To: Holders of Avtechtyee Component Maintenance Manual (CMM) 33-20-08, Revision 11, June 3, 2019. Revision 12: January 22, 2020 Highlights

COMPONENT MAINTENANCE MANUAL
ELECTRONIC BALLAST 8184-1
TO: Holders of AvtechTyee Component Maintenance Manual (CMM) 33-20-08,

Revision 11, June 3, 2019.
REVISION 12: January 22, 2020

HIGHLIGHTS
This Revision 12 includes revised testing and calibration procedures and expanded procedures
for cleaning, inspection and check, and repair.
NOTE: The pagination in this revision does not match previous revisions. Please replace
previous versions of CMM 33-20-08 with this Revision 12.
Please direct questions or concerns to AvtechTyee Customer Support at (1) 425.249.4636, or

support@avtechtyee.com
AvtechTyee, Inc.
6500 Merrill Creek Pkwy, Everett, WA 98203
Tel: 425.290.3100 | Fax: 425.513.6474
CAGE: 30242
Section Page Description

Title Page TP-1 Added Revision 12 information.
Record of Revisions RR-1 Added Revision 12 information.
List of Effective Pages LEP-1-4 Added Revision 12 changes.
Testing and Fault Isolation 1001 5.A. Added required test equipment.
1002 5.B. Added dielectric test procedure. Added required
equipment and procedure for insulation resistance test.
1003 Added 7.A. Required equipment for functional test using
TR8170-1-1. Table 1001: Added specifications for true
RMS meter and average sensing meter. 7.B. Added test
setup steps for clarification.
1004 7.C. Added FO17 lamps. 7.C.(4). Added reference to
new Figure 1003.
1005 7.C.(5). Added reference to new Figure 1004. 7.D. was
Test Procedure - 9W Lamp.
1007 Added new Figure 1003. Filament Voltage Test Setup.
1008 Added new Figure 1004. Open Circuit Voltage Test
Setup.
1017 Added new Figure 1006. Added selectable resistor
values to table 1004.
1018 11. A.(3). Added “ range of 630 - 660 Vrms.”
Revision 12: Jan 22/20

33-20-08 HL-1
8184-9000
Section Page Description

1020 Added 11.B. Calibration procedure without the ballast
tester.
1021 Added new Figure 1008. Calibration Setup - Option 2.
Cleaning 4001 Table 4001. Added source information for Tex Wipes
and Windex. Added pipe cleaners and 3M Adhesive
Remover. 4.A.(2) CAUTION was NOTE.
Inspection and Check 5001-5003 Updated all content to add specific inspection details and
clearer criteria for acceptable, rejectable, and defect
conditions.
Repair 6002 Table 6002: Added vendor and CAGE info on marked
rows.
6003 Table 6003: Added black touch-up paint.
6004 Added 7. Ballast Exterior Finish Repair.
Special Tools and 9002-9003 Added equipment/consumables to reflect changes in
Equipment CLEANING and INSPECTION AND CHECK.
Illustrated Parts List 10017 Added items 3-533, 3-534, 3A-493, 3A-494.
10018-10019 Added new vendor info to reflect changes in CLEANING
and INSPECTION AND CHECK.
10034 Added items 533, 534, selectable resistors.
10042 Added items 493, 494, selectable resistors.

33-20-08 HL-2
8184-9000
CAGE CODE: 30242
6500 Merrill Creek Parkway

Everett, Washington USA 98203
Tel: 425.290.3100
Fax: 425.513.6474

WITH
ILLUSTRATED PARTS LIST
Electronic Ballast
AvtechTyee Part Number Boeing Part Number

8184-1 S283U008-16
Revision 12, January 22, 2020
PROPRIETARY RIGHTS NOTICE

THIS DATA IS PROPRIETARY TO AVTECHTYEE INC. DISCLOSURE, REPRODUCTION, OR USE OF THIS DATA FOR ANY PURPOSE IS
NOT AUTHORIZED WITHOUT WRITTEN PERMISSION FROM AVTECHTYEE.
INFORMATION SUBJECT TO EXPORT CONTROL LAWS

This document may contain technical data whose export, transfer and/or disclosure is restricted by United States law. Dissemination to non-U.S.
persons, whether in the United States or abroad may require an export license or other authorization.
Export Control Classification Number (ECCN) for the 8184-1 Electronic Ballast is 7A994.
Export Control Classification Number (ECCN) for this CMM 33-20-08 (IPN 8184-9000) is 7E994.
Initial Release: Apr 04/96

Revision 12: Jan 22/20 33-20-08 TP-1
8184-9000
CAGE CODE: 30242
THIS PAGE INTENTIONALLY BLANK

33-20-08 TP-2
8184-9000
RECORD OF REVISIONS
This Record of Revisions documents the revision of the Component Maintenance Manual as released by
AvtechTyee, Inc. Retain this record in front of the manual. Upon receipt of a revision, insert the revised
pages into the manual. Add a signature/initials and date that the new pages were added the manual.
Rev. Issue Date Date Inserted By
000 Apr 04/96
001 Sep 10/98
002 Oct 05/00
003 Apr 06/01
004 Sep 30/03
005 Nov 20/03
006 Apr 02/09
007 Oct 08/09
008 Jun 10/11
009 Aug 16/12
010 Apr 30/19
011 Jun 03/19
012 Jan 22/20

33-20-08 RR-1
8184-9000

33-20-08 RR-2
8184-9000
RECORD OF TEMPORARY REVISIONS

Temporary Revisions are documents produced by AvtechTyee, Inc. that is time-limited data to be used
until it is incorporated, superseded, or withdrawn.
Rev. Issue Date Date Inserted/By Date Removed/By Date Incorporated
Revision 8: Jun 10/11

33-20-08 RTR-1
8184-9000

33-20-08 RTR-2
8184-9000
SERVICE BULLETIN LIST

Service Bulletins are documents produced by AvtechTyee engineering, authorizing a customer or
authorized repair facility to perform modification work on AvtechTyee products.
SB Number Issued Title/Description

8184-33-901 Rev 0 Aug 23/00 Incorporation of this service bulletin reduces internal heat
generation and extends the life of the ballast. This is accomplished
by installing R320 on power PCB 8184-30 PCB ([3-630]), replacing
C307 ([3-360A]). Inductor L301 ([3-440]) is resoldered with silver
solder, transformer T402 ([4- 90]) is tested and the thermal pad
([1-50A]) inside the cover is replaced.
8184-33-903 Jun 11/15 This modification replaces the obsolete buck controller hybrid
SCD313-49-4 (U300) with SCD313-49-5 on the power PCB
(8184-30). Applies to the 8184-1 Mod A Electronic Ballast units
manufactured before June 16, 2015. Incorporating this modification
changes the mod status from Mod A to Mod B.
8184-33-904 Mar 08/16 This modification replaces buck control hybrid SCD313-49-5 (U300
on the power PCB) with SCD313-49-6 to improve reliability when
the input voltage is near the lower limit. Incorporating this
modification changes the mod status from Mod B to Mod C.
Revision 10: Apr 30/19

33-20-08 SB-1
8184-9000

33-20-08 SB-2
8184-9000
LIST OF EFFECTIVE PAGES
Section Page Date

Title Page TP-1 Jan 22/20
TP-2 Jan 22/20
Record of Revisions RR-1 Jan 22/20
RR-2 Jan 22/20
Record of Temporary Revisions RTR-1 Jun 10/11
RTR-2 Jun 10/11
Service Bulletin List SB-1 Apr 30/19
SB-2 Apr 30/19
List of Effective Pages LEP-1 Jan 22/20
LEP-2 Jan 22/20
LEP-3 Jan 22/20
LEP-4 Jan 22/20
Table of Contents TOC-1 Jan 22/20
TOC-2 Jan 22/20
TOC-3 Jan 22/20
TOC-4 Jan 22/20
TOC-5 Jan 22/20
TOC-6 Jan 22/20
TOC-7 Jan 22/20
TOC-8 Jan 22/20
Introduction Intro-1 Apr 30/19
Intro-2 Apr 30/19
Intro-3 Apr 30/19
Intro-4 Apr 30/19
Intro-5 Apr 30/19
Intro-6 Apr 30/19
Intro-7 Apr 30/19
Intro-8 Apr 30/19
Description and Operation 1 Apr 30/19
2 Apr 30/19
3 Apr 30/19
4 Apr 30/19
5 Jun 10/11
6 Jun 10/11
7 Jun 10/11
8 Apr 30/19
9 Jun 10/11
10 Jun 10/11
11 Jun 10/11

33-20-08 LEP-1
8184-9000
Section Page Date

Description and Operation (Continued) 12 Jun 10/11
Testing and Fault Isolation 1001 Jan 22/20
1002 Jan 22/20
1003 Jan 22/20
1004 Jan 22/20
1005 Jan 22/20
1006 Apr 30/19
1007 Jan 22/20
1008 Jan 22/20
1009 Apr 30/19
1010 Apr 30/19
1011 Apr 30/19
1012 Apr 30/19
1013 Apr 30/19
1014 Apr 30/19
1015 Apr 30/19
1016 Apr 30/19
1017 Jan 22/20
1018 Jan 22/20
1019 Jan 22/20
1020 Jan 22/20
1021 Jan 22/20
1022 Apr 30/19
1023 Apr 30/19
1024 Apr 30/19
Schematics and Wiring Diagrams 2001 Apr 30/19
2002 Apr 30/19
2003 Jun 10/11
2004 Apr 30/19
2005 Apr 30/19
2006 Apr 30/19
2007 Apr 30/19
2008 Apr 30/19
2009 Apr 30/19
2010 Apr 30/19
2011 Apr 30/19
2012 Apr 30/19
Disassembly 3001 Jun 10/11
3002 Apr 30/19
3003 Apr 30/19
3004 Apr 30/19

33-20-08 LEP-2
8184-9000
Section Page Date

Cleaning 4001 Apr 30/19
4002 Jan 22/20
4003 Apr 30/19
4004 Apr 30/19
Inspection and Check 5001 Jan 22/20
5002 Jan 22/20
5003 Jan 22/20
5004 Jan 22/20
Repair 6001 Jun 03/19
6002 Jan 22/20
6003 Jan 22/20
6004 Jan 22/20
6005 Jun 03/19
6006 Jun 03/19
6007 Jun 03/19
6008 Jun 03/19
6009 Jun 03/19
6010 Jun 03/19
Assembly 7001 Apr 30/19
7002 Apr 30/19
7003 Apr 30/19
7004 Apr 30/19
Fits and Clearances 8001 Apr 30/19
8002 Apr 30/19
Special Tools, Fixtures, and Equipment 9001 Apr 30/19
9002 Jan 22/20
9003 Jan 22/20
9004 Apr 30/19
9005 Apr 30/19
9006 Apr 30/19
Illustrated Parts Lists 10001 Jun 03/19
10002 Jun 03/19
10003 Jun 03/19
10004 Jun 03/19
10005 Jun 03/19
10006 Jun 03/19
10007 Jun 03/19
10008 Jun 03/19
10009 Jun 03/19
10010 Jun 03/19
10011 Jun 03/19

33-20-08 LEP-3
8184-9000
Section Page Date

Illustrated Parts Lists (Continued) 10012 Jun 03/19
10013 Jun 03/19
10014 Jun 03/19
10015 Jun 03/19
10016 Jun 03/19
10017 Jan 22/20
10018 Jan 22/20
10019 Jan 22/20
10020 Apr 30/19
10021 Apr 30/19
10022 Apr 30/19
10023 Apr 30/19
10024 Apr 30/19
10025 Apr 30/19
10026 Apr 30/19
10027 Apr 30/19
10028 Apr 30/19
10029 Apr 30/19
10030 Apr 30/19
10031 Apr 30/19
10032 Apr 30/19
10033 Apr 30/19
10034 Jan 22/20
10035 Apr 30/19
10036 Apr 30/19
10037 Apr 30/19
10038 Apr 30/19
10039 Apr 30/19
10040 Apr 30/19
10041 Apr 30/19
10042 Jan 22/20
10043 Apr 30/19
10044 Apr 30/19
10045 Apr 30/19
10046 Apr 30/19
10047 Apr 30/19
10048 Apr 30/19
Storage and Transportation 15001 Apr 30/19
15002 Apr 30/19

33-20-08 LEP-4
8184-9000
TABLE OF CONTENTS
INTRODUCTION
1. Overview ............................................................................................................................... Intro-1
A. Scope ....................................................................................................................... Intro-1
B. Manual Conventions ................................................................................................. Intro-1
C. Manual Sections ....................................................................................................... Intro-2
D. Units and Measures.................................................................................................. Intro-3
E. Product Support Services ......................................................................................... Intro-3
F. Comments or Corrections ........................................................................................ Intro-3
2. Electrostatic Discharge (ESD) Sensitive Devices................................................................. Intro-3
3. Shop Verification ................................................................................................................... Intro-4
4. Abbreviations and Acronyms ................................................................................................ Intro-4
DESCRIPTION AND OPERATION

1. Introduction ................................................................................................................................... 1
2. Modification History ...................................................................................................................... 1
3. Mechanical Description ................................................................................................................. 2
4. Operation ...................................................................................................................................... 5
A. Remote (Operator) On/Off Switch .................................................................................... 5
B. Remote (Operator) Bright/Dim Switch .............................................................................. 5
5. Electrical Description .................................................................................................................... 5
A. Input Section..................................................................................................................... 5
B. Boost Control .................................................................................................................... 6
C. Current Sense/Level Shifter ............................................................................................. 6
D. Buck Control ..................................................................................................................... 6
E. Bridge Hybrid .................................................................................................................... 6
F. Filament Transformer ....................................................................................................... 7
G. ON/OFF and BRIGHT/DIM Circuit ................................................................................... 7
H. Output Short Circuit Protection......................................................................................... 8
6. Integrated Circuits ......................................................................................................................... 8
A. Buck Control Hybrid U300 ................................................................................................ 8
B. Bridge Hybrid U401 (SCD313-30-1)................................................................................. 9
C. On/Off, Bright/Dim Control Hybrid U402 (SCD313-41-1) ............................................... 10
D. Boost Control Hybrid U301 (SCD313-49-3) ................................................................... 11
TESTING AND FAULT ISOLATION

1. Introduction ............................................................................................................................. 1001
2. Test Conditions ....................................................................................................................... 1001
3. UUT Verification ...................................................................................................................... 1001
4. Continuity Test ........................................................................................................................ 1001

33-20-08 TOC-1
8184-9000
5. Dielectric Test ......................................................................................................................... 1001

A. Equipment Required For This Test ............................................................................ 1001
B. Test Procedure ........................................................................................................... 1002
6. Insulation Resistance Test...................................................................................................... 1002
A. Equipment Required For This Test ............................................................................ 1002
B. Test Procedure ........................................................................................................... 1002
7. Functional Testing - Option 1: Using AvtechTyee Ballast Tester TR8170-1-1 ....................... 1003
A. Equipment Required for Option 1 Functional Testing ................................................ 1003
B. Test Setup .................................................................................................................. 1003
C. Current Test with Two FO40 Lamps or Two FO17 Lamps as the Lamp Load .......... 1004
D. Current test with One FO90 Lamp as the Lamp Load ............................................... 1005
E. Low Voltage On/Off Test (104 Vac Line Input) .......................................................... 1009
F. High Voltage ON/OFF Test (122 Vac Line Input)....................................................... 1010
8. Functional Testing - Option 2: Without AvtechTyee Ballast Tester TR8170-1-1 .................... 1011
A. Required Equipment for Option 2 Function Testing ................................................... 1011
B. Test Setup .................................................................................................................. 1013
C. Current Test with Two FO40 Lamps or Two FO17 Lamps as the Lamp Load .......... 1013
D. Current Test with One FO9 Lamp as the Lamp Load ................................................ 1014
E. Low Voltage ON/OFF Test ......................................................................................... 1014
F. High Voltage ON/OFF Test ........................................................................................ 1015
9. Unit Level Fault Isolation ........................................................................................................ 1016
10. End of Testing and Fault Isolation .......................................................................................... 1017
11. Calibration ............................................................................................................................... 1017
A. Calibration Procedure - Option 1: Using AvtechTyee Tester TR8170-1-1 ................. 1017
B. Calibration - Option 2: Without AvtechTyee Tester TR8170-1-1 ............................... 1020
12. PCB Component Layouts ....................................................................................................... 1021
SCHEMATICS AND WIRING DIAGRAMS

Introduction ....................................................................................................................................... 2001
Figure 2001. 8184-1 Electronic Ballast Block Diagram .................................................................... 2003
Figure 2002. IO PCB Assembly 8184-40, 8184-40-1 ....................................................................... 2005
Figure 2003. Power PCB Assembly 8184-30, 8184-30-1, 8184-30-2 .............................................. 2007
Figure 2004. U300 Buck Hybrid Controller ....................................................................................... 2009
DISASSEMBLY
1. Introduction ............................................................................................................................. 3001
2. Required Equipment ............................................................................................................... 3001
3. Disassembly Procedure .......................................................................................................... 3002
A. Remove the Baseplate ............................................................................................... 3002
B. Remove the Cover...................................................................................................... 3002
C. Disassemble the Electronic Ballast Subassembly ..................................................... 3002

33-20-08 TOC-2
8184-9000
CLEANING
1. Introduction ............................................................................................................................ 4001
2. Safety Precautions ................................................................................................................. 4001
3. Cleaning Tools and Materials ................................................................................................ 4002
4. Cleaning Procedures ............................................................................................................. 4002
A. Cleaning Printed Circuit Boards (PCBs) and Magnetic Devices
(Transformers/Inductors) ............................................................................................ 4002
B. Cleaning Tarnished Gold Contacts or Fingers ........................................................... 4003
C. Cleaning Metal and Plastic Parts ............................................................................... 4003
INSPECTION AND CHECK

1. Introduction ............................................................................................................................. 5001
2. Necessary Tools and Equipment ............................................................................................ 5001
3. Inspection Procedure .............................................................................................................. 5001
A. Criteria for Passing / Failing Inspection ...................................................................... 5001
B. Visual Inspection - Exterior ......................................................................................... 5002
C. Visual Inspection - Interior .......................................................................................... 5003
REPAIR
1. Introduction ............................................................................................................................. 6001
2. Recommended Tools and Equipment .................................................................................... 6001
3. Standard Torque Requirements for Stainless Steel Fasteners .............................................. 6001
A. Standard Screws and Nuts ......................................................................................... 6001
B. Locking Screws and Nuts ........................................................................................... 6001
4. Recommended Repair Materials ............................................................................................ 6002
5. PCB Repair Procedures ......................................................................................................... 6003
6. Repairing Metal Parts ............................................................................................................. 6003
7. Ballast Exterior Finish Repair ................................................................................................. 6004
8. Repair Notes for Power PCBs 8184-30, 8184-30-1, and 8184-30-2 ...................................... 6004
9. Repair Notes for IO PCBs 8184-40 and 8184-40-1 ................................................................ 6007
ASSEMBLY
1. Introduction ............................................................................................................................. 7001
2. Recommended Tools and Equipment .................................................................................... 7001
3. Required Materials .................................................................................................................. 7001
A. Standard Screws and Nuts ............................................................................................. 7002
B. Locking Screws and Nuts................................................................................................ 7002
5. Assembly Procedures ............................................................................................................. 7002
A. Assemble the Subassembly ....................................................................................... 7003
B. Top Assembly ............................................................................................................. 7003

33-20-08 TOC-3
8184-9000
FITS AND CLEARANCE

1. Introduction ............................................................................................................................. 8001
A. Standard Screws and Nuts ......................................................................................... 8001
B. Locking Screws and Nuts ........................................................................................... 8001
3. Critical Fits .............................................................................................................................. 8001
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT

1. Introduction ............................................................................................................................. 9001
2. Recommended Tools .............................................................................................................. 9001
3. Required Test Equipment ....................................................................................................... 9001
4. Selectable Resistors ............................................................................................................... 9002
5. Cleaning Tools and Materials ................................................................................................. 9002
6. Inspection and Check Tools and Equipment .......................................................................... 9002
7. Repair and Assembly Materials .............................................................................................. 9003
8. Storage and Shipping Materials.............................................................................................. 9003
9. AvtechTyee Testers and Cables............................................................................................. 9004

1. Introduction ........................................................................................................................... 10001
2. Equipment Designator Index ................................................................................................ 10001
3. Alpha-Numerical Part Number Index .................................................................................... 10001
4. Optional Vendor Index .......................................................................................................... 10001
5. Vendor Code List .................................................................................................................. 10001
6. Illustrated Parts List .............................................................................................................. 10001
A. Figure and Item Number Column ............................................................................. 10001
B. Part Number Column ................................................................................................ 10001
C. Airline Part Number Column ..................................................................................... 10002
D. Nomenclature Column .............................................................................................. 10002
E. Effectivity Column ..................................................................................................... 10004
F. Units Per Assembly Column ..................................................................................... 10004
7. Illustrations ............................................................................................................................ 10005
8. How To Order Parts .............................................................................................................. 10005
9. Equipment Designator Index ................................................................................................ 10005
10. Alpha-Numeric Part Number Index ....................................................................................... 10009
11. Optional Vendor Index .......................................................................................................... 10015
12. Vendor Code List .................................................................................................................. 10018
IPL Figure 1. 8184-1 Electronic Ballast Assembly ......................................................................... 10020
IPL Figure 2. 8184-21-3 Electronic Ballast Subassembly .............................................................. 10023
IPL Figure 3. 8184-30 Power PCB Assembly ................................................................................ 10026

33-20-08 TOC-4
8184-9000
IPL Figure 3A. 8184-30-1 and 818430-2 Power PCB Assemblies ................................................. 10036
IPL Figure 4. 8184-40 and 8184-40-1 IO PCB Assembly .............................................................. 10043
STORAGE AND TRANSPORTATION

1. Introduction ........................................................................................................................... 15001
2. Storage Conditions ............................................................................................................... 15001
3. Storage Materials .................................................................................................................. 15001
4. Storage Procedure ................................................................................................................ 15002
5. Transportation/Shipping Procedure ...................................................................................... 15002

33-20-08 TOC-5
8184-9000
LIST OF FIGURES
Figure Intro- 1. Electronic Ballast 8184-1..............................................................................................Intro-5
Figure Intro- 2. Electronic Ballast 8184-1 Major Subassemblies ..........................................................Intro-6
Figure Intro- 3. Guide to Using the Manual ...........................................................................................Intro-7
Figure 1.8184-1 System Level Block Diagram.............................................................................................. 3
Figure 2. 8184-1 Outline Dimensions ........................................................................................................... 4
Figure 3. U401 Hybrid Bridge Circuit ............................................................................................................ 9
Figure 4. U402 - On/Off, Bright/Dim Control Hybrid ................................................................................... 10
Figure 5. Boost Control Hybrid U301 .......................................................................................................... 11
Figure 1001. Dielectric / Insulation Resistance Test Setup .................................................................... 1002
Figure 1002. Functional Test Setup Using TR8170-1-1 ......................................................................... 1006
Figure 1003. Filament Voltage Test Setup ............................................................................................. 1007
Figure 1004. Open Circuit Voltage Test Setup ....................................................................................... 1008
Figure 1005. Functional Test Setup - Option 2 ....................................................................................... 1012
Figure 1006. Selectable Resistors R303, R304 (Power PCB)................................................................ 1017
Figure 1007. Calibration Setup - Option 1 .............................................................................................. 1019
Figure 1008. Calibration Setup - Option 2 .............................................................................................. 1021
Figure 1009. Power PCB 8184-30, Pre SB 8184-33-901 ....................................................................... 1022
Figure 1010. IO PCB 8184-40 and 8184-40-1 ........................................................................................ 1024
Figure 2001. 8184-1 Electronic Ballast Block Diagram .......................................................................... 2003
Figure 2002. IO PCB Assembly 8184-40, 8184-40-1 ............................................................................. 2005
Figure 2003. Power PCB Assembly 8184-30, 8184-30-1, 8184-30-2 .................................................... 2007
Figure 2004. U300 Buck Controller Hybrid ............................................................................................. 2009
Figure 3001. Electronic Ballast Disassembly .......................................................................................... 3003
Figure 6001. Power PCB 8184-30, 8184-30-1, 8184-30-2 Repair Notes ............................................... 6005
Figure 6002. IO PCB 8184-40 and 8184-40-1 Repair Notes .................................................................. 6008
Figure 7001. Thermal Pad [1-60] Replacement ...................................................................................... 7003
Figure 7002. Electronic Ballast Assembly............................................................................................... 7004
Figure 9001. AvtechTyee Ballast Tester P/N 8170-1-1 .......................................................................... 9004
Figure 9002. AvtechTyee Ballast Tester P/N 8170-1-1 Schematic ........................................................ 9005
Figure 9003. AvtechTyee Test Cables TC8170-1-9 and TC8170-1-40 .................................................. 9006
IPL Figure 1. 8184-1 Electronic Ballast Assembly ................................................................................ 10020
IPL Figure 2. 8184-21-3 Electronic Ballast Subassembly ..................................................................... 10023
IPL Figure 3. 8184-30 Power PCB Assembly ....................................................................................... 10026
IPL Figure 3A. 8184-30-1 and 8184-30-2 Power PCB Assemblies ...................................................... 10036
IPL Figure 4. 8184-40 and 8184-40-1 IO PCB Assembly ..................................................................... 10043

33-20-08 TOC-6
8184-9000
LIST OF TABLES
Table 1. 8184-1 Mod Level Configuration Changes ..................................................................................... 2
Table 2. Equipment Specifications ................................................................................................................ 2
Table 3. U300 Buck Controller Hybrid Modification History .......................................................................... 8
Table 1001. Equipment Required for Functional Testing Option 1 ......................................................... 1003
Table 1002. Equipment Required for Functional Testing Option 2 ......................................................... 1011
Table 1003. Fault Isolation Guide ........................................................................................................... 1016
Table 1004. Selectable Value Resistors ................................................................................................. 1017
Table 4001. Cleaning Tools and Materials ............................................................................................. 4002
Table 5001. Tools and Equipment Necessary for Inspection and Check ............................................... 5001
Table 6001. Standard Torque Requirements for Stainless Steel Fasteners .......................................... 6002
Table 6002. Recommended Repair Materials - Cleaning ....................................................................... 6002
Table 6003. Repair Materials .................................................................................................................. 6003
Table 9001. Required Test Equipment ................................................................................................... 9001
Table 9002. Selectable Value Metal Film Resistors for Calibration ........................................................ 9002
Table 9003. Cleaning Materials .............................................................................................................. 9002
Table 9004. Inspection and Check Tools and Equipment ...................................................................... 9002
Table 9005. Repair and Assembly Materials .......................................................................................... 9003
Table 9006. Storage and Shipping Materials .......................................................................................... 9003
Table 15001. Storage and Shipping Materials. ..................................................................................... 15001

33-20-08 TOC-7
8184-9000

33-20-08 TOC-8
8184-9000
INTRODUCTION
1. Overview
A. Scope
This manual provides procedures for maintenance, testing, fault isolation, repair, and
replacement of components that comprise the AvtechTyee Electronic Ballast 8184-1.
This Electronic Ballast is manufactured by AvtechTyee, Inc., Everett, Washington, 98203

USA.
This document is prepared, issued, and revised by AvtechTyee, Inc. (AvtechTyee) for the
exclusive use of its customers and is intended for use in provisioning, repair, and
maintenance of the aircraft components described herein.
The content of this document is proprietary to AvtechTyee and its customers and is
subject to change. The use of any part of this document by any other person or persons
for any other purpose without written consent of AvtechTyee is expressly prohibited. In
addition, AvtechTyee expressly disclaims any and all responsibility arising from or in any
way related to any unauthorized use of this manual.
B. Manual Conventions
Users of this manual should be aware of the following information:
1) The format of this manual follows the guidelines of the Air Transport Association
specification (ATA iSpec 2200) for Component Maintenance Manuals and the
Boeing Technical Data Guide D6-54487.
2) Throughout this manual:
WARNING! An operating procedure, technique, etc., that may result in personal injury if
not carefully followed. A warning notice precedes the procedure to which it
applies.
CAUTION: An operating procedure, technique, etc., that may result in damage to

equipment if not carefully followed. The caution precedes the procedure to
which it applies.
NOTE: A note highlights additional information related to a procedure, instruction,

technique, etc.. Information contained in notes may also be safety related.
A note follows the information to which it applies.

33-20-08 Intro-1
8184-9000
C. Manual Sections
This manual includes the following sections:
(1) HIGHLIGHTS - Describes changes in the current revision
(2) FRONT MATTER - Includes Title Page, List of Effective Pages, Record of
Revisions, Record of Temporary Revisions, Service Bulletin List, Table of
Contents and Introduction.
(3) DESCRIPTION AND OPERATION (page block 1) describes the function,

primary components, operation, and technical properties of the assemblies
covered in this manual.
(4) TESTING AND FAULT ISOLATION (page block 1001) contains bench test,
fault isolation, and calibration procedures.
(5) SCHEMATICS AND WIRING DIAGRAMS (page block 2001).
(6) DISASSEMBLY (page block 3001) contains procedures to disassemble ACP

components for inspection, testing, repair and/or part replacement.
(7) CLEANING (page block 4001) contains procedures to clean ACP components.
(8) INSPECTION AND CHECK (page block 5001) contains procedures to check
parts for excessive wear, corrosion, and other damage.
(9) REPAIR (page block 6001) contains procedures to refinish and rework parts to
serviceable condition.
(10) ASSEMBLY (page block 7001) contains procedures to reassemble ACP

components.
(11) FITS AND CLEARANCES (page block 8001) provides information on torque
values for standard and locking fasteners and in-service wear limits.
(12) SPECIAL TOOLS, FIXTURES, AND EQUIPMENT (page block 9001) contains
a table of recommended special tools, fixtures, and test equipment.
(13) ILLUSTRATED PARTS LIST (IPL) (page block 10001) contains the information
needed to order replacement parts. A list of vendors, numerical index, and
exploded view illustrations are provided to help locate and identify parts.
(14) SPECIAL PROCEDURES (page block 11001) N/A to this manual.
(15) REMOVAL (page block 12001) N/A to this manual..
(16) INSTALLATION (page block 13001) N/A to this manual.
(17) SERVICING (page block 14001) N/A to this manual.
(18) STORAGE AND TRANSPORTATION (page block 15001) provides instructions

for packaging the ACP prior to storage and/or transportation.

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8184-9000
D. Units and Measures
Unless stated otherwise:
 All weights and measurements in this manual are in English units, with metric
equivalents in parenthesis.
 Abbreviations and symbols for weights and measures follow the conventions of
the National Institute for Standards and Technology (NIST) Guide for the Use of
the International System of Units (SI).
 Abbreviations for electrical units are per the Institute of Electrical and Electronics
Engineers (IEEE) Style Manual.
E. Product Support Services
Complete assemblies, replacement parts, and spares are available from AvtechTyee.
AvtechTyee Inc.
6500 Merrill Creek Parkway
Everett, WA 98203-5860
Tel: 425.290.3100
Fax: 425.513.6474
After hours/AOG: 425.290.3100
http://www.avtechtyee.com
CAGE Code: 30242
F. Comments or Corrections
Every effort has been made to give complete and accurate information in this CMM and
to present the information in a clear and concise manner.
If an error or discrepancy is found, or a better procedure for accomplishing a task given in

this CMM is available, please communicate this information to AvtechTyee Customer
Support. The information supplied will be evaluated and the appropriate action taken.
2. Electrostatic Discharge (ESD) Sensitive Devices
CAUTION: ACP components contain electrostatic sensitive devices (ESD) that can be
damaged by electrostatic discharge. Use appropriate ESD precautions and
procedures whenever you see one of these or any other ESD precaution
symbols.

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8184-9000
3. Shop Verification
The following tests and procedures were performed in the AvtechTyee engineering and repair
station by authorized engineers and FAA-authorized repair technicians.
 Engineering Technical Review

8184-1 May 27/92
8184-1 Mod A Sep 26/95
8184-1 Mod B Apr 09/15
8184-1 Mod C Nov 05/15
 Testing and Fault Isolation Apr15/19
 Disassembly Apr15/19
 Assembly Apr15/19
4. Abbreviations and Acronyms
The following abbreviations and acronyms are used in this manual:
Abbreviation Definition
A/amp Ampere
ADJ Adjust
ALT/NORM Alternate/Normal
AR As Required
ASSY Assembly
ATA Air Transport Association
AWG American Wire Gage
CAGE Commercial and Government Entity
cm Centimeter
CMM Component Maintenance Manual
DMM Digital Multimeter
ECCN Export Control Classification Number
EMI Electromagnetic Interference
ESD Electrostatic Discharge
ESDS Electrostatic Discharge Sensitive
GND Ground
Hz Hertz
IEEE Institute of Electrical and Electronics Engineers
in. Inch
IPL Illustrated Parts List
kg Kilogram
lb Pound
LED Light Emitting Diode
ms Millisecond
mA Milliampere
MHz Megahertz
N/A Not Applicable (Does not apply)
NHA Next Higher Assembly
OVI Optional Vendor Index
PCB Printed Circuit Board Assembly
P/N Part Number

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8184-9000
Abbreviation Definition
psi Pounds per Square Inch
PTT Push to Test/Push to Talk
PWM Pulse Width Modulator
RF Reference
RMS Root Mean Square
RTCA Radio Technical Communications for Aeronautics
RTN Return
UUT Unit Under Test
Vac Volts Alternating Current
Vdc Volts Direct Current
Figure Intro- 1. Electronic Ballast 8184-1

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8184-9000
Figure Intro- 2. Electronic Ballast 8184-1 Major Subassemblies

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8184-9000
Figure Intro- 3. Guide to Using the Manual

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8184-9000

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8184-9000
DESCRIPTION AND OPERATION
1. Introduction
The AvtechTyee 8184-1 Electronic Ballast is a repairable, dimmable, solid state ballast designed
for use in the Boeing 747-400 cabin. It has a 115 V, 400 Hz input for use with one or two
fluorescent T8 Octron rapid start fluorescent lamps rated at 265 mA nominal lamp current.
Because of its feedback-regulated current, the 8184-1 can drive many combinations of different
length Octron lamps ranging from a single 9 watt lamp to dual 40 watt lamps. A five-to-one step
dimming function is activated by connecting the BRIGHT/DIM control line to the control line
return. Average lamp current in bright mode (265mA) and in dim mode (50mA). Starting voltage is
controlled by means of a feedback path to the BOOST controller IC. A slow start circuit allows the
filaments to be energized for approximately 500 ms before the lamp starts. Filament voltage is
derived from an off-line 400 Hz transformer.
The BOOST controller IC is configured as a power factor correcting stage. This stage keeps the
power factor high and the harmonic distortion low. Constant lamp current is maintained by
sensing and feeding it back to the BUCK controller IC. Power conversion is accomplished at 100
kHz while maintaining the output lamp voltage and current at 400Hz. This allows the use of
relatively small magnetic components to handle the power. The 400Hz lamp output allows for low
EMI generation. The 8184-1 includes a power factor correcting stage at the front end that makes
the ballast look resistive to the line.
The 8184-1 has the capability of shutting off all outputs, while input power is applied, by
connecting the ON/OFF control line to the control line return.
The 8184-1 is designed to withstand considerable abuse without sustaining damage. It can
withstand: Shorted filaments, shorted lamps, and over-temperature.
Figure 1 shows a system-level block diagram of the 8184-1 Electronic Ballast.
2. Modification History
Refer to Table 1 for a summary of 8184-1 modification history.
 8184-1 Electronic Ballast was introduced in April, 1995.
 8184-1 Mod A was released in September, 1995 per internal change paper. Mod A
addresses a customer request to increase the height of the IO PCB standoff by 0.030 in
(0.076 cm).
 8184-1 Mod B, was released in June, 2015 per service bulletin 8184-33-903. Mod B
replaces buck controller hybrid U300, P/N SCD313-49-4 with SCD313-49-5 due to
obsolescence. The IC mounting clip was also revised from 8184-22 to 8184-22-1.
 8184-1 Mod C was released in March, 2016 per service bulletin 8184-33-904. Mod C
replaces buck controller hybrid U300, P/N SCD313-49-5 with SCD313-49-6 to improve
DIM mode reliability.

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8184-9000
Table 1. 8184-1 Mod Level Configuration Changes
Mod Status MOD A MOD B MOD C

NO MOD
Component S/Ns 100001 and up (SB 8184-33-903) (SB 8184-33-904)
Cover 8184-24 [1-40] 8184-24-1 [1-40A] 8184-24-3 [1-40B] 8184-24-4 [1-40C]
Thermal Pad SCD310-16-1 [1-50] SCD310-16-3 SCD310-16-3 SCD310-16-3 [1-50A]
[1-50A] [1-50A]
Hybrid 8184-22 [1-60] 8184-22 [1-60] 8184-22-1 [1-60A] 8184-22-1 [1-60A]
Mounting Clip
Subassembly 8184-21 [1-70] 8184-21-1 [1-70A] 8184-21-2 [1-70B] 8184-21-3 [1-70C]
Label 7778-1-51 [1-75] 7778-1-51 [1-75] 7778-1-51 [1-75] 000246 [1-75A]
Power PCB 8184-30 [2-10] 8184-30 [2-10] 8184-30-1 [2-10A] 8184-30-2 [2-10B]
IO PCB 8184-40 [2-20] 8184-40-1 [2-20A] 8184-40-1 [2-20A] 8184-40-1 [2-20A]
U300 SCD313-49-1 [3-40] SCD313-49-4 SCD313-49-5 SCD313-49-6
[3-40A] [3A-40] [3A-40A]
IO PCB 8181-25 [4-310] 8184-25 [4-310A] 8184-25 [4-310A] 8184-25 [4-310A]
Standoff
3. Mechanical Description
The 8184-1 Electronic Ballast is housed in a two-piece aluminum chassis that consists of a cover
and base plate. The cover has silkscreened artwork that provides unit identification, mod level,
serial number, date of manufacture, J1 connector pinout, and schematic diagram illustrating
connections to fluorescent lamps. There are no external controls, indicators, service, or
adjustment controls. The ballast connects to aircraft power through the J1 connector on the
IO PCB.
8184-1 Ballast outline dimensions are show in Figure 2. Specifications are listed in Table 2.
Table 2. Equipment Specifications
Feature Specification
Length 7.00 in. (17.78 cm)
Height 1.50 inches (3.8 mm)
Width 2.00 inches (5.1 mm)
Lamp Type T8 Octron fluorescent lamps
Maximum Load 80 watts
Weight 0.73 lb (0.3 kg)
Normal Operating Temperature 20 to 130 °F (-7 to 55 °C)
Maximum Operating Temperature -40 to 158 °F (-40 to 70 °C)

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8184-9000
A AND F IS OFF
A OPEN F IS ON
D AND F IS DIM
D OPEN TO F IS BRIGHT
Figure 1. 8184-1 System Level Block Diagram

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Figure 2. 8184-1 Outline Dimensions

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8184-9000
4. Operation
This 8184-1 Electronic Ballast operates from 115-Vac, 400-Hz aircraft power. The ballast supplies
power to any combination of Octron, T8, rapid-start fluorescent lamps from a single, 9-Watt to
dual, 40-Watt loads. It provides control lines for ON/OFF and BRIGHT/DIM modes. Electronic
feedback controls the ballast. It does not require an impedance in series with the lamp.
A. Remote (Operator) On/Off Switch

The Ballast is switched on / off from a remote location. An open condition between
connector terminals J1-A and J1-F will cause the lamp(s) to come on. A closed condition
between connector terminals J1-A and J1-F will cause the lamp(s) to go off.
B. Remote (Operator) Bright/Dim Switch

Bright or dim operation of the lamp(s) is switched from a remote location. An open
condition between connector terminals J1-D and J1-F puts the lamp(s) in bright mode. A
closed condition between connector terminals J1-D and J1-F puts the lamp(s) in dim
mode..
5. Electrical Description
This circuit description describes the operation of the Ballast from bus input to lamp output.
Schematic diagrams of the Ballast PCBs are shown in the SCHEMATICS AND WIRING
DIAGRAMS section.
A. Input Section
The input section starts at the input terminals J1-E and J1-G and includes the following
components: F401, L401, L402, L403, C401, C402, C409, C417, C418, C450, CR411,
CR412, CR413, CR414, R411, R412 and R450.
(1) Common Mode Filter

The common mode filter decreases common mode signals. Inductor L403
cancels the common mode signals in the input power. This gives a very low
impedance to the input power source and a high impedance to any common
mode signals. Damping resistors R411 and R412 decrease the reactance of filter
capacitors C406 and C407 and prevent ringing.
(2) Differential-mode Filter

Inductors L401 and L402, capacitors C409 and C450 and resistor R450 make a
fourth order filter that decreases differential-mode signals. Capacitor C450 and
resistor R450 decrease the effective capacitance of the center leg of the filter and
maintain the 400 Hz voltage division necessary for transformer T401 and the
control circuit.
(3) Electromagnetic Interference (EMI) Filtering

Inductors L401, L402, and L403, and capacitors C401, C402, C409 filter EMI
from the 115 Vac, 400 Hz aircraft bus power. A diode bridge (CR411, CR412,
CR413, and CR414) rectifies the power. Then, the power goes to the boost
control circuit.

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8184-9000
B. Boost Control
The boost control circuit is part of a thick-film hybrid (U301). This hybrid (along with
inductor L301, transistor Q301, diode D302 and capacitor C302) make a boost circuit.
The boost circuit is a current mode circuit that operates through voltage feedback. This
circuit boosts the rectified line voltage to 640 Vdc. The 640 Vdc output goes to the current
sense/level shifter circuit.
NOTE: Do not try to replace any faulty components on the hybrid.
C. Current Sense/Level Shifter

Operational amplifier U302 and transistors Q303 and Q305 make up the current
sense/level shifter circuit. This circuit senses the lamp current and shifts the signal down
to the reference level of the Buck Control hybrid U300.
D. Buck Control
The buck control circuit is part of a thick film hybrid (U300). This hybrid (along with
inductors L302 and L303, diode D305, and transistor Q302) makes a current-feedback,
current-mode buck circuit. The Buck Control circuit decreases the 640 Vdc to the voltage
needed to start and keep an arc in the selected lamp set. The current feedback keeps the
lamp current at a constant 255 mA in bright mode and 50 mA in dim mode.
On hybrid U300, a delayed start circuit delays the high voltage on the lamps until the
filaments are warm (approximately 500 mS).
The Pulse Width Modulator (PWM) Dimming circuit is also part of the hybrid U300. This
circuit decreases the duty cycle of the lamp current during dim mode. This makes an
average dim mode current that is approximately 20% of the bright mode current.
E. Bridge Hybrid
The bridge hybrid (U401) takes the 640
Vdc output from the buck control circuit and converts it to a symmetrical, 400 Hz square
wave to drive the lamps.
NOTE: Treat this hybrid as a single component. Do not try to replace any faulty
components on the hybrid.
The bridge hybrid input is converted to a square wave as each side of the lamp load is
alternately connected between the high voltage rail and circuit ground.
First, transistors Q101 and Q104 are set on, and then reversed biased off as transistors
Q102 and Q103 are set on. The base drive for Q101 and Q103 comes from independent
windings of transformer T402. The base drive for Q102 and Q104 comes from a common
winding because their emitters are connected to circuit ground. Resistors R103, R104
and R405 give proper bias for the transistors. Resistors R111 and R112 give a return
path to ground for stored base current. (Refer to the Figure 2002, sheets 1 and 2 in the
SCHEMATICS section).
Capacitors C126, C127, C128 and C129 decrease the bridge switching frequency, which
reduces radiated emissions.

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8184-9000
F. Filament Transformer
The filament transformer (T402) supplies filament voltage for the lamps, bridge drive for
bridge hybrid U401, and power for hybrids U300 and U301. The base drive windings of
T402 supply approximately 5.0 Vrms at 40 mA base current.
(1) Filament Shorting Protection

Transformer T402 is protected from shorted lamp filaments by a thermal limiter in
series with the primary winding of T402. The primary winding opens at 150 °C
and closes at 100 °C. A shorted filament causes the lamp(s) to come on and go
off until the lamp is replaced. The normal resistance of the lamp filament at
operating temperature is 11 ohms.
(2) Housekeeping Power

Transformer T402, diode bridge CR405, and capacitor C419 are the power
source for the PWM IC (U3). The voltage is approximately 12.5 Vdc measured
between U3, pins 9 or 13 and 1 or 14.
G. ON/OFF and BRIGHT/DIM Circuit

Input Hybrid U402, capacitors C409, C417, C418, diodes CR405, CR416, CR417,
transistors Q405, Q406, resistor R410 and transformer T401 make up the ON/OFF and
BRIGHT/DIM circuit. The circuit is totally isolated from circuit ground and provides its own
isolated power. External switches control the ON/OFF and BRIGHT/DIM circuit. Either
the ON/OFF pin (J1-A) or the BRIGHT/DIM pin (J1-D) is connected to the CONTROL
LINE RETURN pin (J1-F).
This circuit has two functions. One is to select the OFF operation (remove both high
voltage and filament voltage from the lamp(s)) by connecting terminals J1-A and J1-F
together. The other is to select the dim operation by connecting terminals J1-D and J1-F
together.
(1) AC Switch
Transformer T401 drives an AC switch that includes diodes CR416, CR417 and
transistors Q405 and Q406. This AC switch is connected in series with the
primary windings of transformer T402.
Primary voltage for T401 comes from a capacitive voltage divider C409, C417
and C418. The T401 primary voltage is 8.2 Vrms when the line voltage is 115
Vrms. The voltage divider shifts the phase of the T401 primary current relative to
the T402 primary current. Resistor R410 limits current through the primary
windings of T401.
(2) Off Control

All outputs are disabled when terminals J1-A and J1-F are connected. This
places a short between T401 pins 5 and 6 and removes the drive to SCRs Q405
and Q406 through the primary windings of T401. This puts an open (high
resistance) circuit in series with the primary windings of T402, making the
lamp(s) go off.

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8184-9000
(3) Dim Control

Ballast Dim mode is actuated when terminals J1-D and J1-F are connected. This
causes current to flow through the LED part of IC U201 on the input Hybrid. The
light from the LED turns on the phototransistor portion of U201. The
phototransistor turns on transistor Q4 in IC U300, the control hybrid. This causes
PWM IC U1 to regulate at a lower current.
H. Output Short Circuit Protection

If any one of the six lamp output terminals (J1-B, J1-C, J1-J, J1-K, J1-L or J1-M) is
accidently shorted to either 115 Vac input or AC return, the Ballast will not be damaged.
Depending on which terminals are shorted, the lamp(s) will either go off immediately or
will come on and go off at a rate of approximately a 10 Hz. In all cases, the input current
and lamp current decrease.
6. Integrated Circuits
A. Buck Control Hybrid U300

Refer to Figure 2004 in the SCHEMATICS section.
The buck control circuit is incorporated into a thick film hybrid (U300). This hybrid (along
with inductors L302 and L303, diode D305, and transistor Q302) makes a current-
feedback, current-mode buck circuit. The buck circuit decreases the 640 Vdc to the
voltage necessary to start and maintain an arc in the selected lamp set. The current
feedback keeps the lamp current at a constant 255 mA in bright mode and 50 mA in dim
mode. Transistor Q1 and capacitor C5 make up a delayed start circuit. This circuit delays
the high voltage on the lamps until the filaments are warm (approximately 500 ms).
The PWM dimming circuit decreases the duty cycle of the lamp current during dim mode.
The average dim mode current is approximately 20% of the bright mode current.
Modification history for U300, P/N SCD313-49-X is shown below in
Table 3. U300 Buck Controller Hybrid Modification History
Part Number Used On

SCD313-49-1 8184-1, 8184-1 Mod A
SCD313-49-4 8184-1, 8184-1 Mod A
SCD313-49-5 8184-1 Mod B
SCD313-49-6 8184-1 Mod C

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8184-9000
B. Bridge Hybrid U401 (SCD313-30-1)

Refer to Figure 3.
U401 is a high-voltage power hybrid. It converts high voltage dc to a 400 Hz square
wave. Approximately 5.0 Vrms at 40 mA is applied to pins T3, T4, T6 and T7. High
voltage dc is applied across pins T1 and T5. Output voltage is produced at pins T2
and T8.
Figure 3. U401 Hybrid Bridge Circuit

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8184-9000
C. On/Off, Bright/Dim Control Hybrid U402 (SCD313-41-1)

Refer to Figure 4.
U402, along with transformer T401, diode D405, and transistor Q406, makes up the
ON/OFF and BRIGHT/DIM circuit. The circuit is isolated from circuit ground and provides
its own isolated power. ON/OFF and BRIGHT/DIM control is done by switching the
appropriate connector pin to the control line return pin.
Figure 4. U402 - On/Off, Bright/Dim Control Hybrid

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D. Boost Control Hybrid U301 (SCD313-49-3)

Refer to Figure 5.
The boost control circuit is incorporated into a thick film hybrid (U301). This hybrid (along
with inductor L301, transistor Q301, diode D302 and capacitor C302) make a voltage-
feedback, current-mode boost circuit. This circuit boosts the rectified line voltage to 640
Vdc.
Figure 5. Boost Control Hybrid U301

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8184-9000
TESTING AND FAULT ISOLATION
1. Introduction
This section contains the procedures for calibration, functional testing, and troubleshooting the
subassemblies and components of the 8184-1 Electronic Ballast.
Before performing calibration or functional testing, make sure all external components are in good
mechanical condition. Examine the ballast as described in Section 5000, INSPECTION AND
CHECK. Correct/repair any defects before beginning test procedures.
CAUTION: Risk of equipment damage.

Use all applicable ESD precautions when you handle or work on the electronic
ballast.
CAUTION: Risk of equipment damage.

To prevent circuit damage, always remove power from the electronic ballast
before removing or connecting a cable or PCB assembly.
2. Test Conditions
Perform test procedures under standard laboratory conditions:
 Temperature 70 ± 10 °F (21 °C ± 11 °C)

 Relative humidity ≤ 85%.
3. UUT Verification
Prior to beginning any test or calibration procedure verify the UUT configuration by checking the
nameplate part number, serial number, and mod level.
4. Continuity Test
Measure the continuity between the ballast connector (pin H) and the ballast chassis.
The test lead nulled resistance must be < 0.1Ω.
5. Dielectric Test
See Figure 1001.
A. Equipment Required For This Test

 Dielectric/Insulation Resistance Tester (0-2000 Vdc)

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8184-9000
B. Test Procedure
1) Connect the ballast to the insulation/dielectric tester.
2) Measure the difference between pin H (case ground) and all of the other pins tied
together.
3) Apply and remove 1520 Vdc at a rate of 250 to 500 volts per second. There must
be no arcing, sparking, or leakage current > 0.5 mA.
6. Insulation Resistance Test
See Figure 1001.
A. Equipment Required For This Test

 Dielectric/Insulation Resistance Tester (0-2000 Vdc)
B. Test Procedure
1) Connect the ballast to the insulation/dielectric tester.
2) Measure the difference between pin H (case ground) and all of the other pins tied
together.
3) Apply 500 Vdc to the unit. Insulation resistance must be > 40 MΩ.
Figure 1001. Dielectric / Insulation Resistance Test Setup

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7. Functional Testing - Option 1: Using AvtechTyee Ballast Tester TR8170-1-1
Functional testing may be performed with or without AvtechTyee Ballast Tester TR8170-1-1. This
section describes functional testing using the TR8170-1-1 tester.
A. Equipment Required for Option 1 Functional Testing
NOTE: Equivalent equipment may be substituted for the items listed.
Table 1001. Equipment Required for Functional Testing Option 1
Item Description Recommended Source

AvtechTyee Ballast Tester TR8170-1-1 AvtechTyee (V30242)
Test cable* TC8170-1-40 AvtechTyee (V30242)
Test cable* TC8170-1-9 AvtechTyee (V30242)
AC Power Supply 100-130 Vac, 400 Hz ± 5% Commercially available
Digital Multimeter (DMM 1) True RMS AC measurement Fluke 8050A or Fluke 87
Able to measure in the range of 670V (V02WJ6)
Accuracy: 2.5% at 5 kHz
Digital Multimeter (DMM 2) Average sensing, AC measurement Fluke 8020, Fluke 85,
Accuracy: 2.5% at 5 kHz Fluke 27II, or Fluke 83V
(V02WJ6)
Dielectric / Insulation Resistance 0-2000 Vdc Chroma 19073 (V1YK31)
Tester
Lamp Loads (1) FO9 T8 lamp aged ≥ 30 hours Sylvania (V5XBV5)
(2) FO40 T8 lamps aged ≥ 30 hours
or
(2) FO17 T8 lamps aged ≥ 30 hours
B. Test Setup
Refer to Figure 1002.
1) Connect the ballast to the TR8170-1-1 connector J2.
2) Use the TC8170-1-40 cable to connect the FO40 lamps to TR8170-1-1 connector
J1.
3) Use the TC8170-1-9 cable to connect the FO9 lamp to TR8170-1-1 connector J2.
4) Connect the average-sensing DMM set for AC voltage measurement to the

LAMP CURRENT METER jacks (J12, J13). Leave this DMM connected
throughout the test.
NOTE: All currents are measured as voltages at the LAMP CURRENT METER
jacks, (J12 and J13). The relationship is 1 to1 (i.e. 100mV = 100mA)

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8184-9000
5) Set the tester switches as follows:
SWITCH SETTING
S1 PWR OFF
S2 ON/OFF CNTRL OFF
S3 BRT/DIM BRT
S4 LOAD SELECT 2XFO40
6) Set the AC power supply for an input voltage of 115 ± 5 Vac, 400 ± 5 Hz.
SWITCH SETTING
S1 PWR ON
S2 ON/OFF CNTRL ON
8) Connect the true-RMS DMM to 115 Vac, 400 Hz (J4, J5). Verify that the voltage
is 115 ± 5 Vac, 400 ± 5 Hz.
C. Current Test with Two FO40 Lamps or Two FO17 Lamps as the Lamp Load
(1) Line Current

Connect the true RMS DMM to INPUT CURRENT METER jacks (J14, J15). The
line current must measure ≤ 0.97 ARMS.
(2) Lamp Current (Bright)

Measure the current using the average sensing DMM. The line current be
between 245 and 275 mA.
(3) Lamp Current (Dim)

Set the BRIGHT/DIM SWITCH (S3) to DIM. Measure the DIM lamp current using
the average sensing DMM. The current must be between 40 and 60 mA.
(4) Filament Voltage Test - 40W Lamps
The ballast can be in either the DIM or BRIGHT mode for this test.
While the lamps are operating, measure the lamp filament voltages by
connecting the true-RMS DMM to tester FILAMENT JACKS (J6, J7), (J8, J9),
and (J10, J11). The filament voltage must be between 3.0 and 4.0 Vrms.

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8184-9000
(5) Open Circuit Voltage Test
a) Set the tester switches as follows:
SWITCH SETTING
S2 ON/OFF CNTRL OFF
S4 LOAD SELECT OPEN CKT
S3 BRIGHT/DIM BRIGHT
S2 ON/OFF CNTRL ON
b) Connect the true-RMS DMM to OPEN CIRCUIT VOLTAGE jacks (J16,

J17).
c) Measure the open circuit voltage using the true RMS DMM. The voltage
must be between 630 and 660 Vrms.
D. Current Test with One FO9 Lamp as the Lamp Load
Set the tester switches as follows:
SWITCH SETTING
S1 PWR ON
S2 ON/OFF CNTRL OFF
S3 BRT/DIM BRT
S2 ON/OFF CNTRL ON
(1) Line Current
Connect the true RMS DMM to INPUT CURRENT METER jacks (J14, J15). The
line current must measure ≤ 0.28 Arms..
(2) Lamp Current (Bright)
Measure the current using the average responding meter. The current must be
between 245 and 275 mA.
(3) Lamp Current (Dim)
Set the BRT/DIM switch (S3) to DIM. Measure the DIM lamp current using the
average responding meter. The current must be between 40 and 60 mA.

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8184-9000
Figure 1002. Functional Test Setup Using TR8170-1-1

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8184-9000
Figure 1003. Filament Voltage Test Setup

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Figure 1004. Open Circuit Voltage Test Setup

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E. Low Voltage On/Off Test (104 Vac Line Input)
SWITCH SETTING
S2 ON/OFF CNTRL OFF
S3 BRT/DIM BRT
S2 ON/OFF CNTRL ON
2) Set the line input voltage to 104 ± 0.5 Vac, 400 ± 5 Hz.
(1) Lo-Line 40W Bright
a) Set ON/OFF CNTRL to OFF.
b) Set the tester switch S3 BRT/DIM to DIM.
c) Set the ON/OFF CNTRL to ON.
d) Verify both lamps illuminate.
e) Set the tester switch S3 BRT/DIM to BRT.
f) Measure the BRIGHT lamp current using the average sensing DMM. The
current must be between 245 and 275 mA.
(2) Lo-Line 40W Dim
a) Set the tester switch S3 BRT/DIM to DIM.
b) Measure the DIM lamp current using the average sensing DMM. The
current must measure between 40 and 60 mA.
(3) Lo-Line 40W Off
SWITCH SETTING
S3 BRT/DIM BRT
S2 ON/OFF CNTRL OFF
b) Measure the OFF lamp current using the average sensing DMM. The
current must be ≤ 10 mA.

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(4) Lo-Line 9W Bright
SWITCH SETTING
S2 ON/OFF CNTRL OFF
S4 LOAD SELECT 1XF09
S3 BRT/DIM DIM
S2 ON/OFF CNTRL ON
S3 BRT/DIM BRT
b) Measure the BRIGHT lamp current using the average sensing DMM. The
current must measure between 245 and 275 mA
(5) Lo-Line 9W Dim
a) Set BRT/DIM switch (S3) to DIM.
b) Measure the DIM lamp current using the sensing DMM. The current must
measure between 40 and 60 mA.
F. High Voltage ON/OFF Test (122 Vac Line Input)
SWITCH SETTING
S2 ON/OFF CNTRL ON
S3 BRT/DIM BRT
2) Connect the true RMS DMM to 115 Vac, 400 Hz, (J4, J5).
3) Set the line input voltage to 122 ± 0.5 Vac, 400 ± 5 Hz.
(1) Hi-Line 9W Bright

Measure the BRIGHT lamp current using the average responding meter. The
(2) Hi-Line 9W Dim

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(3) Hi-Line 40W Bright
SWITCH SETTING
S2 ON/OFF CNTRL OFF
S4 LOAD SELECT 2XF040
S2 ON/OFF CNTRL ON
S3 BRT/DIM BRT
b) Measure the BRIGHT lamp current using the average sensing DMM. The
(4) Hi-Line 40W Dim
(5) Hi-Line 40W Off

a) Set BRT/DIM switch (S3) to BRT. Set ON/OFF CNTRL switch (S2) OFF.
b) Measure the OFF lamp current using the average sensing DMM. The
current must measure ≤ 10 mA.
8. Functional Testing - Option 2: Without AvtechTyee Ballast Tester TR8170-1-1
Functional testing may be performed with or without AvtechTyee Ballast Tester TR8170-1-1. This
section provides a functional test procedure that can be performed without the AvtechTyee
Ballast Tester.
A. Required Equipment for Option 2 Function Testing

NOTE: Equivalent equipment may be substituted for the items listed.
Table 1002. Equipment Required for Functional Testing Option 2
Test Equipment Performance Characteristics

Power Source 0-122 Vac, 1-phase, 400 Hz ± 5 %, 1.5 Arms
Current Probe F.W. Bell mA-2000, HP 456 or equivalent; accuracy 5% of reading
(2 required) plus 1% of range; 10 to 250 mA, 400 to 5 kHz
Dielectric / Insulation 0-2000 Vdc
Resistance Tester
DMM1 (Digital Multimeter) True RMS DMM; accuracy 2.5% at 5 kHz
DMM2 (Digital Multimeter) Average sensing DMM; accuracy 2.5% at 5 kHz
Connector MB12P-1 (V09922) to connect to Electronic Ballast
Switches (2) single-pole, single-throw
Lamp Loads 2 Sylvania Octron FO40 lamps aged > 30 hours;
1 Sylvania Octron FO9 lamp aged > 30 hours

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Figure 1005. Functional Test Setup - Option 2

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B. Test Setup
1) Turn the AC power supply off.
2) Connect a single-pole, single-throw switch between ballast connector pin D and

pin F. This will be the BRIGHT/DIM switch (S1).
3) Connect a single-pole, single-throw switch between ballast connector pin A and

pin F. This will be the ON/OFF switch (S2).
4) Connect the ballast and test equipment as shown in Figure 1005.
C. Current Test with Two FO40 Lamps or Two FO17 Lamps as the Lamp Load
(1) Input Current
a) Connect the lamp load consisting of two FO40 lamps or two FO17 lamps
to the ballast.
b) Set the BRIGHT/DIM switch (S1) to open (BRIGHT).
c) Set the power switch of the power supply to on.
d) Adjust the ON/OFF switch (S2) to open (ON).
e) Set the input voltage between pin E and pin G of the ballast connector to
115 ± 5 Vac, 400 ± 5 Hz.
f) Use the true RMS DMM to measure the input current. The input current
must measure 0.97 Arms maximum for FO40 lamps or 0.54 Arms max
for FO17 lamps.
(2) BRIGHT Lamp Current

Set the ac current probe and the average sensing DMM to measure the BRIGHT
lamp current. The BRIGHT lamp current must be between 245 and 275 mA
(maximum).
(3) DIM Lamp Current

Set the BRIGHT/DIM switch (S1) to DIM (closed). Use the ac current probe and
the average sensing DMM to measure the DIM lamp current. The DIM lamp
(4) Filament Voltage Test

a) With the lamp load turned on, measure the lamp filament voltages. The
filament voltages are on the ballast connector:
 Pin J to pin K for filament A
 Pin L to pin M for filament B
 Pin B to pin C for filament C
b) The filament voltages must be between 3.0 Vrms and 4.0 Vrms.

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(5) Open Circuit Voltage
a) Set the ON/OFF switch (S2) to OFF (closed).
b) Disconnect the lamp load from the ballast.
c) Set the BRIGHT/DIM switch (S1) to BRIGHT (open).
d) Set the ON/OFF switch (S2) to ON (open).
e) Use the true RMS DMM to measure the open circuit voltage between
ballast connector pin J and pin C. The open circuit voltage must be
between 630 and 660 Vrms.
D. Current Test with One FO9 Lamp as the Lamp Load
(1) Input Current
a) Set the power switch of the power source to off.
b) Connect the lamp load consisting of one FO9 lamp as shown in Figure
1005.
c) Set the BRIGHT/DIM switch (S1) to BRIGHT (open).
d) Set the power switch of the power source to on.
e) Set the ON/OFF switch (S2) to ON (open).
f) Adjust the input voltage between pin E and pin G of the ballast connector
to 115 ± 5 Vac, 400 ± 5 Hz.
g) Use the true RMS DMM to measure the input current. The input current
must measure 0.28 Arms maximum.
(2) BRIGHT Lamp Current
Set the BRIGHT/DIM switch (S1) to BRIGHT (open). Use the ac current probe
and the average sensing DMM to measure the BRIGHT lamp current. The
BRIGHT lamp current must be between 245 and 275 mA.
(3) DIM Lamp Current
Set the BRIGHT/DIM switch (S1) to DIM (closed). Use the ac current probe and
the average sensing DMM to measure the DIM lamp current. The DIM lamp
E. Low Voltage ON/OFF Test
1) Set the power switch of the power source to off.
2) Set the power switch of the power source to on.
3) Set the ON/OFF switch (S2) to ON (open).
4) Set the BRIGHT/DIM switch (S1) to BRIGHT (open).

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5) Adjust the power source to 104 Vac, 400 Hz, and turn it on.
6) Use the ac current probe and the average sensing DMM to measure the BRIGHT
lamp current. The BRIGHT lamp current must be between 245 and 275 mA.
7) Set the ON/OFF switch (S2) to OFF (closed). The lamps must go off.
9) Remove the single FO9 lamp load and connect the two FO40 lamps or two FO17
lamps.
10) Set the BRIGHT/DIM switch (S1) to DIM (closed).
12) Set the BRIGHT/DIM switch (S1) to BRIGHT.
13) Verify both lamps illuminate.
14) Set S1 to BRIGHT.
F. High Voltage ON/OFF Test
4) Set the BRIGHT/DIM switch (S1) to BRIGHT (open).
5) Adjust the power source to 122 Vac, 400 Hz.
7) Set the ON/OFF switch (S2) to OFF (closed). The lamps must go off.
8) Set power source to off.
9) Remove the two FO40 or two FO17 lamp load and connect the single FO9 lamp
load.
12) Use the ac current probe and DMM2 (average sensing DMM) to measure the
BRIGHT lamp current. The BRIGHT lamp current must be between 245 and
275 mA.

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9. Unit Level Fault Isolation
This section provides information for isolating the most common BALLAST faults. Refer to Table
1003 for symptoms, probable causes and associated corrective actions. Specific repair
procedures are located in the REPAIR section.
Table 1003. Fault Isolation Guide
Test Step Symptom Possible Cause Corrective Action

7.C.(1) Input current is above Boost Transformer L301 Inspect L301 for correct installation
7.D.(1) maximum spec installed wrong or defective. and test for continuity and shorts
8.C.(1) where appropriate. Replace as
8.D.(1) necessary.
7.C.(2) BRIGHT/ DIM Lamp Failed component(s) in the Examine/ test U300, U301, U302,
7.C.(3) Current is out of spec. Buck, Current Sense/Level D308, D306, Q302, Q303, Q305
7.D.(2) Shifter or Bridge circuits. and associated components.
7.D.(3) Replace components as necessary.
8.C.(2)
8.C.(3)
8.D.(2)
8.D.(3)
7.C.(4) Filament voltage(s) out Power/ Filament transformer Examine / Test T402 and U401.
8.C.(4) of spec. T402 or Bridge Hybrid U401. Replace as necessary.
7.C.(5) Open Circuit Voltage is Refer to Calibration Section Refer to Calibration Section
8.C.(5) out of spec.
7.C.(4) Incorrect filament Malfunction of 400 Hz Examine transformer T402 and
8.C.(4) voltage. transformer. replace if necessary.
General Fault Isolation Guide
N/A Lamps do not come on. Shorted or failed component in Examine transistor Q301, diode
Fuse F401 is open. boost stage. D302, capacitor C302, diode D303,
D304, hybrid U301, C301, D309,
capacitor C409, diodes CR411 -
CR414 and transformer T402.
Replace components as necessary.
N/A Lamps do not come on. Shorted or failed component in Examine transistor Q301, diode
Fuse OK. Less than boost stage. D302, capacitor C302, diodes D303,
600 Vdc is measured D304, hybrid U301, capacitor C301,
across capacitor C302. diode D309, capacitor C409, diodes
CR411 - CR414 and transformer
T402. Replace components as
necessary.
N/A No ON or OFF control ON/OFF control circuit Examine capacitors C409, C417,
(will not change state). malfunction. C418, hybrid U402, transformer
T401, transistors Q405, Q406,
diodes CR416, and CR417. Replace
components as necessary.

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10. End of Testing and Fault Isolation
When all test procedures are complete, power down the test equipment and disconnect the
ballast from the tester/test connector.
11. Calibration
NOTE: Perform calibration ONLY if the open circuit voltage (see 7.C.(5) or 8.C.(5)) is out of spec.
Calibration may require replacement of R303 and/or R304 [3-530] / [3A-490] (Figure 1006) with a
resistor of higher or lower value than the nominal value of 1.07 MΩ. Selectable resistors are listed
in Table 1004.
Table 1004. Selectable Value Resistors

Description / Value IPL Fig-item AvtechTyee P/N Optional Vendor P/N
Resistor, MF, 953kΩ, 0.10W, 1% 3-533 / 3A-493 470MF55I9533FS CCF55K953F (V18612)
Resistor, MF, 1.00MΩ, 0.10W, 1% 3-532 / 3A-492 470MF55I1004FR GP55501004F (V57027)
Resistor, MF, 1.15MΩ, 0.10W, 1% 3-531 / 3A-491 470MF55I1154FR CCF551154 (V18612)
Resistor, MF, 1.21MΩ, 0.10W, 1% 3-534 / 3A-494 470MF55I1214FR GP55501214F (V57027)
Figure 1006. Selectable Resistors R303, R304 (Power PCB)
A. Calibration Procedure - Option 1: Using AvtechTyee Tester TR8170-1-1
(1) Equipment Required

 Selectable value resistors (Table 1004)
 AC Power Supply (100-130 Vac, 400 Hz ± 5%)
 AvtechTyee Ballast Tester TR8170-1-1
 Digital Multimeter (DMM 1) (True RMS)

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(2) Test Setup
a) On the TR870-1-1 tester, set S1 and S2 to OFF (down).

b) Connect the TR870-1-1 tester to a 115 V, 400 Hz power supply.
c) Connect the true RMS DMM across tester jacks J16 and J17 (Open
Circuit Voltage).
d) On the tester, set S4 to OPEN CKT.
e) Connect the tester cable to the ballast connector J101.
(3) Calibration Procedure

a) On the tester, set S1 and S2 to the ON (up).position.
b) The true RMS DMM should show an open circuit voltage between 630
and 660 Vrms.
c) If, the voltage is not within the range of 630 - 660 Vrms, adjust it (up or
down) by changing resistors R303 and/or R304. R303 and R304 are
connected in series (Figure 1006), so either one resistor or both resistors
can be changed to obtain the correct voltage, depending on how much
change is required. For example:
 If only a small (2 - 4 volts is required), changing the value of one
resistor will likely bring the voltage into the proper range.
 If a greater change is need, both resistors can be changed.
NOTE: If the open-circuit voltage is approaching 20 volts out of range in
either direction, there is likely a problem in the ballast that should
be addressed before attempting calibration.
d) Disconnect the ballast from the test equipment. Disassemble the ballast
to get access to R303 and R304 on the power PCB. (Refer to the
DISASSEMBLY section of this manual).
e) If the voltage was too high, replace R303 / R304 with a lower value. If the
voltage was too low, replace R303 / R304 with a higher value.
f) Measure calibration again by performing above steps A.(3). steps a), b),
and c). Select a new resistor value if the open circuit voltage is still not in
the specified range.
g) When the open circuit voltage is within the specified range, apply coating
(refer to table 6003) to the components and solder joints. Reassemble
the ballast per the instructions in the ASSEMBLY section of this manual.

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Figure 1007. Calibration Setup - Option 1

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B. Calibration - Option 2: Without AvtechTyee Tester TR8170-1-1
See Figure 1008.
(1) Equipment Required

 Selectable value resistors (Table 1004)
 AC Power Supply (100-130 Vac, 400 Hz ± 5%)
 Digital Multimeter (DMM 1) (True RMS)
 Two switches, single pole, single throw
(2) Test Setup
See Figure 1008.
(3) Calibration Procedure
a) Set S1 and S2 to the ON (up).position.
b) The true RMS DMM should show an open circuit voltage between 630
and 660 Vrms.
c) If, the voltage is not within the range of 630 - 660 Vrms, adjust it (up or
down) by changing resistors R303 and/or R304.
R303 and R304 are connected in series (Figure 1006), so either one
resistor or both resistors can be changed to obtain the correct voltage,
depending on how much change is required. For example:
 If only a small (2 - 4 volts is required), changing the value of one

resistor will likely bring the voltage into the proper range.
 If a greater change is need, both resistors can be changed.
NOTE: If the open-circuit voltage is approaching 20 volts out of range in

either direction, there is likely a problem in the ballast that should
be addressed before attempting calibration.
d) Disconnect the ballast from the test equipment. Disassemble the ballast
to get access to R303, R304 on the power PCB. (Refer to the
DISASSEMBLY section of this manual).
e) If the voltage was too high, replace R303 and/or R304 with a lower
value. If the voltage was too low, replace R303 and/or R304 with a
higher value.
f) Measure calibration again by performing above steps B.(3) steps a), b),
and c). Select a new resistor value if the open circuit voltage is not in the
specified range.
g) When the open circuit voltage is within the specified range, reassemble
the ballast per the instructions in the ASSEMBLY section of this manual.

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CONNECT OFF
CONNECT DIM
OPEN ON OPEN BRIGHT
Figure 1008. Calibration Setup - Option 2
12. PCB Component Layouts
Refer to Figure 1009 and Figure 1010 to aid in testing and troubleshooting the Power PCB and
IO PCB.

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Figure 1009. Power PCB 8184-30, Pre SB 8184-33-901

Sheet 1 of 2

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Figure 1009. Power PCB 8184-30, Post SB 8184-33-901

Sheet 2 of 2

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Figure 1010. IO PCB 8184-40 and 8184-40-1

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SCHEMATICS AND WIRING DIAGRAMS
1. Introduction
This section provides
 Figure 2001: 8184-1 Electronic Ballast block diagram
 Figure 2002: Schematic diagrams for IO PCB 8184-40 and 8184-40-1
 Figure 2003: Schematic diagrams for Power PCB 8184-30, 8184-30-1, 8184-30-2
 Figure 2004: U300 Buck Hybrid Controller
NOTE: The schematics for AvtechTyee testers and test cables are located in SPECIAL
TOOLS, FIXTURES, AND EQUIPMENT.

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33-20-08 Page 2002
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Figure 2001. 8184-1 Electronic Ballast Block Diagram

Sheet 1 of 2

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Figure 2001. 8184-1 Electronic Ballast Block Diagram

Sheet 2 of 2

33-20-08 Page 2004
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RETURN
IN
DC VOLT
A CONNECT TO F IS ON
A NOT CONNECT TO F IS OFF
D CONNECT TO TO F IS DIM
D NOT CONNECT TO F IS BRIGHT
Figure 2002. IO PCB Assembly 8184-40, 8184-40-1

Sheet 1 of 2

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Figure 2002. IO PCB Assembly 8184-40, 8184-40-1

Sheet 2 of 2

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15VDC
Figure 2003. Power PCB Assembly 8184-30, 8184-30-1, 8184-30-2

Sheet 1 of 2

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15VDC
Figure 2003. Power PCB Assembly 8184-30, 8184-30-1, 8184-30-2

Sheet 2 of 2

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Figure 2004. U300 Buck Hybrid Controller

Sheet 1 of 4

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Sheet 2 of 4

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Sheet 3 of 4

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Sheet 4 of 4

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DISASSEMBLY
1. Introduction
Before disassembling the Electronic Ballast, use the procedures in section 1000, TESTING AND
FAULT ISOLATION, and section 5000 INSPECTION/CHECK of this manual to assure that the
unit is operating properly. If the unit is not operating properly, test results will help you to locate
the defective component. Disassemble the ballast only as far as necessary to repair or replace
defective components.
The procedures in this section are in sequence. Do the procedures in this sequence to make sure
that the ballast is not damaged during disassembly. Do not disassemble the ballast beyond the
steps shown.
In these procedures, parts are identified by IPL figure number and item number [X-XX]. For
example, [3-50] refers to IPL Figure 3, item 50, Heatsink.
WARNING! RISK OF INJURY! Ballast capacitors may have stored voltage. Turn off power
to the ballast before you disassemble the unit or make a repair.
CAUTION: Risk of equipment damage. The electronic ballast has static-sensitive

components. Use all applicable ESD precautions when handling or working on
any ballast components.
2. Required Equipment
Only standard shop tools are required for disassembly.

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3. Disassembly Procedure
A. Remove the Baseplate
Refer to IPL Figure 1.
1) Remove the flat head screw [1-20] that attaches the baseplate [1-10] to the
electronic ballast subassembly [1-70C].
2) Remove four pan head screws [1-30] that attach the cover [1-40C] to the
electronic ballast subassembly [1-70C] and baseplate [1-10].
3) Remove the baseplate [1-10] and set it aside.
B. Remove the Cover
Refer to IPL Figure 1.
1) Hold the PCB connector (J401) [4-300] and carefully remove the electronic
ballast subassembly [1-70C] from the cover [1-40C].
2) Set aside the cover [1-40C].
3) Only if the thermal pad [1-50A] is damaged: Remove the thermal pad [1-50A]
from the top of L301 on the power PCB [2-10B]. Remove any residual adhesive
or pad material from the top cover.
NOTE: Do not remove the thermal pad [1-50A] unless it is damaged.
4) Remove hybrid mounting clip [1-60A]: Turn the subassembly upside down so the
solder side of the IO PCB [2-20A] is face up. Use a flat bladed screw driver or
similar tool to gently pry one edge of the hybrid mounting clip off the board.
Remove the clip and set it aside.
C. Disassemble the Electronic Ballast Subassembly
Refer to Figure IPL-2.
1) Slide the slots in the PCBs off the tabs in the heatsink brackets [3-50A] or [3A-50]
and [4-50]. The PCBs will be attached only at the ribbon cable. [2-30A].
CAUTION: Risk of Equipment Damage. Take care to avoid damage to the ribbon
cable when separating the IO PCB from the Power PCB.
Do not put direct pressure on the areas shown in Figure 3001. Pressure
on the heatsink may crack the hybrid U401 [4-20A].
NOTE: The conformal coating may cause the heatsink bracket tabs to stick to the PCBs.
If necessary, use a flat screwdriver to push the tab and the PCB edges away
from each other and break the conformal coating seal.
* * * END OF DISASSEMBLY PROCEDURE * * *

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Figure 3001. Electronic Ballast Disassembly

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CLEANING
1. Introduction
This section provides cleaning instructions for the 8184-1 Electronic Ballast. Cleaning is an
extremely important repair function for parts that are exposed to repeated wear, impacts, and
liquid spills. Following these procedures provides acceptable cleaning, minimizes hazards to
personnel, and prevents possible damage to the equipment. Clean all parts thoroughly before
inspection and reassembly in order to determine the existence of, extent of, and exact location of
potential defects.
The recommended tools and materials are given in Table 4001. Equivalent substitutes may be
used after appropriate tests are made to ensure that the equivalent materials do not react with the
component being cleaned.
NOTE: The companies that make the cleaning materials can change the formulation. Therefore,
always follow the instructions given on the container. Instructions to mix and use the
cleaning materials, given on or provided with the container, supersede the instructions
given here.
CAUTION: Use all applicable ESD precautions when you handle or work on the ballast.
2. Safety Precautions
All cleaning materials have some hazard related to their use. Follow the safety warnings given
below to make sure personnel are safe and to prevent damage to the equipment.
WARNING! Isopropyl alcohol can cause personal injury and fire.

Isopropyl alcohol is hazardous to the eyes and respiratory system. It is
slightly hazardous in case of skin contact (irritant). It is extremely hazardous if
ingested. Isopropyl alcohol is highly flammable in the presence of open
flames and sparks, heat, and oxidizing materials.
OBEY LOCAL SHOP-SAFETY AND FIRE PRECAUTIONS. MAKE SURE THAT

FIRE FIGHTING AND EMERGENCY FIRST AID EQUIPMENT ARE NEAR BY.
CAUTION: Risk of personal injury. Use care when using cleaning solvents. Avoid
splashing solvents on your skin or face. Always where eye protection.

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3. Cleaning Tools and Materials
Recommended cleaning materials are listed below in Table 4001. Equivalent materials may be
substituted.
Table 4001. Cleaning Tools and Materials

Nomenclature Source
Tex Wipe (lint Free, generic wipes) Texwipe Company (V21994)
Safety glasses/goggles Commercially available
Soft bristle brush Commercially available
Mild household detergent Commercially available
Windex S.C. Johnson & Son, Inc. (V0U826)
Toothbrush Commercially available
Cotton-tipped swabs Commercially available
Pipe Cleaners Commercially available
Demineralized water Commercially available
Isopropyl alcohol Commercially available
Compressed Air - 30 psi max (206843 Pa) Commercially available
Soft pencil eraser such as Pink Pearl Commercially available
Sprayon EL2020 (V6EXD9) Commercially available
3M Adhesive Remover 3M Co. Electronics & Communications (V76381)
4. Cleaning Procedures
A. Cleaning Printed Circuit Boards (PCBs) and Magnetic Devices (Transformers/Inductors)

CAUTION: Protect the PCBs. Handle them carefully. Do not bend, drop, or scratch
the PCBs. Always handle PCBs by the edges of the board to minimize
contamination on the board surface.
(1) Dry contaminants
To remove dry contaminants (dust, dirt) from the PCB, use low-pressure
compressed air or a small, delicate brush with soft, dry bristles.
NOTE: Compressed air can cause component damage. Use with extreme care.
(2) Sticky Residue
To remove sticky residue, use a mild detergent or a cleaning solvent approved

for use on electronic components such as isopropyl alcohol or demineralized
water applied with a soft bristle brush, toothbrush, or cotton-tipped swab such as
a Q-tip as appropriate. Be sure to remove excess moisture and allow the board
to dry completely.
CAUTION! Risk of component damage: Harsh solvents can remove

component markings and cause damage to plastics. Make sure you
are not using a cleaning agent that is too strong. If possible, first test
the cleaner on an old component or connector.

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 Remove socketed components before applying liquid cleaners and clean

them separately. (Note orientation and location.)
 Allow the circuit board and removed components to dry completely
before reassembly.
(3) Rosin Flux/RMA
Remove solder flux using isopropyl alcohol and a small tooth brush. Flood fluxed
area with alcohol and use wipe or brush to scrub area thoroughly and wipe area
dry.
NOTE: In cases where RMA or water soluble flux residue could contaminate
contact surfaces on unsealed components like potentiometers, switches
or receptacles, do not flood these unsealed components with cleaning
agent. Carefully clean soldered area using swabs or wipes. Always
remove RMA or water soluble flux residue after soldering as soon as
possible.
(4) Organic Water Soluble Flux
Remove organic water soluble (OR) flux using de-ionized (DI) water. Flood fluxed
area with DI water and scrub area vigorously with brush till foaming bubbles are
minimized, then wipe area dry, repeat if necessary. After DI water cleaning, clean
with isopropyl alcohol and wipe dry.
B. Cleaning Tarnished Gold Contacts or Fingers

NOTE: Use this cleaning method to remove tarnish buildup on gold contacts or fingers.
Since the thickness of gold plating is very thin, careful inspection of the gold
surfaces are required after the cleaning process. If the gold plating has been
damaged, exposing the base metal, the PCB should be repaired or replaced.
1) Clean gold and surrounding area with isopropyl alcohol and wipe dry.
2) Using a non-abrasive soft pencil eraser (example: Pink Pearl) and light pressure,
carefully rub the gold surface using a unidirectional motion.
3) Clean and remove all eraser debris using light puffs of pressurized air.
4) An approved plastics-safe gold contact cleaner such as Sprayon EL2020 may be
used for to remove heavier residue.
C. Cleaning Metal and Plastic Parts

CAUTION: Do not use chlorinated-solvents to clean metal and plastic parts.
Chlorinated-solvents harm magnetic devices.
Moisten a clean, dry, cotton cloth with cleaning solvent and wipe the metal or plastic parts
clean. Repeat the applications as required to remove all dirt. Dry the parts with a clean,
dry, cotton cloth. If necessary, use a stiff-bristled (non-metallic) brush to clean
metal parts or to scrub away stubborn deposits.
****** END OF CLEANING PROCEDURES ******

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INSPECTION AND CHECK
1. Introduction
This section provides a detailed inspection procedure for the 8184-1 Electronic Ballast, describes
acceptable conditions, defect conditions, and remedies for defect conditions.
Inspect the 8184-1 Electronic Ballast whenever it is removed from the aircraft for maintenance. If
the Ballast is not functioning properly, refer to the TESTING AND FAULT ISOLATION section. If
defect conditions are found during inspection, refer to the CLEANING and/or REPAIR sections of
this manual. A preliminary cleaning before initial inspection will facilitate location of obvious
defects.
2. Necessary Tools and Equipment

Refer to Table 5001 for a list of tools and equipment required to inspect the Ballast. Equivalent
tools/equipment may be substituted for the items in Table 5001.
Table 5001. Tools and Equipment Necessary for Inspection and Check
Description Source
Light source (Flashlight, drop light, etc.) Commercially available
Magnifier, 5X-power or greater Commercially available
UV Blacklight, 365 - 395 nm Commercially available
Round telescoping inspection mirror, mirror size: Commercially available
1-1/4 in. (3.18 cm)
3. Inspection Procedure
Examine Ballast components thoroughly for any condition that could cause a malfunction or
premature failure. Inspect all parts with a light source (a magnifier of 5X power or greater may be
used if necessary) to find nicks, cracks, cuts, evidence of corrosion, crossed or stripped threads,
chafing, scoring, charring, evidence of overheating, or any other obvious defects, which will cause
the assembly/component to malfunction.
A. Criteria for Passing / Failing Inspection
(1) Acceptable Condition

An acceptable condition indicates a condition that, while not necessarily perfect,
will maintain the integrity and reliability of the Ballast in its service environment.
Cosmetic and/or superficial scratches or blemishes are acceptable conditions
and not cause to remove the Ballast from service. Note that some wear is normal
and the pass/fail decision is sometimes a qualitative judgment. An acceptable
condition means the Ballast can be returned to service without further cleaning or
repair.
(2) Defect Condition

A defect is defined as any obvious deformation, deterioration, or excessive wear
of a part which may cause a malfunction during service or which affects form, fit,
or function. Remove the Ballast from service for any damage that compromises
form, fit, or function. Repair/replace the damaged component or return the Ballast
to AvtechTyee for repair.

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B. Visual Inspection - Exterior

Examine the exterior of the Ballast for the following:
(1) Dust, dirt, grease, sticky residue, contaminants

Dust, fingerprints, surface oxides, and other contaminants can damage the
anodized coating on the enclosure. Clean external surfaces per instructions in
CLEANING (4.C. Cleaning Metal and Plastic Parts).
Acceptable Condition:
If cleaning satisfactorily removes the foreign matter, and no other defects are
present, return the Ballast to service after cleaning.
Defect Condition:
If the dirt, grease, dust, or sticky residue cannot be removed by normal cleaning
methods, replace the dirty component or return to AvtechTyee for repair.
(2) Removable Fasteners (screws, nuts, washers):

See IPL Figure 1.
Check that all five external fasteners ([1-20] and 4X [1-30]) are present, in good
condition, and properly tightened.
Defect Condition:
Replace any fasteners that have stripped threads, corrosion, burring, excessive
wear, or other damage.
(3) Enclosure
See IPL Figure 1.
Inspect the top cover [1-40C] and baseplate [1-10] for dents, cracks, pitting, loss
of finish, and signs of corrosion. Make sure the black anodize finish is not
damaged.
Defect Conditions:
Replace the damaged component or return to AvtechTyee for repair if either of
the following conditions is present:
 Dents that are serious enough to cause short circuits, mechanical failure,
or otherwise compromise performance of the Ballast.
 Corrosion penetration > .02 in. (5 mm)
Acceptable Conditions:
 Minor dents, scratches, loss of finish, minor pitting, and other cosmetic
blemishes are not cause for rejection. Repair minor dents, scratches,
loss of finish, and pitting per the instructions in REPAIR (6. Repairing
Metal Parts).
 If the corrosion penetration is < .02 in. (5 mm): clean and repair per the
procedures in CLEANING (4.C. Cleaning Meta and Plastic Parts) and
REPAIR (6. Repairing Metal Parts).

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(4) Rear Panel Connector (J401)

See IPL Figure 4.
Inspect the barrel of the connector inside and out for signs of corrosion or
contamination. Make sure there are 12 pins. Make sure the pins are clean and
straight.
Defect Condition:
If any of the following conditions are present, replace the connector or return
Ballast to AvtechTyee for repair:
 Missing or bent pins inside the connector
 Corrosion penetration > .02 in. (5 mm) on the connector barrel
Acceptable Condition:
 Dirt, dust, or other residue that can be cleaned/removed per CLEANING
4.A. and 4.C..
 Pins with minor bends that can be straightened without loss of
function/connectivity.
C. Visual Inspection - Interior

If the cover has been removed, examine the interior of the Ballast for the following:
(1) PCB Components

See IPL Figure 2.
(a) Inspect PCB components on the Power PCB [2-10B] and IO PCB
[2-20A] for signs of warping, charring, or burning. Make sure that all
component casings are smooth, not dented, or bulging.
Remove/replace damaged components per REPAIR 5. or return the
Ballast to AvtechTyee for repair.
(b) Use a UV blacklight to inspect the conformal coating on the PCBs for any
gaps or missing areas. Make sure the conformal coating has a uniform
neon blue appearance under the UV blacklight.
As necessary, touch up any gaps in the conformal coating per
REPAIR 5. or return the Ballast to AvtechTyee for repair.
(2) Interior Fasteners

Verify that the following interior fasteners are present, in good condition, and
properly tightened. Refer to the relevant IPL figure for quantities of each fastener.
Defect Condition:
Replace any fasteners that have stripped threads, corrosion, burring, excessive
wear, or other damage.

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(a) Power PCB Assembly [2-10]

See IPL Figure 3.
 Q301 [3-60] hardware stack-up: nut [3-70], washer [3-80], screw
[3-100].
 Q302 [3-130] Hardware stack-up: nut [3-140B], washer [3-150A],
washer [3-160A], screw [3-170B].
 D302, D305 [3-180] hardware stack-up: nut [3-190B], washer
[3-200A], screw [3-220B].
(b) Power PCB Assembly [2-10B]

See IPL Figure 3A.
 Q301 [3A-60] hardware stack-up: nut [3A-70], washer [3A-80],
screw [3A 100].
 Q302 [3A-130] Hardware stack-up: nut [3A-140A], washer [3A
150], washer [3A-160], screw [3A 17B].
 D302, D305 [3A-180] hardware stack-up: nut [3A-190], washer
[3A-200], washer [3 210], screw [3A 220].

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REPAIR
1. Introduction
Before beginning repair procedures
 Make sure that the defective component(s) has been correctly identified.
 Clean and examine the ballast (refer to the CLEANING and CHECK sections).
 Disassemble the ballast only as far as necessary to replace defective components (refer
to the DISASSEMBLY section).
CAUTION: This ballast has components that can be damaged by electrostatic discharge
(ESD). Use ESD precautions when working on this ballast.
CAUTION: Risk of component damage:

 Replacing individual components may compromise the reliability of surrounding
components. Observe the precautions and procedures described in this manual.
 Do not try to straighten bent connector pins or covers unless the bend is small.
Replace parts that have more than a small defect.
 Use care when soldering or desoldering. Excessive heat can damage PCBs or
components, or cause pads to lift away from the PCB.
2. Recommended Tools and Equipment

Only tools typically found in an authorized avionics repair facility are necessary to assemble this
ballast. Special equipment necessary to test the ballast after repair and assembly is shown in the
TESTING AND FAULT ISOLATION and SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
sections.
3. Standard Torque Requirements for Stainless Steel Fasteners
A. Standard Screws and Nuts
Tighten components that have threaded fasteners, such as, switches, potentiometers,
jacks, LEDs, etc., per manufacturer’s specifications or specifications in this manual. If no
tightening instructions are given, tighten the fastener till spring action of locking device is
in full contact with bearing surface, then apply small amount of additional torque.
B. Locking Screws and Nuts
Locking screws and nuts usually require significant torque well before they become snug
against the mating surface. The preferred method of tightening is to visually observe

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them while applying torque. When the head of the screw is seen to be snug against the
mating surface, apply small amount of additional torque.
Table 6001. Standard Torque Requirements for Stainless Steel Fasteners
Fastener Size Standard Torque Fastener Size Standard Torque

2-56 2.5 in-lb (0.28 Nm) 6-32 10 in-lb (1.13 Nm)
2-64 2.5 in-lb (0.28 Nm) 6-40 10 in-lb (1.13 Nm)
3-48 4 in-lb (0.45 Nm) 8-32 21 in-lb (2.37 Nm)
3-56 4 in-lb (0.45 Nm) 8-36 21 in-lb (2.37 Nm)
4-40 5.5 in-lb (0.62 Nm) 10-24 24 in-lb (2.71 Nm)
4-48 5.5 in-lb (0.62 Nm) 10-32 24 in-lb (2.71 Nm)
5-40 8.0 in-lb (0.9 Nm) 1/4-20 79 in-lb (8.93 Nm)
5-44 8.0 in-lb (0.9 Nm) 1/4-28 79 in-lb (8.93 Nm)
4. Recommended Repair Materials

Refer to the following tables for required/recommended repair materials. Depending on the nature
and complexity of repairs, some or all of the following materials will be needed. Vendor CAGE
codes with contact information are located in the ILLUSTRATED PARTS LIST section.
NOTE: Equivalent materials may be substituted.
Table 6002. Recommended Repair Materials - Cleaning
Item Source
Tex Wipe (lint Free, generic wipes) TexWipe Co. LLC (V21994)
Soft bristle brush (acid brush) Commercially available
Pipe cleaners Commercially available
Windex S. C. Johnson & Son, Inc. (V0U826)
3M Adhesive Remover 3M Company (V76381)

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Table 6003. Repair Materials
Item AvtechTyee P/N Mfg P/N & CAGE Use

Black Touch-Up Paint per FED 160-11311 Custom-Pak Black anodize touch-up on
STD 595, 37028 39A024N0.5 (713B5) top cover & base plate
RTV, Silicone adhesive 160-12283 Dow Corning 748 PCB repair
(V71984)
Conformal Coating, Polyurethane 160-100005 Humiseal 1A33 (Type PCB repair
Type 1A33 (Type UR) UR) (V99109)
Masking Tape - Generic N/A N/A PCB repair, masking
Conformal Coat Thinner 521 Humiseal 521 PCB repair
(V99109)
Solder per QQ-S-571 SN63WRMAP3 N/A PCB repair
Threadlock Adhesive 222 Loctite 222 (V05972) Apply to external screw
threads prior to assembly.
5. PCB Repair Procedures
1) When replacing PCB components and/or repairing damaged or defective traces, observe
the procedures described in the following industry standards:
 J-STD-001 - Requirements for Soldered Electrical and Electronic Assemblies
 IPC 7711 - Rework of Electronic Assemblies
 IPC 7721 - Modification, Rework and Repair of Printed Boards and Electronic
Assemblies
2) Inspect finished repair work to the following standards:

 IPC-A-600 - Acceptability of Printed Boards
 IPC-A-610 - Acceptability of Electronic Assemblies
6. Repairing Metal Parts

1) Use pliers or a soft-faced hammer to remove small dents or small bends, such as turned-
up edges of covers. Then, smooth the repair with crocus cloth.
2) Use sandpaper (240 grit) to sand scratches and burrs level with the surrounding area.
Then, smooth the repair with crocus cloth.
3) Clean repaired area(s) with isopropyl alcohol.
4) Touch up repaired areas and minor scratches as needed using black touch-up paint
P/N 160-11311 (Table 6003).
NOTE: Any parts that cannot be returned to serviceable condition must be replaced.
 Do not try to repair cross-threaded or strip-threaded parts.
 Do not try to straighten badly bent or warped covers, or scratched labels.
 Do not try to straighten volume control shafts that are bent

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7. Ballast Exterior Finish Repair

Use black touch-up paint P/N 160-11311 to touch-up minor scratches and blemishes in the black
anodize finish on the enclosure [1-40C] and baseplate [1-10].
WARNING! Rick of personal injury!
Acrylic black touch-up paint P/N 160-11311 is extremely flammable. Use eye protection
and gloves while using. Do not inhale. Refer to the manufacturer’s MSDS.
8. Repair Notes for Power PCBs 8184-30, 8184-30-1, and 8184-30-2

Refer to IPL Figure 3 / IPL Figure 3A, Figure 6001, and the following notes when performing
repairs on power PCB 8184-30 [2-10], 8184-30-1 [2-10A], and/or 8184-30-2 [2-10B].
FN 1. Torque screws (FS) [3-170B] and [3-220B] to 3 in-lb (0.34 N m).
FN 2. Torque screw (FS) [3-70] to 4 - 6 in-lb (0.45 - 0.68 N m).
FN 3. Before soldering, L301 must be held securely against the PCB. Bend pins of L301 in
the direction shown (4 places). Trim pin 1 so it is as far as possible from any adjacent
trace to ensure maximum electrical spacing. Do not adjust other pins. Height of L301
pins after bending shall be .05 (1.27 mm) max.
FN 4. Bend C302 toward L302 and secure to L302 with RTV.
FN 5. C302 must clear R306 by approximately .05 in. (1.27 mm).
FN 6. Bend C301 toward Q301 and secure to Q301 with RTV.
FN 7. Mount U300 perpendicular to the PCB.
FN 8. Bend U301 until it touches L303.
FN 9. R308, R310, R314, and R315 must have a clearance of .06 +.02/-.00 in. (1.52 +
0.51/0.00 mm) above PCB.
FN 10. D309 and D310 must have a clearance of .06 ± .02 in. (1.52 ± 0.51 mm) above PCB.
FN 11. Install Nomex [3-45] between U300 and Q302/D302 as shown to protect U300 from
metal screws. Secure Nomex to PCB at lower two corners using RTV. Avoid excess
RTV on surrounding components.
FN 12. Mount flush to PCB.
FN 13. Do not replace the heatsink [3A-50] unless it is damaged. If necessary to replace the
heatsink:
1) Insert the heatsink [3A-50] into the power PCB [2-10B] from the component side.
2) Hold the heatsink flush to the PCB while twisting each solder lug, from the solder
side, approximately 30 degrees (in either direction).
3) Trim the solder lugs to .04 (1.02 mm) max from the solder-side surface of the
PCB. Assure that the heatsink is as perpendicular to the PCB as possible.
4) Apply solder to the solder lugs per industry standards listed in 5. PCB Repair
Procedures.

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Figure 6001. Power PCB 8184-30, 8184-30-1, 8184-30-2 Repair Notes

Sheet 1 of 2

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Figure 6001. Power PCB 8184-30, 8184-30-1, 8184-30-2 Repair Notes

Sheet 2 of 2

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9. Repair Notes for IO PCBs 8184-40 and 8184-40-1

Refer to IPL Figure 4, Figure 6002, and the following notes when performing repairs on IO PCB
8184-40 [2-20], and/or 8184-40-1 [2-20A].
FN 1. Install rubber pad [4-30] flush with top of hybrid U401, as shown .
FN 2. Install kapton tape [4-40] between heatsink [4-50] and U401. Install kapton tape
[4-40] flush to top of U401 to prevent tape from shorting to pins. To ensure proper
mounting, clean the mounting surfaces of the heatsink [4-50] and U401 with alcohol
prior to kapton tape. There shall not be any air gaps between the kapton tape [4-40],
heatsink [4-50], and U401.
FN 3. Install Nomex washer [4-104] between L401 and PCB. Use bus wire [4-105] to mount
L401 to PCB. Pull the bus wire tight and bend over prior to soldering.
FN 4. Secure C401 and C402 together using RTV. Bend capacitors away from connector
J401. After bending, capacitor max height shall be 0.45 in (1.14 cm).
FN 5. Bend C403 toward T402.
FN 6. Bend C428 toward L401 . Secure to CR414 or L401 with RTV.
FN 7. Bend C409 toward U402. Secure C409 to U402 with RTV. Note: Do not bend U402
after soldering or damage may occur.
FN 8. Bend C419 toward connector J401 and secure to connector with RTV.
FN 9. R404, R410, and R450 must have a clearance of .08 ± .02 (2.03 ± 0.51 mm) from the
PCB surface.
FN 10. Install sleeving [4-215] on lead of C419.
FN 11. L402 clearance must be .020 - .060 above PCB surface.
FN 12. Ensure Q406 and press nut do not touch.
FN 13. Install Q405 and Q406 as shown in View A if using plastic-packaged components.
FN 14. Install T401 and J401 flush to PCB surface.
FN 15. Install U402 as perpendicular as possible.
FN 16. Do not replace the heatsink [4-50] unless it is damaged. If necessary to replace the
heatsink (Refer to Figure 6002, Sheet 2):
1) Insert the heatsink [4-50] into the IO PCB [2-20A] from the component side.
2) Hold the heatsink flush to the PCB while twisting each solder lug, from the solder
side, approximately 30 degrees (in either direction).
3) Trim the solder lugs to .04 (1.02 mm) max from the solder-side surface of the
PCB. Assure that the heatsink is as perpendicular to the PCB as possible.
4) Apply solder to the solder lugs per industry standards listed in 5. PCB Repair
Procedures.

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Figure 6002. IO PCB 8184-40 and 8184-40-1 Repair Notes

Sheet 1 of 2

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Figure 6002. IO PCB 8184-40 and 8184-40-1 Repair Notes

Sheet 2 of 2

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ASSEMBLY
1. Introduction
Before assembling the 8184-1 Electronic Ballast, perform the procedures described in
CLEANING, INSPECTION and CHECK, and REPAIR.
The procedures in this section are in assembly sequence. Do the procedures in the sequence
given to avoid damage to the components and subassemblies of the ballast.
In these procedures, parts are referred to by figure-item number [X-XX] format. The first number
is the IPL figure in which the part is shown. The digits after the dash are the item number in the
detailed parts list for that figure. For example 3-50 indicates IPL Figure 3, item 50, heatsink
bracket.
WARNING! RISK OF INJURY! Ballast capacitors may have stored voltage. Turn off power
to the ballast before you disassemble the unit or make a repair.
CAUTION: Risk of equipment damage. The electronic ballast has static-sensitive

components. Use all applicable ESD precautions when handling or working on
any ballast components.
2. Recommended Tools and Equipment

 Stand avionics shop tools
 Torque wrench that can measure 3 in-lb (0.834 Nm)
Special equipment necessary to test the ballast after repair and assembly is shown in the
TESTING AND FAULT ISOLATION and SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
sections.
3. Required Materials
Loctite 222, or equivalent threadlock, is required for assembly.

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mating surface, apply small amount of additional torque..
Table 7001. Standard Torque Requirements for Stainless Steel Fasteners

2-56 2.5 in-lb (0.28 Nm) 6-32 10 in-lb (1.13 Nm)
2-64 2.5 in-lb (0.28 Nm) 6-40 10 in-lb (1.13 Nm)
3-48 4 in-lb (0.45 Nm) 8-32 21 in-lb (2.37 Nm)
3-56 4 in-lb (0.45 Nm) 8-36 21 in-lb (2.37 Nm)
4-40 5.5 in-lb (0.62 Nm) 10-24 24 in-lb (2.71 Nm)
4-48 5.5 in-lb (0.62 Nm) 10-32 24 in-lb (2.71 Nm)
5-40 8.0 in-lb (0.9 Nm) 1/4-20 79 in-lb (8.93 Nm)
5-44 8.0 in-lb (0.9 Nm) 1/4-28 79 in-lb (8.93 Nm)
5. Assembly Procedures
WARNING! Risk of injury! Threadlock adhesive can cause bodily injury and fire.
Threadlock adhesive liquid and vapor is highly flammable, causes serious
eye irritation, may cause an allergic skin reaction, and may cause
drowsiness. Follow approved safety precautions.
NOTE: Shake threadlock adhesive well before each use. Apply a length of 1 to 1-1/2 times the
fastener diameter, filling threads 50-100%.
CAUTION: Risk of equipment damage. Avoid putting direct pressure on the places
shown in Figure 7002.

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A. Assemble the Subassembly
1) Gently slide together the Power PCB [2-10B] and the IO PCB [2-20A].Make sure
the slots in the PCB assemblies mate with the slots/tabs in the heatsink brackets
[3A-50] and [4-50].
The two PCBs will slide together to form the electronic ballast subassembly [2-1].
2) Install the hybrid mounting clip [1-60A].
B. Top Assembly
1) If the thermal pad [1-60] needs to be replaced: Remove adhesive protective

covering and install as shown in Figure 7001.
2) Install the electronic ballast subassembly [1-70C] in the cover [1-40C].
3) Install the baseplate [1-10] on the cover [1-40C].
NOTE: The flanges of the baseplate fit over the outside of the cover.
4) Install four pan head screws [1-30] to attach the baseplate [1-10] to the
subassembly [1-70C].
5) Apply a small amount of threadlock to flat head screw [1-20] and install it to
attach the baseplate [1-10] to the subassembly [1-70C]. Tighten to 3 in-lb
(0.834 Nm).
Figure 7001. Thermal Pad [1-60] Installation

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Figure 7002. Electronic Ballast Assembly

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FITS AND CLEARANCES
1. Introduction
This section contains fits and clearances data and the torque values required to support the
disassembly, assembly, installation, and removal of the 8184-1 Electronic Ballast.

Table 8001. Torque Requirements for Standard Screws and Nuts

2-56 2.5 in-lbf (0.28 Nm) 6-32 10 in-lb (1.13 Nm)
2-64 2.5 in-lbf (0.28 Nm) 6-40 10 in-lb (1.13 Nm)
3-48 4 in-lbf (0.45 Nm) 8-32 21 in-lb (2.37 Nm)
3-56 4 in-lbf (0.45 Nm) 8-36 21 in-lb (2.37 Nm)
4-40 5.5 in-lbf (0.62 Nm) 10-24 24 in-lb (2.71 Nm)
4-48 5.5 in-lbf (0.62 Nm) 10-32 24 in-lb (2.71 Nm)
5-40 8.0 in-lbf (0.9 Nm) 1/4-20 79 in-lb (8.93 Nm)
5-44 8.0 in-lbf (0.9 Nm) 1/4-28 79 in-lb (8.93 Nm)

mating surface, apply small amount of additional torque.
3. Critical Fits
The 8184-1 Electronic Ballast is enclosed in an aluminum chassis with one external connector
and no user controls, indicators, or annunciators. It is hard mounted where needed to power
cabin lighting with four pan head screws. Once installed, the ballast does not have any moving
parts that contact surrounding components causing in-service wear. Therefore, the ballasts do
not have any critical fits or clearances.

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SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
1. Introduction
This section provides a comprehensive list of all required and recommended tools, test
equipment, and consumable materials necessary to disassemble, repair, test, calibrate, and
reassemble the 8184-1 Electronic Ballast.
With the exception of the AvtechTyee Ballast Tester listed in Table 9001, all other tools, test
equipment, cleaning supplies, and consumables are commercially available.
To order the AvtechTyee tester listed in Table 9001, contact the AvtechTyee sales department at
1.425.249.4609 (Pacific Time).
NOTE: Equivalent tools and supplies may be substituted for those listed.
2. Recommended Tools
With the exception of the AvtechTyee Ballast Tester and test cables (see Table 9001), no special
tools are required for disassembly, testing, cleaning, inspection, repair, or assembly.
3. Required Test Equipment
The following test equipment, or equivalent alternatives, is necessary to test the ballast.
Table 9001. Required Test Equipment
Equipment Description Source (CAGE)

AvtechTyee Ballast Tester TR8170-1-1 (Figure 9001, Figure 9002) AvtechTyee (V30242)
AvtechTyee Test Cable TC8170-1-40 (Figure 9003) AvtechTyee (V30242)
AvtechTyee Test Cable TC8170-1-9 (Figure 9003) AvtechTyee (V30242)
AC Power Supply 100-130 Vac, 400 Hz ± 5% Commercially available
Fluke 87 Digital Multimeter True RMS AC measurement Fluke (V02WJ6)
Fluke 85 Digital Multimeter Average sense, AC measurement Fluke (V02WJ6)
Chroma 19073 Dielectric / 0-2000 Vdc Chroma (V1YK31)
Insulation Resistance Tester
(2) Sylvania Octron FO40 Aged over 30 hours Sylvania (V5XBV5)
(1) Sylvania Octron FO9 Aged over 30 hours Sylvania (V5XBV5)

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4. Selectable Resistors
Refer to the Calibration procedure (in TESTING AND FAULT ISOLATION) for information on
using selectable resistors. Equivalent resistors may be substituted for those listed in Table 9002.
Table 9002. Selectable Value Metal Film Resistors for Calibration
Value AvtechTyee P/N Optional Vendor P/N (CAGE)

1.00 MΩ, 0.10W, 1% 470MF55I1000FR CCF551M00F (V18612)
1.15 MΩ, 0.10W, 1% 470MF55I1154FR CCF551M15F (V18612)
5. Cleaning Tools and Materials

Depending on the nature and extent of repairs, the following materials may be required.
Equivalent materials may be substituted.
Table 9003. Cleaning Materials
Item Source
Tex Wipe (lint Free, generic wipes) TexWipe Co. LLC (V21994)
Soft bristle brush (acid brush) Commercially available
Pipe cleaners Commercially available
Windex S. C. Johnson & Son, Inc. (V0U826)
3M Adhesive Remover 3M Company (V76381)
6. Inspection and Check Tools and Equipment

Equivalent tools may be substituted.
Table 9004. Inspection and Check Tools and Equipment
Description Source
Light source (Flashlight, drop light, etc.) Commercially available
Magnifier, 5X-power or greater Commercially available
UV Blacklight, 365 - 395 nm Commercially available
Round telescoping inspection mirror, mirror Commercially available
size: 1-1/4 in. (3.18 cm)

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7. Repair and Assembly Materials
Depending on the nature and extent of repairs, some or all of the following materials may be
necessary during assembly. Vendor contact information is listed by vendor code in the
ILLUSTRATED PARTS LIST. Equivalent materials may be substituted for those listed below.
Table 9005. Repair and Assembly Materials
Item AvtechTyee P/N Mfg P/N & CAGE Use

Black Touch-Up Paint per 160-11311 Custom-Pak Black anodize touch-up on
FED STD 595, 37028 39A024N0.5 (713B5) top cover & base plate
RTV, Silicone adhesive 160-12283 Dow Corning 748 PCB repair
(V71984)
Conformal Coating, 160-100005 Humiseal 1A33 (Type PCB repair
Polyurethane Type 1A33 UR) (V99109)
(Type UR)
Masking Tape - Generic N/A N/A PCB repair, masking
Conformal Coat Thinner 521 Humiseal 521 (V99109) PCB repair
Solder per QQ-S-571 SN63WRMAP3 N/A PCB repair
Threadlock Adhesive 222 Loctite 222 (V05972) Apply to external screw
threads prior to assembly.
8. Storage and Shipping Materials
The following materials will be required if the ballast is put into storage or shipped.
Table 9006. Storage and Shipping Materials
Item Description
Static Shielding Bag 8 in. x 10 in. (20.32 cm x 25.4 cm), Self-Sealing, Recloseable,
(commercially available)
Bubble wrap Pink, ESD-Safe (commercially available)
Packing material Brown paper packing material (commercially available)
Cardboard box (storage) Sturdy cardboard box of appropriate size (if the original container is not
available) (commercially available)
Cardboard Box (Shipping) Large enough to hold the storage box plus brown paper packing material
Adhesive Packing Tape For sealing the box. (commercially available)
9. AvtechTyee Testers and Cables

AvtechTyee Ballast Tester P/N 8170-1-1 (Figure 9001 and Figure 9002) and Test Cables
TC8170-1-40 and TC8170-1-9 (Figure 9003) are recommended for calibration, and functional
testing as described in the TESTING AND FAULT ISOLATION section of this manual. For
information on purchasing AvtechTyee test equipment, contact AvtechTyee Customer Support at
425.249.4636, or support@avtechtyee.com.

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Figure 9001. AvtechTyee Ballast Tester P/N 8170-1-1

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Figure 9002. AvtechTyee Ballast Tester P/N 8170-1-1 Schematic

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Figure 9003. AvtechTyee Test Cables TC8170-1-9 and TC8170-1-40

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1. Introduction
This section includes a numerical index, vendor code list, detailed parts list, and illustrations
showing the subassemblies and components of the Audio Control Panel 5145-1-64.
2. Equipment Designator Index

The Reference Designator Index lists components by reference designator in alpha-numerical
order with the associated part number and figure-item number.
3. Alpha-Numerical Part Number Index

The Alpha-Numerical Index lists all the part numbers specified in the Illustration Parts List figures
in alpha-numerical order. The part numbers are listed with their Figure-Item number and total
quantity required. A blank column is provided for the operator’s part number.
4. Optional Vendor Index

This section has the vendor part numbers and vendor codes for parts that are options for a
primary part number. All primary parts that have an optional part have the term SEE OVI in the
Nomenclature column of the Illustrated Parts List. The OVI is given in figure/item number
sequence.
5. Vendor Code List

The vendor code list is arranged in numerical order by CAGE code and provides a manufacturer’s
contact information. Manufacturer CAGE codes appear throughout the manual when equipment,
materials, or components not manufactured by AvtechTyee are specified.
6. Illustrated Parts List
A. Figure and Item Number Column

This column has the IPL figure number for the assembly and the item number for each
part. For items not shown on the figure, the item number is preceded by a dash “–”.
An alphabetical letter is added after the item number for optional parts, parts changed by
a Service Bulletin, configuration differences (except left-handed and right-handed parts),
last engineering releases, and parts added between item numbers in a sequence.
B. Part Number Column

This column provides component part numbers. Part numbers are AvtechTyee part
numbers or supplier part numbers. However, the part numbers may be modified in order
to comply with the requirements of ATA iSpec 2200.
(1) ATA iSpec 2200 Part Number restrictions

ATA-required part number modifications can include:
 Removal of blank spaces and special characters.
 Removal of dashes. Dashes are permitted only between numeric
characters.
 Abbreviation. If the original part number exceeds 15 characters.

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When a part number is modified in any of the ways described above, the
complete, unmodified true part number will be shown in the Nomenclature
column following the notation TRUE P/N.
(2) DELETED Part Numbers
If the deletion of a part is mandatory due to a typo, or if it is no longer required in

any end item configuration, the word DELETED added to the part number
column, the part description is removed from the Nomenclature, and the item
number and leader line is removed from the illustration.
(3) SCD Part Numbers
SCD Part Numbers: Items which have a part number beginning with SCD
(Specification Control Document) should be replaced only with identical SCD
items available from AvtechTyee.
C. Airline Part Number Column

This column may be used by the operator for their internal part numbers.
D. Nomenclature Column
This column contains an identifying noun or key word and additional modifying words as
necessary. For electrical/electronic components, actual values, allowable tolerances, and
percentages are listed. The nomenclature includes details of the relationship of the
assemblies, subassemblies and detail parts, and any applicable history information.
(1) Indenture System
The indenture system used in the NOMENCLATURE column shows the

hierarchy of relationships between parts as follows:
1 2 3 4 5 6 7
End Item or Major Assembly
. Detail parts for assembly
. Attaching parts for assembly
. . Subassembly
. . Attaching parts for subassembly
. . . Detail parts for subassembly
. . . Attaching parts for detail parts
. . . . Sub-subassembly
. . . . Attaching parts for sub-subassembly
(2) CAGE Codes
When AvtechTyee procures components from a vendor and lists the part in the
IPL Part Number column using the manufacturer’s original part number, that
manufacturer’s Commercial and Government Entity (CAGE) Code, listed as
(V#####) is included in the Nomenclature column. Manufacturer contact
information is listed numerically by CAGE Code in this IPL Introduction.

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(3) ESDS
Where electronic components are electrostatic discharge sensitive, the notation

ESDS is included in the nomenclature.
(4) (OVI) Optional Vendor Index
When AvtechTyee sources a part from multiple vendors for use without
modification, an AvtechTyee part number is assigned to that part. In this case,
the notation SEE OVI added to the Nomenclature column. An Optional Vendor
Index is provided in this IPL Introduction with parts listed numerically by
AvtechTyee part number.
(5) PMA (Parts Manufacturing Authority)
If AvtechTyee has been issued Parts Manufacturing Authority for the end item or
assembly part number, the abbreviation “PMA” appears in the NOMENCLATURE
column.
(6) DELETED Part Numbers
If the deletion of a part number is mandatory due to a typo, or if the part is no

longer required in any end item configuration, the word DELETED added to the
part number column, the part description is removed from the Nomenclature, and
the item number and leader line is removed from the illustration.
(7) Service Bulletin Information
When existing parts are modified or reworked or additional parts are installed by
a service bulletin, the Service Bulletin Number is shown in the Nomenclature
column as follows:
 PRE SB ###-##-####
 POST SB ###-##-####
 ADDED BY ###-##-####
 DELETED BY ###-##-####
(8) Interchangeability Information
The interchangeability relationship between alpha-variant parts is identified in the

Nomenclature column as follows:
REPLACED BY / REPLACES: Indicates a component that is obsolete, cannot be

procured, or for which a better option is available. However, it can still be a
satisfactory spare part if the customer has it in stock.
SUPERSEDED BY / SUPERSEDES: The original component not be

interchanged with the superseding component.

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(9) Attaching parts
Fasteners required to attach an individual part to the subassembly are listed

immediately following the part on which they are used preceded by the notation
ATTACHING PARTS and followed by the notation “* * * * * *”. Attaching parts are
always shown at the same indenture level as the part on which they are used.
Quantity requirements in the Units Per Assembly column are for that one specific
item only.
(10) Selectable Value Components
There may be some selectable value components. These components are

identified by a note (a number inside a triangle) next to the normal part value on
the schematic diagram (refer to Figure XX). The Illustrated Parts List will show
three values for each component. The nominal value is shown first. It should
always be used unless the calibration procedure cannot be completed. The high
and low values shown are the maximum and minimum values that can be used.
The value selected can be any standard component value as close to the
nominal value as possible that will permit the calibration procedure to be
completed.
E. Effectivity Column
Effectivity codes are used to show limited interchangeability.
 Effectivity codes are assigned to each different end-item in an IPL figure. This
code shows that the item must be used with other items identified with the same
effectivity code or a blank code.
 Effectivity codes are applicable for one figure only and do not relate to other
figures.
 A blank in the effectivity code column indicates that line item used on all end
items in that figure.
 In each figure, item numbers with the same effectivity codes and those without
codes can be mixed together, when there are no special notes in the
nomenclature column that prevent this.
F. Units Per Assembly Column

This column contains the quantity necessary to make one (and only one) next-higher
installation, sub-subassembly, subassembly, or assembly.
 The quantity for the Figure end-item will be RF.
 For bulk items, show AR (as required) for the quantity. When parts in a “select
from” list are not illustrated, the quantity will also be AR.
 For Attaching Parts, show the quantity of hardware(s) that is necessary to attach
only one parts grouping or assembly.

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7. Illustrations
Exploded isometric drawings are used to show assembly and disassembly of the ACP. PCB
assemblies have flat views. The first sheet of a figure showing a PCB identifies hardware items
by use of figure/item numbers and leader lines with arrowheads. The second sheet shows the
PCB with a grid overlay that gives the location shown in the Equipment Designator Index. The
designators, area locations and figure item numbers are also shown on a table on the last
sheet(s) of the illustration.
8. How To Order Parts

To order replacement parts, call AvtechTyee Customer Support at (1) 425.249.4609 between the
hours of 7:00 AM and 3:00 PM Pacific time.
 Note that some part numbers in the IPL were changed to comply with ATA requirements.
In this case, the true part number is given in the Nomenclature column.
 If there is an AvtechTyee part number in the Nomenclature column you can order it from
AvtechTyee.
 If the Nomenclature column contains the note (SEE OVI), refer to the Optional Vendor
Index (OVI) for part numbers available from other vendors.
9. Equipment Designator Index

Equipment Designator Index
Ref Des Part Number Fig Item Location
C301 150-100360 3 410 E1
C301 150-100360 3A 370 E1
C302 150-100736 3 430 B1
C302 150-100736 3A 390 B1
C303 150-100332 3 390 C2
C303 150-100332 3A 350 C2
C304 150-100274 3 380 D2
C304 150-100274 3A 340 D2
C305 150-100291 3 420 A1
C305 150-100291 3A 380 A1
C306 150-100291 3 420 A1
C306 150-100291 3A 380 A1
C307 150-100254 3 360A F1
C307 150-100254 3A 320 F1
C308 150-100277 3 400 A2
C308 150-100277 3A 360 A2
C309 150-100291 3 420 E2
C309 150-100291 3A 380 E2
C310 SCD150-30-2 3 370 B1
C310 SCD150-30-2 3A 330 B1
C311 SCD150-30-2 3 370 B1

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C311 SCD150-30-2 3A 330 B1
C312 150-100249 3 350 C1
C312 150-100249 3A 310 C1
C401 SCD150-39-1 4 160 1B
C402 SCD150-39-1 4 160 1B
C403 150-100274 4 170 2C
C409 150-100360 4 200 2E
C417 150-100291 4 190 2E
C418 150-100291 4 190 2D
C419 M3900301-2306 4 210 2B
C428 SCD150-39-1 4 160 1E
C450 150-100277 4 180 2E
CR402 1N4148 4 130 2A
CR403 1N4148 4 130 2A
CR405 DF01M 4 150 2B
CR411 1N5552 4 140A 2F
CR412 1N5552 4 140A 2F
CR413 1N5552 4 140A 1F
CR414 1N5552 4 140A 1E
CR416 1N5552 4 140A 1D
CR417 1N5552 4 140A 1D
D301 1N4746A 3 340 D1
D301 1N4746A 3A 300 D1
D302 480-11081 3 180 D1
D302 480-11081 3A 180 D1
D303 SCD480-32-2 3 320 C1
D303 SCD480-32-2 3A 280 C1
D304 SCD480-32-2 3 320 C1
D304 SCD480-32-2 3A 280 C1
D305 480-11081 3 180 C1
D305 480-11081 3A 180 C1
D306 1N4746A 3 340 D1
D306 1N4746A 3A 300 D1
D307 480-02193 3 310 E1
D307 480-02193 3A 270 E1
D308 480-34962 3 300 B2
D308 480-34962 3A 250 B2
D309 MUR160 3 290 D1
D309 MUR160 3A 240 D1

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D310 480-06172 3 305 D1
D310 480-06172 3A 260 D1
D312 1N4446 3 280 F2
D312 1N4446 3A 230 F2
D313 1N5242B 3 330 A2
D313 1N5242B 3A 290 A2
D314 1N5242B 3 330 A1
D314 1N5242B 3A 290 A1
F401 430-65921 4 290 1A
J401 SCD210-33-3 4 300 2A
L301 8184-32 3 440 F1
L301 8184-32 3A 400 F1
L302 8184-33 3 450 B1
L302 8184-33 3A 410 B1
L303 8184-34 3 460 D2
L303 8184-34 3A 420 D2
L304 8186-35 3 470 B2
L304 8186-35 3A 430 B2
L401 8184-37 4 100 1F
L402 8182-47 4 110 1A
L403 8186-45 4 120 1A
Q301 480-71488 3 60 D1
Q301 480-71488 3A 60 D1
Q302 480-63412 3 130 C1
Q302 480-63412 3A 130 C1
Q303 480-36572 3 120 A1
Q303 480-36572 3A 120 A1
Q304 TN0110N3 3 110 A1
Q304 TN0110N3 3A 110 A1
Q305 480-36572 3 120 A1
Q305 480-36572 3A 120 A1
Q405 480-08116 4 280A 1D
Q406 480-08116 4 280A 1D
R301 5063JD2M2J 3 620 E2
R301 5063JD2M2J 3A 580 E2
R302 RWR81SR100FR 3 550 D1
R302 RWR81SR100FR 3A 510 D1
R303 470MF55I1074FR 3 530 C2
R303 470MF55I1074FR 3A 490 C2

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R304 470MF55I1074FR 3 530 C2
R304 470MF55I1074FR 3A 490 C2
R305 470MF55I1104FR 3 540 D2
R305 470MF55I1104FR 3A 500 D2
R306 RWR81S2R00FR 3 560 B1
R306 RWR81S2R00FR 3A 520 B1
R307 470F05C3011FR 3 590 D1
R307 470F05C3011FR 3A 550 D1
R308 470MO250-4021F 3 490 A2
R308 470MO250-4021F 3A 450 A2
R309 470MF55I1002FR 3 510 A2
R309 470MF55I1002FR 3A 470 A2
R310 470MO500-3R83F 3 570 A2
R310 470MO500-3R83F 3A 530 A2
R311 470MF55I1002FR 3 510 A2
R311 470MF55I1002FR 3A 470 A2
R312 470F07C3902GR 3 600 E2
R312 470F07C3902GR 3A 560 E2
R313 470MO250-562J 3 580 D2
R313 470MO250-562J 3A 540 D2
R314 470MO250-5901F 3 500 B1
R314 470MO250-5901F 3A 460 B1
R315 470MO250-2432F 3 520 A1
R315 470MO250-2432F 3A 480 A1
R316 470F07C2201GR 3 480 A2
R316 470F07C2201GR 3A 440 A2
R317 470F07C1504GR 3 610 A1
R317 470F07C1504GR 3A 570 A1
R318 470F07C1504GR 3 610 A1
R318 470F07C1504GR 3A 570 A1
R319 RWR81SR100FR 3 550 D1
R319 RWR81SR100FR 3A 510 D1
R320 470MF50I4991FR 3 630 A2
R320 470MF50I4991FR 3A 590 A2
R404 470F07C1501GR 4 240 2C
R405 470F07C75R0GR 4 230 1C
R410 RWR80S4220FR 4 270 2D
R411 470F07C10R0GR 4 220 2G
R412 470F07C10R0GR 4 220 2B

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R450 RWR81S24R3FR 4 260 1E
R451 470F07C2741FR 4 250 2A
T401 8170-44 4 70 1E
T402 8184-42 4 90 1C
U300 SCD313-49-1 3 40 C1
U300 SCD313-49-4 3 40A C1
U300 SCD313-49-5 3A 40 C1
U300 SCD313-49-6 3A 40A C1
U301 SCD313-49-2 3 30 D1
U301 SCD313-49-3 3 30A D1
U301 SCD313-49-3 3A 30 D1
U302 313A0741MJ 3 20 A1
U302 313A0741MJ 3A 20 A1
U401 SCD313-30-1 4 20 1C
U401 SCD313-30-2 4 20A 1C
U402 SCD313-41-1 4 60 2D
10. Alpha-Numeric Part Number Index

Alpha-Numeric Part Number Index
Part Number Airline P/N Fig Item Total
CS18B 4 280 2
DF01M 4 150 1
FST211A7 2 30 1
M16878/4BBA0 3A 405 AR
M16878/4BBA9 3A 406 AR
M168784BBA0 3 441 AR
M168784BBA9 3 442 AR
M22129-22N 4 215 AR
M39003/01-5445 4 210A 1
M39003/01-6111 4 210B 1
M3900301-2306 4 210 1
MS24693C3 3 170B 1
MS24693C3 3 220B 1
MS24693C3 3A 170 1
MS24693C3 3A 220 1
MS24693C4 3 100 1
MS24693C4 3A 100 1
MS24693C6 1 20 1

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MS35338-135 3 80 4
MS35338-135 3 150A 1
MS35338-135 3 200A 1
MS35338-135 3A 80 4
MS35338-135 3A 150 1
MS35338-135 3A 200 1
MS51957-13 1 30 4
MUR160 3 290 1
MUR160 3A 240 1
NAS671-4 3 70 4
NAS671-4 3 140B 1
NAS671-4 3 190B 1
NAS671-4 3A 70A 4
NAS671-4 3A 140A 1
NAS671-4 3A 190A 1
NAS671C4 3 70A 4
NAS671C4 3 140C 1
NAS671C4 3 190C 1
NAS671C4 3A 70 4
NAS671C4 3A 140 1
NAS671C4 3A 190 1
QQW343H26S1T 3 225 AR
QQW343H26S1T 3A 225 AR
QQW343H22S1T 4 105 AR
RCR07G152JR 4 240A 1
RCR07G272JR 4 250A 1
RCR07G750JR 4 230A 1
RWR80S4220FR 4 270 1
RWR81S24R3FR 4 260 1
RWR81S2R00FR 3 560 1
RWR81S2R00FR 3A 520 1
RWR81S3R83FR 3A 530A 1
RWR81SR100FR 3 550 2
RWR81SR100FR 3A 510 2
SCD150-30-2 3 370 2
SCD150-30-2 3A 330 2
SCD150-39-1 4 160 3
SCD210-33-3 4 300 1
SCD280-27-2 3 140 1

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SCD280-27-2 3 190 1
SCD280-27-4 3 140A 1
SCD280-27-4 3 190A 1
SCD280-30-2 3 150 1
SCD280-30-2 3 200 1
SCD280-32-2 3 170 1
SCD280-32-2 3 220 1
SCD280-32-4 3 170A 1
SCD280-32-4 3 220A 1
SCD310-3-153 3 45 1
SCD310-3-153 3A 45 1
SCD310-8-12 4 80 1
SCD310-8-12 4 104 1
SCD310-9-12 3 90 1
SCD310-9-12 3A 90 1
SCD310-11-1 4 30 1
SCD310-16-1 1 50 1
SCD310-16-3 1 50A 1
SCD310-18-1 4 40 1
SCD310-22-12 3 90A 1
SCD310-22-12 3A 90A 1
SCD313-30-1 4 20 1
SCD313-30-2 4 20A 1
SCD313-41-1 4 60 1
SCD313-49-1 3 40 1
SCD313-49-2 3 30 1
SCD313-49-3 3 30A 1
SCD313-49-3 3A 30 1
SCD313-49-4 3 40A 1
SCD313-49-5 3A 40 1
SCD313-49-6 3A 40A 1
SCD480-28-1 4 280A 2
SCD480-32-2 3 320 2
SCD480-32-2 3A 280 2
TN0110N3 3 110 1
TN0110N3 3A 110 1
000246 1 -75A 1
1N4148 4 130 2
1N4446 3 280 1

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8184-9000

1N4446 3A 230 1
1N4746A 3 340 2
1N4746A 3A 300 2
1N5242B 3 330 2
1N5242B 3A 290 2
1N5395 4 140 6
1N5552 4 140A 6
150-100249 3 350 1
150-100249 3A 310 1
150-100254 3 360A 1
150-100254 3A 320 1
150-100274 3 380 1
150-100274 3A 340 1
150-100274 4 170 1
150-100277 3 400 1
150-100277 3A 360 1
150-100277 4 180 1
150-100281 3 400A 1
150-100281 3A 360A 1
150-100291 3 420 3
150-100291 3A 380 3
150-100291 4 190 2
150-100331 3 390A 1
150-100331 3A 350A 1
150-100332 3 390 1
150-100332 3A 350 1
150-100333 3 390B 1
150-100333 3A 350B 1
150-100360 3 410 1
150-100360 3A 370 1
150-100360 4 200 1
150-100736 3 430 1
150-100736 3A 390 1
280-100020 3 160A 1
280-100020 3 210A 1
280-100020 3A 160 1
280-100020 3A 210 1
313A0741.MJ 3 20 1
313A0741MJ 3A 20 1

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8184-9000

430-65921 4 290 1
470-31258 3 620A 1
470-31258 3A 570A 2
470F05C3011FR 3 590 1
470F05C3011FR 3A 550 1
470F07C10R0GR 4 220 2
470F07C1501GR 4 240 1
470F07C1504GR 3 610 2
470F07C1504GR 3A 570 2
470F07C2201GR 3 480 1
470F07C2201GR 3A 440 1
470F07C2741FR 4 250 1
470F07C3902GR 3 600 1
470F07C3902GR 3A 560 1
470F07C75R0GR 4 230 1
470MF50I4991FR 3 630 1
470MF50I4991FR 3A 590 1
470MF55I1002FR 3 510 2
470MF55I1002FR 3A 470 2
470MF55I1004FR 3 532 2
470MF55I1004FR 3A 492 2
470MF55I1074FR 3 530 2
470MF55I1074FR 3A 490 2
470MF55I1104FR 3 540 1
470MF55I1104FR 3A 500 1
470MF55I1154FR 3 531 2
470MF55I1154FR 3A 491 2
470MO250-2432F 3 520 1
470MO250-2432F 3A 480 1
470MO250-4021F 3 490 1
470MO250-4021F 3A 450 1
470MO250-562J 3 580 1
470MO250-562J 3A 540 1
470MO250-5901F 3 500 1
470MO250-5901F 3A 460 1
470MO500-3R83F 3 570 1
470MO500-3R83F 3A 530 1
480-02193 3 310 1
480-02193 3A 270 1

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480-06172 3 305 1
480-06172 3A 260 1
480-08116 4 280 2
480-11081 3 180 2
480-11081 3A 180 2
480-34962 3 300 1
480-34962 3A 250 1
480-36572 3 120 2
480-36572 3A 120 2
480-63412 3 130 1
480-63412 3A 130 1
480-71488 3 60 1
480-71488 3A 60 1
5063JD2M2J 3 620 1
5063JD2M2J 3A 580 1
5607-45 3 160 1
5607-45 3 210 1
6-1437184-0 2 30A 1
7778-1-51 1 -75 1
8170-44 4 70 1
8170-44-1 4 70A 1
8181-23 1 10 1
8181-25 4 310 1
8182-37 4 100A 1
8182-47 4 110 1
8184-1 1 1 RF
8184-21 1 70 1
8184-21 2 1 RF
8184-21-1 1 70A 1
8184-21-1 2 1A RF
8184-21-2 1 70B 1
8184-21-2 2 1B RF
8184-21-3 1 70C 1
8184-21-3 2 1C RF
8184-22 1 60 1
8184-22-1 1 60A 1
8184-24 1 40 1
8184-24-1 1 40A 1
8184-24-3 1 40B 1

33-20-08 Page 10014
8184-9000

8184-24-4 1 40C 1
8184-25 4 310A 1
8184-27 3 50 1
8184-27-1 3 50A 1
8184-27-1 3A 50 1
8184-29 4 50 1
8184-30 2 10 1
8184-30 3 1 RF
8184-30-1 2 10A 1
8184-30-1 3A 1 RF
8184-30-2 2 10B 1
8184-30-2 3A 1A RF
8184-32 3 440 1
8184-32 3A 400 1
8184-33 3 450 1
8184-33 3A 410 1
8184-34 3 460 1
8184-34 3A 420 1
8184-37 4 100 1
8184-40 2 20 1
8184-40 4 1 RF
8184-40-1 2 20A 1
8184-40-1 4 1A RF
8184-42 4 90 1
8186-35 3 470 1
8186-35 3A 430 1
8186-45 4 120 1
11. Optional Vendor Index

Optional Vendor Index
AvtechTyee P/N Vendor P/N CAGE Fig Item Total
150-100249 K102K15X7RH53L2 18612 3 350 1
150-100249 K102K15X7RH53L2 18612 3A 310 1
150-100254 C330C102KGG5TA 31433 3 360A 1
150-100254 C330C102KGG5TA 31433 3A 320 1
150-100274 SV01AC103MAR 04222 3 380 1
150-100274 SV01AC103MAR 04222 3A 340 1
150-100274 SV01AC103MAR 04222 4 170 1

33-20-08 Page 10015
8184-9000

150-100277 CW20C104K 18612 3 400 1
150-100277 CW20C104K 18612 3A 360 1
150-100277 CW20C104K 18612 4 180 1
150-100281 K104K20X7RH53L2 18612 3 400A 1
150-100281 K104K20X7RH53L2 18612 3A 360A 1
150-100291 C330C105K5R5CA7303 31433 3 420 3
150-100291 C330C105K5R5CA7303 31433 3A 380 3
150-100291 C330C105K5R5CA7303 31433 4 190 2
150-100331 102H46W223MQ4 29454 3 390A 1
150-100331 102H46W223MQ4 29454 3A 350A 1
150-100332 102H47W223MQ4 29454 3 390 1
150-100332 102H47W223MQ4 29454 3A 350 1
150-100333 102S43W223MQ2 29454 3 390B 1
150-100333 102S43W223MQ2 29454 3A 350B 1
150-100360 C350C334KCR5TA9248 31433 3 410 1
150-100360 C350C334KCR5TA9248 31433 3A 370 1
150-100360 C350C334KCR5TA9248 31433 4 200 1
150-100736 8165M1K00105KXC42AB3 U1579 3 430 1
150-100736 8165M1K00105KXC42AB3 U1579 3A 390 1
280-100020 5732N136-060-115 55566 3 160A 1
280-100020 5732N136-060-115 55566 3 210A 1
280-100020 5732N136-060-115 55566 3A 160 1
280-100020 5732N136-060-115 55566 3A 210 1
313A0741MJ LM741J 01295 3 20 1
313A0741MJ LM741J 01295 3A 20 1
430-65921 025101.5_R_L 75915 4 290 1
470-31258 MBA0204C2204F_ 18612 3 620A 1
470-31258 MBA0204C2204F_ 18612 3A 570A 2
470F05C3011FR RLR05C3011FRB14 91637 3 590 1
470F05C3011FR RLR05C3011FRB14 91637 3A 550 1
470F07C10R0GR RLR07C10R0GR 91637 4 220 2
470F07C1501GR RLR07C1501GR 91637 4 240 1
470F07C1504GR RLR07C1504GR 91637 3 610 2
470F07C1504GR RLR07C1504GR 91637 3A 570 2
470F07C2201GR RLR07C2201GR 91637 3 480 1
470F07C2201GR RLR07C2201GR 91637 3A 440 1
470F07C2741FR RLR07C2741FR 91637 4 250 1
470F07C3902GR RLR07C3902GRB14 91637 3 600 1
470F07C3902GR RLR07C3902GRB14 91637 3A 560 1

33-20-08 Page 10016
8184-9000

470F07C75R0GR RLR07C75R0GRB14 91637 4 230 1
470MF50I4991FR GP50-4991-FT50W 56637 3 630 1
470MF50I4991FR GP50-4991-FT50W 56637 3A 590 1
470MF55I1002FR GP55-1002-FT50W 56637 3 510 2
470MF55I1002FR GP55-1002-FT50W 56637 3A 470 2
470MF55I1004FR MF1/4CCT52R1004F 59124 3 532 2
470MF55I1004FR MF1/4CCT52R1004F 59124 3A 492 2
470MF55I1074FR MF1/4CCT52R1074F 59124 3 530 2
470MF55I1074FR MF1/4CCT52R1074F 59124 3A 490 2
470MF55I1104FR MF1/4CCT52R1104F 59124 3 540 1
470MF55I1104FR MF1/4CCT52R1104F 59124 3A 500 1
470MF55I1154FR MF1/4CCT52R1154F 59124 3 531 2
470MF55I1154FR MF1/4CCT52R1154F 59124 3A 491 2
470MF55I1214FR GP55501214F 57027 3 534 2
470MF55I1214FR GP55501214F 57027 3A 494 2
470MF55I9533FS CCF55K953F 18612 3 533 2
470MF55I9533FS CCF55K953F 18612 3A 493 2
470MO250-2432F CCF-552432F 18612 3 520 1
470MO250-2432F CCF-552432F 18612 3A 480 1
470MO250-4021F SFR2500004021FR500 18612 3 490 1
470MO250-4021F SFR2500004021FR500 18612 3A 450 1
470MO250-562J MOS1/2L_562J 59124 3 580 1
470MO250-562J MOS1/2L_562J 59124 3A 540 1
470MO250-5901F MOS1/2L_5901F 59124 3 500 1
470MO250-5901F MOS1/2L_5901F 59124 3A 460 1
470MO500-3R83F RSS13R83F 59124 3 570 1
470MO500-3R83F RSS13R83F 59124 3A 530 1
480-02193 EDF1DM 18612 3 310 1
480-02193 EDF1DM 18612 3A 270 1
480-06172 SF4007 18612 3 305 1
480-06172 SF4007 18612 3A 260 1
480-08116 X0202MA1BA2 66958 4 280 2
480-11081 10ETF10PBF 18612 3 180 2
480-11081 10ETF10PBF 18612 3A 180 2
480-34962 STTH110_ 66958 3 300 1
480-34962 STTH110_ 66958 3A 250 1
480-36572 VP0550N3-G 60991 3 120 2
480-36572 VP0550N3-G 60991 3A 120 2
480-63412 STP5NK100Z 66958 3 130 1

33-20-08 Page 10017
8184-9000

480-63412 STP5NK100Z 66958 3A 130 1
480-71488 IRFPF50PBF 18612 3 60 1
480-71488 IRFPF50PBF 18612 3A 60 1
5063JD2M2J 5063JD2M2J H1R01 3 620 1
5063JD2M2J 5063JD2M2J H1R01 3A 580 1
MUR160 MUR160 18612 3 290 1
MUR160 MUR160 18612 3A 240 1
RWR80S4220FR G003422R0FE12 18612 4 270 1
RWR81S24R3FR G00124R30FE12 18612 4 260 1
RWR81S2R00FR RS01A2R000FE70 18612 3 560 1
RWR81S2R00FR RS01A2R000FE70 18612 3A 520 1
RWR81S3R83FR RWR81S3R83FR 18612 3A 530A 1
RWR81SR100FR RWR81SR100FR 91637 3 550 2
RWR81SR100FR RWR81SR100FR 91637 3A 510 2
TN0110N3 TN0110N3-G 60991 3 110 1
TN0110N3 TN0110N3-G 60991 3A 110 1
12. Vendor Code List

CAGE VENDOR
H1R01 NXP Semiconductors
High Tech Campus 60, Eindhoven 5656 AG, Netherlands | Tel: 040-2729999
U1579 Syfer Technology Ltd
Old Stoke Road, Arminghall Norwich, Norfolk NR14 8SQ, UK | Tel: 01603.723300
0U826 S. C. Johnson & Son, Inc.
1525 Howe Street, Racine WI 53403 2237 | Tel: 312.702.3133
01295 Texas Instruments, 12500 TI Blvd, Dallas TX 75243 | Tel: 972.644.5580
02WJ6 Fluke Corporation, PO Box 9090, Everett WA 98206 | Tel: 425.347.6100
04222 AVX Corporation (Olean Advanced Products)
801 17th Ave S, Myrtle Beach CA 29577
05972 Loctite Corporation
1001 Trout Brook Crossing, Rocky Hill CT 06067 | Tel: 860.571.5100
09922 Souriau USA, Inc.
1750 Commerce Way, Paso Robles CA 93446-3620 | Tel: 717.718.8817
1YK31 Chroma Systems Solutions, Inc.
19772 Pauling, Foothill Ranch CA 92610-2611 | Tel: 949.600.6400
17057 Tyco Electronics
2800 Fulling Mill Rd, Bldg 38, Middletown PA 17057 | Tel: 800.806.0480
18612 Vishay, 63 Lancaster Ave, Malvern PA 19355 | Tel: 402.563.6286
21994 TexWipe Co. LLC
650 E Crescent Ave, Saddle River NJ 07458 | Tel: 201.327.9100

33-20-08 Page 10018
8184-9000
CAGE VENDOR
29454 Johansson Dielectrics
15191 Bledsoe Ave, Sylmar CA 91342 | Tel: 818.364.9800
30242 AvtechTyee, Inc.
6500 Merrill Creek Parkway, Everett WA 98203-5860 | Tel: 425.249.4609
31433 KEMET Corporation
2835 Kemet Way, Simpsonville SC 29681 | Tel: 864.963.3333
55566 R A F Electronic Hardware Inc
95 Silvermine Rd, Seymour CN 06483 | Tel: 203.888.2133
56637 RCD Components
520 E Industrial Park Dr, Manchester NH 03109 | Tel: 603.669.0054
59124 Koa Speer Electronics
PO Box 547, Bradford PA 16701 | Tel: 814.362.5536
60991 Microchip Technology
2355 W Chandler Blvd, Chandler AZ 85224 | Tel: 480.792.7387
63027 Thomas and Betts Corp.
8155 T&B Blvd, Memphis TN 38125 | Tel: 901.252.5000
66958 STMicroelectronics
Lexington Corp Center, 10 McGuire Rd, 3rd Floor, Lexington MA | Tel:
781.861.2650
713B5 Custom-Pak Products, Inc.
N118 W18981 Bunsen Drive, Germantown WI 53022 | Tel: 262.251.6180
71984 Dow Corning 2200 W Salzburg Rd, Midland MI 48686 | Tel: 989.496.7618
76381 3M Company
3M Center Bldg 220 11W 02, Saint Paul, MN 55144 | Tel: 866.556.5712
83008 Staco Energy Products
2425 Technical Dr, Miamisburg, OH 45342-6137| Tel: 866-261-1191
95266 F.W. Bell (OECO, LLC)
4607 SE International Way, Milwaukie OR 97222-4619 | Tel: 971.233.7261
99109 Humiseal , 128 1st St, Pittsburgh PA 15238 | Tel: 800.323.4182

33-20-08 Page 10019
8184-9000
IPL Figure 1. 8184-1 Electronic Ballast Assembly

33-20-08 Page 10020
8184-9000
DETAILED PARTS LIST - IPL FIGURE 1
FIG. NOMENCLATURE UNITS

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 1
1 8184-1 BALLAST, ELECTRONIC RF
10 8181-23 BASEPLATE 1
ATTACHING PARTS
20 MS24693C6 . SCREW, FLAT HEAD, 4-40 x 1/2, 1
SSPAS
TRUE P/N MS24693-C6
30 MS51957-13 . SCREW, PAN HEAD, 4-40 x 1/4, 4
SSPAS
******
40 8184-24 . COVER 1
SUPERSEDED BY ITEM 40C
40A 8184-24-1 . COVER, MOD A 1
PRE SB 8184-33-903
40B 8184-24-3 . COVER, MOD B 1
POST SB 8184-33-903
PRE SB 8184-33-904
40C 8184-24-4 . COVER, MOD C 1
POST SB 8184-33-904
SUPERSEDES ITEMS 40-40B
50 SCD310-16-1 . PAD, THERMAL CONDUCTIVE, 1
ELASTOMERIC, MOLDED
PRE SB 8184-33-901
SUPERSEDED BY ITEM 50A
50A SCD310-16-3 . PAD, THERMAL CONDUCTIVE, 1
ELASTOMERIC, MOLDED
POST SB 8184-33-901
SUPERSEDES ITEM 50
60 8184-22 . CLIP, HYBRID MOUNTING, 1
NO MOD, MOD A
PRE SB 8184-33-903
60A 8184-22-1 . CLIP, HYBRID MOUNTING, 1
MOD B, MOD C
POST SB 8184-33-903
SUPERSEDES ITEM 60
70 8184-21 . SUBASSEMBLY, BALLAST, 1
ELECTRONIC, ESDS
SEE IPL FIGURE 2
PRE MOD A
- ITEM NOT ILLUSTRATED

33-20-08 Page 10021
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 1
70A 8184-21-1 . SUBASSEMBLY, BALLAST, 1
ELECTRONIC, MOD A, ESDS
SEE IPL FIGURE 2
POST MOD A
PRE SB 8184-33-903
70B 8184-21-2 . SUBASSEMBLY, BALLAST, 1
ELECTRONIC, MOD B, ESDS
SEE IPL FIGURE 2
POST SB 8184-33-903
PRE SB 8184-33-904
70C 8184-21-3 . SUBASSEMBLY, BALLAST, 1
ELECTRONIC, MOD C, ESDS
SEE IPL FIGURE 2
POST SB 8184-33-904
-75 7778-1-51 . LABEL, FAA/PMA 1
SUPERSEDED BY ITEM 75
-75A 000246 . LABEL, FAA/PMA 1
SUPERSEDES ITEM 75

33-20-08 Page 10022
8184-9000
IPL Figure 2. 8184-21-3 Electronic Ballast Subassembly

33-20-08 Page 10023
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 2
-1 8184-21 SUBASSEMBLY, BALLAST, A RF
ELECTRONIC
SEE IPL FIGURE 1 FOR NHA
PRE MOD A
-1A 8184-21-1 SUBASSEMBLY, BALLAST, B RF
ELECTRONIC, MOD A
POST MOD A
PRE SB 8184-33-903
-1B 8184-21-2 SUBASSEMBLY, BALLAST, C RF
ELECTRONIC, MOD B
POST SB 8184-33-903
PRE SB 8184-33-904
-1C 8184-21-3 SUBASSEMBLY, BALLAST, D RF
ELECTRONIC, MOD C
POST SB 8184-33-904
-10 8184-30 . PCB ASSY, POWER, ESDS, AB 1
NO MOD, MOD A
SEE IPL FIGURE 3
PRE SB 8184-33-903
SUPERSEDED BY ITEM 10B
-10A 8184-30-1 . PCB ASSY, POWER, ESDS, C 1
MOD B
SEE IPL FIGURE 3A
POST SB 8184-33-903
PRE SB 8184-33-904
10B 8184-30-2 . PCB ASSY, POWER, ESDS, D 1
MOD C
SEE IPL FIGURE 3A
POST SB 8184-33-904
SUPERSEDES ITEMS 10, 10A
-20 8184-40 . PCB ASSY, IO, ESDS A 1
SEE IPL FIGURE 4
PRE MOD A
20A 8184-40-1 . PCB ASSY, IO, ESDS BCD 1
SEE IPL FIGURE 4
POST MOD A
SUPERSEDES ITEM 20

33-20-08 Page 10024
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 2
30 FST211A7 . CABLE, RIBBON, FLAT, ABCD 1
TEFLON, 24AWG, 7 COND
(V56501)
TRUE P/N: FST-21.1A-7
30A 6-1437184-0 . CABLE, RIBBON, FLAT, BCD 1
TEFLON, 24AWG, 7 COND
(V17057)
OPTIONAL FOR ITEM 30

33-20-08 Page 10025
8184-9000
IPL Figure 3. 8184-30 Power PCB Assembly

Sheet 1 of 2

33-20-08 Page 10026
8184-9000
IPL Figure 3. 8184-30 Power PCB Assembly

Sheet 2 of 2

33-20-08 Page 10027
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
-1 8184-30 PCB ASSY, POWER RF
NO MOD, MOD A
PRE SB 8184-33-903
20 313A0741MJ . IC, OP AMP, 44Vs, 5mVos, 1
200nAos, 8PDP, ESDS
(SEE OVI)
ORIG P/N: LM741J (U302)
-30 SCD313-49-2 . IC, HYBRID, BOOST, 9 PIN SIP, 1
ESDS
(U301)
30A SCD313-49-3 . IC, HYBRID, BOOST, 9 PIN SIP, 1
ESDS
SUPERSEDES ITEM 30
(U301)
-40 SCD313-49-1 . IC, HYBRID, BUCK, 10 PIN SIP 1
(U300), ESDS
40A SCD313-49-4 . IC, HYBRID, BUCK, 10 PIN SIP, 1
ESDS
(U300)
45 SCD310-3-153 . INSULATOR, NOMEX 410, 1
1.250L, 0.900W, .010THK
-50 8184-27 . BRACKET, HEATSINK, 1
TRANSISTOR
S/Ns 100388 AND BELOW
REPLACED BY ITEM 50A
50A 8184-27-1 . BRACKET, HEATSINK, 1
TRANSISTOR
S/Ns 100389 AND ABOVE
REPLACES ITEM 50
60 480-71488 . TRANSISTOR, MOSFET, N, 1
Vds900, Rds01.60 Id6.8A,
TO247, ESDS (SEE OVI)
ORIG P/N: IRFPF50 (Q301)
ATTACHING PARTS
70 NAS671-4 . NUT, HEX, 4-40,CADSTL 4
-70A NAS671C4 . NUT, HEX, 4-40, CADSTL 4
80 MS35338-135 . WASHER, LOCK, SPLIT, #4, 4
SSPASS
90 SCD310-9-12 . INSULATOR/SHIELD, TO-220, 1
TO-247

33-20-08 Page 10028
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
-90A SCD310-22-12 . INSULATOR/SHIELD, TO-220, 1
TO-247
SSPAS
TRUE P/N: MS24693-C4
******
110 TN0110N3 . TRANSISTOR, MOSFET, N, 1
Vds100, Rds03.0 Id2.0A,
TO92, ESDS (V60991) (Q304)
120 480-36572 . TRANSISTOR, MOSFET, P, Vds- 2
500V, Vgs-4.5V, Id-0.10A,
Rds125, ESDS (SEE OVI)
ORIGINAL P/N: VP0550N3G
(Q303, Q305)
Vds1000, Rds02.7 Id3.5A,
ORIGINAL P/N: STP5NK100Z
(Q302)
ATTACHING PARTS
-140 SCD280-27-2 . NUT, HEX, NYLON, 4-40 1
S/Ns 2122 AND BELOW
-140A SCD280-27-4 . NUT, HEX, ULTEM, 4-40 1
S/Ns 100000 TO 100388
140B NAS671-4 . NUT, HEX, 4-40, CADSTL 1
SNs 100389 AND ABOVE
SUPERSEDES ITEMS 140,
140A
-140C NAS671C4 NUT, HEX, 4-40, CADSTL 1
OPTIONAL FOR ITEM 140B
-150 SCD280-30-2 . WASHER, WAVE, SPRING 1
STEEL, #4
150A MS35338-135 . WASHER, LOCK, SPLIT, #4, 1
SSPASS
SUPERSEDES ITEM 150
-160 5607-45 . WASHER, SHOULDER, #4 1

33-20-08 Page 10029
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
160A 280-100020 . WASHER, SHOULDER, #4 1
(SEE OVI)
ORIGINAL P/N: 5732N136-
060-11
SUPERSEDES ITEM 160
-170 SCD280-32-2 . SCREW, FLAT HEAD, NYLON 1
S/Ns 2122 AND BELOW
-170A SCD280-32-4 . SCREW, FLAT HEAD, NYLON 1
S/Ns 100000 TO 100388
170B MS24693C3 . SCREW, FLAT HEAD, 4-40 x 3/8 1
170A
******
180 480-11081 . DIODE, 8.000A, 1000Vbr, ns100, 2
TO220AC, ESDS (SEE OVI)
ORIGINAL P/N: 10ETF10
(D302, D305)
ATTACHING PARTS
-190 SCD280-27-2 . NUT, HEX, NYLON, 4-40 1
S/Ns 2122 AND BELOW
-190A SCD280-27-4 . NUT, HEX, NYLON, 4-40 1
S/Ns 100000 TO 100388
SUPERSEDED BY 190B
190B NAS671-4 . NUT, HEX, 4-40, CADSTL 1
190A
-190C NAS671C4 . NUT, HEX, 4-40, CADSTL 1
OPTIONAL FOR ITEM 190B
-200 SCD280-30-2 . WASHER, WAVE, SPRING 1
STEEL, #4
200A MS35338-135 . WASHER, LOCK, SPLIT, #4 1
SUPERSEDES ITEM 200
-210 5607-45 . WASHER, SHOULDER, #4 1
210A 280-100020 . WASHER, SHOULDER, #4 1
(SEE OVI)
ORIGINAL P/N: 5732N136-
060-11
SUPERSEDES ITEM 210

33-20-08 Page 10030
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
-220 SCD280-32-2 . SCREW, FLAT HEAD, NYLON 1
S/Ns 2122 AND BELOW
-220A SCD280-32-4 . SCREW, FLAT HEAD, NYLON 1
S/Ns 100000 TO 100388
220B MS24693C3 . SCREW, FLAT HEAD, 4-40 x 3/8 1
220A
******
225 QQW343H26S1T WIRE, BUS, PER QQ-W-343, TY AR
H, SOFT/DRAWN &
ANNEALED, TIN, 26AWG
230 DELETED MOVED TO ITEM 180
240A DELETED MOVED TO ITEM 190A
240B DELETED MOVED TO ITEM 190B
240C DELETED MOVED TO ITEM 190C
270B DELETED MOVED TO ITEM 220B
280 1N4446 . DIODE, 0.200A 75Vbr, ns004, 1
ESDS (D312)
290 MUR160 . DIODE, 1.000A, 600Vbr, ns075, 1
ESDS (V18612) (D309)
300 480-34962 . DIODE, 1A, 1000V, Vf 1.42V, 1
DO41, ESDS (SEE OVI)
ORIGINAL P/N: STTH110
(D308)
305 480-06172 . DIODE, 1A, 1000Vr, 75ns, LOW 1
Ir @ +125C, ESDS (SEE OVI)
ORIGINAL P/N: SF4007
(D310)
310 480-02193 . DIODE, BR, SI, 200PIV, 1A, 1
Is50A(pk), 50ns, 4PDP, ESDS
(SEE OVI)
ORIGINAL P/N: EDF1DM
320 SCD480-32-2 . DIODE, TRANSIENT 2
SUPPRESSOR, ESDS
ORIGINAL P/N: P6KE400AE3
(D303, D304)

33-20-08 Page 10031
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
330 1N5242B . DIODE, ZENER, 12.0V 0.50W, 2
5%, ESDS (D313, 314)
340 1N4746A . DIODE, ZENER, 18.0V, 1.00W, 2
5%, ESDS (D301, D306)
350 150-100249 . CAPACITOR, CERAMIC, .001µF, 1
100V, 10%T, (SEE OVI)
ORIGINAL P/N:
K102K15X7RH53L2 (C312)
360 D6154X7R102K2KV . CAPACITOR, DIPPED, 1
CERAMIC, 0.001µf, 2000V
(V91984)
PRE SB 8184-33-901 (C307)
360A 150-100254 . CAPACITOR, CERAMIC, .001µF, 1
2000V, 10%, (SEE OVI)
POST SB 8184-33-901
ORIGINAL P/N:
C330C102KGG5TA (C307)
370 SCD150-30-2 . CAPACITOR, CD, 470pF, 2000V, 2
X7R, 10%T (C310, C311)
1000V, 20%T, (SEE OVI)
ORIGINAL P/N:
SV01AC103MAR (C304)
1000V, 20%T, (SEE OVI)
ORIGINAL P/N:
102H47W223MQ4 (C303)
1000V, 20%T, X7R (SEE OVI)
ORIGINAL P/N:
102H46W223MQ4 (C303)
390B 150-100333 . CAPACITOR, CERAMIC, .022µF, 1
1000V, 20%T, X7R (SEE OVI)
ORIGINAL P/N:
102S43W223MQ2 (C303)
50V, 10%T, X7R (SEE OVI)
ORIGINAL P/N: CW20C104K
(C301)
ORIGINAL P/N:
K104K20X7RH53L2 (C308)

33-20-08 Page 10032
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
ORIGINAL P/N:
SR507C334KAA (C301)
420 150-100291 . CAPACITOR, CERAMIC, 1.0µF, 3
ORIGINAL P/N:
C330C105K5R5CA7 (C305,
C306, C309)
1000V, X7R, 10%T (SEE OVI)
ORIGINAL P/N:
8165M1K00105KXC (C302)
440 8184-32 . INDUCTOR, BOOST (L301) 1
441 M168784BBA0 . WIRE, ELEC, PTFE, 30AWG AR
(01x30) BLACK, 600V
TRUE P/N: M16878/4BBA0
(01x30) WHITE, 600V
450 8184-33 . INDUCTOR, BUCK (L302) 1
460 8184-34 . INDUCTOR, OUTPUT (L303) 1
470 8186-35 . INDUCTOR, COMMON MODE, 1
OUTPUT (L304)
480 470F07C2201GR . RESISTOR, FILM, 2.20kΩ, 1
.250W, 2% (SEE OVI)
ORIGINAL P/N:
RLR07C2201GR (R316)
490 470MO250-4021F . RESISTOR, METAL OXIDE, 1
4.02kΩ, .250W, 1% (RATED
.5W) (SEE OVI)
ORIGINAL P/N:
SFR2500004021FR (R308)
5.9kΩ, .250W, 1% (RATED
.5W) (SEE OVI)
ORIGINAL P/N: MOS12L5901F
(R314)
510 470MF55I1002FR . RESISTOR, METAL FILM, 2
10.0kΩ, .100W, 1%, (SEE OVI)
ORIGINAL P/N: GP55501002F
(R309, R311)
24.3kΩ, .250W, 1% (SEE OVI)
ORIGINAL P/N: CCF5524K3FK
(R315)

33-20-08 Page 10033
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
1.07MΩ, .100W, 1%
(SEE OVI)
SELECTABLE VALUE IF
REQD FOR CALIBRATION
ORIGINAL P/N:
MF14CCT52R1074F
(R303, R304)
-531 470MF55I1154FR . RESISTOR, METAL FILM, 2
1.15MΩ, 0.1W, 1% (SEE OVI)
SELECT IF REQD FOR
CALIBRATION
ORIGINAL P/N:
MF14CCT52R1154F
(R303, R304)
1.00MΩ, 0.1W, 1% (SEE OVI)
SELECT IF REQD FOR
CALIBRATION
ORIGINAL P/N:
MF14CCT52R1000F
(R303, R304)
-533 470MF55I9533FS . RESISTOR, METAL FILM, 2
953kΩ, 0.1W, 1% (SEE OVI)
SELECT IF REQD FOR
CALIBRATION (R303, R304)
1.21MΩ, 0.1W, 1% (SEE OVI)
SELECT IF REQD FOR
1.10MΩ, .100W, 1%
(SEE OVI)
ORIGINAL P/N:
MF14CCT52R1104F (R305)
550 RWR81SR100FR . RESISTOR, WW, .100Ω, 1.0W, 2
1%, (SEE OVI) (V91637)
(R302, R319)
560 RWR81S2R00FR . RESISTOR, WW, 2.00Ω, 1.0W, 1
1%, (SEE OVI) (V18612)
(R306)

33-20-08 Page 10034
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3
570 470MO500-3R83F . RESISTOR, METAL OXIDE, 1
3.83Ω, .500W, 1% (SEE OVI)
ORIGINAL P/N: RSS13R83F
(R310)
580 470MO250-562J . RESISTOR, METAL OXIDE, 1
5.6Ω, .250W, 5% (RATED .5W)
(SEE OVI)
ORIGINAL P/N: MOS12L562J
(R313)
590 470F05C3011FR . RESISTOR, FILM, 3.01kΩ, 1
.125W, 1%, (SEE OVI)
ORIGINAL P/N:
RLR05C3011FR (R307)
.250W, 2%, (SEE OVI)
ORIGINAL P/N:
RLR07C3902GR (R312)
610 470F07C1504GR . RESISTOR, FILM, 1.50MΩ, 2
.250W, 2%, (SEE OVI)
ORIGINAL P/N:
RLR07C1504GR (R317, R318)
620 5063JD2M2J . RESISTOR, METAL FILM, 1
2.20MΩ, .125W, 5% (VH1R01)
(R301)
-620A 470-31258 . RESISTOR, METAL FILM, 1
2.20MΩ, .125W, 1% (SEE OVI)
ORIGINAL P/N:
MBA0204C2204F (R301)
4.99kΩ, .050W, 1% (SEE OVI)
POST SB 8184-33-901
ORIGINAL P/N: GP50-
4991FT50W (R320)
630A RNC50H4991FS . RESISTOR, METAL FILM, 1
4.99kΩ, .050W, 1% (V18612)
POST SB 8184-33-901
(R320)

33-20-08 Page 10035
8184-9000
IPL Figure 3A. 8184-30-1 and 8184-30-2 Power PCB Assemblies

Sheet 1 of 2

33-20-08 Page 10036
8184-9000
IPL Figure 3A. 8184-30-1 and 8184-30-2 Power PCB Assemblies

Sheet 2 of 2

33-20-08 Page 10037
8184-9000
DETAILED PARTS LIST - IPL FIGURE 3A

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3A
-1 8184-30-1 PCB ASSY, POWER, MOD B A RF
POST SB 8184-33-903
PRE SB 8184-33-904
-1A 8184-30-2 PCB ASSY, POWER, MOD C B RF
POST SB 8184-33-904
SUPERSEDES ITEM 1
20 313A0741MJ . IC, AMP, OP, 44Vs, 5mVos, 1
200nAos, 8PDP, ESDS (SEE
OVI) (U302)
30 SCD313-49-3 . IC, HYBRID, BOOST, 9 PIN SIP, 1
ESDS (U301)
-40 SCD313-49-5 . IC, HYBRID, BUCK, 10 PIN SIP, A 1
MOD B, ESDS (U300)
POST SB 8184-33-903
PRE SB 8184-33-904
40A SCD313-49-6 . IC, HYBRID, BUCK, 10 PIN SIP, B 1
MOD C, ESDS (U300)
POST SB 8184-33-904
SUPERSEDES ITEM 40
1.250L, 0.900W, .010THK
50 8184-27-1 . BRACKET, HEATSINK, 1
TRANSISTOR
S/Ns 100389 AND ABOVE
Vds900, Rds01.60 Id6.8A,
(Q301)
ATTACHING PARTS
70 NAS671C4 . NUT, HEX, 4-40, CADSTL 4
-70A NAS671-4 . NUT, HEX, 4-40, CADSTL 4
SSPASS
90 SCD310-9-12 . INSULATOR/SHIELD, TO-220(, 1
TO-247
-90A SCD310-22-12 . INSULATOR/SHIELD, TO-220, 1
TO-247

33-20-08 Page 10038
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3A
100 MS24693C4 SCREW, FLAT HEAD, 4-40 x 3/8, 1
SSPAS
******
110 TN0110N3 . TRANSISTOR, MOSFET, N, 1
Vds100, Rds03.0 Id2.0A,
TO92, ESDS (V60991) (Q304)
120 480-36572 . TRANSISTOR, MOSFET, P, Vds- 2
500V, Vgs-4.5V, Id-0.10A,
Rds125, ESDS (SEE OVI)
(Q303, Q305)
Vds1000, Rds02.7 Id3.5A,
TO220, ESDS
(SEE OVI) (Q302)
ATTACHING PARTS
SSPAS
160 280-100020 . WASHER, SHOULDER, #4 1
(SEE OVI)
170 MS24693C3 . SCREW, FLAT HEAD, 4-40 x 3/8 1
******
180 480-11081 . DIODE, 8.000A, 1000Vbr, ns100, 2
TO220AC, ESDS (SEE OVI)
(D302, D305)
ATTACHING PARTS
SSPASS
210 280-100020 . WASHER, SHOULDER, #4 1
(SEE OVI)
******
225 QQW343H26S1T . WIRE, BUS, PER QQ-W-343, AR
TY H, SOFT/DRAWN &
ANNEALED, TIN, 26AWG
230 1N4446 . DIODE, 0.200A 75Vbr, ns004, 1
ESDS (D312)

33-20-08 Page 10039
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3A
240 MUR160 . DIODE, 1.000A, 600Vbr, ns075, 1
ESDS (V18612) (D309)
250 480-34962 . DIODE, 1A, 1000V, Vf 1.42V, 1
DO41, ESDS (SEE OVI)
(D308)
260 480-06172 . DIODE, 1A, 1000Vr, 75ns, LOW 1
Ir @ +125C, ESDS (SEE OVI)
(D310)
270 480-02193 . DIODE, BR, SI, 200PIV, 1A, 1
Is50A(pk), 50ns, 4PDP, ESDS
(SEE OVI) (D307)
280 SCD480-32-2 . DIODE, TRANSIENT 2
SUPPRESSOR, ESDS
(D303, D304)
290 1N5242B . DIODE, ZENER, 12.0V 0.50W, 2
5%, ESDS (D313, 314)
300 1N4746A . DIODE, ZENER, 18.0V, 1.00W, 2
5%, ESDS (D301, D306)
100V, 10%T, (SEE OVI) (C312)
2000V, 10%, C0G (SEE OVI)
(C307)
330 SCD150-30-2 . CAPACITOR, CD, 470pF, 2000V, 2
X7R, 10%T (C310, C311)
1000V, 20%T, (SEE OVI)
(C304)
1000V, 20%T, (SEE OVI)
(C303)
-350A 150-100331 . CAPACITOR, CERAMIC, .022µF, 1
1000V, 20%T, X7R (SEE OVI)
(C303)
-350B 150-100333 . CAPACITOR, CERAMIC, .022µF, 1
1000V, 20%T, X7R (SEE OVI)
(C303)
(C308)
-360A 150-100281 . CAPACITOR, CERAMIC, .1µF, 1
(C308)

33-20-08 Page 10040
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3A
(C301)
(C305, C306, C309)
1000V, X7R, 10%T (SEE OVI)
ORIGINAL P/N:
8165M1K00105KXC (C302)
400 8184-32 . INDUCTOR, BOOST (L301) 1
(01x30) BLACK, 600V
(01x30) WHITE, 600V
410 8184-33 . INDUCTOR, BUCK (L302) 1
420 8184-34 . INDUCTOR, OUTPUT (L303) 1
OUTPUT (L304)
.250W, 2% (SEE OVI) (R316)
4.02kΩ, .250W, 1% (RATED
.5W) (SEE OVI) (R308)
5.9kΩ, .250W, 1% (RATED
.5W) (SEE OVI) (R314)
10.0kΩ, .100W, 1%, (SEE OVI)
(R309, R311)
24.3kΩ, .250W, 1% (SEE OVI)
(R315)
1.07MΩ, .100W, 1%,
(SEE OVI)
SELECTABLE VALUE IF
REQUIRED (R303, R304)
1.15MΩ, 0.1W, 1% (SEE OVI)
SELECT IF REQD FOR

33-20-08 Page 10041
8184-9000

AIRLINE EFF.
PART NUMBER PER
PART NUMBER CODE
ITEM 1234567 ASSY
IPL 3A
-492 470MF55I1004FR . RESISTOR, MF, 1.15MΩ, 0.1W, 2
1% (SEE OVI)
SELECT IF REQD FOR
-493 470MF55I9533FS . RESISTOR, METAL FILM, 2
953kΩ, 0.1W, 1% (SEE OVI)
SELECT IF REQD FOR
1.21MΩ, 0.1W, 1% (SEE OVI)
SELECT IF REQD FOR
500 470MF55I1104FR . RESISTOR, MF, 1.10MΩ, .100W, 1
1%, (SEE OVI) (R305)
510 RWR81SR100FR . RESISTOR, WW, .100Ω, 1.0W, 2
1%, (SEE OVI) (V91637)
(R302, R319)
520 RWR81S2R00FR . RESISTOR, WW, 2.00Ω, 1.0W, 1
1%, (SEE OVI) (V18612)
(R306)
530 470MO500-3R83F . RESISTOR, METAL OXIDE, 1
3.83Ω, .500W, 1% (SEE OVI)
(R310)
-530A RWR81S3R83FR . RESISTOR, WW, 3.83Ω, 1.0W, 1
1% (V18612) OPTIONAL FOR
ITEM 530 (R310)
540 470MO250-562J . RESISTOR, METAL OXIDE, 1
5.6Ω, .250W, 5% (RATED .5W)
(SEE OVI) (R313)
.125W, 1%, (SEE OVI) (R307)
.250W, 2%,(SEE OVI) (R312)
570 470F07C1504GR . RESISTOR, FILM, 1.50MΩ, 2
.250W, 2%, (SEE OVI) (R317,
R318)
-570A 470-31258 . RESISTOR, MF, 2.20MΩ, .125W, 2
2.20MΩ, 1%
580 5063JD2M2J . RESISTOR, MF, 2.20MΩ, .125W, 1
5% (VH1R01) (R301)
4.99kΩ, .050W, 1% (SEE OVI)
(R320)

33-20-08 Page 10042
8184-9000
IPL Figure 4. 8184-40 and 8184-40-1 IO PCB Assembly

Sheet 1 of 2

33-20-08 Page 10043
8184-9000
IPL Figure 4. 8184-40 and 8184-40-1 IO PCB Assembly

Sheet 2 of 2

33-20-08 Page 10044
8184-9000

AIRLINE EFF.
PART NUMBER PER
ITEM PART NUMBER CODE
1234567 ASSY
IPL 4
-1 8184-40 PCB ASSY, IO A RF
SEE IPL 2 FOR NHA
PRE MOD A
-1A 8184-40-1 PCB ASSY, IO, MOD A B RF
SEE IPL 2 FOR NHA
SUPERSEDES ITEM 1
-20 SCD313-30-1 . BRIDGE HYBRID, ESDS (U401) A 1
20A SCD313-30-2 . BRIDGE HYBRID, ESDS (U401) B 1
SUPERSEDES ITEM 20
ATTACHING PARTS
30 SCD310-11-1 . PAD, RUBBER, 1
RECTANGULAR, 1.00L X .2W
.0625 THICK
40 SCD310-18-1 . INSULATOR, KAPTON, 1
ACRYLIC ADHESIVE
******
50 8184-29 . BRACKET, HEATSINK, HYBRID 1
60 SCD313-41-1 . IC, HYBRID, BALLAST INPUT 1
CIRCUIT, ESDS (U402)
70 8170-44 . TRANSFORMER, OPTO A 1
SUPPLY (T401)
70A 8170-44-1 . TRANSFORMER, OPTO B 1
SUPPLY (T401)
SUPERSEDES ITEM 70
0.73OD x 0.33ID x 0.10THK
90 8184-42 . TRANSFORMER, 400HZ, 1
POWER (T402)
100 8184-37 . INDUCTOR, FILTER, INPUT, 1
790µH ±15% @400Hz (L401)
-100A 8182-37 . INDUCTOR, DIFF. MODE, 1
INPUT, 790µH ±15% @400Hz
(L401)
104 SCD310-8-12 . INSULATOR, NOMEX410, 1
0.730OD x 0.330ID x .010THK
105 QQW343H22S1T . WIRE, BUS, PER QQ-W-343, TY AR
H, SOFT/DRN & ANLD, TIN
22AWG
110 8182-47 . INDUCTOR, FILTER, INPUT 1
112µH ± 10% @ 400Hz (L402)

33-20-08 Page 10045
8184-9000

AIRLINE EFF.
PART NUMBER PER
1234567 ASSY
IPL 4
INPUT, 1.45mH +25%/-20%
@0.4Vrms (L403)
130 1N4148 . DIODE, 0.200A, 100Vbr, ns004, 2
ESDS (CR402, CR403)
-140 1N5395 . DIODE, 1.5A, 400VBR, ESDS A 6
(CR411, CR412, CR413,
CR414, CR416, CR417)
140A 1N5552 . DIODE, 3.000A, 600Vbr, ESDS B 6
(CR411, CR412, CR413,
CR414, CR416, CR417)
SUPERSEDES ITEM 140
150 DF01M . DIODE, BR, SI, 100PIV, 1A, 1
IS50A(PK), 4 PIN DIP, ESDS
(CR405)
160 SCD150-39-1 . CAPACITOR, CD, .0018µF, 3
2000V, X7R, 10% (C401,
C402, C48)
1000V, 20%T, X7R (SEE OVI)
ORIGINAL P/N:
102H42W103MQ3T (C403)
ORIGINAL P/N: CW20C104K
(C450)
50V, 10%T, X7R
ORIGINAL P/N:
C330C105K5R5CA7 (C417,
C418)
500V, 10%T, X7R
ORIGINAL P/N:
150MC334K501SR2 (C409)
210 M3900301-2306 . CAPACITOR, TANTALUM, 1
22.0µF, 35V@85/23V@125,
10%T
TRUE P/N: M39003/01-2306
(C419)
-210A M3900301-5445 . CAPACITOR, TANTALUM, 1
22.0µF, 35V@85/23V@125,
10%T
TRUE P/N: M39003/01-2306
(C419)

33-20-08 Page 10046
8184-9000

AIRLINE EFF.
PART NUMBER PER
1234567 ASSY
IPL 4
-210B M3900301-6111 . CAPACITOR, TANTALUM, 1
22.0µF, 35V@85/23V@125,
10%T
TRUE P/N: M39003/01-2306
(C419)
215 M22129-22N . TUBING, INS, ELEC, B AR
TEFLON(PTFE), 22AWG,
NATURAL COLOR
TRUE P/N: M22129-22-N
220 470F07C10R0GR . RESISTOR, FILM, 10Ω, .250W, 2
2% (SEE OVI)
ORIGINAL P/N:
RLR07C10R0GR (R411,
R412)
230 470F07C75R0GR . RESISTOR, FILM, 75Ω, .250W, 1
2% (SEE OVI)
ORIGINAL P/N:
RLR07C75R0GR (R405)
-230A RCR07G750JR . RESISTOR, CARBON COMP, 1
75Ω, .25W, 5% (R405)
.250W, 2% (SEE OVI)
ORIGINAL P/N:
RLR07C1501GR (R404)
-240A RCR07G152JR . RESISTOR, FILM, 1.50kΩ, 1
.250W, 2% (SEE OVI)
(R404)
.250W, 1%
ORIGINAL P/N:
RLR07C2741FR (R451)
-250A RCR07G272JR . RESISTOR, FILM, 2.74kΩ, 1
.250W, 1%
(R451)
260 RWR81S24R3FR . RESISTOR, WIRE WOUND, 1
24.3Ω, 1.0W, 1% (R450)
270 RWR80S4220FR . RESISTOR, WIRE WOUND, 1
422.0Ω, 2.0W, 1% (R410)
-280 CS18B . THYRISTOR, SCR, 0.5A, 200V, A 2
ESDS (V55464) (Q405, Q406)

33-20-08 Page 10047
8184-9000

AIRLINE EFF.
PART NUMBER PER
1234567 ASSY
IPL 4
280A 480-08116 . THYRISTOR, SCR, 1.25A, 600V, B 2
Igt200µA, TO-92, ESDS (SEE
OVI) (Q405, Q406)
SUPERSEDES ITEM 280
-280B SCD480-28-1 . THYRISTOR, SCR, 0.500A, B 2
200V, Igt200µA, TO-18V
OPTIONAL FOR ITEM 280A
(Q405, Q406)
290 430-65921 . FUSE, 1.500A, 125V, FAST, 1
AXIAL (SEE OVI)
ORIGINAL P/N: R251015T1L
(F401)
300 SCD210-33-3 . CONNECTOR, PCB, RCPT, 12 1
PIN, LOCKING (J401)
-310 8181-25 . STANDOFF, PCB GROUNDING A 1
PRE MOD A
310A 8184-25 . STANDOFF, PCB GROUNDING B 1
POST MOD A
SUPERSEDES ITEM 310

33-20-08 Page 10048
8184-9000
STORAGE AND TRANSPORTATION
1. Introduction
Observe proper storage procedures to ensure that the ballast is protected from degradation due
to exposure to atmospheric elements.
CAUTION: Risk of equipment damage. The electronic ballast contains electrostatic-

sensitive components. The following procedures must take place at a
controlled ESD workstation.
2. Storage Conditions
When the ballast is not installed on the aircraft, store the it in a clean, dry room.
The recommended ambient conditions are:
 Temperature: 68 °F ± 27 °F (20 °C ± 15 °C)
 Relative Humidity: < 85%
3. Storage Materials
The following materials are required to prepare the ballast for storage.
Table 15001. Storage and Shipping Materials
Item Description
Static shielding bag Self-Sealing, Recloseable. Commercially available
Bubble wrap Pink, ESD-Safe. Commercially available
Brown paper Brown paper packaging material (commercially available)
Cardboard box (Storage) Sturdy cardboard box of appropriate size (if the original
container is not available). Commercially available.
Cardboard box (Shipping) Large enough to hold the storage box plus brown paper
packing material. Commercially available.
Adhesive packing tape For sealing the box. Commercially available.

33-20-08 Page 15001
8184-9000
4. Storage Procedure
If the ballast will not be returned to service immediately, use industry-standard storage
procedures or:
1) Perform a visual inspection, checking for structural damage or deterioration. If any
problems are discovered, follow the procedures in the CLEANING,
INSPECTION/CHECK, and/or REPAIR sections of this manual.
2) Cover the J1 connector with the attached protective caps.
3) Put the ballast in a static-shielding bag. Gently press the air out of the bag and seal shut.
4) Line the cardboard storage box with pink ESD-safe bubble wrap.
5) Place the ballast in the box and completely wrap all sides with bubble wrap.
6) Close the box and seal with packing tape. Mark the box with the ballast part number,
serial number, and date of service.
5. Transportation/Shipping Procedure
If the original shipping container is not available, observe local and/or international packaging
regulations applicable to the mode of transport.
1) Package the ballast in accordance with the Storage Procedure above.
2) Line a shipping box with brown paper packing material.
3) Place the sealed storage box in the center of the paper packing material.
4) Completely wrap all sides of the storage box with the brown paper packing material.
5) Add enough additional brown paper packing material to completely fill the shipping box.
6) Close the shipping box and seal with adhesive packing tape.

33-20-08 Page 15002
8184-9000

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COMPONENT MAINTENANCE MANUAL

ELECTRONIC BALLAST 8184-1

TO: Holders of AvtechTyee Component Maintenance Manual (CMM) 33-20-08,

REVISION 12: January 22, 2020

Please direct questions or concerns to AvtechTyee Customer Support at (1) 425.249.4636, or

Section Page Description

Revision 12: Jan 22/20

Section Page Description

Revision 12: Jan 22/20

6500 Merrill Creek Parkway

COMPONENT MAINTENANCE MANUAL

AvtechTyee Part Number Boeing Part Number

Revision 12, January 22, 2020

PROPRIETARY RIGHTS NOTICE

INFORMATION SUBJECT TO EXPORT CONTROL LAWS

Initial Release: Apr 04/96

THIS PAGE INTENTIONALLY BLANK

Revision 12: Jan 22/20

Revision 12: Jan 22/20

THIS PAGE INTENTIONALLY BLANK

Revision 12: Jan 22/20

RECORD OF TEMPORARY REVISIONS

Rev. Issue Date Date Inserted/By Date Removed/By Date Incorporated

Revision 8: Jun 10/11

THIS PAGE INTENTIONALLY BLANK

Revision 8: Jun 10/11

SERVICE BULLETIN LIST

SB Number Issued Title/Description

Revision 10: Apr 30/19

THIS PAGE INTENTIONALLY BLANK

Revision 10: Apr 30/19

LIST OF EFFECTIVE PAGES

Section Page Date

Revision 12: Jan 22/20

Section Page Date

Revision 12: Jan 22/20

Section Page Date

Revision 12: Jan 22/20

Section Page Date

Revision 12: Jan 22/20

DESCRIPTION AND OPERATION

TESTING AND FAULT ISOLATION

Revision 12: Jan 22/20

5. Dielectric Test ......................................................................................................................... 1001

SCHEMATICS AND WIRING DIAGRAMS

Revision 12: Jan 22/20

INSPECTION AND CHECK

Revision 12: Jan 22/20

FITS AND CLEARANCE

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT

ILLUSTRATED PARTS LIST

Revision 12: Jan 22/20

STORAGE AND TRANSPORTATION

Revision 12: Jan 22/20

Revision 12: Jan 22/20

Revision 12: Jan 22/20

THIS PAGE INTENTIONALLY BLANK

Revision 12: Jan 22/20