Technical Center & Projects (TC&P)

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ADNOC Classification: Internal

TECHNICAL CENTER & PROJECTS (TC&P)


TECHNICAL CENTER (Engineering)

STANDARD ENGINEERING PACKAGE – GAS LIFT OIL


PRODUCER WELL

CONSTRUCTION PACKAGE

ENGINEERING SPECIFICATION

Field Instrument and Fire & Gas Devices

DOC. No. P30233-30-71-39-1603

THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED
CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.

Project No.: P30233 Rev : 2 Page : 1 of 66


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 2 of 66

Document Control

Control Document Information:


Document Owner Technical Center - Engineering
Document Author AAT, ICE, TC&P
Document Custodian Inhouse Engineering, Instrument & Control Team
Document Security Code 3 – Confidential
Document Number P30233-30-71-39-1603

This is a controlled document and being maintained on electronic media. Any hard copies made are
considered uncontrolled and may not be the latest version. Any employee of ADNOC Onshore, and
its authorised 3rd Parties, are responsible for ensuring they are referring and using the latest version
of the record and conform to the Copyright information.

Name Signature Position Date

Prepared By AAT ICE 25-11-2021

Reviewed By BT/AK SICE 25-11-2021

Endorsed By AA CE 25-11-2021

Approved by AA CE 25-11-2021

Copyright © 2018 ADNOC Onshore


(The Abu Dhabi Company For Onshore Petroleum Operations Ltd – Trading as ADNOC Onshore).

All rights reserved. No part of this publication may be reproduced, distributed, transmitted in any
form or by any means, including photocopying, recording, or other electronic, mechanical methods,
without the prior written permission of the owner.

For ADNOC Onshore internal permissions please refer to the Delegation of Operational Authorities.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 3 of 66

The table below is a brief summary of the most recent revisions to this document. Details of all
revisions are held on document by the issuing department.

Sr. Rev.
Date Description of revision
No. No.

1 A 01-07-2015 Issued for Review

2 1 19-10-2015 Issued for Tender

3 2 25-11-2021 Re-Issued for Tender

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 4 of 66

Contents
1 General ....................................................................................................................... 7
1.1 Introduction ................................................................................................................... 7
1.2 The objective of this Specification ............................................................................... 7
1.3 Scope ............................................................................................................................. 7
1.4 Exclusion ....................................................................................................................... 8
1.5 Definition and Glossary ................................................................................................ 8
1.6 Abbreviation................................................................................................................... 8
1.7 Reference Code and Standards .................................................................................. 10
1.7.1 Order of precedence ........................................................................................................... 10
1.7.2 Conflict and Deviations ....................................................................................................... 11
1.7.3 Project Documents ............................................................................................................. 11
1.7.4 ADNOC Onshore Procedures, Codes and Standards ....................................................... 12
1.7.5 ADNOC Group Engineering Specification .......................................................................... 12
1.7.6 International Codes and Standards .................................................................................... 13

1.8 Role & Responsibility .................................................................................................. 17


2 Environment (UAE Weather) .................................................................................. 17
2.1 BAB Field ..................................................................................................................... 17
2.2 Bu Hasa Field ............................................................................................................... 19
2.3 NEB Field ..................................................................................................................... 20
2.4 South East Fields ........................................................................................................ 21
3 UNITS OF MEASUREMENT .................................................................................... 22
4 AVAILABLE UTILITIES ............................................................................................ 24
4.1 Power ........................................................................................................................... 24
5 Specification [Engineering] Requirements ........................................................... 25
5.1 GENERAL ..................................................................................................................... 25
5.2 HAZARDOUS AREA CERTIFICATION ........................................................................ 25
5.3 ENCLOSURE PROTECTION AND DESIGN TEMPERATURE ..................................... 26
5.4 SAFETY RATED INSTRUMENTATION ........................................................................ 26
5.5 PAINTING, COATING, INSULATION REQUIREMENTS .............................................. 27
5.6 MATERIAL SELECTION ............................................................................................... 27

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 5 of 66

5.7 TAGGING REQUIRMENTS........................................................................................... 27


5.8 ACCESSIBILITY REQUIREMENTS .............................................................................. 28
5.9 ELECTROMAGNETIC COMPATIBILITY (EMC) ........................................................... 29
5.10 ELECTRICAL INLETS .................................................................................................. 29
5.11 TRANSMITTERS & LOCAL INDICATORS ................................................................... 29
5.12 SELECTION OF RANGES ............................................................................................ 30
5.13 MEASUEMENT ACCURACY ........................................................................................ 30
6 FLOW INSTRUMENTS ............................................................................................. 32
6.1 DIFFERENTIAL PRESSURE (DP) FLOWMETERS ...................................................... 32
6.2 VORTEX FLOWMETERS.............................................................................................. 35
6.3 ELECTROMAGNETIC FLOWMETERS ........................................................................ 35
6.4 ROTAMETERS ............................................................................................................. 36
6.5 TURBINE FLOWMETERS ............................................................................................ 36
6.6 CORIOLIS FLOWMETERS ........................................................................................... 36
6.7 ULTRASONIC FLOWMETER ....................................................................................... 37
7 PRESSURE INSTRUMENTS .................................................................................... 38
7.1 GENERAL ..................................................................................................................... 38
7.2 PRESSURE GAUGES .................................................................................................. 39
7.3 PRESSURE AND DIFFERENTIAL PRESSURE TRANSMITTERS............................... 40
8 TEMPERATURE INSTRUMENTS ............................................................................ 40
8.1 LOCAL TEMPERATURE INDICATORS ....................................................................... 40
8.2 TEMPERATURE TRANSMITTERS............................................................................... 41
8.3 RESISTANCE TEMPERATURE DETECTORS (RTD) .................................................. 41
8.4 THERMOCOUPLES ...................................................................................................... 41
8.5 THERMOWELLS .......................................................................................................... 42
9 LEVEL INSTRUMENTS ............................................................................................ 42
9.1 DIFFERENTIAL PRESSURE TYPE LEVEL MEASUREMENTS ................................... 42
9.2 DISPLACER TYPE INSTRUMENTS ............................................................................. 43
9.3 GUIDED WAVE RADAR LEVEL TRANSMITTER ........................................................ 44
9.4 NON-CONTACT RADARS ............................................................................................ 44
9.5 LEVEL GAUGES .......................................................................................................... 45
9.6 NUCLEAR TYPE LEVEL MEASUREMENTS ............................................................... 45
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 6 of 66

9.7 LEVEL SWITCHES ....................................................................................................... 46


10 SAFETY RELIEF VALVES ....................................................................................... 46
10.1 CONVENTIONAL SPRING-LOADED RELIEF VALVES ............................................... 47
10.2 BALANCED TYPE RELIEF VALVES ........................................................................... 47
10.3 PILOT-OPERATED RELIEF VALVES .......................................................................... 47
11 MOTOR OPERATED VALVES (MOV) ..................................................................... 47
12 CONTROL VALVES ................................................................................................. 48
13 SOLENOID VALVES ................................................................................................ 48
14 FIRE & GAS DETECTORS....................................................................................... 48
14.1 FLAMMABLE GAS DETECTORS (POINT TYPE) ........................................................ 49
14.2 TOXIC GAS DETECTORS ............................................................................................ 51
14.3 TRIPLE IR FLAME DETECTORS ................................................................................. 53
14.4 SMOKE DETECTORS (OPTICAL TYPE) ..................................................................... 54
14.5 HEAT DETECTORS ...................................................................................................... 55
14.6 HYDROGEN GAS DETECTOR ..................................................................................... 56
14.7 MANUAL ALARM CALL POINT ................................................................................... 57
14.8 ESD PUSH BUTTON .................................................................................................... 58
14.9 SOUNDERS .................................................................................................................. 59
14.10 BEACONS .................................................................................................................... 60
14.11 FIRE BELLS ................................................................................................................. 60
14.12 HIGH SENSITIVITY SMOKE DETECTION (HSSD) SYSTEM ....................................... 61
15 PIG SIGNALERS ...................................................................................................... 62
16 QUALITY ASSURANCE, INSPECTION AND TESTING .......................................... 63
17 PREPARATION FOR SHIPMENT & PRESERVATION ........................................... 64
18 DOCUMENTATION .................................................................................................. 64
19 GUARANTEE ........................................................................................................... 66

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 7 of 66

1 General

1.1 Introduction

Abu Dhabi Company for Onshore Petroleum Operations Limited (ADNOC Onshore) intends to
award the Construction Works for tie-ins of different types of wells including but not limited to
Oil Producers, Gas Producers, ESP Artificial Lift Oil Producer Wells, Gas Lift Wells, Water
Injection Clusters, WAG Wells, Water Disposal Wells etc.

This specification shall form a part of standard engineering package that will be provided to
construction contractor with an intent to provide all deemed necessary deliverables required to
carry out the construction works.

This specification shall apply to all the installation within ADNOC onshore fields.

Compliance with the specification, codes and standards does not relieve the Supplier of the
responsibility for supplying equipment of proper design and construction, fully suitable for all
specified operating conditions.

Supplier / Vendor shall conform fully to the requirements of this specification and shall provide
adequate performance and rating margins.

1.2 The objective of this Specification

The principal objective of this document is to outline the specification for field instruments, F&G
devices and valves (includes field instrumentations provided within packages) for the standard
engineering package of Gas Lift Oil Producer Wells

1.3 Scope

This specification is intended for use by COMPANY and its nominated consultants, contractors
and/or manufacturers responsible for the design and engineering of plants, parts-of plants or
equipment packages.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 8 of 66

The Contractors or Manufacturers are requested to follow the information set forth in this
specification to achieve the same level of workmanship and standardization. However,
contractors or manufacturers shall be responsible for the quality of work.

Company reserves the right to amend / update this specification at any stage of the project and
COMPANY would ensure compliance to it. Such amendments shall be subject to commercial
settlement, if any.
1.4 Exclusion

None.
1.5 Definition and Glossary

To match the definitions, as used in the Specification, the following terminology shall be used:

Abu Dhabi Company for Onshore Petroleum


COMPANY
Operations Ltd.(ADNOC Onshore)

“MANUFACTURER” Party(s) which manufactures and / or supplies the


/”SUPPLIER” / “VENDOR” equipment / services
Firm, Joint Venture or Consortium to whom the
construction engineering, procurement (Optional),
CONTRACTOR
construction, fabrication, installation works are
awarded.
Signifies a feature which is discretionary in the
May
context in which it is applied
Must Signifies a legal or statutory requirement
Signifies a requirement made mandatory by this
Shall
Specification
Should Indicates a strong recommendation
Signifies a feature which the Supplier may assume
Will
to be already present

1.6 Abbreviation
AC Alternating Current
AI Analog Input
AO Analog Output
CDS Central Degassing Station
BOPD Barrels of Oil per Day
CDS Central Degassing Station
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 9 of 66

CMOS Complementary Metal Oxide Semiconductor


CPU Central Processing Unit
DC Direct Current
DCS Distributed Control System
DI Digital Input
DIN Deutsches Institut für Normung
DO Digital Output
EM Engineering Manual
EMC Electro Magnetic Compatibility
EP Engineering Procedure
EPC Engineering, Procurement and Construction
ES Engineering Specification
ESD Emergency Shut Down
F&G Fire and Gas
FAT Factory Acceptance Test
FEED Front End Engineering Design
FMECA Failure Mode Effect and Criticality Analysis
H2S Hydrogen Sulphide
HART Highway Addressable Remote Transducer
HC Hydro Carbon
HFT Hardware Fault Tolerance
HIPPS High Integrity Pressure Protection System
HMI Human Machine Interface
IEEE Institute of Electrical and Electronic Engineers
IO Input / Output
IP Ingress Protection
IR Infra-Red
LCD Liquid-Crystal Display
LED Light Emitting Diode
Mbps Mega Bytes per Second
MCT Multi Cable Transit
MMSCFD Million Standard Cubic Feet per Day
MMBOPD Million Barrels of Oil per Day
NPSH Net Positive Suction head
NRV Non-Return Valve
P&ID Piping and Instrumentation Diagram
PFD Process Flow Diagram
PLC Programmable Logic Controller
RDS Remote Degassing Station
RTU Remote Terminal Unit
SAT Site Acceptance Test
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 10 of 66

SCADA Supervisory Control and Data Acquisition


SDH Synchronous Digital Hierarchy
SDV Shutdown Valve
SIF Safety Instrumented Function
SIL Safety Integrity Level
SIT Site Integration Test
SOE Sequence of Events
SPIR Spare Parts Interchangeability Record
SSV Surface Safety valve
SSSV Sub Surface Safety valve
TCP/IP Transmission Control Protocol / Internet Protocol
UAE United Arab Emirates
UHF Ultra High Frequency
UPS Uninterruptible Power Supply
VFD Variable Frequency Drive
VHF Very High Frequency

1.7 Reference Code and Standards


Compliance with this Specification and Standards and documents referenced therein does
not relieve VENDOR of his responsibility to furnish units of proper design, workmanship and
materials to meet the specified conditions and duties required in datasheets.
Where other Specifications & Standards are referred in this Specification, it is the VENDOR’s
responsibility to obtain the latest revision of such documents and be familiar with the
requirements thereof.
VENDOR’s offer is deemed to be in full compliance with all applicable specifications in this
project. Any exception or deviation that it is not possible to meet due to technical constraints
shall be submitted with appropriate reasons and justification as an itemized list for COMPANY
or CONTRACTOR acceptance. VENDOR to note that any deviation NOT listed shall not be
considered and VENDOR is deemed to be in full compliance with all such specifications
1.7.1 Order of precedence
Applicable order of precedence of various documents in descending order is as follows:
• UAE local regulations and laws, and Abu Dhabi Federal Law
• ADNOC Safety Manual
• Project Data Sheets
• Project specifications
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 11 of 66

• ADNOC Onshore standards


• ADNOC General Engineering Specifications (AGES)
• International codes and standards
Company reserves the right to amend / update this specification at any stage of the project
and COMPANY would ensure compliance to it. Such amendments shall be subject to
commercial settlement, if any.

1.7.2 Conflict and Deviations


The Standards and Codes shall be applicable in accordance with COMPANY requirements.
Should conflict arise between the statements of different specifications, codes or standards;
then the most stringent one shall apply and written clarification should be sought from
COMPANY.
VENDOR shall inform the COMPANY in writing about any deviation to this engineering
standard. In all cases, COMPANY shall approve any deviations at its discretion based on
techno commercial merit.

1.7.3 Project Documents

P&ID - Single Completion Oil Well 900# : P30233- 30-71-08-1601


P&ID - Corrosion Inhibitor Injection Package Wellhead 900#: P30233-30-71-08-1606
P&ID - Single Completion Oil Well 1500# : P30233- 30-71-08-1602
P&ID - Corrosion Inhibitor Injection Package Wellhead 1500#: P30233- 30-71-08-1605
P&ID - Single Completion Oil Well 2500# : P30233- 30-71-08-1603
P&ID - Corrosion Inhibitor Injection Package Wellhead 2500#: P30233- 30-71-08-1604
Cause and Effect Diagram 900# : P30233-30-71-42-1601
Cause and Effect Diagram1500# : P30233- 30-71-42-1602
Cause and Effect Diagram 2500# : P30233- 30-71-42-1603
HSE philosophy : P30233-30-99-91-1601
Input Output list : P30233-30-71-48-1602
Telecom Systems Specification : P30233-30-71-68-1601

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 12 of 66

Instrument installation specification : P30233-30-71-39-1604


Instrument and F&G Cable Specification : P30233-30-71-39-1605
Fire Detection and Protection Philosophy : P30233-30-99-91-1602
Hazardous Area Classification : P30233-30-71-48-1607
Instrument Datasheets : P30233-30-71-40-1601
to 1610
Instrument Hook up Diagrams : P30233-30-71-46-1601
I&C Philosophy : P30233-30-99-52-1601
Well Site Control System Specification : P30233-30-71-39-1601

1.7.4 ADNOC Onshore Procedures, Codes and Standards

EM 30.99.95.0004 ADNOC ONSHORE CAD Manual for Consultants


EM 30.99.95.0006 ADNOC ONSHORE Guidelines for Submission of
Electronics Documentation
EP 30.99.90.0001 Engineering Procedure for Drawing Design and
Numbering System
EP 30.99.90.0024 Procedure for Preparation of SUPPLIER's / VENDOR's
Engineering Drawings and Documents
EP 30.99.90.0001 Drawing Design and Numbering Systems
EP 30.99.97.0006 Projects Quality System Requirements
ES 30.99.00.001 Engineering Specification – Tag Plates for Field & Indoor
Equipment
ES 30.99.37.0013 Painting and Coating of New Equipment
ES 30.99.39.0030 Specification for Electrical Actuators.
ES 30.99.39.0023 Control Valves, Choke Valves and Self-Acting Regulators

1.7.5 ADNOC Group Engineering Specification

AGES-PH-04-001 Automation And Instrumentation Design Philosophy


AGES-SP-04-016 Process Measurement Instrumentation

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 13 of 66

AGES-SP-04-011 Fire and gas detector and related devices


AGES-PH-03-001 ESD System Philosophy - ADNOC
AGES-PH-03-002 Fire and Gas Detection Philosophy
AGES-SP-04-001 Process Control System Specification
AGES-SP-04-003 Fire and Gas System Specification
AGES-SP-04-004 Emergency Shutdown SIS Specification
AGES-SP-04-006 Instrument and Control Cables Specification
AGES-SP-04-002 Control Valve Specification
AGES-SP-04-005 Emergency Shutdown And On/Off Valves Specification
AGES-SP-04-007 Instrumentation For Packaged Equipment Specification
ASU-WP2-DS-HQ- ADNOC Smart Upstream Well Instrumentation
WI-IAF-01 Guideline
AGES-GL-07-001 Material Selection Guidelines
AGES-SP-07-004 Painting & Coating Specification
AGES-GL-13-001 Contractors QA/QC Requirement
AGES-SP-13-002 Procurement Inspection and Certification Requirement
in Projects
AGES-SP-13-001 Criticality Rating Specification
AGES-PH-08-003 Overpressure Protection Philosophy
AGES-SP-07-011 Preservation and Export Packing Specification

1.7.6 International Codes and Standards


AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

ANSI/ISA S5.1 ANSI/ISA S5.1


AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B1.20.1 Pipe Threads, General Purpose (Inch)


ASME B16.5 Pipe Flanges and Flanged Fittings

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 14 of 66

ASME B16.34 Valves Flanged, Threaded and Welding End


ASME Code- Section Boiler and Pressure Vessel Code- Pressure Vessels
VIII

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

ASTM A269 Standard Specification for Seamless and Welded Austenitic


Stainless Steel Tubing for General Service
AMERICAN PETROLEUM INSTITUTE (API)

API RP 551 Process Measurement Instrumentation


API Spec 6A Specification for Wellhead and Christmas Tree Equipment
API Spec 6D Specifications for pipeline valves
API Spec 6FA Fire Test for Valves
API Spec 14A Specification for Subsurface Safety Valve Equipment
API Std 520 Sizing, Selection, and Installation of Pressure-relieving
Devices in Refineries
API Std 521 Guide for Pressure-relieving and Depressuring Systems:
Petroleum petrochemical and natural gas industries-Pressure
relieving and depressuring systems
API Std 526 Flanged Steel Pressure-relief Valves
API Std 527 Seat Tightness of Pressure Relief Valves
API Std 598 Valve Inspection and Testing
API RP 552 Transmission Systems
API RP 554 Process Instrumentation and Control
BRITISH STANDARDS INSTITUTION (BSI)

BS EN 837 Pressure gauges


BS 5467 Electric Cables - Thermosetting insulated, Armored Cables for
Voltages of 600/1000V and 1900/3300V
BS EN 10204 Metallic products – Types of inspection documents
BS EN10497 Testing of Valves - Specification for Fire Type – Testing
Requirements

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 15 of 66

BS EN 12266 Industrial valves - Testing of metallic valves


BS EN 62444 Cable glands for electrical installations
BS EN 50288-7 Multi-Element Metallic Cables used in Analogue and Digital
Communication and Control Part 7: Sectional Specification for
Instrumentation and Control Cables
BS EN 60228 Conductors of Insulated Cables
BS EN 60332 Tests on Electric and Optical Fibre Cables under Fire
Conditions
INTERNATIONAL ELECTRO TECHNICAL COMMISSION (IEC)

IEC 60079 Explosive atmospheres


IEC 60189 Low-frequency cables and wires with PVC insulation and PVC
sheath
IEC 60331 Tests for electric cables under fire conditions
IEC 60332 Tests on electric and optical fibre cables under fire conditions
IEC 60502-1 Power Cables with extruded insulation and their accessories
for rated voltage from 1kV up to 30kV. Part 1- Cables for rated
voltages of 1kV and 3kV
IEC 60529 Degrees of protection provided by enclosures (IP Code)
IEC61000 Electromagnetic compatibility (EMC)
IEC 61508 Functional safety of electrical/electronic/programmable
electronic safety-related systems
IEC 61511 Functional safety - Safety instrumented systems for the
process industry sector
IEC 62381 Automation systems in the process industry - Factory
acceptance test (FAT), site acceptance test (SAT), and site
integration test (SIT)
IEC 60751 Industrial platinum resistance thermometers and platinum
temperature sensors
IEC 60584-1 Thermocouples – Part 1: EMF specifications and tolerances

INTERNATIONAL SOCIETY OF AUTOMATION (ISA)

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 16 of 66

ANSI/ISA-5.1 Instrumentation Symbols and Identification


ANSI/ISA-12.00.02 Certificate Standard for AEx Equipment for Hazardous
(Classified) Locations
ISA-20 Specification Forms for Process Measurement and Control
Instruments
ISA-51.1 Process Instrumentation Terminology
ISA-71.01 Environmental Conditions for Process Measurement and
Control Systems: Temperature and Humidity
ISA-71.02 Environmental Conditions for Process Measurement and
Control Systems: Power
ISA-71.03 Environmental Conditions for Process Measurement and
Control Systems: Mechanical Influences
ISA-71.04 Environmental Conditions for Process Measurement and
Control Systems: Airborne Contaminants
ISA-82.03 Safety Standard for Electrical and Electronic Test, Measuring,
Controlling, and Related Equipment
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)

ISO 5208 Industrial valves -- Pressure testing of metallic valves


ISO 5167 Measurements of fluid flow by means of pressure differential
devices
ISO 9000-2000 Quality management systems -- Requirements
ISO 10423 Petroleum & natural gas industries-Drilling & production
equipment- Wellhead & Christmas tree
ISO 10474 Material Inspection and Certification Requirements
ISO 12490 Mechanical integrity and sizing of actuators and mounting kits
for pipeline valves
ISO 14313 Pipeline transportation systems —Pipeline valves
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) CODES

NFPA 70 National Electric Code


NFPA 72 National Fire Alarm and Signalling Code

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 17 of 66

NFPA 75 Standard for the Protection of Information Technology


Equipment

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

NACE MR0175 / ISO Petroleum and natural gas industries — Materials for use in
15156 H2S-containing environments in oil and gas production
NAMUR

NAMUR NE 43 Standardization of the Signal Level for the Failure


Information of Digital Transmitters

1.8 Role & Responsibility


Vendor / Contractor shall be responsible for the design & detailed engineering, manufacturing
of all instruments and valves, the supply of all instruments, valves and packages, tests &
calibration, installation, pre-commissioning, and commissioning in accordance with the
specifications and project requirements.

The documentation files of the field instruments shall be prepared and supplied according to
the project requirements.

2 Environment (UAE Weather)


The environmental data for the project field are shown below:

2.1 BAB Field

The environmental data for BAB field are shown below:


Wind
Prevailing direction From NNW To SSE
Mean Speed 8.0 m/s
Maximum Wind Speed 26 m/s at a height of 10m
Airborne Particles Saliferous dust and sand with
frequent sandstorms
Temperature

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 18 of 66

Maximum Solar 85°C


Maximum Shade 58°C
Average Shade Summer 36°C
Average Shade Winter 22°C
Average Shade Yearly 28°C
Average Minimum Shade 4°C
Air Temperatures for air cooler design
Air Coolers in main process 46°C
Air Coolers – others 58°C
Air Coolers, process design 10°C
approach to ambient
Air temperatures for design of various equipment
Gas Turbines 55°C
Electrical generators / motors 55°C
Electrical Equipment 52°C (40°C indoor)
Instrumentation Equipment 60°C
Air Compressor 46°C
Diesel / gas engines 58°C
Design ambient temperatures for electrical cables:
Underground cable (buried) 40°C
In concrete trench 54°C
Soil thermal resistivity 2.5°C.m/W
Soil temperature at 1m depth 38°C (Summer)
13°C (Winter)
Humidity
Relative Maximum at 43 °C 95 %
Average at 53°C 60 %
Solar Radiation 946 W/m2
Rainfall
Frequency Infrequent
Maximum 51 mm/year
Minimum Trace
Highest rate January–April 25mm in 24 hours
Dew Heavy
Mists Early morning mists causing
evaporative cooling loss

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 19 of 66

Seismic Seismic design to IBC 2009 with


design values as recommended
within Geotechnical Survey Reports
2.2 Bu Hasa Field
Wind

Mean Speed 8.0 m/s


Maximum Wind Speed 26 m/s at a height of 10m
Sulphurous dust and sand with frequent
Airborne Particles
sandstorms
Temperature
Maximum Solar 85°C
Maximum Shade 58°C
Average Shade Summer 36°C
Average Shade Winter 22°C
Average Shade Yearly 28°C
Average Minimum Shade 4°C
Air Temperatures for air cooler design
Air Coolers in main process 52°C
Air Coolers – others 52°C
Air Coolers, process design
8°C
approach to ambient
Air temperatures for design of various equipment
Gas Turbines 55°C
Electrical generators /
55°C
motors
Electrical Equipment 52°C (40°C indoor)
Instrumentation Equipment 60°C (Typical for all fields)
Air Compressor 46°C
Diesel / gas engines 58°C
Design ambient temperatures for electrical cables:
Underground cable (buried) 40°C
In concrete trench 54°C
Soil thermal resistivity 2.5°C.m/W
38°C (Summer)
Soil temperature at 1m depth
13°C (Winter)
Humidity
Relative Maximum at 43 °C 95 %

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Document No. : P30233-30-71-39-1603 Rev :2


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Average at 53°C 60 %
Solar Radiation 946 W/m2
Rainfall
Frequency Infrequent
Maximum 51 mm/year
Minimum Trace
Highest rate January–April 25mm in 24 hours
Dew Heavy

2.3 NEB Field


Parameter Value
Wind prevailing Direction From NW
Mean Speed 8 m/s
Basic Wind Speed 26 m/s (hourly mean wind speed)
Basic Wind Speed 44.7 m/s (3 second gust)
Airborne Particles Saliferous dust and sand
Temperature Data
Maximum Solar Temperature 85°C
Maximum Shade Temperature 58°C
Minimum Shade Temperature 4°C
Average Shade Temperature
Summer 36°C
Air Temperatures for air cooler design
Air Coolers in main process- 55°C
summer
Air Coolers – others-summer 55°C
Air Coolers, process design 10°C
approach to ambient
Air Coolers – others-winter 22°C
Relative Humidity Data
Relative humidity max at 43°C 95%
Average humidity at 53°C 60%
Solar Radiation (Max) m2 (300 BTU/h/ft2)

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Rainfall Data
Frequency Infrequent
Maximum 51 mm/year
Minimum Trace
Highest rate January to April; 25mm in 24 hours
(recurrence period 1 year)

2.4 South East Fields


Table 6.3-1: SE Wind data
Prevailing direction : From NW
Mean Speed : 8 m/s
Basic Wind Speed : 30 m/s Based on BS 6399-2
Particulate borne : Sulfurous dust and sand with frequent
sandstorms.

Table 6.3-2: SE Barometric Pressure


2004 2005 2006
Max. 1.027 1.025 1.026
Min. 0.991 0.993 0.990
Average 1.011 1.012 1.010

Table 6.3-3: SE Temperature


Maximum Solar : 85 °C
Maximum Shade : 58 °C

Table 6.3-4: SE Design ambient temperatures for electrical cables:


Underground cable (buried) : 40 °C

In concrete trench, air and duct : 54 °C

Table 6.3-5: SE Average Shade:

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Summer : 36 °C
Winter : 22 °C
Minimum : 4 °C
Yearly : 28 °C

Table 6.3-6: SE Soil Conditions:


Summer – Soil (@ 1m depth) : 36 ºC

Winter – Soil (@1 1m depth) : 13 ºC

Yearly : 30 ºC

Soil thermal resistivity : 2.5 °C m/w

Table 6.3-7: SE Humidity


Relative humidity max. at 43 °C : 95%

Average at 53 °C : 60%

Rainfall
The construction site is in a desert location with frequent sandstorms. Rainfall is infrequent but
can be very heavy.
Table 6.3-8: SE rainfall data
Frequency : Infrequent
Maximum : 51 mm/year
Minimum : Trace
Highest Rate (January – April) : 25 mm in 24 hours

Dew: Heavy
Mists: Early morning mists ceasing & evaporative cooling loss
Solar Radiation: 946 W/m²

3 UNITS OF MEASUREMENT
The metric system of units shall be used on documents. The following table gives the units to
be used.

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Quantity Units Symbols Notes

Length Meter m 1

Cubic Meter per hour m3/hr.


Actual Flow
Litre per hour l/h

Volume Cubic meter /(gallon) m3 /(gal) 5

Liquid flow (standard) Barrel per day BPD 1, 2

Gas flow (standard) Million standard cubic feet per MMSCFD 1, 2


day

Tonne per hour t/h


Mass flow
kilogram per hour kg/h

bar (gauge) Bar g 1, 3


Pressure
bar (absolute) Bar a

Temperature Degree Celsius C 1

Density Kilogram per cubic meter kg/m3 4

Concentration parts per million by weight ppm (wt.)

(pounds per thousand barrels (PTB)


of oil (salt)

milligram per litre mg/l

grams per cubic meter g/m3

Kilogram per cubic meter kg/m3

Viscosity (dynamic gas) Centipoise CP

Corrosion rate Millimetre per year mm/y

Force Kilo Newton KN

Power kilo Watt KW

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Mega Watt MW

Heavy duty Million kilocalorie per hour MM kcal/h

Molecular weight Kilogram per mol kg/mol

Velocity meters per second m/s

Notes:
1. Imperial units shall not be used with the following exceptions:

• For nominal bore and raring of piping, flanges and valves.

• Where required, for code calculations

• SCFD and BPD will be given on PFD

• SCFD, BPD, psi and °F may be added in brackets in general descriptive text

2. Reference conditions are 1.013 bara, 15° C (stock tank condition).

3. Gauge pressure shall be referenced from 1.013 bar absolute. Always indicate gauge
pressure (barg, psig) or absolute pressure (bara, psia) except for pressure difference
(bar, psi) e.g. pump differential pressure.

4. Specific gravity shall not be used.

5. Gallon to be read as US gallon (0.0037854 m3) unless otherwise stated.

4 AVAILABLE UTILITIES
The following are the available utilities for this project:

4.1 Power
The following will be available at each remote well location:

• Redundant 24 V DC Solar Power feeders will be provided for Wellsite Control System
Panel, further distribution within system shall be VENDOR responsibility.
• Field instruments 24 V DC power and field-mounted solenoids shall be powered by 24 V
DC derived from Wellsite Control System.

The solar power is generally provided with 3 day battery autonomy. Refer to the solar power
specification for more details.
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5 Specification [Engineering] Requirements


5.1 GENERAL

All the required field instruments (including F&G device, Valves, Field instruments provided
within packages) shall be designed, selected, manufactured and tested in accordance with the
design standards & codes along with the project specifications mentioned in this document.
The standards & codes shall be of the latest editions (considering amendments, if any) and
shall form an integral part of this specification.

Vendor/contractor shall be responsible for the design and detailed engineering of all
instruments and valves, the supply of all instruments, valves and packages, calibration,
installation, pre-commissioning, and commissioning in accordance with the specification.

The documentation files of the field instruments shall be prepared and supplied according to
the project requirements.

5.2 HAZARDOUS AREA CERTIFICATION

All the field instrumentation (including those supplied as part of packages) shall be certified for
installation in hazardous area. In general, all field instrumentation shall be intrinsically safe Ex
(i) except for F&G devices, solenoid valves and motor operated valves which shall be flame
proof Ex (d). Certification shall be as per ATEX, CENELEC and IEC. In case intrinsically safe
devices are not available, flame proof Ex (d) certified for hazardous area classification as per
ATEX, CENELEC and IEC shall be considered. If Ex (d) is used, it shall be provided with Ex
(d) direct entry conduit connection or Ex (e) indirect entry.

In addition, for the UAE, Ex certified equipment also requires an Emirates Conformity
Assessment System (ECAS) Ex Certificate of Conformity (CoC) issued by notified body.
Requirement of the ECAS Ex programme utilises IEC standards, and qualification of
conformity is met by meeting the requirements of the IEC Ex scheme in full, including
mandatory factory site Quality Assessment Reports (QARs).

CONTRACTOR shall supply all related certificates as part of project documentation.

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5.3 ENCLOSURE PROTECTION AND DESIGN TEMPERATURE

The minimum degree of protection of outdoor installed field instruments shall be IP 65. For
indoor protection, ingress protection shall be IP 42.

All the field instruments and local panel mounted devices shall be suitable for operating in the
environmental conditions as listed in section 2.

Sunshades shall be provided for all electronic instruments that are installed outdoor.
Sunshades shall be made of sun and UV resistant material. Material of Sunshades shall be
GRP.

Instruments shall be tropicalized for humidity and fungus.

Particular consideration shall be taken on all printed circuit boards including instruments
located in control rooms. They shall be varnished and electrostatically protected.

5.4 SAFETY RATED INSTRUMENTATION

The design and implementation of safety integrity levels must conform to the COMPANY
requirements and shall generally be in line with IEC 61508 and IEC 61511 for safety
instrumented functions.

SIL requirements shall be finalized based on the SIL assessment.

All components used in SIL classified functions shall be independent of components used for
monitoring and control functions.

All electronic transmitters in safety functions shall be minimum SIL-2 certified, while F&G
detectors shall be minimum SIL-1 certified.

All field instrumentation used for safety functions shall be certified for this service. "Certified"
means that the instrument shall have a certificate of conformity to IEC 61508 including failure
rates from certification body like TUV, Exida or equivalent.

VENDOR shall supply with the project documentation all related certificates, the detailed report
for certification, which states the operational, environmental, proof testing frequency required
to maintain the SIL level and failure data (safe and dangerous) for each instrument.

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5.5 PAINTING, COATING, INSULATION REQUIREMENTS

All field instrumentation and cabinets (including stainless steel enclosures & cases) shall be
painted in accordance with COMPANY standard AGES Painting and Coating Specification
AGES-SP-07-004.

In order to protect the instruments against the traces of H2S, CO2 in atmosphere, all the
electronics shall be provided with Conformal coating, switch contacts with gold plating or by
locating them within a hermetically sealed enclosure.
5.6 MATERIAL SELECTION

The selection of materials shall be based on fluid composition and process conditions. The
selected material shall be resistant for both process and atmospheric corrosion.

All field instruments in contact with sour gas or liquid shall meet the requirements of NACE
MR 01-75/ISO 15615 (latest edition).

For on-line instruments, material certification for pressure retaining parts (including bolting of
pressure retaining parts) shall be in accordance with the requirements of the piping class or
equipment in or on which the instruments are installed. Wetted parts of on-line instruments
shall be AISI 316SS minimum.

For wetted parts of in-line instruments subject to pressure, temperature, erosion and corrosion,
the selection of materials shall meet the minimum requirements of the piping class.

All Instrument material selection philosophy given in this section shall be followed as a general
rule. Company reverses the right to alter this, as per design reviews or other requirements
during detail design which shall be carried out by Contractor / Package Vendor at no extra cost
or schedule impact to Company.

For further guidance on the selection of materials, see AGES-GL-07-001 - Material Selection
Guidelines, and piping material specification Doc No.: P30233- 30-71-12-1601

5.7 TAGGING REQUIRMENTS

Field instruments shall be provided with tag plates as per ADNOC ONSHORE specification
ES.30.99.00.001. Tagging shall follow COMPANY standard EP 30.99.90.0001.

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All instruments shall be provided with a stainless steel identification plate, with the following
information as a minimum, clearly and deeply stamped on to the plate:

• Instrument Tag no

• Vendor’s name or trade mark

• Instrument model/type number

• Instrument's serial number

• Body rating

• Material

• Instrument Range

• Calibration Range

This stainless steel tag plate shall be fixed with a stainless steel wire in a prominent position.
This plate shall be marked with the tag number as stated in the data sheets.

All instrument tag numbering including those on the package units shall be done in accordance
with numbering procedure. This includes instruments not shown in P&IDs. All tag numbers
shall be referenced in an index and shall be subject to ADNOC ONSHORE’s approval.

VENDOR shall tag all instruments, he furnishes, with a stainless steel name plate, engraved
with the tag number. A name plate shall be permanently fixed with SS rivet to the instrument
(to the body of instrument and not removable covers or plates).

5.8 ACCESSIBILITY REQUIREMENTS

All field instruments shall be located and installed in such a way to allow easy access and
maintenance from grade or platform. Accessibility identifies the effort required for a healthy
human being to reach devices such as an instrument, measuring element, instrument process
connection, instrument utility connection, block valve or sampling point for the purpose of
operational attention or regular maintenance. It includes the ability to reach such a device with
all tools required to perform such operational attention or maintenance.

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5.9 ELECTROMAGNETIC COMPATIBILITY (EMC)

It shall be ensured that the selected instruments/devices do not produce sufficient


electromagnetic disturbances to interfere with the correct functioning of other equipment,
including radio and telecommunication networks.

The selected devices themselves must possess an adequate level of intrinsic immunity to
electromagnetic disturbances to enable them to operate as intended.

EMC shall be in accordance with IEC 61000 and shall be marked “CE” according to the
corresponding European standard.

The instruments selected shall be certified for RF immunity by an assessment authority such
as CENELEC or equivalent.

Surge protection devices shall be considered for instruments located or instruments connected
to cables routed in class EM Zone 3 area as defined in IEC TR 61000-2-5. Special
consideration shall be given for instrumentations installed in exposed areas as flares, tank
area and high area.
5.10 ELECTRICAL INLETS

All field instruments shall be provided with ISO thread cable entries.
5.11 TRANSMITTERS & LOCAL INDICATORS

All transmitters shall be specified as follow for all applications unless otherwise specified in the
datasheets:

• Communication between the transmitter and the DCS/ESD/F&G or PLC shall be


hardwired, 4-20 mA HART. Refer to the P&ID’s for field devices interface with the
system.

• Transmitters shall be provided for instruments whose outputs are not normally 4 to 20
mA. These include instruments such as pulse type flow meters, thermocouples, RTD’s,
etc.

• Linearization of measurement shall be accomplished within the transmitter, for example


square root extraction of the differential pressure for flow measurement.

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• SIL certified electronic transmitters shall be used for SIF. These transmitters shall have
the capability of write protection to prevent unauthorized configuration changes via
HART. e.g. re-ranging.

• Transmitters shall be designed to drive output signals slightly greater than the 4-20mA
as per NAMUR NE43. The intention is to set analog alarm thresholds recognizably
beyond the normal operating 4 to 20 mA range to indicate measurement out of range,
and to set further alarm thresholds to indicate a fault condition.

• All transmitters shall be provided with integral LCD indicator, showing the value in
percentage and engineering units. No separate power loop shall be considered. The
local indicator shall be power looped from the electronic instrument in the field.
5.12 SELECTION OF RANGES

Instrument maximum span should be selected suitable for the required precision and accuracy
and shall be as per AGES-PH-04-001.Unless otherwise specified, the calibrated instrument
ranges shall be selected such that the normal value will be between 50% and 75% of the
calibrated span taking into account the specified maximum and minimum values of the process
conditions.

Selection of ranges for process stream analyzers should also consider abnormal process, start
up and where applicable regeneration conditions.

Where the design pressure of the line is higher than the design range of the instrument, over
range protection shall be applied.

Where transmitters are used for trip functions, the setting of the trip action should be between
10% and 90% of the transmitter output. However, safety transmitters shall have the same
range and uncertainty class as corresponding control transmitter in order to facilitate
measurement validation and comparison.

5.13 MEASUEMENT ACCURACY

The required accuracy of a measurement depends on the duty and service and shall be
defined by parties responsible for process control.

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Unless specified, Class A (as per IEC 60751) measurements shall be followed for the
temperature measurements while, Class B (as per IEC 60751) measurement shall be provided
for most control and monitoring loops.

The accuracy requirements apply under all normal design conditions, including alternative
operating modes. If the accuracy figures cannot be met during abnormal process conditions,
such as start-up, commissioning, regeneration and emergency operation, company’s approval
is required.
Process Uncertainty Uncertainty Uncertainty Uncertainty
variable class A class B class C class D
Application Custody transfer Enhanced Regular Coarse
(see Note 1). monitoring and monitoring and monitoring and
Critical reactor (ratio) control. control. control.
feed control. Internal accounting.
Flow Liquid: better than Liquid: better than Better than 5% of Better than
(refer note (4.a) 0.25% of reading. 2% of reading. reading. 10% of
below) Gas/steam: better Gas/steam: better reading.
than 0.5% of reading. than 3% of reading.
Level Better than 2 mm Better than 10 mm Better than 5% of Better than
(refer note (4.b) (0.08 in) (absolute). (0.4 in) (absolute). adjusted span. 10% of
below) adjusted span.
Pressure To be assessed on a Better than 0.25% Better than 1% of -
case-by-case basis of adjusted span. adjusted span.
to site specific
requirements.
Temperature TC type K/N: IEC 60584-1 tolerance class 1: TC type K/N: IEC 60584-1 tolerance
1,5 or 0,004 × |t| over the temperature range class 2:
of –40 °C to 1000 °C 2,5 or 0,007 5 × |t| over the
(see Note 2) temperature range of –40 °C to
1200 °C (see Note 2)
For E, J and T refer to table 1 in IEC 60584-
1
RTD: IEC 60751 tolerance class A (0.15 +
0.002 |t| °C) (see note 2) RTD: IEC 60751 tolerance class B
Others: To be assessed on a case-by-case (0.3 + 0.005 |t| °C) (see note 2)
basis to suit specific requirements. Others: Better than 1% of adjusted
span.

NOTES:
1. |t| is the modulus of the temperature in degrees Celsius without regard to sign.

2. The above uncertainty requirements apply to the presented results of the measurement
in the relevant units of measurement.
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3. Uncertainty requirements in the above table include linearity, hysteresis, repeatability,


static pressure, and temperature effects on the instrument.

a) The uncertainty requirements apply under all normal conditions, including


alternative operating modes.

b) In case the result of the measurement is based on a calculation using more than
one instrument, the CONTRACTOR shall prepare a calculation demonstrating that
the calculated result meets the uncertainty class under all normal and abnormal
operating conditions and environmental conditions.

4. If a liquid flow measurement of uncertainty class B is to be presented in mass flow units,


the net uncertainty of the presented mass flow figure shall be better than 2% of the
reading:

a) If a flow sensor is used that measures a volumetric flow, pressure/temperature


and/or density measurements might be required to achieve the 2% net uncertainty
requirement on the ‘presented’ mass flow figure.

5. When several instruments are used to infer a process variable that cannot be measured
directly, the uncertainty of the individual instruments shall be able to achieve the required
uncertainty class of the result.

6 FLOW INSTRUMENTS

The selection and installation of flow meters shall generally be in accordance with AGES-PH-

04-001.

The selection of each flow instrument shall be carefully considered in conjunction with site flow
metering practice and suitability.

6.1 DIFFERENTIAL PRESSURE (DP) FLOWMETERS

Concentric square-edged orifice plates shall generally be used as primary elements for flow
instruments.

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a) In general, stainless steel 316 orifice plates shall be specified. However, where the
nature of the fluid is such that it requires other material (e.g. Monel, Hastelloy etc.), it
shall be suitable for the specified service.

b) Orifice plates shall be installed between orifice flanges having flange taps and a
minimum rating of 300# as per ASME B16.36.

c) Orifice plates shall be in accordance with ISO 5167-2 and shall conform to the
requirements of API RP 551.

d) Straight length requirements: shall be as per ISO 5167-2.

e) Orifice plate thickness shall be minimum 3 mm. The thickness value shall be in
accordance with ISO 5167-2.

f) All primary element calculations shall be done in accordance with ISO 5167 standard.

g) Orifices shall be sized so that the normal flow rate falls between 70% and 80% of the
full-scale flow with the following provision. The anticipated minimum and maximum flow
rates shall be between 30% and 90% of the full scale flow, and the accuracy of the
transmitter shall be at least 0.25% of the calibrated span.

h) Orifice meter differential range shall be selected for a d/D ratio of 0.25 minimum and
0.7 maximum.

i) Restriction orifice plates shall be designed in accordance to ISO 5167 and material
shall follow project piping material specification. Vendor shall size the orifice place and
advise if multi-stage will be required to meet the pressure drop.

j) The primary elements will be sized for use with differential pressure transmitter having
standard range of 0-250 mbar. Other ranges: 0-12.5, 0-25, 0-50, 0-125, 0-500, 0-1000,
may be specified if required by process conditions.

Special process conditions may dictate the use of devices such as:

a) Eccentric or segmental orifice plates may be used to measure the flow of liquids that
contain solids.

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b) Venturi tubes or similar types of flow elements may be used to measure the flow of low
pressure gases or non-viscous liquids where loss of pressure is an important
consideration or where reduced upstream pipe lengths are necessary.

c) Venturi tubes shall preferably be installed in horizontal piping and shall be designed in
accordance with the standard piping classification for the line in which the element will
be installed.

d) Pitot tubes or averaging Pitot tubes such as Annubar may be considered for clean
service, to measure flow in large size piping, or very low pressure services or air ducts.

e) Where the requirements for traditional orifice plate installation is not fulfilled as per ISO
5167 requirements, conditioning orifices combining a flow conditioner with an orifice
plate into a highly accurate primary element can be adopted to improve accuracy while
reducing the requirements of straight pipe run upstream and downstream from a flow
disturbance.

f) Integral orifice transmitter may be considered for pipe sizes of 2”, or below. As the
calibrated orifice is reduced, they should be confined to clean liquids and gases only.

g) V-cone may be selected on pulsating flow or large pipe diameter. However, they shall
not be used where slugs or hydrates are expected due to risk of damage of the intrusive
parts.

h) Other type of orifice assemblies may be considered on a case-by-case basis with the
support of the Technical Center Authority.

i) For each application of dP flowmeter, a differential pressure transmitter shall be used


to measure and transmit the dP values to ICSS or PLC.

The accuracy of the transmitter shall be specified as follows:

- Accuracy ± 0.1%

- Temperature effect ± 0.1% of span/10°C variation

The square root extraction shall be performed within the transmitter.

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6.2 VORTEX FLOWMETERS

When rangeabilities higher than those covered by dP instruments are required, Vortex meters
should be considered for all clean liquid, gas and vapour duties.

- Vortex meters can be used for line sizes up to and including 8”, where the Reynolds
number is greater than 10000 and the temperature of the fluid is below 280°C,
- Vortex meter does not make a distinction between forward and backflow,
- Typical turndown ratio is 30:1,
- Typical application: gas lift, WAG, Water Injection up to 1500# rating.
Vortex meters can be installed in pipeline which may run in any direction from horizontal to
vertical straight line as long as the meter is flooded at all times. Typically, the straight length
requirements are similar to orifice plates.

Services conditions shall be defined in data sheet to cover the operating ranges, the allowable
pressure drop, and physical properties of the fluid handled (viscosity, vapour pressure, density,
etc.).

Typical accuracy: ± 1%.


6.3 ELECTROMAGNETIC FLOWMETERS

Electromagnetic flowmeters can be used for metering dirty liquids and slurries but should be
avoided on applications where entrained gas exceeds 5% vol.
- Only electrically conducting fluids (with conductivity greater than 0.5μS/cm) can be
monitored.
- The fluid velocity shall be minimum 0.5 m/s.
- Typical application: water injection.
The following shall be considered for installation of electromagnetic flowmeters:
- To eliminate the possibility of gas entrainment in the fluid the preferred mounting
arrangement is in a vertical line with the flow upwards.
- Horizontal mounting can be considered, providing the piping design will ensure the
flowmeter shall always run completely full.
- Straight length requirements: 10D upstream and 5D downstream. Manufacturer to
advise and confirm straight length requirement.

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Typical accuracy: ± 0.5%.

6.4 ROTAMETERS

The use of rotameter shall be restricted to simple local indication applications, such as:
- Purge measurement.
- Cooling or sealing fluids.
- Sample loops for on-line process stream analysers.
- Chemical injection lines for local indication purpose only (where control or accurate
reading is required, Coriolis flowmeter shall be used).
Rotameters shall be of all-metal type. Glass tube types should not be used. Where specified,
the rotameters shall be provided with built in conventional (4-20mA) transmitters.
Typical accuracy: ± 0.2%.

6.5 TURBINE FLOWMETERS

Turbine flowmeters should only be considered if ultrasonic flowmeter or Coriolis flowmeter is


not suitable for the application or if positive displacement meter is required by contract (e.g.
custody transfer)
- They are used for clean gas and liquid services where high accuracy measurement
and high rangeability are required.
- Turbine flowmeters may be protected by strainer and gas eliminator system if any,
located upstream the instruments.
Turbine flowmeter shall be of helicoidal (helical) type with tungsten carbide bearing. They shall
be protected, against over-speed, reverse flow and shocks.
Turbine meters shall have flanged connections. Body material shall be in accordance with line
piping specification, with as minimum stainless steel internals, unless the application requires
other materials.
Typical accuracy: ± 0.25%.

6.6 CORIOLIS FLOWMETERS

Coriolis type flowmeters should be the first choice for mass flow measurement for liquid and
gas applications, where high accuracy and rangeability are required. They may be used for:
- Uni-directional and bi-directional measurements.
- Applications with variations of viscosity or density.
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Engineering Specification
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- Volume flow measurements making use of the flowing density measured by the same
sensor, in which case conversion to volume flow may be performed in the ICSS/PLC
using fixed or measured gas composition.
- Typical turndown: 100:1 (based on U tube designs).
- Typical applications: custody transfer, oil production in oil/water/gas separator, flow
control for chemical injection lines (low flow rate).

Coriolis type flowmeters should not be considered for the following applications:
- In two phase flow or where gas or vapour is present in the liquid flow.
- On pulsating flows and locations with significant mechanical vibration.
- Care shall be taken to ensure degassing/flashing will not occur on liquid service under
any process conditions: for liquids close to their vapour pressure, static head loss may
be the result of increased velocities inside the meter tube, hence a back pressure control
valve may be considered to avoid formation of vapour inside the instrument.
Coriolis flowmeter should preferably be installed in Flag position.
- They are suitable for installation with very little straight length available.
- They are well adapted for modular construction with space constraints.
Typical accuracy: ± 0.15% on mass flow.

6.7 ULTRASONIC FLOWMETER

Ultrasonic flowmeters can be used where the pipe walls and the fluid flowing in the pipe (liquid
or gas) are acoustically transmissive. The measuring principle shall be of the transit-time
differential method.
- They can be used on large lines and for large turndowns (100:1)
- They can be used for bi-directional flow.
- Two or more path flowmeters shall be specified in case of high accuracy requirements
or when the straight length requirements cannot be provided by a single path flowmeter.
- Typical application: custody transfer, flare.
Ultrasonic flowmeters should not be considered for fluids which might contain particles,
bubbles, or water droplets in oil, or finely dispersed bubbles such as rich amine.

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Ultrasonic flowmeters of clamp-on types can only be considered on flare lines or for retrofitting
of existing flowmeters where cutting and welding of pipe are not possible. COMPANY approval
shall be obtained for the use of clamp-on types.

The following shall be considered for installation of ultrasonic flowmeters:


- Prefabricated flanged spools shall be preferred; the use of weld-on should be restricted
to existing applications where it is impractical to install a spool piece such as on large
diameter lines.
- Avoid locations having high noise, such as near cavitating or noisy control valves.
- Avoid installation directly downstream of sources of bubbles in a liquid, such as
cavitating pumps, throttling valves or aerating mixing tanks
- Straight length requirements: 20D upstream and 10D downstream. Manufacturer to
advise and confirm straight length requirement.
Typical accuracy:
- Intrusive type (wetted and non-wetted): ± 0.5%
- Clamp-on type: ± 2%

7 PRESSURE INSTRUMENTS
7.1 GENERAL

The material of all wetted parts shall be SS316L as a minimum, unless other materials are
required for the specified fluid / process conditions.
Pulsation dampeners shall be furnished for all pressure instruments and gauges in pulsating
services.
Gauge saver shall be used if design pressure is 30% more than the maximum range of the
pressure gauge.
Material of construction for all accessories such as manifolds, gauge saver, snubber, and
diaphragm seal shall follow pressure gauge internal material.
All Pressure transmitters shall be provided with integral manifold and mounting accessories for
mounting on 2” stand pipe.

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7.2 PRESSURE GAUGES

Panel Mounted Pressure gauges (PG) shall have a 4 inch (100 mm) dial whereas field mounted
Pressure Gauges shall have a 6 inch (150 mm) dial and shall be of SS316L construction as a
minimum. Pressure gauges shall be supplied with gauge roots. Process connection shall be ½”
NPT male bottom process connections.
Type of pressure gauges shall be selected as follows:
- For atmospheric pressure ranges ‘Bourdon’ type pressure gauges shall be used.
- For low to intermediate pressure ranges ‘Bellow’ type pressure gauges shall be used.
- For ultra-low pressure ranges (0-5 psig) and compound Gauge ‘Capsule/diaphragm’
type gauges shall be considered.
For vibration services (i.e.: pump suction), shall be provided with pulsation damper or snapper.
Where such gauges are not suitable due to corrosion, plugging, etc., pressure gauges with a
diaphragm seal shall be used.
Shatter proof glass shall be considered for all pressure gauges.PG shall be full safety pattern
type and shall have solid front and back blow-out protection.
Pressure gauge ranges shall be selected from the following series so that the normal operating
pressure is between 50 to 75% of scale, and the gauge is suitable for the lower design pressure
and covers the upper design pressure:
a. Atmospheric services:
• barg: 0-1, 0-1.6, 0-2.5, 0-4, 0-6 and in their multiples of 10.
• Psig: 0-15, 0-25, 0-40, 0-60, 0-100, 0-225, 0-350 and their multiples of 10 for higher
ranges.
b. Vacuum services:
• barg: -1 to 0.
• Psig: -14.5 to 0.
c. Range for differential pressure instruments installed across strainer, filter etc. shall be
based on expected dP as per process (normally low pressure typically 0-2 barg) and
shall not be based on operating pressure of process line. DP instrument shall be able
to withstand the maximum static pressure and the same shall be specified in datasheet.
d. Gauges installed on pig launcher / receiver chamber shall be selected in lower range
(typically 0-1 barg) and shall not be based on operating pressure of fluid.
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7.3 PRESSURE AND DIFFERENTIAL PRESSURE TRANSMITTERS

Transmitter type (conventional or diaphragm seal) shall be selected on the basis of fluid. For
corrosive, viscous, coagulating, slurry and powder service, diaphragm type shall be selected.
For other clean services, conventional pressure instrument shall be considered. They shall be
fitted with a gauge and shatterproof lens (laminated safety glass).
Pressure transmitters shall be smart electronic type with 4-20 mA and HART protocols output.
2- way integral manifold shall be supplied with the pressure transmitter, while 5-way integral
manifold shall be supplied with the DP transmitter. The assembly (transmitter with manifold)
shall be tested for leaks at factory. Transmitters shall be provided with mounting accessories
for mounting on 2” pipe.
Pressure and differential pressure transmitters shall be provided with ½” NPT process
connections and shall have no vent or drain connections in the body. Transmitter pressure limit
shall cover design pressure.
The transmitters shall have an integral local indicator which can display the flow reading in
volumetric units. The transmitters utilized for Water Injection / WAG Injection / Water Disposal
functions and wherever specified on datasheet, shall have built in provision for flow totalizer
function.

8 TEMPERATURE INSTRUMENTS
8.1 LOCAL TEMPERATURE INDICATORS

For local indication of temperatures up to 400 °C, bimetal thermometers shall be used and they
shall be in accordance with Shell DEP standard drawing S 35.410. They shall be of every-
angle type with dial diameter of 150 mm as minimum with white background and black letters.
Stem and case material shall be of SS316L. Shall be as per MESC SPE 60.48.12/001
Bi-metallic dial type thermometers shall be specified as complete assemblies comprising:
indicator, extension nipple and union thermowell and shall be specified for temperature
indicators
Scales shall be direct reading and ranges shall be selected such that the normal operating
temperature indication is approximately mid-scale.

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8.2 TEMPERATURE TRANSMITTERS

Temperature transmitter shall be of the smart electronic type with HART protocol and shall be
capable of accepting 2, 3 or 4 wire RTDs. Up to 600 ºC, 3 wire RTD PT100 shall be used. For
higher ranges, thermocouple shall be used (Type K or J).
Temperature transmitters should be located in the field, whereby head-mounted ‘intelligent’
types are preferred. The transmitter output signal shall be linear with the measured
temperature. All temperature transmitters shall have galvanic separation between the sensor
element and the output amplifier.
Thermocouples and RTDs shall be specified as complete assemblies, comprising
thermocouple or RTD element, including terminal blocks, terminal head, extension nipple,
thermowell, and converter incorporated in thermocouple or in RTD head, with a 4-20 mA output.

8.3 RESISTANCE TEMPERATURE DETECTORS (RTD)

RTDs shall preferably be used for process temperature measurements. Typically, RTDs can
be used for temperature up to 600 °C.
For higher accuracy measurement such as for fiscal metering flow compensation, 4-wires RTD
shall be used.

8.4 THERMOCOUPLES

Typically, thermocouples are selected for temperature > 600 °C and/or for applications which
require fast response time.
Thermocouples shall be specified as mineral-insulated metal sheathed type with tolerances to
be in accordance with IEC 60584.
Thermocouple type (e.g. T, J, K, R, S) shall be decided based on application and measuring
range.
Special protection tubes/sheathing and/or insulation should be requested for temperatures
above 800°C, and when hydrogen sulphide diffusion is expected.

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8.5 THERMOWELLS

All temperature sensors, except skin-mounted elements, shall be installed inside thermowells.
All Sensors shall be supplied with thermowells. All thermowells shall be made from solid bar
stock. The thermowell material of construction shall be SS316L as a minimum.
Flanged thermowells shall be used and designed in accordance to S35.409 and S38.113.
Thermowell calculations (wake frequency calculations and bending stress) shall be carried out
during detailed design to confirm the adequacy of the insertion length.
Thermowells shall be sized by the thermowell supplier in conformity with ASME PTC 19.3 TW
calculations and the calculation with related datasheets should be submitted to the COMPANY
for approval.

9 LEVEL INSTRUMENTS
9.1 DIFFERENTIAL PRESSURE TYPE LEVEL MEASUREMENTS
External dP type level measurement shall be normally considered for pressure vessels unless
process conditions make such types undesirable.
They can be used in severely turbulent, dirty, in presence of foam above the liquid or fouling
service with diaphragm seals and capillaries.
The accuracy depends on the liquid density variation. To compensate, a density measurement
may be considered.
They can be considered for liquid-liquid interface level measurements if the combination of the
density difference of liquids and the distance between the upper / lower nozzles would result in
a minimum dP of 30mbar.
Differential pressure type level measurement is typically specified with remote diaphragm seals.
The use of wet legs with intermediate liquids implies more complex range calculation and higher
maintenance needs and is therefore not recommended.
Flange mounted dP type instruments shall be used where process conditions or accessibility
make these preferable regardless of range.
Flange mounted differential type shall have manufacturer's standard size flanges.
Flange ratings shall be in accordance with the vessel specifications.
Ranges for differential pressure transmitters shall be calculated based on:
• The exact distance between the vessel nozzles.
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• The specific gravity of liquid in vessel according to the temperature and pressure
ranges
• The specific gravity of upper and lower fluid for transmitters in interface service
• The specific gravity of liquid in the reference leg (if applicable)
• The Instrument elevation in relation to higher and lower tapping points
• Differential pressure transmitters with no remote capillaries seals should have their
location as follows:
• Keep the impulse tubing as short as possible.
• For liquid tapping connection, slope the impulse tubing at least 1 in./foot (8 cm/m)
upwards from the differential pressure transmitter towards the vessel connection.
• For gas tapping connection, slope the impulse tubing at least 1 in./foot (8 cm/m)
downwards from the differential pressure transmitter towards the process
connection.
• Avoid high points in liquid lines and low points in gas lines.
• Make sure both impulse legs are the same temperature.
• Use impulse tubing large enough to avoid friction effects and clogging.
• Prevent sediment deposits in the impulse tubing
• select instrument manifolds with front facing process connections to avoid pockets in
the hook up

9.2 DISPLACER TYPE INSTRUMENTS

External displacement type level transmitters may be furnished for pressure vessels in level
ranges equal to or less than 1220 mm. They are suitable for interface level measurement if
specific gravities between liquids differ significantly and the change in specific gravity due to
composition or temperature cannot affect the reading. It is admitted that the difference between
specific gravities should be greater than 0.1.
Internal type displacement or ball float type level measurement may be furnished for open
sumps and tanks.
Displacement type level instruments should not be used with the following conditions:
a. In severely turbulent, dirty, foaming, fouling service or in case of presence of solid
particles in the fluid (e.g. sand)

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b. In liquid-liquid or liquid–gaseous services where either the upper or lower fluid specific
gravity is not relatively constant
c. To measure liquid-liquid interfaces where there is potential emulsion forming.

9.3 GUIDED WAVE RADAR LEVEL TRANSMITTER

Guided Wave Radar level transmitters may be considered for level and level interface
measurements in a wide range of applications, including high temperature services up to 400°C
and saturated steam (i.e. steam drum liquid level measurement) when fluid dielectric constant
is within a range of 1.4 to 100.
a. For liquid-liquid interface applications it is required that the upper liquid has a dielectric
constant between 1.4 and 5, and the lower liquid has a dielectric constant greater than
15.
b. Guided Wave Radar should only be considered for clean liquid / liquid interface and/or
clean liquid / gas interface. Interface measurement with emulsion, foam, fluid build-up or
crystallization is not possible with Guided Wave Radar.
Guided Wave Radar level transmitters should preferably be installed in external cage equipped
with isolation valves and vent /drain facilities to allow for maintenance without production
shutdown.
a. Instrument cage diameter shall be 3” minimum. Its connections to the vessel shall
generally be side to side 1 1/2" flanged.
b. Material and rating shall be in accordance with the piping specifications.
Installation of Guided Wave Radar instruments on top of vessel shall be approved by the
Technical Center Engineering Support department. Stilling well is required for probe length >
1.5 m.
Rod tube shall be preferred to coaxial cable. Coaxial cables may only be considered:
a. For clean, non-fouling and non-corrosive liquids;
b. When probe length > 3 m.

9.4 NON-CONTACT RADARS

Non-contact radar can be considered only for products with dielectric constant > 2.0. They can
be used to measure a gas-liquid interface but not a liquid-liquid interface.
Non-contact radar should not be used:

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• When vessel has internals such as heating coils, stand-pipes, agitators, etc. that may
block or reflect the signals,
• When the fluid surface is agitated or when foam may be formed.

9.5 LEVEL GAUGES

Magnetic level indicators shall be preferred level indicators, compared to transparent or reflex
indicators, because of safer performance against external explosions and high pressure
application.
Magnetic level indicators may be used for interface level measurement only if specific gravities
differ significantly (difference > 0.1) and if the change in specific gravity due to composition or
temperature will not affect the reading.
Magnetic level indicators should not be used in severely turbulent, dirty, foaming, fouling service
or in case of presence of solid particles in the fluid (e.g. sand) as these conditions may lead to
unreliable measurements from displacement level instruments.
Gage glasses should only be considered where magnetic level indicators are not suitable for
application and/or to allow good observation of the liquid/liquid interface and/or for observation
of the liquid color (transparent type).
The level gauge data sheet shall specify the chamber pipe connections and components
including their pressure rating and pipe schedule in accordance with the applicable piping class.
The chamber pipe and associated flanges and fittings shall be of stainless steel as a minimum.
In case the piping class applicable to the vessel requires a superior material, materials shall be
in accordance with the applicable piping class.
Range of level gauges shall cover the full range of other installed level instruments including
level transmitters, level alarms and trips.

9.6 NUCLEAR TYPE LEVEL MEASUREMENTS

Nucleonic profiler may be considered, as a last resort, for pressure vessels under special
conditions such as high temperature, high pressure, high viscosity, vacuum conditions,
abrasive, corrosion and/or to avoid pressure taps on the vessel.
Type of nucleonic source and type of mounting shall be determined by the Product
Manufacturer.

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• Nucleonic Instruments may be fitted externally to vessels or internally using dry source
well.
• Sources and detectors shall be maintainable and dismountable for calibration without
affecting the production
• The process design temperature shall be clearly mentioned in the datasheet, as a
cooling system may be required depending on the technology.

9.7 LEVEL SWITCHES

Tuning forks are the preferred point level switches and can be used for protective functions.
• Particular attention shall be paid on the design and installation of the sensor to prevent
the possible accumulation of crystals on the sensor.
• 4-20 mA analog signals shall be used for connection to safety system, enabling
NAMUR NE 43 values for failure information.
• Only SIL-2 devices shall be considered for protective function.
The following instrument types shall not be used for point level measurements:
• Mechanical-type level switches (e.g. float, displacer switches)
• Thermal dispersion type probes
• Radar type instrument
• Conductivity probes.
Other Types of Level Measurements:
• Where process conditions dictate, other types of level measurement may be
considered, which should always be discussed with the Technical Center
Engineering Support department before taking decision. Other types of level
instruments mainly include:
• Capacitance
• Ultrasonic.

10 SAFETY RELIEF VALVES


Relief valves shall normally be of the spring-loaded type. For special applications pilot-operated
relief valves may be employed. Safety valve sizing shall be as per API 520, API 526 and ASME
boiler and pressure vessel code, section VIII. The UV stamp is required when ASME unfired
pressure vessel code is used.

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Adequate support of relief valves shall be provided, since they are subjected to high reaction
forces when they are relieving.
Where a number of relief valves are provided in parallel, the set pressures may be staggered to
avoid valve chatter.
The criteria for the selection of a relief valve shall be as given below.

10.1 CONVENTIONAL SPRING-LOADED RELIEF VALVES

These valves shall be used when the built-up back pressure plus the variable superimposed
back pressure does not exceed the allowable overpressure (10% of the set value).
For cases where a constant back pressure is exerted, the spring of the relief valve should be
selected and set for the difference between the set pressure (being the maximum allowable
working pressure) and the constant back pressure.

10.2 BALANCED TYPE RELIEF VALVES

These shall be used when the built-up back pressure is higher than that allowed for a
non-balanced valve. Nevertheless, the back pressure shall not exceed 50% of the set pressure,
taking into account the maximum allowable operating pressure for the bellows. If the back
pressure exceeds 50 % of the set pressure, manufacture shall be consulted to obtain
backpressure correction factors or any special limitation on valve operation.
Relief valves of the balanced type shall have a continuously vented bonnet. See AGES-PH-08-
003 regarding the need of venting the bonnet to a safe location.

10.3 PILOT-OPERATED RELIEF VALVES

Pilot-operated relief valves may be used in a clean gas or liquid service where proper operation
of the pilot valve is always assured.
The pilot valve shall be of the non-flowing type.

11 MOTOR OPERATED VALVES (MOV)


The actuator for Motor operated valves shall be designed following ADNOC Onshore
Engineering Standard “Specification for Electrical Actuators, Doc. no. ES 30-99-39-0030”.

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12 CONTROL VALVES
Specification for choke valves and Self-Acting Regulators shall be designed following ADNOC
ONSHORE Doc.no. 30-99-39-0023 and general service control valves shall be designed
following ADNOC Group Projects and Engineering “Control Valve Specification, Doc. no. AGES-
SP-04-002”.

13 SOLENOID VALVES
The Solenoid Valves shall be direct acting type and the usage of internal pilot operated or hybrid
solenoid valves shall be avoided.

The coil insulation class for SOV shall be Class H as minimum.

Unless otherwise stated the solenoid valves shall be provided with voltage rating 24VDC and the
solenoid valves shall be low power consumption type.

The SOV shall be suitable for mounting in hazardous locations and shall have Eexd certification
as per IEC 60079.

The SOV shall be suitable for mounting in harsh environmental condition and shall be minimum
IP65 Ingress protection as per IEC 60529.

The material of construction for solenoid valve shall be SS316L as minimum.

The cable entry size for the SOV shall be ISO M20.

Design temperature of the SOV shall be -4/85 Deg C and design pressure shall be based on the
piping / tubing design pressure

14 FIRE & GAS DETECTORS


Fire & gas detectors shall be provided as per ADNOC ONSHORE Health, Safety and
Environmental (HSE) guidelines and philosophies, and as per AGES-SP-04-011 (Fire, gas and
smoke detection systems). All detectors and alarms shall be suitable for 24 VDC operations and
shall be constructed in accordance with local standards and safety codes. Due consideration
shall be given to detectors with low power consumption.
The following accessories shall be provided for the installation of detectors:
• Splashguard to protect the sensor (for each detector)
• Mounting plate with calibration device for detector installed in air intake duct or not
accessible.
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F&G detectors installed in the field shall be weather proof with ingress protection minimum IP 65
and certified intrinsically safe EEx ‘i’. If EEx’i” certification is not available then EEx ’d’
certification.
The detectors installed inside the building shall have a minimum ingress protection of IP42.
The detectors shall be delivered fully equipped with all necessary mounting accessories (e.g.
mounting brackets, nuts, gaskets, junction boxes …) made of SS316L material. The mounting
accessory shall include the alignment assembly. Calibration bottles shall be supplied as well.
The cable entries of the field devices shall be M20 and spare cable entries shall be provided with
certified plugs.
The terminals shall be suitable for cable sizes up to 2.5 mm² and adequate number of terminals
shall be provided for fitting in-line and end of resistors, to enable short circuit and open circuit
line fault detection.
Fire and Gas Detectors shall be compatible with the Fire and Gas System/PLC. Field installed
detectors shall be hardwired to the F&G system/PLC while the ones installed in the building shall
be connected to local installed Fire Alarm Control Panels (FACP) via addressable loops. Vendor
shall provide all the necessary interface modules to include these detectors under addressable
loop configuration. All the addressable devices shall be provided with universal mounting base.
Detectors shall employ the latest field proven technology, enabling the functionality required by
this specification and Specification for F&G System to be met. All detectors shall provide
indication of detector failure or detector trouble to the system.
Detectors shall be SIL1 (minimum) TUV/Exida or equivalent certified in accordance with IEC
61508 and IEC 61511.

14.1 FLAMMABLE GAS DETECTORS (POINT TYPE)

The principle of measurement of hydrocarbon gas concentration shall be infrared (IR) absorption.
It shall be electronic, 24 VDC powered, 3-wire SMART (HART) type. The detector shall be
provided with integral digital indicator. The flammable gas detector shall be of the multi-spectrum
type to detect hydrocarbons. Most Hydrocarbons absorb at this frequency and the output from
the detector is related to the amount of gas present. The relationship between the hydrocarbon
absorption and the detector output is inherently non-linear and therefore flammable gas detectors
shall incorporate a linearization circuit to compensate for this and produce a linear response to
a broad band of gases.
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Infra-Red (IR) detector source shall provide long term stability and high resistance to vibration
and shock. The flammable gas detector shall have a means to self-compensate and
automatically correct for small changes in the optical components removing any drift. The
detector shall have a pre-warning feature that identifies the need for maintenance whilst
remaining full functional. The detector shall have the long term stability for zero and span.
The flammable gas detector shall have a minimum ingress protection of IP65.
Gas detectors shall not be fitted with flame arrestors. Gas detectors shall be fitted with weather
shields, where required.
The detectors shall provide rapid response to gas, and shall not under read in oxygen reduce
atmospheres. The response time shall be better than 10 seconds to 90% of final response
following a step change in concentration. Warning of window contamination shall be provided by
an “optics require cleaning” output but remain fully functional. Gas concentrations shall be in
%LEL of the specified composition. The measuring range of the detector shall be 0 – 100% LEL.
Detectors shall be installed on 316SS surface mounted fittings in point locations in process
hazardous areas. The housing material shall be SS316. Startup time shall be no more than 30
second. VENDOR shall provide test gas to test the detector.
The following information shall be given or confirmed by the VENDOR:
• Detection Range 0 - 100% LEL
• Accuracy ±1% LEL FS
• Repeatability ±2% LEL FS
• Sensitivity T90 < 2 sec.
• Response time T50 < 2.5 sec, T90 < 6 sec
• Output 4 - 20 mA DC, HART
• Power Supply 24 VDC, 3-wire
• Local Display LED type. Shall display LEL %
alarm, fault
• Mounting SS316 mounting bracket
• Operating Temp 0 - 85C
• Housing SS 316

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Each detector shall be provided with a SS 316L nameplate securely fixed to the instrument.
Sunshade shall be provided for all flame detectors installed direct under the sun light. The
sunshade shall fully protect the detector at any time during day.
The following accessories shall be provided with the detectors:
• Electrical wiring box containing terminals
• Weather protection cover
• Status LED indicator
• Mounting brackets and accessories (SS316L) suitable for HVAC air intake installation
• Calibration kit and accessories such as flow device, end cap and quick connectors
• Hand Held calibrator suitable for hazardous area including required connectors, bump
test adapters/flow cell
• Remote calibration facilities (including all accessories) shall be provided for detectors
installed at inaccessible locations

14.2 TOXIC GAS DETECTORS

The toxic gas detector shall be Metal Oxide Semiconductor (MOS) or electrochemical. H2S gas
detector shall not go to sleep mode when operating in H2S free environment for long duration.
Further, it shall not be cross sensitive to other HC gases which might be available in the same
operating environment. Testing interval of these detectors shall not be less than 6 months.
The following information shall be given or confirmed by VENDOR:
• Detection Range 0 - 50 ppm
• Accuracy  2 ppm
• Repeatability  2 ppm
• Response time T20 , 20 Sec As per ANSI/ISA 92.00.01
• Output 4 ~ 20 mA DC, 3-wire HART enabled
• Power Supply 24 VDC
• Local Display LED type. Shall display
alarm, fault
• Mounting 2” pipe
• Operating Temp 0 - 85C

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The sensor shall transmit a malfunction (zero current) if the input power is too low or other faults
are present. This malfunction state shall be indicated by means of the Fault Code in the LED
display. In addition to the above parameters, selected H2S detector shall comply with the
following technical requirement:
• Toxic Gas Detector shall comply to the latest ANSI/ISA -92.00.01 standard (Performance
Requirements of toxic - Gas Detectors) duly validated through Nationally Recognized
Testing Laboratory.
• Response time of H2S detector shall be T20 ≤ 20 seconds when tested with gas of 50 ppm
concentration after its operation in 6 months of H2S free environment.
• Offered H2S Detector shall NOT require frequent 'bump tests' to ensure its trouble free
performance. As such minimum testing frequency required shall not be less than 6
months.
• Service life time of sensor shall be minimum 5 years under specified operating
environmental conditions.
• In addition to VENDOR's mandatory compliances to the response time requirements
stated, VENDOR shall furnish T90, T50, T20 response time data based on their sensor
design characteristics at 100 ppm gas concentration.
• H2S detectors shall be microprocessor based, auto calibrate type. It shall have a two-
digit LED to display gas concentration in PPM.
• The detectors housing shall have front protection and a sunshade cover.
• The detectors shall be provided with stainless steel flame arrestors, dust cover and
weather protected to IP65 with sunshade cover. The gas detectors located in the field shall
be supplied with stainless steel (SS316) mounting bracket .The gas detectors on HVAC
ducts shall be provided with “Duct mounting kit”.
• The sensor element shall be easily replaceable, and shall have a calibrated range of 0-50
PPM.
• Offered H2S gas detector shall be free from cross sensitivity to other HC gases which may
be present in the operating environment hence, should be immune to associated false
alarms.
• All electronics shall be tropicalized and immune to Radio Frequency/Electrical Machinery
interferences while in operation
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 53 of 66

• Output of detectors shall be 4-20 mA.


• The transmitter shall go into an “inhibit” mode during calibration. The transmitter shall be
capable of displaying the sensor output, via the display window, during sensor calibration
to allow the operator to determine remaining sensor life.
• All sensors shall be provided with a dust/sand filter to protect the sensor from the desert
environment.

14.3 TRIPLE IR FLAME DETECTORS

Triple IR Flame detectors shall be based on color imaging and detects radiation in the visible
and near IR range. Flame detectors shall be microprocessor based and triple waveband IR type,
compare three specific wavelength bands with in IR spectral region and their ratio to each other.
Detectors shall be suitable to be integrated to the F&G system/PLC or a fire panel to provide
fault and fire alarms required for the monitoring and control functionality in accordance with the
F&G Cause & Effects.
Flame detector shall have superior false alarm Immunity. The detector shall be immune to
common sources of unwanted alarms such as hot work, hot CO2 emissions, arc welding and
flare reflections.
Main characteristics are the following:
• Operating temperature – 0 to 58 ºC
• Operating humidity – 95% RH, Non condensing
• Ingress protection – min. IP65
• Electrical classification - EExd
• Sensitivity - Flame detector field of view to be a minimum of 120 Degree horizontal and
vertical with 100% cone of vision. The detector shall detect 100 mm2 hydrocarbon and
non-hydrocarbon fires in all environmental conditions at a distance of 45 metres
• Output signal - 4-20 mA, HART with 24 VDC power supply.
• Response time shall be less than five seconds
• Self-test - detectors shall be provided with manual and automatic self-test (configurable).
• The detector shall have an in-built memory card to record events before and after every
alarm.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 54 of 66

• The detector shall support advanced optical verification with test facility that checks
optics for contamination and obstructions in front of the window and heated optics to
eliminate humidity and condensation problems.
• The detector shall allow set within ± 45 degree in horizontal and vertical alignment
• The housing material shall be SS316 L.
• Certification - ATEX / FM / UL
Each detector shall be provided with a SS 316L nameplate securely fixed to the instrument.
Sunshade shall be provided for all flame detectors installed direct under the sun light. The
sunshade shall fully protect the detector at any time during day.

14.4 SMOKE DETECTORS (OPTICAL TYPE)

Smoke detectors to be suitable for indoor installation. The smoke detectors shall be addressable
type when utilized with the addressable type Fire alarm control panels and shall be conventional
type when utilized with conventional Fire Alarm Control panel.
Smoke Detectors shall be optical with direct surface mounting base. Optical smoke detectors
employ light scattering by smoke particles to detect the presence of smoke. Optical smoke
detectors are more sensitive to smoke practical having a diameter greater than 0.5 micro meters.
This characteristic makes them particularly sensitive to incipient and smoldering fires. Hence
these detectors are recommended in electrical areas. Optical smoke detectors that use an
integral pulsating LED diode and photo-diode combination to detect the presence of smoke shell
be sued. Supply voltage shall be 24 VDC.
The detector shall be false ceiling mounted or surface mounted type with back box complete with
base. Screw clamp connections suitable for through connection of loop, screen connection and
connection of remote alarm indicator shall be provided with the detector. The following
accessories shall be provided with the detectors:
• Electrical wiring box containing terminals;
• Sensitivity test set;
• Remote LED indicator for detectors located in ceiling;
• Duct mounting kit where required complete with mounting brackets (SS316)
for duct installed detectors.
Fine gauze filters shall be provided for each smoke detector to prevent small insects entering
detector chambers. Test equipment to allow each detector to be tested institute complete with
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 55 of 66

artificial smoke and extension poles. Integral junction box use as back boxes for fire alarm system
field devices shall be 4-inch square with 2 1/8-inch minimums in depth. Install adapter plates and
extension rings where required. Junction boxes for concealed conduit system shall be flush
mounted.

14.5 HEAT DETECTORS

Heat detectors shall be capable of detecting rapid rise in temperature and fixed absolute
temperatures, and shall employ two heat sensing elements with different thermal characteristics
to provide rate of rise dependent response. Heat detectors that use an integral pulsating LED
diode and photo-diode combination to detect the presence of heat shall be used. Supply voltage
shall be 24 VDC.
The heat detectors shall be addressable type when utilized with the addressable type Fire alarm
control panels and shall be conventional type when utilized with conventional Fire Alarm Control
panel.
The addressable heat detectors shall be connected together in an addressable networked
configuration. Each individual heat detector on the network shall have the ability to report back
the status of itself to the Fire Alarm Control Panel.
The detector shall be false ceiling mounted or surface mounted type with back box including
base with short circuit isolator installed in every base. Screw clamp connections suitable for
through connection of loop, screen connection and connection of remote alarm indicator shall be
provided with the detector. The cable entry shall be M20 x 1.5 ISO (2 Nos.) via the wiring box.
Detector base shall be provided with DIP switches for address setting.
Main characteristics are the following:
• Operating temperature: 10 to 50 ºC
• Operating humidity: 20 to 80%
• Ingress protection – min. IP42 –In door / IP 65 Outdoor
• Electrical classification – EExd
• Hazardous area classification – Zone 2
• Rate of Rise threshold – 8 ºC per minute
• Temperature set point – 135 ºF
• Signal type – 2 wires addressable.
• Response time shall be less than five seconds
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 56 of 66

• Self-test – power ON
• Connection type – gold platted contact (plug in type)
• The housing material shall be polycarbonate.
• Certification – UL / FM
The following accessories shall be provided with the detectors:
• Electrical wiring box containing terminals
• Sensitivity test set
• Remote LED indicator for detectors located in ceiling
• Duct mounting kit where required complete with mounting brackets (SS316L)
for duct installed detectors.
• Heat gun for testing
Integral junction box used as back boxes for fire alarm system field devices shall be 4-inch square
with 3-inch minimums in depth. Install adapter plates and extension rings where required.
Junction boxes for concealed conduit system shall be flush mounted. Calibration kit and
accessories are required.

14.6 HYDROGEN GAS DETECTOR

Hydrogen Gas detectors shall be installed in battery rooms in order to detect as Hydrogen gas
leaks from the batteries. Detector shall be classified for Hazardous Zone and IP65.
Hydrogen Gas detectors shall be catalytic bead type detector, able to detect Hydrogen Gases
close to +- 1 % of Full Scale. Signals from the Hydrogen Gas detectors shall be transferred to
the FACP using 3-wire 4-20mA Analog Signal. Whenever the H2 detector is utilized with
Addressable type Fire Alarm control Panel, suitable modules to be provided to convert it to
addressable signals.
Detector shall be able to be powered up and run on a low voltage signal of 24VDC. In terms of
loss of power the detector shall go into fail safe mode. The sensor provided shall be a highly
accurate hydrogen gas sensor and replaceable online with fault indication & self-test capabilities.
Detector should be integrated with existing F&G system in order to send alarms and notifications
to the mimic panel / F&G system available in the Control Room.
Detectors used for application in ADNOC Onshore facilities shall be ATEX / CSA / FM / UL
Certified.
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 57 of 66

14.7 MANUAL ALARM CALL POINT

Call points shall be of the break-glass, auto release type and shall be capable of operation by
means of thumb pressure and not require a hammer. Glasses shall be of the non-scattered type,
secured by suitable sealing rings and packs of replacement glasses are to be provided with the
units. The glass shall be covered by a membrane thus protecting the operator from glass
fragments. Also It shall be provided with protection flap for protection against accidental
operation. Reset shall be by replacing glass.
The manual call points shall be ingress protected to IP65 for field mounted and IP42 for indoor
mounted.
The Manual Alarm call Points shall be addressable type when utilized with the addressable type
Fire alarm control panels and shall be conventional type when utilized with conventional Fire
Alarm Control panel.
Manual Call Points shall be provided with suitable resistors for open and short circuit detection.
The outdoor call points to be installed in hazardous areas classified as Zone-1, Zone-2 and shall
be EEx ’d’ certified suitable for Gas group II B, temperature class T3; whereas the Manual call
point for Indoor / non-hazardous areas shall be industrial grade type.
The call point shall be provided with a key operated test facility to enable periodic testing of the
alarm contacts without the need to remove or break the glass.
The method of operation shall be clearly indicated by a concise permanent inscription inside the
unit and clearly visible from outside including the word “Fire” e.g. “Fire: Break Glass In “in both
the Arabic and English languages. The manual call point shall return to its normal condition when
the frangible element is replaced. The manual call points shall be equipped with current limiting
resistors permanently fitted inside the unit and not wired into terminals provided for field wiring.
For identification, they shall be colored RED to 04E33 of BS 4800, (DIN Standard RAL 3000), or
equivalent.
Externally mounted call points shall be of robust construction with integral surface mounting lugs.
Mounting accessories shall be of corrosion resistant SS 316 L. A brass hammer or similar
operating device shall be provided for call points with means of attachment. Such operating
device shall not be capable of producing a spark when struck against the body of the call point.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 58 of 66

Each detector shall be provided with a SS 316L nameplate securely fixed to the instrument.
Sunshade shall be provided for all manual call points installed direct under the sun light. The
sunshade shall fully protect the detector at any time during day.
Main characteristics are the following:
Outdoor installation
• Operating temperature – 0 to 58 ºC
• Operating humidity – 95% RH, Non condensing
• Ingress protection – min. IP65 – Outdoor / IP 42 Indoodr
• Electrical classification – EExd
• Signal type – SPDT contact (hermetically sealed), non-addressable
• Power supply - 24 VDC
• Manual reset - required
• Enclosure material – Marine Grade Aluminium
• Cable entries – 2 x M20
• Protection flap – required
• Key & lock –required
• Certification – ATEX / UL / FM

14.8 ESD PUSH BUTTON

The ESD Push button shall be mushroom head push button switch. The Push button shall be
push to activate and rotate to reset type and shall be provided with an acrylic protection /cover
sheet to prevent accidental activation of ESD.

The material of construction of ESD Push button shall be GRP for indoor locations and die-
cast aluminium (painted) or equivalent corrosion resistant metal for outdoor locations. The
color of mushroom head shall be red for clear visibility.

The ESD Push button shall be suitable for mounting in hazardous locations and shall have
Eexd certification as per IEC 60079.

The ESD Push button shall be suitable for mounting in harsh environmental condition and shall
be minimum IP65 Ingress protection as per IEC 60529.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 59 of 66

The ESD push button shall have 2 gold plated NC contacts with 2A rating as minimum.

The ESD push button shall be provided with necessary accessories for mounting on 2"
stanchion or mounting on panel as specified in the datasheet. Outdoor mounted ESD Push
buttons shall be provided with GRP canopy.

14.9 SOUNDERS

Sounder shall be of multit-tone with output 113 dBA @ 1m with low current consumption.
Sounder shall be with 24V DC powered from F&G system/PLC.
Sounders shall be designed to simplify installation featuring large terminals for both incoming
and outgoing cables. Sounders shall have an integral wiring box containing terminals for
connection and loop wiring to other devices. Sounders shall be suitable for Surface mounting.
Cable entry shall be M20 x 1.5 ISO (2Nos.) via the wiring box. One entry shall be plugged.
Ingress protection shall be IP65 for outdoor installation.
Sounders shall have selected tones in order to discern a fire or flammable/toxic gas presence.
Annunciation for fire/smoke and gas detection shall be as follow:
• Fire / smoke alarms - continuous ring having a mark space of 1:1 and a cycle time of 2
seconds. Duration of annunciation shall be adjustable and shall not be affected by the
reset.
• Gas alarms -4 seconds on/off and for normal and all clear continuous for adjustable time
Sounder shall be certified as per Certification – ATEX / UL / FM (outdoor).
The following accessories shall be provided:
• Electrical wiring junction box containing terminals for connection
• Mounting brackets and accessories (SS316 L)
Each device shall be provided with a SS 316L nameplate securely fixed to the instrument.
Sunshade shall be provided for all beacons and sounders installed direct under the sun light.
The sunshade shall fully protect the detector at any time during day.
Refer to “Instrument Datasheet For F&G Devices” doc no. 30-71-40-1603 for more details.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 60 of 66

14.10 BEACONS

Flashing beacons shall be xenon type (flashing or rotating lights) with 60 flashes per minute and
shall be rated at 24V DC. Light output of 5 Joules as minimum. The supplier shall mention the
maximum distance at which the light output can be achieved.
The flashing beacons shall be explosion proof suitable to hazardous area classification and shall
be certified EExd in accordance with IEC 60079. The beacons shall also be weatherproof to IP65
or better as per IEC 60529. All electronic components/assemblies shall be tropicalized & fitted
with screwed terminals and the housing material shall be metallic / GRP suitable for
environmental conditions. The enclosure shall be provided with UV resistant and anti-static
protection coating. VENDOR shall provide suitable built-in surge protection. Two nos. of M20
cable entries shall be provided for field cables. The terminals shall be suitable for 2.5 mm² cables.
Spare entry shall be plugged with dual certified EExd /EExe, 316SS plug.
Visual alarming by beacons shall be color coded as follows:-
RED : Fire Alarm
AMBER : Toxic Gas Alarm (e.g. H2S)/Flammable Gas

Beacon shall be certified as per Certification – ATEX / UL / FM (outdoor).


The following accessories shall be provided:
• Electrical wiring junction box containing terminals for connection
• Mounting brackets and accessories (SS316 L)
• Beacons shall be supplied with lens guard
• Beacons lenses shall of impact resistant polycarbonate or toughened glass type
Each device shall be provided with a SS 316L nameplate securely fixed to the instrument.
Sunshade shall be provided for all beacons and sounders installed direct under the sun light.
The sunshade shall fully protect the detector at any time during day.
Refer to “Instrument Datasheet For F&G Devices” doc no. 30-71-40-1603 for more details.

14.11 FIRE BELLS

Bells shall be operated by 24 V DC and shall have low operating current.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 61 of 66

The general alarm signal shall be clear, audible and repetitive. Maximum allowable sound
pressure level shall be 5 dB above max sound level for that area. The device shall be suitable
for fire detection applications.
The Fire bell shall be addressable type when utilized with the addressable type Fire alarm control
panels and shall be conventional type when utilized with conventional Fire Alarm Control panel.
The Bell shall use selectable sound outputs. Outdoor Bells material shall be Marine grade Alloy
or Stainless steel. Indoor Bells material shall be GRP. VENDOR shall provide each bell with a
trifoliate nameplate. VENDOR shall provide mounting kit for the Bells.
Following some of the additional technical characteristics that must comply with the Bells:
• Adjustable volume settings
• Operating voltage 24 V DC
• Self-test/ Fault alarm
• End of line resistor
• Anti-static treatment
• Relative humidity 0 to 95% non-condensing
• Body color: Red
• Ingress Protection (IP) 42 for Indoor / (IP) 65 for outdoor
• Connection type: Plugin type
• Terminals size: up to 2.5 mm² solid conductor

14.12 HIGH SENSITIVITY SMOKE DETECTION (HSSD) SYSTEM

High Sensitivity Smoke Detection (HSSD) System shall be used for rapid detection of incipient
fires in the Local Buildings etc. It shall consist of a highly sensitive Laser beam based Smoke
detector, Aspirator and Filter. Response time shall be less than 60 seconds. It shall be modular
with each detector monitored by a Bar graph display, which displays Smoke Obscuration levels
and the system shall be configured by a Programmer. It shall consist of an air sampling pipe
network to transport air to the detection system and cover up to 500 Sq.m and no. of sampling
holes shall be designed as per NFPA 72.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 62 of 66

HSSD design shall be finalized in detailed engineering based on the aspiration study and shall
be provided as per HSE documentations and F&G layouts. COMPANY approval shall obtained
for the design. In general, one loop shall not cover more than 10 cabinets.

Aspiration pipe material shall be CPVC. Dimension of pipe shall be calculated by Vendor by
appropriate software.

It shall be approved to provide very early smoke detection and provide four output level Alarms
corresponding to Alert, Action, Fire 1 and Fire 2 with adjustable time delays for each threshold
between 0-60 seconds. These levels shall be programmable and able to be set at sensitivities
ranging from 0.005 – 20% Obscuration /Minute.

HSSD shall be UL listed and FM approved. It shall be protected to IP42.

It shall report any fault on the unit by using configurable fault output relays. It shall be self-
monitoring for Filter contamination.

Control unit shall be suitable for interfacing with FACP/F&G system via addressable or
hardwired or serial communication. For type of communication, refer to control system
architecture.

Vendor shall provide the Control Panel, Sample piping, mounting hardware and all other
accessories for complete installation.
15 PIG SIGNALERS

Non-Intrusive, Intelligent type pig signalers shall be utilized to detect PIG location during pigging
operations. These pig signaling devices shall be used to indicate whether a PIG has left the
launcher, arrived at a receiver, or to confirm its location anywhere between the launcher and
receiver.

Pig Signalers shall be either passive magnetic type with noise cancelling antennas or ultrasonic
type.

Signalers shall utilize a Bi-directional trigger design in order to ensure pig is detected in both
directions.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 63 of 66

These pig signalers will be monitored remotely using electrical switches and connectivity to
ICSS. Local LEDS shall be provided on the PIG Signalers to indicate Power on, Pig Detected,
and Fault conditions.

UV Resistant Nonmetallic type sunshade shall be provided for the PIG Signaler.

Pig Signalers shall be provided with Integral Terminal Box with a Minimum of 2 cable entries,
suitable for M20 Glands.

Pig signalers installed on the pig trap barrels and the ones installed in remote areas (without
power supply) intrusive type shall be used.

16 QUALITY ASSURANCE, INSPECTION AND TESTING


VENDOR shall demonstrate that he operates a quality system in accordance with ISO 9001
(latest edition) series of requirements. The effectiveness of the quality system and the
VENDOR's compliance with it shall be subject to monitoring by COMPANY/CONTRACTOR and
in addition, may be audited following an agreed period of notice.
VENDOR shall submit a quality control program for COMPANY/CONTRACTOR review with its
quotation. VENDOR shall provide facilities for and cooperate with COMPANY/CONTRACTOR
and statutory authority inspectors during manufacturing, assembly and testing. The quality plan
shall include all stages of preparation, forming, fabrication, inspection and testing performed by
or for the VENDOR. It shall also define the method and frequency of inspection; testing and
calibration, acceptance criteria and documentation as well as identifying all witness hold and
monitor points for VENDOR, CONTRACTOR and COMPANY.
All inspection procedures shall have prior approval of CONTRACTOR. All qualification tests shall
be placed under the supervision of the CONTRACTOR.
CONTRACTOR shall be responsible for all tools and consumables used during testing and
calibration.
All test equipment shall be approved by the COMPANY and shall have a standard of accuracy
better than the manufacturer’s stated accuracy for the instrument to be tested. All test equipment
shall have a valid calibration certificate from a recognized authority.
The test and calibration equipment shall be calibrated in the units of measurement as per the
instrument data sheets.

Security Code: 3 - Confidential


ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 64 of 66

COMPANY/CONTRACTOR reserves the right to request Certificates for any inspections listed
on the VENDOR Inspection and Test Plan. Test certificates are required for all shop tests for
both VENDOR's and sub-CONTRACTOR's goods. All certificates shall be fully identified with the
Equipment Tag Number, Description, Material Grade and COMPANY Purchase Order Number
and shall include a description of the test method and the full results. Material certificate shall
also be referred to original Foundry or Forge and original Manufacturer's name and location.
VENDOR shall maintain suitable control of all materials used.
Quality requirements, inspection and test plan and criticality rating shall be as per - Quality
System requirements (AGES-SP-13-002) for testing requirements and quality for procurement,
AGES-SP-13-001 for Criticality Ratings of the equipment and materials and AGES-GL-13-001.

17 PREPARATION FOR SHIPMENT & PRESERVATION


Preservation shall be in accordance with AGES-SP-07-011 (PRESERVATION and EXPORT
PACKING SPECIFICATION).
VENDOR shall be responsible for the design, supply, assembly and application of all
preservation and packaging required for the shipment, handling and storage of all field
instrumentations supplied to the final destination as specified in the purchase order.
The preservation and packaging of field instrumentations shall permit safe transportation by land,
sea or air.
VENDOR shall be entirely responsible for any claim arising, which is attributable to defective and
/ or insufficient packing.
Field instrumentations shall be packed and marked as per the project general guidelines and
specifications.
VENDOR shall recommend preservation requirements for idle periods of non-operation up to 6
months for protection against rain, moisture, dirt, blasting grit etc.
VENDOR shall provide all necessary documentation for import of equipment into UAE.

18 DOCUMENTATION
All documentation, drawings, correspondence, operating, maintenance and installation manuals
shall be in English.
VENDOR shall include in his bid sufficient technical details on components and materials offered
including manufacturer’s exact model numbers, specifications and description sheets,
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 65 of 66

preliminary schematic/dimensional drawings, etc. and any other details to support their
compliance statements.
VENDOR to provide the following information as a minimum along with the proposal:
• Deviation list
• VENDOR documentation index
• Datasheets
• Catalogues
• Sizing calculation (sizing calculations for valves Cv, orifice bore, actuators sizing, torque
table and noise data etc.)
• Material construction details for body, trims, top works, packing, lubrication and
accessories
• Schematic and operational description for the complete assembly valve, actuator,
positioner, etc.
• Dimensional drawings for complete assembly
• Speed of response
• Power and Instrument Air consumption Details
• Reference list for similar application
• Wiring diagrams
• Hook-ups
• Project schedule, quality control plan and ITP
• Drawing and document schedule
• SPIR
• Certifications
VENDOR shall also bear the responsibility to collect, review, comment, and approve the
documentation related to any equipment furnished by his SUB-CONTRACTORS.
The following are the minimum requirements and shall be provided by the VENDOR after placing
the order:
• Required documentation and drawings which shall cover the complete lifecycle of the
device and all the phases of the project including design & engineering, construction,
testing, pre-commissioning, commissioning, operation, maintenance, de-commissioning
/ demolition etc.
Security Code: 3 - Confidential
ADNOC Classification: Internal

Engineering Specification
Field Instrument and Fire & Gas Devices

Document No. : P30233-30-71-39-1603 Rev :2


Project No. : P30233 Page : 66 of 66

• Installation, operation and maintenance manual


• Method statements
• Certification (material, test and calibration, conformity certificates)
• Manufacturing Record Book ( it shall be supplied for each tagged item
• All pages within the Manufacturing Record Books must be clearly marked on both

19 GUARANTEE

The VENDOR shall guarantee the mechanical design, material of construction, workmanship
and performance of the equipment for the specified application as per the data sheet and
material requisition. This guarantee shall be as per project require.

Security Code: 3 - Confidential

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