED mark (B)) at idle in N or P
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Ignition Timing > System
Information > Specifications > Page 1213
Ignition Timing: Description and Operation

Ignition Timing Control

The PCM contains the memory for basic ignition timing at various engine speeds and manifold
absolute pressure. It also adjusts the timing according to engine coolant temperature and intake air
temperature.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Ignition Timing > System
Information > Specifications > Page 1214

Ignition Timing: Testing and Inspection

Ignition Timing Inspection

1. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 2. Turn the
ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Powertrain Management/Computers and Control Systems/Testing and


Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting

4. Check for DTCs. If a DTC is present, diagnose and repair the cause before continuing with this
test. 5. Start the engine. Hold the engine speed at 3,000 rpm with no load (in N or P) until the
radiator fan comes on, then let it idle. 6. Check the idle speed. 7. Jump the SCS line with the HDS.
8. Connect the timing light to the exhaust side No. 1 ignition coil harness.

9. Aim the light toward the pointer (A) on the cam chain case. Check the ignition timing under a no
load condition (headlights, blower fan, rear

window defogger, and air conditioner are turned off).

10. If the ignition timing differs from the specification, check the cam timing. If the cam timing is OK,
update the PCM if it does not have the latest

software, or substitute a known-good PCM, then recheck. If the system works properly, and the
PCM was substituted, replace the original PCM.

11. Disconnect the HDS and the timing light.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Spark Plug > Component
Information > Specifications
Spark Plug: Specifications

Electrode Gap Standard (New):


............................................................................................................................................ 1.0 - 1.1
mm (0.039 - 0.043 in.)

Torque: ................................................................................................................................................
...................................... 18 N.m (1.8 kgf.m, 13 lbf.ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Spark Plug > Component
Information > Specifications > Page 1218
Spark Plug: Application and ID

Spark Plugs

NGK .....................................................................................................................................................
.............................................................. ILFR6J11K DENSO ..............................................................
...........................................................................................................................................
SK20HPR-L11
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Spark Plug > Component
Information > Specifications > Page 1219

Spark Plug: Testing and Inspection


Spark Plug Inspection

1. Remove the spark plugs and inspect the electrodes and the ceramic insulator.

- Burned or worn electrodes may be caused by these conditions: -

Advanced ignition timing

- Loose spark plug

- Plug heat range too hot

- Insufficient cooling

- Fouled plugs may be caused by these conditions: -

Retarded ignition timing

- Oil in combustion chamber

- Incorrect spark plug gap

- Plug heat range too cold

- Excessive idling/low speed running

- Clogged air cleaner element

- Deteriorated ignition coils

2. If the spark plug electrode is dirty or contaminated, clean the electrode with a plug cleaner.

NOTE: -

Do not use a wire brush or scrape the iridium electrode since this will damage the electrode.

- When using a sandblaster spark plug cleaner, do not clean for more than 20 seconds to avoid
damaging the electrode.

3. Do not adjust the gap of iridium tip plugs (A); replace the spark plug if the gap is out of
specification.

4. Replace the plug at the specified interval or if the center electrode is rounded (A). Use only the
listed sparkplugs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Spark Plug > Component
Information > Specifications > Page 1220

5. Apply a small amount of anti-seize compound to the plug threads, and screw the plugs into the
cylinder head, finger-tight. Torque them to 18 N.m

(1.8 kgf.m, 13 lbf.ft).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Compression Check > System
Information > Specifications > Standards and Service Limits

Engine Assembly
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Compression Check > System
Information > Specifications > Standards and Service Limits > Page 1225
Compression Check: Specifications General Specifications

Engine Compression

Compression Pressure
.......................................................................................................................................... Above 980
kPa (10.0 kgf/cm2, 142 psi)

Maximum Variation
................................................................................................................................................. Within
200 kPa (2.0 kgf/cm2, 28 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Compression Check > System
Information > Specifications > Page 1226

Compression Check: Testing and Inspection

Engine Compression Inspection

NOTE: After the inspection, you must reset the powertrain control module (PCM). Otherwise, the
PCM will continue to stop the fuel injectors from operating.

1. Warm up the engine to normal operating temperature (cooling fan comes on). 2. Turn the ignition
switch to LOCK (0). 3. Connect the Honda Diagnostic System (HDS) to the data link connector
(DLC). 4. Turn the ignition switch to ON (II). 5. Make sure the HDS communicates with the vehicle
and the PCM. If it doesn't communicate, troubleshoot the DLC circuit. 6. Select PGM-FI,
INSPECTION, then All INJECTORS OFF on the HDS. 7. Turn the ignition switch to LOCK (0). 8.
Remove the four intake side ignition coils. 9. Remove the four intake side spark plugs.

10. Attach the compression gauge to a spark plug hole.

NOTE: Use a compression gauge with a connecting length (between the edge and the flange) of
less than 23 mm (0.9 in.).

11. Turn the IMA battery module switch OFF. 12. Open the throttle fully, then crank the engine with
the starter motor and measure the compression.

Compression Pressure: Above 980 kPa (10.0 kgf/cm2, 142 psi)

13. Measure the compression on the remaining cylinders.

Maximum Variation: Within 200 kPa (2.0 kgf/cm2, 28 psi)

14. If the compression is not within specifications, check the following items, then remeasure the
compression.

^ Looseness exhaust side spark plug


^ Damaged or worn valves and seats

^ Damaged cylinder head gasket

^ Damaged or worn piston rings

^ Damaged or worn piston and cylinder bore

15. Remove the compression gauge from the spark plug hole. 16. Install the four intake side spark
plugs. 17. Install the four intake side ignition coils. 18. Select PCM reset to cancel the ALL
INJECTORS OFF on the HDS. 19. Do the PCM idle learn procedure. 20. Do the start clutch
pressure control calibration procedures. 21. Turn the IMA battery module switch ON. 22. Clear any
IMA DTCs that may have been set while doing this inspection procedure. 23. If the IMA battery
level gauge (BAT) displays no segment, start the engine, and hold it between 3,500 rpm and 4,000
rpm without load (in N or P)

until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Valve Clearance > System
Information > Specifications

Valve Clearance: Specifications

Valve Clearance
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Valve Clearance > System
Information > Specifications > Page 1230
Valve Clearance: Adjustments

Valve Clearance Adjustment

NOTE: Adjust the valves only when the cylinder head temperature is less than 100°F (38°C).

1. Remove the cylinder head cover. 2. Set the No. 1 piston at top dead center (TDC). The "UP"
mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the

camshaft sprocket should line up with the top edge of the chain case.

3. Select the correct thickness feeler gauge for the valves you're going to check.

4. Insert the feeler gauge (A) between the adjusting screw (B) and the end of the valve stem on No.
1 cylinder and slide it back and forth; you should

feel a slight amount of drag.

5. If you feel too much or too little drag, loosen the locknut (A), and turn the adjusting screw (B)
until the drag on the feeler gauge is correct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Valve Clearance > System
Information > Specifications > Page 1231
6. Tighten the locknut and recheck the clearance. Repeat the adjustment if necessary.

Specified Torque 20 Nm (2.0 kgf-m, 14 lbf-ft) Apply new engine oil to the nut threads.

7. Rotate the crankshaft clockwise. Align the No. 3 piston TDC groove (A) on the camshaft
sprocket with the top edge of the chain case.

8. Check the valve clearance on the No. 3 cylinder; adjust it if necessary 9. Rotate the crankshaft
clockwise. Align the No. 4 piston TDC groove (A) on the camshaft sprocket with the top edge of the
chain.

10. Check the valve clearance on the No. 4 cylinder; adjust it if necessary. 11. Rotate the
crankshaft clockwise. Align the No. 2 piston TDC groove (A) on the camshaft sprocket with the top
edge of the head.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Tune-up and Engine Performance Checks > Valve Clearance > System
Information > Specifications > Page 1232
12. Check the valve clearance on the No. 2 cylinder; adjust it if necessary. 13. Install the cylinder
head cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Timing Component Alignment Marks > Component Information > Locations
Timing Component Alignment Marks: Locations

Caution: Incorrect removal or installation of the timing chain can result in damage to internal engine
components.

For complete Timing Chain Removal and Installation information, please refer to Timing Chain;
Service and Repair.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Drive Belt > Component Information > Testing and Inspection

Drive Belt: Testing and Inspection

Drive Belt Inspection

1. Inspect the belt for cracks or damage. If the belt is cracked or damaged, replace it. 2. Check that
the auto-tensioner indicator (A) is within the standard range (B) as shown. If it is out of the standard
range, replace the drive belt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Drive Belt > Component Information > Testing and Inspection > Page 1239

Drive Belt: Service and Repair

Drive Belt Replacement

1. Move the auto-tensioner (A) to relieve tension from the drive belt (B), and remove the drive belt.

2. Install the new belt in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Drive Belt > Component Information > Tools and Equipment > Electrical /
Mechanical Repair
Drive Belt: Electrical / Mechanical Repair

Honda Serpintine Belt Wrench AST tool# HON1419

-Lightweight and slim design -Equipped with 14mm and 19mm, 12 point securing attachments
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Drive Belt > Component Information > Tools and Equipment > Electrical /
Mechanical Repair > Page 1242
-Works on most Honda applications

Contact AST for pricing

Assenmacher Specialty Tools 1 800 525 2943


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Drive Belt > Component Information > Tools and Equipment > Electrical /
Mechanical Repair > Page 1243
Drive Belt: Aftermarket Tools

Honda Serpentine Belt Wrench

AST tool# HON1419

Honda serpentine belt wrench equipped with 14mm and 19mm, 12 point secured sockets, for
engagement every 30 degrees. Ideal for strong tensioners used on 2006 and newer civics.

- Lightweight and Slim design

- Equipped with 14mm and 19mm, 12 point securing attachments

- Works on most Honda applications

Contact AST for pricing.

Assenmacher Specialty Tools 1-800-525-2943


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Air Cleaner Housing > Air Filter Element > Component Information >
Testing and Inspection

Air Filter Element: Testing and Inspection

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Air Cleaner Housing > Air Filter Element > Component Information >
Testing and Inspection > Page 1249

Air Filter Element: Service and Repair

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Cabin Air Filter > Component Information > Service and Repair

Cabin Air Filter: Service and Repair

Dust and Pollen Filter Replacement

1. Open the glove box. Remove the glove box stop on each side, then let the glove box hang down.
2. Remove the dust and pollen filter assembly (A) from the evaporator.

3. Remove the filter (A) from the housing (B), and replace the filter.

4. Install the filter in the reverse order of removal. Make sure that there is no air leaking out of the
evaporator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Evaporative Canister Filter > Component Information > Service and
Repair

Evaporative Canister Filter: Service and Repair

EVAP Canister Filter Replacement

1. Disconnect the hoses (A).

2. Remove the EVAP canister filter (B). 3. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Fluid Filter - CVT > Component Information > Service and Repair

Fluid Filter - CVT: Service and Repair

ATF Filter Replacement

1. Disconnect the ATF cooler hoses from the ATF filter (A).

2. Remove the bolt securing the ATF filter holder (B), and remove the ATF filter.

3. Slide the ATF cooler hose (transmission side) (C) on a new ATF filter until the hose end contacts
the mark, and secure the hose with the clip at 2-4

mm (0.1-0.2 in.) from the hose end.

4. Slide the ATF cooler hose (ATF cooler side) (D) on the ATF filter until the hose end is 5-7 mm
(0.2-0.3 in.) away from the filter housing.

5. Secure the ATF filter on its bracket (E) with the ATF filter holder and the bolt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Fuel Filter > Fuel Pressure Release > System Information > Service
and Repair
Fuel Pressure Release: Service and Repair

Fuel Pressure Relieving

Before disconnecting fuel lines or hoses, relieve pressure from the system by disabling the fuel
pump and then disconnecting the fuel tube/quick connect fitting in the engine compartment.

With the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Turn the ignition switch OFF. 3. Connect the HDS
to the data link connector (DLC) (A) located under the driver's side of the dashboard.

4. Turn the ignition switch ON (II). 5. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

6. Turn the ignition switch OFF. 7. Remove the fuel fill cap to relieve the pressure in the fuel tank.
8. Turn the ignition switch ON (II). 9. From the INSPECTION MENU of the HDS, select Fuel Pump
OFF, then start the engine, and let it idle until it stalls.

NOTE: -

Do not allow the engine to idle above 1,000 rpm or the PCM will continue to operate the fuel pump.

- A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed.

10. Turn the ignition switch OFF. 11. Disconnect the negative cable from the battery. 12. Remove
the air cleaner. 13. Remove the cover (A) and the quick-connect fitting cover (B).

14. Check the fuel quick-connect fitting for dirt, and clean it if needed. 15. Place a rag or shop towel
over the quick-connect fitting (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Fuel Filter > Fuel Pressure Release > System Information > Service
and Repair > Page 1263
16. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

17. After disconnecting the quick-connect fitting, check it for dirt or damage. 18. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

19. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).

Without the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Remove PGM-FI main relay 2 (A) from the
auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Fuel Filter > Fuel Pressure Release > System Information > Service
and Repair > Page 1264
3. Start the engine, and let it idle until it stalls.

NOTE: If any DTCs are stored, clear and ignore them.

4. Turn the ignition switch OFF. 5. Remove the fuel fill cap. 6. Disconnect the negative cable from
the battery. 7. Remove the air cleaner. 8. Remove the cover (A) and quick-connect fitting cover (B).

9. Check the fuel quick-connect fitting for dirt, and clean it if needed.

10. Place a rag or shop towel over the quick-connect fitting (A).

11. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Fuel Filter > Fuel Pressure Release > System Information > Service
and Repair > Page 1265

- Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

12. After disconnecting the quick-connect fitting, check it for dirt or damage. 13. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

14. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Oil Filter, Engine > Component Information > Service and Repair

Oil Filter: Service and Repair

Engine Oil Filter Replacement

Special Tools Required

Oil filter wrench 07HAA-PJ70101


1. Remove the five clips and the two bolts securing the engine undercover, then open the
undercover. 2. Remove the oil filter with the oil filter wrench. 3. Inspect the filter to make sure the
rubber seal is not stuck to the oil filter seating surface of the engine. 4. Inspect the threads (A) and
the rubber seal (B) on the new filter. Wipe off the seat on the oil pan, then apply a light coat of new
engine oil to the

filter rubber seal. Use only filters with a built-in bypass system.

5. Install the oil filter by hand. 6. After the rubber seal seats, tighten the oil filter clockwise with the
oil filter wrench.

7. If four numbers or marks (1 to 4 or V to VVVV) are printed around the outside of the filter, you
can use the following procedure to tighten the

filter.

^ Spin the filter on until its seal lightly seats against the oil pan, and note which number or mark is
at the bottom.

^ Tighten the filter by turning it clockwise three numbers or marks from the one you noted. For
example, if number 2 is at the bottom when the seal is seated, tighten the filter until the number 1
comes around the bottom.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Filters > Oil Filter, Engine > Component Information > Service and Repair >
Page 1269

8. After installation, fill the engine with oil up to the specified level. Check for oil leakage during and
after running the engine for more than 3

minutes.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Hoses > Hose/Line HVAC > Component Information > Service and Repair
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Brake Fluid > Component Information > Specifications
Brake Fluid: Specifications

Brake Fluid ..................................................................................................................... Genuine


Honda DOT 3 or DOT 4 Brake Fluid (P/N 08798-9008)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Coolant > Component Information > Specifications > Capacity
Specifications
Coolant: Capacity Specifications

ENGINE COOLANT CAPACITY

After Coolant Change* .........................................................................................................................


......................................... 4.75 liters (1.255 US gal) After Engine Overhaul ......................................
................................................................................................................................. 6.0 liters (1.59
US gal)

* = Including the coolant in the reserve tank and that remaining in the engine. Reserve Tank
capacity = 0.41 L (0.108 US gal)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Coolant > Component Information > Specifications > Capacity
Specifications > Page 1282
Coolant: Fluid Type Specifications

ENGINE COOLANT TYPE

Always use Honda All Season Antifreeze/Coolant Type 2. Using a non-Honda coolant can result in
corrosion, causing the cooling system to malfunction or fail. Honda All Season Antifreeze/Coolant
Type 2 is a mixture of 50 % antifreeze and 50 % water. Premixing is not required.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Coolant > Component Information > Specifications > Page 1283

Coolant: Testing and Inspection

Coolant Check

1. Look at the coolant level in the coolant reservoir. Make sure it is between the MAX mark (A) and
the MIN mark (B).

2. If the coolant level in the coolant reservoir is at or below the MIN mark, add coolant to bring it
between the MIN mark and the MAX mark, then

inspect the cooling system for leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Coolant > Component Information > Specifications > Page 1284
Coolant: Service and Repair

Coolant Replacement

1. Start the engine. Set the heater temperature control dial to maximum heat, then turn the ignition
switch to LOCK (0). Make sure the engine and

radiator are cool to the touch.

2. Remove the radiator cap. 3. Remove the five clips and the two bolts securing the engine
undercover, then open the engine undercover. 4. Loosen the drain plug (A), and drain the coolant.

5. Remove the drain bolt (A) from the rear side of the engine block.

6. After the coolant has drained, reinstall the drain bolt with a new washer. 7. Tighten the radiator
drain plug securely. 8. Loosen the air bleed bolt (A) on the connecting pipe joint.

9. Pour Honda Long Life Antifreeze/Coolant Type 2 (P/N OL999-9001) into the radiator and coolant
reservoir, and tighten the bleed bolt as soon as

coolant starts to run out in a steady stream.

10. Pour Honda Long Life Antifreeze/Coolant Type 2 into the radiator up to the base of the filler
neck.

NOTE: ^

Always use Honda Long Life Antifreeze/Coolant Type 2. Using a non-Honda coolant can result in
corrosion, causing the cooling system to malfunction or fail.

^ Honda Long Life Antifreeze/Coolant Type 2 is a mixture of 50% antifreeze and 50% water. Do not
add water.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Coolant > Component Information > Specifications > Page 1285

11. Loosely install the radiator cap. 12. Start the engine and let it run until it warms up (the radiator
fan comes on at least twice). 13. Turn off the engine. Check the level in the radiator, and add
Honda Long Life Antifreeze/Coolant Type 2, if needed. 14. Put the radiator cap on tightly, then run
the engine again, and check for leaks. 15. Clean up any spilled engine coolant. 16. If the
maintenance minder required engine coolant replacement, reset the maintenance minder, and this
procedure is complete. If the maintenance

minder did not require engine coolant replacement, go to step 14.

17. Turn the ignition switch to LOCK (0). 18. Connect the Honda Diagnostic System (HDS) to the
data link connector (DLC). 19. Turn the ignition switch to ON (II). 20. Make sure the HDS
communicates with the vehicle and the powertrain control module (PCM). If it doesn't
communicate, troubleshoot the DLC

circuit.

21. Select BODY ELECTRICAL with the HDS. 22. Select ADJUSTMENT in the GAUGE MENU
with the HDS. 23. Select RESET in the MAINTENANCE MINDER with the HDS. 24. Select
MAINTENANCE SUB ITEM 5 RESET with the HDS. 25. Reset the maintenance information
display.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Fluid - CVT > Component Information > Specifications > Capacity
Specifications
Fluid - CVT: Capacity Specifications

CAPACITY (CVT Transmission)

Change ................................................................................................................................................
............................................................... 3.0 Qt (2.8L) Complete Refill ...............................................
................................................................................................................................................... 5.4 Qt
(5.1L)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Fluid - CVT > Component Information > Specifications > Capacity
Specifications > Page 1290
Fluid - CVT: Fluid Type Specifications

A/T Fluid

Type ................................................................................................................ Always use Honda


CVT Fluid. (Continuously Variable Transmission fluid)

Honda Service News Notice: If you're replacing transmission fluid in a CVT-equipped vehicle, or
just topping it off, make sure you're using the new CVT fluid (P/N 08200-9006). From here on,
DON'T put ATF-Z1 in a CVT. If you're topping off a CVT that's already got ATF-Z1, there's no need
for concern; this fluid is compatible with ATF-Z1. All CVT-equipped Hondas starting with the 2006
models and onward will be factory-filled with the new CVT fluid.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Fluid - CVT > Component Information > Service and Repair > CVT
Fluid Level Check

Fluid - CVT: Service and Repair CVT Fluid Level Check

CVT Fluid Level Check

NOTE: Keep all foreign particles out of the transmission.

1. Park the vehicle on the level ground. 2. Start the engine, and warm it up to normal operating
temperature (the radiator fan comes on).
NOTE: Check the fluid level within 60-90 seconds after turning the engine off. Higher fluid level
may be indicated if the radiator fan comes on twice or more.

3. Remove the dipstick (yellow loop) (A), and wipe it with a clean cloth.

4. Insert the dipstick back into the tube. 5. Remove the dipstick, and check the fluid level. It should
be between the upper mark (A) and the lower mark (B) on the HOT level (C).

6. If the level is below the lower mark, check for fluid leaks at the transmission, the ATF filter, the
ATF cooler hoses, the ATF cooler lines, and the

ATF cooler line joints. If a problem is found, fix it before filling the transmission with CVTF.

7. If the level is above the upper mark, drain the CVTF to proper level. 8. If necessary, fill the
transmission with CVTF through the dipstick tube opening (A) to bring the fluid level between the
upper mark and the lower

mark of the dipstick. Do not fill the fluid above the upper mark. Always use Honda CVT fluid
(CVTF). Using a non-Honda CVTF can affect shift quality.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Fluid - CVT > Component Information > Service and Repair > CVT
Fluid Level Check > Page 1293

9. Insert the dipstick (A) back into the tube with the dot (B) on the handle facing to the left side of
the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Fluid - CVT > Component Information > Service and Repair > CVT
Fluid Level Check > Page 1294
Fluid - CVT: Service and Repair CVT Fluid Replacement

CVT Fluid Replacement

NOTE: Keep all foreign particles out of the transmission.

1. Start the engine, and warm it up to normal operating temperature (the radiator fan comes on). 2.
Park the vehicle on level ground, and turn the engine off. 3. Remove the clips and the bolts
securing the front of the undercover, then open the undercover.

4. Remove the drain plug (A), and drain the CVT fluid (CVTF). Reinstall the drain plug with a new
sealing washer (B).

5. Refill the transmission with the recommended fluid through the dipstick tube opening (A) to bring
it to the upper mark on the dipstick. Always use

Honda CVT fluid (CVTF). Using a non-Honda CVTF can affect shift quality.

6. Check that the CVT fluid level is between the upper mark (A) and the lower mark (B) on the
COLD level (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Fluid - CVT > Component Information > Service and Repair > CVT
Fluid Level Check > Page 1295

7. Insert the dipstick back into the tube with the dot on the handle facing to the left side of the
vehicle. 8. Check the CVT fluid level. 9. Install the undercover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Engine Oil > Component Information > Specifications > Capacity
Specifications
Engine Oil: Capacity Specifications

Engine Oil

Engine overhaul ...................................................................................................................................


............................................................. 3.8L (4.0 Qt)

Oil change, including filter ...................................................................................................................


............................................................. 3.2L (3.4 Qt)

Oil change, without filter ......................................................................................................................


............................................................. 3.0L (3.2 Qt)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Engine Oil > Component Information > Specifications > Capacity
Specifications > Page 1300
Engine Oil: Fluid Type Specifications

Engine Oil

API Classification
.................................................................................................................................... Make sure the
label says "For Gasoline Engines". SAE Viscosity ..............................................................................
............................................................................................................................... 0W-20
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Engine Oil > Component Information > Specifications > Page 1301
Engine Oil: Service and Repair

Engine Oil Replacement

1. Warm up the engine. 2. Remove the five clips and the two bolts securing the engine undercover,
then open the engine undercover.

3. Remove the drain bolt (A), and drain the engine oil.

4. Reinstall the drain bolt with a new washer (B). 5. Refill with the recommended oil.

6. Install the engine undercover. 7. Run the engine for more than 3 minutes, then check for oil
leakage. 8. Turn the ignition switch to LOCK (0). 9. Connect the Honda Diagnostic System (HDS)
to the data link connector (DLC).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Engine Oil > Component Information > Specifications > Page 1302
10. Turn the ignition switch to ON (II). 11. Make sure the HDS communicates with the vehicle and
the powertrain control module (PCM). If it doesn't communicate, troubleshoot the DLC

circuit.

12. Select BODY ELECTRICAL with the HDS. 13. Select ADJUSTMENT in the GAUGES MENU
with the HDS. 14. Select RESET in the MAINTENANCE MINDER with the HDS. 15. Select
RESETTING THE ENGINE OIL LIFE with the HDS.

NOTE: If you changed the ATF at the same time with the engine oil, select RESETTING THE
ENGINE OIL LIFE AND ATF with the HDS instead.

16. Reset the multi-information display.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Power Steering Fluid > Component Information > Specifications
Power Steering Fluid: Specifications

POWER STEERING SYSTEM FLUID TYPE Honda Power Steering Fluid. Always use Honda
Power Steering Fluid. Using any other type of power steering fluid or automatic transmission fluid
can cause increased wear and poor steering in cold weather.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant > Component Information > Technical Service Bulletins >
A/C - Refrigerant Leak Detection

Refrigerant: Technical Service Bulletins A/C - Refrigerant Leak Detection

07-030

October 12, 2007

Applies To: ALL Vehicles With Conventional A/C Compressors

A/C Leak Detection

(Supersedes 07-030, dated June 15, 2007, to update the information marked by asterisks)

The OPTIMAX Jr. (TM)A/C Leak Detection Kit for Honda vehicles, P/N TRP124893, is a new
required tool. The kit is used to add small amounts of dye to A/C systems to help locate smaller
leaks that an electronic leak detector might not find.

When searching for leaks, always begin by using an electronic leak detector. Refer to Service
Bulletin 97-027, Denso HLD-100 Halogen Leak Detector; for tips on using this tool, then follow up
with the OPTIMAX Jr.

This new detection kit complements but does not replace the electronic detector.

The kit contains:

^ TRP8640CS, OPTIMAX Jr. (TM) cordless, fluorescent leak detection flashlight lamp (includes 3
standard AA batteries)

^ TRP38600601, (6) 0.06 oz. (1.7 g) Tracer-Stick(R) R134a/PAG A/C dye capsules with ID labels

^ TRP3887, R-134a Universal Connect Set(TM)

^ TRP120884, GLO-AWAY(TM) dye cleaner

^ TRP9940, fluorescence-enhancing glasses

^ TRP1143, (1) empty Tracer-Stick dye capsule

ORDERING INFO
*One OPTIMAX Jr. A/C Leak Detection Kit was shipped to each current dealer as a required
special tool. Additional kits and replacement capsules may be ordered through the Honda Tool and
Equipment Program. On the iN, click on Service, Service Bay, Tool and Equipment Program,
Online Catalog tab, and Air Conditioning Equipment, or call.*

NOTICE

^ Do not use leak-trace dye in any Honda hybrid vehicle equipped with a dual-scroll compressor
This can increase the chance of electric shock. The compressor is easily identified by the orange
high-voltage cable that is connected to the compressor body.

^ Only Tracer-Stick single-dose fluorescent dye capsules from Tracer Products (Tracerline(R)) are
approved for use in Honda vehicles. Other dyes contain solvents that may contaminate the
system's refrigerant oil, leading to component failure.

^ Adding excessive amounts of dye can lead to compressor damage and failure.

USING THE OPTIMAX JR.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant > Component Information > Technical Service Bulletins >
A/C - Refrigerant Leak Detection > Page 1310
1. Before adding any leak-detection dye, check to see if there is dye in the system now.

^ Check for a label in the engine compartment indicating that fluorescent leak-detection dye has
been added to the system.

^ Dye may have been added even though no label is present. To confirm this:

- Put on the fluorescence-enhancing glasses, and remove the low-side service port sealing cap.

- Direct the ultraviolet lamp into the valve stem area. If dye has been previously added, the
lubricant traces will have a bright yellow fluorescent glow. You may need to press the port's valve
stem briefly to release some lubricant and dye from the system.

^ If there is no dye in the system, go to step 2.

^ If there is dye in the system, go to step 5. Do not add more dye.

2. Add the dye.

NOTE:

Air and moisture must be evacuated from the universal connect set if it is being used for the first
time, or if it has been stored with the control valve open. If the air and moisture have been
evacuated, go to step 3; otherwise do the following:

(a) Attach the empty dye capsule (provided in the dye kit) to the control valve fitting.

(b) Attach the service valve fitting (provided in the kit) to the empty dye capsule.

(c) Attach the low-side hose of the A/C recovery and charging station, and open the quick coupler's
hand-wheel valve. Then open the control valve (black knob) on the universal connect set.

(d) Following the manufacturer's instructions for your recovery and charging station, evacuate the
universal connect set for approximately 3 minutes.

(e) When evacuation is complete, be sure the set's control valve is closed (finger tight), and
disconnect the NC recovery and charging station.

(f) Remove the service valve fitting and the empty dye capsule from the set, and store them for
future use.

NOTE:

^ Check the refrigerant charge level. There must be enough refrigerant in the system to operate the
A/C compressor and to circulate refrigerant oil.

^ If the refrigerant charge is too low, recover the remaining amount and recharge the system before
adding any dye.

(g) Start the vehicle and operate the A/C system. Follow your A/C refrigerant recovery and
charging station's operating instructions for low-side charging to install the dye.

* NOTE:

Only 0.05 lb (0.02 kg) of refrigerant is needed to push the dye into the A/C system.*

(h) Once the refrigerant charge is programmed, open the control valve on the set to allow the dye
to enter the system.
(i) After the dye capsule clears, allow the low-side of the A/C system to reach its lowest operating
pressure, then quickly close both the service equipment's low-side coupler valve and the control
valve on the set.

(j) Remove the set from the vehicle by releasing its quick coupler. Remove the empty dye capsule
from the service valve fitting. Return the hose, control valve, and service-valve fitting to the storage
case.

* NOTE:

Store the hose with the control valve closed. This will retain a small amount of refrigerant in the
hose so it does not have to be evacuated the next time you use it.*

(k) Fill out an identification label (provided in the kit), and attach it to a location near the A/C charge
label.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant > Component Information > Technical Service Bulletins >
A/C - Refrigerant Leak Detection > Page 1311

3. Connect the universal connect set and the Tracer- Stick dye capsule:

(a) Be sure the quick coupler and control valves on the set are closed.

(b) Remove the low-side service port sealing cap, and connect the set to the low-side service port
using the quick coupler.

(c) Hold a new dye capsule so that the embossed arrow is pointing up. Remove the black end cap,
and carefully attach the capsule to the control valve fitting.

NOTE:

The capsule must be held with the embossed arrow pointing up or the dye will leak out of the
capsule.

(d) Turn the capsule so the embossed arrow is pointing down. Remove the orange end cap, and
carefully attach the service valve fitting provided in the kit (finger tight).

NOTE:

The capsule must be held with the embossed arrow pointing down or the dye will leak out.

4. Connect the NC service equipment:


With the universal connect set and dye capsule attached to the vehicle's low-side service port,
connect the A/C refrigerant recovery and charging station's low-side hose quick coupler to the
service valve fitting. Open the blue hand-wheel valves on both quick couplers. Leave the control
valve (black knob) on the universal connect set closed.

NOTE:

* ^ If you have recovered refrigerant to weigh it as part of your diagnostics, or if there is a low
charge, it is more efficient to recharge the system using normal procedures before installing the
universal connect set. Dye can then be added using approximately 0.05 lb (0.02 kg) of refrigerant.*

^ You do not need to connect the service equipment's high-side hose to the vehicle to install the
dye. If the high-side hose is connected, make sure its coupler valve is closed before proceeding.

^ Do not use the A/C recovery and charging station to recover or evacuate the A/C system when a
full dye capsule is attached. The dye will be drawn into the service equipment instead of being
added to the vehicle's A/C system.

5. Inspect the A/C system for leaks:

(a) Run the A/C system for at least 15 minutes to circulate the dye through the system. Large leaks
will be seen immediately as a fluorescent yellow glow. Smaller leaks may require at least 24 hours
of vehicle operation before they become visible. Operate the A/C system as much as possible
during this time to keep the dye circulating.

(b) Stop the vehicle's engine and inspect the system for leaks using the ultraviolet (UV) lamp and
fluorescence-enhancing glasses from the kit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant > Component Information > Technical Service Bulletins >
A/C - Refrigerant Leak Detection > Page 1312

Low ambient light conditions (a dark work area) will aid in locating the leak.

NOTE:

Not all UV lamps work well with all types of fluorescent dye. Use only the lamp provided in the kit to
inspect for leaks.

(c) Inspect the entire system. Be sure to check these locations:

^ damaged and corroded areas

^ fittings

^ hose-to-line couplings

^ refrigerant controls

^ service ports

^ brazed or welded areas

^ areas near attachment points

(d) Check for evaporator leaks by illuminating the evaporator drain tube area with the UV lamp and
glasses.

(e) After repairing a leak, remove any fluorescent residue using the GLO-AWAY dye cleaner from
the kit and hot water (follow the instructions on the bottle).

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant > Component Information > Specifications > Capacity
Specifications
Refrigerant: Capacity Specifications

Refrigerant Capacity:

400 to 450 g 0.40 to 0.45 kg 0.9 to 1.0 lbs 14.1 to 15.9 oz


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant > Component Information > Specifications > Capacity
Specifications > Page 1315
Refrigerant: Fluid Type Specifications

Refrigerant Type: R-134a refrigerant


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant Oil > Component Information > Specifications > Capacity
Specifications
Refrigerant Oil: Capacity Specifications

A/C condenser (including Dryer Desiccant)


............................................................................................................................................. 50 mL (1
2/3 fl-oz)

Evaporator ...........................................................................................................................................
..................................................... 40 mL (1 1/3 fl-oz) Line or hose .....................................................
............................................................................................................................................ 10 mL
(1/3 fl-oz) Receiver/Dryer Desiccant ....................................................................................................
........................................................................ 10 mL (1/3 fl-oz) Leakage repair ................................
.............................................................................................................................................................
25 mL (5/6 fl-oz) A/C compressor For A/C compressor replacement, subtract the volume of oil
drained from the removed A/C compressor from 130 mL (4 2/5 fl.oz), and drain the calculated
volume of oil from the new A/C compressor: 130 mL (4 2/5 fl.oz) - Volume of removed A/C
compressor = Volume to drain from new A/C compressor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fluids > Refrigerant Oil > Component Information > Specifications > Capacity
Specifications > Page 1320
Refrigerant Oil: Fluid Type Specifications

Required POE refrigerant oil: SANDEN SE-10Y

- P/N 38899-RCJ-A01: .........................................................................................................................


................................................ 120 mL (4 fl.oz)

- P/N 38899-RMX-A01: ........................................................................................................................


.......................................... 50 mL (1 2/3 fl.oz)

The A/C compressor in this vehicle is powered by the IMA battery module, and this oil is required
because it has unique electrical insulting qualities.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Brake Bleeding > System Information > Service and Repair
Brake Bleeding: Service and Repair

Brake System Bleeding

NOTE: ^

Do not reuse the drained fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened
container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.

^ Do not mix different brands of brake fluid; they may not be compatible.

^ Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.

^ Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the
paint, wash it off immediately with water.

^ When you turn the ignition switch to ON (II), the power unit may operate (you can hear the motor
sound).

Brake Fluid Level Inspection

1. Turn the ignition switch to ON (II). 2. Press the brake pedal several times. 3. Turn the ignition
switch to LOCK (0), then turn it to ON (II) again. 4. Wait several seconds for the brake fluid in the
subreservoir (A) to stabilize.

NOTE: Do not operate the brake pedal while doing this procedure.

5. Check that the brake fluid level in the reservoir is at the MAX (upper) level line (B).

Fluid Removal

NOTE: Because the conventional brake system and the AHB system use the same brake fluid
reservoir, fluid removal is necessary in order to purge old fluid from the AHB system.

1. Turn the ignition switch to LOCK (0). 2. Press the brake pedal 20 times to release the pressure
in the accumulator. 3. Attach a length of drain tube (A) to the bleed screw (B) on the caliper or
wheel cylinder.

4. Loosen the bleed screw, and pump the brake pedal until brake fluid stops coming out. 5.
Remove the air cleaner. 6. Remove the IMA system power cable clamp (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Brake Bleeding > System Information > Service and Repair > Page 1324
7. Disconnect the auxiliary electric water pump connector (A).

8. Attach a length of clear drain tube (A) to the bleed screw (B) under the servo unit (C), and loosen
the bleed screw.

NOTE: Turn the bleed screw about 180°.

9. Turn the ignition switch to ON (II).

NOTE: Do not operate the pump motor for more than 110 seconds or it may be damaged.

10. When the brake fluid is drained out, tighten the bleed screw, then turn the ignition switch to
LOCK (0).

NOTE: After draining the brake fluid from the servo unit and the power unit, the sound of the power
unit function changes.

11. Install all removed parts and reconnect all connectors.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Brake Bleeding > System Information > Service and Repair > Page 1325

Bleeding - Normal Brake (Except Servo Unit and Power Unit)

NOTE: ^

The brake fluid reservoir tank must beat least 1/2full at the start of the bleeding procedure and
checked after bleeding each brake caliper or wheel cylinder. Add fluid as required.

^ Turn the ignition switch to LOCK (0) while doing this procedure.

1. Turn the ignition switch to LOCK (0). 2. Press the brake pedal several times until it becomes a
hard brake pedal to release the pressure in the accumulator. 3. Make sure the brake fluid level in
the reservoir tank (A) is at the middle of the tank line (B).

4. Have someone slowly pump the brake pedal several times, then apply steady pressure. 5. Start
the bleeding at the driver's side of the front brake system.
NOTE: Bleed the calipers or the wheel cylinders in the sequence shown.

6. Attach a length of clear drain tube (A) to the bleed screw (B), then loosen the bleed screw to
allow air to escape from the system. Then tighten the

bleed screw securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Brake Bleeding > System Information > Service and Repair > Page 1326
7. Repeat the procedure for each brake circuit until no air bubbles are in the fluid. 8. Refill the
master cylinder reservoir tank to the middle of the tank line. 9. Inspect the brake fluid level.

10. Turn the ignition switch to ON (II), and check for the AHB indicator or brake system indicator to
come on in the gauge control module (tach).

^ If the indicator(s) come on and stay on, turn the ignition switch to LOCK (0), and do the servo unit
and power unit bleeding procedure.

^ If the indicators come on and then go off, the system is OK.

Bleeding - Servo Unit and Power Unit

1. Remove the air cleaner. 2. Do the normal brake system bleeding (except the servo unit and
power unit). 3. Remove the IMA system power cable clamp (A).

4. Disconnect the auxiliary electric water pump connector (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Brake Bleeding > System Information > Service and Repair > Page 1327
5. Add the brake fluid to the reservoir tank (A) and keep the level at the middle line (B).

6. Attach a length of clear drain tube (A) to the bleed screw (B) under the servo unit (C), and loosen
the bleed screw.

NOTE: Turn the bleed screw about 180°.

7. Turn the ignition switch to ON (II), and add the brake fluid to the reservoir tank.

NOTE: Do not operate the pump motor for more than 110 seconds or it may be damaged.

8. Make sure the brake fluid is discharged from the bleed screw to allow air to escape from the
system, then tighten the bleed screw securely. 9. Turn the ignition switch to LOCK (0).

10. Add the brake fluid in the reservoir tank, and keep it at the middle of the tank line. 11. Turn the
ignition switch to ON (II). 12. Wait several seconds until the AHB indicator and/or brake system
indicator goes off. 13. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Brake Bleeding > System Information > Service and Repair > Page 1328
14. Press the brake pedal 20 times. 15. Wait about 5 minutes. 16. Repeat step 11 to step 15 two
times. 17. Make sure the bleed screw is tightened. 18. Inspect the brake fluid level. 19. Check the
brake pedal stroke. 20. Install all removed parts and reconnect all connectors. 21. Clear the DTC
with the HDS, if necessary.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Air Bag(s) Arming and Disarming > System Information > Service and Repair

Air Bag(s) Arming and Disarming: Service and Repair

Precautions and Procedures

General Precautions

Please read the following precautions carefully before servicing the airbag system service. If the
instructions described are not properly followed the airbags could accidentally deploy and cause
damage or injuries.

- Except when doing electrical inspections, always turn the ignition switch to LOCK (0), disconnect
the negative cable from the battery, then wait for 3 minutes before starting work.

NOTE: The SRS memory is not cleared even if the ignition switch is turned to LOCK (0) or the
battery cables are disconnected from the battery.

- Use replacement parts which are manufactured to the same standards and quality as the original
parts. Do not install used SRS parts. Use only new parts when making SRS repairs.

- Carefully inspect any SRS part before you install it. Do not install any part that shows signs of
being dropped or improperly handled, such as dents, cracks or deformation.

- Before disconnecting the SRS unit connectors, always disconnect the appropriate SRS parts
connectors.

- Use only a digital multimeter to check the system. If it is not a Honda multimeter, make sure its
output is 10 mA (0.01 A) or less when switched to the lowest value in the ohmmeter range. A tester
with a higher output could cause accidental deployment and possible injury.

- Do not put objects on the front passenger's airbag.

- The original audio and navigation system have a coded theft protection circuit. Make sure you
have the anti-theft codes for the audio system or the navigation system (if equipped), then write
down the audio presets before disconnecting the negative cable from the battery.

- Before returning the vehicle to the customer, enter the anti-theft codes for the audio system or the
navigation system (if equipped), then enter the audio presets; set the clock (without navigation).
Steering-related Precautions

Cable Reel Alignment

- Misalignment of the cable reel could cause an open in the wiring, making the SRS system, remote
steering wheel controls, and the horn inoperative. Center the cable reel whenever you do the
following. -

Installation of the steering wheel

- Installation of the cable reel

- Installation of the steering column

- Other steering-related adjustment or installation

- Do not disassemble the cable reel.

- Do not apply grease to the cable reel.

- If the cable reel shows any signs of damage, replace it with a new one. For example, if it does not
rotate smoothly, replace the cable reel.

Airbag Handling and Storage

Do not disassemble an airbag. It has no serviceable parts. Once an airbag has been deployed, it
cannot be repaired or reused.

For temporary storage of an airbag during service, observe the following precautions.

- Store the removed airbag with the pad surface up. Never put anything on the airbag.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Air Bag(s) Arming and Disarming > System Information > Service and Repair >
Page 1332
- To prevent damage to the airbag, keep it away from any oil, grease, detergent, or water.

- Store the removed airbag on a secure, flat surface away from any high heat source (exceeding
200 °F/93 °C).

- Never perform electrical inspections to the airbags, such as measuring resistance.

- Do not position yourself in front of the airbag during removal, inspection, or replacement.

- For proper disposal of a damaged airbag, refer to airbag disposal.

- The side curtain airbag inflator assembly is a long, jointed part containing an inflator (A), a flexible
bag (B), and brackets (C). When removing or installing the side curtain airbag assembly, never do
these things: -

Handle the flexible bag.

- Drop the curtain airbag.

- Cut, tear, or peel the taps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Air Bag(s) Arming and Disarming > System Information > Service and Repair >
Page 1333
SRS Unit, Front and Side Impact Sensors, Driver's Seat Position Sensor, Front Passenger's
Weight Sensors, and Rear Safing Sensor

- Turn the ignition switch to LOCK (0), disconnect the negative cable from the battery, then wait for
3 minutes before starting installation or replacement of the SRS unit, or disconnecting the
connectors from the SRS unit.

- Be careful not to bump or impact the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor whenever the ignition switch is ON (II), or for at least 3 minutes after the ignition
switch is turned to LOCK (0).

- During installation or replacement, be careful not to bump (by impact wrench, hammer, etc.) the
area around the SRS unit, front impact sensors, the side impact sensors, or rear safing sensor. The
airbags could accidentally deploy and cause damage or injury.

- After a collision where a front airbag, side airbag or a seat belt tensioner, seat belt buckle
tensioner deployed, go to Component Replacement/Inspection after Deployment. See: Restraint
Systems/Air Bag Systems/Service and Repair After a collision where the airbags did not deploy,
inspect for any damage or any deformation on the SRS unit, front impact sensors, side impact
sensors, or rear safing sensor. If there is any damage, replace the SRS unit and/or the sensors.

- Do not disassemble the SRS unit, front impact sensors, side impact sensors, driver's seat position
sensor, front passenger's weight sensors, or rear safing sensor.

- Be sure the SRS unit, front impact sensors, side impact sensors, and rear safing sensor are
installed securely with the mounting bolts torqued to 9.8 Nm (1.0 kgf.m, 7.2 lbf.ft). Whenever you
remove or replace the SRS unit, safing sensor, or all impact sensors, always install the
components with new bolts.

- Do not spill water or oil on the SRS unit or the side impact sensors.

Wiring Precautions

Some of the SRS wiring can be identified by special yellow outer covering, and the SRS
connectors can be identified by their yellow color. Observe the instructions.

- Never attempt to modify, splice, or repair SRS wiring. If there is an open or damage in SRS
wiring, replace the harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Air Bag(s) Arming and Disarming > System Information > Service and Repair >
Page 1334
- Be sure to install the harness wires so they do not get pinched or interfere with other parts.

- Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounds can cause intermittent problems that are difficult to diagnose.

- Do not use any silicone based cleaners or lubricants on any SRS connectors or terminals.

Precautions for Electrical Inspections

- When using electrical test equipment, insert the probe of the tester into the wire side of the
connector. Do not insert the probe of the tester into the terminal side of the connector, and do not
tamper with the connector.

- Use a U-shaped probe. Do not insert the probe forcibly.

- Use specified service connectors in troubleshooting. Using improper tools could cause an error in
inspection due to poor metal-to-metal contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Air Bag(s) Arming and Disarming > System Information > Service and Repair >
Page 1335
Spring-loaded Lock Connector

Some SRS system connectors have a spring-loaded lock.

Front Airbag Connectors

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector.

Connecting

To reconnect, hold the pawl-side connector, and press on the back of the sleeve-side connector in
the direction shown. As the two connector halves are pressed together, the sleeve (A) is pushed
back by the pawl (B). Do not touch the sleeve.

Side Airbag Connector

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector half.

Connecting

Hold both connector halves, and press them firmly together until the projection (A) of the
sleeve-side connector clicks.
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Opening the SRS Unit Shorting Connectors for Diagnosis

Special Tools Required

SRS short canceller 070AZ-SAA0100

NOTE:

- To prevent damaging of the connector cavity, insert the short canceller straight into the cavity
from the terminal side.

- Before installing the short canceller, wash it with electrical contact cleaner, then dry it with
compressed air.

- Do not use the short canceller if it is damaged.

- Make sure to remove the short canceller before reconnection.

When SRS unit connectors A (28P) or B (28P) are disconnected, a short circuit is created in the
connector by its own function to prevent an airbag deployment. The circuit may need to be open
sometimes when diagnosis is done on the system. Insert the short canceller (070AZ-SAA0100) in
the specified cavities when it is necessary to keep the circuit open for diagnosis.

Terminal numbers are shown from the wire side of the female terminals. Insert the short
canceller(s) into the cavities on the terminal side of the connector.
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Seats with Side Airbags

Seats with side airbags have a "SIDE AIRBAG" label on the seat-back.

- When cleaning, use a damp cloth to clean the seat. Do not soak the seat with liquid. Do not spray
steam on the seat.

- Do not repair a torn or frayed seat-back cover. Replace the seat-back cover.

- After a collision where the side airbag was deployed, replace the side airbag and seat frame with
new parts. If the seat-back cushion is split, it must be replaced.

- Never put aftermarket accessories on the seat (covers, pads, seat heaters, lights, etc.).

Disconnecting System Connectors

Turn the ignition switch to LOCK (0) and disconnect the negative cable from the battery, then wait
for 3 minutes before starting the following procedures.

- Before disconnecting the cable reel 4P connector (1), disconnect the driver's airbag 4P connector
(2).

- Before disconnecting SRS unit connector B from the SRS unit, disconnect both seat belt
tensioner 4P connectors and both seat belt buckle tensioner 4P connectors (3, 4, 5, 6).
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1. Disconnect the negative cable from the battery, then wait for 3 minutes.

Driver's Airbag

2. Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

3. Remove the lower glove box, then disconnect the front passenger's airbag 4P connector (A)
from the dashboard wire harness.
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Side Airbag

4. Disconnect both side airbag 2P connectors (A) from the floor wire harness.

Side Curtain Airbag

5. Remove the headliner. 6. Disconnect both floor wire harness 2P connectors (A) from the side
curtain airbags.

Seat Belt Tensioner

7. Remove the B-pillar lower trim. Disconnect both floor wire harness 4P connectors (A) from the
seat belt tensioners.
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Seat Belt Buckle Tensioner

8. Disconnect both floor wire harness 4P connectors (A) from the seat belt buckle tensioner.

SRS Unit

9. Remove the center console. Disconnect SRS unit connector A (28P) and SRS unit connector B
(28P) from the SRS unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse > Component Information > Locations >
Under-Hood Fuse/Relay Box

Fuse: Locations Under-Hood Fuse/Relay Box

Under-hood Fuse/Relay Box Part 1


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Under-hood Fuse/Relay Box Part 2


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Fuse: Locations Under-dash Fuse/Relay Box


Under-dash Fuse/Relay Box Part 1
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Under-dash Fuse/Relay Box Part 2
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Under-dash Fuse/Relay Box Part 3
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Under-Hood Fuse/Relay Box > Page 1350

Auxiliary Under-hood Fuse/Relay Box


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Diagram Information and Instructions
Fuse: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Fuse: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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Diagram Information and Instructions > Page 1370
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Fuse: Connector Views

23. Ambient Light In-Line Fuse (Honda Accessory)


24. Automatic Dimming Inside Mirror In-Line Fuse (Honda Accessory)

28. Bass Unit In-Line Fuse (Honda Accessory)


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ID > Under-Dash Fuse/Relay Box

Fuse: Application and ID Under-Dash Fuse/Relay Box


Under-dash Fuse/Relay Box Part 1
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ID > Under-Dash Fuse/Relay Box > Page 1384
Under-dash Fuse/Relay Box Part 2
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ID > Under-Dash Fuse/Relay Box > Page 1385
Under-dash Fuse/Relay Box Part 3
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ID > Under-Dash Fuse/Relay Box > Page 1386

Fuse: Application and ID Under-Hood Fuse/Relay Box

Under-hood Fuse/Relay Box Part 1


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ID > Under-Dash Fuse/Relay Box > Page 1387

Under-hood Fuse/Relay Box Part 2


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ID > Under-Dash Fuse/Relay Box > Page 1388

Auxiliary Under-hood Fuse/Relay Box


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Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Locations > Component Locations

Fuse Block: Component Locations

Fan Controls Component Location Index


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Locations > Component Locations > Page 1393

EPS (Electrical Power Steering) Components Component Location Index


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Locations > Component Locations > Page 1394

TPMS (Tire Pressure Monitoring System) Component Location Index


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Locations > Component Locations > Page 1395

Advanced Hydraulic Booster Component Location Index


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Locations > Component Locations > Page 1396

ABS Component Location Index


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Locations > Component Locations > Page 1397
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


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Locations > Component Locations > Page 1398

Starting System Component Location Index


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Locations > Component Locations > Page 1399

Ignition System Component Location Index


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Locations > Component Locations > Page 1400

Climate Control Component Location Index


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Locations > Component Locations > Page 1401

Relay And Control Unit Locations Engine Compartment


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Locations > Component Locations > Page 1402

Relay And Control Unit Locations Dashboard


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Locations > Component Locations > Page 1403

Horns Component Location Index


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Locations > Component Locations > Page 1404

Power Windows Component Location Index


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Locations > Component Locations > Page 1405

Wipers/Washers Component Location Index


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Locations > Component Locations > Page 1406

Accessory Power Sockets Component Location Index


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Locations > Component Locations > Page 1407

Power Mirrors Component Location Index


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Locations > Component Locations > Page 1408

Rear Window Defogger Component Location Index


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Locations > Component Locations > Page 1409

Fuse Block: Connector Locations

Under-hood Fuse/Relay Box


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Locations > Component Locations > Page 1410

Under-dash Fuse/Relay Box


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Locations > Component Locations > Page 1411

Auxiliary Under-hood Fuse/Relay Box


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Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions
Fuse Block: Diagram Information and Instructions

Circuit Schematics
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Diagrams > Diagram Information and Instructions > Page 1414
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Diagrams > Diagram Information and Instructions > Page 1416

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Diagrams > Diagram Information and Instructions > Page 1417
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Diagrams > Diagram Information and Instructions > Page 1418
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Diagrams > Diagram Information and Instructions > Page 1419
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Diagrams > Diagram Information and Instructions > Page 1420
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Diagrams > Diagram Information and Instructions > Page 1421
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Diagrams > Diagram Information and Instructions > Page 1422
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Diagrams > Diagram Information and Instructions > Page 1423

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Diagrams > Diagram Information and Instructions > Page 1424

Fuse Block: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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Diagrams > Diagram Information and Instructions > Page 1426
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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Diagrams > Diagram Information and Instructions > Page 1427
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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Diagrams > Diagram Information and Instructions > Page 1428
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Diagrams > Diagram Information and Instructions > Page 1429
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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Diagrams > Diagram Information and Instructions > Page 1430
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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Diagrams > Diagram Information and Instructions > Page 1431
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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Diagrams > Diagram Information and Instructions > Page 1432
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1439
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1440
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1441
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1442

Fuse Block: Connector Views

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 1443

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1444

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1445

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1446
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1447

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1448
242. Under-dash Junction Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1449

242. Under-dash Junction Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1450

242. Under-dash Junction Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1451
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Diagrams > Diagram Information and Instructions > Page 1452

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Application and ID > Under-hood Fuse/Relay Box
Fuse Block: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Application and ID > Under-hood Fuse/Relay Box > Page 1455
Under-hood Fuse/Relay Box (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Application and ID > Under-hood Fuse/Relay Box > Page 1456

Fuse Block: Application and ID Under-dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Application and ID > Under-hood Fuse/Relay Box > Page 1457

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information >
Application and ID > Under-hood Fuse/Relay Box > Page 1458

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information > Service
and Repair > Under-hood Fuse/Relay Box

Fuse Block: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Fuse Block > Component Information > Service
and Repair > Under-hood Fuse/Relay Box > Page 1461

Fuse Block: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations

Relay Box: Component Locations

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1466

EPS (Electrical Power Steering) Components Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1467

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1468

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1469

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1470
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1471

Starting System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1472

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1473

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1474

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1475

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1476

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1477

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1478

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1479

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1480

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1481

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1482

Relay Box: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1483

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Component Locations > Page 1484

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1485

Relay Box: Diagrams

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1486

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1487

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1488

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1489
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1490

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1491
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Locations
> Page 1492

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information >
Application and ID > Auxiliary Under-hood Fuse/Relay Box

Relay Box: Application and ID Auxiliary Under-hood Fuse/Relay Box


Auxiliary Under-hood Fuse/Relay Box

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information >
Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 1495

Relay Box: Application and ID Under-Dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information >
Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 1496

Under-dash Fuse/Relay Box (Part 2)


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Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information >
Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 1497

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information >
Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 1498
Relay Box: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information >
Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 1499
Under-hood Fuse/Relay Box (Part 2)

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Service
and Repair > Under-hood Fuse/Relay Box

Relay Box: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Fuses and Circuit Breakers > Relay Box > Component Information > Service
and Repair > Under-hood Fuse/Relay Box > Page 1502

Relay Box: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Low Tire Pressure Indicator > Component
Information > Locations

Low Tire Pressure Indicator: Locations

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Low Tire Pressure Indicator > Component
Information > Service and Repair > TPMS Indicator Reset

Low Tire Pressure Indicator: Service and Repair TPMS Indicator Reset

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)

How TPMS Works

The TPMS (tire pressure monitoring system) has a low tire pressure indicator and a TPMS
indicator. When the TPMS control unit detects low pressure in a tire, or a problem in the system, it
turns on the appropriate indicator.

- If low tire pressure is detected in one or more tires, the low tire pressure indicator comes on.

- If a problem in the system is detected, the TPMS indicator comes on.

- If low tire pressure and a problem in the system are detected, only the TPMS indicator comes on.

If the system is OK, the TPMS indicator and the low tire pressure indicator should come on when
you turn the ignition switch to ON (II), and then go off 2 seconds later. If they don't, there is a
problem with the system.

If the system detects low pressure in any of the four tires, the low tire pressure indicator comes on,
and the control unit set one or more of these codes:

DTC 11, 13, 15, 17. When the tire pressure returns to normal, the control unit turns off the
indicators and stores the DTC(s). However, if the control unit detects a problem in the system
during an indication of low tire pressure, it turns off the low tire pressure indicator, stores the
DTC(s), and turns on the TPMS indicator(s).

NOTE: Tire pressures increase slightly as the temperature in the tires rises during driving at
highway speeds. Pressures can also increase or decrease slightly with changes in outside air
temperature. A temperature change of about 18°F (10°C) changes tire pressure by about 10 kPa
(0.1 kgf/cm2, 1.5 psi). If the temperature drops, tire pressure could decrease just enough to turn on
the low tire pressure indicator, but later, the tire temperature could increase enough to turn the
indicator off. To resolve a complaint of such intermittent indications, confirm and clear the stored
DTC(s) and check the tire pressures. Then explain to the customer how temperature changes can
affect the system, especially when tire pressures are near the low end of the TPMS normal range -
168 to 220 kPa (1.7 to 2.2 kgf/cm2, 24 to 32 psi).

If a problem is detected in the system, the TPMS indicator comes on and stays on until the system
returns to normal with most DTCs. If DTC 81, 83 or 85 is set, the TPMS indicator goes off only
when the ignition switch is turned to LOCK (0).

When a flat tire is replaced with the spare tire, the TPMS indicator comes on (DTC 32, 34, 36, or
38) because the system is no longer receiving the signal from the tire's transmitter.

This is not a problem with the spare tire.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Low Tire Pressure Indicator > Component
Information > Service and Repair > TPMS Indicator Reset > Page 1509
Low Tire Pressure Indicator: Service and Repair TPMS Reset After Tire Rotation or Sensor
Replacement

Memorizing a Sensor ID Automatically

After rotating the tires or replacing a tire pressure sensor, drive the vehicle for at least 40 seconds
at a speed of 15 mph (24 km/h) or more, and all the sensor IDs are memorized automatically.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation
Maintenance Required Lamp/Indicator: Description and Operation

Maintenance Minder

References:

- For an explanation of Maintenance Minder Codes and what service should be performed, refer to
Indicator Based Service. See: Service Intervals/Condition/Indicator Based Maintenance
Services/Indicator Based Service

- For information on how to reset the display, refer to the article under Resetting the Maintenance
Minder. See: Service and Repair

The vehicle displays engine oil life and maintenance service items on the information display to
show when to perform an engine oil replacement and other indicated maintenance service.

Based on the engine operating conditions and accumulated engine revolutions, the onboard
computer calculates the remaining engine oil life and displays it as a percentage.

Engine Oil Life Display

To see the current engine oil life, turn the ignition switch to the ON (II) position, then push and
release the SEL/RESET button repeatedly until the engine oil life indicator appears.

The remaining engine oil life is displayed on the information display according to the table above.

If the remaining engine oil life is 15 to 6 percent, the engine oil life indicator will display every time
the ignition switch is turned to the ON (II) position. The maintenance minder indicator will also
come on, and the maintenance item code(s) for other scheduled maintenance items needing
service will be
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 1513
displayed next to the engine oil life indicator.

The maintenance item code or codes indicate the main and sub items required at the time of the oil
change. For an explanation of Maintenance Minder Codes and what service should be performed,
refer to Indicator Based Service. See: Service Intervals/Condition/Indicator Based Maintenance
Services/Indicator Based Service

When the remaining engine oil life is 5 to 1 percent, you will see a "SERVICE OIL LIFE" message
along with the same maintenance item code(s), every time you turn the ignition switch to the ON
(II) position.

When the remaining engine oil life is 0 percent, the engine oil life indicator will blink. The display
comes on every time you turn the ignition switch to the ON (II) position. When you see this
message, the indicated maintenance should be performed as soon as possible.

If you still do not perform the indicated maintenance, you will see negative mileage. It is displayed
when the vehicle has been driven more then 10 miles (for U.S. models) 10 km (for Canadian
models) after seeing the 0 percent message. Afterward, it shows the subsequent driving distance.
The maintenance should be performed immediately.

You can change the information display from the engine oil life display to the odometer, the trip
meter, or the outside temperature (if equipped) every time you press and release the SEL/RESET
button.

When the engine oil life is 0 percent or negative mileage, the maintenance minder indicator
(Wrench Icon) remains on even if you change the information display.

Immediately have the service performed, and make sure to reset the display. Refer to "Resetting
the Engine Oil Life Display".

Maintenance Main Items and Sub Items

All maintenance items displayed in the information display are in code. For an explanation of
Maintenance Minder Codes and what service should be performed, refer to Indicator Based
Service. See: Service Intervals/Condition/Indicator Based Maintenance Services/Indicator Based
Service

Important Maintenance Precautions


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 1514
If you complete the required service but do not reset the display, or reset the display without doing
the service, the system will not show the proper maintenance intervals. This can lead to serious
mechanical problems because there will no longer be an accurate record of when maintenance is
needed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 1515

Maintenance Required Lamp/Indicator: Service and Repair

Resetting the Engine Oil Life Display

Reference:

- For information regarding interpreting the maintenance minder display refer to Maintenance
Required Lamp/Indicator / Description and Operation / "Reading the Maintenance Minder".

Reset the display after completing the required maintenance service. You will see "OIL LIFE 100%"
on the information display the next time you turn the ignition switch to the ON (II) position.

Reset the Maintenance Minder as follows:

1. Turn the ignition switch to the ON (II) position.

2. Press the SEL/RESET knob (or button if equipped) repeatedly until the engine oil life is
displayed.

3. Press the SEL/RESET button for about 10 seconds. The engine oil life and the maintenance
item code(s) will blink.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 1516

4. Press the SEL/RESET button for more than 5 seconds. The maintenance item code(s) will
disappear, and the engine oil life will reset to "100."

Important Maintenance Precautions

If you complete the required service but do not reset the display, or reset the display without doing
the service, the system will not show the proper maintenance intervals. This can lead to serious
mechanical problems because there will no longer be an accurate record of when maintenance is
needed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Malfunction Indicator Lamp > Component
Information > Description and Operation
Malfunction Indicator Lamp: Description and Operation

Malfunction Indicator Lamp (MIL) Indication (In relation to Readiness Codes)

The vehicle has certain "readiness codes" that are part of the on-board diagnostics for the
emissions systems. If the vehicle's battery has been disconnected or gone dead, if the DTCs have
been cleared, or if the PCM has been reset, these codes are reset. In some states, part of the
emissions testing is to make sure these codes are set to complete. If all of them are not set to
complete, the vehicle may fail the test, or the test cannot be finished.

To check if the readiness codes are set to complete, turn the ignition switch ON (II), but do not start
the engine. The MIL will come on for 15 - 20 seconds. If it then goes off, the readiness codes are
complete. If it flashes five times, one or more readiness codes are not complete!. To set each code,
drive the vehicle or run the engine as described in the procedures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Malfunction Indicator Lamp > Component
Information > Description and Operation > Page 1520

Malfunction Indicator Lamp: Testing and Inspection

MIL Circuit Troubleshooting

1. Turn the ignition switch ON (II). 2. Do the gauge self-diagnostic function.

Does the MIL indicator flash?

YES - Go to step 3.

NO - Substitute a known-good gauge control module (tach), and recheck. If the MIL circuit is OK,
replace the original gauge control module (tach).

3. Connect the HDS to the DLC. 4. Check the SCS in the DATA LIST with the HDS.

Is a short indicated?

YES - Go to step 5.

NO - Update the PCM if it does not have the latest software, or substitute a known-good PCM, then
recheck. If the symptom/indication goes away with a known-good PCM, replace the original PCM.

5. Turn the ignition switch OFF. 6. Disconnect PCM connector A (44P), then disconnect the HDS.
7. Check for continuity between PCM connector terminal A31 and body ground.

Is there continuity?

YES - Repair short in the wire between the PCM (A31), the SRS unit, and the DLC

NO - Update the PCM if it does not have the latest software, or substitute a known-good PCM, then
recheck. If the symptom/indication goes away with a known-good PCM, replace the original PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Malfunction Indicator Lamp - Hybrid Drive >
Component Information > Testing and Inspection
Malfunction Indicator Lamp - Hybrid Drive: Testing and Inspection

IMA System Indicator Circuit Troubleshooting

NOTE:

- If the IMA system indicator stays on or never comes on, do this troubleshooting (if no DTCs are
set).

- Information marked with an asterisk (*) applies to the '06-07 models.

1. Turn the ignition switch ON (II), and watch the IMA system indicator.

Does the IMA system indicator come on?

YES - Go to step 2.

NO - Go to step 5.

2. Turn the ignition switch OFF. 3. Turn the ignition switch ON (II), wait 2 seconds, and watch the
IMA system indicator.

Does the IMA system indicator come on and stay on?

YES - Go to step 4.

NO - The IMA system indicator circuit is OK.

4. Check for Temporary DTCs or DTCs with the HDS.

Are any Temporary DTCs or DTCs indicated?

YES - Go to the indicated DTC's troubleshooting.

NO - Go to step 5.

5. Do the gauge self-diagnostic function.

Does the IMA system indicator flash?

YES - Go to step 6.

NO - Substitute a known-good gauge control module, and recheck. If the IMA system indicator
circuit is OK, replace the original gauge control module.

6. Check the 12 V battery terminal connections.

Are the connections OK?

YES - Go to step 7.

NO - Repair the connections, or replace the 12 V battery.

7. Turn the ignition switch OFF. 8. Turn the battery module switch OFF. 9. Remove the IPU lid.

10. Disconnect BCM module connector A (40P). 11. Turn the ignition switch ON (II). 12. Measure
voltage between body ground and BCM module connector terminal A29.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Malfunction Indicator Lamp - Hybrid Drive >
Component Information > Testing and Inspection > Page 1524
Is there 12 V battery voltage?

YES - Go to step 13.

NO - -

Repair open or short in the wire between the No. 10 METER (7.5 A) fuse in the under-dash
fuse/relay box and the BCM module (A29).

- Replace the No. 10 METER (7.5 A) fuse.

13. Turn the ignition switch OFF. 14. Reconnect BCM module connector A (40P). 15. Turn the
ignition switch ON (II). 16. Measure voltage between body ground and BCM module connector
terminals A2 and A3.

Is there 72 V battery voltage?

YES - Go to step 17.

NO - Go to step 20.

17. Turn the ignition switch OFF. 18. Disconnect BCM module connector A (40P). 19. Check for
continuity between body ground and BCM module connector terminals A8*, A9, A22*, and A23
individually.

Is there continuity?

YES - Update the BCM module if it does not have the latest software, or substitute a known-good
BCM module, then recheck. If the symptom/indication goes away with a known-good BCM module,
replace the original BCM module
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Malfunction Indicator Lamp - Hybrid Drive >
Component Information > Testing and Inspection > Page 1525
NO - Repair open in the wire between G902 and the BCM module (A8, A9), or between G102 and
the BCM module (A22, A23).

20. Turn the ignition switch OFF. 21. Remove MCM relay 1 (A).

22. Check MCM relay 1.

Is the relay OK?

YES - Go to step 23.

NO - Replace MCM relay 1.

23. Measure voltage between body ground and MCM relay 1 4P connector terminals No. 2 and No.
4 individually.

Is there 12 V battery voltage?

YES - Go to step 24.

NO - Repair open or short to ground in the wire between the No. 62 + IMA (7.5 A) and MCM relay
1. Also replace the No. 62 + IMA (7.5 A) fuse. Repair short to ground in the wire between MCM
relay 1, MCM relay 2, and the BCM module (A2, A3, A11).

24. Reinstall MCM relay 1. 25. Disconnect BCM module connector A (40P). 26. Turn the ignition
switch ON (II). 27. Measure voltage between body ground and BCM module connector terminal
A11.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Service Reminder Indicators > Malfunction Indicator Lamp - Hybrid Drive >
Component Information > Testing and Inspection > Page 1526

Is there 12 V battery voltage?

YES - Go to step 28.


NO - Repair open in the wire between MCM relay 1 and the BCM module (A11).

28. Turn the ignition switch OFF. 29. Check for continuity between BCM module connector terminal
A2 and A3 and MCM relay 1 4P connector terminal No. 1.

Is there continuity?

YES - Update the BCM module if it does not have the latest software, or substitute a known-good
BCM module, then recheck. If the symptom/indication goes away with a known-good BCM module,
replace the original BCM module.

NO - Repair open in the wire between MCM relay 1 and the BCM module (A2*, A3).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Vehicle Lifting > Component Information > Service and
Repair
Vehicle Lifting: Service and Repair

Lift and Support Points

NOTE: If you are going to remove heavy components such as the suspension or the fuel tank from
the rear of the vehicle, first support the front of the vehicle with tall safety stands. When substantial
weight is removed from the rear of the vehicle, the center of gravity can change, causing the
vehicle to tip forward on the lift.

Vehicle Lift

1. Position the lift blocks (A) under the vehicle's front support points (B) and rear support points (C).

2. Raise the lift a few inches, and rock the vehicle gently to be sure it is firmly supported. 3. Raise
the lift to its full height, and inspect the vehicle support points for solid contact with the lift blocks.

Safety Stands

To support the vehicle on safety stands, use the same support points (B and C) as for a frame
vehicle lift. Always use safety stands when working on or under any vehicle that is supported only
by a jack.

Floor Jack

1. When lifting the front of the vehicle, set the parking brake. When lifting the rear of the vehicle,
put the shift lever in the P position. 2. Block the wheels that are not being lifted. 3. Position the floor
jack under the front jacking bracket (A) or the rear jacking bracket (B). Center the jacking bracket
on the jack lift platform (C),

and jack up the vehicle high enough to fit the safety stands under it.

4. Position the safety stands under the support points, and adjust them so the vehicle is level. 5.
Lower the vehicle onto the stands.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information
Tire Pressure Module: Technical Service Bulletins Tire Monitor System - VT55 TPMS Update
Information

09-070

October 30, 2009

Applies To: ALL Vehicles with TPMS

ATEQ VT55 TPMS Update Information

INTRODUCTION

The software for the VT55 TPMS tool is updated periodically to add new vehicles, fix software
bugs, and enhance the tool's function. You can use the ATEQ update wizard to download software
and firmware to your VT55 using a PC and the Internet. It is extremely important to use the latest
VT55 software to ensure that the current TPMS initialization and diagnostic procedures are used.

American Honda is also introducing a new policy to ensure that VT55 tools are updated promptly.
The VT55 software must now be updated within 3 days of receiving notification of an available
update from an iN message or other Honda communication. If an out-of-date version is used, any
TPMS replacements may not be covered under warranty.

VT55 UPDATE REQUIREMENTS

^ VT55 Tool Kit (includes VT55, AC adapter, USB cable and CD): P/N AEQVT55

^ USB Cable (this cable came with the VT55):

P/N AEQVT555

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the VT55, or the USB connector, go to the Honda Tool and Equipment catalog on the iN
(select Service > Service Bay > Tool and Equipment > Online Catalog), or call.

SOFTWARE VERSION

The new software version is CH1-09.

To check the VT55 version software, turn on the unit and the version number appears for about 2
seconds during the startup process. If you miss it, turn the VT55 off by pressing and holding the
power switch for about 2 seconds, then turn it back on.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

INSTALLING THE VT55 UPDATE SOFTWARE ON YOUR COMPUTER

1. Go online to

update.ateq.com/software/webvt/update_webvt.zip
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 1536
2. Depending on your Internet connection, the Connect to update screen may appear. If so, enter
the login and password.
Login: webvt

Password: update

3. The File Download screen appears. Select Save. The Zip file will be saved to your computer.

4. After the Zip file finishes downloading, open the update - webvt.zip file by double-clicking on it.

5. The WinZip - update - webvt.zip screen appears. Double-click the WebVT55_V4_2.exe file.

NOTE:

If you see a Compressed (Zipped) Folders Error, contact your IT person because there is a
permissions issue with your firewall.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 1537
6. The WinZip Caution screen appears. Select Yes.
7. If you have a previous version of the WebVT software installed on your computer, the
InstallShield Wizard gives you the option to modify, repair, or

remove the software. If you do not have a previous version, go to step 8.

If you have a previous software version, select Modify, then Next. After the software is modified
select Finish.

8. The InstallShield Wizard screen appears. Select Next.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 1538
9. The InstallShield Wizard asks you to select a destination for the VT55 files. Select Next.
10. The InstallShield Wizard asks if you want to automatically start the WebVT application when
you start your computer. Select Yes.

11. The InstallShield Wizard will prompt you when WebVT is installed on your computer. Select
Finish.

12. The serial emulation port driver installer screen appears. Connect your VT55, and turn it on.
Select Next.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 1539
13. After a few seconds, the serial emulation port driver installer prompts you when it is finished.
Select Finish.
14. If you have any problems installing the VT55 update software, call ATEQ at 734-838-3100, and
select option 2 for service.

VT55 UPDATE INSTRUCTIONS

NOTE:

^ Some screens may list the tool as VT5O or VT55. This is OK; it will not affect updating the tool.

^ If at any time during the update an error message appears, or the VT55 is not detected, see the
Standard User Guide that is on the ATEQ CD that came with the tool, or call ATEQ at
734-838-3100, and select option 2 for service.

1. Go to your desktop, and double-click the WebVT icon to launch the VT55 update software.

2. Connect the VT55 to your PC with the USB cable, then turn it on. The serial number and current
software version automatically display.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 1540
3. The Found New Hardware Wizard may appear. If it does, select Yes, now and every time I
connect a device, then select Next.
4. The Found New Hardware Wizard prompts you to install the ATEQ R5232 Emulation software.
Select Install the software automatically

(Recommended), then select Next.

5. The Found New Hardware Wizard will prompt you when the software is installed. Select Finish.

6. Select UPDATE DEVICE. Depending on your Internet connection, you may be prompted for a
login and password. If you know your login and

password, enter them, otherwise, contact your administrator or internet service provider for the
login and password.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 1541
7. If a new software version is available, you'll see a message asking if you want to update the
VT55. Select Yes.
NOTE:

Do not disconnect the VT55 during the update procedure, as you may permanently damage the
tool.

If no new software version is available, you'll see a message asking if you want to overwrite the
existing software. Select No.

8. The Dealer Identification screen appears. Enter your 6-digit dealer number, then select Apply.

9. If the dealer number is valid, your dealership's name and address appears in the dealer
information box. Select NEXT.

If the dealership number is not valid, call the American Honda Special Tools Hotline for assistance.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 1542

10. The VT55 begins updating. When the VT55 is finished updating, you'll see a message stating
the update is done. Disconnect the VT55, then select

OK.

11. Let the VT55 turn off (for about 1 minute). Turn it on, and confirm that the software is updated
to the software version listed under SOFTWARE

VERSION.

12. If you have more than one VT55, repeat the update procedure for each unit.

13. Once all VT55s are updated, select EXIT, and store the USB cable in a safe location for future
updates.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 1543

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 1544

Tire Pressure Module: Diagrams

TPMS Control Unit Inputs and Outputs for 20P Connector

TPMS Control Unit Inputs And Outputs For 20P Connector


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 1545

Tire Pressure Module: Service and Repair

TPMS Control Unit Replacement

NOTE: Make sure the TPMS control unit mounting bracket is not bent or twisted as this may affect
its communication with the tire pressure sensors.

1. Turn the ignition switch to LOCK (0). 2. Remove the driver's dashboard undercover. 3.
Disconnect the TPMS control unit connector (A).

4. Remove the TPMS control unit (B) from the bracket (C).

NOTE: To disconnect the TPMS control unit from its bracket, insert a small flat-tipped screwdriver
between the TPMS control unit and the bracket shown in (D) to release the hook, then slide out the
TPMS unit.

5. Replace the bracket if necessary. 6. Install the TPMS control unit in the reverse order of
removal.
NOTE: Make sure the TPMS control unit is properly installed. You will hear a click when the TPMS
control unit is securely mounted on the bracket.

7. Connect the HDS, and memorize the tire pressure sensor IDs using the TPMS sensor initializer
tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools
Tire Pressure Monitor Receiver / Transponder: Technical Service Bulletins Tire Monitor System -
Usage of TPMS Sensor Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 1550
A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
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11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 1556
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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TPMS Sensor Tools > Page 1557
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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TPMS Sensor Tools > Page 1558

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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TPMS Sensor Tools > Page 1559
You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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TPMS Sensor Tools > Page 1562
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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TPMS Sensor Tools > Page 1565
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Tire Pressure Sensor: Technical Service Bulletins Tire Monitor System - Usage of TPMS Sensor
Tools

06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.

NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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Page 1574

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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Page 1575
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1578
11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1579
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1580
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1581

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1582
You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1583
4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1584
7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1585
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1586
12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1587

NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1588
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1589
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 1590

26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Page 1591

Tire Pressure Sensor: Locations

Component Location Index

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID

Tire Pressure Sensor: Testing and Inspection Memorizing the Tire Pressure Sensor ID

Memorizing the Tire Pressure Sensor ID

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
All four tire pressure sensor IDs must be memorized to the TPMS control unit whenever you do any
of these actions:

^ Replace the TPMS control unit.

^ Replace the tire pressure sensor.

^ Substitute a known-good wheel with tire pressure sensor.

NOTE: ^

To ensure the control unit memorizes the correct ID, the vehicle with the new sensor must be at
least 10 ft (3 m) away from other vehicles that have tire pressure sensors.

^ When doing a tire rotation, memorizing the sensors in not needed.

1. With the ignition switch in LOCK (0), wait 5 minutes or more for the TPMS sensors to go to sleep
mode. Connect the HDS to the data link

connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Sensor ID Learning from the
mode menu on the HDS. 5. Follow HDS screen prompts turn on the TPMS sensor initializer tool
(A). Verify the power switch (B) is in the "Low" position.

6. Hold the TPMS sensor initializer tool near one wheel, memorize the pressure sensor ID by
following the screen prompts on the HDS.

NOTE: ^

If you turn the ignition switch to LOCK (0) before memorizing all four sensor IDs, the memorizing ID
is canceled.

^ See the HDS Help menu for specific instructions.


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Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 1594

7. Repeat step 6 for each wheel until all four sensor IDs are memorized. When all four IDs are
memorized, the low tire pressure indicator blinks. 8. Turn the ignition switch to LOCK (0). 9.
Disconnect the HDS from the DLC.

10. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 11. Make sure the low
tire pressure indicator does not blink. 12. Turn the ignition switch to LOCK (0). 13. Reduce the
pressure in one tire until it is less than the appropriate specification. 14. Turn the ignition switch to
ON (II). 15. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 16. Make sure
the low tire pressure indicator turns on, then inflate the tire back to specifications. 17. Repeat step
12 to 16 for all the other tires. 18. Clear any DTCs with the HDS.
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Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 1595

Tire Pressure Sensor: Testing and Inspection Tire Pressure Sensor Location

Tire Pressure Sensor Location

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
NOTE: This procedure locates where the tire pressure sensors number 1, 2, 3, 4 are mounted,
when activated by the TPMS sensor initializer tool.

^ Memorizing tire pressure sensor IDs (including replacing the TPMS control unit, or the tire
pressure sensors).

^ Wheel rotation.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Function Test from the mode
menu, then select Sensor Position Check on the HDS. 5. Follow HDS screen prompts to turn on
the TPMS sensor initializer tool (A). Verify the power switch (B) is in the "Low" position.

6. Follow the prompts on the HDS to activate the tire pressure sensors using the TPMS sensor
initializer tool. Start with the left-front (LF) wheel.

NOTE: ^

See the HDS Help menu for specific instructions.

^ Initialize the wheel in the sequence shown.


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Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 1596

7. Check the HDS screen, and note the active sensor reception order of the tire pressure sensor 1,
2, 3, 4.

NOTE: If the sensor does not respond to the TPMS initializer, rotate the tire 1/4 turn and retry. If
the sensor still does not respond after one full rotation of the tire, swap the tire to a known-good
location and retry. If the sensor still does not respond after one full rotation of the tire, replace the
tire pressure sensor.

8. Note the sensor location for reference. 9. Turn the ignition switch to LOCK (0).
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Honda Workshop Manuals > Maintenance > Wheels and Tires > Sensors and Switches - Wheels and Tires > Tire Pressure
Sensor > Component Information > Testing and Inspection > Page 1597

Tire Pressure Sensor: Service and Repair

Tire Pressure Sensor Replacement

Removal
1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the wheel
with the faulty sensor. 3. Remove the tire valve stem cap and the valve stem core to deflate the
tire. 4. Remove any balance weights, and then break the bead loose from the wheel with a
commercially available tire changer (A).

NOTICE: Note these items to avoid damaging the tire pressure sensor: ^

Do the outside of the wheel first.

^ Position the wheel as shown so the valve stem (B) is 90 degrees from the bead breaker (C) as
shown.

^ Do not position the bead breaker of the tire changer too close to the rim.

5. Position the wheel so that the tire machine (A) and the tire iron (B) are next to the valve stem (C)
and will move away from it when the machine

starts. Then remove the tire from the wheel.

6. Remove the valve stem nut (A) and the washer (B), then remove the tire pressure sensor with
the valve stem (C) from the wheel.

NOTE: Check the nut and the washer, if they have deterioration or damage, replace them with new
ones during reassembly.
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Sensor > Component Information > Testing and Inspection > Page 1598
7. Remove and replace the valve stem grommet (A) from the tire pressure sensor (B).

NOTE: ^

The valve stem grommet might stay in the wheel; make sure you remove it.

^ Always use a new valve stem grommet whenever the tire pressure sensor has been removed
from the wheel. When only removing a tire from the wheel, or when replacing the tire.

Installation

NOTE: Use only wheels that have a "TPMS" stamp (A) on them.

1. Before installing the tire pressure sensor, clean the mating surfaces on the sensor and the
wheel. 2. Install the tire pressure sensor (A) and the washer (B) to the wheel (C), and tighten the
valve stem nut (D) finger tight. Make sure the pressure

sensor is resting on the wheel.

NOTE: Install the tire pressure sensor so that the sensor housing surface (E) should not exceed
the protrusion (F) of the wheel to prevent the sensor housing caught in the bead of the tire when
assembling the tire. Do not twist the sensor to adjust its position with the wheel, as this will
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Sensor > Component Information > Testing and Inspection > Page 1599
damage or deform the valve stem grommet.

3. Tighten the valve stem nut to the specified torque while holding the tire pressure sensor.

NOTE: ^

Do not use air or electric impact tools to tighten a valve stem nut.

^ Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or
deform the valve stem grommet.

4. Lube the tire bead sparingly, and position the wheel so that the tire machine (A) and the tire iron
(B) are next to the valve stem (C) and will move

away from it when the machine starts. Then install the tire onto the wheel.

5. With a dry air source, inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat the tire bead to the
rim, then adjust the tire pressure, then install the

valve stem cap.

NOTE: Make sure the tire bead is seated on both sides of the rim uniformly.

6. Check and adjust the wheel balance, then install the wheels on the vehicle. 7. Remove the jack
stands, and lower the vehicle. Torque the wheel nuts to specifications. 8. Connect the HDS, and
memorize the tire pressure sensor IDs using the TPMS sensor initializer tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Low Tire Pressure Indicator >
Component Information > Locations

Low Tire Pressure Indicator: Locations

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)


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Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Low Tire Pressure Indicator >
Component Information > Service and Repair > TPMS Indicator Reset

Low Tire Pressure Indicator: Service and Repair TPMS Indicator Reset

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)

How TPMS Works

The TPMS (tire pressure monitoring system) has a low tire pressure indicator and a TPMS
indicator. When the TPMS control unit detects low pressure in a tire, or a problem in the system, it
turns on the appropriate indicator.

- If low tire pressure is detected in one or more tires, the low tire pressure indicator comes on.

- If a problem in the system is detected, the TPMS indicator comes on.

- If low tire pressure and a problem in the system are detected, only the TPMS indicator comes on.

If the system is OK, the TPMS indicator and the low tire pressure indicator should come on when
you turn the ignition switch to ON (II), and then go off 2 seconds later. If they don't, there is a
problem with the system.

If the system detects low pressure in any of the four tires, the low tire pressure indicator comes on,
and the control unit set one or more of these codes:

DTC 11, 13, 15, 17. When the tire pressure returns to normal, the control unit turns off the
indicators and stores the DTC(s). However, if the control unit detects a problem in the system
during an indication of low tire pressure, it turns off the low tire pressure indicator, stores the
DTC(s), and turns on the TPMS indicator(s).

NOTE: Tire pressures increase slightly as the temperature in the tires rises during driving at
highway speeds. Pressures can also increase or decrease slightly with changes in outside air
temperature. A temperature change of about 18°F (10°C) changes tire pressure by about 10 kPa
(0.1 kgf/cm2, 1.5 psi). If the temperature drops, tire pressure could decrease just enough to turn on
the low tire pressure indicator, but later, the tire temperature could increase enough to turn the
indicator off. To resolve a complaint of such intermittent indications, confirm and clear the stored
DTC(s) and check the tire pressures. Then explain to the customer how temperature changes can
affect the system, especially when tire pressures are near the low end of the TPMS normal range -
168 to 220 kPa (1.7 to 2.2 kgf/cm2, 24 to 32 psi).

If a problem is detected in the system, the TPMS indicator comes on and stays on until the system
returns to normal with most DTCs. If DTC 81, 83 or 85 is set, the TPMS indicator goes off only
when the ignition switch is turned to LOCK (0).

When a flat tire is replaced with the spare tire, the TPMS indicator comes on (DTC 32, 34, 36, or
38) because the system is no longer receiving the signal from the tire's transmitter.

This is not a problem with the spare tire.


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Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Low Tire Pressure Indicator >
Component Information > Service and Repair > TPMS Indicator Reset > Page 1606
Low Tire Pressure Indicator: Service and Repair TPMS Reset After Tire Rotation or Sensor
Replacement

Memorizing a Sensor ID Automatically

After rotating the tires or replacing a tire pressure sensor, drive the vehicle for at least 40 seconds
at a speed of 15 mph (24 km/h) or more, and all the sensor IDs are memorized automatically.
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Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Module >
Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information
Tire Pressure Module: Technical Service Bulletins Tire Monitor System - VT55 TPMS Update
Information

09-070

October 30, 2009

Applies To: ALL Vehicles with TPMS

ATEQ VT55 TPMS Update Information

INTRODUCTION

The software for the VT55 TPMS tool is updated periodically to add new vehicles, fix software
bugs, and enhance the tool's function. You can use the ATEQ update wizard to download software
and firmware to your VT55 using a PC and the Internet. It is extremely important to use the latest
VT55 software to ensure that the current TPMS initialization and diagnostic procedures are used.

American Honda is also introducing a new policy to ensure that VT55 tools are updated promptly.
The VT55 software must now be updated within 3 days of receiving notification of an available
update from an iN message or other Honda communication. If an out-of-date version is used, any
TPMS replacements may not be covered under warranty.

VT55 UPDATE REQUIREMENTS

^ VT55 Tool Kit (includes VT55, AC adapter, USB cable and CD): P/N AEQVT55

^ USB Cable (this cable came with the VT55):

P/N AEQVT555

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the VT55, or the USB connector, go to the Honda Tool and Equipment catalog on the iN
(select Service > Service Bay > Tool and Equipment > Online Catalog), or call.

SOFTWARE VERSION

The new software version is CH1-09.

To check the VT55 version software, turn on the unit and the version number appears for about 2
seconds during the startup process. If you miss it, turn the VT55 off by pressing and holding the
power switch for about 2 seconds, then turn it back on.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

INSTALLING THE VT55 UPDATE SOFTWARE ON YOUR COMPUTER

1. Go online to

update.ateq.com/software/webvt/update_webvt.zip
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Module >
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2. Depending on your Internet connection, the Connect to update screen may appear. If so, enter
the login and password.

Login: webvt

Password: update

3. The File Download screen appears. Select Save. The Zip file will be saved to your computer.

4. After the Zip file finishes downloading, open the update - webvt.zip file by double-clicking on it.

5. The WinZip - update - webvt.zip screen appears. Double-click the WebVT55_V4_2.exe file.

NOTE:

If you see a Compressed (Zipped) Folders Error, contact your IT person because there is a
permissions issue with your firewall.
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6. The WinZip Caution screen appears. Select Yes.

7. If you have a previous version of the WebVT software installed on your computer, the
InstallShield Wizard gives you the option to modify, repair, or

remove the software. If you do not have a previous version, go to step 8.

If you have a previous software version, select Modify, then Next. After the software is modified
select Finish.

8. The InstallShield Wizard screen appears. Select Next.


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9. The InstallShield Wizard asks you to select a destination for the VT55 files. Select Next.

10. The InstallShield Wizard asks if you want to automatically start the WebVT application when
you start your computer. Select Yes.

11. The InstallShield Wizard will prompt you when WebVT is installed on your computer. Select
Finish.

12. The serial emulation port driver installer screen appears. Connect your VT55, and turn it on.
Select Next.
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13. After a few seconds, the serial emulation port driver installer prompts you when it is finished.
Select Finish.

14. If you have any problems installing the VT55 update software, call ATEQ at 734-838-3100, and
select option 2 for service.

VT55 UPDATE INSTRUCTIONS

NOTE:

^ Some screens may list the tool as VT5O or VT55. This is OK; it will not affect updating the tool.

^ If at any time during the update an error message appears, or the VT55 is not detected, see the
Standard User Guide that is on the ATEQ CD that came with the tool, or call ATEQ at
734-838-3100, and select option 2 for service.

1. Go to your desktop, and double-click the WebVT icon to launch the VT55 update software.

2. Connect the VT55 to your PC with the USB cable, then turn it on. The serial number and current
software version automatically display.
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3. The Found New Hardware Wizard may appear. If it does, select Yes, now and every time I
connect a device, then select Next.

4. The Found New Hardware Wizard prompts you to install the ATEQ R5232 Emulation software.
Select Install the software automatically

(Recommended), then select Next.

5. The Found New Hardware Wizard will prompt you when the software is installed. Select Finish.

6. Select UPDATE DEVICE. Depending on your Internet connection, you may be prompted for a
login and password. If you know your login and

password, enter them, otherwise, contact your administrator or internet service provider for the
login and password.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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7. If a new software version is available, you'll see a message asking if you want to update the
VT55. Select Yes.

NOTE:

Do not disconnect the VT55 during the update procedure, as you may permanently damage the
tool.

If no new software version is available, you'll see a message asking if you want to overwrite the
existing software. Select No.

8. The Dealer Identification screen appears. Enter your 6-digit dealer number, then select Apply.

9. If the dealer number is valid, your dealership's name and address appears in the dealer
information box. Select NEXT.

If the dealership number is not valid, call the American Honda Special Tools Hotline for assistance.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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10. The VT55 begins updating. When the VT55 is finished updating, you'll see a message stating
the update is done. Disconnect the VT55, then select

OK.

11. Let the VT55 turn off (for about 1 minute). Turn it on, and confirm that the software is updated
to the software version listed under SOFTWARE

VERSION.

12. If you have more than one VT55, repeat the update procedure for each unit.

13. Once all VT55s are updated, select EXIT, and store the USB cable in a safe location for future
updates.

Disclaimer
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Component Information > Technical Service Bulletins > Page 1618

Relay And Control Unit Locations Dashboard


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Component Information > Technical Service Bulletins > Page 1619

Tire Pressure Module: Diagrams

TPMS Control Unit Inputs and Outputs for 20P Connector

TPMS Control Unit Inputs And Outputs For 20P Connector


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Tire Pressure Module: Service and Repair

TPMS Control Unit Replacement

NOTE: Make sure the TPMS control unit mounting bracket is not bent or twisted as this may affect
its communication with the tire pressure sensors.

1. Turn the ignition switch to LOCK (0). 2. Remove the driver's dashboard undercover. 3.
Disconnect the TPMS control unit connector (A).

4. Remove the TPMS control unit (B) from the bracket (C).

NOTE: To disconnect the TPMS control unit from its bracket, insert a small flat-tipped screwdriver
between the TPMS control unit and the bracket shown in (D) to release the hook, then slide out the
TPMS unit.

5. Replace the bracket if necessary. 6. Install the TPMS control unit in the reverse order of
removal.
NOTE: Make sure the TPMS control unit is properly installed. You will hear a click when the TPMS
control unit is securely mounted on the bracket.

7. Connect the HDS, and memorize the tire pressure sensor IDs using the TPMS sensor initializer
tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Monitor Receiver /
Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
Tire Pressure Monitor Receiver / Transponder: Technical Service Bulletins Tire Monitor System -
Usage of TPMS Sensor Tools

06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.

NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
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^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Monitor Receiver /
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Monitor Receiver /
Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
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procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
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ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Sensor >
Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
Tire Pressure Sensor: Technical Service Bulletins Tire Monitor System - Usage of TPMS Sensor
Tools

06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.

NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.

WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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8. In the Mode menu, select Functional Tests, then select the Enter button.

9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
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11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.

12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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procedure.

NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.
The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).

According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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4. On the HDS version screen, select the cars icon.

5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
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7. In the System Selection Menu, select TPMS, then select the Enter button.

8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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NOTE:
Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.

NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.

23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Component Information > Technical Service Bulletins > Page 1665

Tire Pressure Sensor: Locations

Component Location Index

TPMS (Tire Pressure Monitoring System) Component Location Index


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Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Sensor >
Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID

Tire Pressure Sensor: Testing and Inspection Memorizing the Tire Pressure Sensor ID

Memorizing the Tire Pressure Sensor ID

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
All four tire pressure sensor IDs must be memorized to the TPMS control unit whenever you do any
of these actions:

^ Replace the TPMS control unit.

^ Replace the tire pressure sensor.

^ Substitute a known-good wheel with tire pressure sensor.

NOTE: ^

To ensure the control unit memorizes the correct ID, the vehicle with the new sensor must be at
least 10 ft (3 m) away from other vehicles that have tire pressure sensors.

^ When doing a tire rotation, memorizing the sensors in not needed.

1. With the ignition switch in LOCK (0), wait 5 minutes or more for the TPMS sensors to go to sleep
mode. Connect the HDS to the data link

connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Sensor ID Learning from the
mode menu on the HDS. 5. Follow HDS screen prompts turn on the TPMS sensor initializer tool
(A). Verify the power switch (B) is in the "Low" position.

6. Hold the TPMS sensor initializer tool near one wheel, memorize the pressure sensor ID by
following the screen prompts on the HDS.

NOTE: ^

If you turn the ignition switch to LOCK (0) before memorizing all four sensor IDs, the memorizing ID
is canceled.

^ See the HDS Help menu for specific instructions.


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7. Repeat step 6 for each wheel until all four sensor IDs are memorized. When all four IDs are
memorized, the low tire pressure indicator blinks. 8. Turn the ignition switch to LOCK (0). 9.
Disconnect the HDS from the DLC.

10. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 11. Make sure the low
tire pressure indicator does not blink. 12. Turn the ignition switch to LOCK (0). 13. Reduce the
pressure in one tire until it is less than the appropriate specification. 14. Turn the ignition switch to
ON (II). 15. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 16. Make sure
the low tire pressure indicator turns on, then inflate the tire back to specifications. 17. Repeat step
12 to 16 for all the other tires. 18. Clear any DTCs with the HDS.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Sensor >
Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 1669

Tire Pressure Sensor: Testing and Inspection Tire Pressure Sensor Location

Tire Pressure Sensor Location

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
NOTE: This procedure locates where the tire pressure sensors number 1, 2, 3, 4 are mounted,
when activated by the TPMS sensor initializer tool.

^ Memorizing tire pressure sensor IDs (including replacing the TPMS control unit, or the tire
pressure sensors).

^ Wheel rotation.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Function Test from the mode
menu, then select Sensor Position Check on the HDS. 5. Follow HDS screen prompts to turn on
the TPMS sensor initializer tool (A). Verify the power switch (B) is in the "Low" position.

6. Follow the prompts on the HDS to activate the tire pressure sensors using the TPMS sensor
initializer tool. Start with the left-front (LF) wheel.

NOTE: ^

See the HDS Help menu for specific instructions.

^ Initialize the wheel in the sequence shown.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Sensor >
Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 1670

7. Check the HDS screen, and note the active sensor reception order of the tire pressure sensor 1,
2, 3, 4.

NOTE: If the sensor does not respond to the TPMS initializer, rotate the tire 1/4 turn and retry. If
the sensor still does not respond after one full rotation of the tire, swap the tire to a known-good
location and retry. If the sensor still does not respond after one full rotation of the tire, replace the
tire pressure sensor.

8. Note the sensor location for reference. 9. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Sensor >
Component Information > Testing and Inspection > Page 1671

Tire Pressure Sensor: Service and Repair

Tire Pressure Sensor Replacement

Removal
1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the wheel
with the faulty sensor. 3. Remove the tire valve stem cap and the valve stem core to deflate the
tire. 4. Remove any balance weights, and then break the bead loose from the wheel with a
commercially available tire changer (A).

NOTICE: Note these items to avoid damaging the tire pressure sensor: ^

Do the outside of the wheel first.

^ Position the wheel as shown so the valve stem (B) is 90 degrees from the bead breaker (C) as
shown.

^ Do not position the bead breaker of the tire changer too close to the rim.

5. Position the wheel so that the tire machine (A) and the tire iron (B) are next to the valve stem (C)
and will move away from it when the machine

starts. Then remove the tire from the wheel.

6. Remove the valve stem nut (A) and the washer (B), then remove the tire pressure sensor with
the valve stem (C) from the wheel.

NOTE: Check the nut and the washer, if they have deterioration or damage, replace them with new
ones during reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Sensor >
Component Information > Testing and Inspection > Page 1672
7. Remove and replace the valve stem grommet (A) from the tire pressure sensor (B).

NOTE: ^

The valve stem grommet might stay in the wheel; make sure you remove it.

^ Always use a new valve stem grommet whenever the tire pressure sensor has been removed
from the wheel. When only removing a tire from the wheel, or when replacing the tire.

Installation

NOTE: Use only wheels that have a "TPMS" stamp (A) on them.

1. Before installing the tire pressure sensor, clean the mating surfaces on the sensor and the
wheel. 2. Install the tire pressure sensor (A) and the washer (B) to the wheel (C), and tighten the
valve stem nut (D) finger tight. Make sure the pressure

sensor is resting on the wheel.

NOTE: Install the tire pressure sensor so that the sensor housing surface (E) should not exceed
the protrusion (F) of the wheel to prevent the sensor housing caught in the bead of the tire when
assembling the tire. Do not twist the sensor to adjust its position with the wheel, as this will
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tire Monitoring System > Tire Pressure Sensor >
Component Information > Testing and Inspection > Page 1673
damage or deform the valve stem grommet.

3. Tighten the valve stem nut to the specified torque while holding the tire pressure sensor.

NOTE: ^

Do not use air or electric impact tools to tighten a valve stem nut.

^ Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or
deform the valve stem grommet.

4. Lube the tire bead sparingly, and position the wheel so that the tire machine (A) and the tire iron
(B) are next to the valve stem (C) and will move

away from it when the machine starts. Then install the tire onto the wheel.

5. With a dry air source, inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat the tire bead to the
rim, then adjust the tire pressure, then install the

valve stem cap.

NOTE: Make sure the tire bead is seated on both sides of the rim uniformly.

6. Check and adjust the wheel balance, then install the wheels on the vehicle. 7. Remove the jack
stands, and lower the vehicle. Torque the wheel nuts to specifications. 8. Connect the HDS, and
memorize the tire pressure sensor IDs using the TPMS sensor initializer tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Tires: Customer Interest Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1682
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1683

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1684

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1685
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1686

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 1687

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Tires: All Technical Service Bulletins Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
1693
Tire Application Chart
Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
1694

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
1695

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.


Failed Part: P/N 04523-SNA-A00 H/C 8820698

Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
1696
Photo # 1
Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
1697

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Tires > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
1698

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheels > Component Information > Testing and Inspection

Wheels: Testing and Inspection

Wheel Runout Inspection

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Check for bent or
deformed wheels. 3. Set up the dial gauge as shown, and measure the axial runout by turning the
wheel.

4. Reset the dial gauge to the position shown, and measure the radial runout.
5. If the wheel runout is not within the specification, check the wheel bearing end play, and make
sure the mating surfaces on the brake disc or the

brake drum and the inside of the wheel are clean.

6. If the bearing end play is within the specification but the wheel runout is more than the service
limit, replace the wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Testing and
Inspection

Wheel Bearing: Testing and Inspection

Wheel Bearing End Play Inspection

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the
wheels. 3. Install suitable flat washers (A) and the wheel nuts. Tighten the nuts to the specified
torque to hold the brake disc or the brake drum securely

against the hub.

4. Attach the dial gauge. Place the dial gauge against the hub flange. 5. Measure the bearing end
play while by moving the brake disc or the brake drum inward and outward.

Front/Rear: Standard: 0-0.05 mm (0-0.002 in.)


6. If the bearing end play measurement is more than the standard, replace the wheel bearing or the
hub bearing unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension

Wheel Bearing: Service and Repair Front Suspension

Knuckle/Hub/Wheel Bearing Replacement

Knuckle/Hub/Wheel Bearing

Special Tools Required

^ Hub dis/assembly tool 07GAF-SE00100


^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint remover, 28 mm 07MAC-SL0A202

^ Ball joint thread protector, 14 mm 071AF-S3VA000

^ Attachment, 62 x 68 mm 07746-0010500

^ Driver 07749-0010000

^ Support base 07965-SD90100


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1707
Knuckle/Hub Replacement

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the center cap (A), the wheel nuts (B) and the front wheel.

3. Remove the brake hose mounting bolt (A) from the damper.

4. Remove the brake caliper bracket mounting bolts (B), then remove the caliper assembly (C) from
the knuckle. To prevent damage to the caliper

assembly or the brake hose, use a short piece of wire to hang the caliper assembly from the
undercarriage. Do not twist the brake hose excessively.

5. Remove the wheel speed sensor (A) from the knuckle (B). Do not disconnect the wheel speed
sensor connector.

6. Raise the stake (A), then remove the spindle nut (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1708
7. Remove the brake disc. 8. Check the front hub for damage and cracks. 9. Remove the cotter pin
(A) from the tie-rod end ball joint, then remove the nut (B).

NOTE: During installation, install the new cotter pin after tightening the nut, and bend its end as
shown.

10. Disconnect the tie-rod end ball joint from the knuckle using the ball joint remover. 11. Remove
the flange bolt and the self-locking nuts from the lower arm (A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C), then the bolt (D).

12. Disconnect the lower ball joint (E) from the lower arm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1709
13. Remove the damper pinch bolts (A) and the self-locking nuts (B) from the damper.

NOTE: During installation, install the new damper pinch bolts and the new self-locking nuts.

14. Remove the driveshaft outboard joint (C) from the knuckle (D) by tapping the driveshaft end (E)
with a soft face hammer while drawing the hub

outward, then remove the knuckle.

NOTE: ^

Do not pull the driveshaft end outward. The inner driveshaft inboard joint may come apart.

^ During installation, apply grease to the mating surfaces of the wheel bearing and the driveshaft
outboard joint.

15. Remove the lock pin (A) from the lower ball joint, then remove the castle nut (B).

NOTE: During installation, install a lock pin as shown after tightening the new castle nut.

16. Disconnect the lower ball joint (C) from the knuckle using the ball joint thread protector and the
ball joint remover. 17. Install the knuckle/hub in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle's weight before fully tightening to the specified torque values.

^ Be careful not to damage the ball joint boot when connecting the knuckle.

^ Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section and the
mating surfaces of the castle nut.

^ Torque the castle nut to the lower torque specification, then tighten it only far enough to align the
slot with the ball joint pin hole. Do not align the castle nut by loosening it.

^ Use a new spindle nut during reassembly.

^ Before installing the spindle nut, apply a small amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle nut shoulder against the driveshaft.

^ Before installing the brake disc, clean the mating surfaces of the front hub and the inside of the
brake disc.

^ Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1710
Wheel Bearing Replacement

1. Separate the hub (A) from the knuckle (B) using the hub dis/assembly tool and a hydraulic press.
Hold the knuckle with the attachment (C) of the

hydraulic press or equivalent tool. Be careful not to deform the splash guard (D). Hold onto the hub
to keep it from falling when pressed clear.

2. Press the wheel bearing inner race (A) off of the hub (B) using the hub dis/assembly tool, a
commercially available bearing separator (C), and a

press.

3. Remove the splash guard (A) and the snap ring (B) from the knuckle (C).

4. Press the wheel bearing (A) out of the knuckle (B) using the attachment, the driver, and a press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1711
5. Wash the knuckle and the hub thoroughly in high flash point solvent before reassembly. 6. Press
a new wheel bearing (A) into the knuckle (B) using the old bearing (C), a steel plate (D), the
attachment, the support base and a press.

NOTE: ^

Install the wheel bearing with the wheel speed sensor magnetic encoder (E) (brown color), toward
the inside of the knuckle.

^ Remove any oil, grease, dust, metal debris, and other foreign material from the encoder surface.

^ Keep all magnetic tools away from the encoder surface.

^ Be careful not to damage the encoder surface when you insert the wheel bearing.

7. Install the snap ring (A) securely in the knuckle (B).

8. Install the splash guard (C), and tighten the screws (D) to the specified torque value. 9. Install
the hub (A) onto the knuckle (B) using the attachment, the driver, the support base, and a hydraulic
press. Be careful not to distort the

splash guard (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1712
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1713

Wheel Bearing: Service and Repair Rear Suspension

Knuckle/Hub Bearing Unit Replacement

Knuckle/Hub Bearing

Hub Bearing Unit Replacement

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the center cap (A), the wheel nuts (B) and the rear wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1714
3. Release the parking brake, and remove the brake drum. 4. Remove the hub bearing unit (A) and
the O-ring (B).

5. Check the hub bearing unit for damage and cracks. 6. Install the hub bearing unit in the reverse
order of removal, and note these items:

^ Use a new O-ring during reassembly.

^ Before installing the brake drum, clean the mating surfaces of the hub bearing unit and the inside
of the brake drum.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.

Knuckle Replacement

1. Remove the hub bearing unit. 2. Disconnect the brake line (A) from the wheel cylinder (B).
Remove the backing plate (C) with brake shoes assembly from the knuckle.

3. Remove the wheel speed sensor (A), and the brake hose mounting bracket (B) from the knuckle
(C). Do not disconnect the wheel speed sensor

connector.

NOTE: Apply multipurpose grease to the mating surfaces on the knuckle and the O-ring (D) during
reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1715
4. Place a floor jack under the trailing arm to support it.

NOTE: Do not place the jack against the plate section of the lower arm. Be careful not to damage
any suspension components.

5. Remove the upper arm mounting bolt (A), and disconnect the upper arm (B) from the knuckle.

NOTE: Use the new upper arm mounting bolt during reassembly.

6. Remove the rear knuckle upper bracket (C). 7. Mark the cam positions of the adjusting bolt (A)
and the adjusting cam plate (B), then remove the self-locking nut (C), the adjusting cam plate, and

the adjusting bolt. Discard the self-locking nut.

NOTE: Use the new self-locking nut and the new adjusting bolt during reassembly.

8. Remove the flange bolt (D), and remove the knuckle.

NOTE: Use the new flange bolt during reassembly.

9. Install the knuckle in the reverse order of removal, and note these items:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Bearing > Component Information > Service and
Repair > Front Suspension > Page 1716
^ First install all the components, and lightly tighten the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully tightening to the specified torque values.

^ Align the cam positions of the adjusting bolt and the adjusting cam plate with the marked
positions when tightening.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Fill the master cylinder reservoir to the MAX (upper) level line, and bleed the normal brake
system (except the servo unit and power unit). Check for a leak at the brake hose/line joint, and
retighten it if necessary.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Hub > Axle Nut > Component Information >
Specifications
Axle Nut: Specifications

Spindle nut

Torque .................................................................................................................................................
........................... 181 N-m (18.5 kgf-m, 134 lbf-ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Fastener > Component Information > Specifications
Wheel Fastener: Specifications

Wheel nuts

Torque .................................................................................................................................................
........................... 108 Nm (11.0 kgf-m, 79.6 lbf-ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Wheels and Tires > Wheel Fastener > Component Information > Specifications
> Page 1724

Wheel Fastener: Service and Repair

Wheel Bolt Replacement


Special Tools Required

Ball joint remover, 28 mm 07MAC-SL0A202

NOTICE: ^

Do not use a hammer or air or electric impact tools to remove and install the wheel bolts.

^ Be careful not to damage the threads of the wheel bolts.

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the brake
disc or the brake drum: front, rear. 3. Separate the wheel bolt (A) from the hub (B) using the ball
joint remover (C), and keep the jaw (D) of ball joint remover vertical against the wheel

bolt.

NOTE: ^

If the angle of the remover against the wheel bolt is not square, readjust the ball joint remover by
turning the head (E) of the adjusting bolt (F).

^ Before installing the new wheel bolt, clean the mating surfaces on the bolt and the hub.

4. Insert the new wheel bolt (A) into the hub (B) while aligning the splined surfaces (C) on the hub
hole with the wheel bolt. Adjust the measurement

(D) with the washers (P/N 94101-12800 or equivalent) (E), then install a nut (P/N 90304-SC2-000
or equivalent) (F) hand-tight.

NOTE: ^

Degrease all around the wheel bolt and the threaded section of the nut.

^ Make sure the wheel bolt is installed vertically in relation to the hub disc surface.

^ Do not install the nut and the washers that have been used as tools on a vehicle.

5. Tighten the nut until the wheel bolt is drawn fully into the hub. Do not exceed the maximum
torque limit. Make sure there is no gap (G) between

the bolt and the hub.

Limited torque: 108 Nm (11.0 kgf-m, 79.6 lbf-ft) max.

6. Install the brake disc or the brake drum: front, rear.

NOTE: ^

If you cannot tighten the wheel nut to the specified torque value when installing the wheel, replace
the front hub or the rear hub bearing unit as an assembly.

^ Before installing the wheel, clean the mating surfaces of the brake disc or the brake drum and the
inside of the wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Towing Information > System Information > Service and Repair

Towing Information: Service and Repair

Towing

If the vehicle needs to be towed, call a professional towing service. Never tow the vehicle behind
another vehicle with a rope or chain. It is very dangerous.

Emergency Towing

There are three popular methods of towing a vehicle.

Flat-bed Equipment - The operator loads the vehicle on the back of a truck. This is the best way of
transporting the vehicle.
To accommodate flat-bed equipment, the vehicle is equipped with front towing hooks (A), front tie
down hook slots (B), rear towing hook (C), and rear tie down hook slots (D).

The towing hooks can be used with a winch to pull the vehicle onto the truck, and the tie down
hook slots can be used to secure the vehicle to the truck.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Towing Information > System Information > Service and Repair > Page 1728

Wheel Lift Equipment - The tow truck uses two pivoting arms that go under the tires (front or rear)
and lifts them off the ground. The other two wheels remain on the ground. This is an acceptable
way of towing the vehicle.

Sling-type Equipment - The tow truck uses metal cables with hooks on the ends. These hooks go
around parts of the frame or suspension, and the cables lift that end of the vehicle off the ground.
The vehicle's suspension and body can be seriously damaged if this method of towing is
attempted. This method of towing the vehicle is unacceptable.

If the vehicle cannot be transported by a flat-bed, it should be towed with the front wheels off the
ground. If the vehicle is damaged, and must be towed with the front wheels on the ground, or with
all four wheels on the ground, do this:

- Release the parking brake.


- Start the engine.

- Shift to the D position, then to the N position.

- Turn off the engine.

- Leave the ignition switch ACCESSORY (I) so the steering wheel does not lock.

- Make sure all accessories are turned off to minimize battery current draw.

It is best to tow the vehicle no farther than 50 miles (80 km), and keep the speed below 35 mph (55
km/h).

NOTICE:

- Improper towing preparation will damage the transmission. Follow the above procedure exactly. If
you cannot shift the transmission or start the engine, the vehicle must be transported on a flat-bed.

- Trying to lift or tow the vehicle by the bumpers will cause serious damage. The bumpers are not
designed to support the vehicle's weight.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Maintenance > Vehicle Lifting > Component Information > Service and Repair
Vehicle Lifting: Service and Repair

Lift and Support Points

NOTE: If you are going to remove heavy components such as the suspension or the fuel tank from
the rear of the vehicle, first support the front of the vehicle with tall safety stands. When substantial
weight is removed from the rear of the vehicle, the center of gravity can change, causing the
vehicle to tip forward on the lift.

Vehicle Lift

1. Position the lift blocks (A) under the vehicle's front support points (B) and rear support points (C).

2. Raise the lift a few inches, and rock the vehicle gently to be sure it is firmly supported. 3. Raise
the lift to its full height, and inspect the vehicle support points for solid contact with the lift blocks.

Safety Stands

To support the vehicle on safety stands, use the same support points (B and C) as for a frame
vehicle lift. Always use safety stands when working on or under any vehicle that is supported only
by a jack.

Floor Jack

1. When lifting the front of the vehicle, set the parking brake. When lifting the rear of the vehicle,
put the shift lever in the P position. 2. Block the wheels that are not being lifted. 3. Position the floor
jack under the front jacking bracket (A) or the rear jacking bracket (B). Center the jacking bracket
on the jack lift platform (C),

and jack up the vehicle high enough to fit the safety stands under it.

4. Position the safety stands under the support points, and adjust them so the vehicle is level. 5.
Lower the vehicle onto the stands.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions
Variable Valve Timing Actuator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1739
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1740

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1741

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1742
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1743
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1744
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1745
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1746
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1747
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1748

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1749

Variable Valve Timing Actuator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1750
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1751
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1752
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1753
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1754
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1755
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1756
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1757
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1758
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1759
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1760
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1761
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1762
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1763

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1764
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1765
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1766
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1767
Variable Valve Timing Actuator: Electrical Diagrams

Diagram 31

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Solenoid > Component Information > Locations

18. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Solenoid > Component Information > Locations > Page 1771

Variable Valve Timing Solenoid: Diagrams

60. Rocker Arm Oil Control Solenoid 1

61. Rocker Arm Oil Control Solenoid 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Actuators and Solenoids - Engine > Variable Valve
Timing Solenoid > Component Information > Locations > Page 1772

Variable Valve Timing Solenoid: Service and Repair

Rocker Arm Oil Control Valve Removal/Installation

1. Remove the intake manifold. 2. Disconnect the rocker arm oil control solenoid 1 connector (A),
the rocker arm oil control solenoid 2 connector (B), the rocker arm oil pressure

switch connector (C), and the rocker arm oil pressure sensor connector (D).

3. Remove the bolts (E). 4. Remove the rocker arm oil control valve (F). 5. Install the parts in the
reverse order of removal with a new rocker arm oil control valve filter (G).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Compression Check > System Information >
Specifications > Standards and Service Limits

Engine Assembly
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Compression Check > System Information >
Specifications > Standards and Service Limits > Page 1777
Compression Check: Specifications General Specifications

Engine Compression

Compression Pressure
.......................................................................................................................................... Above 980
kPa (10.0 kgf/cm2, 142 psi)

Maximum Variation
................................................................................................................................................. Within
200 kPa (2.0 kgf/cm2, 28 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Compression Check > System Information >
Specifications > Page 1778

Compression Check: Testing and Inspection

Engine Compression Inspection

NOTE: After the inspection, you must reset the powertrain control module (PCM). Otherwise, the
PCM will continue to stop the fuel injectors from operating.

1. Warm up the engine to normal operating temperature (cooling fan comes on). 2. Turn the ignition
switch to LOCK (0). 3. Connect the Honda Diagnostic System (HDS) to the data link connector
(DLC). 4. Turn the ignition switch to ON (II). 5. Make sure the HDS communicates with the vehicle
and the PCM. If it doesn't communicate, troubleshoot the DLC circuit. 6. Select PGM-FI,
INSPECTION, then All INJECTORS OFF on the HDS. 7. Turn the ignition switch to LOCK (0). 8.
Remove the four intake side ignition coils. 9. Remove the four intake side spark plugs.

10. Attach the compression gauge to a spark plug hole.

NOTE: Use a compression gauge with a connecting length (between the edge and the flange) of
less than 23 mm (0.9 in.).

11. Turn the IMA battery module switch OFF. 12. Open the throttle fully, then crank the engine with
the starter motor and measure the compression.

Compression Pressure: Above 980 kPa (10.0 kgf/cm2, 142 psi)

13. Measure the compression on the remaining cylinders.

Maximum Variation: Within 200 kPa (2.0 kgf/cm2, 28 psi)

14. If the compression is not within specifications, check the following items, then remeasure the
compression.

^ Looseness exhaust side spark plug


^ Damaged or worn valves and seats

^ Damaged cylinder head gasket

^ Damaged or worn piston rings

^ Damaged or worn piston and cylinder bore

15. Remove the compression gauge from the spark plug hole. 16. Install the four intake side spark
plugs. 17. Install the four intake side ignition coils. 18. Select PCM reset to cancel the ALL
INJECTORS OFF on the HDS. 19. Do the PCM idle learn procedure. 20. Do the start clutch
pressure control calibration procedures. 21. Turn the IMA battery module switch ON. 22. Clear any
IMA DTCs that may have been set while doing this inspection procedure. 23. If the IMA battery
level gauge (BAT) displays no segment, start the engine, and hold it between 3,500 rpm and 4,000
rpm without load (in N or P)

until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft
Bearing > Component Information > Specifications

Camshaft Bearing: Specifications

Camshaft Bearing Cap

Apply new engine oil to the bolt threads and flange. Tighten each bolt two turns at a time in
sequence.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft
Gear/Sprocket > Component Information > Specifications

Camshaft Gear/Sprocket: Specifications

Camshaft Gear/Sprocket
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft
Gear/Sprocket > Component Information > Service and Repair > Camshaft Sprocket Removal
Camshaft Gear/Sprocket: Service and Repair Camshaft Sprocket Removal

Camshaft Sprocket Removal

NOTE: Keep the cam chain away from magnetic fields.

1. Remove the cylinder head cover. 2. Make a reference mark (A) across the camshaft sprocket
and the cam chain.

3. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole
in the cylinder head.

4. Remove the cylinder head plug.

5. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft
Gear/Sprocket > Component Information > Service and Repair > Camshaft Sprocket Removal > Page 1788
6. Remove the maintenance bolt (B), and turn the camshaft clockwise to compress the cam chain
tensioner, then install the 6 x 1.0 mm bolt (C) in the

bolt hole (D) in the engine block through the maintenance hole and the cam chain tensioner (E).

NOTE: ^

Turning torque should not exceed 44 Nm (4.5 kgf-m, 33 lbf-ft) when turning the camshaft.

^ Do not turn the camshaft counterclockwise.

7. Hold the camshaft with a 27 mm open-end wrench, then loosen the camshaft sprocket bolt.

8. Remove the camshaft sprocket bolt, then remove the camshaft sprocket.

NOTE: Hang the cam chain with a wire.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft
Gear/Sprocket > Component Information > Service and Repair > Camshaft Sprocket Removal > Page 1789
Camshaft Gear/Sprocket: Service and Repair Camshaft Sprocket Installation

Camshaft Sprocket Installation

NOTE: Keep the cam chain away from magnetic fields.

1. Install the cam chain around the camshaft sprocket aligned with the reference mark (A), then
install the camshaft sprocket on the camshaft.

2. Hold the camshaft with a 27 mm open-end wrench, then tighten the bolt.

NOTE: Apply new engine oil to the bolt threads and flange.

3. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole
in the cylinder head.

4. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft
Gear/Sprocket > Component Information > Service and Repair > Camshaft Sprocket Removal > Page 1790
5. Turn the camshaft clockwise to compress the cam chain tensioner, then remove the 6 x 1.0 mm
bolt (B).

NOTE: ^

Turning torque should not exceed 44 Nm (4.5 kgf-m, 33 lbf-ft) when turning the camshaft.

^ Do not turn the camshaft counterclockwise.

6. Install the maintenance bolt (C) with a new washer (D). 7. Install the new cylinder head plug.

8. Install the cylinder head cover.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft,
Engine > Component Information > Testing and Inspection
Camshaft: Testing and Inspection

Camshaft Inspection

NOTE: Do not rotate the camshaft during inspection.

1. Remove the rocker arm assembly. 2. Put the camshaft, the camshaft holders, and the lost
motion holder on the cylinder head, then tighten the bolts to the specified torque.

3. Seat the camshaft by pushing it away from the camshaft pulley end of the cylinder head. 4. Zero
the dial indicator against the end of the camshaft, then push the camshaft back and forth and read
the end play. If the end play is beyond the

service limit, replace the cylinder head and recheck. If it is still beyond the service limit, replace the
camshaft.

5. Loosen the lost motion holder bolts and the camshaft holder bolts two turns at a time, in a
crisscross pattern. Then remove the lost motion holder

and the camshaft holders from the cylinder head.

6. Lift the camshaft out of the cylinder head, wipe it clean, then inspect the lift ramps. Replace the
camshaft if any lobes are pitted, scored, or

excessively worn.

7. Clean the camshaft journal surfaces in the cylinder head, then set the camshaft back in place.
Place a plastigage strip across each journal. 8. Install the camshaft holders, then tighten the bolts
to the specified torque as shown in step 2. 9. Remove the camshaft holders. Measure the widest
part of plastigage on each journal.

^ If the camshaft-to-holder clearance is within limits, go to step 11.

^ If the camshaft-to-holder clearance is beyond the service limit and the camshaft has been
replaced, replace the cylinder head.

^ If the camshaft-to-holder clearance is beyond the service limit and the camshaft has not been
replaced, go to step 10.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft,
Engine > Component Information > Testing and Inspection > Page 1794
10. Check the total runout with the camshaft supported on V-blocks.

^ If the total runout of the camshaft is within the service limit, replace the cylinder head.

^ If the total runout is beyond the service limit, replace the camshaft and recheck the
camshaft-to-holder oil clearance. If the oil clearance is still beyond the service limit, replace the
cylinder head.

11. Measure the cam lobe height.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft,
Engine > Component Information > Service and Repair > Rocker Arm Assembly and Camshaft Installation

Camshaft: Service and Repair Rocker Arm Assembly and Camshaft Installation
Rocker Arm Assembly and Camshaft Installation

1. Reassemble the rocker arm assembly. 2. Apply new engine oil to the camshaft lobes and
journals. 3. Install the camshaft (A) rocker arm assembly (B), then install the lost motion assembly
(C) and the lost motion holder (D).

4. Apply new engine oil to the bolt threads and flange. Tighten each bolt two turns at a time in
sequence.

5. Install the camshaft sprocket. 6. Adjust the valve clearance.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Camshaft,
Engine > Component Information > Service and Repair > Rocker Arm Assembly and Camshaft Installation > Page 1797
Camshaft: Service and Repair Rocker Arm Assembly and Camshaft Removal

Rocker Arm Assembly and Camshaft Removal

1. Remove the camshaft sprocket. 2. Loosen the rocker arm adjusting screws (A).

3. Remove the lost motion holder bolts and the camshaft holder bolts. To prevent damaging the
camshaft, loosen the bolts in sequence two turns at a

time, in a crisscross pattern.

4. Remove the lost motion holder (A), the lost motion assembly (B), and the rocker arm assembly
(C), then remove the camshaft (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection
Rocker Arm Assembly: Testing and Inspection Rocker Arm and Shaft Inspection

Rocker Arm and Shaft Inspection

1. Remove the rocker arm assembly. 2. Disassemble the rocker arm assembly. 3. Measure the
diameter of the shaft at the first rocker location.

4. Zero the gauge (A) to the shaft diameter.

5. Measure the inside diameter of the rocker arm, and check it for an out-of-round condition.

6. Repeat for all the rockers and both shafts, If the clearance is over the limit, replace the rocker
shaft and all over-tolerance rocker arms. If any

intake rocker arm needs replacement, replace all five rocker arms in that set (intake 1st, 2nd, 3rd,
exhaust 1st and 2nd).

Rocker Arms

7. Inspect the rocker arm pistons (A). Push them manually. If they do not move smoothly, replace
the rocker arm set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1802

NOTE: ^

Apply new engine oil to the rocker arm pistons when reassembling.

^ When reassembling the intake 1st and exhaust 1st rocker arms (B), carefully apply air pressure
to the oil passage of the rocker arm.

8. Reassemble the rocker arm assembly. 9. Install the rocker arm assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1803

Rocker Arm Assembly: Testing and Inspection VTEC Rocker Arm Test

VTEC Rocker Arm Test


Special Tools Required

^ Air pressure regulator 07AAJ-PNAA101

^ VTEC air adapter 07VAJ-P8A010A

1. Start the engine and let it run for 5 minutes, then turn the ignition switch to LOCK (0). 2. Remove
the cylinder head cover. 3. Set the No. 1 piston at top dead center (TDC). 4. Push on the intake 1st
rocker arm (A) for the No. 1 cylinder. Make sure that the intake 1st rocker arm and the intake 2nd
rocker arm (B) are

mechanically connected by the rocker arm pistons and that the intake 2nd rocker arm does not
move when pushed manually. Then move the intake 3rd rocker arm (C) for the No. 1 cylinder. The
intake 3rd rocker arm should move independently of the intake 1st rocker arm.

^ If the intake 2nd rocker arm does not move independently and the intake 3rd rocker arm moves
independently, go to step 5.

^ If the intake 2nd rocker arm moves independently, remove and disassemble the rocker arm
assembly, and check that the rocker arm pistons between the intake 1st and 2nd rocker arms move
smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for the
cylinder as an assembly.

^ If the intake 3rd rocker arm does not moves independently, remove and disassemble the rocker
arm assembly, and check that the rocker arm pistons between the intake 2nd and 3rd rocker arms
move smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for
the cylinder as an assembly.

5. Push on the exhaust 1st rocker arm (A) for the No. 1 cylinder. Make sure that the exhaust 1st
rocker arm and the exhaust 2nd rocker arm (B) are

mechanically connected by the rocker arm pistons and that the exhaust 2nd rocker arm does not
move when pushed manually.

^ If the exhaust 2nd rocker arm does not move independently, go to step 6.

^ If the exhaust 2nd rocker arm moves independently, remove and disassemble the rocker arm
assembly, and check that the rocker arm pistons between the exhaust 1st and 2nd rocker arms
move smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for
the cylinder as an assembly.

6. Check that the air pressure on the shop air compressor gauge indicates over 400 kPa (4.0
kgf/cm2, 47 psi). 7. Inspect the valve clearance. 8. Install the VTEC air adapter (A) to the cam
chain side inspection hole, then connect the air pressure regulator (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1804
9. Loosen the valve on the regulator, and apply the specified air pressure.

Specified Air Pressure: 200 kPa (2.0 kgf/cm2, 28 psi)

10. Push on the intake 1st rocker arm (A) for the No. 1 cylinder. Make sure that the intake la rocker
arm and the intake 3rd rocker arm (B) are

mechanically connected by the rocker arm pistons and that the intake 3rd rocker arm does not
move when pushed manually.

^ If the intake 3rd rocker arm does not move independently, go to step 11.

^ If the intake 3rd rocker arm moves independently, remove and disassemble the rocker arm
assembly, and check that the rocker arm pistons between the intake 1st and 3rd rocker arms move
smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for the
cylinder as an assembly.

11. Tighten the valve on the air pressure regulator, then remove the VTEC air adapter. 12. Install
the VTEC air adapter (A) to the transmission side inspection hole, then connect the air pressure
regulator (B).

13. Move the intake 2nd rocker arm (A) and intake 3rd rocker arm (B) for the No. 1 cylinder. The
intake 2nd and intake 3rd rocker arm should move

independently of the intake 1st rocker arm (C).

^ If the intake 2nd and 3rd rocker arms move independently, go to step 14.

^ If the intake 2nd or intake 3rd rocker arm does not move independently, remove and disassemble
the rocker arm assembly, and check that the rocker arm pistons between the intake 1st and 2nd
rocker arms move or intake 1st and 3rd smoothly. If any rocker arm or rocker arm piston needs
replacing, replace the rocker arms for the cylinder as an assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1805

14. Move the exhaust 2nd rocker arm (A) for the No. 1 cylinder. The exhaust 2nd rocker arm
should move independently of the exhaust 1st rocker arm
(B).

^ If the exhaust 2nd rocker arm moves independently, go to step 15.

^ If the exhaust 2nd rocker arm does not move independently, remove and disassemble the rocker
arm assembly, and check that the rocker arm pistons between the exhaust 1st and 2nd rocker
arms move smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker
arms for the cylinder as an assembly.

15. Tighten the valve on the air pressure regulator, then remove the VTEC air adapter. 16. Repeat
step 4 to 15 on the remaining cylinder's rocker arms with each piston at TDC. When all the rocker
arms pass the test, go to step 17. 17. Install the cylinder head cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Service and Repair > Removal and Replacement

Rocker Arm Assembly: Removal and Replacement


Rocker Arm Assembly and Camshaft Installation

Rocker Arm Assembly and Camshaft Installation

1. Reassemble the rocker arm assembly. 2. Apply new engine oil to the camshaft lobes and
journals. 3. Install the camshaft (A) rocker arm assembly (B), then install the lost motion assembly
(C) and the lost motion holder (D).

4. Apply new engine oil to the bolt threads and flange. Tighten each bolt two turns at a time in
sequence.

5. Install the camshaft sprocket. 6. Adjust the valve clearance.

Rocker Arm Assembly and Camshaft Removal

Rocker Arm Assembly and Camshaft Removal

1. Remove the camshaft sprocket. 2. Loosen the rocker arm adjusting screws (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Service and Repair > Removal and Replacement > Page 1808
3. Remove the lost motion holder bolts and the camshaft holder bolts. To prevent damaging the
camshaft, loosen the bolts in sequence two turns at a

time, in a crisscross pattern.

4. Remove the lost motion holder (A), the lost motion assembly (B), and the rocker arm assembly
(C), then remove the camshaft (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Rocker Arm
Assembly > Component Information > Service and Repair > Removal and Replacement > Page 1809

Rocker Arm Assembly: Overhaul

Rocker Arm and Shaft Disassembly/Reassembly

NOTE: ^

Identify parts as they are removed so they can be reinstalled in their original location.

^ Remove the rocker shaft bolts before disassembling the rocker arms.

^ Inspect the rocker shaft and rocker arms.

^ If reused, the rocker arms must be installed in their original location.


^ Prior to reassembling, clean all the parts in solvent, dry them, and apply new engine oil to any
contact points.

^ Apply new engine oil to the threads of the rocker shaft bolts when installing them.

^ When replacing the rocker arm assembly, remove the fastening hardware from the new rocker
arm assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions
Variable Valve Timing Actuator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1814
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1815

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1816

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1817
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1818
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1819
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1820
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1821
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1822
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1823

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1824

Variable Valve Timing Actuator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1825
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1826
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1827
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1828
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1829
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1830
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1831
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1832
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1833
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1834
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1835
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1836
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1837
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1839
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1840
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1841
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Camshaft, Lifters and Push Rods > Variable Valve
Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 1842
Variable Valve Timing Actuator: Electrical Diagrams

Diagram 31

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod Bearing
> Component Information > Specifications > Standards and Service Limits
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod Bearing
> Component Information > Specifications > Standards and Service Limits > Page 1848
Connecting Rod Bearing: Specifications General Specifications

Rod Bearing

Clearance
..............................................................................................................................................................
0.020 - 0.038 mm (0.0008 - 0.0015 in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod Bearing
> Component Information > Specifications > Page 1849

Connecting Rod Bearing: Service and Repair

Connecting Rod Bearing Replacement

Rod Bearing Clearance Inspection

1. To check rod bearing-to-journal oil clearance, remove the bearing cap. 2. Remove the
connecting rod cap and the bearing half. 3. Clean the crankshaft rod journal and the bearing half
with a clean shop towel. 4. Place Plastigage across the rod journal. 5. Reinstall the bearing half
and cap, and torque the bolts.

NOTE: Apply new engine oil to the bolt threads and flanges. Do not rotate the crankshaft during
inspection.

Tightening Torque: 9.8 Nm (1.0 kgf-m, 7.2 ft. lbs.) + 90°

6. Remove the rod cap and the bearing half and measure the widest part of the Plastigage.

7. If the Plastigage measures too wide or too narrow, remove the upper half of the bearing, install a
new, complete bearing with the same color code,

and recheck the clearance. Do not file, shim, or scrape the bearings or the caps to adjust
clearance.

8. If the Plastigage shows the clearance is still incorrect, try the next larger or smaller bearing (the
color listed above or below that one), and check
clearance again. If the proper clearance cannot be obtained by using the appropriate larger or
smaller bearings, replace the crankshaft and start over.

Rod Bearing Selection

1. Inspect the connecting rod for cracks and heat damage.

Connecting Rod Big End Bore Code Locations

2. Each rod falls into one of four tolerance ranges (from 0 to 0.024 mm (0.0009 inch), in 0.006 mm
(0.0002 inch) increments) depending on the size

of its big end bore. It's then stamped with a number or bar (1, 2, 3, or 4) indicating the range. You
may find any combination of 1, 2, 3, or 4 in any engine. If the codes are indecipherable because of
an accumulation of dirt and dust, do not scrub them with a wire brush or scraper. Clean them only
with solvent or detergent.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod Bearing
> Component Information > Specifications > Page 1850
Connecting Rod Journal Code Location 3. The connecting rod journal codes are stamped on the
crankshaft.

4. Use the big end bore codes and the rod journal codes to select appropriate replacement
bearings from the following table.

NOTE: Color code is on the edge of the bearing.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod Bearing
> Component Information > Specifications > Page 1851
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Specifications > Standards and Service Limits
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Specifications > Standards and Service Limits > Page 1856
Connecting Rod: Specifications Tightening Torque

Connecting rod

Tighten the connecting rod bolts


...................................................................................................................................... 9.8 Nm (1.0
kgf-m, 7.2 ft. lbs.) Tighten the connecting rod bolts an additional
............................................................................................................................................................
90°
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Specifications > Standards and Service Limits > Page 1857
Connecting Rod: Specifications General Specifications

Connecting Rod

Small-end Bore Diameter


...................................................................................................................................... 17.964 -
17.977 mm (0.707 - 0.708 in.)

Large-end Bore Diameter ....................................................................................................................


.................................................. 43.0 mm (1.69 in.)

End Play ..............................................................................................................................................


.......................... 0.15 - 0.30 mm (0.006 - 0.012 in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Testing and Inspection > Connecting Rod and Crankshaft End Play Inspection
Connecting Rod: Testing and Inspection Connecting Rod and Crankshaft End Play Inspection

Connecting Rod and Crankshaft End Play Inspection

1. Remove the oil pump. 2. Measure the connecting rod end play with a feeler gauge (A) between
the connecting rod (B) and the crankshaft (C).

3. If the connecting rod end play is out-of-tolerance, install a new connecting rod, and recheck. If it
is still out-of-tolerance; replace the crankshaft. 4. Push the crankshaft firmly away from the dial
indicator, and zero the dial against the end of the crankshaft. Then pull the crankshaft firmly back

toward the indicator; the dial reading should not exceed the service limit.

5. If the end play is excessive, replace the thrust washers and recheck, if it is still out-of-tolerance,
replace the crankshaft.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Testing and Inspection > Connecting Rod and Crankshaft End Play Inspection > Page 1860

Connecting Rod: Testing and Inspection Connecting Rod Bolt Inspection

Connecting Rod Bolt Inspection

1. Measure the diameter of each connecting rod bolt at point A and point B with a micrometer.

2. Calculate the difference in diameter between point A and point B.

Point A - Point B = Difference in Diameter Difference in Diameter Specification: 0 - 0.05 mm (0 -


0.002 inch)

3. If the difference in diameter is out of tolerance, replace the connecting rod bolt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Testing and Inspection > Page 1861
Connecting Rod: Service and Repair

Piston, Pin, and Connecting Rod Replacement

Special Tools Required ^

Piston base 07973-6570500

^ Piston base spring 07973-6570600

^ Piston pin base insert 07973-6890400

^ Piston base head 07PAF-0010400

^ Pilot collar 07973-6890300

^ Adjustable piston pin driver shaft 07973-6890200

^ Adjustable piston pin driver head 07973-6570201

^ Piston base head insert (2) 07PAF-0010500

Disassembly

1. Assemble the special tool as shown.

2. Temporarily install the pilot collar over the piston pin base insert (A), and adjust the piston base
head inserts as shown, then tighten the screws (B).

Remove the pilot collar.

3. Assemble and adjust the length of the piston pin driver head and shaft to 57 mm (2.2 inch).

4. With the arrow on top of the piston pointing up, place the piston assembly (A) on the special tool
(B). Be sure you position the recessed flat area

of the piston against the piston base head inserts (C) as shown.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Testing and Inspection > Page 1862
5. Press the pin (D) out with the pin driver (E), the pilot collar (F), and a hydraulic press.

Inspection

1. Measure the diameter of the piston pin.

NOTE: Inspect the piston, piston pin, and connecting rod when they are at room temperature.

2. Zero the dial indicator to the piston pin diameter.

3. Check the difference between the piston pin diameter and the piston pin hole diameter on the
piston.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Testing and Inspection > Page 1863
4. Check the difference between the piston pin diameter and the connecting rod small end
diameter.

Reassembly

1. Assemble the piston with the arrow (A) pointing up and the connecting rod with the embossed
marks (B) on the same side.

2. Insert the pilot collar (A) into the piston and the connecting rod.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Connecting Rod, Engine
> Component Information > Testing and Inspection > Page 1864

3. With the arrow on top of the piston and the embossed mark on the connecting rod facing up,
place the piston assembly (B) on the special tool (C).

Be sure you position the recessed flat area of the piston against the piston base head inserts (D)
as shown.

4. Press the pin (E) in with the pin driver (F) and a hydraulic press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Coolant Drain Plug,
Cylinder Block > Component Information > Service and Repair

Coolant Drain Plug: Service and Repair

Drain Bolt Installation

NOTE: When installing the drain bolt, always use a new washer.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft Main Bearing
> Component Information > Specifications > Standards and Service Limits
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft Main Bearing
> Component Information > Specifications > Standards and Service Limits > Page 1872

Crankshaft Main Bearing: Specifications Tightening Torque

Crankshaft Main Bearing Cap

Tighten the bearing cap bolts in sequence


.......................................................................................................................... 25 Nm (2.5 kgf-m, 18
ft. lbs.) Tighten the bearing cap bolts an additional .............................................................................
.................................................................................... 40°
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft Main Bearing
> Component Information > Specifications > Standards and Service Limits > Page 1873
Crankshaft Main Bearing: Specifications General Specifications

Main Bearing

Clearance
..............................................................................................................................................................
0.018 - 0.038 mm (0.0007 - 0.0014 in.)

Limit .....................................................................................................................................................
........................................... 0.050 mm (0.0020 in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft Main Bearing
> Component Information > Specifications > Page 1874
Crankshaft Main Bearing: Service and Repair

Crankshaft Main Bearing Replacement

Main Bearing Clearance Inspection

1. Remove the bearing cap and the bearing halves. 2. Clean each main journal and bearing half
with a clean shop towel. 3. Place one strip of Plastigage across each main journal. 4. Reinstall the
bearing half and the bearing cap, then torque the bolts to 25 Nm (2.5 kgf-m, 18 ft. lbs.) + 40°.

NOTE: Do not rotate the crankshaft during inspection.

5. Remove the bearing cap and the bearing half again, and measure the widest part of the
Plastigage.

6. If the Plastigage measures too wide or too narrow, remove the crankshaft, and remove the upper
half of the bearing. Install a new, complete

bearing with the same color code, and recheck the clearance. Do not file, shim, or scrape the
bearings or the caps to adjust clearance.

7. If the Plastigage shows the clearance is still incorrect, try the next larger or smaller bearing (the
color listed above or below that one), and check

again. If the proper clearance cannot be obtained by using the appropriate larger or smaller
bearings, replace the crankshaft and start over.

Main Bearing Selection

Crankshaft Bore Code Location 1. Letters have been stamped on the end of the block as a code for
the size of each of the five main journal bores. Write down the crank bore codes.

If you can't read the codes because of accumulated dirt and dust, do not scrub them with a wire
brush or scraper. Clean them only with solvent or detergent.

Main Journal Code Location 2. The main journal codes are stamped on the crankshaft.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft Main Bearing
> Component Information > Specifications > Page 1875
3. Use the crank bore codes and the crank journal codes to select the appropriate replacement
bearings from the following table.

NOTE: Color code is on the edge of the bearing.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Specifications > Standards and Service Limits
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Specifications > Standards and Service Limits > Page 1880
Crankshaft: Specifications General Specifications

Crankshaft Journal

Main Journal Diameter


..................................................................................................................................... 49.976 -
50.000 mm (1.9676 - 1.9685 in.)

Rod Journal Diameter


....................................................................................................................................... 39.976 -
40.000 mm (1.5739 - 1.5748 in.)

Rod/Main Journal Taper ......................................................................................................................


............................................ 0.005 mm (0.0002 in.)

Rod/Main Journal Out-of-Round


.....................................................................................................................................................
0.005 mm (0.0002 in.)

End Play ..............................................................................................................................................


........................ 0.10 - 0.35 mm (0.004 - 0.0014 in.)

Runout .................................................................................................................................................
..................................... 0.03 mm (0.0012 in.) max.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Testing and Inspection > Connecting Rod and Crankshaft End Play Inspection
Crankshaft: Testing and Inspection Connecting Rod and Crankshaft End Play Inspection

Connecting Rod and Crankshaft End Play Inspection

1. Remove the oil pump. 2. Measure the connecting rod end play with a feeler gauge (A) between
the connecting rod (B) and the crankshaft (C).

3. If the connecting rod end play is out-of-tolerance, install a new connecting rod, and recheck. If it
is still out-of-tolerance; replace the crankshaft. 4. Push the crankshaft firmly away from the dial
indicator, and zero the dial against the end of the crankshaft. Then pull the crankshaft firmly back

toward the indicator; the dial reading should not exceed the service limit.

5. If the end play is excessive, replace the thrust washers and recheck, if it is still out-of-tolerance,
replace the crankshaft.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Testing and Inspection > Connecting Rod and Crankshaft End Play Inspection > Page 1883

Crankshaft: Testing and Inspection Crankshaft Inspection

Crankshaft Inspection

Out-of-Round and Taper 1. Remove the crankshaft from the engine block. 2. Clean the crankshaft
oil passages with pipe cleaners or a suitable brush. 3. Clean the keyway and threads. 4. Measure
out-of round at the middle of each rod and the main journal in two places. The difference between
measurements on each journal must

not be more than the service limit.

5. Measure taper at the edges of each rod and the main journal. The difference between
measurements on each journal must not be more than the

service limit.
Journal Taper Standard (New): 0.005 mm (0.0002 inch) max. Service Limit: 0.010 mm (0.0004
inch)

Straightness 6. Place the engine block on the surface plate. 7. Clean and install the bearings on
the No. 1 and No. 5 journals of the engine block. 8. Lower the crankshaft into the engine block. 9.
Measure the runout on all of the main journals. Rotate the crankshaft two complete revolutions.
The difference between measurements on each

journal must not be more than the service limit.


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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Testing and Inspection > Connecting Rod and Crankshaft End Play Inspection > Page 1884
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal
Crankshaft: Service and Repair Crankshaft and Piston Removal

Crankshaft and Piston Removal

1. Remove the engine assembly. 2. Remove the IMA motor housing. 3. Remove the cam chain. 4.
Remove the cylinder head. 5. Remove the oil screen (A), then remove the oil pump (B).

6. If you can feel a ridge of metal or hard carbon around the top of each cylinder, remove it with a
ridge reamer (A). Follow the reamer

manufacturer's instructions. If the ridge is not removed, it may damage the pistons as they are
pushed out.

7. Remove the bearing cap bolts. To prevent warpage, unscrew the bolts in sequence 1/3 turn at a
time; repeat the sequence until all bolts are

loosened.

8. Remove the bearing cap. 9. Remove the connecting rod caps/bearings. Keep all caps/bearings
in order.

10. Lift the crankshaft out of the engine block, being careful not to damage the journals.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1887

11. Remove the upper bearing halves from the connecting rods, and set them aside with their
respective caps. 12. Use the wooden handle of a hammer (A) to drive out the pistons (B).

13. Reinstall the bearing cap and bearings on the engine block. 14. Reinstall the connecting rod
bearings and caps after removing each piston/connecting rod assembly. 15. To avoid mix-up on
reassembly, mark each piston/connecting rod assembly with its cylinder number.
NOTE: The existing number on the connecting rod does not indicate its position in the block, it
indicates the rod bore size.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1888

Crankshaft: Service and Repair Crankshaft Installation

Crankshaft Installation

Special Tools Required ^


Driver 07749-0010000

^ Oil seal driver attachment 96 07ZAD-PNA0100

1. Check the connecting rod bearing clearance with Plastigage. 2. Check the main bearing
clearance with Plastigage. 3. Install the bearing halves in the engine block and connecting rods. 4.
Apply a coat of new engine oil to the main bearings and rod bearings. 5. Hold the crankshaft so rod
journal No. 2 and rod journal No. 3 are straight up, and lower the crankshaft into the block. 6. Apply
new engine oil to the thrust washer surfaces. Install the thrust washers (A) in the No. 4 journal of
the engine block.

7. Inspect the connecting rod bolts. 8. Apply new engine oil to the threads of the connecting rod
bolts. 9. Seat the rod journals into connecting rod No. 1 and connecting rod No. 4. Line up the mark
(B) on the connecting rod and cap, then install the caps and bolts finger-tight.

10. Rotate the crankshaft clockwise, and seat the journals into connecting rod No. 2 and
connecting rod No. 3. Line up the mark on the connecting rod

and cap, then install the caps and bolts finger-tight.

11. Tighten the connecting rod bolts to 9.8 Nm (1.0 kgf-m, 7.2 ft. lbs.). 12. Tighten the connecting
rod bolts an additional 90°.

NOTE: Remove the connecting rod bolt if you tightened it beyond the specified angle, and go back
to step 7 of the procedure.

13. Remove any old liquid gasket from the bearing cap mating surfaces. 14. Clean and dry the
bearing cap mating surfaces. 15. Apply a 1.5 mm wide bead of the liquid gasket, P/N 08717-0004,
08718-0001, 08718-0002, 08718-0003, or 08718-0009, along the broken lines

(A).

NOTE: Do not install components if too much time has passed after applying the liquid gasket (for
P/N 08718-0002, no more than 4 minutes, for all others, no more than 5 minutes). Instead, remove
the old residue and reapply the liquid gasket.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1889
16. Put the bearing capon the engine block. 17. Apply new engine oil to the threads of the bearing
cap bolts. 18. Tighten the bearing cap bolts in sequence to 25 Nm (2.5 kgf-m, 18 ft. lbs.).

19. Tighten the bearing cap bolts an additional 40°.

20. Clean the excess liquid gasket off the engine block. 21. Use the special tools to drive anew
crankshaft oil seal squarely into the block to the specified installed height.

22. Measure the distance between the crankshaft (A) and the oil seal (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Crankshaft, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1890
23. Install the dowel pins (A) and a new O-ring (B) on the oil pump (C), then align the inner rotor
with the crankshaft, and install the oil pump.

24. Install the oil screen (D) with a new gasket (E). 25. Install the cylinder head. 26. Install the cam
chain. 27. Install the IMA motor. 28. Install the engine assembly.

NOTE: When any crankshaft or connecting rod bearing is replaced, after assembly it is necessary
to run the engine at idling speed until it reaches normal operating temperature, then continue to run
it for about 15 minutes.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Harmonic Balancer -
Crankshaft Pulley > Component Information > Specifications

Harmonic Balancer - Crankshaft Pulley: Specifications

Crankshaft Pulley

Torque .................................................................................................................................................
......................... 37 Nm (3.8 kgf-m, 27 lbf-ft) + 90°
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Harmonic Balancer -
Crankshaft Pulley > Component Information > Specifications > Page 1894
Harmonic Balancer - Crankshaft Pulley: Service and Repair

Crankshaft Pulley Removal and Installation

Special Tools Required

^ Holder handle 07JAB-001020A

^ Holder attachment, 50 mm 07NAB-001040A

^ Socket, 19 mm 07JAA-001020A or a commercially available 19 mm socket

Removal

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Hold the crankshaft pulley with the holder handle (A) and the holder attachment
(B).

5. Remove the crankshaft pulley bolt with a 19 mm socket (C) and a breaker bar. 6. Remove the
under-floor three way catalytic converter (TWC). 7. Support the engine with a jack and a wood
block under the oil pan. 8. Remove the lower torque rod mounting bolts. 9. Remove the crankshaft
pulley while moving the engine forward.

Installation

1. Clean the crankshaft pulley (A), crankshaft (B), bolt (C), and washer (D). Lubricate with new
engine oil as shown.

2. Install the crankshaft pulley while moving the engine forward and loosely install the crankshaft
pulley. 3. Install the lower torque rod mounting bolts. 4. Remove the jack and the wood block. 5.
Install the under-floor TWC. 6. Tighten the crankshaft pulley bolt. Do not use an impact wrench.

-1 Hold the pulley with the holder handle (A) and pulley holder attachment (B), then tighten the bolt
to 37 Nm (3.8 kgf-m, 27 lbf-ft) with a torque

wrench and a heavy duty 19 mm socket (C). If the pulley bolt or crankshaft are new, tighten the bolt
to 177 Nm (18.0 kgf-m, 130 lbf-ft), then remove the bolt and tighten it to 37 Nm (3.8 kgf-m, 27
lbf-ft).

-2 Mark the bolt head (D) and the crankshaft pulley (E) as shown, then tighten the bolt an additional
90° (The mark on the bolt head lines up with

the mark on the crankshaft pulley).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Harmonic Balancer -
Crankshaft Pulley > Component Information > Specifications > Page 1895

7. Install the drive belt. 8. Install the engine undercover and the splash shield. 9. Install the front
wheels.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Specifications > Standards and Service Limits
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Specifications > Standards and Service Limits > Page 1900
Piston: Specifications General Specifications

Piston

Dimension
.............................................................................................................................................................
72.98 - 72.99 mm (2.8732 - 2.8736 in.)

Clearance
..............................................................................................................................................................
0.010 - 0.040 mm (0.0004 - 0.0016 in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Specifications > Page 1901

Piston: Testing and Inspection

Block and Piston Inspection

1. Remove the crankshaft and the pistons. 2. Check the piston for distortion or cracks. 3. Measure
the piston diameter (A) at a point 13 mm (0.5 inch) from the bottom of the skirt.
4. Measure wear and taper in direction X and Y at three levels in each cylinder as shown. If
measurements in any cylinder are beyond the Oversize

Bore Service Limit, replace the engine block. If the engine block is to be rebored, refer to step 7
after reboring.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Specifications > Page 1902
5. Hone any scored or scratched cylinder bores. 6. Check the top of the engine block for warpage.
Measure along the edges and across the center as shown.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Specifications > Page 1903
7. Calculate the difference between the cylinder bore diameter and the piston diameter. If the
clearance is near or exceeds the service limit, inspect

the piston and the engine block for excessive wear.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal
Piston: Service and Repair Crankshaft and Piston Removal

Crankshaft and Piston Removal

1. Remove the engine assembly. 2. Remove the IMA motor housing. 3. Remove the cam chain. 4.
Remove the cylinder head. 5. Remove the oil screen (A), then remove the oil pump (B).

6. If you can feel a ridge of metal or hard carbon around the top of each cylinder, remove it with a
ridge reamer (A). Follow the reamer

manufacturer's instructions. If the ridge is not removed, it may damage the pistons as they are
pushed out.

7. Remove the bearing cap bolts. To prevent warpage, unscrew the bolts in sequence 1/3 turn at a
time; repeat the sequence until all bolts are

loosened.

8. Remove the bearing cap. 9. Remove the connecting rod caps/bearings. Keep all caps/bearings
in order.

10. Lift the crankshaft out of the engine block, being careful not to damage the journals.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1906

11. Remove the upper bearing halves from the connecting rods, and set them aside with their
respective caps. 12. Use the wooden handle of a hammer (A) to drive out the pistons (B).

13. Reinstall the bearing cap and bearings on the engine block. 14. Reinstall the connecting rod
bearings and caps after removing each piston/connecting rod assembly. 15. To avoid mix-up on
reassembly, mark each piston/connecting rod assembly with its cylinder number.
NOTE: The existing number on the connecting rod does not indicate its position in the block, it
indicates the rod bore size.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1907
Piston: Service and Repair Piston, Pin, and Connecting Rod Replacement

Piston, Pin, and Connecting Rod Replacement

Special Tools Required ^

Piston base 07973-6570500

^ Piston base spring 07973-6570600

^ Piston pin base insert 07973-6890400

^ Piston base head 07PAF-0010400

^ Pilot collar 07973-6890300

^ Adjustable piston pin driver shaft 07973-6890200

^ Adjustable piston pin driver head 07973-6570201

^ Piston base head insert (2) 07PAF-0010500

Disassembly

1. Assemble the special tool as shown.

2. Temporarily install the pilot collar over the piston pin base insert (A), and adjust the piston base
head inserts as shown, then tighten the screws (B).

Remove the pilot collar.

3. Assemble and adjust the length of the piston pin driver head and shaft to 57 mm (2.2 inch).

4. With the arrow on top of the piston pointing up, place the piston assembly (A) on the special tool
(B). Be sure you position the recessed flat area
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1908
of the piston against the piston base head inserts (C) as shown.

5. Press the pin (D) out with the pin driver (E), the pilot collar (F), and a hydraulic press.

Inspection

1. Measure the diameter of the piston pin.

NOTE: Inspect the piston, piston pin, and connecting rod when they are at room temperature.

2. Zero the dial indicator to the piston pin diameter.

3. Check the difference between the piston pin diameter and the piston pin hole diameter on the
piston.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1909
4. Check the difference between the piston pin diameter and the connecting rod small end
diameter.

Reassembly

1. Assemble the piston with the arrow (A) pointing up and the connecting rod with the embossed
marks (B) on the same side.

2. Insert the pilot collar (A) into the piston and the connecting rod.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1910

3. With the arrow on top of the piston and the embossed mark on the connecting rod facing up,
place the piston assembly (B) on the special tool (C).

Be sure you position the recessed flat area of the piston against the piston base head inserts (D)
as shown.

4. Press the pin (E) in with the pin driver (F) and a hydraulic press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1911
Piston: Service and Repair Piston Installation

Piston Installation

If the Crankshaft is Already Installed 1. Set the crankshaft to BDC for each cylinder. 2. Apply new
engine oil to the piston, inside of the ring compressor, and the cylinder bore. 3. Attach the ring
compressor to the piston/connecting rod assembly, and check that the bearing is securely in place.
4. Position the piston/connecting rod assembly with the arrow (A) facing the cam chain side of the
engine.

5. Position the piston connecting rod assembly in the cylinder, and tap it in using the wooden
handle of a hammer (A).

Maintain downward force on the ring compressor (B) to prevent the rings from expanding before
entering the cylinder bore.

6. Stop after the ring compressor pops free, and check the connecting rod-to-crank journal
alignment before pushing the piston into place. 7. Check the connecting rod bearing clearance with
Plastigage. 8. Inspect the connecting rod bolts. 9. Apply new engine oil to the bolt threads, then
install the rod caps with bearings. Torque the bolts to 9.8 Nm (1.0 kgf-m, 7.2 ft. lbs.).

10. Tighten the connecting rod bolts an additional 90°

NOTE: Remove the connecting rod bolt if you tightened it beyond the specified angle, and go back
to step 7 of the procedure.

If the Crankshaft is Not Installed 1. Remove the connecting rod caps, then install the ring
compressor, and check that the bearing is securely in place. 2. Apply new engine oil to the piston,
inside of the ring compressor, and cylinder bore, then attach the ring compressor to the
piston/connecting rod

assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston, Engine >
Component Information > Service and Repair > Crankshaft and Piston Removal > Page 1912

3. Position the arrow (A) facing the timing chain side of the engine.

4. Position the piston in the cylinder, and tap it in using the wooden handle of a hammer (A).
Maintain downward force on the ring compressor (B) to

prevent the rings from expanding before entering the cylinder bore.

5. Position all pistons at top dead center.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston Ring, Engine >
Component Information > Specifications > Standards and Service Limits
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston Ring, Engine >
Component Information > Specifications > Standards and Service Limits > Page 1917
Piston Ring: Specifications General Specifications

Piston Ring

Groove Clearance Top ........................................................................................................................


................................................ 0.065 - 0.090 mm (0.0025 - 0.0035 in.) Limit .....................................
..............................................................................................................................................................
. 0.15 mm (0.006 in.)

Second ................................................................................................................................................
.................. 0.030 - 0.055 mm (0.0012 - 0.0022 in.) Limit ...................................................................
................................................................................................................................. 0.13 mm (0.005
in.)

End Gap Top .......................................................................................................................................


......................................... 0.15 - 0.30 mm (0.006 - 0.012 in.) Limit ....................................................
.................................................................................................................................................. 0.60
mm (0.24 in.)

Second ................................................................................................................................................
.......................... 0.35 - 0.50 mm (0.014 - 0.020 in.) Limit ...................................................................
................................................................................................................................. 0.65 mm (0.026
in.)

Oil ........................................................................................................................................................
......................... 0.20 - 0.70 mm (0.008 - 0.028 in.) Limit ....................................................................
................................................................................................................................ 0.80 mm (0.031
in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston Ring, Engine >
Component Information > Specifications > Page 1918
Piston Ring: Service and Repair

Piston Ring Replacement

1. Remove the piston from the engine block. 2. Using a ring expander (A), remove the old piston
rings (B).

3. Clean all the ring grooves thoroughly with a squared-off broken ring, or a ring groove cleaner
with a blade to fit the piston grooves. File down the

blade, if necessary. The top ring grooves are 1.0 mm (0.04 inch) wide, the second ring groove is
1.2 mm (0.05 inch) wide, and the oil ring groove is 2.0 mm (0.08 inch) wide. Do not use a wire
brush to clean the ring grooves, or cut the ring grooves deeper with the cleaning tool.

NOTE: If the piston is to be separated from the connecting rod, do not install new rings yet.

4. Using a piston, push a new ring (A) into the cylinder bore 15 - 20 mm (0.6 - 0.8 inch) from the
bottom.

5. Measure the piston ring end-gap (B) with a feeler gauge:

^ If the gap is too small, check to see if you have the proper rings for your engine.

^ If the gap is too large, recheck the cylinder bore diameter against the wear limits. If the bore is
over the service limit, the engine block must be rebored.

Piston Ring End-Gap Top Ring:

Standard (New): 0.15 - 0.30 mm (0.006 - 0.012 inch) Service Limit: 0.60 mm (0.024 inch)

Second Ring:

Standard (New): 0.35 - 0.50 mm (0.014 - 0.020 inch) Service Limit: 0.65 mm (0.026 inch)

Oil Ring:

Standard (New): 0.20 - 0.70 mm (0.008 - 0.028 inch) Service Limit: 0.80 mm (0.031 inch)

6. Install the rings as shown. The top ring (A) has a Z1R mark and the second ring (B) has a R
mark. The manufacturing marks (C) must be facing

upward.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston Ring, Engine >
Component Information > Specifications > Page 1919
7. After installing a new set of rings, measure the ring-to-groove clearances:

8. Rotate the rings in their grooves to make sure they do not bind. 9. Position the ring end gaps as
shown:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Block Assembly > Piston Ring, Engine >
Component Information > Specifications > Page 1920
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Clearance >
System Information > Specifications

Valve Clearance: Specifications

Valve Clearance
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Clearance >
System Information > Specifications > Page 1925
Valve Clearance: Adjustments

Valve Clearance Adjustment

NOTE: Adjust the valves only when the cylinder head temperature is less than 100°F (38°C).

1. Remove the cylinder head cover. 2. Set the No. 1 piston at top dead center (TDC). The "UP"
mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the

camshaft sprocket should line up with the top edge of the chain case.

3. Select the correct thickness feeler gauge for the valves you're going to check.

4. Insert the feeler gauge (A) between the adjusting screw (B) and the end of the valve stem on No.
1 cylinder and slide it back and forth; you should

feel a slight amount of drag.

5. If you feel too much or too little drag, loosen the locknut (A), and turn the adjusting screw (B)
until the drag on the feeler gauge is correct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Clearance >
System Information > Specifications > Page 1926
6. Tighten the locknut and recheck the clearance. Repeat the adjustment if necessary.

Specified Torque 20 Nm (2.0 kgf-m, 14 lbf-ft) Apply new engine oil to the nut threads.

7. Rotate the crankshaft clockwise. Align the No. 3 piston TDC groove (A) on the camshaft
sprocket with the top edge of the chain case.

8. Check the valve clearance on the No. 3 cylinder; adjust it if necessary 9. Rotate the crankshaft
clockwise. Align the No. 4 piston TDC groove (A) on the camshaft sprocket with the top edge of the
chain.

10. Check the valve clearance on the No. 4 cylinder; adjust it if necessary. 11. Rotate the
crankshaft clockwise. Align the No. 2 piston TDC groove (A) on the camshaft sprocket with the top
edge of the head.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Clearance >
System Information > Specifications > Page 1927
12. Check the valve clearance on the No. 2 cylinder; adjust it if necessary. 13. Install the cylinder
head cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Fuel Pressure Release >
System Information > Service and Repair
Fuel Pressure Release: Service and Repair

Fuel Pressure Relieving

Before disconnecting fuel lines or hoses, relieve pressure from the system by disabling the fuel
pump and then disconnecting the fuel tube/quick connect fitting in the engine compartment.

With the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Turn the ignition switch OFF. 3. Connect the HDS
to the data link connector (DLC) (A) located under the driver's side of the dashboard.

4. Turn the ignition switch ON (II). 5. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

6. Turn the ignition switch OFF. 7. Remove the fuel fill cap to relieve the pressure in the fuel tank.
8. Turn the ignition switch ON (II). 9. From the INSPECTION MENU of the HDS, select Fuel Pump
OFF, then start the engine, and let it idle until it stalls.

NOTE: -

Do not allow the engine to idle above 1,000 rpm or the PCM will continue to operate the fuel pump.

- A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed.

10. Turn the ignition switch OFF. 11. Disconnect the negative cable from the battery. 12. Remove
the air cleaner. 13. Remove the cover (A) and the quick-connect fitting cover (B).

14. Check the fuel quick-connect fitting for dirt, and clean it if needed. 15. Place a rag or shop towel
over the quick-connect fitting (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Fuel Pressure Release >
System Information > Service and Repair > Page 1931
16. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

17. After disconnecting the quick-connect fitting, check it for dirt or damage. 18. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

19. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).

Without the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Remove PGM-FI main relay 2 (A) from the
auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Fuel Pressure Release >
System Information > Service and Repair > Page 1932
3. Start the engine, and let it idle until it stalls.

NOTE: If any DTCs are stored, clear and ignore them.

4. Turn the ignition switch OFF. 5. Remove the fuel fill cap. 6. Disconnect the negative cable from
the battery. 7. Remove the air cleaner. 8. Remove the cover (A) and quick-connect fitting cover (B).

9. Check the fuel quick-connect fitting for dirt, and clean it if needed.

10. Place a rag or shop towel over the quick-connect fitting (A).

11. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Fuel Pressure Release >
System Information > Service and Repair > Page 1933

- Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

12. After disconnecting the quick-connect fitting, check it for dirt or damage. 13. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

14. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection
Rocker Arm Assembly: Testing and Inspection Rocker Arm and Shaft Inspection

Rocker Arm and Shaft Inspection

1. Remove the rocker arm assembly. 2. Disassemble the rocker arm assembly. 3. Measure the
diameter of the shaft at the first rocker location.

4. Zero the gauge (A) to the shaft diameter.

5. Measure the inside diameter of the rocker arm, and check it for an out-of-round condition.

6. Repeat for all the rockers and both shafts, If the clearance is over the limit, replace the rocker
shaft and all over-tolerance rocker arms. If any

intake rocker arm needs replacement, replace all five rocker arms in that set (intake 1st, 2nd, 3rd,
exhaust 1st and 2nd).

Rocker Arms

7. Inspect the rocker arm pistons (A). Push them manually. If they do not move smoothly, replace
the rocker arm set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1938

NOTE: ^

Apply new engine oil to the rocker arm pistons when reassembling.

^ When reassembling the intake 1st and exhaust 1st rocker arms (B), carefully apply air pressure
to the oil passage of the rocker arm.

8. Reassemble the rocker arm assembly. 9. Install the rocker arm assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1939

Rocker Arm Assembly: Testing and Inspection VTEC Rocker Arm Test

VTEC Rocker Arm Test


Special Tools Required

^ Air pressure regulator 07AAJ-PNAA101

^ VTEC air adapter 07VAJ-P8A010A

1. Start the engine and let it run for 5 minutes, then turn the ignition switch to LOCK (0). 2. Remove
the cylinder head cover. 3. Set the No. 1 piston at top dead center (TDC). 4. Push on the intake 1st
rocker arm (A) for the No. 1 cylinder. Make sure that the intake 1st rocker arm and the intake 2nd
rocker arm (B) are

mechanically connected by the rocker arm pistons and that the intake 2nd rocker arm does not
move when pushed manually. Then move the intake 3rd rocker arm (C) for the No. 1 cylinder. The
intake 3rd rocker arm should move independently of the intake 1st rocker arm.

^ If the intake 2nd rocker arm does not move independently and the intake 3rd rocker arm moves
independently, go to step 5.

^ If the intake 2nd rocker arm moves independently, remove and disassemble the rocker arm
assembly, and check that the rocker arm pistons between the intake 1st and 2nd rocker arms move
smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for the
cylinder as an assembly.

^ If the intake 3rd rocker arm does not moves independently, remove and disassemble the rocker
arm assembly, and check that the rocker arm pistons between the intake 2nd and 3rd rocker arms
move smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for
the cylinder as an assembly.

5. Push on the exhaust 1st rocker arm (A) for the No. 1 cylinder. Make sure that the exhaust 1st
rocker arm and the exhaust 2nd rocker arm (B) are

mechanically connected by the rocker arm pistons and that the exhaust 2nd rocker arm does not
move when pushed manually.

^ If the exhaust 2nd rocker arm does not move independently, go to step 6.

^ If the exhaust 2nd rocker arm moves independently, remove and disassemble the rocker arm
assembly, and check that the rocker arm pistons between the exhaust 1st and 2nd rocker arms
move smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for
the cylinder as an assembly.

6. Check that the air pressure on the shop air compressor gauge indicates over 400 kPa (4.0
kgf/cm2, 47 psi). 7. Inspect the valve clearance. 8. Install the VTEC air adapter (A) to the cam
chain side inspection hole, then connect the air pressure regulator (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1940
9. Loosen the valve on the regulator, and apply the specified air pressure.

Specified Air Pressure: 200 kPa (2.0 kgf/cm2, 28 psi)

10. Push on the intake 1st rocker arm (A) for the No. 1 cylinder. Make sure that the intake la rocker
arm and the intake 3rd rocker arm (B) are

mechanically connected by the rocker arm pistons and that the intake 3rd rocker arm does not
move when pushed manually.

^ If the intake 3rd rocker arm does not move independently, go to step 11.

^ If the intake 3rd rocker arm moves independently, remove and disassemble the rocker arm
assembly, and check that the rocker arm pistons between the intake 1st and 3rd rocker arms move
smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker arms for the
cylinder as an assembly.

11. Tighten the valve on the air pressure regulator, then remove the VTEC air adapter. 12. Install
the VTEC air adapter (A) to the transmission side inspection hole, then connect the air pressure
regulator (B).

13. Move the intake 2nd rocker arm (A) and intake 3rd rocker arm (B) for the No. 1 cylinder. The
intake 2nd and intake 3rd rocker arm should move

independently of the intake 1st rocker arm (C).

^ If the intake 2nd and 3rd rocker arms move independently, go to step 14.

^ If the intake 2nd or intake 3rd rocker arm does not move independently, remove and disassemble
the rocker arm assembly, and check that the rocker arm pistons between the intake 1st and 2nd
rocker arms move or intake 1st and 3rd smoothly. If any rocker arm or rocker arm piston needs
replacing, replace the rocker arms for the cylinder as an assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Testing and Inspection > Rocker Arm and Shaft Inspection > Page 1941

14. Move the exhaust 2nd rocker arm (A) for the No. 1 cylinder. The exhaust 2nd rocker arm
should move independently of the exhaust 1st rocker arm
(B).

^ If the exhaust 2nd rocker arm moves independently, go to step 15.

^ If the exhaust 2nd rocker arm does not move independently, remove and disassemble the rocker
arm assembly, and check that the rocker arm pistons between the exhaust 1st and 2nd rocker
arms move smoothly. If any rocker arm or rocker arm piston needs replacing, replace the rocker
arms for the cylinder as an assembly.

15. Tighten the valve on the air pressure regulator, then remove the VTEC air adapter. 16. Repeat
step 4 to 15 on the remaining cylinder's rocker arms with each piston at TDC. When all the rocker
arms pass the test, go to step 17. 17. Install the cylinder head cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Service and Repair > Removal and Replacement

Rocker Arm Assembly: Removal and Replacement


Rocker Arm Assembly and Camshaft Installation

Rocker Arm Assembly and Camshaft Installation

1. Reassemble the rocker arm assembly. 2. Apply new engine oil to the camshaft lobes and
journals. 3. Install the camshaft (A) rocker arm assembly (B), then install the lost motion assembly
(C) and the lost motion holder (D).

4. Apply new engine oil to the bolt threads and flange. Tighten each bolt two turns at a time in
sequence.

5. Install the camshaft sprocket. 6. Adjust the valve clearance.

Rocker Arm Assembly and Camshaft Removal

Rocker Arm Assembly and Camshaft Removal

1. Remove the camshaft sprocket. 2. Loosen the rocker arm adjusting screws (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 1944
3. Remove the lost motion holder bolts and the camshaft holder bolts. To prevent damaging the
camshaft, loosen the bolts in sequence two turns at a

time, in a crisscross pattern.

4. Remove the lost motion holder (A), the lost motion assembly (B), and the rocker arm assembly
(C), then remove the camshaft (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Rocker Arm Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 1945

Rocker Arm Assembly: Overhaul

Rocker Arm and Shaft Disassembly/Reassembly

NOTE: ^

Identify parts as they are removed so they can be reinstalled in their original location.

^ Remove the rocker shaft bolts before disassembling the rocker arms.

^ Inspect the rocker shaft and rocker arms.

^ If reused, the rocker arms must be installed in their original location.


^ Prior to reassembling, clean all the parts in solvent, dry them, and apply new engine oil to any
contact points.

^ Apply new engine oil to the threads of the rocker shaft bolts when installing them.

^ When replacing the rocker arm assembly, remove the fastening hardware from the new rocker
arm assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Cover >
Component Information > Service and Repair > Cylinder Head Cover Removal

Valve Cover: Service and Repair Cylinder Head Cover Removal


Cylinder Head Cover Removal

1. Remove the engine cover. 2. Remove the eight ignition coils. 3. Remove the harness holder (A)
and the breather hose (B).

4. Remove the cylinder head cover.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Cover >
Component Information > Service and Repair > Cylinder Head Cover Removal > Page 1950
Valve Cover: Service and Repair Cylinder Head Cover Installation

Cylinder Head Cover Installation

1. Check the spark plug seals (A) for damage. If the seal is damaged, replace the spark plug seals.

2. Thoroughly clean the head cover gasket (B) and the groove. 3. Install the head cover gasket in
the groove of the cylinder head cover (C). 4. Check that the mating surfaces are clean and dry. 5.
Apply a 3.0 mm wide bead of the liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or
087180009, on the chain case mating areas (A).

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

6. Once the cylinder head cover (A) is on the cylinder head, slide the cover slightly back and forth
to seat the head cover gasket.

7. Inspect the cover washer (B). Replace any washer that is damaged or deteriorated. 8. Tighten
the bolts in three steps. In the final step, tighten all bolts in sequence shown to 12 Nm (1.2 kgf-m,
8.7 lbf-ft).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Cover >
Component Information > Service and Repair > Cylinder Head Cover Removal > Page 1951

9. Install the breather hose (A) and the harness holder (B).

10. Install the eight ignition coils. 11. Install the engine cover. 12. After assembly, wait at least 30
minutes before filling the engine with oil.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Guide >
Component Information > Testing and Inspection

Valve Guide: Testing and Inspection

Valve Stem-to-Guide Clearance Inspection

1. Remove the valves. 2. Slide the valve out of its guide about 10 mm (0.39 in.), then measure the
guide-to-stem clearance with a dial indicator while rocking the stem in the

direction of normal thrust (wobble method).

^ If the measurement exceeds the service limit, recheck it using a new valve.

^ If the measurement is now within the service limit, reassemble using a new valve.

^ If the measurement with a new valve still exceeds the service limit, go to step 3.

3. Subtract the O.D. of the valve stem, measured with a micrometer, from the I.D. of the valve
guide, measured with an inside micrometer or ball

gauge. Take the measurements in three places along the valve stem and three places inside the
valve guide. The difference between the largest guide measurement and the smallest stem
measurement should not exceed the service limit.

Intake Valve Stem-to-Guide Clearance Standard (New): 0.020 - 0.050 mm (0.0008 - 0.0020 in.)
Service Limit: 0.08 mm (0.003 in.)

Exhaust Valve Stem-to-Guide Clearance Standard (New): 0.050 - 0.080 mm (0.0020 - 0.0031 in.)
Service Limit: 0.11 mm (0.004 in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Guide >
Component Information > Testing and Inspection > Page 1955

Valve Guide: Service and Repair

Valve Guide Replacement

Special Tools Required

^ Valve guide driver, 5.5 mm 07742-0010100

^ Valve guide reamer, 5.5 mm 07HAH-PJ7A100

1. Inspect valve stem-to-guide clearance. 2. As illustrated, use a commercially available air-impact


valve guide driver (A) modified to fit the diameter of the valve guides. In most cases, the

same procedure can be done using the valve guide driver and a conventional hammer.
3. Select the proper replacement guides, and chill them in the freezer section of a refrigerator for
about an hour. 4. Use a hot plate or oven to evenly heat the cylinder head to 300°F (150°C).
Monitor the temperature with a cooking thermometer. Do not get the

head hotter than 300°F (150°C); excessive heat may loosen the valve seats.

5. Working from the camshaft side, use the driver and an air hammer to drive the guide about 2
mm (0.1 in.) towards the combustion chamber. This

will knock off some of the carbon and make removal easier. Hold the air hammer directly in line
with the valve guide to prevent damaging the driver. Wear safety goggles or a face shield.

6. Turn the head over, and drive the guide out toward the camshaft side of the head.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Guide >
Component Information > Testing and Inspection > Page 1956
7. If a valve guide won't move, drill it out with a 8 mm (5/16 in.) bit, then try again.

NOTE: Drill guides only in extreme cases; you could damage the cylinder head if the guide breaks.

8. Take out the new guide(s) from the freezer, one at a time, as you need them. 9. Apply a thin coat
of new engine oil to the outside of the new valve guide. Install the guide from the camshaft side of
the head; use the valve guide

driver to drive the guide into the specified installed height (A) of the guide (B). If you have all eight
guides to do, you may have to reheat the head.

10. Coat both the reamer and the valve guide with cutting oil. 11. Rotate the reamer clockwise the
full length of the valve guide bare.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Guide >
Component Information > Testing and Inspection > Page 1957

12. Continue to rotate the reamer clockwise while drawing it from the bore. 13. Thoroughly wash
the guide in detergent and water to remove any cutting residue. 14. Check the clearances with a
valve. Verify that a valve slides in the intake and exhaust valve guides without sticking. 15. Inspect
the valve seating, if necessary renew the valve seat using a valve seat cutter.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Seat > Component
Information > Service and Repair
Valve Seat: Service and Repair

Valve Seat Reconditioning

1. Inspect valve Stem-to-guide clearance. If the valve guides are worn, replace them before cutting
the valve seats. 2. Renew the valve seats in the cylinder head using a valve seat cutter.

3. Carefully cut a 45° seat, removing only enough material to ensure a smooth and concentric seat.
4. Bevel the upper edge of the seat with the 30° cutter and the lower edge of the seat with the 60°
cutter. Check the width of the seat and adjust

accordingly.

5. Make one more very light pass with the 45° cutter to remove any possible burrs caused by the
other cutters.

Valve Seat Width Intake: Standard (New): 0.850 - 1.150 mm (0.0335 - 0.0453 in.) Service Limit:
1.60 mm (0.063 in.) Exhaust: Standard (New): 1.250 - 1.550 mm (0.0492 - 0.0610 in.) Service
Limit: 2.00 mm (0.079 in.)

6. After resurfacing the seat, inspect for even valve seating: Apply Prussian Blue compound (A) to
the valve face. Insert the valve in its original

location in the head, then lift it and snap it closed against the seat several times.

7. The actual valve seating surface (B), as shown by the blue compound, should be centered on
the seat.

^ If it is too high (closer to the valve stem), you must make a second cut with the 60° cutter to move
it down, then one more cut with the 45° cutter to restore seat width.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve Seat > Component
Information > Service and Repair > Page 1961

^ If it is too low (close to the valve edge), you must make a second cut with the 30° cutter to move it
up, then make one more cut with the 45° cutter to restore seat width.

NOTE: The final cut should always be made with the 45° cutter.

8. Insert the intake and exhaust valves in the head, and measure the valve stem installed height
(A).

9. If the valve stem installed height is over the service limit, replace the valve and recheck. If it is
still over the service limit, replace the cylinder

head; the valve seat in the head is too deep.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve, Intake/Exhaust >
Component Information > Testing and Inspection

Valve: Testing and Inspection

Valve Inspection

1. Remove the valves.

2. Measure the valve in these areas.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve, Intake/Exhaust >
Component Information > Service and Repair > Valve, Spring, and Valve Seal Removal
Valve: Service and Repair Valve, Spring, and Valve Seal Removal

Valve, Spring, and Valve Seal Removal

Special Tools Required

Valve spring compressor attachment 07757-PJ1010A

Identify the valves and valve springs as they are removed so that each item can be reinstalled in its
original position.

1. Remove the cylinder head. 2. Remove the rocker arm assembly and the camshaft. 3. Using an
appropriate-sized socket (A) and a plastic mallet (B), lightly tap the spring retainer to loosen the
valve cotters.

4. Install the valve spring compressor attachment and the valve spring compressor. Compress the
valve spring and remove the valve cotters.

5. Remove the valve spring compressor, the valve spring compressor attachment, the spring
retainer, and the valve spring. 6. Install the valve guide seal remover.

7. Remove the valve seal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve, Intake/Exhaust >
Component Information > Service and Repair > Valve, Spring, and Valve Seal Removal > Page 1967

8. Remove the valve spring seat and the valve.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve, Intake/Exhaust >
Component Information > Service and Repair > Valve, Spring, and Valve Seal Removal > Page 1968
Valve: Service and Repair Valve, Spring, and Valve Seal Installation

Valve, Spring, and Valve Seal Installation

Special Tools Required

^ Stem seal driver 07PAD-0010000

^ Valve spring compressor attachment 07757-PJ1010A

1. Coat the valve stems with new engine oil. Install the valves in the valve guides. 2. Check that the
valves move up and down smoothly. 3. Install the spring seats on the cylinder head. 4. Install the
new valve seals (A) using the stem seal driver (B).

NOTE: The exhaust valve seal (C) has a black spring (D), and the intake valve seal (E) has a white
spring (F). They are not interchangeable.

5. Install the valve spring. Place the end of the valve spring with closely wound coils toward the
cylinder head. 6. Install the spring retainer. 7. Install the valve spring compressor attachment and
the valve spring compressor. Compress the spring and install the valve cotters.

8. Remove the valve spring compressor and the valve spring compressor attachment. 9. Lightly tap
the end of each valve stem two or three times with a plastic mallet (A) to ensure proper seating of
the valve and the valve cotters. Tap

the valve stem only along its axis so you do not bend the stem.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Valve, Intake/Exhaust >
Component Information > Service and Repair > Valve, Spring, and Valve Seal Removal > Page 1969
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt > Component Information > Testing and Inspection

Drive Belt: Testing and Inspection

Drive Belt Inspection

1. Inspect the belt for cracks or damage. If the belt is cracked or damaged, replace it. 2. Check that
the auto-tensioner indicator (A) is within the standard range (B) as shown. If it is out of the standard
range, replace the drive belt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt > Component Information > Testing and Inspection > Page 1974

Drive Belt: Service and Repair

Drive Belt Replacement

1. Move the auto-tensioner (A) to relieve tension from the drive belt (B), and remove the drive belt.

2. Install the new belt in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt > Component Information > Tools and Equipment > Electrical / Mechanical Repair
Drive Belt: Electrical / Mechanical Repair

Honda Serpintine Belt Wrench AST tool# HON1419

-Lightweight and slim design -Equipped with 14mm and 19mm, 12 point securing attachments
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt > Component Information > Tools and Equipment > Electrical / Mechanical Repair > Page 1977
-Works on most Honda applications

Contact AST for pricing

Assenmacher Specialty Tools 1 800 525 2943


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt > Component Information > Tools and Equipment > Electrical / Mechanical Repair > Page 1978
Drive Belt: Aftermarket Tools

Honda Serpentine Belt Wrench

AST tool# HON1419

Honda serpentine belt wrench equipped with 14mm and 19mm, 12 point secured sockets, for
engagement every 30 degrees. Ideal for strong tensioners used on 2006 and newer civics.

- Lightweight and Slim design

- Equipped with 14mm and 19mm, 12 point securing attachments

- Works on most Honda applications

Contact AST for pricing.

Assenmacher Specialty Tools 1-800-525-2943


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt Tensioner > Component Information > Testing and Inspection

Drive Belt Tensioner: Testing and Inspection

Drive Belt Auto-tensioner Inspection

1. Check whether there is a change in the position of the auto-tensioner indicator before starting
the engine and after starting the engine. If there is a

change in the position, replace the auto-tensioner.


2. Check for abnormal noise from the tensioner pulley. If you hear abnormal noise, replace the
tensioner pulley. 3. Remove the drive belt. 4. Move the auto-tensioner within its limit with the belt
tension release tool in the direction shown. Check that the tensioner moves smoothly and

without any abnormal noise. If the tensioner does not move smoothly or you hear abnormal noise,
replace the auto-tensioner.

5. Remove the auto-tensioner. 6. Install the tensioner pulley. 7. Clamp the auto-tensioner (A) by
using two 8 mm bolts (B) and a vise (C) as shown. Do not clamp the auto-tensioner itself.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt Tensioner > Component Information > Testing and Inspection > Page 1982

8. Set the torque wrench (D) on the pulley bolt. 9. Align the indicator (E) on the tensioner arm with
the center mark (F) on the tensioner base by using the torque wrench, and measure the torque. If

the torque value is out of specification, replace the auto-tensioner.

NOTE: If the indicator exceeds the center mark, recheck the torque.

Auto-Tensioner Spring Torque: 10 - 13 Nm (1.0 - 1.3 kg-m, 7.3 - 9.4 lbf-ft).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Drive Belt Tensioner > Component Information > Testing and Inspection > Page 1983
Drive Belt Tensioner: Service and Repair

Drive Belt Auto-tensioner Replacement

1. Remove the drive belt. 2. Remove the water pump pulley bolts.

3. Remove the auto-tensioner pulley.

4. Remove the auto-tensioner.

5. Install the drive belt auto-tensioner in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Engine Mount > Component Information > Locations

Engine Mount Replacement


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Drive Belts, Mounts, Brackets and Accessories >
Engine Mount > Component Information > Locations > Page 1987

Engine Mount Replacement


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil Pressure >
Component Information > Specifications
Engine Oil Pressure: Specifications

Oil Pressure

Temperature ........................................................................................................................................
........................................................... 176°F (80°C)

At Idle ..................................................................................................................................................
.......................... 70 kPa (0.7 kgf/cm2, 10 psi) min.

At 3,000 rpm ........................................................................................................................................


........................ 340 kPa (3.5 kgf/cm2, 50 psi) min.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil Pressure >
Component Information > Specifications > Page 1992

Engine Oil Pressure: Testing and Inspection

Oil Pressure Test

Special Tools Required

^ Pressure gauge adapter 07NAJ-PO7010A

^ Hose, oil pressure 07ZAJ-S5AA200

^ A/T pressure hose 07406-0020201

^ A/T low pressure gauge w/panel 07406-0070300

^ A/T pressure hose, 2,210 mm 07MAJ-PY4011A

^ A/T pressure hose, adapter 07MAJ-PY40120

If the low oil pressure indicator stays on with the engine running, check the engine oil level. If the oil
level is correct:

1. Remove the rocker arm oil pressure sensor (A), and install the special tools, then reinstall the
rocker arm oil pressure sensor.

2. Start the engine. Shut it off immediately if the gauge registers no oil pressure. Repair the
problem before continuing. 3. Allow the engine to reach operating temperature (fan comes on at
least twice). The pressure should be:

Engine Oil Temperature: 176°F (80°C) Engine Oil Pressure: At Idle: 70 kPa (0.7 kgf/cm2, 10 psi)
min. At 3,000 rpm: 340 kPa (3.5 kgf/cm2, 50 psi) min.

4. If the oil pressure is out of specifications, inspect these items:

^ Inspect the oil pressure relief valve.


^ Check the oil screen for clogging.

^ Inspect the oil pump.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil > Component
Information > Specifications > Capacity Specifications
Engine Oil: Capacity Specifications

Engine Oil

Engine overhaul ...................................................................................................................................


............................................................. 3.8L (4.0 Qt)

Oil change, including filter ...................................................................................................................


............................................................. 3.2L (3.4 Qt)

Oil change, without filter ......................................................................................................................


............................................................. 3.0L (3.2 Qt)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil > Component
Information > Specifications > Capacity Specifications > Page 1997
Engine Oil: Fluid Type Specifications

Engine Oil

API Classification
.................................................................................................................................... Make sure the
label says "For Gasoline Engines". SAE Viscosity ..............................................................................
............................................................................................................................... 0W-20
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil > Component
Information > Specifications > Page 1998
Engine Oil: Service and Repair

Engine Oil Replacement

1. Warm up the engine. 2. Remove the five clips and the two bolts securing the engine undercover,
then open the engine undercover.

3. Remove the drain bolt (A), and drain the engine oil.

4. Reinstall the drain bolt with a new washer (B). 5. Refill with the recommended oil.

6. Install the engine undercover. 7. Run the engine for more than 3 minutes, then check for oil
leakage. 8. Turn the ignition switch to LOCK (0). 9. Connect the Honda Diagnostic System (HDS)
to the data link connector (DLC).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Engine Oil > Component
Information > Specifications > Page 1999
10. Turn the ignition switch to ON (II). 11. Make sure the HDS communicates with the vehicle and
the powertrain control module (PCM). If it doesn't communicate, troubleshoot the DLC

circuit.

12. Select BODY ELECTRICAL with the HDS. 13. Select ADJUSTMENT in the GAUGES MENU
with the HDS. 14. Select RESET in the MAINTENANCE MINDER with the HDS. 15. Select
RESETTING THE ENGINE OIL LIFE with the HDS.

NOTE: If you changed the ATF at the same time with the engine oil, select RESETTING THE
ENGINE OIL LIFE AND ATF with the HDS instead.

16. Reset the multi-information display.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Filter, Engine > Component
Information > Service and Repair

Oil Filter: Service and Repair

Engine Oil Filter Replacement

Special Tools Required

Oil filter wrench 07HAA-PJ70101


1. Remove the five clips and the two bolts securing the engine undercover, then open the
undercover. 2. Remove the oil filter with the oil filter wrench. 3. Inspect the filter to make sure the
rubber seal is not stuck to the oil filter seating surface of the engine. 4. Inspect the threads (A) and
the rubber seal (B) on the new filter. Wipe off the seat on the oil pan, then apply a light coat of new
engine oil to the

filter rubber seal. Use only filters with a built-in bypass system.

5. Install the oil filter by hand. 6. After the rubber seal seats, tighten the oil filter clockwise with the
oil filter wrench.

7. If four numbers or marks (1 to 4 or V to VVVV) are printed around the outside of the filter, you
can use the following procedure to tighten the

filter.

^ Spin the filter on until its seal lightly seats against the oil pan, and note which number or mark is
at the bottom.

^ Tighten the filter by turning it clockwise three numbers or marks from the one you noted. For
example, if number 2 is at the bottom when the seal is seated, tighten the filter until the number 1
comes around the bottom.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Filter, Engine > Component
Information > Service and Repair > Page 2003

8. After installation, fill the engine with oil up to the specified level. Check for oil leakage during and
after running the engine for more than 3

minutes.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Filter Adapter > Component
Information > Service and Repair

Oil Filter Adapter: Service and Repair

Oil Filter Feed Pipe Replacement

1. Remove the oil filter. 2. Remove the oil filter feed pipe.

3. Install the two 20 x 1.5 mm nuts (A) onto the new-oil filter feed pipe. Hold the nut with a wrench,
then tighten the other nut.

4. Tighten the oil filter feed pipe to 74 Nm (7.5 kgf-m, 54 lbf-ft), then remove the nuts from the oil
filter feed pipe. 5. Install the oil filter.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pan, Engine > Component
Information > Specifications

Oil Pan: Specifications

Oil Pan

Tighten the bolts in two or three steps. Wipe off the excess liquid gasket on the each side of the
crankshaft pulley and the drive plate.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pan, Engine > Component
Information > Service and Repair > Oil Pan Removal
Oil Pan: Service and Repair Oil Pan Removal

Oil Pan Removal

1. Drain the engine oil. 2. If the engine is already out of the vehicle, go to step 15. 3. Remove the
steering joint bolt. 4. Remove the front wheels. 5. Remove the engine undercover and the splash
shield. 6. Remove the A/C condenser fan shroud assembly. 7. Disconnect the A/C compressor
clutch connector, then remove the A/C compressor. 8. Remove the intake manifold stay and the
harness clamp. 9. Remove the under-floor three way catalytic converter (TWC).

10. Disconnect the suspension lower arm ball joints. 11. Disconnect the steering gearbox harness
connectors. 12. Attach the universal eyelet, and the engine hanger. 13. Remove the lower torque
rod mounting bolts. 14. Remove the front subframe. 15. Remove the harness clamps (A) and the
mounting bolt (B), then remove the dipstick tube (C).

16. Remove the lower torque rod bracket mounting bolts.

17. Remove the two bolts securing the transmission.

18. Remove the bolts securing the oil pan. 19. Insert a flat blade screwdriver where shown, and
separate the oil pan from the engine block.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pan, Engine > Component
Information > Service and Repair > Oil Pan Removal > Page 2012

20. Remove the oil pan.

NOTE: Lower the oil pan carefully not to damage the IMA motor (resolver stator).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pan, Engine > Component
Information > Service and Repair > Oil Pan Removal > Page 2013

Oil Pan: Service and Repair Oil Pan Installation


Oil Pan Installation

1. Remove any old liquid gasket from the oil pan mating surfaces, bolts, and bolt holes. 2. Clean
and dry the oil pan mating surfaces and the O-ring groove. 3. Install the dowel pins (A), and install
the new O-ring (B) and oil pan gasket (C) on the oil pan.

4. Apply liquid gasket, P/N 08718-0001, 08718-0002, or 08718-0009, to the engine block mating
surface of the oil pan.

NOTE: ^

Apply a 1.5 mm wide bead of the liquid gasket along the broken line (A).

^ Apply a 5.0 mm wide bead of the liquid gasket to the shaded area (B).

^ Do not install components if too much time has passed after applying the liquid gasket (for P/N
08718-0002, no more than 4 minutes, for all others, no more than 5 minutes). Instead, remove the
old residue and reapply the liquid gasket.

5. Install the oil pan.

NOTE: Raise the oil pan carefully not to damage IMA motor (resolver stator).

6. Tighten the bolts in two or three steps. Wipe off the excess liquid gasket on the each side of the
crankshaft pulley and the drive plate.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pan, Engine > Component
Information > Service and Repair > Oil Pan Removal > Page 2014
7. Tighten the two bolts securing the transmission.

8. Install the lower torque rod bracket mounting bolts (A).

9. Install the dipstick tube (A) with a new O-ring (B), then install the mounting bolt (C) and the
harness clamps (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pan, Engine > Component
Information > Service and Repair > Oil Pan Removal > Page 2015

10. If the engine is still in the vehicle, do the following steps. 11. Install the front subframe. 12.
Install the lower torque rod mounting bolts. 13. Remove the engine hanger and universal eyelet.
14. Connect the steering gearbox harness connectors. 15. Connect the suspension lower arm ball
joints. 16. Install the under-floor three way catalytic converter (TWC). 17. Install the intake manifold
stay and the harness clamp. 18. Install the A/C compressor, then connect the A/C compressor
clutch connector. 19. Install the A/C condenser fan shroud assembly. 20. Install the engine
undercover and the splash shield. 21. Install the front wheels. 22. Install the steering joint bolt. 23.
After assembly, wait at least 30 minutes before filling the engine oil. 24. Check the wheel
alignment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations

Oil Pressure Sender: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations > Page 2019
Engine Lubrication Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations > Page 2020

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations > Page 2021

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations > Page 2022

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations > Page 2023

Oil Pressure Sender: Diagrams

9. Oil Pressure Switch

109. EOP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations > Page 2024

Oil Pressure Sender: Testing and Inspection

Oil Pressure Switch Test

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Remove the oil pressure switch connector (A) from the oil pressure switch (B).

5. Check for continuity between the positive terminal (c) and the engine (ground). There should be
continuity with the engine stopped. There should

be no continuity with the engine running.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Sender >
Component Information > Locations > Page 2025

Oil Pressure Sender: Service and Repair

Oil Pressure Switch Replacement

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Disconnect the oil pressure switch connector (A), then remove the oil pressure switch (B).

5. Remove any old liquid gasket from the switch and the switch mounting hole. 6. Apply a very
small amount of liquid gasket to the oil pressure switch threads, then install the oil pressure switch.

NOTE: Using too much liquid gasket may cause liquid gasket to enter the oil passage or the end of
the new oil pressure switch.

7. Loosely install the compressor mounting bolts and the compressor through bolt in the numbered
sequence shown. Failure to follow this sequence

may reduce the life of the drive.

8. Install the A/C condenser fan shroud assembly. 9. Install the engine undercover and the splash
shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions
Oil Pressure Warning Lamp/Indicator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2030
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2031

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2032

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2033
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2034
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2035
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2036
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2037
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2038
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2039

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2040

Oil Pressure Warning Lamp/Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2041
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2042
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2043
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2044
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2045
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2046
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2047
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2048
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2049
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2050
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2051
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2052
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2053
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2054

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2056
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pressure Warning
Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2058

Low Oil Pressure Indicator Circuit Diagram


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pump, Engine > Engine Oil
Pressure > Component Information > Specifications
Engine Oil Pressure: Specifications

Oil Pressure

Temperature ........................................................................................................................................
........................................................... 176°F (80°C)

At Idle ..................................................................................................................................................
.......................... 70 kPa (0.7 kgf/cm2, 10 psi) min.

At 3,000 rpm ........................................................................................................................................


........................ 340 kPa (3.5 kgf/cm2, 50 psi) min.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Engine Lubrication > Oil Pump, Engine > Engine Oil
Pressure > Component Information > Specifications > Page 2063

Engine Oil Pressure: Testing and Inspection

Oil Pressure Test

Special Tools Required

^ Pressure gauge adapter 07NAJ-PO7010A

^ Hose, oil pressure 07ZAJ-S5AA200

^ A/T pressure hose 07406-0020201

^ A/T low pressure gauge w/panel 07406-0070300

^ A/T pressure hose, 2,210 mm 07MAJ-PY4011A

^ A/T pressure hose, adapter 07MAJ-PY40120

If the low oil pressure indicator stays on with the engine running, check the engine oil level. If the oil
level is correct:

1. Remove the rocker arm oil pressure sensor (A), and install the special tools, then reinstall the
rocker arm oil pressure sensor.

2. Start the engine. Shut it off immediately if the gauge registers no oil pressure. Repair the
problem before continuing. 3. Allow the engine to reach operating temperature (fan comes on at
least twice). The pressure should be:

Engine Oil Temperature: 176°F (80°C) Engine Oil Pressure: At Idle: 70 kPa (0.7 kgf/cm2, 10 psi)
min. At 3,000 rpm: 340 kPa (3.5 kgf/cm2, 50 psi) min.

4. If the oil pressure is out of specifications, inspect these items:

^ Inspect the oil pressure relief valve.


^ Check the oil screen for clogging.

^ Inspect the oil pump.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Intake Manifold > Component Information >
Specifications

Intake Manifold: Specifications

Intake Manifold

Install the intake manifold assembly (A) and tighten the bolts/nuts in a crisscross pattern in two or
three steps, beginning with the inner bolt. Use a new gasket (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Intake Manifold
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Intake Manifold > Component Information >
Specifications > Page 2068

Intake Manifold: Service and Repair

Intake Manifold Removal and Installation

Intake Manifold

Removal 1. Drain the engine coolant. 2. Remove the engine cover. 3. Remove the resonator. 4.
Remove the air intake duct. 5. Remove the air cleaner. 6. Remove the front grill cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Intake Manifold > Component Information >
Specifications > Page 2069
7. Raise the vehicle on the hoist to full height. 8. Remove the front wheels. 9. Remove the splash
shield.

10. Remove the intake manifold stay bolts (A) and the A/C compressor harness clamp (B).

11. Lower the vehicle on the hoist. 12. Remove the water bypass hose (A) and the vacuum hose
(B), then disconnect the throttle body connector (C).

13. Remove the water bypass hose (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Intake Manifold > Component Information >
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14. Disconnect the EGR harness connector (A), the intake manifold sub-harness connector (B),
and the clamp (C), then remove the ground cable (D).

15. Disconnect the fuel injector harness connectors (A), the rocker arm oil control solenoid
connectors (B), and the EOP sensor connector (C), then

remove the engine wire harness from the clamps (D).

16. Remove the positive crankcase ventilation (PCV) hose (A).

17. Remove the intake manifold assembly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Intake Manifold > Component Information >
Specifications > Page 2071
Installation 1. Install the intake manifold assembly (A) and tighten the bolts/nuts in a crisscross
pattern in two or three steps, beginning with the inner bolt. Use a

new gasket (B).

2. Install the PCV hose (A).

3. Connect the engine wire harness to the clamps (A), then connect the fuel injector harness
connectors (B) and the rocker arm oil control solenoid

valve connectors (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Intake Manifold > Component Information >
Specifications > Page 2072
4. Connect the EGR harness connector (A), the intake manifold sub-harness connector (B), and
the clamp (C), then remove the ground cables (D).

5. Install the water bypass hose (A).

6. Install the water bypass hose (A) and the vacuum hose (B), then connect the throttle body
connector (C).

7. Raise the vehicle on the hoist to full height. 8. Install the intake manifold stay bolts (A), then
install the A/C compressor harness clamp (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Intake Manifold > Component Information >
Specifications > Page 2073
9. Install the splash shield.

10. Install the front wheels. 11. Lower the vehicle on the hoist. 12. Install the front grill cover.

13. Install the air cleaner. 14. Install the air intake duct. 15. Install the resonator. 16. Install the
engine cover. 17. Clean up any spilled engine coolant. 18. After installation, check that all tubes,
hoses, and connectors are installed correctly. 19. Refill the radiator with engine coolant, and bleed
air from the cooling system with the heater valve open.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions
Oil Pressure Warning Lamp/Indicator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2079
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2080

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2081

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2082
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2083
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2084
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2085
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2086
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2087
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2088

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2089

Oil Pressure Warning Lamp/Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2090
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2091
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2092
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2093
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2094
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2095
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2096
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2097
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2098
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2099
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2100
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2101
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2102
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2103

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2104
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2105
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2106
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Lamps and Indicators - Engine > Oil Pressure
Warning Lamp/Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 2107

Low Oil Pressure Indicator Circuit Diagram


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Crankshaft Main
Bearing Seal > Component Information > Service and Repair

Crankshaft Main Bearing Seal: Service and Repair

Transmission End Crankshaft Oil Seal Installation - In Car

Special Tools Required ^

Driver 07749-0010000

^ Oil seal driver attachment 07ZAD-PNA0100

1. Remove the IMA motor housing. 2. Remove the transmission end crankshaft oil seal. 3. Clean
and dry the crankshaft oil seal housing. 4. Apply a light coat of multipurpose grease to the
crankshaft and to the lip of the seal. 5. Using the special tools, drive in the crankshaft oil seal until
the driver attachment bottoms against the engine block end cover. Align the hole in the
driver attachment with the pin on the crankshaft.

6. Measure the distance between the crankshaft (A) and the oil seal (B).

7. Clean any excess grease off the crankshaft, and check that the oil seal lip is not distorted. 8.
Install the IMA motor housing.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Seals and Gaskets, Engine > Front Crankshaft Seal
> Component Information > Service and Repair
Front Crankshaft Seal: Service and Repair

Chain Case Oil Seal Installation

Special Tools Required

^ Handle driver 07749-0010000

^ Attachment, 52 x 55 mm 07746-0010400

1. Use the handle driver and attachment to drive a new oil seal squarely into the chain case to the
specified installed height.

2. Measure the distance between the chain case surface (A) and the oil seal (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations

Oil Pressure Sender: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations > Page 2119
Engine Lubrication Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations > Page 2120

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations > Page 2121

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations > Page 2122

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations > Page 2123

Oil Pressure Sender: Diagrams

9. Oil Pressure Switch

109. EOP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations > Page 2124

Oil Pressure Sender: Testing and Inspection

Oil Pressure Switch Test

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Remove the oil pressure switch connector (A) from the oil pressure switch (B).

5. Check for continuity between the positive terminal (c) and the engine (ground). There should be
continuity with the engine stopped. There should

be no continuity with the engine running.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Oil Pressure
Sender > Component Information > Locations > Page 2125

Oil Pressure Sender: Service and Repair

Oil Pressure Switch Replacement

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Disconnect the oil pressure switch connector (A), then remove the oil pressure switch (B).

5. Remove any old liquid gasket from the switch and the switch mounting hole. 6. Apply a very
small amount of liquid gasket to the oil pressure switch threads, then install the oil pressure switch.

NOTE: Using too much liquid gasket may cause liquid gasket to enter the oil passage or the end of
the new oil pressure switch.

7. Loosely install the compressor mounting bolts and the compressor through bolt in the numbered
sequence shown. Failure to follow this sequence

may reduce the life of the drive.

8. Install the A/C condenser fan shroud assembly. 9. Install the engine undercover and the splash
shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Variable Valve
Timing Actuator Position Sensor > Component Information > Locations

3-Stage I-VTEC System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Sensors and Switches - Engine > Variable Valve
Timing Actuator Position Sensor > Component Information > Locations > Page 2129

Variable Valve Timing Actuator Position Sensor: Service and Repair

Rocker Arm Oil Pressure Sensor Removal/Installation

1. Disconnect the rocker arm oil pressure sensor connector (A).

2. Remove the rocker arm oil pressure sensor (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Camshaft Gear/Sprocket >
Component Information > Specifications

Camshaft Gear/Sprocket: Specifications

Camshaft Gear/Sprocket
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Camshaft Gear/Sprocket >
Component Information > Service and Repair > Camshaft Sprocket Removal
Camshaft Gear/Sprocket: Service and Repair Camshaft Sprocket Removal

Camshaft Sprocket Removal

NOTE: Keep the cam chain away from magnetic fields.

1. Remove the cylinder head cover. 2. Make a reference mark (A) across the camshaft sprocket
and the cam chain.

3. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole
in the cylinder head.

4. Remove the cylinder head plug.

5. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Camshaft Gear/Sprocket >
Component Information > Service and Repair > Camshaft Sprocket Removal > Page 2136
6. Remove the maintenance bolt (B), and turn the camshaft clockwise to compress the cam chain
tensioner, then install the 6 x 1.0 mm bolt (C) in the

bolt hole (D) in the engine block through the maintenance hole and the cam chain tensioner (E).

NOTE: ^

Turning torque should not exceed 44 Nm (4.5 kgf-m, 33 lbf-ft) when turning the camshaft.

^ Do not turn the camshaft counterclockwise.

7. Hold the camshaft with a 27 mm open-end wrench, then loosen the camshaft sprocket bolt.

8. Remove the camshaft sprocket bolt, then remove the camshaft sprocket.

NOTE: Hang the cam chain with a wire.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Camshaft Gear/Sprocket >
Component Information > Service and Repair > Camshaft Sprocket Removal > Page 2137
Camshaft Gear/Sprocket: Service and Repair Camshaft Sprocket Installation

Camshaft Sprocket Installation

NOTE: Keep the cam chain away from magnetic fields.

1. Install the cam chain around the camshaft sprocket aligned with the reference mark (A), then
install the camshaft sprocket on the camshaft.

2. Hold the camshaft with a 27 mm open-end wrench, then tighten the bolt.

NOTE: Apply new engine oil to the bolt threads and flange.

3. Apply new engine oil to the sliding surface of the cam chain tensioner through the oil return hole
in the cylinder head.

4. Hold the crankshaft pulley and set the socket wrench (A) on the camshaft sprocket bolt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Camshaft Gear/Sprocket >
Component Information > Service and Repair > Camshaft Sprocket Removal > Page 2138
5. Turn the camshaft clockwise to compress the cam chain tensioner, then remove the 6 x 1.0 mm
bolt (B).

NOTE: ^

Turning torque should not exceed 44 Nm (4.5 kgf-m, 33 lbf-ft) when turning the camshaft.

^ Do not turn the camshaft counterclockwise.

6. Install the maintenance bolt (C) with a new washer (D). 7. Install the new cylinder head plug.

8. Install the cylinder head cover.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal
Timing Chain: Service and Repair Cam Chain Removal

Cam Chain Removal

NOTE: Keep the cam chain away from magnetic fields.

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark (A) lines up with the
pointer (B).

5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the crankshaft
pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under the engine
block.

10. Remove the ground cable (A), then remove the side engine mount bracket (B).

11. Disconnect the crankshaft position (CKP) sensor connector (A), then remove the dipstick tube
mounting bolt (B) and the harness clamps (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal > Page 2143
12. Remove the chain case (A), then remove the crankshaft position (CKP) pulse plate (B).

13. Measure the cam chain separation. If the distance is less than the service limit, replace the cam
chain and the cam chain tensioner.

14. Apply new engine oil to the sliding surface of the cam chain tensioner slider (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal > Page 2144
15. Hold the cam chain tensioner slider with a screwdriver, then remove the bolt (B), and loosen
the bolt (C). 16. Remove the cam chain tensioner slider.

17. Remove the cam chain tensioner (A) and the cam chain guide (B).

18. Remove the cam chain.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal > Page 2145
Timing Chain: Service and Repair Cam Chain Installation

Cam Chain Installation

NOTE: Keep the cam chain away from magnetic fields.

1. Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the crankshaft sprocket
with the pointer (B) on the oil pump.

2. Set the No. 1 piston at TDC. The "UP" mark (A) on the camshaft sprocket should be at the top,
and the TDC grooves (B) on the camshaft sprocket

should line up with the top edge of the cylinder head.

3. Install the cam chain on the crankshaft sprocket with the colored piece (A) aligned with the TOG
mark (B) on the crankshaft sprocket.

4. Install the cam chain on the camshaft sprocket with the pointer (A) aligned with the center of the
two colored pieces (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal > Page 2146
5. Apply new engine oil to the threads of the cam chain tensioner mounting bolt (A).

6. Install the cam chain tensioner (B) and the cam chain guide (C). 7. Install the cam chain
tensioner slider, and tighten the lower side bolt loosely.

8. Apply new engine oil to the sliding surface of the cam chain tensioner slider (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal > Page 2147
9. Turn the cam chain tensioner clockwise to compress the cam chain tensioner slider. Install the
remaining bolt, then tighten the two bolts.

10. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil
seal. 11. Remove any old liquid gasket from the chain case mating surfaces, bolts, and bolt holes.
12. Clean and dry the chain case mating surfaces. 13. Apply liquid gasket, P/N
08717-0004,08718-0001, 08718-0003, or 08718-0009, evenly to the cylinder head and engine
block mating surface of

the chain case. Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

Apply a 1.5 mm wide bead of liquid gasket along the broken lines (A).

^ Apply a 3.0 mm wide bead of liquid gasket to the engine block upper surface contact areas (B) on
the chain case.

^ If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

14. Install the crankshaft position (CKP) pulse plate (A) and the chain case (B).

NOTE: ^

Wait at least 30 minutes before filling the engine with oil.

^ Do not run the engine for at least 3 hours after installing the chain case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal > Page 2148
15. Install the harness clamps (A) and the dipstick tube mounting bolt (B), then connect the CKP
sensor connector (C).

16. Install the side engine mount bracket (A), then tighten the mounting bolts and nut in the
numbered sequence shown.

17. Install the ground cable (B). 18. Remove the jack and the wood block. 19. Install the oil pan. 20.
Install the crankshaft pulley. 21. Install the cylinder head cover. 22. Install the water pump pulley.
23. Install the drive belt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain > Component
Information > Service and Repair > Cam Chain Removal > Page 2149
24. Install the engine undercover and the splash shield. 25. Install the front wheels. 26. Do the
crankshaft position (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Chain Tensioner >
Component Information > Specifications

Timing Chain Tensioner: Specifications

Timing Chain Tensioner


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Component Alignment
Marks > Component Information > Locations
Timing Component Alignment Marks: Locations

Caution: Incorrect removal or installation of the timing chain can result in damage to internal engine
components.

For complete Timing Chain Removal and Installation information, please refer to Timing Chain;
Service and Repair.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Timing Cover > Component
Information > Specifications

Timing Cover: Specifications

Timing Cover
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions
Variable Valve Timing Actuator: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2166

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2167
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Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2169
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Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2170
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Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2171
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Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2172
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2173

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2174

Variable Valve Timing Actuator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2175
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2176
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2177
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2178
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2179
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2180
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2181
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2182
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2183
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2184
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator > Component Information > Diagrams > Diagram Information and Instructions > Page 2192
Variable Valve Timing Actuator: Electrical Diagrams

Diagram 31

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator Position Sensor > Component Information > Locations

3-Stage I-VTEC System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Actuator Position Sensor > Component Information > Locations > Page 2196

Variable Valve Timing Actuator Position Sensor: Service and Repair

Rocker Arm Oil Pressure Sensor Removal/Installation

1. Disconnect the rocker arm oil pressure sensor connector (A).

2. Remove the rocker arm oil pressure sensor (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Pressure Switch > Component Information > Locations
Variable Valve Timing Pressure Switch: Locations

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Pressure Switch > Component Information > Locations > Page 2200
3-Stage I-VTEC System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Pressure Switch > Component Information > Locations > Page 2201

62. Rocker Arm Oil Pressure Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Pressure Switch > Component Information > Locations > Page 2202

Variable Valve Timing Pressure Switch: Service and Repair

Rocker Arm Oil Pressure Switch Removal/Installation

1. Disconnect the rocker arm oil pressure switch connector (A).

2. Remove the rocker arm oil pressure switch (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Solenoid > Component Information > Locations

18. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Solenoid > Component Information > Locations > Page 2206

Variable Valve Timing Solenoid: Diagrams

60. Rocker Arm Oil Control Solenoid 1

61. Rocker Arm Oil Control Solenoid 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Timing Components > Variable Valve Timing >
Variable Valve Timing Solenoid > Component Information > Locations > Page 2207

Variable Valve Timing Solenoid: Service and Repair

Rocker Arm Oil Control Valve Removal/Installation

1. Remove the intake manifold. 2. Disconnect the rocker arm oil control solenoid 1 connector (A),
the rocker arm oil control solenoid 2 connector (B), the rocker arm oil pressure

switch connector (C), and the rocker arm oil pressure sensor connector (D).

3. Remove the bolts (E). 4. Remove the rocker arm oil control valve (F). 5. Install the parts in the
reverse order of removal with a new rocker arm oil control valve filter (G).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Fuel
Pressure > System Information > Specifications
Fuel Pressure: Specifications

Fuel Pressure.......................................................................................................................................
..........270 - 320 kpa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Fuel
Pressure > System Information > Specifications > Page 2212
Fuel Pressure: Service Precautions

WARNING: Adhere to the following procedures any time the fuel system is being worked on in
order to reduce the risk of fire and personal injury:

- Keep a dry chemical (Class B) fire extinguisher near the work area.

- Place a "CAUTION FLAMMABLE" sign in the work area.

- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.

- Wear eye protection.

- Use caution when working near the catalytic converter to prevent the possibility of burns or fire.
(The temperatures within the converter can exceed 537 °C (1000 °F).

- Relieve the fuel system pressure prior to disconnecting fuel system components.

- Disconnect the negative battery cable except for tests where battery voltage is required.

- Use a suitable container to store or catch fuel.

- Do not replace fuel pipe with fuel hose.

- Plug all disconnected fuel line fittings and hoses.

- After making any fuel system repairs ALWAYS inspect for fuel leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Fuel
Pressure > System Information > Specifications > Page 2213

Fuel Pressure: Testing and Inspection

Fuel Pressure Test

Special Tools Required

- Fuel pressure gauge 07406-004000B

- Fuel pressure gauge attachment set 07AAJ-S6MA150

'07 model

1. Relieve the fuel pressure.

2. Disconnect the quick-connect fitting (A). Attach the fuel pressure gauge set and the fuel pressure
gauge. 3. Reinstall the air cleaner (B). 4. Start the engine, and let it idle.

- If the engine starts, go to step 6.

- If the engine does not start, go to step 5.

5. Check to see if the fuel pump is running: listen to the fuel filler port with the fuel fill cap removed.
The fuel pump should run for 2 seconds when

the ignition switch is first turned on. -


If the pump runs, go to step 6.

- If the pump does not run, do the fuel pump circuit troubleshooting.

6. Read the fuel pressure gauge.

The pressure should be 270 - 320 kPa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi). -

If the pressure is OK, the test is complete.

- If the pressure is out of specification, replace the fuel pressure regulator and the fuel filter, then
recheck the fuel pressure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Idle
Speed > System Information > Specifications
Idle Speed: Specifications

Idle speed Without Load


Conditions....................................................................................................................................820
± 50 rpm (in Park or neutral) Idle speed With Load Conditions............................................................
.............................................................................820 ± 50 rpm (in Park or neutral)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Idle
Speed > System Information > Specifications > Page 2217
Idle Speed: Description and Operation

Idle Control System

When the engine is cold, the A/C compressor is on, the transmission is in gear, the brake pedal is
pressed, the power steering load is high, or the alternator is charging, the PCM sends signals to
the throttle position to maintain the correct idle speed.

Brake Pedal Position Switch

The brake pedal position switch signals the PCM when the brake pedal is pressed.

Electrical Power Steering (EPS) Signal

The EPS signals the PCM when the power steering load is high.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Idle
Speed > System Information > Specifications > Page 2218

Idle Speed: Testing and Inspection

Idle Speed Inspection

NOTE: Before checking the idle speed, check these items:

- The malfunction indicator lamp (MIL) has not been reported on, and there are no DTCs.

- Ignition timing

- Spark plugs

- Air cleaner

- PCV system

- Headlight OFF

1. Disconnect the evaporative emission (EVAP) canister purge valve connector. 2. Connect the
HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM. If it doesn't, go to the DLC circuit
troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

4. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. 5. Check the idle speed without load conditions: headlights,
blower fan, radiator fan, and air conditioner off.

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

6. Let the engine idle for 1 minute with high electric load (A/C switch on, temperature set to max
cool, blower fan on High, and headlights on high
beam).

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

NOTE: If the idle speed is not within specification, do the PCM idle learn procedure. If the idle
speed is still not within specification, go to symptom troubleshooting.

7. Reconnect the EVAP canister purge valve connector.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Air
Cleaner Housing > Air Filter Element > Component Information > Testing and Inspection

Air Filter Element: Testing and Inspection

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Air
Cleaner Housing > Air Filter Element > Component Information > Testing and Inspection > Page 2223

Air Filter Element: Service and Repair

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Fuel
Filter > Fuel Pressure Release > System Information > Service and Repair
Fuel Pressure Release: Service and Repair

Fuel Pressure Relieving

Before disconnecting fuel lines or hoses, relieve pressure from the system by disabling the fuel
pump and then disconnecting the fuel tube/quick connect fitting in the engine compartment.

With the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Turn the ignition switch OFF. 3. Connect the HDS
to the data link connector (DLC) (A) located under the driver's side of the dashboard.

4. Turn the ignition switch ON (II). 5. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Powertrain Management/Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

6. Turn the ignition switch OFF. 7. Remove the fuel fill cap to relieve the pressure in the fuel tank.
8. Turn the ignition switch ON (II). 9. From the INSPECTION MENU of the HDS, select Fuel Pump
OFF, then start the engine, and let it idle until it stalls.

NOTE: -

Do not allow the engine to idle above 1,000 rpm or the PCM will continue to operate the fuel pump.

- A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed.

10. Turn the ignition switch OFF. 11. Disconnect the negative cable from the battery. 12. Remove
the air cleaner. 13. Remove the cover (A) and the quick-connect fitting cover (B).

14. Check the fuel quick-connect fitting for dirt, and clean it if needed. 15. Place a rag or shop towel
over the quick-connect fitting (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Fuel
Filter > Fuel Pressure Release > System Information > Service and Repair > Page 2228
16. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

17. After disconnecting the quick-connect fitting, check it for dirt or damage. 18. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

19. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).

Without the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Remove PGM-FI main relay 2 (A) from the
auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Fuel
Filter > Fuel Pressure Release > System Information > Service and Repair > Page 2229
3. Start the engine, and let it idle until it stalls.

NOTE: If any DTCs are stored, clear and ignore them.

4. Turn the ignition switch OFF. 5. Remove the fuel fill cap. 6. Disconnect the negative cable from
the battery. 7. Remove the air cleaner. 8. Remove the cover (A) and quick-connect fitting cover (B).

9. Check the fuel quick-connect fitting for dirt, and clean it if needed.

10. Place a rag or shop towel over the quick-connect fitting (A).

11. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Fuel
Filter > Fuel Pressure Release > System Information > Service and Repair > Page 2230

- Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

12. After disconnecting the quick-connect fitting, check it for dirt or damage. 13. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

14. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Firing
Order > Component Information > Specifications
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Ignition
Timing > System Information > Specifications
Ignition Timing: Specifications

Ignition Timing
....................................................................................................................................... 10 ° ± 2 °
BTDC (RED mark (B)) at idle in N or P
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Ignition
Timing > System Information > Specifications > Page 2237
Ignition Timing: Description and Operation

Ignition Timing Control

The PCM contains the memory for basic ignition timing at various engine speeds and manifold
absolute pressure. It also adjusts the timing according to engine coolant temperature and intake air
temperature.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Ignition
Timing > System Information > Specifications > Page 2238

Ignition Timing: Testing and Inspection

Ignition Timing Inspection

1. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 2. Turn the
ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Powertrain Management/Computers and Control Systems/Testing and


Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting

4. Check for DTCs. If a DTC is present, diagnose and repair the cause before continuing with this
test. 5. Start the engine. Hold the engine speed at 3,000 rpm with no load (in N or P) until the
radiator fan comes on, then let it idle. 6. Check the idle speed. 7. Jump the SCS line with the HDS.
8. Connect the timing light to the exhaust side No. 1 ignition coil harness.

9. Aim the light toward the pointer (A) on the cam chain case. Check the ignition timing under a no
load condition (headlights, blower fan, rear

window defogger, and air conditioner are turned off).

10. If the ignition timing differs from the specification, check the cam timing. If the cam timing is OK,
update the PCM if it does not have the latest

software, or substitute a known-good PCM, then recheck. If the system works properly, and the
PCM was substituted, replace the original PCM.

11. Disconnect the HDS and the timing light.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Spark
Plug > Component Information > Specifications
Spark Plug: Specifications

Electrode Gap Standard (New):


............................................................................................................................................ 1.0 - 1.1
mm (0.039 - 0.043 in.)

Torque: ................................................................................................................................................
...................................... 18 N.m (1.8 kgf.m, 13 lbf.ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Spark
Plug > Component Information > Specifications > Page 2242
Spark Plug: Application and ID

Spark Plugs

NGK .....................................................................................................................................................
.............................................................. ILFR6J11K DENSO ..............................................................
...........................................................................................................................................
SK20HPR-L11
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Spark
Plug > Component Information > Specifications > Page 2243

Spark Plug: Testing and Inspection


Spark Plug Inspection

1. Remove the spark plugs and inspect the electrodes and the ceramic insulator.

- Burned or worn electrodes may be caused by these conditions: -

Advanced ignition timing

- Loose spark plug

- Plug heat range too hot

- Insufficient cooling

- Fouled plugs may be caused by these conditions: -

Retarded ignition timing

- Oil in combustion chamber

- Incorrect spark plug gap

- Plug heat range too cold

- Excessive idling/low speed running

- Clogged air cleaner element

- Deteriorated ignition coils

2. If the spark plug electrode is dirty or contaminated, clean the electrode with a plug cleaner.

NOTE: -

Do not use a wire brush or scrape the iridium electrode since this will damage the electrode.

- When using a sandblaster spark plug cleaner, do not clean for more than 20 seconds to avoid
damaging the electrode.

3. Do not adjust the gap of iridium tip plugs (A); replace the spark plug if the gap is out of
specification.

4. Replace the plug at the specified interval or if the center electrode is rounded (A). Use only the
listed sparkplugs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Spark
Plug > Component Information > Specifications > Page 2244

5. Apply a small amount of anti-seize compound to the plug threads, and screw the plugs into the
cylinder head, finger-tight. Torque them to 18 N.m

(1.8 kgf.m, 13 lbf.ft).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks >
Compression Check > System Information > Specifications > Standards and Service Limits

Engine Assembly
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks >
Compression Check > System Information > Specifications > Standards and Service Limits > Page 2249
Compression Check: Specifications General Specifications

Engine Compression

Compression Pressure
.......................................................................................................................................... Above 980
kPa (10.0 kgf/cm2, 142 psi)

Maximum Variation
................................................................................................................................................. Within
200 kPa (2.0 kgf/cm2, 28 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks >
Compression Check > System Information > Specifications > Page 2250

Compression Check: Testing and Inspection

Engine Compression Inspection

NOTE: After the inspection, you must reset the powertrain control module (PCM). Otherwise, the
PCM will continue to stop the fuel injectors from operating.

1. Warm up the engine to normal operating temperature (cooling fan comes on). 2. Turn the ignition
switch to LOCK (0). 3. Connect the Honda Diagnostic System (HDS) to the data link connector
(DLC). 4. Turn the ignition switch to ON (II). 5. Make sure the HDS communicates with the vehicle
and the PCM. If it doesn't communicate, troubleshoot the DLC circuit. 6. Select PGM-FI,
INSPECTION, then All INJECTORS OFF on the HDS. 7. Turn the ignition switch to LOCK (0). 8.
Remove the four intake side ignition coils. 9. Remove the four intake side spark plugs.

10. Attach the compression gauge to a spark plug hole.

NOTE: Use a compression gauge with a connecting length (between the edge and the flange) of
less than 23 mm (0.9 in.).

11. Turn the IMA battery module switch OFF. 12. Open the throttle fully, then crank the engine with
the starter motor and measure the compression.

Compression Pressure: Above 980 kPa (10.0 kgf/cm2, 142 psi)

13. Measure the compression on the remaining cylinders.

Maximum Variation: Within 200 kPa (2.0 kgf/cm2, 28 psi)

14. If the compression is not within specifications, check the following items, then remeasure the
compression.

^ Looseness exhaust side spark plug


^ Damaged or worn valves and seats

^ Damaged cylinder head gasket

^ Damaged or worn piston rings

^ Damaged or worn piston and cylinder bore

15. Remove the compression gauge from the spark plug hole. 16. Install the four intake side spark
plugs. 17. Install the four intake side ignition coils. 18. Select PCM reset to cancel the ALL
INJECTORS OFF on the HDS. 19. Do the PCM idle learn procedure. 20. Do the start clutch
pressure control calibration procedures. 21. Turn the IMA battery module switch ON. 22. Clear any
IMA DTCs that may have been set while doing this inspection procedure. 23. If the IMA battery
level gauge (BAT) displays no segment, start the engine, and hold it between 3,500 rpm and 4,000
rpm without load (in N or P)

until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Valve
Clearance > System Information > Specifications

Valve Clearance: Specifications

Valve Clearance
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Valve
Clearance > System Information > Specifications > Page 2254
Valve Clearance: Adjustments

Valve Clearance Adjustment

NOTE: Adjust the valves only when the cylinder head temperature is less than 100°F (38°C).

1. Remove the cylinder head cover. 2. Set the No. 1 piston at top dead center (TDC). The "UP"
mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the

camshaft sprocket should line up with the top edge of the chain case.

3. Select the correct thickness feeler gauge for the valves you're going to check.

4. Insert the feeler gauge (A) between the adjusting screw (B) and the end of the valve stem on No.
1 cylinder and slide it back and forth; you should

feel a slight amount of drag.

5. If you feel too much or too little drag, loosen the locknut (A), and turn the adjusting screw (B)
until the drag on the feeler gauge is correct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Valve
Clearance > System Information > Specifications > Page 2255
6. Tighten the locknut and recheck the clearance. Repeat the adjustment if necessary.

Specified Torque 20 Nm (2.0 kgf-m, 14 lbf-ft) Apply new engine oil to the nut threads.

7. Rotate the crankshaft clockwise. Align the No. 3 piston TDC groove (A) on the camshaft
sprocket with the top edge of the chain case.

8. Check the valve clearance on the No. 3 cylinder; adjust it if necessary 9. Rotate the crankshaft
clockwise. Align the No. 4 piston TDC groove (A) on the camshaft sprocket with the top edge of the
chain.

10. Check the valve clearance on the No. 4 cylinder; adjust it if necessary. 11. Rotate the
crankshaft clockwise. Align the No. 2 piston TDC groove (A) on the camshaft sprocket with the top
edge of the head.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Tune-up and Engine Performance Checks > Valve
Clearance > System Information > Specifications > Page 2256
12. Check the valve clearance on the No. 2 cylinder; adjust it if necessary. 13. Install the cylinder
head cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Water Pump > Component Information >
Specifications

Water Pump: Specifications

Water Pump
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Water Pump > Component Information >
Specifications > Page 2260

Water Pump: Testing and Inspection

Water Pump Inspection

1. Remove the engine undercover and the splash shield. 2. Remove the drive belt. 3. Remove the
auto-tensioner. 4. Turn the water pump pulley counterclockwise. Check that it turns freely. If it
doesn't turn smoothly, replace the water pump.

NOTE: When you check the water pump, you may see a small amount of "weeping" from the bleed
holes (A). This is normal.

5. Install the auto-tensioner. 6. Install the drive belt. 7. Install the engine undercover and the splash
shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Engine > Water Pump > Component Information >
Specifications > Page 2261

Water Pump: Service and Repair

Water Pump Replacement

1. Remove the engine undercover, and the splash shield. 2. Remove the drive belt. 3. Drain the
engine coolant. 4. Remove the water pump pulley mounting bolts.

5. Remove the auto-tensioner. 6. Remove the five bolts securing the water pump, then remove the
water pump (A) with water pump pulley.

7. Inspect and clean the O-ring groove and the mating surface with the engine block. 8. Install the
water pump with a new O-ring (B) in the reverse order of removal. 9. Clean up any spilled engine
coolant.
10. Refill the radiator with engine coolant, then bleed air from the cooling system with the heater
valve open. 11. Install the engine undercover and the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Auxiliary Water Pump > Component
Information > Diagrams

25. Auxiliary Electric Water Pump


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Auxiliary Water Pump > Component
Information > Diagrams > Page 2266
Auxiliary Water Pump: Service and Repair

Auxiliary Electric Water Pump Replacement

1. When the engine is cool, drain engine coolant from the radiator. 2. Remove the air cleaner
housing assembly. 3. Disconnect the connector (A). Slide the hose clamps (B) back, then
disconnect the inlet heater hose (C) and the outlet heater hose (D). Remove the

bolts and the auxiliary electric water pump (E).

NOTE: Engine coolant will run out when the hoses are disconnected; drain into a clean drip pan.
Be sure not to let coolant spill on the auxiliary electrical parts or the painted surfaces. If any coolant
spills, rinse it off immediately.

4. Remove the bolt, the upper bracket (A), bushings (B), and the auxiliary electric water pump (C).

5. Install the pump in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant > Component Information >
Specifications > Capacity Specifications
Coolant: Capacity Specifications

ENGINE COOLANT CAPACITY

After Coolant Change* .........................................................................................................................


......................................... 4.75 liters (1.255 US gal) After Engine Overhaul ......................................
................................................................................................................................. 6.0 liters (1.59
US gal)

* = Including the coolant in the reserve tank and that remaining in the engine. Reserve Tank
capacity = 0.41 L (0.108 US gal)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant > Component Information >
Specifications > Capacity Specifications > Page 2271
Coolant: Fluid Type Specifications

ENGINE COOLANT TYPE

Always use Honda All Season Antifreeze/Coolant Type 2. Using a non-Honda coolant can result in
corrosion, causing the cooling system to malfunction or fail. Honda All Season Antifreeze/Coolant
Type 2 is a mixture of 50 % antifreeze and 50 % water. Premixing is not required.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant > Component Information >
Specifications > Page 2272

Coolant: Testing and Inspection

Coolant Check

1. Look at the coolant level in the coolant reservoir. Make sure it is between the MAX mark (A) and
the MIN mark (B).

2. If the coolant level in the coolant reservoir is at or below the MIN mark, add coolant to bring it
between the MIN mark and the MAX mark, then

inspect the cooling system for leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant > Component Information >
Specifications > Page 2273
Coolant: Service and Repair

Coolant Replacement

1. Start the engine. Set the heater temperature control dial to maximum heat, then turn the ignition
switch to LOCK (0). Make sure the engine and

radiator are cool to the touch.

2. Remove the radiator cap. 3. Remove the five clips and the two bolts securing the engine
undercover, then open the engine undercover. 4. Loosen the drain plug (A), and drain the coolant.

5. Remove the drain bolt (A) from the rear side of the engine block.

6. After the coolant has drained, reinstall the drain bolt with a new washer. 7. Tighten the radiator
drain plug securely. 8. Loosen the air bleed bolt (A) on the connecting pipe joint.

9. Pour Honda Long Life Antifreeze/Coolant Type 2 (P/N OL999-9001) into the radiator and coolant
reservoir, and tighten the bleed bolt as soon as

coolant starts to run out in a steady stream.

10. Pour Honda Long Life Antifreeze/Coolant Type 2 into the radiator up to the base of the filler
neck.

NOTE: ^

Always use Honda Long Life Antifreeze/Coolant Type 2. Using a non-Honda coolant can result in
corrosion, causing the cooling system to malfunction or fail.

^ Honda Long Life Antifreeze/Coolant Type 2 is a mixture of 50% antifreeze and 50% water. Do not
add water.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant > Component Information >
Specifications > Page 2274

11. Loosely install the radiator cap. 12. Start the engine and let it run until it warms up (the radiator
fan comes on at least twice). 13. Turn off the engine. Check the level in the radiator, and add
Honda Long Life Antifreeze/Coolant Type 2, if needed. 14. Put the radiator cap on tightly, then run
the engine again, and check for leaks. 15. Clean up any spilled engine coolant. 16. If the
maintenance minder required engine coolant replacement, reset the maintenance minder, and this
procedure is complete. If the maintenance

minder did not require engine coolant replacement, go to step 14.

17. Turn the ignition switch to LOCK (0). 18. Connect the Honda Diagnostic System (HDS) to the
data link connector (DLC). 19. Turn the ignition switch to ON (II). 20. Make sure the HDS
communicates with the vehicle and the powertrain control module (PCM). If it doesn't
communicate, troubleshoot the DLC

circuit.

21. Select BODY ELECTRICAL with the HDS. 22. Select ADJUSTMENT in the GAUGE MENU
with the HDS. 23. Select RESET in the MAINTENANCE MINDER with the HDS. 24. Select
MAINTENANCE SUB ITEM 5 RESET with the HDS. 25. Reset the maintenance information
display.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Coolant Drain Plug, Cylinder Block >
Component Information > Service and Repair

Coolant Drain Plug: Service and Repair

Drain Bolt Installation

NOTE: When installing the drain bolt, always use a new washer.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Locations

9. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions
Radiator Cooling Fan Motor: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2284
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2285

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2286

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2287
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2288
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2289
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2290
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2291
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2292
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2293

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2294

Radiator Cooling Fan Motor: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2295
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2296
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2297
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2298
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2299
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2300
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2301
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2302
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2303
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2304
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2305
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2306
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2307
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2308

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2309
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2310
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2311
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Diagram Information and Instructions > Page 2312

59. Radiator Fan Motor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor > Component Information > Diagrams > Page 2313

Radiator Cooling Fan Motor: Testing and Inspection

Fan Motor Test

1. Disconnect the 2P connectors from the radiator and A/C condenser fan motors.

2. Test each motor by connecting battery power to terminal No. 2 and ground to terminal No. 1. 3. If
a motor fails to run or does not run smoothly, replace it.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor Relay > Component Information > Locations

Radiator Cooling Fan Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor Relay > Component Information > Locations > Page 2317

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor Relay > Component Information > Locations > Page 2318

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor Relay > Component Information > Locations > Page 2319
Radiator Cooling Fan Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.

Five-terminal type
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cooling Fan > Radiator Cooling
Fan Motor Relay > Component Information > Locations > Page 2320

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Engine - Coolant Temperature
Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Engine - Coolant Temperature
Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Locations > Page 2325

Coolant Temperature Sensor/Switch (For Computer): Description and Operation

Engine Coolant Temperature (ECT) Sensor 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases
as the engine coolant temperature increases.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Engine - Coolant Temperature
Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Service and Repair >
ECT Sensor 1 Replacement

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 1
Replacement

ECT Sensor 1 Replacement

1. Drain the engine coolant. 2. Remove the air cleaner. 3. Disconnect the ECT sensor 1 2P
connector (A).

4. Remove ECT sensor 1 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Engine - Coolant Temperature
Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Service and Repair >
ECT Sensor 1 Replacement > Page 2328

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 2
Replacement

ECT Sensor 2 Replacement

1. Drain the engine coolant. 2. Remove the splash shield. 3. Disconnect the ECT sensor 2 2P
connector (A).

4. Remove ECT sensor 2 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant. 6. Install the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Heater Control Valve > Heater Control Valve
Cable > Component Information > Adjustments

Heater Control Valve Cable: Adjustments

Heater Valve Cable Adjustment


1. From under the hood, open the cable clamp (A), then disconnect the heater valve cable (B) from
the heater valve arm (C).

2. From under the dash, disconnect the heater valve cable housing from the cable clamp (A), and
disconnect the heater valve cable (B) from the air

mix control linkage (C).

3. With the heater valve cable detached at both ends, make sure the cable moves freely with no
binding. Replace the heater valve cable if it does not

move freely.

4. Set the temperature control dial to Max Cool (Lo) with the ignition switch to ON (II). 5. Attach the
heater valve cable (B) to the air mix control linkage (C) as shown step 2. Hold the end of the heater
valve cable housing against the stop

(D), then snap the heater valve cable housing into the cable clamp (A).

NOTE: Make sure the ring-end of the cable is pushed all the way to the base of the pin on air mix
control linkage.

6. From under the hood, turn the heater valve arm (C) to the fully closed position as shown, and
hold it. Attach the heater valve cable (B) to the

heater valve arm, and gently pull on the heater valve cable housing to take up any slack, then
install the heater valve cable housing into the cable clamp (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Heater Control Valve > Heater Control Valve
Cable > Component Information > Adjustments > Page 2333
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator > Component Information > Testing
and Inspection

Radiator: Testing and Inspection

Radiator Test

1. Wait until the engine is cool, then carefully remove the radiator cap and fill the radiator with
engine coolant to the top of the filler neck. 2. Attach a commercially available pressure tester (A) to
the radiator, and apply a pressure of 93 - 123 kPa (0.95 - 1.25 kgf/cm2, 14 - 18 psi).

3. Inspect for engine coolant leaks and a drop in pressure. 4. Remove the tester, and reinstall the
radiator cap. 5. Check for engine oil in the coolant and/or coolant in the engine oil.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator > Component Information > Testing
and Inspection > Page 2337
Radiator: Service and Repair

Radiator and Fan Replacement

1. Drain the engine coolant. 2. Remove the front wheels. 3. Remove the engine undercover and the
splash shield. 4. Remove the engine cover. 5. Remove the resonator. 6. Remove the intake air
duct. 7. Remove the air cleaner assembly. 8. Remove the front grille cover.

9. Remove the clips (A) and the radiator mount upper bracket/cushion (B).

10. Disconnect the hood latch switch connector (A), then remove the mounting bolts (B) and the
clamps (C).

11. Disconnect the reservoir hose (A) and remove the mounting bolts (B), then remove the water
filler (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator > Component Information > Testing
and Inspection > Page 2338
12. Remove the harness clamps (A), then disconnect the radiator fan motor connector (B), A/C
condenser fan motor connector (C), and the harness

clamps (D).

13. Remove the bulkhead.

14. Disconnect the upper radiator hose (A) and the lower radiator hose (B), then remove the water
lower pipe mounting bolts (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator > Component Information > Testing
and Inspection > Page 2339
15. Raise the vehicle on the lift to full height. 16. Drain the CVT fluid (CVTF). 17. Disconnect the
ATF cooler hoses (A) and the lower radiator hose (B).

18. Disconnect the engine coolant temperature (ECT) sensor 2 connector (C), then remove the
clamp (D). 19. Lower the vehicle on the lift. 20. Disconnect the upper radiator hose (A) and the
water filler hose (B).

21. Remove the mounting bolts (A), then pull up the radiator fan shroud assembly (B) and the A/C
condenser fan shroud assembly (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator > Component Information > Testing
and Inspection > Page 2340
22. Pull up the radiator (A), then remove the ECT sensor 2 (B), the drain plug (C), the O-rings (D),
and the lower cushions (E).

23. Install the radiator in the reverse order of removal. Make sure the upper and lower cushions are
set securely. 24. Install the bulkhead in the reverse order of removal. Apply touch-up paint to the
bulkhead mounting bolts. 25. Adjust the hood latch alignment. 26. Refill the radiator with engine
coolant, and bleed the air from the cooling system with the heater valve open.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Radiator Cap > Component Information >
Testing and Inspection

Radiator Cap: Testing and Inspection

Radiator Cap Test

1. Remove the radiator cap (A). Wet its seal with engine coolant, then install it on a commercially
available pressure tester (B).

2. Apply a pressure of 93 - 123 kPa (0.95 - 1.25 kgf/cm2, 14 - 18 psi). 3. Check for a drop in
pressure. 4. If the pressure drops, replace the cap.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Auxiliary Water Pump Relay > Component Information > Locations

Auxiliary Water Pump Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Auxiliary Water Pump Relay > Component Information > Locations > Page 2348

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Auxiliary Water Pump Relay > Component Information > Locations > Page 2349
Auxiliary Water Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Radiator Cooling Fan Motor Relay > Component Information > Locations

Radiator Cooling Fan Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 2353

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 2354

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 2355
Radiator Cooling Fan Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.

Five-terminal type
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Relays and Modules - Cooling System >
Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 2356

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Sensors and Switches - Cooling System >
Engine - Coolant Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Sensors and Switches - Cooling System >
Engine - Coolant Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Locations > Page 2362

Coolant Temperature Sensor/Switch (For Computer): Description and Operation

Engine Coolant Temperature (ECT) Sensor 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases
as the engine coolant temperature increases.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Sensors and Switches - Cooling System >
Engine - Coolant Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Service and Repair > ECT Sensor 1 Replacement

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 1
Replacement

ECT Sensor 1 Replacement

1. Drain the engine coolant. 2. Remove the air cleaner. 3. Disconnect the ECT sensor 1 2P
connector (A).

4. Remove ECT sensor 1 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Sensors and Switches - Cooling System >
Engine - Coolant Temperature Sensor/Switch > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Service and Repair > ECT Sensor 1 Replacement > Page 2365

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 2
Replacement

ECT Sensor 2 Replacement

1. Drain the engine coolant. 2. Remove the splash shield. 3. Disconnect the ECT sensor 2 2P
connector (A).

4. Remove ECT sensor 2 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant. 6. Install the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Thermostat, Engine Cooling > Component
Information > Specifications
Thermostat: Specifications

Standard Thermostat

Lift Height ............................................................................................................................................


........................................ Above 8.0 mm (0.31 in.)

Starts Opening .....................................................................................................................................


.......................................... 176 - 183°F (80 - 84°C)

Fully Open ...........................................................................................................................................


.......................................................... 203°F (95°C)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Thermostat, Engine Cooling > Component
Information > Specifications > Page 2369

Thermostat: Testing and Inspection

Thermostat Test

Replace the thermostat if it is in the stuck open,position at room temperature. To test a closed
thermostat:

1. Suspend the thermostat (A) in a container of water. Do not let the thermometer (B) touch the
bottom of the hot container.

2. Heat the water, and check the temperature with a thermometer. Check the temperature at which
the thermostat first opens, and at which it is fully

open.

3. Measure the lift height of the thermostat when it is fully open.

Standard Thermostat Lift Height: Above 8.0 mm (0.31 in.) Starts Opening: 176 - 183°F (80 - 84°C)
Fully Open: 203°F (95°C)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Thermostat, Engine Cooling > Component
Information > Specifications > Page 2370
Thermostat: Service and Repair

Thermostat Replacement

Removal

1. Drain the engine coolant. 2. Remove the air cleaner assembly. 3. Disconnect the upper radiator
hose (A), the lower radiator hose (B), the heater hoses (C), and the water bypass hose (D).

4. Remove the water passage (A), then remove the thermostat (B).

Installation

1. Remove old liquid gasket from the water passage, thermostat housing mating surfaces, bolts,
and bolt holes. 2. Apply a 1.5 mm wide bead of the liquid gasket on the water passage, P/N
08717-0004, 08718-0001, 08718-0003, or 08718-0009, along the

broken lines (A). Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed with 4 minutes.

^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

3. Install the rubber seal (A) on the thermostat (B), then install the thermostat with the pin (C) up.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Thermostat, Engine Cooling > Component
Information > Specifications > Page 2371

4. Install the water passage (D).

NOTE: After assembly, wait at least 30 minutes before filling the engine with coolant.

5. Install the upper radiator hose (A), the lower radiator hose (B), the heater hoses (C), and the
water bypass hose (D).
6. Install the air cleaner assembly. 7. Refill the radiator with engine coolant, and bleed air from the
cooling system with the heater valve open.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Water Pump > Component Information >
Specifications

Water Pump: Specifications

Water Pump
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Water Pump > Component Information >
Specifications > Page 2375

Water Pump: Testing and Inspection

Water Pump Inspection

1. Remove the engine undercover and the splash shield. 2. Remove the drive belt. 3. Remove the
auto-tensioner. 4. Turn the water pump pulley counterclockwise. Check that it turns freely. If it
doesn't turn smoothly, replace the water pump.

NOTE: When you check the water pump, you may see a small amount of "weeping" from the bleed
holes (A). This is normal.

5. Install the auto-tensioner. 6. Install the drive belt. 7. Install the engine undercover and the splash
shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Cooling System > Water Pump > Component Information >
Specifications > Page 2376

Water Pump: Service and Repair

Water Pump Replacement

1. Remove the engine undercover, and the splash shield. 2. Remove the drive belt. 3. Drain the
engine coolant. 4. Remove the water pump pulley mounting bolts.

5. Remove the auto-tensioner. 6. Remove the five bolts securing the water pump, then remove the
water pump (A) with water pump pulley.

7. Inspect and clean the O-ring groove and the mating surface with the engine block. 8. Install the
water pump with a new O-ring (B) in the reverse order of removal. 9. Clean up any spilled engine
coolant.
10. Refill the radiator with engine coolant, then bleed air from the cooling system with the heater
valve open. 11. Install the engine undercover and the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Exhaust System > Catalytic Converter > Component
Information > Locations

Catalytic Converter System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Exhaust System > Catalytic Converter > Component
Information > Locations > Page 2381

Catalytic Converter: Description and Operation

Catalytic Converter System

Warm Up/Three Way Catalytic Converter (WU-TWC) and Three Way Catalytic Converter (TWC)

The WU-TWC/TWC converts hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen
(NOx) in the exhaust gas to carbon dioxide (CO2), nitrogen (N2), and water vapor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Exhaust System > Catalytic Converter > Component
Information > Service and Repair > Warm Up TWC

Catalytic Converter: Service and Repair Warm Up TWC

Warm Up TWC Removal/Installation

1. Remove the A/F sensor (Sensor 1). 2. Remove the chamber cover. 3. Remove the under-floor
TWC. 4. Remove the secondary HO2S (Sensor 2). 5. Remove the right driveshaft, then remove the
intermediate shaft. 6. Remove the WU-TWC (A) and the gasket (B).

7. Remove the WU-TWC cover.

8. Install the parts in the reverse order of removal with a new gasket.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Exhaust System > Catalytic Converter > Component
Information > Service and Repair > Warm Up TWC > Page 2384

Catalytic Converter: Service and Repair Under-Floor TWC

Under-floor TWC Removal/Installation

1. Remove the under-floor TWC (A).

2. Remove the converter cover (B). 3. Install the parts in the reverse order of removal with the new
gaskets (C) and the new self-locking nuts (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Exhaust System > Exhaust Manifold > Component Information
> Specifications

Three Way Catalytic Converter


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Engine, Cooling and Exhaust > Exhaust System > Exhaust Pipe > Component Information >
Service and Repair

Exhaust Pipe: Service and Repair

Exhaust Pipe and Muffler Replacement

NOTE: Use new gaskets and self-locking nuts when reassembling.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates > Page 2401

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates > Page 2402

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates > Page 2403
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information
Battery, Hybrid Drive: All Technical Service Bulletins Hybrid System - IMA Battery Exchange
Program Information
10-061

March 25, 2011

Applies To: 2000 and Later Hybrid Vehicles - ALL

IMA Battery Exchange Program

(Supersedes 10-061, dated October 8, 2010, to revise the information marked by the asterisks.)

*REVISION SUMMARY

Under DIAGNOSIS, Service Technician, a reference was added to Service Bulletin 10-083, IMA
Battery Software and Hardware Updates.*

COVERAGE

This bulletin applies to all Honda IMA batteries, both in-warranty and out-of-warranty.

COMPONENT REPLACEMENT POLICY

Only remanufactured IMA battery modules are available for repair; new units are not available. Any
internal failure requiring IMA battery module disassembly qualifies for this program. Follow the
warranty information and procedures given in this service bulletin.

NOTE:

^ On out-of-warranty repairs, make sure to tell the customer that new units are not available and
that a remanufactured IMA battery module is used.

^ While Honda remanufactured batteries may reuse some components, the battery cells are
replaced with new parts.

WARRANTY CLAIM INFORMATION

The normal warranty applies.

Operation Number: 1181H5

Flat Rate Time: From the Flat Rate Manual

Failed Part: Use the part number from the parts catalogue (example: 1D010-RMX-X01).

Defect Code: 03214

Symptom Code: 01201

Part used for repair: Use the RM part number located at the bottom of the battery order form, or the
order status inquiry screen (example: 1D100-RMX-X05RM).

DIAGNOSIS

Service Advisor:

Interview the customer to get as much information as possible, such as where and when the
symptom occurs. This information is vital to the diagnosis, and it also helps determine whether
there is a problem with the IMA system. Write the complaint on the repair order.

Service Technician:
1. Confirm the problem using the customer information written on the repair order or have the
customer demonstrate the problem, then write down the

results on the repair order.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2409

Using the SYMPTOM TROUBLESHOOTING INDEX or the DTC INDEX in the applicable service
manual, follow the diagnostic procedure:

^ Refer to the appropriate section in the service manual, or

^ From the Interactive Network (iN) main menu:

- Select SERVICE.

- Select ISIS (Service Publications).

- Select SEARCH BY VEHICLE.

- Enter the model and the model year.

- Enter a keyword: IMA or BATTERY

- Select the appropriate Service Bulletin, ServiceNews article, or DTC Troubleshooting from the list.

2. Repair the vehicle according to your diagnosis:

^ If the problem is gone, return the vehicle to the customer.

^ If the problem is still there or your diagnosis leads you to replace the IMA battery, go to step 3.

3. Replace the IMA battery with a remanufactured one:

^ For vehicle service contract (VSC) and certified used car (CUC) repairs, call 800-999-5901.

^ For goodwill repairs, contact your dealership's district parts and service manager (DPSM).

* ^ For 2003-08 Civic Hybrids and 2005-07 Accord Hybrids, refer to Service Bulletin 10-083, IMA
Battery Software and Hardware Updates.*
IMA BATTERY ORDERING

Service Technician:

NOTE:

^ Use the iN to order a remanufactured IMA battery. Do not call the Remanufactured Parts Dealer
Service Group.

^ A Tech Line reference number is not required to submit the order. Check Yes, and enter the
Reference Number only when there is a pre-existing Tech Line contact.

1. Go to an iN workstation.

2. From the iN main menu, select SERVICE, select Remanufactured Parts, then select IMA Battery
Order.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2410
3. Enter the VIN for the vehicle you are working on, then select Search.
4. Review all displayed publications for additional repair information. If you cannot repair the
problem with the information provided, select IMA

Battery Order.

5. Enter the mileage for the vehicle you are working on, and select Submit to view the IMA Battery
Order form.

6. Fill in the IMA Battery Order form.

Questions with a red asterisk (*) are required fields that you must answer to submit the form. Make
sure the information is complete. This information is critical to the remanufacturing process.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2411
NOTE:
Once you submit your order, you can track it using the Order Status Inquiry screen on the iN. For
details, go to IMA BATTERY ORDER PROGRAM FREQUENTLY ASKED QUESTIONS in this
service bulletin.

7. You will receive a remanufactured IMA battery unit packed in a reusable shipping box. Save this
box and the packing materials.

You must return the failed IMA battery core in this box. Otherwise, your dealership risks being
billed a core loss charge of $3,000.

8. Remove the failed IMA battery:

^ Refer to the IMA section of the appropriate service manual, or

^ Online, enter keywords IMA REMOVAL, then select Battery Module Removal/Installation from the
list.

9. Install the remanufactured IMA battery:

^ Refer to the IMA section of the appropriate service manual, or

^ Online, enter keywords IMA REMOVAL, then select Battery Module Removal/Installation from the
list.

10. Put the failed IMA battery unit core in the same box that the remanufactured unit came in.

NOTE:

^ Make sure the failed IMA battery core is not disassembled. If the core is disassembled, your
dealership will be debited a core loss charge of $3,000.

^ If you do not return the IMA battery in this same box, your warranty claim will be debited, and the
core will be sent back to your dealership.

Parts Manager:

11. The IMA Battery Order form you submitted is kept on the iN for 60 days. Print out a copy to put
in the box with your core return:

^ From the iN main menu, select SERVICE.

^ Select Transactions.

^ Select Advanced Search, and enter a date range.

^ Select Filtered by, then select Service.

^ Under Transaction Description, select IMA Battery Order, then go back to the top of the page and
select Search.

^ Scroll down to the appropriate VIN, then select it to view the form.

^ Review the form, then print out a copy by selecting the printer icon.

12. Print out a copy of the Core Return Update

Acknowledgement to put in the box with your core return:

^ From the iN main menu, select PARTS.

^ Select Returns and Surplus.


^ Select Core Return.

^ Select Core/VIN.

^ Select the order reference number associated with the VIN.

^ Enter the serial number from the core being returned, then select Submit.

^ Review the form, then print out a copy by selecting the printer icon.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2412
13. Place the printed copies of the IMA Battery Order form and the Core Return Update
Acknowledgement into the core return box with the failed IMA
battery core.

NOTE:

If you return a failed IMA battery core without the proper forms, your warranty claim will be debited,
and the core will be sent back to your dealership.

14. Return the failed IMA battery core:

^ Backtrack Dealers - Use the backtrack service provided by your daily delivery carrier to return the
IMA battery.

^ Non-Backtrack Dealers - Ship the failed IMA battery core to the appropriate location by using the
prepaid shipping label included with the new IMA battery.

NOTE:

^ If the IMA battery return form is incomplete or not included with the failed IMA core, you will be
charged a $50 diagnostic fee.

^ If the IMA battery core is not received at the specific address within 21 days from the order date
of the remanufactured IMA battery, your warranty claim will be debited, and your dealership will be
issued a core loss charge of $3,000.

IMA BATTERY ORDER PROGRAM FREQUENTLY ASKED QUESTIONS

Question: When do I use the IMA battery order program?

Answer: Use the program whenever you are replacing an IMA battery.

Question: How do I order an IMA battery?

Answer: To order an IMA battery, refer to IMA BATTERY ORDERING on page 2.

Question: Who do I call for questions on the IMA battery order program?

Answer: For questions about the program, call the RPO Tech Line.

Question: Who do I call if I need help diagnosing the problem, or if I have technical questions about
the IMA battery?

Answer: If you cannot find the answers in the appropriate service manual, service bulletins, or
ServiceNews articles on iN, create a Tech Line access

code, then call Automobile Tech Line:

1. From the iN main menu, select Service, then select ISIS.

2. Under Search by Vehicle, enter the model, year, and enter a keyword like IMA or BATTERY,
then select Search.

3. If you cannot repair the problem with the service information provided, select Tech Line Help.

4. The Tech Line access code screen appears. Fill in all the required fields, then select SUBMIT.

5. Have the access number ready when you call Tech Line.

Question: Do I need a Tech Line reference number to order an IMA battery?

Answer: No.
Question: What year and model IMA batteries can I order through the IMA battery order program?

Answer: All current models are available.

Question: There are several numbers on the battery module, which one is the serial number?
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2413
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2414
Answer: Refer to the images below for the proper location of the serial number.
Question: How do I obtain pricing or parts availability on remanufactured IMA batteries?
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2415

Answer: For IMA battery prices and availability, go to the iN home page and select Parts, select
Parts Locator, then select Parts Availability. Enter the part number found at the bottom the IMA
Battery Order form in line 1, enter the quantity desired, then select Submit.

The IMA battery price, availability, and shipping information is displayed in the Parts Availability
field.

Question: How can I track my order once I submit it?

Answer: To track your order, go to the IMA VIN Inquiry Acknowledgement screen on the iN.

1. From the iN main menu, select SERVICE.

2. Select Remanufactured Parts.

3. Select Order Status Inquiry.

4. Enter a date in the All Orders Accepted Since box, make sure the Order Status Inquiry for Corel
VIN is selected, then select Submit.

The IMA VIN INQUIRY ACKNOWLEDGEMENT screen appears, listing orders by VIN, ORD REF
(Order Reference), STAT (Status), SHIP DATE, SHIPPER, and PART NUMBER.

The status of your order is displayed by one of these codes:

Codes generated by RPO Tech Line:

^ PEND - Your order is waiting to be processed by RPO Tech Line.

^ HOLD - Your order is waiting for additional dealer diagnosis.

^ ERR - Your order caused an error; call (select option 2).

^ DENY - RPO Tech Line denied your order; call (select option 2).
^ APPR - RPO Tech Line approved your order and forwarded it to AHM Parts.

Codes generated by AHM Parts Operations:

^ BO/TOS - Your order is on back order or is temporarily out of stock.

^ CAN/BOC - Your order has been cancelled; contact your assigned parts center.

^ ALO/BOA - Your order has been allocated, but not released for shipment.

^ REL/BOR - Your order has been picked, packed, and shipped.

^ INV - Your order has been invoiced to your dealer parts account.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2416

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-034 > Feb > 11 >
Campaign - IMA Battery Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-034 > Feb > 11 >
Campaign - IMA Battery Deterioration Software Updates > Page 2421

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-034 > Feb > 11 >
Campaign - IMA Battery Deterioration Software Updates > Page 2422

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-034 > Feb > 11 >
Campaign - IMA Battery Deterioration Software Updates > Page 2423
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates
Battery, Hybrid Drive: All Technical Service Bulletins Hybrid System - IMA Battery
Software/Hardware Updates
10-083

Applies To: 2005-07 Accord Hybrid - ALL 2003-05 Civic Hybrid - ALL 2006-08 Civic Hybrid - ALL

January 7, 2011

IMA Battery Software And Hardware Updates

(Supersedes 10-083, dated December 23, 2010, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

In the IMA Software Chart, the program P/Ns and identifiers for the 2005-07 Accord Hybrid were
changed.*

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DTC

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:

^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type:

(Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.

New IMA Battery Type:

(Example shown for a 2006-08 Civic Hybrid)


New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates > Page 2428
NOTE:
Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

(Example shown for a 2006-08 Civic Hybrid):

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K101-RMX-A070, which is listed as

1K101-RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.

IMA Software Chart


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Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates > Page 2429
3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an
original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.

Follow these guidelines when installing IMA software:

^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
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Hybrid System - IMA Battery Software/Hardware Updates > Page 2430

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.
NOTE:

The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DTC has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DTC P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates > Page 2431

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates

Battery, Hybrid Drive: All Technical Service Bulletins Hybrid System - IMA Battery And Hardware
Updates

10-083

December 23, 2010

Applies To: 2005-07 Accord Hybrid 2003-05 Civic Hybrid 2006-08 Civic Hybrid

IMA Battery Software And Hardware Updates

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DIG

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:


^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2436
New IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)
New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.

NOTE:

Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K1O1-RMX-A070, which is listed as

1K101 - RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2437

IMA Software Chart

3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an

original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.
Follow these guidelines when installing IMA software:

^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2438

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.

NOTE:
The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DIG has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DIG P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2439

Disclaimer
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Information > Technical Service Bulletins > All Technical Service Bulletins for Battery, Hybrid Drive: > 08-062 > Aug > 08 >
Hybrid Systems - High Temp. Effect ON Hybrid Batteries

Battery, Hybrid Drive: All Technical Service Bulletins Hybrid Systems - High Temp. Effect ON
Hybrid Batteries

08-062

August 6, 2008

Applies To: 2000-06 Insight - ALL 2003-09 Civic Hybrid - ALL 2005-07 Accord Hybrid - ALL

Hybrid Batteries Can Be Affected by High Temperatures

The high-voltage batteries in the 2000-06 Insight, the 2003-09 Civic Hybrid, and the 2005-07
Accord Hybrid can be affected and damaged by excessively high temperatures. The temperature in
some body shop paint booths can exceed 150° F. Therefore, during refinishing operations, the
paint booth temperature must be set at or below 150° F.

As a reminder, every Honda Hybrid has a sticker on the driver's door stating the maximum
temperature.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information
Battery, Hybrid Drive: All Technical Service Bulletins Hybrid System - IMA Battery Exchange
Program Information
10-061

March 25, 2011

Applies To: 2000 and Later Hybrid Vehicles - ALL

IMA Battery Exchange Program

(Supersedes 10-061, dated October 8, 2010, to revise the information marked by the asterisks.)

*REVISION SUMMARY

Under DIAGNOSIS, Service Technician, a reference was added to Service Bulletin 10-083, IMA
Battery Software and Hardware Updates.*

COVERAGE

This bulletin applies to all Honda IMA batteries, both in-warranty and out-of-warranty.

COMPONENT REPLACEMENT POLICY

Only remanufactured IMA battery modules are available for repair; new units are not available. Any
internal failure requiring IMA battery module disassembly qualifies for this program. Follow the
warranty information and procedures given in this service bulletin.

NOTE:

^ On out-of-warranty repairs, make sure to tell the customer that new units are not available and
that a remanufactured IMA battery module is used.

^ While Honda remanufactured batteries may reuse some components, the battery cells are
replaced with new parts.

WARRANTY CLAIM INFORMATION

The normal warranty applies.

Operation Number: 1181H5

Flat Rate Time: From the Flat Rate Manual

Failed Part: Use the part number from the parts catalogue (example: 1D010-RMX-X01).

Defect Code: 03214

Symptom Code: 01201

Part used for repair: Use the RM part number located at the bottom of the battery order form, or the
order status inquiry screen (example: 1D100-RMX-X05RM).

DIAGNOSIS

Service Advisor:

Interview the customer to get as much information as possible, such as where and when the
symptom occurs. This information is vital to the diagnosis, and it also helps determine whether
there is a problem with the IMA system. Write the complaint on the repair order.

Service Technician:
1. Confirm the problem using the customer information written on the repair order or have the
customer demonstrate the problem, then write down the

results on the repair order.


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Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2449

Using the SYMPTOM TROUBLESHOOTING INDEX or the DTC INDEX in the applicable service
manual, follow the diagnostic procedure:

^ Refer to the appropriate section in the service manual, or

^ From the Interactive Network (iN) main menu:

- Select SERVICE.

- Select ISIS (Service Publications).

- Select SEARCH BY VEHICLE.

- Enter the model and the model year.

- Enter a keyword: IMA or BATTERY

- Select the appropriate Service Bulletin, ServiceNews article, or DTC Troubleshooting from the list.

2. Repair the vehicle according to your diagnosis:

^ If the problem is gone, return the vehicle to the customer.

^ If the problem is still there or your diagnosis leads you to replace the IMA battery, go to step 3.

3. Replace the IMA battery with a remanufactured one:

^ For vehicle service contract (VSC) and certified used car (CUC) repairs, call 800-999-5901.

^ For goodwill repairs, contact your dealership's district parts and service manager (DPSM).

* ^ For 2003-08 Civic Hybrids and 2005-07 Accord Hybrids, refer to Service Bulletin 10-083, IMA
Battery Software and Hardware Updates.*
IMA BATTERY ORDERING

Service Technician:

NOTE:

^ Use the iN to order a remanufactured IMA battery. Do not call the Remanufactured Parts Dealer
Service Group.

^ A Tech Line reference number is not required to submit the order. Check Yes, and enter the
Reference Number only when there is a pre-existing Tech Line contact.

1. Go to an iN workstation.

2. From the iN main menu, select SERVICE, select Remanufactured Parts, then select IMA Battery
Order.
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Hybrid System - IMA Battery Exchange Program Information > Page 2450
3. Enter the VIN for the vehicle you are working on, then select Search.
4. Review all displayed publications for additional repair information. If you cannot repair the
problem with the information provided, select IMA

Battery Order.

5. Enter the mileage for the vehicle you are working on, and select Submit to view the IMA Battery
Order form.

6. Fill in the IMA Battery Order form.

Questions with a red asterisk (*) are required fields that you must answer to submit the form. Make
sure the information is complete. This information is critical to the remanufacturing process.
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Hybrid System - IMA Battery Exchange Program Information > Page 2451
NOTE:
Once you submit your order, you can track it using the Order Status Inquiry screen on the iN. For
details, go to IMA BATTERY ORDER PROGRAM FREQUENTLY ASKED QUESTIONS in this
service bulletin.

7. You will receive a remanufactured IMA battery unit packed in a reusable shipping box. Save this
box and the packing materials.

You must return the failed IMA battery core in this box. Otherwise, your dealership risks being
billed a core loss charge of $3,000.

8. Remove the failed IMA battery:

^ Refer to the IMA section of the appropriate service manual, or

^ Online, enter keywords IMA REMOVAL, then select Battery Module Removal/Installation from the
list.

9. Install the remanufactured IMA battery:

^ Refer to the IMA section of the appropriate service manual, or

^ Online, enter keywords IMA REMOVAL, then select Battery Module Removal/Installation from the
list.

10. Put the failed IMA battery unit core in the same box that the remanufactured unit came in.

NOTE:

^ Make sure the failed IMA battery core is not disassembled. If the core is disassembled, your
dealership will be debited a core loss charge of $3,000.

^ If you do not return the IMA battery in this same box, your warranty claim will be debited, and the
core will be sent back to your dealership.

Parts Manager:

11. The IMA Battery Order form you submitted is kept on the iN for 60 days. Print out a copy to put
in the box with your core return:

^ From the iN main menu, select SERVICE.

^ Select Transactions.

^ Select Advanced Search, and enter a date range.

^ Select Filtered by, then select Service.

^ Under Transaction Description, select IMA Battery Order, then go back to the top of the page and
select Search.

^ Scroll down to the appropriate VIN, then select it to view the form.

^ Review the form, then print out a copy by selecting the printer icon.

12. Print out a copy of the Core Return Update

Acknowledgement to put in the box with your core return:

^ From the iN main menu, select PARTS.

^ Select Returns and Surplus.


^ Select Core Return.

^ Select Core/VIN.

^ Select the order reference number associated with the VIN.

^ Enter the serial number from the core being returned, then select Submit.

^ Review the form, then print out a copy by selecting the printer icon.
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Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2452
13. Place the printed copies of the IMA Battery Order form and the Core Return Update
Acknowledgement into the core return box with the failed IMA
battery core.

NOTE:

If you return a failed IMA battery core without the proper forms, your warranty claim will be debited,
and the core will be sent back to your dealership.

14. Return the failed IMA battery core:

^ Backtrack Dealers - Use the backtrack service provided by your daily delivery carrier to return the
IMA battery.

^ Non-Backtrack Dealers - Ship the failed IMA battery core to the appropriate location by using the
prepaid shipping label included with the new IMA battery.

NOTE:

^ If the IMA battery return form is incomplete or not included with the failed IMA core, you will be
charged a $50 diagnostic fee.

^ If the IMA battery core is not received at the specific address within 21 days from the order date
of the remanufactured IMA battery, your warranty claim will be debited, and your dealership will be
issued a core loss charge of $3,000.

IMA BATTERY ORDER PROGRAM FREQUENTLY ASKED QUESTIONS

Question: When do I use the IMA battery order program?

Answer: Use the program whenever you are replacing an IMA battery.

Question: How do I order an IMA battery?

Answer: To order an IMA battery, refer to IMA BATTERY ORDERING on page 2.

Question: Who do I call for questions on the IMA battery order program?

Answer: For questions about the program, call the RPO Tech Line.

Question: Who do I call if I need help diagnosing the problem, or if I have technical questions about
the IMA battery?

Answer: If you cannot find the answers in the appropriate service manual, service bulletins, or
ServiceNews articles on iN, create a Tech Line access

code, then call Automobile Tech Line:

1. From the iN main menu, select Service, then select ISIS.

2. Under Search by Vehicle, enter the model, year, and enter a keyword like IMA or BATTERY,
then select Search.

3. If you cannot repair the problem with the service information provided, select Tech Line Help.

4. The Tech Line access code screen appears. Fill in all the required fields, then select SUBMIT.

5. Have the access number ready when you call Tech Line.

Question: Do I need a Tech Line reference number to order an IMA battery?

Answer: No.
Question: What year and model IMA batteries can I order through the IMA battery order program?

Answer: All current models are available.

Question: There are several numbers on the battery module, which one is the serial number?
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2453
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2454
Answer: Refer to the images below for the proper location of the serial number.
Question: How do I obtain pricing or parts availability on remanufactured IMA batteries?
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2455

Answer: For IMA battery prices and availability, go to the iN home page and select Parts, select
Parts Locator, then select Parts Availability. Enter the part number found at the bottom the IMA
Battery Order form in line 1, enter the quantity desired, then select Submit.

The IMA battery price, availability, and shipping information is displayed in the Parts Availability
field.

Question: How can I track my order once I submit it?

Answer: To track your order, go to the IMA VIN Inquiry Acknowledgement screen on the iN.

1. From the iN main menu, select SERVICE.

2. Select Remanufactured Parts.

3. Select Order Status Inquiry.

4. Enter a date in the All Orders Accepted Since box, make sure the Order Status Inquiry for Corel
VIN is selected, then select Submit.

The IMA VIN INQUIRY ACKNOWLEDGEMENT screen appears, listing orders by VIN, ORD REF
(Order Reference), STAT (Status), SHIP DATE, SHIPPER, and PART NUMBER.

The status of your order is displayed by one of these codes:

Codes generated by RPO Tech Line:

^ PEND - Your order is waiting to be processed by RPO Tech Line.

^ HOLD - Your order is waiting for additional dealer diagnosis.

^ ERR - Your order caused an error; call (select option 2).

^ DENY - RPO Tech Line denied your order; call (select option 2).
^ APPR - RPO Tech Line approved your order and forwarded it to AHM Parts.

Codes generated by AHM Parts Operations:

^ BO/TOS - Your order is on back order or is temporarily out of stock.

^ CAN/BOC - Your order has been cancelled; contact your assigned parts center.

^ ALO/BOA - Your order has been allocated, but not released for shipment.

^ REL/BOR - Your order has been picked, packed, and shipped.

^ INV - Your order has been invoiced to your dealer parts account.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-061 > Mar > 11 >
Hybrid System - IMA Battery Exchange Program Information > Page 2456

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates
Battery, Hybrid Drive: All Technical Service Bulletins Hybrid System - IMA Battery
Software/Hardware Updates
10-083

Applies To: 2005-07 Accord Hybrid - ALL 2003-05 Civic Hybrid - ALL 2006-08 Civic Hybrid - ALL

January 7, 2011

IMA Battery Software And Hardware Updates

(Supersedes 10-083, dated December 23, 2010, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

In the IMA Software Chart, the program P/Ns and identifiers for the 2005-07 Accord Hybrid were
changed.*

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DTC

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:

^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type:

(Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.

New IMA Battery Type:

(Example shown for a 2006-08 Civic Hybrid)


New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates > Page 2461
NOTE:
Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

(Example shown for a 2006-08 Civic Hybrid):

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K101-RMX-A070, which is listed as

1K101-RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.

IMA Software Chart


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates > Page 2462
3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an
original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.

Follow these guidelines when installing IMA software:

^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates > Page 2463

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.
NOTE:

The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DTC has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DTC P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Jan > 11 >
Hybrid System - IMA Battery Software/Hardware Updates > Page 2464

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates

Battery, Hybrid Drive: All Technical Service Bulletins Hybrid System - IMA Battery And Hardware
Updates

10-083

December 23, 2010

Applies To: 2005-07 Accord Hybrid 2003-05 Civic Hybrid 2006-08 Civic Hybrid

IMA Battery Software And Hardware Updates

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DIG

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:


^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2469
New IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)
New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.

NOTE:

Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K1O1-RMX-A070, which is listed as

1K101 - RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2470

IMA Software Chart

3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an

original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.
Follow these guidelines when installing IMA software:

^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2471

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.

NOTE:
The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DIG has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DIG P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 10-083 > Dec > 10 >
Hybrid System - IMA Battery And Hardware Updates > Page 2472

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > All Other Service Bulletins for Battery, Hybrid Drive: > 08-062 > Aug > 08 >
Hybrid Systems - High Temp. Effect ON Hybrid Batteries

Battery, Hybrid Drive: All Technical Service Bulletins Hybrid Systems - High Temp. Effect ON
Hybrid Batteries

08-062

August 6, 2008

Applies To: 2000-06 Insight - ALL 2003-09 Civic Hybrid - ALL 2005-07 Accord Hybrid - ALL

Hybrid Batteries Can Be Affected by High Temperatures

The high-voltage batteries in the 2000-06 Insight, the 2003-09 Civic Hybrid, and the 2005-07
Accord Hybrid can be affected and damaged by excessively high temperatures. The temperature in
some body shop paint booths can exceed 150° F. Therefore, during refinishing operations, the
paint booth temperature must be set at or below 150° F.

As a reminder, every Honda Hybrid has a sticker on the driver's door stating the maximum
temperature.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > Page 2477

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery, Hybrid Drive > Component
Information > Technical Service Bulletins > Page 2478

Battery, Hybrid Drive: Service and Repair

Battery Module Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Make sure you have the anti-theft code for the audio unit or the navigation system (if equipped),
then write down the audio presets. 2. Make sure the ignition switch is OFF. 3. Disconnect the
negative cable from the 12 V battery. 4. Remove the IPU lid. 5. Remove the high voltage cables
(A), then wrap them with insulating tape (B).

6. Disconnect the BCM module connector (C) and junction board connector (D). 7. Remove the
bolts (E), then remove the battery module (F). 8. Install the parts in the reverse order of removal.

NOTE: If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

9. Enter the anti-theft code for the audio unit or the navigation system (if equipped), then enter the.
audio presets. Set the clock (on vehicles without

navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates
Battery Condition Monitor: Technical Service Bulletins Hybrid System - IMA Battery
Software/Hardware Updates

10-083

Applies To: 2005-07 Accord Hybrid - ALL 2003-05 Civic Hybrid - ALL 2006-08 Civic Hybrid - ALL

January 7, 2011

IMA Battery Software And Hardware Updates

(Supersedes 10-083, dated December 23, 2010, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

In the IMA Software Chart, the program P/Ns and identifiers for the 2005-07 Accord Hybrid were
changed.*

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DTC

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:

^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type:

(Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.

New IMA Battery Type:


(Example shown for a 2006-08 Civic Hybrid)

New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2483
NOTE:
Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

(Example shown for a 2006-08 Civic Hybrid):

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K101-RMX-A070, which is listed as

1K101-RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.

IMA Software Chart


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2484
3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an
original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.

Follow these guidelines when installing IMA software:

^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2485

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.
NOTE:

The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DTC has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DTC P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2486

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2487

Battery Condition Monitor: Technical Service Bulletins Hybrid System - IMA Battery And Hardware
Updates

10-083

December 23, 2010

Applies To: 2005-07 Accord Hybrid 2003-05 Civic Hybrid 2006-08 Civic Hybrid

IMA Battery Software And Hardware Updates

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DIG

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:


^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2488
New IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)
New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.

NOTE:

Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K1O1-RMX-A070, which is listed as

1K101 - RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2489

IMA Software Chart

3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an

original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.
Follow these guidelines when installing IMA software:

^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2490

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.

NOTE:
The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DIG has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DIG P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Hybrid System - IMA Battery Software/Hardware Updates >
Page 2491

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Page 2492

Battery Condition Monitor: Locations

117. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Page 2493

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Page 2494

229. BCM Module


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Technical Service Bulletins > Page 2495
Battery Condition Monitor: Testing and Inspection

DTC Clear

1. Turn the ignition switch ON (11). Do not start the engine. 2. Use the HDS to clear the DTC.

NOTE: For specific operations, refer to the user's manual that came with the HDS.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Clear the DTC with the HDS. 2. Turn the ignition switch OFF. 3. Disconnect the HDS from the
DLC. 4. If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park

or neutral) until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Service and Repair > BCM Module Removal/Installation

Battery Condition Monitor: Service and Repair BCM Module Removal/Installation

BCM Module Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect BCM module connectors (A).

3. Remove the BCM module (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Service and Repair > BCM Module Removal/Installation > Page 2498
Battery Condition Monitor: Service and Repair Intelligent Power Unit Module (IPU)/IPU Lid

IPU Lid Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the rear seat-back and the rear seat cushion 2. Turn the battery module switch OFF. 3.
Remove the bolts (A).

4. Remove the IPU lid (B). 5. Install the parts in the reverse order of removal. 6. Before the battery
module switch is turned ON, make sure all the high voltage circuits are connected properly. Then
push the button (A), and turn

the battery module switch ON.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Service and Repair > BCM Module Removal/Installation > Page 2499
Battery Condition Monitor: Service and Repair How to End A Troubleshooting Session (Required
After Any Troubleshooting)

DTC Clear

1. Turn the ignition switch ON (11). Do not start the engine. 2. Use the HDS to clear the DTC.

NOTE: For specific operations, refer to the user's manual that came with the HDS.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Clear the DTC with the HDS. 2. Turn the ignition switch OFF. 3. Disconnect the HDS from the
DLC. 4. If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park

or neutral) until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Condition Monitor, Hybrid
Drive > Component Information > Service and Repair > BCM Module Removal/Installation > Page 2500
Battery Condition Monitor: Service and Repair Substituting the BCM Module

Substituting the BCM Module

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an IN workstation with HDS and CM update software.

- HDS pocket tester

- GNA600 and an iN workstation with HDS and CM update software.

Use any one of these update tools.

Use this procedure when you have to substitute a known-good BCM module during a
troubleshooting procedure with HDS and CM update software

1. Remove the BCM module. 2. Install a known-good BCM module.

NOTE: If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Current Sensor, Hybrid Drive >
Component Information > Locations

Battery Current Sensor: Locations

120. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Current Sensor, Hybrid Drive >
Component Information > Locations > Page 2504

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Current Sensor, Hybrid Drive >
Component Information > Locations > Page 2505

131. Battery Current Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Hybrid Battery Bus / Cable > Battery
Bus Junction Board, Hybrid Drive > Component Information > Diagrams

194. Junction Board Connector


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Hybrid Battery Service Switch >
Component Information > Locations

Hybrid Battery Service Switch: Locations

112. Middle Of Trunk Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Hybrid Battery Service Switch >
Component Information > Locations > Page 2513

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Hybrid Battery Service Switch >
Component Information > Locations > Page 2514
Hybrid Battery Service Switch: Service and Repair

Turning Off and On Power to the High Voltage Circuit

The following procedure should be performed prior to working on or near any high voltage
components. Follow the procedure exactly. Otherwise, you may be injured or may damage
equipment.

1. Turn the ignition switch OFF, then remove the ignition key. 2. Remove the rear seat-back.

3. Remove the battery module switch lid (A) from the battery module.

4. Turn the battery module switch (A) OFF, then check that the bolt (B) is showing. 5. Wait at least
5 minutes to allow the PDU capacitors to discharge. 6. Remove the IPU lid.

7. Measure voltage at the battery module terminals (A). There should be 30 V or less. If more than
30 V is present, there is a problem in the circuit;

do the DTC troubleshooting first.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Hybrid Battery Service Switch >
Component Information > Locations > Page 2515

8. After service or repairs are completed: -

Make sure all the high voltage circuits are connected properly.

- Install the IPU lid.

- Before the battery module switch is turned ON, make sure all the high voltage circuits are
connected properly.

9. Reinstall all remaining removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Temperature Sensor/Switch,
Hybrid Drive > Component Information > Locations > Component Locations

120. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Temperature Sensor/Switch,
Hybrid Drive > Component Information > Locations > Component Locations > Page 2520

118. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Battery System, Hybrid Drive > Battery Temperature Sensor/Switch,
Hybrid Drive > Component Information > Locations > Page 2521
Battery Temperature Sensor/Switch: Diagrams

29. Battery Module Temperature Sensor 1

30. Battery Module Temperature Sensor 2

31. Battery Module Temperature Sensor 3


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Power Cable >
Component Information > Service and Repair
Drive Motor Power Cable: Service and Repair

Motor Power Cable Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Make sure you have the anti-theft code for the audio unit or the navigation system (if equipped),
then write down the audio presets. 2. Make sure the ignition switch OFF. 3. Disconnect the
negative cable from the 12 V battery. 4. Remove the IPU lid. 5. Disconnect the A/C compressor
power cable connector (A) from the A/C compressor driver, then wrap the cable end with insulating
tape.

6. Remove the wires (A) from the DC-DC converter.

7. Lift the IPU wire harness (A).

8. Remove the PCU cover (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Power Cable >
Component Information > Service and Repair > Page 2526
9. Remove the motor power cables (B) and wrap them with insulating tape. Note the position of the
U phase, V phase, and W phase cables before

you disconnect them.

10. Remove the air cleaner assembly.

11. Disconnect the motor power cable connector (A) from the motor stator (B).

NOTE: -

Refer to Disconnecting the motor power cable

- If the motor power cable terminals are wet, dry connector from the motor stator. them with a clean
towel. Do not use compressed air.

12. Remove the wire (A) from the under-hood fuse/relay box, then remove the bolts (B).

13. Remove the cowl cover and the under-cowl panel. 14. Remove the cover (A), and disconnect
the motor power cable connector (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Power Cable >
Component Information > Service and Repair > Page 2527
15. Remove the motor power cable (A) from the stays (B).

16. Remove the bolts (A), and the cover (B).

17. Remove the bolts (A), then remove the clamps (B).

NOTE: DO not reuse the clamps. Replace them with new ones.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Power Cable >
Component Information > Service and Repair > Page 2528
18. Install the parts in the reverse order of removal.

NOTE: If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and ,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

19. Enter the anti-theft code for the audio unit Or navigation system (if equipped), then enter the
audio presets. Set the clock (on vehicles without

navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Rotor >
Component Information > Service and Repair

Drive Motor Rotor: Service and Repair


IMA Motor Rotor Removal/Installation

Special Tools Required

Rotor puller 07YAC-PHMOIOB

The motor rotor contains very strong magnets and should be handled with special care. People
with pacemakers or other sensitive medical devices should not handle the motor rotor.

WARNING: If the motor rotor is installed by hand, it may suddenly be pulled toward the motor
stator with great force, causing serious hand or finger injury. Always use the special tool to remove
or install a motor rotor.

- Keep the motor rotor away from magnetically

- Do not blow air near the rotor, as metal particles may get on the magnet.

- Store the rotor in the designated storage box and keep it away from sensitive devices during
storage.

1. Remove the transmission. 2. Remove the support (A).

3. Remove the sensor plate (A).

NOTE: When installing the sensor plate, check it insulating paint for damage.

4. Remove the motor power cable (A) from the motor stator by pushing the tab (B), raising the lever
(C), and sliding the protector (D) in the direction

shown.

NOTE: -

If the motor power cable connector is dirty, clean it before removal.

- Cover the disconnected connector (E) with plastic (F), and wrap the motor power cable terminal
with tape (G).

- before you wrap it. If the motor power cable is wet, wait until it is dry.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Rotor >
Component Information > Service and Repair > Page 2532
5. Slide a plastic film (A) between the motor rotor (B) and motor stator (C).

6. Remove three of the six bolts (A) as shown.

7. Install the rotor puller guide pins, then remove the remaining three bolts (A), and remove the
rotor spacer (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Rotor >
Component Information > Service and Repair > Page 2533
8. Attach the rotor puller with the supplied bolts.

NOTE: When installing the rotor puller, position the puller to fit over the dowel pins (A).

9. Remove the motor rotor (A).

10. To prevent damage to the rotor magnet while working on the stator, place the rotor, with puller
attached, into the puller case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Rotor >
Component Information > Service and Repair > Page 2534
11. Install the parts in the reverse order of removal.

NOTE: Turn the handle of the rotor puller slowly when inserting the rotor into the stator. The rotor is
drawn into the stator by magnetic force.

12. Remove the plastic film. 13. Reconnect the motor power cable to the motor stator. 14. Reinstall
the sensor plate. 15. Reinstall the support. 16. Install the transmission. 17. Do the motor rotor
position calibration.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 2538

164. Motor Rotor Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 2539

Drive Motor Rotor Position Sensor: Service and Repair

Motor Rotor Position Sensor Removal/Installation

1. Remove the IMA motor housing. 2. Disconnect the motor rotor position sensor connector (A).

3. Remove the bolts, and the motor rotor position sensor (B). 4. Install the parts in the reverse
order of removal.

NOTE: Tighten the bolts (C) first, then tighten the bolts 0).

5. Do the motor rotor position calibration.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Drive Motor/Generator, Hybrid Drive > Drive Motor Stator >
Component Information > Diagrams

114. Motor Stator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Lamps and Indicators - Hybrid Drive System > Malfunction Indicator
Lamp - Hybrid Drive > Component Information > Testing and Inspection
Malfunction Indicator Lamp - Hybrid Drive: Testing and Inspection

IMA System Indicator Circuit Troubleshooting

NOTE:

- If the IMA system indicator stays on or never comes on, do this troubleshooting (if no DTCs are
set).

- Information marked with an asterisk (*) applies to the '06-07 models.

1. Turn the ignition switch ON (II), and watch the IMA system indicator.

Does the IMA system indicator come on?

YES - Go to step 2.

NO - Go to step 5.

2. Turn the ignition switch OFF. 3. Turn the ignition switch ON (II), wait 2 seconds, and watch the
IMA system indicator.

Does the IMA system indicator come on and stay on?

YES - Go to step 4.

NO - The IMA system indicator circuit is OK.

4. Check for Temporary DTCs or DTCs with the HDS.

Are any Temporary DTCs or DTCs indicated?

YES - Go to the indicated DTC's troubleshooting.

NO - Go to step 5.

5. Do the gauge self-diagnostic function.

Does the IMA system indicator flash?

YES - Go to step 6.

NO - Substitute a known-good gauge control module, and recheck. If the IMA system indicator
circuit is OK, replace the original gauge control module.

6. Check the 12 V battery terminal connections.

Are the connections OK?

YES - Go to step 7.

NO - Repair the connections, or replace the 12 V battery.

7. Turn the ignition switch OFF. 8. Turn the battery module switch OFF. 9. Remove the IPU lid.

10. Disconnect BCM module connector A (40P). 11. Turn the ignition switch ON (II). 12. Measure
voltage between body ground and BCM module connector terminal A29.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Lamps and Indicators - Hybrid Drive System > Malfunction Indicator
Lamp - Hybrid Drive > Component Information > Testing and Inspection > Page 2547
Is there 12 V battery voltage?

YES - Go to step 13.

NO - -

Repair open or short in the wire between the No. 10 METER (7.5 A) fuse in the under-dash
fuse/relay box and the BCM module (A29).

- Replace the No. 10 METER (7.5 A) fuse.

13. Turn the ignition switch OFF. 14. Reconnect BCM module connector A (40P). 15. Turn the
ignition switch ON (II). 16. Measure voltage between body ground and BCM module connector
terminals A2 and A3.

Is there 72 V battery voltage?

YES - Go to step 17.

NO - Go to step 20.

17. Turn the ignition switch OFF. 18. Disconnect BCM module connector A (40P). 19. Check for
continuity between body ground and BCM module connector terminals A8*, A9, A22*, and A23
individually.

Is there continuity?

YES - Update the BCM module if it does not have the latest software, or substitute a known-good
BCM module, then recheck. If the symptom/indication goes away with a known-good BCM module,
replace the original BCM module
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Lamps and Indicators - Hybrid Drive System > Malfunction Indicator
Lamp - Hybrid Drive > Component Information > Testing and Inspection > Page 2548
NO - Repair open in the wire between G902 and the BCM module (A8, A9), or between G102 and
the BCM module (A22, A23).

20. Turn the ignition switch OFF. 21. Remove MCM relay 1 (A).

22. Check MCM relay 1.

Is the relay OK?

YES - Go to step 23.

NO - Replace MCM relay 1.

23. Measure voltage between body ground and MCM relay 1 4P connector terminals No. 2 and No.
4 individually.

Is there 12 V battery voltage?

YES - Go to step 24.

NO - Repair open or short to ground in the wire between the No. 62 + IMA (7.5 A) and MCM relay
1. Also replace the No. 62 + IMA (7.5 A) fuse. Repair short to ground in the wire between MCM
relay 1, MCM relay 2, and the BCM module (A2, A3, A11).

24. Reinstall MCM relay 1. 25. Disconnect BCM module connector A (40P). 26. Turn the ignition
switch ON (II). 27. Measure voltage between body ground and BCM module connector terminal
A11.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Lamps and Indicators - Hybrid Drive System > Malfunction Indicator
Lamp - Hybrid Drive > Component Information > Testing and Inspection > Page 2549

Is there 12 V battery voltage?

YES - Go to step 28.


NO - Repair open in the wire between MCM relay 1 and the BCM module (A11).

28. Turn the ignition switch OFF. 29. Check for continuity between BCM module connector terminal
A2 and A3 and MCM relay 1 4P connector terminal No. 1.

Is there continuity?

YES - Update the BCM module if it does not have the latest software, or substitute a known-good
BCM module, then recheck. If the symptom/indication goes away with a known-good BCM module,
replace the original BCM module.

NO - Repair open in the wire between MCM relay 1 and the BCM module (A2*, A3).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates

Drive Motor Control Module: Technical Service Bulletins Hybrid System - IMA Battery And
Hardware Updates

10-083

December 23, 2010

Applies To: 2005-07 Accord Hybrid 2003-05 Civic Hybrid 2006-08 Civic Hybrid

IMA Battery Software And Hardware Updates

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DIG

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:


^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2555
New IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.

NOTE:

Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K1O1-RMX-A070, which is listed as

1K101 - RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2556

IMA Software Chart

3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an

original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.

Follow these guidelines when installing IMA software:


^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2557

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.

NOTE:
The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DIG has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DIG P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2558

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2559
Drive Motor Control Module: Locations

124. Behind IPU Lid

125. Behind IPU Module Fan


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2560

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2561

Relay And Control Unit Locations Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2562

Drive Motor Control Module: Diagrams

141. IPU Module Fan

209. MCM
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session
Drive Motor Control Module: Testing and Inspection How to End A Troubleshooting Session

DTC Clear

1. Turn the ignition switch ON (11). Do not start the engine. 2. Use the HDS to clear the DTC.

NOTE: For specific operations, refer to the user's manual that came with the HDS.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Clear the DTC with the HDS. 2. Turn the ignition switch OFF. 3. Disconnect the HDS from the
DLC. 4. If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park

or neutral) until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2565

Drive Motor Control Module: Testing and Inspection MCM Inputs and Outputs

BCM Module Inputs And Outputs At Connector A (40P) Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2566

BCM Module Inputs And Outputs At Connector A (40P) Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2567

BCM Module Inputs And Outputs At Connector B (14P)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2568

MCM Inputs And Outputs At The MCM Connector (20P) Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2569

MCM Inputs And Outputs At The MCM Connector (20P) Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation

Drive Motor Control Module: Service and Repair IPU Case Removal/Installation

IPU Case Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the IPU module fan. 3. Remove the IPU module air
duct. 4. Remove the battery module. 5. Remove the brackets (A).

6. Remove the IPU case (B). 7. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2572

Drive Motor Control Module: Service and Repair Power Control Unit (PCU) Removal/Installation

Power Control Unit (PCU) Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.


IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter connector (A).

3. Remove the wire (B). 4. Lift the IPU wire harness (C). 5. Remove the PCU cover (A).

6. Remove the A/C compressor power cable connector (B), and the motor power cables (C), then
wrap them with insulating tape.

NOTE: Check the position of the U phase, V phase, and W phase cables before you disconnect
them.

7. Remove the BCM module. 8. Remove the DC-DC converter. 9. Remove the A/C compressor
driver.

10. Remove the bolts (A), and the PCU (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2573

11. Install the parts in the reverse order of removal. 12. Do the motor rotor position calibration.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2574

Drive Motor Control Module: Service and Repair Power Control Unit (PCU)
Disassembly/Reassembly

Power Control Unit (PCU) Disassembly/Reassembly

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the cover (A), MCM (B), busplate (C), and IPU air unit
(D).

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2575
Drive Motor Control Module: Service and Repair Intelligent Power Unit Module (IPU)/IPU Lid

IPU Lid Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the rear seat-back and the rear seat cushion 2. Turn the battery module switch OFF. 3.
Remove the bolts (A).

4. Remove the IPU lid (B). 5. Install the parts in the reverse order of removal. 6. Before the battery
module switch is turned ON, make sure all the high voltage circuits are connected properly. Then
push the button (A), and turn

the battery module switch ON.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2576
Drive Motor Control Module: Service and Repair

IPU Case Removal/Installation

IPU Case Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the IPU module fan. 3. Remove the IPU module air
duct. 4. Remove the battery module. 5. Remove the brackets (A).

6. Remove the IPU case (B). 7. Install the parts in the reverse order of removal.

Power Control Unit (PCU) Removal/Installation

Power Control Unit (PCU) Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter connector (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2577

3. Remove the wire (B). 4. Lift the IPU wire harness (C). 5. Remove the PCU cover (A).
6. Remove the A/C compressor power cable connector (B), and the motor power cables (C), then
wrap them with insulating tape.

NOTE: Check the position of the U phase, V phase, and W phase cables before you disconnect
them.

7. Remove the BCM module. 8. Remove the DC-DC converter. 9. Remove the A/C compressor
driver.

10. Remove the bolts (A), and the PCU (B).

11. Install the parts in the reverse order of removal. 12. Do the motor rotor position calibration.

Power Control Unit (PCU) Disassembly/Reassembly

Power Control Unit (PCU) Disassembly/Reassembly

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the cover (A), MCM (B), busplate (C), and IPU air unit
(D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2578
3. Install the parts in the reverse order of removal.

Intelligent Power Unit Module (IPU)/IPU Lid

IPU Lid Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the rear seat-back and the rear seat cushion 2. Turn the battery module switch OFF. 3.
Remove the bolts (A).

4. Remove the IPU lid (B). 5. Install the parts in the reverse order of removal. 6. Before the battery
module switch is turned ON, make sure all the high voltage circuits are connected properly. Then
push the button (A), and turn

the battery module switch ON.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2579

How to End A Troubleshooting Session (Required After Any Troubleshooting)

DTC Clear

1. Turn the ignition switch ON (11). Do not start the engine. 2. Use the HDS to clear the DTC.

NOTE: For specific operations, refer to the user's manual that came with the HDS.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Clear the DTC with the HDS. 2. Turn the ignition switch OFF. 3. Disconnect the HDS from the
DLC. 4. If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park

or neutral) until the BAT displays at least three segments.

Substituting the MCM

Substituting the MCM

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an iN workstation

- HDS pocket tester

- GyA600 and an iN workstation with HDS and CM update software.


Use any one of these update tools.

Use this procedure when you have to substitute a known-good MCM during a troubleshooting
procedure.

1. Remove the MCM. 2. Install a known-good MCM. 3. Do the MOTOR ROTOR POSITION
CALIBRATION in the ADJUSTMENT MENU with the HDS.

NOTE: If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

Motor Control Module (MCM)

MCM Replacement

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the cover (A), the busplate (B), and the MCM (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2580
3. Install the parts in the reverse order of removal. 4. Do the motor rotor position calibration.

Intelligent Power Unit Module (IPU)/IPU Module Fan Replacement

IPU Module Fan Replacement

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the IPU module fan (A).

3. Install the parts in the reverse order of removal.

Intelligent Power Unit Module (IPU)/IPU Air Duct Replacement

IPU Module Air Duct Removal/Installation

1. Remove the spare tire lid and the trunk front trim panel. 2. Remove the IPU module air outlet
duct (A) and the IPU module air inlet duct (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2581

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations

Drive Motor Power Relay: Locations

123. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2585

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2586

Relay And Control Unit Locations Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2587

234. MCM Relays 1 And 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2588
Drive Motor Power Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 2592

164. Motor Rotor Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 2593

Drive Motor Rotor Position Sensor: Service and Repair

Motor Rotor Position Sensor Removal/Installation

1. Remove the IMA motor housing. 2. Disconnect the motor rotor position sensor connector (A).

3. Remove the bolts, and the motor rotor position sensor (B). 4. Install the parts in the reverse
order of removal.

NOTE: Tighten the bolts (C) first, then tighten the bolts 0).

5. Do the motor rotor position calibration.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Drive Motor Speed Sensor >
Component Information > Locations

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates

Hybrid Power Control Module: Technical Service Bulletins Hybrid System - IMA Battery And
Hardware Updates

10-083

December 23, 2010

Applies To: 2005-07 Accord Hybrid 2003-05 Civic Hybrid 2006-08 Civic Hybrid

IMA Battery Software And Hardware Updates

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DIG

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:


^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2601
New IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.

NOTE:

Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K1O1-RMX-A070, which is listed as

1K101 - RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2602

IMA Software Chart

3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an

original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.

Follow these guidelines when installing IMA software:


^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2603

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.

NOTE:
The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DIG has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DIG P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2604

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Voltage Converter, Hybrid
Drive > Component Information > Diagrams

136. DC-DC Converter


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Voltage Converter, Hybrid
Drive > Component Information > Service and Repair > DC-DC Converter Removal/Installation

Voltage Converter: Service and Repair DC-DC Converter Removal/Installation

DC-DC Converter Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Make sure you have the anti-theft code for the audio unit or the navigation system (if equipped),
then write down the audio presets. 2. Make sure the ignition switch OFF. 3. Disconnect the
negative cable from the 12 V battery. 4. Remove the IPU lid. 5. Disconnect the DC-DC converter
connector (A).

6. Remove the wires (B), (C). 7. Remove the bolts (D), and the DC-DC converter (E). 8. Install the
parts in the reverse order of removal.

NOTE: If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.
9. Enter the anti-theft code for the audio unit or the navigation system (if equipped), then enter the
audio presets. Set the clock (on vehicles without

navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Voltage Converter, Hybrid
Drive > Component Information > Service and Repair > DC-DC Converter Removal/Installation > Page 2610

Voltage Converter: Service and Repair Power Control Unit (PCU) Removal/Installation

Power Control Unit (PCU) Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.


IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter connector (A).

3. Remove the wire (B). 4. Lift the IPU wire harness (C). 5. Remove the PCU cover (A).

6. Remove the A/C compressor power cable connector (B), and the motor power cables (C), then
wrap them with insulating tape.

NOTE: Check the position of the U phase, V phase, and W phase cables before you disconnect
them.

7. Remove the BCM module. 8. Remove the DC-DC converter. 9. Remove the A/C compressor
driver.

10. Remove the bolts (A), and the PCU (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Voltage Converter, Hybrid
Drive > Component Information > Service and Repair > DC-DC Converter Removal/Installation > Page 2611

11. Install the parts in the reverse order of removal. 12. Do the motor rotor position calibration.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Power Control System, Hybrid Drive > Voltage Converter, Hybrid
Drive > Component Information > Service and Repair > DC-DC Converter Removal/Installation > Page 2612

Voltage Converter: Service and Repair Power Control Unit (PCU) Disassembly/Reassembly

Power Control Unit (PCU) Disassembly/Reassembly

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the cover (A), MCM (B), busplate (C), and IPU air unit
(D).

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates

Hybrid Power Control Module: Technical Service Bulletins Hybrid System - IMA Battery And
Hardware Updates

10-083

December 23, 2010

Applies To: 2005-07 Accord Hybrid 2003-05 Civic Hybrid 2006-08 Civic Hybrid

IMA Battery Software And Hardware Updates

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DIG

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:


^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2618
New IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.

NOTE:

Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K1O1-RMX-A070, which is listed as

1K101 - RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2619

IMA Software Chart

3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an

original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.

Follow these guidelines when installing IMA software:


^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2620

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.

NOTE:
The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DIG has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DIG P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Hybrid Power Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2621

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates

Drive Motor Control Module: Technical Service Bulletins Hybrid System - IMA Battery And
Hardware Updates

10-083

December 23, 2010

Applies To: 2005-07 Accord Hybrid 2003-05 Civic Hybrid 2006-08 Civic Hybrid

IMA Battery Software And Hardware Updates

BACKGROUND

Due to improvements in battery manufacturing efficiency, once stocks of original IMA batteries are
depleted, a new battery design will be available for IMA battery replacement. Both battery types
require that its battery control software be matched to its IMA battery type. Failure to match the
software with the battery will result in reduced IMA battery life.

In addition, if the battery condition monitor (BCM) or the motor control module (MCM) is replaced or
reprogrammed, matching IMA battery software must be installed in that control module to maximize
the IMA battery's life.

This service bulletin includes these subjects:

^ Identifying IMA battery types

^ Determining correct IMA software and matching it to the IMA battery

^ Installing IMA battery software

^ Replacing BCM/MCM hardware and updating its software

^ Checking for an IMA battery/software mismatch DIG

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information purposes only.

IDENTIFYING IMA BATTERY TYPES

To identify an IMA battery type, use this information:


^ An original IMA battery type does not have a 3-character battery code label attached to its outer
case.

Original IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

^ A new IMA battery type has a 3-character battery code label attached to its outer case.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2626
New IMA Battery Type: (Example shown for a 2006-08 Civic Hybrid)

New-type IMA batteries are shipped with an instruction package that includes an extra battery code
label. This peel-off label has the same 3-character battery code found on the battery case. This
code is used to update the BCM's or MCM's software, matching the vehicle's IMA control unit to the
IMA battery being installed.

NOTE:

Clean the driver's doorjamb, and apply the extra IMA battery code label below the door striker.

DETERMINING CORRECT IMA SOFTWARE AND MATCHING IT TO THE IMA BATTERY

1. Use the Honda Diagnostic System (HDS) to bring up the IMA System Data List. At the top of the
Data List screen is the program P/N; this P/N

identifies which IMA battery software is currently installed in the vehicle. For example, the HDS IMA
Data List screen-shot below shows a program P/N of 1K101-RMX-A070.

IMA System Data List Screen on the HDS

2. On the IMA Software Chart below, note that there are two possible matches for IMA software
program P/N 1K1O1-RMX-A070, which is listed as

1K101 - RMX-*x** in the program P/N column. The "x" in the last 4-digits of the program P/N is the
"identifier which tells what IMA software is currently installed. So for this vehicle, the second
character within A070 is a "0 (zero)." Referring to the Identifier column in the chart, a "0" means
that this is the IMA software program P/N for a 2006-08 Civic Hybrid with an original IMA battery
type.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2627

IMA Software Chart

3. The IMA Software Chart also indicates (in the example) that the correct battery code for
matching the IMA control unit's software to an

original-design IMA battery is "YHN." If you are only updating the software and not replacing the
IMA battery, visually check the installed IMA battery-an original IMA battery type does not have an
IMA battery code label.

^ If the installed battery does not have an IMA battery code label attached to it, it is an original IMA
battery type, and the currently installed software is matched to the IMA battery and its BCM.

^ If this Civic Hybrid's replacement IMA battery is also an original IMA battery type (without a
battery code label), the software currently installed in that vehicle is also matched to the new,
replacement original IMA battery type.

^ If the replacement IMA battery has a battery code label that indicates it is a "PC2 "it is a new IMA
battery type. The existing vehicle's IMA software (battery code YHN) is not compatible with that
IMA battery. After that replacement battery type is installed, the vehicle's IMA BCM software must
be updated to match the replacement battery type.

INSTALLING IMA BATTERY SOFTWARE

[NOTICE]

Once new IMA battery software is installed, it is currently not possible to re-install the old battery
software.

If new IMA battery software was installed by mistake, a replacement IMA ECU must be ordered
and installed. This part will be a BCM on 2006-08 Civic Hybrids, and an MCM on 2003-05 Civic
Hybrids and 2005-07 Accord Hybrids.

Follow these guidelines when installing IMA software:


^ If only the software is being updated, first visually inspect the IMA battery to determine if it's an
original or new type. It is possible that a salvaged IMA battery may have been installed without the
IMA software being updated. After verifying the IMA battery type, install its matching software by
selecting the correct battery code from the IMA Software Chart.

^ If known-good parts are being substituted, or if the replacement IMA battery is from another
vehicle, make sure to match the update software to those parts and/or the IMA battery being
installed.

^ If an original (no label) IMA battery type is installed in a vehicle that has been updated to new
IMA battery type software, the MCM/BCM must be replaced and the correct software installed on
the new MCM/BCM. Also, make sure to remove the battery code label from the doorjamb.

^ To install IMA software on a hybrid vehicle, enter the correct battery code on the Honda
Diagnostic System (HDS), or an MVCI, or a PC, using all CAPITAL letters. Press ENTER to begin
the update.

NOTE:

^ When updating software using the HDS, enter the battery code in the "Enter the IMA Battery
Type" window.

^ The MVCI enters CAPITAL letters as the default setting.

^ After entering the battery code, the HDS may indicate that the latest software has already been
installed and no update is necessary.

^ On a 2003-05 Civic Hybrid, check that the latest IMA motor software has also been installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2628

IMA Battery Software Update Screen Examples:

REPLACING BCM/MCM HARDWARE AND UPDATING ITS SOFTWARE

If either the battery condition monitor (BCM) (2006-08 Civic Hybrid) or the motor control module
(MCM) (2003-05 Civic Hybrid, 2005-07 Accord Hybrid) are replaced or reprogrammed, their
respective battery codes must be used to ensure that the latest IMA battery matching software is
installed on them to produce maximum IMA battery life.

NOTE:
The IMA battery software is stored in either the BCM or the MCM, depending on the model and
year.

^ In 2006-08 Civic Hybrids, the BCM is a separate control unit and its part number starts with
"1K100."

^ In 2003-05 Civic Hybrids and 2005-07 Accord Hybrids, the BCM is part of the MCM and its part
number starts with "1K000."

^ The MCM is listed as a PDU in the Honda parts catalog.

CHECKING FOR AN IMA BATTERY/SOFTWARE MISMATCH DTC

After updating the IMA software, use the HDS to see if an IMA Battery/Software Mismatch DIG has
been set. The 2003-05 Civic Hybrid and the 2005-07 Accord Hybrid may set IMA DIG P1569 if a
new IMA battery type is installed and the old software is not updated.

If DTC P1569 is stored, check the IMA battery software that was installed and the IMA battery type
for a possible mismatch before further troubleshooting.

NOTE:

^ The 2006-08 Civic Hybrid does not set IMA DTC P1569 if there is a battery/software mismatch.

^ If DTCs U0301 or U0312 is stored, update the software according to the instructions in Service
Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301, U0302, and U0312.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Hybrid System - IMA Battery And Hardware Updates > Page 2629

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2630
Drive Motor Control Module: Locations

124. Behind IPU Lid

125. Behind IPU Module Fan


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2631

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2632

Relay And Control Unit Locations Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Technical Service Bulletins > Page 2633

Drive Motor Control Module: Diagrams

141. IPU Module Fan

209. MCM
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session
Drive Motor Control Module: Testing and Inspection How to End A Troubleshooting Session

DTC Clear

1. Turn the ignition switch ON (11). Do not start the engine. 2. Use the HDS to clear the DTC.

NOTE: For specific operations, refer to the user's manual that came with the HDS.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Clear the DTC with the HDS. 2. Turn the ignition switch OFF. 3. Disconnect the HDS from the
DLC. 4. If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park

or neutral) until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2636

Drive Motor Control Module: Testing and Inspection MCM Inputs and Outputs

BCM Module Inputs And Outputs At Connector A (40P) Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2637

BCM Module Inputs And Outputs At Connector A (40P) Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2638

BCM Module Inputs And Outputs At Connector B (14P)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2639

MCM Inputs And Outputs At The MCM Connector (20P) Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Testing and Inspection > How to End A Troubleshooting Session > Page 2640

MCM Inputs And Outputs At The MCM Connector (20P) Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation

Drive Motor Control Module: Service and Repair IPU Case Removal/Installation

IPU Case Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the IPU module fan. 3. Remove the IPU module air
duct. 4. Remove the battery module. 5. Remove the brackets (A).

6. Remove the IPU case (B). 7. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2643

Drive Motor Control Module: Service and Repair Power Control Unit (PCU) Removal/Installation

Power Control Unit (PCU) Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.


IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter connector (A).

3. Remove the wire (B). 4. Lift the IPU wire harness (C). 5. Remove the PCU cover (A).

6. Remove the A/C compressor power cable connector (B), and the motor power cables (C), then
wrap them with insulating tape.

NOTE: Check the position of the U phase, V phase, and W phase cables before you disconnect
them.

7. Remove the BCM module. 8. Remove the DC-DC converter. 9. Remove the A/C compressor
driver.

10. Remove the bolts (A), and the PCU (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2644

11. Install the parts in the reverse order of removal. 12. Do the motor rotor position calibration.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2645

Drive Motor Control Module: Service and Repair Power Control Unit (PCU)
Disassembly/Reassembly

Power Control Unit (PCU) Disassembly/Reassembly

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the cover (A), MCM (B), busplate (C), and IPU air unit
(D).

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2646
Drive Motor Control Module: Service and Repair Intelligent Power Unit Module (IPU)/IPU Lid

IPU Lid Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the rear seat-back and the rear seat cushion 2. Turn the battery module switch OFF. 3.
Remove the bolts (A).

4. Remove the IPU lid (B). 5. Install the parts in the reverse order of removal. 6. Before the battery
module switch is turned ON, make sure all the high voltage circuits are connected properly. Then
push the button (A), and turn

the battery module switch ON.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2647
Drive Motor Control Module: Service and Repair

IPU Case Removal/Installation

IPU Case Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the IPU module fan. 3. Remove the IPU module air
duct. 4. Remove the battery module. 5. Remove the brackets (A).

6. Remove the IPU case (B). 7. Install the parts in the reverse order of removal.

Power Control Unit (PCU) Removal/Installation

Power Control Unit (PCU) Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter connector (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2648

3. Remove the wire (B). 4. Lift the IPU wire harness (C). 5. Remove the PCU cover (A).
6. Remove the A/C compressor power cable connector (B), and the motor power cables (C), then
wrap them with insulating tape.

NOTE: Check the position of the U phase, V phase, and W phase cables before you disconnect
them.

7. Remove the BCM module. 8. Remove the DC-DC converter. 9. Remove the A/C compressor
driver.

10. Remove the bolts (A), and the PCU (B).

11. Install the parts in the reverse order of removal. 12. Do the motor rotor position calibration.

Power Control Unit (PCU) Disassembly/Reassembly

Power Control Unit (PCU) Disassembly/Reassembly

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the cover (A), MCM (B), busplate (C), and IPU air unit
(D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2649
3. Install the parts in the reverse order of removal.

Intelligent Power Unit Module (IPU)/IPU Lid

IPU Lid Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the rear seat-back and the rear seat cushion 2. Turn the battery module switch OFF. 3.
Remove the bolts (A).

4. Remove the IPU lid (B). 5. Install the parts in the reverse order of removal. 6. Before the battery
module switch is turned ON, make sure all the high voltage circuits are connected properly. Then
push the button (A), and turn

the battery module switch ON.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2650

How to End A Troubleshooting Session (Required After Any Troubleshooting)

DTC Clear

1. Turn the ignition switch ON (11). Do not start the engine. 2. Use the HDS to clear the DTC.

NOTE: For specific operations, refer to the user's manual that came with the HDS.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Clear the DTC with the HDS. 2. Turn the ignition switch OFF. 3. Disconnect the HDS from the
DLC. 4. If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park

or neutral) until the BAT displays at least three segments.

Substituting the MCM

Substituting the MCM

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an iN workstation

- HDS pocket tester

- GyA600 and an iN workstation with HDS and CM update software.


Use any one of these update tools.

Use this procedure when you have to substitute a known-good MCM during a troubleshooting
procedure.

1. Remove the MCM. 2. Install a known-good MCM. 3. Do the MOTOR ROTOR POSITION
CALIBRATION in the ADJUSTMENT MENU with the HDS.

NOTE: If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

Motor Control Module (MCM)

MCM Replacement

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the cover (A), the busplate (B), and the MCM (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2651
3. Install the parts in the reverse order of removal. 4. Do the motor rotor position calibration.

Intelligent Power Unit Module (IPU)/IPU Module Fan Replacement

IPU Module Fan Replacement

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precautions before doing repairs or service.

1. Remove the PCU assembly. 2. Remove the IPU module fan (A).

3. Install the parts in the reverse order of removal.

Intelligent Power Unit Module (IPU)/IPU Air Duct Replacement

IPU Module Air Duct Removal/Installation

1. Remove the spare tire lid and the trunk front trim panel. 2. Remove the IPU module air outlet
duct (A) and the IPU module air inlet duct (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Control Module >
Component Information > Service and Repair > IPU Case Removal/Installation > Page 2652

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations

Drive Motor Power Relay: Locations

123. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2656

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2657

Relay And Control Unit Locations Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2658

234. MCM Relays 1 And 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Relays and Modules - Hybrid Drive > Drive Motor Power Relay >
Component Information > Locations > Page 2659
Drive Motor Power Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Battery Current Sensor, Hybrid
Drive > Component Information > Locations

Battery Current Sensor: Locations

120. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Battery Current Sensor, Hybrid
Drive > Component Information > Locations > Page 2664

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Battery Current Sensor, Hybrid
Drive > Component Information > Locations > Page 2665

131. Battery Current Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Battery Temperature
Sensor/Switch, Hybrid Drive > Component Information > Locations > Component Locations

120. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Battery Temperature
Sensor/Switch, Hybrid Drive > Component Information > Locations > Component Locations > Page 2670

118. Behind IPU Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Battery Temperature
Sensor/Switch, Hybrid Drive > Component Information > Locations > Page 2671
Battery Temperature Sensor/Switch: Diagrams

29. Battery Module Temperature Sensor 1

30. Battery Module Temperature Sensor 2

31. Battery Module Temperature Sensor 3


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 2675

164. Motor Rotor Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Drive Motor Rotor Position
Sensor > Component Information > Locations > Page 2676

Drive Motor Rotor Position Sensor: Service and Repair

Motor Rotor Position Sensor Removal/Installation

1. Remove the IMA motor housing. 2. Disconnect the motor rotor position sensor connector (A).

3. Remove the bolts, and the motor rotor position sensor (B). 4. Install the parts in the reverse
order of removal.

NOTE: Tighten the bolts (C) first, then tighten the bolts 0).

5. Do the motor rotor position calibration.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Drive Motor Speed Sensor >
Component Information > Locations

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations

Hybrid Battery Service Switch: Locations

112. Middle Of Trunk Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations > Page 2683

IMA System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations > Page 2684
Hybrid Battery Service Switch: Service and Repair

Turning Off and On Power to the High Voltage Circuit

The following procedure should be performed prior to working on or near any high voltage
components. Follow the procedure exactly. Otherwise, you may be injured or may damage
equipment.

1. Turn the ignition switch OFF, then remove the ignition key. 2. Remove the rear seat-back.

3. Remove the battery module switch lid (A) from the battery module.

4. Turn the battery module switch (A) OFF, then check that the bolt (B) is showing. 5. Wait at least
5 minutes to allow the PDU capacitors to discharge. 6. Remove the IPU lid.

7. Measure voltage at the battery module terminals (A). There should be 30 V or less. If more than
30 V is present, there is a problem in the circuit;

do the DTC troubleshooting first.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Hybrid Drive Systems > Sensors and Switches - Hybrid Drive > Hybrid Battery Service Switch
> Component Information > Locations > Page 2685

8. After service or repairs are completed: -

Make sure all the high voltage circuits are connected properly.

- Install the IPU lid.

- Before the battery module switch is turned ON, make sure all the high voltage circuits are
connected properly.

9. Reinstall all remaining removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations

Electronic Throttle Actuator Relay: Locations

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations >
Page 2692

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations >
Page 2693
Electronic Throttle Actuator Relay: Testing and Inspection
Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 2702

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 2703

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 2704
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates > Page 2710

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION


NOTE:

This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates > Page 2711

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates > Page 2712
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2717
DTC P0A94 thru P0157
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2718
DTC P0158 thru P0400
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2719
DTC P0401 thru P0562
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2720
DTC P0563 thru P0748
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2721
DTC P0750 thru P0977
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2722
DTC P0979 thru P1193
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2723
DTC P1253 thru P1459
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2724
DTC P1486 thru P1585
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2725
DTC P1586 thru P1678
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2726
DTC P1679 thru P1860
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2727
DTC P1861 thru P2238
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2728
DTC P2240 thru U0073
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2729

DTC U0100 thru U1288

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2735
DTC P0A94 thru P0157
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2736
DTC P0158 thru P0400
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2737
DTC P0401 thru P0562
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2738
DTC P0563 thru P0748
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2739
DTC P0750 thru P0977
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2740
DTC P0979 thru P1193
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2741
DTC P1253 thru P1459
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2742
DTC P1486 thru P1585
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2743
DTC P1586 thru P1678
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2744
DTC P1679 thru P1860
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2745
DTC P1861 thru P2238
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2746
DTC P2240 thru U0073
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And
Associated Monitors > Page 2747

DTC U0100 thru U1288

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > Page 2748

Engine Control Module: Locations

30. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > Page 2749

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Technical Service
Bulletins > Page 2750

Navigation System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram
Information and Instructions
Engine Control Module: Diagram Information and Instructions
Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2753
Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2754

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2755

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2756
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How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Engine Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Engine Control Module: Connector Views

PCM Inputs And Outputs At Connector A (44P) Part 1


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PCM Inputs And Outputs At Connector A (44P) Part 2


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PCM Inputs And Outputs At Connector A (44P) Part 3


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PCM Inputs And Outputs At Connector B (44P) Part 1


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Information and Instructions > Page 2785

PCM Inputs And Outputs At Connector B (44P) Part 2


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Information and Instructions > Page 2786

PCM Inputs And Outputs At Connector B (44P) Part 3


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PCM Inputs And Outputs At Connector C (44P) Part 1


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PCM Inputs And Outputs At Connector C (44P) Part 2


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237. PCM
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237. PCM
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Pinout Values and Diagnostic Parameters
Engine Control Module: Pinout Values and Diagnostic Parameters
How to Troubleshoot Circuits At the PCM

How to Troubleshoot Circuits at the PGM Connectors

NOTE: The PCM overwrites data and monitors the EVAP system for up to 30 minutes after the
ignition switch is turned OFF. Jumping the SCS line after turning the ignition switch OFF cancels
this function. Disconnecting the PCM during this function, without jumping the SCS line first, can
damage the PCM.

1. Jump the SCS line with the HDS. 2. Remove the cover (A).

3. Lift up the under-hood fuse/relay box (D).

4. Remove the coolant reservoir (E). Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

5. When diagnosis/troubleshooting is done at the PCM connector, use the terminal test port (A)
above the terminal you need to check.

6. Connect one side of the patch cord (A) terminals to a commercially available digital multimeter
(B), and connect the other side of the patch cord

terminals to a commercially available banana jack (Pomona Electronics Tool No. 3563 or
equivalent) (C).
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2793
7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force
the tips into the terminals.
NOTE: -

For accurate results, always use the pin probe (male).

- To prevent damage to the connector terminals, do not insert test equipment probes, paper clips,
or other substitutes as they can damage the terminals. Damaged terminals cause a poor
connection and an incorrect measurement.

- Do not puncture the insulation on a wire. Punctures can cause poor or intermittent electrical
connections.

PCM Inputs And Outputs At Connector A (44P) Part 1


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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2794

PCM Inputs And Outputs At Connector A (44P) Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2795

PCM Inputs And Outputs At Connector A (44P) Part 3


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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2796

PCM Inputs And Outputs At Connector A (44P) Part 4


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2797

PCM Inputs And Outputs At Connector B (44P) Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2798

PCM Inputs And Outputs At Connector B (44P) Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2799

PCM Inputs And Outputs At Connector C (44P) Part 1


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Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2800

PCM Inputs And Outputs At Connector C (44P) Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2801

Engine Control Module: Programming and Relearning

PCM Update

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use anyone of these update tools.

NOTE:

- Use this procedure when you need to update the PCM during troubleshooting procedures.

- Make sure the HDS/HIM has the latest software version.

- Before you update the PCM, make sure the battery in the vehicle is fully charged, and connect a
jumper battery (not a battery charger) to maintain system voltage.

- Never turn the ignition switch OFF during the update. If there is a problem with the update, leave
the ignition switch ON.

- To prevent PCM damage, do not operate anything electrical (headlights, audio system, brakes,
A/C, power windows, door locks, etc.) during the update.

- To ensure the latest program is installed, do a PCM update whenever the PCM is substituted or
replaced.

- You cannot update a PCM with a program it already has. It will only accept a new program.
- High temperature in the engine compartment might cause the PCM to become too hot to run the
update. If the engine has been running before this procedure, open the hood and cool the engine
compartment.

- If you need to diagnose the Honda interface module (HIM) because the HIM's red (#3) light came
on or was flashed during the update, leave the ignition switch in the ON (II) position when you
disconnect the HIM from the data link connector (DLC). This will prevent PCM damage.

1. Turn the ignition switch ON (II), but do not start the engine. 2. Connect the HDS to the data link
connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM and other vehicle systems. If it doesn't, go to
the DLC circuit troubleshooting. See: Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting If you are returning from the DLC circuit troubleshooting, skip steps 4 and
5, and clean the throttle body after updating the PCM.

4. Select the INSPECTION MENU with the HDS. 5. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts with the HDS.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

6. Exit the HDS. Select the update mode, and follow the screen prompts to update the PCM.

7. If the software in the PCM is the latest, disconnect the HDS/HIM from the DLC, and go back to
the procedure that you were doing. If the software

in the PCM is not the latest, follow the instructions on the screen. If prompted to choose the
PGM-FI system or the A/T system, make sure you update both.

NOTE: If the PCM update system requires you to cool the PCM, follow the instructions on screen. If
you run into a problem during the update procedure (programming takes over 15 minutes, status
bar goes over 100 %, D or immobilizer indicator flashes, HDS tablet freezes, etc.), follow these
steps to minimize the chance of damaging the PCM: -

Leave the ignition switch in the ON (II) position.

- Connect a jumper battery (do not connect a battery charger).

- Shut down the HDS.

- Disconnect the HDS from the DLC.

- Reboot the HDS.

- Reconnect the HDS to the DLC, and try the update procedure again.
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection >
Pinout Values and Diagnostic Parameters > Page 2802
8. If the TP POSITION CHECK failed in step 5, clean the throttle body. 9. Do the PCM idle learn
procedure.
10. Do the CKP pattern learn procedure. 11. Do the start clutch pressure control calibration
procedure.
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Service and Repair >
Procedures
Engine Control Module: Procedures
Substituting the PCM

Substituting the PCM

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during troubleshooting
procedures.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting If you are returning from DLC circuit troubleshooting, skip steps 5 and 6,
and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch OFF. 8. Remove the battery. 9. Remove the cover (A).

10. Remove the bolts (D), then remove the PCM (E).
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11. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

12. Install the parts in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

13. Turn the ignition switch ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

14. Manually input the VIN to the PCM with the HDS. 15. Update the PCM if it does not have the
latest software. 16. Select the IMMOBI SYSTEM with the HDS. 17. Enter the immobilizer code
using the PCM replacement procedure in the HDS; this allows you to start the engine. 18. Reset
the PCM with the HDS. 19. If the TP POSITION CHECK failed in step 6, clean the throttle body. 20.
Do the PCM idle learn procedure. 21. Do the CKP pattern learn procedure. 22. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicle

without navigation).

ECM Reset
HDS Clear Command

The PCM stores various specific data to correct the system even if there is no electrical power such
as when the battery negative terminal or No. 19 FI MAIN (15 A) fuse are disconnected. Stored data
based on failed parts should be cleared by using the "CLEAR COMMAND" of the HDS, if parts are
replaced.

The HDS has three kinds of clear commands to meet this purpose. They are DTC clear/PCM reset,
and CKP pattern clear. DTC clear command erases all stored DTC codes, freeze data, on-board
snapshot, and readiness codes. This must be done with the HDS after , reproducing the DTC
during troubleshooting. The PCM reset command erases all stored DTC codes, freeze data,
on-board snapshot, readiness codes, and all specific data to correct the system except CKP
pattern. If the CKP pattern data in the PCM was cleared, you must do the CKP pattern learn
procedure. The CKP pattern clear command erases only CKP pattern data. This command is for
repair of a misfire or the CKP sensor.

Scan Tool Clear Command

If you are using a generic scan tool to clear commands, be aware that there is only one setting for
clearing the PCM, and it clears all commands at the same time (CKP pattern learn, idle learn,
readiness codes, freeze data, on-board snapshot, and DTCs). After you clear all commands, you
then need to do these procedures, in this order: PCM idle learn procedure; CKP pattern learn
procedure; Test-drive to set readiness codes to complete.

DTC Clear

1. Clear the DTC with the HDS while the engine is stopped. 2. Turn the ignition switch OFF.
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Modules - Computers and Control Systems > Engine Control Module > Component Information > Service and Repair >
Procedures > Page 2806

3. Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC.

PCM Reset

1. Reset the PCM with the HDS while the engine is stopped. 2. Turn the ignition switch OFF. 3.
Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC. 5. Do the PCM idle learn procedure. 6. Do the start clutch
pressure control calibration procedure.

Crank (CKP) Pattern Clear/Crank (CKP) Pattern Learn

Clear/Learn Procedure (with the HDS)

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting

4. Select CRANK PATTERN in the ADJUSTMENT MENU with the HDS. 5. Select CRANK
PATTERN LEARNING with the HDS, and follow the screen prompts.

Learn Procedure (without the HDS)

1. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on. 2. Test-drive the vehicle on a level road: Decelerate (with the throttle fully
closed) from an engine speed of 2,500 rpm down to 1,000 rpm with the

transmission in L position.
3. Test-drive the vehicle on a level road: Decelerate (with the throttle fully closed) from an engine
speed of 5,000 rpm down to 3,000 rpm with the

transmission in L position.

4. Repeat step 2 and 3 several times. 5. Turn the ignition switch OFF. 6. Turn the ignition switch
ON (II), and wait 30 seconds. The CKP pattern learn procedure is complete.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Reset the PCM with the HDS. 2. Do the PCM idle learn procedure. 3. Turn the ignition switch
OFF. 4. Disconnect the HDS from the DLC.

NOTE: The PCM is part of the immobilizer system. If you replace the PCM, it will have a different
immobilizer code. In order for the engine to start, you must rewrite the immobilizer code with the
HDS.

PCM Idle Learn Procedure

PCM Idle Learn Procedure

The idle learn procedure must be done so the PCM can learn the engine idle characteristics.

Do the idle learn procedure whenever you do any of these actions:

- Replace the PCM.


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Modules - Computers and Control Systems > Engine Control Module > Component Information > Service and Repair >
Procedures > Page 2807
- Reset the PCM.
- Update the PCM.

- Replace or clean the throttle body.

NOTE: Clearing the DTCs with the HDS does not require you to do the idle learn procedure.

Procedure

1. Make sure all electrical items (A/C, audio, lights, etc.) are off. 2. Reset the PCM with the HDS. 3.
Turn the ignition switch ON (II), and wait 2 seconds. 4. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the radiator fan comes on, or until the engine
coolant

temperature reaches 194 °F (90 °C).

5. Let the engine idle for about 5 minutes with the throttle fully closed.

NOTE: If the radiator fan comes on, do not include its running time in the 5 minutes.

6. Verify on the HDS data list that the idle learn procedure is complete.
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Procedures > Page 2808

Engine Control Module: Removal and Replacement

PCM Replacement

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE:

- Make sure the HDS is loaded with the latest software version.

- If you are replacing the PCM after substituting a known-good PCM, reinstall the original PCM,
then do this procedure.

- During the procedure, is any READ DATA, WRITE DATA, or other data checks fail, note the
failure, then continue.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Computers

and Control Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC


Circuit Troubleshooting If you are returning from DLC circuit troubleshooting, skip steps 5 through
8,19 through 24, and do the these procedures after replacing the PCM: -

Replace the engine oil and the engine oil filter.

- Clean the throttle body.

5. Select the PGM-FI system with the HDS. 6. Select the INSPECTION MENU with the HDS. 7.
Select the ETCS TEST, then select the TP POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue with this procedure.

8. Select the REPLACE PCM MENU, then READ DATA and follow the screen prompts.

NOTE: -

Doing this step copies (READS) the engine oil life data from the original PCM so you can later
download (WRITES) it into the new PCM.

- If READ DATA indicates FAILED, continue with this procedure.

9. Turn the ignition switch OFF.

10. Remove the battery. 11. Remove the cover (A).


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12. Remove the bolts (D), then remove the PCM (E).

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.
14. Install the parts in the reverse order of removal. 15. Turn the ignition switch ON (II). 16.
Manually input the VIN to the PCM with the HDS.

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

17. If the READ DATA (engine oil life) failed in step 8, go to step 22. Otherwise, go to step 18. 18.
Select the PGM-FI system with the HDS. 19. Select the REPLACE PCM MENU, then WRITE
DATA and follow the screen prompts.

NOTE: If the WRITE DATA indicates FAILED, continue with this procedure.

20. Select IMMOBI system with the HDS. 21. Enter the immobilizer code with the PCM
replacement procedure in the HDS; it allows you to start the engine. 22. If the TP POSITION
CHECK failed in step 7 clean the throttle body, then go to step 23. 23. If the READ DATA failed in
step 8 or the WRITE DATA failed in step 19, replace the engine oil and engine oil filter, then go to
step 24. 24. Select PGM-FI system and reset the PCM with the HDS. 25. Update the PCM if it does
not have the latest software. 26. Do the PCM idle learn procedure. 27. Do the CKP pattern learn
procedure. 28. Do the start clutch pressure control calibration procedure. 29. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicles

without navigation).

30. Check that the IMA battery level indicator (BAT). If the IMA battery level indicator (BAT) on the
gauge indicates zero level, start the engine, and

hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level
indicator (BAT) indicates at least three segments.
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Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions
Feedback Control Module: Diagram Information and Instructions
Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2814
Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2815

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Information and Instructions > Page 2816

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2817
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2818
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2819
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2820
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2821
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2822
How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Information and Instructions > Page 2823

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Information and Instructions > Page 2824

Feedback Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2825
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2826
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2827
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2828
1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
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Information and Instructions > Page 2829
2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2830
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2831
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 2832
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Modules - Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations

Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


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Fuel Supply System Component Location Index


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Relay And Control Unit Locations Engine Compartment


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Page 2847

Relay And Control Unit Locations Dashboard


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Page 2848
Main Relay (Computer/Fuel System): Description and Operation
PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
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Page 2849
Main Relay (Computer/Fuel System): Testing and Inspection
Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
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Relay And Control Unit Locations Engine Compartment


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Fuel Pump Relay: Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
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Modules - Fuel Delivery and Air Induction > Fuel Pump Relay > Component Information > Locations > Page 2855
Fuel Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
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Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


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Page 2859

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Page 2860

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations >
Page 2861

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations >
Page 2862
Main Relay (Computer/Fuel System): Description and Operation
PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations >
Page 2863
Main Relay (Computer/Fuel System): Testing and Inspection
Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
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Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Ignition System > Ignition Relay > Component Information > Locations

Ignition Relay: Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Ignition System > Ignition Relay > Component Information > Locations > Page 2868

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Ignition System > Ignition Relay > Component Information > Locations > Page 2869

Relay And Control Unit Locations Engine Compartment


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Ignition Relay: Testing and Inspection Ignition Coil Relay Circuit


Ignition Coil Relay Circuit Troubleshooting

1. Check the No. 18 (20 A) fuse in the under-hood fuse/relay box.

Is the fuse OK?

YES - Go to step 2.

NO - Replace the fuse. If the fuse continues to blow, locate and repair the short in the circuit
between the under-hood fuse/relay box and the ignition coils.

2. Install the No. 18 (20 A) fuse in the under-hood fuse/relay box. 3. Remove the ignition coil relay
from the under-hood fuse/relay box, and test it.

Is the relay OK?

YES - Go to step 4.

NO - Replace the ignition coil relay.

4. Measure the voltage between ignition coil relay 4P socket terminal No. 2 and body ground, then
terminal No. 4 and body ground.

Is there battery voltage?

YES - Go to step 5.

NO - Replace the under-hood fuse/relay box.

5. Check for continuity between each ignition coil relay 4P socket terminal No. 1 and ignition coil 3P
connector terminal No. 3.

Is there continuity?

YES - Go to step 6.

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 1 and ignition coil
3P connector terminal No. 3.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Ignition System > Ignition Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit >
Page 2872
6. Check for continuity between each ignition coil 3P connector terminal No. 2 and body ground.
Is there continuity?

YES - Go to step 7.

NO - Repair open in the wire between ignition coil 3P connector terminal No. 2 and body ground.

7. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 8. Turn the
ignition switch to ON (II). 9. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Computers and Control Systems/Testing and Inspection/Component Tests


and General Diagnostics/DLC Circuit Troubleshooting

10. Jump the SCS line with the HDS, then turn the ignition switch to LOCK (0).

NOTE: This step must be done to protect the PCM from damage.

11. Disconnect PCM connector A (44P). 12. Check for continuity between ignition coil relay 4P
socket terminal No. 3 and body ground.

Is there continuity?

YES - Repair short to ground in the wire between ignition coil relay 4P socket terminal No. 3 and
the PCM (A6).

NO - Go to step 13.

13. Check for continuity between ignition coil relay 4P socket terminal No. 3 and PCM connector
terminal A6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Ignition System > Ignition Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit >
Page 2873

Is there continuity?

YES - The system is OK at this time. Check for loose or poor connections at the ignition coil relay
and the PCM (A6).

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 3 and the PCM
(A6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Relays and Modules - Powertrain Management > Relays and
Modules - Ignition System > Ignition Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit >
Page 2874
Ignition Relay: Testing and Inspection Power Relay
Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 2880

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 2881

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System
Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Electronic Throttle Control System > Page 2884

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Page 2885

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.
- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, replace the accelerator pedal module, then go to step 1.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description
and Operation > Page 2886

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 2890

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 2891

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 2892

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 2893

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 2894

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Barometric Pressure Sensor > Component Information > Description and
Operation
Barometric Pressure Sensor: Description and Operation
Barometric Pressure (BARO) Sensor

The BARO sensor is inside the PCM. It converts atmospheric pressure into a voltage signal that
modifies the basic duration of the fuel injection discharge.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page
2901

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page
2902

104. CMP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page
2903

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair >
CMP Sensor Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair >
CMP Sensor Replacement > Page 2906
Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation
CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair >
CMP Sensor Replacement > Page 2907

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Locations > Page 2911

Coolant Temperature Sensor/Switch (For Computer): Description and Operation

Engine Coolant Temperature (ECT) Sensor 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases
as the engine coolant temperature increases.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Service and Repair > ECT Sensor 1 Replacement

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 1
Replacement

ECT Sensor 1 Replacement

1. Drain the engine coolant. 2. Remove the air cleaner. 3. Disconnect the ECT sensor 1 2P
connector (A).

4. Remove ECT sensor 1 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component
Information > Service and Repair > ECT Sensor 1 Replacement > Page 2914

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 2
Replacement

ECT Sensor 2 Replacement

1. Drain the engine coolant. 2. Remove the splash shield. 3. Disconnect the ECT sensor 2 2P
connector (A).

4. Remove ECT sensor 2 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant. 6. Install the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page
2918

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page
2919

103. CKP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page
2920

Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Service and Repair >
CKP Pulse Plate Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Crankshaft Position Sensor > Component Information > Service and Repair >
CKP Pulse Plate Replacement > Page 2923

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > EGR Valve Position Sensor > Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > EGR Valve Position Sensor > Component Information > Locations > Page
2927

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Electric Load Sensor > Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Electric Load Sensor > Component Information > Locations > Page 2931

Electric Load Sensor: Service and Repair

ELD Replacement
1. Remove the PCM. 2. Remove the under-hood fuse/relay box. 3. Remove the screw (A).

4. Turn the housing over, then remove the screw (A).

5. Turn the housing over again. Using two flat-tip screwdrivers, release the tabs (A), and pry up the
fuse/relay box base (B) from the fuse/relay box

housing (C).

NOTE: Make sure the terminals (D) are not bent or damaged.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Electric Load Sensor > Component Information > Locations > Page 2932

6. Remove the ELD (A).


7. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Level Sensor > Component Information > Service and Repair

Fuel Level Sensor: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations

Fuel Tank Pressure Sensor: Locations

153. Under Left Side Of Vehicle


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
2939

EVAP System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
2940

111. FTP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
2941

Fuel Tank Pressure Sensor: Description and Operation

Fuel Tank Pressure (FTP) Sensor

The FTP sensor converts fuel tank absolute pressure into an electrical input to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page
2942

Fuel Tank Pressure Sensor: Service and Repair

FTP Sensor Replacement

1. Remove the cover. 2. Disconnect the FTP sensor connector (A).

3. Disconnect the air hose (B), and then remove the FTP sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D) and retainer (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations

Intake Air Temperature Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
2946

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
2947

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
2948

Intake Air Temperature Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page
2949

Intake Air Temperature Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations

Knock Sensor: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 2953

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 2954

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 2955

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 2956

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations

Manifold Pressure/Vacuum Sensor: Locations

19. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 2960

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 2961

113. MAP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 2962

Manifold Pressure/Vacuum Sensor: Description and Operation

Manifold Absolute Pressure (MAP) Sensor

The MAP sensor converts manifold absolute pressure into electrical signals to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations >
Page 2963

Manifold Pressure/Vacuum Sensor: Service and Repair

MAP Sensor Replacement

1. Disconnect the MAP sensor 3P connector (A).

2. Remove the MAP sensor (B). 3. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Component
Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Component
Locations > Page 2968

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Page 2969
Oxygen Sensor: Diagrams

127. A/F Sensor

139. HO2S, Secondary


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Description and Operation > Air
Fuel Ratio (A/F) Sensor

Oxygen Sensor: Description and Operation Air Fuel Ratio (A/F) Sensor

Air Fuel Ratio (A/F) Sensor

The A/F sensor operates over a wide air/fuel range. The A/F sensor is installed upstream of the
WU-TWC, and sends signals to the PCM which varies the duration of fuel injection accordingly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Description and Operation > Air
Fuel Ratio (A/F) Sensor > Page 2972

Oxygen Sensor: Description and Operation Secondary Heated Oxygen Sensor (HO2S)

Secondary Heated Oxygen Sensor (Secondary HO2S)

The secondary HO2S detects the oxygen content in the exhaust gas downstream of the warm up
three way catalytic converter (WU-TWC), and sends signals to the PCM which varies the duration
of fuel injection accordingly. To stabilize its output, the sensor has an internal heater. The PCM
compares the HO2S output with the A/F sensor output to determine catalyst efficiency. The
secondary HO2S is located on the WU-TWC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Service and Repair > A/F Sensor
Replacement

Oxygen Sensor: Service and Repair A/F Sensor Replacement

A/F Sensor Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Remove the cowl cover and under-cowl panel. 2. Disconnect the A/F sensor 4P connector (A),
then remove the A/F sensor (B).

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Oxygen Sensor > Component Information > Service and Repair > A/F Sensor
Replacement > Page 2975

Oxygen Sensor: Service and Repair Secondary HO2S Replacement

Secondary HO2S Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Disconnect the secondary HO2S 4P connector (A), then remove the secondary HO2S (B).

2. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Throttle Position Sensor > Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Throttle Position Sensor > Component Information > Locations > Page 2979

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Throttle Position Sensor > Component Information > Locations > Page 2980

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Actuator Position Sensor > Component Information >
Locations

3-Stage I-VTEC System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Actuator Position Sensor > Component Information >
Locations > Page 2984

Variable Valve Timing Actuator Position Sensor: Service and Repair

Rocker Arm Oil Pressure Sensor Removal/Installation

1. Disconnect the rocker arm oil pressure sensor connector (A).

2. Remove the rocker arm oil pressure sensor (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
Variable Valve Timing Pressure Switch: Locations

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
> Page 2988
3-Stage I-VTEC System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
> Page 2989

62. Rocker Arm Oil Pressure Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
> Page 2990

Variable Valve Timing Pressure Switch: Service and Repair

Rocker Arm Oil Pressure Switch Removal/Installation

1. Disconnect the rocker arm oil pressure switch connector (A).

2. Remove the rocker arm oil pressure switch (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Emission Control Systems > EGR Valve Position Sensor > Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Emission Control Systems > EGR Valve Position Sensor > Component Information > Locations > Page 2995

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 3000

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations >
Page 3001

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System
Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Electronic Throttle Control System > Page 3004

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Page 3005

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.
- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, replace the accelerator pedal module, then go to step 1.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Page 3006

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 3010

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 3011

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 3012

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 3013

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 3014

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations > Page 3018

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Fuel Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations > Page 3019

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations > Page 3024

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations > Page 3025

104. CMP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Locations > Page 3026

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor
Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor
Replacement > Page 3029
Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation
CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor
Replacement > Page 3030

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Crankshaft Position Sensor > Component Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Crankshaft Position Sensor > Component Information > Locations > Page 3034

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Crankshaft Position Sensor > Component Information > Locations > Page 3035

103. CKP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Crankshaft Position Sensor > Component Information > Locations > Page 3036

Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Crankshaft Position Sensor > Component Information > Service and Repair > CKP Pulse Plate
Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Crankshaft Position Sensor > Component Information > Service and Repair > CKP Pulse Plate
Replacement > Page 3039

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Locations
Ignition Switch: Locations

51. In Steering Column Cover

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Locations > Page 3043

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Locations > Page 3044
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions
Ignition Switch: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions >
Page 3047
Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions >
Page 3048

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Ignition Switch: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Ignition Switch: Connector Views


162. Ignition Key Switch

177. Ignition Switch


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Ignition Switch: Testing and Inspection

Test

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Check for continuity between the terminals in each switch position according to the table.
6. If the continuity checks do not agree with the table, replace the ignition switch. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


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Ignition Switch: Service and Repair

Replacement

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Remove the two screws and the ignition switch. 6. Install in the reverse order of removal. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


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Knock Sensor: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 3081

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 3082

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 3083

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Sensors and Switches - Powertrain Management > Sensors and
Switches - Ignition System > Knock Sensor > Component Information > Locations > Page 3084

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Fuel Pressure >
System Information > Specifications
Fuel Pressure: Specifications

Fuel Pressure.......................................................................................................................................
..........270 - 320 kpa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Fuel Pressure >
System Information > Specifications > Page 3089
Fuel Pressure: Service Precautions

WARNING: Adhere to the following procedures any time the fuel system is being worked on in
order to reduce the risk of fire and personal injury:

- Keep a dry chemical (Class B) fire extinguisher near the work area.

- Place a "CAUTION FLAMMABLE" sign in the work area.

- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.

- Wear eye protection.

- Use caution when working near the catalytic converter to prevent the possibility of burns or fire.
(The temperatures within the converter can exceed 537 °C (1000 °F).

- Relieve the fuel system pressure prior to disconnecting fuel system components.

- Disconnect the negative battery cable except for tests where battery voltage is required.

- Use a suitable container to store or catch fuel.

- Do not replace fuel pipe with fuel hose.

- Plug all disconnected fuel line fittings and hoses.

- After making any fuel system repairs ALWAYS inspect for fuel leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Fuel Pressure >
System Information > Specifications > Page 3090

Fuel Pressure: Testing and Inspection

Fuel Pressure Test

Special Tools Required

- Fuel pressure gauge 07406-004000B

- Fuel pressure gauge attachment set 07AAJ-S6MA150

'07 model

1. Relieve the fuel pressure.

2. Disconnect the quick-connect fitting (A). Attach the fuel pressure gauge set and the fuel pressure
gauge. 3. Reinstall the air cleaner (B). 4. Start the engine, and let it idle.

- If the engine starts, go to step 6.

- If the engine does not start, go to step 5.

5. Check to see if the fuel pump is running: listen to the fuel filler port with the fuel fill cap removed.
The fuel pump should run for 2 seconds when

the ignition switch is first turned on. -


If the pump runs, go to step 6.

- If the pump does not run, do the fuel pump circuit troubleshooting.

6. Read the fuel pressure gauge.

The pressure should be 270 - 320 kPa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi). -

If the pressure is OK, the test is complete.

- If the pressure is out of specification, replace the fuel pressure regulator and the fuel filter, then
recheck the fuel pressure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Idle Speed > System
Information > Specifications
Idle Speed: Specifications

Idle speed Without Load


Conditions....................................................................................................................................820
± 50 rpm (in Park or neutral) Idle speed With Load Conditions............................................................
.............................................................................820 ± 50 rpm (in Park or neutral)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Idle Speed > System
Information > Specifications > Page 3094
Idle Speed: Description and Operation

Idle Control System

When the engine is cold, the A/C compressor is on, the transmission is in gear, the brake pedal is
pressed, the power steering load is high, or the alternator is charging, the PCM sends signals to
the throttle position to maintain the correct idle speed.

Brake Pedal Position Switch

The brake pedal position switch signals the PCM when the brake pedal is pressed.

Electrical Power Steering (EPS) Signal

The EPS signals the PCM when the power steering load is high.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Idle Speed > System
Information > Specifications > Page 3095

Idle Speed: Testing and Inspection

Idle Speed Inspection

NOTE: Before checking the idle speed, check these items:

- The malfunction indicator lamp (MIL) has not been reported on, and there are no DTCs.

- Ignition timing

- Spark plugs

- Air cleaner

- PCV system

- Headlight OFF

1. Disconnect the evaporative emission (EVAP) canister purge valve connector. 2. Connect the
HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM. If it doesn't, go to the DLC circuit
troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. 5. Check the idle speed without load conditions: headlights,
blower fan, radiator fan, and air conditioner off.

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

6. Let the engine idle for 1 minute with high electric load (A/C switch on, temperature set to max
cool, blower fan on High, and headlights on high
beam).

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

NOTE: If the idle speed is not within specification, do the PCM idle learn procedure. If the idle
speed is still not within specification, go to symptom troubleshooting.

7. Reconnect the EVAP canister purge valve connector.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Air Cleaner Housing >
Air Filter Element > Component Information > Testing and Inspection

Air Filter Element: Testing and Inspection

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Air Cleaner Housing >
Air Filter Element > Component Information > Testing and Inspection > Page 3100

Air Filter Element: Service and Repair

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Fuel Filter > Fuel
Pressure Release > System Information > Service and Repair
Fuel Pressure Release: Service and Repair

Fuel Pressure Relieving

Before disconnecting fuel lines or hoses, relieve pressure from the system by disabling the fuel
pump and then disconnecting the fuel tube/quick connect fitting in the engine compartment.

With the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Turn the ignition switch OFF. 3. Connect the HDS
to the data link connector (DLC) (A) located under the driver's side of the dashboard.

4. Turn the ignition switch ON (II). 5. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

6. Turn the ignition switch OFF. 7. Remove the fuel fill cap to relieve the pressure in the fuel tank.
8. Turn the ignition switch ON (II). 9. From the INSPECTION MENU of the HDS, select Fuel Pump
OFF, then start the engine, and let it idle until it stalls.

NOTE: -

Do not allow the engine to idle above 1,000 rpm or the PCM will continue to operate the fuel pump.

- A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed.

10. Turn the ignition switch OFF. 11. Disconnect the negative cable from the battery. 12. Remove
the air cleaner. 13. Remove the cover (A) and the quick-connect fitting cover (B).

14. Check the fuel quick-connect fitting for dirt, and clean it if needed. 15. Place a rag or shop towel
over the quick-connect fitting (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Fuel Filter > Fuel
Pressure Release > System Information > Service and Repair > Page 3105
16. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

17. After disconnecting the quick-connect fitting, check it for dirt or damage. 18. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

19. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).

Without the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Remove PGM-FI main relay 2 (A) from the
auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Fuel Filter > Fuel
Pressure Release > System Information > Service and Repair > Page 3106
3. Start the engine, and let it idle until it stalls.

NOTE: If any DTCs are stored, clear and ignore them.

4. Turn the ignition switch OFF. 5. Remove the fuel fill cap. 6. Disconnect the negative cable from
the battery. 7. Remove the air cleaner. 8. Remove the cover (A) and quick-connect fitting cover (B).

9. Check the fuel quick-connect fitting for dirt, and clean it if needed.

10. Place a rag or shop towel over the quick-connect fitting (A).

11. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Fuel Filter > Fuel
Pressure Release > System Information > Service and Repair > Page 3107

- Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

12. After disconnecting the quick-connect fitting, check it for dirt or damage. 13. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

14. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Firing Order >
Component Information > Specifications
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Ignition Timing >
System Information > Specifications
Ignition Timing: Specifications

Ignition Timing
....................................................................................................................................... 10 ° ± 2 °
BTDC (RED mark (B)) at idle in N or P
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Ignition Timing >
System Information > Specifications > Page 3114
Ignition Timing: Description and Operation

Ignition Timing Control

The PCM contains the memory for basic ignition timing at various engine speeds and manifold
absolute pressure. It also adjusts the timing according to engine coolant temperature and intake air
temperature.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Ignition Timing >
System Information > Specifications > Page 3115

Ignition Timing: Testing and Inspection

Ignition Timing Inspection

1. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 2. Turn the
ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Computers and Control Systems/Testing and Inspection/Component Tests


and General Diagnostics/DLC Circuit Troubleshooting

4. Check for DTCs. If a DTC is present, diagnose and repair the cause before continuing with this
test. 5. Start the engine. Hold the engine speed at 3,000 rpm with no load (in N or P) until the
radiator fan comes on, then let it idle. 6. Check the idle speed. 7. Jump the SCS line with the HDS.
8. Connect the timing light to the exhaust side No. 1 ignition coil harness.

9. Aim the light toward the pointer (A) on the cam chain case. Check the ignition timing under a no
load condition (headlights, blower fan, rear

window defogger, and air conditioner are turned off).

10. If the ignition timing differs from the specification, check the cam timing. If the cam timing is OK,
update the PCM if it does not have the latest

software, or substitute a known-good PCM, then recheck. If the system works properly, and the
PCM was substituted, replace the original PCM.

11. Disconnect the HDS and the timing light.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Spark Plug >
Component Information > Specifications
Spark Plug: Specifications

Electrode Gap Standard (New):


............................................................................................................................................ 1.0 - 1.1
mm (0.039 - 0.043 in.)

Torque: ................................................................................................................................................
...................................... 18 N.m (1.8 kgf.m, 13 lbf.ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Spark Plug >
Component Information > Specifications > Page 3119
Spark Plug: Application and ID

Spark Plugs

NGK .....................................................................................................................................................
.............................................................. ILFR6J11K DENSO ..............................................................
...........................................................................................................................................
SK20HPR-L11
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Spark Plug >
Component Information > Specifications > Page 3120

Spark Plug: Testing and Inspection


Spark Plug Inspection

1. Remove the spark plugs and inspect the electrodes and the ceramic insulator.

- Burned or worn electrodes may be caused by these conditions: -

Advanced ignition timing

- Loose spark plug

- Plug heat range too hot

- Insufficient cooling

- Fouled plugs may be caused by these conditions: -

Retarded ignition timing

- Oil in combustion chamber

- Incorrect spark plug gap

- Plug heat range too cold

- Excessive idling/low speed running

- Clogged air cleaner element

- Deteriorated ignition coils

2. If the spark plug electrode is dirty or contaminated, clean the electrode with a plug cleaner.

NOTE: -

Do not use a wire brush or scrape the iridium electrode since this will damage the electrode.

- When using a sandblaster spark plug cleaner, do not clean for more than 20 seconds to avoid
damaging the electrode.

3. Do not adjust the gap of iridium tip plugs (A); replace the spark plug if the gap is out of
specification.

4. Replace the plug at the specified interval or if the center electrode is rounded (A). Use only the
listed sparkplugs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Spark Plug >
Component Information > Specifications > Page 3121

5. Apply a small amount of anti-seize compound to the plug threads, and screw the plugs into the
cylinder head, finger-tight. Torque them to 18 N.m

(1.8 kgf.m, 13 lbf.ft).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Compression Check >
System Information > Specifications > Standards and Service Limits

Engine Assembly
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Compression Check >
System Information > Specifications > Standards and Service Limits > Page 3126
Compression Check: Specifications General Specifications

Engine Compression

Compression Pressure
.......................................................................................................................................... Above 980
kPa (10.0 kgf/cm2, 142 psi)

Maximum Variation
................................................................................................................................................. Within
200 kPa (2.0 kgf/cm2, 28 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Compression Check >
System Information > Specifications > Page 3127

Compression Check: Testing and Inspection

Engine Compression Inspection

NOTE: After the inspection, you must reset the powertrain control module (PCM). Otherwise, the
PCM will continue to stop the fuel injectors from operating.

1. Warm up the engine to normal operating temperature (cooling fan comes on). 2. Turn the ignition
switch to LOCK (0). 3. Connect the Honda Diagnostic System (HDS) to the data link connector
(DLC). 4. Turn the ignition switch to ON (II). 5. Make sure the HDS communicates with the vehicle
and the PCM. If it doesn't communicate, troubleshoot the DLC circuit. 6. Select PGM-FI,
INSPECTION, then All INJECTORS OFF on the HDS. 7. Turn the ignition switch to LOCK (0). 8.
Remove the four intake side ignition coils. 9. Remove the four intake side spark plugs.

10. Attach the compression gauge to a spark plug hole.

NOTE: Use a compression gauge with a connecting length (between the edge and the flange) of
less than 23 mm (0.9 in.).

11. Turn the IMA battery module switch OFF. 12. Open the throttle fully, then crank the engine with
the starter motor and measure the compression.

Compression Pressure: Above 980 kPa (10.0 kgf/cm2, 142 psi)

13. Measure the compression on the remaining cylinders.

Maximum Variation: Within 200 kPa (2.0 kgf/cm2, 28 psi)

14. If the compression is not within specifications, check the following items, then remeasure the
compression.

^ Looseness exhaust side spark plug


^ Damaged or worn valves and seats

^ Damaged cylinder head gasket

^ Damaged or worn piston rings

^ Damaged or worn piston and cylinder bore

15. Remove the compression gauge from the spark plug hole. 16. Install the four intake side spark
plugs. 17. Install the four intake side ignition coils. 18. Select PCM reset to cancel the ALL
INJECTORS OFF on the HDS. 19. Do the PCM idle learn procedure. 20. Do the start clutch
pressure control calibration procedures. 21. Turn the IMA battery module switch ON. 22. Clear any
IMA DTCs that may have been set while doing this inspection procedure. 23. If the IMA battery
level gauge (BAT) displays no segment, start the engine, and hold it between 3,500 rpm and 4,000
rpm without load (in N or P)

until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Valve Clearance >
System Information > Specifications

Valve Clearance: Specifications

Valve Clearance
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Valve Clearance >
System Information > Specifications > Page 3131
Valve Clearance: Adjustments

Valve Clearance Adjustment

NOTE: Adjust the valves only when the cylinder head temperature is less than 100°F (38°C).

1. Remove the cylinder head cover. 2. Set the No. 1 piston at top dead center (TDC). The "UP"
mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the

camshaft sprocket should line up with the top edge of the chain case.

3. Select the correct thickness feeler gauge for the valves you're going to check.

4. Insert the feeler gauge (A) between the adjusting screw (B) and the end of the valve stem on No.
1 cylinder and slide it back and forth; you should

feel a slight amount of drag.

5. If you feel too much or too little drag, loosen the locknut (A), and turn the adjusting screw (B)
until the drag on the feeler gauge is correct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Valve Clearance >
System Information > Specifications > Page 3132
6. Tighten the locknut and recheck the clearance. Repeat the adjustment if necessary.

Specified Torque 20 Nm (2.0 kgf-m, 14 lbf-ft) Apply new engine oil to the nut threads.

7. Rotate the crankshaft clockwise. Align the No. 3 piston TDC groove (A) on the camshaft
sprocket with the top edge of the chain case.

8. Check the valve clearance on the No. 3 cylinder; adjust it if necessary 9. Rotate the crankshaft
clockwise. Align the No. 4 piston TDC groove (A) on the camshaft sprocket with the top edge of the
chain.

10. Check the valve clearance on the No. 4 cylinder; adjust it if necessary. 11. Rotate the
crankshaft clockwise. Align the No. 2 piston TDC groove (A) on the camshaft sprocket with the top
edge of the head.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Tune-up and Engine Performance Checks > Valve Clearance >
System Information > Specifications > Page 3133
12. Check the valve clearance on the No. 2 cylinder; adjust it if necessary. 13. Install the cylinder
head cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > A/C Signal > Component
Information > Testing and Inspection

A/C Signal: Testing and Inspection

A/C Signal Circuit Troubleshooting

1. Start the engine, and let it idle. 2. Turn the blower switch on. 3. Turn the A/C switch on. 4. Check
the A/C CLUTCH in the DATA LIST with the HDS.

Does it indicate ON?

YES - Go to step 5.

NO - Do the A/C system test.

5. Check the A/C system.

Does the A/C system operate?

YES - The air conditioning system circuit is OK

NO - Go to step 6.

6. Turn the ignition switch OFF. 7. Turn the ignition switch ON (II). 8. Activate the A/C CLUTCH in
the INSPECTION MENU with the HDS.

Is there a clicking noise from the A/C compressor clutch?

YES - Do the A/C system test.

NO - Go to step 9.

9. Turn the ignition switch OFF.

10. Jump the SCS line with the HDS. 11. Disconnect PCM connector A (44P). 12. Turn the ignition
switch ON (II). 13. Momentarily connect PCM connector terminal A14 to body ground with a jumper
wire several times.

Is there a clicking noise from the A/C compressor clutch?


YES - Update the PCM if it does not have the latest software, or substitute a known-good PCM,
then recheck. If the symptom/indication goes away with a known-good PCM, replace the original
PCM.

NO - Check for poor connections or loose terminals at the, A/C clutch relay and the PCM. If the
connections are OK, check the A/C clutch relay, repair open in the wire between the PCM (A14)
and the A/C clutch relay and the other A/C systems.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Accelerator Pedal Position
Sensor > Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Accelerator Pedal Position
Sensor > Component Information > Locations > Page 3141

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Accelerator Pedal Position
Sensor > Component Information > Locations > Page 3142

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Accelerator Pedal Position
Sensor > Component Information > Description and Operation > Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System

Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Accelerator Pedal Position
Sensor > Component Information > Description and Operation > Electronic Throttle Control System > Page 3145

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Accelerator Pedal Position
Sensor > Component Information > Description and Operation > Page 3146

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Testing and Inspection/Component

Tests and General Diagnostics/DLC Circuit Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.


- If it is not 0 %, replace the accelerator pedal module, then go to step 1.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Accelerator Pedal Position
Sensor > Component Information > Description and Operation > Page 3147

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Air Flow Meter/Sensor >
Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Air Flow Meter/Sensor >
Component Information > Locations > Page 3151

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Air Flow Meter/Sensor >
Component Information > Locations > Page 3152

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Air Flow Meter/Sensor >
Component Information > Locations > Page 3153

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Air Flow Meter/Sensor >
Component Information > Locations > Page 3154

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Air Flow Meter/Sensor >
Component Information > Locations > Page 3155

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Intake Air Temperature Sensor
> Component Information > Locations

Intake Air Temperature Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Intake Air Temperature Sensor
> Component Information > Locations > Page 3159

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Intake Air Temperature Sensor
> Component Information > Locations > Page 3160

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Intake Air Temperature Sensor
> Component Information > Locations > Page 3161

Intake Air Temperature Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Intake Air Temperature Sensor
> Component Information > Locations > Page 3162

Intake Air Temperature Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Barometric Pressure Sensor >
Component Information > Description and Operation
Barometric Pressure Sensor: Description and Operation

Barometric Pressure (BARO) Sensor

The BARO sensor is inside the PCM. It converts atmospheric pressure into a voltage signal that
modifies the basic duration of the fuel injection discharge.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Camshaft Position Sensor >
Component Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Camshaft Position Sensor >
Component Information > Locations > Page 3169

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Camshaft Position Sensor >
Component Information > Locations > Page 3170

104. CMP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Camshaft Position Sensor >
Component Information > Locations > Page 3171

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Camshaft Position Sensor >
Component Information > Service and Repair > CMP Sensor Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Camshaft Position Sensor >
Component Information > Service and Repair > CMP Sensor Replacement > Page 3174
Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation

CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Camshaft Position Sensor >
Component Information > Service and Repair > CMP Sensor Replacement > Page 3175

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Coolant Temperature
Sensor/Switch (For Computer) > Component Information > Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Coolant Temperature
Sensor/Switch (For Computer) > Component Information > Locations > Page 3179

Coolant Temperature Sensor/Switch (For Computer): Description and Operation

Engine Coolant Temperature (ECT) Sensor 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases
as the engine coolant temperature increases.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Coolant Temperature
Sensor/Switch (For Computer) > Component Information > Service and Repair > ECT Sensor 1 Replacement

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 1
Replacement

ECT Sensor 1 Replacement

1. Drain the engine coolant. 2. Remove the air cleaner. 3. Disconnect the ECT sensor 1 2P
connector (A).

4. Remove ECT sensor 1 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Coolant Temperature
Sensor/Switch (For Computer) > Component Information > Service and Repair > ECT Sensor 1 Replacement > Page 3182

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 2
Replacement

ECT Sensor 2 Replacement

1. Drain the engine coolant. 2. Remove the splash shield. 3. Disconnect the ECT sensor 2 2P
connector (A).

4. Remove ECT sensor 2 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant. 6. Install the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Crankshaft Position Sensor >
Component Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Crankshaft Position Sensor >
Component Information > Locations > Page 3186

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Crankshaft Position Sensor >
Component Information > Locations > Page 3187

103. CKP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Crankshaft Position Sensor >
Component Information > Locations > Page 3188

Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Crankshaft Position Sensor >
Component Information > Service and Repair > CKP Pulse Plate Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Crankshaft Position Sensor >
Component Information > Service and Repair > CKP Pulse Plate Replacement > Page 3191

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations

Data Link Connector: Locations

68. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3195

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3196

204. DLC
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3197
Data Link Connector: Testing and Inspection

DLC Circuit Troubleshooting

NOTE: Before you begin, make sure the HDS and the DLC cable are working properly.

1. Turn the ignition switch OFF. 2. Connect the HDS to the DLC.

NOTE: Make sure the HDS is properly connected to the DLC.

3. Turn the ignition switch ON (II), and turn on the HDS.

Does the HDS identify the vehicle?

YES - Go to step 4.

NO - Go to step 25.

4. Check for Temporary DTCs or DTCs in the PGM-FI system with the HDS.

Are any Temporary DTCs or DTCs indicated?

YES - Go to the indicated DTCs troubleshooting.

NO - Go to step 5.

5. Turn the ignition switch OFF. 6. Turn the ignition switch ON (II), and watch the SRS indicator.

Does the SRS indicator stay on?

YES - Go to the SRS system's general troubleshooting information.

NO - Go to step 7.

7. Turn the ignition switch OFF. 8. Turn the ignition switch ON (II), and watch the ABS indicator.

Does the ABS indicator stay on?

YES - Go to the ABS system's general troubleshooting information.

NO - Go to step 9.

9. Turn the ignition switch OFF.

10. Start the engine, and watch the EPS indicator.

Does the EPS indicator stay on?

YES - Go to the EPS system's general troubleshooting information.

NO - Go to step 11.

11. Turn the ignition switch OFF. 12. Turn the ignition switch ON (II), and watch the AHB
(advanced hydraulic booster) indicator.

Does the AHB indicator stay on?

YES - Go to the AHB system's general troubleshooting information.

NO - Go to step 13.
13. Turn the ignition switch OFF. 14. Turn the ignition switch ON (II), and watch the immobilizer
indicator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3198

Does the immobilizer indicator stay on or flash?

YES - Go to the immobilizer system's troubleshooting.

NO - -

On vehicles with TPMS, go to step 15.

- On vehicles without TPMS, go to step 17.

15. Turn the ignition switch OFF. 16. Turn the ignition switch ON (II), and watch the TPMS
indicator.

Does the TPMS indicator stay on?

YES - Go to the TPMS system's troubleshooting.

NO - Go to step 17.

17. Do the gauge self-diagnostic function. 18. Check for B-CAN system DTCs without the HDS.

Are any B-CAN DTCs indicated?

YES - Go to the indicated DTCs troubleshooting.

NO - Go to step 19.

19. Turn the ignition switch OFF. 20. Disconnect the HDS from the DLC. 21. Check for continuity
between DLC terminal No. 7 and body ground.

Is there continuity?

YES - Go to step 22.

NO - Go to step 23.

22. Continue to check for continuity between DLC terminal No. 7 and body ground, while
disconnecting these parts, one at a time:
- SRS unit connector A (28P)

- ABS modulator-control unit 25P connector

- EPS control unit connector D (28P)

- Servo unit 25P connector

- Immobilizer-keyless control unit 7P connector

- TPMS control unit 20P connector (with TPMS)

- Audio unit 17P connector

- Under-dash fuse/relay box (Q) (16P) connector

Does continuity go away when one of the above components is disconnected?

YES - Replace the part that caused an open when it was disconnected.

NO - Repair short in the wire between the DLC (K-line) and the ABS modulator-control unit, the
EPS control unit, the servo unit, the SRS unit, the immobilizer-keyless control unit, the TPMS
control unit (with TPMS), the audio unit, or the under-dash fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3199
23. Connect DLC terminal No. 7 to body ground with a jumper wire.

24. Check for continuity between body ground and these connector terminals:

Is there continuity between the DLC terminal and each of the terminals in the chart?

YES - Replace the part that does not communicate with the HDS. NO - Repair open in the wire
between the DLC (K-line) and the appropriate connector.

25. Do the gauge self-diagnostic function. 26. Check for B-CAN system DTCs without the HDS.

Is DTC B1168, B1169, and/or B1178 indicated?

YES - Go to step 39.

NO - Go to step 27.

27. Turn the ignition switch OFF. 28. Disconnect the HDS from the DLC. 29. Measure voltage
between DLC terminal No. 16 and body ground.

Is there battery voltage?

YES - Go to step 30.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3200
NO - Repair open in the wire between DLC terminal No. 16 and the No. 23 BACK UP (10 A) fuse in
the under-hood fuse/relay box.

30. Measure voltage between DLC terminals No. 4 and No. 16.

Is there battery voltage?

YES - Go to step 31.

NO - Repair open in the wire between DLC terminal No. 4 and G502.

31. Connect the HDS to the DLC. 32. Jump the SCS line with the HDS. 33. Disconnect PCM
connector A (44P). 34. Disconnect the HDS from the DLC. 35. Connect DLC terminal No. 6 to body
ground with a jumper wire.

36. Check for continuity between PCM connector terminal A36 and body ground.

Is there continuity?

YES - Go to step 37.

NO - Repair open in the wire between the PCM (A36) and DLC terminal No. 6.

37. Connect DLC terminal No. 14 to body ground with a jumper wire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3201

38. Check for continuity between PCM connector terminal A37 and body ground.

Is there continuity?

YES - Update the PCM if it does not have the latest software, or substitute a known-good PCM,
then recheck. If the symptom/indication goes away with a known-good PCM, replace the original
PCM.

NO - Repair open in the wire between the PCM (A37) and DLC terminal No. 14

39. Try to start the engine.

Does the engine start and idle smoothly?


YES - Go to F-CAN circuit troubleshooting. See: Testing and Inspection/Component Tests and
General Diagnostics/F-CAN Circuit Troubleshooting

NO - Go to step 40.

40. Turn the ignition switch OFF. 41. Check the No. 2 IG MAIN (50 A) fuse in the under-hood
fuse/relay box.

Is the fuse OK?

YES - Repair open in the wire between the No. 2 IG MAIN (50 A) fuse and the ignition switch. If the
wire is OK, go to step 42.

NO - Repair short in the wire between the No. 2 IG MAIN (50 A) fuse and the under-hood
fuse/relay box. Also replace the No. 2 IG MAIN (50 A) fuse.

42. Inspect the No. 19 FI MAIN (15 A) fuse in the under-hood fuse/relay box.

Is the fuse OK?

YES - Go to step 49.

NO - Go to step 43.

43. Remove the blown No. 19 FI MAIN (15 A) fuse from the under-hood fuse/relay box. 44.
Remove PGM-FI main relay 1 (C) from the under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3202
45. Check for continuity between body ground and PGM-FI main relay 1 4P connector terminals
No. 1 and No. 3 individually.

Is there continuity?

YES - Replace the under-hood fuse/relay box. Also replace the No. 19 FI MAIN (15 A) fuse.

NO - Go to step 46.

46. Disconnect each of the parts or connectors below, one at a time, and check for continuity
between PGM-FI main relay 1 4P connector terminal No.

2 and body ground. -

PGM-FI main relay 2

- PCM connector A (44P)

- Each injector 2P connector

- Camshaft position (CMP) sensor 3P connector

- Crankshaft position (CKP) sensor 3P connector

- Ignition coil relay

- Electronic throttle control system (ETCS) control relay

Does continuity go away when one of the above components is disconnected?

YES - Replace the part that made the short to body ground go away when it was disconnected. If
the part is the PCM, update the PCM if it does not have the latest software, or substitute a
known-good PCM, then recheck. If the symptom/indication goes away with a known-good PCM,
replace the original PCM. Also replace the No. 19 FI MAIN (15 A) fuse.

NO - Go to step 47.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3203
47. Disconnect the connectors from these part;

- PGM-FI main relay 2

- PCM connector A (44P)

- Injectors

- Camshaft position (CMP) sensor

- Crankshaft position (CKP) sensor

- Ignition coil relay

- Electronic throttle control system (ETCS) control relay

48. Check for continuity between PGM-FI main relay 1 4P connector terminal No. 2 and body
ground.

Is there continuity?

YES - Repair short in the wire between PGM-FI main relay 1 and each part. Also replace the No.
19 FI MAIN (15 A) fuse.

NO - Replace PGM-FI main relay 1. Also replace the No. 19 FI MAIN (15 A) fuse.

49. Inspect the No. 2 FUEL PUMP (15 A) fuse in the under-dash fuse/relay box.

Is the fuse OK?

YES - Go to step 60.

NO - Go to step 50.

50. Remove the blown No. 2 FUEL PUMP (15 A) fuse from the under-dash fuse/relay box. 51.
Jump the SCS line with the HDS. 52. Disconnect PCM connector C (44P). 53. Check for continuity
between PCM connector terminal C36 and body ground.

Is there continuity?

YES - Go to step 54.

NO - Replace the No. 2 FUEL PUMP (15 A) fuse, and update the PCM if it does not have the latest
software, or substitute a known-good PCM, then recheck. If the symptom/indication goes away with
a known-good PCM, replace the original PCM.

54. Remove PGM-FI main relay 2 (A) from the auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3204
55. Check for continuity between PCM connector terminal C36 and body ground.

Is there continuity?

YES - Repair short in the wire between the No. 2 FUEL PUMP (15 A) fuse and the PCM (C36),
between the No. 2 FUEL PUMP (15 A) fuse and PGM-FI main relay 2, or between the No. 2 FUEL
PUMP (15 A) fuse and the immobilizer control unit. Also replace the No. 2 FUEL PUMP (15 A)
fuse.

NO - Go to step 56.

56. Disconnect the fuel unit subharness 4P connector. 57. Check for continuity between floor
harness C651 4P connector terminal No. 3 and body ground.

Is there continuity?

YES - -

Repair short in the wire between the fuel unit subharness and PGM-FI main relay 2. Also replace
the No. 2 FUEL PUMP (15 A) fuse.

- Check the fuel unit subharness, and repair it if needed.

NO - Go to step 58.

58. Reinstall PGM-FI main relay 2 (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3205
59. Check for continuity between floor harness C651 4P connector terminal No. 3 and body
ground.

Is there continuity?

YES - Replace PGM-FI main relay 2. Also replace the No. 2 FUEL PUMP (15 A) fuse.

NO - -

Check the fuel pump, and replace it if needed. Also replace the No. 2 FUEL PUMP (15 A) fuse.

- Check the fuel unit subharness, and repair it if needed. Also replace the No. 2 FUEL PUMP (15
A) fuse.

60. Jump the SCS line with the HDS. 61. Disconnect PCM connectors A (44P) and C (44P). 62.
Turn the ignition switch ON (II). 63. Measure voltage between PCM connector terminal C36 and
body ground.

Is there battery voltage?

YES - Go to step 64.

NO - Repair open in the wire between the No. 2 FUEL PUMP (15 A) fuse and the PCM (C36)

64. Measure voltage between PCM connector terminal A6 and body ground.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3206
Is there battery voltage?

YES - Go to step 69.

NO - Go to step 65.

65. Turn the ignition switch OFF. 66. Remove PGM-FI main relay 1 (C) from the under-hood
fuse/relay box.

67. Measure voltage between PGM-FI main relay 1 4P connector terminal No. 3 and body ground.

Is there battery voltage?

YES - Go to step 68.

NO - Replace the under-hood fuse/relay box.

68. Check for continuity between PGM-FI main relay 1 4P connector terminal No. 4 and PCM
connector terminal A6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3207
Is there continuity?

YES - Test PGM-FI main relay 1. If the relay is OK, update the PCM if it does not have the latest
software, or substitute a known-good PCM, then recheck. If the symptom/indication goes away with
a known-good PCM, replace the original PCM.

NO - Repair open in the wire between the PCM (A6) and PGM-FI main relay 1

69. Turn the ignition switch OFF. 70. Remove PGM-FI main relay 1 (C) from the under-hood
fuse/relay box.

71. Measure voltage between PGM-FI main relay 1 4P connector terminal No. 1 and body ground.

Is there battery voltage?

YES - Go to step 72.

NO - Replace the under-hood fuse/relay box.

72. Check for continuity between PGM-FI main relay 1 4P connector terminal No. 2 and PCM
connector terminal A8 and A43 individually.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3208
Is there continuity?

YES - Go to step 73.

NO - Repair open in the wire between the PCM (A8, A43) and PGM-FI main relay 1.

73. Test PGM-FI main relay 1.

Is PGM-FI main relay 1 OK?

YES - Go to step 74.

NO - Replace PGM-FI main relay 1.

74. Disconnect PCM connector B (44P). 75. Check for continuity between body ground and PCM
connector terminals B1, B36, C2, C40, and C44 individually.

Is there continuity?

YES - Go to step 76.

NO - Repair open in the wire between the PCM (B1, B36, C2, C40, C44) and G102.

76. Check for continuity between PCM connector terminal C13 and body ground.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3209
Is there continuity?

YES - Go to step 77.

NO - Go to step 78.

77. Continue to check for continuity between PCM connector terminal C13 and body ground, while
disconnecting these connectors, one at a time:

- MAP sensor 3P connector

- Output shaft (driven pulley) speed sensor 3P connector

- CVT speed sensor 3P connector ('06 model)

Does continuity go away when one of the above connectors is disconnected?

YES - Replace the part that caused an open when it was disconnected.

NO - Repair short in the wire between the PCM (C13) and the MAP sensor, the output shaft (driven
pulley) speed sensor or CVT speed sensor ('06 model).

78. Check for continuity between PCM connector terminal B18 and body ground.

Is there continuity?

YES - Go to step 79.

NO - Go to step 80.

79. Continue to check for continuity between PCM connector terminal B18 and body ground, while
disconnecting these parts, one at a time:

- Rocker arm oil pressure sensor 3P connector

- EGR valve 6P connector

- Input shaft (drive pulley) speed sensor 3P connector

- CVT speed sensor (secondary) 3P connector ('06 model)

- CVT speed sensor 3P connector ('07-08 models)

Does continuity go away when one of the above parts is disconnected?

YES - Replace the part that caused an open when it was disconnected.

NO - Repair short in the wire between the PCM (B18) and the rocker arm oil pressure sensor, the
EGR valve, the input shaft (drive pulley) speed sensor, CVT speed sensor (secondary) ('06 model),
or CVT speed sensor ('07-08 models).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3210
80. Check for continuity between PCM connector terminal C12 and body ground.

Is there continuity?

YES - Go to step 81.

NO - Go to step 82.

81. Continue to check for continuity between PCM connector terminal C12 and body ground, while
disconnecting the throttle body 6P connector.

Is there continuity?

YES - Repair short in the wire between the PCM (C12) and the throttle body

NO - Replace the throttle body.

82. Check for continuity between PCM connector terminal A25 and body ground.

Is there continuity?

YES - Go to step 83.

NO - Go to step 84.

83. Continue to check for continuity between PCM connector terminal A25 and body ground, while
disconnecting the APP sensor 6P connector.

Is there continuity?

YES - Repair short in the wire between the PCM (A25) and APP sensor A.

NO - Replace the accelerator pedal module.

84. Check for continuity between PCM connector terminal A24 and body ground.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Data Link Connector >
Component Information > Locations > Page 3211
Is there continuity?

YES - Go to step 85.

NO - Go to step 86.

85. Continue to check for continuity between PCM connector terminal A24 and body ground, while
disconnecting the APP sensor 6P connector.

Is there continuity?

YES - Repair short in the wire between the PCM (A24) and APP sensor B.

NO - Replace the accelerator pedal module.

86. Check for continuity between PCM connector terminal A19 and body ground.

Is there continuity?

YES - Go to step 87.

NO - Update the PCM if it does not have the latest software, or substitute a known-good PCM, then
recheck. If the symptom/indication goes away with a known-good PCM, replace the original PCM.

87. Continue to check for continuity between PCM connector terminal A19 and body ground, while
disconnecting these parts, one at a time:

- A/C pressure sensor 3P connector

- FTP sensor 3P connector

Does continuity go away when one of the above parts is disconnected?

YES - Replace the part that caused an open when it was disconnected.

NO - Repair short in the wire between the PCM (A19) and the A/C pressure sensor or the FTP
sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > EGR Valve Position Sensor >
Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > EGR Valve Position Sensor >
Component Information > Locations > Page 3215

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electric Load Sensor >
Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electric Load Sensor >
Component Information > Locations > Page 3219

Electric Load Sensor: Service and Repair

ELD Replacement
1. Remove the PCM. 2. Remove the under-hood fuse/relay box. 3. Remove the screw (A).

4. Turn the housing over, then remove the screw (A).

5. Turn the housing over again. Using two flat-tip screwdrivers, release the tabs (A), and pry up the
fuse/relay box base (B) from the fuse/relay box

housing (C).

NOTE: Make sure the terminals (D) are not bent or damaged.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electric Load Sensor >
Component Information > Locations > Page 3220

6. Remove the ELD (A).


7. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electronic Throttle Actuator >
Component Information > Locations

Electronic Throttle Actuator: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electronic Throttle Actuator >
Component Information > Locations > Page 3224

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electronic Throttle Actuator >
Component Information > Locations > Page 3225

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electronic Throttle Actuator >
Component Information > Locations > Page 3226
Electronic Throttle Actuator: Description and Operation

Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electronic Throttle Actuator
Relay > Component Information > Locations

Electronic Throttle Actuator Relay: Locations

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electronic Throttle Actuator
Relay > Component Information > Locations > Page 3230

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Electronic Throttle Actuator
Relay > Component Information > Locations > Page 3231
Electronic Throttle Actuator Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates > Page 3240

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates > Page 3241

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery
Deterioration Software Updates > Page 3242
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034
> Feb > 11 > Campaign - IMA Battery Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034
> Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 3248

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034
> Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 3249

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 10-034
> Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 3250
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3255
DTC P0A94 thru P0157
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3256
DTC P0158 thru P0400
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3257
DTC P0401 thru P0562
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3258
DTC P0563 thru P0748
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3259
DTC P0750 thru P0977
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3260
DTC P0979 thru P1193
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3261
DTC P1253 thru P1459
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3262
DTC P1486 thru P1585
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3263
DTC P1586 thru P1678
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3264
DTC P1679 thru P1860
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3265
DTC P1861 thru P2238
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> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3266
DTC P2240 thru U0073
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Component Information > Technical Service Bulletins > All Technical Service Bulletins for Engine Control Module: > 03-020
> Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3267

DTC U0100 thru U1288

Disclaimer
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


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DTC P0A94 thru P0157
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Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3274
DTC P0158 thru P0400
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3275
DTC P0401 thru P0562
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3276
DTC P0563 thru P0748
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3277
DTC P0750 thru P0977
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3278
DTC P0979 thru P1193
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3279
DTC P1253 thru P1459
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3280
DTC P1486 thru P1585
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3281
DTC P1586 thru P1678
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3282
DTC P1679 thru P1860
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3283
DTC P1861 thru P2238
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3284
DTC P2240 thru U0073
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Component Information > Technical Service Bulletins > All Other Service Bulletins for Engine Control Module: > 03-020 >
Apr > 10 > Emissions - OBD II DTC's And Associated Monitors > Page 3285

DTC U0100 thru U1288

Disclaimer
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Component Information > Technical Service Bulletins > Page 3286

Engine Control Module: Locations

30. Left Side Of Engine Compartment


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PGM-FI System Component Location Index


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Component Information > Technical Service Bulletins > Page 3288

Navigation System Component Location Index


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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Diagrams > Diagram Information and Instructions
Engine Control Module: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Engine Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Engine Control Module: Connector Views

PCM Inputs And Outputs At Connector A (44P) Part 1


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PCM Inputs And Outputs At Connector A (44P) Part 2


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PCM Inputs And Outputs At Connector A (44P) Part 3


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PCM Inputs And Outputs At Connector B (44P) Part 1


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PCM Inputs And Outputs At Connector B (44P) Part 2


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PCM Inputs And Outputs At Connector B (44P) Part 3


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PCM Inputs And Outputs At Connector C (44P) Part 1


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PCM Inputs And Outputs At Connector C (44P) Part 2


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237. PCM
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237. PCM
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Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters
Engine Control Module: Pinout Values and Diagnostic Parameters

How to Troubleshoot Circuits At the PCM

How to Troubleshoot Circuits at the PGM Connectors

NOTE: The PCM overwrites data and monitors the EVAP system for up to 30 minutes after the
ignition switch is turned OFF. Jumping the SCS line after turning the ignition switch OFF cancels
this function. Disconnecting the PCM during this function, without jumping the SCS line first, can
damage the PCM.

1. Jump the SCS line with the HDS. 2. Remove the cover (A).

3. Lift up the under-hood fuse/relay box (D).

4. Remove the coolant reservoir (E). Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

5. When diagnosis/troubleshooting is done at the PCM connector, use the terminal test port (A)
above the terminal you need to check.

6. Connect one side of the patch cord (A) terminals to a commercially available digital multimeter
(B), and connect the other side of the patch cord

terminals to a commercially available banana jack (Pomona Electronics Tool No. 3563 or
equivalent) (C).
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7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force
the tips into the terminals.

NOTE: -

For accurate results, always use the pin probe (male).

- To prevent damage to the connector terminals, do not insert test equipment probes, paper clips,
or other substitutes as they can damage the terminals. Damaged terminals cause a poor
connection and an incorrect measurement.

- Do not puncture the insulation on a wire. Punctures can cause poor or intermittent electrical
connections.

PCM Inputs And Outputs At Connector A (44P) Part 1


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PCM Inputs And Outputs At Connector A (44P) Part 2


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PCM Inputs And Outputs At Connector A (44P) Part 3


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PCM Inputs And Outputs At Connector A (44P) Part 4


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PCM Inputs And Outputs At Connector B (44P) Part 1


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Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 3336

PCM Inputs And Outputs At Connector B (44P) Part 2


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Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 3337

PCM Inputs And Outputs At Connector C (44P) Part 1


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Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 3338

PCM Inputs And Outputs At Connector C (44P) Part 2


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Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 3339

Engine Control Module: Programming and Relearning

PCM Update

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use anyone of these update tools.

NOTE:

- Use this procedure when you need to update the PCM during troubleshooting procedures.

- Make sure the HDS/HIM has the latest software version.

- Before you update the PCM, make sure the battery in the vehicle is fully charged, and connect a
jumper battery (not a battery charger) to maintain system voltage.

- Never turn the ignition switch OFF during the update. If there is a problem with the update, leave
the ignition switch ON.

- To prevent PCM damage, do not operate anything electrical (headlights, audio system, brakes,
A/C, power windows, door locks, etc.) during the update.

- To ensure the latest program is installed, do a PCM update whenever the PCM is substituted or
replaced.

- You cannot update a PCM with a program it already has. It will only accept a new program.
- High temperature in the engine compartment might cause the PCM to become too hot to run the
update. If the engine has been running before this procedure, open the hood and cool the engine
compartment.

- If you need to diagnose the Honda interface module (HIM) because the HIM's red (#3) light came
on or was flashed during the update, leave the ignition switch in the ON (II) position when you
disconnect the HIM from the data link connector (DLC). This will prevent PCM damage.

1. Turn the ignition switch ON (II), but do not start the engine. 2. Connect the HDS to the data link
connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM and other vehicle systems. If it doesn't, go to
the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting If you are


returning from the DLC circuit troubleshooting, skip steps 4 and 5, and clean the throttle body after
updating the PCM.

4. Select the INSPECTION MENU with the HDS. 5. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts with the HDS.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

6. Exit the HDS. Select the update mode, and follow the screen prompts to update the PCM.

7. If the software in the PCM is the latest, disconnect the HDS/HIM from the DLC, and go back to
the procedure that you were doing. If the software

in the PCM is not the latest, follow the instructions on the screen. If prompted to choose the
PGM-FI system or the A/T system, make sure you update both.

NOTE: If the PCM update system requires you to cool the PCM, follow the instructions on screen. If
you run into a problem during the update procedure (programming takes over 15 minutes, status
bar goes over 100 %, D or immobilizer indicator flashes, HDS tablet freezes, etc.), follow these
steps to minimize the chance of damaging the PCM: -

Leave the ignition switch in the ON (II) position.

- Connect a jumper battery (do not connect a battery charger).

- Shut down the HDS.

- Disconnect the HDS from the DLC.

- Reboot the HDS.

- Reconnect the HDS to the DLC, and try the update procedure again.
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8. If the TP POSITION CHECK failed in step 5, clean the throttle body. 9. Do the PCM idle learn
procedure.

10. Do the CKP pattern learn procedure. 11. Do the start clutch pressure control calibration
procedure.
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Engine Control Module >
Component Information > Service and Repair > Procedures
Engine Control Module: Procedures

Substituting the PCM

Substituting the PCM

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during troubleshooting
procedures.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting If you are


returning from DLC circuit troubleshooting, skip steps 5 and 6, and clean the throttle body after
substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch OFF. 8. Remove the battery. 9. Remove the cover (A).

10. Remove the bolts (D), then remove the PCM (E).
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11. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

12. Install the parts in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

13. Turn the ignition switch ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

14. Manually input the VIN to the PCM with the HDS. 15. Update the PCM if it does not have the
latest software. 16. Select the IMMOBI SYSTEM with the HDS. 17. Enter the immobilizer code
using the PCM replacement procedure in the HDS; this allows you to start the engine. 18. Reset
the PCM with the HDS. 19. If the TP POSITION CHECK failed in step 6, clean the throttle body. 20.
Do the PCM idle learn procedure. 21. Do the CKP pattern learn procedure. 22. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicle

without navigation).

ECM Reset
HDS Clear Command

The PCM stores various specific data to correct the system even if there is no electrical power such
as when the battery negative terminal or No. 19 FI MAIN (15 A) fuse are disconnected. Stored data
based on failed parts should be cleared by using the "CLEAR COMMAND" of the HDS, if parts are
replaced.

The HDS has three kinds of clear commands to meet this purpose. They are DTC clear/PCM reset,
and CKP pattern clear. DTC clear command erases all stored DTC codes, freeze data, on-board
snapshot, and readiness codes. This must be done with the HDS after , reproducing the DTC
during troubleshooting. The PCM reset command erases all stored DTC codes, freeze data,
on-board snapshot, readiness codes, and all specific data to correct the system except CKP
pattern. If the CKP pattern data in the PCM was cleared, you must do the CKP pattern learn
procedure. The CKP pattern clear command erases only CKP pattern data. This command is for
repair of a misfire or the CKP sensor.

Scan Tool Clear Command

If you are using a generic scan tool to clear commands, be aware that there is only one setting for
clearing the PCM, and it clears all commands at the same time (CKP pattern learn, idle learn,
readiness codes, freeze data, on-board snapshot, and DTCs). After you clear all commands, you
then need to do these procedures, in this order: PCM idle learn procedure; CKP pattern learn
procedure; Test-drive to set readiness codes to complete.

DTC Clear

1. Clear the DTC with the HDS while the engine is stopped. 2. Turn the ignition switch OFF.
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3. Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC.

PCM Reset

1. Reset the PCM with the HDS while the engine is stopped. 2. Turn the ignition switch OFF. 3.
Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC. 5. Do the PCM idle learn procedure. 6. Do the start clutch
pressure control calibration procedure.

Crank (CKP) Pattern Clear/Crank (CKP) Pattern Learn

Clear/Learn Procedure (with the HDS)

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting

4. Select CRANK PATTERN in the ADJUSTMENT MENU with the HDS. 5. Select CRANK
PATTERN LEARNING with the HDS, and follow the screen prompts.

Learn Procedure (without the HDS)

1. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on. 2. Test-drive the vehicle on a level road: Decelerate (with the throttle fully
closed) from an engine speed of 2,500 rpm down to 1,000 rpm with the

transmission in L position.

3. Test-drive the vehicle on a level road: Decelerate (with the throttle fully closed) from an engine
speed of 5,000 rpm down to 3,000 rpm with the
transmission in L position.

4. Repeat step 2 and 3 several times. 5. Turn the ignition switch OFF. 6. Turn the ignition switch
ON (II), and wait 30 seconds. The CKP pattern learn procedure is complete.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Reset the PCM with the HDS. 2. Do the PCM idle learn procedure. 3. Turn the ignition switch
OFF. 4. Disconnect the HDS from the DLC.

NOTE: The PCM is part of the immobilizer system. If you replace the PCM, it will have a different
immobilizer code. In order for the engine to start, you must rewrite the immobilizer code with the
HDS.

PCM Idle Learn Procedure

PCM Idle Learn Procedure

The idle learn procedure must be done so the PCM can learn the engine idle characteristics.

Do the idle learn procedure whenever you do any of these actions:

- Replace the PCM.


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- Reset the PCM.

- Update the PCM.

- Replace or clean the throttle body.

NOTE: Clearing the DTCs with the HDS does not require you to do the idle learn procedure.

Procedure

1. Make sure all electrical items (A/C, audio, lights, etc.) are off. 2. Reset the PCM with the HDS. 3.
Turn the ignition switch ON (II), and wait 2 seconds. 4. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the radiator fan comes on, or until the engine
coolant

temperature reaches 194 °F (90 °C).

5. Let the engine idle for about 5 minutes with the throttle fully closed.

NOTE: If the radiator fan comes on, do not include its running time in the 5 minutes.

6. Verify on the HDS data list that the idle learn procedure is complete.
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Engine Control Module: Removal and Replacement

PCM Replacement

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE:

- Make sure the HDS is loaded with the latest software version.

- If you are replacing the PCM after substituting a known-good PCM, reinstall the original PCM,
then do this procedure.

- During the procedure, is any READ DATA, WRITE DATA, or other data checks fail, note the
failure, then continue.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting If you are


returning from DLC circuit troubleshooting, skip steps 5 through 8,19 through 24, and do the these
procedures after replacing the PCM: -
Replace the engine oil and the engine oil filter.

- Clean the throttle body.

5. Select the PGM-FI system with the HDS. 6. Select the INSPECTION MENU with the HDS. 7.
Select the ETCS TEST, then select the TP POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue with this procedure.

8. Select the REPLACE PCM MENU, then READ DATA and follow the screen prompts.

NOTE: -

Doing this step copies (READS) the engine oil life data from the original PCM so you can later
download (WRITES) it into the new PCM.

- If READ DATA indicates FAILED, continue with this procedure.

9. Turn the ignition switch OFF.

10. Remove the battery. 11. Remove the cover (A).


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12. Remove the bolts (D), then remove the PCM (E).

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.
14. Install the parts in the reverse order of removal. 15. Turn the ignition switch ON (II). 16.
Manually input the VIN to the PCM with the HDS.

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

17. If the READ DATA (engine oil life) failed in step 8, go to step 22. Otherwise, go to step 18. 18.
Select the PGM-FI system with the HDS. 19. Select the REPLACE PCM MENU, then WRITE
DATA and follow the screen prompts.

NOTE: If the WRITE DATA indicates FAILED, continue with this procedure.

20. Select IMMOBI system with the HDS. 21. Enter the immobilizer code with the PCM
replacement procedure in the HDS; it allows you to start the engine. 22. If the TP POSITION
CHECK failed in step 7 clean the throttle body, then go to step 23. 23. If the READ DATA failed in
step 8 or the WRITE DATA failed in step 19, replace the engine oil and engine oil filter, then go to
step 24. 24. Select PGM-FI system and reset the PCM with the HDS. 25. Update the PCM if it does
not have the latest software. 26. Do the PCM idle learn procedure. 27. Do the CKP pattern learn
procedure. 28. Do the start clutch pressure control calibration procedure. 29. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicles

without navigation).

30. Check that the IMA battery level indicator (BAT). If the IMA battery level indicator (BAT) on the
gauge indicates zero level, start the engine, and

hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level
indicator (BAT) indicates at least three segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Feedback Control Module >
Component Information > Diagrams > Diagram Information and Instructions
Feedback Control Module: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Component Information > Diagrams > Diagram Information and Instructions > Page 3361

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Component Information > Diagrams > Diagram Information and Instructions > Page 3362

Feedback Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Component Information > Diagrams > Diagram Information and Instructions > Page 3367
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Component Information > Diagrams > Diagram Information and Instructions > Page 3368
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Feedback Control Module >
Component Information > Diagrams > Diagram Information and Instructions > Page 3369
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Feedback Control Module >
Component Information > Diagrams > Diagram Information and Instructions > Page 3370
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Component Information > Diagrams > Diagram Information and Instructions > Page 3371
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Component Information > Diagrams > Diagram Information and Instructions > Page 3372
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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Component Information > Diagrams > Diagram Information and Instructions > Page 3373
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Fuel Level Sensor >
Component Information > Service and Repair

Fuel Level Sensor: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Fuel Tank Pressure Sensor >
Component Information > Locations

Fuel Tank Pressure Sensor: Locations

153. Under Left Side Of Vehicle


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EVAP System Component Location Index


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Component Information > Locations > Page 3387

111. FTP Sensor


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Fuel Tank Pressure Sensor: Description and Operation

Fuel Tank Pressure (FTP) Sensor

The FTP sensor converts fuel tank absolute pressure into an electrical input to the PCM.
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Fuel Tank Pressure Sensor >
Component Information > Locations > Page 3389

Fuel Tank Pressure Sensor: Service and Repair

FTP Sensor Replacement

1. Remove the cover. 2. Disconnect the FTP sensor connector (A).

3. Disconnect the air hose (B), and then remove the FTP sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D) and retainer (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Locations

Information Bus: Locations


Keyless/Power Door Locks/Security System Component Location Index
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Interior Lights Component Location Index


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Information > Locations > Page 3394

Relay And Control Unit Locations Dashboard


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Information > Locations > Page 3395

Multiplex Integrated Control System Component Location Index


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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Diagrams > Diagram Information and Instructions
Information Bus: Diagram Information and Instructions

Circuit Schematics
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Information > Diagrams > Diagram Information and Instructions > Page 3398
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Information Bus: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Information Bus: Electrical Diagrams

Multiplex Integrated Control System Circuit Diagram (Part 1)


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Multiplex Integrated Control System Circuit Diagram (Part 2)

Wiring Diagrams
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Diagram 50-0
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Diagram 50-1
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Diagram 50-2
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Diagram 50-3
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Diagram 50-4

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
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Information Bus: Description and Operation System Description

System Description

Multiplex Integrated Control System

The MICU (built into the under-dash fuse/relay box) is one of the B-CAN components. The MICU
controls many systems related to the body controller area and a security system, and also works as
a gateway to diagnose the other B-CAN connected ECUs with the HDS.

Refer to each system circuit diagram for details.

The MICU also controls the function of these circuits:

- Entry lights control (map lights and ceiling light)

- Exterior lights control (including the daytime running lights control)

- Horn

- Interlock system

- Key-in reminder

- Keyless entry

- Lights-on reminder

- Power door locks

- Seat belt reminder

- Security alarm

- Turn signal/hazard warning lights

- Wiper/washer

Communication Line

The body controller area network (B-CAN) and the fast controller area network (F-CAN) share
information between multiple electronic control units (ECUs). B-CAN communication moves at a
slower speed (33.33 kbps) for convenience related items and for other functions. F-CAN
information moves at a faster speed (500 kbps) for "real time" functions such as fuel and emissions
data. To allow both systems to share information, the gauge control module translates information
from B-CAN to F-CAN and from F-CAN to B-CAN.
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- The single wire method is used between the units not requiring the communication to move at a
faster speed for "real time" functions such as fuel and emissions data.

- Using a single wire method reduces the number of the wires used on the body controller area
network.

Gateway Function

The gauge control module (tach) acts as a gateway to allow both systems to share information, the
gauge control module translates information from B-CAN to F-CAN and from F-CAN to B-CAN.

Network "Loss of Communication" Error Checking Function

The ECUs on the CAN circuit send messages to each other. If there are any malfunctions on the
network, the odo/trip display on the gauge control module can indicate the error messages by
entering the gauge self-diagnostic function. There are three types of messages as follows:
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Self-diagnostic Function

By connecting the HDS to the data link connector (DLC), the HDS can retrieve and indicate the
diagnostic results from the MICU via a diagnostic line called K-LINE. The K-LINE is distinguished
from the CAN line, and connected to the CAN related ECUs. The MICU is a gateway between the
HDS and B-CAN related ECUs, and sends B-CAN diagnostic results to the HDS.

Wake-up and Sleep Function

The multiplex integrated control system has "wake-up" and "sleep" functions to decrease parasitic
draw on the battery when the ignition switch is OFF.

- In the sleep mode, the MICU stops functioning (communication and CPU control) when it is not
necessary for the system to operate.

- As soon as any operation is requested (for example, a door is unlocked), the related control unit
in the sleep mode immediately wakes up and begins to function.

- When the ignition switch is turned OFF, and the driver's door is opened, then closed, there is a
delay of about 40 seconds before the control unit
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goes from the wake-up mode to the sleep mode.

- The sleep mode will not function if any door is opened or if a key is in the ignition switch.

- The draw is reduced from 200 mA to less than 35 mA when in the sleep mode.

NOTE: For Sleep and Wake-up Mode Test, go to Information Bus/Testing and
Inspection/Component Tests and General Diagnostics.

Fail-safe Function

To prevent improper operation, the MICU has a fail-safe function. In the fail-safe mode, the output
signal is fixed when any part of the system malfunctions (for example, a faulty control unit or
communication line).

Each control unit has a hardware fail-safe function that fixes the output signal when there is a CPU
malfunction, and a software fail-safe function that ignores the signal from a malfunctioning control
unit, which allows the system to operate normally.

Hardware Fail-safe Control

Fail-safe function

When a CPU problem or a abnormal power supply voltage is detected, the MICU moves to the
hardware fail-safe mode, and each system output load is set to a pre-programmed fail-safe value.

Software Fail-safe Control

When any of the data from the B-CAN circuit cannot be received within a specified time, or an
unusual combination of the data is recognized, the MICU moves to the software fail-safe mode.
The data that cannot be received is forced to a pre-programmed value.
Power Supply Voltage Monitoring Function

The MICU monitors the power supply voltage (back-up voltage). If the voltage goes below 10 V, the
MICU sends a MICU message and will not store DTCs.

Entry Lights Control System

The MICU controls the ceiling light ON/OFF and dimming based upon the input signals from each
switch.

Lighting System (Headlights, Parking Lights, Side Marker Lights, License Plate Lights, and
Taillights)

The MICU contains the relay circuits for the headlight high/low beams and taillights, and controls
the lighting system ON/OFF based upon the input signals from the combination light switch.
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Daytime Running Lights

The MICU controls the exterior lights as daytime running lights based upon the input signals from
each switch.

Turn Signal/Hazard Warning Lights

The MICU controls the turn signal/hazard warning lights based upon the input signals from the turn
signal and hazard warning switches.

Power Door Locks (Vehicle Speed Sensor)

The MICU controls the door lock actuators based upon the B-CAN and input signals.

Power Door Locks (Normally LOCK/UNLOCK Operation)

The MICU controls the door lock actuators based upon the input signals of each switch.
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Door Lock Response Operation

The MICU controls the door lock actuators based upon the B-CAN signals.

Power Windows Key-off Operation

The MICU controls the power windows key-off operation based upon the input signals.

Keyless Entry System

The MICU controls the door lock actuators based upon the input signals of each switch and the
B-CAN signals.

Keyless PANIC

The MICU controls the keyless PANIC based upon the B-CAN signals.
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Security Alarm System

The MICU controls the lighting system and horn based upon the input signals of each switch and
the B-CAN signals.

Key-in Reminder

The MICU controls the door lock actuators based upon the IG1, the driver's door switch, and the
driver's door lock knob switch signals.

Key Interlock

The MICU controls the key interlock solenoid based upon the IG1, the transmission range switch,
and the park-pin switch signals.

Answer Back Response Operation

The MICU controls the lighting system and horn based upon the B-CAN signals.
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Wiper/Washer
The MICU controls the wiper motor and the washer motor based upon the IG1 and the
wiper/washer switch signals.

Collision Detection Signal (CDS)

The MICU controls the door lock actuators based upon the IG1 and the B-CAN signals.

HDS Inputs and Commands

Certain inputs happen so quickly that the HDS cannot update fast enough. Hold the switch that is
being tested while monitoring the Data List. This should give the HDS time to update the signal on
the Data List.

Because the HDS software is updated to support the release for newer vehicles it is not uncommon
to see system function tests that are not supported.

Make sure that the most current software is loaded.

Part 1
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Part 2
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Part 3
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Part 4

Part 5
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Part 6
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Information Bus: Description and Operation Circuit Description

Multiplex Integrated Control System

How the Circuit Works

The multiplex integrated control system sends digital signals between control units through shared
wires to reduce the number of wires in order to make harnesses lighter.

The input signals from each switch are converted to digital signals within the receiving control unit.
The digital signals are sent from one control unit to another as serial data over dedicated
communication lines. When the appropriate control unit receives the digital signal, it converts the
signal back to an operational command, such as operating a relay. The multiplex integrated control
system schematic shows its power, grounds, and communication lines. The ceiling light is shown
because it is used to blink DTCs when the system is in the self-diagnostic mode.

There are two different networks within the multiplex integrated control system:

- Body Controller Area Network (B-CAN)

- Fast Controller Area Network (F-CAN)

The body controller area network (B-CAN) and fast controller area network (F-CAN) share
information among multiple electronic control units and work together to form the multiplex
integrated control system. The gauge control module translates information from B-CAN to F-CAN
and from F-CAN to B-CAN to allow the networks to share information.

B-CAN Network

B-CAN information is transmitted across the communication lines at a slower speed for
convenience related operations that do not require a high process speed.

The following systems are related to the B-CAN network:

- Climate Control System

- Entry Light Control System

- Exterior Lights

- Gauges and Indicators

- Horn

- Interior Lights

- Interlock System

- Power Door Locks/Keyless Entry/Security System

- Power Windows

- Reminder Systems

- Safety Indicator

- Wiper/washer

F-CAN Network
F-CAN information is transmitted across the communication lines at a faster speed for "real time"
functions such as fuel, emissions, and traction control data. The following control units operate on
the F-CAN network:

- ABS Modulator-Control Unit

- A/C Compressor Driver

- BCM Module

- EPS Control Unit

- Gauge Control Module (Tach)

- MCM

- PCM

- Servo Unit

- SRS Unit

Since messages on the F-CAN network are typically of higher importance, a second wire is used
for communication circuit integrity monitoring.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview

Information Bus: Initial Inspection and Diagnostic Overview

General Troubleshooting Information

Using the HDS (Preferred method)

1. Go to B-CAN System Diagnosis Test Mode A See: Component Tests and General
Diagnostics/Troubleshooting - B-CAN System Diagnosis Test

Mode A to check for "Connected units" and DTCs.

2. If no DTCs are retrieved, go to B-CAN System Diagnosis Test Mode C or D. See: Component
Tests and General Diagnostics/Troubleshooting -

B-CAN System Diagnosis Test Mode C

Without HDS (Use only if the HDS is unavailable)

1. Check for communication circuit problems using B-CAN System Diagnostic Test. 2. Check for
DTCs. 3. Sort, and then troubleshoot the DTCs in the order below.

1. Battery voltage DTCs 2. Internal error DTCs 3. Loss of communication DTCs (beginning with the
lowest number first; for example, if B1008 and B1011 are retrieved, troubleshoot B1008

first)
4. Signal error DTCs

4. If no DTCs are retrieved, use B-CAN System Diagnostic Test Mode 2 to check all inputs related
to failure.

How to display DTCs on the gauge control module (tach)

While in Test Mode 1, the DTCs which have been detected and stored individually by various
B-CAN (Body-controller Area Network) units, will be shown one by one on the odometer/trip meter
display when the communication between the MICU and the gauge control module (tach) is
normal. To scroll through the DTCs, press the select/reset button.

The unit that has stored the code can be identified by the number shown on the multi-information
display.

How to clear the DTC

While in Test Mode 1, press and hold down the SELECT/RESET button for more than 10 seconds.

Troubleshooting CAN Circuit Related Problems

NOTE: Check the PCM for DTCs and troubleshoot PCM or F-CAN loss of communication errors
first.

Loss of Communication DTC Cross-reference Chart

When an ECU is unable to communicate with the other ECUs on the CAN circuit, the other control
unit will set loss of communication DTCs. Use this chart to find the control unit that is not
communicating.
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1. Find the transmitting control unit that is in the same row as all of the loss of communication
DTCs retrieved. 2. Do the input test for the transmitting control unit.
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Information Bus: Reading and Clearing Diagnostic Trouble Codes

General Troubleshooting Information

Using the HDS (Preferred method)

1. Go to B-CAN System Diagnosis Test Mode A See: Component Tests and General
Diagnostics/Troubleshooting - B-CAN System Diagnosis Test

Mode A to check for "Connected units" and DTCs.

2. If no DTCs are retrieved, go to B-CAN System Diagnosis Test Mode C or D. See: Component
Tests and General Diagnostics/Troubleshooting -

B-CAN System Diagnosis Test Mode C

Without HDS (Use only if the HDS is unavailable)

1. Check for communication circuit problems using B-CAN System Diagnostic Test. 2. Check for
DTCs. 3. Sort, and then troubleshoot the DTCs in the order below.

1. Battery voltage DTCs 2. Internal error DTCs 3. Loss of communication DTCs (beginning with the
lowest number first; for example, if B1008 and B1011 are retrieved, troubleshoot B1008

first)
4. Signal error DTCs

4. If no DTCs are retrieved, use B-CAN System Diagnostic Test Mode 2 to check all inputs related
to failure.

How to display DTCs on the gauge control module (tach)

While in Test Mode 1, the DTCs which have been detected and stored individually by various
B-CAN (Body-controller Area Network) units, will be shown one by one on the odometer/trip meter
display when the communication between the MICU and the gauge control module (tach) is
normal. To scroll through the DTCs, press the select/reset button.

The unit that has stored the code can be identified by the number shown on the multi-information
display.

How to clear the DTC

While in Test Mode 1, press and hold down the SELECT/RESET button for more than 10 seconds.

Troubleshooting CAN Circuit Related Problems

NOTE: Check the PCM for DTCs and troubleshoot PCM or F-CAN loss of communication errors
first.

Loss of Communication DTC Cross-reference Chart

When an ECU is unable to communicate with the other ECUs on the CAN circuit, the other control
unit will set loss of communication DTCs. Use this chart to find the control unit that is not
communicating.
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1. Find the transmitting control unit that is in the same row as all of the loss of communication
DTCs retrieved. 2. Do the input test for the transmitting control unit.
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Information Bus: Component Tests and General Diagnostics

MICU Input Test

MICU Input Test

1. Before testing the multiplex integrated control system, troubleshoot the system using B-CAN
System Diagnosis Test Mode A. 2. Check the No.10 (7.5 A) fuse in the under-dash fuse/relay box.
If any fuse is blown, replace it and go to step 3. 3. Disconnect under-dash fuse/relay box
connectors E, F, G, K, and T.

NOTE: All connector views are shown from wire side of female terminals.

4. Inspect the connector and socket terminals to be sure they are all making good contact.

- If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 5.

5. With the connector still disconnected, make these input tests at the appropriate connector.

- If any test indicates a problem, find and correct the cause, then recheck the system.

- If all the input tests prove OK, go to step 6.


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6. Reconnect the connectors to the under-dash fuse/relay box, and make these input tests at the
connectors.

- If any test indicates a problem, find and correct the cause, then recheck the system.

- If all the input tests prove OK, the MICU must be faulty; replace the under-dash fuse/relay box.

Navigation Communication Line Circuit Troubleshooting

Navigation Communication Line Circuit Troubleshooting

1. Operate the climate control system in several modes.

Is the climate control system OK?

YES - Go to step 2.

NO - Do the self-diagnostic with the HDS or climate control unit.

2. Do the Navi system link.

Is the Air-Con icon red?

YES - Go to step 3.

NO - Go to step 9.
3. Turn the ignition switch to LOCK (0). 4. Disconnect navigation unit connector F (5P). 5.
Disconnect climate control unit connector A (32P). 6. Check for continuity between the following
terminals of climate control unit connector A (32P) and navigation unit connector F (5P).
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Is there continuity?

YES - Go to step 7.

NO - Repair open in the wire(s) between the climate control unit and the navigation unit.

7. Check for continuity between body ground and climate control unit connector A (32P) No. 28, 29,
and No. 30 terminals individually.

Is there continuity?

YES - Repair short to body ground in the wire(s) between the climate control unit and the
navigation unit.

NO - Go to step 8.

8. Reconnect climate control unit connector A (32P). 9. Disconnect navigation unit connector F
(5P).

10. Connect climate control unit connector A (32P) No. 28, 29, and No. 30 terminals with a jumper
wire.
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11. Turn the ignition switch to ON (II). 12. Press the RECIRCULATION and OFF buttons.

Does the RECIRCULATION indicator turn on?

YES - Do the Unit check with the navigation system.

NO - Substitute a known-good climate control unit, and recheck. If the symptom goes away,
replace the original climate control unit.

Sleep and Wake-Up Mode Test

Sleep and Wake-up Mode Test

1. Shift to the sleep mode:

Turn the ignition switch to LOCK (0), and remove the key. If the MICU receives no signals from the
inputs listed below, it will go into sleep mode in less than 40 seconds.
2. Confirm the sleep mode:

Measure the frequency on the B-CAN communication line (PNK wires); there should be 0 Hz when
the system is in the sleep mode. Check the parasitic draw at the battery while shifting into the sleep
mode; amperage should change from about 200 mA to less than 35 mA.

3. Shift to the wake up mode:

When the ignition switch is turned ON (II), the MICU, gauge control module, immobilizer-keyless
control unit, and PCM wake up at the same time without "talking" to each other through the
communication lines. When any switch in the multiplex integrated control system is turned on, it
wakes up its related control unit which, in turn, wakes up the other units. After confirming the sleep
mode, look in the following table for the switch most related to the problem. Operate that switch
and see if its control unit wakes up.

NOTE: If any control unit is faulty and will not wake up, several circuits in the system will
malfunction at the same time. In the table below, the control unit is followed by a list of the switches
and input signals that can wake it up.

Troubleshooting - B-CAN System Diagnosis Test Mode A

Troubleshooting - B-CAN System Diagnosis Test Mode A

Check the PCM for DTCs and troubleshoot PCM or F-CAN loss of communication errors first, then
perform this diagnosis first if the symptom is related to the B-CAN system.

NOTE: Always cycle the ignition switch within 3 seconds when prompted in the DTC
troubleshooting procedures.

1. Compare the symptom with this list of B-CAN related systems:

- Gauge control module

- Exterior lights

- Turn signals

- Entry light control

- Interior lights
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- Door-open and trunk-open indicators

- Horns (security and panic)

- Chimes (key-in, seat belt, lights-on, and parking brake)

- Power window

- Wiper/washer

- Security

- Keyless entry

- Power door locks

- Climate control

- Key interlock

- Dash light brightness

Is the symptom related to the B-CAN system?

YES - Go to step 2.

NO - Go to the system troubleshooting for the system with the symptom.

2. Connect the HDS to the data link connector (A), then turn the ignition switch to ON (II).

3. From the BODY ELECTRICAL menu, select UNIT INFORMATION, and then select
CONNECTED UNIT listed to see if the following control

units are communicating with the HDS. -


MICU

- Gauge control module

- Climate control unit

- Immobilizer-keyless control unit

NOTE: -

If a unit is communicating with the HDS, DETECT will be displayed.

- If a unit is not communicating or the vehicle is not equipped, "Not Available" will be displayed.

Are all control units communicating with the HDS?

YES - Go to step 4.

NO - If any of the control units are not communicating, go to B-CAN System Diagnosis Test Mode
B. If all units are not communicating or only the MICU is communicating, go to DTC B1000
troubleshooting. See: Testing and Inspection/Diagnostic Trouble Code Tests and Associated
Procedures/B Code Charts/B1000

4. Select the system that has the problem from the BODY ELECTRICAL menu, then select DTCs.

Are any DTCs indicated?

YES - Go to step 5.

NO - If the problem is related to one of the following items, go to B-CAN System Diagnosis Test
Mode C if the system does not stop or turn off. Go to test mode D if the system does not run or turn
on. -

Exterior lights

- Turn signals

- Entry light control

- Interior lights
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- Horns (security and panic)

- Wiper/washer

If the problem is related to one of the following items, go to the troubleshooting for that individual
system.

- Gauge control module

- Door-open and trunk-open indicators

- Chimes (key-in, parking brake, seat belt and lights-on)

- Security

- Keyless entry

- Climate control

- Key interlock

- Dash light brightness

- Audio system

- Navigation

5. Record all DTCs, and sort them by DTC type. 6. Troubleshoot the DTC(s) in this order:

- Battery voltage DTCs.

- Internal error DTCs.

- Loss of communication DTCs. Begin troubleshooting with the lowest number first (Example: if
DTC B1008 and B1011 are retrieved, begin by troubleshooting B1008).

- Signal error DTCs.

Troubleshooting - B-CAN System Diagnosis Test Mode B

Troubleshooting - B-CAN System Diagnosis Test Mode B

Perform this diagnosis if any of the control units are not communicating (Not Available is displayed
in the HDS) as found by the B-CAN System Diagnosis Test Mode A.
1. Using the HDS, select the system that has the symptom from the BODY ELECTRICAL menu. 2.
Select DTCs, and then check for loss of communication DTCs.

Are any loss of communication DTCs indicated?

YES - Go to step 3.

NO - Replace the MICU.

3. Perform the input test for the unit not communicating with the HDS.

Troubleshooting - B-CAN System Diagnosis Test Mode C

Troubleshooting - B-CAN System Diagnosis Test Mode C

Perform this diagnosis if a component that is controlled by the B-CAN system does not stop or turn
off.

NOTE:

- If the component does not turn on, go to B-CAN System Diagnosis Test Mode D.

- See the B-CAN system unit input/output index for a list of input and output devices and the control
units that monitor the input and controls the output devices.

- Always cycle the ignition switch within 3 seconds when prompted in the DTC troubleshooting
procedures.

1. Check for DTCs by selecting the TEST MODE menu from the HDS.

Are any DTCs indicated?

YES - Go to B-CAN System Diagnosis Test Mode A.


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NO - Go to step 2.

2. Turn off the switch that controls the malfunctioning component. 3. Select DATA LIST from the
TEST MODE menu, and check the input of the switch that controls the component.

Does the HDS indicate the switch is OFF?

YES - Go to step 4.

NO - Go to step 6.

4. In the DATA LIST, check the output signal of the malfunctioning component.

Is the output signal OFF?

YES - Go to step 5.

NO - Replace the control unit that controls the device that will not turn OFF

5. Check the relay, if applicable, then check for a short in the wire between the relay and the
component, the relay and control unit, or the component

and control unit.

Are the relay and the wire harness OK?

YES - Replace the control unit that controls the component that will not turn OFF.

NO - Replace the relay or repair the wire harness.

6. Check the switch, then check for a short in the wire between the switch and the control unit that
monitors the switch.

Is the switch and wire harness OK?

YES - Replace the control unit that monitors the switch.

NO - Replace the switch or repair the wire harness.

Troubleshooting - B-CAN System Diagnosis Test Mode D

Troubleshooting - B-CAN System Diagnosis Test Mode D

Perform this diagnosis if a component that is controlled by the B-CAN system does not run or come
on.

NOTE:

- If the component does not turn off or stop, go to B-CAN System Diagnosis Test Mode C.

- See the B-CAN system unit input/output index for a list of input and output devices and the control
units that monitor the input and controls the output devices.

- Always cycle the ignition switch within 3 seconds when prompted in the DTC troubleshooting
procedures.

1. Check the fuse of the malfunctioning output device.

Is the fuse OK?

YES - Go to step 2.
NO - Replace the fuse and recheck.

2. Check for DTCs by selecting the TEST MODE menu from the HDS.

Are any DTCs indicated?

YES - Go to B-CAN System Diagnosis Test Mode A.

NO - Go to step 3.

3. Turn ON the switch that controls the malfunctioning component. 4. Select DATA LIST from the
TEST MODE menu, and check output signal for the malfunctioning component.
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Is there an output signal?

YES - Go to step 5.

NO - Go to step 9.

5. Check the relay and ground, then check for an open or a short in the circuit for the
malfunctioning component.

Are the relay and circuit OK?

YES - Go to step 6.

NO - Replace the relay or repair the wire circuit.

6. Perform the function test for the malfunctioning component.

Does the output device pass the function test?

YES - Go to step 7.

NO - Replace the component.

7. With the malfunctioning output device connected, connect a voltmeter between the
malfunctioning output device and body ground on the wire that

the control unit uses to control the output device circuit.

8. Select MISC. TEST from the TEST MODE menu, and do the forced operation test of the
malfunctioning component.

Is there a change in voltage (12 V to 0 V or 0 V to 12 V)?

YES - Replace the component.

NO - Replace the control unit that controls the malfunctioning component.

9. Select DATA LIST from the TEST MODE menu, and make sure the switch signal input for the
malfunctioning system indicates a change when

operated.

Does the switch input indicated ON when the switch is ON?

YES - Replace the control unit that controls the malfunctioning components

NO - Go to step 10.

10. Check the switch and its ground (if applicable), then check for an open or a short in the wire
between the switch and the control unit that monitors

it.

Is the switch and the wire harness OK?

YES - Replace the control unit that monitors the switch.

NO - Replace the switch or repair the wire harness.

Troubleshooting - B-CAN System Diagnosis Test Mode 1 and Test Mode 2 (Without the HDS)
Troubleshooting - B-CAN System Diagnosis Test Mode 1 and Test Mode 2 (without the HDS)

Special Tools Required

MPCS (MCIC) service connector 07WAZ-001010A

Test Mode 1

Check the PCM for DTCs and troubleshoot PCM or F-CAN loss of communication errors first, then
perform this diagnosis if the HDS is not available.

1. Check the No. 23 (10 A) fuse in the under-hood fuse/relay box and No. 10 (7.5 A) fuse in the
under-dash fuse/relay box.

Are the fuses OK?


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 3460

YES - Go to step 2.

NO - Find and repair the cause of the blown fuse.

2. Remove the left kick panel. 3. Turn the ignition switch to ON (II), and move the ceiling light
switch to the middle (door) position. 4. Connect the MPCS service connector (A) to the MICU
service check connector (B) in the under-dash fuse/relay box.

5. Wait 5 seconds, and watch the ceiling light. When the ceiling light flashes quickly once, and then
go off, the system is in Test Mode 1. 6. Check for B-CAN DTCs indicated by the gauge control
module (tach) odometer/trip meter display while still in Test Mode 1. Push the odometer

select/reset button to display the next code. After you get to the last code, the display shows END.
If no DTCs are stored, the display will read NO.

Are any DTCs indicated?

YES - Go to step 7.

NO - Go to step 10.

7. Record all DTCs and sort them. 8. Troubleshoot the DTCs in this order:

- Battery voltage DTCs

- Internal error DTCs

- Loss of communication DTCs (begin with the lowest number first; for example, if B1008 and
B1011 are retrieved, troubleshoot B1008 first)

- Signal error DTCs


9. Clear the DTCs by pressing and holding the select/reset button for about 13 seconds. You will
hear a beep to confirm the codes have been cleared.

Operate the devices that failed, and recheck for codes.

Test Mode 2

10. Remove the MPCS service connector from the under-dash fuse/relay box socket for 5 - 10
seconds, then re-insert it to enter Mode 2. When the

system enters Mode 2, the ceiling light will flash two times quickly and then go off.

NOTE: If the MPCS connector is disconnected for too short or too long of a time, or the ignition
switch is turned OFF, the system will return to Test Mode 1.

11. The following tables list the circuits that can be checked in Test Mode 2. Operate the switch
that is most closely related to the problem. If the

circuit is OK, the ceiling light will blink once. If the circuit is faulty, there will be no indication.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 3461
Does the ceiling light work properly in all switch positions?

YES - Go to function and input test for the system related to the failure.

NO - Repair the open, short, or replace the faulty switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 3462

Information Bus: Pinout Values and Diagnostic Parameters

HDS Inputs and Commands

Certain inputs happen so quickly that the HDS cannot update fast enough. Hold the switch that is
being tested while monitoring the Data List. This should give the HDS time to update the signal on
the Data List.

Because the HDS software is updated to support the release for newer vehicles it is not uncommon
to see system function tests that are not supported.

Make sure that the most current software is loaded.

Part 1
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 3463

Part 2
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 3464

Part 3
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 3465
Part 4

Part 5
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Information Bus > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 3466

Part 6
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Knock Sensor > Component
Information > Locations

Knock Sensor: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Knock Sensor > Component
Information > Locations > Page 3470

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Knock Sensor > Component
Information > Locations > Page 3471

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Knock Sensor > Component
Information > Locations > Page 3472

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Knock Sensor > Component
Information > Locations > Page 3473

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Main Relay (Computer/Fuel
System) > Component Information > Locations

Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 3477

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 3478

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 3479

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 3480
Main Relay (Computer/Fuel System): Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 3481
Main Relay (Computer/Fuel System): Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Malfunction Indicator Lamp >
Component Information > Description and Operation
Malfunction Indicator Lamp: Description and Operation

Malfunction Indicator Lamp (MIL) Indication (In relation to Readiness Codes)

The vehicle has certain "readiness codes" that are part of the on-board diagnostics for the
emissions systems. If the vehicle's battery has been disconnected or gone dead, if the DTCs have
been cleared, or if the PCM has been reset, these codes are reset. In some states, part of the
emissions testing is to make sure these codes are set to complete. If all of them are not set to
complete, the vehicle may fail the test, or the test cannot be finished.

To check if the readiness codes are set to complete, turn the ignition switch ON (II), but do not start
the engine. The MIL will come on for 15 - 20 seconds. If it then goes off, the readiness codes are
complete. If it flashes five times, one or more readiness codes are not complete!. To set each code,
drive the vehicle or run the engine as described in the procedures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Malfunction Indicator Lamp >
Component Information > Description and Operation > Page 3485

Malfunction Indicator Lamp: Testing and Inspection

MIL Circuit Troubleshooting

1. Turn the ignition switch ON (II). 2. Do the gauge self-diagnostic function.

Does the MIL indicator flash?

YES - Go to step 3.

NO - Substitute a known-good gauge control module (tach), and recheck. If the MIL circuit is OK,
replace the original gauge control module (tach).

3. Connect the HDS to the DLC. 4. Check the SCS in the DATA LIST with the HDS.

Is a short indicated?

YES - Go to step 5.

NO - Update the PCM if it does not have the latest software, or substitute a known-good PCM, then
recheck. If the symptom/indication goes away with a known-good PCM, replace the original PCM.

5. Turn the ignition switch OFF. 6. Disconnect PCM connector A (44P), then disconnect the HDS.
7. Check for continuity between PCM connector terminal A31 and body ground.

Is there continuity?

YES - Repair short in the wire between the PCM (A31), the SRS unit, and the DLC

NO - Update the PCM if it does not have the latest software, or substitute a known-good PCM, then
recheck. If the symptom/indication goes away with a known-good PCM, replace the original PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Manifold Pressure/Vacuum
Sensor > Component Information > Locations

Manifold Pressure/Vacuum Sensor: Locations

19. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Manifold Pressure/Vacuum
Sensor > Component Information > Locations > Page 3489

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Manifold Pressure/Vacuum
Sensor > Component Information > Locations > Page 3490

113. MAP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Manifold Pressure/Vacuum
Sensor > Component Information > Locations > Page 3491

Manifold Pressure/Vacuum Sensor: Description and Operation

Manifold Absolute Pressure (MAP) Sensor

The MAP sensor converts manifold absolute pressure into electrical signals to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Manifold Pressure/Vacuum
Sensor > Component Information > Locations > Page 3492

Manifold Pressure/Vacuum Sensor: Service and Repair

MAP Sensor Replacement

1. Disconnect the MAP sensor 3P connector (A).

2. Remove the MAP sensor (B). 3. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Oxygen Sensor > Component
Information > Locations > Component Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Oxygen Sensor > Component
Information > Locations > Component Locations > Page 3497

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Oxygen Sensor > Component
Information > Locations > Page 3498
Oxygen Sensor: Diagrams

127. A/F Sensor

139. HO2S, Secondary


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Oxygen Sensor > Component
Information > Description and Operation > Air Fuel Ratio (A/F) Sensor

Oxygen Sensor: Description and Operation Air Fuel Ratio (A/F) Sensor

Air Fuel Ratio (A/F) Sensor

The A/F sensor operates over a wide air/fuel range. The A/F sensor is installed upstream of the
WU-TWC, and sends signals to the PCM which varies the duration of fuel injection accordingly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Oxygen Sensor > Component
Information > Description and Operation > Air Fuel Ratio (A/F) Sensor > Page 3501

Oxygen Sensor: Description and Operation Secondary Heated Oxygen Sensor (HO2S)

Secondary Heated Oxygen Sensor (Secondary HO2S)

The secondary HO2S detects the oxygen content in the exhaust gas downstream of the warm up
three way catalytic converter (WU-TWC), and sends signals to the PCM which varies the duration
of fuel injection accordingly. To stabilize its output, the sensor has an internal heater. The PCM
compares the HO2S output with the A/F sensor output to determine catalyst efficiency. The
secondary HO2S is located on the WU-TWC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Oxygen Sensor > Component
Information > Service and Repair > A/F Sensor Replacement

Oxygen Sensor: Service and Repair A/F Sensor Replacement

A/F Sensor Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Remove the cowl cover and under-cowl panel. 2. Disconnect the A/F sensor 4P connector (A),
then remove the A/F sensor (B).

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Oxygen Sensor > Component
Information > Service and Repair > A/F Sensor Replacement > Page 3504

Oxygen Sensor: Service and Repair Secondary HO2S Replacement

Secondary HO2S Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Disconnect the secondary HO2S 4P connector (A), then remove the secondary HO2S (B).

2. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations

Electronic Throttle Actuator Relay: Locations

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations > Page 3509

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Electronic Throttle Actuator Relay > Component Information > Locations > Page 3510
Electronic Throttle Actuator Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 3519

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 3520

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins >
Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 3521
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates > Page 3527

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION


NOTE:

This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates > Page 3528

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration
Software Updates > Page 3529
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3534
DTC P0A94 thru P0157
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3535
DTC P0158 thru P0400
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3536
DTC P0401 thru P0562
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3537
DTC P0563 thru P0748
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3538
DTC P0750 thru P0977
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3539
DTC P0979 thru P1193
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3540
DTC P1253 thru P1459
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3541
DTC P1486 thru P1585
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3542
DTC P1586 thru P1678
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3543
DTC P1679 thru P1860
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3544
DTC P1861 thru P2238
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3545
DTC P2240 thru U0073
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3546

DTC U0100 thru U1288

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors

Engine Control Module: All Technical Service Bulletins Emissions - OBD II DTC's And Associated
Monitors

03-020

April 2, 2010

Applies To: All OBD II-equipped models except Passport

OBD II DTCs and Their Associated Monitors


(Supersedes 03-020, dated March 29, 2003, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

Numerous DTCs were added. Refer to the list for details.*

Following is a list of all OBD II DTCs and their associated monitors for all Honda automobiles with
OBD II. No one model has every DTC in the list.

DTC P0AA6 thru P0A9E


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3552
DTC P0A94 thru P0157
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3553
DTC P0158 thru P0400
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3554
DTC P0401 thru P0562
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3555
DTC P0563 thru P0748
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3556
DTC P0750 thru P0977
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3557
DTC P0979 thru P1193
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3558
DTC P1253 thru P1459
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3559
DTC P1486 thru P1585
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3560
DTC P1586 thru P1678
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3561
DTC P1679 thru P1860
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3562
DTC P1861 thru P2238
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3563
DTC P2240 thru U0073
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > All
Other Service Bulletins for Engine Control Module: > 03-020 > Apr > 10 > Emissions - OBD II DTC's And Associated
Monitors > Page 3564

DTC U0100 thru U1288

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > Page
3565

Engine Control Module: Locations

30. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > Page
3566

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Technical Service Bulletins > Page
3567

Navigation System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions
Engine Control Module: Diagram Information and Instructions
Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3570
Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3571

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3572

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3573
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3574
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3575
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3576
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3577
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3578
How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3579

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3580

Engine Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3581
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3582
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3583
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3584
1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3585
2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3586
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3587
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3588
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3589
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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and Instructions > Page 3591
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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and Instructions > Page 3592
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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and Instructions > Page 3597
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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and Instructions > Page 3598

Engine Control Module: Connector Views

PCM Inputs And Outputs At Connector A (44P) Part 1


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PCM Inputs And Outputs At Connector A (44P) Part 2


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and Instructions > Page 3600

PCM Inputs And Outputs At Connector A (44P) Part 3


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PCM Inputs And Outputs At Connector B (44P) Part 1


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Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3602

PCM Inputs And Outputs At Connector B (44P) Part 2


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and Instructions > Page 3603

PCM Inputs And Outputs At Connector B (44P) Part 3


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and Instructions > Page 3604

PCM Inputs And Outputs At Connector C (44P) Part 1


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PCM Inputs And Outputs At Connector C (44P) Part 2


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and Instructions > Page 3606

237. PCM
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237. PCM
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Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection > Pinout
Values and Diagnostic Parameters
Engine Control Module: Pinout Values and Diagnostic Parameters
How to Troubleshoot Circuits At the PCM

How to Troubleshoot Circuits at the PGM Connectors

NOTE: The PCM overwrites data and monitors the EVAP system for up to 30 minutes after the
ignition switch is turned OFF. Jumping the SCS line after turning the ignition switch OFF cancels
this function. Disconnecting the PCM during this function, without jumping the SCS line first, can
damage the PCM.

1. Jump the SCS line with the HDS. 2. Remove the cover (A).

3. Lift up the under-hood fuse/relay box (D).

4. Remove the coolant reservoir (E). Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

5. When diagnosis/troubleshooting is done at the PCM connector, use the terminal test port (A)
above the terminal you need to check.

6. Connect one side of the patch cord (A) terminals to a commercially available digital multimeter
(B), and connect the other side of the patch cord

terminals to a commercially available banana jack (Pomona Electronics Tool No. 3563 or
equivalent) (C).
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Values and Diagnostic Parameters > Page 3610
7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force
the tips into the terminals.
NOTE: -

For accurate results, always use the pin probe (male).

- To prevent damage to the connector terminals, do not insert test equipment probes, paper clips,
or other substitutes as they can damage the terminals. Damaged terminals cause a poor
connection and an incorrect measurement.

- Do not puncture the insulation on a wire. Punctures can cause poor or intermittent electrical
connections.

PCM Inputs And Outputs At Connector A (44P) Part 1


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Values and Diagnostic Parameters > Page 3611

PCM Inputs And Outputs At Connector A (44P) Part 2


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Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection > Pinout
Values and Diagnostic Parameters > Page 3612

PCM Inputs And Outputs At Connector A (44P) Part 3


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Values and Diagnostic Parameters > Page 3613

PCM Inputs And Outputs At Connector A (44P) Part 4


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Values and Diagnostic Parameters > Page 3614

PCM Inputs And Outputs At Connector B (44P) Part 1


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Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection > Pinout
Values and Diagnostic Parameters > Page 3615

PCM Inputs And Outputs At Connector B (44P) Part 2


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Values and Diagnostic Parameters > Page 3616

PCM Inputs And Outputs At Connector C (44P) Part 1


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Computers and Control Systems > Engine Control Module > Component Information > Testing and Inspection > Pinout
Values and Diagnostic Parameters > Page 3617

PCM Inputs And Outputs At Connector C (44P) Part 2


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Values and Diagnostic Parameters > Page 3618

Engine Control Module: Programming and Relearning

PCM Update

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use anyone of these update tools.

NOTE:

- Use this procedure when you need to update the PCM during troubleshooting procedures.

- Make sure the HDS/HIM has the latest software version.

- Before you update the PCM, make sure the battery in the vehicle is fully charged, and connect a
jumper battery (not a battery charger) to maintain system voltage.

- Never turn the ignition switch OFF during the update. If there is a problem with the update, leave
the ignition switch ON.

- To prevent PCM damage, do not operate anything electrical (headlights, audio system, brakes,
A/C, power windows, door locks, etc.) during the update.

- To ensure the latest program is installed, do a PCM update whenever the PCM is substituted or
replaced.

- You cannot update a PCM with a program it already has. It will only accept a new program.
- High temperature in the engine compartment might cause the PCM to become too hot to run the
update. If the engine has been running before this procedure, open the hood and cool the engine
compartment.

- If you need to diagnose the Honda interface module (HIM) because the HIM's red (#3) light came
on or was flashed during the update, leave the ignition switch in the ON (II) position when you
disconnect the HIM from the data link connector (DLC). This will prevent PCM damage.

1. Turn the ignition switch ON (II), but do not start the engine. 2. Connect the HDS to the data link
connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM and other vehicle systems. If it doesn't, go to
the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting If you are


returning from the DLC circuit troubleshooting, skip steps 4 and 5, and clean the throttle body after
updating the PCM.

4. Select the INSPECTION MENU with the HDS. 5. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts with the HDS.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

6. Exit the HDS. Select the update mode, and follow the screen prompts to update the PCM.

7. If the software in the PCM is the latest, disconnect the HDS/HIM from the DLC, and go back to
the procedure that you were doing. If the software

in the PCM is not the latest, follow the instructions on the screen. If prompted to choose the
PGM-FI system or the A/T system, make sure you update both.

NOTE: If the PCM update system requires you to cool the PCM, follow the instructions on screen. If
you run into a problem during the update procedure (programming takes over 15 minutes, status
bar goes over 100 %, D or immobilizer indicator flashes, HDS tablet freezes, etc.), follow these
steps to minimize the chance of damaging the PCM: -

Leave the ignition switch in the ON (II) position.

- Connect a jumper battery (do not connect a battery charger).

- Shut down the HDS.

- Disconnect the HDS from the DLC.

- Reboot the HDS.

- Reconnect the HDS to the DLC, and try the update procedure again.
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Values and Diagnostic Parameters > Page 3619
8. If the TP POSITION CHECK failed in step 5, clean the throttle body. 9. Do the PCM idle learn
procedure.
10. Do the CKP pattern learn procedure. 11. Do the start clutch pressure control calibration
procedure.
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Computers and Control Systems > Engine Control Module > Component Information > Service and Repair > Procedures
Engine Control Module: Procedures

Substituting the PCM

Substituting the PCM

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during troubleshooting
procedures.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting If you are


returning from DLC circuit troubleshooting, skip steps 5 and 6, and clean the throttle body after
substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch OFF. 8. Remove the battery. 9. Remove the cover (A).

10. Remove the bolts (D), then remove the PCM (E).
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Page 3622

11. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

12. Install the parts in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

13. Turn the ignition switch ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

14. Manually input the VIN to the PCM with the HDS. 15. Update the PCM if it does not have the
latest software. 16. Select the IMMOBI SYSTEM with the HDS. 17. Enter the immobilizer code
using the PCM replacement procedure in the HDS; this allows you to start the engine. 18. Reset
the PCM with the HDS. 19. If the TP POSITION CHECK failed in step 6, clean the throttle body. 20.
Do the PCM idle learn procedure. 21. Do the CKP pattern learn procedure. 22. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicle

without navigation).

ECM Reset
HDS Clear Command

The PCM stores various specific data to correct the system even if there is no electrical power such
as when the battery negative terminal or No. 19 FI MAIN (15 A) fuse are disconnected. Stored data
based on failed parts should be cleared by using the "CLEAR COMMAND" of the HDS, if parts are
replaced.

The HDS has three kinds of clear commands to meet this purpose. They are DTC clear/PCM reset,
and CKP pattern clear. DTC clear command erases all stored DTC codes, freeze data, on-board
snapshot, and readiness codes. This must be done with the HDS after , reproducing the DTC
during troubleshooting. The PCM reset command erases all stored DTC codes, freeze data,
on-board snapshot, readiness codes, and all specific data to correct the system except CKP
pattern. If the CKP pattern data in the PCM was cleared, you must do the CKP pattern learn
procedure. The CKP pattern clear command erases only CKP pattern data. This command is for
repair of a misfire or the CKP sensor.

Scan Tool Clear Command

If you are using a generic scan tool to clear commands, be aware that there is only one setting for
clearing the PCM, and it clears all commands at the same time (CKP pattern learn, idle learn,
readiness codes, freeze data, on-board snapshot, and DTCs). After you clear all commands, you
then need to do these procedures, in this order: PCM idle learn procedure; CKP pattern learn
procedure; Test-drive to set readiness codes to complete.

DTC Clear

1. Clear the DTC with the HDS while the engine is stopped. 2. Turn the ignition switch OFF.
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3. Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC.

PCM Reset

1. Reset the PCM with the HDS while the engine is stopped. 2. Turn the ignition switch OFF. 3.
Turn the ignition switch ON (II), and wait 30 seconds. 4. Turn the ignition switch OFF, and
disconnect the HDS from the DLC. 5. Do the PCM idle learn procedure. 6. Do the start clutch
pressure control calibration procedure.

Crank (CKP) Pattern Clear/Crank (CKP) Pattern Learn

Clear/Learn Procedure (with the HDS)

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting

4. Select CRANK PATTERN in the ADJUSTMENT MENU with the HDS. 5. Select CRANK
PATTERN LEARNING with the HDS, and follow the screen prompts.

Learn Procedure (without the HDS)

1. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on. 2. Test-drive the vehicle on a level road: Decelerate (with the throttle fully
closed) from an engine speed of 2,500 rpm down to 1,000 rpm with the

transmission in L position.

3. Test-drive the vehicle on a level road: Decelerate (with the throttle fully closed) from an engine
speed of 5,000 rpm down to 3,000 rpm with the
transmission in L position.

4. Repeat step 2 and 3 several times. 5. Turn the ignition switch OFF. 6. Turn the ignition switch
ON (II), and wait 30 seconds. The CKP pattern learn procedure is complete.

How to End a Troubleshooting Session (required after any troubleshooting)

1. Reset the PCM with the HDS. 2. Do the PCM idle learn procedure. 3. Turn the ignition switch
OFF. 4. Disconnect the HDS from the DLC.

NOTE: The PCM is part of the immobilizer system. If you replace the PCM, it will have a different
immobilizer code. In order for the engine to start, you must rewrite the immobilizer code with the
HDS.

PCM Idle Learn Procedure

PCM Idle Learn Procedure

The idle learn procedure must be done so the PCM can learn the engine idle characteristics.

Do the idle learn procedure whenever you do any of these actions:

- Replace the PCM.


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- Reset the PCM.
- Update the PCM.

- Replace or clean the throttle body.

NOTE: Clearing the DTCs with the HDS does not require you to do the idle learn procedure.

Procedure

1. Make sure all electrical items (A/C, audio, lights, etc.) are off. 2. Reset the PCM with the HDS. 3.
Turn the ignition switch ON (II), and wait 2 seconds. 4. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the radiator fan comes on, or until the engine
coolant

temperature reaches 194 °F (90 °C).

5. Let the engine idle for about 5 minutes with the throttle fully closed.

NOTE: If the radiator fan comes on, do not include its running time in the 5 minutes.

6. Verify on the HDS data list that the idle learn procedure is complete.
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Engine Control Module: Removal and Replacement

PCM Replacement

Special Tools Required

- Honda diagnostic system (HDS) tablet tester

- Honda interface module (HIM) and an in workstation with HDS and CM update software

- HDS pocket tester

- GNA600 and an in workstation with HDS and CM update software

Use any one of these update tools.

NOTE:

- Make sure the HDS is loaded with the latest software version.

- If you are replacing the PCM after substituting a known-good PCM, reinstall the original PCM,
then do this procedure.

- During the procedure, is any READ DATA, WRITE DATA, or other data checks fail, note the
failure, then continue.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard.

3. Turn the ignition switch ON (II). 4. Make sure the HDS communicates with the PCM and other
vehicle systems. If it doesn't, go to the DLC circuit troubleshooting. See: Testing and

Inspection/Component Tests and General Diagnostics/DLC Circuit Troubleshooting If you are


returning from DLC circuit troubleshooting, skip steps 5 through 8,19 through 24, and do the these
procedures after replacing the PCM: -

Replace the engine oil and the engine oil filter.

- Clean the throttle body.

5. Select the PGM-FI system with the HDS. 6. Select the INSPECTION MENU with the HDS. 7.
Select the ETCS TEST, then select the TP POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue with this procedure.

8. Select the REPLACE PCM MENU, then READ DATA and follow the screen prompts.

NOTE: -

Doing this step copies (READS) the engine oil life data from the original PCM so you can later
download (WRITES) it into the new PCM.

- If READ DATA indicates FAILED, continue with this procedure.

9. Turn the ignition switch OFF.

10. Remove the battery. 11. Remove the cover (A).


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12. Remove the bolts (D), then remove the PCM (E).

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.
14. Install the parts in the reverse order of removal. 15. Turn the ignition switch ON (II). 16.
Manually input the VIN to the PCM with the HDS.

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

17. If the READ DATA (engine oil life) failed in step 8, go to step 22. Otherwise, go to step 18. 18.
Select the PGM-FI system with the HDS. 19. Select the REPLACE PCM MENU, then WRITE
DATA and follow the screen prompts.

NOTE: If the WRITE DATA indicates FAILED, continue with this procedure.

20. Select IMMOBI system with the HDS. 21. Enter the immobilizer code with the PCM
replacement procedure in the HDS; it allows you to start the engine. 22. If the TP POSITION
CHECK failed in step 7 clean the throttle body, then go to step 23. 23. If the READ DATA failed in
step 8 or the WRITE DATA failed in step 19, replace the engine oil and engine oil filter, then go to
step 24. 24. Select PGM-FI system and reset the PCM with the HDS. 25. Update the PCM if it does
not have the latest software. 26. Do the PCM idle learn procedure. 27. Do the CKP pattern learn
procedure. 28. Do the start clutch pressure control calibration procedure. 29. Enter the anti-theft
codes for the audio system or the navigation system (if equipped), then enter the audio presets.
Set the clock (on vehicles

without navigation).

30. Check that the IMA battery level indicator (BAT). If the IMA battery level indicator (BAT) on the
gauge indicates zero level, start the engine, and

hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level
indicator (BAT) indicates at least three segments.
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions
Feedback Control Module: Diagram Information and Instructions
Circuit Schematics
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Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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and Instructions > Page 3637
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and Instructions > Page 3639
How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Feedback Control Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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and Instructions > Page 3643
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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and Instructions > Page 3644
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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and Instructions > Page 3646
2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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and Instructions > Page 3647
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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and Instructions > Page 3648
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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and Instructions > Page 3652
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3655

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3656
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3657
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Feedback Control Module > Component Information > Diagrams > Diagram Information
and Instructions > Page 3658
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations

Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 3662

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 3663

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 3664

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 3665
Main Relay (Computer/Fuel System): Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Relays and Modules -
Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 3666
Main Relay (Computer/Fuel System): Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations > Page 3671

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Locations > Page 3672

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System
Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Electronic Throttle Control System > Page 3675

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Page 3676

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Testing and Inspection/Component

Tests and General Diagnostics/DLC Circuit Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.


- If it is not 0 %, replace the accelerator pedal module, then go to step 1.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Accelerator Pedal Position Sensor > Component Information > Description and
Operation > Page 3677

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 3681

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 3682

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 3683

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 3684

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Air Flow Meter/Sensor > Component Information > Locations > Page 3685

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Barometric Pressure Sensor > Component Information > Description and Operation
Barometric Pressure Sensor: Description and Operation

Barometric Pressure (BARO) Sensor

The BARO sensor is inside the PCM. It converts atmospheric pressure into a voltage signal that
modifies the basic duration of the fuel injection discharge.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page 3692

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page 3693

104. CMP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Camshaft Position Sensor > Component Information > Locations > Page 3694

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
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Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair > CMP
Sensor Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair > CMP
Sensor Replacement > Page 3697
Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation
CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Camshaft Position Sensor > Component Information > Service and Repair > CMP
Sensor Replacement > Page 3698

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component Information >
Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component Information >
Locations > Page 3702

Coolant Temperature Sensor/Switch (For Computer): Description and Operation

Engine Coolant Temperature (ECT) Sensor 1 and 2

ECT sensors 1 and 2 are temperature dependent resistors (thermistors). The resistance decreases
as the engine coolant temperature increases.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Service
and Repair > ECT Sensor 1 Replacement

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 1
Replacement

ECT Sensor 1 Replacement

1. Drain the engine coolant. 2. Remove the air cleaner. 3. Disconnect the ECT sensor 1 2P
connector (A).

4. Remove ECT sensor 1 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Coolant Temperature Sensor/Switch (For Computer) > Component Information > Service
and Repair > ECT Sensor 1 Replacement > Page 3705

Coolant Temperature Sensor/Switch (For Computer): Service and Repair ECT Sensor 2
Replacement

ECT Sensor 2 Replacement

1. Drain the engine coolant. 2. Remove the splash shield. 3. Disconnect the ECT sensor 2 2P
connector (A).

4. Remove ECT sensor 2 (B). 5. Install the parts in the reverse order of removal with a new O-ring
(C), then refill the radiator with engine coolant. 6. Install the splash shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page 3709

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page 3710

103. CKP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Crankshaft Position Sensor > Component Information > Locations > Page 3711

Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Crankshaft Position Sensor > Component Information > Service and Repair > CKP
Pulse Plate Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Crankshaft Position Sensor > Component Information > Service and Repair > CKP
Pulse Plate Replacement > Page 3714

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > EGR Valve Position Sensor > Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > EGR Valve Position Sensor > Component Information > Locations > Page 3718

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Electric Load Sensor > Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Electric Load Sensor > Component Information > Locations > Page 3722

Electric Load Sensor: Service and Repair

ELD Replacement
1. Remove the PCM. 2. Remove the under-hood fuse/relay box. 3. Remove the screw (A).

4. Turn the housing over, then remove the screw (A).

5. Turn the housing over again. Using two flat-tip screwdrivers, release the tabs (A), and pry up the
fuse/relay box base (B) from the fuse/relay box

housing (C).

NOTE: Make sure the terminals (D) are not bent or damaged.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Electric Load Sensor > Component Information > Locations > Page 3723

6. Remove the ELD (A).


7. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Fuel Level Sensor > Component Information > Service and Repair

Fuel Level Sensor: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations

Fuel Tank Pressure Sensor: Locations

153. Under Left Side Of Vehicle


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page 3730

EVAP System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page 3731

111. FTP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page 3732

Fuel Tank Pressure Sensor: Description and Operation

Fuel Tank Pressure (FTP) Sensor

The FTP sensor converts fuel tank absolute pressure into an electrical input to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Fuel Tank Pressure Sensor > Component Information > Locations > Page 3733

Fuel Tank Pressure Sensor: Service and Repair

FTP Sensor Replacement

1. Remove the cover. 2. Disconnect the FTP sensor connector (A).

3. Disconnect the air hose (B), and then remove the FTP sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D) and retainer (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations

Intake Air Temperature Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page 3737

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page 3738

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page 3739

Intake Air Temperature Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Intake Air Temperature Sensor > Component Information > Locations > Page 3740

Intake Air Temperature Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Knock Sensor > Component Information > Locations

Knock Sensor: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 3744

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 3745

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 3746

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Knock Sensor > Component Information > Locations > Page 3747

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations

Manifold Pressure/Vacuum Sensor: Locations

19. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations > Page 3751

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations > Page 3752

113. MAP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations > Page 3753

Manifold Pressure/Vacuum Sensor: Description and Operation

Manifold Absolute Pressure (MAP) Sensor

The MAP sensor converts manifold absolute pressure into electrical signals to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Manifold Pressure/Vacuum Sensor > Component Information > Locations > Page 3754

Manifold Pressure/Vacuum Sensor: Service and Repair

MAP Sensor Replacement

1. Disconnect the MAP sensor 3P connector (A).

2. Remove the MAP sensor (B). 3. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Component Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Component Locations > Page
3759

25. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Oxygen Sensor > Component Information > Locations > Page 3760
Oxygen Sensor: Diagrams

127. A/F Sensor

139. HO2S, Secondary


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Oxygen Sensor > Component Information > Description and Operation > Air Fuel Ratio
(A/F) Sensor

Oxygen Sensor: Description and Operation Air Fuel Ratio (A/F) Sensor

Air Fuel Ratio (A/F) Sensor

The A/F sensor operates over a wide air/fuel range. The A/F sensor is installed upstream of the
WU-TWC, and sends signals to the PCM which varies the duration of fuel injection accordingly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Oxygen Sensor > Component Information > Description and Operation > Air Fuel Ratio
(A/F) Sensor > Page 3763

Oxygen Sensor: Description and Operation Secondary Heated Oxygen Sensor (HO2S)

Secondary Heated Oxygen Sensor (Secondary HO2S)

The secondary HO2S detects the oxygen content in the exhaust gas downstream of the warm up
three way catalytic converter (WU-TWC), and sends signals to the PCM which varies the duration
of fuel injection accordingly. To stabilize its output, the sensor has an internal heater. The PCM
compares the HO2S output with the A/F sensor output to determine catalyst efficiency. The
secondary HO2S is located on the WU-TWC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Oxygen Sensor > Component Information > Service and Repair > A/F Sensor
Replacement

Oxygen Sensor: Service and Repair A/F Sensor Replacement

A/F Sensor Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Remove the cowl cover and under-cowl panel. 2. Disconnect the A/F sensor 4P connector (A),
then remove the A/F sensor (B).

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Oxygen Sensor > Component Information > Service and Repair > A/F Sensor
Replacement > Page 3766

Oxygen Sensor: Service and Repair Secondary HO2S Replacement

Secondary HO2S Replacement

Special Tools Required

O2 sensor wrench. Snap-on YA8875 or SWR2, or equivalent, commercially available

1. Disconnect the secondary HO2S 4P connector (A), then remove the secondary HO2S (B).

2. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Throttle Position Sensor > Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Throttle Position Sensor > Component Information > Locations > Page 3770

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Throttle Position Sensor > Component Information > Locations > Page 3771

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Variable Valve Timing Actuator Position Sensor > Component Information > Locations

3-Stage I-VTEC System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Variable Valve Timing Actuator Position Sensor > Component Information > Locations >
Page 3775

Variable Valve Timing Actuator Position Sensor: Service and Repair

Rocker Arm Oil Pressure Sensor Removal/Installation

1. Disconnect the rocker arm oil pressure sensor connector (A).

2. Remove the rocker arm oil pressure sensor (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations
Variable Valve Timing Pressure Switch: Locations

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations > Page
3779
3-Stage I-VTEC System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations > Page
3780

62. Rocker Arm Oil Pressure Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Sensors and Switches -
Computers and Control Systems > Variable Valve Timing Pressure Switch > Component Information > Locations > Page
3781

Variable Valve Timing Pressure Switch: Service and Repair

Rocker Arm Oil Pressure Switch Removal/Installation

1. Disconnect the rocker arm oil pressure switch connector (A).

2. Remove the rocker arm oil pressure switch (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Throttle Position Sensor >
Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Throttle Position Sensor >
Component Information > Locations > Page 3785

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Throttle Position Sensor >
Component Information > Locations > Page 3786

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions
Variable Valve Timing Actuator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3791
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3792

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3793

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3794
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3795
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3796
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3797
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3798
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3799
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3800

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3801

Variable Valve Timing Actuator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3802
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3803
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3804
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3805
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3806
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3807
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3808
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3809
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3810
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3811
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3812
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3813
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3814
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3815

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3816
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3817
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3818
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
> Component Information > Diagrams > Diagram Information and Instructions > Page 3819
Variable Valve Timing Actuator: Electrical Diagrams

Diagram 31

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
Position Sensor > Component Information > Locations

3-Stage I-VTEC System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Actuator
Position Sensor > Component Information > Locations > Page 3823

Variable Valve Timing Actuator Position Sensor: Service and Repair

Rocker Arm Oil Pressure Sensor Removal/Installation

1. Disconnect the rocker arm oil pressure sensor connector (A).

2. Remove the rocker arm oil pressure sensor (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Pressure
Switch > Component Information > Locations
Variable Valve Timing Pressure Switch: Locations

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Pressure
Switch > Component Information > Locations > Page 3827
3-Stage I-VTEC System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Pressure
Switch > Component Information > Locations > Page 3828

62. Rocker Arm Oil Pressure Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Pressure
Switch > Component Information > Locations > Page 3829

Variable Valve Timing Pressure Switch: Service and Repair

Rocker Arm Oil Pressure Switch Removal/Installation

1. Disconnect the rocker arm oil pressure switch connector (A).

2. Remove the rocker arm oil pressure switch (B). 3. Install the parts in the reverse order of
removal with a new O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Solenoid
> Component Information > Locations

18. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Solenoid
> Component Information > Locations > Page 3833

Variable Valve Timing Solenoid: Diagrams

60. Rocker Arm Oil Control Solenoid 1

61. Rocker Arm Oil Control Solenoid 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Computers and Control Systems > Variable Valve Timing Solenoid
> Component Information > Locations > Page 3834

Variable Valve Timing Solenoid: Service and Repair

Rocker Arm Oil Control Valve Removal/Installation

1. Remove the intake manifold. 2. Disconnect the rocker arm oil control solenoid 1 connector (A),
the rocker arm oil control solenoid 2 connector (B), the rocker arm oil pressure

switch connector (C), and the rocker arm oil pressure sensor connector (D).

3. Remove the bolts (E). 4. Remove the rocker arm oil control valve (F). 5. Install the parts in the
reverse order of removal with a new rocker arm oil control valve filter (G).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Catalytic Converter > Component
Information > Locations

Catalytic Converter System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Catalytic Converter > Component
Information > Locations > Page 3839

Catalytic Converter: Description and Operation

Catalytic Converter System

Warm Up/Three Way Catalytic Converter (WU-TWC) and Three Way Catalytic Converter (TWC)

The WU-TWC/TWC converts hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen
(NOx) in the exhaust gas to carbon dioxide (CO2), nitrogen (N2), and water vapor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Catalytic Converter > Component
Information > Service and Repair > Warm Up TWC

Catalytic Converter: Service and Repair Warm Up TWC

Warm Up TWC Removal/Installation

1. Remove the A/F sensor (Sensor 1). 2. Remove the chamber cover. 3. Remove the under-floor
TWC. 4. Remove the secondary HO2S (Sensor 2). 5. Remove the right driveshaft, then remove the
intermediate shaft. 6. Remove the WU-TWC (A) and the gasket (B).

7. Remove the WU-TWC cover.

8. Install the parts in the reverse order of removal with a new gasket.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Catalytic Converter > Component
Information > Service and Repair > Warm Up TWC > Page 3842

Catalytic Converter: Service and Repair Under-Floor TWC

Under-floor TWC Removal/Installation

1. Remove the under-floor TWC (A).

2. Remove the converter cover (B). 3. Install the parts in the reverse order of removal with the new
gaskets (C) and the new self-locking nuts (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Evaporative Emissions System >
Canister Purge Control Valve > Component Information > Diagrams

41. EVAP Canister Purge Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Evaporative Emissions System >
Canister Purge Control Valve > Component Information > Diagrams > Page 3847

Canister Purge Control Valve: Description and Operation

EVAP Canister Purge Valve

When the engine coolant temperature is below 113 °F (45 °C), the PCM turns off the EVAP
canister purge valve cutting vacuum to the EVAP canister.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Evaporative Emissions System >
Canister Purge Control Valve > Component Information > Diagrams > Page 3848

Canister Purge Control Valve: Service and Repair

EVAP Canister Purge Valve Replacement

1. Remove the air cleaner. 2. Disconnect the hoses (A) and the EVAP canister purge valve 2P
connector (B).

3. Remove the EVAP canister purge valve (C). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Evaporative Emissions System >
Evaporative Canister Filter > Component Information > Service and Repair

Evaporative Canister Filter: Service and Repair

EVAP Canister Filter Replacement

1. Disconnect the hoses (A).

2. Remove the EVAP canister filter (B). 3. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Evaporative Emissions System >
Evaporative Emission Control Canister > Canister Vent Valve > Component Information > Description and Operation

Canister Vent Valve: Description and Operation

EVAP Canister Vent Shut Valve

The EVAP canister vent shut valve is on the EVAP canister. The EVAP canister vent shut valve
controls venting of the EVAP canister.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Evaporative Emissions System >
Evaporative Emission Control Canister > Canister Vent Valve > Component Information > Description and Operation >
Page 3856

Canister Vent Valve: Service and Repair

EVAP Canister Vent Shut Valve Replacement

1. Remove the EVAP canister. 2. Remove the cap (A).

3. Remove the EVAP canister vent shut valve (B). 4. Install the parts in the reverse order of
removal with new O-rings (C) and new cap.

NOTE: Do not coat the O-ring with oil.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Evaporative Emissions System > Leak
Detection Solenoid, Evaporative System > Component Information > Diagrams

42. EVAP Canister Vent Shut Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Exhaust Gas Recirculation > EGR
Valve > Component Information > Diagrams

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Exhaust Gas Recirculation > EGR
Valve > Component Information > Diagrams > Page 3864

EGR Valve: Service and Repair

EGR Valve Replacement

1. Remove the EGR valve 6P connector (A).

2. Remove the bolts (B). 3. Remove the EGR valve (C). 4. Install the parts in the reverse order of
removal with a new gasket (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Exhaust Gas Recirculation > EGR
Valve Position Sensor > Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Exhaust Gas Recirculation > EGR
Valve Position Sensor > Component Information > Locations > Page 3868

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Positive Crankcase Ventilation > Oil
Separator > Component Information > Service and Repair

Oil Separator: Service and Repair

Oil/Air Separator Installation

1. Clean and dry the oil/air separator mating surfaces, bolts, and bolt holes. 2. Apply a 1.5 mm wide
bead of the liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, along the
broken line (A). Install the
component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.

^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

3. Install the oil/air separator.

NOTE: Wait at least 30 minutes before filling the engine with oil.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Positive Crankcase Ventilation >
Positive Crankcase Ventilation Valve > Component Information > Testing and Inspection

Positive Crankcase Ventilation Valve: Testing and Inspection

PCV Valve Inspection

1. Check the PCV valve (A), hoses (B), and connections for leaks or restrictions.
2. At idle, make sure there is a clicking sound from the PCV valve when the hose between the PCV
valve and intake manifold is lightly pinched (A)

with your fingers or pliers.

If there is no clicking sound, check the hose for cracks or damage. If the hose is OK, replace the
PCV valve and recheck.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Positive Crankcase Ventilation >
Positive Crankcase Ventilation Valve > Component Information > Testing and Inspection > Page 3876

Positive Crankcase Ventilation Valve: Service and Repair

PCV Valve Replacement

1. Remove the intake manifold. 2. Disconnect the PCV hose (A), then unscrew the PCV valve (B),
and remove it.

3. Install the parts in the reverse order of removal with a new washer (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Sensors and Switches - Emission
Control Systems > EGR Valve Position Sensor > Component Information > Locations

7. Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Emission Control Systems > Sensors and Switches - Emission
Control Systems > EGR Valve Position Sensor > Component Information > Locations > Page 3881

161. EGR Valve And EGR Valve Position Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure > System
Information > Specifications
Fuel Pressure: Specifications

Fuel Pressure.......................................................................................................................................
..........270 - 320 kpa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure > System
Information > Specifications > Page 3886
Fuel Pressure: Service Precautions

WARNING: Adhere to the following procedures any time the fuel system is being worked on in
order to reduce the risk of fire and personal injury:

- Keep a dry chemical (Class B) fire extinguisher near the work area.

- Place a "CAUTION FLAMMABLE" sign in the work area.

- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.

- Wear eye protection.

- Use caution when working near the catalytic converter to prevent the possibility of burns or fire.
(The temperatures within the converter can exceed 537 °C (1000 °F).

- Relieve the fuel system pressure prior to disconnecting fuel system components.

- Disconnect the negative battery cable except for tests where battery voltage is required.

- Use a suitable container to store or catch fuel.

- Do not replace fuel pipe with fuel hose.

- Plug all disconnected fuel line fittings and hoses.

- After making any fuel system repairs ALWAYS inspect for fuel leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure > System
Information > Specifications > Page 3887

Fuel Pressure: Testing and Inspection

Fuel Pressure Test

Special Tools Required

- Fuel pressure gauge 07406-004000B

- Fuel pressure gauge attachment set 07AAJ-S6MA150

'07 model

1. Relieve the fuel pressure.

2. Disconnect the quick-connect fitting (A). Attach the fuel pressure gauge set and the fuel pressure
gauge. 3. Reinstall the air cleaner (B). 4. Start the engine, and let it idle.

- If the engine starts, go to step 6.

- If the engine does not start, go to step 5.

5. Check to see if the fuel pump is running: listen to the fuel filler port with the fuel fill cap removed.
The fuel pump should run for 2 seconds when

the ignition switch is first turned on. -


If the pump runs, go to step 6.

- If the pump does not run, do the fuel pump circuit troubleshooting.

6. Read the fuel pressure gauge.

The pressure should be 270 - 320 kPa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi). -

If the pressure is OK, the test is complete.

- If the pressure is out of specification, replace the fuel pressure regulator and the fuel filter, then
recheck the fuel pressure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure Release > System
Information > Service and Repair
Fuel Pressure Release: Service and Repair

Fuel Pressure Relieving

Before disconnecting fuel lines or hoses, relieve pressure from the system by disabling the fuel
pump and then disconnecting the fuel tube/quick connect fitting in the engine compartment.

With the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Turn the ignition switch OFF. 3. Connect the HDS
to the data link connector (DLC) (A) located under the driver's side of the dashboard.

4. Turn the ignition switch ON (II). 5. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

6. Turn the ignition switch OFF. 7. Remove the fuel fill cap to relieve the pressure in the fuel tank.
8. Turn the ignition switch ON (II). 9. From the INSPECTION MENU of the HDS, select Fuel Pump
OFF, then start the engine, and let it idle until it stalls.

NOTE: -

Do not allow the engine to idle above 1,000 rpm or the PCM will continue to operate the fuel pump.

- A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed.

10. Turn the ignition switch OFF. 11. Disconnect the negative cable from the battery. 12. Remove
the air cleaner. 13. Remove the cover (A) and the quick-connect fitting cover (B).

14. Check the fuel quick-connect fitting for dirt, and clean it if needed. 15. Place a rag or shop towel
over the quick-connect fitting (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure Release > System
Information > Service and Repair > Page 3891
16. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

17. After disconnecting the quick-connect fitting, check it for dirt or damage. 18. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

19. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).

Without the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Remove PGM-FI main relay 2 (A) from the
auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure Release > System
Information > Service and Repair > Page 3892
3. Start the engine, and let it idle until it stalls.

NOTE: If any DTCs are stored, clear and ignore them.

4. Turn the ignition switch OFF. 5. Remove the fuel fill cap. 6. Disconnect the negative cable from
the battery. 7. Remove the air cleaner. 8. Remove the cover (A) and quick-connect fitting cover (B).

9. Check the fuel quick-connect fitting for dirt, and clean it if needed.

10. Place a rag or shop towel over the quick-connect fitting (A).

11. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure Release > System
Information > Service and Repair > Page 3893

- Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

12. After disconnecting the quick-connect fitting, check it for dirt or damage. 13. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

14. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Idle Speed > System Information
> Specifications
Idle Speed: Specifications

Idle speed Without Load


Conditions....................................................................................................................................820
± 50 rpm (in Park or neutral) Idle speed With Load Conditions............................................................
.............................................................................820 ± 50 rpm (in Park or neutral)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Idle Speed > System Information
> Specifications > Page 3897
Idle Speed: Description and Operation

Idle Control System

When the engine is cold, the A/C compressor is on, the transmission is in gear, the brake pedal is
pressed, the power steering load is high, or the alternator is charging, the PCM sends signals to
the throttle position to maintain the correct idle speed.

Brake Pedal Position Switch

The brake pedal position switch signals the PCM when the brake pedal is pressed.

Electrical Power Steering (EPS) Signal

The EPS signals the PCM when the power steering load is high.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Idle Speed > System Information
> Specifications > Page 3898

Idle Speed: Testing and Inspection

Idle Speed Inspection

NOTE: Before checking the idle speed, check these items:

- The malfunction indicator lamp (MIL) has not been reported on, and there are no DTCs.

- Ignition timing

- Spark plugs

- Air cleaner

- PCV system

- Headlight OFF

1. Disconnect the evaporative emission (EVAP) canister purge valve connector. 2. Connect the
HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.

3. Make sure the HDS communicates with the PCM. If it doesn't, go to the DLC circuit
troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. 5. Check the idle speed without load conditions: headlights,
blower fan, radiator fan, and air conditioner off.

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

6. Let the engine idle for 1 minute with high electric load (A/C switch on, temperature set to max
cool, blower fan on High, and headlights on high
beam).

Idle speed should be: 820 ± 50 rpm (in Park or neutral)

NOTE: If the idle speed is not within specification, do the PCM idle learn procedure. If the idle
speed is still not within specification, go to symptom troubleshooting.

7. Reconnect the EVAP canister purge valve connector.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor
> Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor
> Component Information > Locations > Page 3902

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor
> Component Information > Locations > Page 3903

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor
> Component Information > Description and Operation > Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System

Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor
> Component Information > Description and Operation > Electronic Throttle Control System > Page 3906

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor
> Component Information > Description and Operation > Page 3907

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.


- If it is not 0 %, replace the accelerator pedal module, then go to step 1.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Accelerator Pedal Position Sensor
> Component Information > Description and Operation > Page 3908

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Cleaner Housing > Air Filter
Element > Component Information > Testing and Inspection

Air Filter Element: Testing and Inspection

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Cleaner Housing > Air Filter
Element > Component Information > Testing and Inspection > Page 3913

Air Filter Element: Service and Repair

Air Cleaner Element Inspection/Replacement

1. Open the air cleaner housing cover (A).

2. Remove the air cleaner element (B) from the air cleaner housing (C). 3. Check the air cleaner
element for damage or clogging. If there is damage or clogging, replace the air cleaner element.

NOTE: Do not use compressed air to clean the air cleaner element.

4. Clean and remove any debris from the inside of the air cleaner. 5. Install the parts in the reverse
order of removal.

- If you did not replace the air cleaner element, this procedure is complete.

- If the maintenance minder required air cleaner replacement, reset the maintenance minder.

- If you replace the air cleaner element, reset the PCM, and do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Flow Meter/Sensor >
Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Flow Meter/Sensor >
Component Information > Locations > Page 3917

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Flow Meter/Sensor >
Component Information > Locations > Page 3918

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Flow Meter/Sensor >
Component Information > Locations > Page 3919

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Flow Meter/Sensor >
Component Information > Locations > Page 3920

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Air Flow Meter/Sensor >
Component Information > Locations > Page 3921

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Filler Cap Warning Indicator
> Component Information > Description and Operation

Fuel Filler Cap Warning Indicator: Description and Operation

Fuel Cap Warning Message

The PCM detects a loose or missing fuel fill cap as an evaporative system leak and alerts the driver
by showing a warning message in the gauge display.

First drive cycle

The first time a leak is detected a "CHECK FUEL CAP" message appears in the gauge display (A).
To scroll to another message, press the select/reset button. The "CHECK FUEL CAP" message
will appear each time you restart the engine until the system turns the message off. Turn the
engine off then replace or tighten the fuel fill cap until it clicks at least once.

To make the message go off (With the HDS)

Procedure

1. Tighten the fuel fill cap until it clicks. 2. Clear the Temporary DTC with the HDS. 3. Verify there is
no leak by doing the EVAP FUNCTION TEST in the INSPECTION MENU with the HDS.

To make the message go off (Without the HDS)

Procedure

1. Tighten the fuel fill cap until it clicks. 2. Start the engine, then turn the ignition switch OFF. 3.
Repeat step 2 two more times.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair
Fuel Pressure Release: Service and Repair

Fuel Pressure Relieving

Before disconnecting fuel lines or hoses, relieve pressure from the system by disabling the fuel
pump and then disconnecting the fuel tube/quick connect fitting in the engine compartment.

With the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Turn the ignition switch OFF. 3. Connect the HDS
to the data link connector (DLC) (A) located under the driver's side of the dashboard.

4. Turn the ignition switch ON (II). 5. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

6. Turn the ignition switch OFF. 7. Remove the fuel fill cap to relieve the pressure in the fuel tank.
8. Turn the ignition switch ON (II). 9. From the INSPECTION MENU of the HDS, select Fuel Pump
OFF, then start the engine, and let it idle until it stalls.

NOTE: -

Do not allow the engine to idle above 1,000 rpm or the PCM will continue to operate the fuel pump.

- A DTC or a Temporary DTC may be set during this procedure. Check for DTCs, and clear them
as needed.

10. Turn the ignition switch OFF. 11. Disconnect the negative cable from the battery. 12. Remove
the air cleaner. 13. Remove the cover (A) and the quick-connect fitting cover (B).

14. Check the fuel quick-connect fitting for dirt, and clean it if needed. 15. Place a rag or shop towel
over the quick-connect fitting (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair > Page 3929
16. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

17. After disconnecting the quick-connect fitting, check it for dirt or damage. 18. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

19. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).

Without the HDS ('07-08 models)

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Remove PGM-FI main relay 2 (A) from the
auxiliary under-hood fuse/relay box.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair > Page 3930
3. Start the engine, and let it idle until it stalls.

NOTE: If any DTCs are stored, clear and ignore them.

4. Turn the ignition switch OFF. 5. Remove the fuel fill cap. 6. Disconnect the negative cable from
the battery. 7. Remove the air cleaner. 8. Remove the cover (A) and quick-connect fitting cover (B).

9. Check the fuel quick-connect fitting for dirt, and clean it if needed.

10. Place a rag or shop towel over the quick-connect fitting (A).

11. Disconnect the quick-connect fitting (A): Hold the connector (B) with one hand, and squeeze
the retainer tabs (C) with the other hand to release

them from the locking tabs (D). Pull the connector off.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Filter > Fuel Pressure
Release > System Information > Service and Repair > Page 3931

- Be careful not to damage the line (E) or other parts.

- Do not use tools.

- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

12. After disconnecting the quick-connect fitting, check it for dirt or damage. 13. Reconnect the
negative cable to the battery.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

14. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter
the audio presets. Set the clock (on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Injector > Component
Information > Diagrams

54. Injectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Injector > Component
Information > Diagrams > Page 3935

Fuel Injector: Service and Repair

Injector Replacement

1. Relieve the fuel pressure; '06 model, '07-08 models. 2. Remove the resonator. 3. Remove the air
cleaner. 4. Remove the nut (A).

5. Disconnect the connectors (B) from the injectors, the intake side ignition coils, the EGR valve,
the rocker arm oil control valve, the rocker arm oil

pressure sensor, the MAP sensor, and the rocker arm oil pressure switch.
6. Remove the ground terminals (C). 7. Disconnect the hoses from the fuel rail (D). 8. Remove the
fuel rail mounting nuts (E) from the fuel rail, then remove the injectors and fuel rail together. 9.
Remove the injector clips (F) from the injectors (G).

10. Remove the injectors from the fuel rail. 11. Coat the new O-rings (A) with clean engine oil, and
insert the injectors (B) into the fuel rail (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Injector > Component
Information > Diagrams > Page 3936

12. Install the injector clips (D). 13. Coat the injector O-rings (E) with clean engine oil. 14. Install the
injectors into the injector base (F). 15. Install the fuel rail mounting nuts (G). 16. Install the nut (H)
with a new O-ring (I). 17. Reconnect the fuel hoses. 18. Connect the ground terminal. 19. Connect
the connectors on the injectors, the intake side ignition coils, the EGR valve, the rocker arm oil
control valve, the rocker arm oil pressure

sensor, the MAP sensor, and the rocker arm oil pressure switch.

20. Install the air cleaner. 21. Install the resonator. 22. Turn the ignition switch ON (II), but do not
operate the starter. After the fuel pump runs for about 2 seconds, the fuel pressure in the fuel line

rises. Repeat this two or three times, then check for fuel leakage.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions

Fuel Line Coupler: Service Precautions

Fuel Line/Quick-Connect Fitting Precautions

The fuel line/quick-connect fittings (A), (B), (C), (D), (E), (F), (G) connect the fuel feed hose (H) to
the fuel feed pipe (I), the fuel feed hose (J) to the fuel feed pipe (K), the fuel feed hose to the fuel
tank unit (L), the fuel tank unit to the EVAP canister (M), the EVAP canister to the fuel vapor line
(N), fuel tank vapor recirculation tube (O) to the fuel fill pipe (P), and the fuel fill neck tube (Q) to the
fuel fill pipe. When removing or installing the fuel feed hose, the fuel tank unit, or the fuel tank, it is
necessary to disconnect or connect the quick-connect fittings. Pay attention to the following:

- The fuel feed hoses, the fuel line, and the quick-connect fittings are not heat-resistant; be careful
not to damage them during welding or other heat-generating procedures.

- The fuel feed hoses, the fuel line, and the quick-connect fittings are not acid-proof; do not touch
them with a shop towel that was used for wiping battery electrolyte. Replace them if they come in
contact with electrolyte or something similar.

- When connecting or disconnecting the fuel feed hoses, the fuel line, and the quick-connect
fittings, be careful not to bend or twist them excessively. Replace them if they are damaged.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3940
A disconnected quick-connect fitting can be reconnected, but the retainer on the mating line cannot
be reused once it has been removed from the line. Replace the retainer when:

- replacing the fuel feed hose.

- replacing the fuel line.

- replacing the fuel pump.

- replacing the fuel filter.

- replacing the fuel gauge sending unit.

- replacing the fuel tank.

- it has been removed from the line.

- it is damaged.

NOTE: The fuel line/quick-connect fittings retainer (D), (E), (F), and (G) can be reused once. If the
fuel line/quick-connect fittings retainer (F) is damaged, replace the fuel tank
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3941
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3942
Fuel Line Coupler: Service and Repair

Fuel Line/Quick-Connect Fitting Removal

NOTE: Before you work on the fuel lines and fittings, read the "Fuel Line/Quick-Connect Fitting
Precautions".

1. Relieve the fuel pressure; '06 model, '07-08 models. 2. Check the fuel quick-connect fittings (A)
for dirt, and clean them if needed.

3. Place a rag or shop towel over the quick-connect fitting. Hold the connector (A) with one hand,
and squeeze the retainer tabs (B) with the other

hand to release them from the locking tabs (C). Pull the connector off.

Fuel tank vapor control tube: Place a rag or shop towel over the quick-connect fitting. Pull locking
tab (D). Pull the connector off.

NOTE: -

Be careful not to damage the line (E) or other parts. Do not use tools.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3943
- If the connector does not move, keep the retainer tabs pressed down, and alternately pull and
push the connector until it comes off easily.

- Do not remove the retainer from the line; once removed, the retainer must be replaced with a new
one.

4. Check the contact area (A) of the line (B) for dirt or damage.

- If it is dirty, clean it.

- If it is rusty or damaged, replace the fuel filter or the fuel feed line.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3944
5. To prevent damage and keep foreign matter out, cover the disconnected connector and line
ends with plastic bags (A).

NOTE: The retainer cannot be reused once it has been removed from the line. Replace the retainer
when: -

replacing the fuel rail.

- replacing the fuel feed line.

- replacing the fuel pump.

- replacing the fuel filter.

- replacing the fuel gauge sending unit.

- replacing the fuel tank.

- it has been removed from the line.

- it is damaged.

Fuel Line/Quick-Connect Fitting Installation

NOTE: Before you work on the fuel lines and fittings, read the "Fuel Line/Quick-Connect Fitting
Precautions".

1. Check the contact area (A) of the line (B) for dirt or damage, and clean it if needed.

2. Insert a new retainer (A) into the connector (B) if the retainer is damaged, or after:

- replacing the fuel rail.

- replacing the fuel feed line.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3945
- replacing the fuel pump.

- replacing the fuel filter.

- replacing the fuel gauge sending unit.

- replacing the fuel tank.

- removing the retainer from the line.

- Use the same manufacturer retainer and the same size retainer when the replacing the retainer.

3. Before connecting a new fuel tube/quick-connect fitting assembly (A), remove the old retainer
from the mating line.

4. Align the quick-connect fittings with the line (A), and align the retainer locking tabs (B) with the
connector grooves (C). Then press the

quick-connect fittings onto the line until both retainer tabs lock with a clicking sound.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3946
NOTE: If it is hard to connect, put a small amount of new engine oil on the line end.

5. Fuel tank vapor control tube: insert the line end (A) into the connector end, then press the
locking tab (B).

NOTE: If it is hard to connect, put a small amount of new engine oil on the line end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Line Coupler > Component
Information > Service Precautions > Page 3947
6. When you are reconnecting the connector with the old retainer, make sure the connection is
secure and the tabs (A) are firmly locked into place;

check visually and also by pulling the connector (B). When you are replacing the fuel line with a
new one, make sure you remove the ring pull (C) upwards after you confirm the connection is
secure.

NOTE: Before you remove the ring pull, make sure the fuel line connection is secure. If the
connection is not secure, the ring pull could break when you try to remove it.

7. Turn the ignition switch ON (II). The fuel pump will run for about 2 seconds, and fuel pressure
will rise. Repeat two or three times, and check that

there is no leakage in the fuel supply system.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure Regulator >
Component Information > Service and Repair

Fuel Pressure Regulator: Service and Repair

Fuel Pressure Regulator Replacement

1. Remove the fuel tank unit. 2. Remove the bracket (A).

3. Remove the ground ring (B). 4. Remove the fuel pressure regulator (C). 5. Install the parts in the
reverse order of removal with new O-rings (D) and a new bracket (A). When installing the fuel tank
unit, align the marks on

the unit and the fuel tank.

NOTE: Coat the O-rings with clean engine oil; do not use any other oil.

Do not pinch the O-rings during installation.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pressure Pulsation Damper
> Component Information > Service and Repair

Fuel Pressure Pulsation Damper: Service and Repair

Fuel Pulsation Damper Replacement

1. Relieve the fuel pressure; '06 model, '07-08 models. 2. Remove the engine cover. 3. Remove
the fuel rail mounting nuts from the fuel rail. 4. Disconnect the fuel injector connectors. 5. Remove
the fuel rail. 6. Place a wrench (A) on the fuel rail (B).
7. Place a wrench (C) on the fuel pulsation damper (D). 8. Remove the pulsation damper. 9. Install
the parts in the reverse order of removal with the new washers.

NOTE: -

Replace all washers whenever the fuel pulsation damper is loosened or removed.

- If the drain hole (A) of the fuel pulsation damper cover does not face bottom, reinstall it as shown.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Fuel Pressure >
System Information > Specifications
Fuel Pressure: Specifications

Fuel Pressure.......................................................................................................................................
..........270 - 320 kpa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Fuel Pressure >
System Information > Specifications > Page 3958
Fuel Pressure: Service Precautions

WARNING: Adhere to the following procedures any time the fuel system is being worked on in
order to reduce the risk of fire and personal injury:

- Keep a dry chemical (Class B) fire extinguisher near the work area.

- Place a "CAUTION FLAMMABLE" sign in the work area.

- Work in a well-ventilated area. Do not smoke, and keep sparks and open flames away.

- Wear eye protection.

- Use caution when working near the catalytic converter to prevent the possibility of burns or fire.
(The temperatures within the converter can exceed 537 °C (1000 °F).

- Relieve the fuel system pressure prior to disconnecting fuel system components.

- Disconnect the negative battery cable except for tests where battery voltage is required.

- Use a suitable container to store or catch fuel.

- Do not replace fuel pipe with fuel hose.

- Plug all disconnected fuel line fittings and hoses.

- After making any fuel system repairs ALWAYS inspect for fuel leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Fuel Pressure >
System Information > Specifications > Page 3959

Fuel Pressure: Testing and Inspection

Fuel Pressure Test

Special Tools Required

- Fuel pressure gauge 07406-004000B

- Fuel pressure gauge attachment set 07AAJ-S6MA150

'07 model

1. Relieve the fuel pressure.

2. Disconnect the quick-connect fitting (A). Attach the fuel pressure gauge set and the fuel pressure
gauge. 3. Reinstall the air cleaner (B). 4. Start the engine, and let it idle.

- If the engine starts, go to step 6.

- If the engine does not start, go to step 5.

5. Check to see if the fuel pump is running: listen to the fuel filler port with the fuel fill cap removed.
The fuel pump should run for 2 seconds when

the ignition switch is first turned on. -


If the pump runs, go to step 6.

- If the pump does not run, do the fuel pump circuit troubleshooting.

6. Read the fuel pressure gauge.

The pressure should be 270 - 320 kPa (2.8 - 3.3 kgf/sq.cm, 40 - 47 psi). -

If the pressure is OK, the test is complete.

- If the pressure is out of specification, replace the fuel pressure regulator and the fuel filter, then
recheck the fuel pressure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Fuel Pump Relay >
Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Fuel Pump Relay >
Component Information > Locations > Page 3963
Fuel Pump Relay: Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Pump > Fuel Pump Relay >
Component Information > Locations > Page 3964
Fuel Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Return Line > Component
Information > Testing and Inspection

Fuel Return Line: Testing and Inspection

Fuel Line Inspection

Check the fuel system lines and hoses for damage, leaks, and deterioration. Replace any damaged
parts.

Check all quick-connect fittings, and make sure they are properly positioned and tightened.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Return Line > Component
Information > Testing and Inspection > Page 3968
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Supply Line > Component
Information > Testing and Inspection

Fuel Supply Line: Testing and Inspection

Fuel Line Inspection

Check the fuel system lines and hoses for damage, leaks, and deterioration. Replace any damaged
parts.

Check all quick-connect fittings, and make sure they are properly positioned and tightened.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Supply Line > Component
Information > Testing and Inspection > Page 3972
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank > Fuel Filler Neck >
Component Information > Service and Repair
Fuel Filler Neck: Service and Repair

Fuel Cap Adapter Replacement

NOTE: Take care not to scratch the body.

1. Remove the screw, then remove the fuel cap (A) by turning it counterclockwise.

2. Remove the bolts, and the lower the fuel filler pipe (A), then remove it from the fuel cap adapter
(B).

3. Turn the fuel cap adapter (A), then remove it.

4. Install the adapter in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank > Fuel Gauge Sender >
Component Information > Locations

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank > Fuel Gauge Sender >
Component Information > Locations > Page 3980
Fuel Gauge Sender: Testing and Inspection

Fuel Gauge Sending Unit Test

NOTE: For the fuel gauge system circuit diagram, refer to the Gauges Circuit Diagram.

1. Check the No. 10 METER (7.5 A) fuse in the under-dash fuse/relay box before testing. 2. Check
for body electrical system DTCs.

- If no problem is found, go to step 3.

- If DTC B1175 or B1176 is indicated, go to the indicated DTCs troubleshooting.

3. Disconnect the fuel tank unit subharness 4P connector. 4. Measure voltage between floor wire
harness C651 4P connector terminals No. 1 and No. 2 with the ignition switch ON (II). There should
be

battery voltage. -

If the voltage is OK, check for short or open in the fuel subharness, then go to step 5.

- If the voltage is not as specified, check for: -

a short in the ORN wire to ground.

- an open in the ORN or LT GRN wire.

5. Turn the ignition switch OFF. 6. Remove the fuel tank unit from the fuel tank. 7. Measure
resistance between fuel tank unit 4P connector terminals No. 1 and No. 3 with the float at E
(EMPTY), LOW (LOW FUEL

INDICATOR), 1/2 (HALF FULL), and F (FULL) positions. If you do not get the following readings,
replace the fuel gauge sending unit.

8. Reconnect the fuel tank unit subharness 4P connector. 9. Remove the No. 23 BACK UP (10 A)
fuse from the under-hood fuse/relay box for at least 10 seconds, then reinstall it.

10. Turn the ignition switch ON (II). 11. Check that the pointer of the fuel gauge indicates "F" with
the float at F.

- If the pointer of the fuel gauge does not indicate "F" replace the gauge assembly.

- If the gauge is OK, the test is complete.

NOTE: -

The pointer of the fuel gauge returns to the bottom of the gauge dial when the ignition switch is
OFF, regardless of the fuel level.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank > Fuel Gauge Sender >
Component Information > Locations > Page 3981
- Remove the No. 23 BACK UP (10 A) fuse from the under-hood fuse/relay box for at least 10
seconds after completing troubleshooting, otherwise it may take up to 20 minutes for the fuel gauge
to indicate the correct fuel level.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank > Fuel Gauge Sender >
Component Information > Locations > Page 3982

Fuel Gauge Sender: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Locations
Fuel Tank Unit: Locations

155. Under Middle Of Vehicle

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions
Fuel Tank Unit: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3988
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3989

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3990

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3991
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3992
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3993
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3994
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3995
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3996
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3997

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3998

Fuel Tank Unit: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 3999
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4000
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4001
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4002
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4003
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4004
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4005
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4006
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4007
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4008
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4009
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4010
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4011
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4012

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4013
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4014
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4015
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Diagrams > Diagram Information and Instructions > Page 4016

138. Fuel Tank Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Service and Repair > Fuel Pump/Fuel Gauge Sending Unit Replacement

Fuel Tank Unit: Service and Repair Fuel Pump/Fuel Gauge Sending Unit Replacement

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Service and Repair > Fuel Pump/Fuel Gauge Sending Unit Replacement > Page 4019
Fuel Tank Unit: Service and Repair Fuel Tank Unit Removal and Installation

Fuel Tank Unit Removal and Installation

Special Tools Required

Fuel pump module locknut wrench 07AAA-SNAA100

Removal

1. Remove the fuel tank. 2. Disconnect the fuel tank unit 4P connector. 3. Using the special tool,
loosen the locknut (A).

4. Remove the locknut (A) and the fuel tank unit (B).

Installation

1. Temporarily attach a new base gasket (A) to the fuel tank unit (B), then insert the fuel tank unit
partially into the fuel tank.

NOTE: -

Be careful not to damage the new base gasket.

- Be careful not to bend the fuel gauge sending unit.

- Do not coat the base gasket with oil.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Service and Repair > Fuel Pump/Fuel Gauge Sending Unit Replacement > Page 4020
2. Transfer the base gasket (A) from the fuel tank unit onto the fuel tank.

3. Align the marks (B) on the fuel tank and the fuel tank unit, then insert the fuel tank unit into the
fuel tank until it sits the base gasket.

NOTE: To prevent a fuel leak, check the base gasket, visually or by hand, to make sure it is not
pinched.

4. Install the new locknut plate (A) and new locknut (B).

5. Using the special tool, tighten a locknut (A) to the specified torque.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Fuel Tank Unit > Component
Information > Service and Repair > Fuel Pump/Fuel Gauge Sending Unit Replacement > Page 4021

NOTE: -

After tightening, make sure the marks are still aligned.

- After installation, check the base gasket, visually or by hand, to make sure it is not pinched.

6. Connect the fuel tank unit 4P connector. 7. Install the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Main Relay (Computer/Fuel
System) > Component Information > Locations

Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 4025

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 4026

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 4027

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 4028
Main Relay (Computer/Fuel System): Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Main Relay (Computer/Fuel
System) > Component Information > Locations > Page 4029
Main Relay (Computer/Fuel System): Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Fuel Pump Relay > Component Information > Locations

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Fuel Pump Relay > Component Information > Locations > Page 4034
Fuel Pump Relay: Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Fuel Pump Relay > Component Information > Locations > Page 4035
Fuel Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations

Main Relay (Computer/Fuel System): Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 4039

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 4040

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 4041

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 4042
Main Relay (Computer/Fuel System): Description and Operation

PGM-FI Main Relay 1 and 2

PGM-FI main relay 1 is energized whenever the ignition switch is ON (II) to supply battery voltage
to the PCM, power to the injectors, and power for PGM-FI main relay 2. PGM-FI main relay 2 is
energized to supply power to the fuel pump for 2 seconds when the ignition switch is turned ON (II),
and when the engine is cranking or running.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Relays and Modules - Fuel
Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Locations > Page 4043
Main Relay (Computer/Fuel System): Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Resonator, Intake Air >
Component Information > Service and Repair

Resonator: Service and Repair

Resonator Removal/Installation

1. Remove the engine cover. 2. Remove the bolts (A).

3. Remove the resonator (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations

Accelerator Pedal Position Sensor: Locations

67. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations > Page 4051

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Locations > Page 4052

160. APP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and Operation >
Electronic Throttle Control System
Accelerator Pedal Position Sensor: Description and Operation Electronic Throttle Control System
Electronic Throttle Control System

The throttle is electronically controlled by the electronic throttle control system. Refer to the system
diagram to see a functional layout of the system.

Idle control: When the engine is idling, the PCM controls the throttle actuator to maintain the proper
idle speed according to engine loads.

Acceleration control: When the accelerator pedal is pressed, the PCM opens the throttle valve
depending on the accelerator pedal position (APP) sensor signal.

Cruise control: The PCM controls the throttle actuator to maintain set speed when the cruise
control is operating. The throttle actuator takes the place of the cruise control actuator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and Operation >
Electronic Throttle Control System > Page 4055

Accelerator Pedal Position Sensor: Description and Operation Accelerator Pedal Position (APP)
Sensor

Accelerator Pedal Position (APP) Sensor

As the accelerator pedal position changes, the sensor varies the signal voltage to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and Operation >
Page 4056

Accelerator Pedal Position Sensor: Testing and Inspection

APP Sensor Signal Inspection

NOTE:

- This procedure checks the APP sensor in this fully closed position. In any other position, the APP
sensor stores DTCs which are covered in other troubleshooting procedures.

- Check for Temporary DTCs or DTCs with the HDS before doing this procedure. If any DTCs are
indicated, troubleshoot them first, then do this procedure.

- Press the accelerator pedal several times, to check its operation. If it does not operate smoothly,
check the pedal. If you find a problem, replace the accelerator pedal module.

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.

- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, update the PCM if it does not have the latest software, or substitute a known-good
PCM, then go to step 5.

5. Make sure the accelerator pedal is not pressed, then check the APP SENSOR in the DATA LIST
with the HDS.
- If it is 0 %, the APP sensor is OK.

- If it is not 0 %, replace the accelerator pedal module, then go to step 1.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Accelerator Pedal Position Sensor > Component Information > Description and Operation >
Page 4057

Accelerator Pedal Position Sensor: Service and Repair

Accelerator Pedal Module Removal/Installation

1. Disconnect the APP sensor 6P connector (A).

2. Remove the accelerator pedal module (B).

NOTE: The APP sensor is not available separately. Do not disassemble the accelerator pedal
module.

3. Install the parts in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations

Air Flow Meter/Sensor: Locations

38. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 4061

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 4062

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 4063

158. MAF/IAT Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 4064

Air Flow Meter/Sensor: Description and Operation

Mass Air Flow (MAF) Sensor/Intake Air Temperature (IAT) Sensor

The mass air flow (MAF) sensor/intake air temperature (IAT) sensor contains a hot wire and a
thermistor. It is located in the intake air passage. The resistance of the hot wire and thermistor
changes due to intake air temperature and air flow. The control circuit in the MAF sensor controls
the current to keep the hot wire at a set temperature. The current is converted to voltage in the
control circuit, then output to the PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Air Flow Meter/Sensor > Component Information > Locations > Page 4065

Air Flow Meter/Sensor: Service and Repair

MAF Sensor/IAT Sensor Replacement

1. Disconnect the MAF sensor/IAT sensor 5P connector (A).

2. Remove the bolts (B). 3. Remove the MAF sensor/IAT sensor (C). 4. Install the parts in the
reverse order of removal with a new O-ring (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations > Page 4069

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Sensors and Switches - Fuel
Delivery and Air Induction > Throttle Position Sensor > Component Information > Locations > Page 4070

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Body > Component
Information > Description and Operation

Throttle Body: Description and Operation

Throttle Body

The throttle body is a single-barrel side draft type. The lower portion of the throttle valve is heated
by engine coolant from the cylinder head to prevent icing of the throttle plate.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Body > Component
Information > Description and Operation > Page 4074

Throttle Body: Testing and Inspection


Throttle Body Test

Carbon Accumulation Check

NOTE: If the malfunction indicator lamp (MIL) has been reported on, check for diagnostic trouble
code (DTCs).

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. 5. Check the REL TP SENSOR in the DATA LIST with the
HDS. The reading should be below 3 deg. If it is not, clean the throttle body.

Throttle Position Learning Check

NOTE: If the malfunction indicator lamp (MIL) has been reported on, check for diagnostic trouble
code (DTCs).

1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the
dashboard.

2. Turn the ignition switch ON (II). 3. Make sure the HDS communicates with the PCM. If it doesn't,
go to the DLC circuit troubleshooting. See: Computers and Control

Systems/Testing and Inspection/Component Tests and General Diagnostics/DLC Circuit


Troubleshooting

4. Select the INSPECTION MENU with the HDS. 5. Do the TP POSITION CHECK in the ETCS
TEST. If needed, clean the throttle body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Body > Component
Information > Service and Repair > Procedures

Throttle Body: Procedures

Throttle Body Cleaning

CAUTION: Do not insert your fingers into the installed throttle body when you turn the ignition
switch ON (II) or while the ignition switch is ON (II). If you do, you will seriously injure your fingers if
the throttle valve is activated.

1. Check for damage to the air cleaner. If the air cleaner is damaged, replace it. 2. Remove the
throttle body. 3. Clean off the carbon from the throttle valve and inside the throttle body with a
paper towel soaked in throttle plate and induction cleaner.

NOTE: -

Remove the throttle body to clean it.

- Be careful not to pinch your fingers.

- To avoid removing the molybdenum coating, do not clean the bearing area of the throttle shaft
(A).

- Do not spray throttle plate and induction cleaner directly on the throttle body.

- Use Honda genuine throttle plate and induction cleaner.

4. Install the throttle body. 5. Reset the PCM with the HDS. 6. Turn the ignition switch ON (II), and
wait 2 seconds. 7. Do the PCM idle learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Body > Component
Information > Service and Repair > Procedures > Page 4077

Throttle Body: Removal and Replacement

Throttle Body Removal/Installation

CAUTION: Do not insert your fingers into the installed throttle body when you turn the ignition
switch ON (II) or while the ignition switch is ON (II). If you do, you will seriously injure your fingers if
the throttle valve is activated.

NOTE: If you are replacing or cleaning the throttle body, start at step 1. If you are removing the
throttle body, start at step 4.

1. Connect the HDS to the DLC while the engine is stopped. 2. Select the INSPECTION MENU on
the HDS. 3. Do the TP POSITION CHECK in the ETCS TEST. 4. Turn the ignition switch OFF. 5.
Remove the cowl cover and under-cowl panel. 6. Remove the air cleaner, and the intake air duct
(A).

7. Disconnect the throttle body connector (B). 8. Disconnect and plug the water bypass hoses (C)
and vacuum hose (D). 9. Remove the throttle body (E).

10. Install the parts in the reverse order of removal with a new gasket (F).

NOTE: -

Do the PCM idle learn procedure after replacing throttle body.

- Refill the radiator with engine coolant.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Body > Component
Information > Service and Repair > Procedures > Page 4078
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Position Sensor >
Component Information > Locations

Throttle Position Sensor: Locations

20. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Position Sensor >
Component Information > Locations > Page 4082

Electronic Throttle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Fuel Delivery and Air Induction > Throttle Position Sensor >
Component Information > Locations > Page 4083

169. TP Sensor/Throttle Actuator


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Firing Order > Component Information >
Specifications
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Timing > System Information >
Specifications
Ignition Timing: Specifications

Ignition Timing
....................................................................................................................................... 10 ° ± 2 °
BTDC (RED mark (B)) at idle in N or P
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Timing > System Information >
Specifications > Page 4091
Ignition Timing: Description and Operation

Ignition Timing Control

The PCM contains the memory for basic ignition timing at various engine speeds and manifold
absolute pressure. It also adjusts the timing according to engine coolant temperature and intake air
temperature.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Timing > System Information >
Specifications > Page 4092

Ignition Timing: Testing and Inspection

Ignition Timing Inspection

1. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 2. Turn the
ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Computers and Control Systems/Testing and Inspection/Component Tests


and General Diagnostics/DLC Circuit Troubleshooting

4. Check for DTCs. If a DTC is present, diagnose and repair the cause before continuing with this
test. 5. Start the engine. Hold the engine speed at 3,000 rpm with no load (in N or P) until the
radiator fan comes on, then let it idle. 6. Check the idle speed. 7. Jump the SCS line with the HDS.
8. Connect the timing light to the exhaust side No. 1 ignition coil harness.

9. Aim the light toward the pointer (A) on the cam chain case. Check the ignition timing under a no
load condition (headlights, blower fan, rear

window defogger, and air conditioner are turned off).

10. If the ignition timing differs from the specification, check the cam timing. If the cam timing is OK,
update the PCM if it does not have the latest

software, or substitute a known-good PCM, then recheck. If the system works properly, and the
PCM was substituted, replace the original PCM.

11. Disconnect the HDS and the timing light.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Camshaft Position Sensor > Component
Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Camshaft Position Sensor > Component
Information > Locations > Page 4096

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Camshaft Position Sensor > Component
Information > Locations > Page 4097

104. CMP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Camshaft Position Sensor > Component
Information > Locations > Page 4098

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Camshaft Position Sensor > Component
Information > Service and Repair > CMP Sensor Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Camshaft Position Sensor > Component
Information > Service and Repair > CMP Sensor Replacement > Page 4101
Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation

CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Camshaft Position Sensor > Component
Information > Service and Repair > CMP Sensor Replacement > Page 4102

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Crankshaft Position Sensor > Component
Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Crankshaft Position Sensor > Component
Information > Locations > Page 4106

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Crankshaft Position Sensor > Component
Information > Locations > Page 4107

103. CKP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Crankshaft Position Sensor > Component
Information > Locations > Page 4108

Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Crankshaft Position Sensor > Component
Information > Service and Repair > CKP Pulse Plate Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Crankshaft Position Sensor > Component
Information > Service and Repair > CKP Pulse Plate Replacement > Page 4111

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Coil > Component Information >
Diagrams

112. Ignition Coils


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Coil > Component Information >
Diagrams > Page 4115

Ignition Coil: Service and Repair

Ignition Coil Removal/Installation

1. Remove the engine cover. 2. Disconnect the ignition coil connectors, then remove the intake
side ignition coils (A) and exhaust side ignition coils (B).

3. Install the ignition coils in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Relay > Component Information >
Locations

Ignition Relay: Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Relay > Component Information >
Locations > Page 4119

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Relay > Component Information >
Locations > Page 4120

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Relay > Component Information >
Testing and Inspection > Ignition Coil Relay Circuit

Ignition Relay: Testing and Inspection Ignition Coil Relay Circuit


Ignition Coil Relay Circuit Troubleshooting

1. Check the No. 18 (20 A) fuse in the under-hood fuse/relay box.

Is the fuse OK?

YES - Go to step 2.

NO - Replace the fuse. If the fuse continues to blow, locate and repair the short in the circuit
between the under-hood fuse/relay box and the ignition coils.

2. Install the No. 18 (20 A) fuse in the under-hood fuse/relay box. 3. Remove the ignition coil relay
from the under-hood fuse/relay box, and test it.

Is the relay OK?

YES - Go to step 4.

NO - Replace the ignition coil relay.

4. Measure the voltage between ignition coil relay 4P socket terminal No. 2 and body ground, then
terminal No. 4 and body ground.

Is there battery voltage?

YES - Go to step 5.

NO - Replace the under-hood fuse/relay box.

5. Check for continuity between each ignition coil relay 4P socket terminal No. 1 and ignition coil 3P
connector terminal No. 3.

Is there continuity?

YES - Go to step 6.

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 1 and ignition coil
3P connector terminal No. 3.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Relay > Component Information >
Testing and Inspection > Ignition Coil Relay Circuit > Page 4123
6. Check for continuity between each ignition coil 3P connector terminal No. 2 and body ground.

Is there continuity?

YES - Go to step 7.

NO - Repair open in the wire between ignition coil 3P connector terminal No. 2 and body ground.

7. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 8. Turn the
ignition switch to ON (II). 9. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Computers and Control Systems/Testing and Inspection/Component Tests


and General Diagnostics/DLC Circuit Troubleshooting

10. Jump the SCS line with the HDS, then turn the ignition switch to LOCK (0).

NOTE: This step must be done to protect the PCM from damage.

11. Disconnect PCM connector A (44P). 12. Check for continuity between ignition coil relay 4P
socket terminal No. 3 and body ground.

Is there continuity?

YES - Repair short to ground in the wire between ignition coil relay 4P socket terminal No. 3 and
the PCM (A6).

NO - Go to step 13.

13. Check for continuity between ignition coil relay 4P socket terminal No. 3 and PCM connector
terminal A6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Relay > Component Information >
Testing and Inspection > Ignition Coil Relay Circuit > Page 4124

Is there continuity?

YES - The system is OK at this time. Check for loose or poor connections at the ignition coil relay
and the PCM (A6).

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 3 and the PCM
(A6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Ignition Relay > Component Information >
Testing and Inspection > Ignition Coil Relay Circuit > Page 4125
Ignition Relay: Testing and Inspection Power Relay

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Knock Sensor > Component Information >
Locations

Knock Sensor: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Knock Sensor > Component Information >
Locations > Page 4129

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Knock Sensor > Component Information >
Locations > Page 4130

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Knock Sensor > Component Information >
Locations > Page 4131

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Knock Sensor > Component Information >
Locations > Page 4132

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Relays and Modules - Ignition System > Ignition
Relay > Component Information > Locations

Ignition Relay: Locations

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Relays and Modules - Ignition System > Ignition
Relay > Component Information > Locations > Page 4137

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Relays and Modules - Ignition System > Ignition
Relay > Component Information > Locations > Page 4138

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Relays and Modules - Ignition System > Ignition
Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit

Ignition Relay: Testing and Inspection Ignition Coil Relay Circuit


Ignition Coil Relay Circuit Troubleshooting

1. Check the No. 18 (20 A) fuse in the under-hood fuse/relay box.

Is the fuse OK?

YES - Go to step 2.

NO - Replace the fuse. If the fuse continues to blow, locate and repair the short in the circuit
between the under-hood fuse/relay box and the ignition coils.

2. Install the No. 18 (20 A) fuse in the under-hood fuse/relay box. 3. Remove the ignition coil relay
from the under-hood fuse/relay box, and test it.

Is the relay OK?

YES - Go to step 4.

NO - Replace the ignition coil relay.

4. Measure the voltage between ignition coil relay 4P socket terminal No. 2 and body ground, then
terminal No. 4 and body ground.

Is there battery voltage?

YES - Go to step 5.

NO - Replace the under-hood fuse/relay box.

5. Check for continuity between each ignition coil relay 4P socket terminal No. 1 and ignition coil 3P
connector terminal No. 3.

Is there continuity?

YES - Go to step 6.

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 1 and ignition coil
3P connector terminal No. 3.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Relays and Modules - Ignition System > Ignition
Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit > Page 4141
6. Check for continuity between each ignition coil 3P connector terminal No. 2 and body ground.

Is there continuity?

YES - Go to step 7.

NO - Repair open in the wire between ignition coil 3P connector terminal No. 2 and body ground.

7. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC). 8. Turn the
ignition switch to ON (II). 9. Make sure the HDS communicates with the vehicle and the powertrain
control module (PCM). If it doesn't communicate, go to the DLC circuit

troubleshooting. See: Computers and Control Systems/Testing and Inspection/Component Tests


and General Diagnostics/DLC Circuit Troubleshooting

10. Jump the SCS line with the HDS, then turn the ignition switch to LOCK (0).

NOTE: This step must be done to protect the PCM from damage.

11. Disconnect PCM connector A (44P). 12. Check for continuity between ignition coil relay 4P
socket terminal No. 3 and body ground.

Is there continuity?

YES - Repair short to ground in the wire between ignition coil relay 4P socket terminal No. 3 and
the PCM (A6).

NO - Go to step 13.

13. Check for continuity between ignition coil relay 4P socket terminal No. 3 and PCM connector
terminal A6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Relays and Modules - Ignition System > Ignition
Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit > Page 4142

Is there continuity?

YES - The system is OK at this time. Check for loose or poor connections at the ignition coil relay
and the PCM (A6).

NO - Repair open in the wire between ignition coil relay 4P socket terminal No. 3 and the PCM
(A6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Relays and Modules - Ignition System > Ignition
Relay > Component Information > Testing and Inspection > Ignition Coil Relay Circuit > Page 4143
Ignition Relay: Testing and Inspection Power Relay

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Camshaft Position Sensor > Component Information > Locations

Camshaft Position Sensor: Locations

22. Left Side Of Engine


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Camshaft Position Sensor > Component Information > Locations > Page 4148

PGM-FI System Component Location Index


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Camshaft Position Sensor > Component Information > Locations > Page 4149

104. CMP Sensor


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Camshaft Position Sensor > Component Information > Locations > Page 4150

Camshaft Position Sensor: Description and Operation

Camshaft Position (CMP) Sensor

The CMP sensor detects the position of the No. 1 cylinder as a reference for sequential fuel
injection to each cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor Replacement

Camshaft Position Sensor: Service and Repair CMP Sensor Replacement

CMP Sensor Replacement

1. Remove the air cleaner. 2. Disconnect the CMP sensor 3P connector (A).

3. Remove the CMP sensor (B). 4. Install the parts in the reverse order of removal with a new
O-ring (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor Replacement > Page 4153
Camshaft Position Sensor: Service and Repair CMP Pulse Plate Removal and Installation

CMP Pulse Plate Removal and Installation

Removal

1. Remove the air cleaner assembly. 2. Remove the cylinder head cover. 3. Remove the purge
control solenoid valve bracket. 4. Remove the cylinder head plug.

5. Hold the camshaft with a 27 mm open-end wrench, then loosen the bolt.

6. Remove the camshaft position (CMP) pulse plate.

Installation
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Camshaft Position Sensor > Component Information > Service and Repair > CMP Sensor Replacement > Page 4154

1. Install the CMP pulse plate (A). Hold the camshaft with an open-end wrench (B), then tighten the
bolt (C).

NOTE: Apply new engine oil to the bolt threads.


2. Install the new cylinder head plug.

3. Install the purge control solenoid valve bracket. 4. Install the cylinder head cover. 5. Install the air
cleaner assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Crankshaft Position Sensor > Component Information > Locations

Crankshaft Position Sensor: Locations

145. Under Right Side Of Engine


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Crankshaft Position Sensor > Component Information > Locations > Page 4158

PGM-FI System Component Location Index


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Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Crankshaft Position Sensor > Component Information > Locations > Page 4159

103. CKP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Crankshaft Position Sensor > Component Information > Locations > Page 4160

Crankshaft Position Sensor: Description and Operation

Crankshaft Position (CKP) Sensor

The CKP sensor detects crankshaft speed and is used by the PCM to determine ignition timing and
timing for fuel injection of each cylinder as well as detecting engine misfire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Crankshaft Position Sensor > Component Information > Service and Repair > CKP Pulse Plate Replacement

Crankshaft Position Sensor: Service and Repair CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels. 2. Remove the engine undercover and the splash shield. 3. Remove
the drive belt. 4. Turn the crankshaft pulley so its top dead center (TDC) mark lines up with the
pointer. 5. Remove the water pump pulley. 6. Remove the cylinder head cover. 7. Remove the
crankshaft pulley. 8. Remove the oil pan. 9. Support the engine with a jack and a wood block under
the engine block.

10. Remove the ground cable, then remove the side engine mount bracket. 11. Disconnect the
crankshaft position (CKP) sensor connector, then remove the harness clamp and the dipstick tube
mounting bolt. 12. Remove the chain case. 13. Remove the CKP pulse plate (A).

14. Install the CKP pulse plate. 15. Check the chain case oil seal for damage. If the oil seal is
damaged, replace the chain case oil seal. 16. Remove all of the old liquid gasket from the chain
case mating surfaces, bolt, and bolt holes. 17. Clean and dry the chain case mating surfaces. 18.
Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003 or 08718-0009, evenly to the
engine block mating surface of the chain case.

Install the component within 5 minutes of applying the liquid gasket.

NOTE: ^

If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.

19. Install the chain case. 20. Install the harness clamps and the dipstick tube mounting bolt, then
connect the CKP sensor connector. 21. Install the side engine mount bracket, then install the
ground cable. 22. Remove the jack and the wood block. 23. Install the oil pan. 24. Install the
crankshaft pulley. 25. Install the cylinder head cover. 26. Install the water pump pulley. 27. Install
the drive belt. 28. Install the engine undercover and the splash shield. 29. Install the front wheels.
30. Do the crankshaft (CKP) pattern clear/CKP pattern learn procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Crankshaft Position Sensor > Component Information > Service and Repair > CKP Pulse Plate Replacement > Page 4163

Crankshaft Position Sensor: Service and Repair CKP Sensor Replacement

CKP Sensor Replacement

1. Disconnect the CKP 3P connector. 2. Remove the CKP sensor (A).

3. Install the parts in the reverse order of removal with a new O-ring (6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Locations
Ignition Switch: Locations

51. In Steering Column Cover

52. In Steering Column Cover


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Ignition Switch > Component Information > Locations > Page 4167

Keyless/Power Door Locks/Security System Component Location Index


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Ignition Switch > Component Information > Locations > Page 4168
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions
Ignition Switch: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4171
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4172

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4173

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4174
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4175
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4176
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4177
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4178
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4179
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4180

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4181

Ignition Switch: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4182
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4183
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4184
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4185
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4186
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4187
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4188
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4189
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4190
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4191
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4192
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4193
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4194
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4196
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4197
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4198
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Diagram Information and Instructions > Page 4199

Ignition Switch: Connector Views


162. Ignition Key Switch

177. Ignition Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Page 4200

Ignition Switch: Testing and Inspection

Test

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Check for continuity between the terminals in each switch position according to the table.
6. If the continuity checks do not agree with the table, replace the ignition switch. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System >
Ignition Switch > Component Information > Diagrams > Page 4201

Ignition Switch: Service and Repair

Replacement

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Remove the two screws and the ignition switch. 6. Install in the reverse order of removal. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System > Knock
Sensor > Component Information > Locations

Knock Sensor: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System > Knock
Sensor > Component Information > Locations > Page 4205

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System > Knock
Sensor > Component Information > Locations > Page 4206

8. Knock Sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System > Knock
Sensor > Component Information > Locations > Page 4207

Knock Sensor: Description and Operation

Knock Sensor

The knock control system adjusts the ignition timing to minimize knock.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Sensors and Switches - Ignition System > Knock
Sensor > Component Information > Locations > Page 4208

Knock Sensor: Service and Repair

Knock Sensor Replacement

1. Remove the intake manifold. 2. Disconnect the knock sensor 1P connector (A).

3. Remove the knock sensor (B). 4. Install the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Spark Plug > Component Information >
Specifications
Spark Plug: Specifications

Electrode Gap Standard (New):


............................................................................................................................................ 1.0 - 1.1
mm (0.039 - 0.043 in.)

Torque: ................................................................................................................................................
...................................... 18 N.m (1.8 kgf.m, 13 lbf.ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Spark Plug > Component Information >
Specifications > Page 4212
Spark Plug: Application and ID

Spark Plugs

NGK .....................................................................................................................................................
.............................................................. ILFR6J11K DENSO ..............................................................
...........................................................................................................................................
SK20HPR-L11
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Spark Plug > Component Information >
Specifications > Page 4213

Spark Plug: Testing and Inspection


Spark Plug Inspection

1. Remove the spark plugs and inspect the electrodes and the ceramic insulator.

- Burned or worn electrodes may be caused by these conditions: -

Advanced ignition timing

- Loose spark plug

- Plug heat range too hot

- Insufficient cooling

- Fouled plugs may be caused by these conditions: -

Retarded ignition timing

- Oil in combustion chamber

- Incorrect spark plug gap

- Plug heat range too cold

- Excessive idling/low speed running

- Clogged air cleaner element

- Deteriorated ignition coils

2. If the spark plug electrode is dirty or contaminated, clean the electrode with a plug cleaner.

NOTE: -

Do not use a wire brush or scrape the iridium electrode since this will damage the electrode.

- When using a sandblaster spark plug cleaner, do not clean for more than 20 seconds to avoid
damaging the electrode.

3. Do not adjust the gap of iridium tip plugs (A); replace the spark plug if the gap is out of
specification.

4. Replace the plug at the specified interval or if the center electrode is rounded (A). Use only the
listed sparkplugs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Spark Plug > Component Information >
Specifications > Page 4214

5. Apply a small amount of anti-seize compound to the plug threads, and screw the plugs into the
cylinder head, finger-tight. Torque them to 18 N.m

(1.8 kgf.m, 13 lbf.ft).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Ignition System > Tachometer Connector > Component Information
> Diagrams

81. Test Tachometer Connector (USA)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Locations
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Locations > Page 4224

38. CVT Start Clutch Pressure Control Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve Solenoid Test

Clutch Control Solenoid Valve: Testing and Inspection CVT Start Clutch Pressure Control Valve
Solenoid Test

CVT Start Clutch Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT start clutch pressure control valve solenoid resistance between solenoid
harness connector terminals No. 4 and No. 8.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT start clutch pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 4, and connect another jumper wire from the

battery negative terminal to terminal No. 8. A clicking sound should be heard.

6. If no sound is heard, remove the CVT start clutch pressure control valve, and clean it, then
recheck. Replace the CVT start clutch pressure control

valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4227

Clutch Control Solenoid Valve: Testing and Inspection Start Clutch Pressure Control Calibration
Procedures

Start Clutch Pressure Control Calibration Procedures

Do the start clutch pressure control calibration procedures whenever you do any of these actions: ^

Replace PCM

^ Reset PCM

^ Update PCM

^ Replace the transmission

^ Overhaul the transmission

^ Replace the engine assembly

^ Overhaul the engine assembly

^ Replace the lower valve body

^ Replace the start clutch

Start Clutch Pressure Control Calibration Procedure mode

1. Connect the HDS to the DLC (A) located behind the driver's dashboard lower cover, and go to
the A/T Mode Menu.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. 4. Follow the HDS screen prompts in the Start Clutch
Feedback Learn (see the HDS Operator's manual).

Calibration Procedure with SCS mode


1. Apply the parking brake, and block all four wheels securely. 2. Warm up the engine to normal
operating temperature (the radiator fan comes on). 3. Make sure that the MIL does not come on
and the D indicator does not blink. If the MIL comes on or the D indicator blinks, check the fuel and

emissions system or the CVT control system.

4. Turn the ignition switch to LOCK (0). 5. Connect the HDS to the DLC, and follow the screen
prompts to short-circuit the SCS signal terminal using the tester menu. 6. Press the brake pedal,
and continue pressing the pedal until the calibration is completed. 7. Start the engine without load
condition, but turn the headlights on. The headlights must be on during calibration. 8. Shift the shift
lever to N, shift to D, S, then L, and return to N. Repeat this shifting pattern three times within 20
seconds after the engine is started. 9. Check that the D indicator comes on when the shift lever is
in N, then goes off in 1 minute.

10. If the D indicator blinks or does not come on, or if the indicator comes on and stays on, turn the
ignition switch to LOCK (0), and restart the

procedure with step 5.

11. Shift to D, and check that the D indicator comes on, then goes off. 12. If the D indicator blinks
or does not come on, or if the indicator comes on and stays on, turn the ignition switch to LOCK
(0), and restart the

procedure with step 5.

13. Turn the ignition switch to LOCK (0) to complete the procedure. 14. Test-drive the vehicle to
verify that a problem does not occur on the start clutch pressure control system.

Calibration by Driving the Vehicle

1. Warm up the engine to normal operating temperature (the radiator fan comes on). 2. Make sure
that the MIL does not come on and the D indicator does not blink. If the MIL comes on or the D
indicator blinks, check the fuel and

emissions system or the CVT control system.

3. Start the engine without load (headlights, audio system, blower fan, rear window defogger, A/C,
etc.), and let it idle. 4. Check that the IMA charge gauge indicates no segments. If the IMA charge
gauge indicates any segments, hold the engine speed between 3,500

rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level gauge (BAT)
indicates at least three segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4228
5. Drive the vehicle with the shift lever in D until the vehicle speed reaches 37 mph (60 km/h), then
release the accelerator and decelerate without
pressing the brake pedal for at least 5 seconds.

6. Test-drive the vehicle for several minutes, and make sure the engine does not stall or flare when
starting off.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > Page 4229

Clutch Control Solenoid Valve: Service and Repair

CVT Start Clutch Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT start clutch pressure control valve
connector (A).

3. Remove the CVT start clutch pressure control valve (B). 4. Check that the filter (C) is in good
condition, replace it if it is clogged or damaged. 5. Install a new CVT start clutch pressure control
valve with the dowel pins (D) and the separator plate (E) on the lower valve body (F). 6. Connect
the CVT start clutch pressure control valve connector. 7. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations

Fail Safe Solenoid Valve: Locations

Component Location Index


Continuously Variable Transmission Component Location Index (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations > Page 4233

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations > Page 4234

Fail Safe Solenoid Valve: Testing and Inspection

Inhibitor Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the inhibitor solenoid resistance between solenoid harness connector terminal No. 5
and body ground.

Standard: 11.7-21.0 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wire is
OK, replace the inhibitor solenoid. 5. Connect a jumper wire from the battery positive terminal to
solenoid harness connector terminal No. 5, and connect another jumper wire from the

battery negative terminal to body ground. A clicking sound should be heard.

6. If no sound is heard, replace the inhibitor solenoid.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations > Page 4235

Fail Safe Solenoid Valve: Service and Repair

Inhibitor Solenoid Replacement

1. Remove the lower valve body. 2. Disconnect the inhibitor solenoid connector (A).

3. Remove the inhibitor solenoid (B). 4. Install a new inhibitor solenoid on the CVT driven pulley
pressure control valve. 5. Connect the inhibitor solenoid connector. 6. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Diagrams

Pressure Regulating Solenoid: Diagrams

36. CVT Drive Pulley Pressure Control Valve

37. CVT Driven Pulley Pressure Control Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Testing and Inspection > CVT Drive Pulley Pressure Control Valve Solenoid Test

Pressure Regulating Solenoid: Testing and Inspection CVT Drive Pulley Pressure Control Valve
Solenoid Test

CVT Drive Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT drive pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 3 and No. 7.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT drive pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 3, and connect another jumper wire from the

battery negative terminal to terminal No. 7. A clicking sound should be heard.

6. If no sound is heard, remove the CVT drive pulley pressure control valve, and clean it, then
recheck. Replace the CVT drive pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Testing and Inspection > CVT Drive Pulley Pressure Control Valve Solenoid Test > Page 4241

Pressure Regulating Solenoid: Testing and Inspection CVT Driven Pulley Pressure Control Valve
Solenoid Test

CVT Driven Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT driven pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 2 and No. 6.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT driven pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 2, and connect another jumper wire from the

battery negative terminal to terminal No. 6. A clicking sound should be heard.

6. If no sound is heard, remove the CVT driven pulley pressure control valve, and clean it, then
recheck. Replace the CVT driven pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Service and Repair > CVT Drive Pulley Pressure Control Valve Replacement

Pressure Regulating Solenoid: Service and Repair CVT Drive Pulley Pressure Control Valve
Replacement

CVT Drive Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Remove the solenoid harness clamp (A).

3. Disconnect the CVT drive pulley pressure control valve connector (B). 4. Remove the seven
bolts, and remove the CVT drive pulley pressure control valve (C). The CVT start clutch pressure
control valve (D) can also be

removed.

5. Check that the filters (E) are in good condition, replace it if it is clogged or damaged. 6. Install a
new CVT drive pulley pressure control valve with the dowel pins (F) and the separator plate (G),
and the CVT start clutch pressure

control valve with the dowel pins (H) and the separator plate (I) on the lower valve body (J).

7. Connect the CVT drive pulley pressure control valve connector. 8. Install the solenoid harness
clamp. 9. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Service and Repair > CVT Drive Pulley Pressure Control Valve Replacement > Page 4244

Pressure Regulating Solenoid: Service and Repair CVT Driven Pulley Pressure Control Valve
Replacement

CVT Driven Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT driven pulley pressure control valve
connector (A) and the inhibitor solenoid connector (B).

3. Remove the CVT driven pulley pressure control valve (C), and remove the inhibitor solenoid (D)
from the CVT driven pulley pressure control

valve.

4. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 5. Replace the
0-rings (F) on the inhibitor solenoid, if necessary. 6. Install the inhibitor solenoid on a new CVT
driven pulley pressure control valve. 7. Install a new CVT driven pulley pressure control valve with
the dowel pins (G) and the separator plate (H) on the lower valve body (I). 8. Connect the CVT
driven pulley pressure control valve connector and the inhibitor solenoid connector. 9. Install the
lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Locations

Shift Indicator: Locations

Component Location Index

A/T Gear Position Indicator Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions
Shift Indicator: Diagram Information and Instructions
Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Lamps and Indicators -
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Information and Instructions > Page 4252
Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Information and Instructions > Page 4255
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Information and Instructions > Page 4256
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Information and Instructions > Page 4257
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Information and Instructions > Page 4258
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Information and Instructions > Page 4259
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Information and Instructions > Page 4260
How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Shift Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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Information and Instructions > Page 4265
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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Information and Instructions > Page 4266
1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Information and Instructions > Page 4267
2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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Information and Instructions > Page 4268
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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Information and Instructions > Page 4270
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Information and Instructions > Page 4280

150. A/T Gear Position Indicator Panel Light/Park Pin Switch


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Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4281

Shift Indicator: Electrical Diagrams

Circuit Diagram
A/T Gear Position Indicator Circuit Diagram
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Relays and Modules -
Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters

Control Module: Pinout Values and Diagnostic Parameters

PCM CVT Control System Inputs and Outputs

PCM CVT Control System Inputs And Outputs (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Relays and Modules -
Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters > Page 4288
PCM CVT Control System Inputs And Outputs (Part 2)
PCM CVT Control System Inputs And Outputs (Part 3)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Relays and Modules -
Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters > Page 4289

PCM CVT Control System Inputs And Outputs (Part 4)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Relays and Modules -
Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters > Page 4290
Control Module: Programming and Relearning
Substituting the PCM

Special Tools Required

^ Honda diagnostic system (HDS) tablet tester

^ Honda interface module (HIM) and iN workstation with HDS and CM update software

^ HDS pocket tester

^ GNA600 and an iN workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during a
troubleshooting procedures.

1. Make sure you have the anti-theft code for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the DLC (A) located behind
the driver's dashboard lower cover.

3. Turn the ignition switch to ON (II). 4. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. If you are returning from the DLC circuit

troubleshooting, skip steps 5 to 6, and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch to LOCK (0). 8. Jump the SCS line with the HDS. 9. Disconnect the
negative cable from the battery, then disconnect the positive cable.

10. Remove the battery. 11. Remove the PCM cover (A).

12. Remove the bolts (D), and remove the PCM (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Relays and Modules -
Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters > Page 4291

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

14. Install a known-good PCM and the battery in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

15. Turn the ignition switch to ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

16. Manually input the VIN to the PCM with the HDS. 17. Update the PCM if it does not have the
latest software. 18. Select the IMMOBI SYSTEM with the HDS. 19. Enter the immobilizer code with
the PCM replacement procedure in the HDS; it allows you to start the engine. 20. Reset the PCM
with the HDS. 21. If the TP POSITION CHECK failed in steps 6, clean the throttle body. 22. Do the
PCM idle learn procedure. 23. Do the CKP pattern learn procedure. 24. Enter the anti-theft code for
the audio system or the navigation system (if equipped), then enter the audio presets. Set the clock
(on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations

Transmission Position Switch/Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4297

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4298

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4299

184. Transmission Range Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4300
Transmission Position Switch/Sensor: Testing and Inspection

Transmission Range Switch Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the transmission range
switch connector.

3. Check for continuity between terminals at the switch connector. There should be continuity
between the terminals in the following table for each

switch position.

4. Transmission range switch test is completed if the test results are OK. If there is no continuity
between any terminals, go to step 5. 5. Remove the transmission range switch, and check the end
of the selector control shaft (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4301

6. If the measurement of the selector control shaft end is within the standard, replace the
transmission range switch. If the measurement is out of the

standard, repair the selector control shaft end, and recheck the transmission range switch
continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4302
Transmission Position Switch/Sensor: Service and Repair
Transmission Range Switch Replacement

1. Shift to N. 2. Remove the air cleaner assembly and the intake air duct. 3. Disconnect the
transmission range switch connector, and remove the control shaft cover (A).

4. Remove the transmission range switch (B). 5. Move the control shaft from the P position to the N
position by turning the selector control shaft using a 6.0 mm wrench.

NOTE: Do not use the selector control shaft to adjust the shift position. If the control shaft tips are
squeezed together it will cause a faulty signal or position due to play between the selector control
shaft and the transmission range switch.

6. To set up a new transmission range switch (A), align the cutouts (B) on the rotary-frame with the
neutral positioning cutouts (C) on the

transmission range switch. Then put a 2.0 mm (0.08 in.) feeler gauge blade (D) in the cutouts to
hold the transmission range switch in the A/T position.

NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the transmission range switch
in the N position.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4303
7. Install the transmission range switch (A) gently on the selector control shaft (B) while holding it in
the N position with the 2.0 mm (0.08 in.) blade
(C).

8. Tighten the bolts (A) on the transmission range switch while you continue to hold the N position.
Do not move the transmission range switch when

tightening the bolts. Remove the feeler gauge (B).

9. Check the connector for rust, dirt, or oil, clean or repair if necessary, then connect the connector
securely.

10. Install the control shaft cover on the transmission range switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4304

11. Turn the ignition switch to ON (II). Move the shift lever through all positions, and check the
transmission range switch synchronization with the

A/T gear position indicator.

12. Check that the engine starts in P and N, and does not start in any other shift lever position. 13.
Check that the back-up lights come on when the shift lever is in R. 14. Raise the vehicle on a lift, or
apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is
supported securely. 15. Allow the front wheels to rotate freely, then start the engine, and check the
shift lever operation. 16. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations

Transmission Speed Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4308
24. Transmission Housing

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4309

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4310
Transmission Speed Sensor: Diagrams
105. CVT Drive Pulley Speed Sensor

106. CVT Driven Pulley Speed Sensor

108. CVT Speed Sensor 2 Or CVT Speed Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4311

Transmission Speed Sensor: Description and Operation

CVT Output Shaft (Driven pulley) Speed Sensor

This sensor detects driven pulley speed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Service and Repair > CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

Transmission Speed Sensor: Service and Repair CVT Input Shaft (Drive Pulley) Speed Sensor
Replacement

CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT input shaft
(drive pulley) speed sensor connector, then remove the CVT input shaft (drive pulley) speed sensor
(A).

3. Install a new 0-ring (B) on a new CVT input shaft (drive pulley) speed sensor, then install the
CVT input shaft (drive pulley) speed sensor in the

transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Service and Repair > CVT Input Shaft (Drive Pulley) Speed Sensor Replacement > Page 4314

Transmission Speed Sensor: Service and Repair CVT Output Shaft (Driven Pulley) Speed Sensor
Replacement

CVT Output Shaft (Driven Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT output shaft
(driven pulley) speed sensor connector, then remove the CVT output shaft (driven pulley) speed
sensor (A).

3. Install a new 0-ring (B) on a new CVT output shaft (driven pulley) speed sensor, then install the
CVT output shaft (driven pulley) speed sensor in

the transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Service and Repair > CVT Input Shaft (Drive Pulley) Speed Sensor Replacement > Page 4315

Transmission Speed Sensor: Service and Repair CVT Speed Sensor Replacement

CVT Speed Sensor Replacement


1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT speed sensor
connector, then remove the CVT speed sensor (A).

3. Install a new 0-ring (B) on a new CVT speed sensor, then install the CVT speed sensor in the
transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector
securely. 5. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Temperature Sensor/Switch, CVT >
Component Information > Locations

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates > Page 4327

it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates > Page 4328

NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Recalls: > 10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software
Updates > Page 4329
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Customer Interest: > 09-029 > May > 09 > Engine Controls - MIL ON/DTC
P0128 Set

PROM - Programmable Read Only Memory: Customer Interest Engine Controls - MIL ON/DTC
P0128 Set

09-029

May 15, 2009

Applies To: 2006-08 Civic Hybrid - ALL 2006-08 Civic Hybrid: MIL Comes On With DTC P0128

SYMPTOM The MIL comes on with DTC P0128 (cooling system malfunction).

PROBABLE CAUSE The PGM-FI software misinterprets sensor inputs as a cooling system
malfunction, causing DTC P0128 to be set. This DTC can also be caused by loose or corroded
terminals in ECT sensor 2 or its 2P connector.

CORRECTIVE ACTION Update the PGM-FI software with the HDS. If needed, replace ECT sensor
2 and its wire harness.

SOFTWARE INFORMATION

HDS Software Version:

2.018.007 (May 2009) (black) or later.

Control Module (CM) Update:

Application Version V6.1 7.03 or later. Database Update 20-APR-2009 or later.

NOTE:

To avoid an incorrect repair that would not be covered under warranty, use the software version
listed above or a later version.

The updated PGM-FI software program ID and P/N is shown. If this, or a later program ID, is the
current Program ID displayed during the update, the software for this service bulletin is already
installed.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517

Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A05 H/C 8939829


Defect Code: 03214

Symptom Code: 03203

Template ID: 09-029A

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Customer Interest: > 09-029 > May > 09 > Engine Controls - MIL ON/DTC
P0128 Set > Page 4335

1. Disconnect the 2P connector from EGI sensor 2. (The sensor is installed in the bottom of the
radiator, on the driver's side of the vehicle.)

2. Check for corrosion or looseness of the electrical terminals on ECT sensor 2 and its 2P
connector:

^ If all of the terminals are clean and tight, go to step 3.

^ If terminals on the sensor are corroded or loose, but the terminals in the 2P connector are clean
and tight, replace ECT sensor 2, then go to step 3.

^ If the terminals in the 2P connector are loose or corroded, replace EGI sensor 2 and its wire
harness, then go to step 3.

3. Update the PGM-FI software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/ Modules.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Customer Interest: > 09-009 > Feb > 09 > Engine Controls - Engine
Surge/Hesitation

PROM - Programmable Read Only Memory: Customer Interest Engine Controls - Engine
Surge/Hesitation

09-009

February 6, 2009

Applies To: 2008 Civic Hybrid - From VIN JHMFA362...8S000001 thru JHMFA362...8S011458

Engine Surges or Hesitates

SYMPTOM

The engine surges at cruising speed or hesitates when you apply light throttle just above idle or at
cruising speeds.

PROBABLE CAUSE

Excessive fluid pressure in the transmission.

CORRECTIVE ACTION

Update the PCM CVT software with the HDS.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517


Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A01 H/C 8546269

Defect Code: 07201

Symptom Code: 03237

Template ID: 09-009A

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Customer Interest: > 09-009 > Feb > 09 > Engine Controls - Engine
Surge/Hesitation > Page 4340
SOFTWARE INFORMATION
REPAIR PROCEDURE

Update the PGM-FI software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/ Modules.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Customer Interest: > 08-014 > Mar > 08 > Engine, A/T Controls - Harsh A/T
Engagement
PROM - Programmable Read Only Memory: Customer Interest Engine, A/T Controls - Harsh A/T
Engagement
08-014

March 1, 2008

Applies To: 2007 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN JHMFA362.85000001 thru
JHMFA362.8501 1458

Harsh Transmission Engagement After Auto Idle Stop

SYMPTOM

There is a bump or shock from the transmission when the engine restarts from auto idle stop mode.

PROBABLE CAUSE

Under some conditions, excessive fluid pressure to the start clutch causes harsh transmission
engagement.

CORRECTIVE ACTION

Update the PCM CVI software with the HDS.

SOFTWARE INFORMATION

HDS Software Version: 2.013.011 (or later)

Control Module (CM) Update:

Application Version V6.11.04 (or later) Database Update 06-FEB-2008 (or later)

NOTE:

If you do not use the correct HDS software version, the HDS may incorrectly indicate that the
vehicle does not need an update.

The updated software program ID and P/N is shown below. If this, or a later program ID, is the
current program ID displayed during the update, the software for this service bulletin is already
installed.

Program ID: MXA030 (or later)

Program P/N: 37806-RMX-A03 (or later)

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517

Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A01 H/C 8546269

Defect Code: 07201

Symptom Code: 03237

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE
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Information > Technical Service Bulletins > Customer Interest: > 08-014 > Mar > 08 > Engine, A/T Controls - Harsh A/T
Engagement > Page 4345

Update the PCM CVT software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/Modules.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > Customer Interest: > 08-003 > Feb > 08 > A/T - Update PCM When Replacing
A/T

PROM - Programmable Read Only Memory: Customer Interest A/T - Update PCM When Replacing
A/T

08-003

February 14, 2008

Applies To: See VEHICLES AFFECTED

Update the PCM When Replacing the Transmission

BACKGROUND

Repeatedly shifting between R and D at high wheel speed when stuck in snow can cause
transmission damage. To help prevent this damage, update the PCM anytime you replace an NT.

CORRECTIVE ACTION

Update the PGM and the NT systems of the PCM with the HDS (Honda Diagnostic System).

VEHICLES AFFECTED

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 123503

Flat Rate Time: 0.6 hour

Failed Part: P/N 37820-RNA-A65 H/C 8703761

Defect Code: 03214

Symptom Code: 03203

Template ID: 08-003A


Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

SOFTWARE INFORMATION

HDS sofiware version:

2.012.013 (December 2007) or later

Control Module (CM) Update:


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A/T > Page 4350

Application Version V.6.10.06 or later Database Update 27-NOV-2007 or later

NOTE:

If you do not use the correct HDS sofiware version, the HDS may incorrectly indicate that the
vehicle does not need an update.

REPAIR PROCEDURE

1. Make sure version 2.012.013 or later sofiware iN network CD is loaded into the iN master
terminal.
2. Update both the PGM and AT systems of the PCM with the HDS. Refer to Service Bulletin
01-023, Updathg Control Units/Modules.

3. Connect the HDS to the vehicle's DLC (data link connector). Use the HDS to clear any body
electrical codes that may have been set during the PCM update.

4. Turn the ignition switch to LOCK (0), and then to ON (II). Use the HDS to see if any body
electrical codes have returned.

^ If the codes have returned, do the appropriate troubleshooting procedure(s) in the 2006-2008
Civic Service Manual, then go to step 5.

^ If the codes do not return, go to step 5.

5. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
cycle twice).

^ Let the engine idle for 10 minutes.

Disclaimer
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
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it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


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NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
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Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
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Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules
PROM - Programmable Read Only Memory: All Technical Service Bulletins Computers/Controls -
Updating Control Units And Modules
01-023

April 10, 2010

Applies To: Honda Vehicles With Programmable Control Units/Modules

Updating Control Units/Modules

(Supersedes 01-023, dated May 15, 2009, to revise the information marked by the black bars and
asterisks)

REVISION SUMMARY

*^Under REQUIRED TOOLS AND EQUIPMENT, the MVCI was added.

^ Under UPDATING TIPS AND PRECAUTIONS MVCI information was added.

^ UPDATING WITH THE MVCI was added.*

The procedures in this service bulletin are used and referenced in other service bulletins.

Most 2002 and later Hondas have reprogrammable control units/modules. To update (reprogram)
any of these control units/modules, you need the vehicle you're working on and one of these
systems:

*^MVCI unit with latest control module (CM) update software installed*

^ GNA600 gateway device and an iN workstation with the latest HDS software installed

^ HDS Tablet with the latest HDS software installed

^ HDS Pocket Tester with the latest HDS software installed

^ HIM and an iN workstation with the latest HDS software installed

^ A compatible J2534 device and a PC with Honda's J2534 software installed

This service bulletin describes these subjects:

^ Who to contact for questions or problems when using Honda-supplied updating equipment or the
iN.

^ Required Tools and Equipment

- MVCI

- GNA600

- HDS Tablet

- HDS Pocket Tester

- HIM

^ Updating Tips and Precautions

^ Updating with the MVCI

^ Updating with the GNA600

- GNA6OO Updating in Pass-Thru Mode


- GNA6OO Updating in Storage Mode

^ Updating with the HDS Tablet and the HDS Pocket Tester
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^ Updating with the HIM
- HIM Updating in Pass-Thru Mode

- HIM Updating in Storage Mode

- Diagnosing HIM Error Codes

- HIM Self-Test

NOTE:

Whenever you install a new, reprogrammable control unit/module, check that it has the latest
software, and update it if needed.

WARRANTY CLAIM INFORMATION

Skill Level: Repair Technician

Refer to the specific service bulletin for the symptom you are repairing.

QUESTIONS ABOUT THE UPDATING EQUIPMENT OR THE INTERACTIVE NETWORK

For questions about the Honda-supplied updating equipment, call American Honda's Special Tools
hotline.

For questions about the iN, call the iN Support Center.

REQUIRED TOOLS AND EQUIPMENT

NOTE:

Updating for most control units/modules can be done with any of the following tools.
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*MVCI: (Available through the Honda Tool and Equipment Program)*
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GNA600: (No longer available for purchase)
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HDS Tablet:
HDS Pocket Tester:
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4367
HIM:
UPDATING TIPS AND PRECAUTIONS

^ If you're updating a control module/unit on a new vehicle, make sure all its fuses were installed at
PDI.

^ To prevent control unit/module damage, do not operate anything electrical (audio system, brakes,
A/C, power windows, moonroof, etc.) during the

update.

^ Make sure the HDS Tablet, the HDS Pocket Tester, or the iN workstation has the latest version of
HDS software. The HDS version number is on the

HDS start-up screen. To find the latest HDS software information on ISIS, select Search by
Vehicle, select Technical Library, expand the ServiceNews branch, select Keyword (All Models),
enter keywords HDS VERSION, then select the latest article.

NOTE:

The screen is from an iN workstation. The HDS tablet and pocket tester screens are similar.

*^Make sure the Database Update listed in a Honda service communication (service bulletin,
product update, iN message, etc.) is the same or earlier

than the ones listed on the Reprogramming screen of the MVCI (on the MVCI, select CM Update
Mode, then select Reprogramming), or on the
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Updating Honda Control Modules screen on the HDS tablet, the HDS pocket tester, or the iN
workstation.
MVCI:*

iN Workstation:

NOTE:

The HDS tablet and pocket tester screens are similar.

*^If the Database Update listed in the service bulletin is later than that shown by the software,
please see the the procedures for software installation in

the following documents in Tool Information on ISIS (go to General Publications, then Tool
Information):

- MVCI User Guide (see HDS MVCI Firmware Update section)

- Honda Diagnostic System (HDS) Tablet Setup Instructions

- Installation Instructions for HDS ( see PC Software for the GNA600, HIM or Pocket Tester ID)*

^ Do not connect an additional power supply to the updating equipment when it is connected to the
vehicle; power is supplied through the DLC.

^ To ensure that the control module/unit is not permanently damaged during updating, vedfy that
the vehicle's 12-volt battery is fully charged before

starthg an update.

NOTE:

If the vehicle's 12-volt battery drops below 10 volts during the update, the programming status bar
may go past 100 percent, or the updating tool may display an error message.

^ If you have a problem during an update (D4/ immobilizer indicator flashes, update tool freezes,
etc.), you can minimize the chances of damaging the

control unit/module by doing one or more of these actions:

- CRITICAL: Keep the ignition switch in ON (II).

- Connect a jumper battery (DO NOT connect a battery charger).

- Disconnect the updating tool from the vehicle's DLC.

- Reboot the updating tool.

- Reconnect the updating tool to the vehicle's DLC, and retry the updating procedure.

*UPDATING WITH THE MVCI

Make sure you have the latest control module (CM) Update software loaded from your HDS PC to
your MVC I. For loading instructions and other
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details, refer to the MVCI User Guide on ISIS. The Database Update version appears when you
select Reprogramming, then press ENTER.
1. Connect the DLC cable to the MVCI and to the vehicle's DLC.

2. Turn the ignition switch to ON (II). The MVCI automatically boots up.

3. Press the ENTER button on the MVCI to see the User Config menu. Select CM Update Mode.

4. Select Reprogramming, then press ENTER.

NOTE:

Use these MVCI default settings:

Setting 1-

Destination: USA Language: American English

Setting 2 - Auto Detect: Yes Continuous Mode: No

For more information on these settings, refer to the MVCI User Guide.

5. The CM Update software information appears. Press ENTER to continue.


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NOTE:
If the Database Update is an earlier version than the one listed in a Honda service communication
(service bulletin, product update, iN message, etc.), press ESC, then update your MVCI before
continuing.

6. Wait for the MVCI to check the vehicle for reprogrammable systems. This may take up to 90
seconds.

7. If there are multiple reprogrammable systems that need to be updated, select the applicable
system. Press ENTER to continue, or press ESC to exit.

8. The current program ID, the recommended update, and other details appear. Press ENTER to
continue, or press ESC to exit.
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9. Wait for the MVCI to copy the data for updating the vehicle.
10. After the MVCI has copied the files, a confirmation screen appears. Press ENTER to update
the control unit/module, or press ESC to exit.

11. Wait for the MVCI to update the control unit/module.

12. After the MVCI finishes updating the control uniti module, turn the ignition switch to LOCK (0)
when directed by the MVCI.

13. Turn the ignition switch back to ON (II) within 60 seconds to complete the updating procedure.

NOTE:

The MVCI has a countdown timer. If you do not turn the ignition switch to ON (II) within 60
seconds, the MVCI sets an error code.
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14. After finishing the updating procedure, the MVCI gives you the option of updating the same
system on another vehicle. For more information on
updating several vehicles, see the MVCI User Guide.

15. If an error occurs during the updating procedure, an error message appears. Keep the ignition
switch in ON (II). Press ENTER to display the error

code. Refer to the CM Update Error Code Table in the MVCI User Guide for more information
about the code and its solutions.*

UPDATING WITH THE GNA600

NOTE:

For more information on the GNA6OO, refer to the GNA600 User's Guide. This guide is on ISIS,
under the Tool Information heading.

Two modes of updating can be used with the GNA600:

Pass-Thru mode and Storage mode. Use Pass-Thru mode when the GNA6OO can be connected
to an iN workstation and the vehicle at the same time. Use Storage mode when the GNA6OO
cannot be connected to the iN workstation and the vehicle at the same time.

GNA600 Updating in Pass-Thru Mode

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC Software on ISIS.


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NOTE:
If the latest software is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Connect the USB PC interface cable to the iN workstation and to the GNA6OO. Click on the
Tools button on the right side of the screen, and make

sure the interface device is set to GNA600.

4. Return to the Updating Honda Control Modules main screen, and click on Pass-th ru-Mode.

5. Connect the DLC cable to the GNA600 and to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA6OO stays on.
Click on the check mark to continue.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.


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7. Verify that the Program ID and the Program Part No. are for the vehicle you are updating, then
click on the check mark.
8. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the GNA600.

9. Click on the check mark to begin the control uniti module update.

NOTE:

To avoid control unit/module damage, do not interrupt the update.

10. Within 60 seconds of update completion, turn the ignition switch to LOCK (0) and then back to
ON (II).

11. Once the software verifies that the control uniti mod ule has been successfully updated, click on
Yes to update another identical vehicle, or click on

No to exit the update program.

GNA600 Updating in Storage Mode

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the ISIS publication Installation

Instructions for HDS PC Software.


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NOTE:
If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Click on the Tools button on the right side of the screen, and make sure the interface device is
set to GNA600.

4. Return to the Updating Honda Control Modules main screen, then click on Storage Mode and
follow the on-screen instructions.

5. Take the GNA600 to the vehicle. Connect the DLC cable to the GNA600 and to the vehicle's
DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA6OO stays on.
Turn the ignition switch to LOCK (0), and

disconnect the DLC cable from the vehicle.

7. Connect the USB PC interface cable to the iN workstation and to the GNA6OO. Connect the
power supply unit and power supply cord to the

GNA600. The GNA600 does a self-check and, after about 30 seconds, its yellow No.1 and green
No.2 LEDs flash.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.


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8. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.
9. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the GNA600.

10. Disconnect the GNA600 from the USB PC interface cable, then connect the trigger switch
adapter block (yellow) and the trigger switch to the

GNA600 as shown below. (The DLC cable should still be connected to the GNA600.)

11. Reconnect the DLC cable to the vehicle's DLC.

12. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA600 stays on.
Press and release the trigger switch button.

13. The yellow No.1 LED blinks, and the green No.2 LED stays on. This indicates that the control
uniti module is being updated.
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NOTE:
To avoid control unit/module damage, do not interrupt the update.

14. When the No.1 LED stays on and the No.2 LED goes off, turn the ignition switch to LOCK (0).

15. Turn the ignition switch to ON (II). When the No.1 and No.2 LEDs stay on, the control
unit/module is updated.

16. Turn the ignition switch to LOCK (0), and disconnect the DLC cable from the vehicle. To do the
same update on an identical vehicle, repeat steps

11 thru 16.

UPDATING WITH THE HDS TABLET AND THE HDS POCKET TESTER

NOTE:

This procedure explains how to update with the HDS tablet. Updating with the HDS pocket tester is
similar, but the user interface is modified to fit its smaller screen.

1. If not already done, load the latest HDS PC sofiware onto your HDS tablet or HDS pocket tester.
Refer to the instructions included with the HDS

Installation Disc.

NOTE:

If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. On the HDS Switchboard screen, click on the CM update icon.


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Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4378
3. Turn the ignition switch to ON (II), and connect the DLC cable to the vehicle's DLC. In the
Updating Honda Control Modules screen, click on the
check mark.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the Systems one at a time.

4. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4379
5. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service
bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update sofiware loads the program file onto the HDS tablet.

6. In the HDS Tablet Programming screen, click on the check mark after programming is
completed.

7. In the Updating Honda Control Modules screen, click on the check mark.

NOTE:

To avoid permanent control module damage, do not turn the ignition switch to LOCK (0) during the
update.

8. When updating is complete, follow the screen prompts to turn the ignition switch to LOCK (0),
and then to ON (II). To update another system, return

to the Updating Honda Control Modules screen by clicking on the exit button on the right side of the
screen.

UPDATING WITH THE HIM


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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4380

Two updating modes can be used with the HIM: Pass-Thru mode and Storage mode. Pass-Thru
mode is used when the HIM can be connected to an iN workstation and the vehicle at the same
time. Storage mode is used when the HIM cannot be connected to the iN workstation and the
vehicle at the same time.

HIM Updating in Pass-Thru Mode


NOTE:

If the red No.3 LED on the HIM comes on or flashes during the update, go to Diagnosing HIM Error
Codes.

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC Software on ISIS.

NOTE:

If the latest software is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Connect the PC interface cable to the iN workstation and to the HIM.

4. Return to the Updating Honda Control Modules main screen, and click on Pass-thru-Mode.

5. Connect the HIM to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on. Click
on the check mark to continue.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4381
NOTE:
Update the systems one at a time.

7. Verify that the Program ID and the Program Part No. are for the vehicle you are updating, then
click on the check mark.

8. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update sofiware loads the program file onto the HIM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4382
9. Click on the check mark to begin the control unit/module update.
NOTE:

To avoid control unit/module damage, do not interrupt the update.

10. Within 60 seconds of update completion, turn the ignition switch to LOCK (0) and then back to
ON (II).

11. Once the software verifies that the control unit/module has been successfully updated, click on
Yes to update another identical vehicle, or click on

No to exit the update program.

HIM Updating in Storage Mode

NOTE:

If the red No.3 on the HIM comes on or flashes during the update, go to Diagnosing HIM Error
Codes.

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC So ftware on ISIS.

NOTE:

If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Click on the tools button on the right side of the screen, and make sure the interface device is
set to HIM.

4. Return to the Updating Honda Control Modules main screen, then select Storage Mode and
follow the on-screen instructions.

5. Take the HIM to the vehicle, and connect it to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on. Turn
the ignition switch to LOCK (0), and disconnect
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4383
the HIM from the vehicle.
7. Connect the PC interface cable to the iN workstation and to the HIM. Connect the power supply
unit and power supply cord to the HIM. After

several seconds, the green and yellow LEDs flash.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.

8. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.

9. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the HIM.

10. Disconnect the HIM from the PC interface cable.

11. Reconnect the HIM to the vehicle's DLC.

12. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on.
Press and release the ENTER button on the HIM.
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Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4384

13. The green No.1 LED stays on, and the yellow No. 2 LED blinks. This indicates that the control
uniti module is being updated.

NOTE:

To avoid control unit/module damage, do not interrupt the update.

14. When the yellow No.2 LED stays on, turn the ignition switch to LOCK (0).

15. Turn the ignition switch to ON (II). When the green No.1 and the yellow No.2 LEDs stay on, the
control unit/module is updated.

16. Turn the ignition switch to LOCK (0), and disconnect the HIM from the vehicle. To do the same
update on an identical vehicle, repeat steps 11 thru

16.

Diagnosing HIM Error Codes

If the red No.3 LED on the HIM came on or was flashing during the update, do this:

1. Leave the ignition switch in ON (II) while you disconnect the HIM from the vehicle's DLC.

2. If not already done, load the latest HDS sofiware onto the iN workstation.

3. Connect the HIM to the iN workstation. Connect the small end of the PC interface cable to the
PC port on the HIM.

4. If not already done, connect the PC end of the blue PC interface cable to the 9P serial port on
the iN workstation.

5. Connect the 110 VACIl 2 VDC power supply to the HIM and to a wall outlet.

6. Restart the CM Update application on the iN workstation.

7. On the right side of the screen, click on the view error button.

8. Click on View Error at the bottom of the screen to display the problem encountered while the
HIM was connected to the vehicle.

^ If you get a Code 40 error message (usually caused by a communication error between the HIM
and the workstation), do this:

- Do the HIM self-test procedure (see HIM Self-Test).

- Move the blue PC interface cable to another communication port on the back of the computer.
- If one of the communication ports on the back of the computer has another cable connected to it,
disconnect that cable, leave it disconnected during the HIM procedure, and connect the blue PC
interface cable to that port.

- Connect the HIM to another computer. (Some iN workstations require an internal communication
port setup procedure. For help, call the iN Support Center)

^ If you get a Code 50 error message (usually caused by a communications error between the HIM
and the vehicle's DLC), do this:

- Diagnose and clear any DTCs. (The control unit/module must be free of DTCs before you can
update it.)

- Make sure there's a good connection between the HIM and the DLC.

- Retry the update using the procedures in this service bulletin or on the back of the HIM.

- If needed, call Tech Line for further help.

HIM Self-Test

If you suspect there's a problem with the HIM, review the instructions in this service bulletin to
make sure you are using it correctly. If you still think there's a problem, do this self-test:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4385

1. If not already done, load the latest HDS software onto the iN workstation.

2. Restart the CM Update application on the iN workstation.

3. On the right side of the screen, click on the tools button.

4. Click on HIM Self-Test Procedure.

5. Follow the on-screen instructions to run the HIM self-test.

6. If the self-test indicates a problem with the HIM, call the Special Tools hotline for repair
instructions.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
09-029 > May > 09 > Engine Controls - MIL ON/DTC P0128 Set

PROM - Programmable Read Only Memory: All Technical Service Bulletins Engine Controls - MIL
ON/DTC P0128 Set

09-029

May 15, 2009

Applies To: 2006-08 Civic Hybrid - ALL 2006-08 Civic Hybrid: MIL Comes On With DTC P0128

SYMPTOM The MIL comes on with DTC P0128 (cooling system malfunction).

PROBABLE CAUSE The PGM-FI software misinterprets sensor inputs as a cooling system
malfunction, causing DTC P0128 to be set. This DTC can also be caused by loose or corroded
terminals in ECT sensor 2 or its 2P connector.

CORRECTIVE ACTION Update the PGM-FI software with the HDS. If needed, replace ECT sensor
2 and its wire harness.

SOFTWARE INFORMATION

HDS Software Version:

2.018.007 (May 2009) (black) or later.

Control Module (CM) Update:

Application Version V6.1 7.03 or later. Database Update 20-APR-2009 or later.

NOTE:

To avoid an incorrect repair that would not be covered under warranty, use the software version
listed above or a later version.

The updated PGM-FI software program ID and P/N is shown. If this, or a later program ID, is the
current Program ID displayed during the update, the software for this service bulletin is already
installed.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517

Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A05 H/C 8939829


Defect Code: 03214

Symptom Code: 03203

Template ID: 09-029A

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
09-029 > May > 09 > Engine Controls - MIL ON/DTC P0128 Set > Page 4390

1. Disconnect the 2P connector from EGI sensor 2. (The sensor is installed in the bottom of the
radiator, on the driver's side of the vehicle.)

2. Check for corrosion or looseness of the electrical terminals on ECT sensor 2 and its 2P
connector:

^ If all of the terminals are clean and tight, go to step 3.

^ If terminals on the sensor are corroded or loose, but the terminals in the 2P connector are clean
and tight, replace ECT sensor 2, then go to step 3.

^ If the terminals in the 2P connector are loose or corroded, replace EGI sensor 2 and its wire
harness, then go to step 3.

3. Update the PGM-FI software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/ Modules.

Disclaimer
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
09-009 > Feb > 09 > Engine Controls - Engine Surge/Hesitation

PROM - Programmable Read Only Memory: All Technical Service Bulletins Engine Controls -
Engine Surge/Hesitation

09-009

February 6, 2009

Applies To: 2008 Civic Hybrid - From VIN JHMFA362...8S000001 thru JHMFA362...8S011458

Engine Surges or Hesitates

SYMPTOM

The engine surges at cruising speed or hesitates when you apply light throttle just above idle or at
cruising speeds.

PROBABLE CAUSE

Excessive fluid pressure in the transmission.

CORRECTIVE ACTION

Update the PCM CVT software with the HDS.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517


Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A01 H/C 8546269

Defect Code: 07201

Symptom Code: 03237

Template ID: 09-009A

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
09-009 > Feb > 09 > Engine Controls - Engine Surge/Hesitation > Page 4395
SOFTWARE INFORMATION
REPAIR PROCEDURE

Update the PGM-FI software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/ Modules.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
08-014 > Mar > 08 > Engine, A/T Controls - Harsh A/T Engagement
PROM - Programmable Read Only Memory: All Technical Service Bulletins Engine, A/T Controls -
Harsh A/T Engagement
08-014

March 1, 2008

Applies To: 2007 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN JHMFA362.85000001 thru
JHMFA362.8501 1458

Harsh Transmission Engagement After Auto Idle Stop

SYMPTOM

There is a bump or shock from the transmission when the engine restarts from auto idle stop mode.

PROBABLE CAUSE

Under some conditions, excessive fluid pressure to the start clutch causes harsh transmission
engagement.

CORRECTIVE ACTION

Update the PCM CVI software with the HDS.

SOFTWARE INFORMATION

HDS Software Version: 2.013.011 (or later)

Control Module (CM) Update:

Application Version V6.11.04 (or later) Database Update 06-FEB-2008 (or later)

NOTE:

If you do not use the correct HDS software version, the HDS may incorrectly indicate that the
vehicle does not need an update.

The updated software program ID and P/N is shown below. If this, or a later program ID, is the
current program ID displayed during the update, the software for this service bulletin is already
installed.

Program ID: MXA030 (or later)

Program P/N: 37806-RMX-A03 (or later)

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517

Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A01 H/C 8546269

Defect Code: 07201

Symptom Code: 03237

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
08-014 > Mar > 08 > Engine, A/T Controls - Harsh A/T Engagement > Page 4400

Update the PCM CVT software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/Modules.

Disclaimer
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
08-003 > Feb > 08 > A/T - Update PCM When Replacing A/T

PROM - Programmable Read Only Memory: All Technical Service Bulletins A/T - Update PCM
When Replacing A/T

08-003

February 14, 2008

Applies To: See VEHICLES AFFECTED

Update the PCM When Replacing the Transmission

BACKGROUND

Repeatedly shifting between R and D at high wheel speed when stuck in snow can cause
transmission damage. To help prevent this damage, update the PCM anytime you replace an NT.

CORRECTIVE ACTION

Update the PGM and the NT systems of the PCM with the HDS (Honda Diagnostic System).

VEHICLES AFFECTED

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 123503

Flat Rate Time: 0.6 hour

Failed Part: P/N 37820-RNA-A65 H/C 8703761

Defect Code: 03214

Symptom Code: 03203

Template ID: 08-003A


Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

SOFTWARE INFORMATION

HDS sofiware version:

2.012.013 (December 2007) or later

Control Module (CM) Update:


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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Technical Service Bulletins for PROM - Programmable Read Only Memory: >
08-003 > Feb > 08 > A/T - Update PCM When Replacing A/T > Page 4405

Application Version V.6.10.06 or later Database Update 27-NOV-2007 or later

NOTE:

If you do not use the correct HDS sofiware version, the HDS may incorrectly indicate that the
vehicle does not need an update.

REPAIR PROCEDURE

1. Make sure version 2.012.013 or later sofiware iN network CD is loaded into the iN master
terminal.
2. Update both the PGM and AT systems of the PCM with the HDS. Refer to Service Bulletin
01-023, Updathg Control Units/Modules.

3. Connect the HDS to the vehicle's DLC (data link connector). Use the HDS to clear any body
electrical codes that may have been set during the PCM update.

4. Turn the ignition switch to LOCK (0), and then to ON (II). Use the HDS to see if any body
electrical codes have returned.

^ If the codes have returned, do the appropriate troubleshooting procedure(s) in the 2006-2008
Civic Service Manual, then go to step 5.

^ If the codes do not return, go to step 5.

5. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
cycle twice).

^ Let the engine idle for 10 minutes.

Disclaimer
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules
PROM - Programmable Read Only Memory: All Technical Service Bulletins Computers/Controls -
Updating Control Units And Modules
01-023

April 10, 2010

Applies To: Honda Vehicles With Programmable Control Units/Modules

Updating Control Units/Modules

(Supersedes 01-023, dated May 15, 2009, to revise the information marked by the black bars and
asterisks)

REVISION SUMMARY

*^Under REQUIRED TOOLS AND EQUIPMENT, the MVCI was added.

^ Under UPDATING TIPS AND PRECAUTIONS MVCI information was added.

^ UPDATING WITH THE MVCI was added.*

The procedures in this service bulletin are used and referenced in other service bulletins.

Most 2002 and later Hondas have reprogrammable control units/modules. To update (reprogram)
any of these control units/modules, you need the vehicle you're working on and one of these
systems:

*^MVCI unit with latest control module (CM) update software installed*

^ GNA600 gateway device and an iN workstation with the latest HDS software installed

^ HDS Tablet with the latest HDS software installed

^ HDS Pocket Tester with the latest HDS software installed

^ HIM and an iN workstation with the latest HDS software installed

^ A compatible J2534 device and a PC with Honda's J2534 software installed

This service bulletin describes these subjects:

^ Who to contact for questions or problems when using Honda-supplied updating equipment or the
iN.

^ Required Tools and Equipment

- MVCI

- GNA600

- HDS Tablet

- HDS Pocket Tester

- HIM

^ Updating Tips and Precautions

^ Updating with the MVCI

^ Updating with the GNA600

- GNA6OO Updating in Pass-Thru Mode


- GNA6OO Updating in Storage Mode

^ Updating with the HDS Tablet and the HDS Pocket Tester
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4411
^ Updating with the HIM
- HIM Updating in Pass-Thru Mode

- HIM Updating in Storage Mode

- Diagnosing HIM Error Codes

- HIM Self-Test

NOTE:

Whenever you install a new, reprogrammable control unit/module, check that it has the latest
software, and update it if needed.

WARRANTY CLAIM INFORMATION

Skill Level: Repair Technician

Refer to the specific service bulletin for the symptom you are repairing.

QUESTIONS ABOUT THE UPDATING EQUIPMENT OR THE INTERACTIVE NETWORK

For questions about the Honda-supplied updating equipment, call American Honda's Special Tools
hotline.

For questions about the iN, call the iN Support Center.

REQUIRED TOOLS AND EQUIPMENT

NOTE:

Updating for most control units/modules can be done with any of the following tools.
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4412
*MVCI: (Available through the Honda Tool and Equipment Program)*
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4413
GNA600: (No longer available for purchase)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4414
HDS Tablet:
HDS Pocket Tester:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4415
HIM:
UPDATING TIPS AND PRECAUTIONS

^ If you're updating a control module/unit on a new vehicle, make sure all its fuses were installed at
PDI.

^ To prevent control unit/module damage, do not operate anything electrical (audio system, brakes,
A/C, power windows, moonroof, etc.) during the

update.

^ Make sure the HDS Tablet, the HDS Pocket Tester, or the iN workstation has the latest version of
HDS software. The HDS version number is on the

HDS start-up screen. To find the latest HDS software information on ISIS, select Search by
Vehicle, select Technical Library, expand the ServiceNews branch, select Keyword (All Models),
enter keywords HDS VERSION, then select the latest article.

NOTE:

The screen is from an iN workstation. The HDS tablet and pocket tester screens are similar.

*^Make sure the Database Update listed in a Honda service communication (service bulletin,
product update, iN message, etc.) is the same or earlier

than the ones listed on the Reprogramming screen of the MVCI (on the MVCI, select CM Update
Mode, then select Reprogramming), or on the
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4416
Updating Honda Control Modules screen on the HDS tablet, the HDS pocket tester, or the iN
workstation.
MVCI:*

iN Workstation:

NOTE:

The HDS tablet and pocket tester screens are similar.

*^If the Database Update listed in the service bulletin is later than that shown by the software,
please see the the procedures for software installation in

the following documents in Tool Information on ISIS (go to General Publications, then Tool
Information):

- MVCI User Guide (see HDS MVCI Firmware Update section)

- Honda Diagnostic System (HDS) Tablet Setup Instructions

- Installation Instructions for HDS ( see PC Software for the GNA600, HIM or Pocket Tester ID)*

^ Do not connect an additional power supply to the updating equipment when it is connected to the
vehicle; power is supplied through the DLC.

^ To ensure that the control module/unit is not permanently damaged during updating, vedfy that
the vehicle's 12-volt battery is fully charged before

starthg an update.

NOTE:

If the vehicle's 12-volt battery drops below 10 volts during the update, the programming status bar
may go past 100 percent, or the updating tool may display an error message.

^ If you have a problem during an update (D4/ immobilizer indicator flashes, update tool freezes,
etc.), you can minimize the chances of damaging the

control unit/module by doing one or more of these actions:

- CRITICAL: Keep the ignition switch in ON (II).

- Connect a jumper battery (DO NOT connect a battery charger).

- Disconnect the updating tool from the vehicle's DLC.

- Reboot the updating tool.

- Reconnect the updating tool to the vehicle's DLC, and retry the updating procedure.

*UPDATING WITH THE MVCI

Make sure you have the latest control module (CM) Update software loaded from your HDS PC to
your MVC I. For loading instructions and other
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Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4417
details, refer to the MVCI User Guide on ISIS. The Database Update version appears when you
select Reprogramming, then press ENTER.
1. Connect the DLC cable to the MVCI and to the vehicle's DLC.

2. Turn the ignition switch to ON (II). The MVCI automatically boots up.

3. Press the ENTER button on the MVCI to see the User Config menu. Select CM Update Mode.

4. Select Reprogramming, then press ENTER.

NOTE:

Use these MVCI default settings:

Setting 1-

Destination: USA Language: American English

Setting 2 - Auto Detect: Yes Continuous Mode: No

For more information on these settings, refer to the MVCI User Guide.

5. The CM Update software information appears. Press ENTER to continue.


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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4418
NOTE:
If the Database Update is an earlier version than the one listed in a Honda service communication
(service bulletin, product update, iN message, etc.), press ESC, then update your MVCI before
continuing.

6. Wait for the MVCI to check the vehicle for reprogrammable systems. This may take up to 90
seconds.

7. If there are multiple reprogrammable systems that need to be updated, select the applicable
system. Press ENTER to continue, or press ESC to exit.

8. The current program ID, the recommended update, and other details appear. Press ENTER to
continue, or press ESC to exit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4419
9. Wait for the MVCI to copy the data for updating the vehicle.
10. After the MVCI has copied the files, a confirmation screen appears. Press ENTER to update
the control unit/module, or press ESC to exit.

11. Wait for the MVCI to update the control unit/module.

12. After the MVCI finishes updating the control uniti module, turn the ignition switch to LOCK (0)
when directed by the MVCI.

13. Turn the ignition switch back to ON (II) within 60 seconds to complete the updating procedure.

NOTE:

The MVCI has a countdown timer. If you do not turn the ignition switch to ON (II) within 60
seconds, the MVCI sets an error code.
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4420
14. After finishing the updating procedure, the MVCI gives you the option of updating the same
system on another vehicle. For more information on
updating several vehicles, see the MVCI User Guide.

15. If an error occurs during the updating procedure, an error message appears. Keep the ignition
switch in ON (II). Press ENTER to display the error

code. Refer to the CM Update Error Code Table in the MVCI User Guide for more information
about the code and its solutions.*

UPDATING WITH THE GNA600

NOTE:

For more information on the GNA6OO, refer to the GNA600 User's Guide. This guide is on ISIS,
under the Tool Information heading.

Two modes of updating can be used with the GNA600:

Pass-Thru mode and Storage mode. Use Pass-Thru mode when the GNA6OO can be connected
to an iN workstation and the vehicle at the same time. Use Storage mode when the GNA6OO
cannot be connected to the iN workstation and the vehicle at the same time.

GNA600 Updating in Pass-Thru Mode

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC Software on ISIS.


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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4421
NOTE:
If the latest software is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Connect the USB PC interface cable to the iN workstation and to the GNA6OO. Click on the
Tools button on the right side of the screen, and make

sure the interface device is set to GNA600.

4. Return to the Updating Honda Control Modules main screen, and click on Pass-th ru-Mode.

5. Connect the DLC cable to the GNA600 and to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA6OO stays on.
Click on the check mark to continue.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.


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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4422
7. Verify that the Program ID and the Program Part No. are for the vehicle you are updating, then
click on the check mark.
8. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the GNA600.

9. Click on the check mark to begin the control uniti module update.

NOTE:

To avoid control unit/module damage, do not interrupt the update.

10. Within 60 seconds of update completion, turn the ignition switch to LOCK (0) and then back to
ON (II).

11. Once the software verifies that the control uniti mod ule has been successfully updated, click on
Yes to update another identical vehicle, or click on

No to exit the update program.

GNA600 Updating in Storage Mode

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the ISIS publication Installation

Instructions for HDS PC Software.


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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4423

NOTE:
If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Click on the Tools button on the right side of the screen, and make sure the interface device is
set to GNA600.

4. Return to the Updating Honda Control Modules main screen, then click on Storage Mode and
follow the on-screen instructions.

5. Take the GNA600 to the vehicle. Connect the DLC cable to the GNA600 and to the vehicle's
DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA6OO stays on.
Turn the ignition switch to LOCK (0), and

disconnect the DLC cable from the vehicle.

7. Connect the USB PC interface cable to the iN workstation and to the GNA6OO. Connect the
power supply unit and power supply cord to the

GNA600. The GNA600 does a self-check and, after about 30 seconds, its yellow No.1 and green
No.2 LEDs flash.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.


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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4424
8. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.
9. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the GNA600.

10. Disconnect the GNA600 from the USB PC interface cable, then connect the trigger switch
adapter block (yellow) and the trigger switch to the

GNA600 as shown below. (The DLC cable should still be connected to the GNA600.)

11. Reconnect the DLC cable to the vehicle's DLC.

12. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA600 stays on.
Press and release the trigger switch button.

13. The yellow No.1 LED blinks, and the green No.2 LED stays on. This indicates that the control
uniti module is being updated.
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4425
NOTE:
To avoid control unit/module damage, do not interrupt the update.

14. When the No.1 LED stays on and the No.2 LED goes off, turn the ignition switch to LOCK (0).

15. Turn the ignition switch to ON (II). When the No.1 and No.2 LEDs stay on, the control
unit/module is updated.

16. Turn the ignition switch to LOCK (0), and disconnect the DLC cable from the vehicle. To do the
same update on an identical vehicle, repeat steps

11 thru 16.

UPDATING WITH THE HDS TABLET AND THE HDS POCKET TESTER

NOTE:

This procedure explains how to update with the HDS tablet. Updating with the HDS pocket tester is
similar, but the user interface is modified to fit its smaller screen.

1. If not already done, load the latest HDS PC sofiware onto your HDS tablet or HDS pocket tester.
Refer to the instructions included with the HDS

Installation Disc.

NOTE:

If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. On the HDS Switchboard screen, click on the CM update icon.


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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4426
3. Turn the ignition switch to ON (II), and connect the DLC cable to the vehicle's DLC. In the
Updating Honda Control Modules screen, click on the
check mark.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the Systems one at a time.

4. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4427
5. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service
bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update sofiware loads the program file onto the HDS tablet.

6. In the HDS Tablet Programming screen, click on the check mark after programming is
completed.

7. In the Updating Honda Control Modules screen, click on the check mark.

NOTE:

To avoid permanent control module damage, do not turn the ignition switch to LOCK (0) during the
update.

8. When updating is complete, follow the screen prompts to turn the ignition switch to LOCK (0),
and then to ON (II). To update another system, return

to the Updating Honda Control Modules screen by clicking on the exit button on the right side of the
screen.

UPDATING WITH THE HIM


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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4428

Two updating modes can be used with the HIM: Pass-Thru mode and Storage mode. Pass-Thru
mode is used when the HIM can be connected to an iN workstation and the vehicle at the same
time. Storage mode is used when the HIM cannot be connected to the iN workstation and the
vehicle at the same time.

HIM Updating in Pass-Thru Mode


NOTE:

If the red No.3 LED on the HIM comes on or flashes during the update, go to Diagnosing HIM Error
Codes.

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC Software on ISIS.

NOTE:

If the latest software is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Connect the PC interface cable to the iN workstation and to the HIM.

4. Return to the Updating Honda Control Modules main screen, and click on Pass-thru-Mode.

5. Connect the HIM to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on. Click
on the check mark to continue.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4429
NOTE:
Update the systems one at a time.

7. Verify that the Program ID and the Program Part No. are for the vehicle you are updating, then
click on the check mark.

8. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update sofiware loads the program file onto the HIM.
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Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4430
9. Click on the check mark to begin the control unit/module update.
NOTE:

To avoid control unit/module damage, do not interrupt the update.

10. Within 60 seconds of update completion, turn the ignition switch to LOCK (0) and then back to
ON (II).

11. Once the software verifies that the control unit/module has been successfully updated, click on
Yes to update another identical vehicle, or click on

No to exit the update program.

HIM Updating in Storage Mode

NOTE:

If the red No.3 on the HIM comes on or flashes during the update, go to Diagnosing HIM Error
Codes.

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC So ftware on ISIS.

NOTE:

If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Click on the tools button on the right side of the screen, and make sure the interface device is
set to HIM.

4. Return to the Updating Honda Control Modules main screen, then select Storage Mode and
follow the on-screen instructions.

5. Take the HIM to the vehicle, and connect it to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on. Turn
the ignition switch to LOCK (0), and disconnect
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4431
the HIM from the vehicle.
7. Connect the PC interface cable to the iN workstation and to the HIM. Connect the power supply
unit and power supply cord to the HIM. After

several seconds, the green and yellow LEDs flash.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.

8. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.

9. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the HIM.

10. Disconnect the HIM from the PC interface cable.

11. Reconnect the HIM to the vehicle's DLC.

12. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on.
Press and release the ENTER button on the HIM.
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4432

13. The green No.1 LED stays on, and the yellow No. 2 LED blinks. This indicates that the control
uniti module is being updated.

NOTE:

To avoid control unit/module damage, do not interrupt the update.

14. When the yellow No.2 LED stays on, turn the ignition switch to LOCK (0).

15. Turn the ignition switch to ON (II). When the green No.1 and the yellow No.2 LEDs stay on, the
control unit/module is updated.

16. Turn the ignition switch to LOCK (0), and disconnect the HIM from the vehicle. To do the same
update on an identical vehicle, repeat steps 11 thru

16.

Diagnosing HIM Error Codes

If the red No.3 LED on the HIM came on or was flashing during the update, do this:

1. Leave the ignition switch in ON (II) while you disconnect the HIM from the vehicle's DLC.

2. If not already done, load the latest HDS sofiware onto the iN workstation.

3. Connect the HIM to the iN workstation. Connect the small end of the PC interface cable to the
PC port on the HIM.

4. If not already done, connect the PC end of the blue PC interface cable to the 9P serial port on
the iN workstation.

5. Connect the 110 VACIl 2 VDC power supply to the HIM and to a wall outlet.

6. Restart the CM Update application on the iN workstation.

7. On the right side of the screen, click on the view error button.

8. Click on View Error at the bottom of the screen to display the problem encountered while the
HIM was connected to the vehicle.

^ If you get a Code 40 error message (usually caused by a communication error between the HIM
and the workstation), do this:

- Do the HIM self-test procedure (see HIM Self-Test).

- Move the blue PC interface cable to another communication port on the back of the computer.
- If one of the communication ports on the back of the computer has another cable connected to it,
disconnect that cable, leave it disconnected during the HIM procedure, and connect the blue PC
interface cable to that port.

- Connect the HIM to another computer. (Some iN workstations require an internal communication
port setup procedure. For help, call the iN Support Center)

^ If you get a Code 50 error message (usually caused by a communications error between the HIM
and the vehicle's DLC), do this:

- Diagnose and clear any DTCs. (The control unit/module must be free of DTCs before you can
update it.)

- Make sure there's a good connection between the HIM and the DLC.

- Retry the update using the procedures in this service bulletin or on the back of the HIM.

- If needed, call Tech Line for further help.

HIM Self-Test

If you suspect there's a problem with the HIM, review the instructions in this service bulletin to
make sure you are using it correctly. If you still think there's a problem, do this self-test:
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4433

1. If not already done, load the latest HDS software onto the iN workstation.

2. Restart the CM Update application on the iN workstation.

3. On the right side of the screen, click on the tools button.

4. Click on HIM Self-Test Procedure.

5. Follow the on-screen instructions to run the HIM self-test.

6. If the self-test indicates a problem with the HIM, call the Special Tools hotline for repair
instructions.

Disclaimer
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
09-029 > May > 09 > Engine Controls - MIL ON/DTC P0128 Set

PROM - Programmable Read Only Memory: All Technical Service Bulletins Engine Controls - MIL
ON/DTC P0128 Set

09-029

May 15, 2009

Applies To: 2006-08 Civic Hybrid - ALL 2006-08 Civic Hybrid: MIL Comes On With DTC P0128

SYMPTOM The MIL comes on with DTC P0128 (cooling system malfunction).

PROBABLE CAUSE The PGM-FI software misinterprets sensor inputs as a cooling system
malfunction, causing DTC P0128 to be set. This DTC can also be caused by loose or corroded
terminals in ECT sensor 2 or its 2P connector.

CORRECTIVE ACTION Update the PGM-FI software with the HDS. If needed, replace ECT sensor
2 and its wire harness.

SOFTWARE INFORMATION

HDS Software Version:

2.018.007 (May 2009) (black) or later.

Control Module (CM) Update:

Application Version V6.1 7.03 or later. Database Update 20-APR-2009 or later.

NOTE:

To avoid an incorrect repair that would not be covered under warranty, use the software version
listed above or a later version.

The updated PGM-FI software program ID and P/N is shown. If this, or a later program ID, is the
current Program ID displayed during the update, the software for this service bulletin is already
installed.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517

Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A05 H/C 8939829


Defect Code: 03214

Symptom Code: 03203

Template ID: 09-029A

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE
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Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
09-029 > May > 09 > Engine Controls - MIL ON/DTC P0128 Set > Page 4438

1. Disconnect the 2P connector from EGI sensor 2. (The sensor is installed in the bottom of the
radiator, on the driver's side of the vehicle.)

2. Check for corrosion or looseness of the electrical terminals on ECT sensor 2 and its 2P
connector:

^ If all of the terminals are clean and tight, go to step 3.

^ If terminals on the sensor are corroded or loose, but the terminals in the 2P connector are clean
and tight, replace ECT sensor 2, then go to step 3.

^ If the terminals in the 2P connector are loose or corroded, replace EGI sensor 2 and its wire
harness, then go to step 3.

3. Update the PGM-FI software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/ Modules.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
09-009 > Feb > 09 > Engine Controls - Engine Surge/Hesitation

PROM - Programmable Read Only Memory: All Technical Service Bulletins Engine Controls -
Engine Surge/Hesitation

09-009

February 6, 2009

Applies To: 2008 Civic Hybrid - From VIN JHMFA362...8S000001 thru JHMFA362...8S011458

Engine Surges or Hesitates

SYMPTOM

The engine surges at cruising speed or hesitates when you apply light throttle just above idle or at
cruising speeds.

PROBABLE CAUSE

Excessive fluid pressure in the transmission.

CORRECTIVE ACTION

Update the PCM CVT software with the HDS.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517


Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A01 H/C 8546269

Defect Code: 07201

Symptom Code: 03237

Template ID: 09-009A

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.
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Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
09-009 > Feb > 09 > Engine Controls - Engine Surge/Hesitation > Page 4443
SOFTWARE INFORMATION
REPAIR PROCEDURE

Update the PGM-FI software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/ Modules.
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
08-014 > Mar > 08 > Engine, A/T Controls - Harsh A/T Engagement
PROM - Programmable Read Only Memory: All Technical Service Bulletins Engine, A/T Controls -
Harsh A/T Engagement
08-014

March 1, 2008

Applies To: 2007 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN JHMFA362.85000001 thru
JHMFA362.8501 1458

Harsh Transmission Engagement After Auto Idle Stop

SYMPTOM

There is a bump or shock from the transmission when the engine restarts from auto idle stop mode.

PROBABLE CAUSE

Under some conditions, excessive fluid pressure to the start clutch causes harsh transmission
engagement.

CORRECTIVE ACTION

Update the PCM CVI software with the HDS.

SOFTWARE INFORMATION

HDS Software Version: 2.013.011 (or later)

Control Module (CM) Update:

Application Version V6.11.04 (or later) Database Update 06-FEB-2008 (or later)

NOTE:

If you do not use the correct HDS software version, the HDS may incorrectly indicate that the
vehicle does not need an update.

The updated software program ID and P/N is shown below. If this, or a later program ID, is the
current program ID displayed during the update, the software for this service bulletin is already
installed.

Program ID: MXA030 (or later)

Program P/N: 37806-RMX-A03 (or later)

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 125517

Flat Rate Time: 0.3 hour

Failed Part: P/N 37820-RMX-A01 H/C 8546269

Defect Code: 07201

Symptom Code: 03237

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
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08-014 > Mar > 08 > Engine, A/T Controls - Harsh A/T Engagement > Page 4448

Update the PCM CVT software with the HDS. Refer to Service Bulletin 01-023, Updating Control
Units/Modules.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
08-003 > Feb > 08 > A/T - Update PCM When Replacing A/T

PROM - Programmable Read Only Memory: All Technical Service Bulletins A/T - Update PCM
When Replacing A/T

08-003

February 14, 2008

Applies To: See VEHICLES AFFECTED

Update the PCM When Replacing the Transmission

BACKGROUND

Repeatedly shifting between R and D at high wheel speed when stuck in snow can cause
transmission damage. To help prevent this damage, update the PCM anytime you replace an NT.

CORRECTIVE ACTION

Update the PGM and the NT systems of the PCM with the HDS (Honda Diagnostic System).

VEHICLES AFFECTED

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 123503

Flat Rate Time: 0.6 hour

Failed Part: P/N 37820-RNA-A65 H/C 8703761

Defect Code: 03214

Symptom Code: 03203

Template ID: 08-003A


Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

SOFTWARE INFORMATION

HDS sofiware version:

2.012.013 (December 2007) or later

Control Module (CM) Update:


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Application Version V.6.10.06 or later Database Update 27-NOV-2007 or later

NOTE:

If you do not use the correct HDS sofiware version, the HDS may incorrectly indicate that the
vehicle does not need an update.

REPAIR PROCEDURE

1. Make sure version 2.012.013 or later sofiware iN network CD is loaded into the iN master
terminal.
2. Update both the PGM and AT systems of the PCM with the HDS. Refer to Service Bulletin
01-023, Updathg Control Units/Modules.

3. Connect the HDS to the vehicle's DLC (data link connector). Use the HDS to clear any body
electrical codes that may have been set during the PCM update.

4. Turn the ignition switch to LOCK (0), and then to ON (II). Use the HDS to see if any body
electrical codes have returned.

^ If the codes have returned, do the appropriate troubleshooting procedure(s) in the 2006-2008
Civic Service Manual, then go to step 5.

^ If the codes do not return, go to step 5.

5. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
cycle twice).

^ Let the engine idle for 10 minutes.

Disclaimer
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Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates
Technical Service Bulletin # 10-034 Date: 110201
Campaign - IMA Battery Deterioration Software Updates

10-034

February 1, 2011

Applies To: 2006-08 Civic Hybrid - ALL

Product Update: New Software to Help Prevent IMA Battery Deterioration (Supersedes 10-034,
dated December 1, 2010, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE INFORMATION, a reference to more IMA software and hardware information
was added.*

BACKGROUND

American Honda is announcing a product update to help prevent IMA battery deterioration.

Frequent stop-and-go driving with NC use, especially during warm weather, can keep the IMA
battery in a low state-of-charge (SOC). Over time, this may cause battery deterioration and
eventual failure.

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this product update. An example of the
customer notification is at the end of this service bulletin.

To verify vehicle eligibility, check for at least one of these items:

^ The customer has a notification letter.

^ The vehicle is shown as eligible on a VIN status inquiry.

In addition, check for a punch mark below the fifth character of the engine compartment VIN. A
punch mark in that location means this product update has already been completed.

Some of the vehicles affected by this product update may be in your used vehicle inventory. These
vehicles must be updated before they are sold or leased. To see if a vehicle is affected by this
campaign, do a VIN status inquiry before selling it or returning it to a service customer.

Should an unrepaired vehicle that was in inventory, or that came in for service after this service
bulletin was issued, cause an injury or property damage because of the campaigned item, the
dealership will be solely responsible to the damaged party, and will be required to defend and
indemnify American Honda for any resulting claims.

CORRECTIVE ACTION

NOTE:

If any system indicator lights indicate a problem when the vehicle arrives, troubleshoot and repair
as necessary before doing this product update.

Update the PGM-FI software and the IMA battery software with the HDS. Then, if needed, update
the A/T (CVT) software.

NOTE:
This software update is needed even if the vehicle was repaired using Service Bulletin 09-058,
Low-Charged IMA Battery Causes Low Power When Accelerating As with the previous software
update, the new software increases the IMA battery rate of charge, which helps to prevent early
battery deterioration.

SOFTWARE INFORMATION

HDS Software Version:

2.022.101 (July 2010) (aqua) or later.

Control Module (CM) Update:

Database Update 02-JUL-2010 or later.

The updated PGM-FI, IMA battery, and A/T (CVT) software program IDs and P/Ns are shown
below. If the HDS is loaded with the latest software, and
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it displays No Update Needed during the update, the software for this service bulletin is already
installed.

NOTE:

* ^ When using HDS software version 2.024.007 or later, with a CM update of 19-NOV-10 or later,
you must input a three-character code when updating the IMA battery software. For more
information and a list of codes, refer to Service Bulletin 10-083, IMA Battery Software and
Hardware Updates.*

^ An update may be available for the IMA motor system, but it is not needed for this product
update.

WARRANTY CLAIM INFORMATION

NOTE:
This product update ends on July 30, 2013.

After that, any applicable warranty would apply.

Failed Part: P/N 1K100-RMX-A07

Defect Code: 5KC00

Symptom Code: R4200

Skill Level: Repair Technician

REPAIR PROCEDURE

NOTE:

After you do the software update(s), the IMA system will have the following differences. All of them
are normal operating characteristics:

^ When at an auto idle stop, the engine restarts sooner. It also now restarts with only two bars
displayed on the IMA battery level gauge.

^ Even with up to four bars displayed on the IMA battery level gauge, auto idle stop may not occur.

^ The IMA system reserves battery power to ensure enough power is available to start the vehicle
from a stop and for initial acceleration. This reduces the IMA assist as the vehicle speed increases.
This change increases the battery's stored energy and overall performance.

^ The IMA battery level gauge more accurately indicates the battery's state-of-charge. Customers
will also notice that the level bars stay in the middle of the gauge much longer.

1. Use the HDS to update the PGM-FI software. If needed, also update the IMA battery software
and the A/T (CVT) software. For updating

information, refer to Service Bulletin 01-023, Updating Control Units/Modules.


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NOTE:

Three DTCs may be stored after the software is installed. These DTCs can be erased only after all
updates (PGM-FI, A/T (CVT), and IMA battery) are completed. For more information on the three
DTCs, refer to Service Bulletin 09-026, 2006-09 Civic Hybrid, 2010 Insight New DTCs U0301,
U0302, and U0312.

2. Do the CKP pattern learn procedure with the HDS:

^ In the ADJUSTMENT MENU of the HDS, select CRANK PATTERN.

^ Select CRANK PATTERN LEARNING, and follow the screen prompts.

3. Do the idle learn procedure:

^ Make sure all electrical accessories (A/C, radio, lights, etc.) are off.

^ Start the engine, and let it run until it reaches normal operating temperature (the cooling fans
have cycled twice).

^ Let the engine idle for 10 minutes.

4. If you updated the CVT software, select START CLUTCH FEEDBACK LEARN in the HDS, and
follow the screen prompts to calibrate the start

clutch pressure control.

5. If needed, use the HDS to clear all DTCs from all systems.

6. Center-punch a completion mark below the fifth character of the engine compartment VIN:

^ Slide open the FRAME NUMBER door on the center cowl cover.

^ Use a long punch to reach the VIN.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
10-034 > Feb > 11 > Campaign - IMA Battery Deterioration Software Updates > Page 4461
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Powertrain Management > PROM - Programmable Read Only Memory > Component
Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4466
^ Updating with the HIM
- HIM Updating in Pass-Thru Mode

- HIM Updating in Storage Mode

- Diagnosing HIM Error Codes

- HIM Self-Test

NOTE:

Whenever you install a new, reprogrammable control unit/module, check that it has the latest
software, and update it if needed.

WARRANTY CLAIM INFORMATION

Skill Level: Repair Technician

Refer to the specific service bulletin for the symptom you are repairing.

QUESTIONS ABOUT THE UPDATING EQUIPMENT OR THE INTERACTIVE NETWORK

For questions about the Honda-supplied updating equipment, call American Honda's Special Tools
hotline.

For questions about the iN, call the iN Support Center.

REQUIRED TOOLS AND EQUIPMENT

NOTE:

Updating for most control units/modules can be done with any of the following tools.
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*MVCI: (Available through the Honda Tool and Equipment Program)*
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GNA600: (No longer available for purchase)
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HDS Tablet:
HDS Pocket Tester:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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HIM:
UPDATING TIPS AND PRECAUTIONS

^ If you're updating a control module/unit on a new vehicle, make sure all its fuses were installed at
PDI.

^ To prevent control unit/module damage, do not operate anything electrical (audio system, brakes,
A/C, power windows, moonroof, etc.) during the

update.

^ Make sure the HDS Tablet, the HDS Pocket Tester, or the iN workstation has the latest version of
HDS software. The HDS version number is on the

HDS start-up screen. To find the latest HDS software information on ISIS, select Search by
Vehicle, select Technical Library, expand the ServiceNews branch, select Keyword (All Models),
enter keywords HDS VERSION, then select the latest article.

NOTE:

The screen is from an iN workstation. The HDS tablet and pocket tester screens are similar.

*^Make sure the Database Update listed in a Honda service communication (service bulletin,
product update, iN message, etc.) is the same or earlier

than the ones listed on the Reprogramming screen of the MVCI (on the MVCI, select CM Update
Mode, then select Reprogramming), or on the
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4471
Updating Honda Control Modules screen on the HDS tablet, the HDS pocket tester, or the iN
workstation.
MVCI:*

iN Workstation:

NOTE:

The HDS tablet and pocket tester screens are similar.

*^If the Database Update listed in the service bulletin is later than that shown by the software,
please see the the procedures for software installation in

the following documents in Tool Information on ISIS (go to General Publications, then Tool
Information):

- MVCI User Guide (see HDS MVCI Firmware Update section)

- Honda Diagnostic System (HDS) Tablet Setup Instructions

- Installation Instructions for HDS ( see PC Software for the GNA600, HIM or Pocket Tester ID)*

^ Do not connect an additional power supply to the updating equipment when it is connected to the
vehicle; power is supplied through the DLC.

^ To ensure that the control module/unit is not permanently damaged during updating, vedfy that
the vehicle's 12-volt battery is fully charged before

starthg an update.

NOTE:

If the vehicle's 12-volt battery drops below 10 volts during the update, the programming status bar
may go past 100 percent, or the updating tool may display an error message.

^ If you have a problem during an update (D4/ immobilizer indicator flashes, update tool freezes,
etc.), you can minimize the chances of damaging the

control unit/module by doing one or more of these actions:

- CRITICAL: Keep the ignition switch in ON (II).

- Connect a jumper battery (DO NOT connect a battery charger).

- Disconnect the updating tool from the vehicle's DLC.

- Reboot the updating tool.

- Reconnect the updating tool to the vehicle's DLC, and retry the updating procedure.

*UPDATING WITH THE MVCI

Make sure you have the latest control module (CM) Update software loaded from your HDS PC to
your MVC I. For loading instructions and other
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details, refer to the MVCI User Guide on ISIS. The Database Update version appears when you
select Reprogramming, then press ENTER.
1. Connect the DLC cable to the MVCI and to the vehicle's DLC.

2. Turn the ignition switch to ON (II). The MVCI automatically boots up.

3. Press the ENTER button on the MVCI to see the User Config menu. Select CM Update Mode.

4. Select Reprogramming, then press ENTER.

NOTE:

Use these MVCI default settings:

Setting 1-

Destination: USA Language: American English

Setting 2 - Auto Detect: Yes Continuous Mode: No

For more information on these settings, refer to the MVCI User Guide.

5. The CM Update software information appears. Press ENTER to continue.


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NOTE:
If the Database Update is an earlier version than the one listed in a Honda service communication
(service bulletin, product update, iN message, etc.), press ESC, then update your MVCI before
continuing.

6. Wait for the MVCI to check the vehicle for reprogrammable systems. This may take up to 90
seconds.

7. If there are multiple reprogrammable systems that need to be updated, select the applicable
system. Press ENTER to continue, or press ESC to exit.

8. The current program ID, the recommended update, and other details appear. Press ENTER to
continue, or press ESC to exit.
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9. Wait for the MVCI to copy the data for updating the vehicle.
10. After the MVCI has copied the files, a confirmation screen appears. Press ENTER to update
the control unit/module, or press ESC to exit.

11. Wait for the MVCI to update the control unit/module.

12. After the MVCI finishes updating the control uniti module, turn the ignition switch to LOCK (0)
when directed by the MVCI.

13. Turn the ignition switch back to ON (II) within 60 seconds to complete the updating procedure.

NOTE:

The MVCI has a countdown timer. If you do not turn the ignition switch to ON (II) within 60
seconds, the MVCI sets an error code.
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14. After finishing the updating procedure, the MVCI gives you the option of updating the same
system on another vehicle. For more information on
updating several vehicles, see the MVCI User Guide.

15. If an error occurs during the updating procedure, an error message appears. Keep the ignition
switch in ON (II). Press ENTER to display the error

code. Refer to the CM Update Error Code Table in the MVCI User Guide for more information
about the code and its solutions.*

UPDATING WITH THE GNA600

NOTE:

For more information on the GNA6OO, refer to the GNA600 User's Guide. This guide is on ISIS,
under the Tool Information heading.

Two modes of updating can be used with the GNA600:

Pass-Thru mode and Storage mode. Use Pass-Thru mode when the GNA6OO can be connected
to an iN workstation and the vehicle at the same time. Use Storage mode when the GNA6OO
cannot be connected to the iN workstation and the vehicle at the same time.

GNA600 Updating in Pass-Thru Mode

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC Software on ISIS.


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NOTE:
If the latest software is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Connect the USB PC interface cable to the iN workstation and to the GNA6OO. Click on the
Tools button on the right side of the screen, and make

sure the interface device is set to GNA600.

4. Return to the Updating Honda Control Modules main screen, and click on Pass-th ru-Mode.

5. Connect the DLC cable to the GNA600 and to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA6OO stays on.
Click on the check mark to continue.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.


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7. Verify that the Program ID and the Program Part No. are for the vehicle you are updating, then
click on the check mark.
8. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the GNA600.

9. Click on the check mark to begin the control uniti module update.

NOTE:

To avoid control unit/module damage, do not interrupt the update.

10. Within 60 seconds of update completion, turn the ignition switch to LOCK (0) and then back to
ON (II).

11. Once the software verifies that the control uniti mod ule has been successfully updated, click on
Yes to update another identical vehicle, or click on

No to exit the update program.

GNA600 Updating in Storage Mode

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the ISIS publication Installation

Instructions for HDS PC Software.


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NOTE:
If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Click on the Tools button on the right side of the screen, and make sure the interface device is
set to GNA600.

4. Return to the Updating Honda Control Modules main screen, then click on Storage Mode and
follow the on-screen instructions.

5. Take the GNA600 to the vehicle. Connect the DLC cable to the GNA600 and to the vehicle's
DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA6OO stays on.
Turn the ignition switch to LOCK (0), and

disconnect the DLC cable from the vehicle.

7. Connect the USB PC interface cable to the iN workstation and to the GNA6OO. Connect the
power supply unit and power supply cord to the

GNA600. The GNA600 does a self-check and, after about 30 seconds, its yellow No.1 and green
No.2 LEDs flash.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.


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8. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.
9. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the GNA600.

10. Disconnect the GNA600 from the USB PC interface cable, then connect the trigger switch
adapter block (yellow) and the trigger switch to the

GNA600 as shown below. (The DLC cable should still be connected to the GNA600.)

11. Reconnect the DLC cable to the vehicle's DLC.

12. Turn the ignition switch to ON (II), and wait until the green No.2 LED on the GNA600 stays on.
Press and release the trigger switch button.

13. The yellow No.1 LED blinks, and the green No.2 LED stays on. This indicates that the control
uniti module is being updated.
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NOTE:
To avoid control unit/module damage, do not interrupt the update.

14. When the No.1 LED stays on and the No.2 LED goes off, turn the ignition switch to LOCK (0).

15. Turn the ignition switch to ON (II). When the No.1 and No.2 LEDs stay on, the control
unit/module is updated.

16. Turn the ignition switch to LOCK (0), and disconnect the DLC cable from the vehicle. To do the
same update on an identical vehicle, repeat steps

11 thru 16.

UPDATING WITH THE HDS TABLET AND THE HDS POCKET TESTER

NOTE:

This procedure explains how to update with the HDS tablet. Updating with the HDS pocket tester is
similar, but the user interface is modified to fit its smaller screen.

1. If not already done, load the latest HDS PC sofiware onto your HDS tablet or HDS pocket tester.
Refer to the instructions included with the HDS

Installation Disc.

NOTE:

If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. On the HDS Switchboard screen, click on the CM update icon.


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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4481
3. Turn the ignition switch to ON (II), and connect the DLC cable to the vehicle's DLC. In the
Updating Honda Control Modules screen, click on the
check mark.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the Systems one at a time.

4. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.
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5. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service
bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update sofiware loads the program file onto the HDS tablet.

6. In the HDS Tablet Programming screen, click on the check mark after programming is
completed.

7. In the Updating Honda Control Modules screen, click on the check mark.

NOTE:

To avoid permanent control module damage, do not turn the ignition switch to LOCK (0) during the
update.

8. When updating is complete, follow the screen prompts to turn the ignition switch to LOCK (0),
and then to ON (II). To update another system, return

to the Updating Honda Control Modules screen by clicking on the exit button on the right side of the
screen.

UPDATING WITH THE HIM


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Two updating modes can be used with the HIM: Pass-Thru mode and Storage mode. Pass-Thru
mode is used when the HIM can be connected to an iN workstation and the vehicle at the same
time. Storage mode is used when the HIM cannot be connected to the iN workstation and the
vehicle at the same time.

HIM Updating in Pass-Thru Mode


NOTE:

If the red No.3 LED on the HIM comes on or flashes during the update, go to Diagnosing HIM Error
Codes.

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC Software on ISIS.

NOTE:

If the latest software is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Connect the PC interface cable to the iN workstation and to the HIM.

4. Return to the Updating Honda Control Modules main screen, and click on Pass-thru-Mode.

5. Connect the HIM to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on. Click
on the check mark to continue.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4484
NOTE:
Update the systems one at a time.

7. Verify that the Program ID and the Program Part No. are for the vehicle you are updating, then
click on the check mark.

8. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update sofiware loads the program file onto the HIM.
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Information > Technical Service Bulletins > All Other Service Bulletins for PROM - Programmable Read Only Memory: >
01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4485
9. Click on the check mark to begin the control unit/module update.
NOTE:

To avoid control unit/module damage, do not interrupt the update.

10. Within 60 seconds of update completion, turn the ignition switch to LOCK (0) and then back to
ON (II).

11. Once the software verifies that the control unit/module has been successfully updated, click on
Yes to update another identical vehicle, or click on

No to exit the update program.

HIM Updating in Storage Mode

NOTE:

If the red No.3 on the HIM comes on or flashes during the update, go to Diagnosing HIM Error
Codes.

1. If not already done, load the latest HDS PC software onto your iN workstation. For loading
instructions, refer to the Tool Information publication

Installation Instructions for HDS PC So ftware on ISIS.

NOTE:

If the latest sofiware is not loaded and you do a control unit/module update, the software may
indicate the vehicle has the latest update when it doesn't. Updates not done with the latest software
are not covered under warranty.

2. From the iN workstation desktop, select CM Update (ECU Rewrite).

3. Click on the tools button on the right side of the screen, and make sure the interface device is
set to HIM.

4. Return to the Updating Honda Control Modules main screen, then select Storage Mode and
follow the on-screen instructions.

5. Take the HIM to the vehicle, and connect it to the vehicle's DLC.

6. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on. Turn
the ignition switch to LOCK (0), and disconnect
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4486
the HIM from the vehicle.
7. Connect the PC interface cable to the iN workstation and to the HIM. Connect the power supply
unit and power supply cord to the HIM. After

several seconds, the green and yellow LEDs flash.

Each updatable vehicle system is checked to make sure it is current. Any systems needing an
update are listed on the screen. Highlight the system you want to update, then click on the check
mark to continue.

NOTE:

Update the systems one at a time.

8. Verify that the Program ID and the Program Part No. are correct, then click on the check mark.

9. Confirm the control module update by Program ID and Program Part No. Make sure this
corresponds with any information provided in the service

bulletin for the update you are doing. Click on Yes to continue. Within a few seconds, the CM
Update software loads the program file onto the HIM.

10. Disconnect the HIM from the PC interface cable.

11. Reconnect the HIM to the vehicle's DLC.

12. Turn the ignition switch to ON (II), and wait until the green No.1 LED on the HIM stays on.
Press and release the ENTER button on the HIM.
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4487

13. The green No.1 LED stays on, and the yellow No. 2 LED blinks. This indicates that the control
uniti module is being updated.

NOTE:

To avoid control unit/module damage, do not interrupt the update.

14. When the yellow No.2 LED stays on, turn the ignition switch to LOCK (0).

15. Turn the ignition switch to ON (II). When the green No.1 and the yellow No.2 LEDs stay on, the
control unit/module is updated.

16. Turn the ignition switch to LOCK (0), and disconnect the HIM from the vehicle. To do the same
update on an identical vehicle, repeat steps 11 thru

16.

Diagnosing HIM Error Codes

If the red No.3 LED on the HIM came on or was flashing during the update, do this:

1. Leave the ignition switch in ON (II) while you disconnect the HIM from the vehicle's DLC.

2. If not already done, load the latest HDS sofiware onto the iN workstation.

3. Connect the HIM to the iN workstation. Connect the small end of the PC interface cable to the
PC port on the HIM.

4. If not already done, connect the PC end of the blue PC interface cable to the 9P serial port on
the iN workstation.

5. Connect the 110 VACIl 2 VDC power supply to the HIM and to a wall outlet.

6. Restart the CM Update application on the iN workstation.

7. On the right side of the screen, click on the view error button.

8. Click on View Error at the bottom of the screen to display the problem encountered while the
HIM was connected to the vehicle.

^ If you get a Code 40 error message (usually caused by a communication error between the HIM
and the workstation), do this:

- Do the HIM self-test procedure (see HIM Self-Test).

- Move the blue PC interface cable to another communication port on the back of the computer.
- If one of the communication ports on the back of the computer has another cable connected to it,
disconnect that cable, leave it disconnected during the HIM procedure, and connect the blue PC
interface cable to that port.

- Connect the HIM to another computer. (Some iN workstations require an internal communication
port setup procedure. For help, call the iN Support Center)

^ If you get a Code 50 error message (usually caused by a communications error between the HIM
and the vehicle's DLC), do this:

- Diagnose and clear any DTCs. (The control unit/module must be free of DTCs before you can
update it.)

- Make sure there's a good connection between the HIM and the DLC.

- Retry the update using the procedures in this service bulletin or on the back of the HIM.

- If needed, call Tech Line for further help.

HIM Self-Test

If you suspect there's a problem with the HIM, review the instructions in this service bulletin to
make sure you are using it correctly. If you still think there's a problem, do this self-test:
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01-023 > Apr > 10 > Computers/Controls - Updating Control Units And Modules > Page 4488

1. If not already done, load the latest HDS software onto the iN workstation.

2. Restart the CM Update application on the iN workstation.

3. On the right side of the screen, click on the tools button.

4. Click on HIM Self-Test Procedure.

5. Follow the on-screen instructions to run the HIM self-test.

6. If the self-test indicates a problem with the HIM, call the Special Tools hotline for repair
instructions.

Disclaimer
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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Locations
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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Locations > Page 4495

38. CVT Start Clutch Pressure Control Valve


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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
CVT Start Clutch Pressure Control Valve Solenoid Test

Clutch Control Solenoid Valve: Testing and Inspection CVT Start Clutch Pressure Control Valve
Solenoid Test

CVT Start Clutch Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT start clutch pressure control valve solenoid resistance between solenoid
harness connector terminals No. 4 and No. 8.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT start clutch pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 4, and connect another jumper wire from the

battery negative terminal to terminal No. 8. A clicking sound should be heard.

6. If no sound is heard, remove the CVT start clutch pressure control valve, and clean it, then
recheck. Replace the CVT start clutch pressure control

valve if a problem recurs.


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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4498

Clutch Control Solenoid Valve: Testing and Inspection Start Clutch Pressure Control Calibration
Procedures

Start Clutch Pressure Control Calibration Procedures

Do the start clutch pressure control calibration procedures whenever you do any of these actions: ^

Replace PCM

^ Reset PCM

^ Update PCM

^ Replace the transmission

^ Overhaul the transmission

^ Replace the engine assembly

^ Overhaul the engine assembly

^ Replace the lower valve body

^ Replace the start clutch

Start Clutch Pressure Control Calibration Procedure mode

1. Connect the HDS to the DLC (A) located behind the driver's dashboard lower cover, and go to
the A/T Mode Menu.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. 4. Follow the HDS screen prompts in the Start Clutch
Feedback Learn (see the HDS Operator's manual).

Calibration Procedure with SCS mode


1. Apply the parking brake, and block all four wheels securely. 2. Warm up the engine to normal
operating temperature (the radiator fan comes on). 3. Make sure that the MIL does not come on
and the D indicator does not blink. If the MIL comes on or the D indicator blinks, check the fuel and

emissions system or the CVT control system.

4. Turn the ignition switch to LOCK (0). 5. Connect the HDS to the DLC, and follow the screen
prompts to short-circuit the SCS signal terminal using the tester menu. 6. Press the brake pedal,
and continue pressing the pedal until the calibration is completed. 7. Start the engine without load
condition, but turn the headlights on. The headlights must be on during calibration. 8. Shift the shift
lever to N, shift to D, S, then L, and return to N. Repeat this shifting pattern three times within 20
seconds after the engine is started. 9. Check that the D indicator comes on when the shift lever is
in N, then goes off in 1 minute.

10. If the D indicator blinks or does not come on, or if the indicator comes on and stays on, turn the
ignition switch to LOCK (0), and restart the

procedure with step 5.

11. Shift to D, and check that the D indicator comes on, then goes off. 12. If the D indicator blinks
or does not come on, or if the indicator comes on and stays on, turn the ignition switch to LOCK
(0), and restart the

procedure with step 5.

13. Turn the ignition switch to LOCK (0) to complete the procedure. 14. Test-drive the vehicle to
verify that a problem does not occur on the start clutch pressure control system.

Calibration by Driving the Vehicle

1. Warm up the engine to normal operating temperature (the radiator fan comes on). 2. Make sure
that the MIL does not come on and the D indicator does not blink. If the MIL comes on or the D
indicator blinks, check the fuel and

emissions system or the CVT control system.

3. Start the engine without load (headlights, audio system, blower fan, rear window defogger, A/C,
etc.), and let it idle. 4. Check that the IMA charge gauge indicates no segments. If the IMA charge
gauge indicates any segments, hold the engine speed between 3,500

rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level gauge (BAT)
indicates at least three segments.
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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4499
5. Drive the vehicle with the shift lever in D until the vehicle speed reaches 37 mph (60 km/h), then
release the accelerator and decelerate without
pressing the brake pedal for at least 5 seconds.

6. Test-drive the vehicle for several minutes, and make sure the engine does not stall or flare when
starting off.
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Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
Page 4500

Clutch Control Solenoid Valve: Service and Repair

CVT Start Clutch Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT start clutch pressure control valve
connector (A).

3. Remove the CVT start clutch pressure control valve (B). 4. Check that the filter (C) is in good
condition, replace it if it is clogged or damaged. 5. Install a new CVT start clutch pressure control
valve with the dowel pins (D) and the separator plate (E) on the lower valve body (F). 6. Connect
the CVT start clutch pressure control valve connector. 7. Install the lower valve body.
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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations

Fail Safe Solenoid Valve: Locations

Component Location Index

Continuously Variable Transmission Component Location Index (Part 1)


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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations > Page 4504

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations > Page 4505

Fail Safe Solenoid Valve: Testing and Inspection

Inhibitor Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the inhibitor solenoid resistance between solenoid harness connector terminal No. 5
and body ground.

Standard: 11.7-21.0 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wire is
OK, replace the inhibitor solenoid. 5. Connect a jumper wire from the battery positive terminal to
solenoid harness connector terminal No. 5, and connect another jumper wire from the

battery negative terminal to body ground. A clicking sound should be heard.

6. If no sound is heard, replace the inhibitor solenoid.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations > Page 4506

Fail Safe Solenoid Valve: Service and Repair

Inhibitor Solenoid Replacement

1. Remove the lower valve body. 2. Disconnect the inhibitor solenoid connector (A).

3. Remove the inhibitor solenoid (B). 4. Install a new inhibitor solenoid on the CVT driven pulley
pressure control valve. 5. Connect the inhibitor solenoid connector. 6. Install the lower valve body.
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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Diagrams

Pressure Regulating Solenoid: Diagrams

36. CVT Drive Pulley Pressure Control Valve

37. CVT Driven Pulley Pressure Control Valve


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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Testing and Inspection >
CVT Drive Pulley Pressure Control Valve Solenoid Test

Pressure Regulating Solenoid: Testing and Inspection CVT Drive Pulley Pressure Control Valve
Solenoid Test

CVT Drive Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT drive pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 3 and No. 7.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT drive pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 3, and connect another jumper wire from the

battery negative terminal to terminal No. 7. A clicking sound should be heard.

6. If no sound is heard, remove the CVT drive pulley pressure control valve, and clean it, then
recheck. Replace the CVT drive pulley pressure

control valve if a problem recurs.


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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Testing and Inspection >
CVT Drive Pulley Pressure Control Valve Solenoid Test > Page 4512

Pressure Regulating Solenoid: Testing and Inspection CVT Driven Pulley Pressure Control Valve
Solenoid Test

CVT Driven Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT driven pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 2 and No. 6.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT driven pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 2, and connect another jumper wire from the

battery negative terminal to terminal No. 6. A clicking sound should be heard.

6. If no sound is heard, remove the CVT driven pulley pressure control valve, and clean it, then
recheck. Replace the CVT driven pulley pressure

control valve if a problem recurs.


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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Service and Repair >
CVT Drive Pulley Pressure Control Valve Replacement

Pressure Regulating Solenoid: Service and Repair CVT Drive Pulley Pressure Control Valve
Replacement

CVT Drive Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Remove the solenoid harness clamp (A).

3. Disconnect the CVT drive pulley pressure control valve connector (B). 4. Remove the seven
bolts, and remove the CVT drive pulley pressure control valve (C). The CVT start clutch pressure
control valve (D) can also be

removed.

5. Check that the filters (E) are in good condition, replace it if it is clogged or damaged. 6. Install a
new CVT drive pulley pressure control valve with the dowel pins (F) and the separator plate (G),
and the CVT start clutch pressure

control valve with the dowel pins (H) and the separator plate (I) on the lower valve body (J).

7. Connect the CVT drive pulley pressure control valve connector. 8. Install the solenoid harness
clamp. 9. Install the lower valve body.
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Honda Workshop Manuals > Transmission and Drivetrain > Actuators and Solenoids - Transmission and Drivetrain >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Service and Repair >
CVT Drive Pulley Pressure Control Valve Replacement > Page 4515

Pressure Regulating Solenoid: Service and Repair CVT Driven Pulley Pressure Control Valve
Replacement

CVT Driven Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT driven pulley pressure control valve
connector (A) and the inhibitor solenoid connector (B).

3. Remove the CVT driven pulley pressure control valve (C), and remove the inhibitor solenoid (D)
from the CVT driven pulley pressure control

valve.

4. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 5. Replace the
0-rings (F) on the inhibitor solenoid, if necessary. 6. Install the inhibitor solenoid on a new CVT
driven pulley pressure control valve. 7. Install a new CVT driven pulley pressure control valve with
the dowel pins (G) and the separator plate (H) on the lower valve body (I). 8. Connect the CVT
driven pulley pressure control valve connector and the inhibitor solenoid connector. 9. Install the
lower valve body.
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Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Locations

Shift Indicator: Locations

Component Location Index

A/T Gear Position Indicator Component Location Index


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A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions
Shift Indicator: Diagram Information and Instructions

Circuit Schematics
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Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4523
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4524

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4525

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4526
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4527
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4528
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4529
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4530
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4531
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4532

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4533

Shift Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4534
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4535
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4536
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4537
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4538
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4539
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4540
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4541
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4542
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4543
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4544
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4545
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4546
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4547

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4548
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4549
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4550
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4551

150. A/T Gear Position Indicator Panel Light/Park Pin Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Lamps and Indicators -
A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page 4552

Shift Indicator: Electrical Diagrams

Circuit Diagram

A/T Gear Position Indicator Circuit Diagram


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Transmission Cooler, A/T
> Component Information > Technical Service Bulletins > A/T - Cooler Flushing Equipment Information
Transmission Cooler: Technical Service Bulletins A/T - Cooler Flushing Equipment Information

89-022

May 16, 2008

Applies To: Vehicles With an In-Radiator ATF Cooler - ALL

ATF Cooler Cleaner

(Supersedes 89-022, dated June 18, 2004, to update the information marked by asterisks)

Before installing an overhauled or remanufactured A/T, you must thoroughly clean the ATF cooler
to prevent system contamination. Failure to do so could cause a repeat A/T failure. The ATF Cooler
Cleaner (PIN GTHTTCF6H) is a portable, electrically operated special tool that cleans the ATF
cooler with high- pressure, heated ATF. This cleaning action melts down waxy varnish residue left
by burnt ATF and purges metal particles, clutch material, and other contaminants. The ATF Cooler
Cleaner has these features:

^ Quick-connect fittings and color-coded hoses for easy hookup.

^ Uses about 9.5 gallons of Honda ATF-Z1, which gets filtered and recirculated.

^ Heats ATF to a temperature of 1400 to 150°F and then pumps it through the ATF cooler at high
pressure (100 psi) using a pulsating action and air purging. Switching the hoses cleans the ATF
cooler in the reverse direction.

^ Two magnetic nonbypass spin-on filters to trap purged contaminants.

^ Built-in tool tray.

This service bulletin gives you information for ordering and servicing this special tool, and guides
you through the entire ATF cooler cleaning process.

*REQUIRED MATERIALS

Honda ATF-Z1: P/N 08200-9001

Magnetic Nonbypass Spin-On Filter:

T/N GTHNBP12 (12-pack) T/N GTHNBP2 (6-pack) T/N GTHGNBP22 (2-pack)

ORDERING INFORMATION

Additional ATF cooler cleaners or magnetic nonbypass spin-on filters can be ordered through the
Honda Tool and Equipment Program. To order on the iN, click on SERVICE, then Service Bay,
then Tool and Equipment Program. From the Tool and Equipment Program menu, click on the
Online Catalog tab, and then search for the desired filter pack by part number.*
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Transmission Cooler, A/T
> Component Information > Technical Service Bulletins > A/T - Cooler Flushing Equipment Information > Page 4557
TOOL DESCRIPTION

CLEANING PROCEDURE

The cleaning procedure involves hot fluid under high pressure. Check the security of all hoses and
connections. Always wear safety glasses or a face shield, gloves, and protective clothing. If you get
ATF in your eyes or on your skin, rinse with water immediately.

Improper use of the ATF cooler cleaner can result in burns and other serious injuries.

Always wear eye protection and protective clothing, and follow all instructions in this bulletin.

1. Plug the ATF cooler cleaner into a 110 V grounded electrical outlet.

NOTICE

Make sure the outlet has no other appliances (light fixtures, drop lights, extension cords) plugged
into it. Also, never plug the cooler cleaner into an extension cord or drop light cord; you would
damage the unit.

2. Flip the HEAT toggle switch to ON. Wait 1 hour for the cooler cleaner to reach its operating
temperature. (The cooler cleaner is ready to use when the temperature gauge reads 140° to
150°F.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Transmission Cooler, A/T
> Component Information > Technical Service Bulletins > A/T - Cooler Flushing Equipment Information > Page 4558

3. Connect the appropriate fittings to the ATF cooler inlet and outlet lines. Connect the red hose to
the cooler outlet line (the line going to the external filter). Connect the blue hose to the cooler inlet
line.

4. Connect a shop air hose to the air purge valve.

NOTICE

The quick connect fitting has a one-way check valve to keep ATF from entering your shop's air
system. Do not remove or replace the fitting. Attach the coupler provided with the cooler cleaner to
your shop air line if your coupler is not compatible.

5. Flip the MOTOR toggle switch to ON, and let the pump run for 5 minutes. While the pump is
running, open and close the air purge valve periodically to cause agitation and improve the
cleaning process.

6. Flip the MOTOR toggle switch to OFF with the air purge valve open. Leave the air purge valve
open for at least 15 seconds to purge the lines of residual ATF.

7. Disconnect the red and blue hoses from the ATF cooler, then connect the red hose to the cooler
inlet line.

8. Connect the blue hose to the cooler outlet line.

9. Flip the MOTOR toggle switch to ON, and let the pump run for 5 minutes. While the pump is
running, open and close the air purge valve periodically.

10. Flip the MOTOR toggle switch to OFF with the air purge valve open. Leave the air purge valve
open for at least 15 seconds to purge the lines of residual ATF.
11. Disconnect the red and blue hoses from the ATF cooler lines. Connect the red and blue hoses
to each other.

12. Disconnect the shop air from the air purge valve. Disconnect and stow the coupler if used.

13. Disconnect and stow the fittings from the ATF cooler inlet and outlet lines.

14. Unplug the cooler cleaner from the 110 V outlet.

TOOL MAINTENANCE

Follow these instructions to keep the ATF cooler cleaner working properly:

*^ Replace the two magnetic nonbypass spin-on filters every 20 hours, based on hour meter
reading. For more information on filter replacement, see the

January 2008 Honda ServiceNews article, Hour Meter Tells You When to Replace ATF Cooler
Cleaner Filters.*

^ Fill the tank so the ATF is 4.5 inches from the top of the filler hole; do not overfill.

NOTE:

If the fluid level is low, the red indicator above the HEAT toggle switch comes on and the tank
heater will not work.

^ Replace the ATF in the tank when it looks dark or dirty.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Automatic Transmission/Transaxle > Transmission Cooler, A/T
> Component Information > Technical Service Bulletins > A/T - Cooler Flushing Equipment Information > Page 4559

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Locations
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Locations > Page 4565

38. CVT Start Clutch Pressure Control Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
CVT Start Clutch Pressure Control Valve Solenoid Test

Clutch Control Solenoid Valve: Testing and Inspection CVT Start Clutch Pressure Control Valve
Solenoid Test

CVT Start Clutch Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT start clutch pressure control valve solenoid resistance between solenoid
harness connector terminals No. 4 and No. 8.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT start clutch pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 4, and connect another jumper wire from the

battery negative terminal to terminal No. 8. A clicking sound should be heard.

6. If no sound is heard, remove the CVT start clutch pressure control valve, and clean it, then
recheck. Replace the CVT start clutch pressure control

valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4568

Clutch Control Solenoid Valve: Testing and Inspection Start Clutch Pressure Control Calibration
Procedures

Start Clutch Pressure Control Calibration Procedures

Do the start clutch pressure control calibration procedures whenever you do any of these actions: ^

Replace PCM

^ Reset PCM

^ Update PCM

^ Replace the transmission

^ Overhaul the transmission

^ Replace the engine assembly

^ Overhaul the engine assembly

^ Replace the lower valve body

^ Replace the start clutch

Start Clutch Pressure Control Calibration Procedure mode

1. Connect the HDS to the DLC (A) located behind the driver's dashboard lower cover, and go to
the A/T Mode Menu.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. 4. Follow the HDS screen prompts in the Start Clutch
Feedback Learn (see the HDS Operator's manual).

Calibration Procedure with SCS mode


1. Apply the parking brake, and block all four wheels securely. 2. Warm up the engine to normal
operating temperature (the radiator fan comes on). 3. Make sure that the MIL does not come on
and the D indicator does not blink. If the MIL comes on or the D indicator blinks, check the fuel and

emissions system or the CVT control system.

4. Turn the ignition switch to LOCK (0). 5. Connect the HDS to the DLC, and follow the screen
prompts to short-circuit the SCS signal terminal using the tester menu. 6. Press the brake pedal,
and continue pressing the pedal until the calibration is completed. 7. Start the engine without load
condition, but turn the headlights on. The headlights must be on during calibration. 8. Shift the shift
lever to N, shift to D, S, then L, and return to N. Repeat this shifting pattern three times within 20
seconds after the engine is started. 9. Check that the D indicator comes on when the shift lever is
in N, then goes off in 1 minute.

10. If the D indicator blinks or does not come on, or if the indicator comes on and stays on, turn the
ignition switch to LOCK (0), and restart the

procedure with step 5.

11. Shift to D, and check that the D indicator comes on, then goes off. 12. If the D indicator blinks
or does not come on, or if the indicator comes on and stays on, turn the ignition switch to LOCK
(0), and restart the

procedure with step 5.

13. Turn the ignition switch to LOCK (0) to complete the procedure. 14. Test-drive the vehicle to
verify that a problem does not occur on the start clutch pressure control system.

Calibration by Driving the Vehicle

1. Warm up the engine to normal operating temperature (the radiator fan comes on). 2. Make sure
that the MIL does not come on and the D indicator does not blink. If the MIL comes on or the D
indicator blinks, check the fuel and

emissions system or the CVT control system.

3. Start the engine without load (headlights, audio system, blower fan, rear window defogger, A/C,
etc.), and let it idle. 4. Check that the IMA charge gauge indicates no segments. If the IMA charge
gauge indicates any segments, hold the engine speed between 3,500

rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level gauge (BAT)
indicates at least three segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4569
5. Drive the vehicle with the shift lever in D until the vehicle speed reaches 37 mph (60 km/h), then
release the accelerator and decelerate without
pressing the brake pedal for at least 5 seconds.

6. Test-drive the vehicle for several minutes, and make sure the engine does not stall or flare when
starting off.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component Information > Testing and Inspection >
Page 4570

Clutch Control Solenoid Valve: Service and Repair

CVT Start Clutch Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT start clutch pressure control valve
connector (A).

3. Remove the CVT start clutch pressure control valve (B). 4. Check that the filter (C) is in good
condition, replace it if it is clogged or damaged. 5. Install a new CVT start clutch pressure control
valve with the dowel pins (D) and the separator plate (E) on the lower valve body (F). 6. Connect
the CVT start clutch pressure control valve connector. 7. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations

Fail Safe Solenoid Valve: Locations

Component Location Index

Continuously Variable Transmission Component Location Index (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations > Page 4574

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations > Page 4575

Fail Safe Solenoid Valve: Testing and Inspection

Inhibitor Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the inhibitor solenoid resistance between solenoid harness connector terminal No. 5
and body ground.

Standard: 11.7-21.0 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wire is
OK, replace the inhibitor solenoid. 5. Connect a jumper wire from the battery positive terminal to
solenoid harness connector terminal No. 5, and connect another jumper wire from the

battery negative terminal to body ground. A clicking sound should be heard.

6. If no sound is heard, replace the inhibitor solenoid.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information > Locations > Page 4576

Fail Safe Solenoid Valve: Service and Repair

Inhibitor Solenoid Replacement

1. Remove the lower valve body. 2. Disconnect the inhibitor solenoid connector (A).

3. Remove the inhibitor solenoid (B). 4. Install a new inhibitor solenoid on the CVT driven pulley
pressure control valve. 5. Connect the inhibitor solenoid connector. 6. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Diagrams

Pressure Regulating Solenoid: Diagrams

36. CVT Drive Pulley Pressure Control Valve

37. CVT Driven Pulley Pressure Control Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Testing and Inspection >
CVT Drive Pulley Pressure Control Valve Solenoid Test

Pressure Regulating Solenoid: Testing and Inspection CVT Drive Pulley Pressure Control Valve
Solenoid Test

CVT Drive Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT drive pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 3 and No. 7.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT drive pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 3, and connect another jumper wire from the

battery negative terminal to terminal No. 7. A clicking sound should be heard.

6. If no sound is heard, remove the CVT drive pulley pressure control valve, and clean it, then
recheck. Replace the CVT drive pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Testing and Inspection >
CVT Drive Pulley Pressure Control Valve Solenoid Test > Page 4582

Pressure Regulating Solenoid: Testing and Inspection CVT Driven Pulley Pressure Control Valve
Solenoid Test

CVT Driven Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT driven pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 2 and No. 6.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT driven pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 2, and connect another jumper wire from the

battery negative terminal to terminal No. 6. A clicking sound should be heard.

6. If no sound is heard, remove the CVT driven pulley pressure control valve, and clean it, then
recheck. Replace the CVT driven pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Service and Repair >
CVT Drive Pulley Pressure Control Valve Replacement

Pressure Regulating Solenoid: Service and Repair CVT Drive Pulley Pressure Control Valve
Replacement

CVT Drive Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Remove the solenoid harness clamp (A).

3. Disconnect the CVT drive pulley pressure control valve connector (B). 4. Remove the seven
bolts, and remove the CVT drive pulley pressure control valve (C). The CVT start clutch pressure
control valve (D) can also be

removed.

5. Check that the filters (E) are in good condition, replace it if it is clogged or damaged. 6. Install a
new CVT drive pulley pressure control valve with the dowel pins (F) and the separator plate (G),
and the CVT start clutch pressure

control valve with the dowel pins (H) and the separator plate (I) on the lower valve body (J).

7. Connect the CVT drive pulley pressure control valve connector. 8. Install the solenoid harness
clamp. 9. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component Information > Service and Repair >
CVT Drive Pulley Pressure Control Valve Replacement > Page 4585

Pressure Regulating Solenoid: Service and Repair CVT Driven Pulley Pressure Control Valve
Replacement

CVT Driven Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT driven pulley pressure control valve
connector (A) and the inhibitor solenoid connector (B).

3. Remove the CVT driven pulley pressure control valve (C), and remove the inhibitor solenoid (D)
from the CVT driven pulley pressure control

valve.

4. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 5. Replace the
0-rings (F) on the inhibitor solenoid, if necessary. 6. Install the inhibitor solenoid on a new CVT
driven pulley pressure control valve. 7. Install a new CVT driven pulley pressure control valve with
the dowel pins (G) and the separator plate (H) on the lower valve body (I). 8. Connect the CVT
driven pulley pressure control valve connector and the inhibitor solenoid connector. 9. Install the
lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Clutch
Control Solenoid Valve, CVT > Component Information > Locations
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Clutch
Control Solenoid Valve, CVT > Component Information > Locations > Page 4589

38. CVT Start Clutch Pressure Control Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Clutch
Control Solenoid Valve, CVT > Component Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve
Solenoid Test

Clutch Control Solenoid Valve: Testing and Inspection CVT Start Clutch Pressure Control Valve
Solenoid Test

CVT Start Clutch Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT start clutch pressure control valve solenoid resistance between solenoid
harness connector terminals No. 4 and No. 8.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT start clutch pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 4, and connect another jumper wire from the

battery negative terminal to terminal No. 8. A clicking sound should be heard.

6. If no sound is heard, remove the CVT start clutch pressure control valve, and clean it, then
recheck. Replace the CVT start clutch pressure control

valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Clutch
Control Solenoid Valve, CVT > Component Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve
Solenoid Test > Page 4592

Clutch Control Solenoid Valve: Testing and Inspection Start Clutch Pressure Control Calibration
Procedures

Start Clutch Pressure Control Calibration Procedures

Do the start clutch pressure control calibration procedures whenever you do any of these actions: ^

Replace PCM

^ Reset PCM

^ Update PCM

^ Replace the transmission

^ Overhaul the transmission

^ Replace the engine assembly

^ Overhaul the engine assembly

^ Replace the lower valve body

^ Replace the start clutch

Start Clutch Pressure Control Calibration Procedure mode

1. Connect the HDS to the DLC (A) located behind the driver's dashboard lower cover, and go to
the A/T Mode Menu.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. 4. Follow the HDS screen prompts in the Start Clutch
Feedback Learn (see the HDS Operator's manual).

Calibration Procedure with SCS mode


1. Apply the parking brake, and block all four wheels securely. 2. Warm up the engine to normal
operating temperature (the radiator fan comes on). 3. Make sure that the MIL does not come on
and the D indicator does not blink. If the MIL comes on or the D indicator blinks, check the fuel and

emissions system or the CVT control system.

4. Turn the ignition switch to LOCK (0). 5. Connect the HDS to the DLC, and follow the screen
prompts to short-circuit the SCS signal terminal using the tester menu. 6. Press the brake pedal,
and continue pressing the pedal until the calibration is completed. 7. Start the engine without load
condition, but turn the headlights on. The headlights must be on during calibration. 8. Shift the shift
lever to N, shift to D, S, then L, and return to N. Repeat this shifting pattern three times within 20
seconds after the engine is started. 9. Check that the D indicator comes on when the shift lever is
in N, then goes off in 1 minute.

10. If the D indicator blinks or does not come on, or if the indicator comes on and stays on, turn the
ignition switch to LOCK (0), and restart the

procedure with step 5.

11. Shift to D, and check that the D indicator comes on, then goes off. 12. If the D indicator blinks
or does not come on, or if the indicator comes on and stays on, turn the ignition switch to LOCK
(0), and restart the

procedure with step 5.

13. Turn the ignition switch to LOCK (0) to complete the procedure. 14. Test-drive the vehicle to
verify that a problem does not occur on the start clutch pressure control system.

Calibration by Driving the Vehicle

1. Warm up the engine to normal operating temperature (the radiator fan comes on). 2. Make sure
that the MIL does not come on and the D indicator does not blink. If the MIL comes on or the D
indicator blinks, check the fuel and

emissions system or the CVT control system.

3. Start the engine without load (headlights, audio system, blower fan, rear window defogger, A/C,
etc.), and let it idle. 4. Check that the IMA charge gauge indicates no segments. If the IMA charge
gauge indicates any segments, hold the engine speed between 3,500

rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level gauge (BAT)
indicates at least three segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Clutch
Control Solenoid Valve, CVT > Component Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve
Solenoid Test > Page 4593
5. Drive the vehicle with the shift lever in D until the vehicle speed reaches 37 mph (60 km/h), then
release the accelerator and decelerate without
pressing the brake pedal for at least 5 seconds.

6. Test-drive the vehicle for several minutes, and make sure the engine does not stall or flare when
starting off.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Clutch
Control Solenoid Valve, CVT > Component Information > Testing and Inspection > Page 4594

Clutch Control Solenoid Valve: Service and Repair

CVT Start Clutch Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT start clutch pressure control valve
connector (A).

3. Remove the CVT start clutch pressure control valve (B). 4. Check that the filter (C) is in good
condition, replace it if it is clogged or damaged. 5. Install a new CVT start clutch pressure control
valve with the dowel pins (D) and the separator plate (E) on the lower valve body (F). 6. Connect
the CVT start clutch pressure control valve connector. 7. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Control
Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters

Control Module: Pinout Values and Diagnostic Parameters

PCM CVT Control System Inputs and Outputs

PCM CVT Control System Inputs And Outputs (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Control
Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 4599
PCM CVT Control System Inputs And Outputs (Part 2)

PCM CVT Control System Inputs And Outputs (Part 3)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Control
Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 4600

PCM CVT Control System Inputs And Outputs (Part 4)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Control
Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 4601
Control Module: Programming and Relearning

Substituting the PCM

Special Tools Required

^ Honda diagnostic system (HDS) tablet tester

^ Honda interface module (HIM) and iN workstation with HDS and CM update software

^ HDS pocket tester

^ GNA600 and an iN workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during a
troubleshooting procedures.

1. Make sure you have the anti-theft code for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the DLC (A) located behind
the driver's dashboard lower cover.

3. Turn the ignition switch to ON (II). 4. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. If you are returning from the DLC circuit

troubleshooting, skip steps 5 to 6, and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch to LOCK (0). 8. Jump the SCS line with the HDS. 9. Disconnect the
negative cable from the battery, then disconnect the positive cable.

10. Remove the battery. 11. Remove the PCM cover (A).

12. Remove the bolts (D), and remove the PCM (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Control
Module, CVT > Component Information > Testing and Inspection > Pinout Values and Diagnostic Parameters > Page 4602

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

14. Install a known-good PCM and the battery in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

15. Turn the ignition switch to ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

16. Manually input the VIN to the PCM with the HDS. 17. Update the PCM if it does not have the
latest software. 18. Select the IMMOBI SYSTEM with the HDS. 19. Enter the immobilizer code with
the PCM replacement procedure in the HDS; it allows you to start the engine. 20. Reset the PCM
with the HDS. 21. If the TP POSITION CHECK failed in steps 6, clean the throttle body. 22. Do the
PCM idle learn procedure. 23. Do the CKP pattern learn procedure. 24. Enter the anti-theft code for
the audio system or the navigation system (if equipped), then enter the audio presets. Set the clock
(on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fail Safe
Solenoid Valve, CVT > Component Information > Locations

Fail Safe Solenoid Valve: Locations

Component Location Index

Continuously Variable Transmission Component Location Index (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fail Safe
Solenoid Valve, CVT > Component Information > Locations > Page 4606

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fail Safe
Solenoid Valve, CVT > Component Information > Locations > Page 4607

Fail Safe Solenoid Valve: Testing and Inspection

Inhibitor Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the inhibitor solenoid resistance between solenoid harness connector terminal No. 5
and body ground.

Standard: 11.7-21.0 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wire is
OK, replace the inhibitor solenoid. 5. Connect a jumper wire from the battery positive terminal to
solenoid harness connector terminal No. 5, and connect another jumper wire from the

battery negative terminal to body ground. A clicking sound should be heard.

6. If no sound is heard, replace the inhibitor solenoid.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fail Safe
Solenoid Valve, CVT > Component Information > Locations > Page 4608

Fail Safe Solenoid Valve: Service and Repair

Inhibitor Solenoid Replacement

1. Remove the lower valve body. 2. Disconnect the inhibitor solenoid connector (A).

3. Remove the inhibitor solenoid (B). 4. Install a new inhibitor solenoid on the CVT driven pulley
pressure control valve. 5. Connect the inhibitor solenoid connector. 6. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid -
CVT > Component Information > Specifications > Capacity Specifications
Fluid - CVT: Capacity Specifications

CAPACITY (CVT Transmission)

Change ................................................................................................................................................
............................................................... 3.0 Qt (2.8L) Complete Refill ...............................................
................................................................................................................................................... 5.4 Qt
(5.1L)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid -
CVT > Component Information > Specifications > Capacity Specifications > Page 4613
Fluid - CVT: Fluid Type Specifications

A/T Fluid

Type ................................................................................................................ Always use Honda


CVT Fluid. (Continuously Variable Transmission fluid)

Honda Service News Notice: If you're replacing transmission fluid in a CVT-equipped vehicle, or
just topping it off, make sure you're using the new CVT fluid (P/N 08200-9006). From here on,
DON'T put ATF-Z1 in a CVT. If you're topping off a CVT that's already got ATF-Z1, there's no need
for concern; this fluid is compatible with ATF-Z1. All CVT-equipped Hondas starting with the 2006
models and onward will be factory-filled with the new CVT fluid.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid -
CVT > Component Information > Service and Repair > CVT Fluid Level Check

Fluid - CVT: Service and Repair CVT Fluid Level Check

CVT Fluid Level Check

NOTE: Keep all foreign particles out of the transmission.

1. Park the vehicle on the level ground. 2. Start the engine, and warm it up to normal operating
temperature (the radiator fan comes on).
NOTE: Check the fluid level within 60-90 seconds after turning the engine off. Higher fluid level
may be indicated if the radiator fan comes on twice or more.

3. Remove the dipstick (yellow loop) (A), and wipe it with a clean cloth.

4. Insert the dipstick back into the tube. 5. Remove the dipstick, and check the fluid level. It should
be between the upper mark (A) and the lower mark (B) on the HOT level (C).

6. If the level is below the lower mark, check for fluid leaks at the transmission, the ATF filter, the
ATF cooler hoses, the ATF cooler lines, and the

ATF cooler line joints. If a problem is found, fix it before filling the transmission with CVTF.

7. If the level is above the upper mark, drain the CVTF to proper level. 8. If necessary, fill the
transmission with CVTF through the dipstick tube opening (A) to bring the fluid level between the
upper mark and the lower

mark of the dipstick. Do not fill the fluid above the upper mark. Always use Honda CVT fluid
(CVTF). Using a non-Honda CVTF can affect shift quality.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid -
CVT > Component Information > Service and Repair > CVT Fluid Level Check > Page 4616

9. Insert the dipstick (A) back into the tube with the dot (B) on the handle facing to the left side of
the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid -
CVT > Component Information > Service and Repair > CVT Fluid Level Check > Page 4617
Fluid - CVT: Service and Repair CVT Fluid Replacement

CVT Fluid Replacement

NOTE: Keep all foreign particles out of the transmission.

1. Start the engine, and warm it up to normal operating temperature (the radiator fan comes on). 2.
Park the vehicle on level ground, and turn the engine off. 3. Remove the clips and the bolts
securing the front of the undercover, then open the undercover.

4. Remove the drain plug (A), and drain the CVT fluid (CVTF). Reinstall the drain plug with a new
sealing washer (B).

5. Refill the transmission with the recommended fluid through the dipstick tube opening (A) to bring
it to the upper mark on the dipstick. Always use

Honda CVT fluid (CVTF). Using a non-Honda CVTF can affect shift quality.

6. Check that the CVT fluid level is between the upper mark (A) and the lower mark (B) on the
COLD level (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid -
CVT > Component Information > Service and Repair > CVT Fluid Level Check > Page 4618

7. Insert the dipstick back into the tube with the dot on the handle facing to the left side of the
vehicle. 8. Check the CVT fluid level. 9. Install the undercover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid
Filter - CVT > Component Information > Service and Repair

Fluid Filter - CVT: Service and Repair

ATF Filter Replacement

1. Disconnect the ATF cooler hoses from the ATF filter (A).

2. Remove the bolt securing the ATF filter holder (B), and remove the ATF filter.

3. Slide the ATF cooler hose (transmission side) (C) on a new ATF filter until the hose end contacts
the mark, and secure the hose with the clip at 2-4

mm (0.1-0.2 in.) from the hose end.

4. Slide the ATF cooler hose (ATF cooler side) (D) on the ATF filter until the hose end is 5-7 mm
(0.2-0.3 in.) away from the filter housing.

5. Secure the ATF filter on its bracket (E) with the ATF filter holder and the bolt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid
Line/Hose, CVT > Component Information > Service and Repair

Fluid Line/Hose: Service and Repair

ATF Cooler Hose Installation

1. Slide the ATF cooler hoses (A) over the transmission ATF cooler lines (B) until the hose ends
contact the bulge (C), and secure the hoses with the

clip (D) at 6-8 mm (0.2-0.3 in.) (E) from the hose end.

2. Slide the ATF cooler hoses (F) over the ATF cooler lines (G) until the hose ends contact the
bulge (H), and secure the hoses with the clip (I) at 2-4

mm (0.1-0.2 in.) (J) from the hose end.

3. Slide the ATF cooler hose (ATF cooler side) (K) on the ATF filter (L) until the hose end is 5-7 mm
(0.2-0.3 in.) (M) away from the filter housing,

and secure the hose with the clip (N) at 2-4 mm (0.1-0.2 in.) (O) from the hose end.

4. Slide the ATF cooler hose (transmission side) (P) on the ATF filter until the hose end contacts
the mark (Q), and secure the hose with the clip (R)

at 2-4 mm (0.1-0.2 in.) from the hose end.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Fluid
Pan, CVT > Component Information > Specifications

Fluid Pan: Specifications

ATF pan
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Pressure
Regulating Solenoid, CVT > Component Information > Diagrams

Pressure Regulating Solenoid: Diagrams

36. CVT Drive Pulley Pressure Control Valve

37. CVT Driven Pulley Pressure Control Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Pressure
Regulating Solenoid, CVT > Component Information > Testing and Inspection > CVT Drive Pulley Pressure Control Valve
Solenoid Test

Pressure Regulating Solenoid: Testing and Inspection CVT Drive Pulley Pressure Control Valve
Solenoid Test

CVT Drive Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT drive pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 3 and No. 7.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT drive pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 3, and connect another jumper wire from the

battery negative terminal to terminal No. 7. A clicking sound should be heard.

6. If no sound is heard, remove the CVT drive pulley pressure control valve, and clean it, then
recheck. Replace the CVT drive pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Pressure
Regulating Solenoid, CVT > Component Information > Testing and Inspection > CVT Drive Pulley Pressure Control Valve
Solenoid Test > Page 4633

Pressure Regulating Solenoid: Testing and Inspection CVT Driven Pulley Pressure Control Valve
Solenoid Test

CVT Driven Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT driven pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 2 and No. 6.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT driven pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 2, and connect another jumper wire from the

battery negative terminal to terminal No. 6. A clicking sound should be heard.

6. If no sound is heard, remove the CVT driven pulley pressure control valve, and clean it, then
recheck. Replace the CVT driven pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Pressure
Regulating Solenoid, CVT > Component Information > Service and Repair > CVT Drive Pulley Pressure Control Valve
Replacement

Pressure Regulating Solenoid: Service and Repair CVT Drive Pulley Pressure Control Valve
Replacement

CVT Drive Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Remove the solenoid harness clamp (A).

3. Disconnect the CVT drive pulley pressure control valve connector (B). 4. Remove the seven
bolts, and remove the CVT drive pulley pressure control valve (C). The CVT start clutch pressure
control valve (D) can also be

removed.

5. Check that the filters (E) are in good condition, replace it if it is clogged or damaged. 6. Install a
new CVT drive pulley pressure control valve with the dowel pins (F) and the separator plate (G),
and the CVT start clutch pressure

control valve with the dowel pins (H) and the separator plate (I) on the lower valve body (J).

7. Connect the CVT drive pulley pressure control valve connector. 8. Install the solenoid harness
clamp. 9. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Pressure
Regulating Solenoid, CVT > Component Information > Service and Repair > CVT Drive Pulley Pressure Control Valve
Replacement > Page 4636

Pressure Regulating Solenoid: Service and Repair CVT Driven Pulley Pressure Control Valve
Replacement

CVT Driven Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT driven pulley pressure control valve
connector (A) and the inhibitor solenoid connector (B).

3. Remove the CVT driven pulley pressure control valve (C), and remove the inhibitor solenoid (D)
from the CVT driven pulley pressure control

valve.

4. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 5. Replace the
0-rings (F) on the inhibitor solenoid, if necessary. 6. Install the inhibitor solenoid on a new CVT
driven pulley pressure control valve. 7. Install a new CVT driven pulley pressure control valve with
the dowel pins (G) and the separator plate (H) on the lower valve body (I). 8. Connect the CVT
driven pulley pressure control valve connector and the inhibitor solenoid connector. 9. Install the
lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters

Control Module: Pinout Values and Diagnostic Parameters

PCM CVT Control System Inputs and Outputs

PCM CVT Control System Inputs And Outputs (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters > Page 4642
PCM CVT Control System Inputs And Outputs (Part 2)
PCM CVT Control System Inputs And Outputs (Part 3)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters > Page 4643

PCM CVT Control System Inputs And Outputs (Part 4)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters > Page 4644
Control Module: Programming and Relearning
Substituting the PCM

Special Tools Required

^ Honda diagnostic system (HDS) tablet tester

^ Honda interface module (HIM) and iN workstation with HDS and CM update software

^ HDS pocket tester

^ GNA600 and an iN workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during a
troubleshooting procedures.

1. Make sure you have the anti-theft code for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the DLC (A) located behind
the driver's dashboard lower cover.

3. Turn the ignition switch to ON (II). 4. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. If you are returning from the DLC circuit

troubleshooting, skip steps 5 to 6, and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch to LOCK (0). 8. Jump the SCS line with the HDS. 9. Disconnect the
negative cable from the battery, then disconnect the positive cable.

10. Remove the battery. 11. Remove the PCM cover (A).

12. Remove the bolts (D), and remove the PCM (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters > Page 4645

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

14. Install a known-good PCM and the battery in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

15. Turn the ignition switch to ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

16. Manually input the VIN to the PCM with the HDS. 17. Update the PCM if it does not have the
latest software. 18. Select the IMMOBI SYSTEM with the HDS. 19. Enter the immobilizer code with
the PCM replacement procedure in the HDS; it allows you to start the engine. 20. Reset the PCM
with the HDS. 21. If the TP POSITION CHECK failed in steps 6, clean the throttle body. 22. Do the
PCM idle learn procedure. 23. Do the CKP pattern learn procedure. 24. Enter the anti-theft code for
the audio system or the navigation system (if equipped), then enter the audio presets. Set the clock
(on vehicles

without navigation).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations

Transmission Position Switch/Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4650

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4651

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4652

184. Transmission Range Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4653
Transmission Position Switch/Sensor: Testing and Inspection

Transmission Range Switch Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the transmission range
switch connector.

3. Check for continuity between terminals at the switch connector. There should be continuity
between the terminals in the following table for each

switch position.

4. Transmission range switch test is completed if the test results are OK. If there is no continuity
between any terminals, go to step 5. 5. Remove the transmission range switch, and check the end
of the selector control shaft (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4654

6. If the measurement of the selector control shaft end is within the standard, replace the
transmission range switch. If the measurement is out of the

standard, repair the selector control shaft end, and recheck the transmission range switch
continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4655
Transmission Position Switch/Sensor: Service and Repair

Transmission Range Switch Replacement

1. Shift to N. 2. Remove the air cleaner assembly and the intake air duct. 3. Disconnect the
transmission range switch connector, and remove the control shaft cover (A).

4. Remove the transmission range switch (B). 5. Move the control shaft from the P position to the N
position by turning the selector control shaft using a 6.0 mm wrench.

NOTE: Do not use the selector control shaft to adjust the shift position. If the control shaft tips are
squeezed together it will cause a faulty signal or position due to play between the selector control
shaft and the transmission range switch.

6. To set up a new transmission range switch (A), align the cutouts (B) on the rotary-frame with the
neutral positioning cutouts (C) on the

transmission range switch. Then put a 2.0 mm (0.08 in.) feeler gauge blade (D) in the cutouts to
hold the transmission range switch in the A/T position.

NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the transmission range switch
in the N position.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4656
7. Install the transmission range switch (A) gently on the selector control shaft (B) while holding it in
the N position with the 2.0 mm (0.08 in.) blade

(C).

8. Tighten the bolts (A) on the transmission range switch while you continue to hold the N position.
Do not move the transmission range switch when

tightening the bolts. Remove the feeler gauge (B).

9. Check the connector for rust, dirt, or oil, clean or repair if necessary, then connect the connector
securely.

10. Install the control shaft cover on the transmission range switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4657

11. Turn the ignition switch to ON (II). Move the shift lever through all positions, and check the
transmission range switch synchronization with the

A/T gear position indicator.

12. Check that the engine starts in P and N, and does not start in any other shift lever position. 13.
Check that the back-up lights come on when the shift lever is in R. 14. Raise the vehicle on a lift, or
apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is
supported securely. 15. Allow the front wheels to rotate freely, then start the engine, and check the
shift lever operation. 16. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations

Transmission Speed Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4661
24. Transmission Housing

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4662

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4663
Transmission Speed Sensor: Diagrams

105. CVT Drive Pulley Speed Sensor

106. CVT Driven Pulley Speed Sensor

108. CVT Speed Sensor 2 Or CVT Speed Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4664

Transmission Speed Sensor: Description and Operation

CVT Output Shaft (Driven pulley) Speed Sensor

This sensor detects driven pulley speed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement

Transmission Speed Sensor: Service and Repair CVT Input Shaft (Drive Pulley) Speed Sensor
Replacement

CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT input shaft
(drive pulley) speed sensor connector, then remove the CVT input shaft (drive pulley) speed sensor
(A).

3. Install a new 0-ring (B) on a new CVT input shaft (drive pulley) speed sensor, then install the
CVT input shaft (drive pulley) speed sensor in the

transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement > Page 4667

Transmission Speed Sensor: Service and Repair CVT Output Shaft (Driven Pulley) Speed Sensor
Replacement

CVT Output Shaft (Driven Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT output shaft
(driven pulley) speed sensor connector, then remove the CVT output shaft (driven pulley) speed
sensor (A).

3. Install a new 0-ring (B) on a new CVT output shaft (driven pulley) speed sensor, then install the
CVT output shaft (driven pulley) speed sensor in

the transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement > Page 4668

Transmission Speed Sensor: Service and Repair CVT Speed Sensor Replacement

CVT Speed Sensor Replacement


1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT speed sensor
connector, then remove the CVT speed sensor (A).

3. Install a new 0-ring (B) on a new CVT speed sensor, then install the CVT speed sensor in the
transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector
securely. 5. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Sensors
and Switches - CVT > Transmission Temperature Sensor/Switch, CVT > Component Information > Locations

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Linkage, CVT > Shift Cable, CVT > Component Information > Adjustments
Shift Cable: Adjustments

Shift Cable Adjustment

1. Remove the center console. 2. Pry the socket holder up and off, using a screwdriver.

3. Remove the nut securing the shift cable end.

4. Rotate the socket holder retainer (A) counterclockwise, push it against the socket holder bracket
(B), then slide the socket holder to remove the

shift cable (C) from the bracket.

5. While holding the socket holder (A), rotate the socket holder retainer (B) fully counterclockwise,
and press in the socket holder lock (C) between

the holder and the retainer enough.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Linkage, CVT > Shift Cable, CVT > Component Information > Adjustments > Page 4676
6. Align the socket holder (A) with the slot (B) in the socket holder bracket (C), then slide the holder
into the bracket.

7. Rotate the socket holder retainer (A) clockwise, and push the socket holder lock (B). Rotate the
holder retainer counterclockwise until the retainer

stops at the stop (C) of the holder lock to secure the shift cable.

8. Push the shift cable (A) until it stops, then release it. Pull the shift cable back one step so that
the shift position is in R. Do not hold the shift cable

guide (B) to adjust the shift cable.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Linkage, CVT > Shift Cable, CVT > Component Information > Adjustments > Page 4677
9. Turn the ignition switch to ON (II), and check that the R position indicator comes on.

10. Turn the ignition switch to LOCK (0). 11. Place the shift lever in R, then insert a 6.0 mm (0.24
inch) pin (A) into the positioning hole (B) on the shift lever bracket, through the positioning

hole (C) on the shift lever, and into the positioning hole on the bracket. Use only a 6.0 mm pin that
is free of burrs.

12. Check that the shift lever is secured in R. 13. Install the shift cable end (A) over the mounting
stud (B) by aligning its square hole (C) with the square fitting (D) at the bottom of the stud. Do

not install the shift cable by holding the shift cable guide (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Linkage, CVT > Shift Cable, CVT > Component Information > Adjustments > Page 4678
14. Check that the shift cable end (A) is properly installed on the mounting stud (B).

15. If improperly installed, align the square fitting with the square hole by rotating the mounting
stud. 16. Install and tighten the nut.

17. Remove the 6.0 mm (0.24 in.) pin that was installed to hold the shift lever. 18. Turn the ignition
switch to ON (II). Move the shift lever to each position, and check that the A/T gear position
indicator follows the transmission

range switch.

19. Shift to P, and check that the shift lock works properly. Push the shift lock release, and check
that the shift lever releases. 20. Install the center console.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Linkage, CVT > Shift Cable, CVT > Component Information > Adjustments > Page 4679
Shift Cable: Service and Repair

Shift Cable Replacement

1. Raise the vehicle on a lift or apply the parking brake, block the rear wheels, and raise the front of
the vehicle. Make sure it is securely supported. 2. Remove the center console. 3. Pry the socket
holder up and off, using a screwdriver.

4. Remove the nut securing the shift cable end.

5. Rotate the socket holder retainer (A) counterclockwise, push it against the socket holder bracket
(B), then slide the socket holder to remove the

shift cable (C) from the bracket.

6. Remove the air cleaner housing mounting bracket (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Linkage, CVT > Shift Cable, CVT > Component Information > Adjustments > Page 4680
7. Remove the snap pin (B) and the control pin (C) from the control lever (D). 8. Remove the bolts
securing the shift cable bracket (E), then separate the shift cable (F) from the control lever. Do not
bend the shift cable

excessively.

9. Remove the shift cable heat shield.

10. Remove the bolts securing the shift cable bracket.

11. Remove the nuts securing the shift cable bracket (A) and the grommet (B).

12. Remove the shift cable grommet, and pull out the shift cable (C). 13. Insert a new shift cable
through the grommet hole (D), and install the grommet in its hole. Do not bend the shift cable
excessively. 14. Secure the shift cable bracket and the grommet with the nuts. 15. Secure the shift
cable bracket with the nuts. 16. Make sure that the transmission is in the R position at the selector
control shaft. 17. Apply molybdenum grease to the hole in the shift cable end collar (A). Attach the
shift cable end to the control lever (B). Insert the control pin (C)

through the control lever hole (D), through the shift cable end hole, and into the control lever slotted
hole (E) in the direction shown. Push the control pin until its flange (F) contacts the control lever
surface.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Linkage, CVT > Shift Cable, CVT > Component Information > Adjustments > Page 4681

18. Insert the snap pin (G) in the direction shown through the control pin hole and out the opening
(H) of the control lever so that the hooked end (I) of

the snap pin snaps into the countersunk hole (J) of the control pin.

19. Secure the shift cable bracket on the transmission with the bolts. 20. Install the air cleaner
housing mounting bracket. 21. Install the shift cable on the shift lever, and adjust the cable.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Locations

Shift Interlock: Locations

Component Location Index

Continuously Variable Transmission Component Location Index (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Locations > Page 4685

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Locations > Page 4686

A/T Interlock System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions
Shift Interlock: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4689
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4690

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4691

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4692
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4693
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4694
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4695
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4696
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4697
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4698

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4699

Shift Interlock: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4700
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4701
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4702
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4703
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4704
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4705
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4706
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4707
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4708
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4709
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4710
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4711
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4712
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4713

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4714
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4715
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4716
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4717
Shift Interlock: Electrical Diagrams

Wiring Diagrams

Diagram 138-0
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4718
Diagram 138-1

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number

A/T Interlock System Circuit Diagram


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Diagram Information and Instructions > Page 4719

Circuit Diagram

A/T Interlock System Circuit Diagram


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Diagrams > Page 4720
Shift Interlock: Description and Operation

How the Circuit Works

Key Interlock

When you push the key into the ignition switch, a ground signal is provided to the multiplex control
unit. If the shift lever is in PARK, the multiplex control unit provides voltage to the key interlock
solenoid, energizing the solenoid and allowing the key to be turned to the LOCK (0) position.

Shift Position Interlock

Battery voltage is supplied at all times through fuse 12 (in the under-hood fuse/relay box) to the
brake pedal position switch. With the ignition switch in ON (II) or START (III), battery voltage is
supplied through fuse 10 (in the under-dash fuse/relay box) to the shift lock solenoid. When the
brake pedal is pressed, battery voltage is applied through the LT GRN wire to the PCM. If, at the
same time, you do not press the accelerator pedal, the PCM applies ground through the PNK wire
to the shift lock solenoid. The solenoid is then energized, allowing the shift lever to be moved from
the PARK position.

While the vehicle is in motion (in NEUTRAL, DRIVE, S or L), the multiplex control unit detects the
motion, and will remove ground from the shift lock solenoid. No longer energized, the shift lock
solenoid will not allow the shift lever to be moved into REVERSE or PARK.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting

Shift Interlock: Testing and Inspection Shift Lock System Circuit Troubleshooting

Shift Lock System Circuit Troubleshooting


1. Connect the HDS to the DLC located behind the driver's dashboard lower cover. 2. Turn the
ignition switch to ON (II). Make sure the HDS communicates with the PCM. If it does not, go to the
DLC circuit troubleshooting. 3. Select the Shift Lock Solenoid Test in the Miscellaneous Test Menu,
and check that the shift lock solenoid operates with the HDS.

Does the shift lock solenoid work properly?

YES - Go to step 15.

NO - Go to step 4.

4. Remove the center console. 5. Disconnect the shift lock solenoid connector. 6. Turn the ignition
switch to ON (II). 7. Measure the voltage between shift lock solenoid connector terminal No. 1 and
body ground.

Is there battery voltage?

YES - Go to step 8.

NO - Check for a blown No. 10 (7.5 A) fuse in the under-dash fuse/relay box. If the fuse is OK,
repair open or short to body ground in the wire between the shift lock solenoid connector and the
under-dash fuse/relay box.

8. Shift to P, and press the brake pedal. Do not press the accelerator. 9. Measure the voltage
between shift lock solenoid connector terminals No. 1 and No. 2 while pressing the brake pedal.

Is there battery voltage?

YES - Go to step 10.

NO - Go to step 11.

10. Release the brake pedal, and measure the voltage between shift lock solenoid connector
terminals No. 1 and No. 2. The shift lever must be in P.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4723

Is there battery voltage?


YES - Repair short to body ground in the wire between PCM connector terminal A27 and the shift
lock solenoid.

NO - Check the shift lock mechanism. If the mechanism is OK, replace the shift lock solenoid.

11. Turn the ignition switch to LOCK (0). 12. Jump the SCS line with the HDS. 13. Disconnect PCM
connector A (44P). 14. Check for continuity between PCM connector terminal A27 and shift lock
solenoid connector terminal No. 2.

Is there continuity?

YES - Substitute a known-good PCM, and recheck.

NO - Repair open in the wire between PCM connector terminal A27 and the shift lock solenoid
connector.

15. Press the brake pedal.

Are the brake lights ON?

YES - Go to step 16.

NO - Repair faulty brake light circuit.

16. Turn the ignition switch to LOCK (0). 17. Jump the SCS line with the HDS. 18. Disconnect PCM
connector A (44P). 19. Measure the voltage between PCM connector terminal A40 and body
ground while pressing the brake pedal and when the brake pedal is released.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4724
Is there battery voltage while the brake pedal is pressed, and about 0 V when the pedal is
released?

YES - Go to step 21.

NO - Go to step 20.

20. Check for continuity between PCM connector terminal A40 and brake pedal position switch 4P
connector terminal No. 2.

Is there continuity?

YES - Substitute a known-good PCM, and recheck.

NO - Repair open in the wire between PCM connector terminal A40 and the brake pedal position
switch.

21. Connect PCM connector A (44P). 22. Disconnect the transmission range switch connector. 23.
Turn the ignition switch to ON (II). 24. Measure the voltage between transmission range switch
connector terminals No. 2 and No. 6.

Is there about 5 V?

YES - Go to step 30.

NO - Go to step 25.

25. Turn the ignition switch to LOCK (0). 26. Disconnect PCM connector B (44P). 27. Check for
continuity between PCM connector terminal B13 and body ground.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4725
Is there continuity?

YES - Repair short to body ground in the wire between PCM connector terminal B13 and the
transmission range switch.

NO - Go to step 28.

28. Check for continuity between PCM connector terminal B13 and transmission range switch
connector terminal No. 6.

Is there continuity?

YES - Go to step 29.

NO - Repair open in the wire between PCM connector terminal B13 and the transmission range
switch.

29. Check for continuity between transmission range switch connector terminal No. 2 and body
ground.

Is there continuity?

YES - Substitute a known-good PCM, and recheck.

NO - Repair open in the wire between transmission range switch connector terminal No. 2 and
ground (G102), or repair poor ground (G102).

30. Test the transmission range switch.

Is the switch OK?


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4726
YES - Go to step 31.

NO - Replace the transmission range switch.

31. Connect the HDS to the DLC. 32. Check the accelerator pedal position sensor in the Data list
with the HDS. Do not press the accelerator.

Is the accelerator pedal position sensor opening 11 % and above, or the sensor voltage 1.60 V and
above?

YES - Check the APP sensor.

NO - Substitute a known-good PCM, and recheck.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4727

Shift Interlock: Testing and Inspection Key Interlock System Circuit Troubleshooting

Key Interlock System Circuit Troubleshooting

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.
1. Turn the ignition switch to ACCESSORY (I). The shift lever must be in P. 2. Disconnect the
steering lock assembly connector. 3. Check if the ignition switch can be turned to LOCK (0).

Can the ignition switch be turned to LOCK (0)?

YES - Go to step 4.

NO - Replace the ignition key cylinder/steering lock assembly.

4. Turn the ignition switch to LOCK (0). 5. Move the shift lever out of P. 6. Check for continuity
between steering lock assembly connector terminal No. 3 and body ground.

Is there continuity?

YES - Repair short to body ground in the wire between the key interlock solenoid and the MICU.

NO - Go to step 7.

7. Remove the center console. 8. Check for continuity between park pin switch/A/T gear position
indicator panel light connector terminal No. 3 and body ground.

Is there continuity?

YES - Repair short to body ground in the wire between park pin switch/A/T gear position indicator
panel light connector terminal No. 3 and the MICU.

NO - Go to step 9.

9. Shift into P.

10. Check for continuity between park pin switch/A/T gear position indicator panel light connector
terminals No. 3 and No. 4. Do not push the shift

lever button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4728

Is there continuity?

YES - Faulty park pin switch, replace the park pin switch.
NO - Go to step 11.

11. Disconnect under-dash fuse/relay box connector F (34P). 12. Turn the ignition switch to ON (II).
13. Measure the voltage between under-dash fuse/relay box connector F (34P) No. 27 terminal and
body ground.

Is there no voltage while the shift lever in P, and is there voltage when the shift lever shifts out of
P?

YES - Substitute a known-good MICU, and recheck.

NO - Repair short to body ground in the wire between PCM connector terminal B13, the
transmission range switch, and the MICU.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4729

Shift Interlock: Testing and Inspection Shift Lock Solenoid Test

Shift Lock Solenoid Test

1. Connect the HDS to the DLC (A) located behind the driver's dashboard lower cover.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. 4. Select shift Lock Solenoid Test in the Miscellaneous
Test Menu, and recheck that the shift lock solenoid operates with the HDS. 5. Make sure that the
shift lever can be moved of P with the Shift Lock Solenoid is ON. Move the shift lever back in P,
and make sure it locks when

the Shift Lock Solenoid is OFF.

6. Make sure that the shift lock releases when the shift lock release is pushed, and check that it
locks when the shift lock release is released. 7. If shift lock solenoid does not work properly, go to
the shift lock system troubleshooting. See: Key Interlock System Circuit Troubleshooting
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Testing and Inspection > Shift Lock System Circuit Troubleshooting > Page 4730

Shift Interlock: Testing and Inspection Park Pin Switch Test

Park Pin Switch Test

1. Remove the center console. 2. Move the shift lever into P, and check for continuity between park
pin switch/A/T gear position indicator panel light connector terminals No. 3 and

No. 4. There should be no continuity.

3. Shift out of P, and check for continuity between connector terminals No. 3 and No. 4.

There should be continuity.

4. If the park pin switch tests OK, install the center console. If the park pin switch fails the test,
replace the park pin switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Service and Repair > Shift Lock Solenoid Replacement
Shift Interlock: Service and Repair Shift Lock Solenoid Replacement

Shift Lock Solenoid Replacement

1. Remove the shift lever assembly. 2. Remove the shift lock solenoid connector. 3. Release the
shift lock solenoid lock (A), then remove the shift lock solenoid (B).

4. Replace the shift lock solenoid (A), the solenoid plunger (B), and the plunger spring (C)
assembly.

5. Apply silicone grease to the tip (D) of the shift lock stop (E), and install new shift lock solenoid
assembly by aligning the joint of the shift lock

solenoid plunger with the tip of the shift lock stop.

6. Route the shift lock solenoid harness in the guide, and install the connector (F) on the bracket
base. 7. Install the shift lever assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Service and Repair > Shift Lock Solenoid Replacement > Page 4733

Shift Interlock: Service and Repair Shift Lock Stop, Shift Lock Stop Cushion Replacement

Shift Lock Stop, Shift Lock Stop Cushion Replacement

1. Remove the shift lever assembly. 2. Release the shift lock solenoid lock (A), then remove the
shift lock solenoid (B).
3. Remove the shift lock release (A) and the release spring (B).

4. Remove the shift lock stop (C) and the stop cushion (D), and replace the shift lock stop or the
stop cushion. 5. Install the shift lock stop cushion on the shift lock stop. 6. Apply silicone grease to
the pin on the shift lever bracket base, and install the shift lock stop over the pin. 7. Install the shift
lock release spring and the shift lock release, apply silicone grease to the shift lock release
mounting tip if necessary. 8. Apply silicone grease to the tip of the shift lock stop, and install the
shift lock solenoid assembly by aligning the joint of the shift lock solenoid

plunger with the tip of the shift lock stop.

9. Route the shift lock solenoid harness in the guide.

10. Install the shift lever assembly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shift
Interlock, CVT > Component Information > Service and Repair > Shift Lock Solenoid Replacement > Page 4734
Shift Interlock: Service and Repair A/T Gear Position Indicator Panel Light Harness/Park Pin
Switch Replacement

A/T Gear Position Indicator Panel Light Harness/Park Pin Switch Replacement

NOTE: The A/T gear position indicator light and the park pin switch are not available separately.
Replace the A/T gear position indicator light and the park pin switch as a set.

1. Remove the shift lever assembly. 2. Loosen the A/T gear position indicator panel. 3. Remove the
park pin switch (A) while pressing the park pin switch lock (B).

4. Remove the A/T gear position indicator panel light socket (A) from the indicator panel (B).

5. Remove the harness clamp (C), and remove the park pin switch/A/T gear position indicator
panel light harness connector (D) from the shift lever

assembly/bracket base (E).

6. Install a new park pin switch (F) on the shift lever. Install the A/T gear position indicator panel
light bulb in socket, and install it in the indicator

panel.

7. Tie the harness together into bundle with a new harness clamp, then install the harness clamp
on the shift lever bracket base. 8. Route the harnesses along the harness guides, and install the
new connector in the bracket base. 9. Install the A/T gear position indicator panel.

10. Install the shift lever assembly. 11. Install the center console.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shifter
CVT > Component Information > Service and Repair > Removal and Replacement
Shifter CVT: Removal and Replacement

Shift Lever Removal

Shift Lever Removal

1. Remove the center console. 2. Shift the shift lever into R. 3. Pry the socket holder up and off,
using a screwdriver.

4. Remove the nut securing the shift cable end.

5. Rotate the socket holder retainer (A) counterclockwise, push it against the socket holder bracket
(B), then slide the socket holder to remove the

shift cable (C) from the bracket.

6. Disconnect the shift lock solenoid connector (A) and park pin switch/A/T gear position indicator
panel light connector (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shifter
CVT > Component Information > Service and Repair > Removal and Replacement > Page 4739
7. Remove the shift lever assembly.

Shift Lever Installation

Shift Lever Installation

1. Install the shift lever assembly.

2. Connect the shift lock solenoid connector (A) and park pin switch/A/T gear position indicator
panel light connector (B).

3. Install the shift cable on the shift lever, and adjust the cable.

A/T Gear Position Indicator Panel Light Harness/Park Pin Switch Replacement

A/T Gear Position Indicator Panel Light Harness/Park Pin Switch Replacement

NOTE: The A/T gear position indicator light and the park pin switch are not available separately.
Replace the A/T gear position indicator light and the park pin switch as a set.

1. Remove the shift lever assembly. 2. Loosen the A/T gear position indicator panel. 3. Remove the
park pin switch (A) while pressing the park pin switch lock (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shifter
CVT > Component Information > Service and Repair > Removal and Replacement > Page 4740
4. Remove the A/T gear position indicator panel light socket (A) from the indicator panel (B).

5. Remove the harness clamp (C), and remove the park pin switch/A/T gear position indicator
panel light harness connector (D) from the shift lever

assembly/bracket base (E).

6. Install a new park pin switch (F) on the shift lever. Install the A/T gear position indicator panel
light bulb in socket, and install it in the indicator

panel.

7. Tie the harness together into bundle with a new harness clamp, then install the harness clamp
on the shift lever bracket base. 8. Route the harnesses along the harness guides, and install the
new connector in the bracket base. 9. Install the A/T gear position indicator panel.

10. Install the shift lever assembly. 11. Install the center console.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Shifter
CVT > Component Information > Service and Repair > Removal and Replacement > Page 4741

Shifter CVT: Overhaul

Shift Lever Disassembly/Reassembly


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations

Transmission Position Switch/Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4745

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4746

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4747

184. Transmission Range Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4748
Transmission Position Switch/Sensor: Testing and Inspection

Transmission Range Switch Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the transmission range
switch connector.

3. Check for continuity between terminals at the switch connector. There should be continuity
between the terminals in the following table for each

switch position.

4. Transmission range switch test is completed if the test results are OK. If there is no continuity
between any terminals, go to step 5. 5. Remove the transmission range switch, and check the end
of the selector control shaft (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4749

6. If the measurement of the selector control shaft end is within the standard, replace the
transmission range switch. If the measurement is out of the

standard, repair the selector control shaft end, and recheck the transmission range switch
continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4750
Transmission Position Switch/Sensor: Service and Repair

Transmission Range Switch Replacement

1. Shift to N. 2. Remove the air cleaner assembly and the intake air duct. 3. Disconnect the
transmission range switch connector, and remove the control shaft cover (A).

4. Remove the transmission range switch (B). 5. Move the control shaft from the P position to the N
position by turning the selector control shaft using a 6.0 mm wrench.

NOTE: Do not use the selector control shaft to adjust the shift position. If the control shaft tips are
squeezed together it will cause a faulty signal or position due to play between the selector control
shaft and the transmission range switch.

6. To set up a new transmission range switch (A), align the cutouts (B) on the rotary-frame with the
neutral positioning cutouts (C) on the

transmission range switch. Then put a 2.0 mm (0.08 in.) feeler gauge blade (D) in the cutouts to
hold the transmission range switch in the A/T position.

NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the transmission range switch
in the N position.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4751
7. Install the transmission range switch (A) gently on the selector control shaft (B) while holding it in
the N position with the 2.0 mm (0.08 in.) blade

(C).

8. Tighten the bolts (A) on the transmission range switch while you continue to hold the N position.
Do not move the transmission range switch when

tightening the bolts. Remove the feeler gauge (B).

9. Check the connector for rust, dirt, or oil, clean or repair if necessary, then connect the connector
securely.

10. Install the control shaft cover on the transmission range switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4752

11. Turn the ignition switch to ON (II). Move the shift lever through all positions, and check the
transmission range switch synchronization with the

A/T gear position indicator.

12. Check that the engine starts in P and N, and does not start in any other shift lever position. 13.
Check that the back-up lights come on when the shift lever is in R. 14. Raise the vehicle on a lift, or
apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is
supported securely. 15. Allow the front wheels to rotate freely, then start the engine, and check the
shift lever operation. 16. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Locations

Transmission Speed Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Locations > Page 4756
24. Transmission Housing

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Locations > Page 4757

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Locations > Page 4758
Transmission Speed Sensor: Diagrams

105. CVT Drive Pulley Speed Sensor

106. CVT Driven Pulley Speed Sensor

108. CVT Speed Sensor 2 Or CVT Speed Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Locations > Page 4759

Transmission Speed Sensor: Description and Operation

CVT Output Shaft (Driven pulley) Speed Sensor

This sensor detects driven pulley speed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft (Drive Pulley) Speed
Sensor Replacement

Transmission Speed Sensor: Service and Repair CVT Input Shaft (Drive Pulley) Speed Sensor
Replacement

CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT input shaft
(drive pulley) speed sensor connector, then remove the CVT input shaft (drive pulley) speed sensor
(A).

3. Install a new 0-ring (B) on a new CVT input shaft (drive pulley) speed sensor, then install the
CVT input shaft (drive pulley) speed sensor in the

transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft (Drive Pulley) Speed
Sensor Replacement > Page 4762

Transmission Speed Sensor: Service and Repair CVT Output Shaft (Driven Pulley) Speed Sensor
Replacement

CVT Output Shaft (Driven Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT output shaft
(driven pulley) speed sensor connector, then remove the CVT output shaft (driven pulley) speed
sensor (A).

3. Install a new 0-ring (B) on a new CVT output shaft (driven pulley) speed sensor, then install the
CVT output shaft (driven pulley) speed sensor in

the transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft (Drive Pulley) Speed
Sensor Replacement > Page 4763

Transmission Speed Sensor: Service and Repair CVT Speed Sensor Replacement

CVT Speed Sensor Replacement


1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT speed sensor
connector, then remove the CVT speed sensor (A).

3. Install a new 0-ring (B) on a new CVT speed sensor, then install the CVT speed sensor in the
transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector
securely. 5. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT >
Transmission Temperature Sensor/Switch, CVT > Component Information > Locations

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Valve
Body, CVT > Component Information > Service and Repair
Valve Body: Service and Repair

Lower Valve Body Removal and Installation

1. Raise the vehicle on a lift. 2. Disconnect the solenoid harness connector. 3. Remove the
undercover (A) and the splash shield (B).

4. Remove the drain plug (A), and drain the CVT fluid (CVTF). Reinstall the drain plug and a new
sealing washer (B).

5. Remove the ATF pan (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Continuously Variable Transmission/Transaxle, CVT > Valve
Body, CVT > Component Information > Service and Repair > Page 4770

6. Remove the ATF strainer (B). 7. Remove the bolts securing the lower valve body (C), and
remove the bolt securing the solenoid harness connector (D) while holding the lower

valve body, then remove the lower valve body.

8. Install the lower valve body in the reverse order of removal. 9. Refill the transmission with CVTF.

10. Do the start clutch pressure control calibration procedures if any control valve of the lower valve
body is replaced.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Locations

Axle Shaft Assembly: Locations

Component Location Index

Driveline/Axle Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Locations > Page 4775

Axle Shaft Assembly: Testing and Inspection

Driveshaft Inspection

1. Check the inboard boot (A) and the outboard boot (B) on the driveshaft (C) for cracks, damage,
leaking grease, and loose boot bands (D). If any

damage is found, replace the boot and boot bands.

2. Check the driveshaft for cracks and damage. If any damage is found, replace the driveshaft.

3. Check the inboard joint (E) and the outboard joint (F) for cracks and damage. If any damage is
found, replace the inboard joint or the outboard

joint as an assembly.

4. Hold the inboard joint and turn the front wheel by hand, then make sure the joint is not
excessively loose. If necessary, replace the inboard joint or

the outboard joint as an assembly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement
Axle Shaft Assembly: Removal and Replacement

Driveshaft Removal

Driveshaft Removal

1. Raise the vehicle on a lift. 2. Remove the front wheels. 3. Lift up the locking tab (A) on the
spindle nut (B), then remove the nut.

4. Drain the transmission fluid, then reinstall the drain plug with a new sealing washer. 5. Remove
the nuts and the bolt, then separate the lower arm using a prybar.

6. Remove the driveshaft outboard joint from the front wheel hub using a plastic hammer.

7. Pull the knuckle outward, and separate the driveshaft outboard joint from the front wheel hub.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4778
8. Left driveshaft: Pry the inboard joint (A) from the differential with a prybar. Remove the driveshaft
as an assembly.

NOTE: Do not pull on the driveshaft (B), or the inboard joint may come apart. Pull the driveshaft
straight out to avoid damaging the oil seal.

9. Right driveshaft: Drive the inboard joint (A) off of the intermediate shaft using a drift and a
hammer. Remove the driveshaft as an assembly.

NOTE: Do not pull on the driveshaft (B), or the inboard joint may come apart. Pull the driveshaft
straight out to avoid damaging the oil seal.

Driveshaft Installation

Driveshaft Installation

NOTE: Before starting installation, make sure the mating surfaces of the joint and the splined
section are clean.

1. Apply about 5 g (0.18 oz) moly 60 paste (P/N 08734-0001) to the contact area (A) of the
outboard joint and the front wheel bearing.

NOTE: The paste helps to prevent noise and vibration.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4779
2. Install a new set ring (A) onto the set ring groove (B) of the driveshaft.

3. Apply 0.5-1.0 g (0.02-0.04 oz) of super high temp urea grease (P/N 08798-9002) to the whole
splined surface (A) of the right driveshaft. After

applying grease, remove the grease from the splined grooves at intervals of 2-3 splines and from
the set ring groove (B) so that air can bleed from the intermediate shaft.

4. Clean the areas where the driveshaft contacts the differential thoroughly with solvent or brake
cleaner, and dry with compressed air.

NOTE: Do not wash the rubber parts with solvent.

5. Insert the inboard end (A) of the driveshaft into the differential (B) or intermediate shaft (C) until
the set ring (D) locks in the groove (E).

NOTE: Insert the driveshaft horizontally to prevent damaging the differential oil seal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4780
6. Install the outboard joint (A) into the front wheel hub (B).

7. Connect the knuckle (A) onto the lower arm (B). During installation, install a new flange bolt and
new self-locking nuts. After lightly tightening all

three fasteners, tighten them to the specified torque in the following order: the nut on the front (C),
the nut on the rear (D), then the bolt (E).

8. Apply small amount of engine oil to the seating surface of the new spindle nut (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4781
9. Install a new spindle nut, then tighten it. After tightening, use a drift to stake the spindle nut
shoulder (B) against the driveshaft.

10. Clean the mating surfaces of the brake discs and the front wheels, then install the front wheels.
11. Turn the front wheels by hand, and make sure there is no interference between the driveshaft
and surrounding parts. 12. Lower the vehicle on the lift. 13. Refill the transmission with the
recommended transmission fluid. 14. Check the wheel alignment, and adjust it if necessary. 15.
Test-drive the vehicle.

Dynamic Damper Replacement

Dynamic Damper Replacement

1. Remove the inboard joint. 2. Remove the dynamic damper band. 3. Remove the dynamic
damper.

4. Install the new dynamic damper and adjust the position of the new dynamic damper to these
measurements.

NOTE: ^

Install the dynamic damper that has "SNC-003" mark (A) to the left driveshaft.

^ Install the dynamic damper that has "SNC-901" mark to the right driveshaft.

5. Install the dynamic damper band. 6. Install the inboard joint.

Intermediate Shaft Removal

Intermediate Shaft Removal

1. Drain the transmission fluid, then reinstall the drain plug with a new sealing washer.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4782
2. Remove the right driveshaft. 3. Remove the three dowel bolts (A).

4. Remove the intermediate shaft (A) from the differential. Hold the intermediate shaft horizontal
until it is clear of the differential to prevent

damaging the differential oil seal (B).

Intermediate Shaft Installation

Intermediate Shaft Installation

1. Make sure set ring (A) is new. If it is not, replace the new part.

2. Clean the areas where the intermediate shaft contacts the differential thoroughly with solvent or
brake cleaner, and dry with compressed air.

NOTE: Do not wash the rubber parts with solvent.

3. Insert the intermediate shaft assembly (B) into the differential until the set ring locks in the
groove.

NOTE: Insert the intermediate shaft carefully to prevent damaging the differential oil seal (C).

4. Install the three dowel bolts (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4783

5. Install the right driveshaft. 6. Refill the transmission with the recommended transmission fluid. 7.
Check the wheel alignment, and adjust it if necessary. 8. Test-drive the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4784

Axle Shaft Assembly: Overhaul

Driveshaft Disassembly

Driveshaft Disassembly
Special Tools Required

^ Threaded adapter, 22 x 1.5 mm 07XAC-001010A

^ Slide hammer, 5/8"-18 UNF, commercially available

^ Boot band pliers, commercially available

^ Puller, commercially available

Inboard Joint Side

1. Remove the set ring from the inboard joint.

2. Remove the boot bands. Be careful not to damage the boot.

^ If the boot band is a welded type (A), cut the boot band.

^ If the boot band is a double loop type (B), lift up the band end (C), and push it into the clip (D).

^ If the boot band is a low profile type (E), pinch the boot band using commercially available boot
band pliers (F).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4785
3. Make marks (A) on each roller (B) and the inboard joint (C) to identify the locations of the rollers
to the grooves in the inboard joint. Then remove

the inboard joint on a clean shop towel (D). Be careful not to drop the rollers when separating them
from the inboard joint.

NOTE: Do not engrave or scribe any marks on the rolling surface.

4. Make marks (A) on the rollers (B) and the spider (C) to identify the locations of the rollers on the
spider, then remove the rollers.

NOTE: ^

Do not engrave or scribe any marks on the rolling surfaces.

^ If necessary, use a commercially available puller.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4786
5. Remove the circlip (D). 6. Mark the spider and driveshaft (E) to identify the position of the spider
on the shaft. 7. Remove the spider. 8. Wrap the splines on the driveshaft with vinyl tape (A) to
prevent damaging the boot.

9. Remove the inboard boot. Be careful not to damage the boot.

10. Remove the vinyl tape.

Outboard Joint Side

1. Remove the boot bands (A). Lift up the three tabs (B) with a screwdriver. Be careful not to
damage the boot.

2. Slide the outboard boot (A) partially to the inboard joint side. Be careful not to damage the boot.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4787
3. Wipe off the grease to expose the driveshaft and the outboard joint inner race. 4. Make a mark
(A) on the driveshaft (B) at the same level as the outboard joint rim (C).

5. Securely clamp the driveshaft in a bench vise with a shop towel. 6. Remove the outboard joint
(A) using the 22 x 1.5 mm threaded adapter (B) and a commercially available 5/8"-18 UNF slide
hammer (C).

7. Remove the driveshaft from the bench vise. 8. Remove the stop ring from the driveshaft.

9. Wrap the splines on the driveshaft with vinyl tape (A) to prevent damaging the boot.

10. Remove the outboard boot. Be careful not to damage the boot. 11. Remove the vinyl tape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4788

Driveshaft Reassembly

Driveshaft Reassembly

Exploded View
Driveshaft

Special Tools Required

^ Boot band tool, KD-3191 or equivalent, commercially available

^ Boot band pliers, Kent-Moore J-35910 or equivalent, commercially available

NOTE: Refer to the Exploded View, as needed, during this procedure.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4789
Inboard Joint Side

1. Wrap the splines with vinyl tape (A) to prevent damaging the inboard boot.

2. Install the inboard boot onto the driveshaft, then remove the vinyl tape. Be careful not to damage
the inboard boot. 3. Install the spider (A) onto the driveshaft by aligning the marks (B) you made on
the spider and the end of the driveshaft.

4. Install a new circlip (C) into the driveshaft groove. Always rotate the circlip in its groove to make
sure it is fully seated. 5. Fit the rollers (A) onto the spider (B) with their high shoulders facing
outward, and note these items:

^ Reinstall the rollers in their original positions on the spider by aligning the marks (C) you made.

^ Hold the driveshaft pointed up to prevent the rollers from falling off.

6. Pack the inboard joint with the joint grease included in the new inboard boot set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4790
7. Fit the inboard joint onto the driveshaft and note these items:

^ Reinstall the inboard joint onto the driveshaft by aligning the marks (A) you made on the inboard
joint and the rollers.

^ Hold the driveshaft so the inboard joint is pointing up to prevent it from falling off.

8. Fit the boot ends (A) onto the driveshaft (B) and the inboard joint (C),

9. Adjust the length of the driveshafts to the figure as shown, then adjust the boots to halfway
between full compression and full extension. Bleed

excess air from the boots by inserting a flat-tipped screwdriver between the boot and the joint.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4791
10. Fit the boot ends onto the driveshaft and the inboard joint, then install the new double loop
band (A) onto the boot (B).

NOTE: Pass the end of the new double loop band through the clip (C) twice in the direction of the
forward rotation of the driveshaft.

11. Pull up the slack in the band by hand. 12. Mark a position (A) on the band 10-14 mm (0.4-0.6
inch) from the clip (B).

13. Thread the free end of the band through the nose section of the commercially available boot
band tool KD-3191 or equivalent (A), and into the slot

on the winding mandrel (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4792
14. Using a wrench on the winding mandrel of the boot band tool, tighten the band until the marked
spot (C) on the band meets the edge of the clip. 15. Lift up the boot band tool to bend the free end
of the band 90 degrees to the clip. Center-punch the clip, then fold over the remaining tail onto the

clip.

16. Unwind the boot band tool, and cut off the excess free end of the band to leave a 5-10 mm
(0.2-0.4 in.) tail protruding from the clip.

17. Bend the band end (A) by tapping it down with a hammer.

NOTE: ^

Make sure the band and the clip do not interfere with anything on the vehicle and the band does
not move.

^ Clean any grease remaining on the surrounding surfaces.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4793
18. Repeat steps 10 through 17 for the band on the other end of the boot.

Outboard Joint Side

1. Wrap the splines with vinyl tape (A) to prevent damaging the outboard boot.

2. Install the new ear clamp bands (B) and the outboard boot, then remove the vinyl tape. Be
careful not to damage the outboard boot. 3. Install a new stop ring (A) into the driveshaft groove
(B).

4. Pack about 35 g (1.2 oz) grease included in the new outboard boot set into the driveshaft hole in
the outboard joint.

NOTE: If you are installing a new outboard joint, the grease is already installed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4794
5. Insert the driveshaft (A) into the outboard joint (B) until the stop ring (C) is close to the joint.

6. To completely seat the outboard joint, pick up the driveshaft and joint, and tap or hit them from a
height of about 10 cm (4 in.) onto a hard surface.

NOTE: Do not use a hammer as excessive force may damage the driveshaft. Be careful not to
damage the threaded section (A) of the outboard joint.

7. Check the alignment of the paint mark (A) you made with the outboard joint rim (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4795
8. Pack the outboard joint (A) with the remaining joint grease included in the new outboard boot
set.

9. Fit the boot ends (A) onto the driveshaft (B) and the outboard joint (C). Bleed any excess air
from the boot by inserting a flat-tipped screwdriver

between the boot and the joint.

10. Adjust the length of the driveshafts to the figure as shown, then adjust the boots to halfway
between full compression and full extension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4796
11. Close the ear portion (A) of the band with commercially available boot band pliers Kent-Moore
J-35910 or equivalent (B).

12. Check the clearance between the closed ear portion of the band. If the clearance is not within
the standard, close the ear portion of the band tighter.

13. Repeat steps 11 and 12 for the band on the other end of the boot.

Intermediate Shaft Disassembly

Intermediate Shaft Disassembly

Special Tools Required

^ Support base attachment 07JAF-SH20400

^ Oil seal driver 07947-SB00100

^ Support base 07965-SD90100

1. Remove the three flange bolts, then remove the heat shield (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4797
2. Remove the set ring (A), the outer seal (B), and the external snap ring (C).

3. Press the intermediate shaft (A) out of the intermediate shaft bearing (B) using the support base
attachment (C), support base (D), and a press. Be

careful not to damage the bearing support ring (E) on the intermediate shaft during disassembly.

4. Remove the internal snap ring.

5. Press the intermediate shaft bearing (A) out of the bearing support (B) using the half shaft base,
the oil seal driver (C) and a press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4798
Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Intermediate Shaft

Special Tools Required

^ Oil seal driver 07GAD-PH70201

^ Attachment, 52 x 55 mm 07746-0010400

^ Attachment, 35 mm I.D. 07746-0030400

^ Driver 07749-0010000
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4799
NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.

NOTE: Do not wash the rubber parts with solvent.

2. Press the intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm
attachment (C), the driver (D) and a press.

3. Install the internal snap ring into the groove of the bearing support.

4. Press the intermediate shaft (A) into the new shaft bearing (B) using the 35 mm I.D. attachment
(C) and a press.

5. Install the external snap ring (A) into the groove of the intermediate shaft (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Removal and Replacement > Page 4800
6. Install a new outer seal (A) into the bearing support (B) using the oil seal driver (C), and a press.
Press the until it is -0.2-0.2 mm (-0.01-0.01 in.)

below the surface of the intermediate shaft.

7. Install a new set ring (A).

8. Install the heat shield (A), then tighten the three flange bolts in the sequence shown.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Axle Shaft Assembly >
Component Information > Service and Repair > Page 4801

Axle Shaft Assembly: Tools and Equipment

Special Tools
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Testing and Inspection

Wheel Bearing: Testing and Inspection

Wheel Bearing End Play Inspection

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the
wheels. 3. Install suitable flat washers (A) and the wheel nuts. Tighten the nuts to the specified
torque to hold the brake disc or the brake drum securely

against the hub.

4. Attach the dial gauge. Place the dial gauge against the hub flange. 5. Measure the bearing end
play while by moving the brake disc or the brake drum inward and outward.

Front/Rear: Standard: 0-0.05 mm (0-0.002 in.)


6. If the bearing end play measurement is more than the standard, replace the wheel bearing or the
hub bearing unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension

Wheel Bearing: Service and Repair Front Suspension

Knuckle/Hub/Wheel Bearing Replacement

Knuckle/Hub/Wheel Bearing

Special Tools Required

^ Hub dis/assembly tool 07GAF-SE00100


^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint remover, 28 mm 07MAC-SL0A202

^ Ball joint thread protector, 14 mm 071AF-S3VA000

^ Attachment, 62 x 68 mm 07746-0010500

^ Driver 07749-0010000

^ Support base 07965-SD90100


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4807
Knuckle/Hub Replacement

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the center cap (A), the wheel nuts (B) and the front wheel.

3. Remove the brake hose mounting bolt (A) from the damper.

4. Remove the brake caliper bracket mounting bolts (B), then remove the caliper assembly (C) from
the knuckle. To prevent damage to the caliper

assembly or the brake hose, use a short piece of wire to hang the caliper assembly from the
undercarriage. Do not twist the brake hose excessively.

5. Remove the wheel speed sensor (A) from the knuckle (B). Do not disconnect the wheel speed
sensor connector.

6. Raise the stake (A), then remove the spindle nut (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4808
7. Remove the brake disc. 8. Check the front hub for damage and cracks. 9. Remove the cotter pin
(A) from the tie-rod end ball joint, then remove the nut (B).

NOTE: During installation, install the new cotter pin after tightening the nut, and bend its end as
shown.

10. Disconnect the tie-rod end ball joint from the knuckle using the ball joint remover. 11. Remove
the flange bolt and the self-locking nuts from the lower arm (A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C), then the bolt (D).

12. Disconnect the lower ball joint (E) from the lower arm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4809
13. Remove the damper pinch bolts (A) and the self-locking nuts (B) from the damper.

NOTE: During installation, install the new damper pinch bolts and the new self-locking nuts.

14. Remove the driveshaft outboard joint (C) from the knuckle (D) by tapping the driveshaft end (E)
with a soft face hammer while drawing the hub

outward, then remove the knuckle.

NOTE: ^

Do not pull the driveshaft end outward. The inner driveshaft inboard joint may come apart.

^ During installation, apply grease to the mating surfaces of the wheel bearing and the driveshaft
outboard joint.

15. Remove the lock pin (A) from the lower ball joint, then remove the castle nut (B).

NOTE: During installation, install a lock pin as shown after tightening the new castle nut.

16. Disconnect the lower ball joint (C) from the knuckle using the ball joint thread protector and the
ball joint remover. 17. Install the knuckle/hub in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle's weight before fully tightening to the specified torque values.

^ Be careful not to damage the ball joint boot when connecting the knuckle.

^ Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section and the
mating surfaces of the castle nut.

^ Torque the castle nut to the lower torque specification, then tighten it only far enough to align the
slot with the ball joint pin hole. Do not align the castle nut by loosening it.

^ Use a new spindle nut during reassembly.

^ Before installing the spindle nut, apply a small amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle nut shoulder against the driveshaft.

^ Before installing the brake disc, clean the mating surfaces of the front hub and the inside of the
brake disc.

^ Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4810
Wheel Bearing Replacement

1. Separate the hub (A) from the knuckle (B) using the hub dis/assembly tool and a hydraulic press.
Hold the knuckle with the attachment (C) of the

hydraulic press or equivalent tool. Be careful not to deform the splash guard (D). Hold onto the hub
to keep it from falling when pressed clear.

2. Press the wheel bearing inner race (A) off of the hub (B) using the hub dis/assembly tool, a
commercially available bearing separator (C), and a

press.

3. Remove the splash guard (A) and the snap ring (B) from the knuckle (C).

4. Press the wheel bearing (A) out of the knuckle (B) using the attachment, the driver, and a press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4811
5. Wash the knuckle and the hub thoroughly in high flash point solvent before reassembly. 6. Press
a new wheel bearing (A) into the knuckle (B) using the old bearing (C), a steel plate (D), the
attachment, the support base and a press.

NOTE: ^

Install the wheel bearing with the wheel speed sensor magnetic encoder (E) (brown color), toward
the inside of the knuckle.

^ Remove any oil, grease, dust, metal debris, and other foreign material from the encoder surface.

^ Keep all magnetic tools away from the encoder surface.

^ Be careful not to damage the encoder surface when you insert the wheel bearing.

7. Install the snap ring (A) securely in the knuckle (B).

8. Install the splash guard (C), and tighten the screws (D) to the specified torque value. 9. Install
the hub (A) onto the knuckle (B) using the attachment, the driver, the support base, and a hydraulic
press. Be careful not to distort the

splash guard (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4812
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4813

Wheel Bearing: Service and Repair Rear Suspension

Knuckle/Hub Bearing Unit Replacement

Knuckle/Hub Bearing

Hub Bearing Unit Replacement

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the center cap (A), the wheel nuts (B) and the rear wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4814
3. Release the parking brake, and remove the brake drum. 4. Remove the hub bearing unit (A) and
the O-ring (B).

5. Check the hub bearing unit for damage and cracks. 6. Install the hub bearing unit in the reverse
order of removal, and note these items:

^ Use a new O-ring during reassembly.

^ Before installing the brake drum, clean the mating surfaces of the hub bearing unit and the inside
of the brake drum.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.

Knuckle Replacement

1. Remove the hub bearing unit. 2. Disconnect the brake line (A) from the wheel cylinder (B).
Remove the backing plate (C) with brake shoes assembly from the knuckle.

3. Remove the wheel speed sensor (A), and the brake hose mounting bracket (B) from the knuckle
(C). Do not disconnect the wheel speed sensor

connector.

NOTE: Apply multipurpose grease to the mating surfaces on the knuckle and the O-ring (D) during
reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4815
4. Place a floor jack under the trailing arm to support it.

NOTE: Do not place the jack against the plate section of the lower arm. Be careful not to damage
any suspension components.

5. Remove the upper arm mounting bolt (A), and disconnect the upper arm (B) from the knuckle.

NOTE: Use the new upper arm mounting bolt during reassembly.

6. Remove the rear knuckle upper bracket (C). 7. Mark the cam positions of the adjusting bolt (A)
and the adjusting cam plate (B), then remove the self-locking nut (C), the adjusting cam plate, and

the adjusting bolt. Discard the self-locking nut.

NOTE: Use the new self-locking nut and the new adjusting bolt during reassembly.

8. Remove the flange bolt (D), and remove the knuckle.

NOTE: Use the new flange bolt during reassembly.

9. Install the knuckle in the reverse order of removal, and note these items:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Bearing >
Component Information > Service and Repair > Front Suspension > Page 4816
^ First install all the components, and lightly tighten the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully tightening to the specified torque values.

^ Align the cam positions of the adjusting bolt and the adjusting cam plate with the marked
positions when tightening.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Fill the master cylinder reservoir to the MAX (upper) level line, and bleed the normal brake
system (except the servo unit and power unit). Check for a leak at the brake hose/line joint, and
retighten it if necessary.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Drive Axles, Bearings and Joints > Wheel Hub > Axle Nut >
Component Information > Specifications
Axle Nut: Specifications

Spindle nut

Torque .................................................................................................................................................
........................... 181 N-m (18.5 kgf-m, 134 lbf-ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Flex Plate > Component Information > Specifications

Flex Plate: Specifications

Drive plate

Flywheel to drive plate Attach the flywheel to the drive plate with six bolts. Rotate the crankshaft
pulley to tighten the bolts to 1/2 of the specified torque, then to the final torque, in a crisscross
pattern.

Bolt 6 x 1.0 mm ....................................................................................................................................


................................ 12 Nm (1.2 kgf-m, 8.7 lbf-ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Locations

Shift Indicator: Locations

Component Location Index

A/T Gear Position Indicator Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions
Shift Indicator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4831
Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4832

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4833

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4834
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4835
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4836
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4837
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4838
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4839
How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4840

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4841

Shift Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4842
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4843
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4844
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4845
1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4846
2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4847
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4848
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4849
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4850
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4851
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4852
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4854
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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4855

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4856
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4857
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4858
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4859

150. A/T Gear Position Indicator Panel Light/Park Pin Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Lamps and Indicators - Transmission and Drivetrain > Lamps
and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram Information and Instructions > Page
4860

Shift Indicator: Electrical Diagrams

Circuit Diagram
A/T Gear Position Indicator Circuit Diagram
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Relays and Modules - Transmission and Drivetrain > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters

Control Module: Pinout Values and Diagnostic Parameters

PCM CVT Control System Inputs and Outputs

PCM CVT Control System Inputs And Outputs (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Relays and Modules - Transmission and Drivetrain > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters > Page 4867
PCM CVT Control System Inputs And Outputs (Part 2)
PCM CVT Control System Inputs And Outputs (Part 3)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Relays and Modules - Transmission and Drivetrain > Relays
and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters > Page 4868

PCM CVT Control System Inputs And Outputs (Part 4)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Modules - CVT > Control Module, CVT > Component Information > Testing and Inspection > Pinout Values and
Diagnostic Parameters > Page 4869
Control Module: Programming and Relearning
Substituting the PCM

Special Tools Required

^ Honda diagnostic system (HDS) tablet tester

^ Honda interface module (HIM) and iN workstation with HDS and CM update software

^ HDS pocket tester

^ GNA600 and an iN workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during a
troubleshooting procedures.

1. Make sure you have the anti-theft code for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the DLC (A) located behind
the driver's dashboard lower cover.

3. Turn the ignition switch to ON (II). 4. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. If you are returning from the DLC circuit

troubleshooting, skip steps 5 to 6, and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch to LOCK (0). 8. Jump the SCS line with the HDS. 9. Disconnect the
negative cable from the battery, then disconnect the positive cable.

10. Remove the battery. 11. Remove the PCM cover (A).

12. Remove the bolts (D), and remove the PCM (E).
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Diagnostic Parameters > Page 4870

13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

14. Install a known-good PCM and the battery in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

15. Turn the ignition switch to ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

16. Manually input the VIN to the PCM with the HDS. 17. Update the PCM if it does not have the
latest software. 18. Select the IMMOBI SYSTEM with the HDS. 19. Enter the immobilizer code with
the PCM replacement procedure in the HDS; it allows you to start the engine. 20. Reset the PCM
with the HDS. 21. If the TP POSITION CHECK failed in steps 6, clean the throttle body. 22. Do the
PCM idle learn procedure. 23. Do the CKP pattern learn procedure. 24. Enter the anti-theft code for
the audio system or the navigation system (if equipped), then enter the audio presets. Set the clock
(on vehicles

without navigation).
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Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations

Transmission Position Switch/Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4876

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4877

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4878

184. Transmission Range Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4879
Transmission Position Switch/Sensor: Testing and Inspection

Transmission Range Switch Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the transmission range
switch connector.

3. Check for continuity between terminals at the switch connector. There should be continuity
between the terminals in the following table for each

switch position.

4. Transmission range switch test is completed if the test results are OK. If there is no continuity
between any terminals, go to step 5. 5. Remove the transmission range switch, and check the end
of the selector control shaft (A).
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and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4880

6. If the measurement of the selector control shaft end is within the standard, replace the
transmission range switch. If the measurement is out of the

standard, repair the selector control shaft end, and recheck the transmission range switch
continuity.
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and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4881
Transmission Position Switch/Sensor: Service and Repair

Transmission Range Switch Replacement

1. Shift to N. 2. Remove the air cleaner assembly and the intake air duct. 3. Disconnect the
transmission range switch connector, and remove the control shaft cover (A).

4. Remove the transmission range switch (B). 5. Move the control shaft from the P position to the N
position by turning the selector control shaft using a 6.0 mm wrench.

NOTE: Do not use the selector control shaft to adjust the shift position. If the control shaft tips are
squeezed together it will cause a faulty signal or position due to play between the selector control
shaft and the transmission range switch.

6. To set up a new transmission range switch (A), align the cutouts (B) on the rotary-frame with the
neutral positioning cutouts (C) on the

transmission range switch. Then put a 2.0 mm (0.08 in.) feeler gauge blade (D) in the cutouts to
hold the transmission range switch in the A/T position.

NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the transmission range switch
in the N position.
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and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4882
7. Install the transmission range switch (A) gently on the selector control shaft (B) while holding it in
the N position with the 2.0 mm (0.08 in.) blade

(C).

8. Tighten the bolts (A) on the transmission range switch while you continue to hold the N position.
Do not move the transmission range switch when

tightening the bolts. Remove the feeler gauge (B).

9. Check the connector for rust, dirt, or oil, clean or repair if necessary, then connect the connector
securely.

10. Install the control shaft cover on the transmission range switch.
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and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component Information > Locations > Page 4883

11. Turn the ignition switch to ON (II). Move the shift lever through all positions, and check the
transmission range switch synchronization with the

A/T gear position indicator.

12. Check that the engine starts in P and N, and does not start in any other shift lever position. 13.
Check that the back-up lights come on when the shift lever is in R. 14. Raise the vehicle on a lift, or
apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is
supported securely. 15. Allow the front wheels to rotate freely, then start the engine, and check the
shift lever operation. 16. Install the air cleaner assembly and the intake air duct.
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Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations

Transmission Speed Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4887
24. Transmission Housing

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4888

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4889
Transmission Speed Sensor: Diagrams

105. CVT Drive Pulley Speed Sensor

106. CVT Driven Pulley Speed Sensor

108. CVT Speed Sensor 2 Or CVT Speed Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Locations > Page 4890

Transmission Speed Sensor: Description and Operation

CVT Output Shaft (Driven pulley) Speed Sensor

This sensor detects driven pulley speed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement

Transmission Speed Sensor: Service and Repair CVT Input Shaft (Drive Pulley) Speed Sensor
Replacement

CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT input shaft
(drive pulley) speed sensor connector, then remove the CVT input shaft (drive pulley) speed sensor
(A).

3. Install a new 0-ring (B) on a new CVT input shaft (drive pulley) speed sensor, then install the
CVT input shaft (drive pulley) speed sensor in the

transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
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Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement > Page 4893

Transmission Speed Sensor: Service and Repair CVT Output Shaft (Driven Pulley) Speed Sensor
Replacement

CVT Output Shaft (Driven Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT output shaft
(driven pulley) speed sensor connector, then remove the CVT output shaft (driven pulley) speed
sensor (A).

3. Install a new 0-ring (B) on a new CVT output shaft (driven pulley) speed sensor, then install the
CVT output shaft (driven pulley) speed sensor in

the transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
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Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Speed Sensor, CVT > Component Information > Service and Repair > CVT Input Shaft
(Drive Pulley) Speed Sensor Replacement > Page 4894

Transmission Speed Sensor: Service and Repair CVT Speed Sensor Replacement

CVT Speed Sensor Replacement


1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT speed sensor
connector, then remove the CVT speed sensor (A).

3. Install a new 0-ring (B) on a new CVT speed sensor, then install the CVT speed sensor in the
transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector
securely. 5. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Sensors and Switches - Transmission and Drivetrain > Sensors
and Switches - CVT > Transmission Temperature Sensor/Switch, CVT > Component Information > Locations

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Locations
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Locations > Page 4904

38. CVT Start Clutch Pressure Control Valve


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve Solenoid Test

Clutch Control Solenoid Valve: Testing and Inspection CVT Start Clutch Pressure Control Valve
Solenoid Test

CVT Start Clutch Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT start clutch pressure control valve solenoid resistance between solenoid
harness connector terminals No. 4 and No. 8.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT start clutch pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 4, and connect another jumper wire from the

battery negative terminal to terminal No. 8. A clicking sound should be heard.

6. If no sound is heard, remove the CVT start clutch pressure control valve, and clean it, then
recheck. Replace the CVT start clutch pressure control

valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4907

Clutch Control Solenoid Valve: Testing and Inspection Start Clutch Pressure Control Calibration
Procedures

Start Clutch Pressure Control Calibration Procedures

Do the start clutch pressure control calibration procedures whenever you do any of these actions: ^

Replace PCM

^ Reset PCM

^ Update PCM

^ Replace the transmission

^ Overhaul the transmission

^ Replace the engine assembly

^ Overhaul the engine assembly

^ Replace the lower valve body

^ Replace the start clutch

Start Clutch Pressure Control Calibration Procedure mode

1. Connect the HDS to the DLC (A) located behind the driver's dashboard lower cover, and go to
the A/T Mode Menu.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. 4. Follow the HDS screen prompts in the Start Clutch
Feedback Learn (see the HDS Operator's manual).

Calibration Procedure with SCS mode


1. Apply the parking brake, and block all four wheels securely. 2. Warm up the engine to normal
operating temperature (the radiator fan comes on). 3. Make sure that the MIL does not come on
and the D indicator does not blink. If the MIL comes on or the D indicator blinks, check the fuel and

emissions system or the CVT control system.

4. Turn the ignition switch to LOCK (0). 5. Connect the HDS to the DLC, and follow the screen
prompts to short-circuit the SCS signal terminal using the tester menu. 6. Press the brake pedal,
and continue pressing the pedal until the calibration is completed. 7. Start the engine without load
condition, but turn the headlights on. The headlights must be on during calibration. 8. Shift the shift
lever to N, shift to D, S, then L, and return to N. Repeat this shifting pattern three times within 20
seconds after the engine is started. 9. Check that the D indicator comes on when the shift lever is
in N, then goes off in 1 minute.

10. If the D indicator blinks or does not come on, or if the indicator comes on and stays on, turn the
ignition switch to LOCK (0), and restart the

procedure with step 5.

11. Shift to D, and check that the D indicator comes on, then goes off. 12. If the D indicator blinks
or does not come on, or if the indicator comes on and stays on, turn the ignition switch to LOCK
(0), and restart the

procedure with step 5.

13. Turn the ignition switch to LOCK (0) to complete the procedure. 14. Test-drive the vehicle to
verify that a problem does not occur on the start clutch pressure control system.

Calibration by Driving the Vehicle

1. Warm up the engine to normal operating temperature (the radiator fan comes on). 2. Make sure
that the MIL does not come on and the D indicator does not blink. If the MIL comes on or the D
indicator blinks, check the fuel and

emissions system or the CVT control system.

3. Start the engine without load (headlights, audio system, blower fan, rear window defogger, A/C,
etc.), and let it idle. 4. Check that the IMA charge gauge indicates no segments. If the IMA charge
gauge indicates any segments, hold the engine speed between 3,500

rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery level gauge (BAT)
indicates at least three segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > CVT Start Clutch Pressure Control Valve Solenoid Test > Page 4908
5. Drive the vehicle with the shift lever in D until the vehicle speed reaches 37 mph (60 km/h), then
release the accelerator and decelerate without
pressing the brake pedal for at least 5 seconds.

6. Test-drive the vehicle for several minutes, and make sure the engine does not stall or flare when
starting off.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Clutch Control Solenoid Valve, CVT > Component
Information > Testing and Inspection > Page 4909

Clutch Control Solenoid Valve: Service and Repair

CVT Start Clutch Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT start clutch pressure control valve
connector (A).

3. Remove the CVT start clutch pressure control valve (B). 4. Check that the filter (C) is in good
condition, replace it if it is clogged or damaged. 5. Install a new CVT start clutch pressure control
valve with the dowel pins (D) and the separator plate (E) on the lower valve body (F). 6. Connect
the CVT start clutch pressure control valve connector. 7. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations

Fail Safe Solenoid Valve: Locations

Component Location Index


Continuously Variable Transmission Component Location Index (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations > Page 4913

Continuously Variable Transmission Component Location Index (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations > Page 4914

Fail Safe Solenoid Valve: Testing and Inspection

Inhibitor Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the inhibitor solenoid resistance between solenoid harness connector terminal No. 5
and body ground.

Standard: 11.7-21.0 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wire is
OK, replace the inhibitor solenoid. 5. Connect a jumper wire from the battery positive terminal to
solenoid harness connector terminal No. 5, and connect another jumper wire from the

battery negative terminal to body ground. A clicking sound should be heard.

6. If no sound is heard, replace the inhibitor solenoid.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Fail Safe Solenoid Valve, CVT > Component Information >
Locations > Page 4915

Fail Safe Solenoid Valve: Service and Repair

Inhibitor Solenoid Replacement

1. Remove the lower valve body. 2. Disconnect the inhibitor solenoid connector (A).

3. Remove the inhibitor solenoid (B). 4. Install a new inhibitor solenoid on the CVT driven pulley
pressure control valve. 5. Connect the inhibitor solenoid connector. 6. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Diagrams

Pressure Regulating Solenoid: Diagrams

36. CVT Drive Pulley Pressure Control Valve

37. CVT Driven Pulley Pressure Control Valve


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Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Testing and Inspection > CVT Drive Pulley Pressure Control Valve Solenoid Test

Pressure Regulating Solenoid: Testing and Inspection CVT Drive Pulley Pressure Control Valve
Solenoid Test

CVT Drive Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT drive pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 3 and No. 7.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT drive pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 3, and connect another jumper wire from the

battery negative terminal to terminal No. 7. A clicking sound should be heard.

6. If no sound is heard, remove the CVT drive pulley pressure control valve, and clean it, then
recheck. Replace the CVT drive pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Testing and Inspection > CVT Drive Pulley Pressure Control Valve Solenoid Test > Page 4921

Pressure Regulating Solenoid: Testing and Inspection CVT Driven Pulley Pressure Control Valve
Solenoid Test

CVT Driven Pulley Pressure Control Valve Solenoid Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the solenoid harness
connector.

3. Measure the CVT driven pulley pressure control valve solenoid resistance between solenoid
harness connector terminals No. 2 and No. 6.

Standard: 3.8-6.8 Ohms

4. If the resistance is out of standard, check for open or short in the solenoid harness. If the wires
are OK, replace the CVT driven pulley pressure

control valve.

5. Connect a jumper wire from the battery positive terminal to solenoid harness connector terminal
No. 2, and connect another jumper wire from the

battery negative terminal to terminal No. 6. A clicking sound should be heard.

6. If no sound is heard, remove the CVT driven pulley pressure control valve, and clean it, then
recheck. Replace the CVT driven pulley pressure

control valve if a problem recurs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Service and Repair > CVT Drive Pulley Pressure Control Valve Replacement

Pressure Regulating Solenoid: Service and Repair CVT Drive Pulley Pressure Control Valve
Replacement

CVT Drive Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Remove the solenoid harness clamp (A).

3. Disconnect the CVT drive pulley pressure control valve connector (B). 4. Remove the seven
bolts, and remove the CVT drive pulley pressure control valve (C). The CVT start clutch pressure
control valve (D) can also be

removed.

5. Check that the filters (E) are in good condition, replace it if it is clogged or damaged. 6. Install a
new CVT drive pulley pressure control valve with the dowel pins (F) and the separator plate (G),
and the CVT start clutch pressure

control valve with the dowel pins (H) and the separator plate (I) on the lower valve body (J).

7. Connect the CVT drive pulley pressure control valve connector. 8. Install the solenoid harness
clamp. 9. Install the lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Actuators and Solenoids -
Transmission and Drivetrain > Actuators and Solenoids - CVT > Pressure Regulating Solenoid, CVT > Component
Information > Service and Repair > CVT Drive Pulley Pressure Control Valve Replacement > Page 4924

Pressure Regulating Solenoid: Service and Repair CVT Driven Pulley Pressure Control Valve
Replacement

CVT Driven Pulley Pressure Control Valve Replacement

1. Remove the lower valve body. 2. Disconnect the CVT driven pulley pressure control valve
connector (A) and the inhibitor solenoid connector (B).

3. Remove the CVT driven pulley pressure control valve (C), and remove the inhibitor solenoid (D)
from the CVT driven pulley pressure control

valve.

4. Check that the filter (E) is in good condition, replace it if it is clogged or damaged. 5. Replace the
0-rings (F) on the inhibitor solenoid, if necessary. 6. Install the inhibitor solenoid on a new CVT
driven pulley pressure control valve. 7. Install a new CVT driven pulley pressure control valve with
the dowel pins (G) and the separator plate (H) on the lower valve body (I). 8. Connect the CVT
driven pulley pressure control valve connector and the inhibitor solenoid connector. 9. Install the
lower valve body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Locations

Shift Indicator: Locations

Component Location Index

A/T Gear Position Indicator Component Location Index


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Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions
Shift Indicator: Diagram Information and Instructions
Circuit Schematics
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Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4932
Circuit Schematics
Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4933

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4934

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4935
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4936
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4937
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4938
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4939
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4940
How to Identify Connector Terminals
How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4941

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4942

Shift Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4943
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4944
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.
EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4945
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4946
1. Remove the secondary locks.
2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4947
2. Remove the terminal from the female half.
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4948
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4949
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4950
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.
EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4951
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from
the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Information and Instructions > Page 4952
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.
This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far
enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat
evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Information and Instructions > Page 4956

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Information and Instructions > Page 4957
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Lamps and Indicators -
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Information and Instructions > Page 4958
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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Information and Instructions > Page 4959
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.
Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Information and Instructions > Page 4960

150. A/T Gear Position Indicator Panel Light/Park Pin Switch


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Transmission and Drivetrain > Lamps and Indicators - A/T > Shift Indicator > Component Information > Diagrams > Diagram
Information and Instructions > Page 4961

Shift Indicator: Electrical Diagrams

Circuit Diagram
A/T Gear Position Indicator Circuit Diagram
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Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Relays and Modules -
Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters

Control Module: Pinout Values and Diagnostic Parameters

PCM CVT Control System Inputs and Outputs

PCM CVT Control System Inputs And Outputs (Part 1)


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Inspection > Pinout Values and Diagnostic Parameters > Page 4968
PCM CVT Control System Inputs And Outputs (Part 2)
PCM CVT Control System Inputs And Outputs (Part 3)
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Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Relays and Modules -
Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters > Page 4969

PCM CVT Control System Inputs And Outputs (Part 4)


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Transmission and Drivetrain > Relays and Modules - CVT > Control Module, CVT > Component Information > Testing and
Inspection > Pinout Values and Diagnostic Parameters > Page 4970
Control Module: Programming and Relearning
Substituting the PCM

Special Tools Required

^ Honda diagnostic system (HDS) tablet tester

^ Honda interface module (HIM) and iN workstation with HDS and CM update software

^ HDS pocket tester

^ GNA600 and an iN workstation with HDS and CM update software

Use any one of these update tools.

NOTE: Use this procedure when you need to substitute a known-good PCM during a
troubleshooting procedures.

1. Make sure you have the anti-theft code for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Connect the HDS to the DLC (A) located behind
the driver's dashboard lower cover.

3. Turn the ignition switch to ON (II). 4. Make sure the HDS communicates with the PCM. If it does
not, go to the DLC circuit troubleshooting. If you are returning from the DLC circuit

troubleshooting, skip steps 5 to 6, and clean the throttle body after substituting the PCM.

5. Select the INSPECTION MENU with the HDS. 6. Select the ETCS TEST, then select the TP
POSITION CHECK, and follow the screen prompts.

NOTE: If the TP POSITION CHECK indicates FAILED, continue this procedure.

7. Turn the ignition switch to LOCK (0). 8. Jump the SCS line with the HDS. 9. Disconnect the
negative cable from the battery, then disconnect the positive cable.

10. Remove the battery. 11. Remove the PCM cover (A).

12. Remove the bolts (D), and remove the PCM (E).
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13. Disconnect PCM connectors A, B, and C.

NOTE: PCM connectors A, B, and C have symbols (A=Square, B=Triangle, C=Circle) embossed
on them for identification.

14. Install a known-good PCM and the battery in the reverse order of removal.

NOTE: If the IMA battery level indicator (BAT) on the gauge indicates zero level, start the engine,
and hold it between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the IMA battery
level indicator (BAT) indicates at least three segments.

15. Turn the ignition switch to ON (II).

NOTE: DTC P0630 "VIN Not Programmed or Mismatch" may be stored because the VIN has not
been programmed into the PCM; ignore it, and continue this procedure.

16. Manually input the VIN to the PCM with the HDS. 17. Update the PCM if it does not have the
latest software. 18. Select the IMMOBI SYSTEM with the HDS. 19. Enter the immobilizer code with
the PCM replacement procedure in the HDS; it allows you to start the engine. 20. Reset the PCM
with the HDS. 21. If the TP POSITION CHECK failed in steps 6, clean the throttle body. 22. Do the
PCM idle learn procedure. 23. Do the CKP pattern learn procedure. 24. Enter the anti-theft code for
the audio system or the navigation system (if equipped), then enter the audio presets. Set the clock
(on vehicles

without navigation).
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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations

Transmission Position Switch/Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4977

27. Transmission Housing


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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4978

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4979

184. Transmission Range Switch


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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Position Switch/Sensor, CVT > Component
Information > Locations > Page 4980
Transmission Position Switch/Sensor: Testing and Inspection

Transmission Range Switch Test

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the transmission range
switch connector.

3. Check for continuity between terminals at the switch connector. There should be continuity
between the terminals in the following table for each

switch position.

4. Transmission range switch test is completed if the test results are OK. If there is no continuity
between any terminals, go to step 5. 5. Remove the transmission range switch, and check the end
of the selector control shaft (A).
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Information > Locations > Page 4981

6. If the measurement of the selector control shaft end is within the standard, replace the
transmission range switch. If the measurement is out of the

standard, repair the selector control shaft end, and recheck the transmission range switch
continuity.
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Information > Locations > Page 4982
Transmission Position Switch/Sensor: Service and Repair
Transmission Range Switch Replacement

1. Shift to N. 2. Remove the air cleaner assembly and the intake air duct. 3. Disconnect the
transmission range switch connector, and remove the control shaft cover (A).

4. Remove the transmission range switch (B). 5. Move the control shaft from the P position to the N
position by turning the selector control shaft using a 6.0 mm wrench.

NOTE: Do not use the selector control shaft to adjust the shift position. If the control shaft tips are
squeezed together it will cause a faulty signal or position due to play between the selector control
shaft and the transmission range switch.

6. To set up a new transmission range switch (A), align the cutouts (B) on the rotary-frame with the
neutral positioning cutouts (C) on the

transmission range switch. Then put a 2.0 mm (0.08 in.) feeler gauge blade (D) in the cutouts to
hold the transmission range switch in the A/T position.

NOTE: Be sure to use a 2.0 mm (0.08 in.) blade or equivalent to hold the transmission range switch
in the N position.
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Information > Locations > Page 4983
7. Install the transmission range switch (A) gently on the selector control shaft (B) while holding it in
the N position with the 2.0 mm (0.08 in.) blade
(C).

8. Tighten the bolts (A) on the transmission range switch while you continue to hold the N position.
Do not move the transmission range switch when

tightening the bolts. Remove the feeler gauge (B).

9. Check the connector for rust, dirt, or oil, clean or repair if necessary, then connect the connector
securely.

10. Install the control shaft cover on the transmission range switch.
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Information > Locations > Page 4984

11. Turn the ignition switch to ON (II). Move the shift lever through all positions, and check the
transmission range switch synchronization with the

A/T gear position indicator.

12. Check that the engine starts in P and N, and does not start in any other shift lever position. 13.
Check that the back-up lights come on when the shift lever is in R. 14. Raise the vehicle on a lift, or
apply the parking brake, block the rear wheels, and raise the front of the vehicle. Make sure it is
supported securely. 15. Allow the front wheels to rotate freely, then start the engine, and check the
shift lever operation. 16. Install the air cleaner assembly and the intake air duct.
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> Locations

Transmission Speed Sensor: Locations

Continuously Variable Transmission Component Location Index (Part 2)


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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4988
24. Transmission Housing

27. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4989

PGM-FI System Component Location Index


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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4990
Transmission Speed Sensor: Diagrams
105. CVT Drive Pulley Speed Sensor

106. CVT Driven Pulley Speed Sensor

108. CVT Speed Sensor 2 Or CVT Speed Sensor


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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Locations > Page 4991

Transmission Speed Sensor: Description and Operation

CVT Output Shaft (Driven pulley) Speed Sensor

This sensor detects driven pulley speed.


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> Service and Repair > CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

Transmission Speed Sensor: Service and Repair CVT Input Shaft (Drive Pulley) Speed Sensor
Replacement

CVT Input Shaft (Drive Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT input shaft
(drive pulley) speed sensor connector, then remove the CVT input shaft (drive pulley) speed sensor
(A).

3. Install a new 0-ring (B) on a new CVT input shaft (drive pulley) speed sensor, then install the
CVT input shaft (drive pulley) speed sensor in the

transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
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Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Service and Repair > CVT Input Shaft (Drive Pulley) Speed Sensor Replacement > Page 4994

Transmission Speed Sensor: Service and Repair CVT Output Shaft (Driven Pulley) Speed Sensor
Replacement

CVT Output Shaft (Driven Pulley) Speed Sensor Replacement

1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT output shaft
(driven pulley) speed sensor connector, then remove the CVT output shaft (driven pulley) speed
sensor (A).

3. Install a new 0-ring (B) on a new CVT output shaft (driven pulley) speed sensor, then install the
CVT output shaft (driven pulley) speed sensor in

the transmission housing.

4. Check the connector for rust, dirt, or oil, then connect the connector securely. 5. Install the air
cleaner assembly and the intake air duct.
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Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Speed Sensor, CVT > Component Information
> Service and Repair > CVT Input Shaft (Drive Pulley) Speed Sensor Replacement > Page 4995

Transmission Speed Sensor: Service and Repair CVT Speed Sensor Replacement

CVT Speed Sensor Replacement


1. Remove the air cleaner assembly and the intake air duct. 2. Disconnect the CVT speed sensor
connector, then remove the CVT speed sensor (A).

3. Install a new 0-ring (B) on a new CVT speed sensor, then install the CVT speed sensor in the
transmission housing. 4. Check the connector for rust, dirt, or oil, then connect the connector
securely. 5. Install the air cleaner assembly and the intake air duct.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Transmission and Drivetrain > Transmission Control Systems > Sensors and Switches -
Transmission and Drivetrain > Sensors and Switches - CVT > Transmission Temperature Sensor/Switch, CVT >
Component Information > Locations

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Braking
Sensor/Switch > Component Information > Locations

Braking Sensor/Switch: Locations

62. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Braking
Sensor/Switch > Component Information > Locations > Page 5004

Idle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Braking
Sensor/Switch > Component Information > Locations > Page 5005

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Braking
Sensor/Switch > Component Information > Locations > Page 5006

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Braking
Sensor/Switch > Component Information > Locations > Page 5007

Braking Sensor/Switch: Diagrams

101. Brake Pedal Stroke Sensor

135. Brake Pedal Position Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Braking
Sensor/Switch > Component Information > Locations > Page 5008
Braking Sensor/Switch: Adjustments

Brake Pedal and Brake Pedal Position Switch Adjustment

Pedal Height

1. Turn the brake pedal position switch (A) counterclockwise, and pull it back until it is no longer
touching the brake pedal.

2. Pull back the carpet and find the cutout in the insulation. Lift up the insulation cutout and
measure the pedal height (B) at the middle of the left

side center of the pedal pad (C) to the floor.

Standard pedal height (with carpet move aside): 158 mm (6 1/4 in.)

3. Loosen the pushrod locknut (A), and screw the pushrod (B) in or out with pliers until the standard
pedal height from the floor is reached. After

adjustment, tighten the locknut firmly. Do not adjust the pedal height with the pushrod pressed.

Brake Pedal Position Switch Clearance

4. Lift up on the brake pedal by hand. Push in the brake pedal position switch until its plunger is
fully pressed (threaded end (A) touching the pad (B)

on the pedal arm). Then, turn the brake pedal position switch 45° clockwise to lock it. The gap
between the brake pedal position switch and the pad is automatically adjusted to 0.7 mm (0.028
in.) by locking the switch. Make sure the brake lights go off when the pedal is released.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Braking
Sensor/Switch > Component Information > Locations > Page 5009
5. Check the brake pedal free play. 6. Do the sensor 0 (zero) position memorization. See: Brake
Pedal Assy/Service and Repair/Memorizing 0 (Zero) Position

Pedal Free Play

1. With the ignition switch in LOCK (0), inspect the pedal free play (A) at the pedal pad (B) by
pushing the pedal by hand. If the brake pedal free

play is insufficient, it may result in excessive brake drag.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Locations

Electronic Brake Control Module: Locations

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Locations > Page 5013

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Locations > Page 5014

1. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Locations > Page 5015

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Diagrams > ABS Modulator-Control Unit

222. ABS Modulator-Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Diagrams > ABS Modulator-Control Unit > Page 5018

Electronic Brake Control Module: Diagrams Control Module Pinout Values, ABS

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Diagrams > ABS Modulator-Control Unit > Page 5019

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Diagrams > Page 5020

Electronic Brake Control Module: Description and Operation

ABS Control Unit

The control unit detects the wheel speed based on the wheel speed sensor signals it received, then
it calculates the vehicle speed based on the detected wheel speed. The control unit detects the
vehicle speed during deceleration based on the wheel speeds.

The control unit calculates the slip rate of each wheel, and transmits the control signal to the
modulator unit solenoid valve when the slip rate is high.

The hydraulic control has three modes: Pressure intensifying, pressure reducing, and pressure
retaining.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Diagrams > Page 5021

Electronic Brake Control Module: Testing and Inspection

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Diagrams > Page 5022

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Electronic Brake
Control Module > Component Information > Diagrams > Page 5023

Electronic Brake Control Module: Service and Repair

ABS Modulator-Control Unit Removal and Installation

NOTE: ^

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.

^ Be careful not to damage or deform the brake lines during removal and installation.

^ To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop
towel or equivalent material.

Removal

1. Turn the ignition switch to LOCK (0). 2. Disconnect the ABS modulator-control unit 25P
connector (A) by pulling up the lock (B); the connector disconnects itself.

3. Disconnect the six brake lines from the ABS modulator-control unit.

NOTE: Brake lines are connected to the master cylinder (C) and to the right-front (D), the left-rear
(E), the right-rear (F), and the left-front (G) brake systems.
4. Remove the ABS modulator-control unit (H) with the brackets (I) from the body. 5. Remove the
ABS modulator-control unit from the brackets. 6. Separate the bracket if necessary.

Installation

1. Install the ABS modulator-control unit onto the brackets. 2. Install the bracket with the ABS
modulator-control unit to the body. 3. Reconnect the six brake lines, then tighten the flare nuts to
the specified torque. 4. Align the connecting surface of the ABS modulator-control unit 25P
connector to the ABS modulator-control unit. 5. Lower the lock of the ABS modulator-control unit
25P connector, then confirm the connector is fully seated. 6. Bleed the brake system (except the
servo unit and power unit). 7. Start the engine, and check that the ABS indicator goes off. 8.
Test-drive the vehicle, and check that the ABS indicator does not come on.

NOTE: If the brake pedal is spongy, there may be air trapped in the modulator and then induced
into the normal brake system during modulation. Bleed the brake system (except the servo unit and
power unit) again.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Fail Safe Relay,
ABS / Traction Control > Component Information > Diagrams

53. Inhibitor Solenoid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Hydraulic Control
Assembly - Antilock Brakes > Component Information > Locations

Hydraulic Control Assembly - Antilock Brakes: Locations

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Hydraulic Control
Assembly - Antilock Brakes > Component Information > Locations > Page 5030

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Hydraulic Control
Assembly - Antilock Brakes > Component Information > Locations > Page 5031

1. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Hydraulic Control
Assembly - Antilock Brakes > Component Information > Locations > Page 5032

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Hydraulic Control
Assembly - Antilock Brakes > Component Information > Locations > Page 5033

222. ABS Modulator-Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Hydraulic Control
Assembly - Antilock Brakes > Component Information > Locations > Page 5034

Hydraulic Control Assembly - Antilock Brakes: Description and Operation

Modulator Unit

The ABS modulator consists of the inlet solenoid valve, the outlet solenoid valve, the reservoir, the
pump, the pump motor, and the damping chamber. The modulator reduces the caliper fluid
pressure directly. It is a circulating-type modulator because the brake fluid circulates through the
caliper, the reservoir, and the master cylinder. The hydraulic control has three modes; pressure
intensifying, pressure retaining, and pressure reducing. The hydraulic circuit is an independent four
channel type; one channel for each wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Hydraulic Control
Assembly - Antilock Brakes > Component Information > Locations > Page 5035

Hydraulic Control Assembly - Antilock Brakes: Service and Repair

ABS Modulator-Control Unit Removal and Installation

NOTE: ^

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.

^ Be careful not to damage or deform the brake lines during removal and installation.

^ To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop
towel or equivalent material.

Removal

1. Turn the ignition switch to LOCK (0). 2. Disconnect the ABS modulator-control unit 25P
connector (A) by pulling up the lock (B); the connector disconnects itself.

3. Disconnect the six brake lines from the ABS modulator-control unit.

NOTE: Brake lines are connected to the master cylinder (C) and to the right-front (D), the left-rear
(E), the right-rear (F), and the left-front (G) brake systems.
4. Remove the ABS modulator-control unit (H) with the brackets (I) from the body. 5. Remove the
ABS modulator-control unit from the brackets. 6. Separate the bracket if necessary.

Installation

1. Install the ABS modulator-control unit onto the brackets. 2. Install the bracket with the ABS
modulator-control unit to the body. 3. Reconnect the six brake lines, then tighten the flare nuts to
the specified torque. 4. Align the connecting surface of the ABS modulator-control unit 25P
connector to the ABS modulator-control unit. 5. Lower the lock of the ABS modulator-control unit
25P connector, then confirm the connector is fully seated. 6. Bleed the brake system (except the
servo unit and power unit). 7. Start the engine, and check that the ABS indicator goes off. 8.
Test-drive the vehicle, and check that the ABS indicator does not come on.

NOTE: If the brake pedal is spongy, there may be air trapped in the modulator and then induced
into the normal brake system during modulation. Bleed the brake system (except the servo unit and
power unit) again.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Wheel Speed
Sensor > Component Information > Locations > Component Locations

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Wheel Speed
Sensor > Component Information > Locations > Component Locations > Page 5040
Wheel Speed Sensor: Connector Locations

151. Under Left Side Of Engine Compartment (Rt Sim.)

152. Under Left Rear Of Vehicle

156. Under Right Rear Of Vehicle


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Wheel Speed
Sensor > Component Information > Locations > Page 5041
Wheel Speed Sensor: Diagrams

89. Wheel Speed Sensor, Left Front

90. Wheel Speed Sensor, Left Rear

91. Wheel Speed Sensor, Right Front


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Wheel Speed
Sensor > Component Information > Locations > Page 5042

92. Wheel Speed Sensor, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Wheel Speed
Sensor > Component Information > Locations > Page 5043

Wheel Speed Sensor: Service and Repair

Wheel Speed Sensor Replacement

Front

1. Turn the ignition switch to LOCK (0). 2. Release the connector clamp (A), then disconnect the
wheel speed sensor connector (B).

3. Remove the clips, the bolt, and the wheel speed sensor (C). 4. Install the wheel speed sensor in
the reverse order of removal, and note these items:

^ Install the sensor carefully to avoid twisting the wires.

^ If the wheel speed sensor comes in contact with the wheel bearing, it is faulty.

5. Start the engine, and check that the ABS indicator goes off. 6. Test-drive the vehicle, and check
that the ABS indicator does not come on.

Rear

1. Turn the ignition switch to LOCK (0). 2. Release the connector clamp (A), then disconnect the
wheel speed sensor connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Antilock Brakes / Traction Control Systems > Wheel Speed
Sensor > Component Information > Locations > Page 5044

3. Remove the clips, the bolt, and the wheel speed sensor (C). 4. Install the wheel speed sensor in
the reverse order of removal, and note these items:

^ Apply multipurpose grease to the O-ring (D).

^ Install the sensor carefully to avoid twisting the wires.

^ If the wheel speed sensor comes in contact with the wheel bearing unit, it is faulty.

5. Start the engine, and check that the ABS indicator goes off. 6. Test-drive the vehicle, and check
that the ABS indicator does not come on.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Bleeding > System Information > Service and Repair
Brake Bleeding: Service and Repair

Brake System Bleeding

NOTE: ^

Do not reuse the drained fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened
container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.

^ Do not mix different brands of brake fluid; they may not be compatible.

^ Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.

^ Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the
paint, wash it off immediately with water.

^ When you turn the ignition switch to ON (II), the power unit may operate (you can hear the motor
sound).

Brake Fluid Level Inspection

1. Turn the ignition switch to ON (II). 2. Press the brake pedal several times. 3. Turn the ignition
switch to LOCK (0), then turn it to ON (II) again. 4. Wait several seconds for the brake fluid in the
subreservoir (A) to stabilize.

NOTE: Do not operate the brake pedal while doing this procedure.

5. Check that the brake fluid level in the reservoir is at the MAX (upper) level line (B).

Fluid Removal

NOTE: Because the conventional brake system and the AHB system use the same brake fluid
reservoir, fluid removal is necessary in order to purge old fluid from the AHB system.

1. Turn the ignition switch to LOCK (0). 2. Press the brake pedal 20 times to release the pressure
in the accumulator. 3. Attach a length of drain tube (A) to the bleed screw (B) on the caliper or
wheel cylinder.

4. Loosen the bleed screw, and pump the brake pedal until brake fluid stops coming out. 5.
Remove the air cleaner. 6. Remove the IMA system power cable clamp (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Bleeding > System Information > Service and Repair >
Page 5048
7. Disconnect the auxiliary electric water pump connector (A).

8. Attach a length of clear drain tube (A) to the bleed screw (B) under the servo unit (C), and loosen
the bleed screw.

NOTE: Turn the bleed screw about 180°.

9. Turn the ignition switch to ON (II).

NOTE: Do not operate the pump motor for more than 110 seconds or it may be damaged.

10. When the brake fluid is drained out, tighten the bleed screw, then turn the ignition switch to
LOCK (0).

NOTE: After draining the brake fluid from the servo unit and the power unit, the sound of the power
unit function changes.

11. Install all removed parts and reconnect all connectors.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Bleeding > System Information > Service and Repair >
Page 5049

Bleeding - Normal Brake (Except Servo Unit and Power Unit)

NOTE: ^

The brake fluid reservoir tank must beat least 1/2full at the start of the bleeding procedure and
checked after bleeding each brake caliper or wheel cylinder. Add fluid as required.

^ Turn the ignition switch to LOCK (0) while doing this procedure.

1. Turn the ignition switch to LOCK (0). 2. Press the brake pedal several times until it becomes a
hard brake pedal to release the pressure in the accumulator. 3. Make sure the brake fluid level in
the reservoir tank (A) is at the middle of the tank line (B).
4. Have someone slowly pump the brake pedal several times, then apply steady pressure. 5. Start
the bleeding at the driver's side of the front brake system.

NOTE: Bleed the calipers or the wheel cylinders in the sequence shown.

6. Attach a length of clear drain tube (A) to the bleed screw (B), then loosen the bleed screw to
allow air to escape from the system. Then tighten the

bleed screw securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Bleeding > System Information > Service and Repair >
Page 5050
7. Repeat the procedure for each brake circuit until no air bubbles are in the fluid. 8. Refill the
master cylinder reservoir tank to the middle of the tank line. 9. Inspect the brake fluid level.

10. Turn the ignition switch to ON (II), and check for the AHB indicator or brake system indicator to
come on in the gauge control module (tach).

^ If the indicator(s) come on and stay on, turn the ignition switch to LOCK (0), and do the servo unit
and power unit bleeding procedure.

^ If the indicators come on and then go off, the system is OK.

Bleeding - Servo Unit and Power Unit

1. Remove the air cleaner. 2. Do the normal brake system bleeding (except the servo unit and
power unit). 3. Remove the IMA system power cable clamp (A).

4. Disconnect the auxiliary electric water pump connector (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Bleeding > System Information > Service and Repair >
Page 5051
5. Add the brake fluid to the reservoir tank (A) and keep the level at the middle line (B).

6. Attach a length of clear drain tube (A) to the bleed screw (B) under the servo unit (C), and loosen
the bleed screw.

NOTE: Turn the bleed screw about 180°.

7. Turn the ignition switch to ON (II), and add the brake fluid to the reservoir tank.

NOTE: Do not operate the pump motor for more than 110 seconds or it may be damaged.

8. Make sure the brake fluid is discharged from the bleed screw to allow air to escape from the
system, then tighten the bleed screw securely. 9. Turn the ignition switch to LOCK (0).

10. Add the brake fluid in the reservoir tank, and keep it at the middle of the tank line. 11. Turn the
ignition switch to ON (II). 12. Wait several seconds until the AHB indicator and/or brake system
indicator goes off. 13. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Bleeding > System Information > Service and Repair >
Page 5052
14. Press the brake pedal 20 times. 15. Wait about 5 minutes. 16. Repeat step 11 to step 15 two
times. 17. Make sure the bleed screw is tightened. 18. Inspect the brake fluid level. 19. Check the
brake pedal stroke. 20. Install all removed parts and reconnect all connectors. 21. Clear the DTC
with the HDS, if necessary.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Pedal Assy > Component Information > Adjustments
Brake Pedal Assy: Adjustments

Brake Pedal and Brake Pedal Position Switch Adjustment

Pedal Height

1. Turn the brake pedal position switch (A) counterclockwise, and pull it back until it is no longer
touching the brake pedal.

2. Pull back the carpet and find the cutout in the insulation. Lift up the insulation cutout and
measure the pedal height (B) at the middle of the left

side center of the pedal pad (C) to the floor.

Standard pedal height (with carpet move aside): 158 mm (6 1/4 in.)

3. Loosen the pushrod locknut (A), and screw the pushrod (B) in or out with pliers until the standard
pedal height from the floor is reached. After

adjustment, tighten the locknut firmly. Do not adjust the pedal height with the pushrod pressed.

Brake Pedal Position Switch Clearance

4. Lift up on the brake pedal by hand. Push in the brake pedal position switch until its plunger is
fully pressed (threaded end (A) touching the pad (B)

on the pedal arm). Then, turn the brake pedal position switch 45° clockwise to lock it. The gap
between the brake pedal position switch and the pad is automatically adjusted to 0.7 mm (0.028
in.) by locking the switch. Make sure the brake lights go off when the pedal is released.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Pedal Assy > Component Information > Adjustments >
Page 5056
5. Check the brake pedal free play. 6. Do the sensor 0 (zero) position memorization. See: Service
and Repair/Memorizing 0 (Zero) Position

Pedal Free Play

1. With the ignition switch in LOCK (0), inspect the pedal free play (A) at the pedal pad (B) by
pushing the pedal by hand. If the brake pedal free

play is insufficient, it may result in excessive brake drag.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Pedal Assy > Component Information > Service and
Repair > Memorizing 0 (Zero) Position

Brake Pedal Assy: Service and Repair Memorizing 0 (Zero) Position

Memorizing 0 (Zero) Position

Do the memorizing 0 (zero) position whenever you do any of these actions:

^ Replace the servo unit.

^ Replace the brake pedal.

^ Replace the brake pedal stroke sensor.

^ Adjust the brake pedal height.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
servo unit. If it doesn't, troubleshoot the DLC circuit. 4. Clear the DTC(s) by following the screen
prompts on the HDS. 5. Turn the ignition switch to LOCK (0). 6. Turn the ignition switch to ON (II).
7. Check for DTCs and make sure no DTC is indicated, then memorize the 0 (zero) position of the
brake pedal stroke sensor and the servo unit by

following the screen prompts on the HDS.

NOTE: ^

See the HDS Help menu for specific instructions.

^ If the memorization process does not work, replace the servo unit.

8. Turn the ignition switch to LOCK (0).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Pedal Assy > Component Information > Service and
Repair > Memorizing 0 (Zero) Position > Page 5059

Brake Pedal Assy: Service and Repair Brake Pedal Replacement

Brake Pedal Replacement

1. Disconnect the brake pedal position switch connector (A).

2. Disconnect the brake pedal stroke sensor connector (B). 3. Remove the lock pin (C) and joint pin
(D). 4. Remove the brake pedal bracket mounting bolt (E) and nuts (F). 5. Remove the brake pedal
with bracket (G). 6. Install the brake pedal in the reverse order of removal.

NOTE: Make sure movement of the brake pedal and the brake pedal stroke sensor.

7. Do the brake pedal and brake pedal position switch adjustment. See: Adjustments 8. Do the
sensor 0 (zero) position memorization. See: Memorizing 0 (Zero) Position
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Pedal Assy > Component Information > Service and
Repair > Memorizing 0 (Zero) Position > Page 5060

Brake Pedal Assy: Service and Repair Brake Pedal Stroke Sensor Replacement

Brake Pedal Stroke Sensor Replacement

1. Remove the brake pedal. 2. Remove the bolts (A), and remove the brake pedal stroke sensor
(B).

3. Install the brake pedal stroke sensor in the reverse order of removal. 4. Do the sensor 0 (zero)
position memorization. See: Memorizing 0 (Zero) Position
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Warning Indicator > Component Information > Diagrams
> Diagram Information and Instructions
Brake Warning Indicator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Brake Warning Indicator > Component Information > Diagrams
> Diagram Information and Instructions > Page 5065
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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> Diagram Information and Instructions > Page 5073
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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> Diagram Information and Instructions > Page 5074

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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> Diagram Information and Instructions > Page 5075

Brake Warning Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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> Diagram Information and Instructions > Page 5076
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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> Diagram Information and Instructions > Page 5077
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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> Diagram Information and Instructions > Page 5080
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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> Diagram Information and Instructions > Page 5081
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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> Diagram Information and Instructions > Page 5082
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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> Diagram Information and Instructions > Page 5083
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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> Diagram Information and Instructions > Page 5084
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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> Diagram Information and Instructions > Page 5085
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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> Diagram Information and Instructions > Page 5086
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Brake System Indicator Circuit Diagram


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Brake Warning Indicator: Service and Repair

Buzzer Replacement

1. Remove the subdisplay visor. 2. Remove the clip (A), and disconnect the buzzer 2P connector
(B).

3. Remove the buzzer (C). 4. Install the buzzer in the reverse order of removal. 5. Do the BUZZER
ON in the FUNCTION TEST with the HDS, and check that the buzzer can sound.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Caliper > Component Information >
Service and Repair > Removal and Replacement

Brake Caliper: Removal and Replacement

Front Brake Pad Inspection and Replacement


Special Tools Required

Brake caliper piston compressor 07AAE-SEPA101

CAUTION Frequent inhalation of brake pad dust, regardless of material composition, could be
hazardous to your health. ^

Avoid breathing dust particles.

^ Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum
cleaner.

Inspection

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Check the thickness (A) of the inner pad (B) and the outer pad (C). Do
not include the thickness of the backing plate.

4. If the brake pad thickness is less than the service limit, replace the front brake pads as a set. 5.
Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front
wheels.

Replacement

1. Remove some of the brake fluid from the master cylinder. 2. Raise the front of the vehicle, and
support it with safety stands in the proper locations. 3. Remove the front wheels. 4. Remove the
flange bolt (A) while holding the caliper pin (B) with a wrench. Be careful not to damage the pin
boot, and pivot the caliper (C) up out

of the way. Check the hose and pin boots for damage and deterioration.
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5. Remove the pad return springs (A).

6. Remove the pad shims (A) and brake pads (B).

7. Remove the pad retainers (A).

8. Clean the caliper bracket (B) thoroughly; remove any rust, and check for grooves and cracks.
Verify that the caliper pins (C) move in and out
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smoothly. Clean and lube the pins if needed.

9. Inspect the brake disc, and check for damage and cracks.

10. Apply a thin coat of M-77 assembly paste (P/N 08798-9010) to the retainers and their mating
surfaces (indicated by the arrows) on the caliper

bracket.

11. Install the pad retainers. Wipe excess assembly paste off the retainers. Keep the assembly
paste off the brake disc and brake pads. 12. Install the brake caliper piston compressor tool (A) on
the caliper body (B).

13. Press in the piston with the brake caliper piston compressor so the caliper will fit over the brake
pads. Make sure the piston boot is in position to

prevent damaging it when pivoting the caliper down.

NOTE: Be careful when pressing in the piston; brake fluid might overflow from the master cylinder's
reservoir.

14. Remove the brake caliper piston compressor tool. 15. Apply a thin coat of M-77 assembly paste
(P/N 08798-9010) to the pad side of the shims (A), the back of the brake pads (B), and the other
areas

indicated by the arrows. Wipe excess assembly paste off the pad shims and brake pads.
Contaminated brake discs or brake pads reduce stopping ability. Keep grease and assembly paste
off the brake disc and the brake pads.

16. Install the brake pads and the pad shims correctly. Install the brake pad with the wear indicator
(C) on the upper inside. If you are reusing the

brake pads, always reinstall the brake pads in their original positions to prevent a momentary loss
of braking efficiency.

17. Install the pad return springs (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Caliper > Component Information >
Service and Repair > Removal and Replacement > Page 5102

18. Pivot the caliper down into position. Install the flange bolt (A), and tighten it to the specified
torque while holding the caliper pin (B) with a

wrench. Be careful not to damage the pin boot.

19. Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front
wheels. 20. Press the brake pedal several times to make sure the brakes work.

NOTE: Engagement may require a greater pedal stroke immediately after the brake pads have
been replaced as a set. Several applications of the brake pedal will restore the normal pedal
stroke.

21. Add brake fluid as needed. 22. After installation, check for leaks at hose and line joints or
connections, and retighten if necessary. Test-drive the vehicle, then recheck for leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Caliper > Component Information >
Service and Repair > Removal and Replacement > Page 5103

Brake Caliper: Overhaul

Front Brake Caliper Overhaul

CAUTION Frequent inhalation of brake pad dust, regardless of material composition, could be
hazardous to your health. ^

Avoid breathing dust particles.

^ Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum
cleaner.

Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:

NOTE: Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper
pin A are different. If these caliper pins are installed in the wrong location, it will cause vibration,
uneven or rapid brake pad wear, and possibly uneven tire wear.

^ Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.

^ To prevent dripping brake fluid, cover disconnected hose joints with rags or shop towels.

^ Clean all parts in brake fluid and air dry; blow out all passages with compressed air.

^ Before reassembling, check that all parts are free of dirt and other foreign particles.
^ Replace parts with new ones as specified in the illustration.

^ Make sure no dirt or other foreign matter gets in the brake fluid.

^ Make sure no grease or oil gets on the brake discs or pads.

^ When reusing brake pads, always reinstall them in their original positions to prevent loss of
braking efficiency.

^ Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened
container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.

^ Do not mix different brands of brake fluid as they may not be compatible.

^ Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.

^ Replace all rubber parts with new ones whenever disassembled.

^ After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Pad > Component Information >
Specifications

Brake Pad: Specifications

Brake Pads
Front
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Pad > Component Information >
Specifications > Page 5107

Brake Pad: Service and Repair

Front Brake Pad Inspection and Replacement


Special Tools Required

Brake caliper piston compressor 07AAE-SEPA101

CAUTION Frequent inhalation of brake pad dust, regardless of material composition, could be
hazardous to your health. ^

Avoid breathing dust particles.

^ Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum
cleaner.

Inspection

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Check the thickness (A) of the inner pad (B) and the outer pad (C). Do
not include the thickness of the backing plate.

4. If the brake pad thickness is less than the service limit, replace the front brake pads as a set. 5.
Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front
wheels.

Replacement

1. Remove some of the brake fluid from the master cylinder. 2. Raise the front of the vehicle, and
support it with safety stands in the proper locations. 3. Remove the front wheels. 4. Remove the
flange bolt (A) while holding the caliper pin (B) with a wrench. Be careful not to damage the pin
boot, and pivot the caliper (C) up out

of the way. Check the hose and pin boots for damage and deterioration.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Pad > Component Information >
Specifications > Page 5108
5. Remove the pad return springs (A).

6. Remove the pad shims (A) and brake pads (B).

7. Remove the pad retainers (A).

8. Clean the caliper bracket (B) thoroughly; remove any rust, and check for grooves and cracks.
Verify that the caliper pins (C) move in and out
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Pad > Component Information >
Specifications > Page 5109
smoothly. Clean and lube the pins if needed.

9. Inspect the brake disc, and check for damage and cracks.

10. Apply a thin coat of M-77 assembly paste (P/N 08798-9010) to the retainers and their mating
surfaces (indicated by the arrows) on the caliper

bracket.

11. Install the pad retainers. Wipe excess assembly paste off the retainers. Keep the assembly
paste off the brake disc and brake pads. 12. Install the brake caliper piston compressor tool (A) on
the caliper body (B).

13. Press in the piston with the brake caliper piston compressor so the caliper will fit over the brake
pads. Make sure the piston boot is in position to

prevent damaging it when pivoting the caliper down.

NOTE: Be careful when pressing in the piston; brake fluid might overflow from the master cylinder's
reservoir.

14. Remove the brake caliper piston compressor tool. 15. Apply a thin coat of M-77 assembly paste
(P/N 08798-9010) to the pad side of the shims (A), the back of the brake pads (B), and the other
areas

indicated by the arrows. Wipe excess assembly paste off the pad shims and brake pads.
Contaminated brake discs or brake pads reduce stopping ability. Keep grease and assembly paste
off the brake disc and the brake pads.

16. Install the brake pads and the pad shims correctly. Install the brake pad with the wear indicator
(C) on the upper inside. If you are reusing the

brake pads, always reinstall the brake pads in their original positions to prevent a momentary loss
of braking efficiency.

17. Install the pad return springs (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Pad > Component Information >
Specifications > Page 5110

18. Pivot the caliper down into position. Install the flange bolt (A), and tighten it to the specified
torque while holding the caliper pin (B) with a

wrench. Be careful not to damage the pin boot.

19. Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front
wheels. 20. Press the brake pedal several times to make sure the brakes work.

NOTE: Engagement may require a greater pedal stroke immediately after the brake pads have
been replaced as a set. Several applications of the brake pedal will restore the normal pedal
stroke.

21. Add brake fluid as needed. 22. After installation, check for leaks at hose and line joints or
connections, and retighten if necessary. Test-drive the vehicle, then recheck for leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Brakes - Brake Disc Refinishing Information
Brake Rotor/Disc: Technical Service Bulletins Brakes - Brake Disc Refinishing Information

00-088

July 14, 2010

Applies To: ALL Models

Brake Disc Refinishing Guidelines

(Supersedes 00-088, dated October 6, 2006, to revise the information marked with the black bars)

*REVISION SUMMARY

The requirement to refinish new brake discs was removed.*

American Honda does not allow replacement of brake discs under warranty unless the brake disc
is beyond its service limit for refinishing. If the brake disc is within its service limit, you must refinish
it. Maximum refinishing limits may be found in the Conventional Brakes section of the appropriate
service manual.

*Refinish brake discs only when they are scored or out of specification for runout or parallelism.
See the appropriate service manual for the specifications.*

American Honda requires refinishing of the front brake discs with an on-car brake lathe that mounts
to the steering knuckle. Use of an on-car, steering knuckle- mounted lathe is critical because it
corrects runout of the hub and disc as an assembly. Experience has shown that very small
amounts of runout, not felt as brake pulsation initially, will grow and become noticeable as the discs
are subjected to heat and wear over time and mileage. Two on-car brake lathes are recommended.
The Kwik-Lathe, model number KWY-108000501, is supported with automatic shipments of
adapters for new models, when required. The Accu-turn On-car Brake Lathe, model
ACCHONOCLPKG, is also recommended.

A power driver is required for the 82000 and is highly recommended for all other models. The
Kwik-Lathe power driver model number is KWY-108012005; the Accu-turn lathe includes a power
driver. Here are some advantages of using power drivers:

^ The disc is rotated at the optimum speed for a smooth and consistent cut.

^ There is no need to climb in and out of the vehicle to start and stop the engine or to shift the
transmission.

^ Securing the opposite wheel with a tie-down strap is not required.

^ There is no waiting for the engine to return to idle and no concern about engine speed changes
that can adversely affect brake disc cut and finish.

^ The Traction Control System (TCS) is not involved.

^ Consistent cutting speed increases cutting tool life.

ORDERING INFORMATION

Order brake lathes and power drivers through the Honda Tool and Equipment Program. To place
an order, call or use the fax order form provided in your Honda Tool and Equipment Program
Catalog. Phone lines are open Monday thru Friday from 7:30 a.m. to 7:00 p.m. Central Time. You
can also order online through the Interactive Network (iN). Click on Service, Tool and Equipment,
and then Online Catalog. Click on Alignment, Wheel, and Brake Equipment, and then On-Car
Brake Lathes.
WARRANTY CLAIM INFORMATION

None, this bulletin is for information only.

FRONT BRAKE DISCS

The following guidelines show the Kwik-Way lathe setup, the Accu-turn lathe setup is similar.

Setting Up the Vehicle

Put the transmission in Neutral. If you are not using the power drive system, start the engine, and
let it warm up to its normal operating temperature so the idle speed will stabilize to its lowest rpm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Brakes - Brake Disc Refinishing Information > Page 5115
Raise the vehicle on a lift.

Check for loose wheel bearings. You must replace loose wheel bearings before you refinish the
brake discs. If you do not, the brake lathe will not correct for brake disc runout, resulting in an
uneven finish and brake pulsation.

Remove the front wheels, then reinstall the wheel nuts with flat washers to compensate for the
removed wheel. Torque the wheel nuts to the required specification (see the appropriate service
manual).

Remove the caliper assembly. Use a wire or a S-hook to hold the caliper to the spring or damper
tower. Do not kink the brake hose or use it to support the caliper. If you are not using the power
drive system and the vehicle has ICS or VSA, make sure you install a brake pad spreader between
the pads on the hanging caliper. Also, make sure the ICS or VSA is turned off anytime the engine
is started. If the system is not turned off, the brakes could activate, causing the brake pads on the
hanging caliper to hit each other or the caliper pistons to fall out.

Install the vibration damper on the brake disc. If you are not using the power drive system, make
sure you install the protective band around the wheel nuts.

If you are not using the power drive system, use a fabric tie-down strap to secure the brake disc
that is opposite to the one you are refinishing. If you are working on a Prelude with ATTS, do not
use a tie-down strap; let both wheels turn freely.

Mounting the Brake Lathe

Remove the tool bed from the brake lathe, then mount the brake lathe to the steering knuckle with
a Honda 1-piece speed mount. These mounts provide quicker, more accurate mounting, and can
be ordered through the Honda Tool and Equipment Program (see ORDERING INFORMATION).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Brakes - Brake Disc Refinishing Information > Page 5116
Honda 1-Piece Speed Mounts

P/N KWY-108006000 (for most models), P/N KWY-108007500 (Odysseys, Pilots, and Ridgelines
with two-piston calipers)

Attaching the Power Drive System

1. Make sure the drive motor assembly on the power drive system is level with the brake disc.

2. Attach the mounting yoke to the brake disc, and secure it with one of the wheel nuts. Torque the
wheel nut to the required specification (see the

appropriate service manual).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Brakes - Brake Disc Refinishing Information > Page 5117
3. Attach the driveshaft on the drive motor assembly to the mounting yoke, making sure the center
line of the driveshaft is level with the spindle nut on

the wheel hub.

4. Set the lower toggle switch on the drive motor assembly to FWD (counterclockwise rotation) or
REV (clockwise rotation).

Setting Up and Adjusting the Brake Lathe

Use Kwik-Way cutting bits, P/N KWY-109109223, and the holding screws that come with them.
These bits are stamped KW and are available through the Honda Tool and Equipment Program
(see ORDERING INFORMATION).

Before you use the brake lathe, inspect the tips of the cutting bits with a magnifying glass to make
sure the tips are not worn out. Each bit has three tips. If a tip is worn, rotate the bit, and use a new
tip. A worn tip produces a poor finish and may cause chattering.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Brakes - Brake Disc Refinishing Information > Page 5118
Reinstall the tool bed on the brake lathe with the top of the cutting bits facing up and the feed
knobs facing down. Adjust the tool bed until the brake disc is centered between the cutting bits. For
proper refinishing, the brake disc must turn toward the top of the cutting bits.

Do not set the cutting depth on the brake lathe to more than 0.2 mm (0.008 in.). This is two
divisions on the cutting knob. Make sure you start your cut at least 3 mm (0.12 in.) beyond the worn
area on the brake disc.

If you are cutting larger diameter brake discs, make sure you use the 150 cutting bit holders. These
bit holders, available through the Honda Tool and Equipment Program (see ORDERING
INFORMATION), supersede the original bit holders and provide better cutting coverage for larger
diameter brake discs. Each bit holder is clearly marked for proper installation on the tool holder.

Cutting the Brake Disc

To get the smoothest cut and the best brake disc finish, always use the slowest feed speed on the
tool bed feed motor. Place the drive belt on the smallest pulley of the feed motor and on the largest
pulley of the hand wheel.

Make sure the lower toggle switch on the power drive system drive motor assembly is set to the
proper rotation to turn the brake disc toward the top of the cutting bits. Plug the tool bed feed motor
into the power outlet on the drive motor assembly, then turn on the drive motor with the upper
toggle switch on the assembly.

If you are not using the power drive system, make sure the transmission is in 1st gear (2nd gear on
Preludes with ATTS) or Reverse and the engine is idling, but not at a fast idle. If the transmission
and engine are at higher gears and speeds, you will damage the cutting bits.

Turn on the tool bed feed motor, and snap it into place; there should be tension on the feed belt.
Cut the brake disc until the cutting bits clear the outer edge of the disc. The cutting bits should
produce a smooth, consistent finish with no chatter marks or grooves.

If the disc did not clean up entirely on the first pass, reset the brake lathe and make a second pass.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Brakes - Brake Disc Refinishing Information > Page 5119

Finishing the Job

Remove the vibration damper and the protective band (if used). Use a micrometer to measure the
thickness of the brake disc. Make sure the thickness is within the service manual specifications.
Clean the brake disc with soapy water or brake cleaner, then wipe it dry. Use a vacuum cleaner to
remove any dust or chips, but do not use compressed air.

Unplug the tool bed feed motor from the drive motor assembly, and remove the mounting yoke
from the brake disc. Remove the speed mount from the steering knuckle.

Apply a small amount of Molykote 77 grease to the brake pad shims. Reinstall the caliper
assembly. (If you did not use the power drive system, use the brake pad spreader to push the
pistons back into the caliper.)

Torque the nuts and bolts to the required specification (see the appropriate service manual).

Refinish the other front brake disc using the same guidelines.

Check the brake fluid level, then test-drive the vehicle to make sure the brake pedal is firm and
does not pulsate. Lightly apply the brakes about 20 times during the test-drive to seat the brake
pads.

REAR BRAKE DISCS

It is possible to use an on-car lathe on some models if the rear caliper mounts are low enough to
clear the vehicle body. A power driver is needed for front drive models. Refinish rear brake discs on
bench-mounted equipment if necessary.

Follow the same guidelines you used for refinishing front brake discs, noting these differences:
^ Mount the brake lathe to the rear knuckle with the Honda 2-Piece Adapter (P/N KWY-1
08102504). You can order the 2-piece adapter through the Honda Tool and Equipment Program
(see ORDERING INFORMATION).

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Page 5120
Brake Rotor/Disc: Specifications

Brake Rotor/Disc

Front

Brake disc runout Service limit ............................................................................................................


.......................................................................... 0.04 mm (0.0016 in.)

Brake disc thickness Standard ............................................................................................................


................................................................ 20.9 - 21.1 mm (0.82 - 0.83 in.)

Max. refinishing limit ............................................................................................................................


................................................ 19.0 mm (0.75 in.)

Brake disc parallelism


.............................................................................................................................................................
0.015 mm (0.0006 in.) max.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Page 5121

Brake Rotor/Disc: Testing and Inspection

Front Brake Disc Inspection

Runout

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Remove the brake pads. 4. Inspect the brake disc surface for damage
and cracks. Clean the brake disc thoroughly, and remove all rust. 5. Install suitable flat washers (A)
and wheel nuts (B), and tighten the wheel nuts to the specified torque to hold the brake disc
securely against the

hub.

6. Set up the dial gauge against the brake disc as shown, and measure the runout at 10 mm (3/8
in.) from the outer edge of the brake disc.

Brake disc runout: Service limit: 0.04 mm (0.0016 in.)

7. If the brake disc is beyond the service limit, refinish the brake disc with a commercially available
on-car brake lathe.

Max. refinishing limit: 19.0 mm (0.75 in.)

NOTE: ^

If the brake disc is beyond the service limit for refinishing, replace it.

^ A new brake disc should be refinished if its runout is greater than 0.04 mm (0.0016 in.).

Thickness and Parallelism


1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Remove the brake pads. 4. Using a micrometer, measure the brake
disc thickness at eight points, about 45° apart and 10 mm (3/8 in.) in from the outer edge of the
brake disc,

Replace the brake disc if the smallest measurement is less than the maximum refinishing limit.

Brake disc thickness:

Standard: 20.9 - 21.1 mm (0.82 - 0.83 in.) Max. refinishing limit: 19.0 mm (0.75 in.)

Brake disc parallelism: 0.015 mm (0.0006 in.) max.

NOTE: This is the maximum allowable difference between the thickness measurements.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Page 5122

5. If the brake disc is beyond the service limit for parallelism, refinish the brake disc with a
commercially available on-car brake lathe.

NOTE: If the brake disc is beyond the service limit for refinishing, replace it.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Disc Brake System > Brake Rotor/Disc > Component
Information > Technical Service Bulletins > Page 5123

Brake Rotor/Disc: Service and Repair

Front Brake Disc Replacement

NOTE: Keep any grease off the brake disc and brake pads.

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheel. 3. Remove the brake hose mounting bolt (A) from the damper.
4. Remove the brake caliper bracket mounting bolts (B), and remove the caliper assembly (C) from
the knuckle. To prevent damage to the caliper

assembly or brake hose, use a short piece of wire to hang the caliper assembly from the
undercarriage. Do not twist the brake hose excessively.

5. Remove the brake disc flat screws (A).

6. Remove the brake disc (B) from the front hub.

NOTE: If the brake disc is stuck to the front hub, thread two 8 x 1.25 mm bolts (C) into the brake
disc to push it away from the front hub. Turn each bolt 90 degrees at a time to prevent the brake
disc from binding.

7. Install the brake disc in the reverse order of removal.

NOTE: Before installing the brake disc, clean the mating surfaces of the front hub and the inside of
the brake disc.

8. Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front
wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Drum > Component Information >
Specifications

Brake Drum: Specifications

Brake Drum

Rear
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Drum > Component Information >
Specifications > Page 5128

Brake Drum: Testing and Inspection

Rear Drum Brake Inspection

CAUTION Frequent inhalation of brake pad dust, regardless of material composition, could be
hazardous to your health. ^
Avoid breathing dust particles.

^ Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum
cleaner.

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the rear wheels. 3. Release the parking brake, and remove the rear brake drum.

4. Check the wheel cylinder (A) for leakage.

5. Check the brake linings (B) for cracking, glazing, wear, and contamination.

NOTE: Contaminated brake linings or drums reduce stopping ability.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Specifications > Page 5129

6. Measure the brake lining thickness (C). Measurement does not include brake shoe thickness.

Brake lining thickness:

Standard: 4.5 mm (0.18 in.) Service limit: 2.0 mm (0.08 in.)

7. If the brake lining thickness is less than the service limit, replace the brake shoes as a set. 8.
Check the hub bearing unit (D) for smooth operation. If it requires servicing, replace the hub
bearing unit. 9. Measure the inside diameter of the brake drum with inside vernier calipers.

10. If the inside diameter of the brake drum is more than the service limit, replace the brake drum.
11. Check the brake drum for scoring, grooves, corrosion, and cracks. 12. Clean the mating
surfaces of the brake disc and the inside of the wheel, then install the rear wheels.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Drum > Component Information >
Specifications > Page 5130

Brake Drum: Service and Repair

Rear Brake Drum Replacement

NOTE: Keep any grease off the brake drum and brake shoes.

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the rear wheel. 3. Release the parking brake, and remove the brake drum (A) from the hub bearing
unit.

NOTE: ^

If necessary, turn the adjuster bolt (B) with a flat-tip screwdriver until the shoes become loose.

^ If the brake drum is stuck to the hub bearing unit, thread two 8 x 1.25 mm bolts (C) into the brake
drum to push it away from the hub bearing unit. Turn each bolt 90 degrees at a time to prevent the
brake drum from binding.

4. Install the brake drum in the reverse order of removal.

NOTE: ^

Before installing the brake drum, clean the mating surfaces of the rear hub bearing unit and the
inside of the brake-drum.

^ After installation, press the brake pedal several times to make sure the brakes work and self
adjust the brake shoes. Do not drive the vehicle before doing this procedure.

5. Clean the outside mating surfaces of the brake drum and the inside of the wheel, then install the
rear wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Shoe > Component Information >
Specifications
Brake Shoe: Specifications

Brake Shoe

Rear

Brake lining thickness

Standard ..............................................................................................................................................
..................................................... 4.5 mm (0.18 in.)

Service limit .........................................................................................................................................


................................................... 2.0 mm (0.08 in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Shoe > Component Information >
Specifications > Page 5134

Brake Shoe: Service and Repair

Rear Brake Shoe Replacement

Special Tools Required


Brake spring installer 07LAF-SM40200

CAUTION Frequent inhalation of brake pad dust, regardless of material composition, could be
hazardous to your health. ^

Avoid breathing dust particles.

^ Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum
cleaner.

Disassembly

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the rear wheels. 3. Release the parking brake, and remove the brake drum. 4. Unhook the upper
return spring (A) from the rearward shoe using the brake spring installer (B).

5. Remove the tension pins (A) by pushing respective retainer spring (B) and turning the pin.

6. Remove the lower return spring (A), and remove the brake shoe assembly over the hub.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Shoe > Component Information >
Specifications > Page 5135
7. Remove the forward brake shoe (B) by removing the upper return spring (C), and disassemble
the brake shoe assembly. 8. Remove the rearward brake shoe (D) by disconnecting the parking
brake cable from the parking brake lever (E). 9. Remove the U-clip (A), and the wave washer (B),
then separate the parking brake lever (C) from the brake shoe (D).

Reassembly

1. Apply rubber grease to the sliding surface of the pivot pin (A) on the parking brake lever (B).

2. Install the rearward brake shoe (C) and the wave washer (D) on the pivot pin, and secure with a
new U-clip (E).

NOTE: Pinch the U-clip securely to prevent the parking brake lever from coming out of the brake
shoe.

3. Connect the parking brake cable to the parking brake lever. 4. Apply a thin coat of rubber grease
to the connecting rod ends (A), and the sliding surfaces (B) as shown. Wipe off any excess. Keep
grease off the

brake linings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Shoe > Component Information >
Specifications > Page 5136
5. Apply a thin coat of Molykote 44MA grease to the shoe ends (A) and to the edge of the shoe
surfaces (B) that make contact with the backing plate

as shown. Wipe off any excess. Keep grease off the brake linings.

6. Install connecting rods A and B on the adjuster bolt (C).

NOTE: ^

Clean the threaded portions of connecting rod A and the sliding surface of connecting rod B, then
coat them with rubber grease.

^ Shorten connecting rod A by fully turning the adjuster bolt.

7. Assemble the brake shoes, the upper return spring (D), and the connecting rods with the
adjuster bolt against the backing plate, then install the

self-adjuster lever (E) and the self-adjuster spring (F) on the forward brake shoe (G).

8. Install the tension pins (A) and the retainer springs (B) by pushing in the respective spring and
turning the pin.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Brake Shoe > Component Information >
Specifications > Page 5137
9. Install the lower return spring.

NOTE: Make sure the brake shoes positioning on the brake shoe bosses of the backing plate, and
fitting the top of the brake shoes onto the wheel cylinder pistons.

10. Hook the end (A) of the upper return spring (B) with the brake spring installer (C).

11. Install the brake drum.

NOTE: Before installing the brake drum, clean the mating surfaces of the rear hub and the inside of
the brake drum.

12. Install the rear wheels. 13. Press the brake pedal several times to make sure the brakes work
and to set the self-adjusting brake.

NOTE: Engagement of the brakes may require a greater pedal stroke immediately after the brake
shoes have been replaced as a set. Several applications of the brake pedal will restore the normal
pedal stroke.

14. Do the parking brake adjustment. See: Parking Brake System/Adjustments


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Drum Brake System > Wheel Cylinder > Component
Information > Service and Repair

Wheel Cylinder: Service and Repair

Rear Wheel Cylinder Replacement

NOTE: ^

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint,
wash it off immediately with water.

^ To prevent spills, cover the hose joints with rags or shop towels.

1. Remove the brake shoes. 2. Disconnect the brake line (A) from the wheel cylinder (B).

3. Remove the bolts (C) and the wheel cylinder from the backing plate.

NOTE: Use the special bolts on reassembly.

4. Apply Cemedine 366E sealant or equivalent between the wheel cylinder and backing plate (D),
and install the wheel cylinder, then connect the

brake line.

5. Install the brake shoes. 6. Bleed the normal brake system (except the servo unit and power unit).
7. Do the parking brake inspection and adjustment. See: Parking Brake System/Adjustments 8.
Spin the wheels to check for brake drag. 9. After installation, check for leaks at hose and line joints
or connections, and retighten if necessary. Test-drive the vehicle, then check for leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Bleeding > System
Information > Service and Repair
Brake Bleeding: Service and Repair

Brake System Bleeding

NOTE: ^

Do not reuse the drained fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened
container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.

^ Do not mix different brands of brake fluid; they may not be compatible.

^ Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.

^ Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the
paint, wash it off immediately with water.

^ When you turn the ignition switch to ON (II), the power unit may operate (you can hear the motor
sound).

Brake Fluid Level Inspection

1. Turn the ignition switch to ON (II). 2. Press the brake pedal several times. 3. Turn the ignition
switch to LOCK (0), then turn it to ON (II) again. 4. Wait several seconds for the brake fluid in the
subreservoir (A) to stabilize.

NOTE: Do not operate the brake pedal while doing this procedure.

5. Check that the brake fluid level in the reservoir is at the MAX (upper) level line (B).

Fluid Removal

NOTE: Because the conventional brake system and the AHB system use the same brake fluid
reservoir, fluid removal is necessary in order to purge old fluid from the AHB system.

1. Turn the ignition switch to LOCK (0). 2. Press the brake pedal 20 times to release the pressure
in the accumulator. 3. Attach a length of drain tube (A) to the bleed screw (B) on the caliper or
wheel cylinder.

4. Loosen the bleed screw, and pump the brake pedal until brake fluid stops coming out. 5.
Remove the air cleaner. 6. Remove the IMA system power cable clamp (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Bleeding > System
Information > Service and Repair > Page 5145
7. Disconnect the auxiliary electric water pump connector (A).

8. Attach a length of clear drain tube (A) to the bleed screw (B) under the servo unit (C), and loosen
the bleed screw.

NOTE: Turn the bleed screw about 180°.

9. Turn the ignition switch to ON (II).

NOTE: Do not operate the pump motor for more than 110 seconds or it may be damaged.

10. When the brake fluid is drained out, tighten the bleed screw, then turn the ignition switch to
LOCK (0).

NOTE: After draining the brake fluid from the servo unit and the power unit, the sound of the power
unit function changes.

11. Install all removed parts and reconnect all connectors.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Bleeding > System
Information > Service and Repair > Page 5146

Bleeding - Normal Brake (Except Servo Unit and Power Unit)

NOTE: ^

The brake fluid reservoir tank must beat least 1/2full at the start of the bleeding procedure and
checked after bleeding each brake caliper or wheel cylinder. Add fluid as required.

^ Turn the ignition switch to LOCK (0) while doing this procedure.

1. Turn the ignition switch to LOCK (0). 2. Press the brake pedal several times until it becomes a
hard brake pedal to release the pressure in the accumulator. 3. Make sure the brake fluid level in
the reservoir tank (A) is at the middle of the tank line (B).
4. Have someone slowly pump the brake pedal several times, then apply steady pressure. 5. Start
the bleeding at the driver's side of the front brake system.

NOTE: Bleed the calipers or the wheel cylinders in the sequence shown.

6. Attach a length of clear drain tube (A) to the bleed screw (B), then loosen the bleed screw to
allow air to escape from the system. Then tighten the

bleed screw securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Bleeding > System
Information > Service and Repair > Page 5147
7. Repeat the procedure for each brake circuit until no air bubbles are in the fluid. 8. Refill the
master cylinder reservoir tank to the middle of the tank line. 9. Inspect the brake fluid level.

10. Turn the ignition switch to ON (II), and check for the AHB indicator or brake system indicator to
come on in the gauge control module (tach).

^ If the indicator(s) come on and stay on, turn the ignition switch to LOCK (0), and do the servo unit
and power unit bleeding procedure.

^ If the indicators come on and then go off, the system is OK.

Bleeding - Servo Unit and Power Unit

1. Remove the air cleaner. 2. Do the normal brake system bleeding (except the servo unit and
power unit). 3. Remove the IMA system power cable clamp (A).

4. Disconnect the auxiliary electric water pump connector (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Bleeding > System
Information > Service and Repair > Page 5148
5. Add the brake fluid to the reservoir tank (A) and keep the level at the middle line (B).

6. Attach a length of clear drain tube (A) to the bleed screw (B) under the servo unit (C), and loosen
the bleed screw.

NOTE: Turn the bleed screw about 180°.

7. Turn the ignition switch to ON (II), and add the brake fluid to the reservoir tank.

NOTE: Do not operate the pump motor for more than 110 seconds or it may be damaged.

8. Make sure the brake fluid is discharged from the bleed screw to allow air to escape from the
system, then tighten the bleed screw securely. 9. Turn the ignition switch to LOCK (0).

10. Add the brake fluid in the reservoir tank, and keep it at the middle of the tank line. 11. Turn the
ignition switch to ON (II). 12. Wait several seconds until the AHB indicator and/or brake system
indicator goes off. 13. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Bleeding > System
Information > Service and Repair > Page 5149
14. Press the brake pedal 20 times. 15. Wait about 5 minutes. 16. Repeat step 11 to step 15 two
times. 17. Make sure the bleed screw is tightened. 18. Inspect the brake fluid level. 19. Check the
brake pedal stroke. 20. Install all removed parts and reconnect all connectors. 21. Clear the DTC
with the HDS, if necessary.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Caliper > Component
Information > Service and Repair > Removal and Replacement

Brake Caliper: Removal and Replacement

Front Brake Pad Inspection and Replacement


Special Tools Required

Brake caliper piston compressor 07AAE-SEPA101

CAUTION Frequent inhalation of brake pad dust, regardless of material composition, could be
hazardous to your health. ^

Avoid breathing dust particles.

^ Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum
cleaner.

Inspection

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Check the thickness (A) of the inner pad (B) and the outer pad (C). Do
not include the thickness of the backing plate.

4. If the brake pad thickness is less than the service limit, replace the front brake pads as a set. 5.
Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front
wheels.

Replacement

1. Remove some of the brake fluid from the master cylinder. 2. Raise the front of the vehicle, and
support it with safety stands in the proper locations. 3. Remove the front wheels. 4. Remove the
flange bolt (A) while holding the caliper pin (B) with a wrench. Be careful not to damage the pin
boot, and pivot the caliper (C) up out

of the way. Check the hose and pin boots for damage and deterioration.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Caliper > Component
Information > Service and Repair > Removal and Replacement > Page 5154
5. Remove the pad return springs (A).

6. Remove the pad shims (A) and brake pads (B).

7. Remove the pad retainers (A).

8. Clean the caliper bracket (B) thoroughly; remove any rust, and check for grooves and cracks.
Verify that the caliper pins (C) move in and out
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Caliper > Component
Information > Service and Repair > Removal and Replacement > Page 5155
smoothly. Clean and lube the pins if needed.

9. Inspect the brake disc, and check for damage and cracks.

10. Apply a thin coat of M-77 assembly paste (P/N 08798-9010) to the retainers and their mating
surfaces (indicated by the arrows) on the caliper

bracket.

11. Install the pad retainers. Wipe excess assembly paste off the retainers. Keep the assembly
paste off the brake disc and brake pads. 12. Install the brake caliper piston compressor tool (A) on
the caliper body (B).

13. Press in the piston with the brake caliper piston compressor so the caliper will fit over the brake
pads. Make sure the piston boot is in position to

prevent damaging it when pivoting the caliper down.

NOTE: Be careful when pressing in the piston; brake fluid might overflow from the master cylinder's
reservoir.

14. Remove the brake caliper piston compressor tool. 15. Apply a thin coat of M-77 assembly paste
(P/N 08798-9010) to the pad side of the shims (A), the back of the brake pads (B), and the other
areas

indicated by the arrows. Wipe excess assembly paste off the pad shims and brake pads.
Contaminated brake discs or brake pads reduce stopping ability. Keep grease and assembly paste
off the brake disc and the brake pads.

16. Install the brake pads and the pad shims correctly. Install the brake pad with the wear indicator
(C) on the upper inside. If you are reusing the

brake pads, always reinstall the brake pads in their original positions to prevent a momentary loss
of braking efficiency.

17. Install the pad return springs (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Caliper > Component
Information > Service and Repair > Removal and Replacement > Page 5156

18. Pivot the caliper down into position. Install the flange bolt (A), and tighten it to the specified
torque while holding the caliper pin (B) with a

wrench. Be careful not to damage the pin boot.

19. Clean the mating surfaces of the brake disc and the inside of the wheel, then install the front
wheels. 20. Press the brake pedal several times to make sure the brakes work.

NOTE: Engagement may require a greater pedal stroke immediately after the brake pads have
been replaced as a set. Several applications of the brake pedal will restore the normal pedal
stroke.

21. Add brake fluid as needed. 22. After installation, check for leaks at hose and line joints or
connections, and retighten if necessary. Test-drive the vehicle, then recheck for leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Caliper > Component
Information > Service and Repair > Removal and Replacement > Page 5157

Brake Caliper: Overhaul

Front Brake Caliper Overhaul

CAUTION Frequent inhalation of brake pad dust, regardless of material composition, could be
hazardous to your health. ^

Avoid breathing dust particles.

^ Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum
cleaner.

Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:

NOTE: Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper
pin A are different. If these caliper pins are installed in the wrong location, it will cause vibration,
uneven or rapid brake pad wear, and possibly uneven tire wear.

^ Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.

^ To prevent dripping brake fluid, cover disconnected hose joints with rags or shop towels.

^ Clean all parts in brake fluid and air dry; blow out all passages with compressed air.

^ Before reassembling, check that all parts are free of dirt and other foreign particles.
^ Replace parts with new ones as specified in the illustration.

^ Make sure no dirt or other foreign matter gets in the brake fluid.

^ Make sure no grease or oil gets on the brake discs or pads.

^ When reusing brake pads, always reinstall them in their original positions to prevent loss of
braking efficiency.

^ Do not reuse drained brake fluid. Use only clean Honda DOT 3 Brake Fluid from an unopened
container. Using a non-Honda brake fluid can cause corrosion and shorten the life of the system.

^ Do not mix different brands of brake fluid as they may not be compatible.

^ Coat the piston, the piston seal groove, and the caliper bore with clean brake fluid.

^ Replace all rubber parts with new ones whenever disassembled.

^ After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Fluid > Component
Information > Specifications
Brake Fluid: Specifications

Brake Fluid ..................................................................................................................... Genuine


Honda DOT 3 or DOT 4 Brake Fluid (P/N 08798-9008)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Fluid Level Sensor/Switch >
Component Information > Locations

Brake Fluid Level Sensor/Switch: Locations

34. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Fluid Level Sensor/Switch >
Component Information > Locations > Page 5164

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Fluid Level Sensor/Switch >
Component Information > Locations > Page 5165

33. Brake Fluid Level Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Fluid Level Sensor/Switch >
Component Information > Locations > Page 5166

Brake Fluid Level Sensor/Switch: Testing and Inspection

Brake Fluid Level Switch Test

Check for continuity between the terminals (1) and (2) with the float in the down,position and in the
up position.

NOTE: ^

Remove the brake fluid completely from the reservoir. With the float down, there should be
continuity.

^ Fill the reservoir with brake fluid to the MAX (upper) level (A). With the float up, there should be
no continuity.

^ If the ABS indicator, the AHB indicator, and the brake system indicator come on at the same time,
check the advanced hydraulic booster system first, then check the ABS.

^ If the parking brake switch and the fluid level switches are OK, but the brake system indicator
does not function, do the gauge control module self-diagnostic function.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Hose/Line > Component
Information > Testing and Inspection

Brake Hose/Line: Testing and Inspection

Brake Hose and Line Inspection

1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting. 2. Check the
brake lines for damage, rusting, and leaks. Also check for bent brake lines. 3. Check for leaks at
hose and line joints and connections, and retighten if necessary. 4. Check the master cylinder, the
servo unit, the power unit, and the ABS modulator-control unit for damage and leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Hose/Line > Component
Information > Testing and Inspection > Page 5170
Brake Hose/Line: Service and Repair

Brake Hose Replacement

NOTE: ^

Before reassembling, check that all parts are free of dirt and other foreign particles.

^ Replace parts with new ones whenever specified to do so. Do not spill brake fluid on the vehicle;
it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.

^ To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop
towel or equivalent material.

^ The illustrations show only the front of the vehicle except where the procedure is different for the
rear.

1. Remove the wheel. 2. Disconnect the brake hose (A) from the brake line (B) using a 10 mm
flare-nut wrench (C).

3. With clip type: Remove the brake hose clip (A) from the brake hose (B).

4. Disc brake type: Remove the banjo bolt (C), and disconnect the brake hose from the caliper. 5.
Remove the brake hose mounting bolt(s) (D), then remove the brake hose.

NOTE: Without clip type: Remove the brake hose with the bracket.

6. Install the brake hose (A) with the brake hose mounting bolt (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Hose/Line > Component
Information > Testing and Inspection > Page 5171
7. Disc brake type: Connect the brake hose to the caliper with the banjo bolt (C) and the new
sealing washers (D). 8. Position the brake hose ends (A).

NOTE: ^

With clip type: Install the brake hose on the brake hose bracket (B) with a new brake hose clip (C).

^ Without clip type: Install the brake hose bracket (D) to the frame.

9. Connect the brake line (E) to the brake hose.

10. After installing the brake hose, bleed the normal brake system (except the servo unit and power
unit). 11. Do the following check:

^ Check the brake hose and line joint for leaks, and tighten if necessary.

^ Check the brake hoses for interference and twisting.

12. Clean the mating surfaces of the brake disc or the brake drum and the inside of the wheel, then
install the wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Hydraulic Control Assembly -
Antilock Brakes > Component Information > Locations

Hydraulic Control Assembly - Antilock Brakes: Locations

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Hydraulic Control Assembly -
Antilock Brakes > Component Information > Locations > Page 5175

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Hydraulic Control Assembly -
Antilock Brakes > Component Information > Locations > Page 5176

1. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Hydraulic Control Assembly -
Antilock Brakes > Component Information > Locations > Page 5177

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Hydraulic Control Assembly -
Antilock Brakes > Component Information > Locations > Page 5178

222. ABS Modulator-Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Hydraulic Control Assembly -
Antilock Brakes > Component Information > Locations > Page 5179

Hydraulic Control Assembly - Antilock Brakes: Description and Operation

Modulator Unit

The ABS modulator consists of the inlet solenoid valve, the outlet solenoid valve, the reservoir, the
pump, the pump motor, and the damping chamber. The modulator reduces the caliper fluid
pressure directly. It is a circulating-type modulator because the brake fluid circulates through the
caliper, the reservoir, and the master cylinder. The hydraulic control has three modes; pressure
intensifying, pressure retaining, and pressure reducing. The hydraulic circuit is an independent four
channel type; one channel for each wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Hydraulic Control Assembly -
Antilock Brakes > Component Information > Locations > Page 5180

Hydraulic Control Assembly - Antilock Brakes: Service and Repair

ABS Modulator-Control Unit Removal and Installation

NOTE: ^

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.

^ Be careful not to damage or deform the brake lines during removal and installation.

^ To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop
towel or equivalent material.

Removal

1. Turn the ignition switch to LOCK (0). 2. Disconnect the ABS modulator-control unit 25P
connector (A) by pulling up the lock (B); the connector disconnects itself.

3. Disconnect the six brake lines from the ABS modulator-control unit.

NOTE: Brake lines are connected to the master cylinder (C) and to the right-front (D), the left-rear
(E), the right-rear (F), and the left-front (G) brake systems.
4. Remove the ABS modulator-control unit (H) with the brackets (I) from the body. 5. Remove the
ABS modulator-control unit from the brackets. 6. Separate the bracket if necessary.

Installation

1. Install the ABS modulator-control unit onto the brackets. 2. Install the bracket with the ABS
modulator-control unit to the body. 3. Reconnect the six brake lines, then tighten the flare nuts to
the specified torque. 4. Align the connecting surface of the ABS modulator-control unit 25P
connector to the ABS modulator-control unit. 5. Lower the lock of the ABS modulator-control unit
25P connector, then confirm the connector is fully seated. 6. Bleed the brake system (except the
servo unit and power unit). 7. Start the engine, and check that the ABS indicator goes off. 8.
Test-drive the vehicle, and check that the ABS indicator does not come on.

NOTE: If the brake pedal is spongy, there may be air trapped in the modulator and then induced
into the normal brake system during modulation. Bleed the brake system (except the servo unit and
power unit) again.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Customer Interest for Brake Master Cylinder: > 08-057 > Sep > 08 >
Brakes - Short, Buzzy Grunt Sound Upon Pedal Application

Brake Master Cylinder: Customer Interest Brakes - Short, Buzzy Grunt Sound Upon Pedal
Application

08-057

September 26, 2008

Applies To: 2006-08 Civic Hybrid - ALL

Brake System Makes a Short, Buzzy Grunt When the Brake Pedal Is Pressed

(Supersedes 08-057, dated August 23, 2008, to update the information marked by the black bar)
SYMPTOM

The advanced hydraulic booster (AHB) system intermittently makes a pronounced short, buzzy
grunt when the brake pedal is pressed.

NOTE:

This bulletin does not address the faint hiss that is characteristic of normal operation when pressing
the brake pedal. There is also a low buzz that occurs about every other pedal application, which is
the normal cycling of the AHB power unit as it maintains internal hydraulic pressure.

PROBABLE CAUSE

Brake fluid pulsation within the AHB causes a short buzzy grunt noise when the brake pedal is
pressed.

CORRECTIVE ACTION

Replace the master cylinder and servo unit assembly (servo set).

PARTS INFORMATION

Master Cylinder and Servo Unit Assembly (servo set):

P/N 01469-SNC-315, H/C 9047242

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

DIAGNOSIS

The engine needs to be running to duplicate this noise when applying the brake pedal. The noise
can be very intermittent (possibly taking weeks to duplicate), which may make duplicating the
complaint difficult.

If you are viewing this service bulletin on ISIS and your computer has sound, click on the icons
above to hear examples of the short, buzzy grunt. You may choose to have your customer also
listen to the sound clip to verify the noise.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Customer Interest for Brake Master Cylinder: > 08-057 > Sep > 08 >
Brakes - Short, Buzzy Grunt Sound Upon Pedal Application > Page 5189

REPAIR PROCEDURE

1. Remove the brake fluid:

^ Refer to 2006-2008 Civic Hybrid Service Manual, or

^ Online, enter keyword BLEED, and select Brake System Bleeding from the list.

2. Replace the master cylinder and servo unit assembly:

^ Refer to the service manual, or

^ Online, enter keywords MASTER CYL, and select Master Cylinder and AHB Servo Unit
Replacement from the list.

NOTE:

It is not necessary to remove the brake lines from the clamp and ABS modulator control unit as
described in steps 14 and 15 of the service manual. These steps will be removed from future
versions of the service manual. Also, disregard steps 19 and 20.

3. Do the AHB 0 (zero) position memorization:

^ Refer to the service manual, or

^ Online, enter keyword ZERO, and select Memorizing the Advanced Hydraulic Booster 0 (Zero)
Position from the list.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Brake Master Cylinder: > 08-057
> Sep > 08 > Brakes - Short, Buzzy Grunt Sound Upon Pedal Application

Brake Master Cylinder: All Technical Service Bulletins Brakes - Short, Buzzy Grunt Sound Upon
Pedal Application

08-057

September 26, 2008

Applies To: 2006-08 Civic Hybrid - ALL

Brake System Makes a Short, Buzzy Grunt When the Brake Pedal Is Pressed

(Supersedes 08-057, dated August 23, 2008, to update the information marked by the black bar)
SYMPTOM

The advanced hydraulic booster (AHB) system intermittently makes a pronounced short, buzzy
grunt when the brake pedal is pressed.

NOTE:

This bulletin does not address the faint hiss that is characteristic of normal operation when pressing
the brake pedal. There is also a low buzz that occurs about every other pedal application, which is
the normal cycling of the AHB power unit as it maintains internal hydraulic pressure.

PROBABLE CAUSE

Brake fluid pulsation within the AHB causes a short buzzy grunt noise when the brake pedal is
pressed.

CORRECTIVE ACTION

Replace the master cylinder and servo unit assembly (servo set).

PARTS INFORMATION

Master Cylinder and Servo Unit Assembly (servo set):

P/N 01469-SNC-315, H/C 9047242

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

DIAGNOSIS

The engine needs to be running to duplicate this noise when applying the brake pedal. The noise
can be very intermittent (possibly taking weeks to duplicate), which may make duplicating the
complaint difficult.

If you are viewing this service bulletin on ISIS and your computer has sound, click on the icons
above to hear examples of the short, buzzy grunt. You may choose to have your customer also
listen to the sound clip to verify the noise.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > All Technical Service Bulletins for Brake Master Cylinder: > 08-057
> Sep > 08 > Brakes - Short, Buzzy Grunt Sound Upon Pedal Application > Page 5195

REPAIR PROCEDURE

1. Remove the brake fluid:

^ Refer to 2006-2008 Civic Hybrid Service Manual, or

^ Online, enter keyword BLEED, and select Brake System Bleeding from the list.

2. Replace the master cylinder and servo unit assembly:

^ Refer to the service manual, or

^ Online, enter keywords MASTER CYL, and select Master Cylinder and AHB Servo Unit
Replacement from the list.

NOTE:

It is not necessary to remove the brake lines from the clamp and ABS modulator control unit as
described in steps 14 and 15 of the service manual. These steps will be removed from future
versions of the service manual. Also, disregard steps 19 and 20.

3. Do the AHB 0 (zero) position memorization:

^ Refer to the service manual, or

^ Online, enter keyword ZERO, and select Memorizing the Advanced Hydraulic Booster 0 (Zero)
Position from the list.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5196

36. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5197

223. Servo Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5198
Brake Master Cylinder: Testing and Inspection

Master Cylinder Inspection

1. Inspect and note these items:

^ Before reassembling, check that all parts are free of dirt and other foreign particles.

^ Do not try to disassemble the master cylinder assembly. Replace the master cylinder assembly
with a new part if necessary.

^ Do not allow dirt or foreign matter to contaminate the brake fluid.

2. If the suction hose (A) from the subreservoir (B) was removed, install the hose.

NOTE: Position the clamp (C) as shown.

3. If the reservoir tank hose was disconnected, install the reservoir tank (A) and the reservoir tank
hose (B) to the subreservoir (C).

NOTE: ^

Align the "triangle" mark (D) on the reservoir tank and subreservoir with the paint mark (E) on the
hose.

^ Position the clamps (F) as shown.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5199
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5200
Brake Master Cylinder: Service and Repair

Master Cylinder and Servo Unit Replacement

NOTICE Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact
the paint, wash it off immediately with water.

NOTE: To prevent spills, cover the disconnected line or hose joints with rags or shop towels.

1. Remove the air cleaner. 2. Remove the IMA system power cable clamps (A).

3. Remove the reservoir cap (B), and remove the brake fluid. 4. Remove the reservoir tank
mounting bolt (A).

5. Remove the wire harness clamps (A).

6. Disconnect the wire harness connector (B) and the locked connector (C) by pulling down the
lever (D). 7. Remove the reservoir tank bracket (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5201
8. Remove the wire harness clamps stay (A).

9. Disconnect the brake lines (A) from the master cylinder (B).

10. Disconnect the suction hose (C) from the brake line (D). 11. Disconnect the brake fluid level
switch connector (E). 12. Disconnect the brake line (A) from the servo unit (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5202
13. Disconnect the servo unit 25P connector (A) by pulling down the lock (B).

14. Remove the brake lines (A) from the clamp (B).

15. Disconnect the brake lines (A) from the ABS modulator-control unit (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5203
16. Remove the lock pin (A) and the joint pin (B), then disconnect the yoke (C) from the brake
pedal.

17. Remove the servo unit mounting nuts (D). 18. Remove the servo unit with master cylinder from
the engine compartment.

NOTE: Be careful not to bend or damage the brake lines.

19. Remove the subreservoir (A) and the reservoir grommets (B) from the servo unit (C) with the
master cylinder (D).

NOTE: When removing the subreservoir, replace the reservoir grommets with new ones.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Brake Master Cylinder >
Component Information > Technical Service Bulletins > Page 5204
20. Remove the master cylinder mounting bolts (A), and separate the master cylinder (B) from the
servo unit (C).

NOTE: Use a new O-ring (D) on reassembly.

21. Install the master cylinder and the servo unit in the reverse order of removal, and note these
items:

^ Coat the new O-ring with the Shin-Etsu silicone grease (P/N 08798-9013).

^ Check the brake pedal height and free play, and adjust it if necessary.

22. Do the normal brake system bleeding (except servo unit and power unit). See: Brake
Bleeding/Service and Repair 23. Do the servo unit and power unit system bleeding. 24. Spin the
wheels to check for brake drag. 25. Do the sensor 0 (zero) position memorization. See: Brake
Pedal Assy/Service and Repair/Memorizing 0 (Zero) Position
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Hydraulic System, Brakes > Wheel Cylinder > Component
Information > Service and Repair

Wheel Cylinder: Service and Repair

Rear Wheel Cylinder Replacement

NOTE: ^

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint,
wash it off immediately with water.

^ To prevent spills, cover the hose joints with rags or shop towels.

1. Remove the brake shoes. 2. Disconnect the brake line (A) from the wheel cylinder (B).

3. Remove the bolts (C) and the wheel cylinder from the backing plate.

NOTE: Use the special bolts on reassembly.

4. Apply Cemedine 366E sealant or equivalent between the wheel cylinder and backing plate (D),
and install the wheel cylinder, then connect the

brake line.

5. Install the brake shoes. 6. Bleed the normal brake system (except the servo unit and power unit).
7. Do the parking brake inspection and adjustment. See: Parking Brake System/Adjustments 8.
Spin the wheels to check for brake drag. 9. After installation, check for leaks at hose and line joints
or connections, and retighten if necessary. Test-drive the vehicle, then check for leaks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Cable > Component
Information > Adjustments
Parking Brake Cable: Adjustments

Parking Brake Inspection and Adjustment

Inspection

1. Pull the parking brake lever (A) with 196 N (20 kgf, 44 lbf) of force to fully apply the parking
brake. The parking brake lever should be locked

within the specified number of clicks.

2. If the number of lever clicks is excessive, adjust the parking brake.

Adjustment

1. Remove the center console panel. 2. Release the parking brake lever fully. 3. Loosen the
parking brake adjusting nut (A).

4. Press the brake pedal several times to set the self-adjusting brake before adjusting the parking
brake. 5. Pull the parking brake lever 1 click. 6. Tighten the parking brake adjusting nut until the
parking brakes drag slightly when the rear wheels are turned. 7. Release the parking brake lever
fully, and check that the parking brakes do not drag when the rear wheels are turned. Readjust if
necessary. 8. Make sure the parking brakes are fully applied when the parking brake lever is pulled
all the way (8 to 10 clicks). 9. Install the center console panel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Cable > Component
Information > Adjustments > Page 5212

Parking Brake Cable: Service and Repair

Parking Brake Cable Replacement

Parking Brake Cable

NOTE: ^

The parking brake cables must not be bent or distorted. This will lead to stiff operation and
premature failure.

^ Refer to the Exploded View as needed during this procedure.

1. Loosen the parking brake cable adjusting nut. 2. Remove the brake drum and shoes, and
disconnect the parking brake cable from the parking brake lever. 3. Remove the flange bolts (A)
and the parking brake cable (B) from the backing plate (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Cable > Component
Information > Adjustments > Page 5213

4. Reinstall the parking brake cable in the reverse order of removal, and note these items:

^ Be careful not to bend or distort the cable.

^ Connect the parking brake cable to the brake lever, and install the brake shoes and drum.

^ Do the parking brake adjustment. See: Adjustments Apply the parking brake firmly 10 times then
adjust it again.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Lever > Component
Information > Service and Repair
Parking Brake Lever: Service and Repair

Parking Brake Lever Grip and Cover Replacement

Removal

Lever Grip

1. Remove the center console. 2. Pull up the parking brake fully (8 to 10 clicks). 3. Start at the front
edge (A), peel the lever grip away from lever cap (B). Continue to peel the grip from the lever to
gain access to the hooks (C).

4. Push in both sides of the hook (A) on the lever cap (B), and remove the lever cap and the
pushrod (C) with the knob (D).

5. Remove the lever grip (A) by sliding it up.

Lever Cover

6. Remove the clip (A) on the driver's side of the parking brake lever cover (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Lever > Component
Information > Service and Repair > Page 5217
7. Separate the parking brake lever covers, and remove them.

Installation

Lever Cover

1. Install the clip (A) on the driver's side of the parking brake lever cover (B) to the lever (C).

2. Install the passenger's side of the parking brake lever cover (D), and squeeze both sides of the
cover together.

Lever Grip

3. Install a new lever grip (A) by sliding it over the cover.

4. Install a new lever cap (A) on to the lever by aligning the notch (B) in the cap with the tab (C) on
the lever.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Lever > Component
Information > Service and Repair > Page 5218
5. With the lever cap and grip in position, push down on the cap to lock the hooks (D) into place. 6.
Carefully peel back the front edge (A) of the lever grip, and apply a small amount of gel type super
glue (B). Carefully push the grip back into

place and wait a minute for the glue to dry.

7. Install a new pushrod (A) with the knob (B), and push them into the parking brake lever (C).

NOTE: Do not use the removed pushrod and knob.

8. Release and pull the parking brake about 10 times. 9. Check if the push knob play is about 2 mm
(0.08 in.) and that the parking brake lever moves smoothly, then do the parking brake inspection.
See:

Adjustments

10. Install the center console.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Warning Switch >
Component Information > Locations

Parking Brake Warning Switch: Locations

95. Under Center Console


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Warning Switch >
Component Information > Locations > Page 5222
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Warning Switch >
Component Information > Locations > Page 5223

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Warning Switch >
Component Information > Locations > Page 5224

10. Parking Brake Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Parking Brake System > Parking Brake Warning Switch >
Component Information > Locations > Page 5225

Parking Brake Warning Switch: Testing and Inspection

Parking Brake Switch Test

NOTE: If the ABS indicator, the AHB indicator, and the brake system indicator come on at the
same time, check the advanced hydraulic booster system first, then check the ABS.

1. Remove the center console. 2. Disconnect the parking brake switch connector (A) from the
parking brake switch (B).

3. Check for continuity between the switch terminal (C) and body ground.

^ With the parking brake lever pulled, there should be continuity.

^ With the parking brake lever released, there should be no continuity.

NOTE: If the parking brake switch and the fluid level switches are OK, but the brake system
indicator does not function, do the gauge control module self-diagnostic function.

4. Reinstall the center console.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Locations
Hydraulic Brake Booster: Locations

5. Right Side Of Engine Compartment

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions
Hydraulic Brake Booster: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5232
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5233

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5234

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5235
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5236
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5237
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5238
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5239
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5240
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5241

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5242

Hydraulic Brake Booster: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5243
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5244
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5245
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5246
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5247
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5248
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5249
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5250
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Diagrams > Diagram Information and Instructions > Page 5251
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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34. Power Unit


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Hydraulic Brake Booster: Electrical Diagrams

Circuit Diagram

Circuit Diagram

Circuit Diagram (Part 1)


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Circuit Diagram (Part 2)


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Circuit Diagram (Part 3)


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Circuit Diagram (Part 4)

Wiring Diagram
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Diagram 43-0
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Diagram 43-1
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Diagram 43-2
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Diagram 43-3
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Diagram 43-4
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Diagram 43-5

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
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Hydraulic Brake Booster: Description and Operation

System Description

Servo Unit Inputs and Outputs for 25P Connector

System Communication

The advanced hydraulic booster system has a quick-reacting servo unit and a power unit
functioning as a brake booster. This makes it possible to stabilize the braking power while the auto
idle stop is operating. This system can raise the brake fluid pressure control quickly, and it works in
conjunction with the other systems.
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Servo Unit Internal Construction

The servo unit has mechanical and electrical components.

^ ECU (electronic control unit)

^ Mechanical valves: mechanical IN (inlet) valve, mechanical OUT (outlet) valve.

^ Solenoid valves: NO*1, NC*2, RNO*1, RNC*2

^ Pressure sensors: PMC sensor, PACC sensor, PREG sensor.

*1: Normally open *2: Normally closed


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ECU (electric control unit)

The ECU monitors the pressure in the servo unit and feedback from other system controls.

Mechanical Valves for Conventional Brake Operations

When the brake pedal is pressed, force is applied to the regulator valve through the compressed
spring, the bushing, and the stroke simulator. The regulator valve applies accumulator pressure to
the master cylinder in proportion to the brake pedal stroke. The mechanical IN valve and the
mechanical OUT valve in the regulator valve are operated by the conventional brake. The hydraulic
control has three operations: Pressure intensifying, pressure retaining, and pressure reducing.

NOTE: If the power unit has a problem, and the accumulator pressure (PACC) is low or depleted,
the normal brake system is affected. The primary and the secondary pistons in the master cylinder
are pushed by the brake pedal without assist from the booster.

Solenoid Valves for Master Cylinder Electrical Controls

The pressure to the master cylinder is controlled by four solenoid valves. The solenoid valves
control these operations: Regenerate cooperation control, CAS control, brake assist control.

Pressure Sensors

The servo unit monitors the master cylinder pressure (PMC), the accumulator pressure (PACC),
and the regulator pressure (PREG) with independent pressure sensors that send feedback to the
CPU.

NOTE: The regulator pressure sensor recognizes brake pedal operation. The brake pedal stroke
sensor checks for regulator pressure sensor or servo unit CPU malfunctions.

Servo Unit Electronic Control

The servo unit has a ECU (electronic control unit) that does these functions:
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^ Checks for system failures.

^ Controls the motor on the power unit.

^ Controls the LED indicators.

^ Controls the buzzer.

^ Receives the brake pedal stroke sensor signal.

^ Creep aid system (CAS), in conjunction with the PCM (CVT system).

^ Controls the regenerative system in conjunction with the PCM (IMA system).

^ Brake assist.

^ Receives the pressure sensors signal.

Safety Structure of Motor Control

The pump motor is operated by the servo unit. The servo unit has independent main activation and
subactivation circuits in the ECU (electronic control unit). If either circuit has a problem, the other
one will run the pump motor.

Creep Aid System (CAS)

The CAS keeps the brakes applied when CVT control requires it during auto idle stop. This
prevents the vehicle from rolling forward or backward while the driver releases the brake pedal (to
press the accelerator pedal) and the engine starts. When the CVT requires the CAS function, the
servo unit operates the solenoid valves to maintain the brake fluid pressure to the master cylinder.
The brake fluid pressure is reduced gradually while the solenoid valves in the servo unit are
operating. After the engine starts and the brake pedal is released, the CVT no longer requires the
CAS.

Regenerative Control Cooperation

When the driver decelerates or stops by pressing the brake pedal, the servo unit communicates
with the PCM to control the balance between the regenerative control and the normal brake
system. In this case, the brake pedal reaction force is the same as a conventional brake system,
and the driver is unaware of these controls.

Brake Assist

When the driver does emergency braking the servo unit senses the quick rise in the brake
pressure. In this case, the servo unit adds pressure to the inner cylinder, and assists the brake
pedal application for the driver. This control ends at the end of the brake application, when the
vehicle stops, the brake pedal is released, or if the system has a problem.
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Hydraulic Brake Booster: Initial Inspection and Diagnostic Overview

General Troubleshooting Information

NOTICE A serious advanced hydraulic booster problem will decrease the braking power of the
vehicle, and increase the risk of a collision. If the system indicators come on and the buzzer
sounds while driving, stop the vehicle in a safe place as soon as possible, and do not drive the
vehicle until the system returns to normal.

System Indicators

This system has two LED indicators and a buzzer:

^ AHB indicator (A) (amber color)

^ Brake system indicator (B) (red color)

^ Buzzer (audible alert)

When the system detects a problem, it turns on the AHB indicator and buzzer, and/or the brake
system indicator. Depending on the failure, the servo unit determines which indicators are turned
on. When the system is OK, the AHB indicator and brake system indicator come on for about 2
seconds after turning the ignition switch to ON (II), then they go off.

AHB Indicator

The AHB indicator comes on when the advanced hydraulic booster function is lost, and this may
affect normal brake operation.

Brake System Indicator


The brake system indicator comes on when the advanced hydraulic booster function is lost, the
EBD function is controlled by the ABS, the parking brake is applied, and the brake fluid level is low.
If brake system indicator comes on, press the brake pedal slowly, and check the braking
effectiveness then stop the vehicle and inspect above system.

Buzzer

The buzzer indicates audibly, in conjunction with the brake system indicator, when the advanced
hydraulic booster function is lost, and this may affect normal brake operation.

Diagnostic Trouble Code (DTC)

^ The memory can hold all DTCs. However, when the same DTC is detected more than once, the
more recent DTC is written over the earlier one. Therefore, when the same problem is detected
repeatedly, it is memorized as a single DTC.

^ The DTCs are indicated in ascending number order, not in the order they occur.

^ The DTCs are memorized in the EEPROM. Therefore, the memorized DTCs cannot be erased by
disconnecting the battery. Do the specified procedures to clear the DTCs.

Self-diagnosis

^ Self-diagnosis can be classified into two categories:


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- Initial diagnosis: Done right after the ignition switch is turned to ON (II) and until the AHB indicator
and the brake system indicator go off.

- Regular diagnosis: Done right after the initial diagnosis until the ignition switch is turned to LOCK
(0).

^ When the system detects a problem, the servo unit shifts to fail-safe mode.

Pump Motor

^ The pump motor in the power unit operates when the accumulator inner pressure becomes low
while the ignition switch is turned to ON (II). You may hear the motor operate at this time, but it is
normal.

^ The pump motor is operated by the servo unit. The servo unit has independent main activation
and subactivation circuits in the ECU (electric control unit). If either circuit has a problem, the other
one will run the pump motor.

Brake Fluid Replacement/Air Bleeding

Brake fluid replacement and air bleeding procedures for the servo unit and power unit are
independent of the conventional brake system.
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Hydraulic Brake Booster: Reading and Clearing Diagnostic Trouble Codes

Diagnostic Strategies

How to Troubleshoot DTCs

The troubleshooting procedures assume that the cause of the problem is still present and the AHB
and/or brake system indicator is still on. Following a troubleshooting procedure for a code that has
been cleared but does not reset can result in incorrect diagnosis.

1. Question the customer about the conditions when the problem occurred and the AHB and/or
brake system indicator came on, such as during

braking control, braking when the vehicle was traveling at a certain speed, etc.

2. When the AHB and/or brake system indicator does not come on during the test-drive, but
troubleshooting is done based on the DTC, check for

loose connectors, poor contact of the terminals, etc. before you start troubleshooting.

3. After troubleshooting, or repairs are done, clear the DTCs, and test-drive the vehicle under the
same conditions that originally set the DTCs. Make

sure the AHB and/or brake system indicators do not come on.

4. Check for other system which are connected via F-CAN, if there are DTCs that are related to
F-CAN, the most likely cause was that the ignition

switch was turned to ON (II) with the servo unit connector disconnected. Clear the DTCs. Check for
fuel and emissions codes, and troubleshoot those first.

Intermittent Failures

The term "intermittent failure" means a system may have had a failure, but it checks OK now. If the
AHB indicator and the brake system indicator do not come on, check for loose connectors or
terminal pins related to the circuit that you are troubleshooting. If the indicators were on, but then
went out, the original problem may have been intermittent.

How to Use the HDS (Honda Diagnostic System)

How to Use the HDS (Honda Diagnostic System)

1. If the AHB indicator and the brake system indicator stay on, connect the HDS to the data link
connector (DLC) (A) located under the driver's side

of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
servo unit. If it doesn't, troubleshoot the DLC circuit. 4. Check the diagnostic trouble code (DTC)
and note it. Then refer to the indicated DTC's troubleshooting, and do the appropriate
troubleshooting

procedure.

NOTE: ^

The HDS can read the DTC, current data, and other system data.

^ For specific operations, refer to the Help menu that came with the HDS.

How to Retrieve DTCs

How to Retrieve DTCs

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) under the
driver's side of the dashboard. 2. Turn the ignition switch to ON (II). 3. Make sure the HDS
communicates with the vehicle and the servo unit. If it doesn't, troubleshoot the DLC circuit. 4.
Follow the prompts on the HDS to display the DTC(s) on the screen. After determining the DTC,
refer to the DTC troubleshooting. 5. Turn the ignition switch to LOCK (0).

How to Clear DTCs

How to Clear DTCs


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1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) under the
driver's side of the dashboard. 2. Turn the ignition switch to ON (II). 3. Make sure the HDS
communicates with the vehicle and the servo unit. If it doesn't, troubleshoot the DLC circuit. 4.
Clear the DTC(s) by following the screen prompts on the HDS. 5. Turn the ignition switch to LOCK
(0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 5280

Hydraulic Brake Booster: Symptom Related Diagnostic Procedures

Symptom Troubleshooting Index

AHB Indicator Does Not Go Off, and No DTCs Are Stored

Symptom Troubleshooting

AHB indicator does not. go off, and no DTCs are stored

1. Turn the ignition switch to LOCK (0). 2. Check the No. 63 (15 A) fuse in the auxiliary underhood
fuse/relay box.

Is the fuse blown?

YES - Replace the No. 63 (15 A) fuse, and recheck.

NO - Reinstall the fuse, then go to step 3.

3. Disconnect the servo unit 25P connector. 4. Measure the voltage between servo unit 25P
connector terminal No. 8 and body ground.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 5281
Is there battery voltage?

YES - Go to step 5.

NO - Repair open in the wire between the No. 63 (15 A) in the auxiliary under-hood fuse/relay box
and the servo unit.

5. Check the No. 4 (7.5 A) fuse in the under-dash fuse/relay box.

Is the fuse blown?

YES - Replace the No. 4 (7.5 A) fuse, and recheck.

NO - Reinstall the fuse, then go to step 6.

6. Turn the ignition switch to ON (II). 7. Measure the voltage between servo unit 25P connector
terminal No. 16 and body ground.

Is there battery voltage?

YES - Go to step 8.

NO - Repair open in the wire between the No. 4 (7 - 5 A) in the under-dash fuse/relay box and the
servo unit.

8. Turn the ignition switch to LOCK (0). 9. Check the No. 36 (10 A) fuse in the under-dash
fuse/relay box.

Is the fuse blown?

YES - Install the new No. 36 (10 A) fuse, and recheck.

NO - Reinstall the checked fuse, then go to step 10.

10. Turn the ignition switch to ON (II). 11. Measure the voltage between servo unit 25P connector
terminal No. 6 and body ground.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 5282

Is there battery voltage?

YES - Go to step 12.


NO - Repair open in the wire between the No. 36 (10 A) in the under-dash fuse/relay box and the
servo unit.

12. Turn the ignition switch to LOCK (0). 13. Check for continuity between body ground and servo
unit 25P connector terminals No. 7, No. 23, and No. 24 individually.

Is there continuity?

YES - Replace the servo unit.

NO - Repair open in the wire between the servo unit and body ground (G202).

Brake System Indicator Does Not GO Off, and No DTCs Are Stored

Symptom Troubleshooting

Brake system indicator does not go off, and no DTCs are stored

1. Release the parking brake. 2. Turn the ignition switch to ON (II). 3. Check the brake system
indicator for several seconds when the ignition switch is turned to ON (II).

Does the indicator come on then go off ?

YES - Intermittent failure, the system is OK at this time. Check for loose terminals at the brake fluid
level switch 2P connector, the gauge control module (tach) 36P connector, and the servo unit 25P
connector. Refer to intermittent failures troubleshooting.

NO - Go to step 4.

4. Check the BRAKE INDICATOR in the DATA LIST with the HDS.

Does it indicate OFF?

YES - Do the self-diagnostic function on the gauge control module.

NO - Go to step 5.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 5283

5. Turn the ignition switch to LOCK (0). 6. Check the No. 63 (15 A) fuse in the auxiliary under hood
fuse/relay box.

Is the fuse blown?

YES - Replace the No. 63 (15 A) fuse, and recheck.

NO - Reinstall the fuse, then go to step 7.

7. Disconnect the servo unit 25P connector. 8. Measure the voltage between servo unit 25P
connector terminal No. 8 and body ground.

Is there battery voltage?

YES - Replace the servo unit.

NO - Repair open in the wire between the No. 63 (15 A) in the auxiliary under-hood fuse/relay box
and the servo unit.

Buzzer Does Not Sound (During the Buzzer Test)

Buzzer does not sound (during the buzzer test)

1. Turn the ignition switch to ON (II). 2. Do the BUZZER ON in the FUNCTION TEST with the HDS.

Does the buzzer sound?

YES - The system is OK at this time.

NO - Go to step 3.

3. Turn the ignition switch to LOCK (0). 4. Check the No. 36 (10 A) fuse in the under-dash
fuse/relay box.

Is the fuse blown?

YES - Replace the No. 36 (10 A) fuse, and recheck.


NO - Reinstall the fuse, then go to step 5.

5. Disconnect the buzzer 2P connector. 6. Turn the ignition switch to ON (II). 7. Measure the
voltage between buzzer 2P connector terminal No. 2 and body ground.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 5284
Is there battery voltage?

YES - Go to step 8.

NO - Repair open in the wire between the No. 36 (10 A) in the under-dash fuse/relay box and the
buzzer.

8. Turn the ignition switch to LOCK (0). 9. Disconnect the servo unit 25P connector.

10. Check for continuity between buzzer 2P connector terminal No. 1 and servo unit 25P connector
terminal No. 5.

Is there continuity?

YES - Go to step 11.

NO - Repair open in the wire between the buzzer and the servo unit.

11. Reconnect all connectors. 12. Turn the ignition switch to ON (II). 13. Connect buzzer 2P
connector terminal No. 1 to body ground with a jumper wire.

Does the buzzer sound?

YES - Replace the servo unit.

NO - Replace the buzzer.

Buzzer Sounds Continually


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Testing and Inspection > Initial Inspection and Diagnostic Overview > Page 5285

Buzzer sounds continually

NOTE: Check for advanced hydraulic booster DTCs before doing this troubleshooting. If any DTCs
are present, troubleshoot them first.

1. Turn the ignition switch to LOCK (0). 2. Disconnect the buzzer 2P connector. 3. Disconnect the
servo unit 25P connector. 4. Turn the ignition switch to ON (II). 5. Check for continuity between
buzzer 2P connector terminal No. 1 and body ground.

Is there continuity?

YES - Repair short to body ground in the wire between the buzzer and body ground.

NO - Go to step 6.

6. Turn the ignition switch to LOCK (0). 7. Connect the buzzer 2P connector. 8. Turn the ignition
switch to ON (II).

Does the buzzer sound?

YES - Replace the buzzer.

NO - Replace the servo unit.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Service and Repair > Removal and Replacement
Hydraulic Brake Booster: Removal and Replacement

Power Unit Replacement

NOTICE Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact
the paint, wash it off immediately with water.

NOTE: To prevent spills, cover the disconnected line or hose joints with rags or shop towels.

1. Remove the cowl cover and the under-cowl panel. 2. Remove the brake fluid. 3. Remove the
heat shield (A).

4. Disconnect the brake line (A) from the power unit (B).

5. Disconnect the suction hose (C) from the brake line (D). 6. Disconnect the power unit 2P
connector (A), and remove the clip (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Service and Repair > Removal and Replacement > Page 5288
7. Remove the power unit (C) with the bracket (D) from the frame. 8. Separate the power unit (A)
and the bracket (B), and remove the suction hose (C).

9. Install the power unit in the reverse order of removal.

10. Do the normal brake system bleeding (except the servo unit and the power unit). See: Brake
Bleeding/Service and Repair 11. Do the servo unit and power unit system bleeding.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Service and Repair > Removal and Replacement > Page 5289

Hydraulic Brake Booster: Overhaul

Power Unit

Accumulator Disposal

Accumulator Disposal

WARNING The accumulator contains nitrogen gas under pressure. The pressure must be relieved
before disposal to prevent explosion and possible injury when scrapping.
WARNING Always wear eye protection to avoid getting metal shavings in your eyes when the
accumulator pressure is relieved.

Firmly clamp the accumulator in a vise, and drill a hole of 2 - 3 mm (0.078 - 0.118 in.) diameter in
marked area (A) of the body to release the gas.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Power Brake Assist > Hydraulic Brake Booster > Component
Information > Service and Repair > Removal and Replacement > Page 5290
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Locations

Electronic Brake Control Module: Locations

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Locations > Page 5295

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Locations > Page 5296

1. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Locations > Page 5297

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Diagrams > ABS Modulator-Control Unit

222. ABS Modulator-Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Diagrams > ABS Modulator-Control Unit > Page 5300

Electronic Brake Control Module: Diagrams Control Module Pinout Values, ABS

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Diagrams > ABS Modulator-Control Unit > Page 5301

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Diagrams > Page 5302

Electronic Brake Control Module: Description and Operation

ABS Control Unit

The control unit detects the wheel speed based on the wheel speed sensor signals it received, then
it calculates the vehicle speed based on the detected wheel speed. The control unit detects the
vehicle speed during deceleration based on the wheel speeds.

The control unit calculates the slip rate of each wheel, and transmits the control signal to the
modulator unit solenoid valve when the slip rate is high.

The hydraulic control has three modes: Pressure intensifying, pressure reducing, and pressure
retaining.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Diagrams > Page 5303

Electronic Brake Control Module: Testing and Inspection

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Diagrams > Page 5304

ABS Modulator-Control Unit Inputs and Outputs for 25P Connector (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Electronic
Brake Control Module > Component Information > Diagrams > Page 5305

Electronic Brake Control Module: Service and Repair

ABS Modulator-Control Unit Removal and Installation

NOTE: ^

Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint,
wash it off immediately with water.

^ Be careful not to damage or deform the brake lines during removal and installation.

^ To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop
towel or equivalent material.

Removal

1. Turn the ignition switch to LOCK (0). 2. Disconnect the ABS modulator-control unit 25P
connector (A) by pulling up the lock (B); the connector disconnects itself.

3. Disconnect the six brake lines from the ABS modulator-control unit.

NOTE: Brake lines are connected to the master cylinder (C) and to the right-front (D), the left-rear
(E), the right-rear (F), and the left-front (G) brake systems.
4. Remove the ABS modulator-control unit (H) with the brackets (I) from the body. 5. Remove the
ABS modulator-control unit from the brackets. 6. Separate the bracket if necessary.

Installation

1. Install the ABS modulator-control unit onto the brackets. 2. Install the bracket with the ABS
modulator-control unit to the body. 3. Reconnect the six brake lines, then tighten the flare nuts to
the specified torque. 4. Align the connecting surface of the ABS modulator-control unit 25P
connector to the ABS modulator-control unit. 5. Lower the lock of the ABS modulator-control unit
25P connector, then confirm the connector is fully seated. 6. Bleed the brake system (except the
servo unit and power unit). 7. Start the engine, and check that the ABS indicator goes off. 8.
Test-drive the vehicle, and check that the ABS indicator does not come on.

NOTE: If the brake pedal is spongy, there may be air trapped in the modulator and then induced
into the normal brake system during modulation. Bleed the brake system (except the servo unit and
power unit) again.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Relays and Modules - Brakes and Traction Control > Fail Safe
Relay, ABS / Traction Control > Component Information > Diagrams

53. Inhibitor Solenoid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Brake
Fluid Level Sensor/Switch > Component Information > Locations

Brake Fluid Level Sensor/Switch: Locations

34. Left Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Brake
Fluid Level Sensor/Switch > Component Information > Locations > Page 5313

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Brake
Fluid Level Sensor/Switch > Component Information > Locations > Page 5314

33. Brake Fluid Level Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Brake
Fluid Level Sensor/Switch > Component Information > Locations > Page 5315

Brake Fluid Level Sensor/Switch: Testing and Inspection

Brake Fluid Level Switch Test

Check for continuity between the terminals (1) and (2) with the float in the down,position and in the
up position.

NOTE: ^

Remove the brake fluid completely from the reservoir. With the float down, there should be
continuity.

^ Fill the reservoir with brake fluid to the MAX (upper) level (A). With the float up, there should be
no continuity.

^ If the ABS indicator, the AHB indicator, and the brake system indicator come on at the same time,
check the advanced hydraulic booster system first, then check the ABS.

^ If the parking brake switch and the fluid level switches are OK, but the brake system indicator
does not function, do the gauge control module self-diagnostic function.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations

Braking Sensor/Switch: Locations

62. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 5319

Idle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 5320

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 5321

Exterior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 5322

Braking Sensor/Switch: Diagrams

101. Brake Pedal Stroke Sensor

135. Brake Pedal Position Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 5323
Braking Sensor/Switch: Adjustments

Brake Pedal and Brake Pedal Position Switch Adjustment

Pedal Height

1. Turn the brake pedal position switch (A) counterclockwise, and pull it back until it is no longer
touching the brake pedal.

2. Pull back the carpet and find the cutout in the insulation. Lift up the insulation cutout and
measure the pedal height (B) at the middle of the left

side center of the pedal pad (C) to the floor.

Standard pedal height (with carpet move aside): 158 mm (6 1/4 in.)

3. Loosen the pushrod locknut (A), and screw the pushrod (B) in or out with pliers until the standard
pedal height from the floor is reached. After

adjustment, tighten the locknut firmly. Do not adjust the pedal height with the pushrod pressed.

Brake Pedal Position Switch Clearance

4. Lift up on the brake pedal by hand. Push in the brake pedal position switch until its plunger is
fully pressed (threaded end (A) touching the pad (B)

on the pedal arm). Then, turn the brake pedal position switch 45° clockwise to lock it. The gap
between the brake pedal position switch and the pad is automatically adjusted to 0.7 mm (0.028
in.) by locking the switch. Make sure the brake lights go off when the pedal is released.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Braking
Sensor/Switch > Component Information > Locations > Page 5324
5. Check the brake pedal free play. 6. Do the sensor 0 (zero) position memorization. See: Brake
Pedal Assy/Service and Repair/Memorizing 0 (Zero) Position

Pedal Free Play

1. With the ignition switch in LOCK (0), inspect the pedal free play (A) at the pedal pad (B) by
pushing the pedal by hand. If the brake pedal free

play is insufficient, it may result in excessive brake drag.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Parking
Brake Warning Switch > Component Information > Locations

Parking Brake Warning Switch: Locations

95. Under Center Console


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Parking
Brake Warning Switch > Component Information > Locations > Page 5328
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Parking
Brake Warning Switch > Component Information > Locations > Page 5329

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Parking
Brake Warning Switch > Component Information > Locations > Page 5330

10. Parking Brake Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Parking
Brake Warning Switch > Component Information > Locations > Page 5331

Parking Brake Warning Switch: Testing and Inspection

Parking Brake Switch Test

NOTE: If the ABS indicator, the AHB indicator, and the brake system indicator come on at the
same time, check the advanced hydraulic booster system first, then check the ABS.

1. Remove the center console. 2. Disconnect the parking brake switch connector (A) from the
parking brake switch (B).

3. Check for continuity between the switch terminal (C) and body ground.

^ With the parking brake lever pulled, there should be continuity.

^ With the parking brake lever released, there should be no continuity.

NOTE: If the parking brake switch and the fluid level switches are OK, but the brake system
indicator does not function, do the gauge control module self-diagnostic function.

4. Reinstall the center console.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Wheel
Speed Sensor > Component Information > Locations > Component Locations

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Wheel
Speed Sensor > Component Information > Locations > Component Locations > Page 5336
Wheel Speed Sensor: Connector Locations

151. Under Left Side Of Engine Compartment (Rt Sim.)

152. Under Left Rear Of Vehicle

156. Under Right Rear Of Vehicle


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Wheel
Speed Sensor > Component Information > Locations > Page 5337
Wheel Speed Sensor: Diagrams

89. Wheel Speed Sensor, Left Front

90. Wheel Speed Sensor, Left Rear

91. Wheel Speed Sensor, Right Front


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Wheel
Speed Sensor > Component Information > Locations > Page 5338

92. Wheel Speed Sensor, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Wheel
Speed Sensor > Component Information > Locations > Page 5339

Wheel Speed Sensor: Service and Repair

Wheel Speed Sensor Replacement

Front

1. Turn the ignition switch to LOCK (0). 2. Release the connector clamp (A), then disconnect the
wheel speed sensor connector (B).

3. Remove the clips, the bolt, and the wheel speed sensor (C). 4. Install the wheel speed sensor in
the reverse order of removal, and note these items:

^ Install the sensor carefully to avoid twisting the wires.

^ If the wheel speed sensor comes in contact with the wheel bearing, it is faulty.

5. Start the engine, and check that the ABS indicator goes off. 6. Test-drive the vehicle, and check
that the ABS indicator does not come on.

Rear

1. Turn the ignition switch to LOCK (0). 2. Release the connector clamp (A), then disconnect the
wheel speed sensor connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Brakes and Traction Control > Sensors and Switches - Brakes and Traction Control > Wheel
Speed Sensor > Component Information > Locations > Page 5340

3. Remove the clips, the bolt, and the wheel speed sensor (C). 4. Install the wheel speed sensor in
the reverse order of removal, and note these items:

^ Apply multipurpose grease to the O-ring (D).

^ Install the sensor carefully to avoid twisting the wires.

^ If the wheel speed sensor comes in contact with the wheel bearing unit, it is faulty.

5. Start the engine, and check that the ABS indicator goes off. 6. Test-drive the vehicle, and check
that the ABS indicator does not come on.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Locations
Ignition Switch: Locations

51. In Steering Column Cover

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Locations > Page 5346

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Locations > Page 5347
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions
Ignition Switch: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5350
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5351

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Component Information > Diagrams > Diagram Information and Instructions > Page 5353
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Component Information > Diagrams > Diagram Information and Instructions > Page 5354
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Component Information > Diagrams > Diagram Information and Instructions > Page 5355
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Component Information > Diagrams > Diagram Information and Instructions > Page 5356
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Component Information > Diagrams > Diagram Information and Instructions > Page 5357
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Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5358
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Component Information > Diagrams > Diagram Information and Instructions > Page 5359

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5360

Ignition Switch: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5361
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5362
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5363
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5364
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5365
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5366
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5367
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5368
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5369
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5370
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5371
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5372
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5373
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5375
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5376
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5377
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Diagram Information and Instructions > Page 5378

Ignition Switch: Connector Views


162. Ignition Key Switch

177. Ignition Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Component Information > Diagrams > Page 5379

Ignition Switch: Testing and Inspection

Test

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Check for continuity between the terminals in each switch position according to the table.
6. If the continuity checks do not agree with the table, replace the ignition switch. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Sensors and Switches - Starting and Charging > Ignition Switch >
Component Information > Diagrams > Page 5380

Ignition Switch: Service and Repair

Replacement

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Remove the two screws and the ignition switch. 6. Install in the reverse order of removal. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > Starter Relay >
Component Information > Locations

Starter Relay: Locations


Starting System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > Starter Relay >
Component Information > Locations > Page 5385

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Relays and Modules - Starting and Charging > Starter Relay >
Component Information > Locations > Page 5386
Starter Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Battery > Component Information > Technical Service Bulletins >
Electrical - GR8 Battery Diagnostic Station Update Info.
Battery: Technical Service Bulletins Electrical - GR8 Battery Diagnostic Station Update Info.

09-060

February 12, 2011

Applies To: ALL

GR8 Battery Diagnostic Station Update Information

(Supersedes 09-060, dated January 19, 2010, to revise the information marked by the asterisks)

REVISION SUMMARY

*Under GR8 UPDATE INSTRUCTIONS, step 9 was updated.*

INTRODUCTION

The software for the GR8 Battery Diagnostic Station is updated periodically to fix software bugs
and enhance the tool's function. You can now use the Midtronics GR8 update wizard to download
software and firmware to your GR8 using a PC and the Internet. It is extremely important to use the
latest GR8 software to ensure that the current battery testing and diagnostic procedures are used.

Honda introduced a new policy to ensure that GR8 testers are updated promptly. The GR8
software must now be updated within 3 days of receiving notification from an iN message or other
Honda communication. If an out-of-date version is used, any battery replacements may not be
covered under warranty.

GR8 UPDATE REQUIREMENTS

^ GR8 Battery Diagnostic Station: P/N MTRGR81100P

^ USB-to-mini-USB cable (this cable came with the GR8): Midtronics P/N A128

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the GR8 Diagnostic Station, or the USB-to-mini-USB cable, go to the Honda Tool and
Equipment catalog on the iN (select Service > Service Bay > Tool and Equipment > Online
Catalog), or call.

SOFTWARE INFORMATION

The current software version is listed online. Go to the iN (select Service > Service Bay >
Diagnostic Tools Software Versions).

To check the GR8 software version, click on:

Language > Options > Info > Version

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

GR8 UPDATE INSTRUCTIONS

The update should take 5-10 minutes. Make sure that the update is not interrupted. If the update is
interrupted, it could damage the GR8 and require you to send the GR8 to Midtronics for repair. This
repair is not covered by warranty.
1. Make sure the GR8 is off and the SD card is removed.

2. Online, go to www.midtronics.com/home/clientlogin/clientlogin.aspx:

3. Enter your username and password, then click the Login button.

Username: hondagr8
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Password: hondagr8

4. You should see an image of the GR8 tester. Click on the highlighted Update Software link under
the image.

5. Fill in your dealer number, the service manager's name, and the GR8 serial number(s). The
dealer name, the dealer address, and the dealer phone

number are automatically filled in. Click SUBMIT REQUEST.

6. You should see the image of the GR8 tester again. Click on the highlighted Honda GR8
Software Update link.

7. A File Download - Security Warning screen appears. Select Run.

8. A file will be downloaded to your computer. After it

is finished, an Internet Explorer - Security Warning screen appears. Select Run.

NOTE:

Depending on your network setup, you may see more warning screens than are shown here.

*9. The Midtronics Update Wizard appears. Refer to SOFTWARE INFORMATION to find the
current software version.*
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* NOTE:

If the wrong software file appears or is not shown, click Change MUP File, and select the correct
software version.*

10. Turn on the GR8, and follow the Update Wizard on-screen instructions.

11. When the update is complete, the Update Results screen appears, indicating the update was
successful. Click Finish to close the Update Wizard.

12. Turn the GR8 off for 10 seconds. Reinstall the SD card, then turn the GR8 on, and confirm that
the software is updated to the software version

listed under SOFTWARE VERSION.

13. If an error message appears anytime during the update, follow the on-screen instructions, and
try updating the GR8 again. If the error message still

does not go away, or if you have any problems updating the GR8, call Midtronics.

14. If you have more than one GR8, repeat the update procedure for each unit.
15. Once all GR8s are updated, store the USB-to-mini-USB cable in a safe location for future
updates.

Disclaimer
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Battery: Technical Service Bulletins Electrical - ED-18 Battery Analyzer Update Info.

09-045

February 12, 2011

Applies To: ALL Honda Vehicles

ED-18 Battery Analyzer Update Information

(Supersedes 09-027, dated June 30, 2009, to revise the information marked by the asterisks)

*REVISION SUMMARY

Under SOFTWARE VERSION, the method to check the current software was updated.*

INTRODUCTION

The software for the ED-18 Battery Analyzer (or tester) is updated periodically to fix software bugs
and enhance the tool's function. To help you update the ED-18 tester more quickly, American
Honda no longer distributes CDs for the tester. You can now use the Midtronics ED-18 update
wizard to download software and firmware to your ED-18 tester using a PC and the Internet. It is
extremely important to use the latest ED-18 software to ensure that the current battery testing
procedures are used.

Honda introduced a new policy to ensure that ED-18 testers are updated promptly. The ED-18
software must now be updated within 3 days of receiving notification from an iN message or other
Honda communication. If an out-of-date version is used, any battery replacements may not be
covered under warranty.

ED-18 UPDATE REQUIREMENTS

^ ED-18 Battery Analyzer: ED-18 Version 1: P/N INBED18LLH ED-18 Version 2: P/N INB17191840

^ RS232 (25 pin to 9 pin) interface cable: P/N MTR130112A*

^ 7/64" hex wrench: P/N INBi7191270* *Both the R5232 interface cable and the hex wrench were
included with the ED-18 update that was shipped to dealerships in November 2008.

^ A fully charged 12-volt automotive battery, any size

^ Internet access

^ An IBM-compatible PC:

- Windows 95 operating system or higher (Windows 2000 or XP is preferred)

- CD ROM

- R5232 (9 pin) serial port, or an R5232 to USB Adapter (P/N MTRA164) (Some newer computers
do not have an R5232 port. You will need to order the R5232 to USB adapter to update your ED-18
testers.)

To order the ED-18 Battery Analyzer version 2, the interface cable, the R5232 to USB adapter, or
the hex wrench, go to the Honda Tool and Equipment catalog on the iN (select Service > Service
Bay > Tool and Equipment > Online Catalog), or call.

NOTE:

The ED-18 Battery Analyzer version 1 is no longer available for purchase.


SOFTWARE VERSION
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*The current software version is listed online. Go to the iN (select Service > Service Bay >
Diagnostic Tools Software Versions).*

To check the ED-18 version 1 software, click on:

Info > Version. The version number is located near the top of the version screen.
To check the ED-18 version 2 software:

^ Turn on the tester, and read the version number on the screen. It should appear for about 3
seconds.

^ Or, you can click on: Language > Options > Info > Version. The version number is located near
the top of the version screen.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

ED-18 UPDATE INSTRUCTIONS

1. Make sure the ED-18 is off, then detach the printer by using the hex wrench to remove the two
screws at the bottom of the printer. Pull the printer

straight out from the ED-18 to avoid damaging the connector terminals.

2. Connect the R8232 interface cable to the ED-18 where the printer was connected, then connect
the interface cable to your PC.

NOTE:

If your computer doesn't have an R8232 serial port, use the R8232 to USB adapter.

3. Connect the ED-18 battery clamps to a fully charged 12-volt battery.

4. Online, go to
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5. Enter your username and password, then click the Login button.

^ For ED18 version 1:

Username: hondaedv1 Password: hondaedv1

^ For ED18 version 2:

Username: hondaedv2 Password: hondaedv2

6. You should see an image of your ED-18 tester.

Click on the highlighted Update Software link under the image.

NOTE:

The ED-18 tester version 2 software is shown. Version 1 is similar.

7. Fill in your dealer number, the service manager's name, and the ED-18 serial number(s). The
dealer name, the dealer address, and the dealer phone

number are automatically filled in. Click SUBMIT REQUEST.

8. You should see the image of your ED-18 tester again. Click on the highlighted Honda ED-18 V2
Software Update link.
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9. A File Download - Security Warning screen appears. Select Run.

10. A file will be downloaded to your computer. After it is finished, an Internet Explorer - Security
Warning screen appears. Select Run.

NOTE:

Depending on your network setup, you may see more warning screens than are shown here.

11. Turn on the ED-18.

12. Before using the Midtronics update utility, make sure your computer port settings are correct.
Click on: My Computer > Control Panel > System >

Hardware Tab > Device Manager.


Or, you can click on: Windows Start button > Settings > Control Panel > System > Hardware Tab >
Device Manager.
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NOTE:

If you are using an RS232 to USB adapter, make sure to plug it in before checking the port
settings.

Expand Ports, and check the communications port number. The communications port number
should match the COMM number in the Midtronics update utility. If the numbers do not match, click
on the arrows next to the COMM windows in the Midtronics update utility, and change the number
to match the computer system's port number.
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Make sure this communications port number matches the COMM number on the update. If it does
not, change the number on the update.

13. Click on Start to begin the update, which takes about a minute. A progress bar appears. Wait
until you get a message indicating the update was

successful.

NOTE:

^ If the clamps come off the battery, or the R8232 interface cable comes loose, turn the ED-18 off,
then back on. When the logon screen appears on the ED-18, click on Start to restart the update.

^ If the error message Flash not erased appears, replace the AA batteries in the ED-18, and try the
update again.

14. Click on OK on the ED-18 update.


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15. Click on Quit on the ED-18 update. Make sure the message UPDATE COMPLETE appears on
the ED-18 tester.

16. Turn the ED-18 tester off, then back on.

17. Confirm that the software on the ED-18 tester is updated to the software version listed under
SOFTWARE VERSION.

NOTE:

If you have any problems updating the ED-18, call Midtronics at 866-592-8054.

18. Reinstall the printer.

19. If you have more than one ED-18, repeat the update procedure for each unit.

20. Once all ED-18s are updated, store the R5232 interface cable and the hex wrench in a safe
location for future updates.

Disclaimer
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Battery: Technical Service Bulletins Electrical - Battery Testing and Replacement Information

88-023

January 15, 2010

Applies To: ALL

Battery Testing and Replacement

(Supersedes 88-023, dated September 12, 2009, to revise the information marked by the black
bars and asterisks)

REVISION SUMMARY

*^ Under WARRANTY CLAIM INFORMATION, battery claim Error Codes were added to some
Warranty Requirements

^ The 2005 Model Year and Later battery coverage section was changed to 2005-10 Model Year
Vehicles.*

BACKGROUND

Maintaining batteries in vehicles is an important part of ensuring a battery's operating life. American
Honda recommends using the ED-18 and GR8 to check and maintain batteries. Refer to this
bulletin for:

^ Information on when to use the ED-18 and the GR8.

^ Instructions on how to use the ED-18 and the GR8.

^ How to properly submit a battery warranty claim.

REQUIRED TOOLS

^ GR8 Battery Diagnostic Station: P/N MTRGR81100P

^ ED-18 Battery Analyzer (Version 1 or 2): ED-18 Version 1: P/N INBEDi8LLH ED-18 Version 2:
P/N INB17191840

NOTE:

The ED-18 Battery Analyzer Version 1 is no longer available for purchase.

Tool Requirements

The GR8 and ED-18 software must be updated within 3 days of a new software update release.
Refer to the applicable service bulletins for more information:

^ 09-060, GH8 Battery Diagnostic Station Update Information

^ 09-045, ED-18 Battery Analyzer Update Information

Warranty Requirements

The 10-digit test code must be included on a battery replacement claim. Refer to WARRANTY
CLAIM INFORMATION.

ORDERING INFORMATION
To order the GR8 Battery Diagnostic Station or the ED-18-2 Battery Analyzer, go to the Honda Tool
and Equipment catalog on the iN (select Service > Service Bay > Tool and Equipment Program >
Online Catalog), or call.

ED-18 AND GR8 USES

New Arrivals, PDI, and Storage

NOTE:
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For more information about documenting the scheduled battery checks, refer to Service Bulletin
89-003, Battery Maintenance at Dealers.

ED-18 Battery Analyzer:

^ Check the condition of the battery and its state-of-charge:

- When the vehicle arrives at your dealership

- During the PDI

- During scheduled battery maintenance while the vehicle is in storage

- Before final delivery to the customer

NOTE:

Keep a printout of every battery test. Your warranty claim may be rejected unless you show that the
battery was properly maintained.

GR8 Battery Diagnostic Station:

^ Properly charge and diagnose the battery when indicated by the ED-18

^ Smart, fast, and safe battery charging

^ Power supply mode maintains proper voltage during extended vehicle service, such as updating
the PCM

^ Jump start mode supplies up to 250 amps

Customer Scheduled Maintenance

ED-18 Battery Analyzer:

^ Check the condition of the battery and its state-of-charge when a vehicle comes in for scheduled
maintenance.

GR8 Battery Diagnostic Station:

^ Properly charge and diagnose the battery when indicated by the ED-18

^ Smart, fast, and safe battery charging

^ Power supply mode maintains proper voltage during extended vehicle service, such as updating
the PCM

ED-18 Battery Analyzer and GR8 Battery Diagnostic Station:

^ When the ED-18 or GR8 displays Replace Battery or Bad Cell Replace, it provides a 10-digit
code that must be included with the warranty

claim. See WARRANTY COVERAGE for more information.

Used Vehicle Sale

ED-18 Battery Analyzer:

^ Check the condition of the battery and its state-of-charge:

- During vehicle inspection


- During scheduled battery maintenance when the vehicle is in storage

- Before final delivery to the customer GR8 Battery Diagnostic Station:

^ Properly charge and diagnose the battery when indicated by the ED-18

^ Smart, fast, and safe battery charging

^ Power supply mode maintains proper voltage during extended vehicle service, such as updating
the PCM

^ Jump start mode supplies up to 250 amps.


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USING THE ED-18 BATTERY ANALYZER

NOTE:

^ For set up, customizing, and other available features, refer to the ED-18 user's manual.

^ Make sure the setup has been completed, and the ED-18 updated to the most current software.
The date and software version is very important for the proper result. Your warranty claim may not
be paid if this information is wrong. See Tool Requirements under REQUIRED TOOLS for more
information.

^ ED-18 version 2 is shown. Version 1 is similar.

1. Connect the leads to the battery's positive and negative terminals.

2. Use the arrow keys to select ENGLISH, then press Enter.

3. Use the arrow keys to select BATTERY, then press Enter.

4. Select your TECHNICIAN ID, then press Enter. After the summary of your technician ID
appears, press Enter again.
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5. Use the arrow or number keys to select the location of the battery, either OUT OF VEHICLE or
IN VEHICLE, then press Enter.

6. Use the arrow or number keys to select FLOODED, then press Enter.

NOTE: All Honda original equipment and replacement batteries are flooded types. If you select
another battery type, your claim will not be covered by Honda's warranty.

7. Use the arrow or number keys to select the battery CCA value, then press Enter. You can find
the CCA on the battery label on the top of the battery.

If the battery hold-down plate is covering the label, loosen the plate and shift it out of the way to
read the CCA.

NOTE:

Enter the correct cold cranking amps. If you enter the wrong number, the ED-18 analyzer result
may be wrong, and the warranty claim may be rejected.

8. Measure the battery temperature by placing the analyzer's IR temperature sensor within 1 to 2
inches of the top or side of the battery. (The arrow on
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the top of the analyzer's housing indicates the sensor's location.) When the measured temperature
on the display stabilizes, press Enter.

9. The analyzer displays the battery's current condition under RESULTS. The screen below shows
one of four possible battery conditions, the battery's

measured voltage, and the CCA. The screen includes a curved, two-section bar graph that
represents the battery's condition.

10. Here are the four possible battery conditions:

^ Good Battery - This battery has at least 70% of its charge, 85% of its capacity, and requires no
action.

^ GR8 Diagnostic Needed - The battery voltage is below 60% of its state of charge (SOC), and the
condition of the battery is unknown. Use the GR8 to charge the battery and properly diagnose it.
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^ Replace Battery - The battery condition is poor. Replace it.

^ Bad Cell Replace - There is an internal problem with the battery. Replace it.

11. The screens toggle back and forth until you turn off the analyzer. To print the test results, press
BACK. To return to the main menu, press CLEAR.

NOTE:

^ If you need to submit a warranty claim, enter the 10-digit test code into the first two Diagnostic
Trouble Code fields on the warranty claim.

^ If you enter the wrong CCA, or do not use the most current software version, your claim may be
rejected.

^ The test results must state Replace Battery or Bad Cell Replace for a warranty battery
replacement claim to be approved.

USING THE GR8 DIAGNOSTIC MODE

NOTE:

^ Use the GR8 diagnostic mode when the ED-18 indicates GR8 DIAGNOSTIC NEEDED.

^ For set up, customizing, and other available features, refer to the GR8 instruction manual;
besides the one that comes with the GR8, the GR8 instruction manual is also available online.
Select GENERAL PUBLICATIONS, select Tool Information, then select GR8-1100P Battery
Diagnostic Station Instruction Manual from the list.
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^ Make sure the setup has been completed, and that the GR8 is updated to the most current
software. The date and software version is very important for the proper result. Your warranty claim
may not be paid if this information is wrong. See Tool Requirements under REQUIRED TOOLS for
more information.

1. Plug in the GR8.

2. Connect the leads to the battery's positive and negative terminals.

3. Use the arrow keys to select ENGLISH, then press Enter.

4. Use the arrow keys to select DIAGNOSTIC, then press Enter.

5. Select your TECHNICIAN ID, then press Enter. After the summary of your technician ID
appears, press Enter again.
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6. Use the arrow keys to select either DEALER INVENTORY or CUSTOMER VEHICLE, then press
Enter.

7. Use the arrow or number keys to select the location of the battery, either OUT OF VEHICLE or
IN VEHICLE, then press Enter.

8. Use the arrow or number keys to select FLOODED, then press Enter.

NOTE:

All Honda original equipment and replacement batteries are flooded types. If you select another
battery type, your claim will not be covered by Honda's warranty.

9. Use the arrow or number keys to select the battery CCA value, then press Enter. You can find
the CCA on the battery label on the top of the battery.

If the battery hold-down plate is covering the label, loosen the plate and shift it out of the way to
read the CCA.

NOTE:

Enter the correct cold cranking amps. If you enter the wrong number, the GR8 result may be
wrong, and the warranty claim may be rejected.

10. The screen changes to a progress bar while the GR8 tests the battery.
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11. If the battery voltage is below 60% of its state of charge (SOC), or the condition of the battery is
unknown, the GR8 automatically starts charging

the battery and diagnosing it.

NOTE:

^ The GR8 often states that charging and testing time is about 3 hours. Most actual charging and
diagnostic times range between 15-25 minutes.

^ Battery charging times are affected by how the battery is discharged. If the battery discharged
quickly (for example, the headlights were left on), the battery will recharge quickly. However, if the
battery discharged slowly (for example, the battery was not checked for a very long time), it will
take a lot longer to recharge it.

12. After the GR8 completes its diagnosis, it displays the battery's current condition. The screen
shows one of three possible battery conditions, the

battery's measured voltage, and the CCA. The screen includes a curved, two-section bar graph
that represents the battery's condition.

13. Here are the three possible battery conditions:

^ Good Battery - This battery has at least 70% of its charge and requires no action.
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^ Replace Battery - The battery condition is poor. Replace it.

^ Bad Cell Replace - There is a problem with the battery. Replace it.

14. The screens toggle back and forth until you turn off the tester. To print the test results, press
BACK. To return to the main menu, press CLEAR.

NOTE:

^ If you need to submit a warranty claim, enter the 10-digit test code into the first two Diagnostic
Trouble Code fields on the warranty claim.

^ If you enter the wrong CCA, or do not use the most current software version, your claim may be
rejected.

^ The test results must state Replace Battery or Bad Cell Replace for a warranty battery
replacement claim to be approved.
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USING THE GR8 DIAGNOSTIC STATION - ED-18 BATTERY TEST FUNCTION

NOTE:

^ The ED-18 battery test function in the GR8 should be used only when your ED-18 is out of
service.

^ For set up, customizing, and other available features, refer to the GR8 instruction manual besides
the one that comes with the GR8, the GR8 instruction manual is also available online. Select
GENERAL PUBLICATIONS, select Tool Information, then select Honda GR8-1100P Battery
Diagnostic Station Instruction Manual from the list.

^ Make sure the setup has been completed, and the GR8 updated to the most current software.
The date and software version is very important for the proper result. Your warranty claim may not
be paid if this information is wrong. See Tool Requirements under REQUIRED TOOLS for more
information.

1. Plug in the GR8.

2. Connect the leads to the battery's positive and negative terminals.

3. Use the arrow keys to select ENGLISH, then press Enter.

4. Use the arrow keys to select OPTIONS, then press Enter.


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5. Use the arrow keys to select ED-18 Test, then press Enter.

6. Select your TECHNICIAN ID, then press Enter. After the summary of your technician ID
appears, press Enter again.

7. Use the arrow keys to select either DEALER INVENTORY or CUSTOMER VEHICLE, then press
Enter.

8. Use the arrow or number keys to select the location of the battery, either OUT OF VEHICLE or
IN VEHICLE, then press Enter.

9. Use the arrow or number keys to select the FLOODED, then press Enter.

NOTE:

All Honda original equipment and replacement batteries are flooded types. If you select another
battery type, your claim will not be covered by Honda's warranty.
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10. Use the arrow or number keys to select the battery CCA value, then press Enter. You can find
the CCA on the battery label on the top of the battery.
If the battery hold-down plate is covering the label, loosen the plate and shift it out of the way to
read the CCA.

NOTE:

Enter the correct cold cranking amps. If you enter the wrong number, the battery test result may be
wrong, and the warranty claim may be rejected.

11. The screen changes to a progress bar while the GR8 tests the battery.

12. If the battery voltage is below 60% of its state of charge (SOC), or the condition of the battery is
unknown, the GR8 automatically changes to its

diagnostic feature. A screen stating CHARGING RECOMMENDED. DO YOU WANT TO


CONTINUE?" appears. Select Yes. After the battery is charged and diagnosed, go to step 13.

NOTE:

^ The GR8 often states that charging and testing time is about 3 hours. Most actual charging and
diagnostic times range between 15-25 minutes.
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^ Battery charging times are affected by how the battery is discharged. If the battery discharged
quickly (for example, the headlights were left on), the battery will recharge quickly. However, if the
battery discharged slowly (for example, the battery was not checked for a very long time), it will
take a lot longer to recharge it.

13. The tester displays the battery's current condition. The screen shows one of three possible
battery conditions, the battery's measured voltage, and the

CCA. The screen includes a curved, two-section bar graph that represents the battery's condition.

14. Here are the three possible battery conditions:

^ Good Battery - This battery has at least 70 percent of its charge and requires no action.

^ Replace Battery - The battery condition is poor. Replace it.

^ Bad Cell Replace - There is a problem with the battery. Replace it.

15. The screens toggle back and forth until you turn off the tester. To print the test results, press
BACK. To return to the main menu, press CLEAR.

NOTE:

^ If you need to submit a warranty claim, enter the 10-digit test code into the first two Diagnostic
Trouble Code fields on the warranty claim.

^ If you enter the wrong CCA, or do not use the most current software version, your claim may be
rejected.

^ The test results must state Replace Battery or Bad Cell Replace for a warranty battery
replacement claim to be approved.

WARRANTY CLAIM INFORMATION

Battery Replacement - Original Equipment Battery Limited Warranty (Factory-Installed Battery or


AHM Parts Battery)
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Operation Number: 710100

Flat Rate Time: 0.3 hour

Symptom Code: 07002

DTC: Enter the 10-digit test code into the first two Diagnostic Trouble Code fields in the warranty
claim.

Warranty Requirements

^ Only batteries that are Original Equipment (factory-installed) or supplied by AHM Parts are
covered by the Original Equipment Battery Limited Warranty.

^ No battery warranty claim will be accepted without the 10-digit test code from the ED-18 Battery
Analyzer or the GR8 Battery Diagnostic Station.
^ Enter the 10-digit test code into the Warranty Claim DTC fields one and two.

^ The battery tester print-out stating Replace Battery or Bad Cell Replace must be attached to the
related repair order or the warranty claim will not be approved.

^ All batteries replaced under warranty must have a warranty claim tag attached to it.

^ If you have a battery under warranty that needs replacement for a non-electrical defect (like a
cracked case) and the battery tester does not display Replace Battery or Bad Cell Replace, contact
your District Parts and Service Manager (DPSM) for help.

*^ The battery claim will be returned to your dealership unpaid with an Error Code of 2081 if the
tester printout does not state Replace Battery or Bad

Cell Replace.

^ A battery claim will be returned to the dealership unpaid with an Error Code of 2082 if the
technician entered the CCA (from the ED-18 Rating field or the GR8 Test Info field) that does not
match the factory-installed battery or the AHM Parts replacement battery CCA. Make sure the CCA
matches the model and model year on the iN (Interactive Network). Go to Service > Service Library
> Claims Reference Guide > Coverage Tables > Battery Warranty.

^ The ED-18 and GR8 must have the most current software version. Honda policy states that you
must update your tools within 3 days of being notified that an update is available. A battery claim
will be returned to the dealership unpaid with an Error Code of 2083 if a repair order (RO) date is
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Battery > Component Information > Technical Service Bulletins >
Electrical - GR8 Battery Diagnostic Station Update Info. > Page 5415
7 days or later after the software activation date for the latest tester software. See REQUIRED
TOOLS for more information about the current software version and how to update your tools. You
can also check the software version active dates on the iN. Go to Service > Service Library >
Claims Reference Guide > Coverage Tables > Battery Warranty.

^ All Honda 12-volt batteries are lead-acid (flooded type). No other battery types are accepted. If
you try to submit a claim with a battery that was not tested as flooded, the claim will be returned to
your dealership unpaid with an Error Code of 2084. See step 6 of USING THE ED-18 BATTERY
TESTER or step 9 of USING THE GR8 DIAGNOSTIC STATION - ED-18 BATTERY TEST
FUNCTION for how to test the battery.*

ED-18 and GR8 battery test codes are used for product research and warranty validation. Some of
the information gathered is:

- Tool type

- Software version

- Test date

- Test results:

^ Battery voltage

^ CCA results

^ Battery condition

^ Battery temperature

- Tech-entered information:

^ Battery CCA

^ Battery type

Unsold New Vehicles

The dealer is responsible for testing and charging batteries when the vehicle first arrives at the
dealership and while in dealer inventory. Testing and charging to maintain the battery in a new and
unsold vehicle cannot be claimed under warranty. If you let a good battery sit discharged, and it is
damaged from poor maintenance, this is not a defect, and the replacement is not covered by
warranty.

If your dealership receives a new vehicle (less than 2 weeks since delivery) with a defective battery
(your ED-18 or GR8 states Replace Battery or Bad Cell, plus the 10-digit code), you can file a
warranty claim. You must show the printout from the ED18 or GR8 and the vehicle delivery
document (bill of lading) to your DPSM and request their approval of claim error 3050, No Warranty
- In Stock Battery.

You are required to test the battery during the PDI and at final delivery. Record the 10-digit test
code created by the ED-i8 or GR8 in the applicable places of the Service History booklet, and place
a printout of the tester results in the vehicle file. See RECORD KEEPING in Service Bulletin
89-003, Battery Maintenance at Dealers, for more information.

Acceptable printouts must have this information:

^ A test date matching the PDI or final delivery date

^ The correct CCA value for the battery tested


^ A Good Battery test result

^ VIN (written by tech on printout)

Customer-Owned Vehicles From 0 to 90 Days

Warranty claim error code 3055 was created for battery replacement claims within 90 days of
delivery to the customer. It can be cleared only by a DPSM. For your DPSM to override warranty
claim error code 3055, you need to provide this documentation:

^ The initial PDI battery test printout that matches the PDI date or the new arrival battery test
printout and the vehicle delivery document (bill of lading), lists the correct CCA rating, and shows
the battery condition as Good Battery.

^ The Final Inspection that matches the date of the vehicle delivery, lists the correct CCA rating,
and shows the battery condition as Good Battery.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Battery > Component Information > Technical Service Bulletins >
Electrical - GR8 Battery Diagnostic Station Update Info. > Page 5416

^ The latest battery test that shows Replace Battery or Bad Cell Replace. Use the 10-digit code
from this test when submitting the warranty claim.

Customer-Owned Vehicles From 91 Days to 3 Years

All battery warranty claims need an ED-18 or GR8 test code included under the DTC (Diagnostic
Trouble Code) field. Any claims submitted without a code will be rejected, and test codes are
audited for accuracy. Attach the ED-18 or GR8 tester printout that states Replace Battery or Bad
Cell - Replace. If your claim is rejected with the claim error codes 2080 or 2081, refer to these code
explanations:

^ 2080 - Battery test code required. Enter the 10-digit code from the ED-18 or GR8 in the DTC field
and resubmit.

^ 2081 - Good battery or invalid battery code. This code is created when you submit a 10-digit code
that indicates a Good Battery, Charge & Retest, or

an invalid code was entered.

Refer to the owner's manual or current Service Operations Manual for warranty coverage. Each
defective battery replaced under warranty must have a warranty claim tag securely attached to it. If
you need to replace a battery because of a non-electrical problem (for example, the case is
cracked) but the ED-18 or GR8 reads that the battery is good, contact your DPSM for help.

Warranty Coverage

Enter the warranty claim information listed, and the full dealer net amount. The parts and labor
reimbursement is calculated according to the following tables after you submit the warranty claim.

2005-10 Model Year Vehicles

*Batteries in 2005-10 model year vehicles are covered in full for parts and labor with no mileage
limit for 36 months.*

2004 Model Year and Earlier

See section 2.18 of the Service Operations Manual for more information.

Parts Warranty - Replacement Battery Limited Warranty (Customer paid at a Honda dealership for
an AHM Parts battery)

Operation Number: 000005

Flat Rate Time: 0.3 hour

Defect Code: 862

Symptom Code: 07002


DTC: Enter the 10-digit test code into the first two Diagnostic Trouble Code fields in the warranty
claim.

Refer to the Warranty Requirements under Battery Replacement - Original Equipment Battery
Limited Warranty.

Warranty Coverage

Enter and submit a parts warranty claim with the information listed and the full dealer net amount.
The parts and labor reimbursement is calculated according to the schedule below after the
warranty claim is submitted.

Replacement Batteries Sold On or After November 1, 2004


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Battery > Component Information > Technical Service Bulletins >
Electrical - GR8 Battery Diagnostic Station Update Info. > Page 5417

Batteries are covered for 100 months, with full coverage for the first 36 months in service and
prorated between the 37th and 100th month of service as listed in the table.

Replacement Batteries Sold Between February 1, 2000, and October 31, 2004

See Section 2.18 of the Service Operations Manual for more information.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Battery > Component Information > Technical Service Bulletins >
Page 5418
Battery: Testing and Inspection

12 Volt Battery Test

WARNING: A battery can explode if you do not follow the proper procedure, causing serious injury
to anyone nearby. Follow all procedures carefully and keep sparks and open flames away from the
battery.

Use either a ED-18(TM) Battery Tester and follow the manufacturer's procedures. If you don't have
one of these computerized testers, follow this conventional test procedure:

1. Be sure the temperature of the electrolyte is between 70 °F (21 °C) and 100 °F (38 °C). 2.
Inspect the battery case for cracks or leaks.

- If the case is damaged, replace the battery.

- If the case looks OK, go to step 3.

3. Check the test indicator window.

- If the test indicator window indicates the battery is charged, go to step 4.

- If the test indicator window indicates a low charge, go to step 7.

4. Apply a 300 amp load for 15 seconds to remove the surface charge. 5. Wait 15 seconds, then
apply a test load of 280 amps for 15 seconds.

6. Record battery voltage.

- If voltage is above 9.6 V, the battery is OK.

- If voltage is below 9.6 V, go to step 7.

7. Charge the battery on High (40 amps) until the test indicator window shows the battery is
charged, plus an additional 30 minutes. If the battery

charge is very low, it may be necessary to bypass the charger's polarity protection circuitry. -

If the test indicator window indicates the battery is charged within three hours, the battery is OK.

- If the test indicator window indicates the battery is not charged within three hours, replace the
battery.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Charging System > Alternator > Component Information > Technical
Service Bulletins > Charging System - Revised Alternator Testing
Alternator: Technical Service Bulletins Charging System - Revised Alternator Testing

10-054

September 8, 2010

Applies To: 2005-10 Models - ALL

Service Manual Update: Alternator Testing

BACKGROUND

American Honda is currently developing new equipment and procedures for testing alternators and
starters. Until this equipment is released, please use the following information.

Do not use the ED-18 for testing alternators because it will misjudge the charging system
performance on some models, leading to the unnecessary replacement of good parts. To properly
test alternators, use one of the following tools:

^ OTC Tester - Includes the following testers: 0TC3130, OTC3130AGM, 0TC3131, and 0TC3131
AGM

^ ARBST

^ VAT40

If you do not have one of these tools, the OTC tester is available through the special tool loan
program. For more information about the loan program, refer to S/B 98-051, Special Tool Loan
Program.

Honda vehicles use an electronic load detection (ELD) circuit in the charging system to reduce fuel
consumption. The alternator has two modes; low output and high output. When the vehicle is
cruising and there is a light electrical load, the alternator switches to the low output mode that
produces about

12.5 V and low amperage. When the vehicle load increases (the customer turns on the headlights,
the seat heaters, the rear defroster, etc.), the alternator switches to the high output mode that
raises the voltage and amperage.

WARRANTY CLAIM INFORMATION None.

ALTERNATOR TEST

For more information on the OTC tester, refer to its user guide. Besides the one that came with the
tool, you can also find the guide online under General Publications, Tool Information.

1. Question the customer about the events that led up to the problem. Many charging system
complaints are caused by leaving the headlights or interior

lights on, headlight flicker, or installing aftermarket accessories with a high parasitic draw that
drains the battery.

2. Visually inspect the battery cables and grounding straps to confirm the connections are clean
and tight. If there are any damaged parts or loose

connections, repair them as needed.

3. Test the vehicle battery with the GR-8. Refer to S/B 88-023, Battery Testing and Replacement.

4. Connect the OTC tester to the vehicle:


^ Connect the negative (-) heavy load lead to the negative battery terminal.

^ Connect the positive (+) heavy load lead to the positive battery terminal.

5. Calibrate the OTC tester by holding the amp probe away from any conductors, and pressing the
ZERO AMPS button.

6. Connect the amp probe to the vehicle's negative battery cable. Make sure the arrow on the
probe points toward the vehicle's battery.

NOTE:

If the vehicle has a second battery negative cable, make sure the probe is around that as well.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Charging System > Alternator > Component Information > Technical
Service Bulletins > Charging System - Revised Alternator Testing > Page 5424

7. Enter the number of cylinders on the OTC tester.

8. Start the engine, set the parking brake to turn off the DRL (daytime running lights), and turn off
all other electrical accessories.

9. Press the CHARGING SYSTEM TEST button.

10. Raise and hold the engine speed at 2,000 rpm until RUN AT IDLE appears on the display.

NOTE:

Stand back from the battery, and do not place any objects on top of the OTC tester; it gets hot
during testing.

11. Let the engine idle until TEST COMPLETE appears on the display.

12. Press CONTINUE to see the results, and write them down. The first screen lists the
REGULATOR VOLTS. Press CONTINUE again to list the

PEAK AMPS.

13. Refer to the AMPERAGE LOAD SPECIFICATIONS table, and compare the vehicle results
against the listed amperage value.

Is the vehicle amperage (PEAK AMPS) equal to or greater than the value listed in the AMPERAGE
table?

Yes - Go to step 14.

No - Replace the alternator, and retest.


14. Check the regulator voltage you wrote down in step 12.

^ If it's between 13.5 and 15.1 V, the alternator is OK. Continue with normal troubleshooting.

^ If it's not between 13.5 and 15.1 V, replace the alternator, and retest.

AMPERAGE LOAD SPECIFICATIONS

NOTE:

The amperage values listed below are used for testing purposes and represent 75% of the
alternator's maximum output.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Charging System > Alternator > Component Information > Technical
Service Bulletins > Page 5425
Alternator: Testing and Inspection

Alternator Testing, Update by SMU #10-054

September 8, 2010

Applies To: 2005-10 Models - ALL

Service Manual Update: Alternator Testing

BACKGROUND

American Honda is currently developing new equipment and procedures for testing alternators and
starters. Until this equipment is released, please use the following information.

Do not use the ED-18 for testing alternators because it will misjudge the charging system
performance on some models, leading to the unnecessary replacement of good parts. To properly
test alternators, use one of the following tools:

^ OTC Tester - Includes the following testers: 0TC3130, OTC3130AGM, 0TC3131, and 0TC3131
AGM

^ ARBST

^ VAT40

If you do not have one of these tools, the OTC tester is available through the special tool loan
program. For more information about the loan program, refer to S/B 98-051, Special Tool Loan
Program.

Honda vehicles use an electronic load detection (ELD) circuit in the charging system to reduce fuel
consumption. The alternator has two modes; low output and high output. When the vehicle is
cruising and there is a light electrical load, the alternator switches to the low output mode that
produces about

12.5 V and low amperage. When the vehicle load increases (the customer turns on the headlights,
the seat heaters, the rear defroster, etc.), the alternator switches to the high output mode that
raises the voltage and amperage.

WARRANTY CLAIM INFORMATION None.

ALTERNATOR TEST

For more information on the OTC tester, refer to its user guide. Besides the one that came with the
tool, you can also find the guide online under General Publications, Tool Information.

1. Question the customer about the events that led up to the problem. Many charging system
complaints are caused by leaving the headlights or interior

lights on, headlight flicker, or installing aftermarket accessories with a high parasitic draw that
drains the battery.

2. Visually inspect the battery cables and grounding straps to confirm the connections are clean
and tight. If there are any damaged parts or loose

connections, repair them as needed.

3. Test the vehicle battery with the GR-8. Refer to S/B 88-023, Battery Testing and Replacement.

4. Connect the OTC tester to the vehicle:


^ Connect the negative (-) heavy load lead to the negative battery terminal.

^ Connect the positive (+) heavy load lead to the positive battery terminal.

5. Calibrate the OTC tester by holding the amp probe away from any conductors, and pressing the
ZERO AMPS button.

6. Connect the amp probe to the vehicle's negative battery cable. Make sure the arrow on the
probe points toward the vehicle's battery.

NOTE:

If the vehicle has a second battery negative cable, make sure the probe is around that as well.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Charging System > Alternator > Component Information > Technical
Service Bulletins > Page 5426

7. Enter the number of cylinders on the OTC tester.

8. Start the engine, set the parking brake to turn off the DRL (daytime running lights), and turn off
all other electrical accessories.

9. Press the CHARGING SYSTEM TEST button.

10. Raise and hold the engine speed at 2,000 rpm until RUN AT IDLE appears on the display.

NOTE:

Stand back from the battery, and do not place any objects on top of the OTC tester; it gets hot
during testing.

11. Let the engine idle until TEST COMPLETE appears on the display.

12. Press CONTINUE to see the results, and write them down. The first screen lists the
REGULATOR VOLTS. Press CONTINUE again to list the

PEAK AMPS.

13. Refer to the AMPERAGE LOAD SPECIFICATIONS table, and compare the vehicle results
against the listed amperage value.

Is the vehicle amperage (PEAK AMPS) equal to or greater than the value listed in the AMPERAGE
table?

Yes - Go to step 14.


No - Replace the alternator, and retest.

14. Check the regulator voltage you wrote down in step 12.

^ If it's between 13.5 and 15.1 V, the alternator is OK. Continue with normal troubleshooting.

^ If it's not between 13.5 and 15.1 V, replace the alternator, and retest.

AMPERAGE LOAD SPECIFICATIONS

NOTE:

The amperage values listed below are used for testing purposes and represent 75% of the
alternator's maximum output.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Locations
Ignition Switch: Locations

51. In Steering Column Cover

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Locations > Page 5431

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Locations > Page 5432
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions
Ignition Switch: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5435
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5436

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5437

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5438
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5439
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5440
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5441
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5442
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5443
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5444

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5445

Ignition Switch: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5446
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5447
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5448
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5449
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5450
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5451
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5452
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Diagram Information and Instructions > Page 5453
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Diagrams > Diagram Information and Instructions > Page 5454
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5455
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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Diagrams > Diagram Information and Instructions > Page 5456
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Diagrams > Diagram Information and Instructions > Page 5457
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Diagrams > Diagram Information and Instructions > Page 5458
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Diagrams > Diagram Information and Instructions > Page 5459

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diagrams > Diagram Information and Instructions > Page 5460
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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Diagrams > Diagram Information and Instructions > Page 5461
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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Diagrams > Diagram Information and Instructions > Page 5462
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Diagrams > Diagram Information and Instructions > Page 5463

Ignition Switch: Connector Views


162. Ignition Key Switch

177. Ignition Switch


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Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Page 5464

Ignition Switch: Testing and Inspection

Test

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Check for continuity between the terminals in each switch position according to the table.
6. If the continuity checks do not agree with the table, replace the ignition switch. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Ignition Switch > Component Information >
Diagrams > Page 5465

Ignition Switch: Service and Repair

Replacement

SRS components are located in the area. Review the SRS component locations, and precautions
and procedures before performing repairs or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. Make sure

the ignition switch is to LOCK (0).

2. Disconnect the negative battery cable. 3. Remove the driver's dashboard lower cover, and the
steering column covers. 4. Disconnect the 7P connector (A) from the ignition switch (B).

5. Remove the two screws and the ignition switch. 6. Install in the reverse order of removal. 7. After
reconnecting the battery, enter the anti-theft codes for the audio system or the navigation system (if
equipped), then enter the audio presets.

Set the clock (on vehicles without navigation).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Starter Motor > Component Information > Testing
and Inspection
Starter Motor: Testing and Inspection

Starter Performance Test

1. Disconnect the BLK/WHT harness connector from the S terminal. 2. Make a connection for this
test using the thickest (gauge) wire possible (preferably the same gauge as used on the vehicle).

NOTE: To avoid damaging the starter, never leave the battery connected for more than 5 seconds.

3. Connect the battery as shown. If the starter pinion moves out, it is working properly. 4.
Disconnect the battery from the starter as shown. If the pinion retracts immediately, it is working
properly.

5. Remove the starter. 6. Clamp the starter securely in a vise. 7. Connect the starter to the battery
as shown, and confirm that the motor runs and keeps rotating.

8. If the electric current meets the specification when the battery voltage is at 11.5 V, the starter is
working properly.

Specification Electric Current: 80 A or less


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Starter Motor > Component Information > Service
and Repair > Removal and Replacement
Starter Motor: Removal and Replacement

Starter Removal and Installation

Removal

1. Make sure you have the anti-theft code for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Disconnect the negative cable from the battery,
then disconnect the positive cable. 3. Remove the battery and battery box. 4. Remove the air
cleaner assembly. 5. Remove the intake air duct. 6. Disconnect the starter cable (A) from the B
terminal and the BLK/WHT harness connector (B) from the S terminal, then remove the upper
radiator

hose bracket (C).

7. Remove the two bolts holding the starter, then remove the starter.

Installation

1. Install the starter, then install the starter mounting bolts.

2. Connect the starter cable (A) to the B terminal and the BLK/WHT harness connector (B) to the S
terminal, then install the upper radiator hose

bracket (C). Make sure the starter cable crimped side of the ring terminal faces away from the
starter when you connect it.

3. Install the intake air duct. 4. Install the air cleaner assembly. 5. Install the battery and battery
box. 6. Clean the battery posts and cable terminals, then assemble them, and apply grease to
prevent corrosion. 7. Turn the IMA battery module switch OFF.
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and Repair > Removal and Replacement > Page 5471
8. Start the engine to make sure the starter operates properly. 9. Turn the IMA battery module
switch ON.

10. Enter the anti-theft codes for the audio system or the navigation system (if equipped), then
enter the audio presets. 11. Set the clock (on vehicles without navigation). 12. If the IMA battery
level gauge (BAT) displays no segments, start the engine, and hold it between 3,500 rpm and
4,000 rpm without load (in N or

P) until the BAT displays at least three segments.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Repair > Removal and Replacement > Page 5472

Starter Motor: Overhaul

Starter Overhaul

Disassembly/Reassembly
Starter Overhaul

Armature Inspection and Test

1. Remove the starter. 2. Disassemble the starter as shown at the beginning of this procedure. 3.
Inspect the armature for wear or damage from contact with the permanent magnet. If there is wear
or damage, replace the armature.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Repair > Removal and Replacement > Page 5473
4. Check the commutator (A) surface. If the surface is dirty or burnt, resurface it with an emery
cloth or a lathe to the specifications in step 5, or

recondition with # 500 or # 600 sandpaper (B).

5. Check the commutator diameter. If the diameter is below the service limit, replace the armature.

6. Measure the commutator (A) runout.

- If the commutator runout is within the service limit, check the commutator for carbon dust or brass
chips between the segments.

- If the commutator runout is not within the service limit, replace the armature.
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and Repair > Removal and Replacement > Page 5474
7. Check the mica depth (A). If the mica is too high (B), undercut the mica with a hacksaw blade to
the proper depth. Cut away all the mica (C)

between the commutator segments. The undercut should not be too shallow, too narrow, or
V-shaped (D).

8. Check for continuity between the segments of the commutator. If there is an open circuit
between any segments, replace the armature.

9. Place the armature (A) on an armature tester (B). Hold a hacksaw blade (C) on the armature
core. If the blade is attracted to the core or vibrates

while the core is turned, the armature is shorted. Replace the armature.
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and Repair > Removal and Replacement > Page 5475
10. Use an ohmmeter to check for continuity between the commutator (A) and the armature coil
core (B), and between the commutator and the

armature shaft (C). If there is continuity, replace the armature.

Starter Brush Inspection

11. Measure the brush length. If it is not within the service limit, replace the brush holder assembly.

Starter Brush Holder Test

12. Check for continuity between the (+) brushes (A) and (-) brushes (B). If there is continuity,
replace the brush holder assembly.
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and Repair > Removal and Replacement > Page 5476
Planetary Gear Inspection

13. Check the planetary gears (A) and internal ring gear (B). Replace them if they are worn or
damaged.

Overrunning Clutch Inspection

14. Holding the drive gear (A), turn the gear shaft (B) clockwise. Check that the drive gear comes
out to the other end. If the drive gear does not move

smoothly, replace the gear cover assembly.

15. Holding the drive gear, turn the gear shaft counterclockwise. The gear shaft should rotate
freely. If the gear shaft does not rotate smoothly, replace

the gear cover assembly.

16. If the starter drive gear is worn or damaged, replace the overrunning clutch assembly; the gear
is not available separately. Check the condition of

the flywheel ring gear. Replace it if the starter drive gear teeth are damaged.

Starter Reassembly

17. Install the brush into the brush holder, and set the armature (A) in the brush holder (B).

NOTE: To seat the new brushes, slip a strip of # 500 or # 600 sandpaper, with the grit side up,
between the commutator and each brush, and smoothly rotate the armature. The contact surface of
the brushes will be sanded to the same contour as the commutator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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and Repair > Removal and Replacement > Page 5477

18. While squeezing a spring (C), insert it in the hole on the brush holder, and push it until it
bottoms. Repeat this for the other three springs (D, E,

and F).

19. Install the armature and brush holder assembly into the housing.

NOTE: Make sure the armature stays in the holder.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Starter Relay > Component Information > Locations

Starter Relay: Locations


Starting System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Starter Relay > Component Information > Locations
> Page 5481

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Starter Relay > Component Information > Locations
> Page 5482
Starter Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Starter Solenoid > Component Information >
Locations

23. Transmission Housing


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Starting System > Starter Solenoid > Component Information >
Locations > Page 5486

12. Starter Solenoid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Locations
Auxiliary Power Outlet: Locations

65. Under Left Side Of Dash

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Locations > Page 5491

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Diagrams > Diagram Information and Instructions
Auxiliary Power Outlet: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Diagrams > Diagram Information and Instructions > Page 5494
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5495

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Information > Diagrams > Diagram Information and Instructions > Page 5503

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Information > Diagrams > Diagram Information and Instructions > Page 5504

Auxiliary Power Outlet: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5505
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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Information > Diagrams > Diagram Information and Instructions > Page 5508
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5509
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Diagrams > Diagram Information and Instructions > Page 5511
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Diagrams > Diagram Information and Instructions > Page 5512
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Information > Diagrams > Diagram Information and Instructions > Page 5513
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Auxiliary Power Outlet: Connector Views

17. Accessory Power Socket, Front

18. Accessory Power Socket, Console

226. Accessory Power Socket Relay, Front And Accessory Power Socket Relay, Console
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Information > Diagrams > Diagram Information and Instructions > Page 5523
Auxiliary Power Outlet: Electrical Diagrams

Wiring Diagrams

Diagram 155-0
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Information > Diagrams > Diagram Information and Instructions > Page 5524
Diagram 155-1

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5525
Accessory Power Sockets Circuit Diagram
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Testing and Inspection > Power Relay Test
Auxiliary Power Outlet: Testing and Inspection Power Relay Test

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Testing and Inspection > Power Relay Test > Page 5528
Auxiliary Power Outlet: Testing and Inspection Front Accessory Power Socket Test/Replacement

Front Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center panel.

- With audio.

- With navigation.

2. Disconnect the 2P connector (A) from the front accessory power socket (6).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 29 (15 A) fuse in the under-dash fuse/relay box.

- Faulty front accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G502).

- An open in the wire.

6. Remove the socket (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Testing and Inspection > Power Relay Test > Page 5529

7. Remove the housing (A) from the panel (B).

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Testing and Inspection > Power Relay Test > Page 5530
Auxiliary Power Outlet: Testing and Inspection Console Accessory Power Socket
Test/Replacement

Console Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center console. 2. Remove the accessory power socket panel (A) and disconnect
the 2P connector (B).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 28 (15 A) fuse in the under-dash fuse/relay box.

- Faulty console accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G601).

- An open in the wire.

6. Remove the socket (A).

7. Remove the housing (A) from the panel (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Testing and Inspection > Power Relay Test > Page 5531

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Service and Repair > Front Accessory Power Socket Test/Replacement
Auxiliary Power Outlet: Service and Repair Front Accessory Power Socket Test/Replacement

Front Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center panel.

- With audio.

- With navigation.

2. Disconnect the 2P connector (A) from the front accessory power socket (6).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 29 (15 A) fuse in the under-dash fuse/relay box.

- Faulty front accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G502).

- An open in the wire.

6. Remove the socket (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Service and Repair > Front Accessory Power Socket Test/Replacement > Page 5534

7. Remove the housing (A) from the panel (B).

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Service and Repair > Front Accessory Power Socket Test/Replacement > Page 5535
Auxiliary Power Outlet: Service and Repair Console Accessory Power Socket Test/Replacement

Console Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center console. 2. Remove the accessory power socket panel (A) and disconnect
the 2P connector (B).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 28 (15 A) fuse in the under-dash fuse/relay box.

- Faulty console accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G601).

- An open in the wire.

6. Remove the socket (A).

7. Remove the housing (A) from the panel (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Auxiliary Power Outlet > Component
Information > Service and Repair > Front Accessory Power Socket Test/Replacement > Page 5536

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Electronic Noise Suppressor >
Component Information > Diagrams

57. Noise Reduction Condenser


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Locations > Under-Hood Fuse/Relay Box

Fuse: Locations Under-Hood Fuse/Relay Box

Under-hood Fuse/Relay Box Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Locations > Under-Hood Fuse/Relay Box > Page 5544

Under-hood Fuse/Relay Box Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Locations > Under-Hood Fuse/Relay Box > Page 5545

Fuse: Locations Under-dash Fuse/Relay Box


Under-dash Fuse/Relay Box Part 1
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Locations > Under-Hood Fuse/Relay Box > Page 5546
Under-dash Fuse/Relay Box Part 2
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Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Locations > Under-Hood Fuse/Relay Box > Page 5547
Under-dash Fuse/Relay Box Part 3
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Locations > Under-Hood Fuse/Relay Box > Page 5548

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Diagrams > Diagram Information and Instructions
Fuse: Diagram Information and Instructions

Circuit Schematics
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Diagrams > Diagram Information and Instructions > Page 5551
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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Diagrams > Diagram Information and Instructions > Page 5552

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Diagrams > Diagram Information and Instructions > Page 5553

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Diagrams > Diagram Information and Instructions > Page 5554
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Diagrams > Diagram Information and Instructions > Page 5555
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Diagrams > Diagram Information and Instructions > Page 5556
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Diagrams > Diagram Information and Instructions > Page 5557
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Diagrams > Diagram Information and Instructions > Page 5558
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Diagrams > Diagram Information and Instructions > Page 5559
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Diagrams > Diagram Information and Instructions > Page 5560

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5561

Fuse: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5562
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5563
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5564
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5565
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5566
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Diagrams > Diagram Information and Instructions > Page 5567
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Diagrams > Diagram Information and Instructions > Page 5568
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Diagrams > Diagram Information and Instructions > Page 5569
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5570
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Diagrams > Diagram Information and Instructions > Page 5571
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 5572
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Diagrams > Diagram Information and Instructions > Page 5573
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Diagrams > Diagram Information and Instructions > Page 5574
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Diagrams > Diagram Information and Instructions > Page 5575

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Diagrams > Diagram Information and Instructions > Page 5577
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Diagrams > Diagram Information and Instructions > Page 5578
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Diagrams > Diagram Information and Instructions > Page 5579

Fuse: Connector Views

23. Ambient Light In-Line Fuse (Honda Accessory)


24. Automatic Dimming Inside Mirror In-Line Fuse (Honda Accessory)

28. Bass Unit In-Line Fuse (Honda Accessory)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Application and ID > Under-Dash Fuse/Relay Box

Fuse: Application and ID Under-Dash Fuse/Relay Box


Under-dash Fuse/Relay Box Part 1
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Application and ID > Under-Dash Fuse/Relay Box > Page 5582
Under-dash Fuse/Relay Box Part 2
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Application and ID > Under-Dash Fuse/Relay Box > Page 5583
Under-dash Fuse/Relay Box Part 3
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Application and ID > Under-Dash Fuse/Relay Box > Page 5584

Fuse: Application and ID Under-Hood Fuse/Relay Box

Under-hood Fuse/Relay Box Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Application and ID > Under-Dash Fuse/Relay Box > Page 5585

Under-hood Fuse/Relay Box Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse > Component Information >
Application and ID > Under-Dash Fuse/Relay Box > Page 5586

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations

Fuse Block: Component Locations

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5591

EPS (Electrical Power Steering) Components Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5592

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5593

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5594

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5595
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5596

Starting System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5597

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5598

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5599

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5600

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5601

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5602

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5603

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5604

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5605

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5606

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5607

Fuse Block: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5608

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Locations > Component Locations > Page 5609

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions
Fuse Block: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5612
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5613

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5614

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5615
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5616
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5617
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5618
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5619
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5620
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5621

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5622

Fuse Block: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5623
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5624
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5625
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5626
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5627
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5628
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5629
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5630
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5631
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5632
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5633
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Diagrams > Diagram Information and Instructions > Page 5634
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5635
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5637
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5638
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5639
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5640

Fuse Block: Connector Views

228. Auxiliary Under-hood Fuse/Relay Box


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Information > Diagrams > Diagram Information and Instructions > Page 5641

241. Under-dash Fuse/Relay Box


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Information > Diagrams > Diagram Information and Instructions > Page 5642

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5643

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5644
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5645

241. Under-dash Fuse/Relay Box


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Information > Diagrams > Diagram Information and Instructions > Page 5646
242. Under-dash Junction Box
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Information > Diagrams > Diagram Information and Instructions > Page 5647

242. Under-dash Junction Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Diagrams > Diagram Information and Instructions > Page 5648

242. Under-dash Junction Box


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Information > Diagrams > Diagram Information and Instructions > Page 5649
243. Under-hood Fuse/Relay Box
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Information > Diagrams > Diagram Information and Instructions > Page 5650

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Application and ID > Under-hood Fuse/Relay Box
Fuse Block: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Application and ID > Under-hood Fuse/Relay Box > Page 5653
Under-hood Fuse/Relay Box (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Application and ID > Under-hood Fuse/Relay Box > Page 5654

Fuse Block: Application and ID Under-dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Application and ID > Under-hood Fuse/Relay Box > Page 5655

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Application and ID > Under-hood Fuse/Relay Box > Page 5656

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Fuse Block > Component
Information > Service and Repair > Under-hood Fuse/Relay Box

Fuse Block: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Under-hood Fuse/Relay Box > Page 5659

Fuse Block: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Grounding Point > Component
Information > Application and ID

Ground To Components Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Diagrams
Multiple Junction Connector: Diagrams

171. C206 (Junction Connector)

172. C207 (Junction Connector)

173. C208 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Diagrams > Page 5666
195. C106 (Junction Connector)

196. C503 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Diagrams > Page 5667

197. C753 (Junction Connector)


214. C902 (Junction Connector)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Diagrams > Page 5668
215. C903 (Junction Connector)

220. C105 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Diagrams > Page 5669

244. C101 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals

Multiple Junction Connector: Service and Repair How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.

- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.
- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5672
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5673
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5674
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5675
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Component Information > Service and Repair > How to Replace Connector Terminals > Page 5676
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5677
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5678
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5679
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Component Information > Service and Repair > How to Replace Connector Terminals > Page 5680
Multiple Junction Connector: Service and Repair How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.

3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Component Information > Service and Repair > How to Replace Connector Terminals > Page 5681
7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.

8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5682
Multiple Junction Connector: Service and Repair How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.

2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5683
7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.

8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5684

13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5685

Multiple Junction Connector: Service and Repair Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Multiple Junction Connector >
Component Information > Service and Repair > How to Replace Connector Terminals > Page 5686

Multiple Junction Connector: Service and Repair Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations

Relay Box: Component Locations

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5692

EPS (Electrical Power Steering) Components Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5693

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5694

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5695

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5696
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5697

Starting System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5698

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5699

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5700

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5701

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5702

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5703

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5704

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5705

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5706

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5707

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5708

Relay Box: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5709

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Component Locations > Page 5710

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5711

Relay Box: Diagrams

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5712

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5713

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5714

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5715
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5716

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5717
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Locations > Page 5718

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box

Relay Box: Application and ID Auxiliary Under-hood Fuse/Relay Box


Auxiliary Under-hood Fuse/Relay Box

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box >
Page 5721

Relay Box: Application and ID Under-Dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box >
Page 5722

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box >
Page 5723

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box >
Page 5724
Relay Box: Application and ID Under-hood Fuse/Relay Box
Under-hood Fuse/Relay Box (Part 1)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box >
Page 5725
Under-hood Fuse/Relay Box (Part 2)

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Service and Repair > Under-hood Fuse/Relay Box

Relay Box: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relays and Modules - Power and
Ground Distribution > Relay Box > Component Information > Service and Repair > Under-hood Fuse/Relay Box > Page
5728

Relay Box: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations

Relay Box: Component Locations

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5733

EPS (Electrical Power Steering) Components Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5734

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5735

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5736

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5737
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5738

Starting System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5739

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5740

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5741

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5742

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5743

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5744

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5745

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5746

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5747

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5748

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5749

Relay Box: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5750

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Component Locations > Page 5751

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5752

Relay Box: Diagrams

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5753

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5754

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5755

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5756
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5757

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5758
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Locations > Page 5759

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Application and ID > Auxiliary Under-hood Fuse/Relay Box

Relay Box: Application and ID Auxiliary Under-hood Fuse/Relay Box


Auxiliary Under-hood Fuse/Relay Box

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 5762

Relay Box: Application and ID Under-Dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 5763

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 5764

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 5765
Relay Box: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 5766
Under-hood Fuse/Relay Box (Part 2)

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Service and Repair > Under-hood Fuse/Relay Box

Relay Box: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Starting and Charging > Power and Ground Distribution > Relay Box > Component Information
> Service and Repair > Under-hood Fuse/Relay Box > Page 5769

Relay Box: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Locations
Auxiliary Power Outlet: Locations

65. Under Left Side Of Dash

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Locations
> Page 5774

Relay And Control Unit Locations Dashboard


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> Diagram Information and Instructions
Auxiliary Power Outlet: Diagram Information and Instructions

Circuit Schematics
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> Diagram Information and Instructions > Page 5777
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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> Diagram Information and Instructions > Page 5778

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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> Diagram Information and Instructions > Page 5779

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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> Diagram Information and Instructions > Page 5785
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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> Diagram Information and Instructions > Page 5786

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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> Diagram Information and Instructions > Page 5787

Auxiliary Power Outlet: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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> Diagram Information and Instructions > Page 5788
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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> Diagram Information and Instructions > Page 5789
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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> Diagram Information and Instructions > Page 5790
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Diagrams
> Diagram Information and Instructions > Page 5791
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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> Diagram Information and Instructions > Page 5792
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Diagrams
> Diagram Information and Instructions > Page 5793
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Diagrams
> Diagram Information and Instructions > Page 5794
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Diagrams
> Diagram Information and Instructions > Page 5795
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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> Diagram Information and Instructions > Page 5796
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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> Diagram Information and Instructions > Page 5797
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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> Diagram Information and Instructions > Page 5798
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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> Diagram Information and Instructions > Page 5799
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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> Diagram Information and Instructions > Page 5800
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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> Diagram Information and Instructions > Page 5801

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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> Diagram Information and Instructions > Page 5802
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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> Diagram Information and Instructions > Page 5803
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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> Diagram Information and Instructions > Page 5805
Auxiliary Power Outlet: Connector Views

17. Accessory Power Socket, Front

18. Accessory Power Socket, Console

226. Accessory Power Socket Relay, Front And Accessory Power Socket Relay, Console
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> Diagram Information and Instructions > Page 5806
Auxiliary Power Outlet: Electrical Diagrams

Wiring Diagrams

Diagram 155-0
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> Diagram Information and Instructions > Page 5807
Diagram 155-1

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
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Accessory Power Sockets Circuit Diagram
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Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Testing
and Inspection > Power Relay Test
Auxiliary Power Outlet: Testing and Inspection Power Relay Test

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
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Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Testing
and Inspection > Power Relay Test > Page 5811
Auxiliary Power Outlet: Testing and Inspection Front Accessory Power Socket Test/Replacement

Front Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center panel.

- With audio.

- With navigation.

2. Disconnect the 2P connector (A) from the front accessory power socket (6).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 29 (15 A) fuse in the under-dash fuse/relay box.

- Faulty front accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G502).

- An open in the wire.

6. Remove the socket (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Testing
and Inspection > Power Relay Test > Page 5812

7. Remove the housing (A) from the panel (B).

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Testing
and Inspection > Power Relay Test > Page 5813
Auxiliary Power Outlet: Testing and Inspection Console Accessory Power Socket
Test/Replacement

Console Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center console. 2. Remove the accessory power socket panel (A) and disconnect
the 2P connector (B).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 28 (15 A) fuse in the under-dash fuse/relay box.

- Faulty console accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G601).

- An open in the wire.

6. Remove the socket (A).

7. Remove the housing (A) from the panel (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Testing
and Inspection > Power Relay Test > Page 5814

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Service
and Repair > Front Accessory Power Socket Test/Replacement
Auxiliary Power Outlet: Service and Repair Front Accessory Power Socket Test/Replacement

Front Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center panel.

- With audio.

- With navigation.

2. Disconnect the 2P connector (A) from the front accessory power socket (6).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 29 (15 A) fuse in the under-dash fuse/relay box.

- Faulty front accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G502).

- An open in the wire.

6. Remove the socket (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Service
and Repair > Front Accessory Power Socket Test/Replacement > Page 5817

7. Remove the housing (A) from the panel (B).

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Service
and Repair > Front Accessory Power Socket Test/Replacement > Page 5818
Auxiliary Power Outlet: Service and Repair Console Accessory Power Socket Test/Replacement

Console Accessory Power Socket Test/Replacement

NOTE: If both the front and console accessory power sockets do not work, check the No. 35 (7.5
A) fuse in the under-dash fuse/relay box.

1. Remove the center console. 2. Remove the accessory power socket panel (A) and disconnect
the 2P connector (B).

3. Inspect the connector terminals to make sure they are all making good contact.

- If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.

- If the terminals look OK, go to step 4.

4. Turn the ignition switch to ACC (I), and measure the voltage between the No. 1 terminal and
body ground. There should be battery voltage.

- If there is battery voltage, go to step 5.

- If there is no battery voltage, check for: -

Blown No. 28 (15 A) fuse in the under-dash fuse/relay box.

- Faulty console accessory power socket relay.

- Poor ground (G503).

- An open in the wire.

5. Check for continuity between the No. 2 terminal and body ground. There should be continuity.

- If there is continuity, go to step 6.

- If there is no continuity, check for: -

Poor ground (G601).

- An open in the wire.

6. Remove the socket (A).

7. Remove the housing (A) from the panel (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Auxiliary Power Outlet > Component Information > Service
and Repair > Front Accessory Power Socket Test/Replacement > Page 5819

8. Install the power socket in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Electronic Noise Suppressor > Component Information >
Diagrams

57. Noise Reduction Condenser


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations > Under-Hood
Fuse/Relay Box

Fuse: Locations Under-Hood Fuse/Relay Box

Under-hood Fuse/Relay Box Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations > Under-Hood
Fuse/Relay Box > Page 5827

Under-hood Fuse/Relay Box Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations > Under-Hood
Fuse/Relay Box > Page 5828

Fuse: Locations Under-dash Fuse/Relay Box


Under-dash Fuse/Relay Box Part 1
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations > Under-Hood
Fuse/Relay Box > Page 5829
Under-dash Fuse/Relay Box Part 2
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations > Under-Hood
Fuse/Relay Box > Page 5830
Under-dash Fuse/Relay Box Part 3
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Locations > Under-Hood
Fuse/Relay Box > Page 5831

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions
Fuse: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5834
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5835

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5836

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5837
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5838
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5839
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5840
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5841
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5842
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5843

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5844

Fuse: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5845
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5846
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5847
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5848
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5849
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5850
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5851
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5852
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5853
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5854
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5855
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5856
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5857
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5858

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5859
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5860
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5861
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Diagrams > Diagram
Information and Instructions > Page 5862

Fuse: Connector Views

23. Ambient Light In-Line Fuse (Honda Accessory)


24. Automatic Dimming Inside Mirror In-Line Fuse (Honda Accessory)

28. Bass Unit In-Line Fuse (Honda Accessory)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Application and ID >
Under-Dash Fuse/Relay Box

Fuse: Application and ID Under-Dash Fuse/Relay Box


Under-dash Fuse/Relay Box Part 1
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Application and ID >
Under-Dash Fuse/Relay Box > Page 5865
Under-dash Fuse/Relay Box Part 2
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Application and ID >
Under-Dash Fuse/Relay Box > Page 5866
Under-dash Fuse/Relay Box Part 3
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Application and ID >
Under-Dash Fuse/Relay Box > Page 5867

Fuse: Application and ID Under-Hood Fuse/Relay Box

Under-hood Fuse/Relay Box Part 1


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Application and ID >
Under-Dash Fuse/Relay Box > Page 5868

Under-hood Fuse/Relay Box Part 2


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse > Component Information > Application and ID >
Under-Dash Fuse/Relay Box > Page 5869

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations

Fuse Block: Component Locations

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5874

EPS (Electrical Power Steering) Components Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5875

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5876

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5877

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5878
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5879

Starting System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5880

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5881

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5882

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5883

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5884

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5885

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5886

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5887

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5888

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5889

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5890

Fuse Block: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5891

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Locations >
Component Locations > Page 5892

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions
Fuse Block: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5895
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5896

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5897

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5898
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5899
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5900
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5901
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5902
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5903
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5904

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5905

Fuse Block: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5906
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5907
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5908
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5909
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5910
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5911
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5912
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5913
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5914
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5915
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5916
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5917
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5918
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5919

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5920
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5921
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5922
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5923

Fuse Block: Connector Views

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5924

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5925

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5926

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5927
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5928

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5929
242. Under-dash Junction Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5930

242. Under-dash Junction Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5931

242. Under-dash Junction Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5932
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Diagrams > Diagram
Information and Instructions > Page 5933

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Application and ID >
Under-hood Fuse/Relay Box
Fuse Block: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Application and ID >
Under-hood Fuse/Relay Box > Page 5936
Under-hood Fuse/Relay Box (Part 2)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Application and ID >
Under-hood Fuse/Relay Box > Page 5937

Fuse Block: Application and ID Under-dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Application and ID >
Under-hood Fuse/Relay Box > Page 5938

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Application and ID >
Under-hood Fuse/Relay Box > Page 5939

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Service and Repair >
Under-hood Fuse/Relay Box

Fuse Block: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Fuse Block > Component Information > Service and Repair >
Under-hood Fuse/Relay Box > Page 5942

Fuse Block: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Grounding Point > Component Information > Application and
ID

Ground To Components Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Diagrams
Multiple Junction Connector: Diagrams

171. C206 (Junction Connector)

172. C207 (Junction Connector)

173. C208 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Diagrams > Page 5949
195. C106 (Junction Connector)

196. C503 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Diagrams > Page 5950

197. C753 (Junction Connector)


214. C902 (Junction Connector)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Diagrams > Page 5951
215. C903 (Junction Connector)

220. C105 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Diagrams > Page 5952

244. C101 (Junction Connector)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals

Multiple Junction Connector: Service and Repair How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.

- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.
- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5955
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5956
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5957
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5958
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5959
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5960
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5961
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5962
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5963
Multiple Junction Connector: Service and Repair How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.

3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5964
7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.

8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5965
Multiple Junction Connector: Service and Repair How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.

2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5966
7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.

8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5967

13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5968

Multiple Junction Connector: Service and Repair Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Multiple Junction Connector > Component Information >
Service and Repair > How to Replace Connector Terminals > Page 5969

Multiple Junction Connector: Service and Repair Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations

Relay Box: Component Locations

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5975

EPS (Electrical Power Steering) Components Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5976

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5977

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5978

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5979
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5980

Starting System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5981

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5982

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5983

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5984

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5985

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5986

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5987

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5988

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5989

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5990

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5991

Relay Box: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5992

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Component Locations > Page 5993

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 5994

Relay Box: Diagrams

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 5995

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 5996

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 5997

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 5998
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 5999

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 6000
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Locations > Page 6001

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box

Relay Box: Application and ID Auxiliary Under-hood Fuse/Relay Box


Auxiliary Under-hood Fuse/Relay Box

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 6004

Relay Box: Application and ID Under-Dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 6005

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 6006

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 6007
Relay Box: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Application and ID > Auxiliary Under-hood Fuse/Relay Box > Page 6008
Under-hood Fuse/Relay Box (Part 2)

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Service and Repair > Under-hood Fuse/Relay Box

Relay Box: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relays and Modules - Power and Ground Distribution >
Relay Box > Component Information > Service and Repair > Under-hood Fuse/Relay Box > Page 6011

Relay Box: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations

Relay Box: Component Locations

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6016

EPS (Electrical Power Steering) Components Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6017

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6018

Advanced Hydraulic Booster Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6019

ABS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6020
28. Left Side Of Engine Compartment

31. Left Side Of Engine Compartment

57. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6021

Starting System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6022

Ignition System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6023

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6024

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6025

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6026

Horns Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6027

Power Windows Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6028

Wipers/Washers Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6029

Accessory Power Sockets Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6030

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6031

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6032

Relay Box: Connector Locations

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6033

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations >
Component Locations > Page 6034

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6035

Relay Box: Diagrams

228. Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6036

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6037

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6038

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6039
241. Under-dash Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6040

241. Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6041
243. Under-hood Fuse/Relay Box
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Locations > Page
6042

243. Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Application and ID >
Auxiliary Under-hood Fuse/Relay Box

Relay Box: Application and ID Auxiliary Under-hood Fuse/Relay Box


Auxiliary Under-hood Fuse/Relay Box

Auxiliary Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Application and ID >
Auxiliary Under-hood Fuse/Relay Box > Page 6045

Relay Box: Application and ID Under-Dash Fuse/Relay Box

Under-dash Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Application and ID >
Auxiliary Under-hood Fuse/Relay Box > Page 6046

Under-dash Fuse/Relay Box (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Application and ID >
Auxiliary Under-hood Fuse/Relay Box > Page 6047

Under-dash Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Application and ID >
Auxiliary Under-hood Fuse/Relay Box > Page 6048
Relay Box: Application and ID Under-hood Fuse/Relay Box

Under-hood Fuse/Relay Box (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Application and ID >
Auxiliary Under-hood Fuse/Relay Box > Page 6049
Under-hood Fuse/Relay Box (Part 2)

Under-hood Fuse/Relay Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Service and Repair >
Under-hood Fuse/Relay Box

Relay Box: Service and Repair Under-hood Fuse/Relay Box

Removal and Installation

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the starter cable (A) and the DC-DC converter cable (B) from the under-hood
fuse/relay box.

5. Remove the bottom cover from the under-hood fuse/relay box. 6. Disconnect the connectors
from the under-hood fuse/relay box. 7. Carefully remove the relays by prying under the base of the
relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-hood fuse/relay box, then install the
under-hood fuse/relay box in the reverse order of

removal.

2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Enter the anti-theft codes for the audio
system or the navigation system (if equipped), then enter the audio presets. Set the clock (on
vehicles

without navigation).

5. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Power and Ground Distribution > Relay Box > Component Information > Service and Repair >
Under-hood Fuse/Relay Box > Page 6052

Relay Box: Service and Repair Under-dash Fuse/Relay Box

Removal and Installation

SRS components are located in this area. Review the SRS component locations and precautions
and procedures before performing repairs or servicing.

Removal

1. Make sure you have the anti-theft codes for the audio system or the navigation system (if
equipped), then write down the audio presets. 2. Make sure the ignition switch is to LOCK (0). 3.
Disconnect the negative battery cable, then disconnect the positive cable, and wait at least 3
minutes. 4. Remove the driver's dashboard lower cover. 5. Disconnect the connectors from the
fuse side of the under-dash fuse/relay box (A).

6. Remove the mounting bolt, and pull the fuse/relay box away from the body. 7. Disconnect the
connectors from the back side of the under-dash fuse/relay box, then remove the under-dash
fuse/relay box. 8. Carefully remove the relays by prying under the base of the relay.

NOTE: Do not use pliers. Pliers will damage the relays, which could cause the engine to stall or not
start.

Installation

1. Install the relays and connect the connectors to the under-dash fuse/relay box, then install the
under-dash fuse/relay box in the reverse order of

removal.
2. Install the removed parts in the reverse order of removal. 3. Connect the positive cable to the
battery, then connect the negative cable to the battery. 4. Register the immobilizer system with the
HDS.

NOTE: The imoes unit is built into the MICU which is part of the under-dash fuse/relay box.
Because of this construction, the imoes must be registered, or the vehicle will not start.

5. Enter the anti-theft codes for the audio system or the navigation system (if equipped) then enter
the audio presets. Set the clock (on vehicles

without navigation).

6. Confirm that all systems work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Alignment: Customer Interest Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6062
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6063

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6064

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6065
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6066

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6067

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right
Alignment: Customer Interest Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)

CORRECTIVE ACTION

Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100

Steering Drift Set: T/N O7MJ-001A140

Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400
WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6072
Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.

During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls to the right, attach the bracket and weights to
the left side of the steering wheel. Start with the maximum amount of weight on the steering wheel,
and remove the weights until the vehicle drives in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6073
The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.

NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6074

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:

If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6075
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6076
NOTE:

Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6077
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the

equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6078
^ Loosen the front subframe bolts. See the applicable service manual for more information.

NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6079
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.

7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Customer Interest for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page 6080
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.

^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Alignment: All Technical Service Bulletins Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6086
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6087

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6088

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6089
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6090

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6091

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right
Alignment: All Technical Service Bulletins Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)

CORRECTIVE ACTION

Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100

Steering Drift Set: T/N O7MJ-001A140

Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400
WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6096
Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.

During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls to the right, attach the bracket and weights to
the left side of the steering wheel. Start with the maximum amount of weight on the steering wheel,
and remove the weights until the vehicle drives in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6097
The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.

NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6098

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:
If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6099
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6100
NOTE:
Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6101
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the
equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6102
^ Loosen the front subframe bolts. See the applicable service manual for more information.
NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6103
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.
7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > 06-068 > May > 09 > Steering/Suspension - Vehicle Pulls Left/Right > Page
6104
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.
^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6105
Alignment: By Symptom

Technical Service Bulletin # 08-001 Date: 090722

Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6106
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6107

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6108

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6109
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6110

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6111

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer

Technical Service Bulletin # 08-001 Date: 090722

Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION
Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6112
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6113

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6114

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6115
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6116

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6117

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer

Technical Service Bulletin # 08-001 Date: 090722

Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION
Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6118
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6119

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


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Technical Service Bulletins for Alignment: > Page 6120

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6121
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6122

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6123

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer

Technical Service Bulletin # 06-068 Date: 090502

Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)
CORRECTIVE ACTION

Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6124

Steering Drift Set: T/N O7MJ-001A140

Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652

Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6125
During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls to the right, attach the bracket and weights to
the left side of the steering wheel. Start with the maximum amount of weight on the steering wheel,
and remove the weights until the vehicle drives in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.

The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6126
NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:

If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6127
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
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Technical Service Bulletins for Alignment: > Page 6128
NOTE:

Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6129
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the

equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6130
^ Loosen the front subframe bolts. See the applicable service manual for more information.

NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6131
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.

7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Technical Service Bulletins for Alignment: > Page 6132
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.

^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC. Technical
Service Bulletin # 06-068 Date: 090502

Steering/Suspension - Vehicle Pulls Left/Right

06-068

May 2, 2009

Applies To: ALL

*Vehicle Pulls or Drifts, and/or Steering Wheel Is Off-Center (Supersedes 06-068, Vehicle Pulling
or Drifting, dated October 4, 2007, to revise the information marked by asterisks) (Replaces
90-011, Steering Wheel Off-Center Adjustment at PDI)*

*REVISION SUMMARY

The title description was revised.*

SYMPTOM

While driving on a straight road, the vehicle pulls or drifts to the right or left.

BACKGROUND

New tools were developed to help you diagnose and correct a pulling and/or steering wheel
off-center issue. There is a diagnosis worksheet included to take on your test-drive and record your
findings. These values are used to build the 15-digit DTC (diagnostic trouble code) that is required
for your warranty claim. The last step in each repair procedure helps you create the correct code.

In the rare case that you have to repair a vehicle that pulls and has the steering wheel off-center,
use REPAIR PROCEDURE B to file your warranty claim.

For more information, refer to Training Module SSC 44 - Steering Drift or Pull Interactive Service
Bulletin.

PROBABLE CAUSES

Several conditions can cause the vehicle to pull or drift:

^ Wheel alignment

^ Tires

^ Off-center steering wheel (no pulling or drifting, but a customer may believe this is the case)

CORRECTIVE ACTION
Diagnose the problem using the special tools and the worksheet on page 4 that guides you to one
of four repair procedures.

TOOL INFORMATION

Centering Tape (enough to diagnose 240 vehicles):

T/N O7AAJ-001A300

Steering Drift Set Level: T/N 07AAJ-00100

Steering Drift Set: T/N O7MJ-001A140


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6133
Replacement Weight for Steering Drift Set:

T/N 07AAJ-001A400

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 53560-SDA-AO1 H/C 7139652

Defect Code: 07406

Symptom Code: 03602

Skill Level: Repair Technician

Diagnostic Trouble Code:

To create the 15-digit DTC, see the applicable repair procedure.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

TOOL DESCRIPTIONS

The holding force gauge measures the amount of pull on the vehicle. It is a bracket that counts as
one weight, plus five removable weights.

During the test-drive, attach the bracket and the weights to the steering wheel on the side opposite
the pulling direction. For example, if the vehicle pulls
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6134
to the right, attach the bracket and weights to the left side of the steering wheel. Start with the
maximum amount of weight on the steering wheel, and remove the weights until the vehicle drives
in a straight line.

When recording the pull on the worksheet, write down the direction of the pull (lefi or right) and the
number of weights required to balance the pull (one through six). For example, if you have the
bracket and two weights on the steering wheel, then record this as three weights.

NOTE:

The bracket counts as one weight.

The road crown gauge measures the amount of road crown. Almost all roads have a crown to help
drain water during rainstorms. Use the suction cup to attach the road crown gauge bracket to the
vehicle in a vertical position. If necessary, bend the bracket until the gauge is vertical. Once you
attach and align the road crown gauge, calibrate the gauge to zero. There are two ways to calibrate
the gauge:

^ Park the vehicle on a level surface, such as an alignment rack, and calibrate the gauge by
moving the gauge until the ball is on the zero mark.

^ If you do not have a perfectly flat surface, park the vehicle on a reasonably flat surface and note
the gauge reading. Turn the vehicle 1800 and, with the tires in the same spot, note the new gauge
reading. Then move the gauge half of the difference. For example, if your first reading is +3 and,
after moving the vehicle, the gauge reads -1, then the difference is 4 degrees. Position the gauge
to read +1.

NOTE:

You must calibrate the gauge with the same weight in the vehicle that you will use for the test-drive.
If you plan to have an assistant help you during the test-drive, calibrate the gauge while both of you
are sitting in the vehicle.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6135

The steering wheel offset gauge is a sticker that attaches to the steering wheel and the steering
column cover. Place the sticker on the steering wheel when the steering wheel is straight. When
you test-drive the vehicle, you can read how many millimeters the steering wheel is off-center.

NOTE:

If the vehicle is pulling, repairing the pull may correct the steering wheel offset.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6136
DIAGNOSTIC WORKSHEET

REPAIR PROCEDURE A
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6137
NOTE:

Do this repair procedure if, after doing step 10 of the test-drive, the vehicle pulled in the opposite
direction after you swapped the front tires.

1. Swap wheels 2 and 4 on the passenger's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 2, then go to step 3.

^ If the pull does not go away, put wheels 2 and 4 back to their original positions, and go to step 2.

2. Swap wheels 1 and 3 on the driver's side of the vehicle, and test-drive again.

^ If the pull goes away, replace the tire on wheel 1, then go to step 3.

^ If the pull does not go away, use a known-good tire in position 1 and continue diagnosis.

3. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

REPAIR PROCEDURE B
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6138
1. Place the vehicle on a commercially available, computerized, four-wheel alignment rack, and
record the following measurements. Follow the

equipment manufacturer's instructions.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

2. If any measurement is out of specification, inspect the front suspension for any damage. Repair
any damaged parts before continuing your diagnosis.

3. Determine how the front wheel camber is affecting the pull. Pick the combination of left- and
right-front camber that best matches the vehicle you are

repairing, then note the camber thrust direction for that combination:

NOTE:

^ If the camber of both front wheels is negative, but one wheel is grossly more negative than the
other, the camber thrust direction will be opposite the wheel with more negative camber (for
example, if the left-front wheel is more negative, the camber thrust direction is right).

^ If the camber of both front wheels is positive, but one wheel is grossly more positive than the
other, the camber thrust direction will be the same as the wheel with more positive camber (for
example, if the left-front wheel is more positive, the camber thrust direction is left).

4. Determine how the camber needs to be adjusted.

5. Adjust the camber as needed.

Front Camber Adjustment, Double Wishbone Suspension


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6139
^ Loosen the front subframe bolts. See the applicable service manual for more information.

NOTE:

The front wheels are being viewed from the rear of the vehicle.

^ Depending which way you need to shift the subframe, insert a pry bar between the subframe and
body at both the front and rear positions of the subframe.

NOTE:

Be careful not to damage the vehicle. You could bend and damage the frame and/or body if you
apply too much pressure.

^ Press on both pry bars to shift the subframe. It will move only a few millimeters. This should
adjust the camber about 0.2-0.5°.

^ While holding the subframe in place, have an assistant torque the subframe bolts to their proper
torque.

Front Camber Adjustment, Strut Suspension

^ Raise the vehicle, and remove the front tires.

^ Loosen the damper pinch bolts and the flange nuts.

^ Adjust the camber by moving the bottom of the damper within the range of the damper pinch bolt
free play.

NOTE:

Some vehicles have special pinch bolts that allow more adjustment. For more information, refer to
the parts catalog.

^ Tighten the damper pinch bolts to the specified torque.

^ Reinstall the front wheels and lower the vehicle. Bounce the front of the vehicle several times to
stabilize the suspension.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6140
6. Test-drive the vehicle to make sure it no longer pulls. If the steering wheel is now off-center by
more than 2 mm, go to REPAIR PROCEDURE C.

7. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.

NOTE:

Enter each reading in decimal degrees. Example 30' = 0.50.

REPAIR PROCEDURE C

1. Make sure the steering wheel is centered.

^ Turn the steering wheel all the way to the right until it stops.

^ Turn the steering wheel all the way to the left, and count the number of revolutions until it stops.

^ Divide the number of revolutions in half, and turn the steering wheel until it is centered. For
example, if it takes four revolutions of the steering wheel to go from lock to lock, then two turns is
centered.

^ If the steering wheel is off-center by a large amount (20 mm or more), it may not be centered on
the steering column shaft. Reinstall the steering wheel before going to step 2.

2. Place the vehicle on a lift, turn the steering wheel until it is centered, and then raise the vehicle.

3. Adjust the tie-rods. Use your measurements from question 13 of the test-drive to make your
adjustment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins > All
Technical Service Bulletins for Alignment: > Page 6141
^ If the wheels are pointed to the right, shorten the driver's side tie-rod, and lengthen the
passenger's side.

^ If the wheels are pointed to the left, shorten the passenger's side tie-rod, and lengthen the
driver's side.

^ Each 360° turn of the tie-rod equals about 8 mm of steering wheel adjustment. For example, a
steering wheel is off-center by 4 mm with the front wheels pointed right (when the steering wheel is
centered). To correct the off-center, shorten the driver's side tie-rod by a half-turn, and lengthen the
passenger's side tie-rod by a half-turn.

4. Use your diagnosis worksheet to fill in the following table and build your 15-digit DTC.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Page 6142

Alignment: Specifications

Caster angle

Caster angle ........................................................................................................................................


.................................................................. 7°06'±1°

Camber angle

Front ....................................................................................................................................................
.............................................................. -0°03'±30' Maximum difference between the front right and
left side .........................................................................................................................................
0°35' Rear ............................................................................................................................................
...................................................... -1°39' + 1°05' - 0°45'

Toe-in

Front toe-in ..........................................................................................................................................


.............................................. 0±2 mm (0±0.08 in.) Rear toe-in ..........................................................
.............................................................................................................. 2+2-1 mm (0.08+0.08-0.04
in.)

Turning angle
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Page 6143

Alignment: Service and Repair

Wheel Alignment

The suspension can be adjusted for front camber, front toe, and rear toe. However, each of these
adjustments are related to each other. For example, when you adjust camber, the toe will change.
Therefore, you must adjust the front wheel alignment whenever you adjust, camber or toe.

Pre-Alignment Checks

For proper inspection and adjustment of the wheel alignment, do these checks:

1. Release the parking brake to avoid an incorrect measurement. 2. Make sure the suspension is
not modified. 3. Check the tire size and pressure.

Tire size: Front/Rear: P195/65R15 89S

Tire pressure (at cold): Front/Rear: 220 kPa (2.2 kgf/cm2, 32 psi)

4. Check the runout of the wheels and tires. 5. Check the suspension ball joints. (Hold a tire with
your hands, and move it up and down and right and left to check for wobbling.)

6. Bounce the vehicle up and down several times to settle the suspension. 7. Check that the
steering column is set at the center tilt and telescopic position.

Caster Inspection

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

Check the caster angle.


Caster angle: 7°06'±1°

^ If the measurement is within specifications, measure the camber angle.

^ If the measurement is not within specifications, check for bent or damaged suspension
components.

Camber Inspection

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

Check the camber angle.

Camber angle: Front: -0°03'±30' (Maximum difference between the front right and left side: 0°35')
Rear: -1°39' + 1°05' - 0°45'

^ If the measurement for the front camber is outside the specification, go to the front camber
adjustment.

^ If the measurement for the rear camber is outside the specification, check for bent or damaged
suspension components.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Page 6144
Front Camber Adjustment

The front camber can be adjusted by exchanging one or both of the damper pinch bolts with a
smaller diameter adjusting bolt. The difference between the adjusting bolt diameter and the pinch
bolt hole diameter allows for a small range of adjustment.

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Loosen the damper pinch bolts (A), and adjust the camber angle by
moving the bottom of the damper within the range of the damper pinch bolt

free play.

4. Tighten the damper pinch bolts to the specified torque. 5. Clean the mating surfaces of the brake
disc and the inside of the wheel, then install the front wheels. 6. Lower the vehicle to the ground,
and bounce the front of the vehicle up and down several times to settle the suspension. 7. Measure
the camber angle.

^ If the measurement is within specification, measure the toe-in.

^ If the measurement is not within specification, go to step 8.

8. Raise the front of the vehicle, and support it with safety stands in the proper locations. 9.
Remove the front wheels.

10. Replace the damper pinch bolts with the adjusting bolts (A), and adjust the camber angle.

NOTE: ^

Install the washers (B) included the adjusting bolt set between the front damper and the self-locking
nut.

^ The camber angle can be adjusted up to ±25' (center of tolerance) by replacing one damper
pinch bolt with the adjusting bolt.

^ The camber angle can be adjusted up to 50' by replacing both damper pinch bolts with the
adjusting bolts.

11. Tighten the adjusting bolts to the specified torque value. 12. Clean the mating surfaces of the
brake disc and the inside of the wheel, then install the front wheels. 13. Lower the vehicle to the
ground, and bounce the front of the vehicle up and down several times to settle the suspension. 14.
Measure the camber angle. If the camber angle is not within specification, repeat steps 8 through
13 to readjust the camber angle. If the camber
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Page 6145

measurement is correct, measure the toe-in, and adjust it if necessary.

Front Toe Inspection/Adjustment

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

1. Set the steering column to the center tilt and center telescopic position, then center the steering
wheel spokes, and install a steering wheel holder

tool.

2. Check the toe with the wheels pointed straight ahead.

Front toe-in: 0±2 mm (0±0.08 in.)

^ If adjustment is required, go to step 3.

^ If no adjustment is required, go to the rear toe inspection/adjustment.

3. Loosen the tie-rod locknuts (A) while holding the flat surface sections (B) of the tie-rod end with a
wrench, and turn both tie-rods (C) until the

front toe is within specifications.

4. After adjusting, tighten the tie-rod locknuts. Reposition the rack-end boot if it is twisted or
displaced. 5. Go to the rear toe inspection/adjustment.

Rear Toe Inspection/Adjustment

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.
1. Release the parking brake to avoid an incorrect measurement. 2. Check the toe.

Rear toe-in: 2+2-1 mm (0.08+0.08-0.04 in.)

^ If adjustment is required, go to step 3.

^ If no adjustment is required, remove the alignment equipment.

3. Hold the adjusting bolt (A) on the trailing arm (B), and remove the self-locking nut (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Alignment > System Information > Technical Service Bulletins >
Page 6146
4. Replace the self-locking nut with a new one, and lightly tighten it.

NOTE: ^

Always use a new self-locking nut whenever it has been loosened.

^ Reassemble the adjusting bolt and the adjusting cam plate with the eccentric facing up.

5. Adjust the rear toe by turning the adjusting bolt until the toe is correct. 6. Tighten the self-locking
nut while holding the adjusting bolt.

Turning Angle Inspection

Use commercially available computerized four wheel alignment equipment to measure wheel
alignment (caster, camber, toe, and turning angle). Follow the equipment manufacturer's
instructions.

1. Turn the wheel right and left while applying the brake, and measure the turning angle of both
wheels.

2. If the turning angle is not within the specifications, check for bent or damaged suspension
components.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Steering > Steering Control Module > Component Information > Locations
Steering Control Module: Locations

86. Behind Right Kick Panel

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Steering > Steering Control Module > Component Information > Locations > Page 6152

232. EPS Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Modules - Steering > Steering Control Module > Component Information > Locations > Page 6153

Steering Control Module: Service and Repair

EPS Control Unit Removal/Installation

1. Make sure you have the anti-theft code for the audio or the navigation system (if equipped), then
write down the audio presets. 2. Make sure the ignition switch is in LOCK (0), then disconnect the
negative cable from the battery. 3. Remove the passenger's dashboard undercover. 4. Remove the
passenger's kick panel. 5. Disconnect EPS control unit connector A (2P), connector B (2P),
connector C (2P), and connector D (28P).

6. Remove the nuts (E) from the EPS control unit (F). 7. Remove the EPS control unit. 8. Install the
EPS control unit in the reverse order of removal. 9. Reconnect the negative cable to the battery
and do the following tasks:

NOTE: If the IMA battery level, gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

^ Enter the anti-theft code for the audio or the navigation system (if equipped), then enter the audio
presets.

^ Set the clock (on vehicles without navigation).

^ Make sure that the horn and turn signal switches work properly.

^ Make sure that the steering wheel switches work properly.

^ If the EPS control unit is replaced, the EPS control unit must memorize the torque sensor neutral
position.
10. After installation, start the engine, and let it idle. Turn the steering wheel from lock-to-lock
several times. Check that the EPS indicator does not

come on.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information
Tire Pressure Module: Technical Service Bulletins Tire Monitor System - VT55 TPMS Update
Information
09-070

October 30, 2009

Applies To: ALL Vehicles with TPMS

ATEQ VT55 TPMS Update Information

INTRODUCTION

The software for the VT55 TPMS tool is updated periodically to add new vehicles, fix software
bugs, and enhance the tool's function. You can use the ATEQ update wizard to download software
and firmware to your VT55 using a PC and the Internet. It is extremely important to use the latest
VT55 software to ensure that the current TPMS initialization and diagnostic procedures are used.

American Honda is also introducing a new policy to ensure that VT55 tools are updated promptly.
The VT55 software must now be updated within 3 days of receiving notification of an available
update from an iN message or other Honda communication. If an out-of-date version is used, any
TPMS replacements may not be covered under warranty.

VT55 UPDATE REQUIREMENTS

^ VT55 Tool Kit (includes VT55, AC adapter, USB cable and CD): P/N AEQVT55

^ USB Cable (this cable came with the VT55):

P/N AEQVT555

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the VT55, or the USB connector, go to the Honda Tool and Equipment catalog on the iN
(select Service > Service Bay > Tool and Equipment > Online Catalog), or call.

SOFTWARE VERSION

The new software version is CH1-09.

To check the VT55 version software, turn on the unit and the version number appears for about 2
seconds during the startup process. If you miss it, turn the VT55 off by pressing and holding the
power switch for about 2 seconds, then turn it back on.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

INSTALLING THE VT55 UPDATE SOFTWARE ON YOUR COMPUTER

1. Go online to

update.ateq.com/software/webvt/update_webvt.zip
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Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information > Page 6159
2. Depending on your Internet connection, the Connect to update screen may appear. If so, enter
the login and password.
Login: webvt

Password: update

3. The File Download screen appears. Select Save. The Zip file will be saved to your computer.

4. After the Zip file finishes downloading, open the update - webvt.zip file by double-clicking on it.

5. The WinZip - update - webvt.zip screen appears. Double-click the WebVT55_V4_2.exe file.

NOTE:

If you see a Compressed (Zipped) Folders Error, contact your IT person because there is a
permissions issue with your firewall.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information > Page 6160
6. The WinZip Caution screen appears. Select Yes.
7. If you have a previous version of the WebVT software installed on your computer, the
InstallShield Wizard gives you the option to modify, repair, or

remove the software. If you do not have a previous version, go to step 8.

If you have a previous software version, select Modify, then Next. After the software is modified
select Finish.

8. The InstallShield Wizard screen appears. Select Next.


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Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information > Page 6161
9. The InstallShield Wizard asks you to select a destination for the VT55 files. Select Next.
10. The InstallShield Wizard asks if you want to automatically start the WebVT application when
you start your computer. Select Yes.

11. The InstallShield Wizard will prompt you when WebVT is installed on your computer. Select
Finish.

12. The serial emulation port driver installer screen appears. Connect your VT55, and turn it on.
Select Next.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information > Page 6162
13. After a few seconds, the serial emulation port driver installer prompts you when it is finished.
Select Finish.
14. If you have any problems installing the VT55 update software, call ATEQ at 734-838-3100, and
select option 2 for service.

VT55 UPDATE INSTRUCTIONS

NOTE:

^ Some screens may list the tool as VT5O or VT55. This is OK; it will not affect updating the tool.

^ If at any time during the update an error message appears, or the VT55 is not detected, see the
Standard User Guide that is on the ATEQ CD that came with the tool, or call ATEQ at
734-838-3100, and select option 2 for service.

1. Go to your desktop, and double-click the WebVT icon to launch the VT55 update software.

2. Connect the VT55 to your PC with the USB cable, then turn it on. The serial number and current
software version automatically display.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information > Page 6163
3. The Found New Hardware Wizard may appear. If it does, select Yes, now and every time I
connect a device, then select Next.
4. The Found New Hardware Wizard prompts you to install the ATEQ R5232 Emulation software.
Select Install the software automatically

(Recommended), then select Next.

5. The Found New Hardware Wizard will prompt you when the software is installed. Select Finish.

6. Select UPDATE DEVICE. Depending on your Internet connection, you may be prompted for a
login and password. If you know your login and

password, enter them, otherwise, contact your administrator or internet service provider for the
login and password.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information > Page 6164
7. If a new software version is available, you'll see a message asking if you want to update the
VT55. Select Yes.
NOTE:

Do not disconnect the VT55 during the update procedure, as you may permanently damage the
tool.

If no new software version is available, you'll see a message asking if you want to overwrite the
existing software. Select No.

8. The Dealer Identification screen appears. Enter your 6-digit dealer number, then select Apply.

9. If the dealer number is valid, your dealership's name and address appears in the dealer
information box. Select NEXT.

If the dealership number is not valid, call the American Honda Special Tools Hotline for assistance.
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Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor
System - VT55 TPMS Update Information > Page 6165

10. The VT55 begins updating. When the VT55 is finished updating, you'll see a message stating
the update is done. Disconnect the VT55, then select

OK.

11. Let the VT55 turn off (for about 1 minute). Turn it on, and confirm that the software is updated
to the software version listed under SOFTWARE

VERSION.

12. If you have more than one VT55, repeat the update procedure for each unit.

13. Once all VT55s are updated, select EXIT, and store the USB cable in a safe location for future
updates.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Page 6166

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Page 6167

Tire Pressure Module: Diagrams

TPMS Control Unit Inputs and Outputs for 20P Connector

TPMS Control Unit Inputs And Outputs For 20P Connector


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Module > Component Information > Technical Service Bulletins > Page 6168

Tire Pressure Module: Service and Repair

TPMS Control Unit Replacement

NOTE: Make sure the TPMS control unit mounting bracket is not bent or twisted as this may affect
its communication with the tire pressure sensors.

1. Turn the ignition switch to LOCK (0). 2. Remove the driver's dashboard undercover. 3.
Disconnect the TPMS control unit connector (A).

4. Remove the TPMS control unit (B) from the bracket (C).

NOTE: To disconnect the TPMS control unit from its bracket, insert a small flat-tipped screwdriver
between the TPMS control unit and the bracket shown in (D) to release the hook, then slide out the
TPMS unit.

5. Replace the bracket if necessary. 6. Install the TPMS control unit in the reverse order of
removal.
NOTE: Make sure the TPMS control unit is properly installed. You will hear a click when the TPMS
control unit is securely mounted on the bracket.

7. Connect the HDS, and memorize the tire pressure sensor IDs using the TPMS sensor initializer
tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Monitor Receiver / Transponder > Component Information > Technical Service
Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
Tire Pressure Monitor Receiver / Transponder: Technical Service Bulletins Tire Monitor System -
Usage of TPMS Sensor Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Monitor Receiver / Transponder > Component Information > Technical Service
Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools > Page 6173
A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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Honda Workshop Manuals > Steering and Suspension > Relays and Modules - Steering and Suspension > Relays and
Modules - Wheels and Tires > Tire Pressure Monitor Receiver / Transponder > Component Information > Technical Service
Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools > Page 6174

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools > Page 6175
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
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11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools > Page 6181

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools > Page 6185
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools > Page 6188
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools > Page 6189
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Switches - Steering > Steering Angle Sensor > Component Information > Locations

146. Under Right Side Of Engine Compartment


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Switches - Steering > Steering Angle Sensor > Component Information > Locations > Page 6196

163. Motor Angle Sensor


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Steering Angle Sensor: Testing and Inspection

Torque Sensor Neutral Position

The EPS control unit stores the torque sensor neutral position in the EEPROM. The torque sensor
neutral position must be memorized whenever the gearbox, the EPS motor, or the EPS control unit
is replaced.

NOTE: The torque sensor neutral position is not effected when erasing the DTCs.
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146. Under Right Side Of Engine Compartment


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163. Motor Angle Sensor


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Steering Angle Sensor: Testing and Inspection

Torque Sensor Neutral Position

The EPS control unit stores the torque sensor neutral position in the EEPROM. The torque sensor
neutral position must be memorized whenever the gearbox, the EPS motor, or the EPS control unit
is replaced.

NOTE: The torque sensor neutral position is not effected when erasing the DTCs.
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Tire Pressure Sensor: Technical Service Bulletins Tire Monitor System - Usage of TPMS Sensor
Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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System - Usage of TPMS Sensor Tools > Page 6210

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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System - Usage of TPMS Sensor Tools > Page 6211
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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System - Usage of TPMS Sensor Tools > Page 6212
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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System - Usage of TPMS Sensor Tools > Page 6213
8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6214
11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
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System - Usage of TPMS Sensor Tools > Page 6215
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6216
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6217

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6218
You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6219
4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6220
7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6221
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6222
12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6223

NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6224
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor
System - Usage of TPMS Sensor Tools > Page 6225
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
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System - Usage of TPMS Sensor Tools > Page 6226

26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Technical Service Bulletins > Page 6227

Tire Pressure Sensor: Locations

Component Location Index

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the
Tire Pressure Sensor ID

Tire Pressure Sensor: Testing and Inspection Memorizing the Tire Pressure Sensor ID

Memorizing the Tire Pressure Sensor ID

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
All four tire pressure sensor IDs must be memorized to the TPMS control unit whenever you do any
of these actions:

^ Replace the TPMS control unit.

^ Replace the tire pressure sensor.

^ Substitute a known-good wheel with tire pressure sensor.

NOTE: ^

To ensure the control unit memorizes the correct ID, the vehicle with the new sensor must be at
least 10 ft (3 m) away from other vehicles that have tire pressure sensors.

^ When doing a tire rotation, memorizing the sensors in not needed.

1. With the ignition switch in LOCK (0), wait 5 minutes or more for the TPMS sensors to go to sleep
mode. Connect the HDS to the data link

connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Sensor ID Learning from the
mode menu on the HDS. 5. Follow HDS screen prompts turn on the TPMS sensor initializer tool
(A). Verify the power switch (B) is in the "Low" position.

6. Hold the TPMS sensor initializer tool near one wheel, memorize the pressure sensor ID by
following the screen prompts on the HDS.

NOTE: ^

If you turn the ignition switch to LOCK (0) before memorizing all four sensor IDs, the memorizing ID
is canceled.

^ See the HDS Help menu for specific instructions.


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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the
Tire Pressure Sensor ID > Page 6230

7. Repeat step 6 for each wheel until all four sensor IDs are memorized. When all four IDs are
memorized, the low tire pressure indicator blinks. 8. Turn the ignition switch to LOCK (0). 9.
Disconnect the HDS from the DLC.

10. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 11. Make sure the low
tire pressure indicator does not blink. 12. Turn the ignition switch to LOCK (0). 13. Reduce the
pressure in one tire until it is less than the appropriate specification. 14. Turn the ignition switch to
ON (II). 15. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 16. Make sure
the low tire pressure indicator turns on, then inflate the tire back to specifications. 17. Repeat step
12 to 16 for all the other tires. 18. Clear any DTCs with the HDS.
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the
Tire Pressure Sensor ID > Page 6231

Tire Pressure Sensor: Testing and Inspection Tire Pressure Sensor Location

Tire Pressure Sensor Location

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
NOTE: This procedure locates where the tire pressure sensors number 1, 2, 3, 4 are mounted,
when activated by the TPMS sensor initializer tool.

^ Memorizing tire pressure sensor IDs (including replacing the TPMS control unit, or the tire
pressure sensors).

^ Wheel rotation.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Function Test from the mode
menu, then select Sensor Position Check on the HDS. 5. Follow HDS screen prompts to turn on
the TPMS sensor initializer tool (A). Verify the power switch (B) is in the "Low" position.

6. Follow the prompts on the HDS to activate the tire pressure sensors using the TPMS sensor
initializer tool. Start with the left-front (LF) wheel.

NOTE: ^

See the HDS Help menu for specific instructions.

^ Initialize the wheel in the sequence shown.


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Tire Pressure Sensor ID > Page 6232

7. Check the HDS screen, and note the active sensor reception order of the tire pressure sensor 1,
2, 3, 4.

NOTE: If the sensor does not respond to the TPMS initializer, rotate the tire 1/4 turn and retry. If
the sensor still does not respond after one full rotation of the tire, swap the tire to a known-good
location and retry. If the sensor still does not respond after one full rotation of the tire, replace the
tire pressure sensor.

8. Note the sensor location for reference. 9. Turn the ignition switch to LOCK (0).
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Page 6233

Tire Pressure Sensor: Service and Repair

Tire Pressure Sensor Replacement

Removal
1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the wheel
with the faulty sensor. 3. Remove the tire valve stem cap and the valve stem core to deflate the
tire. 4. Remove any balance weights, and then break the bead loose from the wheel with a
commercially available tire changer (A).

NOTICE: Note these items to avoid damaging the tire pressure sensor: ^

Do the outside of the wheel first.

^ Position the wheel as shown so the valve stem (B) is 90 degrees from the bead breaker (C) as
shown.

^ Do not position the bead breaker of the tire changer too close to the rim.

5. Position the wheel so that the tire machine (A) and the tire iron (B) are next to the valve stem (C)
and will move away from it when the machine

starts. Then remove the tire from the wheel.

6. Remove the valve stem nut (A) and the washer (B), then remove the tire pressure sensor with
the valve stem (C) from the wheel.

NOTE: Check the nut and the washer, if they have deterioration or damage, replace them with new
ones during reassembly.
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Honda Workshop Manuals > Steering and Suspension > Sensors and Switches - Steering and Suspension > Sensors and
Switches - Wheels and Tires > Tire Pressure Sensor > Component Information > Testing and Inspection > Page 6234
7. Remove and replace the valve stem grommet (A) from the tire pressure sensor (B).

NOTE: ^

The valve stem grommet might stay in the wheel; make sure you remove it.

^ Always use a new valve stem grommet whenever the tire pressure sensor has been removed
from the wheel. When only removing a tire from the wheel, or when replacing the tire.

Installation

NOTE: Use only wheels that have a "TPMS" stamp (A) on them.

1. Before installing the tire pressure sensor, clean the mating surfaces on the sensor and the
wheel. 2. Install the tire pressure sensor (A) and the washer (B) to the wheel (C), and tighten the
valve stem nut (D) finger tight. Make sure the pressure

sensor is resting on the wheel.

NOTE: Install the tire pressure sensor so that the sensor housing surface (E) should not exceed
the protrusion (F) of the wheel to prevent the sensor housing caught in the bead of the tire when
assembling the tire. Do not twist the sensor to adjust its position with the wheel, as this will
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damage or deform the valve stem grommet.

3. Tighten the valve stem nut to the specified torque while holding the tire pressure sensor.

NOTE: ^

Do not use air or electric impact tools to tighten a valve stem nut.

^ Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or
deform the valve stem grommet.

4. Lube the tire bead sparingly, and position the wheel so that the tire machine (A) and the tire iron
(B) are next to the valve stem (C) and will move

away from it when the machine starts. Then install the tire onto the wheel.

5. With a dry air source, inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat the tire bead to the
rim, then adjust the tire pressure, then install the

valve stem cap.

NOTE: Make sure the tire bead is seated on both sides of the rim uniformly.

6. Check and adjust the wheel balance, then install the wheels on the vehicle. 7. Remove the jack
stands, and lower the vehicle. Torque the wheel nuts to specifications. 8. Connect the HDS, and
memorize the tire pressure sensor IDs using the TPMS sensor initializer tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Front Steering Knuckle > Component Information >
Service and Repair

Front Steering Knuckle: Service and Repair

Knuckle/Hub/Wheel Bearing Replacement

Knuckle/Hub/Wheel Bearing

Special Tools Required

^ Hub dis/assembly tool 07GAF-SE00100


^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint remover, 28 mm 07MAC-SL0A202

^ Ball joint thread protector, 14 mm 071AF-S3VA000

^ Attachment, 62 x 68 mm 07746-0010500

^ Driver 07749-0010000

^ Support base 07965-SD90100

Knuckle/Hub Replacement
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Front Steering Knuckle > Component Information >
Service and Repair > Page 6240
1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the center cap (A), the wheel nuts (B) and the front wheel.

3. Remove the brake hose mounting bolt (A) from the damper.

4. Remove the brake caliper bracket mounting bolts (B), then remove the caliper assembly (C) from
the knuckle. To prevent damage to the caliper

assembly or the brake hose, use a short piece of wire to hang the caliper assembly from the
undercarriage. Do not twist the brake hose excessively.

5. Remove the wheel speed sensor (A) from the knuckle (B). Do not disconnect the wheel speed
sensor connector.

6. Raise the stake (A), then remove the spindle nut (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Front Steering Knuckle > Component Information >
Service and Repair > Page 6241
7. Remove the brake disc. 8. Check the front hub for damage and cracks. 9. Remove the cotter pin
(A) from the tie-rod end ball joint, then remove the nut (B).

NOTE: During installation, install the new cotter pin after tightening the nut, and bend its end as
shown.

10. Disconnect the tie-rod end ball joint from the knuckle using the ball joint remover. 11. Remove
the flange bolt and the self-locking nuts from the lower arm (A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C), then the bolt (D).

12. Disconnect the lower ball joint (E) from the lower arm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Front Steering Knuckle > Component Information >
Service and Repair > Page 6242
13. Remove the damper pinch bolts (A) and the self-locking nuts (B) from the damper.

NOTE: During installation, install the new damper pinch bolts and the new self-locking nuts.

14. Remove the driveshaft outboard joint (C) from the knuckle (D) by tapping the driveshaft end (E)
with a soft face hammer while drawing the hub

outward, then remove the knuckle.

NOTE: ^

Do not pull the driveshaft end outward. The inner driveshaft inboard joint may come apart.

^ During installation, apply grease to the mating surfaces of the wheel bearing and the driveshaft
outboard joint.

15. Remove the lock pin (A) from the lower ball joint, then remove the castle nut (B).

NOTE: During installation, install a lock pin as shown after tightening the new castle nut.

16. Disconnect the lower ball joint (C) from the knuckle using the ball joint thread protector and the
ball joint remover. 17. Install the knuckle/hub in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle's weight before fully tightening to the specified torque values.

^ Be careful not to damage the ball joint boot when connecting the knuckle.

^ Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section and the
mating surfaces of the castle nut.

^ Torque the castle nut to the lower torque specification, then tighten it only far enough to align the
slot with the ball joint pin hole. Do not align the castle nut by loosening it.

^ Use a new spindle nut during reassembly.

^ Before installing the spindle nut, apply a small amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle nut shoulder against the driveshaft.

^ Before installing the brake disc, clean the mating surfaces of the front hub and the inside of the
brake disc.

^ Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Front Steering Knuckle > Component Information >
Service and Repair > Page 6243
Wheel Bearing Replacement

1. Separate the hub (A) from the knuckle (B) using the hub dis/assembly tool and a hydraulic press.
Hold the knuckle with the attachment (C) of the

hydraulic press or equivalent tool. Be careful not to deform the splash guard (D). Hold onto the hub
to keep it from falling when pressed clear.

2. Press the wheel bearing inner race (A) off of the hub (B) using the hub dis/assembly tool, a
commercially available bearing separator (C), and a

press.

3. Remove the splash guard (A) and the snap ring (B) from the knuckle (C).

4. Press the wheel bearing (A) out of the knuckle (B) using the attachment, the driver, and a press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Front Steering Knuckle > Component Information >
Service and Repair > Page 6244
5. Wash the knuckle and the hub thoroughly in high flash point solvent before reassembly. 6. Press
a new wheel bearing (A) into the knuckle (B) using the old bearing (C), a steel plate (D), the
attachment, the support base and a press.

NOTE: ^

Install the wheel bearing with the wheel speed sensor magnetic encoder (E) (brown color), toward
the inside of the knuckle.

^ Remove any oil, grease, dust, metal debris, and other foreign material from the encoder surface.

^ Keep all magnetic tools away from the encoder surface.

^ Be careful not to damage the encoder surface when you insert the wheel bearing.

7. Install the snap ring (A) securely in the knuckle (B).

8. Install the splash guard (C), and tighten the screws (D) to the specified torque value. 9. Install
the hub (A) onto the knuckle (B) using the attachment, the driver, the support base, and a hydraulic
press. Be careful not to distort the

splash guard (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Front Steering Knuckle > Component Information >
Service and Repair > Page 6245
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Power Steering > Power Steering Fluid > Component
Information > Specifications
Power Steering Fluid: Specifications

POWER STEERING SYSTEM FLUID TYPE Honda Power Steering Fluid. Always use Honda
Power Steering Fluid. Using any other type of power steering fluid or automatic transmission fluid
can cause increased wear and poor steering in cold weather.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Power Steering > Power Steering Motor > Component
Information > Service and Repair
Power Steering Motor: Service and Repair

EPS Motor Removal and Installation

Removal

NOTE: Do not allow dust, dirt, or other foreign materials to enter the steering gearbox.

1. Remove the steering gearbox. 2. Disconnect the torque sensor 3P connector (A) from the
steering gearbox, then remove the wire harness clamp bolts and the ground terminal (B).

3. Remove the EPS motor (A) from the steering gearbox, then remove the 0-ring (B) and discard it.

Installation

1. Clean the mating surface of the EPS motor (A) and the steering gearbox.

2. Apply a thin coat of silicone grease to the new 0-ring (B), and carefully fit it on the EPS motor. 3.
Apply silicone grease into the EPS motor shaft (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Power Steering > Power Steering Motor > Component
Information > Service and Repair > Page 6253

4. Set the EPS motor on the steering gearbox by engaging the EPS motor shaft and the worm shaft
(0). 5. Turn the EPS motor two or three times to the right and left about 45 degrees. Make sure the
EPS motor is evenly seated on the steering gearbox,

and that the 0-ring is not pinched between the mating surfaces.

6. Loosely install the EPS motor mounting bolts (E), then turn the steering wheel two or three times
to the right and left about 45 degrees. 7. Tighten the EPS motor mounting bolts to the specified
torque. 8. Connect the torque sensor 3P connector (A) to the wire steering gearbox, then install the
wire harness clamp bolts and the ground terminal (B).

9. Finish the installation, and note these items;

^ Make sure the torque sensor 3P connector is properly connected.

^ Make sure the EPS motor and the EPS wires are not caught or pinched by any parts.

10. Install the steering gearbox.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Power Steering > Steering Control Module >
Component Information > Locations
Steering Control Module: Locations

86. Behind Right Kick Panel

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Power Steering > Steering Control Module >
Component Information > Locations > Page 6257

232. EPS Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Power Steering > Steering Control Module >
Component Information > Locations > Page 6258

Steering Control Module: Service and Repair

EPS Control Unit Removal/Installation

1. Make sure you have the anti-theft code for the audio or the navigation system (if equipped), then
write down the audio presets. 2. Make sure the ignition switch is in LOCK (0), then disconnect the
negative cable from the battery. 3. Remove the passenger's dashboard undercover. 4. Remove the
passenger's kick panel. 5. Disconnect EPS control unit connector A (2P), connector B (2P),
connector C (2P), and connector D (28P).

6. Remove the nuts (E) from the EPS control unit (F). 7. Remove the EPS control unit. 8. Install the
EPS control unit in the reverse order of removal. 9. Reconnect the negative cable to the battery
and do the following tasks:

NOTE: If the IMA battery level, gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

^ Enter the anti-theft code for the audio or the navigation system (if equipped), then enter the audio
presets.

^ Set the clock (on vehicles without navigation).

^ Make sure that the horn and turn signal switches work properly.

^ Make sure that the steering wheel switches work properly.

^ If the EPS control unit is replaced, the EPS control unit must memorize the torque sensor neutral
position.
10. After installation, start the engine, and let it idle. Turn the steering wheel from lock-to-lock
several times. Check that the EPS indicator does not

come on.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Relays and Modules - Steering > Steering Control
Module > Component Information > Locations
Steering Control Module: Locations

86. Behind Right Kick Panel

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Relays and Modules - Steering > Steering Control
Module > Component Information > Locations > Page 6263

232. EPS Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Relays and Modules - Steering > Steering Control
Module > Component Information > Locations > Page 6264

Steering Control Module: Service and Repair

EPS Control Unit Removal/Installation

1. Make sure you have the anti-theft code for the audio or the navigation system (if equipped), then
write down the audio presets. 2. Make sure the ignition switch is in LOCK (0), then disconnect the
negative cable from the battery. 3. Remove the passenger's dashboard undercover. 4. Remove the
passenger's kick panel. 5. Disconnect EPS control unit connector A (2P), connector B (2P),
connector C (2P), and connector D (28P).

6. Remove the nuts (E) from the EPS control unit (F). 7. Remove the EPS control unit. 8. Install the
EPS control unit in the reverse order of removal. 9. Reconnect the negative cable to the battery
and do the following tasks:

NOTE: If the IMA battery level, gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

^ Enter the anti-theft code for the audio or the navigation system (if equipped), then enter the audio
presets.

^ Set the clock (on vehicles without navigation).

^ Make sure that the horn and turn signal switches work properly.

^ Make sure that the steering wheel switches work properly.

^ If the EPS control unit is replaced, the EPS control unit must memorize the torque sensor neutral
position.
10. After installation, start the engine, and let it idle. Turn the steering wheel from lock-to-lock
several times. Check that the EPS indicator does not

come on.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Sensors and Switches - Steering > Steering Angle
Sensor > Component Information > Locations

146. Under Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Sensors and Switches - Steering > Steering Angle
Sensor > Component Information > Locations > Page 6269

163. Motor Angle Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Sensors and Switches - Steering > Steering Angle
Sensor > Component Information > Locations > Page 6270
Steering Angle Sensor: Testing and Inspection

Torque Sensor Neutral Position

The EPS control unit stores the torque sensor neutral position in the EEPROM. The torque sensor
neutral position must be memorized whenever the gearbox, the EPS motor, or the EPS control unit
is replaced.

NOTE: The torque sensor neutral position is not effected when erasing the DTCs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Angle Sensor > Component Information >
Locations

146. Under Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Angle Sensor > Component Information >
Locations > Page 6274

163. Motor Angle Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Angle Sensor > Component Information >
Locations > Page 6275
Steering Angle Sensor: Testing and Inspection

Torque Sensor Neutral Position

The EPS control unit stores the torque sensor neutral position in the EEPROM. The torque sensor
neutral position must be memorized whenever the gearbox, the EPS motor, or the EPS control unit
is replaced.

NOTE: The torque sensor neutral position is not effected when erasing the DTCs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair

Air Bag(s) Arming and Disarming: Service and Repair

Precautions and Procedures

General Precautions

Please read the following precautions carefully before servicing the airbag system service. If the
instructions described are not properly followed the airbags could accidentally deploy and cause
damage or injuries.

- Except when doing electrical inspections, always turn the ignition switch to LOCK (0), disconnect
the negative cable from the battery, then wait for 3 minutes before starting work.

NOTE: The SRS memory is not cleared even if the ignition switch is turned to LOCK (0) or the
battery cables are disconnected from the battery.

- Use replacement parts which are manufactured to the same standards and quality as the original
parts. Do not install used SRS parts. Use only new parts when making SRS repairs.

- Carefully inspect any SRS part before you install it. Do not install any part that shows signs of
being dropped or improperly handled, such as dents, cracks or deformation.

- Before disconnecting the SRS unit connectors, always disconnect the appropriate SRS parts
connectors.

- Use only a digital multimeter to check the system. If it is not a Honda multimeter, make sure its
output is 10 mA (0.01 A) or less when switched to the lowest value in the ohmmeter range. A tester
with a higher output could cause accidental deployment and possible injury.

- Do not put objects on the front passenger's airbag.

- The original audio and navigation system have a coded theft protection circuit. Make sure you
have the anti-theft codes for the audio system or the navigation system (if equipped), then write
down the audio presets before disconnecting the negative cable from the battery.

- Before returning the vehicle to the customer, enter the anti-theft codes for the audio system or the
navigation system (if equipped), then enter the audio presets; set the clock (without navigation).
Steering-related Precautions

Cable Reel Alignment

- Misalignment of the cable reel could cause an open in the wiring, making the SRS system, remote
steering wheel controls, and the horn inoperative. Center the cable reel whenever you do the
following. -

Installation of the steering wheel

- Installation of the cable reel

- Installation of the steering column

- Other steering-related adjustment or installation

- Do not disassemble the cable reel.

- Do not apply grease to the cable reel.

- If the cable reel shows any signs of damage, replace it with a new one. For example, if it does not
rotate smoothly, replace the cable reel.

Airbag Handling and Storage

Do not disassemble an airbag. It has no serviceable parts. Once an airbag has been deployed, it
cannot be repaired or reused.

For temporary storage of an airbag during service, observe the following precautions.

- Store the removed airbag with the pad surface up. Never put anything on the airbag.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6280
- To prevent damage to the airbag, keep it away from any oil, grease, detergent, or water.

- Store the removed airbag on a secure, flat surface away from any high heat source (exceeding
200 °F/93 °C).

- Never perform electrical inspections to the airbags, such as measuring resistance.

- Do not position yourself in front of the airbag during removal, inspection, or replacement.

- For proper disposal of a damaged airbag, refer to airbag disposal.

- The side curtain airbag inflator assembly is a long, jointed part containing an inflator (A), a flexible
bag (B), and brackets (C). When removing or installing the side curtain airbag assembly, never do
these things: -

Handle the flexible bag.

- Drop the curtain airbag.

- Cut, tear, or peel the taps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6281
SRS Unit, Front and Side Impact Sensors, Driver's Seat Position Sensor, Front Passenger's
Weight Sensors, and Rear Safing Sensor

- Turn the ignition switch to LOCK (0), disconnect the negative cable from the battery, then wait for
3 minutes before starting installation or replacement of the SRS unit, or disconnecting the
connectors from the SRS unit.

- Be careful not to bump or impact the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor whenever the ignition switch is ON (II), or for at least 3 minutes after the ignition
switch is turned to LOCK (0).

- During installation or replacement, be careful not to bump (by impact wrench, hammer, etc.) the
area around the SRS unit, front impact sensors, the side impact sensors, or rear safing sensor. The
airbags could accidentally deploy and cause damage or injury.

- After a collision where a front airbag, side airbag or a seat belt tensioner, seat belt buckle
tensioner deployed, go to Component Replacement/Inspection after Deployment. See: Restraint
Systems/Air Bag Systems/Service and Repair After a collision where the airbags did not deploy,
inspect for any damage or any deformation on the SRS unit, front impact sensors, side impact
sensors, or rear safing sensor. If there is any damage, replace the SRS unit and/or the sensors.

- Do not disassemble the SRS unit, front impact sensors, side impact sensors, driver's seat position
sensor, front passenger's weight sensors, or rear safing sensor.

- Be sure the SRS unit, front impact sensors, side impact sensors, and rear safing sensor are
installed securely with the mounting bolts torqued to 9.8 Nm (1.0 kgf.m, 7.2 lbf.ft). Whenever you
remove or replace the SRS unit, safing sensor, or all impact sensors, always install the
components with new bolts.

- Do not spill water or oil on the SRS unit or the side impact sensors.

Wiring Precautions

Some of the SRS wiring can be identified by special yellow outer covering, and the SRS
connectors can be identified by their yellow color. Observe the instructions.

- Never attempt to modify, splice, or repair SRS wiring. If there is an open or damage in SRS
wiring, replace the harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6282
- Be sure to install the harness wires so they do not get pinched or interfere with other parts.

- Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounds can cause intermittent problems that are difficult to diagnose.

- Do not use any silicone based cleaners or lubricants on any SRS connectors or terminals.

Precautions for Electrical Inspections

- When using electrical test equipment, insert the probe of the tester into the wire side of the
connector. Do not insert the probe of the tester into the terminal side of the connector, and do not
tamper with the connector.

- Use a U-shaped probe. Do not insert the probe forcibly.

- Use specified service connectors in troubleshooting. Using improper tools could cause an error in
inspection due to poor metal-to-metal contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6283
Spring-loaded Lock Connector

Some SRS system connectors have a spring-loaded lock.

Front Airbag Connectors

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector.

Connecting

To reconnect, hold the pawl-side connector, and press on the back of the sleeve-side connector in
the direction shown. As the two connector halves are pressed together, the sleeve (A) is pushed
back by the pawl (B). Do not touch the sleeve.

Side Airbag Connector

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector half.

Connecting

Hold both connector halves, and press them firmly together until the projection (A) of the
sleeve-side connector clicks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6284
Opening the SRS Unit Shorting Connectors for Diagnosis

Special Tools Required

SRS short canceller 070AZ-SAA0100

NOTE:

- To prevent damaging of the connector cavity, insert the short canceller straight into the cavity
from the terminal side.

- Before installing the short canceller, wash it with electrical contact cleaner, then dry it with
compressed air.

- Do not use the short canceller if it is damaged.

- Make sure to remove the short canceller before reconnection.

When SRS unit connectors A (28P) or B (28P) are disconnected, a short circuit is created in the
connector by its own function to prevent an airbag deployment. The circuit may need to be open
sometimes when diagnosis is done on the system. Insert the short canceller (070AZ-SAA0100) in
the specified cavities when it is necessary to keep the circuit open for diagnosis.

Terminal numbers are shown from the wire side of the female terminals. Insert the short
canceller(s) into the cavities on the terminal side of the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6285
Seats with Side Airbags

Seats with side airbags have a "SIDE AIRBAG" label on the seat-back.

- When cleaning, use a damp cloth to clean the seat. Do not soak the seat with liquid. Do not spray
steam on the seat.

- Do not repair a torn or frayed seat-back cover. Replace the seat-back cover.

- After a collision where the side airbag was deployed, replace the side airbag and seat frame with
new parts. If the seat-back cushion is split, it must be replaced.

- Never put aftermarket accessories on the seat (covers, pads, seat heaters, lights, etc.).

Disconnecting System Connectors

Turn the ignition switch to LOCK (0) and disconnect the negative cable from the battery, then wait
for 3 minutes before starting the following procedures.

- Before disconnecting the cable reel 4P connector (1), disconnect the driver's airbag 4P connector
(2).

- Before disconnecting SRS unit connector B from the SRS unit, disconnect both seat belt
tensioner 4P connectors and both seat belt buckle tensioner 4P connectors (3, 4, 5, 6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6286
1. Disconnect the negative cable from the battery, then wait for 3 minutes.

Driver's Airbag

2. Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

3. Remove the lower glove box, then disconnect the front passenger's airbag 4P connector (A)
from the dashboard wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6287
Side Airbag

4. Disconnect both side airbag 2P connectors (A) from the floor wire harness.

Side Curtain Airbag

5. Remove the headliner. 6. Disconnect both floor wire harness 2P connectors (A) from the side
curtain airbags.

Seat Belt Tensioner

7. Remove the B-pillar lower trim. Disconnect both floor wire harness 4P connectors (A) from the
seat belt tensioners.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Air Bag(s) Arming and Disarming >
System Information > Service and Repair > Page 6288
Seat Belt Buckle Tensioner

8. Disconnect both floor wire harness 4P connectors (A) from the seat belt buckle tensioner.

SRS Unit

9. Remove the center console. Disconnect SRS unit connector A (28P) and SRS unit connector B
(28P) from the SRS unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Steering Column Cover >
Component Information > Service and Repair
Steering Column Cover: Service and Repair

Column Cover Removal and Installation

NOTE: ^

Take care not to scratch or damage the column covers.

^ Do not pry the cover surface with any tools.

1. Release the lock lever (A), and adjust the steering column to full tilt down position and to the full
telescopic pull position.

2. Insert a suitable sized screwdriver or equivalent tool (B) along the guide rib (C) into the lever
hole (D) in the lower column cover (E). 3. Release the hook (F) located on the left side of the upper
column cover (G).

NOTE: The right side hook (H) of the upper column cover can't be released from the inside.

4. Turn the steering wheel to the left, and release the left pawl (I) of the upper column cover, while
pushing the lower column cover from the front

side.

5. Turn the steering wheel to the right, and release the right pawl (J) of the upper column cover
while pushing the lower column cover from the front

side.

6. Remove the cover by lightly pulling it up by releasing the right side hook (H) of the upper column
cover.

NOTICE: Carefully release the pawls, note the hooks (K) may break when the upper column cover
is pulled up too hard.

7. Remove the three screws, then remove the lower column cover (A).

8. Install the upper and the lower column cover in the reverse order of removal, and push the hooks
into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Column > Steering Column Lock > Component
Information > Service and Repair

Steering Column Lock: Service and Repair

Steering Lock Replacement

1. Remove the steering column. 2. Center-punch each of the two shear bolts, and drill the heads of
the bolts off with a 5 mm (3/16 in.) drill bit. Be careful not to damage the switch

body when removing the shear bolts.


3. Remove the shear bolts from the switch body. 4. Install the switch body without the key inserted.
5. Loosely tighten the new shear bolts. 6. Insert the ignition key, and make sure the steering wheel
lock works properly and that the ignition key turns freely. 7. Tighten the shear bolts (A) until the hex
heads (B) twist off.

8. Register the immobilizer control unit-receiver, and make sure the immobilizer system works
properly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Gear > Steering Gear Mount > Component
Information > Service and Repair
Steering Gear Mount: Service and Repair

Gearbox Mount Cushion Replacement

1. Remove the steering gearbox. 2. Position the 34 mm socket wrench (A) on the flange part of the
gearbox housing with a washer (B), a 10 x 105 mm flange bolt (C), and a 10 mm

nut (D) as shown.

3. Hold the 10 mm nut with a wrench, and tighten the 10 x 105 mm flange bolt with another wrench.
Remove the gearbox mount cushion (E). 4. Apply a mild soap and water solution to the new
gearbox mount cushion surface (A), then place the mount cushion on the gearbox mounting

cushion hole.

5. Using a flat-tipped screwdriver, push the edge of the mount cushion (B) until it is about 1/3 of the
way into the gearbox housing.

NOTE: Be careful not to damage the surface of the mount cushion when pushing it with the
flat-tipped screwdriver.

6. Position the 34 mm socket wrench on the flange part of the gearbox housing with a washer,
flange bolt, and a nut as shown. 7. Install the gearbox mount cushion by tightening the nut until the
mount cushion edges (A) contact the gearbox flange surface.

8. Install the steering gearbox. 9. Check the wheel alignment, and adjust it if necessary.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Wheel > Component Information > Service
and Repair > Steering Wheel Removal
Steering Wheel: Service and Repair Steering Wheel Removal

Steering Wheel Removal

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

1. Make sure you have the anti-theft codes for the audio or the navigation system (if equipped),
then write down the audio presets. 2. Make sure the ignition switch is in LOCK (0), then disconnect
the negative cable from the battery. 3. Align the front wheels straight ahead, then remove the
driver's airbag from the steering wheel. 4. Disconnect the cable reel subharness connector (A).

5. Loosen the steering wheel bolt (B). 6. Install a commercially available steering wheel puller (A)
on the steering wheel (B). Free the steering wheel from the steering column shaft by

turning the pressure bolt (C) of the puller.

Note these items when removing the steering wheel: ^

Do not tap on the steering wheel or the steering column shaft when removing the steering wheel.

^ If you thread the puller bolts (D) into the wheel hub more than five threads, the bolts will hit the
cable reel and damage it. To prevent this, install a pair of jam nuts five threads up on each puller
bolt.

7. Remove the steering wheel puller, then remove the steering wheel bolt and the steering wheel
from the steering column.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Wheel > Component Information > Service
and Repair > Steering Wheel Removal > Page 6303
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Wheel > Component Information > Service
and Repair > Steering Wheel Removal > Page 6304

Steering Wheel: Service and Repair Steering Wheel Disassembly/Reassembly

Steering Wheel Disassembly/Reassembly


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Wheel > Component Information > Service
and Repair > Steering Wheel Removal > Page 6305
Steering Wheel: Service and Repair Steering Wheel Installation

Steering Wheel Installation

1. Before installing the steering wheel, make sure the front wheels are pointing straight ahead, then
center the cable reel (A). Do this by first rotating

the cable reel clockwise until it stops. Then rotate it counterclockwise about three full turns. The
arrow mark (B) on the cable reel label point should point straight up.

2. Position the two tabs (A) of the turn signal canceling sleeve (B) as shown. Install the steering
wheel on to the steering column shaft, making sure

the steering wheel hub (C) engages the pins (D) of the cable reel and the tabs of the turn signal
canceling sleeve. Do not tap on the steering wheel or steering column shaft when installing the
steering wheel.

3. Install the steering wheel bolt (A), and tighten it to the specified torque. Connect the cable reel
subharness connector (B). Make sure the wire

harness is routed and fastened properly.

4. Install the driver's airbag, and confirm that the system operating properly. 5. Reconnect the
negative cable to the battery, and do these tasks:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Steering Wheel > Component Information > Service
and Repair > Steering Wheel Removal > Page 6306
NOTE: If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it
between 3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least
three segments.

^ Turn the ignition switch to ON (II); the SRS indicator should come on for about 6 seconds and
then go off.

^ Enter the anti-theft code for the audio or the navigation system (if equipped), then enter the audio
presets.

^ Set the clock (on vehicles without navigation).

^ Check the horn and turn signal switches work properly.

^ Make sure the steering wheel switches work properly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Steering > Tie Rod > Tie Rod Boot > Component Information >
Service and Repair

Tie Rod Boot: Service and Repair


Tie-rod Ball Joint Boot Replacement

Special Tools Required

Bushing base 07JAF-SH20330

1. Disconnect the tie-rod ball joint from the knuckle. 2. Remove the tie-rod end from the rack end.
3. Remove the tie-rod ball joint boot from the tie-rod end, and wipe the old grease off the ball pin. 4.
Pack the lower area of the ball pin (A) with fresh multipurpose grease.

5. Pack the interior of the new tie-rod ball joint boot (B) and lip (C) with fresh multipurpose grease.

Note these items when installing new grease: ^

Keep grease off the boot mounting area (D) and the tapered section (E) of the ball pin.

^ Do not allow dust, dirt, or other foreign materials to enter the boot.

6. Install the new tie-rod ball joint boot (A) using the bushing base. The boot must not have a gap at
the boot installation sections (B). After installing

the boot, check the ball pin tapered section for grease contamination, and wipe it if necessary.

7. In stall the tie-rod end to the rack end. 8. Connect the tie-rod ball joint to the knuckle. 9. Check
the wheel alignment, and adjust it if necessary.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Ball Joint > Component Information > Specifications
Ball Joint: Specifications

Wear limit

If the ball joint is worn or damaged, replace the ball joint.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Ball Joint > Component Information > Service and
Repair > Front and Rear Suspension

Ball Joint: Service and Repair Front and Rear Suspension

Ball Joint Removal

Special Tools Required


^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint remover, 28 mm 07MAC-SL0A202

NOTICE: Always use a ball joint remover to disconnect a ball joint. Do not strike the housing or any
other part of the ball joint connection to disconnect it.

07MAC-SL0A102 or 07MAC-SL0A202

1. Install a hex nut (A) onto the threads of the ball joint (B). Make sure the nut is flush with the ball
joint pin end to prevent damage to the threaded

end of the ball joint pin.

2. Apply grease to the ball joint remover on the areas shown (A). This will ease installation of the
tool and prevent damage to the pressure bolt (B)

threads.

3. Loosen the pressure bolt (A), and install the ball joint remover as shown. Insert the jaws
carefully, making sure not to damage the ball joint boot.

Adjust the jaw spacing by turning the adjusting bolt (B).

NOTE: Fasten the safety chain (C) securely to a suspension arm or the subframe (D). Do not
fasten it to a brake line or wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Ball Joint > Component Information > Service and
Repair > Front and Rear Suspension > Page 6317

4. After adjusting the adjusting bolt, make sure the head of the adjusting bolt is in the position
shown to allow the jaw (E) to pivot. 5. With a wrench, tighten the pressure bolt until the ball joint pin
pops loose from the ball joint connecting hole. If necessary, apply penetrating type

lubricant to loosen the ball joint pin.

NOTE: Do not use pneumatic or electric tools on the pressure bolt.

6. Remove the ball joint remover, then remove the nut from the end of the ball joint pin, and pull the
ball joint out of the ball joint connecting hole.

Inspect the ball joint boot, and replace it if damaged.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Ball Joint > Component Information > Service and
Repair > Front and Rear Suspension > Page 6318
Ball Joint: Service and Repair Front Suspension

Lower Ball Joint Replacement

Lower Ball Joint Replacement

Special Tools Required

^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint thread protector, 14 mm 071AF-S3VA000

1. Remove the front wheel. 2. Remove the flange bolt and the self-locking nuts from the lower arm
(A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C) then the bolt (D).

3. Disconnect the lower ball joint (E) from the lower arm. 4. Remove the spindle nut, and remove
the outboard joint (A) from the knuckle (B) by tapping the driveshaft end (C) with a soft face
hammer while

drawing the hub outward.

NOTE: ^

Do not pull the driveshaft end outward. The driveshaft inboard joint may come apart.

^ During installation, apply grease to the mating surfaces of the wheel bearing and the driveshaft
outboard joint.

5. Remove the lock pin (A) from the lower ball joint, then remove the castle nut (B).

NOTE: During installation, install a lock pin as shown after tightening the new castle nut.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Ball Joint > Component Information > Service and
Repair > Front and Rear Suspension > Page 6319
6. Disconnect the lower ball joint from the knuckle using the ball joint thread protector and the ball
joint remover, then remove the lower ball joint. 7. Install the lower ball joint in the reverse order of
removal, and note these items:

^ First install all the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle's weight before fully tightening to the specified torque values.

^ Be careful not to damage the ball joint boot when connecting the knuckle.

^ Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section and the
mating surfaces of the castle nuts.

^ Torque the castle nut to the lower torque specification, then tighten it only far enough to align the
slot with the ball joint pin hole. Do not align the castle nut by loosening it.

^ Use a new spindle nut during reassembly.

^ Before installing the wheel, clean the mating surfaces on the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.

Ball Joint Boot Replacement

Ball Joint Boot Replacement

Special Tools Required

Attachment, 40 mm 07GAF-SE00200

1. Remove the lower ball joint. 2. Remove the boot. 3. Pack the interior and lip (A) of a new boot
with grease. Keep the grease off of the boot-to-lower ball joint housing mating surfaces (B).

4. Wipe the grease off the tapered portion of the ball joint pin (C), and pack fresh grease into the
base (D). Do not let dirt or other foreign materials

get into the boot.

5. Install the boot on the ball joint, then squeeze it gently to force out any air. 6. Press the boot with
the attachment until the bottom seats on the lower ball joint housing (A) all the way around.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Ball Joint > Component Information > Service and
Repair > Front and Rear Suspension > Page 6320

7. After installing a boot, wipe any grease off the exposed portion of the ball joint pin. 8. Install the
lower ball joint.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > Customer Interest for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Control Arm: Customer Interest Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > Customer Interest for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
6329
Tire Application Chart
Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > Customer Interest for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
6330

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > Customer Interest for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
6331

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.


Failed Part: P/N 04523-SNA-A00 H/C 8820698

Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > Customer Interest for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
6332
Photo # 1
Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > Customer Interest for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
6333

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > Customer Interest for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page
6334

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire
Wear
Control Arm: All Technical Service Bulletins Tires - Rapid/Uneven Rear Tire Wear
08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire
Wear > Page 6340
Tire Application Chart
Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire
Wear > Page 6341

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire
Wear > Page 6342

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.


Failed Part: P/N 04523-SNA-A00 H/C 8820698

Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire
Wear > Page 6343
Photo # 1
Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire
Wear > Page 6344

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Control Arm: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire
Wear > Page 6345

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Service
and Repair > Front Suspension

Control Arm: Service and Repair Front Suspension

Lower Arm Removal/Installation


Special Tools Required

^ Bushing Driver 07AAF-SVAA100

^ Receiver Set 07AAF-SVAA200

Removal/Installation

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the front wheels. 3. Remove the flange nut (A) while holding the joint pin (B) with a hex
wrench (C), then disconnect both sides of the stabilizer link from the lower

arm (D).

NOTE: Use the new flange nut during reassembly.

4. Turn the stabilizer bar backward to gain easier access to the front side of the lower arm
mounting bolt. 5. Remove the flange bolt and the self-locking nuts from the lower arm (A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C), then the bolt (D).

6. Disconnect the lower ball joint (E) from the lower arm. 7. Remove the front side of the lower arm
mounting bolt (A).

NOTE: During installation, install the new mounting bolt.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Service
and Repair > Front Suspension > Page 6348
8. Remove the rear side of the lower arm mounting bolt (B), then remove the lower arm (C) from
the front suspension subframe (D).

NOTE: During installation, install the new mounting bolt.

9. Install the lower arm in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully tightening to the specified torque values.

^ Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.

Bushing Replacement

NOTE: Replace the lower arm (A) as an assembly if the lower arm has the paint mark (B) around
the hole near the front bushing. The paint mark can also be seen around a hole on the bottom side
of the lower arm in the same area. Paint marks indicate a oversize bushing has been installed.

1. Press out the bushing (A) with the bushing driver, receiver set (attachment A), and a hydraulic
press, and remove the bushing from the lower arm

(B).

NOTE: Be careful not to damage the inside of the bushing hole when pressing on the bushing.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Service
and Repair > Front Suspension > Page 6349
2. Clean the mating surfaces of the new bushing and the lower arm. 3. Position the tab (A) of the
bushing (B) with the lower arm (C) as shown.

4. Using a hydraulic press, bushing driver, and receiver set (attachments A and B), press in the
bushing into the lower arm. 5. Using a yellow oil-based paint marker, paint a mark (A) around the
hole (B) near the front bushing (C). Also paint a mark around the hole on the

bottom side of the lower arm in the same area.

NOTE: These marks are used to identify a lower arm that has had the bushing replaced. Do not
replace the bushing in a lower arm that has paint marks; you must replace the lower arm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Control Arm > Component Information > Service
and Repair > Front Suspension > Page 6350

Control Arm: Service and Repair Rear Suspension


Upper Arm Removal/Installation

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the rear wheel. 3. Position a floor jack at the connecting point of the trailing arm (A) and the knuckle
(B).

4. Remove the flange bolts (A) from the vehicle.

NOTE: Use the new flange bolts during reassembly.

5. Remove the flange bolt (B) from the knuckle, and remove the upper arm (C).

NOTE: Use the new flange bolt during reassembly.

6. Install the upper arm in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts, then raise the suspension to load it
with the vehicle's weight before fully tightening to the specified torque values.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Cross-Member > Component Information > Service
and Repair > Middle Cross-Member Gusset Replacement

Cross-Member: Service and Repair Middle Cross-Member Gusset Replacement

Middle Cross-member Gusset Replacement

2-door

NOTE: Take care not to scratch the body.


1. Remove the rear side trim panel. 2. Pull back the rear part of the carpet, as needed.

3. Remove the insulator (A).

4. Detach the floor wire harness clips (A). 5. Remove the bolts (B) and nuts (C), then remove the
middle cross-member gusset (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Cross-Member > Component Information > Service
and Repair > Middle Cross-Member Gusset Replacement > Page 6355

6. Install the gusset in the reverse order of removal. When installing the mounting bolts for the
middle cross-member gusset (A), torque the mounting

hardware in the sequence shown. If the mounting bolts are not torqued in this sequence, damage
to the quarter panel will occur.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Cross-Member > Component Information > Service
and Repair > Middle Cross-Member Gusset Replacement > Page 6356

Cross-Member: Service and Repair Rear Floor Upper Cross-Member Gusset Replacement

Rear Floor Upper Cross-member Gusset Replacement

Rear Floor Upper Cross-member Gusset Torque

NOTE: Take care not to scratch the body.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Front Steering Knuckle > Component Information >
Service and Repair

Front Steering Knuckle: Service and Repair

Knuckle/Hub/Wheel Bearing Replacement

Knuckle/Hub/Wheel Bearing

Special Tools Required

^ Hub dis/assembly tool 07GAF-SE00100


^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint remover, 28 mm 07MAC-SL0A202

^ Ball joint thread protector, 14 mm 071AF-S3VA000

^ Attachment, 62 x 68 mm 07746-0010500

^ Driver 07749-0010000

^ Support base 07965-SD90100

Knuckle/Hub Replacement
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Front Steering Knuckle > Component Information >
Service and Repair > Page 6360
1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the center cap (A), the wheel nuts (B) and the front wheel.

3. Remove the brake hose mounting bolt (A) from the damper.

4. Remove the brake caliper bracket mounting bolts (B), then remove the caliper assembly (C) from
the knuckle. To prevent damage to the caliper

assembly or the brake hose, use a short piece of wire to hang the caliper assembly from the
undercarriage. Do not twist the brake hose excessively.

5. Remove the wheel speed sensor (A) from the knuckle (B). Do not disconnect the wheel speed
sensor connector.

6. Raise the stake (A), then remove the spindle nut (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Front Steering Knuckle > Component Information >
Service and Repair > Page 6361
7. Remove the brake disc. 8. Check the front hub for damage and cracks. 9. Remove the cotter pin
(A) from the tie-rod end ball joint, then remove the nut (B).

NOTE: During installation, install the new cotter pin after tightening the nut, and bend its end as
shown.

10. Disconnect the tie-rod end ball joint from the knuckle using the ball joint remover. 11. Remove
the flange bolt and the self-locking nuts from the lower arm (A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C), then the bolt (D).

12. Disconnect the lower ball joint (E) from the lower arm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Front Steering Knuckle > Component Information >
Service and Repair > Page 6362
13. Remove the damper pinch bolts (A) and the self-locking nuts (B) from the damper.

NOTE: During installation, install the new damper pinch bolts and the new self-locking nuts.

14. Remove the driveshaft outboard joint (C) from the knuckle (D) by tapping the driveshaft end (E)
with a soft face hammer while drawing the hub

outward, then remove the knuckle.

NOTE: ^

Do not pull the driveshaft end outward. The inner driveshaft inboard joint may come apart.

^ During installation, apply grease to the mating surfaces of the wheel bearing and the driveshaft
outboard joint.

15. Remove the lock pin (A) from the lower ball joint, then remove the castle nut (B).

NOTE: During installation, install a lock pin as shown after tightening the new castle nut.

16. Disconnect the lower ball joint (C) from the knuckle using the ball joint thread protector and the
ball joint remover. 17. Install the knuckle/hub in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle's weight before fully tightening to the specified torque values.

^ Be careful not to damage the ball joint boot when connecting the knuckle.

^ Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section and the
mating surfaces of the castle nut.

^ Torque the castle nut to the lower torque specification, then tighten it only far enough to align the
slot with the ball joint pin hole. Do not align the castle nut by loosening it.

^ Use a new spindle nut during reassembly.

^ Before installing the spindle nut, apply a small amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle nut shoulder against the driveshaft.

^ Before installing the brake disc, clean the mating surfaces of the front hub and the inside of the
brake disc.

^ Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Front Steering Knuckle > Component Information >
Service and Repair > Page 6363
Wheel Bearing Replacement

1. Separate the hub (A) from the knuckle (B) using the hub dis/assembly tool and a hydraulic press.
Hold the knuckle with the attachment (C) of the

hydraulic press or equivalent tool. Be careful not to deform the splash guard (D). Hold onto the hub
to keep it from falling when pressed clear.

2. Press the wheel bearing inner race (A) off of the hub (B) using the hub dis/assembly tool, a
commercially available bearing separator (C), and a

press.

3. Remove the splash guard (A) and the snap ring (B) from the knuckle (C).

4. Press the wheel bearing (A) out of the knuckle (B) using the attachment, the driver, and a press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Front Steering Knuckle > Component Information >
Service and Repair > Page 6364
5. Wash the knuckle and the hub thoroughly in high flash point solvent before reassembly. 6. Press
a new wheel bearing (A) into the knuckle (B) using the old bearing (C), a steel plate (D), the
attachment, the support base and a press.

NOTE: ^

Install the wheel bearing with the wheel speed sensor magnetic encoder (E) (brown color), toward
the inside of the knuckle.

^ Remove any oil, grease, dust, metal debris, and other foreign material from the encoder surface.

^ Keep all magnetic tools away from the encoder surface.

^ Be careful not to damage the encoder surface when you insert the wheel bearing.

7. Install the snap ring (A) securely in the knuckle (B).

8. Install the splash guard (C), and tighten the screws (D) to the specified torque value. 9. Install
the hub (A) onto the knuckle (B) using the attachment, the driver, the support base, and a hydraulic
press. Be careful not to distort the

splash guard (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Front Steering Knuckle > Component Information >
Service and Repair > Page 6365
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Rear Knuckle > Component Information > Service
and Repair

Rear Knuckle: Service and Repair

Knuckle/Hub Bearing Unit Replacement

Knuckle/Hub Bearing

Hub Bearing Unit Replacement

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the center cap (A), the wheel nuts (B) and the rear wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Rear Knuckle > Component Information > Service
and Repair > Page 6369
3. Release the parking brake, and remove the brake drum. 4. Remove the hub bearing unit (A) and
the O-ring (B).

5. Check the hub bearing unit for damage and cracks. 6. Install the hub bearing unit in the reverse
order of removal, and note these items:

^ Use a new O-ring during reassembly.

^ Before installing the brake drum, clean the mating surfaces of the hub bearing unit and the inside
of the brake drum.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.

Knuckle Replacement

1. Remove the hub bearing unit. 2. Disconnect the brake line (A) from the wheel cylinder (B).
Remove the backing plate (C) with brake shoes assembly from the knuckle.

3. Remove the wheel speed sensor (A), and the brake hose mounting bracket (B) from the knuckle
(C). Do not disconnect the wheel speed sensor

connector.

NOTE: Apply multipurpose grease to the mating surfaces on the knuckle and the O-ring (D) during
reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Rear Knuckle > Component Information > Service
and Repair > Page 6370
4. Place a floor jack under the trailing arm to support it.

NOTE: Do not place the jack against the plate section of the lower arm. Be careful not to damage
any suspension components.

5. Remove the upper arm mounting bolt (A), and disconnect the upper arm (B) from the knuckle.

NOTE: Use the new upper arm mounting bolt during reassembly.

6. Remove the rear knuckle upper bracket (C). 7. Mark the cam positions of the adjusting bolt (A)
and the adjusting cam plate (B), then remove the self-locking nut (C), the adjusting cam plate, and

the adjusting bolt. Discard the self-locking nut.

NOTE: Use the new self-locking nut and the new adjusting bolt during reassembly.

8. Remove the flange bolt (D), and remove the knuckle.

NOTE: Use the new flange bolt during reassembly.

9. Install the knuckle in the reverse order of removal, and note these items:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Rear Knuckle > Component Information > Service
and Repair > Page 6371
^ First install all the components, and lightly tighten the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully tightening to the specified torque values.

^ Align the cam positions of the adjusting bolt and the adjusting cam plate with the marked
positions when tightening.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Fill the master cylinder reservoir to the MAX (upper) level line, and bleed the normal brake
system (except the servo unit and power unit). Check for a leak at the brake hose/line joint, and
retighten it if necessary.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Sensors and Switches - Suspension > Steering
Angle Sensor > Component Information > Locations

146. Under Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Sensors and Switches - Suspension > Steering
Angle Sensor > Component Information > Locations > Page 6376

163. Motor Angle Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Sensors and Switches - Suspension > Steering
Angle Sensor > Component Information > Locations > Page 6377
Steering Angle Sensor: Testing and Inspection

Torque Sensor Neutral Position

The EPS control unit stores the torque sensor neutral position in the EEPROM. The torque sensor
neutral position must be memorized whenever the gearbox, the EPS motor, or the EPS control unit
is replaced.

NOTE: The torque sensor neutral position is not effected when erasing the DTCs.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Stabilizer Bar, Sway Control > Stabilizer Link >
Component Information > Service and Repair > Front Suspension

Stabilizer Link: Service and Repair Front Suspension

Stabilizer Link Removal/Installation

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the center cap and the front wheel. 3. Remove the self-locking nut (A) and the flange nut
(B) while holding the respective joint pin (C) with a hex wrench (D), then remove the stabilizer

link (E).

4. Install the stabilizer link on the stabilizer bar (F) and the lower arm (G) with the joint pins set at
the center of their range of movement.

NOTE: The stabilizer link has a paint mark (H). Align the paint mark on the stabilizer link facing
rearward.

5. Install the new self-locking nut and the new flange nut, and lightly tighten them. 6. Place the floor
jack under the lower arm, and raise the suspension to load it with the vehicle's weight. 7. Tighten
the self-locking nut and the flange nut to the specified torque values while holding the respective
joint pin with a hex wrench. 8. Clean the mating surfaces of the brake disc and the inside of the
wheel, then install the front wheel, and test-drive the vehicle. 9. After 5 minutes of driving, torque
the self-locking nut and the flange nut again to the specified torque values.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Stabilizer Bar, Sway Control > Stabilizer Link >
Component Information > Service and Repair > Front Suspension > Page 6383

Stabilizer Link: Service and Repair Rear Suspension

Stabilizer Link Removal/Installation

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the rear wheel. 3. Remove the self-locking nut (A) and the flange nut (B) while holding the
respective joint pin (C) with a hex wrench (D), then remove the stabilizer

link (E).

4. Install the stabilizer link on the stabilizer bar (F) and the trailing arm (G) with the joint pins set at
the center of their range of movement.

NOTE: The stabilizer link has a paint mark (H). Align the paint mark on the stabilizer link facing
rearward.

5. Install the new self-locking nut and the new flange nut, and lightly tighten them. 6. Place a floor
jack under the trailing arm, and raise the suspension to load it with the vehicle's weight. 7. Tighten
the self-locking nut and the flange nut to the specified torque values while holding the respective
joint pin with a hex wrench. 8. Clean the mating surfaces of the brake drum and the inside of the
wheel, then install the rear wheel, and test-drive the vehicle. 9. After 5 minutes of driving, torque
the self-locking nut and the flange nut again to the specified torque value.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Strut / Shock Tower > Component Information >
Service and Repair

Strut / Shock Tower: Service and Repair

Removal
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Strut / Shock Tower > Component Information >
Service and Repair > Page 6387

- Remove the wheelhouse upper member, and replace the upper member separator.

- Remove front wheelhouse and front damper extension B as an assembly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Strut / Shock Tower > Component Information >
Service and Repair > Page 6388

- Check the damper housing position, and check for damage.

- If necessary, replace the damper housing, damper housing extension and front damper extension
A as an assembly.

Installation
1. Clamp the new damper housing, front wheelhouse, front damper extension, front bulkhead, and
measure the front compartment diagonally. 2. Check the body dimensions.

- Engine compartment

- Engine/transmission mount positions

- Front damper extension position

- Repair chart top view

- Repair chart side view

3. Tack weld the new parts and front bulkhead into position. 4. Temporarily install the front
subframe, and check the front side frame position. 5. Temporarily install the hood, front fender,
headlight, and front bumper, then check for differences in level and clearance. Make sure the body
lines

flow smoothly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Strut / Shock Tower > Component Information >
Service and Repair > Page 6389
6. Do the main welding.

- Weld the damper housing (A), front wheelhouse (B), front damper extension A (C) and front
damper extension B (D).

- From the passenger's side, plug weld the holes in the dashboard lower (E) and damper housing
extension (F).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Strut / Shock Tower > Component Information >
Service and Repair > Page 6390
7. Weld the front damper extension B (A) and front end outrigger (B).

Passenger's Side

8. Install the new upper member separator (A) to the damper extension bulkhead (B).

NOTE: Apply the sealer (C) all the way around the separator and inside of the wheelhouse upper
member (D), without gaps.

9. Weld the wheelhouse upper member (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Subframe > Component Information > Service and
Repair

Subframe: Service and Repair

Subframe Replacement

Front Subframe Torque

NOTE:

- After loosening the subframe mounting bolts, be sure to replace them with new ones.
- When installing, align both installation reference holes in the subframe with both reference holes
in the body using a screwdriver or tapered punch as a guide.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement

Suspension Spring ( Coil / Leaf ): Removal and Replacement

Front Suspension

Damper/Spring Removal and Installation

Removal

1. Turn the ignition switch to ON (II), then turn on the windshield wipers. Turn the ignition switch to
LOCK (0) when the wipers are near the
A-pillars.

2. Raise the front of the vehicle, and support it with safety stands in the proper locations. 3.
Remove the front wheel. 4. Remove the wheel speed sensor harness clip (A) and the brake hose
bracket (B) from the damper. Do not disconnect the wheel speed sensor

connector.

5. Remove the damper pinch bolts (A) and the self-locking nuts (B) from the damper.

NOTE: Do not allow the knuckle to rotate too far outward. This may allow the driveshaft inboard
joint to come apart.

6. Remove the service cap (A) and the lid (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6398
7. Remove the three flange nuts (C) from the top of the damper. 8. Remove the damper assembly
(A).

NOTE: ^

The damper springs are different, left and right. Mark the springs L and R before you continue.

^ Be careful not to damage the body.

Installation

1. Install the damper assembly (A) onto the frame.

NOTE: Be careful not to damage the body.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6399
2. Loosely install the new flange nuts (A).

NOTE: Install the service cap (B) and the lid (C) after tightening the flange nuts to the specified
torque value.

3. Loosely install the new damper pinch bolts (A) and the new self-locking nuts (B) to the damper
(C).

4. Raise the front suspension with a floor jack to load the suspension with the vehicle's weight. 5.
Tighten the flange nuts on top of the damper to the specified torque value. 6. Tighten the damper
pinch bolts to the specified torque value. 7. Install the wheel speed sensor harness clip (A) and the
brake hose bracket (B) to the damper (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6400
8. Install the service cap and the lid. 9. Clean the mating surfaces of the brake disc and the inside
of the wheel, then install the front wheel.

10. Check the wheel alignment, and adjust it if necessary. 11. Turn the ignition switch to ON (II),
then turn the wipers to the park positions, and turn the ignition switch to LOCK (0).

Rear Suspension

Spring Replacement

Spring
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6401
Removal

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the rear wheel. 3. Remove the wheel speed sensor (A) from the knuckle (B). Do not
disconnect the wheel speed sensor connector.

4. Remove the brake hose mounting bolt (C) from the bracket (D). 5. Position a floor jack at the
connecting point of the trailing arm (A) and the knuckle (B).

6. Remove the flange bolt (C) that connects the trailing arm and the damper (D). 7. Disconnect the
stabilizer link from the trailing arm. 8. Remove the flange bolt (A) that connects the knuckle (B) and
the upper arm (C).

9. Remove the trailing arm front mounting bolts (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6402
10. Lower the floor jack gradually. 11. Remove the spring mounting rubber (A), the spring (B) and
the lower spring seat (C).

Installation

1. Install the spring mounting rubber (A), the spring (B) and the lower spring seat (C).

2. Align the bottom of the spring (A) and the lower spring seat (B) with the trailing arm (C) as
shown.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6403
3. Loosely install the new trailing arm front mounting bolts (A).

4. Loosely install the new flange bolt (A) that connects the knuckle (B) and the upper arm (C).

5. Slowly raise the jack until you can align the bolt hole with the holes in the trailing arm (A) and the
damper (B) and install the new flange bolt (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6404
6. Install the stabilizer link on the trailing arm with the new flange nut, and lightly tighten it. 7. Raise
the rear suspension with a floor jack to load the vehicle weight. 8. Tighten all mounting hardware to
the specified torque values. For stabilizer link torque specifications. 9. Install the wheel speed
sensor (A) and the brake hose mounting bracket (B) to the knuckle (C).

NOTE: Apply multipurpose grease to the mating surfaces on the knuckle and the 0-ring (D) during
reassembly.

10. Clean the mating surfaces of the brake drum and the inside of the wheel, then install the rear
wheel. 11. Check the wheel alignment, adjust it if necessary.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6405

Suspension Spring ( Coil / Leaf ): Overhaul

Damper/Spring Disassembly, Inspection, and Reassembly

Damper/Spring

Special Tools Required

Strut nut adapter 07AAA-SVAA100


NOTE: When compressing the damper spring, use a commercially available strut spring
compressor (Branick MST-580A or Model 7200, or equivalent) according to the manufacturer's
instructions.

Disassembly

1. Remove the cap (A) from the top of the damper.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6406
2. Compress the damper spring, then remove the self-locking nut (A) using the strut nut adapter (B)
while holding the damper shaft with a hex

wrench (C). Do not compress the spring more than necessary to remove the nut.

3. Release the pressure from the strut spring compressor, then disassemble the damper as shown
in the Exploded View.

Inspection

1. Reassemble the damper mounting base and the self-locking nut. 2. Compress the damper
assembly by hand, and check for smooth operation through a full stroke, both compression and
extension. The damper

should extend smoothly and constantly when compression is released. If it does not, the gas is
leaking and the damper should be replaced.

3. Check for oil leaks, abnormal noises, or binding during these tests.

Reassembly

1. Install the damper spring (A) on the upper spring mounting cushion (B) by aligning the upper end
(C) of the damper spring with the ledge portion

(D) of the upper spring mounting cushion.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6407
2. Compress the damper spring. 3. Install all the parts except the self-locking nut and the cap onto
the damper unit (A) by referring to the Exploded View.

4. Align the bottom of the spring (B) and the stepped part of the lower spring seat (C). 5. Align the
damper bracket (A) and the damper mounting base (B) so that the "¤" stamp (C) points toward the
front.

6. Align the angle of the strut bolt (D) on the damper bracket as shown. 7. Install the new
self-locking nut (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Spring ( Coil / Leaf ) > Component
Information > Service and Repair > Removal and Replacement > Page 6408

8. Hold the damper shaft using a hex wrench (B), and tighten the self-locking nut using the strut nut
adapter (C) to the specified torque value. 9. Install the cap.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Strut / Shock Absorber > Strut Housing
> Component Information > Service and Repair
Strut Housing: Service and Repair

Front Wheelhouse/Damper Housing

Symbols

The symbols in the mass production body welding diagrams and in the removal/installation carry
the following meanings
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Strut / Shock Absorber > Strut Housing
> Component Information > Service and Repair > Page 6413

Front Wheelhouse/Damper Housing - Mass Production

Removal

- Remove the wheelhouse upper member, and replace the upper member separator.

- Remove front wheelhouse and front damper extension B as an assembly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Strut / Shock Absorber > Strut Housing
> Component Information > Service and Repair > Page 6414

- Check the damper housing position, and check for damage.

- If necessary, replace the damper housing, damper housing extension and front damper extension
A as an assembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Strut / Shock Absorber > Strut Housing
> Component Information > Service and Repair > Page 6415

Installation

1. Clamp the new damper housing, front wheelhouse, front damper extension, front bulkhead, and
measure the front compartment diagonally. 2. Check the body dimensions.

- Engine compartment.
- Engine/transmission mount positions.

- Front damper extension position.

- Repair chart top view.

- Repair chart side view.

3. Tack weld the new parts and front bulkhead into position. 4. Temporarily install the front
subframe, and check the front side frame position. 5. Temporarily install the hood, front fender,
headlight, and front bumper, then check for differences in level and clearance. Make sure the body
lines

flow smoothly.

6. Do the main welding.

- Weld the damper housing (A), front wheelhouse (B), front damper extension A (C) and front
damper extension B (D).

- From the passenger's side, plug weld the holes in the dashboard lower (E) and damper housing
extension (F).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Strut / Shock Absorber > Strut Housing
> Component Information > Service and Repair > Page 6416
7. Weld the front damper extension B (A) and front end outrigger (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Suspension Strut / Shock Absorber > Strut Housing
> Component Information > Service and Repair > Page 6417
Passenger's side

8. Install the new upper member separator (A) to the damper extension bulkhead (B).

NOTE: Apply the sealer (C) all the way around the separator and inside of the wheelhouse upper
member (D), without gaps.

9. Weld the wheelhouse upper member (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Trailing Arm > Component Information > Service
and Repair

Trailing Arm: Service and Repair

Trailing Arm Removal/Installation

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the rear wheel. 3. Remove the rear floor under cover. 4. Remove the parking brake cable mounting
bolt (A) from the trailing arm (B).
5. Position a floor jack at the connecting point of the trailing arm (A) and the knuckle (B).

6. Remove the knuckle with the hub bearing unit. 7. Disconnect the stabilizer link from the trailing
arm. 8. Remove the spring. 9. Remove the trailing arm rear mounting bolt (A).

NOTE: Use the new mounting bolt during reassembly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Trailing Arm > Component Information > Service
and Repair > Page 6421

10. Lower the jack and remove the trailing arm. 11. Install the trailing arm in the reverse order of
removal, and note these items:

^ First install all the components and lightly tighten the bolts, then raise the suspension to load it
with the vehicle's weight before fully tightening to the specified torque values.

^ Check the brake hose for interference and twisting.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Testing
and Inspection

Wheel Bearing: Testing and Inspection

Wheel Bearing End Play Inspection

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the
wheels. 3. Install suitable flat washers (A) and the wheel nuts. Tighten the nuts to the specified
torque to hold the brake disc or the brake drum securely

against the hub.

4. Attach the dial gauge. Place the dial gauge against the hub flange. 5. Measure the bearing end
play while by moving the brake disc or the brake drum inward and outward.

Front/Rear: Standard: 0-0.05 mm (0-0.002 in.)


6. If the bearing end play measurement is more than the standard, replace the wheel bearing or the
hub bearing unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension

Wheel Bearing: Service and Repair Front Suspension

Knuckle/Hub/Wheel Bearing Replacement

Knuckle/Hub/Wheel Bearing

Special Tools Required

^ Hub dis/assembly tool 07GAF-SE00100


^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint remover, 28 mm 07MAC-SL0A202

^ Ball joint thread protector, 14 mm 071AF-S3VA000

^ Attachment, 62 x 68 mm 07746-0010500

^ Driver 07749-0010000

^ Support base 07965-SD90100


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6427
Knuckle/Hub Replacement

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the center cap (A), the wheel nuts (B) and the front wheel.

3. Remove the brake hose mounting bolt (A) from the damper.

4. Remove the brake caliper bracket mounting bolts (B), then remove the caliper assembly (C) from
the knuckle. To prevent damage to the caliper

assembly or the brake hose, use a short piece of wire to hang the caliper assembly from the
undercarriage. Do not twist the brake hose excessively.

5. Remove the wheel speed sensor (A) from the knuckle (B). Do not disconnect the wheel speed
sensor connector.

6. Raise the stake (A), then remove the spindle nut (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6428
7. Remove the brake disc. 8. Check the front hub for damage and cracks. 9. Remove the cotter pin
(A) from the tie-rod end ball joint, then remove the nut (B).

NOTE: During installation, install the new cotter pin after tightening the nut, and bend its end as
shown.

10. Disconnect the tie-rod end ball joint from the knuckle using the ball joint remover. 11. Remove
the flange bolt and the self-locking nuts from the lower arm (A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C), then the bolt (D).

12. Disconnect the lower ball joint (E) from the lower arm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6429
13. Remove the damper pinch bolts (A) and the self-locking nuts (B) from the damper.

NOTE: During installation, install the new damper pinch bolts and the new self-locking nuts.

14. Remove the driveshaft outboard joint (C) from the knuckle (D) by tapping the driveshaft end (E)
with a soft face hammer while drawing the hub

outward, then remove the knuckle.

NOTE: ^

Do not pull the driveshaft end outward. The inner driveshaft inboard joint may come apart.

^ During installation, apply grease to the mating surfaces of the wheel bearing and the driveshaft
outboard joint.

15. Remove the lock pin (A) from the lower ball joint, then remove the castle nut (B).

NOTE: During installation, install a lock pin as shown after tightening the new castle nut.

16. Disconnect the lower ball joint (C) from the knuckle using the ball joint thread protector and the
ball joint remover. 17. Install the knuckle/hub in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle's weight before fully tightening to the specified torque values.

^ Be careful not to damage the ball joint boot when connecting the knuckle.

^ Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section and the
mating surfaces of the castle nut.

^ Torque the castle nut to the lower torque specification, then tighten it only far enough to align the
slot with the ball joint pin hole. Do not align the castle nut by loosening it.

^ Use a new spindle nut during reassembly.

^ Before installing the spindle nut, apply a small amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle nut shoulder against the driveshaft.

^ Before installing the brake disc, clean the mating surfaces of the front hub and the inside of the
brake disc.

^ Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6430
Wheel Bearing Replacement

1. Separate the hub (A) from the knuckle (B) using the hub dis/assembly tool and a hydraulic press.
Hold the knuckle with the attachment (C) of the

hydraulic press or equivalent tool. Be careful not to deform the splash guard (D). Hold onto the hub
to keep it from falling when pressed clear.

2. Press the wheel bearing inner race (A) off of the hub (B) using the hub dis/assembly tool, a
commercially available bearing separator (C), and a

press.

3. Remove the splash guard (A) and the snap ring (B) from the knuckle (C).

4. Press the wheel bearing (A) out of the knuckle (B) using the attachment, the driver, and a press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6431
5. Wash the knuckle and the hub thoroughly in high flash point solvent before reassembly. 6. Press
a new wheel bearing (A) into the knuckle (B) using the old bearing (C), a steel plate (D), the
attachment, the support base and a press.

NOTE: ^

Install the wheel bearing with the wheel speed sensor magnetic encoder (E) (brown color), toward
the inside of the knuckle.

^ Remove any oil, grease, dust, metal debris, and other foreign material from the encoder surface.

^ Keep all magnetic tools away from the encoder surface.

^ Be careful not to damage the encoder surface when you insert the wheel bearing.

7. Install the snap ring (A) securely in the knuckle (B).

8. Install the splash guard (C), and tighten the screws (D) to the specified torque value. 9. Install
the hub (A) onto the knuckle (B) using the attachment, the driver, the support base, and a hydraulic
press. Be careful not to distort the

splash guard (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6432
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6433

Wheel Bearing: Service and Repair Rear Suspension

Knuckle/Hub Bearing Unit Replacement

Knuckle/Hub Bearing

Hub Bearing Unit Replacement

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the center cap (A), the wheel nuts (B) and the rear wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6434
3. Release the parking brake, and remove the brake drum. 4. Remove the hub bearing unit (A) and
the O-ring (B).

5. Check the hub bearing unit for damage and cracks. 6. Install the hub bearing unit in the reverse
order of removal, and note these items:

^ Use a new O-ring during reassembly.

^ Before installing the brake drum, clean the mating surfaces of the hub bearing unit and the inside
of the brake drum.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.

Knuckle Replacement

1. Remove the hub bearing unit. 2. Disconnect the brake line (A) from the wheel cylinder (B).
Remove the backing plate (C) with brake shoes assembly from the knuckle.

3. Remove the wheel speed sensor (A), and the brake hose mounting bracket (B) from the knuckle
(C). Do not disconnect the wheel speed sensor

connector.

NOTE: Apply multipurpose grease to the mating surfaces on the knuckle and the O-ring (D) during
reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6435
4. Place a floor jack under the trailing arm to support it.

NOTE: Do not place the jack against the plate section of the lower arm. Be careful not to damage
any suspension components.

5. Remove the upper arm mounting bolt (A), and disconnect the upper arm (B) from the knuckle.

NOTE: Use the new upper arm mounting bolt during reassembly.

6. Remove the rear knuckle upper bracket (C). 7. Mark the cam positions of the adjusting bolt (A)
and the adjusting cam plate (B), then remove the self-locking nut (C), the adjusting cam plate, and

the adjusting bolt. Discard the self-locking nut.

NOTE: Use the new self-locking nut and the new adjusting bolt during reassembly.

8. Remove the flange bolt (D), and remove the knuckle.

NOTE: Use the new flange bolt during reassembly.

9. Install the knuckle in the reverse order of removal, and note these items:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Bearing > Component Information > Service
and Repair > Front Suspension > Page 6436
^ First install all the components, and lightly tighten the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully tightening to the specified torque values.

^ Align the cam positions of the adjusting bolt and the adjusting cam plate with the marked
positions when tightening.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Fill the master cylinder reservoir to the MAX (upper) level line, and bleed the normal brake
system (except the servo unit and power unit). Check for a leak at the brake hose/line joint, and
retighten it if necessary.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Suspension > Wheel Hub > Axle Nut > Component Information >
Specifications
Axle Nut: Specifications

Spindle nut

Torque .................................................................................................................................................
........................... 181 N-m (18.5 kgf-m, 134 lbf-ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Vehicle Lifting > Component Information >
Service and Repair
Vehicle Lifting: Service and Repair

Lift and Support Points

NOTE: If you are going to remove heavy components such as the suspension or the fuel tank from
the rear of the vehicle, first support the front of the vehicle with tall safety stands. When substantial
weight is removed from the rear of the vehicle, the center of gravity can change, causing the
vehicle to tip forward on the lift.

Vehicle Lift

1. Position the lift blocks (A) under the vehicle's front support points (B) and rear support points (C).

2. Raise the lift a few inches, and rock the vehicle gently to be sure it is firmly supported. 3. Raise
the lift to its full height, and inspect the vehicle support points for solid contact with the lift blocks.

Safety Stands

To support the vehicle on safety stands, use the same support points (B and C) as for a frame
vehicle lift. Always use safety stands when working on or under any vehicle that is supported only
by a jack.

Floor Jack

1. When lifting the front of the vehicle, set the parking brake. When lifting the rear of the vehicle,
put the shift lever in the P position. 2. Block the wheels that are not being lifted. 3. Position the floor
jack under the front jacking bracket (A) or the rear jacking bracket (B). Center the jacking bracket
on the jack lift platform (C),

and jack up the vehicle high enough to fit the safety stands under it.

4. Position the safety stands under the support points, and adjust them so the vehicle is level. 5.
Lower the vehicle onto the stands.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire
Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update
Information
Tire Pressure Module: Technical Service Bulletins Tire Monitor System - VT55 TPMS Update
Information
09-070

October 30, 2009

Applies To: ALL Vehicles with TPMS

ATEQ VT55 TPMS Update Information

INTRODUCTION

The software for the VT55 TPMS tool is updated periodically to add new vehicles, fix software
bugs, and enhance the tool's function. You can use the ATEQ update wizard to download software
and firmware to your VT55 using a PC and the Internet. It is extremely important to use the latest
VT55 software to ensure that the current TPMS initialization and diagnostic procedures are used.

American Honda is also introducing a new policy to ensure that VT55 tools are updated promptly.
The VT55 software must now be updated within 3 days of receiving notification of an available
update from an iN message or other Honda communication. If an out-of-date version is used, any
TPMS replacements may not be covered under warranty.

VT55 UPDATE REQUIREMENTS

^ VT55 Tool Kit (includes VT55, AC adapter, USB cable and CD): P/N AEQVT55

^ USB Cable (this cable came with the VT55):

P/N AEQVT555

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the VT55, or the USB connector, go to the Honda Tool and Equipment catalog on the iN
(select Service > Service Bay > Tool and Equipment > Online Catalog), or call.

SOFTWARE VERSION

The new software version is CH1-09.

To check the VT55 version software, turn on the unit and the version number appears for about 2
seconds during the startup process. If you miss it, turn the VT55 off by pressing and holding the
power switch for about 2 seconds, then turn it back on.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

INSTALLING THE VT55 UPDATE SOFTWARE ON YOUR COMPUTER

1. Go online to

update.ateq.com/software/webvt/update_webvt.zip
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire
Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update
Information > Page 6450
2. Depending on your Internet connection, the Connect to update screen may appear. If so, enter
the login and password.
Login: webvt

Password: update

3. The File Download screen appears. Select Save. The Zip file will be saved to your computer.

4. After the Zip file finishes downloading, open the update - webvt.zip file by double-clicking on it.

5. The WinZip - update - webvt.zip screen appears. Double-click the WebVT55_V4_2.exe file.

NOTE:

If you see a Compressed (Zipped) Folders Error, contact your IT person because there is a
permissions issue with your firewall.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire
Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update
Information > Page 6451
6. The WinZip Caution screen appears. Select Yes.
7. If you have a previous version of the WebVT software installed on your computer, the
InstallShield Wizard gives you the option to modify, repair, or

remove the software. If you do not have a previous version, go to step 8.

If you have a previous software version, select Modify, then Next. After the software is modified
select Finish.

8. The InstallShield Wizard screen appears. Select Next.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire
Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update
Information > Page 6452
9. The InstallShield Wizard asks you to select a destination for the VT55 files. Select Next.
10. The InstallShield Wizard asks if you want to automatically start the WebVT application when
you start your computer. Select Yes.

11. The InstallShield Wizard will prompt you when WebVT is installed on your computer. Select
Finish.

12. The serial emulation port driver installer screen appears. Connect your VT55, and turn it on.
Select Next.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Relays and Modules - Wheels and Tires > Tire
Pressure Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update
Information > Page 6453
13. After a few seconds, the serial emulation port driver installer prompts you when it is finished.
Select Finish.
14. If you have any problems installing the VT55 update software, call ATEQ at 734-838-3100, and
select option 2 for service.

VT55 UPDATE INSTRUCTIONS

NOTE:

^ Some screens may list the tool as VT5O or VT55. This is OK; it will not affect updating the tool.

^ If at any time during the update an error message appears, or the VT55 is not detected, see the
Standard User Guide that is on the ATEQ CD that came with the tool, or call ATEQ at
734-838-3100, and select option 2 for service.

1. Go to your desktop, and double-click the WebVT icon to launch the VT55 update software.

2. Connect the VT55 to your PC with the USB cable, then turn it on. The serial number and current
software version automatically display.
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3. The Found New Hardware Wizard may appear. If it does, select Yes, now and every time I
connect a device, then select Next.
4. The Found New Hardware Wizard prompts you to install the ATEQ R5232 Emulation software.
Select Install the software automatically

(Recommended), then select Next.

5. The Found New Hardware Wizard will prompt you when the software is installed. Select Finish.

6. Select UPDATE DEVICE. Depending on your Internet connection, you may be prompted for a
login and password. If you know your login and

password, enter them, otherwise, contact your administrator or internet service provider for the
login and password.
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7. If a new software version is available, you'll see a message asking if you want to update the
VT55. Select Yes.
NOTE:

Do not disconnect the VT55 during the update procedure, as you may permanently damage the
tool.

If no new software version is available, you'll see a message asking if you want to overwrite the
existing software. Select No.

8. The Dealer Identification screen appears. Enter your 6-digit dealer number, then select Apply.

9. If the dealer number is valid, your dealership's name and address appears in the dealer
information box. Select NEXT.

If the dealership number is not valid, call the American Honda Special Tools Hotline for assistance.
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10. The VT55 begins updating. When the VT55 is finished updating, you'll see a message stating
the update is done. Disconnect the VT55, then select

OK.

11. Let the VT55 turn off (for about 1 minute). Turn it on, and confirm that the software is updated
to the software version listed under SOFTWARE

VERSION.

12. If you have more than one VT55, repeat the update procedure for each unit.

13. Once all VT55s are updated, select EXIT, and store the USB cable in a safe location for future
updates.

Disclaimer
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Relay And Control Unit Locations Dashboard


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Pressure Module > Component Information > Technical Service Bulletins > Page 6458

Tire Pressure Module: Diagrams

TPMS Control Unit Inputs and Outputs for 20P Connector

TPMS Control Unit Inputs And Outputs For 20P Connector


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Tire Pressure Module: Service and Repair

TPMS Control Unit Replacement

NOTE: Make sure the TPMS control unit mounting bracket is not bent or twisted as this may affect
its communication with the tire pressure sensors.

1. Turn the ignition switch to LOCK (0). 2. Remove the driver's dashboard undercover. 3.
Disconnect the TPMS control unit connector (A).

4. Remove the TPMS control unit (B) from the bracket (C).

NOTE: To disconnect the TPMS control unit from its bracket, insert a small flat-tipped screwdriver
between the TPMS control unit and the bracket shown in (D) to release the hook, then slide out the
TPMS unit.

5. Replace the bracket if necessary. 6. Install the TPMS control unit in the reverse order of
removal.
NOTE: Make sure the TPMS control unit is properly installed. You will hear a click when the TPMS
control unit is securely mounted on the bracket.

7. Connect the HDS, and memorize the tire pressure sensor IDs using the TPMS sensor initializer
tool.
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Pressure Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System -
Usage of TPMS Sensor Tools
Tire Pressure Monitor Receiver / Transponder: Technical Service Bulletins Tire Monitor System -
Usage of TPMS Sensor Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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Usage of TPMS Sensor Tools > Page 6467
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
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11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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Usage of TPMS Sensor Tools > Page 6470
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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Usage of TPMS Sensor Tools > Page 6471
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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Usage of TPMS Sensor Tools > Page 6474
4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Sensors and Switches - Wheels and Tires >
Tire Pressure Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS
Sensor Tools
Tire Pressure Sensor: Technical Service Bulletins Tire Monitor System - Usage of TPMS Sensor
Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
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11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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Sensor Tools > Page 6493
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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Sensor Tools > Page 6494
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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Sensor Tools > Page 6495

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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Sensor Tools > Page 6499
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Tire Pressure Sensor: Locations

Component Location Index

TPMS (Tire Pressure Monitoring System) Component Location Index


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Tire Pressure Sensor: Testing and Inspection Memorizing the Tire Pressure Sensor ID

Memorizing the Tire Pressure Sensor ID

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
All four tire pressure sensor IDs must be memorized to the TPMS control unit whenever you do any
of these actions:

^ Replace the TPMS control unit.

^ Replace the tire pressure sensor.

^ Substitute a known-good wheel with tire pressure sensor.

NOTE: ^

To ensure the control unit memorizes the correct ID, the vehicle with the new sensor must be at
least 10 ft (3 m) away from other vehicles that have tire pressure sensors.

^ When doing a tire rotation, memorizing the sensors in not needed.

1. With the ignition switch in LOCK (0), wait 5 minutes or more for the TPMS sensors to go to sleep
mode. Connect the HDS to the data link

connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Sensor ID Learning from the
mode menu on the HDS. 5. Follow HDS screen prompts turn on the TPMS sensor initializer tool
(A). Verify the power switch (B) is in the "Low" position.

6. Hold the TPMS sensor initializer tool near one wheel, memorize the pressure sensor ID by
following the screen prompts on the HDS.

NOTE: ^

If you turn the ignition switch to LOCK (0) before memorizing all four sensor IDs, the memorizing ID
is canceled.

^ See the HDS Help menu for specific instructions.


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7. Repeat step 6 for each wheel until all four sensor IDs are memorized. When all four IDs are
memorized, the low tire pressure indicator blinks. 8. Turn the ignition switch to LOCK (0). 9.
Disconnect the HDS from the DLC.

10. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 11. Make sure the low
tire pressure indicator does not blink. 12. Turn the ignition switch to LOCK (0). 13. Reduce the
pressure in one tire until it is less than the appropriate specification. 14. Turn the ignition switch to
ON (II). 15. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 16. Make sure
the low tire pressure indicator turns on, then inflate the tire back to specifications. 17. Repeat step
12 to 16 for all the other tires. 18. Clear any DTCs with the HDS.
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Tire Pressure Sensor: Testing and Inspection Tire Pressure Sensor Location

Tire Pressure Sensor Location

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
NOTE: This procedure locates where the tire pressure sensors number 1, 2, 3, 4 are mounted,
when activated by the TPMS sensor initializer tool.

^ Memorizing tire pressure sensor IDs (including replacing the TPMS control unit, or the tire
pressure sensors).

^ Wheel rotation.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Function Test from the mode
menu, then select Sensor Position Check on the HDS. 5. Follow HDS screen prompts to turn on
the TPMS sensor initializer tool (A). Verify the power switch (B) is in the "Low" position.

6. Follow the prompts on the HDS to activate the tire pressure sensors using the TPMS sensor
initializer tool. Start with the left-front (LF) wheel.

NOTE: ^

See the HDS Help menu for specific instructions.

^ Initialize the wheel in the sequence shown.


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Tire Pressure Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page
6510

7. Check the HDS screen, and note the active sensor reception order of the tire pressure sensor 1,
2, 3, 4.

NOTE: If the sensor does not respond to the TPMS initializer, rotate the tire 1/4 turn and retry. If
the sensor still does not respond after one full rotation of the tire, swap the tire to a known-good
location and retry. If the sensor still does not respond after one full rotation of the tire, replace the
tire pressure sensor.

8. Note the sensor location for reference. 9. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Sensors and Switches - Wheels and Tires >
Tire Pressure Sensor > Component Information > Testing and Inspection > Page 6511

Tire Pressure Sensor: Service and Repair

Tire Pressure Sensor Replacement

Removal
1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the wheel
with the faulty sensor. 3. Remove the tire valve stem cap and the valve stem core to deflate the
tire. 4. Remove any balance weights, and then break the bead loose from the wheel with a
commercially available tire changer (A).

NOTICE: Note these items to avoid damaging the tire pressure sensor: ^

Do the outside of the wheel first.

^ Position the wheel as shown so the valve stem (B) is 90 degrees from the bead breaker (C) as
shown.

^ Do not position the bead breaker of the tire changer too close to the rim.

5. Position the wheel so that the tire machine (A) and the tire iron (B) are next to the valve stem (C)
and will move away from it when the machine

starts. Then remove the tire from the wheel.

6. Remove the valve stem nut (A) and the washer (B), then remove the tire pressure sensor with
the valve stem (C) from the wheel.

NOTE: Check the nut and the washer, if they have deterioration or damage, replace them with new
ones during reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Sensors and Switches - Wheels and Tires >
Tire Pressure Sensor > Component Information > Testing and Inspection > Page 6512
7. Remove and replace the valve stem grommet (A) from the tire pressure sensor (B).

NOTE: ^

The valve stem grommet might stay in the wheel; make sure you remove it.

^ Always use a new valve stem grommet whenever the tire pressure sensor has been removed
from the wheel. When only removing a tire from the wheel, or when replacing the tire.

Installation

NOTE: Use only wheels that have a "TPMS" stamp (A) on them.

1. Before installing the tire pressure sensor, clean the mating surfaces on the sensor and the
wheel. 2. Install the tire pressure sensor (A) and the washer (B) to the wheel (C), and tighten the
valve stem nut (D) finger tight. Make sure the pressure

sensor is resting on the wheel.

NOTE: Install the tire pressure sensor so that the sensor housing surface (E) should not exceed
the protrusion (F) of the wheel to prevent the sensor housing caught in the bead of the tire when
assembling the tire. Do not twist the sensor to adjust its position with the wheel, as this will
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Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Sensors and Switches - Wheels and Tires >
Tire Pressure Sensor > Component Information > Testing and Inspection > Page 6513
damage or deform the valve stem grommet.

3. Tighten the valve stem nut to the specified torque while holding the tire pressure sensor.

NOTE: ^

Do not use air or electric impact tools to tighten a valve stem nut.

^ Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or
deform the valve stem grommet.

4. Lube the tire bead sparingly, and position the wheel so that the tire machine (A) and the tire iron
(B) are next to the valve stem (C) and will move

away from it when the machine starts. Then install the tire onto the wheel.

5. With a dry air source, inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat the tire bead to the
rim, then adjust the tire pressure, then install the

valve stem cap.

NOTE: Make sure the tire bead is seated on both sides of the rim uniformly.

6. Check and adjust the wheel balance, then install the wheels on the vehicle. 7. Remove the jack
stands, and lower the vehicle. Torque the wheel nuts to specifications. 8. Connect the HDS, and
memorize the tire pressure sensor IDs using the TPMS sensor initializer tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Low Tire Pressure
Indicator > Component Information > Locations

Low Tire Pressure Indicator: Locations

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)


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Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Low Tire Pressure
Indicator > Component Information > Service and Repair > TPMS Indicator Reset

Low Tire Pressure Indicator: Service and Repair TPMS Indicator Reset

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)

How TPMS Works

The TPMS (tire pressure monitoring system) has a low tire pressure indicator and a TPMS
indicator. When the TPMS control unit detects low pressure in a tire, or a problem in the system, it
turns on the appropriate indicator.

- If low tire pressure is detected in one or more tires, the low tire pressure indicator comes on.

- If a problem in the system is detected, the TPMS indicator comes on.

- If low tire pressure and a problem in the system are detected, only the TPMS indicator comes on.

If the system is OK, the TPMS indicator and the low tire pressure indicator should come on when
you turn the ignition switch to ON (II), and then go off 2 seconds later. If they don't, there is a
problem with the system.

If the system detects low pressure in any of the four tires, the low tire pressure indicator comes on,
and the control unit set one or more of these codes:

DTC 11, 13, 15, 17. When the tire pressure returns to normal, the control unit turns off the
indicators and stores the DTC(s). However, if the control unit detects a problem in the system
during an indication of low tire pressure, it turns off the low tire pressure indicator, stores the
DTC(s), and turns on the TPMS indicator(s).

NOTE: Tire pressures increase slightly as the temperature in the tires rises during driving at
highway speeds. Pressures can also increase or decrease slightly with changes in outside air
temperature. A temperature change of about 18°F (10°C) changes tire pressure by about 10 kPa
(0.1 kgf/cm2, 1.5 psi). If the temperature drops, tire pressure could decrease just enough to turn on
the low tire pressure indicator, but later, the tire temperature could increase enough to turn the
indicator off. To resolve a complaint of such intermittent indications, confirm and clear the stored
DTC(s) and check the tire pressures. Then explain to the customer how temperature changes can
affect the system, especially when tire pressures are near the low end of the TPMS normal range -
168 to 220 kPa (1.7 to 2.2 kgf/cm2, 24 to 32 psi).

If a problem is detected in the system, the TPMS indicator comes on and stays on until the system
returns to normal with most DTCs. If DTC 81, 83 or 85 is set, the TPMS indicator goes off only
when the ignition switch is turned to LOCK (0).

When a flat tire is replaced with the spare tire, the TPMS indicator comes on (DTC 32, 34, 36, or
38) because the system is no longer receiving the signal from the tire's transmitter.

This is not a problem with the spare tire.


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Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Low Tire Pressure
Indicator > Component Information > Service and Repair > TPMS Indicator Reset > Page 6520
Low Tire Pressure Indicator: Service and Repair TPMS Reset After Tire Rotation or Sensor
Replacement

Memorizing a Sensor ID Automatically

After rotating the tires or replacing a tire pressure sensor, drive the vehicle for at least 40 seconds
at a speed of 15 mph (24 km/h) or more, and all the sensor IDs are memorized automatically.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information
Tire Pressure Module: Technical Service Bulletins Tire Monitor System - VT55 TPMS Update
Information

09-070

October 30, 2009

Applies To: ALL Vehicles with TPMS

ATEQ VT55 TPMS Update Information

INTRODUCTION

The software for the VT55 TPMS tool is updated periodically to add new vehicles, fix software
bugs, and enhance the tool's function. You can use the ATEQ update wizard to download software
and firmware to your VT55 using a PC and the Internet. It is extremely important to use the latest
VT55 software to ensure that the current TPMS initialization and diagnostic procedures are used.

American Honda is also introducing a new policy to ensure that VT55 tools are updated promptly.
The VT55 software must now be updated within 3 days of receiving notification of an available
update from an iN message or other Honda communication. If an out-of-date version is used, any
TPMS replacements may not be covered under warranty.

VT55 UPDATE REQUIREMENTS

^ VT55 Tool Kit (includes VT55, AC adapter, USB cable and CD): P/N AEQVT55

^ USB Cable (this cable came with the VT55):

P/N AEQVT555

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the VT55, or the USB connector, go to the Honda Tool and Equipment catalog on the iN
(select Service > Service Bay > Tool and Equipment > Online Catalog), or call.

SOFTWARE VERSION

The new software version is CH1-09.

To check the VT55 version software, turn on the unit and the version number appears for about 2
seconds during the startup process. If you miss it, turn the VT55 off by pressing and holding the
power switch for about 2 seconds, then turn it back on.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

INSTALLING THE VT55 UPDATE SOFTWARE ON YOUR COMPUTER

1. Go online to

update.ateq.com/software/webvt/update_webvt.zip
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Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 6525
2. Depending on your Internet connection, the Connect to update screen may appear. If so, enter
the login and password.
Login: webvt

Password: update

3. The File Download screen appears. Select Save. The Zip file will be saved to your computer.

4. After the Zip file finishes downloading, open the update - webvt.zip file by double-clicking on it.

5. The WinZip - update - webvt.zip screen appears. Double-click the WebVT55_V4_2.exe file.

NOTE:

If you see a Compressed (Zipped) Folders Error, contact your IT person because there is a
permissions issue with your firewall.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 6526
6. The WinZip Caution screen appears. Select Yes.
7. If you have a previous version of the WebVT software installed on your computer, the
InstallShield Wizard gives you the option to modify, repair, or

remove the software. If you do not have a previous version, go to step 8.

If you have a previous software version, select Modify, then Next. After the software is modified
select Finish.

8. The InstallShield Wizard screen appears. Select Next.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 6527
9. The InstallShield Wizard asks you to select a destination for the VT55 files. Select Next.
10. The InstallShield Wizard asks if you want to automatically start the WebVT application when
you start your computer. Select Yes.

11. The InstallShield Wizard will prompt you when WebVT is installed on your computer. Select
Finish.

12. The serial emulation port driver installer screen appears. Connect your VT55, and turn it on.
Select Next.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 6528
13. After a few seconds, the serial emulation port driver installer prompts you when it is finished.
Select Finish.
14. If you have any problems installing the VT55 update software, call ATEQ at 734-838-3100, and
select option 2 for service.

VT55 UPDATE INSTRUCTIONS

NOTE:

^ Some screens may list the tool as VT5O or VT55. This is OK; it will not affect updating the tool.

^ If at any time during the update an error message appears, or the VT55 is not detected, see the
Standard User Guide that is on the ATEQ CD that came with the tool, or call ATEQ at
734-838-3100, and select option 2 for service.

1. Go to your desktop, and double-click the WebVT icon to launch the VT55 update software.

2. Connect the VT55 to your PC with the USB cable, then turn it on. The serial number and current
software version automatically display.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 6529
3. The Found New Hardware Wizard may appear. If it does, select Yes, now and every time I
connect a device, then select Next.
4. The Found New Hardware Wizard prompts you to install the ATEQ R5232 Emulation software.
Select Install the software automatically

(Recommended), then select Next.

5. The Found New Hardware Wizard will prompt you when the software is installed. Select Finish.

6. Select UPDATE DEVICE. Depending on your Internet connection, you may be prompted for a
login and password. If you know your login and

password, enter them, otherwise, contact your administrator or internet service provider for the
login and password.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 6530
7. If a new software version is available, you'll see a message asking if you want to update the
VT55. Select Yes.
NOTE:

Do not disconnect the VT55 during the update procedure, as you may permanently damage the
tool.

If no new software version is available, you'll see a message asking if you want to overwrite the
existing software. Select No.

8. The Dealer Identification screen appears. Enter your 6-digit dealer number, then select Apply.

9. If the dealer number is valid, your dealership's name and address appears in the dealer
information box. Select NEXT.

If the dealership number is not valid, call the American Honda Special Tools Hotline for assistance.
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Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 6531

10. The VT55 begins updating. When the VT55 is finished updating, you'll see a message stating
the update is done. Disconnect the VT55, then select

OK.

11. Let the VT55 turn off (for about 1 minute). Turn it on, and confirm that the software is updated
to the software version listed under SOFTWARE

VERSION.

12. If you have more than one VT55, repeat the update procedure for each unit.

13. Once all VT55s are updated, select EXIT, and store the USB cable in a safe location for future
updates.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 6532

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 6533

Tire Pressure Module: Diagrams

TPMS Control Unit Inputs and Outputs for 20P Connector

TPMS Control Unit Inputs And Outputs For 20P Connector


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 6534

Tire Pressure Module: Service and Repair

TPMS Control Unit Replacement

NOTE: Make sure the TPMS control unit mounting bracket is not bent or twisted as this may affect
its communication with the tire pressure sensors.

1. Turn the ignition switch to LOCK (0). 2. Remove the driver's dashboard undercover. 3.
Disconnect the TPMS control unit connector (A).

4. Remove the TPMS control unit (B) from the bracket (C).

NOTE: To disconnect the TPMS control unit from its bracket, insert a small flat-tipped screwdriver
between the TPMS control unit and the bracket shown in (D) to release the hook, then slide out the
TPMS unit.

5. Replace the bracket if necessary. 6. Install the TPMS control unit in the reverse order of
removal.
NOTE: Make sure the TPMS control unit is properly installed. You will hear a click when the TPMS
control unit is securely mounted on the bracket.

7. Connect the HDS, and memorize the tire pressure sensor IDs using the TPMS sensor initializer
tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools
Tire Pressure Monitor Receiver / Transponder: Technical Service Bulletins Tire Monitor System -
Usage of TPMS Sensor Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 6539
A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 6540

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 6541
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 6542
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 6543
8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 6544
11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 6545
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
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NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
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12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
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NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
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22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
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26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Tire Pressure Sensor: Technical Service Bulletins Tire Monitor System - Usage of TPMS Sensor
Tools

06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.

NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
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A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
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^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
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^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


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5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
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8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
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procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
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ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
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sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
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You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


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4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 6573
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 6574
12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 6575

NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 6576
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 6577
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 6578

26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Page 6579

Tire Pressure Sensor: Locations

Component Location Index

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID

Tire Pressure Sensor: Testing and Inspection Memorizing the Tire Pressure Sensor ID

Memorizing the Tire Pressure Sensor ID

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
All four tire pressure sensor IDs must be memorized to the TPMS control unit whenever you do any
of these actions:

^ Replace the TPMS control unit.

^ Replace the tire pressure sensor.

^ Substitute a known-good wheel with tire pressure sensor.

NOTE: ^

To ensure the control unit memorizes the correct ID, the vehicle with the new sensor must be at
least 10 ft (3 m) away from other vehicles that have tire pressure sensors.

^ When doing a tire rotation, memorizing the sensors in not needed.

1. With the ignition switch in LOCK (0), wait 5 minutes or more for the TPMS sensors to go to sleep
mode. Connect the HDS to the data link

connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Sensor ID Learning from the
mode menu on the HDS. 5. Follow HDS screen prompts turn on the TPMS sensor initializer tool
(A). Verify the power switch (B) is in the "Low" position.

6. Hold the TPMS sensor initializer tool near one wheel, memorize the pressure sensor ID by
following the screen prompts on the HDS.

NOTE: ^

If you turn the ignition switch to LOCK (0) before memorizing all four sensor IDs, the memorizing ID
is canceled.

^ See the HDS Help menu for specific instructions.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 6582

7. Repeat step 6 for each wheel until all four sensor IDs are memorized. When all four IDs are
memorized, the low tire pressure indicator blinks. 8. Turn the ignition switch to LOCK (0). 9.
Disconnect the HDS from the DLC.

10. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 11. Make sure the low
tire pressure indicator does not blink. 12. Turn the ignition switch to LOCK (0). 13. Reduce the
pressure in one tire until it is less than the appropriate specification. 14. Turn the ignition switch to
ON (II). 15. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 16. Make sure
the low tire pressure indicator turns on, then inflate the tire back to specifications. 17. Repeat step
12 to 16 for all the other tires. 18. Clear any DTCs with the HDS.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 6583

Tire Pressure Sensor: Testing and Inspection Tire Pressure Sensor Location

Tire Pressure Sensor Location

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
NOTE: This procedure locates where the tire pressure sensors number 1, 2, 3, 4 are mounted,
when activated by the TPMS sensor initializer tool.

^ Memorizing tire pressure sensor IDs (including replacing the TPMS control unit, or the tire
pressure sensors).

^ Wheel rotation.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Function Test from the mode
menu, then select Sensor Position Check on the HDS. 5. Follow HDS screen prompts to turn on
the TPMS sensor initializer tool (A). Verify the power switch (B) is in the "Low" position.

6. Follow the prompts on the HDS to activate the tire pressure sensors using the TPMS sensor
initializer tool. Start with the left-front (LF) wheel.

NOTE: ^

See the HDS Help menu for specific instructions.

^ Initialize the wheel in the sequence shown.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 6584

7. Check the HDS screen, and note the active sensor reception order of the tire pressure sensor 1,
2, 3, 4.

NOTE: If the sensor does not respond to the TPMS initializer, rotate the tire 1/4 turn and retry. If
the sensor still does not respond after one full rotation of the tire, swap the tire to a known-good
location and retry. If the sensor still does not respond after one full rotation of the tire, replace the
tire pressure sensor.

8. Note the sensor location for reference. 9. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Page 6585

Tire Pressure Sensor: Service and Repair

Tire Pressure Sensor Replacement

Removal
1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the wheel
with the faulty sensor. 3. Remove the tire valve stem cap and the valve stem core to deflate the
tire. 4. Remove any balance weights, and then break the bead loose from the wheel with a
commercially available tire changer (A).

NOTICE: Note these items to avoid damaging the tire pressure sensor: ^

Do the outside of the wheel first.

^ Position the wheel as shown so the valve stem (B) is 90 degrees from the bead breaker (C) as
shown.

^ Do not position the bead breaker of the tire changer too close to the rim.

5. Position the wheel so that the tire machine (A) and the tire iron (B) are next to the valve stem (C)
and will move away from it when the machine

starts. Then remove the tire from the wheel.

6. Remove the valve stem nut (A) and the washer (B), then remove the tire pressure sensor with
the valve stem (C) from the wheel.

NOTE: Check the nut and the washer, if they have deterioration or damage, replace them with new
ones during reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Page 6586
7. Remove and replace the valve stem grommet (A) from the tire pressure sensor (B).

NOTE: ^

The valve stem grommet might stay in the wheel; make sure you remove it.

^ Always use a new valve stem grommet whenever the tire pressure sensor has been removed
from the wheel. When only removing a tire from the wheel, or when replacing the tire.

Installation

NOTE: Use only wheels that have a "TPMS" stamp (A) on them.

1. Before installing the tire pressure sensor, clean the mating surfaces on the sensor and the
wheel. 2. Install the tire pressure sensor (A) and the washer (B) to the wheel (C), and tighten the
valve stem nut (D) finger tight. Make sure the pressure

sensor is resting on the wheel.

NOTE: Install the tire pressure sensor so that the sensor housing surface (E) should not exceed
the protrusion (F) of the wheel to prevent the sensor housing caught in the bead of the tire when
assembling the tire. Do not twist the sensor to adjust its position with the wheel, as this will
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Page 6587
damage or deform the valve stem grommet.

3. Tighten the valve stem nut to the specified torque while holding the tire pressure sensor.

NOTE: ^

Do not use air or electric impact tools to tighten a valve stem nut.

^ Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or
deform the valve stem grommet.

4. Lube the tire bead sparingly, and position the wheel so that the tire machine (A) and the tire iron
(B) are next to the valve stem (C) and will move

away from it when the machine starts. Then install the tire onto the wheel.

5. With a dry air source, inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat the tire bead to the
rim, then adjust the tire pressure, then install the

valve stem cap.

NOTE: Make sure the tire bead is seated on both sides of the rim uniformly.

6. Check and adjust the wheel balance, then install the wheels on the vehicle. 7. Remove the jack
stands, and lower the vehicle. Torque the wheel nuts to specifications. 8. Connect the HDS, and
memorize the tire pressure sensor IDs using the TPMS sensor initializer tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Tires: Customer Interest Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6596
Tire Application Chart

Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6597

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6598

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 04523-SNA-A00 H/C 8820698


Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6599
Photo # 1

Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6600

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > Customer Interest for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear > Page 6601

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear
Tires: All Technical Service Bulletins Tires - Rapid/Uneven Rear Tire Wear

08-001

July 22, 2009

Applies To: 2006-07 Civic 2-Door - ALL Except Si and Honda Accessory HFP Package 2006-07
Civic 4-Door - ALL Except Si 2006-07 Civic Hybrid - ALL 2008 Civic Hybrid - From VIN
JHMFA3...8S000001 thru JHMFA3...8S010456

Uneven or Rapid Rear Tire Wear (Supersedes 08-001, dated February 5, 2009, to revise the
information marked by the black bars and asterisks)

REVISION SUMMARY

*Under WARRANTY CLAIM IN FORMATION, the flat rate time for a four-wheel alignment was
updated after the operation was reviewed and validated.*

NOTE:

To ensure a proper repair and proper reimbursement, you must read this entire service bulletin
before doing any work.

SYMPTOM

The customer may complain of uneven or rapid rear tire wear, a roaring noise from the rear, or a
vibration at highway speeds.

PROBABLE CAUSE

The combination of the tires and the rear suspension geometry may cause rapid and uneven rear
tire wear. Tires in an advanced stage of this diagonal or inner edge wear may cause vibration
and/or a bad bearing type noise. (For more details, see TIRE INSPECTION AND
QUALIFICATION)

CORRECTIVE ACTION

Install a rear upper control arm kit, replace the flange bolts and the worn tires (see the Tire
Replacement Information chart), and do a four-wheel alignment to the new specification listed in
REPAIR PROCEDURE.

PARTS INFORMATION

Rear Upper Control Arm Kit:

P/N 04523-SNA-A01, H/C 9113184 (Contains control arms and six flange bolts.)

Tire Warranty Information

You must use the same brand and size tire as OEM equipped. Replacement tires must be from
The Tire Rack.

For replacement tires, call the American Honda Tire Program through The Tire Rack at
877-327-8473.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear >
Page 6607
Tire Application Chart
Tire Replacement Information

Typical Claim:

American Honda will pay a prorated amount, as shown in the chart below, for replacement of tires
due to uneven or rapid rear tire wear, based on the tire's mileage.

NOTE:

You must calculate how much to charge the customer and how much to charge the warranty claim.
Customer receipts used for calculation of the mileage must be retained with the repair order. Get
the customer's permission before proceeding with this repair.

Customer Reimbursements:

Customers who had tires previously replaced due to wear, and whose vehicle is eligible for rear
upper control arm replacement (see DIAGNOSIS on page 4), may be eligible for reimbursement of
a prorated portion of their expense. Use the mileage on the customer's original tire replacement
receipt to calculate the prorated amount, and retain a copy of the receipt with the repair order. To
submit a warranty claim for customer reimbursement, follow the procedure in section 3.9.2 of the
Service Operations Manual, "Emergency Repairs Reimbursement Procedure."

To qualify for tire replacement:

^ The tires must have been properly maintained (correct inflation and balancing).

^ Tires must not show signs of abuse (such as from racing or other physical damage). Abused tires
are not covered by this service bulletin.

^ Tires must show signs of diagonal or inner edge wear. They must also fall within the abnormal
wear range, based on tread depth measured and mileage shown, on the Tire Replacement
Information chart.

TIRE INSPECTION AND QUALIFICATION

Diagonal Wear Lines


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear >
Page 6608

The tire is no longer round. There are high and low spots on the tire, worn in a diagonal pattern
across the tread.

Inner Edge Tread Wear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear >
Page 6609

The tread on the inner edge of the tire is worn more than the tread on the outer edge.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.


Failed Part: P/N 04523-SNA-A00 H/C 8820698

Defect Code: 00504

Symptom Code: 04217

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

To claim the installation of replacement tires, do this:

^ List the prorated amount of the tire (the invoice price multiplied by the covered percentage) in the
first sublet field on the warranty claim form. Use sublet code T3 (sublet tire purchase).

^ You are eligible for a reimbursement of $20 per tire for handling. This $20 handling fee should
cover any state-required recycling fees plus an additional profit margin. List this dollar amount in
the second sublet field on the warranty claim form. Use sublet code T4 (sublet tire purchase
handling reimbursement).

NOTE:

Claims made for tire replacement require three photographs of the tires, all attached to the repair
order. If these photos are not available upon request, or if they fail to meet the guidelines in this
service bulletin, the dealer will be debited the full claim amount.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear >
Page 6610
Photo # 1
Arrange the tires together, and take a photo showing the tread wear of all replaced tires and the
VIN, as shown in the example below. (If only two tires are replaced, photograph only those two
tires.)

Photo # 2

Set the camera to macro mode (close-up), and select the tire with the most tread wear. Measure
the tread depth of the tire at one of the grooves closest to the middle of the tire, and take a photo of
the gauge in the tire clearly showing the remaining tread depth. If the inner edge of the tire is bald
or flat-spotted, yet the tread in the center of the tire is good, make sure the photo clearly shows that
the tire is past its useable life.

Photo # 3

Select the tire with the most tread wear, and take a photo of the tread surface showing the tread
wear bars.

DIAGNOSIS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear >
Page 6611

1. Make sure the vehicle's suspension is not modified, and that it has the correct tires and wheels
(or genuine Honda accessory wheels, tires, and

suspension). (For correct tire sizes, see the Tire Application Chart)

Are the tires, wheels, and suspension the correct type?

Yes - Go to step 2.

No - Disregard this service bulletin, and continue with normal troubleshooting (accident damage,
driving habits, alignment, tire pressures, etc.).

2. Inspect the rear upper control arms.

Do the arms have the letter "C" painted or stamped on them?

Yes - This vehicle already has the revised rear upper control arms. Disregard this service bulletin,
and continue with normal troubleshooting (accident damage, driving habits, alignment, tire
pressures, etc.).

No - Go to step 3.

3. Inspect the tires.

Do the tires show diagonal or inner edge wear?

Yes - Go to REPAIR PROCEDURE.

No - The wear is not camber related. Disregard this service bulletin, and continue with normal
troubleshooting (accident damage, driving habits, alignment, tire pressures, etc.).

REPAIR PROCEDURE

1. Install a rear upper control arm kit:

^ All Civic (except Hybrid): Refer to page 18-40 of the 2006-2009 Civic Service Manual, or

^ Civic Hybrid: Refer to page 18-38 of the 2006-2009 Civic Hybrid Service Manual, or
^ Online, enter keyword UPPER, then select Rear Upper Arm Removal/Installation from the list.

NOTE:

This procedure is not complete unless you replace the flange bolts.

2. Measure and record the tread depth of the tires on the repair order using a tread depth gauge.
Tread depth is measured at one of the grooves closest to

the middle of the tire, from the top of the tread blocks to the bottom of the groove (not to the wear
bars). If the inner edge of the tire is heavily flat- spotted or bald, use a value of 2/32" instead of the
actual tread depth to determine the prorated amount on the Tire Replacement Information chart on
page 2. (See the photos under WARRANTY CLAIM INFORMATION.)

^ If three or four tires have abnormal wear, mount, balance, and install four new tires.

^ If one or two tires have abnormal wear, mount, balance, and install two new tires onto the rear of
the vehicle.

3. Set the tire pressures to the specifications on the driver's doorjamb (B-pillar) label.

4. Do a four-wheel alignment using the new rear camber specification listed below:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Tires > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Tires: > 08-001 > Jul > 09 > Tires - Rapid/Uneven Rear Tire Wear >
Page 6612

Rear camber specification range: - 1.5 ° to 0° (-1°30' to 0°)

Front toe: 0 mm (+2mm/-2mm) Rear toe: 2 mm (+2mm/-1mm)

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheels > Component Information > Testing
and Inspection

Wheels: Testing and Inspection

Wheel Runout Inspection

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Check for bent or
deformed wheels. 3. Set up the dial gauge as shown, and measure the axial runout by turning the
wheel.
4. Reset the dial gauge to the position shown, and measure the radial runout.

5. If the wheel runout is not within the specification, check the wheel bearing end play, and make
sure the mating surfaces on the brake disc or the

brake drum and the inside of the wheel are clean.

6. If the bearing end play is within the specification but the wheel runout is more than the service
limit, replace the wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Testing and Inspection

Wheel Bearing: Testing and Inspection

Wheel Bearing End Play Inspection

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the
wheels. 3. Install suitable flat washers (A) and the wheel nuts. Tighten the nuts to the specified
torque to hold the brake disc or the brake drum securely

against the hub.

4. Attach the dial gauge. Place the dial gauge against the hub flange. 5. Measure the bearing end
play while by moving the brake disc or the brake drum inward and outward.

Front/Rear: Standard: 0-0.05 mm (0-0.002 in.)


6. If the bearing end play measurement is more than the standard, replace the wheel bearing or the
hub bearing unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension

Wheel Bearing: Service and Repair Front Suspension

Knuckle/Hub/Wheel Bearing Replacement

Knuckle/Hub/Wheel Bearing

Special Tools Required

^ Hub dis/assembly tool 07GAF-SE00100


^ Ball joint remover, 32 mm 07MAC-SL0A102

^ Ball joint remover, 28 mm 07MAC-SL0A202

^ Ball joint thread protector, 14 mm 071AF-S3VA000

^ Attachment, 62 x 68 mm 07746-0010500

^ Driver 07749-0010000

^ Support base 07965-SD90100


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6621
Knuckle/Hub Replacement

1. Raise the front of the vehicle, and support it with safety stands in the proper locations. 2.
Remove the center cap (A), the wheel nuts (B) and the front wheel.

3. Remove the brake hose mounting bolt (A) from the damper.

4. Remove the brake caliper bracket mounting bolts (B), then remove the caliper assembly (C) from
the knuckle. To prevent damage to the caliper

assembly or the brake hose, use a short piece of wire to hang the caliper assembly from the
undercarriage. Do not twist the brake hose excessively.

5. Remove the wheel speed sensor (A) from the knuckle (B). Do not disconnect the wheel speed
sensor connector.

6. Raise the stake (A), then remove the spindle nut (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6622
7. Remove the brake disc. 8. Check the front hub for damage and cracks. 9. Remove the cotter pin
(A) from the tie-rod end ball joint, then remove the nut (B).

NOTE: During installation, install the new cotter pin after tightening the nut, and bend its end as
shown.

10. Disconnect the tie-rod end ball joint from the knuckle using the ball joint remover. 11. Remove
the flange bolt and the self-locking nuts from the lower arm (A).

NOTE: During installation, install the new flange bolt and the new self-locking nuts. After lightly
tightening all three fasteners, tighten them to the specified torque in the following order; the nut on
the front (B), the nut on the rear (C), then the bolt (D).

12. Disconnect the lower ball joint (E) from the lower arm.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6623
13. Remove the damper pinch bolts (A) and the self-locking nuts (B) from the damper.

NOTE: During installation, install the new damper pinch bolts and the new self-locking nuts.

14. Remove the driveshaft outboard joint (C) from the knuckle (D) by tapping the driveshaft end (E)
with a soft face hammer while drawing the hub

outward, then remove the knuckle.

NOTE: ^

Do not pull the driveshaft end outward. The inner driveshaft inboard joint may come apart.

^ During installation, apply grease to the mating surfaces of the wheel bearing and the driveshaft
outboard joint.

15. Remove the lock pin (A) from the lower ball joint, then remove the castle nut (B).

NOTE: During installation, install a lock pin as shown after tightening the new castle nut.

16. Disconnect the lower ball joint (C) from the knuckle using the ball joint thread protector and the
ball joint remover. 17. Install the knuckle/hub in the reverse order of removal, and note these items:

^ First install all the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle's weight before fully tightening to the specified torque values.

^ Be careful not to damage the ball joint boot when connecting the knuckle.

^ Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section and the
mating surfaces of the castle nut.

^ Torque the castle nut to the lower torque specification, then tighten it only far enough to align the
slot with the ball joint pin hole. Do not align the castle nut by loosening it.

^ Use a new spindle nut during reassembly.

^ Before installing the spindle nut, apply a small amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the spindle nut shoulder against the driveshaft.

^ Before installing the brake disc, clean the mating surfaces of the front hub and the inside of the
brake disc.

^ Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6624
Wheel Bearing Replacement

1. Separate the hub (A) from the knuckle (B) using the hub dis/assembly tool and a hydraulic press.
Hold the knuckle with the attachment (C) of the

hydraulic press or equivalent tool. Be careful not to deform the splash guard (D). Hold onto the hub
to keep it from falling when pressed clear.

2. Press the wheel bearing inner race (A) off of the hub (B) using the hub dis/assembly tool, a
commercially available bearing separator (C), and a

press.

3. Remove the splash guard (A) and the snap ring (B) from the knuckle (C).

4. Press the wheel bearing (A) out of the knuckle (B) using the attachment, the driver, and a press.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6625
5. Wash the knuckle and the hub thoroughly in high flash point solvent before reassembly. 6. Press
a new wheel bearing (A) into the knuckle (B) using the old bearing (C), a steel plate (D), the
attachment, the support base and a press.

NOTE: ^

Install the wheel bearing with the wheel speed sensor magnetic encoder (E) (brown color), toward
the inside of the knuckle.

^ Remove any oil, grease, dust, metal debris, and other foreign material from the encoder surface.

^ Keep all magnetic tools away from the encoder surface.

^ Be careful not to damage the encoder surface when you insert the wheel bearing.

7. Install the snap ring (A) securely in the knuckle (B).

8. Install the splash guard (C), and tighten the screws (D) to the specified torque value. 9. Install
the hub (A) onto the knuckle (B) using the attachment, the driver, the support base, and a hydraulic
press. Be careful not to distort the

splash guard (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6626
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6627

Wheel Bearing: Service and Repair Rear Suspension

Knuckle/Hub Bearing Unit Replacement

Knuckle/Hub Bearing

Hub Bearing Unit Replacement

1. Raise the rear of the vehicle, and support it with safety stands in the proper locations. 2. Remove
the center cap (A), the wheel nuts (B) and the rear wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6628
3. Release the parking brake, and remove the brake drum. 4. Remove the hub bearing unit (A) and
the O-ring (B).

5. Check the hub bearing unit for damage and cracks. 6. Install the hub bearing unit in the reverse
order of removal, and note these items:

^ Use a new O-ring during reassembly.

^ Before installing the brake drum, clean the mating surfaces of the hub bearing unit and the inside
of the brake drum.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Check the wheel alignment, and adjust it if necessary.

Knuckle Replacement

1. Remove the hub bearing unit. 2. Disconnect the brake line (A) from the wheel cylinder (B).
Remove the backing plate (C) with brake shoes assembly from the knuckle.

3. Remove the wheel speed sensor (A), and the brake hose mounting bracket (B) from the knuckle
(C). Do not disconnect the wheel speed sensor

connector.

NOTE: Apply multipurpose grease to the mating surfaces on the knuckle and the O-ring (D) during
reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6629
4. Place a floor jack under the trailing arm to support it.

NOTE: Do not place the jack against the plate section of the lower arm. Be careful not to damage
any suspension components.

5. Remove the upper arm mounting bolt (A), and disconnect the upper arm (B) from the knuckle.

NOTE: Use the new upper arm mounting bolt during reassembly.

6. Remove the rear knuckle upper bracket (C). 7. Mark the cam positions of the adjusting bolt (A)
and the adjusting cam plate (B), then remove the self-locking nut (C), the adjusting cam plate, and

the adjusting bolt. Discard the self-locking nut.

NOTE: Use the new self-locking nut and the new adjusting bolt during reassembly.

8. Remove the flange bolt (D), and remove the knuckle.

NOTE: Use the new flange bolt during reassembly.

9. Install the knuckle in the reverse order of removal, and note these items:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Bearing > Component Information >
Service and Repair > Front Suspension > Page 6630
^ First install all the components, and lightly tighten the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully tightening to the specified torque values.

^ Align the cam positions of the adjusting bolt and the adjusting cam plate with the marked
positions when tightening.

^ Before installing the wheel, clean the mating surfaces of the brake drum and the inside of the
wheel.

^ Fill the master cylinder reservoir to the MAX (upper) level line, and bleed the normal brake
system (except the servo unit and power unit). Check for a leak at the brake hose/line joint, and
retighten it if necessary.

^ Check the wheel alignment, and adjust it if necessary.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Hub > Axle Nut > Component
Information > Specifications
Axle Nut: Specifications

Spindle nut

Torque .................................................................................................................................................
........................... 181 N-m (18.5 kgf-m, 134 lbf-ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Fastener > Component Information >
Specifications
Wheel Fastener: Specifications

Wheel nuts

Torque .................................................................................................................................................
........................... 108 Nm (11.0 kgf-m, 79.6 lbf-ft)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Steering and Suspension > Wheels and Tires > Wheel Fastener > Component Information >
Specifications > Page 6638

Wheel Fastener: Service and Repair

Wheel Bolt Replacement


Special Tools Required

Ball joint remover, 28 mm 07MAC-SL0A202

NOTICE: ^

Do not use a hammer or air or electric impact tools to remove and install the wheel bolts.

^ Be careful not to damage the threads of the wheel bolts.

1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the brake
disc or the brake drum: front, rear. 3. Separate the wheel bolt (A) from the hub (B) using the ball
joint remover (C), and keep the jaw (D) of ball joint remover vertical against the wheel

bolt.

NOTE: ^

If the angle of the remover against the wheel bolt is not square, readjust the ball joint remover by
turning the head (E) of the adjusting bolt (F).

^ Before installing the new wheel bolt, clean the mating surfaces on the bolt and the hub.

4. Insert the new wheel bolt (A) into the hub (B) while aligning the splined surfaces (C) on the hub
hole with the wheel bolt. Adjust the measurement

(D) with the washers (P/N 94101-12800 or equivalent) (E), then install a nut (P/N 90304-SC2-000
or equivalent) (F) hand-tight.

NOTE: ^

Degrease all around the wheel bolt and the threaded section of the nut.

^ Make sure the wheel bolt is installed vertically in relation to the hub disc surface.

^ Do not install the nut and the washers that have been used as tools on a vehicle.

5. Tighten the nut until the wheel bolt is drawn fully into the hub. Do not exceed the maximum
torque limit. Make sure there is no gap (G) between

the bolt and the hub.

Limited torque: 108 Nm (11.0 kgf-m, 79.6 lbf-ft) max.

6. Install the brake disc or the brake drum: front, rear.

NOTE: ^

If you cannot tighten the wheel nut to the specified torque value when installing the wheel, replace
the front hub or the rear hub bearing unit as an assembly.

^ Before installing the wheel, clean the mating surfaces of the brake disc or the brake drum and the
inside of the wheel.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Door, HVAC > Air Door Actuator / Motor, HVAC >
Component Information > Locations
Air Door Actuator / Motor: Locations

66. Under Left Side Of Dash

81. Behind Glove Box

82. Behind Glove Box


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Door, HVAC > Air Door Actuator / Motor, HVAC >
Component Information > Locations > Page 6644

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Door, HVAC > Air Door Actuator / Motor, HVAC >
Component Information > Locations > Page 6645
Air Door Actuator / Motor: Diagrams

174. Air Mix Control Motor

179. Mode Control Motor

180. Recirculation Control Motor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Door, HVAC > Air Door Actuator / Motor, HVAC >
Component Information > Service and Repair > Air Mix Control Motor Replacement

Air Door Actuator / Motor: Service and Repair Air Mix Control Motor Replacement

Air Mix Control Motor Replacement

1. Remove the driver's dashboard undercover. 2. Disconnect the 7P connector (A) from the air mix
control motor (B). Remove the self-tapping screws and the air mix control motor from the heater

unit.

3. Install the motor in the reverse order of removal. Make sure the pin on the motor is properly
engaged with the linkage. After installation, make

sure the motor runs smoothly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Door, HVAC > Air Door Actuator / Motor, HVAC >
Component Information > Service and Repair > Air Mix Control Motor Replacement > Page 6648

Air Door Actuator / Motor: Service and Repair Mode Control Motor Replacement

Mode Control Motor Replacement


1. Remove the glove box. 2. Remove the wire harness clip (A), the self-tapping screws, and the
passenger's heater duct (B).

3. Disconnect the 7P connector (A) from the mode control motor (B). Remove the self-tapping
screws and the mode control motor from the heater

unit.

4. Install the motor in the reverse order of removal. Make sure the pin on the motor is properly
engaged with the linkage. After installation, make

sure the motor runs smoothly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Door, HVAC > Air Door Actuator / Motor, HVAC >
Component Information > Service and Repair > Air Mix Control Motor Replacement > Page 6649

Air Door Actuator / Motor: Service and Repair Recirculation Control Motor Replacement

Recirculation Control Motor Replacement

1. Remove the glove box and the passenger's kick panel. 2. Disconnect the 7P connector (A) from
the recirculation control motor (B). Remove the self-tapping screws and the recirculation control
motor

from the blower unit.

3. Install the motor in the reverse order of removal. Make sure the pin on the motor is properly
engaged with the linkage. After installation, make

sure the motor runs smoothly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Register > Component Information > Service and Repair >
Side Defogger Vent Trim Removal/Installation

Air Register: Service and Repair Side Defogger Vent Trim Removal/Installation

Side Defogger Vent Trim Removal/Installation

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

NOTE:

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

- Take care not to scratch the dashboard and related parts.

1. Insert the trim tool into a gap between the side defogger vent trim (A) and the dashboard (B),
and release the hook(C).

2. Install the side defogger vent trim in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Register > Component Information > Service and Repair >
Side Defogger Vent Trim Removal/Installation > Page 6654

Air Register: Service and Repair Dashboard Vent Removal/Installation

Dashboard Vent Removal/Installation

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

Driver's Outer Vent

NOTE: Take care not to scratch the dashboard and related parts.

1. Remove the subdisplay visor. 2. Remove the screws securing the driver's outer vent (A), then
remove the driver's outer vent from the subdisplay visor (B).

3. Install the outer vent in the reverse order of removal.

Driver's Center Vent


NOTE: Take care not to scratch the dashboard and related parts.

1. Remove these items:

- Navigation unit, with navigation system

- Audio unit, without navigation system

2. Remove the screws securing the driver's center vent (A), then remove the driver's center vent
from the center panel (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Register > Component Information > Service and Repair >
Side Defogger Vent Trim Removal/Installation > Page 6655
3. Install the center vent in the reverse order of removal.

Passenger's Vent

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:

- Take care not to scratch the dashboard and related parts.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

- Put on gloves to protect your hands.

1. While holding the glove box (A), release the glove box stops (B) on each side of the dashboard
by pushing them in, then let the glove box hang

down.

2. From inside the glove box opening, push on the side hooks (A) by hand to release them. Gently
pull out the side vent (B) to release the other hooks

(C), then remove the passenger's vent.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Air Register > Component Information > Service and Repair >
Side Defogger Vent Trim Removal/Installation > Page 6656

3. Install the passenger's vents in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Ambient Temperature Sensor / Switch HVAC > Component
Information > Locations
Ambient Temperature Sensor / Switch HVAC: Locations

143. Behind Left Side Of Front Bumper

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Ambient Temperature Sensor / Switch HVAC > Component
Information > Locations > Page 6660

58. Outside Air Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Ambient Temperature Sensor / Switch HVAC > Component
Information > Locations > Page 6661

Ambient Temperature Sensor / Switch HVAC: Service and Repair

Outside Air Temperature Sensor Replacement

1. Remove the front bumper. 2. Lift the tab (A) to release the lock, then remove the outside air
temperature sensor (B) from the receiver/dryer desiccant bracket. Disconnect the 2P

connector (C) from the outside air temperature sensor.

3. Install the sensor in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Auxiliary Water Pump > Component Information > Diagrams

25. Auxiliary Electric Water Pump


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Auxiliary Water Pump > Component Information > Diagrams >
Page 6665
Auxiliary Water Pump: Service and Repair

Auxiliary Electric Water Pump Replacement

1. When the engine is cool, drain engine coolant from the radiator. 2. Remove the air cleaner
housing assembly. 3. Disconnect the connector (A). Slide the hose clamps (B) back, then
disconnect the inlet heater hose (C) and the outlet heater hose (D). Remove the

bolts and the auxiliary electric water pump (E).

NOTE: Engine coolant will run out when the hoses are disconnected; drain into a clean drip pan.
Be sure not to let coolant spill on the auxiliary electrical parts or the painted surfaces. If any coolant
spills, rinse it off immediately.

4. Remove the bolt, the upper bracket (A), bushings (B), and the auxiliary electric water pump (C).

5. Install the pump in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Auxiliary Water Pump Relay > Component Information >
Locations

Auxiliary Water Pump Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Auxiliary Water Pump Relay > Component Information >
Locations > Page 6669

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Auxiliary Water Pump Relay > Component Information >
Locations > Page 6670
Auxiliary Water Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Locations

Blower Motor: Locations

85. Under Right Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Locations > Page
6674

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions
Blower Motor: Diagram Information and Instructions

Circuit Schematics
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Information and Instructions > Page 6677
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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Information and Instructions > Page 6678

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Information and Instructions > Page 6679

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Information and Instructions > Page 6681
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Information and Instructions > Page 6682
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Information and Instructions > Page 6683
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Information and Instructions > Page 6684
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Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6685
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Information and Instructions > Page 6686

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Information and Instructions > Page 6687

Blower Motor: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6688
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6689
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 6690
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6691
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6692
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6693
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6694
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Diagrams > Diagram
Information and Instructions > Page 6695
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Information and Instructions > Page 6696
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Information and Instructions > Page 6697
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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Information and Instructions > Page 6698
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Information and Instructions > Page 6699
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Information and Instructions > Page 6700
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Information and Instructions > Page 6701

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Information and Instructions > Page 6705

32. Blower Motor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Service and Repair >
Blower Unit Removal/Installation
Blower Motor: Service and Repair Blower Unit Removal/Installation

Blower Unit Removal/Installation

1. Remove the glove box. 2. Cut the plastic cross brace (A) in the glove box opening with diagonal
cutters in the area shown, and discard it.

3. Remove the bolts and the glove box frame (A).

4. Remove the wire harness clip (A), the self-tapping screws, and the passenger's heater duct (B).

5. Disconnect the connector (A) from the blower motor. Remove the wire harness clip (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Service and Repair >
Blower Unit Removal/Installation > Page 6708
6. Disconnect the connector (A) from the recirculation control motor. Remove the self-tapping
screws, the bolt, the mounting nuts, and the blower

unit (B).

7. Install the unit in the reverse order of removal. Make sure that there is no air leakage.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor > Component Information > Service and Repair >
Blower Unit Removal/Installation > Page 6709

Blower Motor: Service and Repair Blower Unit Component Replacement

Blower Unit Component Replacement

Note these items when overhauling the blower unit:

- The recirculation control motor (A), blower motor (B) and the dust and pollen filter (C) can be
replaced without removing the blower unit.

- Before reassembly, make sure that the recirculation control linkage and door move smoothly
without binding.

- After reassembly, make sure the recirculation control motor runs smoothly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor Relay > Component Information > Locations

Blower Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor Relay > Component Information > Locations >
Page 6713

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Blower Motor Relay > Component Information > Locations >
Page 6714
Blower Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Cabin Air Filter > Component Information > Service and Repair

Cabin Air Filter: Service and Repair

Dust and Pollen Filter Replacement

1. Open the glove box. Remove the glove box stop on each side, then let the glove box hang down.
2. Remove the dust and pollen filter assembly (A) from the evaporator.

3. Remove the filter (A) from the housing (B), and replace the filter.

4. Install the filter in the reverse order of removal. Make sure that there is no air leaking out of the
evaporator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Cabin Temperature Sensor / Switch > Component Information
> Locations

Cabin Temperature Sensor / Switch: Locations

71. Middle Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Cabin Temperature Sensor / Switch > Component Information
> Locations > Page 6721

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Cabin Temperature Sensor / Switch > Component Information
> Locations > Page 6722

140. In-Car Temperature Sensor/Humidity Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Cabin Temperature Sensor / Switch > Component Information
> Locations > Page 6723

Cabin Temperature Sensor / Switch: Service and Repair

Humidity/In-car Temperature Sensor Replacement

1. Remove the center panel, with navigation, without navigation. 2. Remove the self-tapping screw
and the humidity/in-car temperature sensor (A) from the center panel (B).

3. Install the sensor in the reverse order of removal. Be sure to connect the air hose securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Cabin Ventilation Duct > Component Information > Service and
Repair

Cabin Ventilation Duct: Service and Repair

Rear Air Outlet Replacement

1. Remove the rear bumper. 2. Detach the hooks (A), then remove the rear air outlet (B). Take care
not to scratch the body.

3. Install the air outlet by pushing on the hook portions until the hooks snap into place.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor HVAC > Compressor Clutch > Component
Information > Specifications
Compressor Clutch: Specifications

Clearance: ...........................................................................................................................................
............................. 0.35 - 0.65 mm (0.014 - 0.026 in.)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor HVAC > Compressor Clutch > Component
Information > Specifications > Page 6731
Compressor Clutch: Testing and Inspection

A/C Compressor Clutch Check

1. Check the armature plate for discoloration, peeling, or other damage. If there is damage, replace
the clutch set. 2. Check the rotor pulley bearing play and drag by rotating the rotor pulley by hand.
Replace the clutch set with a new one if it is noisy or has

excessive play/drag.

3. Measure the clearance between the rotor pulley (A) and the armature plate (B) all the way
around. If the clearance is not within specified limits,

remove the armature plate and add or remove shims as needed to increase or decrease clearance.

Clearance: 0.35 - 0.65 mm (0.014 - 0.026 in.)

NOTE: The shims are available in four thicknesses: 0.1 mm, 0.2 mm, 0.4 mm, and 0.5 mm.

4. Measure the resistance between the A/C compressor clutch connector No. 2 and A/C
compressor of the field coil. If resistance is not within

specifications, replace the field coil.

5. Remove the bolt and holders (A), then disconnect 1P connectors (B). Check the thermal
protector for continuity. If there is no continuity, replace
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor HVAC > Compressor Clutch > Component
Information > Specifications > Page 6732

the thermal protector.

NOTE: The thermal protector will have no continuity above about 252 to 262 °F (122 to 128 °C).
When the temperature drops below about 241 to 219 °F (116 to 104 °C), the thermal protector will
have continuity.

6. Check the thermal fuse for continuity between the A/C compressor clutch connector No. 1
terminal and the 1P connector (A). If there is no
continuity, replace the field coil.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor HVAC > Compressor Clutch > Component
Information > Specifications > Page 6733
Compressor Clutch: Service and Repair

A/C Compressor Clutch Overhaul

Special Tools Required

A/C clutch holder, Robinair 10204 or Kent-Moore J37872, or Honda Tool and Equipment
KMT-J33939, commercially available

1. Remove the center nut while holding the armature plate (A) with a commercially available A/C
clutch holder (B).

2. Remove the armature plate (A) and shim(s) (B), taking care not to lose the shim(s). If the clutch
needs adjustment, increase or decrease the number

and thickness of shims as necessary, then reinstall the armature plate, and recheck its clearance.

NOTE: The shims are available in four thicknesses: 0.1 mm, 0.2 mm, 0.4 mm, and 0.5 mm.

3. If you are replacing the field coil, remove the snap ring (A) with snap ring pliers, then remove the
rotor pulley (B). Be careful not to damage the

rotor pulley and A/C compressor.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor HVAC > Compressor Clutch > Component
Information > Specifications > Page 6734
4. Remove the bolts and holders (A), then disconnect the field coil connector. Remove the snap
ring (B) with snap ring pliers, then remove the field

coil (C). Be careful not to damage the field coil and A/C compressor.

5. Reassemble the clutch in the reverse order of disassembly, and note these items:

- Install the field coil with the wire side facing down, and align the boss on the field coil with the hole
in the A/C compressor.

- Clean the rotor pulley and A/C compressor sliding surfaces with contact cleaner or other
non-petroleum solvent.

- Install new snap rings, note the installation direction, and make sure they are fully seated in the
groove.

- Make sure that the rotor pulley turns smoothly after it's reassembled.

- Route and clamp the wires properly or they can be damaged by the rotor pulley.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor Clutch Relay > Component Information >
Locations

Compressor Clutch Relay: Locations


Idle Control System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor Clutch Relay > Component Information >
Locations > Page 6738

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor Clutch Relay > Component Information >
Locations > Page 6739

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor Clutch Relay > Component Information >
Locations > Page 6740
Compressor Clutch Relay: Description and Operation

Air Conditioning (A/C) Compressor Clutch Relay

When the PCM receives a demand for cooling from the A/C system, it delays the compressor from
being energized, and enriches the mixture to assure smooth transition to the A/C mode.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor Clutch Relay > Component Information >
Locations > Page 6741
Compressor Clutch Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Compressor Motor Power Control Module > Component
Information > Service and Repair
Compressor Motor Power Control Module: Service and Repair

A/C Compressor Driver Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precaution before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter. 3. Disconnect connectors (A) from the
A/C compressor driver.

4. Remove the bolts and the A/C compressor driver (A).

5. Install the parts in the reverse order removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser HVAC > Component Information > Service and
Repair
Condenser HVAC: Service and Repair

A/C Condenser Replacement

1. Recover the refrigerant with a recovery/recycling/charging station. 2. Remove the front bumper.
3. Remove the bolts, then disconnect the discharge hose (A) from the A/C condenser.

4. Remove the bolt, then disconnect the receiver line (A) from the A/C condenser.

5. Remove the bolts and the A/C condenser upper mount brackets (A).

6. Lift the tab (A) to release the lock, then remove the outside air temperature sensor (B) from the
receiver/dryer desiccant bracket. Disconnect the 2P

connector (C), then remove the clip (D).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser HVAC > Component Information > Service and
Repair > Page 6748

7. Remove the A/C condenser (A). Be careful not to damage the radiator and A/C condenser fins
when removing the A/C condenser.

8. Install the A/C condenser in the reverse order of removal, and note these items:
- If you're installing a new A/C condenser, add (POE) refrigerant oil (SANDEN SE-10Y). Using the
wrong refrigerant oil can be safety hazard.

- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.

- Immediately after using the oil, dispose of any remaining oil in the container, due to moisture
absorption and short shelf life.

- Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts
the paint, wash it off immediately.

- Be careful not to damage the radiator or the A/C condenser fins when installing the A/C
condenser.

- Charge the system.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser Fan > Condenser Fan Motor > Component
Information > Locations

8. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser Fan > Condenser Fan Motor > Component
Information > Locations > Page 6753

16. A/C Condenser Fan Motor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser Fan Motor Relay, HVAC > Component Information
> Locations

Condenser Fan Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser Fan Motor Relay, HVAC > Component Information
> Locations > Page 6757

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser Fan Motor Relay, HVAC > Component Information
> Locations > Page 6758

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser Fan Motor Relay, HVAC > Component Information
> Locations > Page 6759
Condenser Fan Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.

Five-terminal type
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Condenser Fan Motor Relay, HVAC > Component Information
> Locations > Page 6760

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Locations

Control Assembly: Locations

78. Behind Climate Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Locations > Page 6764

Rear Window Defogger Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Locations > Page 6765

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Locations > Page 6766

Multiplex Integrated Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Locations > Page 6767

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions
Control Assembly: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6770
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6771

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6772

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6773
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6774
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6775
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6776
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6777
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6778
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6779

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6780

Control Assembly: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6781
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6782
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6783
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6784
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6785
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6786
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6787
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6788
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6789
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6790
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6791
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6792
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6793
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6794

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6795
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6796
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 6797
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information >
Diagrams > Diagram Information and Instructions > Page 6798

231. Climate Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information > Service
and Repair > Climate Control Unit Removal/Installation

Control Assembly: Service and Repair Climate Control Unit Removal/Installation

Climate Control Unit Removal/Installation

1. Remove the center panel, with navigation, without navigation. 2. Remove the dials (A), the
self-tapping screws, and the climate control unit (B).

3. Install the control unit in the reverse order of removal. After installation, operate the various
functions to see whether works properly. 4. Run the self-diagnostic function to confirm that there
are no problems in the system.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Control Assembly, HVAC > Component Information > Service
and Repair > Climate Control Unit Removal/Installation > Page 6801

Control Assembly: Service and Repair Climate Control Unit Bulb Replacement

Climate Control Unit Bulb Replacement

1. Remove the climate control unit. 2. Discharge the static electricity (which accumulated on you
when you removed the climate control unit) by touching the door striker or other body
parts.

3. Remove the self-tapping screws, then carefully separate the climate control unit display (A) from
the control unit (B). Do not kink or pull on the

wires between the display and the control panel. Do not touch the electronic components on the
printed circuit board in the control panel.

4. Remove the bulbs with a flat-tip screwdriver.

5. Install the bulbs in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Evaporator Core > Component Information > Service and
Repair
Evaporator Core: Service and Repair

Evaporator Core Replacement

1. Recover the refrigerant with a recovery/recycling/charging station. 2. Remove the bolt.

3. Remove the nut, then disconnect the A/C lines (A) from the evaporator core.

4. Remove the stud bolt.

5. Remove the blower unit. 6. Disconnect the connectors (A) from the evaporator temperature
sensor and the power transistor, then remove the connector clip (B). Remove the

self-tapping screws, the expansion valve cover (C), and the seal (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Evaporator Core > Component Information > Service and
Repair > Page 6805
7. Carefully pull out the evaporator core (A) without bending the lines, then remove the plate (B).

8. Remove the clips (A) and the evaporator temperature sensor (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Evaporator Core > Component Information > Service and
Repair > Page 6806
9. Install the core in the reverse order of removal, and note these items:

- If you're installing a new evaporator core, add (POE) refrigerant oil (SANDEN SE-10Y). Using the
wrong refrigerant oil can be a safety hazard.

- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.

- Immediately after using the oil, dispose of any remaining oil in the container, due to moisture
absorption and short shelf life.

- Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts
the paint, wash it off immediately.

- Make sure that there is no air leakage.

- Charge the system.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Evaporator Temperature Sensor / Switch > Component
Information > Locations > Component Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Evaporator Temperature Sensor / Switch > Component
Information > Locations > Component Locations > Page 6811

84. Under Right Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Evaporator Temperature Sensor / Switch > Component
Information > Locations > Page 6812

43. Evaporator Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Expansion Valve > Component Information > Service and
Repair

Expansion Valve: Service and Repair

Expansion Valve Replacement

1. Remove the evaporator core. 2. Remove the bolts (A) and expansion valve (B).

3. Install the expansion valve in the reverse order of removal, and note these items:

- If you're installing a new expansion valve, add (POE) refrigerant oil (SANDEN SE-10Y). Using the
wrong refrigerant oil can be a safety hazard.

- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.

- Immediately after using the oil, dispose of any remaining oil in the container, due to moisture
absorption and short shelf life.

- Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts
the paint, wash it off immediately.

- Make sure that there is no air leakage.

- Charge the system.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Control Valve > Heater Control Valve Cable >
Component Information > Adjustments

Heater Control Valve Cable: Adjustments

Heater Valve Cable Adjustment


1. From under the hood, open the cable clamp (A), then disconnect the heater valve cable (B) from
the heater valve arm (C).

2. From under the dash, disconnect the heater valve cable housing from the cable clamp (A), and
disconnect the heater valve cable (B) from the air

mix control linkage (C).

3. With the heater valve cable detached at both ends, make sure the cable moves freely with no
binding. Replace the heater valve cable if it does not

move freely.

4. Set the temperature control dial to Max Cool (Lo) with the ignition switch to ON (II). 5. Attach the
heater valve cable (B) to the air mix control linkage (C) as shown step 2. Hold the end of the heater
valve cable housing against the stop

(D), then snap the heater valve cable housing into the cable clamp (A).

NOTE: Make sure the ring-end of the cable is pushed all the way to the base of the pin on air mix
control linkage.

6. From under the hood, turn the heater valve arm (C) to the fully closed position as shown, and
hold it. Attach the heater valve cable (B) to the

heater valve arm, and gently pull on the heater valve cable housing to take up any slack, then
install the heater valve cable housing into the cable clamp (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Control Valve > Heater Control Valve Cable >
Component Information > Adjustments > Page 6820
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Case > Component Information > Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Case > Component Information > Locations >
Page 6824
Heater Core Case: Service and Repair

Heater Unit/Core Replacement

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repair or servicing.

1. Make sure you have the anti-theft codes for the audio system or the navigation system, then
write down the audio presets. 2. Make sure the ignition is in LOCK (0), then disconnect the
negative cable from the battery. 3. Disconnect the A/C lines from the evaporator core. 4. Remove
the air cleaner housing assembly. 5. From under the hood, open the cable clamp (A), then
disconnect the heater valve cable (B) from the heater valve arm (C). Turn the heater valve

arm to the fully opened position as shown.

6. When the engine is cool, drain the engine coolant from the radiator. 7. Slide the hose clamps (A)
back. Remove the nut and the water valve (B), then disconnect the inlet heater hose (C) and the
outlet heater hose (D)

from the heater unit. Engine coolant will run out when the hoses are disconnected; drain it into a
clean drip pan. Be sure not to let coolant spill on the electrical parts or the painted surfaces. If any
coolant spills, rinse it off immediately.

8. Remove the mounting nut from the heater unit. Take care not to damage or bend the fuel lines or
brake lines, etc.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Case > Component Information > Locations >
Page 6825
9. Remove the dashboard.

10. Disconnect the connector (A) from the blower motor. Remove the wire harness clip (B).

11. Disconnect the connector (A) from the recirculation control motor.

12. Disconnect the connectors (A) from the mode control motor, the evaporator temperature
sensor, and the power transistor. Remove the wire harness

clip (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Case > Component Information > Locations >
Page 6826
13. Disconnect the connectors (A) from the air mix control motor, heater core temperature sensor,
and A/C wire harness. Remove the connector clip

(B), the wire harness clips (C), and the wire harness (D).

14. Remove the mounting bolt, mounting nuts, and blower-heater unit (A).

15. Remove the connector clip (A), the self-tapping screws, the heater core cover (B), the grommet
(C), and carefully pull out the heater core (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Case > Component Information > Locations >
Page 6827

16. Install the heater core, and the evaporator core in the reverse order of removal. 17. Install the
heater unit in the reverse order of removal, and note these items:

- Do not interchange the inlet and outlet heater hoses, and install the hose clamps securely.

- Refill the cooling system with engine coolant.

- Adjust the heater valve cable.

- Make sure that there is no coolant leakage.

- Make sure that there is no air leakage.

- Refer to the evaporator core replacement.

- Enter the anti-theft codes for the audio system or the navigation system, then enter the audio
presets.

- Set the clock.

- If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it between
3,500 rpm and 4,000 rpm without load (in Park or neutral) until the BAT displays at least three
segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Temperature Sensor / Switch > Component
Information > Locations > Component Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Temperature Sensor / Switch > Component
Information > Locations > Component Locations > Page 6832

66. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Temperature Sensor / Switch > Component
Information > Locations > Page 6833

48. Heater Core Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Heater Core Temperature Sensor / Switch > Component
Information > Locations > Page 6834

Heater Core Temperature Sensor / Switch: Service and Repair

Heater Core Temperature Sensor Replacement

1. Remove the driver's dashboard undercover. 2. Remove the center console. 3. Remove the
accelerator pedal module. 4. Disconnect the connectors (A) from the air mix control motor and
heater core temperature sensor, then remove the harness clip (B) and the

connector clip (C). Remove the self-tapping screws and the heater core cover (D).

5. Remove the heater core sensor (A).

6. Install the sensor in the reverse order removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > High Pressure Safety Valve HVAC > Component Information >
Service and Repair

High Pressure Safety Valve HVAC: Service and Repair

A/C Compressor Relief Valve Replacement

NOTE: If the A/C compressor relief valve released refrigerant to the atmosphere, determine and
correct the cause of the excessive system pressure, then replace the relief valve.

1. Recover the refrigerant with a recovery/recycling/charging station. 2. Remove the relief valve
cover (A), the relief valve (B), and the O-ring (C). Plug the opening to keep foreign matter from
entering the system and

the A/C compressor oil from running out.

3. Clean the mating surfaces. 4. Replace the O-ring with a new one, and apply a thin coat of
refrigerant oil before installing it. 5. Remove the plug, and install and tighten the relief valve. 6.
Charge the system.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Hose/Line HVAC > Component Information > Service and
Repair
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Humidity Sensor > Component Information > Locations

Humidity Sensor: Locations

71. Middle Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Humidity Sensor > Component Information > Locations > Page
6844

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Humidity Sensor > Component Information > Locations > Page
6845

140. In-Car Temperature Sensor/Humidity Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Humidity Sensor > Component Information > Locations > Page
6846

Humidity Sensor: Service and Repair

Humidity/In-car Temperature Sensor Replacement

1. Remove the center panel, with navigation, without navigation. 2. Remove the self-tapping screw
and the humidity/in-car temperature sensor (A) from the center panel (B).

3. Install the sensor in the reverse order of removal. Be sure to connect the air hose securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Power Transistor HVAC > Component Information > Diagrams

132. Blower Power Transistor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Receiver Dryer > Component Information > Service and Repair

Receiver Dryer: Service and Repair

Receiver/Dryer Desiccant Replacement

NOTE: Install the receiver/dryer as quickly as possible to prevent the system from absorbing
moisture from the air.

1. Remove the A/C condenser. 2. Remove the bolts from the A/C condenser, then remove the
receiver/dryer (A), the bracket (B), and the O-rings (C).

3. Install the receiver/dryer in the reverse order of removal, and note these items:

- Replace the O-rings with new ones, and apply a thin coat of only the recommended polyol ester
(POE) refrigerant oil (SANDEN SE-10Y) before installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.

- Using the wrong refrigerant oil can be a safety hazard.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant > Component Information > Technical Service
Bulletins > A/C - Refrigerant Leak Detection

Refrigerant: Technical Service Bulletins A/C - Refrigerant Leak Detection

07-030

October 12, 2007

Applies To: ALL Vehicles With Conventional A/C Compressors

A/C Leak Detection

(Supersedes 07-030, dated June 15, 2007, to update the information marked by asterisks)

The OPTIMAX Jr. (TM)A/C Leak Detection Kit for Honda vehicles, P/N TRP124893, is a new
required tool. The kit is used to add small amounts of dye to A/C systems to help locate smaller
leaks that an electronic leak detector might not find.

When searching for leaks, always begin by using an electronic leak detector. Refer to Service
Bulletin 97-027, Denso HLD-100 Halogen Leak Detector; for tips on using this tool, then follow up
with the OPTIMAX Jr.

This new detection kit complements but does not replace the electronic detector.

The kit contains:

^ TRP8640CS, OPTIMAX Jr. (TM) cordless, fluorescent leak detection flashlight lamp (includes 3
standard AA batteries)

^ TRP38600601, (6) 0.06 oz. (1.7 g) Tracer-Stick(R) R134a/PAG A/C dye capsules with ID labels

^ TRP3887, R-134a Universal Connect Set(TM)

^ TRP120884, GLO-AWAY(TM) dye cleaner

^ TRP9940, fluorescence-enhancing glasses

^ TRP1143, (1) empty Tracer-Stick dye capsule

ORDERING INFO
*One OPTIMAX Jr. A/C Leak Detection Kit was shipped to each current dealer as a required
special tool. Additional kits and replacement capsules may be ordered through the Honda Tool and
Equipment Program. On the iN, click on Service, Service Bay, Tool and Equipment Program,
Online Catalog tab, and Air Conditioning Equipment, or call.*

NOTICE

^ Do not use leak-trace dye in any Honda hybrid vehicle equipped with a dual-scroll compressor
This can increase the chance of electric shock. The compressor is easily identified by the orange
high-voltage cable that is connected to the compressor body.

^ Only Tracer-Stick single-dose fluorescent dye capsules from Tracer Products (Tracerline(R)) are
approved for use in Honda vehicles. Other dyes contain solvents that may contaminate the
system's refrigerant oil, leading to component failure.

^ Adding excessive amounts of dye can lead to compressor damage and failure.

USING THE OPTIMAX JR.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant > Component Information > Technical Service
Bulletins > A/C - Refrigerant Leak Detection > Page 6857
1. Before adding any leak-detection dye, check to see if there is dye in the system now.

^ Check for a label in the engine compartment indicating that fluorescent leak-detection dye has
been added to the system.

^ Dye may have been added even though no label is present. To confirm this:

- Put on the fluorescence-enhancing glasses, and remove the low-side service port sealing cap.

- Direct the ultraviolet lamp into the valve stem area. If dye has been previously added, the
lubricant traces will have a bright yellow fluorescent glow. You may need to press the port's valve
stem briefly to release some lubricant and dye from the system.

^ If there is no dye in the system, go to step 2.

^ If there is dye in the system, go to step 5. Do not add more dye.

2. Add the dye.

NOTE:

Air and moisture must be evacuated from the universal connect set if it is being used for the first
time, or if it has been stored with the control valve open. If the air and moisture have been
evacuated, go to step 3; otherwise do the following:

(a) Attach the empty dye capsule (provided in the dye kit) to the control valve fitting.

(b) Attach the service valve fitting (provided in the kit) to the empty dye capsule.

(c) Attach the low-side hose of the A/C recovery and charging station, and open the quick coupler's
hand-wheel valve. Then open the control valve (black knob) on the universal connect set.

(d) Following the manufacturer's instructions for your recovery and charging station, evacuate the
universal connect set for approximately 3 minutes.

(e) When evacuation is complete, be sure the set's control valve is closed (finger tight), and
disconnect the NC recovery and charging station.

(f) Remove the service valve fitting and the empty dye capsule from the set, and store them for
future use.

NOTE:

^ Check the refrigerant charge level. There must be enough refrigerant in the system to operate the
A/C compressor and to circulate refrigerant oil.

^ If the refrigerant charge is too low, recover the remaining amount and recharge the system before
adding any dye.

(g) Start the vehicle and operate the A/C system. Follow your A/C refrigerant recovery and
charging station's operating instructions for low-side charging to install the dye.

* NOTE:

Only 0.05 lb (0.02 kg) of refrigerant is needed to push the dye into the A/C system.*

(h) Once the refrigerant charge is programmed, open the control valve on the set to allow the dye
to enter the system.
(i) After the dye capsule clears, allow the low-side of the A/C system to reach its lowest operating
pressure, then quickly close both the service equipment's low-side coupler valve and the control
valve on the set.

(j) Remove the set from the vehicle by releasing its quick coupler. Remove the empty dye capsule
from the service valve fitting. Return the hose, control valve, and service-valve fitting to the storage
case.

* NOTE:

Store the hose with the control valve closed. This will retain a small amount of refrigerant in the
hose so it does not have to be evacuated the next time you use it.*

(k) Fill out an identification label (provided in the kit), and attach it to a location near the A/C charge
label.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant > Component Information > Technical Service
Bulletins > A/C - Refrigerant Leak Detection > Page 6858

3. Connect the universal connect set and the Tracer- Stick dye capsule:

(a) Be sure the quick coupler and control valves on the set are closed.

(b) Remove the low-side service port sealing cap, and connect the set to the low-side service port
using the quick coupler.

(c) Hold a new dye capsule so that the embossed arrow is pointing up. Remove the black end cap,
and carefully attach the capsule to the control valve fitting.

NOTE:

The capsule must be held with the embossed arrow pointing up or the dye will leak out of the
capsule.

(d) Turn the capsule so the embossed arrow is pointing down. Remove the orange end cap, and
carefully attach the service valve fitting provided in the kit (finger tight).

NOTE:

The capsule must be held with the embossed arrow pointing down or the dye will leak out.

4. Connect the NC service equipment:


With the universal connect set and dye capsule attached to the vehicle's low-side service port,
connect the A/C refrigerant recovery and charging station's low-side hose quick coupler to the
service valve fitting. Open the blue hand-wheel valves on both quick couplers. Leave the control
valve (black knob) on the universal connect set closed.

NOTE:

* ^ If you have recovered refrigerant to weigh it as part of your diagnostics, or if there is a low
charge, it is more efficient to recharge the system using normal procedures before installing the
universal connect set. Dye can then be added using approximately 0.05 lb (0.02 kg) of refrigerant.*

^ You do not need to connect the service equipment's high-side hose to the vehicle to install the
dye. If the high-side hose is connected, make sure its coupler valve is closed before proceeding.

^ Do not use the A/C recovery and charging station to recover or evacuate the A/C system when a
full dye capsule is attached. The dye will be drawn into the service equipment instead of being
added to the vehicle's A/C system.

5. Inspect the A/C system for leaks:

(a) Run the A/C system for at least 15 minutes to circulate the dye through the system. Large leaks
will be seen immediately as a fluorescent yellow glow. Smaller leaks may require at least 24 hours
of vehicle operation before they become visible. Operate the A/C system as much as possible
during this time to keep the dye circulating.

(b) Stop the vehicle's engine and inspect the system for leaks using the ultraviolet (UV) lamp and
fluorescence-enhancing glasses from the kit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant > Component Information > Technical Service
Bulletins > A/C - Refrigerant Leak Detection > Page 6859

Low ambient light conditions (a dark work area) will aid in locating the leak.

NOTE:

Not all UV lamps work well with all types of fluorescent dye. Use only the lamp provided in the kit to
inspect for leaks.

(c) Inspect the entire system. Be sure to check these locations:

^ damaged and corroded areas

^ fittings

^ hose-to-line couplings

^ refrigerant controls

^ service ports

^ brazed or welded areas

^ areas near attachment points

(d) Check for evaporator leaks by illuminating the evaporator drain tube area with the UV lamp and
glasses.

(e) After repairing a leak, remove any fluorescent residue using the GLO-AWAY dye cleaner from
the kit and hot water (follow the instructions on the bottle).

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant > Component Information > Specifications >
Capacity Specifications
Refrigerant: Capacity Specifications

Refrigerant Capacity:

400 to 450 g 0.40 to 0.45 kg 0.9 to 1.0 lbs 14.1 to 15.9 oz


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant > Component Information > Specifications >
Capacity Specifications > Page 6862
Refrigerant: Fluid Type Specifications

Refrigerant Type: R-134a refrigerant


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant Oil > Component Information > Specifications >
Capacity Specifications
Refrigerant Oil: Capacity Specifications

A/C condenser (including Dryer Desiccant)


............................................................................................................................................. 50 mL (1
2/3 fl-oz)

Evaporator ...........................................................................................................................................
..................................................... 40 mL (1 1/3 fl-oz) Line or hose .....................................................
............................................................................................................................................ 10 mL
(1/3 fl-oz) Receiver/Dryer Desiccant ....................................................................................................
........................................................................ 10 mL (1/3 fl-oz) Leakage repair ................................
.............................................................................................................................................................
25 mL (5/6 fl-oz) A/C compressor For A/C compressor replacement, subtract the volume of oil
drained from the removed A/C compressor from 130 mL (4 2/5 fl.oz), and drain the calculated
volume of oil from the new A/C compressor: 130 mL (4 2/5 fl.oz) - Volume of removed A/C
compressor = Volume to drain from new A/C compressor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant Oil > Component Information > Specifications >
Capacity Specifications > Page 6867
Refrigerant Oil: Fluid Type Specifications

Required POE refrigerant oil: SANDEN SE-10Y

- P/N 38899-RCJ-A01: .........................................................................................................................


................................................ 120 mL (4 fl.oz)

- P/N 38899-RMX-A01: ........................................................................................................................


.......................................... 50 mL (1 2/3 fl.oz)

The A/C compressor in this vehicle is powered by the IMA battery module, and this oil is required
because it has unique electrical insulting qualities.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant Pressure Sensor / Switch, HVAC > Component
Information > Locations

Refrigerant Pressure Sensor / Switch: Locations

2. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant Pressure Sensor / Switch, HVAC > Component
Information > Locations > Page 6871

Idle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant Pressure Sensor / Switch, HVAC > Component
Information > Locations > Page 6872

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Refrigerant Pressure Sensor / Switch, HVAC > Component
Information > Locations > Page 6873

100. A/C Pressure Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Auxiliary Water Pump Relay >
Component Information > Locations

Auxiliary Water Pump Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Auxiliary Water Pump Relay >
Component Information > Locations > Page 6878

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Auxiliary Water Pump Relay >
Component Information > Locations > Page 6879
Auxiliary Water Pump Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Blower Motor Relay >
Component Information > Locations

Blower Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Blower Motor Relay >
Component Information > Locations > Page 6883

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Blower Motor Relay >
Component Information > Locations > Page 6884
Blower Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Compressor Clutch Relay >
Component Information > Locations

Compressor Clutch Relay: Locations


Idle Control System Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Compressor Clutch Relay >
Component Information > Locations > Page 6888

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Compressor Clutch Relay >
Component Information > Locations > Page 6889

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Compressor Clutch Relay >
Component Information > Locations > Page 6890
Compressor Clutch Relay: Description and Operation

Air Conditioning (A/C) Compressor Clutch Relay

When the PCM receives a demand for cooling from the A/C system, it delays the compressor from
being energized, and enriches the mixture to assure smooth transition to the A/C mode.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Compressor Clutch Relay >
Component Information > Locations > Page 6891
Compressor Clutch Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Condenser Fan Motor Relay,
HVAC > Component Information > Locations

Condenser Fan Motor Relay: Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Condenser Fan Motor Relay,
HVAC > Component Information > Locations > Page 6895

Fan Controls Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Condenser Fan Motor Relay,
HVAC > Component Information > Locations > Page 6896

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Condenser Fan Motor Relay,
HVAC > Component Information > Locations > Page 6897
Condenser Fan Motor Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Normally-open type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 4, and battery negative terminal is connected to the No. 3 terminal.

- There should be no continuity between the No. 1 and No. 2 terminals when power is
disconnected.

Five-terminal type
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Condenser Fan Motor Relay,
HVAC > Component Information > Locations > Page 6898

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Relays and Modules - HVAC > Compressor Motor Power
Control Module > Component Information > Service and Repair
Compressor Motor Power Control Module: Service and Repair

A/C Compressor Driver Removal/Installation

NOTE: Put on gloves to protect your hands from electrical shock.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar
with the IMA system before working on or around it. Make sure you have read the IMA service
precaution before doing repairs or service.

1. Remove the IPU lid. 2. Disconnect the DC-DC converter. 3. Disconnect connectors (A) from the
A/C compressor driver.

4. Remove the bolts and the A/C compressor driver (A).

5. Install the parts in the reverse order removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Ambient Temperature Sensor
/ Switch HVAC > Component Information > Locations
Ambient Temperature Sensor / Switch HVAC: Locations

143. Behind Left Side Of Front Bumper

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Ambient Temperature Sensor
/ Switch HVAC > Component Information > Locations > Page 6906

58. Outside Air Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Ambient Temperature Sensor
/ Switch HVAC > Component Information > Locations > Page 6907

Ambient Temperature Sensor / Switch HVAC: Service and Repair

Outside Air Temperature Sensor Replacement

1. Remove the front bumper. 2. Lift the tab (A) to release the lock, then remove the outside air
temperature sensor (B) from the receiver/dryer desiccant bracket. Disconnect the 2P

connector (C) from the outside air temperature sensor.

3. Install the sensor in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Cabin Temperature Sensor /
Switch > Component Information > Locations

Cabin Temperature Sensor / Switch: Locations

71. Middle Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Cabin Temperature Sensor /
Switch > Component Information > Locations > Page 6911

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Cabin Temperature Sensor /
Switch > Component Information > Locations > Page 6912

140. In-Car Temperature Sensor/Humidity Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Cabin Temperature Sensor /
Switch > Component Information > Locations > Page 6913

Cabin Temperature Sensor / Switch: Service and Repair

Humidity/In-car Temperature Sensor Replacement

1. Remove the center panel, with navigation, without navigation. 2. Remove the self-tapping screw
and the humidity/in-car temperature sensor (A) from the center panel (B).

3. Install the sensor in the reverse order of removal. Be sure to connect the air hose securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Evaporator Temperature
Sensor / Switch > Component Information > Locations > Component Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Evaporator Temperature
Sensor / Switch > Component Information > Locations > Component Locations > Page 6918

84. Under Right Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Evaporator Temperature
Sensor / Switch > Component Information > Locations > Page 6919

43. Evaporator Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Heater Core Temperature
Sensor / Switch > Component Information > Locations > Component Locations

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Heater Core Temperature
Sensor / Switch > Component Information > Locations > Component Locations > Page 6924

66. Under Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Heater Core Temperature
Sensor / Switch > Component Information > Locations > Page 6925

48. Heater Core Temperature Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Heater Core Temperature
Sensor / Switch > Component Information > Locations > Page 6926

Heater Core Temperature Sensor / Switch: Service and Repair

Heater Core Temperature Sensor Replacement

1. Remove the driver's dashboard undercover. 2. Remove the center console. 3. Remove the
accelerator pedal module. 4. Disconnect the connectors (A) from the air mix control motor and
heater core temperature sensor, then remove the harness clip (B) and the

connector clip (C). Remove the self-tapping screws and the heater core cover (D).

5. Remove the heater core sensor (A).

6. Install the sensor in the reverse order removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Humidity Sensor >
Component Information > Locations

Humidity Sensor: Locations

71. Middle Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Humidity Sensor >
Component Information > Locations > Page 6930

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Humidity Sensor >
Component Information > Locations > Page 6931

140. In-Car Temperature Sensor/Humidity Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Humidity Sensor >
Component Information > Locations > Page 6932

Humidity Sensor: Service and Repair

Humidity/In-car Temperature Sensor Replacement

1. Remove the center panel, with navigation, without navigation. 2. Remove the self-tapping screw
and the humidity/in-car temperature sensor (A) from the center panel (B).

3. Install the sensor in the reverse order of removal. Be sure to connect the air hose securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations

Refrigerant Pressure Sensor / Switch: Locations

2. Right Side Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations > Page 6936

Idle Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations > Page 6937

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Refrigerant Pressure Sensor /
Switch, HVAC > Component Information > Locations > Page 6938

100. A/C Pressure Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Solar Sensor, HVAC >
Component Information > Locations

Solar Sensor: Locations

44. Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Solar Sensor, HVAC >
Component Information > Locations > Page 6942

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Solar Sensor, HVAC >
Component Information > Locations > Page 6943

78. Sunlight Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Sensors and Switches - HVAC > Solar Sensor, HVAC >
Component Information > Locations > Page 6944

Solar Sensor: Service and Repair

Sunlight Sensor Replacement

1. Remove the gauge control module (SPEEDO). 2. Remove the sunlight sensor (A) from the
dashboard with a flat-tip screwdriver, then disconnect the connector (B). Be careful not to damage
the

sensor and the dashboard.

3. Install the sensor in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Solar Sensor, HVAC > Component Information > Locations

Solar Sensor: Locations

44. Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Solar Sensor, HVAC > Component Information > Locations >
Page 6948

Climate Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Solar Sensor, HVAC > Component Information > Locations >
Page 6949

78. Sunlight Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Solar Sensor, HVAC > Component Information > Locations >
Page 6950

Solar Sensor: Service and Repair

Sunlight Sensor Replacement

1. Remove the gauge control module (SPEEDO). 2. Remove the sunlight sensor (A) from the
dashboard with a flat-tip screwdriver, then disconnect the connector (B). Be careful not to damage
the

sensor and the dashboard.

3. Install the sensor in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Heating and Air Conditioning > Thermal Limiting Fuse > Component Information > Service and
Repair

Thermal Limiting Fuse: Service and Repair

A/C Compressor Thermal Protector Replacement


1. Remove the bolts and the holders (A). Disconnect 1P connectors (B), then remove the thermal
protector (C).

2. Replace the thermal protector (A) with a new one, and apply silicone sealant (B) to the bottom of
the thermal protector.

3. Install the thermal protector in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Repairs and Inspections Required After a Collision > System Information
> Service and Repair
Repairs and Inspections Required After a Collision: Service and Repair

SRS Component Replacement/Inspection After Deployment

NOTE: Before doing any SRS repairs, use the HDS SRS menu method to check for DTCs; refer to
the DTC Troubleshooting Index for the less obvious deployed parts (seat belt tensioners, front
impact sensors, side airbag sensors, etc.)

After a collision where the seat belt tensioners deployed, replace these items:

- SRS unit

- Seat belt tensioners

- Seat belt buckle tensioners

- Front impact sensors

After a collision where the front airbag(s) deployed, replace these items:

- SRS unit

- Deployed airbag(s)

- Seat belt tensioners

- Seat belt buckle tensioners

- Front impact sensors

After a collision where the side airbag(s) deployed, replace these items:

- SRS unit

- Deployed side airbag(s)

- Side impact sensor(s) (first) for the side(s) that deployed

- Side impact sensor(s) (second) for the side(s) that deployed

- B-pillar lower trim

- Seat frame complete

After a collision where the side curtain airbag(s) deployed, replace these items:

- SRS unit

- Deployed side curtain airbag(s)

- Seat belt tensioner(s) for the side(s) that deployed

- Side impact sensor(s) (first) for the side(s) that deployed

- Side impact sensor(s) (second) for the side(s) that deployed

- Rear safing sensor

- Roof trim

- A-pillar trim
- B-pillar lower trim

- C-pillar trim

- Front grab handle

- Rear grab handle

- Any related trim clips

- Sunvisor

After a moderate to severe side or rear collision, inspect for any damage on the side curtain airbag
or other related components. According to the degree of damage, replace components as needed.

After a collision, where a side curtain airbag has deployed, replace all trim clips on that side, even if
they appear to be undamaged. Replace the clips on these parts:

- A-pillar trim

- B-pillar trim

- C-pillar trim

- Front grab handle

- Rear grab handle

- Sunvisor

During the repair process, inspect these areas:

- Inspect all the SRS wire harnesses. Replace, do not repair, any damaged harnesses.

- Inspect the cable reel for heat damage. If there is any damage, replace the cable reel.

After the vehicle is completely repaired, turn the ignition switch ON (II). If the SRS indicator comes
on for about 6 seconds and then goes off, the SRS is OK. If the indicator does not function
properly, use the HDS SRS Menu Method to read the DTC. If you cannot retrieve a code, go to
SRS Symptom Troubleshooting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair

Air Bag(s) Arming and Disarming: Service and Repair

Precautions and Procedures

General Precautions

Please read the following precautions carefully before servicing the airbag system service. If the
instructions described are not properly followed the airbags could accidentally deploy and cause
damage or injuries.

- Except when doing electrical inspections, always turn the ignition switch to LOCK (0), disconnect
the negative cable from the battery, then wait for 3 minutes before starting work.

NOTE: The SRS memory is not cleared even if the ignition switch is turned to LOCK (0) or the
battery cables are disconnected from the battery.

- Use replacement parts which are manufactured to the same standards and quality as the original
parts. Do not install used SRS parts. Use only new parts when making SRS repairs.

- Carefully inspect any SRS part before you install it. Do not install any part that shows signs of
being dropped or improperly handled, such as dents, cracks or deformation.

- Before disconnecting the SRS unit connectors, always disconnect the appropriate SRS parts
connectors.

- Use only a digital multimeter to check the system. If it is not a Honda multimeter, make sure its
output is 10 mA (0.01 A) or less when switched to the lowest value in the ohmmeter range. A tester
with a higher output could cause accidental deployment and possible injury.

- Do not put objects on the front passenger's airbag.

- The original audio and navigation system have a coded theft protection circuit. Make sure you
have the anti-theft codes for the audio system or the navigation system (if equipped), then write
down the audio presets before disconnecting the negative cable from the battery.

- Before returning the vehicle to the customer, enter the anti-theft codes for the audio system or the
navigation system (if equipped), then enter the audio presets; set the clock (without navigation).
Steering-related Precautions

Cable Reel Alignment

- Misalignment of the cable reel could cause an open in the wiring, making the SRS system, remote
steering wheel controls, and the horn inoperative. Center the cable reel whenever you do the
following. -

Installation of the steering wheel

- Installation of the cable reel

- Installation of the steering column

- Other steering-related adjustment or installation

- Do not disassemble the cable reel.

- Do not apply grease to the cable reel.

- If the cable reel shows any signs of damage, replace it with a new one. For example, if it does not
rotate smoothly, replace the cable reel.

Airbag Handling and Storage

Do not disassemble an airbag. It has no serviceable parts. Once an airbag has been deployed, it
cannot be repaired or reused.

For temporary storage of an airbag during service, observe the following precautions.

- Store the removed airbag with the pad surface up. Never put anything on the airbag.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag(s) Arming and Disarming > System
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- To prevent damage to the airbag, keep it away from any oil, grease, detergent, or water.

- Store the removed airbag on a secure, flat surface away from any high heat source (exceeding
200 °F/93 °C).

- Never perform electrical inspections to the airbags, such as measuring resistance.

- Do not position yourself in front of the airbag during removal, inspection, or replacement.

- For proper disposal of a damaged airbag, refer to airbag disposal.

- The side curtain airbag inflator assembly is a long, jointed part containing an inflator (A), a flexible
bag (B), and brackets (C). When removing or installing the side curtain airbag assembly, never do
these things: -

Handle the flexible bag.

- Drop the curtain airbag.

- Cut, tear, or peel the taps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 6963
SRS Unit, Front and Side Impact Sensors, Driver's Seat Position Sensor, Front Passenger's
Weight Sensors, and Rear Safing Sensor

- Turn the ignition switch to LOCK (0), disconnect the negative cable from the battery, then wait for
3 minutes before starting installation or replacement of the SRS unit, or disconnecting the
connectors from the SRS unit.

- Be careful not to bump or impact the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor whenever the ignition switch is ON (II), or for at least 3 minutes after the ignition
switch is turned to LOCK (0).

- During installation or replacement, be careful not to bump (by impact wrench, hammer, etc.) the
area around the SRS unit, front impact sensors, the side impact sensors, or rear safing sensor. The
airbags could accidentally deploy and cause damage or injury.

- After a collision where a front airbag, side airbag or a seat belt tensioner, seat belt buckle
tensioner deployed, go to Component Replacement/Inspection after Deployment. See: Service and
Repair After a collision where the airbags did not deploy, inspect for any damage or any
deformation on the SRS unit, front impact sensors, side impact sensors, or rear safing sensor. If
there is any damage, replace the SRS unit and/or the sensors.

- Do not disassemble the SRS unit, front impact sensors, side impact sensors, driver's seat position
sensor, front passenger's weight sensors, or rear safing sensor.

- Be sure the SRS unit, front impact sensors, side impact sensors, and rear safing sensor are
installed securely with the mounting bolts torqued to 9.8 Nm (1.0 kgf.m, 7.2 lbf.ft). Whenever you
remove or replace the SRS unit, safing sensor, or all impact sensors, always install the
components with new bolts.

- Do not spill water or oil on the SRS unit or the side impact sensors.

Wiring Precautions

Some of the SRS wiring can be identified by special yellow outer covering, and the SRS
connectors can be identified by their yellow color. Observe the instructions.

- Never attempt to modify, splice, or repair SRS wiring. If there is an open or damage in SRS
wiring, replace the harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 6964
- Be sure to install the harness wires so they do not get pinched or interfere with other parts.

- Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounds can cause intermittent problems that are difficult to diagnose.

- Do not use any silicone based cleaners or lubricants on any SRS connectors or terminals.

Precautions for Electrical Inspections

- When using electrical test equipment, insert the probe of the tester into the wire side of the
connector. Do not insert the probe of the tester into the terminal side of the connector, and do not
tamper with the connector.

- Use a U-shaped probe. Do not insert the probe forcibly.

- Use specified service connectors in troubleshooting. Using improper tools could cause an error in
inspection due to poor metal-to-metal contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 6965
Spring-loaded Lock Connector

Some SRS system connectors have a spring-loaded lock.

Front Airbag Connectors

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector.

Connecting

To reconnect, hold the pawl-side connector, and press on the back of the sleeve-side connector in
the direction shown. As the two connector halves are pressed together, the sleeve (A) is pushed
back by the pawl (B). Do not touch the sleeve.

Side Airbag Connector

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector half.

Connecting

Hold both connector halves, and press them firmly together until the projection (A) of the
sleeve-side connector clicks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 6966
Opening the SRS Unit Shorting Connectors for Diagnosis

Special Tools Required

SRS short canceller 070AZ-SAA0100

NOTE:

- To prevent damaging of the connector cavity, insert the short canceller straight into the cavity
from the terminal side.

- Before installing the short canceller, wash it with electrical contact cleaner, then dry it with
compressed air.

- Do not use the short canceller if it is damaged.

- Make sure to remove the short canceller before reconnection.

When SRS unit connectors A (28P) or B (28P) are disconnected, a short circuit is created in the
connector by its own function to prevent an airbag deployment. The circuit may need to be open
sometimes when diagnosis is done on the system. Insert the short canceller (070AZ-SAA0100) in
the specified cavities when it is necessary to keep the circuit open for diagnosis.

Terminal numbers are shown from the wire side of the female terminals. Insert the short
canceller(s) into the cavities on the terminal side of the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 6967
Seats with Side Airbags

Seats with side airbags have a "SIDE AIRBAG" label on the seat-back.

- When cleaning, use a damp cloth to clean the seat. Do not soak the seat with liquid. Do not spray
steam on the seat.

- Do not repair a torn or frayed seat-back cover. Replace the seat-back cover.

- After a collision where the side airbag was deployed, replace the side airbag and seat frame with
new parts. If the seat-back cushion is split, it must be replaced.

- Never put aftermarket accessories on the seat (covers, pads, seat heaters, lights, etc.).

Disconnecting System Connectors

Turn the ignition switch to LOCK (0) and disconnect the negative cable from the battery, then wait
for 3 minutes before starting the following procedures.

- Before disconnecting the cable reel 4P connector (1), disconnect the driver's airbag 4P connector
(2).

- Before disconnecting SRS unit connector B from the SRS unit, disconnect both seat belt
tensioner 4P connectors and both seat belt buckle tensioner 4P connectors (3, 4, 5, 6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 6968
1. Disconnect the negative cable from the battery, then wait for 3 minutes.

Driver's Airbag

2. Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

3. Remove the lower glove box, then disconnect the front passenger's airbag 4P connector (A)
from the dashboard wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 6969
Side Airbag

4. Disconnect both side airbag 2P connectors (A) from the floor wire harness.

Side Curtain Airbag

5. Remove the headliner. 6. Disconnect both floor wire harness 2P connectors (A) from the side
curtain airbags.

Seat Belt Tensioner

7. Remove the B-pillar lower trim. Disconnect both floor wire harness 4P connectors (A) from the
seat belt tensioners.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 6970
Seat Belt Buckle Tensioner

8. Disconnect both floor wire harness 4P connectors (A) from the seat belt buckle tensioner.

SRS Unit

9. Remove the center console. Disconnect SRS unit connector A (28P) and SRS unit connector B
(28P) from the SRS unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Diagrams
Air Bag: Diagrams

66. Side Airbag Inflator, Driver's

67. Side Airbag Inflator, Front Passenger's

68. Side Curtain Airbag Inflator, Left


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Diagrams > Page
6974
69. Side Curtain Airbag Inflator, Right

129. Airbag First And Second Inflators, Driver's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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6975

130. Airbag First And Second Inflators, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures

Air Bag: Procedures

Airbag and Tensioner Disposal

Special Tools Required

Deployment tool 07HAZ-SG00500

Before scrapping any airbags, side airbags, side curtain airbags, seat belt tensioners, or seat belt
buckle tensioner (including those in a whole vehicle to be scrapped), the part(s) must be deployed.
If the vehicle is still within the warranty period, the Honda District Parts and Service Manager must
give approval and/or special instructions before deploying the part(s). Only after the part(s) have
been deployed (as the result of vehicle collision, for example), can they be scrapped. If the parts
appear intact (not deployed), treat them with extreme caution. Follow this procedure.

Deploying Airbags in the Vehicle

If an SRS equipped vehicle is to be entirely scrapped, its airbags, side airbags, side curtain
airbags, seat belt tensioners, and seat belt buckle tensioner should be deployed while still in the
vehicle. These parts should not be considered as salvageable parts and should never be installed
in another vehicle.

1. Turn the ignition switch to LOCK (0), then disconnect the battery negative cable, then wait for 3
minutes before starting work. 2. Confirm that each airbag, side airbag, side curtain airbag, seat belt
tensioner, or seat belt buckle tensioner is securely mounted. 3. Confirm that the deployment tool is
functioning properly by following the check procedure on the tool label.

Driver's Airbag

4. Remove the access panel (A) from the steering wheel then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

5. Remove the glove box, then disconnect the front passenger's airbag 4P connector (A) from the
dashboard wire harness.

Side Airbag

6. Disconnect the side airbag 2P connector (A) from the floor wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6978
Side Curtain Airbag

7. Disconnect the floor wire harness 2P connectors (A) from the side curtain airbag.

Seat Belt Tensioner

8. Disconnect the floor wire harness 4P connector (A) from the seat belt tensioner. Pull the seat
belt out all the way and cut it.

Seat Belt Buckle Tensioner

9. Disconnect the floor wire harness tensioner 4P connector (A) from the seat belt buckle tensioner.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6979

10. Cut off each connector, and strip the ends of the wires. Twist each pair of unlike colored wires
together, and clip an alligator clips (A) from the

deployment tool to each pair. Place the deployment tool at least 30 feet (10 meter) away from the
vehicle.

NOTE: The drivers and front passenger's airbags have dual inflators. Twist each pair of unlike
colored wires together, and clip an alligator clip to each pair.
11. Connect a 12 volt battery to the tool.

- If the green light on the tool comes on, the igniter circuit is defective and cannot deploy the
component. Go to Disposal of Damaged Components.

- If the red light on the tool comes on, the component is ready to be deployed.

12. Push the tool's deployment switch. The airbags and tensioners should deploy (deployment is
both highly audible and visible: A loud noise and

rapid inflation of the bag, followed by slow deflation). -

If the components deploy and the green light on the tool comes on, continue with this procedure.

- If a component does not deploy, and the green light comes ON, its igniter is defective. Go to
Disposal of Damaged Components.

- During deployment, the airbags can become hot enough to burn you. Wait 30 minutes after
deployment before touching the airbags.

13. Dispose of the complete airbag. No part of it can be reused. Place it in a sturdy plastic bag (A),
and seal it securely. Dispose of the deployed airbag

according to your local regulations.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6980

Deploying Components Out of the Vehicle

If an intact airbag or tensioner has been removed from a scrapped vehicle, or has been found
defective or damaged during transit, storage, or service, it should be deployed as follows:

1. Confirm that the deployment tool is functioning properly by following the check procedure
Deploying Airbags in the Vehicle on the tool label. 2. Position the airbag face up, outdoors, on flat
ground, at least 30 feet (10 meters) from any obstacles or people. 3. Follow steps 9 through 12 of
the in-vehicle deployment procedure.

NOTE: The driver's and front passenger's airbags have dual inflators. Twist each pair of unlike
colored wires together, and clip an alligator clip to each pair.

Disposal of Damaged Components

1. If installed in a vehicle, follow the removal procedure for the driver's airbag, front passenger's
airbag, side airbag, side curtain airbag, seat belt

tensioner, and seat belt tensioner.

2. In all cases, make a short circuit by cutting, stripping, and twisting together the two inflator wires.

NOTE: The driver's and front passenger's airbags have dual inflators. the like color wires go to the
individual inflators.

3. Package the component in exactly the same packaging that the new replacement part came in.
4. Mark the outside of the box "DAMAGED AIRBAG NOT DEPLOYED," "DAMAGED SIDE
AIRBAG NOT DEPLOYED," "DAMAGED SIDE

CURTAIN AIRBAG NOT DEPLOYED," "DAMAGED SEAT BELT TENSIONER NOT DEPLOYED"
so it does not get confused with your parts stock.

5. Contact your Honda District Parts and Service Manager for instructions on how and where to
return it for disposal.

Deployment Tool Check

1. Connect the yellow clips to both switch protector handles on the tool. 2. Then connect the red
lead to the positive battery post and the black lead to the negative battery post. 3. Push the
operation switch: The green light should come on, indicating that the tool is operating properly and
is ready for use. If the red light stays

on, the tool is faulty, and another one must be used for the procedure.

4. Disconnect the tool clips and connectors from the protector handles and the battery.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6981
Air Bag: Removal and Replacement

Driver's Airbag Replacement

Driver's Airbag Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

3. Using a TORX T30 bit, remove the two TORX bolts (A) and discard them.

4. Disconnect the horn switch connector (1P), then remove the driver's airbag (B).

Installation

1. Connect the horn switch connector (1P) (A) to the driver's airbag.

2. Place the driver's airbag (B) in the steering wheel, and secure it with new TORX bolts (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6982
3. Connect the cable reel 4P connector (A) to the driver's airbag 4P connector, then install the
access panel (B) on the steering wheel.

4. Reconnect the negative cable to the battery. 5. Connect the HDS, and clear the DTC. 6. After
installing the airbag, confirm proper system operation:

- Turn the ignition switch to ON (II); the SRS indicator should come on for about 6 seconds and
then go off.

- Make sure the horn works.

Front Passenger's Airbag Replacement

Front Passenger's Airbag Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Remove the glove box. 3. Disconnect the front passenger's airbag 4P connector (A) from the
dashboard wire harness.

4. Remove the center panel:

- With navigation

- Without navigation

5. Remove the three mounting nuts (A) from the bracket. Cover the front passenger's lid and
dashboard with a cloth, and pry carefully with a

screwdriver to lift the front passenger's airbag assembly (B) out of the dashboard.

If you replacing the front passenger's lid, go to step 6.

If you are replacing a deployed front passenger's airbag, replace the airbag and new lid as a set.

NOTE: The front passenger's lid has pawls (C) on each side which attach it to the dashboard.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Repair > Procedures > Page 6983
6. Cut the four parts (A) of the front passenger's lid (B) as shown, and remove the front
passenger's airbag.

NOTE: -

Always replace the front passenger's lid whenever you remove the front passenger's airbag from
the lid.

- Replace the front passenger's airbag if the airbag mounting hooks or its housing is damaged.

7. Insert the hooks (A) of the front passenger's airbag housing into the new passenger's lid, then
insert the other hooks (B) into the lid.

NOTE: -

Make sure there are no objects between the airbag and the front passenger's lid.

- Make sure the airbag is fully seated, and make sure the front passenger's lid is not deformed or
damaged after the airbag is in place.

- Do not use tools when detaching the front passenger's airbag in order to protect it.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6984
Installation

1. Place the front passenger's airbag assembly (A) into the dashboard. Tighten the front
passenger's airbag mounting nuts (B).

2. Connect the front passenger's airbag 4P connector (A) to dashboard wire harness, then reinstall
the glove box and center panel.

3. Reconnect the negative cable to the battery. 4. Connect the HDS, and clear the DTC. 5. After
installing the airbag, confirm proper system operation: Turn the ignition switch to ON (II); the SRS
indicator should come on for about 6

seconds and then go off.

Side Airbag Replacement

Side Airbag Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Remove the front seat assembly and seat-back cover. 3. Remove the mounting screws (A) and the
side airbag (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6985
Installation

NOTE:

- If the side airbag lid is secured by tape, remove the tape.

- Do not open the lid of the side airbag cover.

- Use new mounting screws tightened to the specified torque. When you replace a side airbag,
make sure that the seat-back cover is installed properly. Improper installation may prevent proper
deployment.

- Be sure to install the harness wires so that they are not pinched or interfering with other parts.

1. Place the side airbag on the seat-back frame (A). Install new side airbag mounting screws (B).

2. Install the seat-back cover. 3. Install the front seat assembly, then connect the side airbag
harness 2P connector. 4. Move the front seat and the seat-back through their full ranges of
movement, making sure the harness wires are not pinched or interfering with

other parts.

5. Reconnect the negative cable to the battery. 6. Connect the HDS, and clear the DTC. 7. After
installing the side airbag, confirm proper system operation: Turn the ignition switch to ON (II); the
SRS indicator should come on for about

6 seconds and then go off.

Side Curtain Airbag Replacement

Side Curtain Airbag Replacement

Removal

NOTE:

- Review the interior trim replacement procedure before doing repair or service.

- Removal of the side curtain airbag must be done according to the Precautions and Procedures.

- The side curtain airbag system consists of the side curtain airbag module, including the roof trim,
front grab handle, all grab handle brackets and shielding protector. After the side curtain airbag has
been deployed, replace these parts.

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Remove the headliner. 3. Disconnect the side curtain airbag 2P connector (A) from the floor wire
harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6986

4. Remove the mounting bolts (A) from the bracket.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6987
Installation

NOTE:

- Installation of the side curtain airbag must be done according the Precautions and Procedures.

- If the airbag is frayed, or has any other visible damage, replace it. Do not attempt to repair an
airbag.

- When you install the airbag, make sure it is not twisted, and that it is not caught between the
inflator bracket by the bracket bolts.

- Make sure that the side curtain airbag inflator retainer is installed properly. Otherwise the airbag
could accidentally deploy and cause damage or injuries.

1. Place the side curtain airbag assembly on the side of the roof. Tighten the side curtain airbag
mounting bolts (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6988
2. Connect the side curtain airbag 2P connector (A) to the floor wire harness.

3. Reconnect the negative cable to the battery.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag > Component Information > Service and
Repair > Procedures > Page 6989
4. Connect the HDS, and clear the DTCs. 5. After installing the side curtain airbag, confirm proper
system operation: Turn the ignition switch to ON (II); the SRS indicator should come on for

about 6 seconds and then go off.

6. Install all removed parts. 7. Confirm proper headliner/pillar trim overlap.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Locations
Air Bag Control Module: Locations

76. Under Middle Of Dash

92. In Left Side Of Front Passenger's Seat Back


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Locations > Page 6993

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Locations > Page 6994
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Locations > Page 6995

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Locations > Page 6996

Relay And Control Unit Locations Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Locations > Page 6997
Air Bag Control Module: Diagrams

236. ODS Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Locations > Page 6998

240. SRS Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Service and Repair > SRS Unit Replacement
Air Bag Control Module: Service and Repair SRS Unit Replacement

SRS Unit Replacement

Removal

NOTE: If you are only disconnecting SRS unit connector A, skip step 2.

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect both seat belt tensioner connectors and the seat belt buckle tensioner connector. 3.
Remove the center console. 4. Disconnect SRS unit connector A (28P), connector B (28P), and
remove the TORX bolts (C), then pull out the SRS unit.

Installation

1. Install the SRS unit (A) with new TORX bolts (B), then connect the connectors (C) to the SRS
unit; push them into position until they click.

NOTE: Be sure the SRS unit is sitting squarely against its bracket before torquing the TORX bolt.

2. Reconnect both seat belt tensioner connectors and the seat belt buckle tensioner connector. 3.
Reconnect the negative cable to the battery. 4. Calibrate the ODS unit. 5. Do the ODS unit
operation check. 6. Confirm proper SRS system operation: Turn the ignition switch to ON (II); the
SRS indicator should come on for about 6 seconds and then go off. 7. Reinstall all removed parts.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Control Module > Component Information >
Service and Repair > SRS Unit Replacement > Page 7001
Air Bag Control Module: Service and Repair ODS Unit Replacement

ODS Unit Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the passenger's side airbag 2P connector. 3. Remove the passenger's seat assembly
and seat-back cover. 4. Disconnect the ODS unit 18P connector (A) and sensor connectors (B)
from the ODS unit (C).

5. Remove the two nuts (D) and the ODS unit.

Installation

1. Place the ODS unit (A) on the seat-back frame. Tighten the two nuts (B), and connect the ODS
unit harness 18P connector (C) and sensor

connectors (D) to the ODS unit.

2. Install the seat-back cover in the reverse order of removal. 3. Install the seat assembly, then
connect the side airbag harness 2P connector. 4. Reconnect the negative cable to the battery. 5.
Set the seat-back in the normal position, and make sure there is nothing on the front passenger's
seat. 6. Initialize the ODS unit. 7. After installing the ODS unit, confirm proper system operation:
Turn the ignition switch to ON (II); the SRS indicator should come on for about 6

seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Deactivation Indicator > Component
Information > Diagrams

128. Airbag Cut-Off Indicator, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Air Bag Deactivation Indicator > Component
Information > Diagrams > Page 7005

Air Bag Deactivation Indicator: Testing and Inspection

Passenger's Airbag Cutoff Indicator Illumination Bulb Test

1. Remove the center panel:

- With navigation

- Without navigation

2. Remove the screws (A) and the passenger's airbag cutoff indicator (B) from the center panel.

3. Check for continuity between the No. 2 and No. 3 terminals of the indicator. If there is no
continuity, replace the bulb. 4. Reinstall the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Clockspring Assembly / Spiral Cable, Air Bag >
Component Information > Diagrams
230. Cable Reel
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Clockspring Assembly / Spiral Cable, Air Bag >
Component Information > Diagrams > Page 7009
Clockspring Assembly / Spiral Cable: Service and Repair

Cable Reel Replacement

Removal

1. Make sure the front wheels are aligned straight ahead. 2. Disconnect the negative cable from the
battery, then wait for 3 minutes before starting work. 3. Remove the driver's airbag. 4. Disconnect
the connector (A) from the cable reel, then remove the steering wheel bolt (B).

5. Confirm that the front wheels point straight ahead, then remove the steering wheel with a
steering wheel puller. Do not tap on the steering wheel or

steering column shaft when removing the steering wheel.

6. Remove the driver's undercover. 7. Remove the column cover screws (A), then remove the
column covers (B, C).

8. Disconnect the dashboard wire harness 4P connector (A) from the cable reel 4P connector (B),
then disconnect the dashboard wire harness 20P

connector (C) from the cable reel (D).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Clockspring Assembly / Spiral Cable, Air Bag >
Component Information > Diagrams > Page 7010
9. Release the lock tab (A) under the cable reel connector with a 90° hook shaped tool (B). Slide
the tool below the cable reel connector just above

the lock tab. Release the lower lock tab (C), and slide the cable reel off the column.

Installation

1. Before installing the steering wheel, align the front wheels straight ahead. 2. If not already done,
disconnect the battery negative cable, then wait for 3 minutes before starting work. 3. Set the turn
signal canceling sleeve (A) so that the projections (B) are aligned vertically.

4. Carefully install the cable reel (A) on the steering column shaft. Then connect the dashboard
wire harness 20P connector (B) to the cable reel, and

connect the 4P connector (C) to the dashboard wire harness 4P connector (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Clockspring Assembly / Spiral Cable, Air Bag >
Component Information > Diagrams > Page 7011
5. Install the steering column covers. 6. If necessary, center the cable reel (new replacement cable
reels come centered). Do this by first rotating the cable reel clockwise until it stops.

Then rotate it counterclockwise (about three turns) until the arrow mark (A) on the cable reel label
points straight up.

7. Position the two tabs (A) of the turn signal canceling sleeve (B) as shown, and install the
steering wheel on to the steering column shaft, making

sure the steering wheel hub (C) engages the pins (D) of the cable reel and tabs of the turn signal
canceling sleeve. Do not tap on the steering wheel or steering column shaft when installing the
steering wheel.

8. Install a new steering wheel bolt (A), then reconnect the connectors.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Clockspring Assembly / Spiral Cable, Air Bag >
Component Information > Diagrams > Page 7012

9. Install the driver's airbag.

10. Reconnect the negative cable to the battery. 11. After installing the cable reel, confirm proper
system operation:

- Turn the ignition switch to ON (II); the SRS indicator should come on for about 6 seconds and
then go off.

- After the SRS indicator has turned off, turn the steering wheel fully left and right to confirm the
SRS indicator does not come on.

- Make sure the horn and turn signal switches work properly.

- Make sure the cruise control buttons work.

- Make sure the steering wheel audio controls (if equipped) work.

- Make sure the voice control buttons (if equipped) work.

- Make sure the there are no DTCs.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Locations
Impact Sensor: Locations

100. Left B-Pillar (Right Similar)

131. Left C-Pillar (Right Similar)

141. Behind Right Side Of Front Bumper


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Locations
> Page 7016

144. Behind Left Side Of Front Bumper


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Locations
> Page 7017

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Locations
> Page 7018

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Locations
> Page 7019
Impact Sensor: Diagrams

51. Impact Sensor, Left Front

52. Impact Sensor, Right Front

70. Side Impact Sensor (2nd), Left

71. Side Impact Sensor (2nd), Right


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Locations
> Page 7020

147. Side Impact Sensor (1st), Left

148. Side Impact Sensor (1st), Right


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Service
and Repair > Side Impact Sensor (First) Replacement
Impact Sensor: Service and Repair Side Impact Sensor (First) Replacement

Side Impact Sensor (First) Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the appropriate side airbag 2P connector. 3. Remove the front seat assembly. 4.
Remove the front door sill inner trim. 5. Remove the lower B-pillar lower trim panel. 6. Disconnect
the floor wire harness 4P connector from the side impact sensor (first). 7. Using a TORX T30 bit,
remove the TORX bolt (A), then remove the side impact sensor (first) (B).

Installation

1. Install the side impact sensor (first) with a new TORX bolt (A), then connect the floor wire
harness 4P connector (B) to the side impact sensor

(first).

2. Reinstall all removed parts. 3. Reconnect the negative cable to the battery. 4. After installing the
side impact sensor (first) confirm proper system operation: Turn the ignition switch to ON (II); the
SRS indicator should come

on for about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Service
and Repair > Side Impact Sensor (First) Replacement > Page 7023
Impact Sensor: Service and Repair Side Impact Sensor (Second) Replacement

Side Impact Sensor (Second) Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the appropriate side curtain airbag 2P connector. 3. Remove the rear seat and seat
side bolster. 4. Disconnect the floor wire harness 2P connector from the side impact sensor
(second). 5. Remove the TORX bolt (A) using a TORX T30 bit, then remove the side impact sensor
(second) (B).

Installation

1. Install the side impact sensor (second) with a new TORX bolt (A), then connect floor wire
harness 2P connector (6) to the side impact sensor

(second).

2. Reconnect the negative cable to the battery. 3. After installing the side impact sensor (second),
confirm proper system operation: Turn the ignition switch to ON (II); the SRS indicator should

come on for about 6 seconds and then go off.

4. Reinstall all removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Impact Sensor > Component Information > Service
and Repair > Side Impact Sensor (First) Replacement > Page 7024

Impact Sensor: Service and Repair Front Impact Sensor Replacement


Front Impact Sensor Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the driver's airbag 4P connector, the front passenger's airbag 4P connector, both seat
belt tensioners 4P connectors, and seat belt buckle

tensioner 4P connector.

3. Remove the front inner fender. 4. Disconnect the engine compartment wire harness 2P
connector (A). Using a TORX T30 bit, remove the TORX bolt (B), then remove the front

impact sensor (C). Replace the bolt.

Installation

1. Install the front impact sensor with a new TORX bolt (A), then connect the engine compartment
wire harness 2P connector (B) to the front impact

sensor (C).

2. Reconnect the driver's airbag 4P connector, the passenger's airbag 4P connector, and both seat
belt tensioner 4P connectors. 3. Reconnect the negative cable to the battery. 4. After installing the
front impact sensor, confirm proper system operation: Turn the ignition switch to ON (II); the SRS
indicator should come on

for about 6 seconds and then go off.

5. Reinstall all removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Safing Sensor, Air Bag > Component Information >
Locations
Safing Sensor: Locations

98. Middle Of Floor

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Safing Sensor, Air Bag > Component Information >
Locations > Page 7028

142. Rear Safing Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Safing Sensor, Air Bag > Component Information >
Locations > Page 7029
Safing Sensor: Service and Repair

Rear Safing Sensor Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect both side curtain airbag 2P connectors. 3. Remove the rear seat. 4. Disconnect the
floor wire harness 4P connector from the rear safing sensor. 5. Using a TORX T30 bit, remove the
TORX bolt (A), then remove the rear safing sensor (B).

Installation

1. Install the rear safing sensor (A) with a new TORX bolt (B) then connect the floor wire harness
4P connector (C) to the rear safing sensor.

2. Reconnect the negative cable to the battery. 3. Reinstall all removed parts. 4. After installing the
rear safing sensor, confirm proper system operation: Turn the ignition switch to ON (II); the SRS
indicator should come on for

about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Restraints - Occupant Detection System Initialization
Seat Occupant Sensor: Technical Service Bulletins Restraints - Occupant Detection System
Initialization

08-041

June 7, 2008

Applies To: 2007 08 Civic ALL 2007-08 Civic Hybrid - ALL

ODS Unit Initialization, ODS Unit Calibration, and Seat Weight Sensor Output Check With Manual
Mode

BACKGROUND

The 2006 2008 Civic Service Manual shows procedures for the occupant detection system (ODS)
unit initialization, the ODS unit calibration, and the front passenger's seat weight sensor output
check after a vehicle collision These procedures are normally done by following the on-screen
instructions on the HDS Due to some software variations between the SRS unit and the ODS unit
in some vehicles, when doing one of these procedures, the HDS may indicate to do the procedure
with manual mode However these manual mode procedures are not in the service manual In these
cases, follow the procedures in this bulletin to do the ODS unit initialization, the ODS unit
calibration or the front passenger's seat weight sensor output check with manual mode

NOTE

Even though these procedures are done manually, an HDS is still required.

This bulletin covers these procedures

^ ODS Unit Initialization With Manual Mode

^ ODS Unit Calibration With Manual Mode

^ Front Passengers Seat Weight Sensors Output Check After a Vehicle Collision With Manual
Mode

TOOL INFORMATION

SCS Service Connector: P/N O7PAZ0010100 H/C 4231189

ODS UNIT INITIALIZATION WITH MANUAL MODE

NOTE:

Initialize the ODS unit after replacing the seat back cover, the seat back cushion, and/or the ODS
unit.

1. Make sure there are no SRS DTCs

NOTE:

A new (uninitialized) ODS unit installed with a faulty OPDS sensor can cause DTC 85-71. If you
read this DTC, continue with this procedure.

2. Adjust the front passenger's seat to its most rearward position, and adjust the seat back to a
normal upright position Make sure to remove items that are on, under, or near the seat

3. Turn the ignition switch to LOCK (0).


4. If not already connected, connect the HDS to the DLC, then turn on the HDS, but do not turn the
ignition switch to ON (II)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 7034
5. Select the Diagnostic System icon to run the HDS

6. Select the SCS icon.

7. On the next screen, select YES to short the SCS line. After the line is shorted, the odometer
flashes no.

8. Connect the SCS service connector to the 2P memory erase signal (MES) connector. Do not
use a jumper wire.

9. Turn the ignition switch to ON (II).

10. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

11. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

12. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector.

13. Watch the SRS indicator:

^ If the SRS indicator blinks twice and then goes off, the ODS unit is initialized. Go to ODS UNIT
CALIBRATION WITH MANUAL MODE.

^ If the SRS indicator blinks twice and then stays on, the ODS unit is initialized, but there are SRS
DTCs that need to be cleared. Go to step 14.

^ If the SRS indicator stays on (does not blink), the ODS unit is not initialized. Repeat steps 3 thru
13. If after three attempts you cannot initialize the ODS unit, refer to symptom troubleshooting in
the service manual.

14. Turn the ignition switch to LOCK (0).

15. Disconnect the HDS.

16. Connect the SCS service connector to the MES connector. Do not use a jumper wire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 7035
17. Turn the ignition switch to ON (II).

18. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

19. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

20. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector. The SRS indicator blinks twice to indicate the SRS unit memory has been
cleared.

21. Turn the ignition switch to LOCK (0), and wait for 10 seconds.

22. Turn the ignition switch to ON (0). The SRS indicator should come on for 6 seconds and then
go off. If the indicator stays on, repeat steps 14 thru 22. If after doing those steps the indicator
continues to stay on, read and troubleshoot the SRS DTCs or refer to symptom troubleshooting.

23. Use the HDS to remove the short on the SCS line.

ODS UNIT CALIBRATION WITH MANUAL MODE

NOTE:

Always calibrate the ODS unit after replacing any of the front passenger's seat components (except
the ODS unit or the seat weight sensors), after a vehicle collision, or after replacing the SRS unit.

1. Make sure there are no SRS DTCs.

2. Adjust the front passengers seat to its most rearward position, and adjust the seat-back to the
forward-most position. Make sure to remove items that are on, under, or near the seat.

3. Turn the ignition switch to LOCK (0).

4. If not already connected, connect the HDS to the DLC, then turn on the HDS (but do not turn the
ignition switch to ON (II).

5. Select the Diagnostic System icon to run the HDS.

6. Select the SCS icon.

7. On the next screen, select YES to short the SCS line. After the line is shorted, the odometer
display flashes no.

8. Buckle the driver's seat belt.

9. Turn the ignition switch to ON (II).

10. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, unbuckle the driver's seat belt.

11. Within 4 seconds after the SRS indicator comes on again, buckle the driver's seat belt.

12. Within 4 seconds after the SRS indicator goes off, unbuckle the driver's seat belt.

13. Watch the SRS indicator:

^ If the SRS indicator blinks twice and then goes off, the ODS unit is calibrated. Turn the ignition
switch to LOCK (0), then go to FRONT PASSENGER'S SEAT WEIGHT SENSOR OUTPUT
CHECK AFTER A VEHICLE COLLISION WITH MANUAL MODE.

^ If the SRS indicator blinks twice and then stays on, the ODS unit is calibrated, but there are SRS
DTCs that need to be cleared. Go to step 14.

^ If the SRS indicator stays on (does not blink), the ODS unit is not calibrated. Repeat steps 8 thru
13. If after three attempts the ODS unit does not calibrate, refer to symptom troubleshooting in the
service manual.

14. Turn the ignition switch to LOCK (0).

15. Disconnect the HDS.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 7036

16. Connect the SCS service connector to the 2P memory erase signal (MES) connector. Do not
use a jumper wire.

17. Turn the ignition switch to ON (II).

18. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

19. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

20. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector. The SRS indicator blinks twice to indicate the SRS unit memory has been
cleared.

21. Turn the ignition switch to LOCK (0), and wait for 10 seconds.

22. Turn the ignition switch to ON (I I). The SRS indicator should come on for 6 seconds and then
go off. If the indicator stays on, repeat steps 14 thru 22. If after doing those steps the indicator
continues to stay on, read and troubleshoot the SRS DTCs or refer to symptom troubleshooting.

23. Use the HDS to remove the short on the SCS line.

FRONT PASSENGER'S SEAT WEIGHT SENSOR OUTPUT CHECK AFTER A VEHICLE


COLLISION WITH MANUAL MODE

NOTE:

^ Always check the front passenger's seat weight sensor output after replacing any of the front
passenger's seat components, except the ODS unit, and after a vehicle collision.

^ Make sure the SCS line is not shorted by the HDS.

1. Adjust the front passenger's seat to its most rearward position, and adjust the seat-back to a
normal upright position. Make sure to remove items that are on, under, or near the seat.

2. Turn the ignition switch to ON (II), and wait for the passenger airbag OFF indicator to go off.

3. Apply the specified weight to the front passenger's seat:

^ 4-door: 58 pounds. (A case of Honda coolant is 58 pounds.)

^ 2-door: 64 pounds. (A case of Honda coolant and a 1 gallon jug of VTM-4 fluid is 64 pounds.)
4. For 2-door models: Firmly tap on the headrest twice to release any stiction that may be present
in the seat weight sensors.

5. Watch the passenger airbag OFF indicator. The indicator should come on and stay on. If the
indicator does not come on, check for SRS DTCs and troubleshoot them.

6. Add another 15-20 pounds of weight to the front passenger's seat.

7. For 2-door models: Firmly tap on the headrest twice.

8. Watch the passenger airbag OFF indicator. The indicator should go off.

^ If the indicator goes off, the front passenger's weight sensors are OK.

^ If the indicator does not go off, check for SRS DTCs and troubleshoot them, then repeat steps 1
thru 8.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Page 7037
Seat Occupant Sensor: Locations

93. Left Side Of Front Passenger's Seat

94. Right Side Of Front Passenger's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Page 7038

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Page 7039
Seat Occupant Sensor: Diagrams

123. Weight Sensor, Front Passenger's (Front Inner Side)

124. Weight Sensor, Front Passenger's (Front Outer Side)

125. Weight Sensor, Front Passenger's (Rear Inner Side)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Page 7040

126. Weight Sensor, Front Passenger's (Rear Outer Side)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Page 7041

Seat Occupant Sensor: Service and Repair

Front Passenger's Weight Sensor Replacement

Special Tools Required

Pin driver, 3.5 mm 07744-0010300

Removal

NOTE: Removal of the front passenger's weight sensors must be done according to Precautions
and Procedures.

1. Disconnect the battery cable from the battery, then wait for 3 minutes before starting work. 2.
Remove the front passenger's seat assembly. 3. Remove the cushion cover/pad from the seat
cushion frame. 4. Using a TORX E18 socket, remove the TORX nuts (A) attaching the seat track
(B) to the front passenger's seat slide assembly including all four

front passenger's weight sensors (C).

5. Disconnect the sensor connectors (D) from the seat weight sensors (E), then remove the front
passenger's weight sensors.

Installation

NOTE: Be sure to install the harness wires so they are not pinched or interfering with other parts.

1. Install the new front passenger's seat slide assembly including all four front passenger's weight
sensors under the seat track. 2. Apply multipurpose grease to the spring washer and bushing.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Page 7042
3. Insert a 3.5 mm center punch into the hole in the cushion frame to position the spring washers,
when tighten the TORX nuts (A). Begin with (1),

and tighten them in crisscross pattern in two or more steps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Occupant Sensor > Component Information >
Technical Service Bulletins > Page 7043
4. Using the pin driver to position the spring washers, torque the TORX nuts is the sequence
shown in two or more steps. 5. Check whether there is a gap of 4 mm or more at each of the four
locations.

6. Reassemble the front passenger's seat cushion cover/pad. 7. Reinstall the front passenger's
seat. 8. Reconnect the negative cable to the battery. 9. Calibrate the ODS unit.

10. After installing the front passenger's weight sensors, confirm proper system operation: Turn the
ignition switch to ON (II); the SRS indicator

should come on for about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Position Sensor > Component Information >
Locations

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Air Bag Systems > Seat Position Sensor > Component Information >
Locations > Page 7047
Seat Position Sensor: Service and Repair

Driver's Seat Position Sensor Replacement

Removal

NOTE:

- Removal of the driver's seat position sensor must be done according Precautions and
Procedures.

- Do not turn the ignition switch to ON (II), and do not connect the battery cable while removing the
driver's seat position sensor.

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the driver's airbag 4P connector. 3. Remove the driver's seat assembly. 4. Disconnect
the seat position sensor harness 2P connector (A) from the driver's seat position sensor.

5. Using a TORX T30 bit, remove the TORX bolt (B), then remove the driver's seat position sensor.

Installation

NOTE:

- Be sure to install the harness so it does not get pinched or interfere with other parts.

- Do not turn the ignition switch to ON (II), and do not connect the battery cable while installing the
driver's seat position sensor.

- After installing the driver's seat position sensor, make sure it is clean. Keep it away from dust.

1. Install the new driver's seat position sensor with a new TORX bolt (A), then connect the seat
position sensor harness 2P connector to the driver's

seat position sensor (B).

2. Install the driver's seat assembly. 3. Reconnect the negative cable to the battery. 4. Check the
operation of the driver's seat position sensor with the HDS.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations
Air Bag Control Module: Locations

76. Under Middle Of Dash

92. In Left Side Of Front Passenger's Seat Back


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 7052

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 7053
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 7054

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 7055

Relay And Control Unit Locations Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 7056
Air Bag Control Module: Diagrams

236. ODS Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Locations > Page 7057

240. SRS Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Service and Repair > SRS Unit Replacement
Air Bag Control Module: Service and Repair SRS Unit Replacement

SRS Unit Replacement

Removal

NOTE: If you are only disconnecting SRS unit connector A, skip step 2.

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect both seat belt tensioner connectors and the seat belt buckle tensioner connector. 3.
Remove the center console. 4. Disconnect SRS unit connector A (28P), connector B (28P), and
remove the TORX bolts (C), then pull out the SRS unit.

Installation

1. Install the SRS unit (A) with new TORX bolts (B), then connect the connectors (C) to the SRS
unit; push them into position until they click.

NOTE: Be sure the SRS unit is sitting squarely against its bracket before torquing the TORX bolt.

2. Reconnect both seat belt tensioner connectors and the seat belt buckle tensioner connector. 3.
Reconnect the negative cable to the battery. 4. Calibrate the ODS unit. 5. Do the ODS unit
operation check. 6. Confirm proper SRS system operation: Turn the ignition switch to ON (II); the
SRS indicator should come on for about 6 seconds and then go off. 7. Reinstall all removed parts.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Relays and Modules - Restraint Systems > Air Bag Control Module >
Component Information > Service and Repair > SRS Unit Replacement > Page 7060
Air Bag Control Module: Service and Repair ODS Unit Replacement

ODS Unit Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the passenger's side airbag 2P connector. 3. Remove the passenger's seat assembly
and seat-back cover. 4. Disconnect the ODS unit 18P connector (A) and sensor connectors (B)
from the ODS unit (C).

5. Remove the two nuts (D) and the ODS unit.

Installation

1. Place the ODS unit (A) on the seat-back frame. Tighten the two nuts (B), and connect the ODS
unit harness 18P connector (C) and sensor

connectors (D) to the ODS unit.

2. Install the seat-back cover in the reverse order of removal. 3. Install the seat assembly, then
connect the side airbag harness 2P connector. 4. Reconnect the negative cable to the battery. 5.
Set the seat-back in the normal position, and make sure there is nothing on the front passenger's
seat. 6. Initialize the ODS unit. 7. After installing the ODS unit, confirm proper system operation:
Turn the ignition switch to ON (II); the SRS indicator should come on for about 6

seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair

Air Bag(s) Arming and Disarming: Service and Repair

Precautions and Procedures

General Precautions

Please read the following precautions carefully before servicing the airbag system service. If the
instructions described are not properly followed the airbags could accidentally deploy and cause
damage or injuries.

- Except when doing electrical inspections, always turn the ignition switch to LOCK (0), disconnect
the negative cable from the battery, then wait for 3 minutes before starting work.

NOTE: The SRS memory is not cleared even if the ignition switch is turned to LOCK (0) or the
battery cables are disconnected from the battery.

- Use replacement parts which are manufactured to the same standards and quality as the original
parts. Do not install used SRS parts. Use only new parts when making SRS repairs.

- Carefully inspect any SRS part before you install it. Do not install any part that shows signs of
being dropped or improperly handled, such as dents, cracks or deformation.

- Before disconnecting the SRS unit connectors, always disconnect the appropriate SRS parts
connectors.

- Use only a digital multimeter to check the system. If it is not a Honda multimeter, make sure its
output is 10 mA (0.01 A) or less when switched to the lowest value in the ohmmeter range. A tester
with a higher output could cause accidental deployment and possible injury.

- Do not put objects on the front passenger's airbag.

- The original audio and navigation system have a coded theft protection circuit. Make sure you
have the anti-theft codes for the audio system or the navigation system (if equipped), then write
down the audio presets before disconnecting the negative cable from the battery.

- Before returning the vehicle to the customer, enter the anti-theft codes for the audio system or the
navigation system (if equipped), then enter the audio presets; set the clock (without navigation).
Steering-related Precautions

Cable Reel Alignment

- Misalignment of the cable reel could cause an open in the wiring, making the SRS system, remote
steering wheel controls, and the horn inoperative. Center the cable reel whenever you do the
following. -

Installation of the steering wheel

- Installation of the cable reel

- Installation of the steering column

- Other steering-related adjustment or installation

- Do not disassemble the cable reel.

- Do not apply grease to the cable reel.

- If the cable reel shows any signs of damage, replace it with a new one. For example, if it does not
rotate smoothly, replace the cable reel.

Airbag Handling and Storage

Do not disassemble an airbag. It has no serviceable parts. Once an airbag has been deployed, it
cannot be repaired or reused.

For temporary storage of an airbag during service, observe the following precautions.

- Store the removed airbag with the pad surface up. Never put anything on the airbag.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 7065
- To prevent damage to the airbag, keep it away from any oil, grease, detergent, or water.

- Store the removed airbag on a secure, flat surface away from any high heat source (exceeding
200 °F/93 °C).

- Never perform electrical inspections to the airbags, such as measuring resistance.

- Do not position yourself in front of the airbag during removal, inspection, or replacement.

- For proper disposal of a damaged airbag, refer to airbag disposal.

- The side curtain airbag inflator assembly is a long, jointed part containing an inflator (A), a flexible
bag (B), and brackets (C). When removing or installing the side curtain airbag assembly, never do
these things: -

Handle the flexible bag.

- Drop the curtain airbag.

- Cut, tear, or peel the taps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 7066
SRS Unit, Front and Side Impact Sensors, Driver's Seat Position Sensor, Front Passenger's
Weight Sensors, and Rear Safing Sensor

- Turn the ignition switch to LOCK (0), disconnect the negative cable from the battery, then wait for
3 minutes before starting installation or replacement of the SRS unit, or disconnecting the
connectors from the SRS unit.

- Be careful not to bump or impact the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor whenever the ignition switch is ON (II), or for at least 3 minutes after the ignition
switch is turned to LOCK (0).

- During installation or replacement, be careful not to bump (by impact wrench, hammer, etc.) the
area around the SRS unit, front impact sensors, the side impact sensors, or rear safing sensor. The
airbags could accidentally deploy and cause damage or injury.

- After a collision where a front airbag, side airbag or a seat belt tensioner, seat belt buckle
tensioner deployed, go to Component Replacement/Inspection after Deployment. See: Air Bag
Systems/Service and Repair After a collision where the airbags did not deploy, inspect for any
damage or any deformation on the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor. If there is any damage, replace the SRS unit and/or the sensors.

- Do not disassemble the SRS unit, front impact sensors, side impact sensors, driver's seat position
sensor, front passenger's weight sensors, or rear safing sensor.

- Be sure the SRS unit, front impact sensors, side impact sensors, and rear safing sensor are
installed securely with the mounting bolts torqued to 9.8 Nm (1.0 kgf.m, 7.2 lbf.ft). Whenever you
remove or replace the SRS unit, safing sensor, or all impact sensors, always install the
components with new bolts.

- Do not spill water or oil on the SRS unit or the side impact sensors.

Wiring Precautions

Some of the SRS wiring can be identified by special yellow outer covering, and the SRS
connectors can be identified by their yellow color. Observe the instructions.

- Never attempt to modify, splice, or repair SRS wiring. If there is an open or damage in SRS
wiring, replace the harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 7067
- Be sure to install the harness wires so they do not get pinched or interfere with other parts.

- Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounds can cause intermittent problems that are difficult to diagnose.

- Do not use any silicone based cleaners or lubricants on any SRS connectors or terminals.

Precautions for Electrical Inspections

- When using electrical test equipment, insert the probe of the tester into the wire side of the
connector. Do not insert the probe of the tester into the terminal side of the connector, and do not
tamper with the connector.

- Use a U-shaped probe. Do not insert the probe forcibly.

- Use specified service connectors in troubleshooting. Using improper tools could cause an error in
inspection due to poor metal-to-metal contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 7068
Spring-loaded Lock Connector

Some SRS system connectors have a spring-loaded lock.

Front Airbag Connectors

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector.

Connecting

To reconnect, hold the pawl-side connector, and press on the back of the sleeve-side connector in
the direction shown. As the two connector halves are pressed together, the sleeve (A) is pushed
back by the pawl (B). Do not touch the sleeve.

Side Airbag Connector

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector half.

Connecting

Hold both connector halves, and press them firmly together until the projection (A) of the
sleeve-side connector clicks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 7069
Opening the SRS Unit Shorting Connectors for Diagnosis

Special Tools Required

SRS short canceller 070AZ-SAA0100

NOTE:

- To prevent damaging of the connector cavity, insert the short canceller straight into the cavity
from the terminal side.

- Before installing the short canceller, wash it with electrical contact cleaner, then dry it with
compressed air.

- Do not use the short canceller if it is damaged.

- Make sure to remove the short canceller before reconnection.

When SRS unit connectors A (28P) or B (28P) are disconnected, a short circuit is created in the
connector by its own function to prevent an airbag deployment. The circuit may need to be open
sometimes when diagnosis is done on the system. Insert the short canceller (070AZ-SAA0100) in
the specified cavities when it is necessary to keep the circuit open for diagnosis.

Terminal numbers are shown from the wire side of the female terminals. Insert the short
canceller(s) into the cavities on the terminal side of the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 7070
Seats with Side Airbags

Seats with side airbags have a "SIDE AIRBAG" label on the seat-back.

- When cleaning, use a damp cloth to clean the seat. Do not soak the seat with liquid. Do not spray
steam on the seat.

- Do not repair a torn or frayed seat-back cover. Replace the seat-back cover.

- After a collision where the side airbag was deployed, replace the side airbag and seat frame with
new parts. If the seat-back cushion is split, it must be replaced.

- Never put aftermarket accessories on the seat (covers, pads, seat heaters, lights, etc.).

Disconnecting System Connectors

Turn the ignition switch to LOCK (0) and disconnect the negative cable from the battery, then wait
for 3 minutes before starting the following procedures.

- Before disconnecting the cable reel 4P connector (1), disconnect the driver's airbag 4P connector
(2).

- Before disconnecting SRS unit connector B from the SRS unit, disconnect both seat belt
tensioner 4P connectors and both seat belt buckle tensioner 4P connectors (3, 4, 5, 6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Air Bag(s) Arming and Disarming > System
Information > Service and Repair > Page 7071
1. Disconnect the negative cable from the battery, then wait for 3 minutes.

Driver's Airbag

2. Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

3. Remove the lower glove box, then disconnect the front passenger's airbag 4P connector (A)
from the dashboard wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 7072
Side Airbag

4. Disconnect both side airbag 2P connectors (A) from the floor wire harness.

Side Curtain Airbag

5. Remove the headliner. 6. Disconnect both floor wire harness 2P connectors (A) from the side
curtain airbags.

Seat Belt Tensioner

7. Remove the B-pillar lower trim. Disconnect both floor wire harness 4P connectors (A) from the
seat belt tensioners.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Service and Repair > Page 7073
Seat Belt Buckle Tensioner

8. Disconnect both floor wire harness 4P connectors (A) from the seat belt buckle tensioner.

SRS Unit

9. Remove the center console. Disconnect SRS unit connector A (28P) and SRS unit connector B
(28P) from the SRS unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Testing and
Inspection
Seat Belt: Testing and Inspection

Inspection

Out of Vehicle

For a front seat belt retractor with seat belt tensioner, review the SRS component locations and the
precautions and procedures before doing repairs or service.

Retractor

1. Before installing the retractor, check that the seat belt can be pulled out freely. 2. Make sure that
the seat belt does not lock when the retractor (A) is leaned slowly up to 15° from the mounted
position. The seat belt should lock

when the retractor is leaned over 40°. Do not attempt to disassemble the retractor.

3. Replace the seat belt with a new assembly if there is any abnormality. Do not disassemble any
part of the seat belt for any reason.

In-vehicle

1. Check that the seat belt is not twisted or caught on anything. 2. After installing the anchors,
check for free movement on the anchor bolts. If necessary, remove the anchor bolts and check that
the washers and

other parts are not damaged or improperly installed.

3. Check the seat belts for damage or discoloration. Clean with a shop towel if necessary. Use only
soap and water to clean.

NOTE: Dirt build-up in the loops of the upper anchors can cause the seat belts to retract slowly.
Wipe the inside of the loops with a clean cloth dampened in isopropyl alcohol.

4. Check that the seat belt does not lock when pulled out slowly. The seat belt is designed to lock
only during a sudden stop or impact. 5. Make sure that the seat belt will retract automatically when
released.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Testing and
Inspection > Page 7077
6. For front passenger's seat belt and all rear seat belts, check the seat belt retractor locking
mechanism ALR (automatic locking retractor). This

function is for securing child seats.

1. Pull the seat belt all the way out to engage the ALR. The seat belt should retract with a
ratcheting sound, but not extend. This is normal. 2. To disengage the ALR, release the seat belt
and allow it to fully retract, then pull the seat belt out part-way. The seat belt should retract and

extend normally.

7. Replace the seat belt with a new assembly if there is any abnormality. Do not disassemble any
part of the seat belt for any reason.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Service and
Repair > Front Seat Belt Replacement
Seat Belt: Service and Repair Front Seat Belt Replacement

Front Seat Belt Replacement

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE: Check the front seat belts for damage, and replace them if necessary.

Front Seat Belt

1. Make sure you have the anti-theft codes for the audio system and the navigation system (if
equipped), then write down the audio presets. 2. Disconnect the negative cable from the battery,
then wait for 3 minutes before starting work. 3. Slide the front seat forward fully, and remove the
anchor cover (A).

4. Remove the lower anchor bolt (A).

5. Remove the B-pillar lower trim. 6. Remove the B-pillar upper trim and slider. 7. Remove the
upper anchor bolt (A).

8. Disconnect the seat belt tensioner connector (A). Remove the upper retractor mounting bolt (B)
and the lower retractor bolt (C), then remove the

front seat belt (D) and retractor (E).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Service and
Repair > Front Seat Belt Replacement > Page 7080
9. If necessary, remove the Front seat belt protector (F).

10. Remove the shoulder anchor adjuster (A).

11. Install the seat belt in the reverse order of removal, and note these items:

- Apply medium strength type liquid thread lock to the anchor bolts before reinstallation.

- Tighten the bolts by hand first, then tighten to the specified torque.

- Check that the retractor locking mechanism functions as described.

- Assemble the washer and bushing on the upper anchor bolt as shown.

- If the seat belt tensioner has been deployed, replace the front seat belt protector with a new one.

- Before installing the anchor bolts, make sure there are no twists or kinks in the seat belt.

- Make sure the seat belt tensioner is properly plugged in.

- Reconnect the negative cable to the battery.

- If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it between
3,500 rpm and 4,000 rpm without load (in Park or Neutral) until the BAT displays at least three
segments.

- Enter the anti-theft codes for the audio system and the navigation system (if equipped), then enter
the audio presets.

- Set the clock (on vehicles without navigation).

- Check for any DTCs that may have been set during repairs, and clear them.

Front Seat Belt Buckle


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Service and
Repair > Front Seat Belt Replacement > Page 7081
1. Make sure you have the anti-theft code for the audio system and the navigation system (if
equipped), then write down the audio presets. 2. Disconnect the negative cable from the battery,
then wait for 3 minutes before starting work. 3. Remove the front seat. 4. Lift up the front seat, then
detach the seat belt switch connector (A) and seat belt buckle tensioner connector (B), and on the
driver's seat, detach

the harness clip (C).

5. Remove the center anchor bolt (A), then remove the seat belt buckle (B) from the elastic band
(C).

6. Pull the seat belt switch harness (D) out through the space between the seat cushion and the
seat track (driver's seat), or through the hole in the seat

track (passenger's seat).

7. Install the buckle in the reverse order of removal, and note these items:

- Assemble the washers on the center anchor bolt as shown.

- Apply medium strength type liquid thread lock to the center anchor bolt before reinstallation.

- Tighten the bolts by hand first, then tighten to specification with a torque wrench.

- Make sure the seat belt switch connector and seat belt buckle tensioner connector are plugged in
properly.

- Reconnect the negative cable to the battery.

- If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it between
3,500 rpm and 4,000 rpm without load (in Park or Neutral) until the BAT displays at least three
segments.

- Enter the anti-theft codes for the audio system and the navigation system (if equipped), then enter
the audio presets.

- Set the clock (on vehicles without navigation).

- Check for any DTCs that may have been set during repairs, and clear them.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Service and
Repair > Front Seat Belt Replacement > Page 7082
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Service and
Repair > Front Seat Belt Replacement > Page 7083

Seat Belt: Service and Repair Rear Seat Belt Replacement


Rear Seat Belt Replacement

NOTE: Check the rear seat belts for damage, and replace them if necessary. Be careful not to
damage them during removal and installation.

Rear Seat Belt

1. Remove the rear seat cushion. 2. Remove the lower anchor bolt (A).

3. Remove these items:

- C-pillar trim, both sides

- Rear shelf

4. Remove the retractor bolt (A), then remove the rear seat belt (B) and retractor (C).

5. Install the rear seat belt and retractor in the reverse order of removal, and note these items:

- Apply medium strength type liquid thread lock to the anchor bolts before reinstallation.

- Check that the retractor locking mechanism functions as described.

- Before installing the anchor bolt, make sure there are no twists or kinks in the rear seat belt.

Center Seat Belt and Seat Belt Buckles

1. Remove the rear seat cushion. 2. Remove the center anchor bolts (A), then remove the.right
seat belt buckle (B), center seat belt buckle (C), and left seat belt buckle (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt > Component Information > Service and
Repair > Front Seat Belt Replacement > Page 7084
3. Remove these items:

- C-pillar trim

- Rear shelf

4. Remove the retractor mounting ET screw (A) and the retractor bolt (B), then remove the rear
seat belt (C) and retractor (D).

5. Remove the rear center seat belt protector (E). 6. Install the seat belt and buckles in the reverse
order of removal, and note these items:

- Apply medium strength type liquid thread lock to the center anchor bolts before reinstallation.

- Tighten the bolts by hand first, then tighten to the specified torque.

- Check that the retractor locking mechanism functions.

- Assemble the washers on the center anchor bolt as shown.

- Before installing the center anchor bolt, make sure there are no twists or kinks in the center belt.

- Make sure the rear center ELR (emergency locking retractor) is pointing straight forward.
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Honda Workshop Manuals > Restraint Systems > Seat Belt Systems > Seat Belt Buckle Switch > Component Information >
Locations > Component Locations
Reminder Systems Component Location Index
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Locations > Component Locations > Page 7090
Seat Belt Buckle Switch: Connector Locations

89. Under Driver's Seat

91. Under Front Passenger's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Locations > Page 7091

Seat Belt Buckle Switch: Diagrams


115. Seat Belt Buckle Switch, Driver's

116. Seat Belt Buckle Switch, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Seat Belt Tensioner: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Diagrams > Diagram Information and Instructions > Page 7103
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Diagrams > Diagram Information and Instructions > Page 7104
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Seat Belt Tensioner: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 7113
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 7114
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Seat Belt Tensioner: Connector Views

143. Seat Belt Buckle Tensioner, Driver's

144. Seat Belt Buckle Tensioner, Front Passenger's

145. Seat Belt Tensioner, Driver's


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146. Seat Belt Tensioner, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations
Impact Sensor: Locations

100. Left B-Pillar (Right Similar)

131. Left C-Pillar (Right Similar)

141. Behind Right Side Of Front Bumper


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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144. Behind Left Side Of Front Bumper


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SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 7132

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 7133
Impact Sensor: Diagrams

51. Impact Sensor, Left Front

52. Impact Sensor, Right Front

70. Side Impact Sensor (2nd), Left

71. Side Impact Sensor (2nd), Right


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Locations > Page 7134

147. Side Impact Sensor (1st), Left

148. Side Impact Sensor (1st), Right


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Service and Repair > Side Impact Sensor (First) Replacement
Impact Sensor: Service and Repair Side Impact Sensor (First) Replacement

Side Impact Sensor (First) Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the appropriate side airbag 2P connector. 3. Remove the front seat assembly. 4.
Remove the front door sill inner trim. 5. Remove the lower B-pillar lower trim panel. 6. Disconnect
the floor wire harness 4P connector from the side impact sensor (first). 7. Using a TORX T30 bit,
remove the TORX bolt (A), then remove the side impact sensor (first) (B).

Installation

1. Install the side impact sensor (first) with a new TORX bolt (A), then connect the floor wire
harness 4P connector (B) to the side impact sensor

(first).

2. Reinstall all removed parts. 3. Reconnect the negative cable to the battery. 4. After installing the
side impact sensor (first) confirm proper system operation: Turn the ignition switch to ON (II); the
SRS indicator should come

on for about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Service and Repair > Side Impact Sensor (First) Replacement > Page 7137
Impact Sensor: Service and Repair Side Impact Sensor (Second) Replacement

Side Impact Sensor (Second) Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the appropriate side curtain airbag 2P connector. 3. Remove the rear seat and seat
side bolster. 4. Disconnect the floor wire harness 2P connector from the side impact sensor
(second). 5. Remove the TORX bolt (A) using a TORX T30 bit, then remove the side impact sensor
(second) (B).

Installation

1. Install the side impact sensor (second) with a new TORX bolt (A), then connect floor wire
harness 2P connector (6) to the side impact sensor

(second).

2. Reconnect the negative cable to the battery. 3. After installing the side impact sensor (second),
confirm proper system operation: Turn the ignition switch to ON (II); the SRS indicator should

come on for about 6 seconds and then go off.

4. Reinstall all removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Impact Sensor >
Component Information > Service and Repair > Side Impact Sensor (First) Replacement > Page 7138

Impact Sensor: Service and Repair Front Impact Sensor Replacement


Front Impact Sensor Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the driver's airbag 4P connector, the front passenger's airbag 4P connector, both seat
belt tensioners 4P connectors, and seat belt buckle

tensioner 4P connector.

3. Remove the front inner fender. 4. Disconnect the engine compartment wire harness 2P
connector (A). Using a TORX T30 bit, remove the TORX bolt (B), then remove the front

impact sensor (C). Replace the bolt.

Installation

1. Install the front impact sensor with a new TORX bolt (A), then connect the engine compartment
wire harness 2P connector (B) to the front impact

sensor (C).

2. Reconnect the driver's airbag 4P connector, the passenger's airbag 4P connector, and both seat
belt tensioner 4P connectors. 3. Reconnect the negative cable to the battery. 4. After installing the
front impact sensor, confirm proper system operation: Turn the ignition switch to ON (II); the SRS
indicator should come on

for about 6 seconds and then go off.

5. Reinstall all removed parts.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Safing Sensor, Air Bag >
Component Information > Locations
Safing Sensor: Locations

98. Middle Of Floor

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Safing Sensor, Air Bag >
Component Information > Locations > Page 7142

142. Rear Safing Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Safing Sensor, Air Bag >
Component Information > Locations > Page 7143
Safing Sensor: Service and Repair

Rear Safing Sensor Replacement

Removal

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect both side curtain airbag 2P connectors. 3. Remove the rear seat. 4. Disconnect the
floor wire harness 4P connector from the rear safing sensor. 5. Using a TORX T30 bit, remove the
TORX bolt (A), then remove the rear safing sensor (B).

Installation

1. Install the rear safing sensor (A) with a new TORX bolt (B) then connect the floor wire harness
4P connector (C) to the rear safing sensor.

2. Reconnect the negative cable to the battery. 3. Reinstall all removed parts. 4. After installing the
rear safing sensor, confirm proper system operation: Turn the ignition switch to ON (II); the SRS
indicator should come on for

about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Belt Buckle Switch >
Component Information > Locations > Component Locations
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Belt Buckle Switch >
Component Information > Locations > Component Locations > Page 7148
Seat Belt Buckle Switch: Connector Locations

89. Under Driver's Seat

91. Under Front Passenger's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Belt Buckle Switch >
Component Information > Locations > Page 7149

Seat Belt Buckle Switch: Diagrams


115. Seat Belt Buckle Switch, Driver's

116. Seat Belt Buckle Switch, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization
Seat Occupant Sensor: Technical Service Bulletins Restraints - Occupant Detection System
Initialization

08-041

June 7, 2008

Applies To: 2007 08 Civic ALL 2007-08 Civic Hybrid - ALL

ODS Unit Initialization, ODS Unit Calibration, and Seat Weight Sensor Output Check With Manual
Mode

BACKGROUND

The 2006 2008 Civic Service Manual shows procedures for the occupant detection system (ODS)
unit initialization, the ODS unit calibration, and the front passenger's seat weight sensor output
check after a vehicle collision These procedures are normally done by following the on-screen
instructions on the HDS Due to some software variations between the SRS unit and the ODS unit
in some vehicles, when doing one of these procedures, the HDS may indicate to do the procedure
with manual mode However these manual mode procedures are not in the service manual In these
cases, follow the procedures in this bulletin to do the ODS unit initialization, the ODS unit
calibration or the front passenger's seat weight sensor output check with manual mode

NOTE

Even though these procedures are done manually, an HDS is still required.

This bulletin covers these procedures

^ ODS Unit Initialization With Manual Mode

^ ODS Unit Calibration With Manual Mode

^ Front Passengers Seat Weight Sensors Output Check After a Vehicle Collision With Manual
Mode

TOOL INFORMATION

SCS Service Connector: P/N O7PAZ0010100 H/C 4231189

ODS UNIT INITIALIZATION WITH MANUAL MODE

NOTE:

Initialize the ODS unit after replacing the seat back cover, the seat back cushion, and/or the ODS
unit.

1. Make sure there are no SRS DTCs

NOTE:

A new (uninitialized) ODS unit installed with a faulty OPDS sensor can cause DTC 85-71. If you
read this DTC, continue with this procedure.

2. Adjust the front passenger's seat to its most rearward position, and adjust the seat back to a
normal upright position Make sure to remove items that are on, under, or near the seat

3. Turn the ignition switch to LOCK (0).


4. If not already connected, connect the HDS to the DLC, then turn on the HDS, but do not turn the
ignition switch to ON (II)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 7154
5. Select the Diagnostic System icon to run the HDS

6. Select the SCS icon.

7. On the next screen, select YES to short the SCS line. After the line is shorted, the odometer
flashes no.

8. Connect the SCS service connector to the 2P memory erase signal (MES) connector. Do not
use a jumper wire.

9. Turn the ignition switch to ON (II).

10. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

11. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

12. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector.

13. Watch the SRS indicator:

^ If the SRS indicator blinks twice and then goes off, the ODS unit is initialized. Go to ODS UNIT
CALIBRATION WITH MANUAL MODE.

^ If the SRS indicator blinks twice and then stays on, the ODS unit is initialized, but there are SRS
DTCs that need to be cleared. Go to step 14.

^ If the SRS indicator stays on (does not blink), the ODS unit is not initialized. Repeat steps 3 thru
13. If after three attempts you cannot initialize the ODS unit, refer to symptom troubleshooting in
the service manual.

14. Turn the ignition switch to LOCK (0).

15. Disconnect the HDS.

16. Connect the SCS service connector to the MES connector. Do not use a jumper wire.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 7155
17. Turn the ignition switch to ON (II).

18. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

19. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

20. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector. The SRS indicator blinks twice to indicate the SRS unit memory has been
cleared.

21. Turn the ignition switch to LOCK (0), and wait for 10 seconds.

22. Turn the ignition switch to ON (0). The SRS indicator should come on for 6 seconds and then
go off. If the indicator stays on, repeat steps 14 thru 22. If after doing those steps the indicator
continues to stay on, read and troubleshoot the SRS DTCs or refer to symptom troubleshooting.

23. Use the HDS to remove the short on the SCS line.

ODS UNIT CALIBRATION WITH MANUAL MODE

NOTE:

Always calibrate the ODS unit after replacing any of the front passenger's seat components (except
the ODS unit or the seat weight sensors), after a vehicle collision, or after replacing the SRS unit.

1. Make sure there are no SRS DTCs.

2. Adjust the front passengers seat to its most rearward position, and adjust the seat-back to the
forward-most position. Make sure to remove items that are on, under, or near the seat.

3. Turn the ignition switch to LOCK (0).

4. If not already connected, connect the HDS to the DLC, then turn on the HDS (but do not turn the
ignition switch to ON (II).

5. Select the Diagnostic System icon to run the HDS.

6. Select the SCS icon.

7. On the next screen, select YES to short the SCS line. After the line is shorted, the odometer
display flashes no.

8. Buckle the driver's seat belt.

9. Turn the ignition switch to ON (II).

10. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, unbuckle the driver's seat belt.

11. Within 4 seconds after the SRS indicator comes on again, buckle the driver's seat belt.

12. Within 4 seconds after the SRS indicator goes off, unbuckle the driver's seat belt.

13. Watch the SRS indicator:

^ If the SRS indicator blinks twice and then goes off, the ODS unit is calibrated. Turn the ignition
switch to LOCK (0), then go to FRONT PASSENGER'S SEAT WEIGHT SENSOR OUTPUT
CHECK AFTER A VEHICLE COLLISION WITH MANUAL MODE.

^ If the SRS indicator blinks twice and then stays on, the ODS unit is calibrated, but there are SRS
DTCs that need to be cleared. Go to step 14.

^ If the SRS indicator stays on (does not blink), the ODS unit is not calibrated. Repeat steps 8 thru
13. If after three attempts the ODS unit does not calibrate, refer to symptom troubleshooting in the
service manual.

14. Turn the ignition switch to LOCK (0).

15. Disconnect the HDS.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Restraints - Occupant Detection System Initialization > Page 7156

16. Connect the SCS service connector to the 2P memory erase signal (MES) connector. Do not
use a jumper wire.

17. Turn the ignition switch to ON (II).

18. After turning the ignition switch to ON (II), the SRS indicator comes on for 6 seconds and then
goes off. Within 4 seconds after the indicator goes off, disconnect the SCS service connector from
the MES connector.

19. Within 4 seconds after the SRS indicator comes on again, reconnect the SCS service
connector to the MES connector.

20. Within 4 seconds after the SRS indicator goes off, disconnect the SCS service connector from
the MES connector. The SRS indicator blinks twice to indicate the SRS unit memory has been
cleared.

21. Turn the ignition switch to LOCK (0), and wait for 10 seconds.

22. Turn the ignition switch to ON (I I). The SRS indicator should come on for 6 seconds and then
go off. If the indicator stays on, repeat steps 14 thru 22. If after doing those steps the indicator
continues to stay on, read and troubleshoot the SRS DTCs or refer to symptom troubleshooting.

23. Use the HDS to remove the short on the SCS line.

FRONT PASSENGER'S SEAT WEIGHT SENSOR OUTPUT CHECK AFTER A VEHICLE


COLLISION WITH MANUAL MODE

NOTE:

^ Always check the front passenger's seat weight sensor output after replacing any of the front
passenger's seat components, except the ODS unit, and after a vehicle collision.

^ Make sure the SCS line is not shorted by the HDS.

1. Adjust the front passenger's seat to its most rearward position, and adjust the seat-back to a
normal upright position. Make sure to remove items that are on, under, or near the seat.

2. Turn the ignition switch to ON (II), and wait for the passenger airbag OFF indicator to go off.

3. Apply the specified weight to the front passenger's seat:

^ 4-door: 58 pounds. (A case of Honda coolant is 58 pounds.)

^ 2-door: 64 pounds. (A case of Honda coolant and a 1 gallon jug of VTM-4 fluid is 64 pounds.)
4. For 2-door models: Firmly tap on the headrest twice to release any stiction that may be present
in the seat weight sensors.

5. Watch the passenger airbag OFF indicator. The indicator should come on and stay on. If the
indicator does not come on, check for SRS DTCs and troubleshoot them.

6. Add another 15-20 pounds of weight to the front passenger's seat.

7. For 2-door models: Firmly tap on the headrest twice.

8. Watch the passenger airbag OFF indicator. The indicator should go off.

^ If the indicator goes off, the front passenger's weight sensors are OK.

^ If the indicator does not go off, check for SRS DTCs and troubleshoot them, then repeat steps 1
thru 8.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Page 7157
Seat Occupant Sensor: Locations

93. Left Side Of Front Passenger's Seat

94. Right Side Of Front Passenger's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Page 7158

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Page 7159
Seat Occupant Sensor: Diagrams

123. Weight Sensor, Front Passenger's (Front Inner Side)

124. Weight Sensor, Front Passenger's (Front Outer Side)

125. Weight Sensor, Front Passenger's (Rear Inner Side)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Page 7160

126. Weight Sensor, Front Passenger's (Rear Outer Side)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Page 7161

Seat Occupant Sensor: Service and Repair

Front Passenger's Weight Sensor Replacement

Special Tools Required

Pin driver, 3.5 mm 07744-0010300

Removal

NOTE: Removal of the front passenger's weight sensors must be done according to Precautions
and Procedures.

1. Disconnect the battery cable from the battery, then wait for 3 minutes before starting work. 2.
Remove the front passenger's seat assembly. 3. Remove the cushion cover/pad from the seat
cushion frame. 4. Using a TORX E18 socket, remove the TORX nuts (A) attaching the seat track
(B) to the front passenger's seat slide assembly including all four

front passenger's weight sensors (C).

5. Disconnect the sensor connectors (D) from the seat weight sensors (E), then remove the front
passenger's weight sensors.

Installation

NOTE: Be sure to install the harness wires so they are not pinched or interfering with other parts.

1. Install the new front passenger's seat slide assembly including all four front passenger's weight
sensors under the seat track. 2. Apply multipurpose grease to the spring washer and bushing.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Page 7162
3. Insert a 3.5 mm center punch into the hole in the cushion frame to position the spring washers,
when tighten the TORX nuts (A). Begin with (1),

and tighten them in crisscross pattern in two or more steps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Occupant Sensor >
Component Information > Technical Service Bulletins > Page 7163
4. Using the pin driver to position the spring washers, torque the TORX nuts is the sequence
shown in two or more steps. 5. Check whether there is a gap of 4 mm or more at each of the four
locations.

6. Reassemble the front passenger's seat cushion cover/pad. 7. Reinstall the front passenger's
seat. 8. Reconnect the negative cable to the battery. 9. Calibrate the ODS unit.

10. After installing the front passenger's weight sensors, confirm proper system operation: Turn the
ignition switch to ON (II); the SRS indicator

should come on for about 6 seconds and then go off.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Position Sensor >
Component Information > Locations

SRS Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Restraint Systems > Sensors and Switches - Restraint Systems > Seat Position Sensor >
Component Information > Locations > Page 7167
Seat Position Sensor: Service and Repair

Driver's Seat Position Sensor Replacement

Removal

NOTE:

- Removal of the driver's seat position sensor must be done according Precautions and
Procedures.

- Do not turn the ignition switch to ON (II), and do not connect the battery cable while removing the
driver's seat position sensor.

1. Disconnect the negative cable from the battery, then wait for 3 minutes before starting work. 2.
Disconnect the driver's airbag 4P connector. 3. Remove the driver's seat assembly. 4. Disconnect
the seat position sensor harness 2P connector (A) from the driver's seat position sensor.

5. Using a TORX T30 bit, remove the TORX bolt (B), then remove the driver's seat position sensor.

Installation

NOTE:

- Be sure to install the harness so it does not get pinched or interfere with other parts.

- Do not turn the ignition switch to ON (II), and do not connect the battery cable while installing the
driver's seat position sensor.

- After installing the driver's seat position sensor, make sure it is clean. Keep it away from dust.

1. Install the new driver's seat position sensor with a new TORX bolt (A), then connect the seat
position sensor harness 2P connector to the driver's

seat position sensor (B).

2. Install the driver's seat assembly. 3. Reconnect the negative cable to the battery. 4. Check the
operation of the driver's seat position sensor with the HDS.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antenna > Global Positioning System Antenna >
Component Information > Service and Repair

Global Positioning System Antenna: Service and Repair

GPS Antenna Removal/Installation

1. Remove the navigation unit. 2. Remove the subdisplay visor. 3. Remove the wire harness clip
(A), screws, and GPS antenna (B).

4. Install the antenna in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antenna > Antenna, Radio > Antenna Cable >
Component Information > Technical Service Bulletins > Audio System - Revised Poor Reception Repair

Antenna Cable: Technical Service Bulletins Audio System - Revised Poor Reception Repair

08-088

October 2, 2009

Applies To: ALL 2004-10 Models

Service Manual Update: Poor AM or FM Reception

(Supersedes 08-088, dated November 20, 2008, to revise the information marked by the black bars
and asterisks)

*REVISION SUMMARY

^ In Applies To, 2010 models were added.

^ Under TOOL IN FORMATION, a new antenna adapter was added, and photos of all the adapters
were added.*

SYMPTOM

The AM or FM radio reception is poor or filled with static.

NOTE:

If the vehicle is 2006-07 Ridgeline, refer to Service Bulletin 07-079, Poor AM Reception or Static
While Driving Over Bumps, before using the following REPAIR PROCEDURE.

CORRECTIVE ACTION

Test the antenna circuit using the test antenna, and repair or replace any damaged AM/FM
antenna leads or parts.

*TOOL INFORMATION
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antenna > Antenna, Radio > Antenna Cable >
Component Information > Technical Service Bulletins > Audio System - Revised Poor Reception Repair > Page 7178

NOTE:
Adapter TIN 07AAJ-000A700 has a small barrel adapter on one end with a standard barrel adapter
on the other end. All other adapters have a standard barrel adapter on the end that is not shown.*

WARRANTY CLAIM INFORMATION

None. This bulletin is for information only.

REPAIR PROCEDURE

NOTE:

^ Vehicles may have the following parts that you need to check. Refer to the applicable service
manual for more information on these parts:

- AM/FM antenna sublead

- AM/FM antenna lead

- AM/FM antenna amplifier (may be built into the AM/FM antenna)

- AM/FM antenna

^ There are several different antenna styles and locations. Refer to the applicable service manual
for specific part information and locations.

^ Aftermarket metallic window tinting can affect AM/ FM window antennas. If the vehicle is
equipped with a window antenna, check all the other parts

first. If the reception is still poor and the vehicle has aftermarket tinting, remove the tinting, then
retest. If the reception is still poor, replace the AM/FM antenna.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antenna > Antenna, Radio > Antenna Cable >
Component Information > Technical Service Bulletins > Audio System - Revised Poor Reception Repair > Page 7179

^ To prevent rattles, slapping, or other noises, make sure to attach the sublead and the lead to the
vehicle harness or the vehicle using clips, wire ties, or

electrical tape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antenna > Antenna, Radio > Antenna Cable >
Component Information > Technical Service Bulletins > Audio System - Revised Poor Reception Repair > Page 7180
^ Refer to the following illustrations for the names and general locations of the AM/FM antenna and
its parts. These images are examples only. Refer to

the applicable service manual for model-specific information.

1. Do the Seek Stop Test:

^ Refer to the Audio section of the applicable service manual, or

^ Online, enter keyword SEEK, then select Seek Stop Test from the list.

- If the number of AM and FM stations is within 10 percent of those on a known-good vehicle no


repair is needed at this time.

- If the vehicle receives at least 10 percent fewer stations than a known-good vehicle, go to step 2.

1. Do the Seek Stop Test:

^ Refer to the Audio section of the applicable service manual, or

^ Online, enter keyword SEEK, then select Seek Stop Test from the list.

- If the number of AM and FM stations is within 10 percent of those on a known-good vehicle no


repair is needed at this time.

- If the vehicle receives at least 10 percent fewer stations than a known-good vehicle, go to step 2.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antenna > Antenna, Radio > Antenna Cable >
Component Information > Technical Service Bulletins > Audio System - Revised Poor Reception Repair > Page 7181
2. Make sure you have the anti-theft codes for the audio system and the navigation system (if
equipped).

NOTE:

Eject all the discs before removing the audio unit to prevent damaging the CD player's load
mechanism.

3. Disconnect the AM/FM antenna lead from the AMI FM antenna amplifier lead.

NOTE:

Refer to the applicable service manual, because you may need to remove trim, the headliner, or
other parts.

4. Connect the test antenna to the AM/FM antenna lead using the appropriate adapter.

5. Do the Seek Stop Test:

^ If the number of AM and FM stations the vehicle receives is within 10 percent of those on a
known-good vehicle, go to step 15.

^ If the vehicle receives at least 10 percent fewer stations than a known-good vehicle, go to step 6.

6. Disconnect the AM/FM antenna sublead from the AM/FM antenna lead.

7. Connect the test antenna to the AM/FM antenna sublead (the harness connected to the audio
unit) using the appropriate adapter.

8. Do the Seek Stop Test:

^ If the number of AM and FM stations the vehicle receives is within 10 percent of those on a
known-good vehicle, go to step 13.

^ If the vehicle receives at least 10 percent fewer stations than a known-good vehicle, go to step 9.

9. Disconnect the antenna cable connector from the audio unit.

10. Connect the test antenna to the audio unit using the appropriate adapter.

11. Repeat the Seek Stop Test:

^ If the number of AM and FM stations the vehicle receives increases and is within 10 percent of
those on a known-good vehicle, go to step 12.

^ If the number of AM and FM stations doesn't improve, or is not within 10 percent of those on a
known-good vehicle, replace the audio unit, then retest.

12. Reconnect the antenna cable connector to the audio unit.

13. At the AM/FM antenna sublead, do the troubleshooting to check the voltage and the continuity:

^ Refer to Poor AM or FM Radio Reception or Interference Troubleshooting in the applicable


service manual, or

^ Online, enter keyword FM, then select Symptom Troubleshooting: Poor AM or FM radio reception
or interference from the list.

- If the voltage and continuity tests are OK, go to step 14.


- If the Poor AM or FM radio reception troubleshooting results are NG, replace the AM/FM antenna
sub lead.

14. Reconnect the AM/FM antenna sublead to the AM/ FM antenna lead.

15. At the AM/FM antenna lead, do the troubleshooting to check the voltage and the continuity:

^ Refer to Poor AM or FM Radio Reception or Interference Troubleshooting in the applicable


service manual, or

^ Online, enter keyword FM, then select Symptom Troubleshooting: Poor AM or FM radio reception
or interference from the list.

- If the voltage and continuity tests are OK, go to step 16.

- If the Poor AM or FM radio reception troubleshooting results are NG, replace the AM/FM antenna
lead.

16. Substitute a known-good AM/FM antenna amplifier.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antenna > Antenna, Radio > Antenna Cable >
Component Information > Technical Service Bulletins > Audio System - Revised Poor Reception Repair > Page 7182

NOTE:

^ Some vehicles do not have an AM/FM antenna amplifier, or have one that is built into the AM/FM
antenna. In these cases, substitute a known- good AM/FM antenna.

^ Refer to the applicable service manual, because you may need to remove the headliner, the
carpet, or other parts to access the AM/FM antenna amplifier.

17. Repeat the Seek Stop Test:

^ If the number of AM and FM stations the vehicle receives is within 10 percent of those on a
known-good vehicle, replace the original AM/FM antenna amplifier, then recheck.

^ If the vehicle receives at least 10 percent fewer stations than a known-good vehicle, and it has a
separate antenna amplifier, repair or replace the AM/FM antenna.

^ If the vehicle receives at least 10 percent fewer stations than a known-good vehicle, and it
doesn't have an antenna amplifier, or has one built into the AM/FM antenna, replace the original
AM/FM antenna.

18. Repeat the Seek Stop Test to confirm the repair.

19. Reinstall all remaining parts.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Alarm Module, (Vehicle
Antitheft) > Component Information > Locations

Alarm Module: Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Alarm Module, (Vehicle
Antitheft) > Component Information > Locations > Page 7187

Immobilizer System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Alarm Module, (Vehicle
Antitheft) > Component Information > Locations > Page 7188

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Alarm Module, (Vehicle
Antitheft) > Component Information > Locations > Page 7189

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Alarm Module, (Vehicle
Antitheft) > Component Information > Locations > Page 7190

Alarm Module: Service and Repair

Immobilizer-keyless Control Unit Replacement

1. Remove the driver's dashboard lower cover. 2. Remove the steering column covers. 3.
Disconnect the 7P connector (A) from the immobilizer-keyless control unit (B).

4. Remove the two screws and the immobilizer-keyless control unit. 5. Install the
immobilizer-keyless control unit in the reverse order of removal. 6. After replacement, register the
immobilizer-keyless control unit, and make sure the immobilizer system work properly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Hood Sensor/Switch
(For Alarm) > Component Information > Locations > Component Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Hood Sensor/Switch
(For Alarm) > Component Information > Locations > Component Locations > Page 7195

8. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Hood Sensor/Switch
(For Alarm) > Component Information > Locations > Page 7196

64. Security Hood Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Keyless Entry >
Keyless Entry Module > Component Information > Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Antitheft and Alarm Systems > Keyless Entry >
Keyless Entry Module > Component Information > Locations > Page 7201

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > Auxiliary Input / Output Jack,
Entertainment System > Component Information > Diagrams

Auxiliary Input / Output Jack: Diagrams


155. Auxiliary Jack Assembly

Auxiliary Jack Assembly Connector For Inputs And Outputs


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > Auxiliary Input / Output Jack,
Entertainment System > Component Information > Diagrams > Page 7206

Auxiliary Input / Output Jack: Service and Repair

Auxiliary Jack Assembly Replacement

1. Carefully pull out the auxiliary jack assembly (A), then disconnect the 5P connector (B).

2. Install the auxiliary jack assembly in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair
DVD Player: Technical Service Bulletins Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair

06-001

February 26, 2010

Applies To: 1998 and Later Models - ALL

Audio, Navigation, and RES Unit In-Warranty Exchange and Out-of-Warranty Repair

(Supersedes 06-601, dated March 4, 2009, to revise the information marked by the black bars and
asterisks)

*REVISION SUMMARY Under OUT-OF-WARRANTY REPAIR, the address for Pioneer Electronics
Service was changed.*

COVERAGE

This bulletin applies to all Honda audio units, CD players/changers, cassette tape players,
navigation units, and rear entertainment system (RES) units, both in warranty and out of warranty.

COMPONENT REPLACEMENT POLICY

Use only remanufactured components for warranty repairs on customer vehicles. Follow the
warranty information and procedures given in this service bulletin.

^ Remanufactured audio, navigation, and RES units are not available for non-warranty repairs.

^ Use new components to repair new, unsold vehicles.

^ A new component may be used to repair a customer's vehicle only if the remanufactured
component is currently unavailable from American Honda.

^ You must receive authorization from your District Parts and Service Manager (DPSM) before
ordering a new component.

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: From the Flat Rate Manual

Flat Rate Time: From the Flat Rate Manual

Failed Part: Use the RM part number from the repair order without the RM (example:
08A06-341-110)

Defect Code: From the Flat Rate Manual

Symptom Code: From Audio Customer Contention Codes in the Flat Rate Manual

Part used for repair: Use the RM part number from the repair order (example: 08A06-341-110RM)

IN-WARRANTY DIAGNOSIS

Service Advisor:

Interview the customer to get as much information as possible. Information like where and when
the problem occurs is vital to your diagnosis. This information also helps you to determine if the
audio, navigation, or RES system is operating normally, or if a problem exists. Write the complaint
on the repair order.
NOTE:

For CD/DVD related problems, you must verify if the customer used discs with adhesive labels.

Service Technician:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7211

1. Print out the appropriate system worksheet from an Interactive Network (iN) workstation.

^ From the iN main menu, click on SERVICE.

^ Click on (ISIS) Service Publications.

^ Click on SEARCH BY PUBLICATION.

^ Click on Job Aids.

^ Click on Audio System Worksheet, Navigation System Worksheet, or Rear Entertainment System
Worksheet.

2. Duplicate and confirm the problem using the customer information written on the repair order or
have the customer demonstrate the problem, then

write down the results on the worksheet.

Using the SYMPTOM TROUBLESHOOTING INDEX or the DTC INDEX (if applicable) in the
applicable service manual, find the symptom that matches the customers complaint, and follow the
diagnostic procedure:

^ Refer to the appropriate section in the service manual, or

^ From the iN main menu:


- Click on SERVICE.

- Click on ISIS (Service Publications).

- Click on SEARCH BY VEHICLE.

- Enter the model and the model year.

- Enter a keyword: AUDIO, NAVIGATION, or RES, and the DTC (if applicable)

- Select the appropriate Service Bulletin, ServiceNews article, or Symptom Troubleshooting from
the list.

3. Repair the vehicle according to your diagnosis, then confirm the repair by trying to duplicate the
customer's original complaint, or check to see if the

DTC returns:

^ If the problem is gone, return the vehicle to the customer.

^ If the problem is still there, go to step 4.

4. Replace the audio/navigation/RES unit with a remanufactured unit:


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7212
^ For warranty repairs, go to the IN-WARRANTY EXCHANGE procedure.

^ For vehicle service contract (VSC) and certified used car (CUC) repairs, call.

^ For goodwill repairs, contact your dealership's District Parts and Service Manager (DPSM).

IN-WARRANTY EXCHANGE

Service Technician:

NOTE:

^ Use the iN to order a remanufactured audio, navigation, or RES unit. Do not call the
Remanufactured Parts Dealer Service Group.

^ A Tech Line reference number is not required to submit the order. Check Yes, and enter the
Reference Number only when there is a preexisting Tech Line contact.

1. With your completed Audio/Navigation/RES Worksheet, go to an iN workstation.

2. From the iN main menu, click on SERVICE, then click on AUDIO, then select Warranty Audio
Order.

3. Select the model, year, and keyword (AUDIO, NAVIGATION, or RES) for the vehicle you are
working on, then click on Search.

4. Review all displayed publications for additional repair information. If you cannot repair the
problem, go to step 5.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7213
5. Click Warranty Audio Order to view the Warranty Audio Order form.

6. Enter the VIN and the mileage, then click the Submit button to view the Warranty Audio Order
form. Use the completed Audio/Navigation/RES

Worksheet to help you answer the questions on the Warranty Audio Order form.

Questions with a red asterisk (*) are required fields that you must answer to submit the form. Make
sure the information is complete (17-digit VIN, etc.). This information is critical to the
remanufacturing process.

Screen # 2 of the form contains the problem description, condition information, and shared
functions. Fill this section out with as much information as possible. Select one part number from
the list provided, then click Submit.

It is your responsibility to ensure the correct part number is selected based on color and application
information.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7214
NOTE:

Once you submit your order, you can track it using the Warranty Audio VIN Inquiry screen on the
iN. For details, go to WARRANTY AUDIO ORDER PROGRAM FREQUENTLY ASKED
QUESTIONS in this service bulletin.

7. You will receive a remanufactured audio/navigation/RES unit packed in a reusable shipping box.
Save this box and the packing materials.

You must return the failed audio/navigation/RES unit core in this box. Otherwise your dealership
risks being billed a core loss charge, ranging from $800 to $2,500, depending on the unit.

8. Remove the failed audio/navigation/RES unit:

^ Refer to the appropriate component section of the service manual or,

^ Online, enter a keyword: AUDIO, NAVIGATION, or RES. Select the appropriate removal
procedure from the list.

9. Install the remanufactured audio/navigation/RES unit:

^ Refer to the appropriate component section of the service manual or

^ Online, enter a keyword: AUDIO, NAVIGATION, or RES. Select the appropriate installation
procedure from the list.

10. If the remanufactured unit has a shipping cover and shipping screws, make sure you transfer
them to the faulty unit being returned. Also be sure to

transfer all of the mounting brackets to the replacement unit. Failure to do this may result in dash
squeaks and rattles.

NOTE:

If the customer's media (CD, CD magazine, DVD, DVD-A, cassette tape, etc.) is stuck in the unit,
leave it there for these reasons:

^ The manufacturer needs it for diagnosis and testing.

^ Any failed audio/navigation/RES unit core that is returned disassembled is considered an


unusable core. Customer media (CDs, CD magazines, DVDs, DVD-As, cassette tapes, etc.) will be
properly removed by the supplier at the point of tear down and inspection of the failed unit, and
mailed to your dealer.

Make sure the failed audio/navigation/RES unit core is not disassembled! If the core is
disassembled, your dealership will be debited a core loss charge ranging from $800 to $2,500,
depending on the unit.

11. Put the failed audio/navigation/RES unit core in the same box that the remanufactured unit
came in.

NOTE:

If you do not return the failed audio/navigation/RES unit core in this same box, your warranty claim
will be debited and the core will be sent back to your dealership.

Parts Manager:

12. The Warranty Audio/Navigation/RES Unit Order form you submitted is kept on the iN for 60
days. Print out a copy to put in the box with your core
return:

^ From the iN main menu, click on SERVICE.

^ Click on Transactions.

^ Click on Advanced Search, and enter a date range.

^ Click on Filtered by Service.

^ Under Transaction Description, click on Warranty Audio Order, then go back to the top of the
page and click on Search.

^ Scroll down to the appropriate VIN, then select it to view the form.

^ Review the form, then print out a copy by clicking on the printer icon.

13. Print out a copy of the Core Return Update Acknowledgement to put in the box with your core
return:

^ From the iN main menu, click on PARTS.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7215
^ Click on Returns and Surplus.

^ Click on Audio Core Return.

^ Select the appropriate VIN to view the Update Core Return information screen.

^ Review the form, then print out a copy by clicking on the printer icon.

14. Place the printed copies of the Warranty Audio/Navigation/RES Unit Order form and the Core
Return Update Acknowledgement into the core

return box with the failed audio/navigation/RES unit core.

NOTE:

If you return a failed audio/navigation/RES core without the proper forms, your warranty claim will
be debited and the core will be sent back to your dealership.

15. Ship the failed audio/navigation/RES unit core to the appropriate location by using the prepaid
shipping label that came with the remanufactured

audio/navigation/RES unit.

NOTE:

If the failed audio/navigation/RES unit core is not received at the specified address within 30 days
from the order date of the remanufactured audio/navigation/RES unit, your warranty claim will be
debited, and your dealership will be issued a core loss charge ranging between $800 and $2,500. If
you know that you cannot return the core within 30 days, call the Remanufactured Parts Dealer
Service Group, and ask for an extension.

^ If you call for an extension and the core is not received within 60 days from the order date, you
will be debited the full amount of the warranty claim.

^ If you do not call for an extension, and the core is received between 31 and 60 days from the
order date of the remanufactured audio/navigation/RES unit, a $250 late core charge will be
assessed.

WARRANTY AUDIO ORDER PROGRAM FREQUENTLY ASKED QUESTIONS

Here is a list of answers to the most frequently asked questions about the warranty audio order
program:

Question: When do I use the warranty audio order program?

Answer: Use the program when you are replacing an audio/navigation/RES unit under warranty
(including goodwill) that has an internal failure.

NOTE:

The customer's media (CD, CD magazine, DVD, DVD-A, cassette tape, etc.) is removed by the
supplier at tear down and inspection of the failed unit, and mailed to your dealership.

Any failed audio/navigation/RES unit core that is returned disassembled is considered an unusable
core, and your dealership will be issued a core loss charge ranging between $800 and $2,500.

Remanufactured audio/navigation/RES units are not available for non-warranty repairs.

New components should be used to repair new, unsold vehicles.


A new component may be used to repair a customer's vehicle only if the remanufactured
component is currently unavailable from American Honda.

Your DPSM must authorize ordering a new component.

Question: How do I order a remanufactured audio/navigation/RES unit?

Answer: For a warranty replacement, use the ordering information IN WARRANTY EXCHANGE.

For goodwill repair, contact your DPSM.

For a non-warranty repair, see OUT-OF-WARRANTY REPAIR.

Question: Who do I call for questions on the Warranty Audio Order Program?

Answer: For administrative questions, call the Remanufactured Parts Dealer Service Group.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7216
Question: Who do I call if I need help diagnosing the problem or if I have technical questions about
the unit?

Answer: If you cannot find the answers in the appropriate service manual, service bulletins, or
ServiceNews articles on iN, create a Tech Line access code, then call Tech Line:

1. From the iN main menu, select SERVICE.

2. Select Tech Line. A dropdown menu appears, then select Tech Line. The ISIS main screen
appears.

3. Select SEARCH BY VEHICLE, and enter any vehicle with any keyword like NAVI, AUDIO, or
RES.

4. At the top of the screen you will see this statement:

If you cannot resolve the problem with the information below, then click Tech Line. Select Tech
Line.

5. The Tech Line access code screen appears. Fill in all the required fields, then select SUBMIT.

6. Have the access number ready when you call Tech Line.

Question: Do I need a Tech Line reference number to order a remanufactured


audio/navigation/RES unit?

Answer: No.

Question: What year and model audio/navigation/RES unit can I order through the warranty audio
order program?

Answer: Most current models are available through the vehicle's standard warranty period. If your
application is not available, you will receive a message instructing you to call the Re manufactured
Parts Dealer Service Group at 888-997-7278.

Question: How can I track my order once I submit it?

Answer: To track your order, go the Warranty Audio

Order VIN Inquiry screen on the iN.

1. From the iN main menu, click on PARTS.

2. Click on Parts Ordering.

3. Click on Audio VIN Inquiry.

4. Enter a date in the All Orders Accepted Since box, then click on Submit.

The AUDIO VIN INQUIRY ACKNOWLEDGEMENT screen appears, listing orders by VIN, ORD
REF (Order Reference), STAT (Status), SHIP DATE, SHIPPER, and PART NUMBER.

The status of your order is displayed by one of these codes:

Codes generated by RPO Tech Line:

^ PEND - Your order is waiting to be processed by RPO Tech Line.

^ HOLD - Your order is waiting for additional dealer diagnosis.

^ ERR - Your order caused an error; call.


^ DENY - RPO Tech Line denied your order; call.

^ APPR - RPO Tech Line approved your order and forwarded it to AHM Parts.

Codes generated by AHM Parts Division:

^ BO/TOS - Your order is on back order or is temporarily out of stock.

^ CAN/BOC - Your order has been cancelled contact your assigned parts center.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7217

^ ALO/BOA - Your order has been allocated, but not released for shipment.

^ REL/BOR - Your order has been picked, packed, and shipped.

^ INV - Your order has been invoiced to your dealer parts account.

CORE RETURN INFORMATION

Service Technician:

1. If the customer's media (CD, CD magazine, DVD, DVD-A, or cassette tape) is stuck inside the
faulty unit, fill out a Customer Media Return Label

(reorder number Y0325), and attach it to the unit. The manufacturer will remove the media, and
mail it back to your dealership.

2. Use the pre paid shipping label. Each audio supplier provides a prepaid shipping label with the
remanufactured audio unit.

Return the core using this label to ensure it is received at the appropriate location for credit. Use
the pre paid shipping labels to return audio cores to authorized locations only; do not use them for
any other purpose. If you need additional prepaid shipping labels, contact Remanufactured Parts
Operations.

^ Complete the shipping label with your dealership information.

^ Pack one audio unit per box, and use a separate shipping label for each one.

^ On the line requesting Your Internal Reference Information, enter YOUR DEALER NUMBER and
the WARRANTY CLAIM NUMBER.

3. On the repair order, write down the warranty claim number, the original part number, the serial
numbers from both the faulty and remanufactured

units, and the return tracking number.

4. Ship the faulty unit in the same box the remanufactured unit came in. Make sure you include this
required paperwork:

^ A copy of the Core Return Update Acknowledgement from the iN.

^ A copy of the warranty audio order.

NOTE:
When the Remanufacturing Center gets the faulty unit, your warranty audio order will be updated to
indicate that the core was received. If the core is received 31-60 days from the order date, and you
have been debited a core loss charge, your dealership will be credited back, less a $250 late fee.

OUT-OF-WARRANTY REPAIR (AUDIO, NAVIGATION, AND RES UNITS PRODUCED IN 1998


OR LATER)

NOTE:

If you are making a repair or exchange because of a service bulletin or service campaign, do not
use OUT-OF-WARRANTY procedures. Refer to IN-WARRANTY EXCHANGE for more information.

Service Advisor:

1. Give your customer an estimate for repairing the unit (see step 6), plus the labor cost to replace
it. For an Alpine unit, your customer has the option of

contacting Alpine Electronics directly. Alpine's customer service number is 800-421-2284, Ext.
860304.

Service Technician:

2. Remove the failed unit:

^ Refer to the appropriate component section of the service manual or,


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7218

^ Online, enter keyword AUDIO, NAVI, or RES, and select the appropriate removal procedure from
the list.

NOTE:

If the customer's media (CD, CD magazine, DVD, DVD-A, cassette tape, navigation DVD, etc.) is
stuck in the unit, leave it there. The manufacturer will remove and return it.

3. Obtain an Out-of-Warranty/New Replacement component repair form, and complete the


Technician section.To obtain the form, do this:

^ On ISIS, click on Technical Library, then click on Job Aids.

^ Select the applicable form from the list, and print it out:

- Out-of-Warranty/New Replacement Audio System Component Repair Form

- Out-of-Warranty/New Replacement Navigation System Component Repair Form

- Out-of-Warranty/New Replacement Rear Entertainment System Component Repair Form

Parts Manager:

4. Complete the parts manager's section of the Out-of-Warranty/New Replacement component


repair form. Make sure you include your name,

department, and dealership phone number on the form.

5. Identify the manufacturer. Units sent to the wrong manufacturer may not be shipped back within
the usual 5-7 days.

^ Look for the number code on the face of the unit.

^ If the unit has no number code on its face, check the label on the unit housing, and compare the
first two or three letters of the radio reference number (or the audio unit model number) to this list:
Alpine - CM, CD, MR, or MF Clarion - PH Fujitsu Ten - CE or SD Panasonic - CQ or CR Pioneer -
KEH or DEH

6. Contact the manufacturer (see step 9) to request an estimate for the cost of the repair plus
shipping.

7. Complete the required paperwork:

^ Paying by check - Make a dealership check out to the manufacturer for the cost of repair and
return shipping. Make sure to include the check

number on the form.

NOTE:

For all Panasonic products, make your check out to Komtec Electronics.

^ Paying by credit card (Visa or Mastercard only) - When you use a credit card, fill in all of these
fields on the component repair form:

- Credit card number

- Credit card expiration date


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7219
- The name as it appears on the credit card

- Signature (authorized card holder)

- Phone number

- Authorized charge amount

NOTE:

If you send in a faulty unit without a check or complete credit card information, the manufacturer
may send it back to you unrepaired, or they may repair it and send it back to you C.O.D.

^ Print two copies of the completed Out-of-Warranty/New Replacement component repair form.
Keep one copy with the repair order, and include the other copy with the faulty unit when you send
it to the manufacturer.

8. Carefully pack the faulty unit and the paperwork in a suitable box, and label the box clearly. You
are responsible for lost or damaged units; keep all

shipping documents and insurance receipts.

9. Ship the faulty unit to the appropriate manufacturer via UPS.

Alpine Electronics of America c/o Standard Radio Engineering Corp. 2012 Abalone Ave., Unit D
Torrance, CA 90501 800-421-2284, Ext. 860304

Bose Corporation Automotive Systems Division-Service Framingham, MA 01701-9168


800-231-2673

S3 Clarion Factory Service Center 241 Beaver Rd. Walton, KY 41094 800-347-8667 (You must get
authorization from Clarion before shipping units)

Fujitsu Ten 19600 5. Vermont Ave. Torrance, CA 90502 800-237-5413

FTH Group Inc. (Kenwood Accessory Parts) 16685 E. Johnson Dr. City of Industry, CA 91745
626-333-2435 (You must get an RMA authorization number from www.fthgroupinc.com; from the
home page, select Consumer Products)

Komtec Electronics (Panasonic) 6590 Darin Way Cypress, CA 90630 714-903-3300 (Make sure
your check is made out to Komtec)

* Pioneer Electronics Service, Inc. 1925 E. Dominguez St. Long Beach, CA 90801 800-553-3756*

Visteon c/o Model Electronics 615 E. Crescent Ave.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7220
Ramsey, NJ 07446 800-433-9657 (Visteon offers an open line of credit. Call their 800 number to
establish an account.)

NOTE:

^ The manufacturer will repair the unit and ship it back within 5-7 working days, via UPS ground
prepaid or 2nd Day Air (whichever you requested). Do not forget to include the shipping cost in
your dealership payment. Units damaged by misuse or mishandling cannot be shipped back within
the usual 5-7 days.

^ Each manufacturer's guarantee for the repair differs. To confirm the repair guarantee, contact the
manufacturer using the phone number listed above.

10. To check on the status of your repair order, call the manufacturer.

If your customer has any further questions or concerns, have them call Automobile Customer
Service at 800-999-1009.

NOTE:

A damaged unit may need extra repair. If so, the manufacturer will call you with an estimate of any
added charges.

^ If you accept the estimate, mail a dealership check for the additional amount to the manufacturer,
authorize the increased amount to be applied to the credit card payment, or have the manufacturer
ship the unit back to you, and you pay the difference upon arrival (C.O.D.).

^ If you reject the estimate, the faulty unit will be returned to you along with a refund. However, you
will be charged $30.00 (C.O.D.) for diagnosis, shipping, and handling. The unit will be shipped back
to you, via UPS Ground.

COMPLETING THE OUT-OF-WARRANTY/NEW REPLACEMENT AUDIO SYSTEM


COMPONENT REPAIR FORM
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7221
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7222
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Entertainment Systems > DVD Player > Component
Information > Technical Service Bulletins > Audio/Navigation/RES - Warr. Exchange/Non-Warr Repair > Page 7223

NOTE:

It is very important that you fill out this form fully and accurately. An accurate explanation of the
problem and conditions helps the manufacturer to duplicate the problem, speeding the repair, and
reducing the number of No Trouble Found" (NTF) units.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Global Positioning System > Global Positioning
System Antenna > Component Information > Service and Repair

Global Positioning System Antenna: Service and Repair

GPS Antenna Removal/Installation

1. Remove the navigation unit. 2. Remove the subdisplay visor. 3. Remove the wire harness clip
(A), screws, and GPS antenna (B).

4. Install the antenna in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Display > Component
Information > Locations

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations

Navigation Module: Locations

80. Behind Navigation Unit (USA)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7235

Navigation System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7236

Audio System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7237

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7238

Navigation Module: Diagrams


235. Navigation Unit (USA)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7239
235. Navigation Unit (USA)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7240
Navigation Unit Inputs And Outputs For Connector A

Navigation Unit Inputs And Outputs For Connector C


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7241
Navigation Unit Inputs And Outputs For Connector D

Navigation Unit Inputs And Outputs For Connector F


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7242

Navigation Unit Inputs And Outputs For Connector H


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7243

Navigation Module: Service and Repair


Navigation Unit Removal/Installation

SRS components are located in this area. Review the SRS component location. Also review the
precautions and procedures in Restraint Systems before doing repairs or service.

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the dashboard and related parts.

- Lay a workshop towel under the parts when working on them to protect the face panel from
scratches or other damage.

- Do not work in a dusty or dirty place.

- Discharge static electricity from your body before and during the work.

- Do not touch the circuit board(s) with your bare hands.

- Do not work with dirty hands.

- Be careful not to fold the flat plate cable.

- Do not touch the terminal connector of the flat plate cable with your bare hands. (If you have
touched it, wipe it off thoroughly.)

- Before replacing the navigation unit, make sure to remove the customer's navigation DVD, and
their audio CD, or PC card. Remanufactured navigation units do not come with a navigation DVD.
Re-install the customer's navigation DVD, audio CD, and audio PC card into the new
remanufactured unit. If the navigation display won't open, manually remove the navigation DVD,
audio CD, and PC card.

1. Make sure you have the 4-digit anti-theft code for the navigation system, then write down the
audio presets (if applicable). 2. Eject the DVD from the original navigation unit. To avoid scratching
or damaging the DVD, temporarily place the DVD in jewel case. 3. Remove the subdisplay visor. 4.
Remove the center pocket hole lid and bolts, then pull out the center panel (A).

5. Disconnect the connectors (B) and air hose (C), then remove the center panel. 6. Remove the
screws, brackets (A), and the navigation unit (B) from the center panel (C).

7. Install the navigation unit in the reverse order of removal and make sure all connectors are
secure. 8. Turn the ignition switch to ON (II), then reinstall the customer's original DVD, verifying
than the DVD is free of scratches or smudges. 9. Check any official Honda service website for
more service information about the navigation system.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Navigation System > Navigation Module > Component
Information > Locations > Page 7244
NOTE: Simply transferring the DVD from the original navigation unit to the new navigation unit
does not assure the correct software for the vehicle will be loaded into the new navigation unit.
Doing the DVD transfer without doing software patches may cause the new navigation unit to
appear to be malfunctioning.

10. Enter the new navigation anti-theft code, then enter the audio presets. 11. Park the vehicle
outside, and do the GPS initialization. 12. Give the new navigation anti-theft code to the customer.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Amplifier, Sound
System > Component Information > Diagrams

199. Bass Unit (Honda Accessory)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Compact Disc
Player (CD) > CD Changer > Component Information > Diagrams

247. CD Changer (Honda Accessory)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Radio/Stereo >
Radio Receiver > Component Information > Technical Service Bulletins > Customer Interest for Radio Receiver: > 10-024 >
Jun > 10 > Satellite Radio - XM Stations Displayed/No XM Audio
Radio Receiver: Customer Interest Satellite Radio - XM Stations Displayed/No XM Audio
10-024

June 11, 2010

Applies To: See VEHICLES AFFECTED

No XM Sound, But XM Station Information Is Displayed

SYMPTOM

The sound from the XM radio cuts out or disappears, but the audio unit continues to display the XM
station information. The sound returns after the ignition switch is turned to LOCK (0), then back to
ACC (I) or ON (II).

PROBABLE CAUSE

There is an internal problem with the XM receiver.

VEHICLES AFFECTED

All of the following models with XM radio:

2008-09 Accord 2007-09 Civic 2007-09 Civic Hybrid 2007-09 CR-V 2008-09 Element 2008-09
Odyssey 2009 Ridgeline

CORRECTIVE ACTION

Replace the XM receiver with an updated part.

PARTS INFORMATION

Accord: P/N 39820-TA0-AO1

Civic:

2007-08: P/N 39820-SNA-AO1 2009: P/N 39820-SNA-A02

Civic Hybrid:

2007-08: P/N 39820-SNA-AO1 2009: P/N 39820-SNA-A02

CR-V: P/N 39820-SWA-A01

Element:

2008-09 without navigation: P/N 39820-SCV-A71 2009 with navigation: P/N 39820-SCV-A81

Odyssey: P/N 39820-SHJ-A11

Ridgeline: P/N 39820-SJC-A11

WARRANTY CLAIM INFORMATION


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Radio/Stereo >
Radio Receiver > Component Information > Technical Service Bulletins > Customer Interest for Radio Receiver: > 10-024 >
Jun > 10 > Satellite Radio - XM Stations Displayed/No XM Audio > Page 7262

The normal warranty applies.

Failed Part: P/N 39820-TAO-AO1

Defect Code: 03214

Symptom Code: 03257

Skill Level: Repair Technician

REPAIR PROCEDURE

Replace the XM receiver:

^ Refer to the Audio section of the appropriate service manual, or

^ Online, under Search by Vehicle, enter keywords REMOVE XM and select the applicable XM
Removal/Installation instructions from the list.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Radio/Stereo >
Radio Receiver > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Radio Receiver:
> 10-024 > Jun > 10 > Satellite Radio - XM Stations Displayed/No XM Audio
Radio Receiver: All Technical Service Bulletins Satellite Radio - XM Stations Displayed/No XM
Audio
10-024

June 11, 2010

Applies To: See VEHICLES AFFECTED

No XM Sound, But XM Station Information Is Displayed

SYMPTOM

The sound from the XM radio cuts out or disappears, but the audio unit continues to display the XM
station information. The sound returns after the ignition switch is turned to LOCK (0), then back to
ACC (I) or ON (II).

PROBABLE CAUSE

There is an internal problem with the XM receiver.

VEHICLES AFFECTED

All of the following models with XM radio:

2008-09 Accord 2007-09 Civic 2007-09 Civic Hybrid 2007-09 CR-V 2008-09 Element 2008-09
Odyssey 2009 Ridgeline

CORRECTIVE ACTION

Replace the XM receiver with an updated part.

PARTS INFORMATION

Accord: P/N 39820-TA0-AO1

Civic:

2007-08: P/N 39820-SNA-AO1 2009: P/N 39820-SNA-A02

Civic Hybrid:

2007-08: P/N 39820-SNA-AO1 2009: P/N 39820-SNA-A02

CR-V: P/N 39820-SWA-A01

Element:

2008-09 without navigation: P/N 39820-SCV-A71 2009 with navigation: P/N 39820-SCV-A81

Odyssey: P/N 39820-SHJ-A11

Ridgeline: P/N 39820-SJC-A11

WARRANTY CLAIM INFORMATION


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Radio/Stereo >
Radio Receiver > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Radio Receiver:
> 10-024 > Jun > 10 > Satellite Radio - XM Stations Displayed/No XM Audio > Page 7268

The normal warranty applies.

Failed Part: P/N 39820-TAO-AO1

Defect Code: 03214

Symptom Code: 03257

Skill Level: Repair Technician

REPAIR PROCEDURE

Replace the XM receiver:

^ Refer to the Audio section of the appropriate service manual, or

^ Online, under Search by Vehicle, enter keywords REMOVE XM and select the applicable XM
Removal/Installation instructions from the list.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Radio/Stereo >
Remote Switch, Audio - Stereo > Component Information > Locations

Remote Switch: Locations

48. Steering Wheel


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Radio/Stereo >
Remote Switch, Audio - Stereo > Component Information > Locations > Page 7272

Audio System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Radio/Stereo >
Remote Switch, Audio - Stereo > Component Information > Locations > Page 7273
Remote Switch: Service and Repair

Audio Remote Switch Replacement

1. Remove the steering wheel. 2. Remove the audio remote switch. 3. Install the audio remote
switch in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Speaker >
Component Information > Diagrams
Speaker: Diagrams

86. Tweeter, Left

87. Tweeter, Right

74. Speaker, Driver's Door

75. Speaker, Front Passenger's Door


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Speaker >
Component Information > Diagrams > Page 7277
76. Speaker, Left Rear

77. Speaker, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Speaker >
Component Information > Diagrams > Page 7278
Speaker: Service and Repair

Speaker Replacement

Front Door Speaker

1. Remove the front door panel. 2. Remove the screw. Then lift the speaker (A) straight up to
release the lower clips (B).

3. Disconnect the 2P connector (C), and remove the speaker. 4. Install the speaker in the reverse
order of removal.

Tweeter

1. Carefully pry the tweeter grille (A) out of the dashboard. Be careful not to damage the tweeter
grille and the dashboard.

2. Disconnect the 2P connector (B) from the tweeter. 3. Remove the tweeter from the speaker
grille.

4. Install the tweeter in the reverse order of removal.

Rear Speaker

1. Remove the rear speaker grille (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Radio, Stereo, and Compact Disc > Speaker >
Component Information > Diagrams > Page 7279

2. Remove the screw. Then lift the speaker (A) straight up to release the clips (B).

3. Disconnect the 2P connector (C), and remove the speaker. 4. Install the speaker in the reverse
order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Alarm Module, (Vehicle Antitheft) > Component Information > Locations

Alarm Module: Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Alarm Module, (Vehicle Antitheft) > Component Information > Locations > Page 7284

Immobilizer System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Alarm Module, (Vehicle Antitheft) > Component Information > Locations > Page 7285

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Alarm Module, (Vehicle Antitheft) > Component Information > Locations > Page 7286

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Alarm Module, (Vehicle Antitheft) > Component Information > Locations > Page 7287

Alarm Module: Service and Repair

Immobilizer-keyless Control Unit Replacement

1. Remove the driver's dashboard lower cover. 2. Remove the steering column covers. 3.
Disconnect the 7P connector (A) from the immobilizer-keyless control unit (B).

4. Remove the two screws and the immobilizer-keyless control unit. 5. Install the
immobilizer-keyless control unit in the reverse order of removal. 6. After replacement, register the
immobilizer-keyless control unit, and make sure the immobilizer system work properly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Keyless Entry Module > Component Information > Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Keyless Entry Module > Component Information > Locations > Page 7291

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations

Navigation Module: Locations

80. Behind Navigation Unit (USA)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7295

Navigation System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7296

Audio System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7297

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7298

Navigation Module: Diagrams


235. Navigation Unit (USA)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7299
235. Navigation Unit (USA)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7300
Navigation Unit Inputs And Outputs For Connector A

Navigation Unit Inputs And Outputs For Connector C


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7301
Navigation Unit Inputs And Outputs For Connector D

Navigation Unit Inputs And Outputs For Connector F


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7302

Navigation Unit Inputs And Outputs For Connector H


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7303

Navigation Module: Service and Repair


Navigation Unit Removal/Installation

SRS components are located in this area. Review the SRS component location. Also review the
precautions and procedures in Restraint Systems before doing repairs or service.

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the dashboard and related parts.

- Lay a workshop towel under the parts when working on them to protect the face panel from
scratches or other damage.

- Do not work in a dusty or dirty place.

- Discharge static electricity from your body before and during the work.

- Do not touch the circuit board(s) with your bare hands.

- Do not work with dirty hands.

- Be careful not to fold the flat plate cable.

- Do not touch the terminal connector of the flat plate cable with your bare hands. (If you have
touched it, wipe it off thoroughly.)

- Before replacing the navigation unit, make sure to remove the customer's navigation DVD, and
their audio CD, or PC card. Remanufactured navigation units do not come with a navigation DVD.
Re-install the customer's navigation DVD, audio CD, and audio PC card into the new
remanufactured unit. If the navigation display won't open, manually remove the navigation DVD,
audio CD, and PC card.

1. Make sure you have the 4-digit anti-theft code for the navigation system, then write down the
audio presets (if applicable). 2. Eject the DVD from the original navigation unit. To avoid scratching
or damaging the DVD, temporarily place the DVD in jewel case. 3. Remove the subdisplay visor. 4.
Remove the center pocket hole lid and bolts, then pull out the center panel (A).

5. Disconnect the connectors (B) and air hose (C), then remove the center panel. 6. Remove the
screws, brackets (A), and the navigation unit (B) from the center panel (C).

7. Install the navigation unit in the reverse order of removal and make sure all connectors are
secure. 8. Turn the ignition switch to ON (II), then reinstall the customer's original DVD, verifying
than the DVD is free of scratches or smudges. 9. Check any official Honda service website for
more service information about the navigation system.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Relays and Modules - Accessories and Optional
Equipment > Navigation Module > Component Information > Locations > Page 7304
NOTE: Simply transferring the DVD from the original navigation unit to the new navigation unit
does not assure the correct software for the vehicle will be loaded into the new navigation unit.
Doing the DVD transfer without doing software patches may cause the new navigation unit to
appear to be malfunctioning.

10. Enter the new navigation anti-theft code, then enter the audio presets. 11. Park the vehicle
outside, and do the GPS initialization. 12. Give the new navigation anti-theft code to the customer.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Sensors and Switches - Accessories and Optional
Equipment > Hood Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Sensors and Switches - Accessories and Optional
Equipment > Hood Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations > Page 7310

8. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Sensors and Switches - Accessories and Optional
Equipment > Hood Sensor/Switch (For Alarm) > Component Information > Locations > Page 7311

64. Security Hood Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Sensors and Switches - Accessories and Optional
Equipment > Remote Switch, Audio - Stereo > Component Information > Locations

Remote Switch: Locations

48. Steering Wheel


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Sensors and Switches - Accessories and Optional
Equipment > Remote Switch, Audio - Stereo > Component Information > Locations > Page 7315

Audio System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Sensors and Switches - Accessories and Optional
Equipment > Remote Switch, Audio - Stereo > Component Information > Locations > Page 7316
Remote Switch: Service and Repair

Audio Remote Switch Replacement

1. Remove the steering wheel. 2. Remove the audio remote switch. 3. Install the audio remote
switch in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Towing / Trailer System > Towing Information >
System Information > Service and Repair

Towing Information: Service and Repair

Towing

If the vehicle needs to be towed, call a professional towing service. Never tow the vehicle behind
another vehicle with a rope or chain. It is very dangerous.

Emergency Towing

There are three popular methods of towing a vehicle.

Flat-bed Equipment - The operator loads the vehicle on the back of a truck. This is the best way of
transporting the vehicle.
To accommodate flat-bed equipment, the vehicle is equipped with front towing hooks (A), front tie
down hook slots (B), rear towing hook (C), and rear tie down hook slots (D).

The towing hooks can be used with a winch to pull the vehicle onto the truck, and the tie down
hook slots can be used to secure the vehicle to the truck.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Towing / Trailer System > Towing Information >
System Information > Service and Repair > Page 7321

Wheel Lift Equipment - The tow truck uses two pivoting arms that go under the tires (front or rear)
and lifts them off the ground. The other two wheels remain on the ground. This is an acceptable
way of towing the vehicle.

Sling-type Equipment - The tow truck uses metal cables with hooks on the ends. These hooks go
around parts of the frame or suspension, and the cables lift that end of the vehicle off the ground.
The vehicle's suspension and body can be seriously damaged if this method of towing is
attempted. This method of towing the vehicle is unacceptable.

If the vehicle cannot be transported by a flat-bed, it should be towed with the front wheels off the
ground. If the vehicle is damaged, and must be towed with the front wheels on the ground, or with
all four wheels on the ground, do this:

- Release the parking brake.


- Start the engine.

- Shift to the D position, then to the N position.

- Turn off the engine.

- Leave the ignition switch ACCESSORY (I) so the steering wheel does not lock.

- Make sure all accessories are turned off to minimize battery current draw.

It is best to tow the vehicle no farther than 50 miles (80 km), and keep the speed below 35 mph (55
km/h).

NOTICE:

- Improper towing preparation will damage the transmission. Follow the above procedure exactly. If
you cannot shift the transmission or start the engine, the vehicle must be transported on a flat-bed.

- Trying to lift or tow the vehicle by the bumpers will cause serious damage. The bumpers are not
designed to support the vehicle's weight.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Voice Activation System > Voice Activation
Microphone > Component Information > Diagrams

191. Roof Console (USA: Navigation)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Accessories and Optional Equipment > Voice Activation System > Voice Activation
Microphone > Component Information > Diagrams > Page 7326

Voice Activation Microphone: Service and Repair

Microphone Replacement

1. Remove the front individual map light lens (A).

2. Disconnect the 10P connector (B) from the microphone. 3. Carefully, pry off the microphone (C)
from the map light housing (D) while pressing in on the retaining tabs (E). 4. Install the microphone
in the reverse order removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Bumper > Front Bumper > System Information > Description and Operation

Front Bumper: Description and Operation

Door and Bumper Reinforcement Beams

Door reinforcement beams used on Civic vehicles are made from a metal equivalent to high
strength steel.

If high strength steel is heated, the strength of the steel will be reduced. If high strength steel is
damaged, as in a vehicle accident, where the door reinforcement beams are bent, the beams may
crack attempting to straighten them.

Front and rear bumper reinforcement beams are made with aluminum alloy.

For this reason, door and bumper reinforcement beams should NEVER be repaired; they should be
replaced if they are damaged.

NOTE: If a door beam is damaged, the whole door panel assembly should be replaced.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Bumper > Front Bumper > System Information > Description and Operation
> Page 7332
Front Bumper: Service and Repair

Front Bumper Removal/Installation

NOTE:

- Have an assistant help you when removing and installing the front bumper.

- Take care not to scratch the front bumper or the body.

- Put on gloves to protect your hands.

1. Remove these items:

- Front fender trim

- Front grille cover

2. Remove the bolts (A), the screws (B), and the clips (C, D) securing the front bumper (E).

NOTE: To remove the clips C and D, pry the inner pin up at the edge near the line (F) on its head.

3. Pull on the front bumper (A) at the wheel arch areas to release it from the hooks (B) on the side
spacers (C).

4. With the help of an assistant, while pulling the wheel arch portion away from the side spacer (A),
pull the front bumper to release the bumper from

the hooks (B) on the corner upper beam (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Bumper > Front Bumper > System Information > Description and Operation
> Page 7333
5. Remove the front bumper (A).

6. Release the hooks (A), then remove the front bumper absorber (B) from the front bumper beam
(C).

7. Install the bumper in the reverse order of removal, and note these items:

- Make sure the front bumper engages the hooks (of both corner upper beams and side spacers)
on each side securely.

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Bumper > Rear Bumper > System Information > Description and Operation

Rear Bumper: Description and Operation

Door and Bumper Reinforcement Beams

Door reinforcement beams used on Civic vehicles are made from a metal equivalent to high
strength steel.

If high strength steel is heated, the strength of the steel will be reduced. If high strength steel is
damaged, as in a vehicle accident, where the door reinforcement beams are bent, the beams may
crack attempting to straighten them.

Front and rear bumper reinforcement beams are made with aluminum alloy.

For this reason, door and bumper reinforcement beams should NEVER be repaired; they should be
replaced if they are damaged.

NOTE: If a door beam is damaged, the whole door panel assembly should be replaced.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Bumper > Rear Bumper > System Information > Description and Operation
> Page 7337
Rear Bumper: Service and Repair

Rear Bumper Removal/Installation

NOTE:

- Have an assistant help you when removing and installing the rear bumper.

- Take care not to scratch the rear bumper or the body.

- Put on gloves to protect your hands.

1. Remove the clips (A), screws (B, C), and bolts (D) securing the rear bumper (E).

2. Pull on the rear bumper (A) at the wheel arch areas to release it from the hooks (B) on the side
spacers (C).

3. With the help of an assistant, while pulling the wheel arch portion away from the side spacer (A),
pull the rear bumper to release the bumper from

the hooks (B) on the side bracket (C).

4. With the help of an assistant, while pulling the rear bumper to release the rear bumper (A) from
the hooks (B) on the upper bracket(C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Bumper > Rear Bumper > System Information > Description and Operation
> Page 7338

5. Remove the hooks (A), then remove the rear bumper absorber (B) from the rear bumper beam
(C).

6. Install the bumper in the reverse order of removal, and note these items:
- Make sure the rear bumper engages the hooks (of both the side bracket and side spacers) on
each side securely.

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Cabin Ventilation Duct > Component Information > Service and Repair

Cabin Ventilation Duct: Service and Repair

Rear Air Outlet Replacement

1. Remove the rear bumper. 2. Detach the hooks (A), then remove the rear air outlet (B). Take care
not to scratch the body.

3. Install the air outlet by pushing on the hook portions until the hooks snap into place.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Cowl > Cowl Moulding / Trim > System Information > Service and Repair
Cowl Moulding / Trim: Service and Repair

Cowl Cover Replacement

NOTE: Take care not to scratch the body.

1. Turn on the wiper switch, and move the windshield wiper arms 90°. 2. Remove the center cowl
cover (A).

1. Remove the hood rear seal (B) by pulling it out. 2. Remove the clips (C). 3. Release three front
hooks (D) from the edge of the under-cowl panel (E). 4. Detach the clips (F, G) by carefully pulling
the cover up, then remove the cover by releasing the hooks (H). Take care not to scratch the body.

3. Disconnect the windshield washer tube (I). 4. If necessary, remove the bolts (A, B), then remove
the under-cowl panel (C).

5. Remove these items:

- Windshield wiper arms

- Front fender trim, both sides

6. Detach the clips by carefully pulling the side cowl cover (A) up, then remove the cover by
releasing the hooks (B) from the front fender. Take care
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Cowl > Cowl Moulding / Trim > System Information > Service and Repair >
Page 7346

not to scratch the body. Repeat this step for the other side cowl cover, and disconnect the
windshield washer tube.

7. Install the parts in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Make sure the washer tubes are connected securely.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Handle > Front
Door Exterior Handle > System Information > Service and Repair
Front Door Exterior Handle: Service and Repair

Front Door Outer Handle Replacement

NOTE: Put on gloves to protect your hands.

1. Raise the glass fully. 2. Remove the door panel. 3. Disconnect the power door lock actuator
connector (A).

4. Remove the plug caps (B), then remove the plastic cover (C), as needed. 5. Detach the rod
fastener (A).

6. Remove the maintenance cap (A). Disconnect the outer handle rod (B) with a clip remover.

7. Driver's side: Pull both side flanges (A) of the retainer (B) outward, and pull the middle flange
portion (C) of the outer casing cover (D) out, then

disconnect the cylinder cable (E) from the latch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Handle > Front
Door Exterior Handle > System Information > Service and Repair > Page 7354
8. Remove the bolt, then remove the spacer (A).

9. Remove the bolt securing the outer handle protector (A), then remove the protector by releasing
the hook (B).

10. If necessary, remove the special screws, then separate the door cylinder (A) and the outer
handle protector (B). If the retainer (C) is damaged,

release the hooks (D), and replace it.

NOTE: If removed, the special screws must be replaced.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Handle > Front
Door Exterior Handle > System Information > Service and Repair > Page 7355
11. While pulling the outer handle (A), remove the handle from the holes in the door panel. Take
care not to scratch the door.

12. Remove the rod fastener (A) from the outer handle (B), then replace it with a new one.

13. Install the handle in the reverse order of removal, and note these items:

- Make sure the cylinder cable and each rod is connected securely.

- Make sure the door key cylinder/door locks operate properly.

- Make sure the door handle works properly.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Latch > System
Information > Service and Repair
Front Door Latch: Service and Repair

Front Door Latch Replacement

NOTE: Put on gloves to protect your hands.

1. Raise the glass fully. 2. Remove the door panel and inner handle. 3. Remove the plastic cover,
as needed. 4. Detach the rod fastener. 5. Disconnect the outer handle rod from the outer handle. 6.
Disconnect the cylinder cable from the latch. 7. Pull the glass run channel (A) away as needed, and
remove the bolt, then remove the center lower channel (B) by pulling it downward.

8. Detach the latch cable (A) and the inner handle cable (B) from the holder (C), then remove the
screws (D, E) securing the latch (F). Remove the

latch through the hole in the door. Take care not to bend the outer handle rod (G), the latch cable,
and the inner handle cable.

9. Remove the screw, then remove the latch protector (A) by releasing the hook (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Latch > System
Information > Service and Repair > Page 7359
10. Detach the latch cable (A) and the inner handle cable (B) from the latch (C).

11. Install the latch in the reverse order of removal, and note these items:

- Make sure the actuator connector is plugged in properly and each rod is connected securely.

- Make sure the door locks and opens properly.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Panel > System
Information > Service and Repair

Front Door Panel: Service and Repair

Front Door Panel Removal/Installation

Special Tools Required

- KTC trim tool set SOJATP2014 *


- Trim pad remover, Snap-on A 177A or equivalent, commercially available

* Available through the Honda Tool and Equipment Program.

NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when prying
components.

1. Raise the glass fully. 2. Pry out on the rear portion of the inner handle cap (A) to release the
hooks (B, C) with the appropriate trim tool.

3. Remove the screw and clip securing the inner handle (A).

4. Remove the power window switch panel (A).

1. Pry upon the rear edge of the switch panel to release the rear clip with the appropriate trim tool.
2. Pull out along the edge of the panel to release all of the hooks (B). 3. Pull the switch panel
rearward to release the front hook (C). 4. Disconnect the power mirror switch connector (D)
(driver's) and the power window switch connector (E).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Panel > System
Information > Service and Repair > Page 7363
5. Remove the screw.

6. Remove the door panel (A) with as little bending as possible to avoid creasing or breaking it.

1. Start at the bottom edge of the door panel, release the clips (B, C) that are just above the marks
(D) on the edge of the panel with a

commercially available trim pad remover.

2. Detach the upper clips. 3. Starting at the rear, pull the door panel upward.

NOTE: The inner handle cable (E) and the latch cable (F) are connected to the inner handle (G).
Do not pull the door panel up too far, or these cables will be damaged.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Panel > System
Information > Service and Repair > Page 7364
7. While holding the door panel (A) away from the door, remove the inner handle (B) from the door
panel by releasing the hooks (C).

8. Remove the door panel (A) while pulling the inner handle (B) out through the hole in the door
panel.

9. If necessary, disconnect the inner handle cable (A) and the latch cable (B) from the inner handle
(C), then remove the handle.

1. Detach the inner handle cable fastener (D), then disconnect the inner handle cable from the
cable fastener (E). 2. Detach the latch cable fastener (F) with a flat-tip screwdriver, then disconnect
the latch cable from the cable fastener (G).

NOTE: Check for damaged or stress-whitened cable fasteners.

10. Install the door panel in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Replace any damaged cable fasteners with new ones.

- The latch cable (A) should be fixed to the cable fastener (B) with the latch in lock position as
shown.

- Make sure the connectors are plugged in properly, and the cables are connected securely.

- Make sure the window and the power door lock operate properly.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Panel > System
Information > Service and Repair > Page 7365
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Striker >
System Information > Adjustments

Front Door Striker: Adjustments

Front and Rear Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary, adjust the striker (A): The
striker nuts are fixed, but the striker can be adjusted slightly up or down, and in or out.

1. Loosen the screws (B).

2. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer (C).
Do not tap the striker too hard. 3. Lightly tighten the screws. 4. Hold the outer handle out, and push
the door against the body to be sure the striker allows a flush fit. If the door latches properly,
tighten the

screws and recheck.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Weatherstrip >
Component Information > Service and Repair

Front Door Weatherstrip: Service and Repair

Front Door Weatherstrip Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the door.

- Use a clip remover to remove the clips.

1. At the A-pillar, remove the door checker mounting bolt (A).

2. Detach the clips (B, C, D), then remove the door weatherstrip (E). 3. Install the weatherstrip in
the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
- Make sure the weatherstrip is installed in the holder (F) securely.

- Apply medium strength type liquid thread lock to the door checker mounting bolt before
installation.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window Glass
> Front Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision
Front Door Window Glass Weatherstrip: Technical Service Bulletins Body - Power Window
Diagnostics Revision
10-011

March 5, 2010

Applies To: See VEHICLES AFFECTED

Service Manual Update: Power Window Goes Up and Reverses On Its Own, Is Slow to Open and
Close, or Squeals, Creaks, Clunks, or Clicks

BACKGROUND

The information in this service bulletin addresses three power window problems that are not
currently covered in the service manuals.

VEHICLES AFFECTED

2003-10 Accord - ALL

2006-10 Civic - ALL

2007-10 Civic Hybrid - ALL

2007-10 CR-V - ALL

2003-10 Element - ALL

2009-10 Fit - ALL

2010 Insight - ALL

2005-10 Odyssey - ALL

2009-10 Pilot - ALL

2006-10 Ridgeline - ALL

SYMPTOM 1

When using the auto-up function, the driver's or front passenger's window goes up and then
reverses on its own.

PROBABLE CAUSE

The power window control unit needs to be reset, or the run channel is damaged/dirty.

NOTE:

Do the power window control unit reset procedure first. If the window still doesn't work, go to
Symptom 2.

REPAIR PROCEDURE

NOTE:

You must do the manual reset from the power window switch at the affected window. For example,
if you're resetting the front passenger's power window control unit, do it from the front passenger's
power window switch, not the driver's power window master switch.

1. Turn the ignition switch to ON (II).

2. Lower the window all the way down with the power window switch.
3. Open the driver's or front passenger's door.

NOTE:

Do steps 4 thru 7 within 5 seconds of each other. Do these steps a total of four times in a row.
These steps clear the control unit's memory.

4. Turn the ignition switch to LOCK (0).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window Glass
> Front Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7377

5. Push down and hold the power window switch.

6. Turn the ignition switch to ON (II).

7. Release the powerwindow switch.

NOTE:

Make sure the auto-up feature doesn't work. If it does, do steps 4 thru 7 again, paying close
attention to the 5-second time limit for up to three more times for each series of steps.

8. Lower the window all the way down with the power window switch.

9. Pull up and hold the power window switch until the window goes all the way up, then keep
holding the switch for 1 second.

NOTE:

Make sure the auto-up/down feature works correctly by lowering and raising the window with the
power window switch. If it doesn't work correctly, repeat the manual reset several times, paying
close attention to the 5-second time limit. If it still doesn't work, troubleshoot the power window
circuit. Then continue with Symptom 2.

SYMPTOM 2

The windows are slow to open.

PROBABLE CAUSE

The run channel is damaged or dirty.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013 REPAIR PROCEDURE

NOTE:
Aftermarket window tinting will also cause the window to move slower and is not covered by the
manufacturer's warranty. No repair attempts should be made if the window has aftermarket tinting.

1. Compare the up and down speed of the affected window to another like vehicle:

^ If the speed is the same as the other vehicle, no further troubleshooting is required.

^ If the speed is not the same, remove the door panel and the door glass, then check the window
regulator speed.

^ If the speed is the same as it was with the glass in place, replace the window regulator.

^ If the speed is faster without the glass, go to step 2.

NOTE:

When evaluating regulator performance without the glass, never allow the regulator to travel to the
full up position because damage can occur to the regulator.

2. Inspect the visible portion of the run channel for damage.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window Glass
> Front Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7378
^ If the run channel is visibly damaged, replace it, then recheck the window speed.

^ If the run channel looks OK, go to step 3.

3. Reinstall the glass into the door without bolting it to the regulator, then manually slide it through
its range of travel and check for excessive

resistance:

^ If the resistance is excessive, go to step 4. If the resistance is not excessive, go to step 5.

4. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it, then adjust the run channels and the glass as needed.

^ If the run channel is not pinched, go to step 5.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease. You may also
need to clean the portion of the run channel within the

door.

SYMPTOM 3

During operation, the window squeaks, creaks, clunks, or clicks.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013

REPAIR PROCEDURE

1. Compare the window's noise level to another like vehicle:

^ If the noise is the same, no repair is needed. Advise the customer that some noise is a normal
characteristic.

^ If the noise is different from the other vehicle, go to step 2.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window Glass
> Front Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7379
2. Inspect the run channel for damage.
^ If it is damaged, replace it, then recheck the noise level.

^ If the run channel is not damaged, go to step 3.

3. Remove the door panel.

4. Unbolt the glass from the regulator, then manually slide it through its travel to check for
excessive resistance.

^ If the resistance is excessive, go to step 5.

^ If the resistance is not excessive, go to step 6.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease inside the
channel. You may also need to clean the portion of the run

channel within the door.

^ If the window operates normally after cleaning and applying grease, no further action is required.

^ If the window noise symptoms are still present, go to step 6.

6. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it and adjust as needed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window Glass
> Front Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7380
^ If the run channel is not pinched, continue with normal troubleshooting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window Glass
> Front Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Page 7381
Front Door Window Glass Weatherstrip: Service and Repair

Front Door Glass Outer Weatherstrip Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the door.

1. Lower the glass fully. 2. Release the front hook (A) from inside of the door, then pull up the front
door glass outer weatherstrip (B).

3. Starting at the front, slowly pull up the front door glass outer weatherstrip (A).

4. Slide the front door glass outer weatherstrip (A) forward.

5. Twist the front door glass outer weatherstrip (A) to pull the rear hook (B) out from the inside of
the door, then remove the weatherstrip.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window Glass
> Front Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Page 7382

6. Push the clip portions of new front door glass outer weatherstrip into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > Customer Interest for Front Door Window Regulator: >
06-014 > Jul > 09 > Body - Front Door Glass Comes Out Of Run Channel

Front Door Window Regulator: Customer Interest Body - Front Door Glass Comes Out Of Run
Channel

06-014

July 7, 2009

*Applies To: 2006-08 Civic 4-Door - ALL Japan-Produced (VIN begins with JHM) 2007-08 Civic
Hybrid - ALL 2009 Civic Hybrid - From VIN JHMFA3...98000001 thru JHMFA3...98019119*

Front Door Glass Comes Out of the Channel

(Supersedes 06-014, dated September 7, 2007, to revise the information marked by the black bars)

*REVISION SUMMARY

^ In Applies To, the VIN ranges for the 2006-08 Civic 4-Door and the 2007-09 Civic Hybrid models
were changed.

^ Under PARTS INFORMATION, the part number and Honda code for the Front Window Regulator
were changed.*

SYMPTOM
The glass in the driver's or front passenger's door comes out of the run channel, or it binds and
then stalls when you try to close the window.

PROBABLE CAUSE

The manufacturing tolerances are not within specification for the glass run channel, the door glass,
and the window regulator.

CORRECTIVE ACTION

Replace the glass run channel, the door glass, and the window regulator.

PARTS INFORMATION

REQUIRED MATERIALS

Shin Etsu Silicone Grease:

P/N 08798-9013, H/C 4642294 (One tube repairs about 20 vehicles.)

WARRANTY CLAIM INFORMATION


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > Customer Interest for Front Door Window Regulator: >
06-014 > Jul > 09 > Body - Front Door Glass Comes Out Of Run Channel > Page 7391
In warranty: The normal warranty applies.
Failed Part: P/N 72275-SNA-A11 H/C 8303257

Defect Code: 03001

Symptom Code: 08202

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE

1. Remove the appropriate front inner door panel:

^ Refer to page 20-12 of the 2006-2009 Civic Service Manual or page 20-7 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords PANEL REM, then select Front Door Panel Removal/Installation (4-door)
from the list.

2. Remove the door glass:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

3. Replace the glass run channel. Lightly coat the inside of the glass run channel with Shin Etsu
silicone grease.

4. Replace the window regulator and the door glass with new parts:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

5. Adjust the window to make sure the glass is pushed to the back of the door, then tighten the
glass mounting bolts:

^ Refer to page 20-35 of the 2006-2009 Civic Service Manual or page 20-28 of the 2006-2009 Civic
Hybrid Service Manual, or
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > Customer Interest for Front Door Window Regulator: >
06-014 > Jul > 09 > Body - Front Door Glass Comes Out Of Run Channel > Page 7392
^ Online, enter keywords GLASS ADJUST, then select Glass Adjustment from the list.
6. Reassemble the remaining parts in the reverse order of removal.

7. Do the power window control unit reset procedure:

^ Refer to page 22-255 of the 2006-2009 Civic Service Manual or page 22-193 of the 2006-2009
Civic Hybrid Service Manual, or

^ Online, enter keyword RESET, then select Power Window Control Unit Reset from the list.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > 06-014 > Jul > 09 > Body - Front Door Glass Comes Out Of Run Channel

Front Door Window Regulator: All Technical Service Bulletins Body - Front Door Glass Comes Out
Of Run Channel

06-014

July 7, 2009

*Applies To: 2006-08 Civic 4-Door - ALL Japan-Produced (VIN begins with JHM) 2007-08 Civic
Hybrid - ALL 2009 Civic Hybrid - From VIN JHMFA3...98000001 thru JHMFA3...98019119*

Front Door Glass Comes Out of the Channel

(Supersedes 06-014, dated September 7, 2007, to revise the information marked by the black bars)

*REVISION SUMMARY

^ In Applies To, the VIN ranges for the 2006-08 Civic 4-Door and the 2007-09 Civic Hybrid models
were changed.

^ Under PARTS INFORMATION, the part number and Honda code for the Front Window Regulator
were changed.*

SYMPTOM
The glass in the driver's or front passenger's door comes out of the run channel, or it binds and
then stalls when you try to close the window.

PROBABLE CAUSE

The manufacturing tolerances are not within specification for the glass run channel, the door glass,
and the window regulator.

CORRECTIVE ACTION

Replace the glass run channel, the door glass, and the window regulator.

PARTS INFORMATION

REQUIRED MATERIALS

Shin Etsu Silicone Grease:

P/N 08798-9013, H/C 4642294 (One tube repairs about 20 vehicles.)

WARRANTY CLAIM INFORMATION


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > 06-014 > Jul > 09 > Body - Front Door Glass Comes Out Of Run Channel > Page 7398
In warranty: The normal warranty applies.
Failed Part: P/N 72275-SNA-A11 H/C 8303257

Defect Code: 03001

Symptom Code: 08202

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE

1. Remove the appropriate front inner door panel:

^ Refer to page 20-12 of the 2006-2009 Civic Service Manual or page 20-7 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords PANEL REM, then select Front Door Panel Removal/Installation (4-door)
from the list.

2. Remove the door glass:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

3. Replace the glass run channel. Lightly coat the inside of the glass run channel with Shin Etsu
silicone grease.

4. Replace the window regulator and the door glass with new parts:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

5. Adjust the window to make sure the glass is pushed to the back of the door, then tighten the
glass mounting bolts:

^ Refer to page 20-35 of the 2006-2009 Civic Service Manual or page 20-28 of the 2006-2009 Civic
Hybrid Service Manual, or
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > 06-014 > Jul > 09 > Body - Front Door Glass Comes Out Of Run Channel > Page 7399
^ Online, enter keywords GLASS ADJUST, then select Glass Adjustment from the list.
6. Reassemble the remaining parts in the reverse order of removal.

7. Do the power window control unit reset procedure:

^ Refer to page 22-255 of the 2006-2009 Civic Service Manual or page 22-193 of the 2006-2009
Civic Hybrid Service Manual, or

^ Online, enter keyword RESET, then select Power Window Control Unit Reset from the list.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > Page 7400

Front Door Window Regulator: By Symptom

Technical Service Bulletin # 06-014 Date: 090707

Body - Front Door Glass Comes Out Of Run Channel

06-014

July 7, 2009

*Applies To: 2006-08 Civic 4-Door - ALL Japan-Produced (VIN begins with JHM) 2007-08 Civic
Hybrid - ALL 2009 Civic Hybrid - From VIN JHMFA3...98000001 thru JHMFA3...98019119*

Front Door Glass Comes Out of the Channel

(Supersedes 06-014, dated September 7, 2007, to revise the information marked by the black bars)

*REVISION SUMMARY

^ In Applies To, the VIN ranges for the 2006-08 Civic 4-Door and the 2007-09 Civic Hybrid models
were changed.

^ Under PARTS INFORMATION, the part number and Honda code for the Front Window Regulator
were changed.*
SYMPTOM

The glass in the driver's or front passenger's door comes out of the run channel, or it binds and
then stalls when you try to close the window.

PROBABLE CAUSE

The manufacturing tolerances are not within specification for the glass run channel, the door glass,
and the window regulator.

CORRECTIVE ACTION

Replace the glass run channel, the door glass, and the window regulator.

PARTS INFORMATION

REQUIRED MATERIALS

Shin Etsu Silicone Grease:

P/N 08798-9013, H/C 4642294 (One tube repairs about 20 vehicles.)

WARRANTY CLAIM INFORMATION


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > Page 7401
In warranty: The normal warranty applies.
Failed Part: P/N 72275-SNA-A11 H/C 8303257

Defect Code: 03001

Symptom Code: 08202

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE

1. Remove the appropriate front inner door panel:

^ Refer to page 20-12 of the 2006-2009 Civic Service Manual or page 20-7 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords PANEL REM, then select Front Door Panel Removal/Installation (4-door)
from the list.

2. Remove the door glass:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

3. Replace the glass run channel. Lightly coat the inside of the glass run channel with Shin Etsu
silicone grease.

4. Replace the window regulator and the door glass with new parts:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

5. Adjust the window to make sure the glass is pushed to the back of the door, then tighten the
glass mounting bolts:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > Page 7402
^ Refer to page 20-35 of the 2006-2009 Civic Service Manual or page 20-28 of the 2006-2009 Civic
Hybrid Service Manual, or
^ Online, enter keywords GLASS ADJUST, then select Glass Adjustment from the list.

6. Reassemble the remaining parts in the reverse order of removal.

7. Do the power window control unit reset procedure:

^ Refer to page 22-255 of the 2006-2009 Civic Service Manual or page 22-193 of the 2006-2009
Civic Hybrid Service Manual, or

^ Online, enter keyword RESET, then select Power Window Control Unit Reset from the list.

Technical Service Bulletin # 06-014 Date:

090707

Body - Front Door Glass Comes Out Of Run Channel

06-014

July 7, 2009

*Applies To: 2006-08 Civic 4-Door - ALL Japan-Produced (VIN begins with JHM) 2007-08 Civic
Hybrid - ALL 2009 Civic Hybrid - From VIN JHMFA3...98000001 thru JHMFA3...98019119*

Front Door Glass Comes Out of the Channel

(Supersedes 06-014, dated September 7, 2007, to revise the information marked by the black bars)

*REVISION SUMMARY

^ In Applies To, the VIN ranges for the 2006-08 Civic 4-Door and the 2007-09 Civic Hybrid models
were changed.

^ Under PARTS INFORMATION, the part number and Honda code for the Front Window Regulator
were changed.*

SYMPTOM

The glass in the driver's or front passenger's door comes out of the run channel, or it binds and
then stalls when you try to close the window.

PROBABLE CAUSE

The manufacturing tolerances are not within specification for the glass run channel, the door glass,
and the window regulator.

CORRECTIVE ACTION

Replace the glass run channel, the door glass, and the window regulator.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > Page 7403
PARTS INFORMATION
REQUIRED MATERIALS

Shin Etsu Silicone Grease:

P/N 08798-9013, H/C 4642294 (One tube repairs about 20 vehicles.)

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 72275-SNA-A11 H/C 8303257

Defect Code: 03001

Symptom Code: 08202

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

REPAIR PROCEDURE

1. Remove the appropriate front inner door panel:

^ Refer to page 20-12 of the 2006-2009 Civic Service Manual or page 20-7 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords PANEL REM, then select Front Door Panel Removal/Installation (4-door)
from the list.

2. Remove the door glass:


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > Page 7404

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

3. Replace the glass run channel. Lightly coat the inside of the glass run channel with Shin Etsu
silicone grease.

4. Replace the window regulator and the door glass with new parts:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

5. Adjust the window to make sure the glass is pushed to the back of the door, then tighten the
glass mounting bolts:

^ Refer to page 20-35 of the 2006-2009 Civic Service Manual or page 20-28 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords GLASS ADJUST, then select Glass Adjustment from the list.

6. Reassemble the remaining parts in the reverse order of removal.

7. Do the power window control unit reset procedure:

^ Refer to page 22-255 of the 2006-2009 Civic Service Manual or page 22-193 of the 2006-2009
Civic Hybrid Service Manual, or

^ Online, enter keyword RESET, then select Power Window Control Unit Reset from the list.
Technical Service Bulletin # 06-014 Date:

090707

Body - Front Door Glass Comes Out Of Run Channel

06-014

July 7, 2009

*Applies To: 2006-08 Civic 4-Door - ALL Japan-Produced (VIN begins with JHM) 2007-08 Civic
Hybrid - ALL 2009 Civic Hybrid - From VIN JHMFA3...98000001 thru JHMFA3...98019119*

Front Door Glass Comes Out of the Channel

(Supersedes 06-014, dated September 7, 2007, to revise the information marked by the black bars)

*REVISION SUMMARY

^ In Applies To, the VIN ranges for the 2006-08 Civic 4-Door and the 2007-09 Civic Hybrid models
were changed.

^ Under PARTS INFORMATION, the part number and Honda code for the Front Window Regulator
were changed.*

SYMPTOM
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > Page 7405
The glass in the driver's or front passenger's door comes out of the run channel, or it binds and
then stalls when you try to close the window.
PROBABLE CAUSE

The manufacturing tolerances are not within specification for the glass run channel, the door glass,
and the window regulator.

CORRECTIVE ACTION

Replace the glass run channel, the door glass, and the window regulator.

PARTS INFORMATION

REQUIRED MATERIALS

Shin Etsu Silicone Grease:

P/N 08798-9013, H/C 4642294 (One tube repairs about 20 vehicles.)

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 72275-SNA-A11 H/C 8303257

Defect Code: 03001

Symptom Code: 08202

Skill Level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > All Technical Service Bulletins for Front Door Window
Regulator: > Page 7406

Office. You must request consideration, and get a decision, before starting work.

REPAIR PROCEDURE

1. Remove the appropriate front inner door panel:

^ Refer to page 20-12 of the 2006-2009 Civic Service Manual or page 20-7 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords PANEL REM, then select Front Door Panel Removal/Installation (4-door)
from the list.

2. Remove the door glass:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

3. Replace the glass run channel. Lightly coat the inside of the glass run channel with Shin Etsu
silicone grease.

4. Replace the window regulator and the door glass with new parts:

^ Refer to page 20-19 of the 2006-2009 Civic Service Manual or page 20-14 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords DOOR GLASS, then select Front Door Glass and Regulator Replacement
from the list.

5. Adjust the window to make sure the glass is pushed to the back of the door, then tighten the
glass mounting bolts:
^ Refer to page 20-35 of the 2006-2009 Civic Service Manual or page 20-28 of the 2006-2009 Civic
Hybrid Service Manual, or

^ Online, enter keywords GLASS ADJUST, then select Glass Adjustment from the list.

6. Reassemble the remaining parts in the reverse order of removal.

7. Do the power window control unit reset procedure:

^ Refer to page 22-255 of the 2006-2009 Civic Service Manual or page 22-193 of the 2006-2009
Civic Hybrid Service Manual, or

^ Online, enter keyword RESET, then select Power Window Control Unit Reset from the list.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > Page 7407
Front Door Window Regulator: Service and Repair

Front Door Glass and Regulator Replacement

NOTE: Put on gloves to protect your hands.

1. Remove the door panel. 2. Disconnect the power door lock actuator connector (A), and remove
the plug caps (B).

3. Pass the cables (C) and the harnesses (D) through the slits (E) in the plastic cover (F), then
remove them. 4. Carefully raise the glass (A) until you can see the bolts, then remove them.
Carefully pull the glass out through the window slot. Take care not to

drop the glass inside the door.

5. Disconnect the connector (A), and detach the harness clip (B) from the regulator (C).

6. Remove the bolts (D), and loosen the bolts (E), then remove the regulator through the hole in the
door.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Front Door > Front Door Window
Regulator > System Information > Technical Service Bulletins > Page 7408

7. Apply multipurpose grease to all the sliding surfaces of the regulator (A) where shown.

8. Install the glass and regulator in the reverse order of removal, and note these items:

- Roll the glass up and down to see if it moves freely without binding.

- Make sure that there is no clearance between the glass and the glass run channel when the glass
is closed.

- Adjust the position of the glass as necessary.

- Do the power window control unit reset procedure.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.

- Make sure the power door locks, windows and power mirror operate properly.

- Test-drive and check for wind noise and rattles.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Handle > Rear
Door Exterior Handle > System Information > Service and Repair
Rear Door Exterior Handle: Service and Repair

Rear Door Outer Handle Replacement

NOTE: Put on gloves to protect your hands.

1. Raise the glass fully. 2. Remove the door panel. 3. Detach the harness clip (A), and disconnect
the power door lock actuator connector (B).

4. Remove the rear portion of the plug cap (C), then remove the plastic cover (D), as needed. 5.
Remove the latch mounting screws, then lower the latch. 6. Detach the rod fastener (A).

7. Disconnect the outer handle rod (A) with a clip remover (B) from the outer handle (C).

8. Remove the maintenance seal (A). Remove the bolts securing the outer handle protector (B),
then remove the protector by releasing the hook (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Handle > Rear
Door Exterior Handle > System Information > Service and Repair > Page 7414
9. While pulling the outer handle (A), remove the handle from the holes in the door panel. Take
care not to scratch the door.

10. Remove the rod fastener (A) from the outer handle (B), then replace it with a new one.

11. Install the handle in the reverse order of removal, and note these items:

- Make sure the door locks and opens properly.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Latch > System
Information > Service and Repair
Rear Door Latch: Service and Repair

Rear Door Latch Replacement

NOTE: Put on gloves to protect your hands.

1. Raise the glass fully. 2. Remove the door panel. 3. Remove the plastic cover, as needed. 4.
Remove the screws (A, B) securing the latch (C), then lower it.

5. Detach the rod fastener. 6. Disconnect the outer handle rod from the outer handle. 7. Detach the
latch cable (A) and the inner handle cable (B) from the holder (C), then remove the latch (D) out
from between the rear lower channel

(E) and the door. Take care not to bend the outer handle rod (F), the latch cable, and the inner
handle cable.

8. Remove the screw, then remove the latch protector (A) by releasing the hook (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Latch > System
Information > Service and Repair > Page 7418
9. Detach the latch cable (A) and the inner handle cable (B) from the latch (C).

10. Install the latch in the reverse order of removal, and note these items:

- Make sure the connector is plugged in properly, and each rod is connected securely.

- Make sure the door locks and opens properly.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Panel > System
Information > Service and Repair

Rear Door Panel: Service and Repair

Rear Door Panel Removal/Installation


Special Tools Required

- KTC trim tool set SOJATP2014 *

- Trim pad remover. Snap-on A 177A or equivalent, commercially available

* Available through the Honda Tool and Equipment Program.

NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when prying
components.

1. Raise the glass fully. 2. Pry out on the rear portion of the inner handle cap (A) to release the
hooks (B, C) with the appropriate trim tool.

3. Remove the screw and clip securing the inner handle (A).

4. Remove the power window switch panel (A).

1. Pry upon the rear edge of the switch panel to release the rear clip with the appropriate trim tool.
2. Pull out along the edge of the panel to release the hooks (B). 3. Pull the switch panel rearward to
release the front hook (C). 4. Disconnect the power window switch connector (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Panel > System
Information > Service and Repair > Page 7422
5. Remove the screw.

6. Remove the door panel (A) with as little bending as possible to avoid creasing or breaking it.

1. Start at the bottom edge of the door panel, release the clips (B, C) that are just above the marks
(D) on the edge of the panel with a

commercially available trim pad remover.

2. Detach the upper clips. 3. Stating at the rear, pull the door panel upward.

NOTE: The inner handle cable (E) and the latch cable (F) are connected to the inner handle (G).
Do not pull the door panel up too far, or these cables will be damaged.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Panel > System
Information > Service and Repair > Page 7423
7. While holding the door panel (A) away from the door, remove the inner handle (B) from the door
panel by releasing the hooks (C), if necessary.

8. Remove the door panel (A) while pulling the inner handle (B) out through the hole in the door
panel.

9. If necessary, disconnect the inner handle cable (A) and the latch cable (B) from the inner handle
(C).

1. Detach the inner handle cable fastener (D), then disconnect the inner handle cable from the
cable fastener (E). 2. Detach the latch cable fastener (F) with a flat-tip screwdriver, then disconnect
the latch cable from the cable fastener (G).

NOTE: Check for damaged or stress-whitened cable fasteners.

10. Install the door panel in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Replace any damaged cable fasteners with new ones.

- The latch cable (A) should be fixed to the cable fastener (B) with the latch in lock position as
shown.

- Make sure the connector is plugged in properly, and the cables are connected securely.

- Make sure the window and power door lock operate properly.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Panel > System
Information > Service and Repair > Page 7424
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Striker > System
Information > Adjustments

Rear Door Striker: Adjustments

Front and Rear Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary, adjust the striker (A): The
striker nuts are fixed, but the striker can be adjusted slightly up or down, and in or out.

1. Loosen the screws (B).

2. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer (C).
Do not tap the striker too hard. 3. Lightly tighten the screws. 4. Hold the outer handle out, and push
the door against the body to be sure the striker allows a flush fit. If the door latches properly,
tighten the

screws and recheck.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Weatherstrip >
Component Information > Service and Repair

Rear Door Weatherstrip: Service and Repair

Rear Door Weatherstrip Replacement


NOTE:

- Put on glove to protect your hands.

- Take care not to scratch the door.

- Use a clip remover to remove the clips.

1. At the B-pillar, remove the door checker mounting bolt (A).

2. Detach the clips (B, C, D), then remove the door weatherstrip (E). 3. Install the weatherstrip in
the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Make sure the weatherstrip is installed in the holder (F) securely.

- Apply medium strength type liquid thread lock to the door checker mounting bolt before
installation.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window Glass >
Rear Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision
Rear Door Window Glass Weatherstrip: Technical Service Bulletins Body - Power Window
Diagnostics Revision
10-011

March 5, 2010

Applies To: See VEHICLES AFFECTED

Service Manual Update: Power Window Goes Up and Reverses On Its Own, Is Slow to Open and
Close, or Squeals, Creaks, Clunks, or Clicks

BACKGROUND

The information in this service bulletin addresses three power window problems that are not
currently covered in the service manuals.

VEHICLES AFFECTED

2003-10 Accord - ALL

2006-10 Civic - ALL

2007-10 Civic Hybrid - ALL

2007-10 CR-V - ALL

2003-10 Element - ALL

2009-10 Fit - ALL

2010 Insight - ALL

2005-10 Odyssey - ALL

2009-10 Pilot - ALL

2006-10 Ridgeline - ALL

SYMPTOM 1

When using the auto-up function, the driver's or front passenger's window goes up and then
reverses on its own.

PROBABLE CAUSE

The power window control unit needs to be reset, or the run channel is damaged/dirty.

NOTE:

Do the power window control unit reset procedure first. If the window still doesn't work, go to
Symptom 2.

REPAIR PROCEDURE

NOTE:

You must do the manual reset from the power window switch at the affected window. For example,
if you're resetting the front passenger's power window control unit, do it from the front passenger's
power window switch, not the driver's power window master switch.

1. Turn the ignition switch to ON (II).

2. Lower the window all the way down with the power window switch.
3. Open the driver's or front passenger's door.

NOTE:

Do steps 4 thru 7 within 5 seconds of each other. Do these steps a total of four times in a row.
These steps clear the control unit's memory.

4. Turn the ignition switch to LOCK (0).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window Glass >
Rear Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7436

5. Push down and hold the power window switch.

6. Turn the ignition switch to ON (II).

7. Release the powerwindow switch.

NOTE:

Make sure the auto-up feature doesn't work. If it does, do steps 4 thru 7 again, paying close
attention to the 5-second time limit for up to three more times for each series of steps.

8. Lower the window all the way down with the power window switch.

9. Pull up and hold the power window switch until the window goes all the way up, then keep
holding the switch for 1 second.

NOTE:

Make sure the auto-up/down feature works correctly by lowering and raising the window with the
power window switch. If it doesn't work correctly, repeat the manual reset several times, paying
close attention to the 5-second time limit. If it still doesn't work, troubleshoot the power window
circuit. Then continue with Symptom 2.

SYMPTOM 2

The windows are slow to open.

PROBABLE CAUSE

The run channel is damaged or dirty.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013 REPAIR PROCEDURE

NOTE:
Aftermarket window tinting will also cause the window to move slower and is not covered by the
manufacturer's warranty. No repair attempts should be made if the window has aftermarket tinting.

1. Compare the up and down speed of the affected window to another like vehicle:

^ If the speed is the same as the other vehicle, no further troubleshooting is required.

^ If the speed is not the same, remove the door panel and the door glass, then check the window
regulator speed.

^ If the speed is the same as it was with the glass in place, replace the window regulator.

^ If the speed is faster without the glass, go to step 2.

NOTE:

When evaluating regulator performance without the glass, never allow the regulator to travel to the
full up position because damage can occur to the regulator.

2. Inspect the visible portion of the run channel for damage.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window Glass >
Rear Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7437
^ If the run channel is visibly damaged, replace it, then recheck the window speed.

^ If the run channel looks OK, go to step 3.

3. Reinstall the glass into the door without bolting it to the regulator, then manually slide it through
its range of travel and check for excessive

resistance:

^ If the resistance is excessive, go to step 4. If the resistance is not excessive, go to step 5.

4. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it, then adjust the run channels and the glass as needed.

^ If the run channel is not pinched, go to step 5.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease. You may also
need to clean the portion of the run channel within the

door.

SYMPTOM 3

During operation, the window squeaks, creaks, clunks, or clicks.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013

REPAIR PROCEDURE

1. Compare the window's noise level to another like vehicle:

^ If the noise is the same, no repair is needed. Advise the customer that some noise is a normal
characteristic.

^ If the noise is different from the other vehicle, go to step 2.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window Glass >
Rear Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7438
2. Inspect the run channel for damage.
^ If it is damaged, replace it, then recheck the noise level.

^ If the run channel is not damaged, go to step 3.

3. Remove the door panel.

4. Unbolt the glass from the regulator, then manually slide it through its travel to check for
excessive resistance.

^ If the resistance is excessive, go to step 5.

^ If the resistance is not excessive, go to step 6.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease inside the
channel. You may also need to clean the portion of the run

channel within the door.

^ If the window operates normally after cleaning and applying grease, no further action is required.

^ If the window noise symptoms are still present, go to step 6.

6. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it and adjust as needed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window Glass >
Rear Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Body - Power Window
Diagnostics Revision > Page 7439
^ If the run channel is not pinched, continue with normal troubleshooting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window Glass >
Rear Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Page 7440
Rear Door Window Glass Weatherstrip: Service and Repair

Rear Door Glass Outer Weatherstrip Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the door.

1. Remove these items:

- Door panel

- Plastic cover

- Rear door glass

- Quarter glass

2. Release the front hook (A) from inside of the door, then pull up the front portion of the rear door
glass outer weatherstrip (B).

3. Starting at the front, slowly pull up the rear door glass outer weatherstrip (A).

4. Push the rear hook (A) out from inside of the door, then remove the rear door glass outer
weatherstrip (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window Glass >
Rear Door Window Glass Weatherstrip > Component Information > Technical Service Bulletins > Page 7441

5. Push the clip portions of the rear door glass outer weatherstrip into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window
Regulator > System Information > Service and Repair

Rear Door Window Regulator: Service and Repair

Rear Door Glass and Regulator Replacement


NOTE: Put on gloves to protect your hands.

1. Remove the door panel. 2. Detach the harness clip (A), and disconnect the power door lock
actuator connector (B). Remove the plug caps (C).

3. Pass the cable (D) and the harnesses (E) through the holes (F) and slit (G) in the plastic cover
(H), then remove it. 4. Carefully move the glass (A) until you can see the bolts, then remove them.
Release the glass from the holder (B), then remove it from the

regulator (C), and carefully lower the glass. Take care not to drop the glass inside the door.

5. Remove the bolt (A) from the rear lower channel (B). Pull the glass run channel (C) away as
needed, and remove the screw (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window
Regulator > System Information > Service and Repair > Page 7445
6. Pull the glass run channel (A) away as needed. Pull the rear lower channel (B) forward from the
quarter glass seal (C), then release the upper hook

(D) from the door. Remove the rear lower channel from the rear door glass (E), then pull the
channel up to remove it.

7. Remove the rear lower channel (A) from the glass run channel (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window
Regulator > System Information > Service and Repair > Page 7446
8. Carefully remove the glass (A) out through the window slot. Take care not to drop the glass
inside the door.

9. Remove the quarter glass (A). Take care not to damage the outer weatherstrip (B).

10. Disconnect the connector (A) from the regulator (B).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Doors > Rear Door > Rear Door Window
Regulator > System Information > Service and Repair > Page 7447
11. Remove the bolts (C), and loosen the bolt (D), then remove the regulator through the hole in
the door. 12. Grease all the sliding surfaces of the regulator (A) where shown.

13. Install the glass and regulator in the reverse order of removal, and note these items:

- Roll the glass up and down to see if it moves freely without binding.

- Make sure that there is no clearance between the glass and the glass run channel when the glass
is closed.

- Adjust the position of the glass as necessary.

- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed
around its outside perimeter to seal out water.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Fuel Door > Fuel Door Release Cable >
Component Information > Service and Repair

Fuel Door Release Cable: Service and Repair

Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement


SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the body and related parts.

1. Remove these items:

- Rear seat cushion

- Front door sill trim, driver's side

- Kick panels, driver's side

- Rear door sill trim, both sides

- B-pillar lower trim, driver's side

- Trunk side trim panel, left side

- Trunk lid trim

- Trunk lid opener/fuel fill door opener

- Fuel cap adapter

2. Pull the carpet back as needed. 3. Release the opener cable (A) from the clips (B). Remove the
cushion tape (C).

4. While pinching the hooks (A) from inside the vehicle, remove the grommet (B) from the body.

5. Release the hook (A), then remove the grommet (B) from the fuel fill door latch (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Fuel Door > Fuel Door Release Cable >
Component Information > Service and Repair > Page 7452
6. Remove the fuel fill door opener cable from inside the body. 7. Detach the opener cable junction
box (A) from the body.

8. Disconnect the trunk lid opener cable (B) from the trunk lid latch (C). 9. Release the trunk lid
opener/fuel fill door opener cable from the clips.

10. Remove the trunk lid opener/fuel fill door opener cable from the vehicle. Take care not to kink
the cable. 11. Install the opener cable in the reverse order of removal, and note these items:

- Align the marks (A) on the opener cable (B) with the cable clips (C) as shown.

- Replace any damaged clips, and replace the cushion tape.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Fuel Door > Fuel Door Release Cable >
Component Information > Service and Repair > Page 7453
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Fuel Door > Fuel Door Release Lever >
Component Information > Service and Repair
Fuel Door Release Lever: Service and Repair

Trunk Lid Opener/Fuel Fill Door Opener Replacement

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when prying
components.

1. Pry out the bottom edge of the front side cap (A) at the notch with the trim tool to detach the
hooks (B), and release the hooks (C), then remove the

cap from the front door sill trim (D).

2. Remove the opener lock cylinder (E), and loose the bolt. 3. Remove the screw securing the front
door sill trim (A) and the trunk lid opener/fuel fill door opener.

4. Remove the front door sill trim. 5. Remove the bolt, then remove the trunk lid opener/ fuel fill
door opener (A) from the bolt (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Fuel Door > Fuel Door Release Lever >
Component Information > Service and Repair > Page 7457

6. Disconnect the trunk lid opener/fuel fill door opener cable (A), then remove the opener (B). Take
care not to kink the cable.

7. Install the opener in the reverse order of removal, and note these items:
- Make sure the opener cable is connected properly.

- Make sure the trunk lid and the fuel fill door open properly and lock securely.

- Securely attach the outer end of the cable back to its original installed position on the trunk lid
opener/fuel fill door opener, then check the trunk lid latch operation: Make sure the trunk lid latch,
and the fuel fill door latch unlock when pulling and pushing the trunk lid opener/fuel fill door opener.
If necessary, readjust the position of the cable end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Hood > Hood Insulator / Pad > Component
Information > Service and Repair

Hood Insulator / Pad: Service and Repair

Hood Insulator Replacement

1. Detach the clips with a clip remover. Release the hooks (A), then remove the hood insulator (B).
Take care not to scratch the hood.

2. Install the insulator in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Hood > Hood Latch > Component Information >
Service and Repair
Hood Latch: Service and Repair

Hood Latch Replacement

1. Remove the front grille cover. 2. Remove the clip (A), then disconnect and detach the hood latch
switch connector (B).

3. Remove the bolts, then remove the hood latch (C) from the body, and disconnect the hood
opener cable (D) from the hood latch. 4. Install the latch in the reverse order of removal, and note
these items:

- Apply multipurpose grease to each location of the hood latch indicated by the arrows.

- Make sure the hood opener cable is connected properly and the hood latch switch connector is
plugged in properly.

- Adjust the hood latch alignment.

- Make sure the hood opens properly and locks securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Hood > Hood Latch Release Cable > Component
Information > Service and Repair

Hood Latch Release Cable: Service and Repair

Hood Opener Cable Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the body and related parts.

1. Remove these items:

- Front grille cover

- Front inner fender

- Kick panel
2. Disconnect the hood opener cable (A) from the hood latch (B), and remove the bolts (C), then
remove the hood release handle (D). Take care not

to kink the cable.

3. Detach the clips (E) with a clip remover, then release the hood opener cable from the clip (F).
Remove the grommet (G) from the body, then

remove the hood opener cable from the vehicle. Take care not to kink the cable.

4. Install the cable in the reverse order of removal, and replace any damaged or stress-whitened
clips with new ones.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Hood > Hood Switch / Sensor > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Hood > Hood Switch / Sensor > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations > Page 7473

8. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Hood > Hood Switch / Sensor > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Page 7474

64. Security Hood Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Power Trunk / Liftgate Lock
Actuator > Component Information > Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Power Trunk / Liftgate Lock
Switch > Component Information > Locations
Power Trunk / Liftgate Lock Switch: Locations

138. Middle Of Trunk Lid (USA)

140. Right Side Of Trunk Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Power Trunk / Liftgate Lock
Switch > Component Information > Locations > Page 7482

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Power Trunk / Liftgate Lock
Switch > Component Information > Locations > Page 7483

Interior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Power Trunk / Liftgate Lock
Switch > Component Information > Locations > Page 7484
Power Trunk / Liftgate Lock Switch: Diagrams

120. Trunk Lid Opener Solenoid/Latch Switch (USA)

82. Trunk Latch Switch (Canada)

119. Trunk Key Cylinder Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Interior Trim
Panel > Component Information > Service and Repair > Trim Removal/Installation - Trunk Area

Trunk / Liftgate Interior Trim Panel: Service and Repair Trim Removal/Installation - Trunk Area

Trim Removal/Installation - Trunk Area

Special Tools Required


KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

NOTE:

- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove the trunk floor (A).

2. Remove the trunk lid weatherstrip near the trunk rear trim panel. 3. Detach the clips, and release
the hooks (A) by pulling the trunk rear trim panel (B) up, then remove it.

4. Remove the clips, then remove the trunk front trim panel (A) from the trunk compartment.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Interior Trim
Panel > Component Information > Service and Repair > Trim Removal/Installation - Trunk Area > Page 7489
5. Remove the clips (A, B), then remove the trunk side trim panel (C). Release the wire harness (D)
from the slit (E) in the trim panel.

6. If necessary, remove the trunk tool box (A).

7. Install the trim in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Interior Trim
Panel > Component Information > Service and Repair > Trim Removal/Installation - Trunk Area > Page 7490

Trunk / Liftgate Interior Trim Panel: Service and Repair Trim Removal/Installation - Trunk Lid

Trim Removal/Installation - Trunk Lid

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

NOTE:
- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove the clips from both trunk lid hinge covers (A), then remove the covers.

2. Remove the clips (A, B), then remove the trunk lid trim (C).

3. Install the trim in the reverse order of removal, and check if the clips are damaged or
stress-whitened, and if necessary, replace them with new

ones.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Latch >
Component Information > Service and Repair
Trunk / Liftgate Latch: Service and Repair

Trunk Lid Latch Replacement

1. Remove the trunk lid trim. 2. Disconnect the cylinder rod from the lock cylinder. 3. Disconnect
the trunk lid opener cable (A), and disconnect trunk lid latch switch connector (B). Take care not to
bend the opener cable.

4. Remove the bolts from the trunk lid latch (A).

5. Pull the trunk lid latch (A) out, and disconnect the cylinder rod (B) from the trunk lid latch. Take
care not to bend the cylinder rod.

NOTE: Check for a damaged or stress-whitened rod fastener (C).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Latch >
Component Information > Service and Repair > Page 7494

6. Install the latch in the reverse order of removal, and note these items:

- Replace the rod fastener if it is damaged.


- Make sure the connector is plugged in properly and the opener cable is connected properly.

- Make sure the trunk lid opens properly and locks securely.

- Securely attach the outer end of the cable (A) back to its original installed position on the trunk lid
latch, then check the trunk lid latch operation: Make sure the trunk lid latch unlock when pulling the
trunk lid opener/fuel fill door opener. If necessary, readjust the position of the cable end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Latch Release
Cable > Component Information > Service and Repair

Trunk / Liftgate Latch Release Cable: Service and Repair

Trunk Lid Opener Cable/Fuel Fill Door Opener Cable Replacement


SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the body and related parts.

1. Remove these items:

- Rear seat cushion

- Front door sill trim, driver's side

- Kick panels, driver's side

- Rear door sill trim, both sides

- B-pillar lower trim, driver's side

- Trunk side trim panel, left side

- Trunk lid trim

- Trunk lid opener/fuel fill door opener

- Fuel cap adapter

2. Pull the carpet back as needed. 3. Release the opener cable (A) from the clips (B). Remove the
cushion tape (C).

4. While pinching the hooks (A) from inside the vehicle, remove the grommet (B) from the body.

5. Release the hook (A), then remove the grommet (B) from the fuel fill door latch (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Latch Release
Cable > Component Information > Service and Repair > Page 7498
6. Remove the fuel fill door opener cable from inside the body. 7. Detach the opener cable junction
box (A) from the body.

8. Disconnect the trunk lid opener cable (B) from the trunk lid latch (C). 9. Release the trunk lid
opener/fuel fill door opener cable from the clips.

10. Remove the trunk lid opener/fuel fill door opener cable from the vehicle. Take care not to kink
the cable. 11. Install the opener cable in the reverse order of removal, and note these items:

- Align the marks (A) on the opener cable (B) with the cable clips (C) as shown.

- Replace any damaged clips, and replace the cushion tape.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Latch Release
Cable > Component Information > Service and Repair > Page 7499
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Lock Cylinder >
Component Information > Service and Repair
Trunk / Liftgate Lock Cylinder: Service and Repair

Trunk Lid Lock Cylinder Replacement

1. Remove the trunk lid trim. 2. Disconnect the cylinder rod (A), and if equipped, disconnect the
cylinder switch connector (B).

NOTE: Check for a damaged or stress-whitened rod fastener (C).

3. Remove the bolt securing the lock cylinder (A).

4. Remove the rear license trim. 5. Remove the bolt securing the lock cylinder (A).

6. Turn the lock cylinder (A) to release the hook (B) from the trunk lid (C), then remove the lock
cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Lock Cylinder >
Component Information > Service and Repair > Page 7503

7. Install the lock cylinder in the reverse order of removal, and note these items:

- Replace the rod fastener if it is damaged.

- Make sure the cylinder switch connector is plugged in properly (if equipped) and the cylinder rod
is connected properly.

- Make sure the trunk lid opens properly and locks securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Release Lever
> Component Information > Service and Repair
Trunk / Liftgate Release Lever: Service and Repair

Trunk Lid Opener/Fuel Fill Door Opener Replacement

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when prying
components.

1. Pry out the bottom edge of the front side cap (A) at the notch with the trim tool to detach the
hooks (B), and release the hooks (C), then remove the

cap from the front door sill trim (D).

2. Remove the opener lock cylinder (E), and loose the bolt. 3. Remove the screw securing the front
door sill trim (A) and the trunk lid opener/fuel fill door opener.

4. Remove the front door sill trim. 5. Remove the bolt, then remove the trunk lid opener/ fuel fill
door opener (A) from the bolt (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Release Lever
> Component Information > Service and Repair > Page 7507

6. Disconnect the trunk lid opener/fuel fill door opener cable (A), then remove the opener (B). Take
care not to kink the cable.

7. Install the opener in the reverse order of removal, and note these items:
- Make sure the opener cable is connected properly.

- Make sure the trunk lid and the fuel fill door open properly and lock securely.

- Securely attach the outer end of the cable back to its original installed position on the trunk lid
opener/fuel fill door opener, then check the trunk lid latch operation: Make sure the trunk lid latch,
and the fuel fill door latch unlock when pulling and pushing the trunk lid opener/fuel fill door opener.
If necessary, readjust the position of the cable end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Solenoid >
Component Information > Locations

138. Middle Of Trunk Lid (USA)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Solenoid >
Component Information > Locations > Page 7511

120. Trunk Lid Opener Solenoid/Latch Switch (USA)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Spring >
Component Information > Service and Repair
Trunk / Liftgate Spring: Service and Repair

Trunk Lid Torsion Bar Replacement

Special Tools Required

Torsion bar assembly tool 07AAF-SNAA100

1. Remove the torsion bars (A) from the torsion bar center clip (B).

2. Put on gloves to protect your hands. Remove the torsion bars with the torsion bar assembly tool
from both trunk lid hinges. First remove the left

torsion bar (A), then remove the right torsion bar (B).

3. Remove the torsion bar center clip (A) from the body.

4. Install the torsion bars in the reverse order of removal, and note these items:

- The shapes of the right torsion bar (A) and the left torsion bar (B) are shown. Install the torsion
bars properly.

- Adjust the torsion bars forward or rearward with the torsion bar assembly tool.

- Positions where each torsion bar was installed in the factory are following: -

Left torsion bar: Normal position

- Right torsion bar: Normal position


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Spring >
Component Information > Service and Repair > Page 7515

- Make sure the trunk lid opens properly and locks securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Stop >
Component Information > Service and Repair

Trunk / Liftgate Stop: Service and Repair

Trunk Lid Cushion Replacement

NOTE: Put on gloves to protect your hands.

1. Remove the trunk lid trim. 2. Detach the clips (A) by pushing it from the hole in the trunk lid (B),
then remove the trunk lid cushion (C). Take care not to scratch the trunk lid.

3. Install the cushion in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Switch >
Component Information > Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Doors, Hood and Trunk > Trunk / Liftgate > Trunk / Liftgate Weatherstrip >
Component Information > Service and Repair

Trunk / Liftgate Weatherstrip: Service and Repair

Trunk Lid Weatherstrip Replacement

1. Remove the trunk lid weatherstrip (A) by pulling it off.

2. Apply clear weatherstrip sealant (B) into the channel of the trunk lid weatherstrip all the way
around. 3. Locate the painted alignment mark (C or D) on the trunk lid weatherstrip. Align the
painted mark in the center of the trunk lid opening, and install

the trunk lid weatherstrip all the way around in the direction shown. Make sure there are no
wrinkles in the weatherstrip.

4. Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Exterior Moulding / Trim > Body Emblem > Component Information >
Service and Repair

Body Emblem: Service and Repair

Emblem/Sticker Replacement

NOTE: When removing the emblems/sticker, take care not to scratch the body.

1. To remove the front "H" emblem, remove the front grille. 2. Clean the body surface with a
sponge dampened in isopropyl alcohol. After cleaning, keep oil, grease, and water from getting on
the surface. 3. Apply the emblem/sticker where shown. When installing the PZEV sticker on the
inside surface of the left rear door quarter glass, align the sticker
with the edge of the glass mark as shown, then press the sticker into place, and remove the
application tape.

4. After installing the front "H" emblem, reinstall the front grille.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Exterior Moulding / Trim > Cowl Moulding / Trim > System Information >
Service and Repair
Cowl Moulding / Trim: Service and Repair

Cowl Cover Replacement

NOTE: Take care not to scratch the body.

1. Turn on the wiper switch, and move the windshield wiper arms 90°. 2. Remove the center cowl
cover (A).

1. Remove the hood rear seal (B) by pulling it out. 2. Remove the clips (C). 3. Release three front
hooks (D) from the edge of the under-cowl panel (E). 4. Detach the clips (F, G) by carefully pulling
the cover up, then remove the cover by releasing the hooks (H). Take care not to scratch the body.

3. Disconnect the windshield washer tube (I). 4. If necessary, remove the bolts (A, B), then remove
the under-cowl panel (C).

5. Remove these items:

- Windshield wiper arms

- Front fender trim, both sides

6. Detach the clips by carefully pulling the side cowl cover (A) up, then remove the cover by
releasing the hooks (B) from the front fender. Take care
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Exterior Moulding / Trim > Cowl Moulding / Trim > System Information >
Service and Repair > Page 7532

not to scratch the body. Repeat this step for the other side cowl cover, and disconnect the
windshield washer tube.

7. Install the parts in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Make sure the washer tubes are connected securely.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Exterior Moulding / Trim > License Plate Frame > Component Information >
Service and Repair

License Plate Frame: Service and Repair

Rear License Trim Replacement

1. Remove the trunk lid trim. 2. Remove the bolt securing the trunk lid lock cylinder. 3. Detach the
clips by pushing it from the hole in the trunk lid (A), then remove the rear license trim (B). Take care
not to scratch the trunk lid.

4. Install the trim in the reverse order of removal, and check if the clips are damaged or
stress-whitened, and if necessary, replace them with new

ones.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Fender > Front Fender Liner > System Information > Service and Repair >
Front Inner Fender Replacement

Front Fender Liner: Service and Repair Front Inner Fender Replacement

Front Inner Fender Replacement

NOTE: Take care not to scratch the body.

1. Remove the front inner fender (A).

1. On the back of the wheel arch, remove the screws (B), and remove the front splash guard (C)
(Canada models). 2. From under the front bumper (D), remove the clips (E) securing the front
bumper, the splash shield (F), and front inner fender. 3. From the wheel arch, remove the clips (G,
H, I) securing the front inner fender (and the splash shield) to the body. 4. Release the hook (J) of
the splash shield, then remove the front inner fender.

NOTE: To remove the clips E and G, pry the inner pin up at the edge near the line (K) on its head.

2. Install the inner fender in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
- Push the clips and the hooks into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Fender > Front Fender Liner > System Information > Service and Repair >
Front Inner Fender Replacement > Page 7541
Front Fender Liner: Service and Repair Front Fender Fairing Replacement

Front Fender Fairing Replacement

1. Remove the front inner fender as needed. 2. From the wheel arch, remove the clips.

3. Open the front door. Detach the hooks (A) securing the front fender fairing (B).

4. Remove the front fender fairing (A).

5. Install the fender fairing in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Frame > Cross-Member > Component Information > Service and Repair >
Middle Cross-Member Gusset Replacement

Cross-Member: Service and Repair Middle Cross-Member Gusset Replacement

Middle Cross-member Gusset Replacement

2-door

NOTE: Take care not to scratch the body.


1. Remove the rear side trim panel. 2. Pull back the rear part of the carpet, as needed.

3. Remove the insulator (A).

4. Detach the floor wire harness clips (A). 5. Remove the bolts (B) and nuts (C), then remove the
middle cross-member gusset (D).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Frame > Cross-Member > Component Information > Service and Repair >
Middle Cross-Member Gusset Replacement > Page 7547

6. Install the gusset in the reverse order of removal. When installing the mounting bolts for the
middle cross-member gusset (A), torque the mounting

hardware in the sequence shown. If the mounting bolts are not torqued in this sequence, damage
to the quarter panel will occur.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Frame > Cross-Member > Component Information > Service and Repair >
Middle Cross-Member Gusset Replacement > Page 7548

Cross-Member: Service and Repair Rear Floor Upper Cross-Member Gusset Replacement

Rear Floor Upper Cross-member Gusset Replacement

Rear Floor Upper Cross-member Gusset Torque

NOTE: Take care not to scratch the body.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Frame > Structural Brace > Component Information > Service and Repair >
Rear Floor Upper Cross-Member Gusset Replacement

Structural Brace: Service and Repair Rear Floor Upper Cross-Member Gusset Replacement

Rear Floor Upper Cross-member Gusset Replacement

Rear Floor Upper Cross-member Gusset Torque

NOTE: Take care not to scratch the body.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Frame > Structural Brace > Component Information > Service and Repair >
Rear Floor Upper Cross-Member Gusset Replacement > Page 7553

Structural Brace: Service and Repair Rear Floor Brace Replacement

Rear Floor Brace Replacement


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Frame > Subframe > Component Information > Service and Repair

Subframe: Service and Repair

Subframe Replacement

Front Subframe Torque

NOTE:

- After loosening the subframe mounting bolts, be sure to replace them with new ones.

- When installing, align both installation reference holes in the subframe with both reference holes
in the body using a screwdriver or tapered punch as a guide.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Grille > Component Information > Service and Repair > Front Grille
Replacement

Grille: Service and Repair Front Grille Replacement

Front Grille Replacement


NOTE: Take care not to scratch the bumper and grille.

1. Remove the front bumper. 2. Remove the nuts, and release the hooks (A), then remove the front
grille (B) from the front bumper (C).

3. If necessary, remove the screw, and release the hooks, then remove the front emblem base (A)
from the front grille molding (B).

4. If emblem (C) replacement is necessary, refer to emblem/sticker replacement. 5. Install the grille
in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Grille > Component Information > Service and Repair > Front Grille
Replacement > Page 7561

Grille: Service and Repair Front Grille Cover Replacement

Front Grille Cover Replacement

NOTE:

- When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.

- Take care not to scratch the rear bumper and body.

1. Remove the front fender trim from both sides. 2. Remove the clips by carefully pulling the front
grille cover (A) up, then remove the cover by releasing the front edge of the cover from the grille

(B). Take care not to scratch the body.

NOTE: To remove the clips, pry the inner pin up at the edge near the line (C) on its head.

3. Install the covers in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clip portions into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Carpet > Component Information > Service and
Repair

Carpet: Service and Repair

Carpet Replacement
Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:

- Put on gloves to protect your hands.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

- Take care not to damage, wrinkle, or twist the carpet.

- Be careful not to damage the dashboard or other interior trim pieces.

1. Remove these items:

- Front seats, both sides

- Rear seat cushion

- Front door sill trim, both sides

- Rear door sill trim, both sides

- Kick panels, both sides

- B-pillar lower trim, both sides

- Driver's dashboard undercover

- Passenger's dashboard undercover

- Center console

- Steering joint cover

2. Push the knob (A) back to release the hooks (B), then pull up the accelerator pedal (C).

3. Remove the footrest (A).

1. Remove the lower clip (B) from the stud bolt (C) with a 6 mm hexagon socket wrench. 2.
Remove the upper clip (D) from the stud bolt with a flat-tip screwdriver.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Carpet > Component Information > Service and
Repair > Page 7566
4. Disconnect the SRS unit connector A, and detach the wire harness clips (B). Using a TORX T30
bit, remove the ground bolt (C).

5. Remove the bolts (A, B), then remove the center pipe extension (C).

6. Remove the rear heater joint duct (A).

7. Disconnect the parking brake cables from the equalizer. 8. Remove the floor mat holders (A)
from the driver's side.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Carpet > Component Information > Service and
Repair > Page 7567
9. Remove the clips.

10. Release the Velcro fasteners (A), then pull the carpet (B) out from under the dashboard.

11. Pull the seat harnesses (C) out through the hole in the carpet, then remove the carpet. 12.
Install the carpet in the reverse order of removal, and note these items:

- Take care not to damage, wrinkle or twist the carpet.

- Make sure the seat harnesses and the parking brake cables are routed correctly.

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the Velcro fasteners and the clips into place securely.

- Push the accelerator pedal hooks into place securely, and after installing, make sure the
accelerator pedal does not come off the floor by pulling it up.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions
Console Lamp: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7573
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7574

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7575

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7576
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7577
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7578
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7579
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7580
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7581
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7582

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7583

Console Lamp: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7584
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7585
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7586
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7587
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7588
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7589
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7590
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7591
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7592
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7593
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7594
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7595
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7596
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7597

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7598
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7599
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7600
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7601
Console Lamp: Electrical Diagrams

Diagram 114-0
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7602
Diagram 114-1
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7603
Diagram 114-2
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7604

Diagram 114-3
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Console > Console Lamp > Component
Information > Diagrams > Diagram Information and Instructions > Page 7605

Diagram 114-4
Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair

Air Bag(s) Arming and Disarming: Service and Repair

Precautions and Procedures

General Precautions

Please read the following precautions carefully before servicing the airbag system service. If the
instructions described are not properly followed the airbags could accidentally deploy and cause
damage or injuries.

- Except when doing electrical inspections, always turn the ignition switch to LOCK (0), disconnect
the negative cable from the battery, then wait for 3 minutes before starting work.

NOTE: The SRS memory is not cleared even if the ignition switch is turned to LOCK (0) or the
battery cables are disconnected from the battery.

- Use replacement parts which are manufactured to the same standards and quality as the original
parts. Do not install used SRS parts. Use only new parts when making SRS repairs.

- Carefully inspect any SRS part before you install it. Do not install any part that shows signs of
being dropped or improperly handled, such as dents, cracks or deformation.

- Before disconnecting the SRS unit connectors, always disconnect the appropriate SRS parts
connectors.

- Use only a digital multimeter to check the system. If it is not a Honda multimeter, make sure its
output is 10 mA (0.01 A) or less when switched to the lowest value in the ohmmeter range. A tester
with a higher output could cause accidental deployment and possible injury.

- Do not put objects on the front passenger's airbag.

- The original audio and navigation system have a coded theft protection circuit. Make sure you
have the anti-theft codes for the audio system or the navigation system (if equipped), then write
down the audio presets before disconnecting the negative cable from the battery.

- Before returning the vehicle to the customer, enter the anti-theft codes for the audio system or the
navigation system (if equipped), then enter the audio presets; set the clock (without navigation).
Steering-related Precautions

Cable Reel Alignment

- Misalignment of the cable reel could cause an open in the wiring, making the SRS system, remote
steering wheel controls, and the horn inoperative. Center the cable reel whenever you do the
following. -

Installation of the steering wheel

- Installation of the cable reel

- Installation of the steering column

- Other steering-related adjustment or installation

- Do not disassemble the cable reel.

- Do not apply grease to the cable reel.

- If the cable reel shows any signs of damage, replace it with a new one. For example, if it does not
rotate smoothly, replace the cable reel.

Airbag Handling and Storage

Do not disassemble an airbag. It has no serviceable parts. Once an airbag has been deployed, it
cannot be repaired or reused.

For temporary storage of an airbag during service, observe the following precautions.

- Store the removed airbag with the pad surface up. Never put anything on the airbag.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7610
- To prevent damage to the airbag, keep it away from any oil, grease, detergent, or water.

- Store the removed airbag on a secure, flat surface away from any high heat source (exceeding
200 °F/93 °C).

- Never perform electrical inspections to the airbags, such as measuring resistance.

- Do not position yourself in front of the airbag during removal, inspection, or replacement.

- For proper disposal of a damaged airbag, refer to airbag disposal.

- The side curtain airbag inflator assembly is a long, jointed part containing an inflator (A), a flexible
bag (B), and brackets (C). When removing or installing the side curtain airbag assembly, never do
these things: -

Handle the flexible bag.

- Drop the curtain airbag.

- Cut, tear, or peel the taps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7611
SRS Unit, Front and Side Impact Sensors, Driver's Seat Position Sensor, Front Passenger's
Weight Sensors, and Rear Safing Sensor

- Turn the ignition switch to LOCK (0), disconnect the negative cable from the battery, then wait for
3 minutes before starting installation or replacement of the SRS unit, or disconnecting the
connectors from the SRS unit.

- Be careful not to bump or impact the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor whenever the ignition switch is ON (II), or for at least 3 minutes after the ignition
switch is turned to LOCK (0).

- During installation or replacement, be careful not to bump (by impact wrench, hammer, etc.) the
area around the SRS unit, front impact sensors, the side impact sensors, or rear safing sensor. The
airbags could accidentally deploy and cause damage or injury.

- After a collision where a front airbag, side airbag or a seat belt tensioner, seat belt buckle
tensioner deployed, go to Component Replacement/Inspection after Deployment. See: Restraint
Systems/Air Bag Systems/Service and Repair After a collision where the airbags did not deploy,
inspect for any damage or any deformation on the SRS unit, front impact sensors, side impact
sensors, or rear safing sensor. If there is any damage, replace the SRS unit and/or the sensors.

- Do not disassemble the SRS unit, front impact sensors, side impact sensors, driver's seat position
sensor, front passenger's weight sensors, or rear safing sensor.

- Be sure the SRS unit, front impact sensors, side impact sensors, and rear safing sensor are
installed securely with the mounting bolts torqued to 9.8 Nm (1.0 kgf.m, 7.2 lbf.ft). Whenever you
remove or replace the SRS unit, safing sensor, or all impact sensors, always install the
components with new bolts.

- Do not spill water or oil on the SRS unit or the side impact sensors.

Wiring Precautions

Some of the SRS wiring can be identified by special yellow outer covering, and the SRS
connectors can be identified by their yellow color. Observe the instructions.

- Never attempt to modify, splice, or repair SRS wiring. If there is an open or damage in SRS
wiring, replace the harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7612
- Be sure to install the harness wires so they do not get pinched or interfere with other parts.

- Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounds can cause intermittent problems that are difficult to diagnose.

- Do not use any silicone based cleaners or lubricants on any SRS connectors or terminals.

Precautions for Electrical Inspections

- When using electrical test equipment, insert the probe of the tester into the wire side of the
connector. Do not insert the probe of the tester into the terminal side of the connector, and do not
tamper with the connector.

- Use a U-shaped probe. Do not insert the probe forcibly.

- Use specified service connectors in troubleshooting. Using improper tools could cause an error in
inspection due to poor metal-to-metal contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7613
Spring-loaded Lock Connector

Some SRS system connectors have a spring-loaded lock.

Front Airbag Connectors

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector.

Connecting

To reconnect, hold the pawl-side connector, and press on the back of the sleeve-side connector in
the direction shown. As the two connector halves are pressed together, the sleeve (A) is pushed
back by the pawl (B). Do not touch the sleeve.

Side Airbag Connector

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector half.

Connecting

Hold both connector halves, and press them firmly together until the projection (A) of the
sleeve-side connector clicks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7614
Opening the SRS Unit Shorting Connectors for Diagnosis

Special Tools Required

SRS short canceller 070AZ-SAA0100

NOTE:

- To prevent damaging of the connector cavity, insert the short canceller straight into the cavity
from the terminal side.

- Before installing the short canceller, wash it with electrical contact cleaner, then dry it with
compressed air.

- Do not use the short canceller if it is damaged.

- Make sure to remove the short canceller before reconnection.

When SRS unit connectors A (28P) or B (28P) are disconnected, a short circuit is created in the
connector by its own function to prevent an airbag deployment. The circuit may need to be open
sometimes when diagnosis is done on the system. Insert the short canceller (070AZ-SAA0100) in
the specified cavities when it is necessary to keep the circuit open for diagnosis.

Terminal numbers are shown from the wire side of the female terminals. Insert the short
canceller(s) into the cavities on the terminal side of the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7615
Seats with Side Airbags

Seats with side airbags have a "SIDE AIRBAG" label on the seat-back.

- When cleaning, use a damp cloth to clean the seat. Do not soak the seat with liquid. Do not spray
steam on the seat.

- Do not repair a torn or frayed seat-back cover. Replace the seat-back cover.

- After a collision where the side airbag was deployed, replace the side airbag and seat frame with
new parts. If the seat-back cushion is split, it must be replaced.

- Never put aftermarket accessories on the seat (covers, pads, seat heaters, lights, etc.).

Disconnecting System Connectors

Turn the ignition switch to LOCK (0) and disconnect the negative cable from the battery, then wait
for 3 minutes before starting the following procedures.

- Before disconnecting the cable reel 4P connector (1), disconnect the driver's airbag 4P connector
(2).

- Before disconnecting SRS unit connector B from the SRS unit, disconnect both seat belt
tensioner 4P connectors and both seat belt buckle tensioner 4P connectors (3, 4, 5, 6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7616
1. Disconnect the negative cable from the battery, then wait for 3 minutes.

Driver's Airbag

2. Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

3. Remove the lower glove box, then disconnect the front passenger's airbag 4P connector (A)
from the dashboard wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7617
Side Airbag

4. Disconnect both side airbag 2P connectors (A) from the floor wire harness.

Side Curtain Airbag

5. Remove the headliner. 6. Disconnect both floor wire harness 2P connectors (A) from the side
curtain airbags.

Seat Belt Tensioner

7. Remove the B-pillar lower trim. Disconnect both floor wire harness 4P connectors (A) from the
seat belt tensioners.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 7618
Seat Belt Buckle Tensioner

8. Disconnect both floor wire harness 4P connectors (A) from the seat belt buckle tensioner.

SRS Unit

9. Remove the center console. Disconnect SRS unit connector A (28P) and SRS unit connector B
(28P) from the SRS unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Glove Compartment > Component Information >
Service and Repair > Glove Box Removal/Installation

Glove Compartment: Service and Repair Glove Box Removal/Installation


Glove Box Removal/Installation

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE: Take care not to scratch the dashboard and -related parts.

1. Remove the bolts.

2. While holding the glove box (A), release the glove box stops (B) on each side of the dashboard
by pushing them in, then remove the glove box.

3. Install the glove box in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Glove Compartment > Component Information >
Service and Repair > Glove Box Removal/Installation > Page 7623

Glove Compartment: Service and Repair Glove Box Striker Replacement

Glove Box Striker Replacement

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE: Take care not to scratch the dashboard and related parts.

1. While holding the glove box, release the glove box stops on each side of the dashboard by
pushing them in, then let the glove box hang down. 2. Remove the screws, then remove the glove
box striker (A).

3. Install the striker in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Headliner > Component Information > Service
and Repair

Headliner: Service and Repair

Headliner Removal/Installation

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:
- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Make sure you have the anti-theft codes for the audio system and the navigation system (if
equipped), then write down the audio presets. 2. Disconnect the negative cable from the battery,
then wait for 3 minutes before starting work. 3. Remove these items:

- A-pillar trim, both sides

- Ceiling light

- Front seat belt upper anchor, both sides

- B-pillar lower trim, both sides

- B-pillar upper trim, both sides

- C-pillar trim, both sides

- Grab handles, four places

4. From both sides, release the tabs (A) of the sunvisor cap (B) from the bracket (C).

5. Remove the sunvisor cap (A) from the bracket (B). Turn the cap, and remove it.

6. From both sides, remove the sunvisor (A).

1. Unhook the sunvisor from the holder (B). 2. Remove the screws with a TORX T25 bit. 3.
Remove the sunvisor from the body.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Headliner > Component Information > Service
and Repair > Page 7627
7. Push the hook (A) with a flat-tip screwdriver, and turn the holder (B) 90°, then pull it out.

8. Remove the map light assembly (A).

1. Remove the lenses (B). 2. Remove the bolts. 3. If equipped, release the four tabs (C), then pull
out the navigation microphone (D). 4. Disconnect the front individual map light connector (E). If
equipped, disconnect the navigation microphone connector (F).

9. Detach the harness clips (A) from the front pillar (B), and disconnect the roof wire harness
connector (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Headliner > Component Information > Service
and Repair > Page 7628
10. Remove the center console. 11. Slide both front seats all the way back, and recline the
seat-backs fully. 12. Remove the bolts securing the parking brake base frame (A), and lay it down
as needed.

13. Lower the headliner (A).

1. Remove the front door opening seals (B), and the rear door opening seals (C) from each roof
portion. 2. With the help of an assistant, detach the rear clips by pulling the rear portion of the
headliner down.

14. Lower the front of the headliner below the steering wheel. Rotate the liner, and pull it along with
the roof wire harness (D) out through the

passenger's front door. Do not bend the liner. Bending the liner will crease and damage it.

15. If necessary, remove the cushion tape (A, B) fastening the interior wire harness (C) to the
headliner (D), then remove them from the headliner.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Headliner > Component Information > Service
and Repair > Page 7629
16. If necessary, remove the side curtain airbag mounting bolt (A) and the grab handle bracket
mounting bolts (B), then remove the grab handle

bracket (C) from each side by releasing the hooks (D).

17. Install the headliner in the reverse order of removal, and note these items:

- If the side curtain airbag has deployed, replace the headliner and the removed trim pieces with
new ones.

- To prevent the side curtain airbags from deploying improperly and possibly causing injury, inspect
removed pieces and replace them if they have any of these types of damage: -

Any crease or tears in the headliner (A)

- Any cracks or breakages in the grab handle (B)

- Any damages around the grab handle holes (C) or sunvisor holes in the headliner

- Any cracks in the sunvisor mounting bracket (D)

- Any bends or cracks in the sunvisor stay shaft(E)

- Any cracks in the sunvisor base (F)

- Any cracks or breakages in the vanity mirror base (G)

- Any clip mounts (H) which have come off the headliner

- When installing the grab handle, push on the handle against the bracket (I) until the clips (J) snap
into place securely.

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Replace the removed cushion tape with new ones.

- Check that both sides of the headliner are securely attached to the trim.

- Make sure the headliner overlaps the trim pieces correctly.

- When reinstalling the headliner through the front passenger's door opening, be careful not to fold
or bend it. Also, be careful not to scratch the body.

- Reconnect the negative cable to the battery.

- If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it between
3,500 rpm and 4,000 rpm without load (in Park or Neutral) until the BAT displays at least three
segments.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Headliner > Component Information > Service
and Repair > Page 7630
- Enter the anti-theft codes for the audio system and the navigation system (if equipped), then enter
the audio presets.

- Set the clock (on vehicles without navigation).

- Check for any DTCs that may have been set during repairs, and clear them.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Passenger Assist Handle > Component
Information > Service and Repair
Passenger Assist Handle: Service and Repair

Grab Handle Removal/Installation

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

NOTE: Use the appropriate tool from the KTC trim tool set to avoid damage when prying
components.

1. Lower the grab handle (A), then pull out the stops (B).

2. While pinching the clips (A), release the hooks (B), then remove the grab handle (C).

3. Remove all of the clips (A) with a pair of pliers by pinching its hooks.

4. If the side curtain airbag has deployed, replace the grab handle with a new one.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Passenger Assist Handle > Component
Information > Service and Repair > Page 7634
5. If the side curtain airbag has not deployed, to prevent the side curtain airbags from deploying
improperly and possibly causing injury, inspect

removed pieces and replace them if they have any of these types of damage: -

Any cracks or breakages in the grab handle (A).

- Any cracks or stress-whitening in the stops (B).

6. Install the clips (A) to the grab handle (B), then install the stops (C) fully into the clips.

7. Position the grab handle (A) on the bracket (B), and push on the grab handle until the clips (C)
snap into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Rear Shelf > Component Information > Service
and Repair

Rear Shelf: Service and Repair

Trim Removal/Installation - Rear Shelf Area

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

Rear Shelf

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:

- Put on gloves to protect your hands.

- Take care not to bend or scratch the rear shelf and trim.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove these items:

- Rear seat cushion

- Rear seat-back

- Rear door opening seal, as needed

- C-pillar trim, both sides

2. From the trunk compartment, disconnect the high mount brake light connector (A).

3. From the trunk compartment, release the six white clips by tapping on them.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Rear Shelf > Component Information > Service
and Repair > Page 7638
4. Lift the rear shelf (A) upward to detach the remaining four clips, and release the hook (B) from
the rear shelf. Release the pin (C) from the holes

on the body.

5. Release each tether anchor striker (D) out through the hole in the rear shelf, and pull both rear
seat belts (E) and rear center seat belt (F) out
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Rear Shelf > Component Information > Service
and Repair > Page 7639
through the slits (G) in the rear shelf.

6. Install the shelf in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- When installing the rear shelf, slip the rear seat belt through the slit and the rear center seat belt
into the lid opening in the rear shelf.

- Push the clips and the hooks into place securely.

- Make sure the high mount brake light connector is connected securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Scuff Plate > Component Information > Service
and Repair

Scuff Plate: Service and Repair

Trim Removal/Installation - Door Areas

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

Front Door Sill Area

NOTE:

- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.
1. Driver's side: Remove the footrest. 2. Driver's side: Remove the front side cap from the front
door sill trim, and remove the opener lock cylinder and screw. 3. Detach the hooks (A) and the tabs
(B) from the kick panel (C) and the B-pillar lower trim (D), and pull the front door sill trim (E) up by
hand to

detach the clips (F, G), then remove it.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Scuff Plate > Component Information > Service
and Repair > Page 7643
4. Pull out the front door opening seal (A) from the trim hooks (B) and around the front door
opening flange, then remove the seal.

5. Pull the driver's kick panel (A) or the passenger's kick panel (B) back by hand to detach the clips
(C, D), then remove them.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Scuff Plate > Component Information > Service
and Repair > Page 7644
6. Install the trim in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

Rear Door Sill Area

NOTE:

- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Detach the hook (A) and the tab (B) from the B-pillar lower trim (C), and pull the rear door sill
trim (D) up by hand to detach the clips, then

remove it.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Scuff Plate > Component Information > Service
and Repair > Page 7645
2. Pull the rear seat cushion (A) up to release the hook (B). While pulling the cushion up, detach
the clips and remove the rear door sill trim (C) from

the rear door opening seal (D).

3. Pull out the rear door opening seal (A) from the trim hooks (B) and around the rear door opening
flange, then remove the seal.

4. Install the trim in the reverse order of removal, and note these items:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Scuff Plate > Component Information > Service
and Repair > Page 7646
- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Sun Visor > Component Information > Technical
Service Bulletins > Customer Interest for Sun Visor: > 08-023 > Oct > 10 > Interior - Sun Visor Comes Apart/Splits When
Moved

Sun Visor: Customer Interest Interior - Sun Visor Comes Apart/Splits When Moved

08-023

October 22, 2010

Applies To: See VEHICLES AFFECTED

Sunvisor Comes Apart or Splits When Moved


(Supersedes 08-023, dated August 8, 2008, to revise the information marked by the black bars and
asterisks)

*REVISION SUMMARY

^ Under VEHICLES AFFECTED, models were added and VIN ranges were changed.

^ Under PARTS INFORMATION, different colored sunvisors were added.

PROBLEM

The sunvisor comes apart or splits when moved up or down.

VEHICLES AFFECTED
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Sun Visor > Component Information > Technical
Service Bulletins > Customer Interest for Sun Visor: > 08-023 > Oct > 10 > Interior - Sun Visor Comes Apart/Splits When
Moved > Page 7655

PARTS INFORMATION

WARRANTY CLAIM INFORMATION

The normal warranty applies.

Operation Number: 840100 (left sunvisor) 840130 (right sunvisor) 8401B1 (both visors)
Flat Rate Time: 0.1 hour (per sunvisor)

Failed Part: P/N 83280-SNA-A01ZB

Defect Code: 02101

Symptom Code: 01201

Skill Level: Repair Technician

REPAIR PROCEDURE

Replace the sunvisor:

^ Refer to steps 3 thru 5 on page 20-133 of the 2006-2010 Civic Service Manual, or

^ Online, enter keyword HEADLINER, select Headliner Removal/Installation from the list, and do
only steps 3 thru 5 of that procedure.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Sun Visor > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Sun Visor: > 08-023 > Oct > 10 > Interior - Sun Visor Comes
Apart/Splits When Moved

Sun Visor: All Technical Service Bulletins Interior - Sun Visor Comes Apart/Splits When Moved

08-023

October 22, 2010

Applies To: See VEHICLES AFFECTED

Sunvisor Comes Apart or Splits When Moved


(Supersedes 08-023, dated August 8, 2008, to revise the information marked by the black bars and
asterisks)

*REVISION SUMMARY

^ Under VEHICLES AFFECTED, models were added and VIN ranges were changed.

^ Under PARTS INFORMATION, different colored sunvisors were added.

PROBLEM

The sunvisor comes apart or splits when moved up or down.

VEHICLES AFFECTED
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Sun Visor > Component Information > Technical
Service Bulletins > All Technical Service Bulletins for Sun Visor: > 08-023 > Oct > 10 > Interior - Sun Visor Comes
Apart/Splits When Moved > Page 7661

PARTS INFORMATION

WARRANTY CLAIM INFORMATION

The normal warranty applies.

Operation Number: 840100 (left sunvisor) 840130 (right sunvisor) 8401B1 (both visors)
Flat Rate Time: 0.1 hour (per sunvisor)

Failed Part: P/N 83280-SNA-A01ZB

Defect Code: 02101

Symptom Code: 01201

Skill Level: Repair Technician

REPAIR PROCEDURE

Replace the sunvisor:

^ Refer to steps 3 thru 5 on page 20-133 of the 2006-2010 Civic Service Manual, or

^ Online, enter keyword HEADLINER, select Headliner Removal/Installation from the list, and do
only steps 3 thru 5 of that procedure.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas
Trim Panel: Service and Repair Trim Removal/Installation - Pillar Areas

Trim Removal/Installation - Pillar Areas

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

A-Pillar Trim

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:

- Follow the A-pillar trim installation procedure carefully; improper installation could cause the side
curtain airbag to deploy improperly and possibly cause injury.

- Put on gloves to protect your hands.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

- Take care not to scratch the trim and the panels.

- The upper clip in the A-pillar trim (A) consists of a grommet (B) and a pin (C). The grommet
expanded with the pin secures it to the body panel (D). The projections (E) on the pin is broken
during removal, so the clip must be replaced with a new one when the trim is reinstalled.

1. Pull the front door opening seal away from the A-pillar as needed. 2. Hit the upper clip in the
A-pillar trim (A) with a rubber mallet. The clip is under the "SIDE CURTAIN AIRBAG" mark (B).
Hitting the clip

breaks the projections (C) on the pin (D) and pushes it into the grommet (E) against the body (F).
The grommet becomes narrower.

NOTE: The clip must be replaced with a new one when the A-pillar trim is reinstalled.

3. Pull the front of the A-pillar trim (A) back by hand to remove the upper clip (B) from the body (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7666
4. Pull the A-pillar trim (A) by hand to detach the clips. Pull the trim up from the dashboard (B), then
remove it.

5. If the side curtain airbag has deployed, replace the A-pillar trim and all the clips on the trim with
new ones. 6. If the side curtain airbag has not deployed, remove the upper clip (A) from the
removed A-pillar trim (B) and discard it. Then check the trim:

- To prevent the side curtain airbags from deploying improperly and possibly causing injury, inspect
the A-pillar trim and replace it if it has any of these types of damage: -

Any cracks, deformations, or stress-whitening in the A-pillar trim

- Any cracks or stress-whitening in the clip seating surfaces (C, D)

- Replace the lower clips (E) if it is damaged.

- Replace the upper clip with a new one.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7667
7. Before installing the A-pillar trim (A), whether it is being replaced or reinstalled, temporarily
remove the new upper clip (B).

8. Check the overlap between the headliner and A-pillar trim, and if necessary, adjust it. 9.
Carefully install a new upper clip (A) to the A-pillar trim (B). Be sure that the grommet (C) is nearest
to the top of the pin (D) as shown.

10. Reinstall the A-pillar trim (A).

1. Insert the bottom of the trim into the dashboard (B). 2. Place the trim over the A-pillar (C), and fit
its upper clip (D), and lower clips into the holes (E)in the A-pillar, then lightly push the trim into

place.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7668

- Make sure the side curtain airbag isn't tucked down under the clips and ribs.

- Push lightly on the upper clip. If you push too hard, the clip will be damaged, and it will not hold
the trim properly.

11. Reinstall the front door opening seal.

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

B-Pillar Upper/Lower Trim

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:
- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Remove these items:

- Front door sill trim

- Rear door sill trim

- Front door opening seal, as needed

- Rear door opening seal, as needed

2. Slide the front seat forward fully. 3. Remove the B-pillar lower trim (A).

1. Pull the upper portion of the trim back to release the upper hooks (B). 2. Detach the lower clips
by pulling the bottom of the trim back by hand.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7669
4. Remove the front seat belt lower anchor. 5. Pull the bottom of the B-pillar upper trim (A) back by
hand to detach the lower hooks (B).

6. Detach the upper clip by pulling the top of the B-pillar upper trim (A). Pull the trim down to
release the upper hooks (B) from the side curtain

airbag B-pillar bracket (C).

7. Pass the front seat belt (A) lower anchor out through a hole in the slider (B), then remove the
B-pillar upper trim (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7670

8. Remove the slider (A) from the B-pillar upper trim (B).
9. Install the trim in the reverse order of removal, and note these items:

- Check if the clips (A) are damaged or stress-whitened, and if necessary, replace them with new
ones.

- If the side curtain airbag has deployed, replace the B-pillar upper and lower trim and all the clips
on the trim with new ones.

- To prevent the side curtain airbags from deploying improperly and possibly causing injury, inspect
the trim and replace it if it has any of these types of damage: -

Any cracks or deformations in the B-pillar upper trim (B) and the upper hooks (C), and any
stress-whitening in the upper part of the trim

- Any cracks or deformations in the B-pillar lower trim (D), and any breakages in the part (E) fitted
with the B-pillar upper trim

- Any cracks or stress-whitening in the clips seating surface (F)

- Replace any damaged parts with new ones.

- Make sure the top of the trim overlaps with the headliner correctly.

- Make sure the pin (G) on the front seat belt shoulder anchor adjuster (H) and the hole (I) on the
back of the slider are engaged when installing the B-pillar upper trim.

- Make sure the trim hook is installed into the side curtain airbag B-pillar bracket securely.

- Push the clip and the hooks into place securely.

- Before installing the anchor bolt, make sure there are no twists or kinks in the seat belt.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7671
Slider engagement with shoulder anchor adjuster

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

C-Pillar Trim

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

NOTE:

- Follow the C-pillar trim installation procedure carefully; improper installation could cause the side
curtain airbag to deploy improperly and possibly cause injury.

- Put on gloves to protect your hands.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

- Take care not to scratch the trim and the panels.

- The front clip in the C-pillar trim (A) consists of a grommet (B) and a pin (C). The grommet
expanded with the pin secures it to the body panel (D). The projections (E) on the pin is broken
during removal, so the clip must be replaced with a new one when the trim is reinstalled.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7672
1. Remove these items:

- Rear seat cushion

- Rear seat-back

- Rear door opening seal, as needed

2. Hit the front clip in the C-pillar trim (A) with a rubber mallet. The clip is near the triangle mark (B).
Hitting the clip breaks the projections (C) on

the pin (D) and pushes it into the grommet (E) against the body (F). The grommet becomes
narrower.

NOTE: The front clip must be replaced with a new when the C-pillar trim is reinstalled.

3. Pull the front of the C-pillar trim (A) back by hand to remove the front clip (B) from the body (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7673
4. Pull the C-pillar trim (A) by hand to detach the clips, then pull the trim up from the rear shelf (B).

5. If the side curtain airbag has deployed, replace the C-pillar trim and all the clips on the trim with
new ones. 6. If the side curtain airbag has not deployed, remove the front clip (A) from the removed
C-pillar trim (B) and discard it. Then check the trim:

- To prevent the side curtain airbags from deploying improperly and possibly causing injury, inspect
the C-pillar trim and replace it if it has any of these types of damage: -

Any cracks, deformations, or stress-whitening in the C-pillar trim

- Any cracks or stress-whitening in the clip seating surfaces (C, D)

- Check if the clips (E) are damaged or stress-whitened, and if necessary, replace them with new
ones.

- Replace the front clip with a new one.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7674
7. Before installing the C-pillar trim (A), whether it is being replaced or reinstalled, temporarily
remove the new front clip (B).

8. Check the overlap between the headliner and C-pillar trim, and if necessary, adjust it. 9.
Carefully reinstall the front clip (A) to the C-pillar trim (B). Be sure that the grommet (C) is nearest
to the top of the pin (D) as shown.

10. Reinstall the C-pillar trim (A).

1. Insert the bottom of the trim into the rear shelf (B). 2. Place the trim over the C-pillar (C), and fit
its front clip (D) and rear clips into holes in the C-pillar, then lightly push the trim into place.

NOTE:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7675

- Make sure the side curtain airbag isn't tucked down under the clips and ribs.

- Push lightly on the front clip. If you push too hard, the clip will be damaged, and it will not hold the
trim properly.

11. Reinstall the rear door opening seal. 12. Reinstall the rear seat-back and rear seat cushion.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7676

Trim Panel: Service and Repair Trim Removal/Installation - Door Areas

Trim Removal/Installation - Door Areas

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

Front Door Sill Area

NOTE:

- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.
1. Driver's side: Remove the footrest. 2. Driver's side: Remove the front side cap from the front
door sill trim, and remove the opener lock cylinder and screw. 3. Detach the hooks (A) and the tabs
(B) from the kick panel (C) and the B-pillar lower trim (D), and pull the front door sill trim (E) up by
hand to

detach the clips (F, G), then remove it.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7677
4. Pull out the front door opening seal (A) from the trim hooks (B) and around the front door
opening flange, then remove the seal.

5. Pull the driver's kick panel (A) or the passenger's kick panel (B) back by hand to detach the clips
(C, D), then remove them.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7678
6. Install the trim in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

Rear Door Sill Area

NOTE:

- Put on gloves to protect your hands.

- Take care not to bend or scratch the trim and the panels.

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

1. Detach the hook (A) and the tab (B) from the B-pillar lower trim (C), and pull the rear door sill
trim (D) up by hand to detach the clips, then

remove it.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Interior Moulding / Trim > Trim Panel > Component Information > Service
and Repair > Trim Removal/Installation - Pillar Areas > Page 7679
2. Pull the rear seat cushion (A) up to release the hook (B). While pulling the cushion up, detach
the clips and remove the rear door sill trim (C) from

the rear door opening seal (D).

3. Pull out the rear door opening seal (A) from the trim hooks (B) and around the rear door opening
flange, then remove the seal.

4. Install the trim in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Door Locks > Door Lock Cylinder Switch > Component Information
> Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Keyless Entry > Keyless Entry Module > Component Information >
Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Keyless Entry > Keyless Entry Module > Component Information >
Locations > Page 7689

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Door Lock Cylinder Switch > Component
Information > Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Actuator > Component
Information > Locations
Power Door Lock Actuator: Locations

106. Driver's Door (Front Passenger's Similar)

111. Left Rear Door (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Actuator > Component
Information > Locations > Page 7697

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Actuator > Component
Information > Locations > Page 7698
Power Door Lock Actuator: Diagrams

187. Door Lock Actuator/Knob Switch, Driver's

188. Door Lock Actuator/Knob Switch, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Actuator > Component
Information > Locations > Page 7699
189. Door Lock Actuator/knob Switch, Left Rear

190. Door Lock Actuator/Knob Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Switch > Component Information
> Locations
Power Door Lock Switch: Locations

106. Driver's Door (Front Passenger's Similar)

111. Left Rear Door (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Switch > Component Information
> Locations > Page 7703

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Switch > Component Information
> Locations > Page 7704

Entry Lights Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Switch > Component Information
> Locations > Page 7705
Power Door Lock Switch: Diagrams

187. Door Lock Actuator/Knob Switch, Driver's

188. Door Lock Actuator/Knob Switch, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Power Locks > Power Door Lock Switch > Component Information
> Locations > Page 7706
189. Door Lock Actuator/knob Switch, Left Rear

190. Door Lock Actuator/Knob Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Trunk / Liftgate Lock Cylinder > Component Information > Service
and Repair
Trunk / Liftgate Lock Cylinder: Service and Repair

Trunk Lid Lock Cylinder Replacement

1. Remove the trunk lid trim. 2. Disconnect the cylinder rod (A), and if equipped, disconnect the
cylinder switch connector (B).

NOTE: Check for a damaged or stress-whitened rod fastener (C).

3. Remove the bolt securing the lock cylinder (A).

4. Remove the rear license trim. 5. Remove the bolt securing the lock cylinder (A).

6. Turn the lock cylinder (A) to release the hook (B) from the trunk lid (C), then remove the lock
cylinder.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Locks > Trunk / Liftgate Lock Cylinder > Component Information > Service
and Repair > Page 7710

7. Install the lock cylinder in the reverse order of removal, and note these items:

- Replace the rod fastener if it is damaged.

- Make sure the cylinder switch connector is plugged in properly (if equipped) and the cylinder rod
is connected properly.

- Make sure the trunk lid opens properly and locks securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions
Heated Element: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7716
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7717

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7718

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagram Information and Instructions > Page 7719
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7720
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7721
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7722
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7723
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7724
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7725

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7726

Heated Element: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7727
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7728
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7729
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7730
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7731
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7732
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7733
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7734
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7735
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagram Information and Instructions > Page 7736
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7737
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7738
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7739
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Diagram Information and Instructions > Page 7740

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diagram Information and Instructions > Page 7741
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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Diagram Information and Instructions > Page 7742
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7743
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7744
Heated Element: Electrical Diagrams

Diagram 64-0
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Diagram Information and Instructions > Page 7745

Diagram 64-1
Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Element, Mirror > Component Information > Diagrams >
Page 7746
Heated Element: Description and Operation

Rear Window/Power Mirror Defogger

How the Circuit Works

Rear Window Defogger

Battery voltage is supplied at all times through fuse 8 (in the under-hood fuse/relay box) to the rear
window defogger relay contacts. With the ignition switch in ON (II), battery voltage is supplied
through fuse 36 (in the under-dash fuse/relay box) to the rear window defogger relay coil and to the
climate control unit.

When the rear window defogger switch (in the climate control unit) is pressed, the climate control
unit provides ground for the rear window defogger relay coil, which energizes the relay. Battery
voltage is supplied to the rear window defogger through the energized relay.

The rear window defogger is turned off by pressing the rear window defogger switch a second time
or by turning the ignition switch to LOCK (0).

Power Mirror Defoggers

With the ignition switch in ON (II), battery voltage is supplied through fuse 36 (in the under-hood
fuse/relay box) to the power mirror defoggers relay and to the climate control unit.

When the power mirror defoggers switch (in the climate control unit) is pressed, the climate control
unit provides ground for the power mirror defoggers relay coil, which energizes the relay. Battery
voltage is supplied to both mirror defoggers through the energized relay.

The power mirror defoggers are turned off by pressing the power mirror defoggers switch a second
time or by turning the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Mirror Relay > Component Information > Locations

Heated Mirror Relay: Locations

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Mirror Relay > Component Information > Locations >
Page 7750

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Heated Mirror Relay > Component Information > Locations >
Page 7751
Heated Mirror Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Five-terminal type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Motor > Component Information > Service and
Repair
Power Mirror Motor: Service and Repair

Power Mirror Actuator Replacement

1. Remove the mirror holder. 2. Remove the power mirror. 3. Disconnect the 6P (USA models) or
8P (Canada models) connector from the mirror. 4. With power mirror defogger:

Disassemble the power mirror 8P connector (A), and remove the No. 1 and No. 2 terminals from it.

5. Remove the screw from the gasket (A).

6. Record the terminal locations and wire colors. 7. Cut the wire harness with wire cutters, and
remove the gasket. 8. Remove the three screws, and separate the mirror housing (A) from the
bracket (B).

9. Remove the six screws, and the actuator (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Motor > Component Information > Service and
Repair > Page 7755
10. Route the wire harness (A) of the new actuator through the hole in the bracket (B) and gasket
(C).

11. Install the actuator, bracket, harness clip, and gasket in the reverse order of removal. 12. Insert
the new actuator terminals into the connector in the original arrangement.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Motor > Component Information > Service and
Repair > Page 7756

13. Apply tape to seal the intersection of the wire harness and the gasket. 14. Reassemble in the
reverse order of disassembly. Be careful not to break the mirror when reinstalling it to the actuator.
15. Reinstall the mirror assembly on the door. 16. Operate the power mirror to ensure smooth
operation.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Switch > Component Information > Locations

Power Mirror Switch: Locations

103. Driver's Door


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Switch > Component Information > Locations >
Page 7760

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Switch > Component Information > Locations >
Page 7761

Front Door Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Switch > Component Information > Locations >
Page 7762

198. Power Mirror Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Mirrors > Power Mirror Switch > Component Information > Locations >
Page 7763

Power Mirror Switch: Service and Repair

Power Mirror Switch Test/Replacement


1. Remove the driver's door grip cover. 2. Disconnect the 13P connector from the power mirror
switch (A).

3. Check for continuity between the terminals in each switch position according to the table.

4. If the continuity is not as specified, replace the switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information
Paint: Technical Service Bulletins Paint - Defect Warranty Claim Information

10-002

January 20, 2010

Applies To: ALL

Photos For Warranty Paint Repair Claims

BACKGROUND

American Honda, its factories, and its suppliers are constantly striving to increase the quality,
durability, and reliability of Honda vehicles. In the interest of making such improvements, as of
March 2009, American Honda requires that digital photographs be taken of paint defects submitted
for warranty repair.

Examples of paint defects include mismatched colors, dirt in the paint, gloss issues, paint runs,
"hiding" (thin paint), etc. Photos of these defects help provide valuable product information to the
factory for quicker analysis and development of countermeasures.

As a result, each Honda dealer is required to:

^ Take digital photos of paint defects submitted for warranty consideration.

^ Obtain DPSM authorization prior to starting any warranty paint repair.

^ Store warranty paint claim photos for 12 months, in accordance with the document retention
policy outlined in the current Service Operations Manual.

NOTE:

A warranty claim may be subject to debit if the photos submitted do not adequately show the
customer's paint complaint.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

PAINT DEFECT PHOTO GUIDELINES

^ Before photographing the paint defect, wash and completely dry the vehicle. Dirt, dust, and water
spots visible in the photos may cover the paint defects and make them difficult to diagnose.

^ To properly document each warranty paint repair claim, four to five photos are required. These
photos must be taken using a digital camera with "macro" focusing capabilities to provide detailed,
in-focus close-ups.

^ For maximum clarity, the file size for each photo must be between 500 kb and 2,000 kb (2 mb).
ZIP-compressed files are not acceptable.

^ Cell phone photos are not acceptable because of the phone's lack of focusing capability.

^ Before committing to paint repair, ensure that the photos you've taken are clear and in focus, and
meet the standards and required number and type of photos for warranty claim submittal.

^ It's best to shoot multiples of each required shot; this gives you the widest choice of photos to
choose from. To free up hard drive space after you've chosen your four or five best shots, delete
the extra photos.
PAINT DEFECT PREPARATION
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7769
^ Before taking photos, outline the paint defect with a wide-tip Sharpie marker pen, a crayon, a
grease pencil, masking tape, or stick-on paper notes. The marking material must contrast with the
color of the paint, and should clearly identify the paint defect area.

^ If the paint defect extends across body panels, run the marking material across the panels to
show the location and full extent of the paint defect.

^ Alternatively, if you have a computer program that allows you to draw on digital photographs, you
can use that to outline the defect area(s) on your photos.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7770
TIPS FOR TAKING HIGH-QUALITY PAINT DEFECT PHOTOS

Automotive paint has evolved into an elaborate combination of color pigments, solid metallic flakes,
pearl (coated mica), and transparent toners in the clear coat that give the paint its depth, color, and
gloss.

As a result, some paint defects photograph better outdoors, while others do so indoors. To help
decide where to photograph the defect, first determine whether the customer complaint is for a
surface paint defect, or if the defect is below the paint's surface. As a general rule:

^ Surface paint defects photograph better inside a shop with artificial light, such as that produced
by overhead fluorescent tubes. While viewing the vehicle through the camera's viewfinder or LCD
screen, move the camera to position the fluorescent light's reflections over and around the defect,
carefully watching for distortions in the light that best reveal the surface defect.

^ Most paint defects photograph better with the flash off, the exception being dirt or fingerprints
embedded in the paint, which may be highlighted by the flash's reflection. To determine which
method will provide the best shots, take one shot with the flash on, and another with it off, then
compare the two.

NOTE:

Photographing with the flash off might extend the shutter time, and may require the camera to be
stabilized by mounting it on a tripod, or by holding it against something rigid.

^ Paint defects under the clear coat surface photograph better outside in natural light, with the sun
low in the sky, behind the photographer, and facing the defect. The hours between 8-11 a.m. and
2-6 p.m. usually provide the best light to photograph defects within the paint, as the sunlight at
these times allows you to see through the clear coat into the paint.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7771
^ When shooting a defect under the surface, first look at it straight-on, then move to look at the
defect from multiple angles, carefully watching for the best light that reveals the defect, then snap
that view of the defect with your camera. If needed, you may have to reposition the vehicle in
relation to its light source to clearly reveal and photograph the paint defect.

REQUIRED PHOTOS TO MEET HONDA WARRANTY PAINT CLAIM STANDARDS

To properly document each warranty paint repair claim, four to five photos must be taken, as
described below:

Photo One: Take a readable, in-focus shot of the vehicle's barcoded VIN sticker on the driver's side
doorjamb.

Note:

If you shoot this using your camera's flash, make sure the flash's reflection does not reduce the
VIN sticker's readability.

Photo Two: Take an orientation shot of the entire paint defect area, with the lens zoomed out wide
enough to show the defect's location in relation to other body parts, such as door handles,
windshield, headlights, bumper, side windows, wheel, etc.

Photos Three and Four: Take the third shot closer to the defect and from a different angle, to add
more detail to the warranty repair claim. Then, if needed to further support the claim, take a fourth
shot from another angle to make sure that the defect and/or its full extent are completely
documented.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7772
Photo Five: Take the last required shot as a sharply focused macro close-up, about 4 inches (100
mm) from the defect, showing exactly what the paint defect is. For example, if the defect is a
mismatch in color, take a macro close-up of the mismatched panel and the correct color body panel
together in the same shot.

Note:

To achieve a clear, close-up photo at this distance, you may have to manually focus the camera.

UNACCEPTABLE PAINT DEFECT PHOTOGRAPH EXAMPLES

This photo is unacceptable because:

^ it is out-of-focus and unreadable, and

^ the file size is too small (351 kb).

This photo is unacceptable because:

^ it is too dark, and

^ it lacks focus, detail, and marking materials that identify the area and extent of the paint defect,
as specified in this service bulletin and per warranty claim submittal standards.

CORRECTING PAINT DEFECT PHOTO PROBLEMS USING PICTURE MANAGER


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7773
Microsoft Office Picture Manager is a very useful tool to help improve the quality of paint defect
photos submitted for warranty consideration.

While the Picture Manager program cannot correct blurry, out-of-focus pictures, it can adjust
pictures for brightness, contrast, and color, helping to reveal details. It can also crop, resize, or
compress digital photo files so that they can be e-mailed for warranty claim consideration.

^ To use this program on your PC, select Start > Programs > Microsoft Office > Microsoft Office
Tools > Microsoft Office Picture Manager.

^ If the above instruction does not lead you to the Picture Manager program, select Start > Search.
Under Search for Folders or Files, type "Picture Manager" in the Search window, then click on
Search Now.

^ Once Microsoft Picture Manager is open, you can create a shortcut to it on your computer's
desktop by clicking on Add Picture Shortcut, which is

located in the upper-left screen corner below the menu bar.

Correction Example # 1: Photo is too dark

In Picture Manager, select Edit/Edit Pictures > Edit Using These Tools/Brightness and Contrast.
Use the sliding scales to adjust the photo to the brightness and contrast that best reveal the fault.

Before Picture Manager correction:


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7774
After Picture Manager correction:

Correction Example # 2: Photo is too large to e-mail

If the photo file size exceeds 2,000 kb (2 mb), it cannot be accepted by the American Honda
Warranty department.

To reduce a picture's file size in Picture Manager, select Edit/Edit Pictures > Change Picture
Size/Resize Settings > Predefined Width x Height. Start with Document - Small (800x600 px), and
see if this reduces the picture file size to below 2,000 kb (2 mb).

NOTE:

Batches of paint defect photos can be resized in a single operation by doing this:

^ Select all shots you want converted from the thumbnail photos stored in your paint defect
warranty claim folder.

^ Click on Edit Pictures.

^ Click on Resize.

^ Choose a resolution size, such as 800x600 px, from Predefined Width x Height.

^ Click on OK.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7775

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7776

Paint: Technical Service Bulletins Body - 2008 Paint Codes

07-044
August 3, 2007

Applies To: 2008 Honda - ALL

2008 Honda Paint Codes


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7777
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Paint - Defect Warranty Claim Information > Page 7778
Paint formulations are determined by each paint company. For questions about formulas or color
matching, call your paint supplier or one of the companies shown.

NOTE:

All pearl and metallic colors have clear coat. Depending on the factory, some solid colors have a
clear coat, and some do not.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Page 7779

Paint: Locations
Coating Diagram (4-door)
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Page 7780

Coating Diagram (2-door)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Technical
Service Bulletins > Page 7781
Paint: Service Precautions

Paint Information

Paint Safety Precautions

WARNING: Most paints contain substances that are harmful if inhaled or swallowed. Read the
paint label before opening the container.

The following precautions are important items in order to maintain a safe painting work area.

- Wear an approved respirator and eye protection when painting.

- Wear approved gloves and appropriate clothing when painting. Avoid contact with skin.

- Spray paint only in a well ventilated area.

- Cover spilled paint with sand, or wipe it up at once.

- If paint gets in your mouth or on your skin, rinse and wash thoroughly with water. If paint gets in
your eyes, flush with water and get prompt medical attention.

- After the painting work is finished, wash your face and gargle with water.

- Paint is flammable. Store it in a safe place, and keep it away from sparks, flames, or cigarettes.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Application and
ID > Color Chart Paint Specifications

Paint: Application and ID Color Chart Paint Specifications


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Application and
ID > Color Chart Paint Specifications > Page 7784
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Application and
ID > Color Chart Paint Specifications > Page 7785
Paint: Application and ID Paint Code and Color Label Location

Vehicle Identification Number

Paint Code
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Description and
Operation > Paint Information

Paint: Description and Operation Paint Information

General Safety Precautions

The 3-coat.3-bake (3C.3B) paint finish gives the Civic a deep gloss and stunning finish. This
information provides information on paint defect, repair, and refinishing. Throughout, the objective
is to explain in a simple yet comprehensive manner the basic items you should know about paint
repairs. Select the correct material for the defect and repaint or refinish in the correct manner as
described in this information.

Basic Rules for Repairing a Paint Finish To repair paint damage, always use the 2-part acrylic
urethane paints designated; polish and bake each of the three coats, as in production, to maintain
the original film thickness, and to assure the same quality as the original finish.

Outline of factory painting process


Features In Each Work Process

Pretreatment and electrodeposition In the pretreatment process, the entire body is degreased,
cleaned, and coated with zinc phosphate by dipping. After the body has been cleaned with pure
water, it is placed in an electrolytic bath of soluble primer (Cationic Electrodeposition). This
produces a thorough corrosion inhibiting coating on the inner surface and corners of the body,
pillars, sills, and panel joints. Chipping primer is then applied to the most susceptible areas.

Intermediate coat The intermediate coat is applied to the prepared surface to further protect against
damage.

Top coat Enamel paint and either polyester or acrylic resin paint are used in the top coat for higher
solidity, smoothness, brightness, and weather resistance.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Description and
Operation > Paint Information > Page 7788

Paint: Description and Operation Soft Chipping Guard Primer Coat

General Safety Precautions

The removal of paint and undercoating by stone chips immediately exposes metal to the
atmosphere, causing it to oxidize. The thickness of this oxidation increases if the process continues
unchecked. The soft chipping guard primer protects against damage due to the impact of such
objects.

- The soft chipping guard primer coat is applied over the E. D. (Electrostatically Deposited) primer.
It is followed by guide coating and top coating.

- The soft chipping guard primer produces a smooth surface when dry. It should be sprayed so the
thickness of the protective film is 20 microns.

- A soft chipping guard primer coat is then applied to the most susceptible area.

- Spray the primer surface (2-part urethane primer surfacer) on the soft chipping guard primer
coating areas when you replace parts using soft chipping guard primer coat.

Coating Procedures

WARNING:

- Wear goggles or safety glasses to prevent eye injury.

- Ventilate when spraying undercoat.

1. Sanding the replacement part.

Use a double action sander and P400 disc sandpaper.

NOTE: -

Do not oversand the edges or corners of the part.

- Do not expose base metal.

2. Air blowing/degreasing.

Use alcohol, and wax and grease remover.

3. Protect from overspray.

Use masking tape and paper to protect the related areas from overspray.

4. Spraying primer surfacer.

- Spray about 4 to 5 coats to get 20 microns of thickness. One coat deposits about 5 to 7 microns.

- Do not try to cover the surface with one heavy coat. Applying several thin coats is recommended.

- Use a 2-part urethane primer surfacer and a spray gun.

- Mix the primer surfacer with the correct ratio of additive and solvent.

- Follow the primer surfacer manufacturer's instructions.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Paint, Striping and Decals > Paint > System Information > Description and
Operation > Paint Information > Page 7789

5. Drying.

After spraying primer surfacer, allow 7 to 10 minutes of drying time, then force dry it with infrared
lamps or an industrial dryer.

6. Polishing.

- Check that the primer surfacer has dried thoroughly, then sand the primer surfacer.

- Use a double action sander and P400 P600 disc sandpaper.

7. Intermediate coating and top coating.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Relays and Modules - Body and Frame > Heated Mirror Relay >
Component Information > Locations

Heated Mirror Relay: Locations

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Relays and Modules - Body and Frame > Heated Mirror Relay >
Component Information > Locations > Page 7794

Relay And Control Unit Locations Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Relays and Modules - Body and Frame > Heated Mirror Relay >
Component Information > Locations > Page 7795
Heated Mirror Relay: Testing and Inspection

Power Relay Test

Use this chart to identify the type of relay, then do the test listed for it.

Five-terminal type

Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals when battery positive terminal
is connected to the No. 5 terminal, and battery negative terminal is connected to the No. 3 terminal.

- There should be continuity between the No. 1 and No. 4 terminals when power is disconnected.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Relays and Modules - Body and Frame > Keyless Entry Module >
Component Information > Locations

52. In Steering Column Cover


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Relays and Modules - Body and Frame > Keyless Entry Module >
Component Information > Locations > Page 7799

178. Immobilizer-Keyless Control Unit


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Head Rest > Component Information > Testing and Inspection
Head Rest: Testing and Inspection

Front Seat Active Head Restraint Inspection

NOTE: If the vehicle has been in a collision, always inspect the active head restraints, even if they
appear reusable, by doing the following procedure.

Resetting Head Restraint Position

1. Push the head restraint (A) forward fully from the locked position to return the inside inertia lock
(B).

2. Slowly raise the head restraint into the normal position.

Inspection

3. Fold the seat-back forward, then recline the seat-back to the first lock position, and adjust the
head restraint to the highest position. 4. Apply masking tape on the top of the head restraint. 5.
Make marks (A) on both sides at 250 mm (9.84 in.) upward from the roots of the head restraint
frame (B) along the back of the head restraint (C)

surface. Make a center of these points as a datum point (D).

6. Push the head restraint (A) forward, and check: With a scale, measure the level amount of the
head restraint movement. The head restraint should

move than 50 mm (2.0 in.) without resistance. If it is less than 50 mm (2.0 in.), or the head restraint
doesn't move smoothly, replace the seat-back frame assembly: -

Passenger's seat

- Driver's seat
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Head Rest > Component Information > Testing and Inspection >
Page 7804
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Power Seat Motor Position Sensor > Component Information >
Locations

87. Under Driver's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Power Seat Motor Position Sensor > Component Information >
Locations > Page 7808

63. Seat Position Sensor, Driver's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Bottom > Seat Bottom Frame > Component Information >
Service and Repair
Seat Bottom Frame: Service and Repair

Front Seat Frame Replacement

Passenger's Seat

Calibrate the ODS unit after any of these actions:

- Front passenger's seat replacement (including any seat components)

- Replacement of the front seat weight sensors

- After a vehicle collision

NOTE:

- Put on gloves to protect your hands.

- Apply oil to the pivot portions of the slide locks.

- Apply multipurpose grease to the sliding portions of the seat tracks.

- If the side airbag has deployed, replace the seat frame and related parts with new ones.

1. Remove the front seat. 2. Remove these items:

- Front seat-back cover

- Front seat cushion cover

- ODS control unit

- Front seat belt buckle

3. Remove the clip, then remove the recline inner covers (A) from the seat frame (B), and remove
the module holder (C).

4. Remove the bolts, and release the seat cushion springs (A) from the hooks (B), then remove the
seat cushion frame (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Bottom > Seat Bottom Frame > Component Information >
Service and Repair > Page 7813

5. Remove the front seat weight sensors. 6. If necessary, remove the bushing (A, B) from the seat
cushion frame (C).

7. Install the new seat frame in the reverse order of removal, and note these items:

- Make sure the ODS unit connector is plugged in properly.

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.

Driver's Seat

Check the operation of the driver's seat position sensor after any of these actions:

- Driver's seat position sensor replacement

- Cover plate (front side of driver's seat slide rail) replacement

NOTE:

- Put on gloves to protect your hands.

- Apply oil to the pivot portions of the slide lock.

- Apply multipurpose grease to the sliding portions and pivot portions of the seat tracks.

- If the side airbag has deployed, replace the seat frame and related parts with new ones.

1. Remove the front seat. 2. Remove these items:

- Front seat back cover/pad


- Front seat cushion cover/pad

- Driver's seat position sensor

- Front seat belt buckle

3. Remove the clips, then remove the recline inner covers (A), the outer upper rail cover (B), the
inner upper rail cover (C) and the module holder

(D) from the seat frame (E).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Bottom > Seat Bottom Frame > Component Information >
Service and Repair > Page 7814

4. Install the new seat frame in the reverse order of removal, and note these items:

- Make sure the driver's seat position sensor connector is plugged in properly.

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement
Seat Cover: Service and Repair Front Seat-Back Cover Replacement

Front Seat-back Cover Replacement

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

- Check the operation of the driver's seat position sensor after any of these actions: -

Driver's seat position sensor replacement

- Cover plate (front side of driver's seat slide rail) replacement

- Calibrate the ODS unit after any of these actions. -

Front passenger's seat replacement (including any seat components)

- Replacement of the front seat weight sensors

- After a vehicle collision

NOTE:

- Take care not to tear the seams or damage the seat covers.

- On the passenger's seat, do not touch the ODS sensor in the seat-back pad, and keep it away
from oil. Oil can corrode the sensor causing it to fail.

- Put on gloves to protect your hands.

1. Remove the front seat. 2. Remove the head restraint. 3. From under the seat cushion, detach
the side airbag connector clip (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7819
4. Release the hooks (B) from the seat cushion frame spring (C). Remove the wire tie (D) and pull
the side airbag harness (E) out through slits (F) in

the seat cushion cover (G). Turn over the seat cushion cover, and release the hooks (H).

5. Detach the clips and hooks (A) by pulling the bottom of the back cover (B) back, then gently pull
down the cover to release the hooks (C) from the

seat frame, and remove the panel.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7820
6. Pull the side airbag harness (A) out through the loop (B), and release the hook (C), then pull the
seat-back cover (D) back.

7. Detach the harness clip (A), and pull the side airbag harness (B) out through the harness hole
(C) in the seat-back cover and seat frame.

Passenger's seat is shown; driver's seat is similar.

8. Remove the side airbag. 9. Release the hook strips (A), then loosen the seat-back cover (B).
Driver's seat is shown; passenger's seat is similar.

10. Turn over the reinforcing cloth (A), then release the hooks (B) from the module holder (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7821
11. Passenger's seat: Disconnect the ODS sensor connectors (A) and the ODS unit subharness
connector (B) from the ODS unit (C), and pull them in

through the hole in the seat frame. Pull the ODS unit subharness (D) out through the harness hole
(E) in the seat-back cover (F). Detach the harness clips (G), and remove the wire tie (H).

12. Pinch the tabs on the ends of the head restraint guides (A), and remove them from the
seat-back.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7822
13. Remove the seat-back cover/pad (A) from the seat (B).

14. Pull back the edge of the seat-back cover all the way around, and release the clips (A), then
remove the seat-back cover.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7823
15. Install the cover in the reverse order of removal/ and note these items:

- Reinitialize the ODS unit.

- To prevent wrinkles when installing a seat-back cover, make sure the material is stretched evenly
over the pad before securing the clips, hooks, and hook strips.

- Replace any clips (A) you removed with new ones.

- Before installing the side airbag (B), make sure the reinforcing cloth (C) is fixed on the seat-back
frame (D) securely.

- Make sure the side airbag harness and the ODS unit subharness (passenger's seat) are routed
properly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7824

Seat Cover: Service and Repair Front Seat Cushion Cover Replacement

Front Seat Cushion Cover Replacement

Special Tools Required

KTC trim tool set SOJATP2014 * * Available through the Honda Tool and Equipment Program.

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

- Check the operation of the driver's seat position sensor after any of these actions: -

Driver's seat position sensor replacement

- Cover plate (front side of driver's seat slide rail) replacement

- Calibrate the ODS unit after any of these actions: -

Front passenger's seat replacement (including any seat components)

- Replacement of the front seat weight sensors

- After a vehicle collision

NOTE:

- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

- Take care not to tear the seams of damage the seat covers.

- Put on gloves to protect your hands.

1. Remove the front seat. 2. Remove the front seat belt buckle. 3. Pull back the cap (A) to release
the hooks (B), and remove the screws, then remove the height adjuster handle (C).
4. Remove the recline cover (A).

1. Remove the recline knob (B) and the screw. 2. Gently pull out the cover, then detach the clip,
and release the hooks (C).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7825
5. Gently pull out the center cover (A), then detach the clip, and release the hooks (B). Driver's seat
is shown; passenger's seat is similar.

6. From under the seat cushion, detach the side airbag connector clip (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7826
7. Release the hooks (B) from the seat cushion frame spring (C). Remove the wire tie (D) and pull
the side airbag harness (E) out through slits (F) in

the seat cushion cover (G). Turn over the seat cushion cover, and release the hooks (H).

8. Pull the side airbag harness (A) out through the loop (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7827
9. Release the hook strips (A, B) from the seat frame.

10. Release the hook (A) from under the seat cushion.

11. Remove the seat cushion cover/pad (A) from the seat frame (B).

12. Release the hooks (A) from under the seat cushion (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7828
13. Pull back the edge of the seat-back cover all the way around, and release the clips (A), then
remove the seat-back cover.

14. Install the cover in the reverse order of removal, and note these items:

- To prevent wrinkles when installing a seat-back cover, make sure the material is stretched evenly
over the pad before securing the clips, the hooks, and the hook strips.

- Replace any clips (A) you removed with new ones.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7829

Seat Cover: Service and Repair Rear Seat-Back Cover Replacement


Rear Seat-back Cover Replacement

NOTE:

- Take care not to tear the seams or damage the seat covers.

- Put on gloves to protect your hands.

1. Remove the seat-back. 2. Remove the screw, then remove the center belt guide (A).

3. From the back of the seat-back, pass four retainers (A) through the slots in the seat-back pad,
and release all the clips (B), and fold back the

seat-back cover (C).

4. Pull out the head restraint guides (A) while pinching the end of the guides, and remove them.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7830
5. Pull back the edge of the seat-back cover (A) all the way around, release the clips (BK and
release the hooks (C) of the horizontal wires (D) from

the vertical wires (E) on the pad, then remove the seat-back cover.

6. Install the cover in the reverse order of removal, and note these items:

- To prevent wrinkles when installing a seat-back cover, make sure the material is stretched evenly
over the pad before securing the clips.

- Replace any clips (A) you removed with new ones. Install them with a commercially available
upholstery ring pliers (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7831
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Seats > Seat Cover > Component Information > Service and Repair > Front
Seat-Back Cover Replacement > Page 7832
Seat Cover: Service and Repair Rear Seat Cushion Cover Replacement

Rear Seat Cushion Cover Replacement

NOTE:

- Take care not to tear the seams or damage the seat covers.

- Put on gloves to protect your hands.

1. Remove the seat cushion. 2. From the back of the seat-back, pass both lower retainers (A)
through the slots in the seat cushion pad, and release all the clips (B), and fold back

the seat cushion cover.

3. Pull back the edge of the seat cushion cover all the way around, and release the clips (A), from
the seat cushion cover (B) through the hole in the

seat cushion pad, then remove the seat cushion cover.

4. Install the cover in the reverse order of removal, and note these items:

- To prevent wrinkles when installing a seat cushion cover, make sure the material is stretched
evenly over the pad before securing the clips.

- Replace any clips (A) you removed with new ones. Install them with a commercially available
upholstery ring pliers (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Door Lock Cylinder Switch >
Component Information > Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Hood Switch / Sensor > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Hood Switch / Sensor > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Component Locations > Page 7842

8. Front Of Engine Compartment


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Hood Switch / Sensor > Hood
Sensor/Switch (For Alarm) > Component Information > Locations > Page 7843

64. Security Hood Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Door Lock Switch >
Component Information > Locations
Power Door Lock Switch: Locations

106. Driver's Door (Front Passenger's Similar)

111. Left Rear Door (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Door Lock Switch >
Component Information > Locations > Page 7847

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Door Lock Switch >
Component Information > Locations > Page 7848

Entry Lights Control System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Door Lock Switch >
Component Information > Locations > Page 7849
Power Door Lock Switch: Diagrams

187. Door Lock Actuator/Knob Switch, Driver's

188. Door Lock Actuator/Knob Switch, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Door Lock Switch >
Component Information > Locations > Page 7850
189. Door Lock Actuator/knob Switch, Left Rear

190. Door Lock Actuator/Knob Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations

Power Mirror Switch: Locations

103. Driver's Door


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 7854

Power Mirrors Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 7855

Front Door Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 7856

198. Power Mirror Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Mirror Switch >
Component Information > Locations > Page 7857

Power Mirror Switch: Service and Repair

Power Mirror Switch Test/Replacement


1. Remove the driver's door grip cover. 2. Disconnect the 13P connector from the power mirror
switch (A).

3. Check for continuity between the terminals in each switch position according to the table.

4. If the continuity is not as specified, replace the switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Seat Motor Position
Sensor > Component Information > Locations

87. Under Driver's Seat


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Seat Motor Position
Sensor > Component Information > Locations > Page 7861

63. Seat Position Sensor, Driver's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Trunk / Liftgate Lock
Switch > Component Information > Locations
Power Trunk / Liftgate Lock Switch: Locations

138. Middle Of Trunk Lid (USA)

140. Right Side Of Trunk Lid


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Trunk / Liftgate Lock
Switch > Component Information > Locations > Page 7865

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Trunk / Liftgate Lock
Switch > Component Information > Locations > Page 7866

Interior Lights Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Power Trunk / Liftgate Lock
Switch > Component Information > Locations > Page 7867
Power Trunk / Liftgate Lock Switch: Diagrams

120. Trunk Lid Opener Solenoid/Latch Switch (USA)

82. Trunk Latch Switch (Canada)

119. Trunk Key Cylinder Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sensors and Switches - Body and Frame > Trunk / Liftgate Switch >
Component Information > Locations

Keyless/Power Door Locks/Security System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sound Proofing / Insulation > Component Information > Locations

Sound Proofing / Insulation: Locations

Insulator Locations
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sound Proofing / Insulation > Component Information > Locations > Page
7874

Insulator Sizes (Part 1)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sound Proofing / Insulation > Component Information > Locations > Page
7875

Insulator Sizes (Part 2)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Sound Proofing / Insulation > Component Information > Locations > Page
7876

Insulator Sizes (Part 3)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement

Splash Guard: Service and Repair Front Floor Undercover Replacement

Front Floor Undercover Replacement

NOTE:

- Take care not to scratch the body.

- Put on gloves to protect your hands.

- Have an assistant help you when removing and installing the undercover.

1. Remove the bolts (A), and the clips (B, C), then remove the right front floor undercover (D), the
left front floor undercover (E) from the front

undercover (F), the right middle floor undercover (G), and the left middle floor undercover (H).
NOTE: To remove the clips B and C, pry the inner pin up at the edge near the line (I) on its head.

2. Install the undercovers in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7881

Splash Guard: Service and Repair Front Undercover Replacement

Front Undercover Replacement

NOTE:

- Take care not to scratch the body.

- Put on gloves to protect your hands.

- Have an assistant help you when removing and installing the undercover.

1. Remove the bolts (A), and the clips (B, C), then remove the front undercover (D) from the splash
shield (E), the right front floor undercover (F),

and the left front floor undercover (G).

NOTE: To remove the clips B and C, pry the inner pin up at the edge near the line (H) on its head.
2. Install the undercover in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7882

Splash Guard: Service and Repair Middle Floor Undercover Replacement

Middle Floor Undercover Replacement

NOTE: Take care not to scratch the body.

1. Remove the bolts, and detach the clips, then remove the left middle floor undercover (A) and the
right middle undercover (B), from the right front

floor undercover (C), the left front floor undercover (D), and the body.

NOTE: To remove the clips B, pry the inner pin up at the edge near the line (E) on its head.

2. Install the undercovers in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7883

Splash Guard: Service and Repair Splash Shield Replacement

Splash Shield Replacement

NOTE: Take care not to scratch the body.

1. Remove the splash shield (A).

1. Remove the clips (B) that secure the front inner fender (C) and front splash shield to the body. 2.
From under the front bumper (D), remove the clips (E, F). 3. From under the body, remove the clips
(G). 4. Release the hooks (H) of the front splash shield, then pull the splash shield out.

NOTE: To remove the clips B, E, F and G, pry the inner pin up at the edge near the line (I) on its
head.

2. Install the splash shield in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
- Push the clips and the hooks into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7884

Splash Guard: Service and Repair

Front Floor Undercover Replacement

Front Floor Undercover Replacement

NOTE:

- Take care not to scratch the body.

- Put on gloves to protect your hands.

- Have an assistant help you when removing and installing the undercover.

1. Remove the bolts (A), and the clips (B, C), then remove the right front floor undercover (D), the
left front floor undercover (E) from the front
undercover (F), the right middle floor undercover (G), and the left middle floor undercover (H).

NOTE: To remove the clips B and C, pry the inner pin up at the edge near the line (I) on its head.

2. Install the undercovers in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.

Front Undercover Replacement

Front Undercover Replacement

NOTE:

- Take care not to scratch the body.

- Put on gloves to protect your hands.

- Have an assistant help you when removing and installing the undercover.

1. Remove the bolts (A), and the clips (B, C), then remove the front undercover (D) from the splash
shield (E), the right front floor undercover (F),

and the left front floor undercover (G).

NOTE: To remove the clips B and C, pry the inner pin up at the edge near the line (H) on its head.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7885
2. Install the undercover in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.

Middle Floor Undercover Replacement

Middle Floor Undercover Replacement

NOTE: Take care not to scratch the body.

1. Remove the bolts, and detach the clips, then remove the left middle floor undercover (A) and the
right middle undercover (B), from the right front

floor undercover (C), the left front floor undercover (D), and the body.

NOTE: To remove the clips B, pry the inner pin up at the edge near the line (E) on its head.

2. Install the undercovers in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.

Splash Shield Replacement

Splash Shield Replacement

NOTE: Take care not to scratch the body.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7886

1. Remove the splash shield (A).

1. Remove the clips (B) that secure the front inner fender (C) and front splash shield to the body. 2.
From under the front bumper (D), remove the clips (E, F). 3. From under the body, remove the clips
(G). 4. Release the hooks (H) of the front splash shield, then pull the splash shield out.

NOTE: To remove the clips B, E, F and G, pry the inner pin up at the edge near the line (I) on its
head.

2. Install the splash shield in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.

Fuel Pipe Protector Replacement

Fuel Pipe Protector Replacement


NOTE:

- Take care not to scratch the body.

- Put on gloves to protect your hands.

1. Remove the left rear wheel. 2. Remove the clips, then remove the fuel pipe protector (A).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7887
3. Install the protector in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.

Rear Strake Replacement

Rear Strake Replacement

NOTE: Take care not to scratch the body.

1. Remove the bolts, then remove the rear strake (A) from the body.

2. Install the strake in the reverse order of removal.

Rear Floor Undercover Replacement

Rear Floor Undercover Replacement

1. Remove the clips and bolts, then remove the rear floor undercover (A). Take care not to scratch
the rear bumper (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Splash Guard > Component Information > Service and Repair > Front Floor
Undercover Replacement > Page 7888

2. Install the undercover in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > Customer Interest for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips Or Scuffs
Trunk Lid

Spoiler: Customer Interest Body - Trunk Spoiler Chips Or Scuffs Trunk Lid

09-003

February 28, 2011

Applies To: *2006-11 Civic Hybrid - ALL*

Trunk Spoiler Scuffs or Chips the Trunk Lid (Supersedes 09-003, dated March 30, 2009, to revise
the information marked by the black bars/shown with asterisks.)

REVISION SUMMARY

SYMPTOM

The trunk spoiler is scuffing or chipping the paint on the trunk lid.

PROBABLE CAUSE

The trunk spoiler seals are compressed, allowing contact between the spoiler and the trunk lid.

CORRECTIVE ACTION
Polish or refinish the trunk lid as needed, then install the new trunk spoiler seals.

PARTS INFORMATION
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > Customer Interest for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips Or Scuffs
Trunk Lid > Page 7898

WARRANTY INFORMATION

REPAIR PROCEDURE

1. Remove the trunk spoiler:

^ Refer to page 20-152 of the 2006-2011 Civic Hybrid Service Manual, or

^ Online, enter keyword SPOILER, and select Trunk Lid Spoiler Replacement from the list.

NOTE:
Use needle-nose pliers to help release the clips from the trunk lid.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > Customer Interest for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips Or Scuffs
Trunk Lid > Page 7899
2. Inspect the trunk lid paint for scratches or chips.
^ If the paint is scratched, polish the trunk lid.

^ If the paint is chipped, refinish the trunk lid using best shop practices.

3. Remove the EPT foam from the spoiler.

4. Using isopropyl alcohol on a shop towel, clean the area of the trunk spoiler where the trunk
spoiler seals will attach.

5. Apply the trunk spoiler seals between the two marks on the trunk spoiler as shown. Repeat on
the other side.

NOTE:

The trunk spoiler seals are scored down the middle.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > Customer Interest for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips Or Scuffs
Trunk Lid > Page 7900

6. Reinstall the trunk spoiler and the trunk lid trim.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips
Or Scuffs Trunk Lid

Spoiler: All Technical Service Bulletins Body - Trunk Spoiler Chips Or Scuffs Trunk Lid

09-003

February 28, 2011

Applies To: *2006-11 Civic Hybrid - ALL*

Trunk Spoiler Scuffs or Chips the Trunk Lid (Supersedes 09-003, dated March 30, 2009, to revise
the information marked by the black bars/shown with asterisks.)

REVISION SUMMARY

SYMPTOM

The trunk spoiler is scuffing or chipping the paint on the trunk lid.

PROBABLE CAUSE

The trunk spoiler seals are compressed, allowing contact between the spoiler and the trunk lid.

CORRECTIVE ACTION
Polish or refinish the trunk lid as needed, then install the new trunk spoiler seals.

PARTS INFORMATION
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips
Or Scuffs Trunk Lid > Page 7906

WARRANTY INFORMATION

REPAIR PROCEDURE

1. Remove the trunk spoiler:

^ Refer to page 20-152 of the 2006-2011 Civic Hybrid Service Manual, or

^ Online, enter keyword SPOILER, and select Trunk Lid Spoiler Replacement from the list.

NOTE:
Use needle-nose pliers to help release the clips from the trunk lid.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips
Or Scuffs Trunk Lid > Page 7907
2. Inspect the trunk lid paint for scratches or chips.
^ If the paint is scratched, polish the trunk lid.

^ If the paint is chipped, refinish the trunk lid using best shop practices.

3. Remove the EPT foam from the spoiler.

4. Using isopropyl alcohol on a shop towel, clean the area of the trunk spoiler where the trunk
spoiler seals will attach.

5. Apply the trunk spoiler seals between the two marks on the trunk spoiler as shown. Repeat on
the other side.

NOTE:

The trunk spoiler seals are scored down the middle.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Spoiler: > 09-003 > Feb > 11 > Body - Trunk Spoiler Chips
Or Scuffs Trunk Lid > Page 7908

6. Reinstall the trunk spoiler and the trunk lid trim.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Service and Repair > Front Air Spoiler Replacement

Spoiler: Service and Repair Front Air Spoiler Replacement

Front Air Spoiler Replacement

NOTE:

- Take care not to scratch the front bumper.

- Put on gloves to protect your hands.

1. Remove the clips (A, B) securing the air spoiler (C).

NOTE: To remove the clips A and B, pry the inner pin up at the edge near the line (D) on its head.

2. Pull the front air spoiler back to detach the hooks (E) and remove the spoiler. 3. Install the
spoiler in the reverse order of removal:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Spoilers, Flaps, and Air Dams > Spoiler > Component Information >
Service and Repair > Front Air Spoiler Replacement > Page 7911
Spoiler: Service and Repair Trunk Lid Spoiler Replacement

Trunk Lid Spoiler Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the trunk lid.

1. Remove the trunk lid trim. 2. Remove the nuts from inside the trunk lid.

3. Detach the clips (A, B) by pushing them from the hole in the trunk lid. Carefully insert a trim tool
next to the side clips (C), and detach the clips by

prying on the spoiler (D). Take care not to scratch the trunk lid.

4. Close the trunk lid. Pull the trunk lid spoiler (A) up to release the clips from the trunk lid, then
remove the spoiler.

5. Install the spoiler in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Push the clips into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Strut / Shock Tower > Component Information > Service and Repair

Strut / Shock Tower: Service and Repair

Removal
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Strut / Shock Tower > Component Information > Service and Repair >
Page 7915

- Remove the wheelhouse upper member, and replace the upper member separator.

- Remove front wheelhouse and front damper extension B as an assembly.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Strut / Shock Tower > Component Information > Service and Repair >
Page 7916

- Check the damper housing position, and check for damage.

- If necessary, replace the damper housing, damper housing extension and front damper extension
A as an assembly.

Installation
1. Clamp the new damper housing, front wheelhouse, front damper extension, front bulkhead, and
measure the front compartment diagonally. 2. Check the body dimensions.

- Engine compartment

- Engine/transmission mount positions

- Front damper extension position

- Repair chart top view

- Repair chart side view

3. Tack weld the new parts and front bulkhead into position. 4. Temporarily install the front
subframe, and check the front side frame position. 5. Temporarily install the hood, front fender,
headlight, and front bumper, then check for differences in level and clearance. Make sure the body
lines

flow smoothly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Strut / Shock Tower > Component Information > Service and Repair >
Page 7917
6. Do the main welding.

- Weld the damper housing (A), front wheelhouse (B), front damper extension A (C) and front
damper extension B (D).

- From the passenger's side, plug weld the holes in the dashboard lower (E) and damper housing
extension (F).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Strut / Shock Tower > Component Information > Service and Repair >
Page 7918
7. Weld the front damper extension B (A) and front end outrigger (B).

Passenger's Side

8. Install the new upper member separator (A) to the damper extension bulkhead (B).

NOTE: Apply the sealer (C) all the way around the separator and inside of the wheelhouse upper
member (D), without gaps.

9. Weld the wheelhouse upper member (A).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Unibody > Cowl > Cowl Moulding / Trim > System Information > Service
and Repair
Cowl Moulding / Trim: Service and Repair

Cowl Cover Replacement

NOTE: Take care not to scratch the body.

1. Turn on the wiper switch, and move the windshield wiper arms 90°. 2. Remove the center cowl
cover (A).

1. Remove the hood rear seal (B) by pulling it out. 2. Remove the clips (C). 3. Release three front
hooks (D) from the edge of the under-cowl panel (E). 4. Detach the clips (F, G) by carefully pulling
the cover up, then remove the cover by releasing the hooks (H). Take care not to scratch the body.

3. Disconnect the windshield washer tube (I). 4. If necessary, remove the bolts (A, B), then remove
the under-cowl panel (C).

5. Remove these items:

- Windshield wiper arms

- Front fender trim, both sides

6. Detach the clips by carefully pulling the side cowl cover (A) up, then remove the cover by
releasing the hooks (B) from the front fender. Take care
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Unibody > Cowl > Cowl Moulding / Trim > System Information > Service
and Repair > Page 7924

not to scratch the body. Repeat this step for the other side cowl cover, and disconnect the
windshield washer tube.

7. Install the parts in the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Make sure the washer tubes are connected securely.

- Push the clips and the hooks into place securely.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Weatherstrip > Component Information >
Service and Repair

Front Door Weatherstrip: Service and Repair

Front Door Weatherstrip Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the door.

- Use a clip remover to remove the clips.

1. At the A-pillar, remove the door checker mounting bolt (A).

2. Detach the clips (B, C, D), then remove the door weatherstrip (E). 3. Install the weatherstrip in
the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.
- Make sure the weatherstrip is installed in the holder (F) securely.

- Apply medium strength type liquid thread lock to the door checker mounting bolt before
installation.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision
Front Door Window Glass Weatherstrip: Technical Service Bulletins Body - Power Window
Diagnostics Revision

10-011

March 5, 2010

Applies To: See VEHICLES AFFECTED

Service Manual Update: Power Window Goes Up and Reverses On Its Own, Is Slow to Open and
Close, or Squeals, Creaks, Clunks, or Clicks

BACKGROUND

The information in this service bulletin addresses three power window problems that are not
currently covered in the service manuals.

VEHICLES AFFECTED

2003-10 Accord - ALL

2006-10 Civic - ALL

2007-10 Civic Hybrid - ALL

2007-10 CR-V - ALL

2003-10 Element - ALL

2009-10 Fit - ALL

2010 Insight - ALL

2005-10 Odyssey - ALL

2009-10 Pilot - ALL

2006-10 Ridgeline - ALL

SYMPTOM 1

When using the auto-up function, the driver's or front passenger's window goes up and then
reverses on its own.

PROBABLE CAUSE

The power window control unit needs to be reset, or the run channel is damaged/dirty.

NOTE:

Do the power window control unit reset procedure first. If the window still doesn't work, go to
Symptom 2.

REPAIR PROCEDURE

NOTE:

You must do the manual reset from the power window switch at the affected window. For example,
if you're resetting the front passenger's power window control unit, do it from the front passenger's
power window switch, not the driver's power window master switch.
1. Turn the ignition switch to ON (II).

2. Lower the window all the way down with the power window switch.

3. Open the driver's or front passenger's door.

NOTE:

Do steps 4 thru 7 within 5 seconds of each other. Do these steps a total of four times in a row.
These steps clear the control unit's memory.

4. Turn the ignition switch to LOCK (0).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7933

5. Push down and hold the power window switch.

6. Turn the ignition switch to ON (II).

7. Release the powerwindow switch.

NOTE:

Make sure the auto-up feature doesn't work. If it does, do steps 4 thru 7 again, paying close
attention to the 5-second time limit for up to three more times for each series of steps.

8. Lower the window all the way down with the power window switch.

9. Pull up and hold the power window switch until the window goes all the way up, then keep
holding the switch for 1 second.

NOTE:

Make sure the auto-up/down feature works correctly by lowering and raising the window with the
power window switch. If it doesn't work correctly, repeat the manual reset several times, paying
close attention to the 5-second time limit. If it still doesn't work, troubleshoot the power window
circuit. Then continue with Symptom 2.

SYMPTOM 2

The windows are slow to open.

PROBABLE CAUSE

The run channel is damaged or dirty.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013 REPAIR PROCEDURE

NOTE:
Aftermarket window tinting will also cause the window to move slower and is not covered by the
manufacturer's warranty. No repair attempts should be made if the window has aftermarket tinting.

1. Compare the up and down speed of the affected window to another like vehicle:

^ If the speed is the same as the other vehicle, no further troubleshooting is required.

^ If the speed is not the same, remove the door panel and the door glass, then check the window
regulator speed.

^ If the speed is the same as it was with the glass in place, replace the window regulator.

^ If the speed is faster without the glass, go to step 2.

NOTE:

When evaluating regulator performance without the glass, never allow the regulator to travel to the
full up position because damage can occur to the regulator.

2. Inspect the visible portion of the run channel for damage.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7934
^ If the run channel is visibly damaged, replace it, then recheck the window speed.

^ If the run channel looks OK, go to step 3.

3. Reinstall the glass into the door without bolting it to the regulator, then manually slide it through
its range of travel and check for excessive

resistance:

^ If the resistance is excessive, go to step 4. If the resistance is not excessive, go to step 5.

4. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it, then adjust the run channels and the glass as needed.

^ If the run channel is not pinched, go to step 5.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease. You may also
need to clean the portion of the run channel within the

door.

SYMPTOM 3

During operation, the window squeaks, creaks, clunks, or clicks.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013

REPAIR PROCEDURE

1. Compare the window's noise level to another like vehicle:

^ If the noise is the same, no repair is needed. Advise the customer that some noise is a normal
characteristic.

^ If the noise is different from the other vehicle, go to step 2.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7935
2. Inspect the run channel for damage.

^ If it is damaged, replace it, then recheck the noise level.

^ If the run channel is not damaged, go to step 3.

3. Remove the door panel.

4. Unbolt the glass from the regulator, then manually slide it through its travel to check for
excessive resistance.

^ If the resistance is excessive, go to step 5.

^ If the resistance is not excessive, go to step 6.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease inside the
channel. You may also need to clean the portion of the run

channel within the door.

^ If the window operates normally after cleaning and applying grease, no further action is required.

^ If the window noise symptoms are still present, go to step 6.

6. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it and adjust as needed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7936
^ If the run channel is not pinched, continue with normal troubleshooting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Page 7937
Front Door Window Glass Weatherstrip: Service and Repair

Front Door Glass Outer Weatherstrip Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the door.

1. Lower the glass fully. 2. Release the front hook (A) from inside of the door, then pull up the front
door glass outer weatherstrip (B).

3. Starting at the front, slowly pull up the front door glass outer weatherstrip (A).

4. Slide the front door glass outer weatherstrip (A) forward.

5. Twist the front door glass outer weatherstrip (A) to pull the rear hook (B) out from the inside of
the door, then remove the weatherstrip.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Front Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Page 7938

6. Push the clip portions of new front door glass outer weatherstrip into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Weatherstrip > Component Information > Service
and Repair

Rear Door Weatherstrip: Service and Repair

Rear Door Weatherstrip Replacement


NOTE:

- Put on glove to protect your hands.

- Take care not to scratch the door.

- Use a clip remover to remove the clips.

1. At the B-pillar, remove the door checker mounting bolt (A).

2. Detach the clips (B, C, D), then remove the door weatherstrip (E). 3. Install the weatherstrip in
the reverse order of removal, and note these items:

- Check if the clips are damaged or stress-whitened, and if necessary, replace them with new ones.

- Make sure the weatherstrip is installed in the holder (F) securely.

- Apply medium strength type liquid thread lock to the door checker mounting bolt before
installation.

- Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision
Rear Door Window Glass Weatherstrip: Technical Service Bulletins Body - Power Window
Diagnostics Revision

10-011

March 5, 2010

Applies To: See VEHICLES AFFECTED

Service Manual Update: Power Window Goes Up and Reverses On Its Own, Is Slow to Open and
Close, or Squeals, Creaks, Clunks, or Clicks

BACKGROUND

The information in this service bulletin addresses three power window problems that are not
currently covered in the service manuals.

VEHICLES AFFECTED

2003-10 Accord - ALL

2006-10 Civic - ALL

2007-10 Civic Hybrid - ALL

2007-10 CR-V - ALL

2003-10 Element - ALL

2009-10 Fit - ALL

2010 Insight - ALL

2005-10 Odyssey - ALL

2009-10 Pilot - ALL

2006-10 Ridgeline - ALL

SYMPTOM 1

When using the auto-up function, the driver's or front passenger's window goes up and then
reverses on its own.

PROBABLE CAUSE

The power window control unit needs to be reset, or the run channel is damaged/dirty.

NOTE:

Do the power window control unit reset procedure first. If the window still doesn't work, go to
Symptom 2.

REPAIR PROCEDURE

NOTE:

You must do the manual reset from the power window switch at the affected window. For example,
if you're resetting the front passenger's power window control unit, do it from the front passenger's
power window switch, not the driver's power window master switch.
1. Turn the ignition switch to ON (II).

2. Lower the window all the way down with the power window switch.

3. Open the driver's or front passenger's door.

NOTE:

Do steps 4 thru 7 within 5 seconds of each other. Do these steps a total of four times in a row.
These steps clear the control unit's memory.

4. Turn the ignition switch to LOCK (0).


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7946

5. Push down and hold the power window switch.

6. Turn the ignition switch to ON (II).

7. Release the powerwindow switch.

NOTE:

Make sure the auto-up feature doesn't work. If it does, do steps 4 thru 7 again, paying close
attention to the 5-second time limit for up to three more times for each series of steps.

8. Lower the window all the way down with the power window switch.

9. Pull up and hold the power window switch until the window goes all the way up, then keep
holding the switch for 1 second.

NOTE:

Make sure the auto-up/down feature works correctly by lowering and raising the window with the
power window switch. If it doesn't work correctly, repeat the manual reset several times, paying
close attention to the 5-second time limit. If it still doesn't work, troubleshoot the power window
circuit. Then continue with Symptom 2.

SYMPTOM 2

The windows are slow to open.

PROBABLE CAUSE

The run channel is damaged or dirty.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013 REPAIR PROCEDURE

NOTE:
Aftermarket window tinting will also cause the window to move slower and is not covered by the
manufacturer's warranty. No repair attempts should be made if the window has aftermarket tinting.

1. Compare the up and down speed of the affected window to another like vehicle:

^ If the speed is the same as the other vehicle, no further troubleshooting is required.

^ If the speed is not the same, remove the door panel and the door glass, then check the window
regulator speed.

^ If the speed is the same as it was with the glass in place, replace the window regulator.

^ If the speed is faster without the glass, go to step 2.

NOTE:

When evaluating regulator performance without the glass, never allow the regulator to travel to the
full up position because damage can occur to the regulator.

2. Inspect the visible portion of the run channel for damage.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7947
^ If the run channel is visibly damaged, replace it, then recheck the window speed.

^ If the run channel looks OK, go to step 3.

3. Reinstall the glass into the door without bolting it to the regulator, then manually slide it through
its range of travel and check for excessive

resistance:

^ If the resistance is excessive, go to step 4. If the resistance is not excessive, go to step 5.

4. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it, then adjust the run channels and the glass as needed.

^ If the run channel is not pinched, go to step 5.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease. You may also
need to clean the portion of the run channel within the

door.

SYMPTOM 3

During operation, the window squeaks, creaks, clunks, or clicks.

REQUIRED MATERIALS

Shin-Etsu Grease: P/N 08798-9013

REPAIR PROCEDURE

1. Compare the window's noise level to another like vehicle:

^ If the noise is the same, no repair is needed. Advise the customer that some noise is a normal
characteristic.

^ If the noise is different from the other vehicle, go to step 2.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7948
2. Inspect the run channel for damage.

^ If it is damaged, replace it, then recheck the noise level.

^ If the run channel is not damaged, go to step 3.

3. Remove the door panel.

4. Unbolt the glass from the regulator, then manually slide it through its travel to check for
excessive resistance.

^ If the resistance is excessive, go to step 5.

^ If the resistance is not excessive, go to step 6.

5. Clean the run channel using a soapy water solution, then apply Shin-Etsu grease inside the
channel. You may also need to clean the portion of the run

channel within the door.

^ If the window operates normally after cleaning and applying grease, no further action is required.

^ If the window noise symptoms are still present, go to step 6.

6. Inspect the run channel alignment, both inside and outside the door. Pay close attention just
below the door skin; this is a common area for the run

channel to be pinched.

^ If the run channel is pinched, replace it and adjust as needed.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Body - Power Window Diagnostics Revision > Page 7949
^ If the run channel is not pinched, continue with normal troubleshooting.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Page 7950
Rear Door Window Glass Weatherstrip: Service and Repair

Rear Door Glass Outer Weatherstrip Replacement

NOTE:

- Put on gloves to protect your hands.

- Take care not to scratch the door.

1. Remove these items:

- Door panel

- Plastic cover

- Rear door glass

- Quarter glass

2. Release the front hook (A) from inside of the door, then pull up the front portion of the rear door
glass outer weatherstrip (B).

3. Starting at the front, slowly pull up the rear door glass outer weatherstrip (A).

4. Push the rear hook (A) out from inside of the door, then remove the rear door glass outer
weatherstrip (B).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Rear Door Window Glass Weatherstrip > Component
Information > Technical Service Bulletins > Page 7951

5. Push the clip portions of the rear door glass outer weatherstrip into place securely.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Body and Frame > Weatherstrip > Trunk / Liftgate Weatherstrip > Component Information >
Service and Repair

Trunk / Liftgate Weatherstrip: Service and Repair

Trunk Lid Weatherstrip Replacement

1. Remove the trunk lid weatherstrip (A) by pulling it off.

2. Apply clear weatherstrip sealant (B) into the channel of the trunk lid weatherstrip all the way
around. 3. Locate the painted alignment mark (C or D) on the trunk lid weatherstrip. Align the
painted mark in the center of the trunk lid opening, and install

the trunk lid weatherstrip all the way around in the direction shown. Make sure there are no
wrinkles in the weatherstrip.

4. Check for water leaks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Cruise Control Switch > Component Information > Locations

Cruise Control Switch: Locations

48. Steering Wheel


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Cruise Control Switch > Component Information > Locations > Page 7959

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Cruise Control Switch > Component Information > Locations > Page 7960

Cruise Control Switch: Testing and Inspection

Cruise Control Combination Switch Test/Replacement

SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.
1. Remove the driver's airbag. 2. Remove the eight screws.

3. Remove the combination switch (A).

4. Check for continuity between the terminals in each switch position according to the table.

- If there is continuity, and it matches the table, but switch failure occurred on the cruise control
input test, check and repair the wire harness on the switch circuit.

- If there is no continuity in one or more positions, replace the switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Cruise Control Switch > Component Information > Locations > Page 7961
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Sensors and Switches - Cruise Control > Cruise Control Switch > Component
Information > Locations

Cruise Control Switch: Locations

48. Steering Wheel


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Sensors and Switches - Cruise Control > Cruise Control Switch > Component
Information > Locations > Page 7966

Cruise Control Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Sensors and Switches - Cruise Control > Cruise Control Switch > Component
Information > Locations > Page 7967

Cruise Control Switch: Testing and Inspection

Cruise Control Combination Switch Test/Replacement


SRS components are located in this area. Review the SRS component locations and the
precautions and procedures before doing repairs or service.

1. Remove the driver's airbag. 2. Remove the eight screws.

3. Remove the combination switch (A).

4. Check for continuity between the terminals in each switch position according to the table.

- If there is continuity, and it matches the table, but switch failure occurred on the cruise control
input test, check and repair the wire harness on the switch circuit.

- If there is no continuity in one or more positions, replace the switch.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Cruise Control > Sensors and Switches - Cruise Control > Cruise Control Switch > Component
Information > Locations > Page 7968
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Air Bag Deactivation Indicator >
Component Information > Diagrams

128. Airbag Cut-Off Indicator, Front Passenger's


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Air Bag Deactivation Indicator >
Component Information > Diagrams > Page 7973

Air Bag Deactivation Indicator: Testing and Inspection

Passenger's Airbag Cutoff Indicator Illumination Bulb Test

1. Remove the center panel:

- With navigation

- Without navigation

2. Remove the screws (A) and the passenger's airbag cutoff indicator (B) from the center panel.

3. Check for continuity between the No. 2 and No. 3 terminals of the indicator. If there is no
continuity, replace the bulb. 4. Reinstall the parts in the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Audible Warning Device > Component
Information > Diagrams

19. Buzzer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions
Brake Warning Indicator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7981
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7982

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7983

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7984
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7985
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7986
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7987
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7988
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7989
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7990

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7991

Brake Warning Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7992
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7993
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7994
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7995
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7996
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7997
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7998
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 7999
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 8000
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 8001
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 8002
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 8003
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 8004
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 8005

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
Information > Diagrams > Diagram Information and Instructions > Page 8006
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
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Brake System Indicator Circuit Diagram


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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Brake Warning Indicator > Component
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Brake Warning Indicator: Service and Repair

Buzzer Replacement

1. Remove the subdisplay visor. 2. Remove the clip (A), and disconnect the buzzer 2P connector
(B).

3. Remove the buzzer (C). 4. Install the buzzer in the reverse order of removal. 5. Do the BUZZER
ON in the FUNCTION TEST with the HDS, and check that the buzzer can sound.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Cigarette Lighter > Component
Information > Diagrams > Diagram Information and Instructions
Cigarette Lighter: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Information > Diagrams > Diagram Information and Instructions > Page 8024

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Cigarette Lighter: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Cigarette Lighter > Component
Information > Diagrams > Diagram Information and Instructions > Page 8031
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Cigarette Lighter > Component
Information > Diagrams > Diagram Information and Instructions > Page 8032
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Cigarette Lighter > Component
Information > Diagrams > Diagram Information and Instructions > Page 8042
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Cigarette Lighter > Component
Information > Diagrams > Diagram Information and Instructions > Page 8043

35. Cigarette Lighter (Honda Accessory)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Cigarette Lighter > Component
Information > Diagrams > Diagram Information and Instructions > Page 8044
Cigarette Lighter: Electrical Diagrams

Diagram 155-0
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Cigarette Lighter > Component
Information > Diagrams > Diagram Information and Instructions > Page 8045
Diagram 155-1

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Clock > Component Information >
Technical Service Bulletins > Customer Interest for Clock: > 08-084 > Nov > 08 > Instruments - Time On Display Randomly
Changes

Clock: Customer Interest Instruments - Time On Display Randomly Changes

08-084

November 4, 2008

Applies To: See VEHICLES AFFECTED

Time on Display Changes Randomly

SYMPTOM

The customer notices that the clock shown on the subdisplay, the audio unit, or the navigation
screen randomly changes time, but never by exactly 1 hour.

PROBABLE CAUSE

There is a problem with the real-time clock circuit in the navigation unit.

VEHICLES AFFECTED
CORRECTIVE ACTION

Replace the navigation unit with a remanufactured unit.

PARTS INFORMATION

For information on navigation unit ordering, see Service Bulletin 06-001, Audio, Navigation, and
RES Unit In-Warranty Exchange, and Audio and DVD Player Out-of-Warranty Repair.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Clock > Component Information >
Technical Service Bulletins > Customer Interest for Clock: > 08-084 > Nov > 08 > Instruments - Time On Display Randomly
Changes > Page 8054

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

DIAGNOSIS

NOTE:

If the customer complains the clock jumps by an hour, this bulletin does not apply. It is likely one of
the following:

- A time zone issue. If the customer lives or works close to a time zone boundary, the clock may
jump forward or back by one hour. Select Setup, then Clock Adjustment, and make sure Auto Time
Zone is set to OFF.

- Daylight saving time issue. Refer to Service Bulletin 07-026, Navigation Software Updates for
Daylight Saving Time (DST), DVD Read Error Message, and Other Listed Symptoms. After
applying the bulletin, select Setup, then Clock Adjustment, and make sure Daylight Savings is set
to ON.

When the symptom is occuring, typically when the ignition switch is first turned to ON (II), press the
SETUP button, then select Time Adjustment.

Is the clock time displayed the same incorrect time as the clock adjustment screen, and do they
jump together?
Yes - Go to REPAIR PROCEDURE.

No -

- If the symptom cannot be duplicated, it is an intermittent failure and the vehicle is OK at this time.
If the vehicle returns with the same complaint, go to REPAIR PROCEDURE.

- If the times are different between the navigation time adjustment screen and the sub-display or
audio unit display, this bulletin does not apply. Continue with normal troubleshooting.

REPAIR PROCEDURE

1. Replace the navigation unit:

- Refer to section 23 of the applicable service manual, or

- Online, enter keywords NAVI REMOVAL, and select Navigation Unit Removal/Installation from
the list.

2. To avoid comebacks, check online, and apply any navigation patches or software updates for
the navigation unit. Online, enter keyword

SOFTWARE and select any applicable service bulletins from the list.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Clock > Component Information >
Technical Service Bulletins > Customer Interest for Clock: > 08-084 > Nov > 08 > Instruments - Time On Display Randomly
Changes > Page 8055

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Clock > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Clock: > 08-084 > Nov > 08 > Instruments - Time On
Display Randomly Changes

Clock: All Technical Service Bulletins Instruments - Time On Display Randomly Changes

08-084

November 4, 2008

Applies To: See VEHICLES AFFECTED

Time on Display Changes Randomly

SYMPTOM

The customer notices that the clock shown on the subdisplay, the audio unit, or the navigation
screen randomly changes time, but never by exactly 1 hour.

PROBABLE CAUSE

There is a problem with the real-time clock circuit in the navigation unit.

VEHICLES AFFECTED
CORRECTIVE ACTION

Replace the navigation unit with a remanufactured unit.

PARTS INFORMATION

For information on navigation unit ordering, see Service Bulletin 06-001, Audio, Navigation, and
RES Unit In-Warranty Exchange, and Audio and DVD Player Out-of-Warranty Repair.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Clock > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Clock: > 08-084 > Nov > 08 > Instruments - Time On
Display Randomly Changes > Page 8061

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill
consideration by the District Parts and Service Manager or your Zone Office. You must request
consideration, and get a decision, before starting work.

DIAGNOSIS

NOTE:

If the customer complains the clock jumps by an hour, this bulletin does not apply. It is likely one of
the following:

- A time zone issue. If the customer lives or works close to a time zone boundary, the clock may
jump forward or back by one hour. Select Setup, then Clock Adjustment, and make sure Auto Time
Zone is set to OFF.

- Daylight saving time issue. Refer to Service Bulletin 07-026, Navigation Software Updates for
Daylight Saving Time (DST), DVD Read Error Message, and Other Listed Symptoms. After
applying the bulletin, select Setup, then Clock Adjustment, and make sure Daylight Savings is set
to ON.

When the symptom is occuring, typically when the ignition switch is first turned to ON (II), press the
SETUP button, then select Time Adjustment.

Is the clock time displayed the same incorrect time as the clock adjustment screen, and do they
jump together?
Yes - Go to REPAIR PROCEDURE.

No -

- If the symptom cannot be duplicated, it is an intermittent failure and the vehicle is OK at this time.
If the vehicle returns with the same complaint, go to REPAIR PROCEDURE.

- If the times are different between the navigation time adjustment screen and the sub-display or
audio unit display, this bulletin does not apply. Continue with normal troubleshooting.

REPAIR PROCEDURE

1. Replace the navigation unit:

- Refer to section 23 of the applicable service manual, or

- Online, enter keywords NAVI REMOVAL, and select Navigation Unit Removal/Installation from
the list.

2. To avoid comebacks, check online, and apply any navigation patches or software updates for
the navigation unit. Online, enter keyword

SOFTWARE and select any applicable service bulletins from the list.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Clock > Component Information >
Technical Service Bulletins > All Technical Service Bulletins for Clock: > 08-084 > Nov > 08 > Instruments - Time On
Display Randomly Changes > Page 8062

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair

Air Bag(s) Arming and Disarming: Service and Repair

Precautions and Procedures

General Precautions

Please read the following precautions carefully before servicing the airbag system service. If the
instructions described are not properly followed the airbags could accidentally deploy and cause
damage or injuries.

- Except when doing electrical inspections, always turn the ignition switch to LOCK (0), disconnect
the negative cable from the battery, then wait for 3 minutes before starting work.

NOTE: The SRS memory is not cleared even if the ignition switch is turned to LOCK (0) or the
battery cables are disconnected from the battery.

- Use replacement parts which are manufactured to the same standards and quality as the original
parts. Do not install used SRS parts. Use only new parts when making SRS repairs.

- Carefully inspect any SRS part before you install it. Do not install any part that shows signs of
being dropped or improperly handled, such as dents, cracks or deformation.

- Before disconnecting the SRS unit connectors, always disconnect the appropriate SRS parts
connectors.

- Use only a digital multimeter to check the system. If it is not a Honda multimeter, make sure its
output is 10 mA (0.01 A) or less when switched to the lowest value in the ohmmeter range. A tester
with a higher output could cause accidental deployment and possible injury.

- Do not put objects on the front passenger's airbag.

- The original audio and navigation system have a coded theft protection circuit. Make sure you
have the anti-theft codes for the audio system or the navigation system (if equipped), then write
down the audio presets before disconnecting the negative cable from the battery.

- Before returning the vehicle to the customer, enter the anti-theft codes for the audio system or the
navigation system (if equipped), then enter the audio presets; set the clock (without navigation).
Steering-related Precautions

Cable Reel Alignment

- Misalignment of the cable reel could cause an open in the wiring, making the SRS system, remote
steering wheel controls, and the horn inoperative. Center the cable reel whenever you do the
following. -

Installation of the steering wheel

- Installation of the cable reel

- Installation of the steering column

- Other steering-related adjustment or installation

- Do not disassemble the cable reel.

- Do not apply grease to the cable reel.

- If the cable reel shows any signs of damage, replace it with a new one. For example, if it does not
rotate smoothly, replace the cable reel.

Airbag Handling and Storage

Do not disassemble an airbag. It has no serviceable parts. Once an airbag has been deployed, it
cannot be repaired or reused.

For temporary storage of an airbag during service, observe the following precautions.

- Store the removed airbag with the pad surface up. Never put anything on the airbag.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8067
- To prevent damage to the airbag, keep it away from any oil, grease, detergent, or water.

- Store the removed airbag on a secure, flat surface away from any high heat source (exceeding
200 °F/93 °C).

- Never perform electrical inspections to the airbags, such as measuring resistance.

- Do not position yourself in front of the airbag during removal, inspection, or replacement.

- For proper disposal of a damaged airbag, refer to airbag disposal.

- The side curtain airbag inflator assembly is a long, jointed part containing an inflator (A), a flexible
bag (B), and brackets (C). When removing or installing the side curtain airbag assembly, never do
these things: -

Handle the flexible bag.

- Drop the curtain airbag.

- Cut, tear, or peel the taps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8068
SRS Unit, Front and Side Impact Sensors, Driver's Seat Position Sensor, Front Passenger's
Weight Sensors, and Rear Safing Sensor

- Turn the ignition switch to LOCK (0), disconnect the negative cable from the battery, then wait for
3 minutes before starting installation or replacement of the SRS unit, or disconnecting the
connectors from the SRS unit.

- Be careful not to bump or impact the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor whenever the ignition switch is ON (II), or for at least 3 minutes after the ignition
switch is turned to LOCK (0).

- During installation or replacement, be careful not to bump (by impact wrench, hammer, etc.) the
area around the SRS unit, front impact sensors, the side impact sensors, or rear safing sensor. The
airbags could accidentally deploy and cause damage or injury.

- After a collision where a front airbag, side airbag or a seat belt tensioner, seat belt buckle
tensioner deployed, go to Component Replacement/Inspection after Deployment. See: Restraint
Systems/Air Bag Systems/Service and Repair After a collision where the airbags did not deploy,
inspect for any damage or any deformation on the SRS unit, front impact sensors, side impact
sensors, or rear safing sensor. If there is any damage, replace the SRS unit and/or the sensors.

- Do not disassemble the SRS unit, front impact sensors, side impact sensors, driver's seat position
sensor, front passenger's weight sensors, or rear safing sensor.

- Be sure the SRS unit, front impact sensors, side impact sensors, and rear safing sensor are
installed securely with the mounting bolts torqued to 9.8 Nm (1.0 kgf.m, 7.2 lbf.ft). Whenever you
remove or replace the SRS unit, safing sensor, or all impact sensors, always install the
components with new bolts.

- Do not spill water or oil on the SRS unit or the side impact sensors.

Wiring Precautions

Some of the SRS wiring can be identified by special yellow outer covering, and the SRS
connectors can be identified by their yellow color. Observe the instructions.

- Never attempt to modify, splice, or repair SRS wiring. If there is an open or damage in SRS
wiring, replace the harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8069
- Be sure to install the harness wires so they do not get pinched or interfere with other parts.

- Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounds can cause intermittent problems that are difficult to diagnose.

- Do not use any silicone based cleaners or lubricants on any SRS connectors or terminals.

Precautions for Electrical Inspections

- When using electrical test equipment, insert the probe of the tester into the wire side of the
connector. Do not insert the probe of the tester into the terminal side of the connector, and do not
tamper with the connector.

- Use a U-shaped probe. Do not insert the probe forcibly.

- Use specified service connectors in troubleshooting. Using improper tools could cause an error in
inspection due to poor metal-to-metal contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8070
Spring-loaded Lock Connector

Some SRS system connectors have a spring-loaded lock.

Front Airbag Connectors

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector.

Connecting

To reconnect, hold the pawl-side connector, and press on the back of the sleeve-side connector in
the direction shown. As the two connector halves are pressed together, the sleeve (A) is pushed
back by the pawl (B). Do not touch the sleeve.

Side Airbag Connector

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector half.

Connecting

Hold both connector halves, and press them firmly together until the projection (A) of the
sleeve-side connector clicks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8071
Opening the SRS Unit Shorting Connectors for Diagnosis

Special Tools Required

SRS short canceller 070AZ-SAA0100

NOTE:

- To prevent damaging of the connector cavity, insert the short canceller straight into the cavity
from the terminal side.

- Before installing the short canceller, wash it with electrical contact cleaner, then dry it with
compressed air.

- Do not use the short canceller if it is damaged.

- Make sure to remove the short canceller before reconnection.

When SRS unit connectors A (28P) or B (28P) are disconnected, a short circuit is created in the
connector by its own function to prevent an airbag deployment. The circuit may need to be open
sometimes when diagnosis is done on the system. Insert the short canceller (070AZ-SAA0100) in
the specified cavities when it is necessary to keep the circuit open for diagnosis.

Terminal numbers are shown from the wire side of the female terminals. Insert the short
canceller(s) into the cavities on the terminal side of the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8072
Seats with Side Airbags

Seats with side airbags have a "SIDE AIRBAG" label on the seat-back.

- When cleaning, use a damp cloth to clean the seat. Do not soak the seat with liquid. Do not spray
steam on the seat.

- Do not repair a torn or frayed seat-back cover. Replace the seat-back cover.

- After a collision where the side airbag was deployed, replace the side airbag and seat frame with
new parts. If the seat-back cushion is split, it must be replaced.

- Never put aftermarket accessories on the seat (covers, pads, seat heaters, lights, etc.).

Disconnecting System Connectors

Turn the ignition switch to LOCK (0) and disconnect the negative cable from the battery, then wait
for 3 minutes before starting the following procedures.

- Before disconnecting the cable reel 4P connector (1), disconnect the driver's airbag 4P connector
(2).

- Before disconnecting SRS unit connector B from the SRS unit, disconnect both seat belt
tensioner 4P connectors and both seat belt buckle tensioner 4P connectors (3, 4, 5, 6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8073
1. Disconnect the negative cable from the battery, then wait for 3 minutes.

Driver's Airbag

2. Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

3. Remove the lower glove box, then disconnect the front passenger's airbag 4P connector (A)
from the dashboard wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8074
Side Airbag

4. Disconnect both side airbag 2P connectors (A) from the floor wire harness.

Side Curtain Airbag

5. Remove the headliner. 6. Disconnect both floor wire harness 2P connectors (A) from the side
curtain airbags.

Seat Belt Tensioner

7. Remove the B-pillar lower trim. Disconnect both floor wire harness 4P connectors (A) from the
seat belt tensioners.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dashboard / Instrument Panel > Air
Bag(s) Arming and Disarming > System Information > Service and Repair > Page 8075
Seat Belt Buckle Tensioner

8. Disconnect both floor wire harness 4P connectors (A) from the seat belt buckle tensioner.

SRS Unit

9. Remove the center console. Disconnect SRS unit connector A (28P) and SRS unit connector B
(28P) from the SRS unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dimmer Switch > Component Information
> Diagrams

176. Dash Lights Brightness Controller


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Dimmer Switch > Component Information
> Diagrams > Page 8079

Dimmer Switch: Service and Repair

Dash Lights Brightness Controller and Odometer Select/Reset Switch Test/Replacement

1. Remove the subdisplay visor and disconnect its connectors. 2. Remove the two screws and the
dash lights brightness controller-odometer select/reset switch (A).

3. Check for continuity between the terminals in each switch position according the table.

4. If the continuity is not as specified, replace the bulbs (B) or the dash lights brightness
controller-odometer select/reset switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Door Switch > Component Information >
Locations
Door Switch: Locations

101. Left B-Pillar (Right Similar)

102. Left C-Pillar (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Door Switch > Component Information >
Locations > Page 8083
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Door Switch > Component Information >
Locations > Page 8084
Door Switch: Diagrams

2. Door Switch, Driver's

3. Door Switch, Front Passenger's

4. Door Switch, Left Rear

5. Door Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Filler Cap Warning Indicator >
Component Information > Description and Operation

Fuel Filler Cap Warning Indicator: Description and Operation

Fuel Cap Warning Message

The PCM detects a loose or missing fuel fill cap as an evaporative system leak and alerts the driver
by showing a warning message in the gauge display.

First drive cycle

The first time a leak is detected a "CHECK FUEL CAP" message appears in the gauge display (A).
To scroll to another message, press the select/reset button. The "CHECK FUEL CAP" message
will appear each time you restart the engine until the system turns the message off. Turn the
engine off then replace or tighten the fuel fill cap until it clicks at least once.

To make the message go off (With the HDS)

Procedure

1. Tighten the fuel fill cap until it clicks. 2. Clear the Temporary DTC with the HDS. 3. Verify there is
no leak by doing the EVAP FUNCTION TEST in the INSPECTION MENU with the HDS.

To make the message go off (Without the HDS)

Procedure

1. Tighten the fuel fill cap until it clicks. 2. Start the engine, then turn the ignition switch OFF. 3.
Repeat step 2 two more times.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions
Fuel Gauge: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8092
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8093

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8094

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8101

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8102

Fuel Gauge: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8103
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8104
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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Diagrams > Diagram Information and Instructions > Page 8105
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 8106
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Diagrams > Diagram Information and Instructions > Page 8107
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8108
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8109
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8110
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8111
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8112
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8113
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8114
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8115
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Diagrams > Diagram Information and Instructions > Page 8116

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diagrams > Diagram Information and Instructions > Page 8117
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8118
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge > Component Information >
Diagrams > Diagram Information and Instructions > Page 8119
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge Sender > Component
Information > Locations

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information > Locations > Page 8123
Fuel Gauge Sender: Testing and Inspection

Fuel Gauge Sending Unit Test

NOTE: For the fuel gauge system circuit diagram, refer to the Gauges Circuit Diagram.

1. Check the No. 10 METER (7.5 A) fuse in the under-dash fuse/relay box before testing. 2. Check
for body electrical system DTCs.

- If no problem is found, go to step 3.

- If DTC B1175 or B1176 is indicated, go to the indicated DTCs troubleshooting.

3. Disconnect the fuel tank unit subharness 4P connector. 4. Measure voltage between floor wire
harness C651 4P connector terminals No. 1 and No. 2 with the ignition switch ON (II). There should
be

battery voltage. -

If the voltage is OK, check for short or open in the fuel subharness, then go to step 5.

- If the voltage is not as specified, check for: -

a short in the ORN wire to ground.

- an open in the ORN or LT GRN wire.

5. Turn the ignition switch OFF. 6. Remove the fuel tank unit from the fuel tank. 7. Measure
resistance between fuel tank unit 4P connector terminals No. 1 and No. 3 with the float at E
(EMPTY), LOW (LOW FUEL

INDICATOR), 1/2 (HALF FULL), and F (FULL) positions. If you do not get the following readings,
replace the fuel gauge sending unit.

8. Reconnect the fuel tank unit subharness 4P connector. 9. Remove the No. 23 BACK UP (10 A)
fuse from the under-hood fuse/relay box for at least 10 seconds, then reinstall it.

10. Turn the ignition switch ON (II). 11. Check that the pointer of the fuel gauge indicates "F" with
the float at F.

- If the pointer of the fuel gauge does not indicate "F" replace the gauge assembly.

- If the gauge is OK, the test is complete.

NOTE: -

The pointer of the fuel gauge returns to the bottom of the gauge dial when the ignition switch is
OFF, regardless of the fuel level.
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Information > Locations > Page 8124
- Remove the No. 23 BACK UP (10 A) fuse from the under-hood fuse/relay box for at least 10
seconds after completing troubleshooting, otherwise it may take up to 20 minutes for the fuel gauge
to indicate the correct fuel level.
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Fuel Gauge Sender > Component
Information > Locations > Page 8125

Fuel Gauge Sender: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair

Air Bag(s) Arming and Disarming: Service and Repair

Precautions and Procedures

General Precautions

Please read the following precautions carefully before servicing the airbag system service. If the
instructions described are not properly followed the airbags could accidentally deploy and cause
damage or injuries.

- Except when doing electrical inspections, always turn the ignition switch to LOCK (0), disconnect
the negative cable from the battery, then wait for 3 minutes before starting work.

NOTE: The SRS memory is not cleared even if the ignition switch is turned to LOCK (0) or the
battery cables are disconnected from the battery.

- Use replacement parts which are manufactured to the same standards and quality as the original
parts. Do not install used SRS parts. Use only new parts when making SRS repairs.

- Carefully inspect any SRS part before you install it. Do not install any part that shows signs of
being dropped or improperly handled, such as dents, cracks or deformation.

- Before disconnecting the SRS unit connectors, always disconnect the appropriate SRS parts
connectors.

- Use only a digital multimeter to check the system. If it is not a Honda multimeter, make sure its
output is 10 mA (0.01 A) or less when switched to the lowest value in the ohmmeter range. A tester
with a higher output could cause accidental deployment and possible injury.

- Do not put objects on the front passenger's airbag.

- The original audio and navigation system have a coded theft protection circuit. Make sure you
have the anti-theft codes for the audio system or the navigation system (if equipped), then write
down the audio presets before disconnecting the negative cable from the battery.

- Before returning the vehicle to the customer, enter the anti-theft codes for the audio system or the
navigation system (if equipped), then enter the audio presets; set the clock (without navigation).
Steering-related Precautions

Cable Reel Alignment

- Misalignment of the cable reel could cause an open in the wiring, making the SRS system, remote
steering wheel controls, and the horn inoperative. Center the cable reel whenever you do the
following. -

Installation of the steering wheel

- Installation of the cable reel

- Installation of the steering column

- Other steering-related adjustment or installation

- Do not disassemble the cable reel.

- Do not apply grease to the cable reel.

- If the cable reel shows any signs of damage, replace it with a new one. For example, if it does not
rotate smoothly, replace the cable reel.

Airbag Handling and Storage

Do not disassemble an airbag. It has no serviceable parts. Once an airbag has been deployed, it
cannot be repaired or reused.

For temporary storage of an airbag during service, observe the following precautions.

- Store the removed airbag with the pad surface up. Never put anything on the airbag.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8130
- To prevent damage to the airbag, keep it away from any oil, grease, detergent, or water.

- Store the removed airbag on a secure, flat surface away from any high heat source (exceeding
200 °F/93 °C).

- Never perform electrical inspections to the airbags, such as measuring resistance.

- Do not position yourself in front of the airbag during removal, inspection, or replacement.

- For proper disposal of a damaged airbag, refer to airbag disposal.

- The side curtain airbag inflator assembly is a long, jointed part containing an inflator (A), a flexible
bag (B), and brackets (C). When removing or installing the side curtain airbag assembly, never do
these things: -

Handle the flexible bag.

- Drop the curtain airbag.

- Cut, tear, or peel the taps.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8131
SRS Unit, Front and Side Impact Sensors, Driver's Seat Position Sensor, Front Passenger's
Weight Sensors, and Rear Safing Sensor

- Turn the ignition switch to LOCK (0), disconnect the negative cable from the battery, then wait for
3 minutes before starting installation or replacement of the SRS unit, or disconnecting the
connectors from the SRS unit.

- Be careful not to bump or impact the SRS unit, front impact sensors, side impact sensors, or rear
safing sensor whenever the ignition switch is ON (II), or for at least 3 minutes after the ignition
switch is turned to LOCK (0).

- During installation or replacement, be careful not to bump (by impact wrench, hammer, etc.) the
area around the SRS unit, front impact sensors, the side impact sensors, or rear safing sensor. The
airbags could accidentally deploy and cause damage or injury.

- After a collision where a front airbag, side airbag or a seat belt tensioner, seat belt buckle
tensioner deployed, go to Component Replacement/Inspection after Deployment. See: Restraint
Systems/Air Bag Systems/Service and Repair After a collision where the airbags did not deploy,
inspect for any damage or any deformation on the SRS unit, front impact sensors, side impact
sensors, or rear safing sensor. If there is any damage, replace the SRS unit and/or the sensors.

- Do not disassemble the SRS unit, front impact sensors, side impact sensors, driver's seat position
sensor, front passenger's weight sensors, or rear safing sensor.

- Be sure the SRS unit, front impact sensors, side impact sensors, and rear safing sensor are
installed securely with the mounting bolts torqued to 9.8 Nm (1.0 kgf.m, 7.2 lbf.ft). Whenever you
remove or replace the SRS unit, safing sensor, or all impact sensors, always install the
components with new bolts.

- Do not spill water or oil on the SRS unit or the side impact sensors.

Wiring Precautions

Some of the SRS wiring can be identified by special yellow outer covering, and the SRS
connectors can be identified by their yellow color. Observe the instructions.

- Never attempt to modify, splice, or repair SRS wiring. If there is an open or damage in SRS
wiring, replace the harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8132
- Be sure to install the harness wires so they do not get pinched or interfere with other parts.

- Make sure all SRS ground locations are clean, and grounds are securely fastened for optimum
metal-to-metal contact. Poor grounds can cause intermittent problems that are difficult to diagnose.

- Do not use any silicone based cleaners or lubricants on any SRS connectors or terminals.

Precautions for Electrical Inspections

- When using electrical test equipment, insert the probe of the tester into the wire side of the
connector. Do not insert the probe of the tester into the terminal side of the connector, and do not
tamper with the connector.

- Use a U-shaped probe. Do not insert the probe forcibly.

- Use specified service connectors in troubleshooting. Using improper tools could cause an error in
inspection due to poor metal-to-metal contact.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8133
Spring-loaded Lock Connector

Some SRS system connectors have a spring-loaded lock.

Front Airbag Connectors

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector.

Connecting

To reconnect, hold the pawl-side connector, and press on the back of the sleeve-side connector in
the direction shown. As the two connector halves are pressed together, the sleeve (A) is pushed
back by the pawl (B). Do not touch the sleeve.

Side Airbag Connector

Disconnecting

To release the lock, pull the spring-loaded sleeve (A) toward the stop (B) while holding the opposite
half of the connector. Then pull the connector halves apart. Be sure to pull on the sleeve and not
on the connector half.

Connecting

Hold both connector halves, and press them firmly together until the projection (A) of the
sleeve-side connector clicks.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8134
Opening the SRS Unit Shorting Connectors for Diagnosis

Special Tools Required

SRS short canceller 070AZ-SAA0100

NOTE:

- To prevent damaging of the connector cavity, insert the short canceller straight into the cavity
from the terminal side.

- Before installing the short canceller, wash it with electrical contact cleaner, then dry it with
compressed air.

- Do not use the short canceller if it is damaged.

- Make sure to remove the short canceller before reconnection.

When SRS unit connectors A (28P) or B (28P) are disconnected, a short circuit is created in the
connector by its own function to prevent an airbag deployment. The circuit may need to be open
sometimes when diagnosis is done on the system. Insert the short canceller (070AZ-SAA0100) in
the specified cavities when it is necessary to keep the circuit open for diagnosis.

Terminal numbers are shown from the wire side of the female terminals. Insert the short
canceller(s) into the cavities on the terminal side of the connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8135
Seats with Side Airbags

Seats with side airbags have a "SIDE AIRBAG" label on the seat-back.

- When cleaning, use a damp cloth to clean the seat. Do not soak the seat with liquid. Do not spray
steam on the seat.

- Do not repair a torn or frayed seat-back cover. Replace the seat-back cover.

- After a collision where the side airbag was deployed, replace the side airbag and seat frame with
new parts. If the seat-back cushion is split, it must be replaced.

- Never put aftermarket accessories on the seat (covers, pads, seat heaters, lights, etc.).

Disconnecting System Connectors

Turn the ignition switch to LOCK (0) and disconnect the negative cable from the battery, then wait
for 3 minutes before starting the following procedures.

- Before disconnecting the cable reel 4P connector (1), disconnect the driver's airbag 4P connector
(2).

- Before disconnecting SRS unit connector B from the SRS unit, disconnect both seat belt
tensioner 4P connectors and both seat belt buckle tensioner 4P connectors (3, 4, 5, 6).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8136
1. Disconnect the negative cable from the battery, then wait for 3 minutes.

Driver's Airbag

2. Remove the access panel (A) from the steering wheel, then disconnect the driver's airbag 4P
connector (B) from the cable reel.

Front Passenger's Airbag

3. Remove the lower glove box, then disconnect the front passenger's airbag 4P connector (A)
from the dashboard wire harness.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8137
Side Airbag

4. Disconnect both side airbag 2P connectors (A) from the floor wire harness.

Side Curtain Airbag

5. Remove the headliner. 6. Disconnect both floor wire harness 2P connectors (A) from the side
curtain airbags.

Seat Belt Tensioner

7. Remove the B-pillar lower trim. Disconnect both floor wire harness 4P connectors (A) from the
seat belt tensioners.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Air Bag(s)
Arming and Disarming > System Information > Service and Repair > Page 8138
Seat Belt Buckle Tensioner

8. Disconnect both floor wire harness 4P connectors (A) from the seat belt buckle tensioner.

SRS Unit

9. Remove the center console. Disconnect SRS unit connector A (28P) and SRS unit connector B
(28P) from the SRS unit.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Locations
Instrument Panel Control Module: Locations

53. Left Side Of Dash

54. Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Locations > Page 8142

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Locations > Page 8143

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Instrument Cluster / Carrier > Instrument
Panel Control Module > Component Information > Locations > Page 8144
Instrument Panel Control Module: Diagrams

193. Gauge Control Module (Speedo)

224. Gauge Control Module (Tach)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Low Fuel Lamp/Indicator > Component
Information > Testing and Inspection
Low Fuel Lamp/Indicator: Testing and Inspection

Low Fuel Indicator Test

1. Do the gauge self-diagnostic test.

- If the low fuel indicator flashes, go to step 2.

- If the low fuel indicator does not flash, replace the gauge control module (tach).

2. Check for body electrical system DTCs.

- If any DTCs are indicated, do the indicated DTCs troubleshooting.

- If no DTCs are indicated, go to step 3.

3. Do the fuel gauge sending unit test.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Low Tire Pressure Indicator > Component
Information > Locations

Low Tire Pressure Indicator: Locations

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Low Tire Pressure Indicator > Component
Information > Service and Repair > TPMS Indicator Reset

Low Tire Pressure Indicator: Service and Repair TPMS Indicator Reset

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)

How TPMS Works

The TPMS (tire pressure monitoring system) has a low tire pressure indicator and a TPMS
indicator. When the TPMS control unit detects low pressure in a tire, or a problem in the system, it
turns on the appropriate indicator.

- If low tire pressure is detected in one or more tires, the low tire pressure indicator comes on.

- If a problem in the system is detected, the TPMS indicator comes on.

- If low tire pressure and a problem in the system are detected, only the TPMS indicator comes on.

If the system is OK, the TPMS indicator and the low tire pressure indicator should come on when
you turn the ignition switch to ON (II), and then go off 2 seconds later. If they don't, there is a
problem with the system.

If the system detects low pressure in any of the four tires, the low tire pressure indicator comes on,
and the control unit set one or more of these codes:

DTC 11, 13, 15, 17. When the tire pressure returns to normal, the control unit turns off the
indicators and stores the DTC(s). However, if the control unit detects a problem in the system
during an indication of low tire pressure, it turns off the low tire pressure indicator, stores the
DTC(s), and turns on the TPMS indicator(s).

NOTE: Tire pressures increase slightly as the temperature in the tires rises during driving at
highway speeds. Pressures can also increase or decrease slightly with changes in outside air
temperature. A temperature change of about 18°F (10°C) changes tire pressure by about 10 kPa
(0.1 kgf/cm2, 1.5 psi). If the temperature drops, tire pressure could decrease just enough to turn on
the low tire pressure indicator, but later, the tire temperature could increase enough to turn the
indicator off. To resolve a complaint of such intermittent indications, confirm and clear the stored
DTC(s) and check the tire pressures. Then explain to the customer how temperature changes can
affect the system, especially when tire pressures are near the low end of the TPMS normal range -
168 to 220 kPa (1.7 to 2.2 kgf/cm2, 24 to 32 psi).

If a problem is detected in the system, the TPMS indicator comes on and stays on until the system
returns to normal with most DTCs. If DTC 81, 83 or 85 is set, the TPMS indicator goes off only
when the ignition switch is turned to LOCK (0).

When a flat tire is replaced with the spare tire, the TPMS indicator comes on (DTC 32, 34, 36, or
38) because the system is no longer receiving the signal from the tire's transmitter.

This is not a problem with the spare tire.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Low Tire Pressure Indicator > Component
Information > Service and Repair > TPMS Indicator Reset > Page 8153
Low Tire Pressure Indicator: Service and Repair TPMS Reset After Tire Rotation or Sensor
Replacement

Memorizing a Sensor ID Automatically

After rotating the tires or replacing a tire pressure sensor, drive the vehicle for at least 40 seconds
at a speed of 15 mph (24 km/h) or more, and all the sensor IDs are memorized automatically.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation
Maintenance Required Lamp/Indicator: Description and Operation

Maintenance Minder

References:

- For an explanation of Maintenance Minder Codes and what service should be performed, refer to
Indicator Based Service. See: Maintenance/Service Intervals/Condition/Indicator Based
Maintenance Services/Indicator Based Service

- For information on how to reset the display, refer to the article under Resetting the Maintenance
Minder. See: Service and Repair

The vehicle displays engine oil life and maintenance service items on the information display to
show when to perform an engine oil replacement and other indicated maintenance service.

Based on the engine operating conditions and accumulated engine revolutions, the onboard
computer calculates the remaining engine oil life and displays it as a percentage.

Engine Oil Life Display

To see the current engine oil life, turn the ignition switch to the ON (II) position, then push and
release the SEL/RESET button repeatedly until the engine oil life indicator appears.

The remaining engine oil life is displayed on the information display according to the table above.

If the remaining engine oil life is 15 to 6 percent, the engine oil life indicator will display every time
the ignition switch is turned to the ON (II) position. The maintenance minder indicator will also
come on, and the maintenance item code(s) for other scheduled maintenance items needing
service will be
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 8157
displayed next to the engine oil life indicator.

The maintenance item code or codes indicate the main and sub items required at the time of the oil
change. For an explanation of Maintenance Minder Codes and what service should be performed,
refer to Indicator Based Service. See: Maintenance/Service Intervals/Condition/Indicator Based
Maintenance Services/Indicator Based Service

When the remaining engine oil life is 5 to 1 percent, you will see a "SERVICE OIL LIFE" message
along with the same maintenance item code(s), every time you turn the ignition switch to the ON
(II) position.

When the remaining engine oil life is 0 percent, the engine oil life indicator will blink. The display
comes on every time you turn the ignition switch to the ON (II) position. When you see this
message, the indicated maintenance should be performed as soon as possible.

If you still do not perform the indicated maintenance, you will see negative mileage. It is displayed
when the vehicle has been driven more then 10 miles (for U.S. models) 10 km (for Canadian
models) after seeing the 0 percent message. Afterward, it shows the subsequent driving distance.
The maintenance should be performed immediately.

You can change the information display from the engine oil life display to the odometer, the trip
meter, or the outside temperature (if equipped) every time you press and release the SEL/RESET
button.

When the engine oil life is 0 percent or negative mileage, the maintenance minder indicator
(Wrench Icon) remains on even if you change the information display.

Immediately have the service performed, and make sure to reset the display. Refer to "Resetting
the Engine Oil Life Display".

Maintenance Main Items and Sub Items

All maintenance items displayed in the information display are in code. For an explanation of
Maintenance Minder Codes and what service should be performed, refer to Indicator Based
Service. See: Maintenance/Service Intervals/Condition/Indicator Based Maintenance
Services/Indicator Based Service
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 8158
Important Maintenance Precautions

If you complete the required service but do not reset the display, or reset the display without doing
the service, the system will not show the proper maintenance intervals. This can lead to serious
mechanical problems because there will no longer be an accurate record of when maintenance is
needed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 8159

Maintenance Required Lamp/Indicator: Service and Repair

Resetting the Engine Oil Life Display

Reference:

- For information regarding interpreting the maintenance minder display refer to Maintenance
Required Lamp/Indicator / Description and Operation / "Reading the Maintenance Minder".

Reset the display after completing the required maintenance service. You will see "OIL LIFE 100%"
on the information display the next time you turn the ignition switch to the ON (II) position.

Reset the Maintenance Minder as follows:

1. Turn the ignition switch to the ON (II) position.

2. Press the SEL/RESET knob (or button if equipped) repeatedly until the engine oil life is
displayed.

3. Press the SEL/RESET button for about 10 seconds. The engine oil life and the maintenance
item code(s) will blink.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Maintenance Required Lamp/Indicator >
Component Information > Description and Operation > Page 8160

4. Press the SEL/RESET button for more than 5 seconds. The maintenance item code(s) will
disappear, and the engine oil life will reset to "100."

Important Maintenance Precautions

If you complete the required service but do not reset the display, or reset the display without doing
the service, the system will not show the proper maintenance intervals. This can lead to serious
mechanical problems because there will no longer be an accurate record of when maintenance is
needed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Malfunction Indicator Lamp > Component
Information > Description and Operation
Malfunction Indicator Lamp: Description and Operation

Malfunction Indicator Lamp (MIL) Indication (In relation to Readiness Codes)

The vehicle has certain "readiness codes" that are part of the on-board diagnostics for the
emissions systems. If the vehicle's battery has been disconnected or gone dead, if the DTCs have
been cleared, or if the PCM has been reset, these codes are reset. In some states, part of the
emissions testing is to make sure these codes are set to complete. If all of them are not set to
complete, the vehicle may fail the test, or the test cannot be finished.

To check if the readiness codes are set to complete, turn the ignition switch ON (II), but do not start
the engine. The MIL will come on for 15 - 20 seconds. If it then goes off, the readiness codes are
complete. If it flashes five times, one or more readiness codes are not complete!. To set each code,
drive the vehicle or run the engine as described in the procedures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Malfunction Indicator Lamp > Component
Information > Description and Operation > Page 8164

Malfunction Indicator Lamp: Testing and Inspection

MIL Circuit Troubleshooting

1. Turn the ignition switch ON (II). 2. Do the gauge self-diagnostic function.

Does the MIL indicator flash?

YES - Go to step 3.

NO - Substitute a known-good gauge control module (tach), and recheck. If the MIL circuit is OK,
replace the original gauge control module (tach).

3. Connect the HDS to the DLC. 4. Check the SCS in the DATA LIST with the HDS.

Is a short indicated?

YES - Go to step 5.

NO - Update the PCM if it does not have the latest software, or substitute a known-good PCM, then
recheck. If the symptom/indication goes away with a known-good PCM, replace the original PCM.

5. Turn the ignition switch OFF. 6. Disconnect PCM connector A (44P), then disconnect the HDS.
7. Check for continuity between PCM connector terminal A31 and body ground.

Is there continuity?

YES - Repair short in the wire between the PCM (A31), the SRS unit, and the DLC

NO - Update the PCM if it does not have the latest software, or substitute a known-good PCM, then
recheck. If the symptom/indication goes away with a known-good PCM, replace the original PCM.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Malfunction Indicator Lamp - Hybrid Drive
> Component Information > Testing and Inspection
Malfunction Indicator Lamp - Hybrid Drive: Testing and Inspection

IMA System Indicator Circuit Troubleshooting

NOTE:

- If the IMA system indicator stays on or never comes on, do this troubleshooting (if no DTCs are
set).

- Information marked with an asterisk (*) applies to the '06-07 models.

1. Turn the ignition switch ON (II), and watch the IMA system indicator.

Does the IMA system indicator come on?

YES - Go to step 2.

NO - Go to step 5.

2. Turn the ignition switch OFF. 3. Turn the ignition switch ON (II), wait 2 seconds, and watch the
IMA system indicator.

Does the IMA system indicator come on and stay on?

YES - Go to step 4.

NO - The IMA system indicator circuit is OK.

4. Check for Temporary DTCs or DTCs with the HDS.

Are any Temporary DTCs or DTCs indicated?

YES - Go to the indicated DTC's troubleshooting.

NO - Go to step 5.

5. Do the gauge self-diagnostic function.

Does the IMA system indicator flash?

YES - Go to step 6.

NO - Substitute a known-good gauge control module, and recheck. If the IMA system indicator
circuit is OK, replace the original gauge control module.

6. Check the 12 V battery terminal connections.

Are the connections OK?

YES - Go to step 7.

NO - Repair the connections, or replace the 12 V battery.

7. Turn the ignition switch OFF. 8. Turn the battery module switch OFF. 9. Remove the IPU lid.

10. Disconnect BCM module connector A (40P). 11. Turn the ignition switch ON (II). 12. Measure
voltage between body ground and BCM module connector terminal A29.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Malfunction Indicator Lamp - Hybrid Drive
> Component Information > Testing and Inspection > Page 8168
Is there 12 V battery voltage?

YES - Go to step 13.

NO - -

Repair open or short in the wire between the No. 10 METER (7.5 A) fuse in the under-dash
fuse/relay box and the BCM module (A29).

- Replace the No. 10 METER (7.5 A) fuse.

13. Turn the ignition switch OFF. 14. Reconnect BCM module connector A (40P). 15. Turn the
ignition switch ON (II). 16. Measure voltage between body ground and BCM module connector
terminals A2 and A3.

Is there 72 V battery voltage?

YES - Go to step 17.

NO - Go to step 20.

17. Turn the ignition switch OFF. 18. Disconnect BCM module connector A (40P). 19. Check for
continuity between body ground and BCM module connector terminals A8*, A9, A22*, and A23
individually.

Is there continuity?

YES - Update the BCM module if it does not have the latest software, or substitute a known-good
BCM module, then recheck. If the symptom/indication goes away with a known-good BCM module,
replace the original BCM module
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Malfunction Indicator Lamp - Hybrid Drive
> Component Information > Testing and Inspection > Page 8169
NO - Repair open in the wire between G902 and the BCM module (A8, A9), or between G102 and
the BCM module (A22, A23).

20. Turn the ignition switch OFF. 21. Remove MCM relay 1 (A).

22. Check MCM relay 1.

Is the relay OK?

YES - Go to step 23.

NO - Replace MCM relay 1.

23. Measure voltage between body ground and MCM relay 1 4P connector terminals No. 2 and No.
4 individually.

Is there 12 V battery voltage?

YES - Go to step 24.

NO - Repair open or short to ground in the wire between the No. 62 + IMA (7.5 A) and MCM relay
1. Also replace the No. 62 + IMA (7.5 A) fuse. Repair short to ground in the wire between MCM
relay 1, MCM relay 2, and the BCM module (A2, A3, A11).

24. Reinstall MCM relay 1. 25. Disconnect BCM module connector A (40P). 26. Turn the ignition
switch ON (II). 27. Measure voltage between body ground and BCM module connector terminal
A11.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Malfunction Indicator Lamp - Hybrid Drive
> Component Information > Testing and Inspection > Page 8170

Is there 12 V battery voltage?

YES - Go to step 28.


NO - Repair open in the wire between MCM relay 1 and the BCM module (A11).

28. Turn the ignition switch OFF. 29. Check for continuity between BCM module connector terminal
A2 and A3 and MCM relay 1 4P connector terminal No. 1.

Is there continuity?

YES - Update the BCM module if it does not have the latest software, or substitute a known-good
BCM module, then recheck. If the symptom/indication goes away with a known-good BCM module,
replace the original BCM module.

NO - Repair open in the wire between MCM relay 1 and the BCM module (A2*, A3).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Odometer > Component Information >
Locations

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Odometer > Component Information >
Locations > Page 8174

Odometer: Testing and Inspection

Dash Lights Brightness Controller and Odometer Select/Reset Switch Test/Replacement

1. Remove the subdisplay visor and disconnect its connectors. 2. Remove the two screws and the
dash lights brightness controller-odometer select/reset switch (A).

3. Check for continuity between the terminals in each switch position according the table.

4. If the continuity is not as specified, replace the bulbs (B) or the dash lights brightness
controller-odometer select/reset switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Odometer > Component Information >
Locations > Page 8175

Odometer: Service and Repair

Dash Lights Brightness Controller and Odometer Select/Reset Switch Test/Replacement

1. Remove the subdisplay visor and disconnect its connectors. 2. Remove the two screws and the
dash lights brightness controller-odometer select/reset switch (A).

3. Check for continuity between the terminals in each switch position according the table.

4. If the continuity is not as specified, replace the bulbs (B) or the dash lights brightness
controller-odometer select/reset switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations

Oil Pressure Sender: Locations

149. Under Middle Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations > Page 8179
Engine Lubrication Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations > Page 8180

17. Left Side Of Engine


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations > Page 8181

PGM-FI System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations > Page 8182

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations > Page 8183

Oil Pressure Sender: Diagrams

9. Oil Pressure Switch

109. EOP Sensor


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations > Page 8184

Oil Pressure Sender: Testing and Inspection

Oil Pressure Switch Test

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Remove the oil pressure switch connector (A) from the oil pressure switch (B).

5. Check for continuity between the positive terminal (c) and the engine (ground). There should be
continuity with the engine stopped. There should

be no continuity with the engine running.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Sender > Component
Information > Locations > Page 8185

Oil Pressure Sender: Service and Repair

Oil Pressure Switch Replacement

1. Remove the engine undercover and the splash shield. 2. Remove the A/C condenser fan shroud
assembly. 3. Remove the A/C compressor without disconnecting the A/C hoses.

NOTE: Hang the A/C compressor with a rope.

4. Disconnect the oil pressure switch connector (A), then remove the oil pressure switch (B).

5. Remove any old liquid gasket from the switch and the switch mounting hole. 6. Apply a very
small amount of liquid gasket to the oil pressure switch threads, then install the oil pressure switch.

NOTE: Using too much liquid gasket may cause liquid gasket to enter the oil passage or the end of
the new oil pressure switch.

7. Loosely install the compressor mounting bolts and the compressor through bolt in the numbered
sequence shown. Failure to follow this sequence

may reduce the life of the drive.

8. Install the A/C condenser fan shroud assembly. 9. Install the engine undercover and the splash
shield.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions
Oil Pressure Warning Lamp/Indicator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8190
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8191

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8192

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8193
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8194
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8195
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8196
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8197
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8198
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8199

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8200

Oil Pressure Warning Lamp/Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8201
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8202
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8203
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8204
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8205
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8206
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8207
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8208
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8209
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8210
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8211
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8212
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8213
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8214

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8215
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8216
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8217
4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Oil Pressure Warning Lamp/Indicator >
Component Information > Diagrams > Diagram Information and Instructions > Page 8218

Low Oil Pressure Indicator Circuit Diagram


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Outside Temperature Display >
Component Information > Adjustments

Outside Temperature Display: Adjustments

Outside Air Temperature Indicator Calibration

NOTE: To test the outside air temperature sensor, go to Heating and Air Conditioning.

Description

The outside temperature sensor is located behind the center of the front bumper. The gauge
control module (tach) uses measurements from this sensor to display the outside air temperature.

Because of the location of the sensor, it may be affected by heat reflection from the road, engine
and radiator heat or hot exhaust from surrounding traffic. These conditions can heat soak the
outside air temperature sensor and cause inaccurate readings. Logic has been written into the
gauge control module (tach) to help prevent abnormal of fluctuating outside air temperature
indicator readings.

Outside Air Temperature Indicator Logic

Initial outside air temperature indication after the ignition switch is turned ON (II).

- If the engine coolant temperature is 140 °F (60 °C) or higher when the ignition switch is turned
ON (II), the outside air temperature indicated the last time the key was turned off will be displayed
regardless of the current temperature measured by the outside air temperature sensor.

- If the engine coolant temperature is 139 °F (59 °C) or lower when the ignition switch is turned ON
(II), the current temperature measured by the outside air temperature sensor will be indicated.

Update to the outside air temperature indicator while driving

If the temperature measured by the outside air temperature sensor is greater than the temperature
on the outside air temperature indicator, the outside temperature indicator will increase by 1.8 °F (1
°C) per minute after the vehicle speed is greater than 19 mph (30 km/h) for more than 1 minute and
30 seconds. It will continue to increase until the current outside air temperature is indicated. So, the
first change to the outside air temperature indicator is 1 minute and 30 seconds after the vehicle
speed is greater than 19 mph (30 km/h). If the vehicle speed drops below 19 mph (30 km/h), the
indicator will not update again until the vehicle speed is increased to 19 mph (30 km/h) or more for
more than 1 minute and 30 seconds again. If the outside air temperature is less than the indicated
temperature, the temperature will decrease 1°F every 1.1 seconds (1 °C every 2 seconds) until the
current outside air temperature is indicated regardless of vehicle speed.

Troubleshooting

If the indicator displays "----" for more than 2 seconds after selecting the outside air temperature
display mode, check the gauge control module self-diagnosis.

Calibration
The outside air temperature indicator's displayed temperature can be recalibrated ±5 °F (or ±3 °C)
to meet the client's expectations.

1. Turn the ignition switch to ON (II). 2. Select the outside air temperature display. 3. Press and
hold the SEL/RESET switch for 10 seconds. While you continue to hold the button, the display will
scroll through temperature settings

from +5 °F to -5 °F (or +3 °C to -3 °C) as shown.

4. When the desired correction value appears on the display, release the button, and the
recalibrated outside air temperature will be displayed. Each

time a desired correction valve is entered, it replaces the previous valve.

Example: Incorrect value = 68 °F (20 °C)

Desired correction value = +2 °F (+1 °C) Correct valve = 70 °F (-1 °C)

Desired correction value = -2 °F (-1 °C) Correct valve = 66 °F (19 °C)

NOTE: The recalibration temperature is not the value the sensor sees. Therefore the temperature
can only be adjusted ± degrees from the sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Outside Temperature Display >
Component Information > Adjustments > Page 8222

NOTE: To recalibrate the display to the true temperature, remove the outside air temperature
sensor (A), but leave it connected. Submerge the sensor and a thermometer (B) in a container of
ice water (C). Select the calibration mode as described above, then recalibrate the display to the
true temperature.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Brake Warning Switch >
Component Information > Locations

Parking Brake Warning Switch: Locations

95. Under Center Console


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Brake Warning Switch >
Component Information > Locations > Page 8226
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Brake Warning Switch >
Component Information > Locations > Page 8227

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Brake Warning Switch >
Component Information > Locations > Page 8228

10. Parking Brake Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Parking Brake Warning Switch >
Component Information > Locations > Page 8229

Parking Brake Warning Switch: Testing and Inspection

Parking Brake Switch Test

NOTE: If the ABS indicator, the AHB indicator, and the brake system indicator come on at the
same time, check the advanced hydraulic booster system first, then check the ABS.

1. Remove the center console. 2. Disconnect the parking brake switch connector (A) from the
parking brake switch (B).

3. Check for continuity between the switch terminal (C) and body ground.

^ With the parking brake lever pulled, there should be continuity.

^ With the parking brake lever released, there should be no continuity.

NOTE: If the parking brake switch and the fluid level switches are OK, but the brake system
indicator does not function, do the gauge control module self-diagnostic function.

4. Reinstall the center console.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Locations
Instrument Panel Control Module: Locations

53. Left Side Of Dash

54. Left Side Of Dash


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Locations > Page 8234

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Locations > Page 8235

Relay And Control Unit Locations Dashboard


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Relays and Modules - Instrument Panel >
Instrument Panel Control Module > Component Information > Locations > Page 8236
Instrument Panel Control Module: Diagrams

193. Gauge Control Module (Speedo)

224. Gauge Control Module (Tach)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Dimmer Switch > Component Information > Diagrams

176. Dash Lights Brightness Controller


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Dimmer Switch > Component Information > Diagrams > Page 8241

Dimmer Switch: Service and Repair

Dash Lights Brightness Controller and Odometer Select/Reset Switch Test/Replacement

1. Remove the subdisplay visor and disconnect its connectors. 2. Remove the two screws and the
dash lights brightness controller-odometer select/reset switch (A).

3. Check for continuity between the terminals in each switch position according the table.

4. If the continuity is not as specified, replace the bulbs (B) or the dash lights brightness
controller-odometer select/reset switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Door Switch > Component Information > Locations
Door Switch: Locations

101. Left B-Pillar (Right Similar)

102. Left C-Pillar (Right Similar)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Door Switch > Component Information > Locations > Page 8245
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Door Switch > Component Information > Locations > Page 8246
Door Switch: Diagrams

2. Door Switch, Driver's

3. Door Switch, Front Passenger's

4. Door Switch, Left Rear

5. Door Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Fuel Gauge Sender > Component Information > Locations

Fuel Supply System Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Fuel Gauge Sender > Component Information > Locations > Page 8250
Fuel Gauge Sender: Testing and Inspection

Fuel Gauge Sending Unit Test

NOTE: For the fuel gauge system circuit diagram, refer to the Gauges Circuit Diagram.

1. Check the No. 10 METER (7.5 A) fuse in the under-dash fuse/relay box before testing. 2. Check
for body electrical system DTCs.

- If no problem is found, go to step 3.

- If DTC B1175 or B1176 is indicated, go to the indicated DTCs troubleshooting.

3. Disconnect the fuel tank unit subharness 4P connector. 4. Measure voltage between floor wire
harness C651 4P connector terminals No. 1 and No. 2 with the ignition switch ON (II). There should
be

battery voltage. -

If the voltage is OK, check for short or open in the fuel subharness, then go to step 5.

- If the voltage is not as specified, check for: -

a short in the ORN wire to ground.

- an open in the ORN or LT GRN wire.

5. Turn the ignition switch OFF. 6. Remove the fuel tank unit from the fuel tank. 7. Measure
resistance between fuel tank unit 4P connector terminals No. 1 and No. 3 with the float at E
(EMPTY), LOW (LOW FUEL

INDICATOR), 1/2 (HALF FULL), and F (FULL) positions. If you do not get the following readings,
replace the fuel gauge sending unit.

8. Reconnect the fuel tank unit subharness 4P connector. 9. Remove the No. 23 BACK UP (10 A)
fuse from the under-hood fuse/relay box for at least 10 seconds, then reinstall it.

10. Turn the ignition switch ON (II). 11. Check that the pointer of the fuel gauge indicates "F" with
the float at F.

- If the pointer of the fuel gauge does not indicate "F" replace the gauge assembly.

- If the gauge is OK, the test is complete.

NOTE: -

The pointer of the fuel gauge returns to the bottom of the gauge dial when the ignition switch is
OFF, regardless of the fuel level.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Fuel Gauge Sender > Component Information > Locations > Page 8251
- Remove the No. 23 BACK UP (10 A) fuse from the under-hood fuse/relay box for at least 10
seconds after completing troubleshooting, otherwise it may take up to 20 minutes for the fuel gauge
to indicate the correct fuel level.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Fuel Gauge Sender > Component Information > Locations > Page 8252

Fuel Gauge Sender: Service and Repair

Fuel Pump/Fuel Gauge Sending Unit Replacement

1. Remove the fuel tank unit. 2. Remove the fuel level sensor (fuel gauge sending unit) (A) from the
fuel tank unit (B).

3. Check these items before installing the fuel tank unit:

- When connecting the wire harness, make sure the connection is secure and the connectors (C)
are firmly locked into place.

- When installing the fuel gauge sending unit, make sure the connection is secure. Be careful not to
bend or twist it excessively.

4. Install the parts in the reverse order of removal. When installing the fuel tank unit, align the
marks on the unit and the fuel tank.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Parking Brake Warning Switch > Component Information > Locations

Parking Brake Warning Switch: Locations

95. Under Center Console


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Parking Brake Warning Switch > Component Information > Locations > Page 8256
Reminder Systems Component Location Index
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Parking Brake Warning Switch > Component Information > Locations > Page 8257

Gauges Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Parking Brake Warning Switch > Component Information > Locations > Page 8258

10. Parking Brake Switch


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Sensors and Switches - Instrument Panel
> Parking Brake Warning Switch > Component Information > Locations > Page 8259

Parking Brake Warning Switch: Testing and Inspection

Parking Brake Switch Test

NOTE: If the ABS indicator, the AHB indicator, and the brake system indicator come on at the
same time, check the advanced hydraulic booster system first, then check the ABS.

1. Remove the center console. 2. Disconnect the parking brake switch connector (A) from the
parking brake switch (B).

3. Check for continuity between the switch terminal (C) and body ground.

^ With the parking brake lever pulled, there should be continuity.

^ With the parking brake lever released, there should be no continuity.

NOTE: If the parking brake switch and the fluid level switches are OK, but the brake system
indicator does not function, do the gauge control module self-diagnostic function.

4. Reinstall the center console.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Locations

Shift Indicator: Locations

Component Location Index

A/T Gear Position Indicator Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions
Shift Indicator: Diagram Information and Instructions

Circuit Schematics
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8265
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8266

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8267

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8268
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8269
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8270
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8271
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8272
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8273
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8274

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8275

Shift Indicator: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8276
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8277
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8278
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8279
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8280
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8281
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8282
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8283
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Shift Indicator > Component Information >
Diagrams > Diagram Information and Instructions > Page 8284
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Diagrams > Diagram Information and Instructions > Page 8285
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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Diagrams > Diagram Information and Instructions > Page 8286
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Diagrams > Diagram Information and Instructions > Page 8287
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Diagrams > Diagram Information and Instructions > Page 8288
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Diagrams > Diagram Information and Instructions > Page 8289

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diagrams > Diagram Information and Instructions > Page 8290
Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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Diagrams > Diagram Information and Instructions > Page 8291
- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Diagrams > Diagram Information and Instructions > Page 8293

150. A/T Gear Position Indicator Panel Light/Park Pin Switch


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Diagrams > Diagram Information and Instructions > Page 8294

Shift Indicator: Electrical Diagrams

Circuit Diagram

A/T Gear Position Indicator Circuit Diagram


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tachometer > Tachometer Connector >
Component Information > Diagrams

81. Test Tachometer Connector (USA)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Low Tire
Pressure Indicator > Component Information > Locations

Low Tire Pressure Indicator: Locations

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Low Tire
Pressure Indicator > Component Information > Service and Repair > TPMS Indicator Reset

Low Tire Pressure Indicator: Service and Repair TPMS Indicator Reset

System Indicator Locations

The system has two indicators.

- The low tire pressure indicator (A)

- The TPMS indicator (B)

How TPMS Works

The TPMS (tire pressure monitoring system) has a low tire pressure indicator and a TPMS
indicator. When the TPMS control unit detects low pressure in a tire, or a problem in the system, it
turns on the appropriate indicator.

- If low tire pressure is detected in one or more tires, the low tire pressure indicator comes on.

- If a problem in the system is detected, the TPMS indicator comes on.

- If low tire pressure and a problem in the system are detected, only the TPMS indicator comes on.

If the system is OK, the TPMS indicator and the low tire pressure indicator should come on when
you turn the ignition switch to ON (II), and then go off 2 seconds later. If they don't, there is a
problem with the system.

If the system detects low pressure in any of the four tires, the low tire pressure indicator comes on,
and the control unit set one or more of these codes:

DTC 11, 13, 15, 17. When the tire pressure returns to normal, the control unit turns off the
indicators and stores the DTC(s). However, if the control unit detects a problem in the system
during an indication of low tire pressure, it turns off the low tire pressure indicator, stores the
DTC(s), and turns on the TPMS indicator(s).

NOTE: Tire pressures increase slightly as the temperature in the tires rises during driving at
highway speeds. Pressures can also increase or decrease slightly with changes in outside air
temperature. A temperature change of about 18°F (10°C) changes tire pressure by about 10 kPa
(0.1 kgf/cm2, 1.5 psi). If the temperature drops, tire pressure could decrease just enough to turn on
the low tire pressure indicator, but later, the tire temperature could increase enough to turn the
indicator off. To resolve a complaint of such intermittent indications, confirm and clear the stored
DTC(s) and check the tire pressures. Then explain to the customer how temperature changes can
affect the system, especially when tire pressures are near the low end of the TPMS normal range -
168 to 220 kPa (1.7 to 2.2 kgf/cm2, 24 to 32 psi).

If a problem is detected in the system, the TPMS indicator comes on and stays on until the system
returns to normal with most DTCs. If DTC 81, 83 or 85 is set, the TPMS indicator goes off only
when the ignition switch is turned to LOCK (0).

When a flat tire is replaced with the spare tire, the TPMS indicator comes on (DTC 32, 34, 36, or
38) because the system is no longer receiving the signal from the tire's transmitter.

This is not a problem with the spare tire.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Low Tire
Pressure Indicator > Component Information > Service and Repair > TPMS Indicator Reset > Page 8305
Low Tire Pressure Indicator: Service and Repair TPMS Reset After Tire Rotation or Sensor
Replacement

Memorizing a Sensor ID Automatically

After rotating the tires or replacing a tire pressure sensor, drive the vehicle for at least 40 seconds
at a speed of 15 mph (24 km/h) or more, and all the sensor IDs are memorized automatically.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information
Tire Pressure Module: Technical Service Bulletins Tire Monitor System - VT55 TPMS Update
Information

09-070

October 30, 2009

Applies To: ALL Vehicles with TPMS

ATEQ VT55 TPMS Update Information

INTRODUCTION

The software for the VT55 TPMS tool is updated periodically to add new vehicles, fix software
bugs, and enhance the tool's function. You can use the ATEQ update wizard to download software
and firmware to your VT55 using a PC and the Internet. It is extremely important to use the latest
VT55 software to ensure that the current TPMS initialization and diagnostic procedures are used.

American Honda is also introducing a new policy to ensure that VT55 tools are updated promptly.
The VT55 software must now be updated within 3 days of receiving notification of an available
update from an iN message or other Honda communication. If an out-of-date version is used, any
TPMS replacements may not be covered under warranty.

VT55 UPDATE REQUIREMENTS

^ VT55 Tool Kit (includes VT55, AC adapter, USB cable and CD): P/N AEQVT55

^ USB Cable (this cable came with the VT55):

P/N AEQVT555

^ Internet access

^ An IBM-compatible PC with Windows 95 operating system or higher (Windows 2000 or XP is


preferred).

To order the VT55, or the USB connector, go to the Honda Tool and Equipment catalog on the iN
(select Service > Service Bay > Tool and Equipment > Online Catalog), or call.

SOFTWARE VERSION

The new software version is CH1-09.

To check the VT55 version software, turn on the unit and the version number appears for about 2
seconds during the startup process. If you miss it, turn the VT55 off by pressing and holding the
power switch for about 2 seconds, then turn it back on.

WARRANTY CLAIM INFORMATION

None. This service bulletin is for information only.

INSTALLING THE VT55 UPDATE SOFTWARE ON YOUR COMPUTER

1. Go online to

update.ateq.com/software/webvt/update_webvt.zip
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 8310
2. Depending on your Internet connection, the Connect to update screen may appear. If so, enter
the login and password.
Login: webvt

Password: update

3. The File Download screen appears. Select Save. The Zip file will be saved to your computer.

4. After the Zip file finishes downloading, open the update - webvt.zip file by double-clicking on it.

5. The WinZip - update - webvt.zip screen appears. Double-click the WebVT55_V4_2.exe file.

NOTE:

If you see a Compressed (Zipped) Folders Error, contact your IT person because there is a
permissions issue with your firewall.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 8311
6. The WinZip Caution screen appears. Select Yes.
7. If you have a previous version of the WebVT software installed on your computer, the
InstallShield Wizard gives you the option to modify, repair, or

remove the software. If you do not have a previous version, go to step 8.

If you have a previous software version, select Modify, then Next. After the software is modified
select Finish.

8. The InstallShield Wizard screen appears. Select Next.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 8312
9. The InstallShield Wizard asks you to select a destination for the VT55 files. Select Next.
10. The InstallShield Wizard asks if you want to automatically start the WebVT application when
you start your computer. Select Yes.

11. The InstallShield Wizard will prompt you when WebVT is installed on your computer. Select
Finish.

12. The serial emulation port driver installer screen appears. Connect your VT55, and turn it on.
Select Next.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 8313
13. After a few seconds, the serial emulation port driver installer prompts you when it is finished.
Select Finish.
14. If you have any problems installing the VT55 update software, call ATEQ at 734-838-3100, and
select option 2 for service.

VT55 UPDATE INSTRUCTIONS

NOTE:

^ Some screens may list the tool as VT5O or VT55. This is OK; it will not affect updating the tool.

^ If at any time during the update an error message appears, or the VT55 is not detected, see the
Standard User Guide that is on the ATEQ CD that came with the tool, or call ATEQ at
734-838-3100, and select option 2 for service.

1. Go to your desktop, and double-click the WebVT icon to launch the VT55 update software.

2. Connect the VT55 to your PC with the USB cable, then turn it on. The serial number and current
software version automatically display.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 8314
3. The Found New Hardware Wizard may appear. If it does, select Yes, now and every time I
connect a device, then select Next.
4. The Found New Hardware Wizard prompts you to install the ATEQ R5232 Emulation software.
Select Install the software automatically

(Recommended), then select Next.

5. The Found New Hardware Wizard will prompt you when the software is installed. Select Finish.

6. Select UPDATE DEVICE. Depending on your Internet connection, you may be prompted for a
login and password. If you know your login and

password, enter them, otherwise, contact your administrator or internet service provider for the
login and password.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 8315
7. If a new software version is available, you'll see a message asking if you want to update the
VT55. Select Yes.
NOTE:

Do not disconnect the VT55 during the update procedure, as you may permanently damage the
tool.

If no new software version is available, you'll see a message asking if you want to overwrite the
existing software. Select No.

8. The Dealer Identification screen appears. Enter your 6-digit dealer number, then select Apply.

9. If the dealer number is valid, your dealership's name and address appears in the dealer
information box. Select NEXT.

If the dealership number is not valid, call the American Honda Special Tools Hotline for assistance.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Tire Monitor System - VT55 TPMS Update Information >
Page 8316

10. The VT55 begins updating. When the VT55 is finished updating, you'll see a message stating
the update is done. Disconnect the VT55, then select

OK.

11. Let the VT55 turn off (for about 1 minute). Turn it on, and confirm that the software is updated
to the software version listed under SOFTWARE

VERSION.

12. If you have more than one VT55, repeat the update procedure for each unit.

13. Once all VT55s are updated, select EXIT, and store the USB cable in a safe location for future
updates.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 8317

Relay And Control Unit Locations Dashboard


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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 8318

Tire Pressure Module: Diagrams

TPMS Control Unit Inputs and Outputs for 20P Connector

TPMS Control Unit Inputs And Outputs For 20P Connector


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Module > Component Information > Technical Service Bulletins > Page 8319

Tire Pressure Module: Service and Repair

TPMS Control Unit Replacement

NOTE: Make sure the TPMS control unit mounting bracket is not bent or twisted as this may affect
its communication with the tire pressure sensors.

1. Turn the ignition switch to LOCK (0). 2. Remove the driver's dashboard undercover. 3.
Disconnect the TPMS control unit connector (A).

4. Remove the TPMS control unit (B) from the bracket (C).

NOTE: To disconnect the TPMS control unit from its bracket, insert a small flat-tipped screwdriver
between the TPMS control unit and the bracket shown in (D) to release the hook, then slide out the
TPMS unit.

5. Replace the bracket if necessary. 6. Install the TPMS control unit in the reverse order of
removal.
NOTE: Make sure the TPMS control unit is properly installed. You will hear a click when the TPMS
control unit is securely mounted on the bracket.

7. Connect the HDS, and memorize the tire pressure sensor IDs using the TPMS sensor initializer
tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools
Tire Pressure Monitor Receiver / Transponder: Technical Service Bulletins Tire Monitor System -
Usage of TPMS Sensor Tools
06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.
NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8324
A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8325

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8326
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8327
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8328
8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8329
11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8330
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8331
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8332

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8333
You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8334
4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8335
7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8336
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8337
12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8338

NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8339
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8340
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Monitor Receiver / Transponder > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of
TPMS Sensor Tools > Page 8341

26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
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Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools
Tire Pressure Sensor: Technical Service Bulletins Tire Monitor System - Usage of TPMS Sensor
Tools

06-072

October 19, 2007

Applies To: See VEHICLES AFFECTED

TPMS Sensor Tool Usage

(Supersedes 06-072, dated January 5, 2007, to update the information marked by the black bars
and asterisks)

*VEHICLES AFFECTED

2008 Accord - ALL

2008 Civic - ALL

2007-08 CR-V - ALL

2007-08 Element - ALL

2008 Fit - ALL

2007-08 Odyssey - ALL except Touring

2008 S2000 - ALL*

INTRODUCTION

Beginning with some 2007 models, Honda is using a second type of TPMS (tire pressure
monitoring system) that does not use initiators like the 2006 and earlier

TPMS.

All TPMS sensors:

^ Are mounted on the inside of the rim, connected to the valve stem.

^ Use a wireless transmission to send tire pressure and temperature information to the TPMS unit.

^ Use non-replaceable batteries. To save battery life, the sensors turn on only when the vehicle is
being used.

Initiator-Type TPMS (Location-Type TPMS)

*The first type of TPMS (all vehicles through 2006) uses initiators mounted above each wheel.
When you turn the ignition switch to ON (II), the initiators send out a low frequency signal to turn on
the TPMS sensors. The initiator, in conjunction with the TPMS control unit, determines the tire
location. For example, if the right front tire is low on air, the customer sees the low tire pressure
indicator and an indiction that the right front tire is low on pressure. The initiator-type TPMS, or
location-type TPMS (in the HDS), is used on the 2005-08 Pilot, the 2006-08 Ridgeline, and the
2005-08 Odyssey Touring models.*

Initiator-less TPMS (No Location-Type TPMS)

The new TPMS does not use initiators. The TPMS sensors have a built-in acceleration sensor that
turns on the TPMS sensors when the vehicle speed reaches about 25 mph. Without an initiator, the
TPMS control unit cannot determine tire location. For example, if the right front tire is low on air, the
customer sees only the low pressure indicator and must check all four tires to find the problem tire.
During diagnosis, the TPMS control unit provides a code for each tire.

NOTE:

^ During diagnosis, the TPMS control unit gives a tire number, but you need to do the sensor
position check to find the location of the tire number.

^ Use with HDS software version 2.011.010 or later. The initiator-less TPMS, or no location-type
TPMS, is used on vehicles affected by this bulletin.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8346
A TPMS sensor tool is used for troubleshooting and replacing the TPMS sensors. See TOOL
DESCRIPTION for more information.
WARRANTY CLAIM INFORMATION

None.

TOOL INFORMATION

TOOL DESCRIPTION

TPMS Sensor Tool

The TPMS sensor tool is a wireless tool that is used with the HDS for troubleshooting (sensor
position check) and for replacing TPMS sensors or the control unit (sensor ID learning).

General use:

^ Always make sure the TPMS sensor tool is set to low power unless otherwise instructed.

*^ Make sure there are no vehicles or other wheels with TPMS sensors within 10 feet of the vehicle
you are working on.

^ Make sure the batteries are in good condition and secure in the case. Refer to ServiceNews
article A07050D, Keep Those TPMS Sensor Tool Batteries From Popping Loose, for more
information.*

^ Turn on the TPMS sensor tool by following the HDS instructions. There are two different
wavelengths used, and there are two ways to turn on the TPMS sensor tool. If the TPMS sensor
tool is not turned on correctly, you won't be able to troubleshoot the vehicle or do the sensor ID
learning procedure.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8347

^ Turn off the TPMS sensor tool by pressing and holding the small button as shown until the green
light in the button turns off. The tool will also turn off after 5 minutes of inactivity.

NOTE:

Offset your finger, or use just your nail to push the buttons, so you can see the light in the buttons.

AC Adapters for the TPMS Sensor Tool

Two AC adapters are included in the TPMS sensor tool kit. The 900 AC adapter is for the battery
charger. Use the straight AC adapter to power the TPMS sensor tool when charged batteries are
not available.

NOTE:

^ The AC adapter does not charge the batteries in the TPMS sensor tool.

^ Remove the batteries from the TPMS sensor tool when using the AC adapter.

Using the Battery Charger

There are two ways to charge the batteries. The method to use depends on the batteries' state of
charge. For brand new or fully discharged batteries:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet. The LEDs turn red, and quick charging begins.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button while the batteries are charging, the battery discharge mode begins.
Press the red button again within 30 seconds, and the charger switches back to its quick charge
mode.

^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.

^ Remove the batteries from the charger when it is not plugged in.
For charging batteries when you don't know the state of charge:

1. Connect the AC adapter to the charger (make sure you use the AC adapter with the 90° bend).

2. Insert the batteries into the charger. Make sure you note the polarity (direction) of the batteries.

3. Plug the charger into a power outlet.

4. Press the red button once to start the discharge mode. The LEDs blink red.

NOTE:

^ If the LEDs do not come on, check that the batteries are properly installed. If the LEDs still do not
come on, replace the batteries.

^ If you press the red button a second time within 30 seconds, the battery quick charge mode
begins.

^ Once the batteries are discharged, the LEDs turn solid red and the battery quick charge mode
begins.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8348
^ When the LEDs turn green, the batteries are charged, and the battery charger automatically
switches to trickle charge mode.
^ Remove the batteries from the charger when it is not plugged in.

SENSOR POSITION CHECK

When the TPMS sets a DTC, it refers to Tire 1, Tire 2, Tire 3, or Tire 4. In the service manual, the
tire number is the sensor number. For example, Tire 2 is sensor 2.

However, the tire number is not the tire position. To diagnose or repair the vehicle, do the sensor
position check to find the location of the problem tire (or sensor) on the vehicle.

1. Turn the ignition switch to ON (II).

2. Connect the HDS to the vehicle.

3. On the HDS main screen, select the HDS icon.

4. On the HDS version screen, select the cars icon.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8349
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.
6. In the Select Mode menu, select Honda Systems, then select the Enter button.

7. In the System Selection Menu, select TPMS, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8350
8. In the Mode menu, select Functional Tests, then select the Enter button.
9. In the Functional Test menu, select Sensor Position Check, then select the Enter button.

*10. On the Sensor Position Check screen, turn on the TPMS sensor tool by following the
on-screen instructions. (The Accord is shown on the sample

screen.)*

NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8351
11. Follow the instructions on the Sensor Position Check screen. When prompted, go to the left
front wheel, then select the Enter button.
12. Wait about 5 seconds, and the Sensor Position Check screen changes to an operation
progress bar.

* NOTE:

^ Wait for the timer to start. When the blue bar appears, use the TPMS sensor tool.*

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen. The TPMS control unit must
read the sensor ID five times to complete the learning
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8352
procedure.
NOTE:

Only four TPMS sensor IDs are shown.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.

NOTE:

If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8353
ID to the TPMS control unit.
NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

18. When prompted, go to the right rear wheel, then select the Enter button.

19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8354

sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensors to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
22. The sensor position check is complete. Using the DTC(s) and the information on the Sensor
Position Check screen, locate the problem tire.

The following table and screen are examples only.

If the vehicle has DTC 22-1,this means that the problem is in tire 2 (sensor 2).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8355
You must refer to the Sensor Position Check screen to see what location tire 2 is in. Do not
assume it is in position 2 (left rear tire).
According to the Sensor Position Check screen tire 2 is in position 1, the left front tire.

SENSOR ID LEARNING

NOTE:

Even if you replace only one sensor, the Sensor ID Learning procedure must be done to all four
wheels.

1. Turn the ignition switch to ON (II).

2. Connect the HDS.

3. On the HDS main screen, select the HDS icon.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8356
4. On the HDS version screen, select the cars icon.
5. The VIN information appears automatically, but you must enter the mileage, and select the Enter
button.

6. In the Select Mode menu, select Honda Systems, and select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8357
7. In the System Selection Menu, select TPMS, then select the Enter button.
8. In the Mode Menu, select Sensor ID Learning, then select the Enter button.

9. In the TPMS Sensor ID Learning screen, select the Enter button.

NOTE:

Make sure there are no other vehicles or other wheels with TPMS sensors within 10 feet of the
vehicle you are working on.

10. On the TPMS Sensor ID Learning screen, turn on the TPMS sensor tool by following the
on-screen instructions. The Accord is shown on the sample screen.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8358
NOTE:

Each model is different. Turning on the TPMS sensor tool incorrectly could lead to incorrect
diagnosis and repair.

Once the TPMS sensor tool is turned on, select the YES button.

11. Follow the instructions on the TPMS Sensor ID Learning screen. When prompted, go to the left
front wheel, then select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8359
12. Wait about 5 seconds, and the TPMS Sensor ID Learning screen should change to an
operation progress bar.
NOTE:

^ Wait for the timer to start. When you see the blue bar, use the TPMS sensor tool.

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

13. Point and hold the TPMS sensor tool 10 to 20 inches from the left front wheel valve stem. Press
and hold the large transmit button for up to 1 minute. The button should flash red. The TPMS
sensor tool sends a signal to the TPMS sensor to turn on and broadcast the TPMS sensor ID to the
TPMS control unit.

14. Watch for the TPMS sensor IDs to appear on the HDS screen The TPMS control unit must read
the sensor ID five times to complete the learning procedure.

NOTE:

Only four TPMS sensor IDs are shown below.

15. The TPMS sensor ID learning changes to the following screen once the procedure is complete.
Select the Enter button.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8360

NOTE:
If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

16. When prompted, go to the left rear wheel, then select the Enter button.

17. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the left rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8361
18. When prompted, go to the right rear wheel, then select the Enter button.
19. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right rear wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.

20. When prompted, go to the right front wheel, then select the Enter button.

21. The TPMS sensor ID learning procedure goes through the same steps as the left front wheel
(see steps 12 thru 15). When the timer starts (the blue bar appears), point and hold the TPMS
sensor tool 10 to 20 inches from the right front wheel valve stem. Press and hold the large transmit
button for up to 1 minute. The button should flash red. The TPMS sensor tool sends a signal to the
TPMS sensor to turn on and broadcast the TPMS sensor ID to the TPMS control unit.

NOTE:

^ If the sensor IDs appear without the TPMS sensor tool button being pushed, a TPMS sensor is
transmitting. Select the Exit button, wait 5 minutes for the sensor to go to sleep, then follow the
on-screen prompts.

^ If the sensor does not respond (no sensor IDs are displayed), rotate the tire one-quarter turn and
try again. If the TPMS sensor does not respond after one full rotation of the tire, switch the tire to a
known-good location and try again. If the TPMS sensor still does not respond after one full rotation
of the tire, replace the TPMS sensor.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8362
22. The sensor ID learning procedure is complete. Select the Enter button to continue to register
the TPMS sensor IDs in the TPMS unit.
23. The low tire pressure indicator is flashing and requires road-testing the vehicle. On the TPMS
Sensor ID Learning screen, select the Enter button.

24. Drive the vehicle for 2 minutes above 30 mph, or until the low tire pressure indicator goes off.
Once the indicator goes off, stop the vehicle.

25. In the Mode Menu, select the Data List, and then select the Enter button. Check the tire
pressure at all four tires to confirm that the TPMS control unit is reading the correct tire pressures.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Tire Monitor System - Usage of TPMS Sensor Tools >
Page 8363

26. Return to the Mode Menu, select DTCs, then select the Enter button.

27. Clear any DTCs set by selecting the DTCs icon.

Disclaimer
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Technical Service Bulletins > Page 8364

Tire Pressure Sensor: Locations

Component Location Index

TPMS (Tire Pressure Monitoring System) Component Location Index


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID

Tire Pressure Sensor: Testing and Inspection Memorizing the Tire Pressure Sensor ID

Memorizing the Tire Pressure Sensor ID

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
All four tire pressure sensor IDs must be memorized to the TPMS control unit whenever you do any
of these actions:

^ Replace the TPMS control unit.

^ Replace the tire pressure sensor.

^ Substitute a known-good wheel with tire pressure sensor.

NOTE: ^

To ensure the control unit memorizes the correct ID, the vehicle with the new sensor must be at
least 10 ft (3 m) away from other vehicles that have tire pressure sensors.

^ When doing a tire rotation, memorizing the sensors in not needed.

1. With the ignition switch in LOCK (0), wait 5 minutes or more for the TPMS sensors to go to sleep
mode. Connect the HDS to the data link

connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Sensor ID Learning from the
mode menu on the HDS. 5. Follow HDS screen prompts turn on the TPMS sensor initializer tool
(A). Verify the power switch (B) is in the "Low" position.

6. Hold the TPMS sensor initializer tool near one wheel, memorize the pressure sensor ID by
following the screen prompts on the HDS.

NOTE: ^

If you turn the ignition switch to LOCK (0) before memorizing all four sensor IDs, the memorizing ID
is canceled.

^ See the HDS Help menu for specific instructions.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 8367

7. Repeat step 6 for each wheel until all four sensor IDs are memorized. When all four IDs are
memorized, the low tire pressure indicator blinks. 8. Turn the ignition switch to LOCK (0). 9.
Disconnect the HDS from the DLC.

10. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 11. Make sure the low
tire pressure indicator does not blink. 12. Turn the ignition switch to LOCK (0). 13. Reduce the
pressure in one tire until it is less than the appropriate specification. 14. Turn the ignition switch to
ON (II). 15. Test-drive the vehicle at 28 mph (45 km/h) or more for at least 1 minute. 16. Make sure
the low tire pressure indicator turns on, then inflate the tire back to specifications. 17. Repeat step
12 to 16 for all the other tires. 18. Clear any DTCs with the HDS.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 8368

Tire Pressure Sensor: Testing and Inspection Tire Pressure Sensor Location

Tire Pressure Sensor Location

Special Tools Required

TPMS sensor initializer tool AKS0620006 Available through the Honda Tool and Equipment
Program; call 888-424-6857
NOTE: This procedure locates where the tire pressure sensors number 1, 2, 3, 4 are mounted,
when activated by the TPMS sensor initializer tool.

^ Memorizing tire pressure sensor IDs (including replacing the TPMS control unit, or the tire
pressure sensors).

^ Wheel rotation.

1. With the ignition switch in LOCK (0), connect the HDS to the data link connector (DLC) (A)
located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II). 3. Make sure the HDS communicates with the vehicle and the
TPMS control unit. If it doesn't, troubleshoot the DLC circuit. 4. Select Function Test from the mode
menu, then select Sensor Position Check on the HDS. 5. Follow HDS screen prompts to turn on
the TPMS sensor initializer tool (A). Verify the power switch (B) is in the "Low" position.

6. Follow the prompts on the HDS to activate the tire pressure sensors using the TPMS sensor
initializer tool. Start with the left-front (LF) wheel.

NOTE: ^

See the HDS Help menu for specific instructions.

^ Initialize the wheel in the sequence shown.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Memorizing the Tire Pressure Sensor ID > Page 8369

7. Check the HDS screen, and note the active sensor reception order of the tire pressure sensor 1,
2, 3, 4.

NOTE: If the sensor does not respond to the TPMS initializer, rotate the tire 1/4 turn and retry. If
the sensor still does not respond after one full rotation of the tire, swap the tire to a known-good
location and retry. If the sensor still does not respond after one full rotation of the tire, replace the
tire pressure sensor.

8. Note the sensor location for reference. 9. Turn the ignition switch to LOCK (0).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Page 8370

Tire Pressure Sensor: Service and Repair

Tire Pressure Sensor Replacement

Removal
1. Raise the vehicle, and support it with safety stands in the proper locations. 2. Remove the wheel
with the faulty sensor. 3. Remove the tire valve stem cap and the valve stem core to deflate the
tire. 4. Remove any balance weights, and then break the bead loose from the wheel with a
commercially available tire changer (A).

NOTICE: Note these items to avoid damaging the tire pressure sensor: ^

Do the outside of the wheel first.

^ Position the wheel as shown so the valve stem (B) is 90 degrees from the bead breaker (C) as
shown.

^ Do not position the bead breaker of the tire changer too close to the rim.

5. Position the wheel so that the tire machine (A) and the tire iron (B) are next to the valve stem (C)
and will move away from it when the machine

starts. Then remove the tire from the wheel.

6. Remove the valve stem nut (A) and the washer (B), then remove the tire pressure sensor with
the valve stem (C) from the wheel.

NOTE: Check the nut and the washer, if they have deterioration or damage, replace them with new
ones during reassembly.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Page 8371
7. Remove and replace the valve stem grommet (A) from the tire pressure sensor (B).

NOTE: ^

The valve stem grommet might stay in the wheel; make sure you remove it.

^ Always use a new valve stem grommet whenever the tire pressure sensor has been removed
from the wheel. When only removing a tire from the wheel, or when replacing the tire.

Installation

NOTE: Use only wheels that have a "TPMS" stamp (A) on them.

1. Before installing the tire pressure sensor, clean the mating surfaces on the sensor and the
wheel. 2. Install the tire pressure sensor (A) and the washer (B) to the wheel (C), and tighten the
valve stem nut (D) finger tight. Make sure the pressure

sensor is resting on the wheel.

NOTE: Install the tire pressure sensor so that the sensor housing surface (E) should not exceed
the protrusion (F) of the wheel to prevent the sensor housing caught in the bead of the tire when
assembling the tire. Do not twist the sensor to adjust its position with the wheel, as this will
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Instrument Panel, Gauges and Warning Indicators > Tire Monitoring System > Tire Pressure
Sensor > Component Information > Testing and Inspection > Page 8372
damage or deform the valve stem grommet.

3. Tighten the valve stem nut to the specified torque while holding the tire pressure sensor.

NOTE: ^

Do not use air or electric impact tools to tighten a valve stem nut.

^ Do not twist the tire pressure sensor to adjust its position with the wheel, as this will damage or
deform the valve stem grommet.

4. Lube the tire bead sparingly, and position the wheel so that the tire machine (A) and the tire iron
(B) are next to the valve stem (C) and will move

away from it when the machine starts. Then install the tire onto the wheel.

5. With a dry air source, inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat the tire bead to the
rim, then adjust the tire pressure, then install the

valve stem cap.

NOTE: Make sure the tire bead is seated on both sides of the rim uniformly.

6. Check and adjust the wheel balance, then install the wheels on the vehicle. 7. Remove the jack
stands, and lower the vehicle. Torque the wheel nuts to specifications. 8. Connect the HDS, and
memorize the tire pressure sensor IDs using the TPMS sensor initializer tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Backup Lamp > Component Information > Diagrams > Diagram
Information and Instructions
Backup Lamp: Diagram Information and Instructions

Circuit Schematics
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Honda Workshop Manuals > Lighting and Horns > Backup Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8378
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Backup Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8379

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Honda Workshop Manuals > Lighting and Horns > Backup Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8380

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Backup Lamp: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Backup Lamp: Connector Views

26. Back-Up Light, Left

27. Back-Up Light, Right


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Backup Lamp: Electrical Diagrams

Diagram 110-11

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Brake Lamp > Component Information > Diagrams > Diagram
Information and Instructions
Brake Lamp: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Information and Instructions > Page 8421

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Information and Instructions > Page 8422

Brake Lamp: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Brake Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8423
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Brake Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8424
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8425
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8426
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8427
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Brake Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8428
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Brake Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8429
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Brake Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8430
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8431
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8432
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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Information and Instructions > Page 8433
2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Information and Instructions > Page 8434
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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Information and Instructions > Page 8435
13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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Information and Instructions > Page 8436

2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Information and Instructions > Page 8440

Brake Lamp: Connector Views

133. Brake Light/Taillight, Left

134. Brake Light/Taillight, Right


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Brake Lamp: Electrical Diagrams


Diagram 110-7

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Brake Light Switch > Component Information > Description and
Operation
Brake Light Switch: Description and Operation

Brake Pedal Position Switch

The brake pedal position switch signals the PCM when the brake pedal is pressed.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Center Mounted Brake Lamp > Component Information > Diagrams

49. High Mount Brake Light


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Honda Workshop Manuals > Lighting and Horns > Center Mounted Brake Lamp > Component Information > Diagrams >
Page 8448

Center Mounted Brake Lamp: Service and Repair

High Mount Brake Light Replacement


1. Open the trunk lid. 2. Disconnect the 2P connector (A).

3. Remove the rear shelf. 4. Remove the high mount brake light (A).

5. Install the light in the reverse order of removal.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Courtesy Lamp > Console Lamp > Component Information > Diagrams >
Diagram Information and Instructions
Console Lamp: Diagram Information and Instructions

Circuit Schematics
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Diagram Information and Instructions > Page 8454
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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Diagram Information and Instructions > Page 8455

All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Diagram Information and Instructions > Page 8456

Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Diagram Information and Instructions > Page 8458
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Diagram Information and Instructions > Page 8459
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Diagram Information and Instructions > Page 8460
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Diagram Information and Instructions > Page 8461
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Diagram Information and Instructions > Page 8462
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Diagram Information and Instructions > Page 8463

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Diagram Information and Instructions > Page 8464

Console Lamp: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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Console Lamp: Electrical Diagrams

Diagram 114-0
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Diagram 114-1
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Diagram 114-2
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Diagram 114-3
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Diagram 114-4
Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
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Honda Workshop Manuals > Lighting and Horns > Daytime Running Lamp > Component Information > Diagrams > Diagram
Information and Instructions
Daytime Running Lamp: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Daytime Running Lamp: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8502
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8503
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8504
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Information and Instructions > Page 8506
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Daytime Running Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8507
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Daytime Running Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8508
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Daytime Running Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8509
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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Information and Instructions > Page 8510
3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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Information and Instructions > Page 8511
8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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Information and Instructions > Page 8513
8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Dimmer Switch > Component Information > Diagrams

176. Dash Lights Brightness Controller


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Dimmer Switch > Component Information > Diagrams > Page 8522

Dimmer Switch: Service and Repair

Dash Lights Brightness Controller and Odometer Select/Reset Switch Test/Replacement

1. Remove the subdisplay visor and disconnect its connectors. 2. Remove the two screws and the
dash lights brightness controller-odometer select/reset switch (A).

3. Check for continuity between the terminals in each switch position according the table.

4. If the continuity is not as specified, replace the bulbs (B) or the dash lights brightness
controller-odometer select/reset switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Dome Lamp > Component Information > Diagrams > Diagram
Information and Instructions
Dome Lamp: Diagram Information and Instructions

Circuit Schematics
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Information and Instructions > Page 8527
Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Information and Instructions > Page 8532
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Information and Instructions > Page 8533
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Information and Instructions > Page 8534
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Honda Workshop Manuals > Lighting and Horns > Dome Lamp > Component Information > Diagrams > Diagram
Information and Instructions > Page 8535
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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Information and Instructions > Page 8536

The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Information and Instructions > Page 8537

Dome Lamp: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


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2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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Information and Instructions > Page 8539
3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8540
3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
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Information and Instructions > Page 8541
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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Information and Instructions > Page 8542
2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
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1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
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Information and Instructions > Page 8544
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8545
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal) are used when the wire is too
short or when access to the connector is too restricted to make a terminal repair.

NOTE: To replace just a connector terminal, go to How to Replace Connector Terminals.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

1. Remove the damaged or faulty terminal from the connector. Use the proper removal tool from
Pin Tool Set.
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2. Cut off the wire about an inch back from where it connects to the damaged or faulty terminal,
then strip about half of the insulation off that piece.

This will be used to size the wire end of the replacement pigtail terminal.

NOTE: If you are not sure of the wire size, start with a large enough hole on the stripper that will
not nick or cut off any strands of wires.

3. Select a pigtail terminal that matches the original wire at both ends (same kind of terminal and
same diameter bare wire). 4. Select the smallest splice connector (yellow, pink, or blue) that will fit
onto the stripped end of the original wire.

5. Insert the pigtail terminal into the connector cavity; push it in until it locks in place. 6. Lay the
pigtail and the original wire side-by-side, and cut off both ends at once. If you are making more
than one splice, do not cut each pigtail at

the same location; the resulting "lump" of splice connectors would interfere with rewrapping the
harness. Instead, cut the first pigtail close enough to the terminal so you will have room to make
each remaining cut about 20 mm (3/4 inch) farther down on the next pigtail.

7. If you are using a yellow splice connector, strip about 6 mm (1/4 inch) of insulation off the ends
of both wires. If you are using a pink or blue

splice connector, strip off about 8 mm (5/16 inch) of insulation.

NOTE: If you nick or cut off any strands of wire, try again with the next larger size hole on the
stripper.
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8. Put the splice connector in the proper size slot in the Crimper Tool, slide it to one end (where the
flare begins), and close the crimper handles far

enough to hold it in place. To release the ratchet mechanism at any point after the first click,
squeeze the handles slightly and push the release lever, then let the handles open.

9. Insert one of the bare wires into the splice connector end that is in the crimper jaws. Push the
wire all the way into the splice connector, and

squeeze the crimper handles. Keep squeezing until the jaws touch, and hold it at that position until
the ratchet clicks again.

10. Crimp the other wire in the same way into the other end of the splice connector. 11. After
crimping, gently pull on the wires in the opposite directions to make sure they are secure in the
connector.

12. Separate the other wires in the harness from the repaired wire (s), and shield them with
nonflammable material.
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13. Plug in the heat gun, and turn it on. Start at the middle of the splice connector, and move the
gun toward the ends as the tube shrinks. Apply heat

evenly by rotating the curved heat spreader around the splice connector. Shrinking is complete
when a small amount of sealant appears at each end of the tube.

NOTE: Be careful when working with the high heat produced by the heat gun.

Pigtail Terminal Selection Chart

PIGTAIL TERMINAL SELECTION CHART

Select the proper size pigtail terminal by matching the replacement terminal part number and the
wire size being repaired to the corresponding pigtail terminal part number. Then use the color (size)
splice connector listed. In some instances you may also have to match the wire seal style to select
the proper pigtail terminal. Pigtail terminals are available through your parts department, in
quantities of 10, using normal parts ordering procedures.

Checking For Poor Fit of Terminals

CHECKING FOR POOR FIT OF TERMINALS

Loose terminal fit can cause a number of intermittent problems in electrical circuits. By using the
Terminal Inspection Feeler Tool Set you can inspect the terminal fit between the two matching
connectors without removing the terminals from the connector body.

1. Find the terminal tool that best matches the male terminal in the mating connector.
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2. Insert the terminal tool into the female terminal, and then remove the terminal tool.

NOTE: Make sure you do not select a terminal tool that is larger than the mating male terminal
because it would spread the female terminal and cause a loose fit.

3. Compare the drag to the other terminals in the connector. If the drag is less, replace the terminal
with a replacement terminal from the appropriate

terminal repair kit.

Five-Step Troubleshooting

Five-Step Troubleshooting

1. Verify The Complaint

Turn on all the components in the problem circuit to check the accuracy of the customer complaint.
Note the symptoms. Do not begin disassembly or testing until you have narrowed down the
problem area.

2. Analyze The Schematic

Look up the schematic for the problem circuit. Determine how the circuit is supposed to work by
tracing the current paths from the power source through the circuit components to ground (certain
circuits contain a "How the Circuit Works" Diagram set). Also, trace circuits that share wiring with
the problem circuit. The names of circuits that share the same fuse, ground, or switch, and so on,
are referred to in each circuit schematic. Try to operate any shared circuits you didn't check in step
1. If the shared circuits work, the shared wiring is OK, and the cause must be in the wiring used
only by the problem circuit. If several circuits fail at the same time, the fuse or ground is a likely
cause.

Based on the symptoms and your understanding of the circuit's operation, identify one or more
possible causes.

3. Isolate The Problem By Testing The Circuit

Make circuit tests to check the diagnosis you made in step 2. Keep in mind that a logical, simple
procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to
make tests at points that are easily accessible.

4. Fix The Problem

Once the specific problem is identified, make the repair. Be sure to use proper tools and safe
procedures.

5. Make Sure The Circuit Works

Turn on all components in the repaired circuit in all modes to make sure you've fixed the entire
problem. If the problem was a blown fuse, be sure to test all of the circuits on that fuse. Make sure
no new problems turn up and the original problem does not recur.

Test Equipment

Test Equipment

CAUTION: Most circuits include solid-state devices. Test the voltages in these circuits only with a
1O-megaohm or higher impedance digital multimeter. Never use a test light or analog meter on
circuits that contain solid-state devices. Damage to the devices may result.

Test Light and DVOM

On circuits without solid-state devices, use a test light to check for voltage. A test light is made up
of a 12 volt bulb with a pair of leads attached. After grounding one lead, touch the other lead to
various points along the circuit where voltage should be present. The bulb will go on if there is
voltage at the point being tested. If you need to know how much voltage is present, use a digital
volt/ohmmeter (DVOM). If, in addition, you need to know exactly how much resistance there is
between two points, use a digital volt/ohmmeter (DVOM).

In the "OHMS" range, the DVOM will measure resistance between two points along a circuit. Low
resistance means good continuity.
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Diodes and solid-state devices in a circuit can make a DVOM give a false reading. To check a
reading, reverse the leads, and take a second reading. If the readings differ, the component is
affecting the measurement.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Jumper Wire

Use a jumper wire to bypass an open circuit. A jumper wire is made up of an in-line fuse holder
connected to a set of test leads. It should have a five ampere fuse. Never connect a jumper wire
across a short circuit. The direct battery short will blow the fuse.

To order any test equipment shown, contact your local tool supplier. For a list of suppliers and tool
numbers, refer to Honda Required Special Tools and Equipment Service Bulletin.

Troubleshooting Precautions

Troubleshooting Precautions

Before Troubleshooting

1. Check the main fuse and the fuse box. 2. Check the battery for damage, state of charge, and
clean and tight connections.

CAUTION: -

Do not quick-charge a battery unless the battery ground cable has been disconnected, or you will
damage the alternator diodes.

- Do not attempt to crank the engine with the ground cable disconnected or you will severely
damage the wiring.

While You're Working

1. Make sure connectors are clean, and have no loose terminals or receptacles.

2. Make sure that connectors without wire seals are packed with dielectric (silicone) grease. Part
Number: 08798-9001. 3. When connecting a connector, push it until it "clicks" into place.

CAUTION: -

Do not pull on the wires when disconnecting a connector. Pull only on the connector housings.
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- Most circuits include solid-state devices. Test the voltages in these circuits only with a 10-mega
ohm or higher impedance digital multimeter. Never use a test light or analog meter on circuits that
contain solid-state devices. Damage to the devices may result.

Troubleshooting Tests

Troubleshooting Tests

Testing for Voltage

When testing for voltage at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Connect one lead of the test light to a known good ground, or, if you're using a digital volt
ohmmeter (DVOM), place it in the appropriate DC

volts range, and connect its negative lead to ground.

2. Connect the other lead of the test light or DVOM to the point you want to check. 3. If the test light
glows, there is voltage present. If you're using a DVOM, note the voltage reading. It should be
within one volt of measured battery

voltage. A loss of more than one volt indicates a problem.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).

Testing for Continuity

When testing for continuity at a connector without wire seals, you do not have to separate the two
halves of the connector. Instead, probe the connector from the back. Always check both sides of
the connector because dirty, corroded, and bent terminals can cause problems (no electrical
contact = an open).

1. Disconnect the negative cable from the car battery. If you're using a DVOM, place it in the lowest
"OHMS" range.

2. Connect one lead of a self-powered test light or DVOM to one end of the part of the circuit you
want to test. 3. Connect the other lead to the other end.
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4. If the self-powered test light glows, there is continuity. If you're using a DVOM, a low reading or
no reading (zero), means good continuity.

Testing for Voltage Drop

Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A
voltage drop of more than one volt indicates a problem. Circuits must be operating when checking
voltage drop.

1. Place the digital volt/ohmmeter (DVOM) in the appropriate DC volts range. Connect the positive
lead to the end of the wire (or to the connector or

switch) closest to the battery.

2. Connect the negative lead to the other end of the wire (or the other side of the connector or
switch). 3. Turn on the components in the circuit. 4. The DVOM will show the difference in voltage
between the two points. A difference, or drop, of more than one volt indicates a problem. Check

the circuit for loose, dirty, or bent terminals.

Testing for a Short with a Test Light or DVOM

1. Remove the blown fuse and disconnect the load.

2. Connect a test light or digital volt/ohmmeter (DVOM), switched to the appropriate DC volts
range, across the fuse terminals to make sure voltage

is present. You might have to turn the ignition switch to ON; check the schematic to see.

3. Beginning near the fuse box, wiggle the harness. Continue this at convenient points about six
inches apart while watching the test light or DVOM. 4. Where the test light goes off, or the DVOM
voltage drops to zero, there is a short to ground in the wiring near that point.

NOTE: Always use a DVOM on high impedance circuits. A test light may not glow (even with
battery voltage present).
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102. Ceiling Light


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Dome Lamp: Electrical Diagrams

Diagram 114-5
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Diagram 114-7
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Diagram 114-8

Diagrams: Other diagrams referred to by number (See Diagram ##-#, etc.) within these diagrams
can be found at Diagrams by Number. See: Diagrams/Electrical Diagrams/Diagrams By Number

Locations: Location photographs (references to PHOTOS) referred to within these diagrams can be
found at Locations by Photo Number. See: Locations/Component Locations/Locations By Photo
Number

Connector Views: Connector terminal views (references to VIEWS) referred to within these
diagrams can be found at Connector Views by View Number. See: Diagrams/Connector
Views/Connector Views By View Number
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Dome Lamp: Service and Repair

Ceiling Light Test/Replacement

1. Turn the ceiling light switch OFF. 2. Carefully pry the lens (A) off with a small screwdriver.

3. Remove the screws, then remove the ceiling light (B). 4. Disconnect the 3P connector (C) from
the ceiling light. 5. Check for continuity between the terminals.

- There should be continuity between the No. 1 and No. 2 terminals with the switch in the MIDDLE
position.

- There should be continuity between the No. 2 and No. 3 (Body ground) terminals with the switch
in the ON position.

- There should be no continuity between the No. 1 and No. 2 terminals and the No. 2 and No. 3
(body ground) terminals with the switch in the OFF position.

6. If the continuity is not as specified, check the bulb. If the bulb is OK, replace the light. 7. Install in
the reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Door Switch > Component Information > Locations
Door Switch: Locations

101. Left B-Pillar (Right Similar)

102. Left C-Pillar (Right Similar)


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Reminder Systems Component Location Index


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Door Switch: Diagrams

2. Door Switch, Driver's

3. Door Switch, Front Passenger's

4. Door Switch, Left Rear

5. Door Switch, Right Rear


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Fog/Driving Lamp > Fog/Driving Lamp Relay > Component Information >
Diagrams

156. Fog Light Relay (Honda Accessory)


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Hazard Warning Lamps > Hazard Warning Switch > Component
Information > Locations

Hazard Warning Switch: Locations

71. Middle Of Dash


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Information > Locations > Page 8573
Turn Signal/Hazard Warning Lights Component Location Index
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Information > Locations > Page 8574

157. Hazard Warning Switch


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Hazard Warning Switch: Service and Repair

Hazard Warning Switch Test/Replacement

1. Remove the center panel.

- With audio.

- With navigation.

2. Remove the screws and the hazard warning switch (A).

3. Check for continuity between the terminals in each switch position according to the table.

4. If the continuity is not as specified, replace the bulb (A) or the hazard warning switch.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Headlamp > Headlamp Bulb > Component Information > Service and
Repair

Headlamp Bulb: Service and Repair

Bulb Replacement

Headlight
1. Disconnect the 2P connector (A) from the headlight.

2. Turn the bulb socket 45° counterclockwise to remove the bulb. 3. Install a new bulb in the
reverse order of removal.
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Horn > Horn Switch > Component Information > Locations

Horn Switch: Locations

46. Steering Wheel (Lower Access Panel Removed)


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Horns Component Location Index


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7. Horn Switch
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Honda Workshop Manuals > Lighting and Horns > Interior Lighting Module > Component Information > Diagrams > Diagram
Information and Instructions
Interior Lighting Module: Diagram Information and Instructions

Circuit Schematics
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Circuit Schematics

Each schematic represents one circuit. A circuit's wires and components are arranged to show
current flow, from power at the top of the diagram, to ground at the bottom.

Shared Circuits

Other circuits may share power or ground terminals or wiring with the circuit shown. A wire that
connects one circuit to another, for example, is cut short and has an arrowhead at the end of it
pointing in the direction of current flow. Next to the arrowhead is the name of the circuit or
component which shares that wiring. To quickly check shared wiring, check the operation of a
component it serves. If that component works, you know the shared wiring is OK.

Connectors
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All in-line and junction connectors are numbered (C725, C416, etc.). Component connectors are
not numbered but are identified either by the name of the component if the component only has
one connector, or by a capital letter (A, B, C, etc.) if the component has more than one connector.
Below most connector numbers and component names are PHOTO and VIEW numbers. The
PHOTO number refers to a photo at Vehicle Level Locations that shows the connector's location on
the car. The VIEW number refers to an connector view at the Vehicle Level Connector Views that
shows the connector terminals, wire colors, connector cavity numbers, and other details.

The connector cavity numbering sequence begins at the top left corner of the connector as seen
from either of the viewpoints. Except for the DLC (data link connector), disregard any numbers
molded into the connector housing.

Wires

Wires are identified by the abbreviated names of their colors; the second color is the color of the
stripe. Wires are also identified by their location in a connector. The number "2" next to the male
and female wire terminals at C554, for example, means those terminals join in cavity 2 of connector
C554.

Power Distribution Schematics

Power Distribution Schematics


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Power Distribution schematics show how power is supplied from the positive battery terminal to
various circuits in the vehicle. Refer to the Power Distribution Diagram Set to get a more detailed
understanding of how power is supplied to the circuit you're working on. Individual circuit
schematics begin with a fuse. So if Power Distribution shows that an inoperative circuit and another
circuit share a fuse, check a component in the other circuit. If it works, you know the fuse is good
and power is available to the inoperative circuit.

Ground Distribution Schematics

Ground Distribution Schematics

This sample Ground Distribution schematic shows all of the components that share the same
ground point.
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Information and Instructions > Page 8595
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Information and Instructions > Page 8598
How to Identify Connector Terminals

How to Identify Connector Terminals

Connector terminals are numbered according to the cavities they are in. The cavities are numbered
starting from the upper left, looking at the male terminals from the terminal side or looking at the
female terminals from the wire side. Both views are in the same direction so the numbers are the
same. All actual cavities are numbered, even if they have no wire terminals in them.

NOTE: Data Link Connector (DLC) terminals are numbered according to SAE standard J1962, not
the Honda standard. The numbers of the four end terminals are molded into the corners of the
connector face.
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The connector cavity number is listed next to each terminal on the circuit schematic. The
cavity/terminal shown above is #6.
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Information and Instructions > Page 8600

Interior Lighting Module: Diagnostic Aids

How to Replace Connector Terminals

HOW TO REPLACE CONNECTOR TERMINALS

The terminal repair kits provide necessary tools and materials (terminals, wire seals, and splice
connectors) to repair many damaged or faulty connector terminals. However, not all terminals for
all connectors are available. Refer to the labels on the lids of the repair kits for replacement
terminal availability.

IMPORTANT SAFETY INFORMATION: On some models, the SRS wires are in a separate
harness. If the SRS harness is damaged, replace the harness; do not repair it. On other models,
wire harnesses include yellow SRS wires. If any SRS wire is damaged, replace the entire harness;
do not repair it.

Before you begin, inspect the wire you are about to repair for damage and length. Make sure the
wire will be long enough to make a terminal repair without stretching it when you reinstall the
terminal in the connector. If the wire is too short, or if access to the connector is too restricted to
make a terminal repair, you may need to install a pigtail terminal (a short length of wire with a
factory-crimped terminal on it). Refer to HOW TO INSTALL PIGTAIL TERMINALS.

Removing the Terminal

Use the tools from Pin Tool Set.

First, check the connector that you are about to repair.


- If it has a secondary terminal lock, go to Connectors With a Secondary Lock. A secondary lock,
found on most connectors on some models, is an additional locking device on the connector
housing as a backup for the primary lock on the terminal.

- If the connector does not have a secondary lock, go to Connectors Without a Secondary Lock.

Connectors With a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of the
secondary terminal locks; however, the connector you are repairing may vary in size. Identify the
connector by the type of secondary lock, not by the number of terminal cavities.

EXAMPLE A:

1. Release the Secondary lock.


Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
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Information and Instructions > Page 8601
2. Remove the terminal. 3. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:

1. Remove the secondary lock from the male terminal half.

2. Remove the secondary lock from the female terminal half.


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3. Remove the terminal (same procedure for male and female). 4. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE C:

1. Remove the secondary lock.

2. Remove the terminal from the female half.


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Honda Workshop Manuals > Lighting and Horns > Interior Lighting Module > Component Information > Diagrams > Diagram
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3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:

1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE E:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Interior Lighting Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 8604
1. Remove the secondary locks.

2. Remove the terminal (same procedure for male and female). 3. Go to HOW TO INSTALL NEW
TERMINALS.

EXAMPLE F:

1. Remove the secondary locks.


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2. Remove the terminal from the female half.

3. Remove the terminal from the male half. 4. Go to HOW TO INSTALL NEW TERMINALS.

Connectors Without a Secondary Lock

All examples are shown with the connector lock facing up. The illustrations are examples of
connector terminals without a secondary lock; however, the connector you are repairing may vary
in size and shape.

EXAMPLE A:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE B:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Interior Lighting Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 8606
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE C:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE D:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Interior Lighting Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 8607
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE E:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE F:
Honda Civic Workshop Manual (L4-1.3L Hybrid (2008))
Honda Workshop Manuals > Lighting and Horns > Interior Lighting Module > Component Information > Diagrams > Diagram
Information and Instructions > Page 8608
1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

EXAMPLE G:

1. Remove the terminal. 2. Go to HOW TO INSTALL NEW TERMINALS.

How to Install New Terminals

HOW TO INSTALL NEW TERMINALS

1. Carefully match the old terminal with a new one from the terminal repair kit. Choose the correct
replacement terminal based on the wire size range

the terminal will accommodate.

NOTE: If the replacement terminal quantities are low, reorder them by using the terminal part
number listed on the inside lid of the terminal repair kit. Replacement terminals are available
through your parts department using normal parts ordering procedures.

2. Depending on the size of the wire you are repairing, use the proper size slot in the crimping tool.
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3. Strip the insulation off the end of the wire so the wire fits in the new terminal as shown. (If the
wire has a wire seal, replace it with a new one from

the kit.)

NOTE: After stripping the end of the wire, make sure you did not cut any wire strands. If you did,
cut the wire off even with the insulation, and strip it again.

4. Position the terminal in the crimping tool slot with the solid portion of the terminal toward the
anvil and the open section toward the former. 5. Insert the wire in the terminal to the position shown
in step 3.

6. Squeeze the tool with both hands until the stops make contact.

7. Crimp the insulation crimp.

- If you do not have a wire seal, then use the next larger size crimp slot. Position the crimping tool
over the insulation crimp section of the terminal, then squeeze the tool with both hands until the
stops make contact.

- If you have a wire seal, position the insulation crimp in the 5.5 crimping slot, then carefully
squeeze the crimp closed until its ends are touching and making a full-circle shape.
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8. Inspect the quality of the wire crimp. If it has any of the shown NO GOOD crimps, cut it off and
start over. 9. Insert the terminal into the connector. Make sure the wire seals are pushed all the
way into the connector. Lightly pull on the wires to make sure

the terminal is locked into place.

10. Close or insert the secondary terminal lock, if applicable, and reconnect the connector.

How to Install Pigtail Terminals

HOW TO INSTALL PIGTAIL TERMINALS

Pigtail terminals (short pieces of wire with a factory crimped terminal)

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