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Technical Center & Projects (TC&P)
ENGINEERING PHILOSOPHY
THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED
CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
This is a controlled document and being maintained on electronic media. Any hard copies made are
considered uncontrolled and may not be the latest version. Any employee of ADNOC Onshore, and
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of the record and conform to the Copyright information.
Copyright © 2021 ADNOC Onshore (The Abu Dhabi Company For Onshore Petroleum Operations
Ltd – Trading as ADNOC Onshore). All rights reserved. No part of this publication may be
reproduced, distributed, transmitted in any form or by any means, including photocopying, recording,
or other electronic, mechanical methods, without the prior written permission of the owner.
For ADNOC Onshore internal permissions please refer to the Delegation of Operational Authorities.
The table below is a brief summary of the most recent revisions to this document. Details of all
revisions are held on document by the issuing department.
Sr. Rev.
Date Description of revision
No. No.
1 A 19-05-2015 Issued for Review
Page: 3 of 22
ADNOC Classification: Public
TABLE OF CONTENTS
1 GENERAL ..................................................................................................................................... 5
1 GENERAL
1.1 INTRODUCTION
Abu Dhabi Company for Onshore Petroleum Operations Limited (ADNOC Onshore)
intends to award the Construction Works for tie-ins of different types of wells including but
not limited to Oil Producers, Gas Producers, ESP Artificial Lift Oil Producer Wells, Gas
Lift Wells, Water Injection Clusters, WAG Wells, Water Disposal Wells etc.
This philosophy shall form a part of standard engineering package that will be provided
to CONTRACTOR to carry out the required works.
This philosophy shall apply to all the installation within ADNOC onshore fields.
1.4 ABBREVIATIONS
CP Cathodic Protection
FO Fiber Optic
GL Gas Lift
IO Input / Output
WI Water Injection
2 REFERENCE DOCUMENTS
3 ENVIRONMENTAL CONDITIONS
The environmental data for the project fields are shown below
3.1 BAB Field
The environmental data for BAB field are shown below:
Wind
Prevailing direction From NNW To SSE
Mean Speed 8.0 m/s
Maximum Wind Speed 26 m/s at a height of 10m
Wind
Barometric Pressure
2004 2005 2006
Max. 1.027 1.025 1.026
Min. 0.991 0.993 0.990
Average 1.011 1.012 1.010
Temperature
Maximum Solar : 85 °C
Maximum Shade : 58 °C
Average Shade:
Summer : 36 °C
Winter : 22 °C
Minimum : 4 °C
Yearly : 28 °C
Soil Conditions:
Summer – Soil (@ 1m depth) : 36 ºC
Winter – Soil (@1 1m depth) : 13 ºC
Yearly : 30 ºC
Soil thermal resistivity : 2.5 °C m/w
Humidity
Relative humidity max. at 43 : 95%
°C
Average at 53 °C : 60%
Rainfall
The construction site is in a desert location with frequent sandstorms. Rainfall is
infrequent but can be very heavy.
Frequency : Infrequent
Maximum : 51 mm/year
Minimum : Trace
Highest Rate (January – : 25 mm in 24 hours
April)
Dew : Heavy
Mists : Early morning mists ceasing & evaporative cooling loss
Solar Radiation: 946 W/m2
4 UNITS OF MEASURMENT
The metric system of units shall be used on documents. The following table gives the
units to be used.
Quantity Units Symbols Notes
Length Meter m 1
kilo Watt KW
Power
Mega Watt MW
Notes:
1. Imperial units shall not be used with the following exceptions:
• SCFD, BPD, psi and °F may be added in brackets in general descriptive text
3. Gauge pressure shall be referenced from 1.013 bar absolute. Always indicate
gauge pressure (barg, psig) or absolute pressure (bara, psia) except for pressure
difference (bar, psi) e.g. pump differential pressure.
5 AVAILABLE UTILITIES
5.1 POWER
The solar power is generally provided with 3 day battery autonomy. Refer to the solar
power specification for more details.
6.1 BAB
BAB Oil facilities are provided with ABB 800xA ABB system for control and safety
functions. Control function are implemented by AC800M controllers while safety functions
are implemented by AC 800M HI controllers. In addition, new Water Injection Clusters
(WICs) provided as part of BIFP and BAB 485 project are also provided with ABB AC800
series controllers and necessary operator workstation are provided in BCDS control room
for remote monitoring.
Water Injection Clusters (WIC) are provided with RTU/PLC for monitoring and control
which are communicating with SCADA (BCDS) for process monitoring, alarming and
remote control through fiber optic based on SDH network.
Water Injection Wells (WIW) are provided with RTUs which are connected wirelessly to
the nearest WIC.
6.2 BUHASA
Existing ICSS in BU HASA CDS operates on Invensys I/A series DCS and Triconex ESD
& F&G systems and it is connected over fiber optic SDH network to various RDSs of Bu
HASA field.
RDSs system consists of Triconex system with TMR (Triple modular redundant) controller
for Process, ESD and FGS is connected to BuHasa CDS DCS through SDH/Fiber Optic
network in order to provide RDS remote monitoring and control from the BuHasa
CDS.ESD and F &G system matrix panels are provided on control room console with
push buttons and switches.
Water injection clusters are considered as unmanned installations & water injection
clusters network is integrated with Invensys DCS and monitored from BuHasa CDS
control room.
- Siemens S7-400 (RTU) series CPU with S7-300 series I/O cards
The above are integrated to Invensys DCS at CDS. It is located at local power skids.
Local HMI is provided at each location for cluster monitoring and control.
Each cluster is connected to Invensys DCS at CDS via SDH/Fibre optics network.
Dedicated workstation is installed in CDS control room for cluster control and monitoring.
ASAB
The existing ICSS system in ASAB CDS provided by Yokogawa is Centrum VP for
process control (DCS) and Yokogawa ProSafe RS for safety systems Emergency
Shutdown System (ESD) and Fire and Gas System (FGS).
ICSS panels are installed in CDS and RDS control buildings. ICSS network is extended
from CDS to RDSs over fiber optic SDH network.
Existing Water Injection Cluster(s) (WIC) are provided with Siemens PLC & SCADA
Servers are provided at RDS 6 of ASAB for remote monitoring and control of WICs. The
same are currently being interfaced with the plant ICSS of M/s Yokogawa.
All the existing WAG well(s) are provided with Yokogawa Prosafe PLC connected to the
CDS ICSS system through fiber optic communication.
The existing Water Injection (WI) well(s) are not monitored (i.e no ICSS interface) and
they only have local field instruments.
SHAH
Existing ICSS in SHAH CDS is Yokogawa Centrum VP for monitoring and control (DCS)
and Yokogawa ProSafe RS for Emergency Shutdown Systems (ESD) and Fire and Gas
Systems (FGS). ICSS panels are installed in CDS and RDS control buildings.
ICSS network is extended from CDS to RDSs over fiber optic network.
The existing water injection wells are provided with Yokogawa RTUs connected to CDS /
RDS ICSS system through fiber optic communication.
Qusahawira
Existing ICSS in Qusahawira CDS is Yokogawa Centrum VP for monitoring and control
(DCS) and Yokogawa ProSafe RS for Emergency Shutdown Systems (ESD) and Fire
and Gas Systems (FGS). ICSS panels are installed in equipment room of respective
area’s control room building or ITRs and the operator consoles provided in respective
area’s main control room are utilized for control and monitoring of the facility.
Existing Water Injection Cluster(s) (WIC) are provided with Yokogawa ICSS system which
is an extension of CDS ICSS system.
The existing off PAD water injection wells are provided with Yokogawa RTUs connected
to WIC ICSS system through radio communication.
Mender
Existing ICSS in Mender is Yokogawa Centrum VP for monitoring and control (DCS) and
Yokogawa ProSafe RS for Emergency Shutdown Systems (ESD) and Fire and Gas
Systems (FGS). ICSS panels are installed in equipment room of respective area’s control
room building or ITRs and the operator consoles provided in respective area’s main
control room are utilized for control and monitoring of the facility.
Existing Water Injection Cluster(s) (WIC) are provided with Yokogawa PLC system which
is an extension of CDS ICSS system.
The existing off PAD water injection wells are provided with RIOs connected to WIC PLC
system through fiber optic communication.
SAHIL
Existing water facilities in SAHIL area are monitored, operated, controlled and
safeguarded from SAHIL MCR control buildings located within SAHIL CDS.
The existing ICSS system is provided by Yokogawa Centrum VP for process control
(DCS) and Yokogawa ProSafe RS for safety systems Emergency Shutdown System
(ESD) and Fire and Gas System (FGS).
ICSS panels are installed in equipment room of MCR control building. ICSS network is
extended from CDS to RDS over fiber optic network.
Existing Water Injection Cluster(s) (WIC) are provided with Siemens PLC & SCADA
Servers are provided at SAHIL CDS MCR for remote monitoring and control of WICs.
The existing WAG well(s) (7) Nos. are provided with Siemens PLC along with dedicated
SCADA, however (38) Nos. are provided with Yokogawa Prosafe PLC integrated to the
SAHIL CDS ICSS through fiber optic cable.
The existing Water Injection (WI) well(s) are not monitored (i.e. no ICSS interface) and
they only have local field instruments.
All the Gas Lift Oil producer wells shall have following monitoring, control and shutdown
features available as a minimum.
• Remote Monitoring
• Remote control
• Remote shutdown
• Fire and Gas Detection
• Annulus pressure monitoring
• Double safety barrier for the annulus using MSAS and VR sensor
• Cathodic protection Monitoring
• Chemical Injection system monitoring & control
• Active automation control readiness
• Downhole Pressure gauge (DHPG) equipment connectivity
P&IDs, C&E digrams, HSE deliverables and “Specification of Wellsite Control System for
Gas Lift Oil Producer Wells”, Doc no. 30-71-39-1601 shall be referred for detailed
monitoring and control requirements.
8.1 OVERVIEW
Instrumentation and Control Systems shall comply with AGES, ADNOC Onshore
standards, Shell DEPs requirements and ADNOC Onshore amendment specification to
DEP and shall be provided from COMPANY approved vendor list.
All electronic equipment and components shall be suitable for continuous design duty
operation for a period not less than 15 years without the need for a complete system
revamp due to technological obsolescence.
Subsequent sections describe the requirements to achieve remote operation of gas lift
wells (For more details, Refer to ‘“Control System Architecture”, Dwg. No. 30-71-52-
1602).
In addition, any field instrumentation used for safety loops shall be SIL certified by a
reputable certification body like TUV, Exida or equivalent.
Well site control system will be installed approximately @ 100 m from the well cellar and
will be provided with a canopy for protection against direct sun exposure. Well site control
system will be powered by 24 VDC from solar system. Well site control system will
comprise of:
• Hydraulic section: X-mas tree valves (SSSV, SSVs, MSAS) and SDV operations
• Electronic Section: SIL 3 certified PLC as a logic solver for monitoring, control and
safeguarding of the well
Wellsite control system shall be designed, interfaced and shall provide control and safety
functions as detailed in the P&IDs and “Specification of Wellsite Control System for Gas
Lift Oil Producer Wells”, Doc no. 30-71-39-1601.
Chemical injection skid signals shall be connected to the wellsite control system via
hardwired interface.
Some of the wells will be provided with CP systems. CP system RMU is usually located
200m (maximum) away from the wellsite control system.
RMU(s) shall be connected to the Wellsite control system (PLC) via Modbus RS 485 link/
2.4 GHz radio communication. Hence, CP data will be avalible in plant ICSS network and
FDIS.
Well site control system will have necessary electronic interface arrangement (serial
interface) for PDHG equipment for downhole pressure measurements. PDHG equipment
and any associated ancillaries will be installed/provided by the respective asset.
Distributed Temperature Sensing (DTS) requirement (if any) shall have a dedicated
interface arrangement and will not be interfaced with wellsite control system due to
complexity and data size.
Detailed scope of work for PDHG and DTS shall thus, be developed in coordination will
all the concerned stakeholders at the time of implementation.
New Wells:
Existing Wells:
- MSAS valve shall be actuated by taking a tap off the SSSV control line header.
Both valves will operate simultaneously. Refer P&ID, cause and Effect, and
Instrumentation hook up drawing for additional clarity.
- New VR sensor shall be connected to the available spare channel of existing RTU
for remote monitoring purposes.
Each well shall be connected to the central control room for full monitoring, control and
shutdown of the well remotely. In addition, all field instrumentations shall be integrated to
the existing Asset Management System (AMS) at the central control room.
If the Wellsite control system is the same make of existing ICSS, then existing ICSS
network shall be extended to wellsite. If the Wellsite Control system is a different make of
existing ICSS, the following shall be applied:
- Wellsite control system shall communicate with SCADA Server through DNP 3
communication.
- Absence of SCADA, Wellsite control system shall be integrated to existing ICSS
through serial communication (DNP 3.0) to controller or gateway
*Communication and interface shall follow the existing philosophy of the asset. Interfaces
will be through telecom network (wireless or F.O), for telecom philosophy and details,
refer to telecom deliverables.
9 FDIS SYSTEM
FDIS shall bring all operational data from ICSS/SCADA into a single system which acts
as central data archiving and helps in analyzing the time-series operational data coming
from new facilities.
• Automatically capture and archive the real-time data in centralized ‘real time
information system’ (FDIS).
• Provide plant operations data in real-time at the User’s desktop for visualizing,
analysing, improving performance and reporting of asset operations.
The existing FDIS will be modified or extended to include all data of new facilities. For
detailed information on FDIS modification scope of work, refer ‘Specification for
implementation of Field Data Integration System (FDIS)’.
10 CYBER SECURITY
Vendor shall base the ICSS/SCADA equipment’s security system on robust ‘defense in
depth’ concept according to NESA/ANSI/ISA-62443/ISA 99 cyber security standard for
Industrial Automation and Control Systems (IACS).
The system shall meet ADNOC ONSHORE ‘ICSS Security Specification for Suppliers’
document No 30.99.39.0020 requirements and NESA framework.
As minimum, wellsite control system (PLC) shall be tested and certified for cyber security
from reputed certification agencies such as Wurldtech Security Technologies’ Achilles
certification, ISA Security Compliance Institute (ISCI) or any equivalent certification
agency. Also
Process control firewalls shall be provided for interface with 3rd party system.