CHUAN YU CU P SERIES

MODEL: CU P800 Non-Metallic

Assembly, Installation and Operation Manual

II 2G c T5
II 2D c T100°
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 CHUAN YU PUMP DESIGNATION SYSTEM

CU P800 PLASTIC LEGEND CU P800 / X X X X X / X X X / X X /

X X / X X X X X
51 mm (2") Pump O-RING
Maximum Flow Rate: MODEL VALVE SEAT SPECIALTY
624 lpm (165 gpm) VALVE BALL CODE (if applicable)
DIAPHRAGMS
AIR VALVE
CENTER BLOCK
AIR CHAMBERS
OUTER PISTON
WETTED PATHS

MATERIAL CODES
MODEL DIAPHRAGMS VALVE BALLS
CU P800 BNS = BUNA-N (RED DOT) BN = BUNA-N (RED DOT)
BNU = BUNA-N, ULTRA-FLEX™ EP = EPDM (BLUE DOT)
WETTED PATH EPS = EPDM (BLUE DOT) FS = SANIFLEX™ [HYTREL® (CREAM)]
K= PVDF EPU = EPDM, ULTRA-FLEX™ FW = SANITARY WIL-FLEX™
P = POLYPROPYLENE FWL = FULL-STROKE SANITARY [SANTOPRENE® (TWO BLACK
WIL-FLEX™, IPD DOTS)]
OUTER PISTON [SANTOPRENE® (THREE NE = NEOPRENE (GREEN DOT)
K = PVDF BLACK DOTS)] PU = POLYURETHANE (BROWN)
P = POLYPROPYLENE FWS = SANITARY WIL-FLEX™, TF = PTFE (WHITE)
Z = NO OUTER PISTON [SANTOPRENE® VT = FKM (SILVER OR WHITE DOT)
(TWO BLACK DOTS)] WF = WIL-FLEX™ [SANTOPRENE®
AIR CHAMBERS NES = NEOPRENE (GREEN DOT) (THREE BLACK DOTS)]
P = POLYPROPYLENE NEU = NEOPRENE, ULTRA-FLEX™
SSL = FULL-STROKE SANIFLEX™ VALVE SEATS
CENTER BLOCK IPD [HYTREL® (CREAM)] K= PVDF
P = POLYPROPYLENE TEU = PTFE W/EPDM BACKUP P =POLYPROPLYENE
(WHITE)
AIR VALVE TNU = PTFE W/NEOPRENE VALVE SEATS & MANIFOLD
P = POLYPROPYLENE BACKUP (WHITE) O-RING
TSS = FULL-STROKE PTFE BN = BUNA-N
W/SANIFLEX™ BACK-UP TV = PTFE ENCAP, FKM
TSU = PTFE W/SANIFLEX™ WF = WIL-FLEX™ [SANTOPRENE® ]
BACK-UP (WHITE)
TWS = FULL-STROKE PTFE
W/WIL-FLEX™ BACKUP
VTS = FKM (WHITE DOT)
VTU = FKM, ULTRA-FLEX™
WWL = FULL-STROKE WIL-FLEX™ IPD
[SANTOPRENE®]
ZGS = GEOLAST®, EZ-INSTALL
ZPS = POLYURETHANE, EZ-INSTALL
ZSS = SANIFLEX™, EZ-INSTALL
ZWS = WIL-FLEX™, EZ-INSTALL

SPECIALTY CODES
0100 Wil-Gard II™ 110V 0483 Pump Cycle Monitor (module, sensor & wires) 0608 PFA-coated hardware, Wil-Gard II™ 220V
0102 Wil-Gard II™ sensor wires Only 0485 Pump Cycle Monitor (module, sensor & wires), DIN flange 0690 Center-Ported ANSI/DIN Combo
0103 Wil-Gard II™ 220V 0502 PFA coated hardware 0691 Center-Ported, ANSI/DIN combo flange,
0206 PFA-coated hardware, Wil-Gard II™ sensor wires ONLY 0504 DIN flange PFA-coated fasteners
0480 Pump Cycle Monitor (sensor & wires) 0506 DIN flange, PFA coated hardware
0604 DIN flange, Wil-Gard II™ 220V

NOTE: Most elastomeric materials use colored dots for identification. NOTE: Not all models are available with all material options

CU P800 NON-METALLIC

2
Performance Flow rates indicated on chart were determined by pumping water. For optimum life and performance, pumps
CU P800 NON-METALLIC should be specified so that daily operation parameters will fall in the center of the pump's performance curve.

Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.

CU P800 PLASTIC
RUBBER-FITTED
Ship Weights.……Polypropylene 32 kg (70 lb)
PVDF 45 kg (99 lb)
Air Inlet…………..………………..13 mm (1/2")
Inlet…...……………...………………51 mm (2")
Outlet………………...………………51 mm (2")
Suction Lift….………………6.23 m Dry (18.5’)
8.65 m Wet (28.4’)
Disp. per Stroke1……..….......2.75 L (0.73 gal)
Max. Flow Rate……………624 lpm (165 gpm)
Max. Size Solids……………......6.4 mm (1/4")

CU P800 PLASTIC
TPE-FITTED
Ship Weights.……Polypropylene 32 kg (70 lb)
PVDF 45 kg (99 lb)
Air Inlet…………..………………..13 mm (1/2")
Inlet…...……………...………………51 mm (2")
Outlet………………...………………51 mm (2")
Suction Lift….……………..5.54 m Dry (18.16’)
8.66 m Wet (28.4’)
Disp. per Stroke1……..….......2.85 L (0.74 gal)
Max. Flow Rate……………615 lpm (162 gpm)
Max. Size Solids……………......6.4 mm (1/4")

CU P800 PLASTIC
REDUCED-STROKE
PTFE-FITTED
Ship Weights.……Polypropylene 32 kg (70 lb)
PVDF 45 kg (99 lb)
Air Inlet…………..………………..13 mm (1/2")
Inlet…...……………...………………51 mm (2")
Outlet………………...………………51 mm (2")
Suction Lift….……………..4.15 m Dry (13.62’)
8.65 m Wet (28.4’)
Disp. per Stroke1….…..........1.73 L (0.457 gal)
Max. Flow Rate……………504 lpm (133 gpm)
Max. Size Solids……………......6.4 mm (1/4")

CU P800 PLASTIC
FULL-STROKE
PTFE-FITTED
Ship Weights.……Polypropylene 32 kg (70 lb)
PVDF 45 kg (99 lb)
Air Inlet…………..………………..13 mm (1/2")
Inlet…...……………...………………51 mm (2")
Outlet………………...………………51 mm (2")
Suction Lift….………………..5.9 m Dry (19.5’)
9.0 m Wet (29.5’)
Disp. per Stroke1….…..............2.5 L (0.67 gal)
Max. Flow Rate……………615 lpm (162 gpm)
Max. Size Solids……………......6.4 mm (1/4")
3
1Displacement per stroke was calculated at 4.8 bar (70 psig) air inlet pressure against a 2 bar (30 psig) head pressure.
Example: To pump 322 lpm (85 gpm) against a discharge head pressure of1.2 bar (17 psig) requires 2.8 bar (40 psig) and 85 Nm3/h (50 scfm) air consumption.

CU P800 NON-METALLIC

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Dimensional Drawings for CU P800 Non-Metallic Pumps

CU P800 Polypropylene Side-Ported DIMENSIONS

METRIC
ITEM STANDARD (inch)
(mm)
A 604 23.8
B 151 5.9
C 92 3.6
D 729 28.7
E 406 16.0
F 800 31.5
G 807 31.8
H 353 13.9
J 508 20.0
K 406 16.0
L 84 3.3
M 122 4.8
N 423 16.7
P 360 14.2
R 208 8.2
S 234 9.2
T 14 0.6
DIN FLANGE
U 121 DIA. 4.9 DIA.
V 165 DIA. 6.5 DIA.
W 18 DIA. 0.7 DIA.
ANSI FLANGE
U 121 DIA. 4.8 DIA.
V 152 DIA. 6.0 DIA.
W 19 DIA. 0.8 DIA.
LW0330 REV. A

CU P800 PVDF Side-Ported DIMENSIONS

METRIC
ITEM STANDARD (inch)
(mm)
A 597 23.5
B 150 5.9
C 92 3.6
D 720 28.3
E 403 15.9
F 796 31.3
G 802 31.6
H 353 13.9
J 508 20.0
K 404 15.9
L 84 3.3
M 122 4.8
N 419 16.5
P 356 14.0
R 205 8.1
S 231 9.1
T 14 0.6
DIN FLANGE
U 125 DIA. 4.9 DIA.
V 165 DIA. 6.5 DIA.
W 18 DIA. 0.7 DIA.
ANSI FLANGE
V 121 DIA. 4.8 DIA.
W 152 DIA. 6.0 DIA.
X 21 DIA. 0.8 DIA.

CU P800 NON-METALLIC

4
 Recommended Installation Guide

／
-----<> o,sct旧咱 e
Flexible Connector

Check
Valve
Shut-Off
Valve
Mu仔ler
(Optional Piped Exhaust)

Suction Filter Regulator

P/N: 020.V107.000 Air Inlet
Air Dryer

Flexible Connector

A
… ，、、，
!lt1
II� ‘、＂
h
υ·！ ：ho
��：
be piped to an area
for safe disposition
of the product being
哩雪雪雪雪’pumped，，刑的e event of
adiap阳agmfailure

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of币!tings to a minimum. Do not『educe the suction line
diamete「

Air Supp ly
Connect the pump air inlet to an air supply with sufficient capacity and p陪ssure to achieve desired pe斤ormance.A p陀ssure regulating valve should be installed to
insure ai「 supply p陀ssure does not exceed recommended limits.

Air Valve Lubrication

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, ins恼H an air line lubricator
set to delive「 one drop of SAE 10 non-dete咱ent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Perfo「mance Curve to determine air
consumption.

Air Line Moisture

Wate「 in the comp「essed air supply may臼use icing o「 freezing of the exhaust air, causing the pump to cycle erratically or stop ope「ating. Water in the ai「 supply can
be 「educed by using a point-of-use air d「ye「·

Air Inlet And Priming

Tosta同the pump, slightly open the air shut。，ff valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.

CU P800 NON-METALLIC

5
 Exploded Views For CU P800 Non-Metallic Pumps
CU P800 PLASTIC

LW0154 REV. B

ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS

CU P800 NON-METALLIC

6
 Parts List For CU P800 Non-Metallic Pumps
Model Description CU P800/PKPPP CU P800/KKPPP
Item Description Qty. P/N P/N
Air Distribution Components
1 Air Valve Assembly1 1 C04-2000-20-700
2 O-Ring, End Cap (-225, Ø1.859" x Ø.139") 1 C04-2390-52-700
3 End Cap 1 C04-2330-20-700
4 Screw, SHC, Air Valve (1/4"-20 x 4-1/2") 4 C01-6000-03
5 Square, Nut (1/4"-20 ) 4 C00-6505-03
6 Screw, SHC, Air Valve (#10-16 x 1-3/4") 2 C04-6351-03
7 Muffler Plate 1 C04-3180-20-700
8 Gasket, Muffler Plate 1 C04-3500-52-700
9 Gasket, Air Valve 1 C04-2600-52-700
10 Center Block Assembly 1 C04-3110-20
11 Sleeve, Threaded, Center Block 4 C04-7710-08
12 Removable Pilot Sleeve Assembly 1 C04-3882-99
13 Pilot Spool Retaining O-Ring (-009, Ø.204" x Ø.070") 2 C04-2650-49-700
14 Shaft Seal 2 C08-3210-55-225
15 Gasket, Center Block 2 C04-3526-56
16 Air Chamber 2 C08-3681-20
17 Screw, HHC (3/8"-16 x 1-1/4") 8 C04-6190-03
18 Washer, Flat (Ø.406" x Ø.875" x .125") 8 C04-6741-03
19 Muffler, 3/4" NPT 1 C08-3510-99R
20 Bushing, Reducer, 3/4" MNPT to 1/2" FNPT 1 C04-6950-20-700
Wetted Path Components
21 Liquid Chamber, Bolted 2 C08-5005-20 C08-5005-21
22 Discharge Manifold, ANSI, Side-Ported 1 C08-5030-20 C08-5030-21
Discharge Manifold, DIN, Side-Ported 1 C08-5031-20 C08-5031-21
Discharge Manifold, Center-Ported, Combo 1 C08-5030-20-690 C08-5030-21-690
23 Inlet Manifold, ANSI, Side-Ported 1 C08-5090-20 C08-5090-21
Inlet Manifold, DIN, Side-Ported 1 C08-5091-20 C08-5091-21
Inlet Manifold, Center-Ported, Combo 1 C08-5090-20-690 C08-5090-21-690
24 Screw, HHC (1/2"-13 x 4") 16 C08-6191-03
25 Flat Washer (Ø.531" x Ø1.062" x .095") 32 C04-6730-03
26 Screw, HHC (1/2"-13 x 2") 16 C04-6210-03
27 Hex Nut (1/2"-13) 16 C08-6435-03
Valve Balls/Valve Seats/Valve O-Rings/Manifold O-Ring
28 Valve Ball 4 *
29 Valve Seat 4 *
30 Valve Seat O-Ring (-341, Ø3.475" x Ø.210") 4 *
31 Manifold O-Ring (-348, Ø4.350" x Ø.210") 4 *
Full Stroke Rubber/TPE/PTFE/FSIPD Components
32 Shaft, Rubber Advanced 1 C08-3811-03
33 Piston, Inner, Full Stroke Rubber/TPE/PTFE/FSIPD 2 C08-3700-01
34 Diaphragm, Primary 2 *
Diaphragm, Primary, Full Stroke PTFE 2 *
Diahragm, IPD Primary 2 *
35 Diaphragm, Back-Up, Full Stroke PTFE 2 *
36 Piston, Outer, Full Stroke Rubber/TPE/PTFE 2 C08-4550-21-500
Reduced Stroke Ultra-Flex™ Components
32 Shaft, Ultra-FlexTM Advanced 1 C08-3843-03
33 Piston, Inner, Reduced Stroke Ultra-FlexTM 2 C08-3761-01
34 Diaphragm, Primary, Reduce Stroke, Ultra-Flex™ 2 *
36 Piston, Outer, Reduced Stroke Ultra-FlexTM 2 C08-4560-21
Reduced Stroke PTFE Components
32 Shaft, PTFE Advanced 1 C08-3842-03
33 Piston, Inner, Reduced Stroke PTFE 2 C08-3750-01
34 Diaphragm, Primary, Reduce Stroke PTFE 2 *
35 Diaphragm, Back-Up, Reduce Stroke PTFE 2 *
36 Piston, Outer, Reduced Stroke PTFE 2 C08-4600-21-500

1Air Valve Assembly includes items 2 and 3.

2Center Block Assembly includes item 11 and 14.
BSPT to NPT Air Line Reducer Bushing (P/N C04-6950-23-702) is available upon request.
0502 Specialty Code = PFA-Coated Hardware
0504 Specialty Code = DIN Flange
All boldface items are primary wear parts.

CU P800 NON-METALLIC 24

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 ELASTOMER OPTIONS

CU P800 PLASTIC
REDUCED
FULL-STROKE FULL-STROKE REDUCED
FULL-STROKE EZ-INSTSALL STROKE ULTRA-FLEX™ VALVE
DIAPHRAGMS BACKUP IPD STROKE VALVE VALVE MANIFOLD
MATERIALS DIAPHRAGMS DIAPHRAGMS BACKUP DIAPHRAGMS SEAT
(2) DIAPHRAGMS DIAPHRAGMS DIAPHRAG BALLS (4) SEATS (4) O-RING (4)
(2) (2) DIAPHRAGMS (2) O-RING (4)
(2) (2) MS (2)
(2)
Polyurethane C08-1022-50 C08-1080-50
Neoprene C08-1010-51 C08-1060-51 C08-1020-51 C08-1080-51
Buna-N C08-1010-52 C08-1020-52 C08-1080-52 C08-1205-52 C08-1371-52
Geolast C08-1022-15
EPDM C08-1010-54 C08-1060-54 C08-1020-54 C08-1080-54
FKM C08-1010-53 C08-1020-53 C08-1080-53
Non-Food Grade
C08-1031-46
Saniflex™
Saniflex™ C08-1010-56 C08-1065-56 C08-1022-56 C08-1031-56 C08-1060-56 C08-1080-56
PTFE C08-1040-55 C08-1010-55 C08-1080-55
PTFE Encap. FKM C08-1205-60C08-1371-60
FDA Wil-Flex™ C08-1010-57 C08-1065-57 C08-1022-57 C08-1031-57 C08-1080-57
Wil-Flex™ C08-1010-58 C08-1022-58 C08-1031-58 C08-1080-58 C08-1205-58 C08-1371-58
Polypropylene C08-1125-20
PVDF C08-1125-21

Back-up diaphragms used with PTFE diaphragms only.

CU P800 NON-METALLIC