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Sorbitol - 70% Process Flow Chart
Sorbitol - 70% Process Flow Chart
Description
QC Sample
QC Sample
)
ONLINE DOSING:
HCL for pH:4.0 - 4.5 PLATE COOLER (4 PHE)
Gluco Amylase (0.5 Material is cooled to 60± 2°C to further break
Kg/Tone of starch) dextrin chains into dextrose/ monomer.
CONTROL
POINT QC Sample
SACCHARIFICATION TANK
DS: 29 – 32 %
Conversion into Dextrose requires retention time (By refractometer )
(IP: 20-25 hours; NIP: 30-35 hours) % DE: NIP: 96 – 99 (As
Tanks: Chemical: n (C6H10O5) + n H2O →n (C6H12O6) per lab manual)
NIP: 8 x 100m3 (6 Parameters: IP: 80 – 90
mtr tank) (TEMP: 60± 2°C & PH:- 4.0 – 4.5), D.S. 29-32% Starch test: - ve
IP: 10 x 32m3 (4 % D.E. ≥ 96% for Crystallizing Grade
mtr height) % D.E. 80 - 90% for Non Crystallizing Grade
CONTROL
POINT
Filters:
` NIP: 4 IP: 2
CONTROL
Tank: 50m3 (50% level) POINT
2 tanks (IP & NIP)
DEXTROSE EVAPORATOR
Evap Outlet Tanks: Maintain 90ºC to raise concentration to DS: 50 - 55%
NIP D3 A,B: 30m3 x 2 (4
mtr) IP D3: 30m3 x 1 (4
QC Sample
mtr)
% DS: 50 – 55
GFT/ DEXTROSE FEED TANK % DE: NIP: 96 – 99
% DE: IP: 87 – 92
Caustic Parameters: 50 - 55% D.S. pH: NIP: 6.5 – 7.5
Solution Crystalline pH 6.5 to 7.5, Cond 30 µS pH:IP: 7.5 – 8.5
Non-Cryst. & 7.5 to 8.5, Cond 50 µS Cond: 50 us Max.
So2: 11 – 15 ppm Max
Nickle Catalyst (0.5 Kg/ Tone
of Sorbitol 70%) GFT Tanks:
NIP 3,4: 15m3 x 2 (14 mt)
Magnesium Metal Powder
(0.3 Kg/Tone of Sorbitol 70%) IP 1,2: 6m3 x 2 (5 mt)
QC Sample
STORAGE TANK
Tank:
Paint Grade: 65m3 x 2
Drum Filling: 20m3 x 2
Prime: 65m3
Colgate: 200m3 x 2
IP: 200m3 x 2
New tanks: 200m3 x 2
MATERIAL PACKING
Sorbitol 70% is delivered in 2 type of packing:
1. SS TANKERS
2. HM HDPE BARRELS