Ball Valve Catalogue

Bellow Seal
Zero Emission
Quality at Core
B A L L V A L V E & B U T T E R F LY V A L V E
BALL VALVE & BUTTERFLY VALVE

PRODUCT CATALOGUE
ISO 9001 - 2008 IBR API PED CE GOST-R

Company Profile
Bellow Seal
Quality at Core Zero Emission
Forxar began in the year 1986 as a metal tubes supplier under the name of Metal Tubes India. In 2001, they
assumed a new identity of Metallica Tubes India (MTI) & expanded their product profile to become a leading stockist
of a wider gamut of products such as tubes, pipes, pipe-fittings, flanges and other piping components. MTI developed
a sizable clientele for these products across India, which included reputed OEM's, EPC's, Engineering and Project
Consultants, regional stockists and various end users.
2015 was a landmark year for MTI. It ventured into manufacturing with a fresh new entity, Forxar Industries.
Forxar was set up to produce high quality range of pipe-fittings, flanges and other piping components in Stainless
Steel & High Nickel Alloys. Its capabilities include supplying best-in-class end-to-end solutions of all piping
requirements. Customized piping packages are also available, offering convenient & cost effective bargains.
The next milestone for Forxar was 2017, when it acquired 'Valvola Corporation'; a company manufacturing &
exporting valves since 2003 with a specialisation in 'emission free' bellow sealed gate & globe valves. Valvola has
been providing valves to a wide spectrum of industries such as Petrochemicals, Thermal & Nuclear Plants, Oil & Gas,
Refineries, Chemicals, Power, Fertilizers, Pulp & Paper. Valvola customer references include eminent domestic as
well as international business houses. Its product range of Gate, Globe, Check, Ball & Butterfly valves perfectly
complements the piping portfolio of Forxar Industries.
Forxar is a young organisation launched by entrepreneurs associated with the industry for more than three
decades. We understand the importance of quality & on-time execution. Our manufacturing is backed by state-of-the-
art equipment such as CNC's, VMC's, SPM's, new Lathes, Drilling, Cutting machines & Forging Hammers. These are
manned by experienced workforce on the shop floor. Quality is our by-line, beginning with raw material procurement
right up to shipping, with quality checks at each stage. Forxar operations are ISO 9001: 2008 certified by TUV. Its
Quality Management System is also certified to meet PED requirements.
With these solid foundations in place, we are ready for the future. Forxar has set its sights to compete with the best
in the industry. It will continuously strive to be known for its commitment to quality & on-time supplies. It aspires to
become a one-stop solution provider for all piping requirements. We are confident of delivering this vision, as we
believe in offering value to our customers & forging strong relationships with our employees, associates & customers.
Our growing list of satisfied customers is testimony to our belief. Welcome to the positive world of Forxar!
E.mail : sales@forxarind.com web : www.forxarind.com. I

TM
(Subsidiary of Forxar Industry)
Date : 06-02-2017
To,
Forxar / Valvola,
Dear Valued Business Partner,
We are pleased to announce the acquisition of M/s Valvola Corporation, a leading

manufacturer of “Bellow Sealed Valves” with all rights attached. This is a strategically
important step for M/s Forxar Industries. It will optimize our portfolio offering Flanges, Fittings
and Valves in all material like Stainless Steel, Carbon Steel & High Nickel Alloys and supplies
products on demands such as (without limited to) i.e. Buttweld Fittings, Fasteners, Flanges,
Pipes & Tubes, Sheets & Plates, U-Tubes etc. Thereby, Forxar expands its capabilities as the
leading Exporter, Manufacturer & supplier of Flanges, Fittings and Valves with reliable best-
in-class technologies, solutions and services.
Our priority is to have a successful and seamless integration with no disruption to our suppliers,
customers and partners. We assure faster delivery and improved quality and service to our
customers after this deal.
All the future contracts whatsoever related to M/s Valvola corporation will be executed by M/s
Forxar Industries and the existing contracts will be settled jointly by Forxar and Valvola
Corporation. However Forxar Industries reserves the right to renegotiate prices and conditions
in the running fiscal year.
There will not be any immediate changes to your existing invoicing instructions with Valvola
Corporation. Until you are notified in writing of specific changes in invoicing instructions, please
continue to supply materials, services and invoices per the current process. We will continue to
communicate pertinent information with you over the coming months as we work diligently to
integrate Valvola into Forxar.
We look forward to a successful future business relationship.
If you have any additional questions, please contact the Forxar Industries representative you
have customarily dealt with in the past or on the contacts provided with this letter.
Yours sincerely,
Signed by Signed by
Mr. Satish Chidrawar Mr. Naresh Mehta
M/s Valvola Corporation M/s Forxar Industries
Partner CEO
Unit B1-B2, Shubham NX Ind. Est. Valiv, Dhumal Nagar, Vasai (E), Palghar - 401208.
Ph:- 250-6906668/69 : E-mail:- info@forxarind.com : web:- forxarind.com
II
Bellow Seal
Zero Emission Quality at Core
Intentionally Blank
E.mail : sales@forxarind.com web : www.forxarind.com. III

Bellow Seal
Intentionally Blank
E.mail : sales@forxarind.com web : www.forxarind.com. IV

Bellow Seal
Certificates
E.mail : sales@forxarind.com web : www.forxarind.com. V

Bellow Seal
Index
Sr. No. Contents Pages
1. Trunnion-mounted Ball Valves 01

2. Features & Benefits 02
3. Two-piece Trunnion Mounted Ball Valves Exploded View 03
4. Three-piece Trunnion Mounted Ball Valves Exploded View 04
5. Trunnion-mounted Ball Valves Dimensions 05
6. Trunnion-mounted Ball Valve Technical Data 08
7. Features & Benefits Ball Valves 10
8. Single-piece Ball Valves Exploded View 12
9. Single-piece Ball Valves Regular Bore 13
10. Two-piece Ball Valves Exploded View 15
11. Two-piece Ball Valves Full Bore 16
12. Three-piece Ball Valves Exploded View 18
13. Three-piece Ball Valves - Full Bore 19
14. Jacketed Type Ball Valves 21
15. Features of Jacketed type Ball Valves 21
16. Jacketed Type Ball Valves Exploded View 23
17. Flush Bottom Type Ball Valves 25
18. Flush Bottom Ball Valves Exploded View 26
19. 3 Way Ball Valve Exploded View 28
20. 3 Way Ball Valve 29
21. Ball Valve Technical Data 30
22. Butterfly Valve Feature & Benefits 34
23. Double Eccentric Butterfly Valve Features & Benefits 36
24. Butterfly Valve Exploded View 37
25. Double Eccentric Butterfly Valve Exploded View 38
26. Butterfly Valve Technical Data 40
27. Ordering Information of Ball Valves 41
E.mail : sales@forxarind.com web : www.forxarind.com. VI

Bellow Seal
Trunnion-mounted Ball Valves

Forxar Valves manufactures a comprehensive range of Trunnion mounted Ball Valves in sizes up to 24” (600 mm)
in ASME classes from 150 to 2500. The valves are offered in a variety of body styles, materials,trims and actuation
options to address critical services in hydrocarbon, power and allied industries.
Trunnion-mounted Ball Valves (TMBV) meet the requirements of API 6D and can be offered with API 6D
monogram. The valves are certified Fire Safe as per API 6FA, API 607 and ISO 10497, and meet the requirements
of ISO 15848 (Fugitive Emission). TMBV is certified SIL-3 capable (Safety Integrity Level-3) as per IEC 61508
and can be offered with actuators and accessories to meet customer demands. All critical machining operations on
Trunnion-mounted Ball Valves are carried out on 5-axis machining centers and CNC machines.
Two Piece Trunnion-mounted Ball Valves
Three Piece Trunnion-mounted Ball Valves
E.mail : sales@forxarind.com web : www.forxarind.com. 1

Bellow Seal
Features & Benefits
Double Block and Bleed

Double Block and Bleed Forxar offers Trunnion-mounted Ball Valves (TMBV) that conform to API 6D. The
valve, in closed position, blocks flow from both valve ends when the cavity between the
seating surfaces is vented through a bleed connection provided on the body cavity.
Inbuilt Double Block & Bleed feature enables on-line affirmation of seat sealing.
The seat rings float in the flow-axis against a fixed ball and line pressure forces the
spring-loaded seats against the ball to effect sealing.
Fire Safe
Trunnion-mounted Ball Valves are fire-safe by design and meet the requirements
of API 6FA, API 607 and ISO 10497.
Anti-static
Build-up of static electricity due to friction between ball and soft seat material is a
fire hazard. A spring-loaded plunger is provided on the stem to ensure electrical
continuity and to dissipate any static electricity generated.
Blowout-proof Stem
Blowout-proof Stem
The stem of Forxar Trunnion-mounted Ball Valves has an integral shoulder that
butts against a matching profile in the body to make it blowout-proof. This feature also
enables online replacement of packing rings during an emergency.
Cavity Relief
To prevent damage to valve seats and ball due to over-pressurization inside cavity,
all Forxar Trunnion-mounted Ball Valves are provided with automatic cavity pressure relief
mechanism. When pressure of entrapped fluid exceeds 1.33 times the rated pressure,
the spring-loaded seat gets pushed away from the ball to relieve pressure.
Internal Trunnion Holder
Trunnion-mounted Ball Valves are equipped with internal trunnion holders (bearing
blocks). This design eliminates a leakage path as well as prevents accidental damage
during handling.
Soft Seat (Primary) Metal Seat (Secondary) Fully Metal Seat
Sealing is obtained when In Primary Metal, Secondary Sealing is achieved by the

the seat material comes into Soft (PMSS) seats, sealing is contact of metal seat ring
contact with the spherical achieved by the simultaneous with the ball. Seat rings can
surface of the ball. The soft contact of primary metal seat be offered with Tungsten/
seat is placed within the seat ring and secondary soft insert Chromium Carbide coating
ring and spring-loaded aga- with the ball. The soft insert is or hard facing with Stellite 6
inst the ball to ensure contact backed by an elastomer or equivalent.
even at low line pressures. O-ring to ensure contact with
the ball.

Bellow Seal
Two-piece Trunnion Mounted Ball Valves Exploded View
Component Name & Quantity

No. Component Name Qty.
1 Body 1
2 Adaptor 1
3 Ball 1
4 Seat 2
5 Seat Ring 2
6 Coil Spring 32
7 Body “O” Ring 4
8 Gasket 2
9 Body Stud 16
10 Body Nut 16
11 Stem Bottom Bush 1
12 Stem 1
29 13 Anti-Static Device 2
14 Gland Packing 3
15 Bearing 1
16 Trunnion 1
17 Trunnion O Ring 1
18 Thrust Washer 1
19 Bearing Block 1
28
30 32 31 20 Bearing Block Bolt 6
27 21 Stem Housing 1
22 Stem Sealant Injector 1
23 Stem Housing Bolt 4
26
24 Stem Housing Gasket 1
25 Gland 1
25
{
26 Hex Head Screw 2
27 Gland Nut 8
14
24 28 Gland Stud 4
29 Gear Unit 1
23 30 Hand Wheel Stud 1
22 31 Hand Wheel 1
32 Hand Wheel Nut 1
12 33 Foot Support 2
21
13
11
15
16
17
18
19 20
3 4 5 6 7 8 9 10 2
33

Bellow Seal
Three-piece Trunnion Mounted Ball Valves Exploded View

No. Component Name Qty.
33 32 31 1 Body 1
2 Adaptor 2
3 Ball 1
4 Seat 2
5 Seat Ring 2
6 Coil Spring 32
7 Body “O” Ring 4
8 Gasket 2
9 Body Stud 32
10 Body Nut 32
30
11 Stem Bottom Bush 1
12 Stem 1
13 Anti-Static Device 2
14 Bearing 1
15 Trunnion 1
16 Trunnion O Ring 1
29
17 Thrust Washer 1
18 Bearing Block 1
28 19 Bearing Block Bolt 6
20 Gland Packing 3
27 21 Stem Housing 1
22 Stem Sealant Injector 1
25 23 Stem Housing Gasket 1
26 24 Stem Housing Bolt 4
25 Lock Pin 1
13 26 Gland 1
24 27 Hex Head Screw 2
21
28 Gland Nut 8
23 29 Gland Stud 4
30 Gear Unit 1
22 31 Hand Wheel Stud 1
12
{
32 Hand Wheel 1
20 33 Hand Wheel Nut 1
34 Foot Support 2
11
7
9
1
34
14
15
16
17 18
19 3 4 5 6 8 10 2

Bellow Seal
Trunnion-mounted Ball Valves Dimensions

ASME Class 150 & 300 (Full Bore)
2-piece # 150 3-piece # 150

Size
A Wt. A Wt.
B C D B C D
NPS RF RTJ BW FL BW RF RTJ BW FL BW
2 178 191 216 49 60 160 20 16 - - - - - - - -
3 203 216 283 74 90 260 35 30 - - - - - - - -
4 229 241 305 100 105 280 45 40 - - - - - - - -
6 394 406 457 150 160 485 140 120 - - - - - - - -
8 457 470 521 201 215 595 235 205 457 470 521 201 320 600 290 260
10 533 546 559 252 265 635 340 300 533 546 559 252 390 690 430 390
12 610 622 635 303 310 720 530 465 610 622 635 303 410 710 620 560
14 686 699 762 334 340 745 680 595 686 699 762 334 445 760 810 730
16 762 775 838 385 380 790 870 760 762 775 838 385 490 785 1040 935
18 864 876 914 436 430 885 1280 1130 864 876 914 436 535 830 1310 1180
20 914 927 991 487 490 940 1625 1425 914 927 991 487 590 920 1860 1675
24 1067 1080 1143 589 555 1010 2460 2150 1067 1080 1143 589 655 1000 3120 2817
2-piece # 300 3-piece # 300

Size
A Wt. A Wt.
B C D B C D
2 216 232 216 49 75 250 25 20 - - - - - - - -
3 283 298 283 74 90 260 45 40 - - - - - - - -
4 305 321 305 100 130 380 75 65 - - - - - - - -
6 403 419 457 150 165 485 180 165 - - - - - - - -
8 502 518 521 201 235 595 290 255 502 518 521 201 360 610 355 320
10 568 584 559 252 275 665 445 405 568 584 559 252 380 650 530 475
12 648 664 635 303 320 720 660 595 648 664 635 303 420 730 835 760
14 762 778 762 334 360 820 900 800 762 778 762 334 460 760 1010 910
16 838 854 838 385 390 850 980 850 838 854 838 385 490 850 1390 1250
18 914 930 914 436 445 900 1620 1450 914 930 914 436 545 890 1805 1640
20 991 1010 991 487 490 1005 2010 1790 991 1010 991 487 610 940 2290 2065
24 1143 1165 1143 589 575 1080 3010 2710 1143 1165 1143 589 685 1075 3525 3200
All dimensions in mm and weights in kg

Bellow Seal

2-piece # 600 3-piece # 600

Size
A Wt. A Wt.
B C D B C D
2 292 295 292 49 75 250 35 30 - - - - - - - -
3 356 359 356 74 105 355 65 55 - - - - - - - -
4 432 435 432 100 130 450 110 100 - - - - - - - -
6 559 562 559 150 175 565 295 270 - - - - - - - -
8 660 664 660 201 235 645 450 400 660 664 660 201 340 575 480 435
10 787 791 787 252 310 765 754 670 787 791 787 252 390 735 820 745
12 838 841 838 303 355 810 970 870 838 841 838 303 450 950 1130 1035
14 889 892 889 334 380 840 1330 1210 889 892 889 334 470 960 1480 1365
16 991 994 991 385 425 935 1570 1405 991 994 991 385 530 1060 1915 1760
18 1092 1095 1092 436 475 1060 2350 2130 1092 1095 1092 436 570 1065 2240 2025
20 1194 1200 1194 487 530 1130 2965 2685 1194 1200 1194 487 600 1190 2690 2420
24 1397 1407 1397 589 600 1265 4500 4050 1397 1407 1397 589 740 1285 5445 4990
Size A Wt.
Design B C D
NPS RF RTJ BW FL BW
2 368 371 368 49 95 335 65 60
2-piece 3 381 384 381 74 120 435 85 70
# 900 4 457 460 457 100 145 545 160 145
6 610 613 610 150 195 620 350 320
8 737 740 737 201 360 670 650 590
10 838 841 838 252 410 770 915 820
12 965 968 965 303 460 865 1430 1330
3-piece 14 1029 1038 1029 322 500 910 1600 1445
# 900 16 1130 1140 1130 373 545 940 2195 1970
18 1219 1232 1219 423 580 1060 3150 2860
20 1321 1334 1321 471 650 1215 4880 4475
24 1549 1568 1549 570 690 1305 7300 6655

Bellow Seal

Size A Wt.
Design B C D
NPS RF RTJ BW FL BW
2 368 371 368 49 95 340 70 60
2-piece 3 470 473 470 74 125 445 110 95
# 1500 4 546 549 546 100 180 605 265 240
6 705 711 705 144 225 645 490 440
8 832 841 832 192 390 750 935 855
10 991 1000 991 239 475 875 1800 1650
12 1130 1146 1130 287 510 1020 2580 2355
3-piece 14 1257 1276 1257 315 550 1060 3350 3055
# 1500 16 1384 1407 1384 360 620 1185 4190 3770
18 1537 1559 1537 406 645 1235 6330 5695
20 1664 1686 1664 454 785 1305 8800 7880
24 1950 1972 1950 546 845 1465 14435 12995
Size A Wt.
Design B C D
NPS RF RTJ BW FL BW
2 451 454 451 42 120 360 105 90
2-piece 3 578 584 578 62 145 525 205 170
# 2500 4 673 683 673 87 185 605 370 310
6 914 927 914 131 320 750 1100 1000
8 1022 1038 1022 179 550 890 1980 1820
10 1270 1292 1270 223 555 1045 3275 3000
3-piece 12 1422 1445 1422 265 680 1125 5150 4635
# 2500 14 1575 1600 1575 292 700 1235 8015 7210
16 1752 1778 1752 333 780 1350 10700 9700
18 * * * 374 * * * *

Bellow Seal
Trunnion-mounted Ball Valve Technical Data
Standards & Materials

Trunnion-mounted Ball Valves are designed in accordance with key international standards. They also meet the
requirements of major power and oil & gas industry standards and customer specifications.
Parameter Standard
Design API 6D/ISO 14313
Pressure - Temperature Rating ASME B16.34
Face to face / End to end Dimensions API 6D/ ASME B16.10

Ends End Flange Dimensions ASME B16.5/ ASME B 16.47
Butt weld End Dimensions ASME B16.25
Hydrostatic API 6D/ API 598

Testing
Fire Test API 6FA/ API 607/ ISO 10497
Designs for Forxar Trunnion-mounted Ball Valves are created in a 3D environment using state-of-the-art
design and analysis software. Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) are
extensively used to fine-tune product performance.
The valves conform to API 6D and can be offered with the API Monogram. The valves are certified Fire Safe
as per API 6FA, API 607 and ISO 10497, and meet the requirements of ISO 15848 (Fugitive Emission).
In-house Qualification Test Facilities:

• Fire Test
• Fugitive Emission Test
• Cryogenic Test
• Vacuum Test
• Endurance & Cycle Tests
The valves are designed for unmatched reliability in critical services and are certified SIL-3 capable for
systematic integrity as per IEC 61508.
Manufacturing
Valves leverages world-class manufacturing capabilities to ensure that the valves deliver reliable performance.
5-axis machining centers, CNC machines and special purpose machines are employed to guarantee dimensional
accuracy and consistency
The quality management systems of Forxar Valves have been certified to comply with:
• ISO 9001: 2008
• API Spec Q1
• CE (PED 97/ 23/ EC)
• ATEX (CE CD 94/ 9/ EC)
Quality is built into each and every valve through a meticulously implemented QAP. Established processes
control all stages of manufacture to ensure quality consistent with international standards and customer requirements.
At Forxar Valves, occupational health and safety as well as environmental protection are key priorities, and
their management systems meet international standards.

Bellow Seal
Trunnion-mounted Ball Valve Technical Data
FORXAR Manufacturing Programme

2 3 4 6 8 10 12 14 16 18 20 22 24
Valve Class
50 80 100 150 200 250 300 350 400 450 500 550 600
150
300
600
Two-Piece
900 - - - - - - - - -
1500 - - - - - - - - -
2500 - - - - - - - - -
150 - - - -
300 - - - -
600 - - - -
Three-Piece
900 - - -
1500 - - -
2500 - - - - - -
Pressure - Temperature Range for Seat & Seal Materials

Seat Range (oC) Seal Range (oC)
PTFE -50 to 175 HNBR -50 to 165
EPTFE -100 to 200 FKM (Viton ) -46 to 205
Nylon 6 -40 to 121 FFKM (Kalrez ) -20 to 315
Nylon PA 12G -50 to 125 Lip Seal -196 to 150
Devlon V API -50 to 150
An elastomer seal with Anti-Explosive
PEEK -100 to 260 Decompression (AED) property is offered for
PCTFE -200 to 150 Class 600 and above, and on customer demand
PTFE & RPTFE seats are offered only up to class
300 & up to a maximum temperature of 160°C
for class 300.
Double Piston Seat

Trunnion-mounted Ball Valves are also offered with Double Piston seats. In this design, cavity pressure
acts on both upstream and downstream seats to create a ‘double piston’ effect on seat rings that enhances
sealing. Valves with Double Piston seats require an external cavity relief mechanism while handling non-
compressible fluids.

Bellow Seal
Features & Benefits Ball Valves
Forxar Ball Valves are available in single-

piece, two-piece and three-piece constructions.
In these valves, line pressure forces the floating
ball against the downstream seat to affect bubble-
tight sealing.
Actuator Mounting Flange

Forxar single-piece and two-piece Ball
Valves are provided with an integral actuator
mounting flange conforming to ISO 5211.
Blowout Proof Stem
Mirror-finished Solid Stainless Steel Balls
The side-entry stem of Forxar Ball Valves
To obtain bubble-tight sealing and lower
has a shoulder that bears against a matching
operating torques, mirror-finished SS balls are
shoulder in the body to make it blowout proof - the
used as a standard. The solid construction of the
higher the line pressure, the better the sealing to
balls guarantees higher structural strength.
atmosphere.
Seats with Pressure-relieving Slots High Integrity Stem Sealing
Seats with fine grain structure are used to Sealing to atmosphere is further enhanced
ensure better strength and longer life. Pressure- by stem thrust seals and stem packing rings. To
relieving slots are a unique feature of Forxar compensate for wear and thermal expansions,
Ball Valves. The slots relieve upstream pressure Belleville springs are used.
when the valve is in closed position and prevent
seat damage.

Bellow Seal
Features of Ball Valves
Antistatic Feature
Static electricity builds up inside a valve when the ball rubs against
non-metallic seats. This is a fire hazard, especially in flammable fluid
pipelines. Forxar Ball Valves have inbuilt antistatic mechanisms to
provide electrical continuity. Stems of full bore valves of size 65 mm and
above and regular bore valves of size 80 mm and above are equipped
with spring-loaded plungers. In valves of smaller sizes, electrical continuity
is achieved by using Carbon-filled PTFE thrust seal and graphite stem
packings.
One-line Service
Three-piece Ball Valves are designed for easy on-line service. To
access the valve internals, remove three connector bolts and swing the
body out using the fourth bolt as a pivot.
Cavity Pressure Relief Mechanism

A slight increase in temperature of fluid entrapped in ball cavity can
cause a rapid increase of pressure and damage the ball and seats. To
prevent this, Forxar Ball Valves are equipped with automatic cavity relief
mechanisms. When the valve is in open position, a hole provided on the ball
connects the body cavity to the ball port and thereby ensure that cavity
pressure does not build up. In the closed condition, when the cavity pressure
rises above a designated level, the seat lip deflects to relieve pressure to the
upstream side.
Fire-Safe Feature
Forxar fire-safe Ball Valves feature secondary metal seats. In the
event of a fire, after the soft-seat totally sublimates, the ball moves and
abuts the downstream metal seat to form a leak-tight seal.

Bellow Seal
Single-piece Ball Valves Exploded View
12
15
14
13
19
12
8
11
{
7
4
10
18 3
9 { 5
6
1
16
17

No. Component Name Qty. No. Component Name Qty.
1 Body 1 11 Spring Washer 2
2 Adaptor 1 12 Gland Nut 2
3 Ball 1 13 Lever Stopper 1
4 Stem 1 14 Lever 1
5 Seat Ring 2 15 Indicator or Washer” Ring 1
6 Anti-Static Device 2 16 End Piece “O” Ring 1
7 Stem Bottom Bush 1 17 Gasket 1
8 Stem “O” Ring 1 18 Stopper Pin 1
9 Gland Packing 3 19 Lever Grip 1
10 Gland Bush 1

Bellow Seal
Single-piece Ball Valves Regular Bore

(ASME Class 150 & 300)
Lever operated(DN 15 - DN 65) Wrench operated(DN 80 - DN 150)
Dimensions
Size L Wt. ISO 5211 Base
H E F
DN NPS Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300
15 1/2 108 140 90 120 38 1 2 F03 F03
20 3/4 117 152 90 120 38 1 2.5 F03 F03
25 1 127 165 100 140 46 2 4 F03 F03
40 11/2 165 190 115 180 56 4 4.5 F04 F04
50 2 178 216 122 210 75 6.5 9 F05 F05
65 2 1/2 190 241 142 210 102 11 15 F07 F07
80 3 203 282 390 175 15.5 22 F07 F07
100 4 229 305 390 195 25 35 F07 F07
150 6 267 403 * 245 40 65 F10 F12
• All dimensions in mm and weights in kg • *600 mm for Cl 150 & 890 mm for Cl 300
• API 6D design valves are also available on demand

Bellow Seal
Single-piece Ball Valves Regular Bore

H1 (APP.)
d
H2
Lever operated(DN 15 - DN 65) Wrench operated(DN 80 - DN 150)
Dimensions
Full Bore 1-piece # 600 Full Bore 1-piece # 900
Size Size
NPS DN Bore D L H1 H2 NPS DN Bore D L H1 H2
2 50 51 292 176 119 2 50 51 368 192 142
3 80 76 356 247 147 3 80 76 381 279 172
4 100 102 432 276 172 4 100 102 457 315 205
6 150 152 5659 363 250 6 150 152 610 323 272
8 200 203 660 363 318 8 200 203 737 381 335
10 250 254 787 426 372 10 250 254 838 518 406
12 300 305 838 548 434 12 300 305 965 568 461
14 350 337 889 598 484 14 350 324 1029 665 513
16 400 387 991 648 534 16 400 375 1130 730 583
18 450 438 1092 740 590 18 450 426 1219 795 646
20 500 489 1194 810 658 20 500 473 1321 825 706
24 600 591 1397 920 766 24 600 572 1549 973 831
• All dimensions in mm and weights in kg.

Bellow Seal
12 Two-piece Ball Valves Exploded View
15
19
14
13 8
7
12
4
11
6
10
9 { 16
18 17
1
21
20
3 2

1 Body 1 12 Gland Nut 2
2 Adaptor 1 13 Lever Stopper 1
3 Ball 1 14 Lever 1
4 Stem 1 15 Indicator or Washer” Ring 1
5 Seat Ring 2 16 End Piece “O” Ring 1
6 Anti-Static Device 2 17 Gasket 1
7 Stem Bottom Bush 1 18 Stopper Pin 1
8 Stem “O” Ring 1 19 Lever Grip 1
9 Gland Packing 3 20 Body Stud 6
10 Gland Bush 1 21 Body Bolt 12
11 Spring Washer 2 22

Bellow Seal
Two-piece Ball Valves Full Bore
H
H
Lever operated(DN 15 - DN 50) Wrench operated(DN 65 - DN 200) Gear operated(DN 100 - DN 200)
Dimensions
Size L F Wt. ISO 5211 Base
H E
DN NPS Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300 Cl 150 Cl 300
15 1/2 108 140 90 120 38 38 1 2
20 3/4 117 152 97 120 45 45 2 3
25 1 127 165 97 158 55 55 3 4
40 11/2 165 190 122 212 75 75 5 6 F05 F05
50 2 178 216 142 212 103 103 9 12 F07 F07
65 2 1/2 190 241 390 175 175 14 20.5 F07 F07
80 3 203 282 390 185 195 19 28 F07 F07
100 4 229 305 * 235 247 31 45 F10 F12
150 6 394 403 ** 285 315 78 105 F12 F14
200 8 457 502 980 345 371 141.5 169 F14 F16

*600 mm for Cl 150 & 890 mm for Cl 300
**890 mm for Cl 150 & 980 mm for Cl 300
API 6D design and metal-seated valves are also available on demand

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Two-piece Ball Valves Full Bore
H1 (App.)
d
H2 (App.)
H
H
Lever operated(DN 15 - DN 50) Wrench operated(DN 65 - DN 200) Gear operated(DN 100 - DN 200)
Dimensions
Full Bore 2-piece # 600 Full Bore 2-piece # 900
Size Size
NPS DN Bore D L H1 H2 NPS DN Bore D L H1 H2
2 50 51 292 176 119 2 50 51 368 192 142
3 80 76 356 247 147 3 80 76 381 279 172
4 100 102 432 276 172 4 100 102 457 315 205
6 150 152 5659 363 250 6 150 152 610 323 272
8 200 203 660 363 318 8 200 203 737 381 335
10 250 254 787 426 372 10 250 254 838 518 406
12 300 305 838 548 434 12 300 305 965 568 461
14 350 337 889 598 484 14 350 324 1029 665 513
16 400 387 991 648 534 16 400 375 1130 730 583
18 450 438 1092 740 590 18 450 426 1219 795 646
20 500 489 1194 810 658 20 500 473 1321 825 706
24 600 591 1397 920 766 24 600 572 1549 973 831
• All dimensions in mm and weights in kg.

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Three-piece Ball Valves Exploded View
18
13
15
16
14
13
17
12
9
11 21
8
10
20
4
19 5
6 3 1

2 Body Adaptor 2 13 Gland Nut 2
4 Stem 1 15 Lever 1
5 Seat Ring 2 16 Indicator or Washer 1
6 Gasket 2 17 Stopper Pin 1
7 Anti-Static Device 2 18 Lever Grip 1
8 Stem Bottom Bush 1 19 Body Bolt 4
9 Stem “O” Ring 1 20 Body Washer 4
10 Gland Packing 3 21 Body Nut 4
11 Gland Bush 1

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Three-piece Ball Valves - Full Bore

(ASME Class 800, 1500 & 2500)
D C
Socket-weld end
D C
Thread end
Dimensions
Screwed/ Socket-weld end
Size C
L D F E H Wt.
DN NPS SW NPT
8 1/4 62 14.6 - 14.2 1/4” - 18 11 38 132 50 1
10 3/8 62 18.0 - 17.6 3/8” - 18 11 38 132 50 1
15 1/2 66 22.2 - 21.8 1/2” - 14 11 38 132 50 1
20 3/4 75 27.6 - 27.2 3/4” - 14 17 46 132 58 1
25 1 92 34.3 - 33.9 1” - 11.5 24 54 162 65 2
32 11/4 114 43.1 - 42.7 11/4” - 11.5 37 75 192 83 4
40 11/2 114 49.2 - 48.8 11/2” - 11.5 37 75 192 83 4
50 2 132 61.7 - 61.2 2” - 11.5 49 87 202 94 6
65 2 1/2 185 74.4 - 73.9 2 1/2” - 8 62 200 390 200 15.5
80 3 208 90.3 - 89.8 3” - 8 74 225 390 225 25
100 4 240 115.7 - 115.2 4” - 8 98 250 600 250 39
Screwed/ socket-weld valves in sizes DN 8 to DN 50 have a body rating of Class 800.

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Three-piece Ball Valves - Full Bore

(ASME Class 800, 1500 & 2500)
F F
D C D C
Socket-weld end Thread end
Dimensions
Full Bore 3-piece # 800
Size
NPS DN A B C OD E ISO5211
1/4 8 68 59 43 9.5 170 36 F03
3/8 10 68 59 43 9.5 170 36 F03
1/2 15 72 59 45 15 170 36 F03
3/4 20 94 72 59 20 215 42 F04
1 25 106 72 62 25 215 42 F04
1 1/2 40 125.5 109 89 40 245 50 F05
2 50 128 114 89 50 300 50 F05
Full Bore 3-piece # 1500

Size
NPS DN A B C OD E ISO5211
1/4 8 84 59 42 9.5 170 36 F03
3/8 10 84 59 42 9.5 170 36 F03
1/2 15 104 66 49 15 170 36 F03
3/4 20 127 86 66 20 245 50 F05
1 25 134 91 70 25 245 50 F05
1 1/2 40 200 111 101.5 40 350 70 F07
2 50 222 142 117.7 49 375 70 F07

Screwed/ socket-weld valves in sizes DN 8 to DN 50 have a body rating of Class 800.

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Jacketed Type Ball Valves
Features of Jacketed type Ball Valves
An exclusive features with advance engineering product being manufacture by Forxar. At present our each
types of Hot Oil Jacketed Valve and Steam Jacketed Ball Valve satisfactory perform in mentioned application and
services.
Model Series FJK80/81 each Jacketed Ball Valves have by default provision of ISO 5211 Direct mounting pad,
Elliptical gland flange for stem sealing, Chevron type V shape gland packing rings, API 6FA/API 607/BS ISO
12266-II/BS 6755-II Standard Fire safe design secondary metal seats, High temperature media suitable ball seat
rings, Hand lever locking provision/arrangement in open or close position.
Jacketed Valves largely use to sustain process media temperature during process to keep fluids at a lower
viscosity to operate valve smoothly.
Each Full Jacketed Ball Valve body construction replace by adding minimum one size higher flanges to achieve
proper tighten space of bolt and nut. As example: for Full Jacketed Valve Size DN50 x DN80 (2” x 3”), Jacketed Ball
Valve has the nominal bore of DN50 (2” – 50MM) and the flange size DN80 (3” – 80MM), which allows enough
space for bolting clearance after jacket fabricated (welded) on modified valve body. These types of jacketed ball
valve termed as a Full Jacketed Valve.
Jacketed Valve available with body materials Cast Caron Steel (WCB), Alloy Steel, Cast Stainless Steel
(SS304-316-304L-316L,CF8/CF8M/CF3/CF3M), Low Temperature Carbon Steel (LC1/LCB/LCC), Duplex Steel
(D2205), Super Duplex Steel, Hastelloy (HC-C22/HC276), Alloy 20 (CN7M), Monel, Inconel, Aluminium Bronze,
Nickel Aluminium Bronze etc.

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Piping of Jacketed Type Ball Valves
PROPER PIPING IMPROPER PIPING
Horizontal Piping Horizontal Piping
Inlet Outlet Inlet Draining Port
Draining Port Outlet
PIPING
When piping the jacketed ball valves, check that no foreign objects will block the inlet, outlet or draining port.
Proper piping enables the steam to flow more effectively to warm the jacketed area.
All Types of Jacketed Valve Body Materials (MOC – Material of Construction)
Cast Carbon Steel : A 216 GR WCB, K03504, 1.0460

Low Temperature Carbon Steel – LTCS : A 352 LCB, A 352 LCC, K03011, 1.0566
Alloy Steel Chrome Moly : A 217 C5, A 217 C12, A 217 C12A, A 217 WC6, A 217 WC9, K11752, K 21590,
K41545, K90941, 1.7335, 1.7380, 1.7362, 1.7386, 1.4903
Austenitic Stainless Steel : A 351 CF8, A 351 CF3, A 351 CF10, A 351 CF8, A 351 CF3M, A 3510 CF10,
A 351 CF8C, S30400, S30403, S30409, S31600, S31603, S31609, S34700, S31703, 1.4301, 1.4306,
1.4401, 1.4404, 1.4550, 1.4438
Alloy 20 : A 351 CN7M, N08020, 1.4438

Duplex Steel 2205 : A 351 CD 3MN, A 890 J92205, S31803, S32202, 1.4462
Super Duplex Steel 2507 : A 351 CD4MCu, A 890 5A, S32750, 1.4501
Super Duplex F55 : A 995 CD3MWCuN, S32760
Hastelloy C-276 : A 494 CW 2M, N10276, 2.4819
Broad Choice of Jacket Material for Jacketed Valve to Match Process Requirement
Carbon Steel Seamless Pipe : ASTM A 106 GR. A/B/C

Low Temperature Carbon Steel Pipe : ASTM A 333 GR. 6
Austenitic Stainless Steel 304 / 316 Pipe : ASTM A 312 TYPE 304 / 316
Austenitic Stainless Steel 304L / 316L Pipe : ASTM A 312 TYPE 304L / 316L
Duplex Steel Pipes : ASTM / ASME SA 790 – S 31803/S 32205/S 32550/S32750/S 32760

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Jacketed Type Ball Valves Exploded View
12
15
19
14
8
13
7
12
4
11 { 2
18
10
{
9 6
17
16
5
1
20

4 Stem 1 14 Lever 1
10 Gland Bush 1 20 Jacketed 1

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Jacketed Type Ball Valves
Dimensions
ASME CLASS 150 ASME CLASS 300
Valve Flange Full Bore Valve Flange Full Bore
Size Size Size Size
Wt. Wt.
DN DN L H W* DN DN L H W*
15 40 117 126 160 6 15 40 117 126 160 9
20 40 117 126 160 6 20 40 117 126 160 10
25 50 127 132 160 8 25 50 127 132 160 11
40 65 165 154 230 13 40 65 165 154 230 16
50 80 178 164 230 17 50 80 178 164 230 22
65 100 203 204 400 28 65 100 203 204 400 40
80 150 229 214 400 34 80 150 229 214 400 46
100 200 254 280 715 74 100 200 254 280 715 101
125 200 267 356 1140 109 125 200 267 356 1140 148
150 250 292 376 1140 122 150 250 292 376 1140 166
200 350 330 449 1510 194 200 350 457 449 1510 267

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Flush Bottom Type Ball Valves
Flush bottom ball valves are used for discharging

of processed materials from the bottom portion or at
the outlet of vessels, tanks, reactors, containers etc.
In these Flush Bottom Valves, the valve size are

designated by two values. First value stands for the inlet
flange connection size, which is fixed to the tank or
vessel bottom pad. Second value stands for the size of
the port and the outlet flange size which is connected to
the pipe. In all the sizes the inlet are always larger in
size than the outlet.
Features of Flush Bottom Ball Valves

• Better flow capacity for line size.
• Suitable for drainage system.
• Tight closing for reliable shut-off even after change in pressure & temperature is sudden and extreme.
• Wide selection of actuator to meet stringent process requirement.
• Flexible design capabilities allows fitting in any vessel configuration.
• Measurement temperature is available with built-in thermometer.
• Jacketed option available (Full jacketed & Semi jacketed)
• Unique packing designs to suit various temperature & fluid needs.
• Excellent shut-off performance.
Product Specification
• Valve Size : NPS 1” to 8” ( DN 25 to DN 200 )

• Pressure Rating : ANSI 150#, 300# & 600# Equivalent to BS 10, DIN, IS, JIS etc.
• Body Material : Carbon Steel, Stainless Steel, Duplex, Super Duplex, Monel, Inconel, Hastelloy,
Aluminum, Bronze and Higher Alloys available on request.
• Plug Options : Contoured
• Flow Characteristics : ON - OFF
• End Connection : Flanged (RF, TG)
• Leakage Class : Class IV & V ( Metal to metal seated ) & Class VI ( Soft seated ) as per FCI 70-2
• Temperature Range : -73 to 500°C
• Manual Over-ride : Top Mounted Version, Side Mounted Version

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12 19
Flush Bottom Ball Valves
Exploded View 15
14
13
8
12
10
7
11
9
4
18
1
3
5
6
16
17

4 Stem 1 14 Lever 1
10 Gland Bush 1 20

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E R PCD F
Dimensions
Size (N.B)
MM INCH L F PCD R E
25 1 90 108 79.2 50.8 25.4
40 1.5 90 127 98.5 73 38.1
50 2 105 152 121 92 50.8
65 2.5 115 178 140 105 63.5
80 3 127 190.5 152.4 127 76.2
100 4 175 229 190.5 157 101.2
150 6 216 279.5 241.3 216 152.4
200 8 320 343 298.4 270 203.2
DESIGN FLEXIBILITY :
• The outlet flange is 45 Deg inclined to the axis of the valve.
• These valves are available in two types of constructions, one the plug opens into the vessels & second
the plug opens into the valve body.
• These valves are available with actuators and manual operated.
• Special temperature sensing arrangement within the valve body itself also can be provided.
• Also the body can be provided with steam / oil / hot water jacketing arrangement to avoid solidification
where in some application fluid tend to solidify at low temperature and discharged in hot condition only.
• These valves are compact, lightweight design and ideal for inline maintenance under the tank.
DESIGN STANDARD : ACCESSORIES :

• Design Standard : ASME B16.34 & SFS EN 12516 • Pneumatic valve positioner
• Testing Standard : ANSI / FCI 70-2 • Electro - Pneumatic valve positioner
• Face to Face : As per manufactures standards • Air filter regulator
• Flange Fitting : ANSI B16.5, 150#, 300# & 600# • Solenoid valve
• Limit switches
• Proximity switches
ACTUATOR TYPE :
• Air lock relay
• Pneumatic Diaphragm Actuator • Volume booster
• Pneumatic Cylinder Actuator • Other accessories available on request
• Electrical Actuator

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12 3 Way Ball Valve Exploded View
15
14
19
13
8
12
7
11
4
10 { 17
18
{
2
9
6
1
16

4 Stem 1 14 Lever 1
10 Gland Bush 1 20

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3 Way Ball Valve Benefits

• Reduces number of valves required in piping system
• Full port construction improves flow characteristics
Standard Features
• Standard mounting pad for ease of automation
• Available in “T” or “L” Port configurations
• Live-loaded stem packing improves cycle life
• Full Port
• Balanced 4 seat construction provides for positive shut off
• Actuator Mounting Pad
• Blow-out-proof stem
• Investment cast
Operating / Test Conditions:

• Operating Temperature Range -200 to 4500 F
• End Type : Threaded to ANSI B2.1
• 100% air tested under water at 80 PSI
• Maximum Working Pressure :
1000 PSI CWP (1/4” - 1”)
800 PSI CWP (1 1/4” - 2”)
Dimensions
E Size L H E
1/4 2.98 2.56 5.20
3/8 2.98 2.56 5.20
1/2 2.98 2.56 5.20
3/4 3.41 2.82 5.20
1 4.06 3.71 7.09
1-1/4 4.65 3.94 7.09
1-1/2 4.95 4.56 8.86
2 5.87 4.92 8.86
Pressure Temperature Rating

1100
1000 Technical Information
900 Size CV CV Torque Weight
800 T Port L Port in Lbs Lbs
Maximum Pressure (PSI)
700
1/4 5 3 46 1.65
600
3/8 6 3 46 1.65
500
400
1/2 8 4 46 1.65
300 3/4 13 7 91 2.65
200 1 22 12 107 3.97
100 1-1/4 35 20 237 5.51
0 1-1/2 59 34 305 7.94
0 100 200 300 400 500
Maximum Temperature oF 2 88 51 643 12.79

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Ball Valve Technical Data
Standards
Contents Scope Standards
Design* ISO 17292/ API 6D
Socket-weld ends ASME B16.11
Screwed-end BSPT ISO 7-1

End to End
Screwed-end NPT ASME B1.20.1
End flange ASME B16.5 RF/ FF/ RTJ
Butt Weld ASME B16.25
Face to Face (Flanged) ASME B16.10
Pressure Testing ISO 5208/ API 598
Fire Test ISO 10497/ API 607
Materials of Construction
Material Specification
No. Part
Single Piece Two-Piece Three-Piece
Body/ ASTM A216 Gr. WCB

ASTM A216 Gr. WCB
1. Connecter/ ASTM A105
Insert ASTM A351 Gr. CF8M/ ASTM A182 Gr. F316
2. Ball ASTM A351 Gr. CF8M/ ASTM A182 Gr. F316/ ASTM A182 Gr. F304
3. Seat PTFE/ RPTFE/ Special filled PTFE/ PEEK / NXT-70/ SS316 + ST
4. Stem ASTM A479 Type 316
PTFE/ RPTFE/
5. Body Seal Graphite Special filled PTFE/
Graphite
6. Stem Thrust Carbon-Filled PTFE

7. Stem Packing Carbon-Filled PTFE Graphite

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Test Pressure (bar)

Class 150 Class 300 Class 600* Class 900 Class 1500
Shell - Hydrostatic 30 77 155 230 382

Seat - Hydrostatic 22 56 113 169 281
Seat - Pneumatic 5.5 5.5 5.5 - -
*With RPTFE/ Special filled PTFE
Pressure Temperature Charts - Seat Materials

Flanged Valves Flanged Valves
60 60
Class 300 Class 300
50 50
bar
40 40
Pressure in bar
in bar
Sp
PT
ec
FE
ial
Pressure in
30 30
-fi
RP
lle
Pressure
TF
dP
E
Class 150 Class 150
TF
20 PTFE 20 RPTFE
E
10 10
0 0
-30 20 45 195 220 245 270 295 -30 20 45 120 145 170 195 220 245 270 295
Temperature in Degree Celsius Temperature in Degree Celsius
Three-piece Non Flanged Valve Three-piece Non Flanged Valve

Pressure in bar
Pressure in bar
Temperature in Degree Celsius Temperature in Degree Celsius

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Size Single Piece Two-Piece Three-Piece

Bore Screwed/
Flanged Flanged Flanged Flanged Flanged Flanged
DN NPS Socket-
Cl 150 Cl 300 Cl 150 Cl 300 Weld Cl 150 Cl 300
FB 6.5
8 1/4
RB
FB 6.5
10 3/8
RB
FB 5 5 9 9 6.5 5 5
Valve Torque Data in N.m
15 1/2
RB
FB 9 9 9 8 9
20 3/4
RB 5 5 6.5 5 5
FB 14 16 11 10 11
25 1
RB 12 15 9 8 9
FB 30
32 11/4
RB 16
FB 25 28 34 18 32
40 11/2
RB 18 22 13 13 13
FB 65 70 44 26 30
50 2
RB 38 40 34 30 32
FB 90 98
65 2 1/2
RB 48 60
FB 150 165
80 3
RB 90 100
FB 165 185
100 4
RB 145 160
FB 250 350
150 6
RB 165 190
FB 650 750
200 8
RB
For screwed/ socket-weld end three-piece valves, torque values are as per full-rated working pressure of 69 bar.
Indicated design torque values are without factor of safety. Torque values for other sizes/ classes will be provided on
demand.
Flow Co-efficient
Bore 8 10 15 20 25 32 40 50 65 80 100 150 200
FB 8 9 20 50 100 135 225 465 770 1090 1970 4635 8565
CV
RB 15 40 60 95 175 335 570 625 870 2300
FB 7 8 17 45 85 115 220 395 655 930 1675 3940 7280
KV
RB 13 35 50 80 150 285 485 530 740 1955
CV - Flow Co-efficient of a valve is defined as flow of water at 15.6ºC (60ºF) in gallon (US) per minute at a
pressure drop of 1 psi across the valve. KV - Flow Co-efficient of a valve is defined as flow of water with temperature
ranging from 5ºC (40ºF) to 40ºC (104ºF) in cubic meter per hour (m3/hr) at a pressure drop of 1 bar across the valve.
CV and KV values are given for valve in fully open condition.

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Ball Valve Forxar Manufacturing Programme
Forxar Valves manufactures a comprehensive range of Ball Valves in sizes up to 8" (DN 200) and in ASME
classes from 150 to 2500. The valves are offered in combination of size, pressure class, material of construction,
end-connection, etc., to suit myriad applications in process plants, utility lines and HVAC.
Manufacturing Programme
1/2 3/4 1 11/4 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 22 24
Valve Class
15 20 25 32 40 50 65 80 100 150 200 250 300 350 400 450 500 550 600
150
300
One-Piece
Two-Piece 600
Three-piece,
900
Flanged End
1500
2500
150
300
One-Piece
Two-Piece 600
Three-piece,
900
Buttweld End
1500
2500
One-Two & 2000
Three-piece,
3000
Threaded &
Socket End 6000
*Screwed/ socket-weld valves in sizes DN 8 to DN 50 are offered in Class 800, and sizes DN 65 and above,
in Class 300.
**Sizes DN 15 to DN 50 are offered in Class 1500 also.

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Butterfly Valve
Integrally-molded Butterfly Valve sets a new benchmark in

performance for butterfly valves. The versatile valve is offered in a
variety of elastomer-disc combinations to address myriad process
requirements. The highly reliable butterfly valve has successfully
completed over 10,000 cycles at its rated pressure.
Available in sizes from 50 mm (2”) to 600 mm (24“), the valve is

available in Cast Iron, SG Iron and carbon steel, in a variety of body
styles, materials and actuation options. The body seat of Aquaseal
16 Butterfly Valve is vulcanised insitu onto the body, which provides
longer life and superior performance when compared to valves with
loose liners.
Feature & Benefits
Longer Life
The strength of the vulcanised liner as well as its strong bonding with the body ensure that it doesn’t get
deformed and torn by the disc during valve operations. Further, friction during operations is minimized owing to the
smooth liner surface. The strong seat and reduced friction greatly enhance service life of the valve.
Tight Sealing and Consistent Low Torque

Bubble-tight sealing is obtained by the tight interference fit between liner and disc. The insitu moulded seat
does not deform with age, and hence the operating torque stays low and consistent during the entire life cycle of
the valve. High reliability and consistent torque make Aquaseal the ideal valve for actuated systems.
Assured Shaft Sealing

The flat profiles on the top and bottom of Aquaseal Plus disc engage with matching profiles on the body liner,
and the large area of contact prevents leakage to atmosphere. Integrally molded O-Ring that compresses around
the blowout-proof shaft provide a secondary seal.
Actuator Mounting Platform

The integral ISO 5211 platform facilitates direct mounting of actuators and gear units, thereby improving
system reliability and efficiency.
Enhanced Reliability
The rugged body is designed to withstand pipeline stresses and vibrations. Further, enhanced liner thickness
assures reliable performance over an extended service. Reinforcements are provided on Aquaseal disc also.
Lower Torque, Longer Life

The Aquaseal disc is profiled for smoother flow. Further the coating/ encapsulation of Nylon and EPDM on
the disc helps to reduce torque and prevent disc damage.
Reliable Drive
In Aquaseal a two-piece shaft is employed for closer control and smooth operation. The shaft is Xylan-coated
to reduce friction and improve wear resistance. While the square shaft provides positive drive, the bottom shaft acts
as a pivot for operational ease.

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Butterfly Valve Dimensions
D E H G
Valve Size
A B Flow Heavy C Wafer Wafer Flow Heavy Flow Heavy Y
Standard Standard Standard
Control Duty Flangeless Lugged Control Gear Unit Duty Control Duty
NPS DN Gear Unit Gear Unit
Lever Gear Unit Lever Gear Unit Lever Gear Unit
2 50 43 99 129 277 - 65 96 158 176 181 - 216 242 - 24
2Ω 65 46 110 140 288 - 78 105 180 176 181 - 216 242 - 46
3 80 46 116 146 294 - 85 123 190 176 181 - 216 242 - 62
4 100 52 134 164 312 - 105 157 216 268 181 - 308 242 - 82
5 125 56 164 194 342 - 118 180 255 268 181 - 308 242 - 107
6 150 56 177 207 355 - 144 212 280 268 181 - 308 242 - 135
8 200 60 235 300 428 450 169 262 345 405 217 255 470 290 375 184
10 250 68 259 332 452 476 214 322 405 513 217 255 610 290 375 234
12 300 78 284 357 477 501 249 373 485 516 217 255 612 290 375 279
14 350 92 318 - 510 535 304 430 530 - 217 255 - 290 375 324
16 400 102 370 - - 587 340 481 600 - - 255 - - 375 374
18 450 114 409 - - 790 408 524 650 - - 437 - - 552 423
20 500 127 441 - - 828 430 583 710 - - 437 - - 552 475
24 600 154 501 - - 889 500 685 820 - - 437 - - 552 573

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Double Eccentric Butterfly Valve
Accessories:
• Extension spindle
• Street covers
• Handwheel
• Stem cap for rod
• Adaptor gearside
• Post indicator
• Dismantling joint
• Combi-flange
• Adaptors
different types of gearboxes and electric actuators
• Double eccentric butterfly valve, for water to max. 70° C, designed

according to EN 593,
• Face to face according to EN 558 table 2 basic series 14.
• Standard flange drilling to EN1092-2 (ISO 7005-2)
• Hydraulic test according to EN 1074-1 and 2 / EN 12266.
Designed according to EN 593. Double flanged butterfly valve

with plate disc, integral seat and IP 67 gearbox with handwheel.
Soft seated with NF approved EPDM sealing.Seal retaining ring of
stainless steel AISI 420. Body and disc of ductile iron GJS-450-10
with epoxy coating to DIN 30677-2. Shaft of stainless steel AISI 431
with double O-rings and alu bronze bearings and bushings, and
stainless steel screws for fixing the keys.
Features & Benefits
Double eccentric design

The double eccentric design gives minimal wear of the disc seal, as the disc swings open/close like a door
relieving the stress on the seal just after a few degrees of opening. The seal is fully compressed in closed position
which gives 100% drip-tight closure. The disc and seat are designed to give the lowest possible operating torque
in opening and closing direction at full differential pressure.
Shaft sealing
Encapsulated O-rings, self-lubricating bearings and bronze bushings protect against galvanic corrosion.
Disc and seat design

The slim and streamlined disc design ensures low pressure loss across the valve, and the disc enables
bi-directional flow. The seat is casted in the valve body, which is epoxy coated to avoid corrosion. The disc seals
are mounted in a stainless steel retainer ring, and are exchangeable independent of flow direction. The disc is
fixed by means of a keyway and set screws protecting against flutter between shaft and disc.

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Butterfly Valve Exploded View
11
10
6
4
1
2

1 Body 1 7 Packing 5
2 Body Liner 1 8 Lever Stopper 1
3 Disc 1 9 Bolt 2
4 Stem 1 10 Nut 2
5 Dowel Pin 2 11 Lever 1
6 Bearing 2 12

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Double Eccentric Butterfly Valve Exploded View
14
12
11
13
10
9
7

1 Body 1 8 Stem Dowel Pin 2
2 Disc 1 9 Bearing 2
3 Disc O Ring 1 10 Gland Packing 5
4 Disc Seal 1 11 Lever Stopper 1
5 Retainer Ring 1 12 Bolt 2
6 Retainer Dowel Pin 8 13 Nut 2
7 Stem 1 14 Lever 1

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Double Eccentric Butterfly Valve Dimensions
D E H G
Valve Size
A B Flow Heavy C Wafer Wafer Flow Heavy Flow Heavy
Standard Standard Standard
Control Duty Flangeless Lugged Control Gear Unit Duty Control Duty
NPS DN Gear Unit Gear Unit
Lever Gear Unit Lever Gear Unit Lever Gear Unit
2 50 43 99 129 277 - 65 96 158 176 181 - 216 242 -
2Ω 65 46 110 140 288 - 78 105 180 176 181 - 216 242 -
3 80 46 116 146 294 - 85 123 190 176 181 - 216 242 -
4 100 52 134 164 312 - 105 157 216 268 181 - 308 242 -
5 125 56 164 194 342 - 118 180 255 268 181 - 308 242 -
6 150 56 177 207 355 - 144 212 280 268 181 - 308 242 -
8 200 60 235 300 428 450 169 262 345 405 217 255 470 290 375
10 250 68 259 332 452 476 214 322 405 513 217 255 610 290 375
12 300 78 284 357 477 501 249 373 485 516 217 255 612 290 375
14 350 92 318 - 510 535 304 430 530 - 217 255 - 290 375
16 400 102 370 - - 587 340 481 600 - - 255 - - 375
18 450 114 409 - - 790 408 524 650 - - 437 - - 552
20 500 127 441 - - 828 430 583 710 - - 437 - - 552
24 600 154 501 - - 889 500 685 820 - - 437 - - 552

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Butterfly Valve Technical Data
Compliance Standards
Parameter Standards
Valve Design EN 593 (BS 5155), API 609, MSS SP-67
Pressure Testing EN 12266 Part 1&2, API 598, ISO 5208
Wafer Flangeless, Lugged (EN 1092),

End Connection
ASME B16.42 & ASME B16.5 Class150/ BS 4504 PN 16
EN 558 Series 20 (For 350mm - EN 558 series 25)/ API 609 Cat A,
Face-to-Face MSS SP-67 (Narrow Body), ISO 5752 (Short)
Materials of Construction Pressure Rating

Components Materials Rated Working Pressure (bar) 16
Cast Iron IS 1561 EN GJL-250, SG Iron to Shell Test Pressure (bar) 24

Body
EN 1563-400/ 18, CS to A 216 Gr. WCB
Seat Test Pressure (bar) 17.6
Seat/ Liner Nitrile Rubber, EPDM, Viton
SG Iron to EN 1563-400/ 18 with Nylon-coating,

Disc CF8, CF8M to A 351,AB2 to IS EN 1982, CF3M
Stem ASTM A479 Type 410 with Xylan Coating, 17-4 Ph
Bearing Acetal, PTFE, Phosphor Bronze

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Ordering Information of Ball Valves As Per Our Design
1) Type of Valves 3) Sizes 4) Type Of Bore

Types Nomen. Size Nomen. Type Nomen.
1 Piece Ball Valve 1BV 1/8" 6 Full Bore FB
2 Piece Ball Valve 2BV 1/4" 8 Reduced Bore RB
3 Piece Ball Valve 3BV 3/8" 10
Flush Bottom Ball Valve FBV 1/2" 15 5) Type of End Connections.
Jacketed Type Ball Valve JBV 3/4" 20
Three Way Ball Valve 3WBV 1" 25 Type Nomen.
2 Piece Trunnion Mounted Ball Valve 2TBV 1 1/4" 32 Flange End FL
3 Piece Trunnion Mounted Ball Valve 3TBV 1 1/2" 40 Butt Weld End BW
2" 50 Socket Weld End SW
2 1/2" 65 Tounge & Groove TG
2) Materials Ring Type Joint RTJ
3" 80
Type Of Materials Nomen. 4" 100 NPT Threaded NT
S S310 S1 5" 125 BSPT Threaded BT
6" 150 SW NPT SN
Ss304 / ASTM A182 Gr. F304 S4
SS304 L S4L 8" 200
SS316 S6 10" 250 6) Type Of Class
SS316L S6L 12" 300
Types Nomen.
SS317 S7 14" 350
16" 400 Class 150 #150
SS321 S21
18" 450 Class 300 #300
SS446 S46
20" 500 Class 400 #400
Monal 400 M4
22" 550 Class 600 #600
Incoloy 625 I6
24" 600 Class 900 #900
Incoloy 825 I8
26" 650 Class 1500 #1500
Carbon Steel CS
28" 700 Class 2500 #2500
A105 A1
30" 750 Class 4500 #4500
Alloy 20 A20
32" 800 Sch 10 S10
ASTM A182 F51 (Duplex F51) F51
36" 900 Sch 20 S20
ASTM A182 F60 (Duplex F60) F60 Sch 40 S40
ASTM A182 F53 (Super Duplex F53) F53 Sch 80 S80
ASTM A312 TP 304L P4L Sch 160 S160
ASTM A182 F11 F11 Sch XXS SXXS
ASTM A182 GR F5 F5 Table F F
ASTM A312 TP 304 TP4 Table E E
Hastelloy C276 HC2 Table D D
A350 Gr. LF1/ LF2/ LF3 LF2
SS410 S41
8) Operating System
ASTM A240 TP 316L P6L
Inconel-600 I60 Types Nomen.
7) Special Requirement
ASTM A234 Gr. WPB WPB Lever Operated 1/L
Mild Steel MS Types Nomen. Gear Unit 2/G
Nickel Alloy NA IBR IBR Pneumatic 3/P
Galvanized GLV Fire Safe FS Electric 4/E
Ex. 1 PIECE BALL VALVE, 100NB,FLANGE END

ASTM 182 A SS 316 FULL BORE #300, WITH IBR = 1BV-S6-100FB-FL-#300-IBR

Bellow Seal
Our Clients
E.mail : sales@forxarind.com web : www.forxarind.com.

Bellow Seal
Zero Emission
Quality at Core
ISO 9001 - 2008 IBR API PED CE GOST-R
Unit No. B1/B2, Shubham nx Industrial Estate, Valiv, Dhumal Nagar, Vasai (E). Palghar - 401208.
• Ph.: 250-690 6668/69 Mo No : +91 75066 82777 • E.mail : sales@ forxarind.com • web : www.forxarind.com.

Ball Valve Catalogue

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Ball Valve Catalogue

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Bellow Seal

BALL VALVE & BUTTERFLY VALVE

ISO 9001 - 2008 IBR API PED CE GOST-R

E.mail : sales@forxarind.com web : www.forxarind.com. I

(Subsidiary of Forxar Industry)

Dear Valued Business Partner,

We are pleased to announce the acquisition of M/s Valvola Corporation, a leading

We look forward to a successful future business relationship.

E.mail : sales@forxarind.com web : www.forxarind.com. III

E.mail : sales@forxarind.com web : www.forxarind.com. IV

E.mail : sales@forxarind.com web : www.forxarind.com. V

1. Trunnion-mounted Ball Valves 01

E.mail : sales@forxarind.com web : www.forxarind.com. VI

Trunnion-mounted Ball Valves

Two Piece Trunnion-mounted Ball Valves

Three Piece Trunnion-mounted Ball Valves

E.mail : sales@forxarind.com web : www.forxarind.com. 1

Features & Benefits

Double Block and Bleed

Soft Seat (Primary) Metal Seat (Secondary) Fully Metal Seat

Sealing is obtained when In Primary Metal, Secondary Sealing is achieved by the

E.mail : sales@forxarind.com web : www.forxarind.com. 2

Two-piece Trunnion Mounted Ball Valves Exploded View

Component Name & Quantity

E.mail : sales@forxarind.com web : www.forxarind.com. 3

Three-piece Trunnion Mounted Ball Valves Exploded View

Component Name & Quantity

E.mail : sales@forxarind.com web : www.forxarind.com. 4

Trunnion-mounted Ball Valves Dimensions

2-piece # 150 3-piece # 150

2-piece # 300 3-piece # 300

All dimensions in mm and weights in kg

E.mail : sales@forxarind.com web : www.forxarind.com. 5

Trunnion-mounted Ball Valves

2-piece # 600 3-piece # 600

E.mail : sales@forxarind.com web : www.forxarind.com. 6

Trunnion-mounted Ball Valves

E.mail : sales@forxarind.com web : www.forxarind.com. 7

Trunnion-mounted Ball Valve Technical Data

Standards & Materials

Design API 6D/ISO 14313

Pressure - Temperature Rating ASME B16.34

Face to face / End to end Dimensions API 6D/ ASME B16.10

Hydrostatic API 6D/ API 598

In-house Qualification Test Facilities:

E.mail : sales@forxarind.com web : www.forxarind.com. 8

Trunnion-mounted Ball Valve Technical Data

FORXAR Manufacturing Programme

Pressure - Temperature Range for Seat & Seal Materials

Double Piston Seat

E.mail : sales@forxarind.com web : www.forxarind.com. 9

Features & Benefits Ball Valves

Forxar Ball Valves are available in single-

Actuator Mounting Flange

E.mail : sales@forxarind.com web : www.forxarind.com. 10

Features of Ball Valves

Cavity Pressure Relief Mechanism

E.mail : sales@forxarind.com web : www.forxarind.com. 11

Single-piece Ball Valves Exploded View

Component Name & Quantity

E.mail : sales@forxarind.com web : www.forxarind.com. 12

Single-piece Ball Valves Regular Bore

Lever operated(DN 15 - DN 65) Wrench operated(DN 80 - DN 150)