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Quotation
1 (one) Container Mobile
Asphalt Mixing Plant Model

CSD 3000 – 240 tph

Customer: Duo Asphalt AB

Destination: Sweden

Supplier: BSS heavy equipment GmbH

Magistrale 9-11
D-16244 SChorfheide
GERMANY

Total Pr. ex site: 245.000€

Date of quotation: 18.01.2023

1. Scope of quotation

The scope of quotation of the Asphalt mixing plant model CSD 3000 is included in
appendix 1 to this quotation. All 3D animated pictures further above and below are as
example only.

2. Prices (see above)

Delivery terms are based on Incoterms 2010. Supervision includes one person for 2
weeks. International flight, local transport, hotel (international standard ****) and food
are excluded and is the responsibility of the buyer. In case of delay or extension of
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erection due to reasons, which are not the responsibility of the supplier, additional days
/ weeks have to be charged extra (as well as additional staff). The supervision is
completed after production of first black mix.

3. Terms of payment

30% Down payment

70% When ready to ship OR

100% Payment by irrevocable and confirmed Letter of Credit (L/C), payable at sight.

Payment to be released immediately after receipt of invoice. All prices are net exclud-
ing current rate VAT. All payments to be made in currency as quoted above.

4. Foundation

The tower construction is itself that rigid and stable, that a full concrete foundation in
general is not required. A prepared and compacted surface with a ground baring pres- sure
of 250 kN/m² and concrete blocks/stripes is sufficient. If the integrated storage silo is
used, the plant has to be hooked into foundations.

The quotation includes the erection plan, but excludes any foundation and site com-
paction costs. The plant site has to be leveled and must be accessible for heavy trucks.
Prior to plant erection the site has to be approved by a BSS heavy machinery autho-
rized engineer.

5. Erection requirements

BSS heavy equipment defined erection requirements apply.

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Exclusions from the delivery:

□ All national and local engineering/planning approvals and certification as may

be required, as well as any applicable taxes, local or national.
□ Necessary permits for environmental approval, erection, and any others neces-
sary for the operation of the plant.
□ Site preparation and footings, crane, etc. for unloading and erection, as well as
protection against wind and rain. Electrical service and connection to control
centre. Additional (repair) painting of plant after erection.
□ Dismantling of not-wanted old plant components, as well as installation /
adjustment of additional, not supplied by LINTEC, plant components.
□ All lubricants, heat transfer oil, hydraulic oil, raw material as may be required.
Gas supply for burner pilot.
□ Additional requirements necessary to make the equipment operable and not
specifically stated in this proposal.
□ Lightning protection of the plant, fire detectors and fire fighting systems.

BSS heavy equipment GmbH

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Performance requirements
LINTEC Container Double Screen Drum Plant CSD 3000

Altitude : Sea level

Ambient temperature : 0° to + 45° C

Grading of virgin aggregates : Cold materials same as mixed materials

Aggregate size : Max. 40 mm cubical

Material density : 1,5 t / m³

Filler density : 1,1 t / m³

Filler content of virgin aggregates : < 10%

Increase of temperature in drying drum, ΔT : 150° K

Heating value/density of light fuel oil : 42,6 MJ/kg - 0,84 kg/l ± 5%

Heating value/density of heavy fuel oil : 40,0 MJ/kg - 0,94 kg/l ± 5%
Heating value/density/pressure of nat. gas N : 36 MJ/m³ - 0,8 kg/m³ - 0,2…0,5 bar
Heating value/density/pressure of LPG : 102 MJ/m³ - 2,2 kg/m³ - 0,2…0,5 bar

Specific heat of the material : 0,92 kJ/kg

Exhaust gas temperature at filter inlet : 90° to 120° C

Sand material screening 0 to 2 mm : Max. 35%

Bitumen addition : see bitumen pump data

Mixer capacity max. : 3.000 kg

Mix cycle per batch : Approx. 45 sec.

If not explicitly listed otherwise in the quotation, these are the basic parameters for the correct perfor- mance
of the individual components of the plant. Should be found during the commissioning period these
parameters are being exceeded, then we cannot guarantee the afore mentioned capacity of the plant.
Necessary changes have to be invoiced. Flakiness material reduces the plant capacity.

Production capacity depends on equal loading of the screen decks and the respecting recipe, as well as
screen size to be used! Standard screen size = 6 x 150 mm (vibration), 14 x 14, 22 x 22, 28 x 28, 37 x
37 mm (square mesh). If other sizes are required, they have to be advised when placing the order.
Addition of bitumen and filler approx. 10%.
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Technical specification – Appendix 1

CSD 3000

1. COLD FEED SYSTEM 2 x CF30

1.1 Nine (9) cold feeders

In case of more than one cold feed container, – positioning in “T-form” or “in-line”,
according to job site conditions.

Six (6) for gravel.

Three (3) for sand, with externally mounted electric vibrator assembly.

Capacity 9 x 12 m³
Loading width 4,0 m
Loading height 3,2 m
Feeder belts, continuously adjustable 0 to 100 t/h
Feeder belt width 520 mm
Feeder drive, frequency controlled 2,2 kW
Feeder bin oversize grizzly, mesh 80 x 150 mm

□ Material no-flow switch actuates bin vibrator and visual signal at control desk
□ Manually adjustable discharge gates at bins

1.2 Collecting conveyor

Max. output 240 t/h

Collecting belt width 650 mm
Collecting belt length 19 m
Electric drive 5,5 kW

□ Head pulley rubber lagged

□ Belt tensioner
□ Emergency trip wire
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1.3 Drum charging conveyor TB09 with discharge chute

Max. capacity 240 t/h

Drive 15 kW
Drum charging conveyor width 800 mm
Drum charging conveyor length 25 m
Max. inclination angle 30 °

□ 4 ply Chevron belt

□ Rubber lagged head pulley
□ Belt tensioner
□ Foldable design

2. SCREENING AND DRYING DRUM SD06

2.1 Drying drum – Patent-No. P41 21 585.0 – 45

Screen size to be defined when placing the order, if different as LINTEC & LINN-
HOFF standard size (see page 5).

Material drying in counter flow method.

The material is screened by the screening drum method.

Drying capacity at 3% moisture 220 t/h

Drying capacity at 4% moisture 195 t/h
Drying capacity at 5% moisture 170 t/h
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Drying capacity refers to wet aggregates with max. 5% recuperated filler.

Increase of temperature in drying drum ΔT 150° K

Drum diameter 2,2 m
Drum length 9,5 m
Drum shell thickness 12 mm

Screening area total 82 m²

Sand screening area 24 m²
Drum inclination 4 °
Drum drives 4 x 18,5 kW

□ 4 trunnion drives
□ Motor directly shaft coupled to the trunnion rollers
□ 5-fold screening with double screen layers for sand, sand screens designed
as vibration screens
□ Screen-mesh mountings are designed for quick and easy replacement
□ Hot mineral bins and screens are dust tight enclosed
□ Mixer, material weigh hopper and hot material bins are connected to scaven-
ging system of the filter
□ Internal lifting and discharge flights are designed for optimal usage of the
heated energy
□ External flights (screw) are specially designed for conveying the heated mate-
rial along the outer screen area of the drum
□ Guide rollers of heavy duty design for the track-ring
□ Bypass, manually, by removing the first screen decks

Mineral temperature sensors are located:

□ Below the screens at inlet to sand bin (infrared sensor)

□ Inside the sand bin
□ At mixer outlet (infrared sensor)

Exhaust gas temperature controls are located:

□ At drum outlet
□ At filter inlet

The sand separator, for separating coarse and fine dust, is installed above the drum
inlet, with exhaust ducting to the bag house filter. The collecting cone of the sand
separator is equipped with two sand screws, which conveys the coarse dust into
the sand bin.

Sand screw drive 11 kW

Capacity 46 m³/h
Collecting screw drive 5,5 kW
Capacity 45 m³/h
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2.2 Burner assembly 18 MW

Burner type LDB 18

Fuel oil EL
Burner capacity min/max oil 3,7 / 18,6 MW
consumption:
@ LHV-42,6 MJ/kg, 5 cSt viscosity > 340 < 1350 kg/h
Light oil consumption per mixed ton:
(depending on aggregate moisture) 6,5 kg/t
Burner ventilator air flow > 600 < 27.000 m³/h
Burner ventilator drive 37 kW
Light oil pump motor / pressure 5,5 kW / 30 bar

Controlling Electronic burner management system Flame monitoring

Ignition high voltage
Painting (RAL 6029) weather resistant powder coated
Equipment protection class IP65 DIN EN 267/676

The burner assembly is supplied in dual fuel version and can be retrofitted
(optional) with components for fuel gas.

3. MINERAL HOT BINS +WEDGE HB10 + DF10

3.1 Six (6) hot bins

Total capacity 41,2 t

Each:
Bin 1 9,1 t
Bin 2 7,0 t
Bin 3 7,4 t
Bin 4 5,8 t
Bin 5 5,8 t
Bin 6 6,1 t
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Bin 6 can be selected to receive oversize material.

Insulation 100 mm

□ Continuous level indication

□ Pneumatically operated discharge gates
□ Wear rips
□ Mechanical channels for oversized material & over-load

4. WEIGHING AND MIXING UNIT MX35

It is possible to fit a (cold) recycling unit at a later stage to this plant. The air venting
chutes, as well as weighing hoppers are already prepared for this.

4.1 Aggregate weigh hopper

Capacity 3.000 kg
Components 5
Weighing Accuracy +/- 0,5 %
Number of load cells 4
Capacity of each load cell 2.000 kg

□ 2 pneumatic operated discharge gates

□ Air venting into hot bins

4.2 Filler weigh hopper

Capacity 500 kg
Components 3
Weighing accuracy +/- 0,3 %
Number of load cells 3
Capacity per load cell 500 kg

□ Charging with screw conveyors

□ Discharges directly into mixer via pneumatically operated discharge gates
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4.3 Bitumen weigh hopper

Capacity 400 kg
Components 1
Weighing accuracy +/- 0,3 %
Number of load cells 3
Capacity per load cell 300 kg

□ Automatic adjustment of the bitumen addition to the aggregate’s weight

□ Thermal oil or electrically heated
□ Preparation for addition of second bitumen component possible
□ Overflow safety device connected to weigh hopper controls

4.4 Bitumen injection

Bitumen circulation pump – see pump room.

Bitumen injection pump:

Capacity at 2 bar 870 l/min

Motor 11 kW
Bitumen addition, max. 5,8 %

□ Filling of weigh hopper via pneumatically operated 3-way valve

□ Direct bitumen addition system with injection pump
□ Bitumen injection pump is also suitable for polymer bitumen

4.5 Mixer unit

Twin shaft compulsory mixer, pugmill design – mixer platform on bolts for service.

Mixer capacity 3.000 kg

Mixer drives 2 x 45 kW

□ Ni-hard mixer wear parts

□ Discharge gate pneumatically operated
□ Mixer arms are synchronized
□ Temperature sensor (infrared pyrometer) at mixer outlet

Discharge height under mixer 3,90 m

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5. FILTER UNIT FI02

Exhaust stack particulate < 20 mg/Nm³

Filter area 860 m²
Filter bags 528
Filter bag material 400 g/m²
Filter bag length 2,2 m
Cleaning motors 3
Cleaning sections 3
Operating temperature max. 200 °C
Exhaust gas volume 75.000 m³/h
Insulation 80 mm
Exhaust fan drive 132 kW
Exhaust stack height (above ground level) 16 m
Exhaust stack dimensions 800 x 1.000 mm

□ Filter unit operation designed on the low pressure-reverse air cleaning prin-
ciple (no compressed air is required)
□ V-Belt driven exhauster, mounted at filter outlet
□ Insulation of the filter body with external cladding
□ Filter bag profiles in corrosion resistant aluminum
□ Radial fan damper driven by servo motor
□ Automatic low pressure regulation
□ Automatic shut-off of burner on reaching high exhaust temperature limit
□ Exhaust stack mounted on exhaust fan
□ Reverse air bag cleaning indication in control cabin
□ Filter bags out of NOMEX® or similar
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6. RECLAIMED FILLER SILO + EXTENSION FS10 + FE10

Capacity: 45 t

□ Continuous level indication

6.1 Reclaimed filler discharge collecting screw

Drive 5,5 kW
Capacity 36 m³/h
Diameter 250 mm
Length 5,5 m

6.2 Reclaimed filler feeding screw

Drive 4 kW
Capacity 36 m³/h
Diameter 219 mm
Length 2,7 m

□ Overflow pipe from weigh hopper feeding screw vertically downwards

□ Shut-off door manually operated
□ Man-hole for inspection
□ The filler silo is mounted below the filter unit and is constructed as a contai-
ner
□ The filler container incorporates also the staircase that leads to the 3rd level
of the plant

7. TRANSPORT AND WORKSHOP UNIT TR10

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The workshop container includes the staircase, that leads to the 2nd level of the
plant. It stows for transportation all 3 walkways MP00 of all 3 tower levels and
folded drum charging conveyor. Once the plant is erected, this container can be
used as the plant’s workshop.

7.1 Pneumatic system

Screw compressor unit:

Compressor motor 11,0 kW

Capacity 1,5 m³/min (10bar)
Air receiver / tank, placed separately 500 l

□ Maintenance with separate greasing

□ Air dryer

8. ELECTRICAL SYSTEM AND CONTROL CABIN CR10

8.1 Electrical system

□ Electricity 3-phase, 4 pole, 50 Hz 230 / 400 V

□ Main switch 800 A
□ Recommended power supply approx. 550 kVA
(depending on the plant configuration, see assembly drawing)
□ The complete electrical control system is decentralized. The necessary con-
trol panels for every component is located in its container.

8.2 Miprotek M4 Control system

Automatic batch processing with following features:

□ Micro computer based operation and control system of the batching process
(manual and automatic control system)
□ Industrial PC in solid design with back-up RAID system (2 SSD hard drives)
- 1 printer
- 2 monitors for displaying the process, operational control and
customer management
- keyboard and mouse
□ Modular design of the control concept
□ The control system can be modified
□ All data, functions, limits can be checked or changed even during the ongoing
operation by „Bus-system“
□ Process data logging and printing
□ Remote maintenance via landline or mobile telephone network (UMTS)
□ Remote inspection of statistics via internet
□ Delivery note export to external hard disc or via internet
□ Recipe memory of more than 200 recipes (cold feed bin recipes included)
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□ Integrated job order management

□ Display of the production’s current state
□ Visual display of current orders
□ The weigh hopper and mixer contents can be displayed either graphically or
numerically
□ Variable times and temperatures can be indicated either graphically or
numerically
□ Visual display of material flow
□ Automatic temperature- and under pressure control
□ Service input and output test
□ Emergency recording

The monitor displays the operating instructions in a control system’s language

(German, English, other languages to be confirmed). It is also possible to change
the language during the process online into German or English.

8.3 Control cabin

The control cabin includes the staircase, that leads to the 1st level of the plant.
May also carry an optional 2nd foreign filler silo (if 40’).

Air conditioning unit, heating / cooling mode 3,2 / 2,5 kW

4 plug points 230 V
Double glazing
Control panel
Lighting
Electricity panels

Tower sub-construction, consisting of a support construction, made of profiled

steel.

□ Exists to achieve free access for direct truck loading below the mixer
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9. PUMP ROOM PR05

The container is specially reinforced and is a must for the plant in the tower con-
struction. It has the function as a basic container, in addition to the control cabin,
storage unit and to the tower sub-base, on which the mixing / filter tower are built.
Includes also the Diesel- and Bitumen pump, if applicable the thermal oil heater.
Additionally, this container is needed for safe and easy transporting of some exter- nal
walkways of the plant. May also carry an optional 2nd foreign filler silo (if 40’).

□ Pipe flanges DN 125

□ Pipes thermal oil or electrically heated
□ 3-way valves
□ Bitumen filter
□ Also suitable for polymer bitumen

9.2 Light oil supply

Light oil feeding pump:

Capacity at 2,5 bar 4,5 m³/h

Delivery head 45 m
Drive 3 kW

□ Fuel filter DN 40
□ Non-return valve DN 25
□ Pipe flanges DN 40
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10. STORAGE UNIT SR10

□ The container is specially reinforced and is a must for the plant in the tower
construction. It has the function as a basic container, in addition to the con-
trol cabin and to the 20’ pump room container, on which the mixing and filter
tower are built. During operation of the plant, this container can be used as the
plant’s storage room or office. Comes with doors in front. Placed at the plant’s
outside.
11. FOREIGN FILLER SILO CS 51

Requires reinforced 40’ container (as foundation).

Capacity of silo 2x50 m³

□ Vertical design
□ Pocket filter in stainless steel and vibration cleaning
□ Shut-off flap, manually operated
□ Positive / negative pressure flap
□ Control panel for overflow control
□ Pneumatic vibration device for easy flow
□ Pinch valve with STORZ B coupling for filling pipe
□ Max level indication with alarm
□ Optional continuous level indication
□ Ladder with safety cage
□ Roof railing

Foreign filler feeding screw CSD / CSM 2500 /3000:

Drive 9,2 kW
Capacity 39 m³/h
Length 7,7 m
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12. HOT STORAGE SILO HS 10 FOR SINGLE TOWER

In sea container design.

Capacity of silo 270 t

(Based on an asphalt density of 1,8 t per m³)
Chamber 1 55,0 t
Chamber 2 65,0 t
Chamber 3 75,0 t
Chamber 4 75,0 t
Bucket size 3,5 t
Insulation 100 - 200 mm
Winch drive motor, frequency controlled 55 kW

□ 2 inlet flaps, actuated by pneumatic cylinders

□ Bucket with bottom-discharge
□ Solid runway made out of C-channels
□ Winch drive located on the ground level for easy access & maintenance
□ Protected ladder for easy access of the silo top
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□ The runway is foldable for direct truck loading

□ Direct loading also possible via “Reject”
□ Outlet gates electrically heated
□ Outlet gates pneumatically operated from the control room or at the silo
base
□ Air tank for pneumatic system
□ Electrical cabinet
□ Max-level indicator
□ Concrete foundation mobile or stationary to be arranged by customer at the
jobsite in accordance with LINTEC instructions
□ Walkways and stairs along the runway (optional)
□ Steel foundation plates (optional)

Note: Plant capacity might be reduced on average, if i.e. only chamber no. 2 is loaded
continuously. The mentioned capacity is only valid for equal loading of both
chambers.

LINTEC steel foundation plates

2 x ½ height 20' container.

1 x sub-construction, consisting of a 4-part support construction, made of profiled
steel.

□ Exists to achieve free access for direct truck loading below the mixer

13. DOCUMENTATION

Technical documentation for the plant supplied (in 2-CD):

- Lubrication plan
- Layout and erection plan
- Electrical schematics
- Plant specific documentation
- Operating- and maintenance instructions
- OPTION: Documentation in folder 500€ each
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14. BITUMEN TANKS x3 UNITS

The tank is placed directly next to the plant.

Capacity of each tank 50.000 l

Insulation 100 mm

 Conventional design
 Pipe flanges DN 80
 Tank and pipes thermal oil heated
 Manhole on side, filling pipe, ventilation, overflow device
 Mechanical level indication
 Temperature control

15. LIGHT OIL TANK

The tank is placed next to the plant.

Capacity of tank 34.000 l

 Conventional design
 Manhole on top, filling pipe, overflow device, leakage control
 Mechanical max. level indication

Light oil pump

Flow rate 6 m³/h

Delivery head 45 m
Drive 3,0 kW
Pipe flanges DN40 DN25

 Fuel filter
 Non-return valve

Pump may also be placed in pump room container.

16. VIATOP-SYSTEM

BiG-Bag Station including weighing unit at the mixer to produce SMA asphalt