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PRODUCT SPECIFICATIONS

SPECIFICATIONS AND SELECTOR GUIDE


CABLE SHOVEL PRODUCTS
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ESCO IS THE ONE


PROVEN SOURCE
Today’s mining operations are under increasing pressure to improve production levels while
controlling costs and maintaining the safest working environment possible. As with any major
equipment operation, the key to achieving these goals is an optimized equipment system.

This is where ESCO’s quality products and application professionals can deliver results that are
unmatched in the industries we serve. In addition to offering a complete line of value-added
wear components, ESCO’s dedicated staff of engineers and sales professionals can help
ensure your equipment operates with maximum productivity and profitability.
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CONTENTS
Tooth Systems
SV2®............................................... 6

Ultralok®........................................ 13

Nemisys®...................................... 18

Shrouds........................................ 24

Repair and Maintenance


Repair, Maintenance
and Conversion Tools..................36

Mining Lip Systems


Whisler Plus™............................... 37

Nemisys®......................................38

Lip replacement...........................39

Lip Systems Data Charts............40

Lip Weld Repairs......................... 61

Quote Forms................................66
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ESCO CABLE SHOVEL BUCKETS


AND STRUCTURAL PARTS
ESCO provides world class customized cable shovel dipper buckets for virtually every
OEM make and model. Whether for your new machine or replacement of an older
bucket, our attention to engineering and manufacturing details increases cable shovel
availability via more reliable, longer-lasting components that have enabled customers to
completely eliminate unplanned downtime, while reducing maintenance costs and
increasing safety.

WE ENGINEER AND
MANUFACTURE:
• Cable shovel buckets
• Lip fronts
• Doors

Also custom buckets are available with capacities to better pass match with
trucks and to address site specific issues for improved reliability including
custom wear packages.

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TOOTH
SYSTEMS–SV2 ®

We’ve got you covered with proven, industry leading Ground Engaging Tools for Whisler Plus lips.
Whether SV2 or Ultralok Mining, you select the best system for your application and maintenance
practices. Each system is designed and manufactured to exacting specifications to withstand the
rigors of the job. Check out these options:

SV2 Mining
The SV2 tooth system, cast in premium ESCO alloys, provides
enhanced productivity and reliability. Key features and benefits include:

•• Hammerless locking system for improved safety


•• Slimmer nose profile allows points to wear more completely
with up to 72% usable wear metal for a longer wear life
Wear cap protects
•• Slim profile design requires less force to fill
the bucket, reducing maintenance and the adapter
fuel consumption

Hammerless locking pin

Slimmer nose profile

Pin locks to point ear


Tough alloy point

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SV2® POINTS
Standard Point Shapes

SD
SD – Chisel taper for moderate penetration with excellent strength. Provides a good
balance of penetration and wear life.

RXXL
RXXL – Extra long contour provides maximum wear life while maintaining ability
to penetrate.

RXL
RXL – Long profile provides good balance of abrasion resistance and penetration in
tough applications.

RX
RX – General purpose point shape for moderate abrasion, penetration, and sharp profile.

RMX
RMX – Heavy duty shape for moderate abrasion, penetration and sharpness with
additional wear metal on top.

RHXL – Extra heavy-duty long shape for optimum strength and maximum wear life RHXL
in extreme conditions.

CHD
CHD – Extra heavy-duty chisel contour provides additional strength and wear metal,
but also allows good penetration.

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POINT
SHAPES

PENETRATION
CHD – Extra heavy-duty chisel R – Rock, a good balance
contour provides additional of abrasion resistance and
strength and wear metal, but also penetration.
allows good penetration.

RXL – Long profile provides


good balance of abrasion
resistance and penetration in
RL – Rock-Long, longer
tough applications.
profile provides increase wear
life while maintaining ability to
penetrate.

RMX – Heavy duty shape for


moderate abrasion, penetration
and sharpness with additional
wear metal on top.

RH – Rock-Heavy Duty,
recommended for highly
abrasive applications.
RXXL – Extra long Additional wear metal in
contour provides maximum the bit and the box areas
wear life while maintaining provide longer point life.
ability to penetrate.

RHL – Rock-Heavy Duty


RHXL – Extra heavy-duty long Long, extra heavy-duty long
shape for optimum strength and
shape for increased strength
maximum wear life in
and maximum wear life in
extreme conditions.
extreme conditions.

WEAR LIFE

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SV2® POINTS

65SV2RX
LENGTH HEIGHT WIDTH BIT LENGTH
OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB
65SV2RX 387 15.25 182 7.18 202 7.94 196 7.73 29 64

70SV2RXL 70SV2RX
LENGTH HEIGHT WIDTH BIT LENGTH
OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB
70SV2RXL 488 19.23 200 7.89 230 9.04 279 10.97 50 110
70SV2RX 429 16.9 200 7.89 230 9.04 219 8.64 42 93

75SV2RXXL 75SV2RXL 75SV2RX 75SV2RHXL


LENGTH HEIGHT WIDTH BIT LENGTH
OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB
75SV2RXXL 608 23.92 228 8.98 274 10.78 372 14.65 94 207
75SV2RXL 563 22.15 228 8.98 264 10.4 327 12.88 74 164
75SV2RX 479 18.87 228 8.98 264 10.4 244 9.6 61 134
75SV2RHXL 608 23.92 228 8.98 274 10.78 296 11.65 98 215

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SV2® POINTS

85SV2RXXL 85SV2RXL 85SV2RX

85SV2RMX 85SV2RHXL 85SV2CHD

LENGTH HEIGHT WIDTH BIT LENGTH


OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB

85SV2RXXL 646 25.42 250 9.84 285 11.24 384 15.1 112 248

85SV2RXL 600 23.62 250 9.84 285 11.24 338 13.3 91 200

85SV2RX 531 20.92 250 9.84 285 11.24 269 10.6 80 176

85SV2RMX 600 23.62 250 9.84 285 11.24 338 13.3 108 238

85SV2RHXL 646 25.42 250 9.84 285 11.24 384 15.1 117 259

85SV2CHD 591 23.25 249 9.81 280 11.04 329 12.94 98 217

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SV2® ADAPTERS

TYPE 35 TYPE 36 TYPE 46 TYPE 47


LIP LENGTH HEIGHT WIDTH BIT LENGTH
THICKNESS OVERALL OVERALL OVERALL OVERALL
ADAPTER WEIGHT NOSE
PART ID
TYPE LT A B C D ANGLE

MM IN MM IN MM IN MM IN MM IN KG LB

1411-75SV2 36 120 4.74 959 37.75 436 17.17 216 8.50 349 13.75 281 619 2
1415-85SV2 36 160 6.31 1108 43.62 473 18.62 305 12.00 376 14.82 426 940 0
1491-85SV2 36 173 6.83 1106 43.53 510 20.06 267 10.50 385 15.15 410 904 2
1492-85SV2 35 171 6.75 1106 43.53 536 21.12 267 10.50 384 15.12 437 963 2
1495-85SV2 36 173 6.83 1108 43.63 510 20.06 267 10.50 387 15.25 411 906 8
1496-85SV2 35 173 6.83 1107 43.58 494 19.44 267 10.50 386 15.2 408 900 5
456B-85SV2 35 135 5.31 986 38.8 457 18.01 229 9.00 379 14.92 303 667 0
461-75SV2 36 135 5.31 959 37.76 397 15.64 229 9.00 353 13.88 224 494 0
478-75SV2 35 135 5.31 959 37.76 397 15.64 229 9.00 353 13.88 243 535 0
489A-85SV2 36 173 6.81 1064 41.88 474 18.65 267 10.50 378 14.88 361 796 0
491-75SV2 36 183 7.19 1048 41.25 464 18.28 254 10.00 362 14.25 336 740 0
495-75SV2 36 173 6.81 1053 41.46 474 18.65 254 10.00 367 14.46 327 720 6
495-75SV2 36 173 6.81 1053 41.46 474 18.65 254 10.00 367 14.46 327 720 6
498-85SV2 35 173 6.81 1059 41.71 455 17.92 267 10.50 374 14.71 357 786 3
WHP10W02-75SV2 47 173 6.83 1048 41.25 467 18.38 267 10.50 362 14.25 356 784 0
WHP10W02-85SV2 47 173 6.83 1064 41.88 478 18.83 267 10.50 378 14.88 381 841 0
WHP10W02-85SV2-ARC 47 173 6.83 1064 41.88 478 18.81 267 10.50 378 14.88 381 841 0
WHP10W62-75SV2 47 173 6.83 1053 41.46 472 18.59 267 10.50 367 14.46 366 807 6
WHP10W62-75SV2 47 173 6.83 1053 41.46 472 18.59 267 10.50 367 14.46 366 807 6
WHP10W62-85SV2 47 173 6.83 1080 42.5 487 19.19 267 10.50 394 15.5 401 884 6
WHP12N22-85SV2 46 174 6.85 1105 43.52 510 20.06 267 10.50 385 15.15 453 998 2
WHP12N53-85SV2 46 174 6.85 1106 43.54 510 20.06 267 10.50 385 15.17 450 993 5
WHP12W22-85SV2 47 174 6.85 1105 43.52 510 20.06 267 10.50 385 15.15 446 984 2
WHP12W53-85SV2 47 174 6.85 1106 43.54 510 20.06 267 10.50 385 15.17 436 962 5
WHP475W22-75SV2 47 121 4.76 982 38.67 447 17.6 241 9.50 362 14.24 311 686 2
WHP475W22-85SV2 47 121 4.76 1009 39.73 447 17.6 241 9.50 388 15.29 332 733 2
WHP480W01-85SV2 47 125 4.94 1104 43.48 473 18.62 305 12.00 381 15 427 941 0
WHP600W03-85SV2 47 161 6.33 1103 43.44 498 19.61 305 12.00 376 14.82 449 989 0
WHP600W03-85SV2-ARC 47 161 6.33 1103 43.44 498 19.61 305 12.00 376 14.82 449 989 0
WHPL-1415-85SV2 47 160 6.31 1108 43.62 473 18.62 305 12.00 376 14.82 421 929 0
WHPL-489A-85SV2 46 173 6.81 1064 41.88 474 18.65 267 10.50 1064 41.88 220 485 0

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SV2® WELD-ON NOSES

WN-65SV2 WN-70SV2 WN-85SV2


LENGTH HEIGHT WIDTH
ADAPTER OVERALL OVERALL OVERALL WEIGHT
PART ID
TYPE A B C
MM IN MM IN MM IN KG LB
WN-65SV2 WN 267 10.5 244 9.59 181 7.12 31 68
WN-70SV2 WN 282 11.09 270 10.64 214 8.44 40 89
WN-85SV2 WN 353 13.88 326 12.84 262 10.30 79 175

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TOOTH
SYSTEMS–ULTRALOK ®

Ultralok Mining
The Ultralok Mining tooth system is designed for improved productivity and optimum safety.
Key features and benefits include:

•• Hammerless locking mechanism requires only a standard hand tool


•• Integral lock ships with the tooth, less inventory
•• Increased wear metal for extended service life and reduced maintenance
•• More frontal thrust bearing surface area to handle pound back and nose wear

Wear cap
Adapter

Point with
integral lock

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ULTRALOK® POINTS
Standard Point Shapes

RT – Rock Point, extra material on top for extreme wear applications. RT

RS – Shorter, stronger profile for higher impact resistance. RS

RL – Longer profile provides increased wear life while maintaining ability to penetrate. RL

RHL
RHL – Extra heavy-duty long shape for increased strength and maximum wear life in
extreme conditions.

RH
RH – Recommended for highly abrasive applications. Additional wear metal in the bit
and the box areas provide longer point life.

R-B

R-B – Rock point for extended wear life over standard rock point.

R
R – The standard for cable shovels. A good balance of abrasion resistance and penetration.

CH – Chiseled taper for penetration, with increased strength and wear metal for heavy duty
CH
applications, while still offering good penetration.

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ULTRALOK® POINTS

U80RL U80RHL U80RH U80R


LENGTH HEIGHT WIDTH BIT LENGTH
OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB
U80RL 600 23.61 234 9.22 266 10.49 354 13.94 81 179
U80RHL 602 23.69 247 9.73 268 10.54 356 14.02 93 206
U80RH 549 21.63 249 9.82 268 10.54 302 11.90 86 189
U80R 554 21.83 234 9.21 266 10.49 308 12.14 75 166

U90RT U90RL U90RHL U90RH

U90R-B U90R U90CH

LENGTH HEIGHT WIDTH BIT LENGTH


OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB
U90RT 610 24.00 282 11.10 282 11.10 338 13.30 121 266
U90RL 660 26.00 251 9.90 292 11.50 391 15.40 107 235
U90RHL 662 26.06 263 10.35 294 11.59 392 15.43 125 276
U90RH 610 24.00 263 10.35 294 11.59 340 13.40 115 253
U90R-B 610 24.00 251 9.90 287 11.30 340 13.40 100 220
U90R 610 24.02 252 9.93 294 11.56 338 13.31 99 218
U90CH 620 24.40 268 10.55 295 11.60 351 13.80 106 233

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ULTRALOK® ADAPTERS

TYPE 35 TYPE 36 TYPE 46 TYPE 47

LIP LENGTH HEIGHT WIDTH BIT LENGTH


THICKNESS OVERALL OVERALL OVERALL OVERALL
ADAPTER WEIGHT NOSE
PART ID
TYPE LT A B C D ANGLE

MM IN MM IN MM IN MM IN MM IN KG LB
1415A-U90 35 160 6.31 1109 43.67 469 18.47 305 12.00 378 14.90 448 988 0
1491A-U90 36 173 6.83 1111 43.74 509 20.02 277 10.89 388 15.26 405 893 2
1492A-U90 36 173 6.83 1111 43.74 509 20.02 277 10.89 388 15.26 412 909 2
1495A-U90 36 173 6.83 1115 43.90 509 20.02 281 11.05 392 15.43 405 893 8
461A-U80 35 135 5.31 961 37.84 396 15.59 257 10.13 355 13.96 235 518 0
489B-U90 36 173 6.81 1066 41.95 473 18.62 278 10.94 380 14.95 355 782 0
489B-U90-ARC 36 173 6.81 1066 41.95 473 18.62 278 10.94 380 14.95 355 782 0
491A-U80 36 173 6.81 1050 41.34 465 18.32 272 10.72 364 14.32 338 746 0
WHP10W03-U80 47 173 6.83 1050 41.32 468 18.42 267 10.50 364 14.32 363 801 0
WHP10W03-U90 47 173 6.83 1065 41.92 472 18.60 278 10.95 380 14.95 385 849 0
WHP10W63-U80 46 173 6.83 1057 41.60 474 18.67 267 10.50 371 14.60 368 811 6
WHP10W63-U90 47 173 6.83 1084 42.66 484 19.04 278 10.96 398 15.66 401 884 6
WHP12N23-U90 46 174 6.85 1108 43.63 509 20.02 277 10.89 388 15.26 442 975 2
WHP12N54-U90 46 174 6.85 1110 43.72 509 20.02 277 10.91 390 15.35 442 975 5
WHP12W23-U90 47 174 6.85 1108 43.63 509 20.02 276 10.88 388 15.26 435 960 2
WHP12W54-U90 47 174 6.85 1110 43.72 509 20.02 278 10.95 390 15.35 431 950 5
WHP475W23-U80 47 121 4.76 1009 39.72 443 17.46 251 9.88 388 15.28 326 719 2
WHP475W23-U90 47 121 4.76 1034 40.72 443 17.46 277 10.89 414 16.28 344 758 2
WHP480N02-U90 46 125 4.94 1106 43.56 456 17.97 305 12.00 383 15.08 433 955 0
WHP480W02-U90 47 125 4.94 1106 43.56 456 17.97 305 12.00 383 15.08 423 933 0
WHP600W04-U90 47 161 6.33 1105 43.52 494 19.46 305 12.00 378 14.90 440 970 0
WHPL-1415A-U90 47 160 6.31 1109 43.67 469 18.47 305 12.00 378 14.90 443 977 0

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ULTRALOK® WELD-ON NOSES

WN-U80 WN-U90

LENGTH HEIGHT WIDTH


OVERALL OVERALL OVERALL WEIGHT
ADAPTER
PART ID
TYPE A B C
MM IN MM IN MM IN KG LB
WN-U80 WN 366 14.40 302 11.90 258 10.16 73 160
WN-U90 WN 397 15.63 329 12.94 284 11.19 95 209

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TOOTH
SYSTEMS–NEMISYS ®

•• S
 lim lip design and matching tooth system require 10% less force to
penetrate on average
•• Teeth have up to 19% more useable wear metal for more uptime
•• Standard Duty lips weigh 17% less on average, for increased available
carrying capacity

Slim nose profile

Lock integrated
into point and adapter

All new point shapes

100
INCREASED MACHINE AVAILABILITY
ATTRIBUTED TO G.E.T
%
“We moved over 400,000 tons more
between tooth change-outs.”
-Coal Mine, Australia

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NEMISYS® POINTS
Standard Point Shapes

R – Extreme-duty design with extra wear metal and heavy box section. Developed for R
rock or other tough applications.

S – Standard-duty point shape provides good penetration and moderate wear metal in
general purpose applications. S

SBW – Heavy-duty version of the standard point, used with bridge adapters. SBW

SW – Heavy-duty version of the standard point. Heavier box section provides a smooth
transition when using wearcap intermediate adapter. SW

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NEMISYS® POINTS

N1R N1S N1SW


LENGTH HEIGHT WIDTH BIT LENGTH
OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB
N1R 349.5 13.76 233.68 9.20 321.06 12.64 201.68 7.94 73.94 163
N1S 321.82 12.67 205.74 8.10 320.8 12.63 177.55 6.99 53.07 117
N1SW 321.82 12.67 233.68 9.20 320.8 12.63 177.55 6.99 60.78 134

N3R N3S N3SBW N3SW

LENGTH HEIGHT WIDTH BIT LENGTH


OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
A B C D
MM IN MM IN MM IN MM IN KG LB
N3R 389.38 15.33 260.35 10.25 357.38 14.07 228.35 8.99 100.97 222.6
N3S 358.65 14.12 229.362 9.03 357.12 14.06 197.61 7.78 73.03 161
N3SBW 358.65 14.12 292.1 11.50 398.02 15.67 197.61 7.78 93.89 207
N3SW 358.65 14.12 260.35 10.25 357.12 14.06 197.61 7.78 84.82 187

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NEMISYS® ADAPTERS

N1H N1-S110H N1-S110W N1W


LENGTH HEIGHT WIDTH BIT LENGTH
ADAPTER OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
TYPE A B C D
MM IN MM IN MM IN MM IN KG LB
N1H 43 466 18.3 316 12.46 321 12.6 177 6.97 120.2 265
N1-S110H 43 468 18.4 326 12.83 336 13.2 188 7.40 129.73 286
N1-S110W 43 466 18.4 282 11.1 320 12.60 320 12.59 91.17 201
N1W 43 466 18.3 281 11.07 320 12.6 177 6.97 87.54 193

N3H N3-S130H N3-S130W N3W


LENGTH HEIGHT WIDTH BIT LENGTH
ADAPTER OVERALL OVERALL OVERALL OVERALL WEIGHT
PMID
TYPE A B C D
MM IN MM IN MM IN MM IN KG LB
N3H 43 519 20.4 349 13.7 357 14.1 197 7.76 170.1 375
N3-S130H 43 500 19.7 365 14.4 374 14.74 197 7.76 173 381
N3-S130W 43 538 21.2 364 14.3 398 15.66 235 9.26 187 412
N3W 43 519 20.4 313 12.3 356 14 197 7.76 122.02 269

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NEMISYS® WELD-ON NOSES

N1WN N3WN

LENGTH HEIGHT WIDTH


OVERALL OVERALL OVERALL WEIGHT
ADAPTER
PART ID
TYPE A B C
MM IN MM IN MM IN KG LB
N1WN WN 436 17.16 240 9.43 430 16.94 112.491 248
N3WN WN 478 18.83 268 10.57 453 17.85 136.078 300

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NEMISYS® SHROUDS

N1SDSH322A N1SDSH390

WEIGHT WIDTH LENGTH


PART ID LOCK
KG LB MM IN MM IN
N1SDSH322A HP15 98 217 323 12.70 384 15.10
N1SDSH390 HPB-ASSY-1A 147 324 392 15.45 448.31 17.65

N3SDSH450

WEIGHT WIDTH LENGTH


PART ID LOCK
KG LB MM IN MM IN
N3SDSH450 HPC-ASSY-2A 200 440 452 17.80 513 20.20

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WHISLER 8 LIP CENTER SHROUDS

Toplok

LOCKS A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
BOSS PIN
KG LB MM IN MM IN MM IN MM IN
TECS8-1 TEBA TEP 59 130 152 6.00 607 23.9 42 1.67 43 1.69 Standard duty
TACS8-1B TAB TAP 45 99 185 7.28 544 21.4 38 1.50 38 1.50 Standard duty
TACS8-2B TAB TAP 62 137 240 9.44 544 21.4 38 1.50 38 1.50 Standard duty
TACS8-2-HD TAB TAP 91 200 240 9.44 569 22.4 70 2.75 70 2.75 High abrasion
TACS8-3B TAB TAP 86 189 354 13.94 544 21.4 38 1.50 38 1.50 Standard duty
TACS8-3-HD TAB TAP 134 295 354 13.94 569 22.4 70 2.75 70 2.75 High abrasion
TACS8-4B TAB TAP 60 132 264 10.41 544 21.4 38 1.50 38 1.50 Standard duty
TACS8-4-HD TAB TAP 91 201 257 10.12 569 22.4 70 2.75 70 2.75 High abrasion
TACS8-5 TAB TAP 116 255 305 12.00 607 23.9 38 1.50 40 1.57 Standard duty
TACS8-6 TAB TAP 92 203 248 9.75 607 23.9 40 1.57 40 1.57 Standard duty

C-clamp and Wedge - Whisler

LOCKS A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
C-CLAMP WEDGES
KG LB MM IN MM IN MM IN MM IN
CE25182 419CLT 419WT 55 121 210 8.27 686 27.00 38 1.48 34 1.32 Lip Center Inside
CE25182-2 419CLT 419WT 75 165 278 10.93 686 27.00 38 1.48 34 1.32 Lip Center Inside
CE25182-5 419CLT 419WT 48 105 210 8.27 686 27.00 38 1.48 34 1.32 Lip Center Inside
CE25183 419CLT 419WT 68 150 219 8.62 686 27.00 38 1.48 34 1.32 Lip Center Outside
CE28993 419CLT 419WT 104 230 202 7.96 781 30.75 N/A N/A Lip Center Inside
CE28993-2 419CLT 419WT 144 317 285 11.24 781 30.75 N/A N/A Lip Center Inside

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WHISLER 8 LIP WING SHROUDS

Toplok

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
BOSS PIN
KG LB MM IN
TAWS8-1B Upper Wing TAB TBP 55 122 375 14.75 Standard duty
TAWS8-2LB Lower Wing TAB TBP 71 157 N/A Standard duty
TAWS8-2RB Lower Wing TAB TBP 71 157 N/A Standard duty
TAWS8-2L-HD Lower Wing TAB TBP 95 210 N/A High abrasion
TAWS8-2R-HD Lower Wing TAB TBP 95 210 N/A High abrasion
TAWS8-3LA Lower Wing TAB TBP 68 151 N/A Standard duty
TAWS8-3RA Lower Wing TAB TBP 68 151 N/A Standard duty
TAWS8-6L Lower Wing TAB TBP 209 460 N/A FOR AMSCO WINGS; Standard duty
TAWS8-6R Lower Wing TAB TBP 209 460 N/A FOR AMSCO WINGS; Standard duty

C-clamp and Wedge - Whisler

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
C-CLAMP WEDGES
KG LB MM IN
PDE30318A Upper Wing 488SPT 487WT 56 124 375 14.75 Standard duty
PDE30318A-XHD Upper Wing 488SPT 487WT 63 139 375 14.75 High abrasion
CE25775L Lower Wing 447SPT 447WT 47 103 N/A Standard duty
CE25775R Lower Wing 447SPT 447WT 47 103 N/A Standard duty
PDE32721LB Lower Wing 488SPT 487WT 68 151 N/A Standard duty
PDE32721RB Lower Wing 488SPT 487WT 68 151 N/A Standard duty
PDE32721LA-XHD Lower Wing 488SPT 487WT 88 193 N/A High abrasion
PDE32721RA-XHD Lower Wing 488SPT 487WT 88 193 N/A High abrasion

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WHISLER 10 LIP CENTER SHROUDS

WHP (Whisler Plus)

LOCKS A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
SPOOL PIN
KG LB MM IN MM IN MM IN MM IN
WHP10X278CS-1A WHP10TSPCSA WHP10TWCSA 114 252 278 10.95 804 31.66 44 1.75 62 2.43 WH-10
WHP10X278CS-2A WHP10TSPCSA WHP10TWCSA 140 308 278 10.95 804 31.66 67 2.63 58 2.30 WH-10
WHPS10X270CS-1 WHP10TSPCSA WHP10TWCSA 123 272 270 10.62 809 31.85 66 2.58 47 1.84 For ESCO Super 10 lips
WHPS10X287CS-1 WHP10TSPCSA WHP10TWCSA 132 290 287 11.30 778 30.62 65 2.55 63 2.46 For ESCO Super 10 lips
WHPS10X305CS-1 WHP10TSPCSA WHP10TWCSA 138 304 305 12.00 809 31.85 66 2.58 47 1.84 For ESCO Super 10 lips

Toplok

LOCKS A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
BOSS PIN
KG LB MM IN MM IN MM IN MM IN
TBCS10-1D TBB TBP 122 268 278 10.95 632 24.87 44 1.75 69 2.72 Standard duty
TBCS10-6A TBB TBP 113 250 219 8.62 632 24.87 67 2.62 69 2.72 High abrasion
TBCS10-9 TBB TBP 145 320 318 12.50 632 24.87 44 1.75 69 2.72 FOR AMSCO LIPS; Standard duty
TBCS10-10 TBB TBP 100 220 279 11.00 548 21.56 51 2.00 57 2.25 Standard duty
TBCS10-12 TBB TBP 120 264 259 10.19 632 24.87 70 2.75 69 2.72 Standard duty, NO lip stabilizer pocket
TBCS10-13 TBB TBP 147 323 298 11.75 632 24.87 66 2.60 69 2.70 Standard duty

Continued on the next page.

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WHISLER 10 LIP CENTER SHROUDS

C-clamp and Wedge - Whisler

LOCKS A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
C-CLAMP WEDGES
KG LB MM IN MM IN MM IN MM IN
CE25759A 419CLT 419WT 120 265 278 10.95 806 31.75 44 1.75 49 1.94 Oversize wedge 419WT2
CE25759-4A 419CLT 419WT 97 214 236 9.28 806 31.75 44 1.75 49 1.94 Oversize wedge 419WT2
CE25759-5A 419CLT 419WT 138 304 279 11.00 862 33.94 56 2.20 66 2.60 Oversize wedge 419WT2
ET9292A 419CLT 419WT 193 425 330 13.00 806 31.75 44 1.75 49 1.94 Oversize wedge 419WT2
CE25031B 419CLT 419WT 145 320 278 10.95 806 31.75 64 2.50 49 1.94 Oversize wedge 419WT2
CE25031-4D 419CLT 419WT 95 210 200 7.87 806 31.75 64 2.50 49 1.94 Oversize wedge 419WT2
H25759H 419CLT 419WT 147 325 278 10.95 832 32.75 70 2.75 49 1.94 Oversize wedge 419WT2
H25759-4HA 419CLT 419WT 117 257 236 9.28 832 32.75 70 2.75 49 1.94 Oversize wedge 419WT2
PDE47064 419CLT 419WT 154 340 278 10.95 806 31.75 44 1.75 68 2.69 Oversize wedge 419WT2
FOR ESCO Super 10 lips;
PDE49167-6 419CLT 419WT 129 284 259 10.19 806 31.75 64 2.50 49 1.94
oversize wedge 419WT2
290236 419CLT 419WT 154 340 267 10.50 832 32.75 64 2.50 49 1.94 FOR AMSCO lips

27
« TABLE OF CONTENTS

WHISLER 10 LIP WING SHROUDS

WHP (Whisler Plus)

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
SPOOL PIN
KG LB MM IN
WHP10UWS-1A Upper Wing WHP10TSPWSB WHP10TWWSA 134 295 495 19.50 Use with DOUBLE CURVED lips
WHP10UWS-1B Upper Wing WHP10TSPWSB WHP10TSPWSB 127 280 495 19.50 Use with DOUBLE CURVED lips
WHP10LWS-1LA Lower Wing WHP10TSPWSB WHP10TWWSA 147 325 N/A Use with DOUBLE CURVED lips
WHP10LWS-1LB Lower Wing WHP10TSPWSB WHP10TSPWSB 147 324 N/A Use with DOUBLE CURVED lips
WHP10LWS-1RA Lower Wing WHP10TSPWSB WHP10TWWSA 147 325 N/A Use with DOUBLE CURVED lips
WHP10LWS-1RB Lower Wing WHP10TSPWSB WHP10TSPWSB 147 324 N/A Use with DOUBLE CURVED lips
WHP10LWS-2LB Lower Wing WHP10TSPWSB WHP10TWWSA 159 351 N/A Use with STRAIGHT CURVED lips
WHP10LWS-2RB Lower Wing WHP10TSPWSB WHP10TWWSA 159 351 N/A Use with STRAIGHT CURVED lips

Toplok

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
BOSS PIN
KG LB MM IN
TAWS10-1 Upper Wing TAB TAP 151 332 495 19.5
TAWS10-2L Lower Wing TAB TAP 186 410 N/A Use with DOUBLE CURVED lips
TAWS10-2R Lower Wing TAB TAP 186 410 N/A Use with DOUBLE CURVED lips
TAWS10-3L Lower Wing TAB TAP 200 445 N/A Use with STRAIGHT CURVED lips
TAWS10-3R Lower Wing TAB TAP 200 445 N/A Use with STRAIGHT CURVED lips

Continued on the next page.

28
« TABLE OF CONTENTS

WHISLER 10 LIP WING SHROUDS

C-clamp and Wedge - Whisler

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
C-CLAMP WEDGES
KG LB MM IN
PDD27246A Upper Wing 486SPT 485WT 132 290 495 19.50
PDE32716L2H-12H Lower Wing 486SPT 485WT 149 328 N/A Use with DOUBLE CURVED lips
PDE32716R2H-12H Lower Wing 486SPT 485WT 149 328 N/A Use with DOUBLE CURVED lips
PDE51647LA Lower Wing 486SPT 485WT 151 333 N/A Use with STRAIGHT CURVED lips
PDE51647RA Lower Wing 486SPT 485WT 151 333 N/A Use with STRAIGHT CURVED lips

29
« TABLE OF CONTENTS

BI WHISLER 12 LIP CENTER SHROUDS

WHP (Whisler Plus)

LOCK A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS
SPOOL PIN
KG LB MM IN MM IN MM IN MM IN
WHP12X267BCS-1 WHP12TSPBCS WHP12TWCS 151 333 267 10.50 857 33.73 73 2.86 79 3.11

C-clamp and Wedge - Whisler

LOCK A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS
C-CLAMP WEDGES
KG LB MM IN MM IN MM IN MM IN
PDE51916-1 9770CL 9771WT 168 411 267 10.50 914 36.00 72 2.83 67 2.63

30
« TABLE OF CONTENTS

BI WHISLER 12 LIP WING SHROUDS

WHP (Whisler Plus)

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
SPOOL PIN
KG LB MM IN
WHP12BUWS-1L Upper Wing WHP12TSPBWS WHP12TWWS 142 313 552 21.75 Wings with 9" lock hole spacing
WHP12BUWS-1R Upper Wing WHP12TSPBWS WHP12TWWS 142 313 552 21.75 Wings with 9" lock hole spacing
WHP12BUWS-1LA Upper Wing WHP12TSPBWS WHP12TWWS 140 310 552 21.75 Wings with 9" lock hole spacing
WHP12BUWS-1RA Upper Wing WHP12TSPBWS WHP12TWWS 140 310 552 21.75 Wings with 9" lock hole spacing
WHP12BUWS-2 Upper Wing WHP12TSPBWS WHP12TWWS 159 350 539 21.21 Wings with 15" lock hole spacing
WHP12BLWS-1L Lower Wing WHP12TSPBWS WHP12TWWS 166 365 N/A Use with WHP12BUWS-1L
WHP12BLWS-1R Lower Wing WHP12TSPBWS WHP12TWWS 166 365 N/A Use with WHP12BUWS-1R
WHP12BLWS-2L Lower Wing WHP12TSPBWS WHP12TWWS 180 398 N/A Use with WHP12BUWS-2
WHP12BLWS-2R Lower Wing WHP12TSPBWS WHP12TWWS 180 398 N/A Use with WHP12BUWS-2
WHP12BLWS-1LA Lower Wing WHP12TSPBWS WHP12TWWS 162 358 N/A Use with WHP12BUWS-2
WHP12BLWS-1RA Lower Wing WHP12TSPBWS WHP12TWWS 162 358 N/A Use with WHP12BUWS-2

C-clamp and Wedge - Whisler

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
C-CLAMP WEDGES
KG LB MM IN
PDE52677A Upper Wing PDE52678 PDE52679 170 374 556 21.88 Use on wings with 15" lock holes
PDE52676LC Lower Wing PDE52678 PDE52679 168 371 N/A Universal fit
PDE52676RC Lower Wing PDE52678 PDE52679 168 371 N/A Universal fit

31
« TABLE OF CONTENTS

P&H WHISLER 12 LIP CENTER SHROUDS

WHP (Whisler Plus)

LOCKS A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
SPOOL PIN
KG LB MM IN MM IN MM IN MM IN
WHP12X368HCS-1 WHP12TSPHCS WHP12TWCS 156 345 368 14.50 616 24.26 64 2.53 67 2.65

WHP12X293HCS-1NP WHP12TSPHCS WHP12TWCS 278 126 293 11.54 690 27.17 50 1.97 66 2.59 --

WHP12X275HCS-1* WHP12TSPHCS WHP12TWCS 122 270 275 10.81 682 26.84 62 2.46 66 2.59 Designed for Oil sands

* Special fit only for oil sands lip

Toplok

LOCKS A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
BOSS PIN
KG LB MM IN MM IN MM IN MM IN
TBCS12-1A TBB TBP 177 390 368 14.50 579 22.79 44 1.75 64 2.50 Standard duty

C-clamp and Wedge - Whisler

LOCK A B C D
WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
PART ID THICKNESS THICKNESS COMMENTS
C-CLAMP WEDGES
KG LB MM IN MM IN MM IN MM IN
PDE51133 PDE51310 PDE51311A 240 530 368 14.50 641 25.25 57 2.25 57 2.25 Oversize wedge PDE51311-3A

32
« TABLE OF CONTENTS

P&H WHISLER 12 LIP WING SHROUDS

WHP (Whisler Plus)

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE
SPOOL PIN
KG LB MM IN
WHP12HUWS-1 Upper Wing WHP12TSPHWS WHP12TWWS 122 268 353 13.88
WHP12HLWS-1L Lower Wing WHP12TSPHWS WHP12TWWS 252 556 N/A
WHP12HLWS-1R Lower Wing WHP12TSPHWS WHP12TWWS 252 556 N/A

Toplok

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE
BOSS PIN
KG LB MM IN
TBWS12-1C Upper Wing TBB TBP 167 368 349.25 13.75
TBWS12-2LB Lower Wing TBB TBP 281 620 542.00 21.34
TBWS12-2RB Lower Wing TBB TBP 281 620 542.00 21.34
TBWS12-3L* Lower Wing TBB TBP 203 448 762.00 30.00
TBWS12-3R* Lower Wing TBB TBP 203 448 762.00 30.00
* Special fit only for oil sands lip Continued on the next page.

33
« TABLE OF CONTENTS

P&H WHISLER 12 LIP WING SHROUDS

C-clamp and Wedge - Whisler

LOCKS
SHROUD WEIGHT LENGTH
PART ID
TYPE COMMENTS
C-CLAMP WEDGES
KG LB MM IN
PDE51291 Upper Wing PDE51310 PDE51311A 195 430 353 13.88 Oversized spool PDE51311-3A
PDE51292L Lower Wing PDE51310 PDE51311A 392 865 N/A Oversized spool PDE51311-3A
PDE51292R Lower Wing PDE51310 PDE51311A 392 865 N/A Oversized spool PDE51311-3A

MISCELLANEOUS LIP SHROUDS

LOCKS A B C D
SHROUD WEIGHT WIDTH LENGTH LOWER LEG UPPER LEG
LIP SIZE PART ID THICKNESS THICKNESS COMMENTS
TYPE
BOSS PIN
KG LB MM IN MM IN MM IN MM IN
TLC 4.75 Center TBCS12-4 TBB HPB-ASSY-1A 104 230 254 10.00 677 26.67 26 1.03 69 2.72 Fits external stabilizer

TLC 6.0 Center TBCS12-3 TBB HPB-ASSY-1A 113 250 254 10.00 716 28.18 36.3 1.43 69 2.72 Fits external stabilizer

TLC 6.0 Center TBCS-TLC60-1A TBB HPB-ASSY-1A 92 202 254 10.00 607 23.88 45 1.76 65 2.57 Fits external stabilizer

34
« TABLE OF CONTENTS

ESCO WELD-IN WING BASES

A B C D
BASE SUGGESTED WEIGHT LENGTH DEPTH OFFSET THICKNESS
LIP SIZE PART ID COMMENTS
TYPE WING ANGLE

KG LB MM IN MM IN MM IN MM IN
WH8 2 289622 45 86 190 802 31.59 178 7.00 77 3.06 102 4.00 AMSCO

WH10 3 EP1617L 65 389 857 1456 57.33 364 14.32 78 3.08 148 5.84 For 65° lip wing angle

WH10 3 EP1617R 65 389 857 1456 57.33 364 14.32 78 3.08 148 5.84 For 65° lip wing angle

AMSCO 2 289530 47 104 435 17.12 165 6.50 57 2.25 102 4.00 For AMSCO lips; use shroud 289527R

Weld repair templates for shroud fit surfaces are available through ESCO.

35
« TABLE OF CONTENTS

REPAIR, MAINTENANCE AND CONVERSION TOOLS


ESCO SV2® Pin Removal
Tool Types
There are two types of SV2 pin removal
tools; Type 1 is for normal applications,
and Type 2 is for applications with
increased packed fines. Please consult
an ESCO technical representative to
determine which type or tool is needed Type 1 tool for Type 2 tools for applications
for the application. standard applications with increased fines

SV2 GET REMOVAL TOOLS


PMID PN Description
65-70SV2PN-RT 4163874 Type 1: Standard Applications
75-85SV2PN-RT 4156644 Type 1: Standard Applications
65-70SV2PN-RT2 4163878 Type 2: Application with increased, packed fines
75-85SV2PN-RT2 4163883 Type 2: Application with increased, packed fines

Hinge Pin Removal Tool

HPB and HPC Tool SecureLift™ Lifting System

SHROUD REMOVAL TOOLS


PMID PN Description
HPB-TOOL 4181705 HPA/HPB / Integral Hinge Pin Wing Shroud
HPC-TOOL 4175558 HPC / Integral Hinge Pin Center Shroud
HPC/HPB-TOOL 4197175 Dual Hinge Pin Removal Tool
KLT01 4104280 Lip Wear Cap Removal
N1SLS 4227347 Securelift Lifting System
N3SLS 4228499 Securelift Lifting System

FINES CAPS FOR NEMISYS & ULTRALOK LOCKS


PMID PN Description
FC16 4262553 N1
FC19 4262552 N3 / U90
Nemisys Fines Cap

36
« TABLE OF CONTENTS

WHISLER PLUS

MINING LIP SYSTEM


The Whisler Plus system is a complete lip offering for cable shovel dippers.
Key features and benefits include:

•• Hammerless locking system for all GET components for improved safety
•• Increased adapter and shroud stabilization reduces lip wear and associated maintenance
•• Over 30% increase in new or worn adapter strength enables longer adapter life and less chance of
breakage for improved reliability
•• Easy to retrofit to existing Threaded torque
Whisler lips to reduce the
wedge pin
cost of conversion
Threaded torque
wedge spool
Rear bosses

ADDED
STABILITY
FOR
HAMMERLESS
MAINTENANCE
Forward bosses AND
INSTALLATION

Hammerless
tooth system

Hammerless adapter locking system

Slim profile and hammerless Whisler Plus shrouds


37
« TABLE OF CONTENTS

NEMISYS
®

MINING LIP SYSTEM


The Nemisys Lip System is engineered to deliver maximum reliability and retention
with less maintenance. A lighter weight lip better sized to today’s machines and
a streamlined profile optimizes production and machine working cycles. The new
hammerless tooth and shroud system helps reduce maintenance costs through
improved reliability, faster and safer replacement, and improved lip coverage.

” 30% fewer tooth change-outs...15% faster to complete.


- Coal Mine, Australia
Excellent for maintaining sharpness as they wear.
- Coal Mine, Australia

38
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD126WHP10-1 Whisler Plus™


WHP10 Lip Assembly

16 18
17

9 10

5
18 6
17 12
7
3
8 13
14 15
11
4

Item PMID P/N Description Qty


1 SD126WHP10-1 4219010 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 6
3 85SV2PN-C 4162103 SV2 PIN 6
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 6
5 WC185 5127772 SV2 WEARCAP 6
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS 12
7 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 6
8 WHP10BSTAB 5128760 WHP STABILIZER BAR 6
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 6
10 WHP10TSP-1 4160077 ADAPTER TORQUE SPOOL 6
11 WHPS10X270CS-1 5131396 CENTER SHROUD 5
12 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 5
13 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 5
14 WHP10LWS-2LB 5132634 LOWER WING SHROUD 1
15 WHP10LWS-2RB 5132635 LOWER WING SHROUD 1
16 WHP10UWS-1A 5131583 UPPER WING SHROUD 4
17 WHP10TWWSA 4191316 WING SHROUD TORQUE WEDGE 10
18 WHP10TSPWSB 4191317 WING SHROUD TORQUE SPOOL 10

40
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD135WHP10-1 Whisler Plus™


WHP10 Lip Assembly
1

16 18
17

9 10

5
18 6
17 12
7
3
8 13
14 15
11
4

Item PMID P/N Description Qty


1 SD135WHP10-1 4268990 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 6
3 85SV2PN-C 4162103 SV2 PIN 6
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 6
5 WC185 5127772 SV2 WEARCAP 6
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS 12
7 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 6
8 WHP10BSTAB 5128760 WHP STABILIZER BAR 6
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 6
10 WHP10TSP-1 4160077 ADAPTER TORQUE SPOOL 6
11 WHPS10X305CS-1 5131483 CENTER SHROUD 5
12 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 5
13 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 5
14 WHP10LWS-2LB 5132634 LOWER WING SHROUD 1
15 WHP10LWS-2RB 5132635 LOWER WING SHROUD 1
16 WHP10UWS-1B 5133482 UPPER WING SHROUD 2
17 WHP10TWWSA 4191316 WING SHROUD TORQUE WEDGE 6
18 WHP10TSPWSB 4191317 WING SHROUD TORQUE SPOOL 6

41
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD147WHP10-1-10E Whisler Plus™


WHP10 Lip Assembly

17 19
18

11 10

5
6 7
19
18
8 13
3
9
15 16 14

12
4

Item PMID P/N Description Qty


1 SD147WHP10-1-10E 4214563 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 7
3 85SV2PN-C 4162103 SV2 PIN 7
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 7
5 WC185 5127772 SV2 WEARCAP 7
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS 12
7 WHP10BOSS-3 4162216 WHISLER PLUS BOSS 2
8 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 7
9 WHP10BSTAB 5128760 WHP STABILIZER BAR 7
10 WHP10TW 4162496 ADAPTER TORQUE WEDGE 7
11 WHP10TSP-1 4160077 ADAPTER TORQUE SPOOL 7
12 WHPS10X270CS-1 5131396 CENTER SHROUD 6
13 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 6
14 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 6
15 WHP10LWS-1LA 5131093 LOWER WING SHROUD 1
16 WHP10LWS-1RA 5131094 LOWER WING SHROUD 1
17 WHP10UWS-1A 5131583 UPPER WING SHROUD 4
18 WHP10TWWSA 4191316 WING SHROUD TORQUE WEDGE 10
19 WHP10TSPWSB 4191317 WING SHROUD TORQUE SPOOL 10

42
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD160WHP10-1 Whisler Plus™


WHP10 Lip Assembly
1

16 18
17

9 10

5
18 6
17 12
7
3 13
8
14 15
11

Item PMID P/N Description Qty


1 SD160WHP10-1 4182367 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 8
3 85SV2PN-C 4162103 SV2 PIN 8
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 8
5 WC185 5127772 SV2 WEARCAP 8
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS 16
7 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 8
8 WHP10BSTAB 5128760 WHP STABILIZER BAR 8
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 8
10 WHP10TSP-1 4160077 ADAPTER TORQUE SPOOL 8
11 WHPS10X270CS-1 5131396 CENTER SHROUD 7
12 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 7
13 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 7
14 WHP10LWS-1LA 5131093 LOWER WING SHROUD 1
15 WHP10LWS-1RA 5131094 LOWER WING SHROUD 1
16 WHP10UWS-1A 5131583 UPPER WING SHROUD 2
17 WHP10TWWSA 4191316 WING SHROUD TORQUE WEDGE 6
18 WHP10TSPWSB 4191317 WING SHROUD TORQUE SPOOL 6

43
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD160WHP10-2 Whisler Plus™


WHP10 Lip Assembly

16 18
17

9 10

5
18 6
17 12
7
3 13
14 15 8
11

Item PMID P/N Description Qty


1 SD160WHP10-2 4191922 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 8
3 85SV2PN-C 4162103 SV2 PIN 8
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 8
5 WC185 5127772 SV2 WEARCAP 8
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS 16
7 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 8
8 WHP10BSTAB 5128760 WHP STABILIZER BAR 8
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 8
10 WHP10TSP-1 4160077 ADAPTER TORQUE SPOOL 8
11 WHPS10X270CS-1 5131396 CENTER SHROUD 7
12 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 7
13 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 7
14 WHP10LWS-1LA 5131093 LOWER WING SHROUD 1
15 WHP10LWS-1RA 5131094 LOWER WING SHROUD 1
16 WHP10UWS-1A 5131583 UPPER WING SHROUD 4
17 WHP10TWWSA 4191316 WING SHROUD TORQUE WEDGE 10
18 WHP10TSPWSB 4191317 WING SHROUD TORQUE SPOOL 10

44
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD167WHP12-1 Whisler Plus™


WHP12 Lip Assembly

19
17 18

11 10

19 5
18 6 7

15 16 8
3
9 13

14
4
12
2

Item PMID P/N Description Qty


1 SD167WHP12-1 4206383 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 7
3 85SV2PN-C 4162103 SV2 PIN 7
4 WHP12W22-85SV2 5131014 SV2 WHISLER PLUS ADAPTER 7
5 WC185 5127772 SV2 WEARCAP 7
6 WHP12BOSS-1 4164108 WHISLER PLUS BOSS 12
7 WHP12BOSS-2 4206380 WHISLER PLUS BOSS 2
8 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 7
9 WHP12BSTAB 5128845 WHP STABILIZER BAR 7
10 WHP10TW 4162496 ADAPTER TORQUE WEDGE 7
11 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 7
12 WHP12X368HCS-1 5131385 CENTER SHROUD 6
13 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 6
14 WHP12TSPHCS 4191390 CENTER SHROUD TORQUE SPOOL 6
15 WHP12HLWS-1L 5131384 LOWER WING SHROUD 1
16 WHP12HLWS-1R 5131383 LOWER WING SHROUD 1
17 WHP12HUWS-1 5131380 UPPER WING SHROUD 6
18 WHP12TSPHWS 4191389 WING SHROUD TORQUE WEDGE 8
19 WHP12TWWS 4190153 WING SHROUD TORQUE SPOOL 8

45
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD170WHP10-2A Whisler Plus™


WHP10 Lip Assembly

16 18
17

9 10

5
18 6
17
12
7
3
14 15 8 13

11
4

Item PMID P/N Description Qty


1 SD170WHP10-2A-12T 4214957 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 8
3 85SV2PN-C 4162103 SV2 PIN 8
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 8
5 WC185 5127772 SV2 WEARCAP 8
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS 16
7 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 8
8 WHP10BSTAB 5128760 WHP STABILIZER BAR 8
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 8
10 WHP10TSP-1 4160077 ADAPTER TORQUE SPOOL 8
11 WHPS10X270CS-1 5131396 CENTER SHROUD 7
12 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 7
13 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 7
14 WHP10LWS-1LA 5131093 LOWER WING SHROUD 1
15 WHP10LWS-1RA 5131094 LOWER WING SHROUD 1
16 WHP10UWS-1A 5131583 UPPER WING SHROUD 4
17 WHP10TWWSA 4191316 WING SHROUD TORQUE WEDGE 10
18 WHP10TSPWSB 4191317 WING SHROUD TORQUE SPOOL 10

46
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD170WHP12-1 Whisler Plus™


WHP12 Lip Assembly

18
19

16 17
9 10

5
6
12
19 7
18 3
8
13
14 15
4
11
2

Item PMID P/N Description Qty


1 SD170WHP12-1 4229996 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 8
3 85SV2PN-C 4162103 SV2 PIN 8
4 WHP12W22-85SV2 5131014 SV2 WHISLER PLUS ADAPTER 8
5 WC185 5127772 SV2 WEARCAP 8
6 WHP12BOSS-1 4164108 WHISLER PLUS BOSS 16
7 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 8
8 WHP12BSTAB 5133245 WHP STABILIZER BAR 8
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 8
10 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 8
11 WHP12X267BCS-1 5131000 CENTER SHROUD 7
12 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 7
13 WHP12TSPBCS 4190155 CENTER SHROUD TORQUE SPOOL 7
14 WHP12BLWS-1LA 5133291 LOWER WING SHROUD 1
15 WHP12BLWS-1RA 5133290 LOWER WING SHROUD 1
16 WHP12BUWS-1LA 5133293 UPPER WING SHROUD 1
17 WHP12BUWS-1RA 5133292 UPPER WING SHROUD 1
18 WHP12TWWS 4190153 WING SHROUD TORQUE WEDGE 6
19 WHP12TSPBWS 4190154 WING SHROUD TORQUE SPOOL 6

47
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD174WHP10-1 Whisler Plus™


WHP10 Lip Assembly

9 10

5
6

7
3 8
12

13
4

11
2

Item PMID P/N Description Qty


1 SD174WHP10-1 4211410 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 8
3 85SV2PN-C 4162103 SV2 PIN 8
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 8
5 WC185 5127772 SV2 WEARCAP 8
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS 16
7 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 8
8 WHP10BSTAB 5128760 WHP STABILIZER BAR 8
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 8
10 WHP10TSP-2 4162378 ADAPTER TORQUE SPOOL 8
11 WHPS10X270CS-1 5131396 CENTER SHROUD 15
12 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 15
13 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 15

48
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD184WHP12-1-12T Whisler Plus™


WHP12 Lip Assembly

9 10

5
6

7
3 8
12

4 13

2
11

Item PMID P/N Description Qty


1 SD184WHP12-1-12T 4214441 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 8
3 85SV2PN-C 4162103 SV2 PIN 8
4 WHP12W22-85SV2 5131014 SV2 WHISLER PLUS ADAPTER 8
5 WC185 5127772 SV2 WEARCAP 8
6 WHP12BOSS-3 4213796 WHISLER PLUS BOSS 16
7 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 8
8 WHP12BSTAB 5128845 STABILIZER BAR 8
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 8
10 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 8
11 WHP12X293HCS-1NP 5132230 CENTER SHROUD NARROW PAD SERIES 15
12 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 15
13 WHP12TSPHCS 4191390 CENTER SHROUD TORQUE SPOOL 15

49
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD190WHP10-2A Whisler Plus™


WHP10 Lip Assembly

18
16 17

9 10

5
6
18
17
7 12
3
8
14 15 13

4
11
2

Item PMID P/N Description Qty


1 SD190WHP10-2A-12T 4214959 WHISLER PLUS WHP10 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 9
3 85SV2PN-C 4162103 SV2 PIN 9
4 WHP10W02-85SV2 5130337 SV2 WHISLER PLUS ADAPTER 9
5 WC185 5127772 SV2 WEARCAP 9
6 WHP10BOSS-2 4162215 WHISLER PLUS BOSS ASSEMBLY 18
7 WHP10KSTAB 5128761 WHISLER PLUS INSERT-STABILIZER 9
8 WHP10BSTAB 5128760 WHP STABILIZER BAR 9
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 9
10 WHP10TSP-1 4160077 ADAPTER TORQUE SPOOL 9
11 WHPS10X270CS-1 5131396 CENTER SHROUD 8
12 WHP10TWCSA 4190356 CENTER SHROUD TORQUE WEDGE 8
13 WHP10TSPCSA 4190357 CENTER SHROUD TORQUE SPOOL 8
14 WHP10LWS-2LB 5132634 LOWER WING SHROUD 1
15 WHP10LWS-2RB 5132635 LOWER WING SHROUD 1
16 WHP10UWS-1A 5131583 UPPER WING SHROUD 4
17 WHP10TWWSA 4191316 WING SHROUD TORQUE WEDGE 10
18 WHP10TSPWSB 4191317 WING SHROUD TORQUE SPOOL 10

50
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD191WHP12-1A Whisler Plus™


WHP12 Lip Assembly

17
18
8
15 16

5
18 11
17 3 6
7
12
13 14
4
10

Item PMID P/N Description Qty


1 SD191WHP12-1A 4189876 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 9
3 85SV2PN-C 4162103 SV2 PIN 9
4 WHP12N22-85SV2 5131015 SV2 WHISLER PLUS ADAPTER 9
5 WHP12BOSS-1 4164108 WHISLER PLUS BOSS 18
6 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 9
7 WHP12BSTAB 5128845 WHP STABILIZER BAR 9
8 WHP10TW 4162496 ADAPTER TORQUE WEDGE 9
9 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 9
10 WHP12X267BCS-1 5131000 CENTER SHROUD 8
11 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 8
12 WHP12TSPBCS 4190155 CENTER SHROUD TORQUE SPOOL 8
13 WHP12BLWS-1LA 5133291 LOWER WING SHROUD 1
14 WHP12BLWS-1RA 5133290 LOWER WING SHROUD 1
15 WHP12BUWS-1LA 5133293 UPPER WING SHROUD 1
16 WHP12BUWS-1RA 5133292 UPPER WING SHROUD 1
17 WHP12TWWS 4190153 WING SHROUD TORQUE WEDGE 6
18 WHP12TSPBWS 4190154 WING SHROUD TORQUE SPOOL 6

51
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD191WHP12-2 Whisler Plus™


WHP12 Lip Assembly

18
19

16 17
9 10

5
6
12
19 7
18 3
8
13
14 15
4
11
2

Item PMID P/N Description Qty


1 SD191WHP12-2 4193714 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 9
3 85SV2PN-C 4162103 SV2 PIN 9
4 WHP12W22-85SV2 5131014 SV2 WHISLER PLUS ADAPTER 9
5 WC185 5127772 SV2 WEARCAP 9
6 WHP12BOSS-3 4213796 WHISLER PLUS BOSS 18
7 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 9
8 WHP12BSTAB 5128845 WHP STABILIZER BAR 9
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 9
10 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 9
11 WHP12X267BCS-1 4193021 CENTER SHROUD 8
12 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 8
13 WHP12TSPBCS 4190155 CENTER SHROUD TORQUE SPOOL 8
14 WHP12BLWS-1LA 5133291 LOWER WING SHROUD 1
15 WHP12BLWS-1RA 5133290 LOWER WING SHROUD 1
16 WHP12BUWS-1LA 5133293 UPPER WING SHROUD 1
17 WHP12BUWS-1RA 5133292 UPPER WING SHROUD 1
18 WHP12TWWS 4190153 WING SHROUD TORQUE WEDGE 6
19 WHP12TSPBWS 4190154 WING SHROUD TORQUE SPOOL 6

52
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD194WHP12-1 Whisler Plus™


WHP12 Lip Assembly

9 10

5
6

7
3 12
8

13

4
11
2

Item PMID P/N Description Qty


1 SD194WHP12-1 4212682 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 9
3 85SV2PN-C 4162103 SV2 PIN 9
4 WHP12W22-85SV2 5131014 SV2 WHISLER PLUS ADAPTER 9
5 WC185 5127772 SV2 WEARCAP 9
6 WHP12BOSS-3 4213796 WHISLER PLUS BOSS 18
7 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 9
8 WHP12BSTAB 5128845 STABILIZER BAR 9
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 9
10 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 9
11 WHP12X293HCS-1NP 5132230 CENTER SHROUD NARROW PAD SERIES 16
12 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 16
13 WHP12TSPHCS 4191390 CENTER SHROUD TORQUE SPOOL 16

53
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD201WHP12-2 Whisler Plus™


WHP12 Lip Assembly

9 10

5
6

7
3 8
12

4 13

2
11

Item PMID P/N Description Qty


1 SD201WHP12-2 4263762 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 9
3 85SV2PN-C 4162103 SV2 PIN 9
4 WHP12W53-85SV2 5131016 SV2 WHISLER PLUS ADAPTER 9
5 WC185 5127772 SV2 WEARCAP 9
6 WHP12BOSS-3 4213796 WHISLER PLUS BOSS 18
7 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 9
8 WHP12BSTAB 5128845 WHP STABILIZER BAR 9
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 9
10 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 9
11 WHP12X293HCS-1NP 5132230 CENTER SHROUD NARROW PAD SERIES 16
12 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 16
13 WHP12TSPBCS 4190155 CENTER SHROUD TORQUE SPOOL 16

54
« TABLE OF CONTENTS
« LIP REPLACEMENT

SD212WHP12-1 Whisler Plus™


WHP12 Lip Assembly

9 10

5
6

7
3 8
12

4 13

2
11

Item PMID P/N Description Qty


1 SD212WHP12-1 4230121 WHISLER PLUS WHP12 LIP WELDMENT 1
2 85SV2RXL 5128611 SV2 POINT 9
3 85SV2PN-C 4162103 SV2 PIN 8
4 WHP12W22-85SV2 5131014 SV2 WHISLER PLUS ADAPTER 9
5 WC185 5127772 SV2 WEARCAP 9
6 WHP12BOSS-3 4213796 WHISLER PLUS WELDMENT 18
7 WHP12KSTAB 5128844 WHISLER PLUS INSERT-STABILIZER 9
8 WHP12BSTAB 5128845 WHP STABILIZER BAR 9
9 WHP10TW 4162496 ADAPTER TORQUE WEDGE 9
10 WHP12TSP-1 4164137 ADAPTER TORQUE SPOOL 9
11 WHP12X293HCS-1NP 5132230 CENTER SHROUD NARROW PAD SERIES 18
12 WHP12TWCS 4190156 CENTER SHROUD TORQUE WEDGE 18
13 WHP12TSPHCS 4191390 CENTER SHROUD TORQUE SPOOL 18

55
« TABLE OF CONTENTS
« LIP REPLACEMENT

N1LPSD440-1-00-1S Nemisys®
N1 Lip Assembly

4 5 9

8
3

Item PMID P/N Description Qty


1 N1LPSD440-1 4235349 NEMISYS N1 LIP WELDMENT 1
2 N1S 4210500 NEMISYS POINT 7
3 N1H 4209788 NEMISYS ADAPTER 7
4 N1WCLP-DA 5136080 NEMISYS WEARCAP DIPPER LIP 7
5 KLL01MB 4103727 KWIK-LOK II LOCK 7
6 KLB01MB 5125507 KWIK-LOK II BASE 7
7 N1SDSH322A 5136712 NEMISYS DIPPER SHROUD 14
8 N1SLS 4227347 SECURELIFT LIFTING SYSTEM 1
9 HPC/HPB-TOOL 4197175 DUAL HINGE PIN REMOVAL TOOL 1

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« TABLE OF CONTENTS
« LIP REPLACEMENT

N1LPSD510-1 Nemisys®
N1 Lip Assembly

4 5 9

8
3

Item PMID P/N Description Qty


1 N1LPSD510-1 4232905 NEMISYS N1 LIP WELDMENT 1
2 N1S 4210500 NEMISYS POINT 8
3 N1H 4209788 NEMISYS ADAPTER 8
4 N1WCLP-D 5133829 NEMISYS WEARCAP DIPPER LIP 8
5 KLL01MB 4103727 KWIK-LOK II LOCK 8
6 KLB01MB 5125507 KWIK-LOK II BASE 8
7 N1SDSH322A 5136712 NEMISYS DIPPER SHROUD 15
8 N1SLS 4227347 SECURELIFT LIFTING SYSTEM 1
9 HPC/HPB-TOOL 4197175 DUAL HINGE PIN REMOVAL TOOL 1

57
« TABLE OF CONTENTS
« LIP REPLACEMENT

N1LPSD539-1 Nemisys®
N1 Lip Assembly

9
5

3
8

Item PMID P/N Description Qty


1 N1LPSD539-1 4252534 NEMISYS N1 LIP WELDMENT 1
2 N1S 4210500 NEMISYS POINT 8
3 N1H 4209788 NEMISYS ADAPTER 8
4 N1WCLP-DB 5136687 NEMISYS WEARCAP DIPPER LIP 8
5 N1WCB 4253215 NEMISYS WEAR CAP BASE 8
6 N1SDSH322A 5136712 NEMISYS DIPPER SHROUD 15
7 N1SLS 4227347 SECURELIFT LIFTING SYSTEM 1
8 HPC/HPB-TOOL 4197175 DUAL HINGE PIN REMOVAL TOOL 1

58
« TABLE OF CONTENTS
« LIP REPLACEMENT

N3LPH440-1 Nemisys®
N3 Lip Assembly

4 5
9

8
3

Item PMID P/N Description Qty


1 N3LPH440-1 4223511 NEMISYS N3 LIP WELDMENT 1
2 N3S 4213064 NEMISYS POINT 6
3 N3H 4212734 NEMISYS ADAPTER 6
4 N3WCLPA 5135322 NEMISYS WEARCAP DIPPER LIP 6
5 KLL01MB 4103727 KWIK-LOK II LOCK 6
6 KLB11MB 5125508 KWIK-LOK II BASE 6
7 N3SDSH450 5135514 NEMISYS DIPPER SHROUD 9
8 N3SLS 4228499 SECURELIFT LIFTING SYSTEM 1
9 HPC/HPB-TOOL 4197175 DUAL HINGE PIN REMOVAL TOOL 1

59
« TABLE OF CONTENTS
« LIP REPLACEMENT

N3LPSD488-1-00-1S Nemisys®
N3 Lip Assembly

11 12

10

4 5

9
6

3
8

Item PMID P/N Description Qty


1 N3LPSD488-1 4266642 NEMISYS N3 LIP WELDMENT 1
2 N3S 4213064 NEMISYS POINT 7
3 N3H 4212734 NEMISYS ADAPTER 7
4 N3WCLPA 5135322 NEMISYS WEARCAP DIPPER LIP 5
5 KLL01MB 4103727 KWIK-LOK II LOCK 5
6 KLB11MB 5125508 KWIK-LOK II BASE 5
7 N1SDSH390 5133828 NEMISYS DIPPER SHROUD 6
8 N3SLS 4228499 SECURELIFT LIFTING SYSTEM 1
9 HPC/HPB-TOOL 4197175 DUAL HINGE PIN REMOVAL TOOL 1
10 TBW140X800-1 5126888 TOPLOK WING SHROUD 2
11 TBB 5118995 TOPLOK SHROUD BOSS 2
12 PDD33366#1 4151655 THRUST BLOCK 2

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« TABLE OF CONTENTS

ESCO CABLE SHOVEL LIP WELD REPAIR


Whisler Plus Adapter Conversion Kits
ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4162594 WHP10-CK 2-D/3-D WHP10 Conversion & Maintenance Kit Whisler Plus 10

4169626 WHP12-CK 2-D/3-D WHP12 Conversion & Maintenance Kit Whisler Plus 12

4171866 WHP475-CK 2-D/3-D WHP475 Conversion & Maintenance Kit 4.75 TLC

4172076 WHP600-CK 2-D/3-D WHP600 Conversion & Maintenance Kit 6.00 TLC

WH8 Shroud Pads


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4041396 WRT-CD22973 2-D Center Shroud WRT All WH8 lips

4041395 WRT-CE18410 2-D Flat Center Shroud WRT ESCO CE18410 series pads

4041398 WRT-CE25180 2-D Wing Shroud WRT All WH8 lip wings

WH8 Adapter Pads


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4056605 WRTWH8 2-D Weld Repair Template Whisler 8 pad

4147317 WRTWH8CAGE 3-D Weld Repair Template (Cage) Whisler 8 pad

Note:
1) 2-D type is also known as “Sweep gauge” and 3-D type is also known as “3-D WRT” or “Cage Gauge”.

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« TABLE OF CONTENTS

ESCO CABLE SHOVEL LIP WELD REPAIR

WH10 Shroud Pads


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4041703 WRT-CD22979 2-D Center Shroud WRT All WH10 lips

4204024 WRT-CE25030 2-D Wing Shroud WRT All ESCO WH10 wing shroud pads

4142057 WRT-AMSCO-WS 2-D Wing Shroud WRT AMSCO lips

4198731 WRTWH10CSCAGE 3-D Center Shroud WRT Kit All WH10 LIPS

4203388 WRTSWH10CSCAGE 3-D ESCO "SUPER 10" Center Shroud Kit ESCO "SUPER" WH10 Lips ONLY

4190739 WRTWH10UWSCAGE 3-D Upper Wing Shroud WRT Kit All WH10 Lips

4190138 WRTWH10LWSCAGE 3-D Lower Wing Shroud WRT Kit All WH10 Lips

4168355 WRTWH10TCSCAGE 3-D TOPLOK Center Shroud WRT Kit All WH10 Lips

WH10 Adapter Pads


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4162350 WRTWH10A 2-D Weld Repair Template Whisler 10 pad

4169024 WRTDRPWH10CAGE 3-D Weld Repair Template (Cage) DRP Whisler 10 pad

Note:
1) 2-D type is also known as “Sweep gauge” and 3-D type is also known as “3-D WRT” or “Cage Gauge”.

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« TABLE OF CONTENTS

ESCO CABLE SHOVEL LIP WELD REPAIR

BI WH12 Shroud Pads


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4151499 WRT-PDE51916 2-D Center Shroud WRT BI WH12 lips

4157726 WRT-PDE52677A 2-D Wing Shroud WRT BI WH12 lips

4166773 WRTDRPBEWH12LWSCAGERH 1 3-D Lower Wing Shroud WRT BI WH12 lower wing shroud right hand

4166775 WRTDRPBEWH12LWSCAGELH 1 3-D Lower Wing Shroud WRT BI WH12 lower wing shroud left hand

4187868 WRTBIWH12UWSCAGE 3-D Upper Wing Shroud WRT Kit 9" lock hole upper wing shroud

4188969 WRTBIWH12LWSCAGE 3-D Lower Wing Shroud WRT Kit BI WH12 lips

4188922 WRTBIWH12CSCAGE 3-D Center Shroud WRT Kit BI WH12 lips

Notes:
1) BI WH12 is the Whisler 12 shroud system originally designed by Bucyrus International (formerly Bucyrus Erie).
2) 2-D type is also known as “Sweep gauge” and 3-D type is also known as “3-D WRT” or “Cage Gauge”.

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ESCO CABLE SHOVEL LIP WELD REPAIR

Shroud Fit Repair Template


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4124183 WRT-DRP-WH12-CS 2-D Center Shroud WRT P&H AMSCO & Frog center shroud pads

4124184 WRT-DRP-WH12-WS 2-D Wing Shroud WRT P&H AMSCO & Frog wing shroud pads

4436274 WRTWH12CSCAGE 3-D TOPLOK Narrow Pad Center Shroud WRT P&H WH12 Oil Sands lips

4192654 WRTPHWH12UWSCAGE 3-D Upper Wing Shroud WRT Kit P&H WH12 lips

4193076 WRTPHWH12LWSCAGE 3-D Lower Wing Shroud WRT Kit P&H WH12 lips

4193288 WRTPHWH12CSCAGE 3-D Center Shroud WRT Kit P&H WH12 lips

4202458 WRTPHWH12NPCAGE 3-D Narrow Pad Series Center Shroud WRT Kit P&H WH12 "WR" and Oil Sands lips

Note:
1) P&H WH12 is the Whisler 12 shroud system originally designed by P&H

WH12 Adapter Pads


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4110055 WRTDRPWH12 2-D Weld Repair Template DRP Whisler 12 pad

4166289 WRTDRPWH12CAGE 3-D Weld Repair Template (Cage) DRP Whisler 12 pad

Note:
1) 2-D type is also known as “Sweep gauge” and 3-D type is also known as “3-D WRT” or “Cage Gauge”.

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« TABLE OF CONTENTS

ESCO CABLE SHOVEL LIP WELD REPAIR

BERKELEY TLC Shroud Pads


ITEM ID NO. PMID TYPE DESCRIPTION APPLICATION

4173280 WRTBRK475 2-D WRT for TOPLOK TLC 4.75 lips

4174046 WRTBRK475CAGE 3-D 3D WRT/Cage Gage for TOPLOK TLC 4.75 lips

4215577 WRTBRK600CAGEB 3-D 3D WRT/Cage Gage for TOPLOK TLC 6.00 lips

Note:
1) 2-D type is also known as “Sweep gauge” and 3-D type is also known as “3-D WRT” or “Cage Gauge”.

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« TABLE OF CONTENTS

CABLE SHOVEL LIPS


ESCO can help your operation with customized cable shovel lips for new or existing
dippers. For over 50 years, we have been using our digging expertise to engineer
lips to replace under-performing competitive lips in a variety of applications and
digging conditions. With just a few critical dimensions and pictures as noted below,
ESCO will provide a customized lip to fit most existing cable shovel buckets.

F
Wing thickness

A
Inside Lip Width

E
Corner radius
D
Radius across center

I J
Width between noses Wing depth
G
Wing
A angle°
B
C
D C
Height
E
F
G
H
Lip
I H
Ange°
J
B
Length
Current adapter make and model
Customer
Bucket MFG Capacity
Cable Shovel Machine Make and Model

Note: Please include high quality pictures from the front, top and each side of the existing lip

66
« TABLE OF CONTENTS

CUSTOM CABLE SHOVEL CALL FOR A


BUCKETS AND PARTS QUOTE TODAY
Cable Shovel Forms
Typical ESCO cable Shovel Parts Description

Whisler adapter system

67
« TABLE OF CONTENTS

Cable Shovel Forms


Request for Cable Shovel Quotation
If you want inside liners quoted, please
specify coverage and liner material using
the sketch below.

TRUCK SIz E: Primary___________ton (kg) Secondary:___________ton (kg)


DESCRIPTION OF PRESENT Cable Shovel:
Make: _________________ Size: ___________ cu. yds. (cu.m.) Fill Factor: ___________
Weight: ___________ lb (kg) Specify what weight includes: __________________

Present Cable Shovel is (*): Pin connected or Hopper


Pitch brace length (center to center): __________ Pitch brace location: front rear
Present hoisting arrangement (*):
Bail with Padlock Lug “O” Ring Bail Bail with Twin Hoist Lines
Twin hoist Lines only without Bail Other: _____________________________________
Present Door Trip: Right Side Left Side

Present Tooth Equipment: ________________________________________________________________________


68 _____________________________________________________________________________________________
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