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Wood and Wood Derivatives
Wood and Wood Derivatives
Wood and Wood Derivatives
WOOD AND
IT'S DERIVATIVE
SUB M ITTE D TO :
AR . N UP UR CH ICH K H E DE
AR . SH IK H A VALE CH A
AR . SUN ITA K OTH AR E
THE TEAM
VARAD GHADGE SAHIL GUNDECHA RACHIT GUPTA ISHIKA HAJARE MANAS DHADAVE
PRAJAKTA BOKADE GUNJAN JAIN DIGANT NAIK SARVESH DABADE SHIVAM DUBEY
INTRODUCTION OF WOOD
Page 03
HISTORY OF WOOD
The first wood composites, a form of wet-processed fiberboard, were created near the end of the 1800s,
and the first hardboard product was created in 1924.
Especially in the seventeenth and eighteenth century, an increasing demand for construction, the mining industry, as
firewood in Central Europe as well as an increasing conversion of forest land into farm land led to a dramatic decline in
forested areas.
Hans Carl von Carlowitz (1645–1714) developed the visionary concept of sustainability with the reforestation of cleared
forest sites to ensure production of sufficient quantities of timber for the future.
Before the Industrial Revolution, wood manufacturing was a manual process that required skilled craftsmen to work with
hand tools to create products. This meant that wood manufacturing was slow, inefficient, and expensive. Additionally, the
availability of wood was limited, as it could only be obtained from nearby forests.
However, with the advent of the Industrial Revolution, the wood manufacturing industry was revolutionized.
One of the most significant innovations in wood manufacturing during the Industrial Revolution was the creation of
plywood.
Page 03
TYPES OF WOODEN DERIVATIVES
Wood derivatives are prefabricated woods that come from wood sheets, fibers or chips compressed
and glued together.
There are mostly 7 types which used widely, which are given below :
• MDF
• Beading
• Fibre Board
• Block Board
• Veneers
• Plywood
• HDHMR
• MANUFACTURING PROCESS
7. H ot P r essing : Su bj ec t th e mat to h igh temperatu re
• Wood Selection: Choose hardwood or softwood an d pres s u re to bon d fi bers .
residuals. 8. Cooling and Tr im m ing : Cool an d trim th e MDF
• Wood Preparation: Remove bark and boards to s i ze.
contaminants. 9. S anding: Option al s tep for a s mooth fin is h .
• Fiber Production: Shred wood into small fibers. 10. Quality Contr ol: Ch ec k for defects an d en s u re
• Drying: Reduce moisture content of fibers. s tan dards are met.
• Blending Additives: Mix fibers with resin and wax. 11. F inishing: Option al proces s es like lamin atin g or
• Forming the Mat: Create a uniform mat from the pai n ti n g.
mixture. 12. S tor age and Distr ibuti on : Package for dis tribu tion
to i n du s tri es .
MDF BOARD
DERIVATIVES IN DETAILS
• PROPERTIES • USES
• Smooth and uniform surface • Cabinetry and storage units
• Dimensional stability • Furniture construction
• Easy machinability • Doors and door frames
• Good screw and fastener holding • Molding and trim
• Easily painted and finished • Wall coverings and decorative panels
• Suitable for edge detailing • Shelving
• Moderately strong and durable • Partitions and room dividers
• Cost-effective • False ceilings (in commercial settings)
• Environmentally friendly (recycled materials) • Audio speaker cabinets
• Versatile for various indoor applications. • Drawer fronts in furniture design.
• NOTE :
It's important to note that MDF is primarily designed for indoor applications and should not
be used in areas exposed to moisture or high humidity. Additionally, proper ventilation is
essential, especially when using MDF products with formaldehyde-based resins, to ensure
good indoor air quality.
MDF BOARD
DERIVATIVES IN DETAILS
• ADVANTAGES • DISADVANTAGES
• Affordability: MDF is notably cost-effective, making it a • Susceptible to moisture : MDF is highly sensitive to moisture
budget-friendly option for various projects, such as cabinetry and can swell or lose integrity when exposed to high humidity
and shelving, allowing savings without compromising quality. or water. It is not recommended for areas like bathrooms or
• Smooth Surface : With its consistently smooth and flawless kitchens without proper sealing.
surface, MDF serves as an ideal canvas for various finishes • Lack of strength : MDF has lower strength compared to solid
like painting or veneering, providing a refined appearance to wood or plywood, making it less sturdy and more susceptible
furniture and interior elements. to breaking or denting under heavy loads or impacts.
• Versatility : MDF's easy workability with standard • Formaldehyde emissions : Some MDF products may contain
woodworking tools allows craftsmen to create intricate formaldehyde, a volatile organic compound (VOC) that can be
designs, custom shapes, and decorative details, enhancing released into the air, potentially contributing to indoor air
its versatility in furniture and interior applications. pollution and health concerns for sensitive individuals.
• Stability : Unlike natural wood, MDF's exceptional • Limited screw holding capacity : MDF has a reduced screw
dimensional stability prevents warping and shrinking, holding capacity compared to solid wood or plywood, which
ensuring long-lasting reliability for furniture and interior can result in weaker joints or connections.
components. • Weight : MDF is denser and heavier than natural wood,
• Sustainability : MDF's eco-friendliness stems from its use of making it more challenging to handle and transport,
recycled wood fibers and waste materials, reducing the especially for larger projects. This additional weight may
demand for virgin wood and supporting environmentally require more effort during installation and handling.
conscious practices
MDF BOARD
DERIVATIVES IN DETAILS
MDF BOARD
DERIVATIVES IN DETAILS
Beading in wooden derivatives refers to the process of attaching decorative strips of wood, known as beads,
to the surface or edges of furniture, cabinets, and other wooden items . It enhances the appearance,
provides edge protection, hides joints, and allows for customization in woodworking projects . Beading is
commonly used in cabinetry, furniture making, and interior decor to add both aesthetic and functional
elements to wooden products.
• MANUFACTURING PROCESS
The manufacturing process of beading in wooden derivatives involves cutting wood strips, shaping them
with decorative profiles, attaching them to the wooden product with adhesive and/or fasteners , and
applying finishes if needed. Quality control ensures a professional appearance and adherence to standards .
• LINK
https://www.youtube.com/watch?v=Oq-jxK7wA5s
BEADING
DERIVATIVES IN DETAILS
• PROPERTIES • USES • ADVANTAGES
Beading wooden strips are made Timber beading is a The advantages of
from different types of wood, popular choice for wooden beading are its
providing strength, flexibility, window frames due to natural aesthetics,
and easy workability. They come its strength and versatility, ease of
in various sizes and shapes, used versatility. It can also be workability, durability,
for decorative and functional used to create affordability, and eco-
purposes in woodworking decorative mouldings friendliness. It is
projects like framing, trims, and for door frames, as it is weather-resistant, easy
accents. Some types of wood are easily cut and shaped to to finish, lightweight,
weather-resistant and eco- the desired size. Used in and adds value to
friendly. Overall, beading wooden glazing of wooden projects. Additionally, it
strips are a versatile and windows to hold the is widely available and
affordable choice for enhancing glass against the frames repairable when needed.
various interior and exterior or rebates of the window
designs. structure
BEADING
DERIVATIVES IN DETAILS
Fibreboard, also spelled "fibreboard," is a type of engineered wood product made from wood fibers, wax, and
resin binders that are compressed and formed into panels. It is commonly used in construction, furniture
manufacturing, and various other applications due to its versatility, affordability, and eco -friendliness.
• MANUFACTURING PROCESS
FIBRE BOARD
DERIVATIVES IN DETAILS
• PROPERTIES • USES
• Affordable • Furniture manufacturing
• Uniform and consistent (bookshelves, cabinets,
• Smooth surface tables, etc.)
• Versatile and easy to • Interior decor and paneling
work with • Cabinetry (kitchen
• Lightweight cabinets, bathroom
• Dimensionally stable vanities)
• Reasonably strong • Flooring underlayment
• Less resistant to • Interior doors
moisture • Packaging (crates, pallets)
• Limited load-bearing • Substrates for laminates
capacity and veneers
• Environmental impact • Acoustic panels
varies (some can be eco- (soundproofing)
friendly, while others may • Backing for furniture
release formaldehyde). upholstery
FIBRE BOARD
DERIVATIVES IN DETAILS
• ADVANTAGES • DISADVANTAGES
FIBRE BOARD
DERIVATIVES IN DETAILS
Blockboard is one type of engineered compound plywood board where softwood strips are joined edge to edge
and bonded together machining often a sandwich structure placing hardwood between them
• MANUFACTURING PROCESS
SLICING
CUTTING
ATTACHING & GLUING
DRYING
ATTACHED
FINSHING
BLOCK BOARD
DERIVATIVES IN DETAILS
• TYPES
BLOCK BOARD
DERIVATIVES IN DETAILS
• ADVANTAGES • DISADVANTAGES
• Well enough stability. Shows stability in humid • Lighter in weight so not much dependable hard
environment those have moisture resistance. material.
• Inexpensive. • Weaker, don’t have long durability.
• It can take varnish, paint, and laminate coat on • Unwanted gap between softwood strips make
the surface by using glue. them difficult to work for carpenters
• Good for screwing and nailing. • Screwing and nailing must be done carefully
• Good choice for warping or twisting because of otherwise it may crack.
its resistance quality. • Shrinkage and swelling of the board may occur.
• They can hold screw, nail and laminating. • Deterioration of block board is not guaranteed.
• Carpenters can easily use their wood processing • If the strips inside are from cheap, low quality
tools. wood, may be attacked by insects.
• The lightweight of blockboard made it
convenient to use.
• BWP, one variety of blockboard are stronger
enough and resistant to both water and
humidity.
BLOCK BOARD
DERIVATIVES IN DETAILS
PRODUCT BRAND DIMENSION THICKNESS PRICES
GREEN BLOCK BOARD BALAJI TIMBER & PLYWOOD PVT.LMT 8FT*4FT 19MM 33 INR/SQ.FT
BTP ANCHOR GURJAN BALAJI TIMBER & PLYWOOD PVT.LMT 8FT*4FT 19MM 34 INR/SQ.FT
BLOCK BOARD
DERIVATIVES IN DETAILS
PRODUCT BRAND DIMENSION THICKNESS PRICES
BLOCK BOARD
DERIVATIVES IN DETAILS
Veneers are thin slices of wood or other materials used to cover the surface of furniture and other wooden
structures. They provide a cost-effective way to achieve the appearance of expensive hardwoods without using
solid wood throughout. Veneers come in various colors and textures, offering versatility in design. They are
commonly used in furniture, cabinetry, and interior decor, providing a beautiful and durable finish.
• MANUFACTURING PROCESS
LOG YARD: Logs are either sprayed with water or by soaking in water ponds.
DEBARKING: the bark is peeled off with evenness.
SOAKING OF LOG: The next step involves soaking the log to soften the fiber. It is necessary for uniform slicing.
CUTTING THE LOGS: For peeling, the tree log will be cut in half or quarters part. These logs are called peeler blocks or peeler billets.
PEELING:There are distinct methods to slice a veneer from hardwood logs.
Methods:
a) Flat Slicing
b) Rotary Cut
c) Quarter Slicing
d) Rift Slicing
e) Half Round Slicing
DRYING :One by one the slices of veneer carefully enter the dryer, where they are dried evenly within a few minutes.
CLIPPING: They are cut with clipper to obtain sheets that are even in length. A similar clipping or cutting process is performed to a cquire sheets of a proper width.
VENEERS
DERIVATIVES IN DETAILS
• ADVANTAGES • DISADVANTAGES
VENEERS
DERIVATIVES IN DETAILS
VENEERS
DERIVATIVES IN DETAILS
VENEERS
DERIVATIVES IN DETAILS
A WOOD PANEL GLUED UNDER PRESSURE FROM AN ODD NUMBER (USUALLY 3 TO 13) OF LAYERS/PILES OF
VENEERS IS KNOWN AS PLYWOOD. THE OUTER MOST VENEER SHEETS IN A PLYWOOD PANEL ARE CALLED
FACES. THE INTERIOR PLY WHICH HAVE THEIR GRAIN DIRECTIONS PARALLEL TO THAT OF THE FACES ARE
TERMED AS CORE OR CENTRE. OTHER PILES WHICH HAVE GRAIN DIRECTIONS PERPENDICULAR TO THAT IN
THE FACE ARE TERMED AS CROSS BANDS.
• MANUFACTURING PROCESS
• Log selection and debarking
• Peeling the logs into thin veneer sheets
• Drying the veneer sheets
• Sorting and grading the veneer sheets
• Applying adhesive to the veneer sheets
• Stacking and pressing the veneer sheets under heat and pressure
• Cooling and trimming the pressed plywood panels
• Finishing the surfaces if necessary
• Grading and quality control
• Packaging and distribution.
PLYWOOD
DERIVATIVES IN DETAILS
• ADVANTAGES • DISADVANTAGES
1.It has better sound insulation. • If wood veneers are not treated with a
2.It has better color permanence. surface polish, liquids can readily pass
3.It increases strength of wood products through the wood. Wood veneers are
and make it more durable attached to fiberboard, which is lighter
4.It can not resist water because it may than natural wood boards.
damage polish and wood surface • Wood veneers can also be more
5.It is resistant to clipping, fragmentation expensive or difficult to restore than
and wrapping solid wood if they are damaged.
6.Wood veneer surface can be customized • Each tree has a unique appearance and
by painting and polishing feel. Because of this, every wood veneer
7.It can be recycled as it is a natural has a distinct and individual
material appearance.
8.Special care has to take while cleaning the
surface to prevent damage
PLYWOOD
DERIVATIVES IN DETAILS
PLYWOOD
DERIVATIVES IN DETAILS
HDHMR boards, also known as High-Density High Moisture Resistant boards, are engineered wood panels that
offer a durable and versatile alternative to traditional plywood. These boards are specifically designed to
withstand high moisture levels and provide enhanced strength and stability.
• MANUFACTURING PROCESS
• Raw Material Selection: Quality wood fibres or particles are
chosen from sustainable sources.
• Mixing: Wood fibres are blended with resin binders, additives, and
wax for water resistance and strength.
• Formation: The mixture is evenly spread and compressed under
high pressure to create a dense panel.
• Hot Pressing: The panel is subjected to high temperatures and
pressure to activate the resin binders and cure the board.
• Finishing: After pressing, the boards are trimmed, sanded, and
optionally coated or laminated for a smooth and attractive finish.
HDHMR
DERIVATIVES IN DETAILS
• ADVANTAGES • DISADVANTAGES
• Excellent moisture resistance • Higher cost compared to standard MDF
• High durability and strength or particle board.
• Smooth surface for easy finishing • Heavier weight than some other
• Consistent density and thickness engineered wood products.
• Eco-friendly and sourced from • Limited thickness options available.
sustainable forests • Limited natural wood grain appearance.
• Easy to work with using standard • Not as suitable for continuous high
woodworking tools moisture exposure.
• Versatile applications in various • Potential formaldehyde emission.
industries • Susceptible edges and challenging
• Potential cost savings over time veneering.
• Low formaldehyde emission for better • Limited fire resistance.
indoor air quality. • Environmental impact due to adhesives
and chemicals used in the
manufacturing process.
HDHMR
PRICING IN DETAILS
Market Pricing •Action tesa 8x5 ft 03mm Rs. 18.75/sqft
HDHMR
HDHMR DOOR IN DETAILS
• ADVANTAGES
AVAILABLE IN :
HDHMR
HDHMR DOOR
• PRELAM DOOR ADVANTAGES • PRELAM DOOR DISADVANTAGES
❖Ready To Use Doors
❖Heavy in weight
❖Solid Structure - No Core Gap
❖ Limited design options – HDHMR boards are
typically available in limited colors and
❖Best Finishing, Unique And Rich Look
finishes, which can limit design options for
certain projects.
❖Calibrated Panel With No Thickness
Variation
❖ Limited colors are available
❖No Warping Problem
❖ It is difficult in cutting and carving as it is
made of high density material
❖All Season Product & Dimensionally Stable
❖ Increases transportation cost
❖Cost Effective
HDHMR
HDHMR DOOR
• PRELAM DOOR ADVANTAGES • PRELAM DOOR DISADVANTAGES
❖Ready To Use Doors
❖Heavy in weight
❖Solid Structure - No Core Gap
❖ Limited design options – HDHMR boards are
typically available in limited colors and
❖Best Finishing, Unique And Rich Look
finishes, which can limit design options for
certain projects.
❖Calibrated Panel With No Thickness
Variation
❖ Limited colors are available
❖No Warping Problem
❖ It is difficult in cutting and carving as it is
made of high density material
❖All Season Product & Dimensionally Stable
❖ Increases transportation cost
❖Cost Effective
HDHMR