Operationg

MManual

for

Host

of

Environmental

Treatment

System
 DDefinition, warning message / description
CCertified personnel

The so-called "certified personnel" in this manual and the logo of the equipment means that
the personnel who install and operate the equipment must be familiar with the installation,
commissioning, operation steps and requirements of the equipment, as well as all kinds of
emergencies that may occur and their disposal

They must also meet the following conditions:




Trained and qualified in the examination, able to power up, power off, clean, ground and
connect circuits and equipment in accordance with the requirements ofroutine and safe
operation procedures specified in this manual.

 Trained to maintain and use protective equipment in accordance with the requirements of

routine and safe operation procedures specified in this manual. Trained in first aid.

Safety guide

This manual contains information / instructions for ensuring your own safety and preventing
property losses. Use triangular warning signs for your personal safety information and
instructions. No triangle warning signs are added to the information and instructions for
general property losses. Special "warning",
"attention" and "prompt" are suitable for special operations, placed at the beginning of the
relevant chapter and repeated or supplemented where necessary for the chapter. According
to the risk level, they explained the following:

Dangerous;
The "danger" with warning signs in this manual means that if you do not comply with the
relevant requirements and do not take corresponding measures, you will cause death or
serious personal injury.

1
Alarm:
The “Alarm”warning sign in this manual means that if the relevant requirements
are not complied with and the corresponding measures are not taken, there is a
potential risk of death or serious personal injury.

Attention:
The “attention”warning sign in this manual means that if you do not comply with
the relevant requirements and do not take corresponding measures, there is a
potential risk of mild or moderate personal injury.

Attention:
Attention: the "attention" without warning signs in this manual means that if the relevant
requirements are not complied with and the corresponding measures are not taken,
there is a potential risk of property damage.

Tips:
The "tips" in this manual means that if the user does not pay attention to the
prompt, there may be undesirable results or states.

Tips:
The description of“tips”in this manual is an important information about the product,
and the bold part of the manual is a problem to be paid special attention to.

2
 Correctly operation and use:
The following information is provided for your safety and to prevent damage to the
equipment or parts connected to it. The information listed in this section is usually involved
when dealing with equipment related matters. Please read the following carefully and
ensure compliance.

Note the following:

Alarm:
 This equipment has dangerous voltage, and it controls rotating parts with dangerous
voltage. If you do not comply with the provisions of the warning or do not operate in
accordance with the requirements of this manual, it may cause death, serious personal
injury or significant property damage.


Only certified qualified professionals are allowed to operate this equipment and are familiar
with all the safety instructions and relevant installation, operation and maintenance
provisions in this manual before using the equipment. Proper handling, installation,
operation and maintenance is a reliable guarantee for the safe and successful operation of
this equipment.
 Pay attention to the danger of electric shock, even if the power supply has been cut off,
the DC circuit capacitor of the equipment still has dangerous voltage.Therefore, this
device is not allowed to be turned on until 5 minutes after the power is turned off.

 The pe mark on the equipment refers to the protective grounding through the
grounding conductor. The cross-section of the grounding conductor shall be such
that the voltage at the grounding point shall not exceed 10V when the pe
grounding point is shorted with the grounding bus.
 the customer must provide safe and reliable grounding and standard three-phase five-wire
system power supply, and the power supply line u, v, w, and the dustn and pe must be
connected as specified.

After the equipment is shut down, there is still some residual high pressure water in the
pipeline of the high pressure pump. Please pay attention to the discharge.

Attention:

Prevent children and the public from touching this equipment!
 This equipment can only be used for the purpose specified by the manufacturer, and can
only be used with the components and devices recommended and approved by our
company. Please use special tools when maintaining the machine set, if not using the
special tool may cause fire, electric shock or other injury, unit of

parts failure.
 Operating procedures and equipment components shall not be changed without
authorization, unauthorized modifications may lead to fire.
 Tips:

 Please put this manual in an easy-to-find place near the equipment to ensure that all users
are easy to use.
Please keep the packing during the warranty period.

 If the equipment is to be shut down for a long time, the continuous closing time of the total
power supply shall not exceed 180 days to ensure the equipment is stable. When
measuring or testing the live equipment in the operating state, use the appropriate


electronic equipment and pay attention to the safe distance.


The equipment meets the requirements of environmental protection, when abandoned,
please classify according to the different parts and materials.

4
Component Name
Figure 1 is the three-dimensional diagram of the equipment, which
shows the main components of the equipment.

图一
1. Indicator power / operation / failure
2. touch screen
3. Electronic control system
4. scram button
5. Water box
6. Ultrafiltration filter
7. Manual drain valve
8. Flush solenoid valve
9. Pump group (frequency conversion motor plunger pump)
10. Pressure sensor (high pressure)
11. water infall（G1”）
12. piezometer
13. High pressure solenoid valve (high pressure output).
14. Pressure relief solenoid valve
15. waterspout（G1”）
16. High pressure outlet （G3/8”）
Before the pump starts running, the temporary plug (a) used in transit must be replaced
with the randomly attached breathing nozzle ruler (b).

5
Operation and operation:
1.1 Matters needing attention before boot
Before the equipment is opened, confirm the components (solenoid valve, filter, etc.), the
pipeline has been connected correctly;
※ before the first electrification of the equipment, confirm that the distribution power and
wiring mode meet the equipment requirements;
※ The water supply capacity meets the requirements of the maximum atomization of the
system; the temporary oil plug of the plunger pump is replaced with the breathing nozzle oil
ruler;
※ After the power is turned on, check that each power plant is working properly, such as
the sound of the power plant is different at work. If there is a leakage phenomenon, it should
be shut down and checked immediately.
※ Check the wind direction of the variable frequency motor heat dissipation fan and the air
supply direction towards the motor body after the power is turned on. If you do not replace
the power supply any two-phase (fire line) wiring.

1.2 Operation Interface:

After the device is powered on, the touch screen enters the initial window through
self-test.

Click enter system to pop up the user login window. The operator and
administrator passwords in the login window are delivered to the customer after
the installation of the device, and the customer staff can log in according to
different permissions.
Click [enter system] to enter the main control window

6
 User name：

ADMIN Key：789

7
8
Main control window

After the user logs in, click [enter the system] to open the main control window
interface.

Description of main control window:

Key Content Description

[Start] Click this button and the device starts to work;

[stop] click on this button and the device stops working;

[remote control function] click on this button, the device remote control can control
the work of the device;

[Host Force] Click this button, the device has no sub-box to control the device
operation;

[distribution box monitoring] click on this button, the equipment can view and
control the distribution box work;

[Parameter setting] requires administrator permission, and then enters the function
selection interface after clicking.

[help] click on the button to enter the help interface;

9
Parameter settings: click [parameter settings] to enter the setting interface; when
you need parameter restore, please click [restore factory settings]. After 5 seconds,
the parameters will be restored to the factory setting value;

The figure above is to click[Restore Factory Settings] to click this button, and after 5
seconds, the device parameters will restore the factory value.

10
Parameter setting window description:

Description

Debug the standby button, after opening, the device does not reach the 30bar for 10
seconds to screen the alarm;

[restore factory settings] after clicking this button for 5 seconds, the equipment
parameters will restore the factory value;

[maintenance confirmation] when the maintenance is complete, click this button to

remind the maintenance display that the maintenance display will be reset; when
the effluent is out of pressure, when filtering failure, you need to click this button
before the fault can be reset.

Set the alarm value

Outlet setting: the factory is set to 30bar (when the effluent pressure does not reach 30 kg

after the equipment runs for 10 seconds, the equipment will alarm and stop, and press the

"maintenance confirmation" key to reset after troubleshooting).

Pressure relief setting value

The factory is set to: automatic pressure relief after the equipment stops

pumping for 5 seconds;

Flushing setting value

Factory setting is: automatic washing every 60 minutes, each washing for 20

seconds;

11
Description of the distribution box monitoring window：

Mode of operation:

Automatic: when the distribution control box is in the automatic state, the equipment
receives the coal flow signal, starts the work automatically;
2, stops: when the distribution control box is in the stop state, the equipment stops
working;
3, manual: when the distribution control box is in the manual state, the equipment forces
to start the work;
Control signal:

1、Material flow: when the distribution control box is in an automatic state, the equipment
checks whether the material flow signal is received;

Running status: ：

1、Operation: show whether the distribution control box is up or not; 2,

solenoid valve: show whether it is open or not;

12
Click the help button to enter the help page

13
 Troubleshooting and troubleshooting

 Maintenance remind：
When the running time reaches the maintenance time, the touch screen will
appear maintenance reminder;

 Maintenance reminder reset

Please check the oil, pipeline, power supply is normal, after

 maintenance, press the "maintenance confirmation" key reset;

Emergency stop fault
When the emergency stop fails, i0.0

 Emergency stop fault removal is red.

14
Please check whether the emergency stop has been pressed and whether the wiring has fallen
off;
 Remote emergency stop fault

When the remote emergency stop failure, i1.1 does not turn
Remote emergency stop fault elimination
on the light;
Please check whether the remote emergency stop is pressed, whether the
wiring is off or not, and the green light is on normally;
 Water shortage fault：

 when the water shortage fault, the i0.2 fault lamp is red and the frequency
conversion

stops the output;

 water shortage and troubleshooting
Please check whether the intake valve is open, whether the pipeline is
leaking and eliminated;

 Outlet pressure loss fault

When the equipment is running for 30 seconds, it has not reached 30 bar,

and the m7.5 fault light red light and the frequency conversion Trouble

shooting of effluent pressure loss stop output;


Please check whether the water outlet pipeline is leaked and excluded,
and then press the "Confirm the maintenance" key to reset after the

 Frequency conversion fault

exclusion.
In addition to constant voltage regulation, frequency converter can
also provide all kinds of protection of high voltage pump motor, such as
overvoltage, over current, undervoltage and so on.

 When the frequency converter is in fault or the motor is running

abnormally, the equipment will stop working automatically, the fault
light is on, and the buzzer alarm 。

 frequency conversion fault elimination：

Please contact after-sales service, determine the cause of the fault

and remove it, the fault information can be automatically reset

Emergency disposal

safety protection：
Emergency stop button is installed on the cabinet body. If there is an
emergency, press the button. the device will immediately stop working;
15
 Daily maintenance and maintenance

Critical component maintenance cycle.

item Inspection term
No illstration
（day）
Check that the running
sound is stable; 1
Make sure that the
1 converter
The independent heat - cooling fan is in effective
motor; 7
dissipating fan works operation,and the air inlet/ air
normally. outlet is smooth
The oil level should be in
Check the oil level 7 the middle of the window

Run for 3 months (500

2 ram pump 90 periodic maintenance
h) to replace the oil
Output pressure is Normal pressure
1
normal. 50-60Bar
3 the water outlet is 2
spray reduced, the blockage Replace
nozzle is blocked, and
cleaning

Check for leakage of

4 pipeline immediate repair
inlet and outlet pipes 1 即时修复

16
 1. Pump

Before the pump starts running, the temporary plug (a)

used in transit must be replaced with the randomly
attached breathing nozzle ruler (b).

Before carrying out any maintenance work, remove all pressure from the whole
system loop and cut off all power of the driving pump. After maintenance, check
for tools, rags or other objects or near dangerous areas before restarting the
pump. Replace overwork parts with original parts and use lubricating oils
recommended by the manufacturer. Deal with worn parts and lubricants in
accordance with relevant legal provisions. Follow the manufacturer's instructions
for daily maintenance to maintain pump performance and safety.

17
Check the oil level：
Check the oil level in case the pump is in the
horizontal position and the cooling condition.
Check the oil quantity through the level gauge
(A). When required, add oil according to the
brand and specification specified in the
"lubricating oil table". Follow these steps to
refuel:1. Unscrew plug (B) for oil and know that
the oil level is above half of the scale of the
level gauge
(A). Screw on plug (B).
change Oil
When the pump is slightly humid and hot, do
not discharge the oil into the natural
environment by placing the pump on a fully
horizontal surface. Deal with used oil in
accordance with the relevant legal provisions.
When replacing the oil, follow these steps: 1.
Use the appropriate container to collect the
used oil. 2. Unscrew the drain plug (A), to drain
all the oil. 3. Screw the plug (A) 4. Unscrew the
oil ruler (B) 5. Add new oil to the appropriate oil
level through the filling port (see "check oil
level") 6. Screw on the machine oil ruler (B)

Oil proposal for ar high pressure crankshaft plunger pump in Italy (mainland China):
 RC，RR，RS，RTX：SAE 15W40
Mobil(美孚)黑霸王diesel engine lubricating oil（SAE 15W40）
Castrol（加德士）金德乐（SAE 15W40）
Shell Helix（壳牌）劲霸 X diesel engine lubricating oil（SAE
 RR，RQ，RX，RM，XM-SS，RW-SS，XWL-
15W40）
SS，SHP， RTP，RTF，RTJ，RTM：SAE 15W40
Mobil(美孚)1 号多级油
Shell Helix（壳牌）施倍力 ASX 多级油
 XT，XM，RK，RW，XW，SXW：SAE 30
Mobil(美孚) 1130 Engine refueling，1330 Engine
refueling Shell Helix（壳牌）劲霸 C
Castrol（加德士）德乐1000，德乐2000
 XHW，RHW，WHW，RCW：SAE 90 Shell Helix（壳牌）
施倍力G 齿轮油Castrol（加德士）Advanced vehicle
gear oil

18
 Lubricating Oil
The pump has been lubricated when it leaves the factory, and the parameters of the lubricating
oil have been marked on the nameplate of the pump.
When replacing the oil, the selection of the viscosity of the lubricating oil suitable for the working
environment (see the recommendations in the appendix and the operating conditions)
The choice of the viscosity of the lubricating oil needs to be determined according to the external
temperature.
Please select the lubricating oil suitable for the operating environment temperature according to
the figure below.

Host anti-freeze maintenance

1. When the host is selected, the host with automatic constant temperature
function of the host can be purchased according to the actual use environment;
2. The power supply must be switched on when the host of the automatic
constant temperature function of the main machine is not in use, so as to ensure that
the automatic constant-temperature function is operating normally.

3. The non-automatic constant temperature functional type host is prohibited

from using equipment when the ambient temperature is lower than 0 degree or the
equipment and pipeline are frozen.

4. Before entering the icing period, the equipment must empty all the water in
the pipeline, in the water pump, in the filter and in the water tank. The specific
operation is as follows:

4.1. Close the total water source;

4.2, open the drainage valve of the ultrafiltration membrane group;
4.3, rotate the sand cylinder to the drainage gear;
4.4, open the water tank drain valve at the lower part of the water tank; and
4.5, loosen the water inlet pipeline of the plunger pump and recover;
19
 L N PECOM 24V+
1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 L1 N

1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 L1 N
SIEMENS
MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J MY2N-J
CPU SR30 EM AM03

1L .0 .1 .2 .3 2L .4 .5 .6 .7 L+ M

标记 处数 分 区 更改文件号 签 名 年、月、日
设计计 标准化 数 量 阶段标记 重 量 比 例 HPF-9/12L
制 图
F 1:1
校 对 审核
工艺 批准 共 张 第 张
 electric fan Flush valve standby

inverter

风扇

electric fan

Water Water standby touch screen

run run valve valve
fault fault

电机
Control circuits
motor
标记 处数 分 区 更改文件号 签 名 年、月、日
设 计 周国君 标准化
HPF-9/12L
数 量 阶段标记 重 量 比 例
制 图 审核
校 对
工艺 批准 共 张 第 张
 Converter malfunction
Liquid level switch

standby
standby

standby

standby

standby
standby
standby
standby

standby
Stop!

Water pressure test

DC24V+

DC24V-

1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 L1 N
SIEMENS

CPU SR20

1L .0 .1 .2 .3 2L .4 .5 .6 .7 L+ M

DC24V+

DC24V-

inverter
electric fan

standby
motor
Water valve

Flush valve
Relief valve

Water valve
fault

Control circuits
标记 处数 分 区 更改文件号 签 名 年、月、日
设计 标准化 数 量 阶段标记 重 量 比 例
HPF-9/12L
制 图 审核
校 对
工艺 批准 共 张 第 张
 power supply
motor
fan
electric
Power indicator light

Flush valve

Flush valve

Operation indicator light

Water valve

Failure indicator

Water valve

Operation indicator light

Failure indicator
touch screen

Water valve

Stop!

Liquid level switch

touch screen

Water pressure test

Liquid level switch

Stop!

Water pressure test

工艺
校 对
制 图
设 计 周国君
审核

批准
标准化
标记 处数 分 区 更改文件号 签 名 年、月、日

共 张 第 张
Terminal diagram

数 量 阶段标记 重 量 比 例
HPF-9/12L
 H1 H2

No2

NC2

No1

NC1
No3

NC3

No0

NC0
DO.COM
DO.COM

DO.COM

DO.COM
MY2N-J MY2N-J MY2N-J
24VDC 24VDC 24VDC
MD 88

Automatic/Stop/Manual Manual coercion

DI.COM

DI.COM

DI.COM

DI.COM
485+
485-
DI0

DI1
DI2

DI3

GND
Vs+
PE
标记 处数 分 区 更改文件号 签 名 年、月、日
设计计 周国君 标准化 数 量 阶段标记 重 量 比 例
制 图
F 1:1
校 对 审核
工艺 批准 共 张 第 张
编号 修改及建议记录 日期
No. Revisions and Submission Date

工程名称
Project

子项名称
Sub-Project

设计
Design

制图
Drawing

校对
Check

专业负责人
Chief

工程主持人
Project Chief

审核.审定
Approval

设计日期
Project Date

工程号
Project No.
子项号
Item No.

图名
Drawing
控制图
Title Control circuits
图号 共 张 第 页
Drawing No.
 编号 修改及建议记录 日期
No. Revisions and Submission Date

DO1

DI5

DI3
DI2
DI1
DO0
DI7
DI6

DI4

DI0
DO.COM

DI.COM

DI.COM
MD 88

DO.COM

DO.COM
485+
485-

Vs+
DO2
DO3
DO4
DO5
DO6
DO7

GND
PE
工程名称
Project

子项名称
Sub-Project

设计
Design

制图
Drawing

校对
Check

专业负责人
Chief

工程主持人
Project Chief

审核.审定
Approval

设计日期
Project Date

工程号
Project No.
子项号
Item No.

图名
Drawing
控制图
Title Control circuits
图号 共 张 第 页
Drawing No.
编号 修改及建议记录 日期
No. Revisions and Submission Date

工程名称
Project

子项名称
Sub-Project

设计
Design

制图
Drawing

校对
Check

专业负责人
Chief

工程主持人
Project Chief

审核.审定
Approval

设计日期
Project Date

工程号
Project No.
子项号
Item No.

图名
Drawing
Title Terminal diagram
图号 共 张 第 页
Drawing No.
Machine spare parts list：
No Name Spec Unit QTY Manufacturer Mark

1 Spray nozzle MT1004 Pcs 20 IDBASE

2 manifold Ф51*200*1 Pcs 4 POTA

3 Direct wire pair 3/8 Pcs 5 POTA

4 Bar clasp Ф20 Pcs 4 POTA

5 Glum 50ml Bottle 2 LOXEAL