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ADNOC Classification: Public

TECHNICAL CENTER & PROJECTS (TC&P)


TECHNICAL CENTER (In-house Engineering)

PROJECT NO. P30233

STANDARD ENGINEERING PACKAGE- GAS LIFT OIL


PRODUCER WELL (CONSTRUCTION PACKAGE)

ENGINEERING PHILOSOPHY

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

DOCUMENT NO. P30233-30-99-52-1601

THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED
CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.

Project No.: P30233 Rev :2 Page : 1 of 22


Instrument & Control System Philosophy – Gas Lift Oil
Producing Well

Document No. : P30233-30-99-52-1601 Rev :2


Project No. : P30233 Page : 2 of 22

Control Document Information:

Document Owner Technical Center - Engineering

Document Author AAT, ICE, TC&P

Document Custodian Inhouse Engineering, Instrument & Control Team

Document Security Code 3 – Confidential

Document Number P30233-30-99-52-1601

This is a controlled document and being maintained on electronic media. Any hard copies made are
considered uncontrolled and may not be the latest version. Any employee of ADNOC Onshore, and
its authorised 3rd Parties, are responsible for ensuring they are referring and using the latest version
of the record and conform to the Copyright information.

Name Signature Position Date

Prepared By AAT ICE 28/12/2021

Reviewed By AK/BT SICE 28/12/2021

Endorsed By ANA A/CE(IC) 28/12/2021

Approved By ANA A/CE(IC) 28/12/2021

Copyright © 2021 ADNOC Onshore (The Abu Dhabi Company For Onshore Petroleum Operations
Ltd – Trading as ADNOC Onshore). All rights reserved. No part of this publication may be
reproduced, distributed, transmitted in any form or by any means, including photocopying, recording,
or other electronic, mechanical methods, without the prior written permission of the owner.

For ADNOC Onshore internal permissions please refer to the Delegation of Operational Authorities.

The table below is a brief summary of the most recent revisions to this document. Details of all
revisions are held on document by the issuing department.

Security Code: 3 - Confidential


ADNOC Classification: Public

Sr. Rev.
Date Description of revision
No. No.
1 A 19-05-2015 Issued for Review

2 1 17-09-2015 Issued for Tender

3 2 28/12/2021 Re-issued for Tender

Page: 3 of 22
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

TABLE OF CONTENTS
1 GENERAL ..................................................................................................................................... 5

1.1 INTRODUCTION ................................................................................................................. 5


1.2 OBJECTIVE OF THIS DOCUMENT ................................................................................... 5
1.3 DEFINITION AND GLOSSARY .......................................................................................... 5
1.4 ABBREVIATIONS............................................................................................................... 6
2 REFERENCE DOCUMENTS ........................................................................................................ 7

2.1 PROJECT DOCUMENTS ................................................................................................... 7


2.2 COMPANY PROCEDURES, CODES AND STANDARDS ................................................ 8
3 ENVIRONMENTAL CONDITIONS ............................................................................................... 8

3.1 BAB Field ........................................................................................................................... 8


3.2 Bu Hasa Field .................................................................................................................... 10
3.3 South East Fields ............................................................................................................ 11
4 UNITS OF MEASURMENT ......................................................................................................... 12

5 AVAILABLE UTILITIES .............................................................................................................. 14

5.1 POWER ............................................................................................................................. 14


6 EXISTING ICSS SYSTEM OVERVIEW & PHILOSOPHY ......................................................... 14

6.1 BAB ................................................................................................................................... 14


6.2 BUHASA ............................................................................................................................ 15
6.3 SOUTH EAST (SE) ........................................................................................................... 15
7 WELLSITE MONITORING AND CONTROL OVERVIEW ......................................................... 17

8 CONTROL SYSTEM PHILOSOPHY .......................................................................................... 18

8.1 OVERVIEW ....................................................................................................................... 18


8.2 Field Instruments ............................................................................................................... 19
8.3 Well Site Control System .................................................................................................. 19
8.4 CHEMICAL INJECTION SKIDS ........................................................................................ 19
8.5 CATHODIC PROTECTION (CP) SYSTEM ...................................................................... 19
8.6 Permanent Downhole Gauging (PDHG ) .......................................................................... 20
8.7 Double Safety Barrier for Gas Lift Wells ........................................................................... 20
8.8 Central Control System Connectivity of Wells .................................................................. 21
9 FDIS SYSTEM ............................................................................................................................ 21

10 CYBER SECURITY ..................................................................................................................... 22

Project No.: P30233 Revision: 2 Page: 4 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

1 GENERAL

1.1 INTRODUCTION
Abu Dhabi Company for Onshore Petroleum Operations Limited (ADNOC Onshore)
intends to award the Construction Works for tie-ins of different types of wells including but
not limited to Oil Producers, Gas Producers, ESP Artificial Lift Oil Producer Wells, Gas
Lift Wells, Water Injection Clusters, WAG Wells, Water Disposal Wells etc.

This philosophy shall form a part of standard engineering package that will be provided
to CONTRACTOR to carry out the required works.

This philosophy shall apply to all the installation within ADNOC onshore fields.

1.2 OBJECTIVE OF THIS DOCUMENT


The principal objective of this document is to outline instrumentation and control system
philosophy for Gas Lift Oil Producer Well installations within ADNOC onshore fields.

1.3 DEFINITION AND GLOSSARY


To match the definitions, as used in the document, the following terminology shall be used:

Abu Dhabi Company for Onshore Petroleum Operations


COMPANY
Ltd. (ADNOC ONSHORE)

“MANUFACTURER” Party(s) which manufactures and / or supplies the


/”SUPPLIER” / “VENDOR” equipment / services

Firm, Joint Venture or Consortium to whom the construction


CONTRACTOR engineering, procurement (Optional), construction,
fabrication, installation works are awarded.

Signifies a feature which is discretionary in the context in


May
which it is applied

Must Signifies a legal or statutory requirement

Shall Signifies a requirement made mandatory by this document

Should Indicates a strong recommendation

Project No.: P30233 Revision: 2 Page: 5 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

Signifies a feature which the Supplier may assume to be


Will
already present

1.4 ABBREVIATIONS

AC/DC Alternating Current/Direct Current

ADNOC Abu Dhabi National Oil Company

AON ADNOC Onshore

ALARP As Low As Reasonably Practical

BOPD Barrels of Oil Per Day

CDS Central Degassing Station

CIS Chemical Injection Skid

CP Cathodic Protection

EPC Engineering, Procurement and Construction

ESP Electrical Submersible Pump

ESD Emergency Shut Down

F&G System Fire & Gas System

FACP Fire Alarm Control Panel

FEED Front End Engineering Design

FDIS Field Data Integration System

FMECA Failure Mode, Effects, and Criticality Analysis

FO Fiber Optic

FOPP Fiber Optic Patch Panel

GHz Giga Hertz

GL Gas Lift

HSE Health Safety Security and Environment

HSEIA Health Safety Environmental Impact Assessment

HVAC Heating Ventilation and Air Conditioning

Project No.: P30233 Revision: 2 Page: 6 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

ICSS Integrated Control and Safety System

IEEE Institute of Electrical and Electronic Engineers

IO Input / Output

ISO International Standards Organization

Mbps Mega Bytes per Second

MCC Main Control Center

MSASV Master Surface Annulus Safety Valve

MHz Mega Hertz

ODU Outdoor Unit

P&ID Piping and Instrumentation Diagram

PCV Pressure Control Valve

PLC Programmable Logic Controller

PSS Power Supply Skid

PDHG Permanent Downhole Gauge

RDS Remote Degassing Station

RTU Remote Terminal Unit

SIL Safety Integrity Level

WAG Water Alternating Gas

WI Water Injection

WDW Water Disposal Well

2 REFERENCE DOCUMENTS

2.1 PROJECT DOCUMENTS


30-71-11-1603 Design Selection Guideline for Gas
Lifted Oil Wells
30-71-08-1602 to 30-71-08-1615 Piping & Instrument diagrams

30-71-52-1602 Control System Architecture

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Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

30-71-42-1602 to 30-71-42-1605 Cause & Effect diagrams

30-99-91-1602 Fire & Gas detection and protection


philosophy
30-71-39-1601 Specification of Wellsite Control
System for Gas Lift Oil Producer
wells

2.2 COMPANY PROCEDURES, CODES AND STANDARDS

EM 30.99.95.0004 ADNOC ONSHORE CAD Manual for Consultants


EM 30.99.95.0006 ADNOC ONSHORE Guidelines for Submission of
Electronics Documentation
EP 30.99.90.0001 Engineering Procedure for Drawing Design and
Numbering System
EP 30.99.90.0024 Procedure for Preparation of SUPPLIER's / VENDOR's
Engineering Drawings and Documents
EP 30.99.90.0001 Drawing Design and Numbering Systems
EP 30.99.97.0006 Projects Quality System Requirements
ES 30.99.00.001 Engineering Specification – Tag Plates for Field & Indoor
Equipment
ES 30.99.37.0013 Painting and Coating of New Equipment
AGES-PH-03-001 ESD SYSTEM Philosophy
AGES-SP-04-004 ESD (SIS) System specification
AGES-SP-04-003 Fire and Gas Detection Philosophy
AGES-SP-04-006 Fire and Gas System Specification

3 ENVIRONMENTAL CONDITIONS

The environmental data for the project fields are shown below
3.1 BAB Field
The environmental data for BAB field are shown below:

Wind
Prevailing direction From NNW To SSE
Mean Speed 8.0 m/s
Maximum Wind Speed 26 m/s at a height of 10m

Project No.: P30233 Revision: 2 Page: 8 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

Airborne Particles Saliferous dust and sand with frequent


sandstorms
Temperature
Maximum Solar 85°C
Maximum Shade 58°C
Average Shade Summer 36°C
Average Shade Winter 22°C
Average Shade Yearly 28°C
Average Minimum Shade 4°C
Air Temperatures for air cooler design
Air Coolers in main process 46°C
Air Coolers – others 58°C
Air Coolers, process design 10°C
approach to ambient
Air temperatures for design of various equipment
Gas Turbines 55°C
Electrical generators / motors 55°C
Electrical Equipment 52°C (40°C indoor)
Instrumentation Equipment 60°C
Air Compressor 46°C
Diesel / gas engines 58°C
Design ambient temperatures for electrical cables:
Underground cable (buried) 40°C
In concrete trench 54°C
Soil thermal resistivity 2.5°C.m/W
Soil temperature at 1m depth 38°C (Summer)
13°C (Winter)
Humidity
Relative Maximum at 43 °C 95 %
Average at 53°C 60 %
Solar Radiation 946 W/m2
Rainfall
Frequency Infrequent
Maximum 51 mm/year
Minimum Trace
Highest rate January–April 25mm in 24 hours
Dew Heavy
Mists Early morning mists causing
evaporative cooling loss
Seismic Seismic design to IBC 2009 with
design values as recommended within
Geotechnical Survey Reports

Project No.: P30233 Revision: 2 Page: 9 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

3.2 Bu Hasa Field

Wind

Mean Speed 8.0 m/s


Maximum Wind Speed 26 m/s at a height of 10m
Sulphurous dust and sand with
Airborne Particles
frequent sandstorms
Temperature
Maximum Solar 85°C
Maximum Shade 58°C
Average Shade Summer 36°C
Average Shade Winter 22°C
Average Shade Yearly 28°C
Average Minimum Shade 4°C
Air Temperatures for air cooler design
Air Coolers in main process 52°C
Air Coolers – others 52°C
Air Coolers, process design
8°C
approach to ambient
Air temperatures for design of various equipment
Gas Turbines 55°C
Electrical generators / motors 55°C
Electrical Equipment 52°C (40°C indoor)
Instrumentation Equipment 60°C (Typical for all field)
Air Compressor 46°C
Diesel / gas engines 58°C
Design ambient temperatures for electrical cables:
Underground cable (buried) 40°C
In concrete trench 54°C
Soil thermal resistivity 2.5°C.m/W
38°C (Summer)
Soil temperature at 1m depth
13°C (Winter)
Humidity
Relative Maximum at 43 °C 95 %
Average at 53°C 60 %
Solar Radiation 946 W/m2
Rainfall
Frequency Infrequent
Maximum 51 mm/year
Minimum Trace
Highest rate January–April 25mm in 24 hours

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Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

3.3 South East Fields


Wind
Prevailing direction : From NW
Mean Speed : 8 m/s
Basic Wind Speed : 30 m/s Based on BS 6399-2
Particulate borne : Sulfurous dust and sand with frequent
sandstorms.

Barometric Pressure
2004 2005 2006
Max. 1.027 1.025 1.026
Min. 0.991 0.993 0.990
Average 1.011 1.012 1.010
Temperature
Maximum Solar : 85 °C
Maximum Shade : 58 °C

Air temperatures for design of various equipment


Gas Turbines : 55°C
Electrical generators / motors : 55°C
Electrical Equipment : 52°C (40°C indoor)
Instrumentation Equipment : 60°C (Typical for all field)
Air Compressor : 46°C
Diesel / gas engines : 58°C

Design ambient temperatures for electrical cables:


Underground cable (buried) : 40 °C
In concrete trench, air and : 54 °C
duct

Average Shade:
Summer : 36 °C
Winter : 22 °C
Minimum : 4 °C
Yearly : 28 °C

Soil Conditions:
Summer – Soil (@ 1m depth) : 36 ºC
Winter – Soil (@1 1m depth) : 13 ºC
Yearly : 30 ºC
Soil thermal resistivity : 2.5 °C m/w

Project No.: P30233 Revision: 2 Page: 11 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

Humidity
Relative humidity max. at 43 : 95%
°C
Average at 53 °C : 60%

Rainfall
The construction site is in a desert location with frequent sandstorms. Rainfall is
infrequent but can be very heavy.
Frequency : Infrequent
Maximum : 51 mm/year
Minimum : Trace
Highest Rate (January – : 25 mm in 24 hours
April)

Dew : Heavy
Mists : Early morning mists ceasing & evaporative cooling loss
Solar Radiation: 946 W/m2

4 UNITS OF MEASURMENT

The metric system of units shall be used on documents. The following table gives the
units to be used.
Quantity Units Symbols Notes

Length Meter m 1

Cubic Meter per hour m3/hr.


Actual Flow
Litre per hour l/h

Volume Cubic meter /(gallon) m3 /(gal) 5

Liquid flow (standard) Barrel per day BPD 1, 2

Gas flow (standard) Million standard cubic feet per MMSCFD 1, 2


day

Tonne per hour t/h


Mass flow
kilogram per hour kg/h

bar (gauge) Bar g 1, 3


Pressure
bar (absolute) Bar a

Temperature Degree Celsius C 1

Project No.: P30233 Revision: 2 Page: 12 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

Density Kilogram per cubic meter kg/m3 4

Concentration parts per million by weight ppm (wt.)

(pounds per thousand barrels of (PTB)


oil (salt)

milligram per litre mg/l

grams per cubic meter g/m3

Kilogram per cubic meter kg/m3

Viscosity (dynamic gas) Centipoise CP

Corrosion rate Millimetre per year mm/y

Force Kilo Newton KN

kilo Watt KW
Power
Mega Watt MW

Heavy duty Million kilocalorie per hour MM kcal/h

Molecular weight Kilogram per mol kg/mol

Velocity meters per second m/s

Notes:
1. Imperial units shall not be used with the following exceptions:

• For nominal bore and raring of piping, flanges and valves.

• Where required, for code calculations

• SCFD and BPD will be given on PFD

• SCFD, BPD, psi and °F may be added in brackets in general descriptive text

2. Reference conditions are 1.013 bara, 15° C (stock tank condition).

3. Gauge pressure shall be referenced from 1.013 bar absolute. Always indicate
gauge pressure (barg, psig) or absolute pressure (bara, psia) except for pressure
difference (bar, psi) e.g. pump differential pressure.

4. Specific gravity shall not be used.

5. Gallon to be read as US gallon (0.0037854 m3) unless otherwise stated

Project No.: P30233 Revision: 2 Page: 13 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

5 AVAILABLE UTILITIES

The following are the available utilities for this project:

5.1 POWER

The following will be available at each remote well location:

- Redundant 24 V DC Solar Power feeders will be provided for Wellsite Control


System Panel, further distribution within system shall be VENDOR responsibility.
- Field instruments 24 V DC power and field-mounted solenoids shall be powered
by 24 V DC derived from Wellsite Control System.

The solar power is generally provided with 3 day battery autonomy. Refer to the solar
power specification for more details.

6 EXISTING ICSS SYSTEM OVERVIEW & PHILOSOPHY

6.1 BAB

BAB Oil facilities are provided with ABB 800xA ABB system for control and safety
functions. Control function are implemented by AC800M controllers while safety functions
are implemented by AC 800M HI controllers. In addition, new Water Injection Clusters
(WICs) provided as part of BIFP and BAB 485 project are also provided with ABB AC800
series controllers and necessary operator workstation are provided in BCDS control room
for remote monitoring.

SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA) Bab water injection


network is monitored though SERCK SCX6 SCADA system by Schneider Electric.
SCADA system is located in BCDS control room.

Water Injection Clusters (WIC) are provided with RTU/PLC for monitoring and control
which are communicating with SCADA (BCDS) for process monitoring, alarming and
remote control through fiber optic based on SDH network.

Water Injection Wells (WIW) are provided with RTUs which are connected wirelessly to
the nearest WIC.

Project No.: P30233 Revision: 2 Page: 14 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

6.2 BUHASA

Existing ICSS in BU HASA CDS operates on Invensys I/A series DCS and Triconex ESD
& F&G systems and it is connected over fiber optic SDH network to various RDSs of Bu
HASA field.

RDSs system consists of Triconex system with TMR (Triple modular redundant) controller
for Process, ESD and FGS is connected to BuHasa CDS DCS through SDH/Fiber Optic
network in order to provide RDS remote monitoring and control from the BuHasa
CDS.ESD and F &G system matrix panels are provided on control room console with
push buttons and switches.

Water injection clusters are considered as unmanned installations & water injection
clusters network is integrated with Invensys DCS and monitored from BuHasa CDS
control room.

- Existing Control systems at WICs are as following:

- Schneider Electric/Foxboro SCD 5200 (RTU)

- Siemens S7-400 (RTU) series CPU with S7-300 series I/O cards

- Schneider/ Modicon Model: M340 series (PLC)

The above are integrated to Invensys DCS at CDS. It is located at local power skids.
Local HMI is provided at each location for cluster monitoring and control.

Each cluster is connected to Invensys DCS at CDS via SDH/Fibre optics network.
Dedicated workstation is installed in CDS control room for cluster control and monitoring.

In addition, ongoing project P12474 for BUIFDP; M/s Schneider is implementing an


exclusive ‘off pad’ wells monitoring and control infrastructure for Gas Lift and Natural Oil
Producer wells.

6.3 SOUTH EAST (SE)

ASAB
The existing ICSS system in ASAB CDS provided by Yokogawa is Centrum VP for
process control (DCS) and Yokogawa ProSafe RS for safety systems Emergency
Shutdown System (ESD) and Fire and Gas System (FGS).

Project No.: P30233 Revision: 2 Page: 15 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

ICSS panels are installed in CDS and RDS control buildings. ICSS network is extended
from CDS to RDSs over fiber optic SDH network.

Existing Water Injection Cluster(s) (WIC) are provided with Siemens PLC & SCADA
Servers are provided at RDS 6 of ASAB for remote monitoring and control of WICs. The
same are currently being interfaced with the plant ICSS of M/s Yokogawa.

All the existing WAG well(s) are provided with Yokogawa Prosafe PLC connected to the
CDS ICSS system through fiber optic communication.

The existing Water Injection (WI) well(s) are not monitored (i.e no ICSS interface) and
they only have local field instruments.

SHAH
Existing ICSS in SHAH CDS is Yokogawa Centrum VP for monitoring and control (DCS)
and Yokogawa ProSafe RS for Emergency Shutdown Systems (ESD) and Fire and Gas
Systems (FGS). ICSS panels are installed in CDS and RDS control buildings.

ICSS network is extended from CDS to RDSs over fiber optic network.

The existing water injection wells are provided with Yokogawa RTUs connected to CDS /
RDS ICSS system through fiber optic communication.

Qusahawira
Existing ICSS in Qusahawira CDS is Yokogawa Centrum VP for monitoring and control
(DCS) and Yokogawa ProSafe RS for Emergency Shutdown Systems (ESD) and Fire
and Gas Systems (FGS). ICSS panels are installed in equipment room of respective
area’s control room building or ITRs and the operator consoles provided in respective
area’s main control room are utilized for control and monitoring of the facility.

Existing Water Injection Cluster(s) (WIC) are provided with Yokogawa ICSS system which
is an extension of CDS ICSS system.

The existing off PAD water injection wells are provided with Yokogawa RTUs connected
to WIC ICSS system through radio communication.

Mender
Existing ICSS in Mender is Yokogawa Centrum VP for monitoring and control (DCS) and
Yokogawa ProSafe RS for Emergency Shutdown Systems (ESD) and Fire and Gas

Project No.: P30233 Revision: 2 Page: 16 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

Systems (FGS). ICSS panels are installed in equipment room of respective area’s control
room building or ITRs and the operator consoles provided in respective area’s main
control room are utilized for control and monitoring of the facility.

Existing Water Injection Cluster(s) (WIC) are provided with Yokogawa PLC system which
is an extension of CDS ICSS system.

The existing off PAD water injection wells are provided with RIOs connected to WIC PLC
system through fiber optic communication.

SAHIL
Existing water facilities in SAHIL area are monitored, operated, controlled and
safeguarded from SAHIL MCR control buildings located within SAHIL CDS.

The existing ICSS system is provided by Yokogawa Centrum VP for process control
(DCS) and Yokogawa ProSafe RS for safety systems Emergency Shutdown System
(ESD) and Fire and Gas System (FGS).

ICSS panels are installed in equipment room of MCR control building. ICSS network is
extended from CDS to RDS over fiber optic network.

Existing Water Injection Cluster(s) (WIC) are provided with Siemens PLC & SCADA
Servers are provided at SAHIL CDS MCR for remote monitoring and control of WICs.

There is no interface of between WIC SCADA and SAHIL ICSS system.

The existing WAG well(s) (7) Nos. are provided with Siemens PLC along with dedicated
SCADA, however (38) Nos. are provided with Yokogawa Prosafe PLC integrated to the
SAHIL CDS ICSS through fiber optic cable.

The existing Water Injection (WI) well(s) are not monitored (i.e. no ICSS interface) and
they only have local field instruments.

7 WELLSITE MONITORING AND CONTROL OVERVIEW

Remote operation is required to improve reservoir management, help sustaining


production and enhance HSE aspects. Remote operation facilities will allow the Asset to:

• Base decisions on trends rather than spot measurements

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INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

• Early detect anomalies


• Do more frequent well off take adjustment as necessary
• Reduce the time between data gathering and intervention
• Save travels to desert
• Minimize exposure to hazardous areas

All the Gas Lift Oil producer wells shall have following monitoring, control and shutdown
features available as a minimum.

• Remote Monitoring
• Remote control
• Remote shutdown
• Fire and Gas Detection
• Annulus pressure monitoring
• Double safety barrier for the annulus using MSAS and VR sensor
• Cathodic protection Monitoring
• Chemical Injection system monitoring & control
• Active automation control readiness
• Downhole Pressure gauge (DHPG) equipment connectivity

P&IDs, C&E digrams, HSE deliverables and “Specification of Wellsite Control System for
Gas Lift Oil Producer Wells”, Doc no. 30-71-39-1601 shall be referred for detailed
monitoring and control requirements.

8 CONTROL SYSTEM PHILOSOPHY

8.1 OVERVIEW

Instrumentation and Control Systems shall comply with AGES, ADNOC Onshore
standards, Shell DEPs requirements and ADNOC Onshore amendment specification to
DEP and shall be provided from COMPANY approved vendor list.

All electronic equipment and components shall be suitable for continuous design duty
operation for a period not less than 15 years without the need for a complete system
revamp due to technological obsolescence.

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Document No.:30-99-52-1601 Date: 26/12/2021
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INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

Subsequent sections describe the requirements to achieve remote operation of gas lift
wells (For more details, Refer to ‘“Control System Architecture”, Dwg. No. 30-71-52-
1602).

8.2 Field Instruments

Field instrumentations (including F&G devices, valves) shall be provided as detailed in


the P&IDs, HSE documentations and drawings and project deliverables. Field
instrumentations shall be HART compatible and shall communicate with Wellsite control
system via hardwired. All field instrumentation shall be certified for installation in
hazardous area and shall be weather protected minimum to IP 65.

In addition, any field instrumentation used for safety loops shall be SIL certified by a
reputable certification body like TUV, Exida or equivalent.

8.3 Well Site Control System

Well site control system will be installed approximately @ 100 m from the well cellar and
will be provided with a canopy for protection against direct sun exposure. Well site control
system will be powered by 24 VDC from solar system. Well site control system will
comprise of:

• Hydraulic section: X-mas tree valves (SSSV, SSVs, MSAS) and SDV operations
• Electronic Section: SIL 3 certified PLC as a logic solver for monitoring, control and
safeguarding of the well

Wellsite control system shall be designed, interfaced and shall provide control and safety
functions as detailed in the P&IDs and “Specification of Wellsite Control System for Gas
Lift Oil Producer Wells”, Doc no. 30-71-39-1601.

8.4 CHEMICAL INJECTION SKIDS

Chemical injection skid signals shall be connected to the wellsite control system via
hardwired interface.

8.5 CATHODIC PROTECTION (CP) SYSTEM

Some of the wells will be provided with CP systems. CP system RMU is usually located
200m (maximum) away from the wellsite control system.

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Document No.:30-99-52-1601 Date: 26/12/2021
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INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

RMU(s) shall be connected to the Wellsite control system (PLC) via Modbus RS 485 link/
2.4 GHz radio communication. Hence, CP data will be avalible in plant ICSS network and
FDIS.

8.6 Permanent Downhole Gauging (PDHG )

Well site control system will have necessary electronic interface arrangement (serial
interface) for PDHG equipment for downhole pressure measurements. PDHG equipment
and any associated ancillaries will be installed/provided by the respective asset.

Distributed Temperature Sensing (DTS) requirement (if any) shall have a dedicated
interface arrangement and will not be interfaced with wellsite control system due to
complexity and data size.

Detailed scope of work for PDHG and DTS shall thus, be developed in coordination will
all the concerned stakeholders at the time of implementation.

8.7 Double Safety Barrier for Gas Lift Wells

MSAS valve and VR sensor (annulus pressure/temperature transmitter) will be installed


as an integral part of Gas Lift Oil producer wellhead.

New Wells:

Wellsite control system is designed to provide necessary hydraulic output to actuate


MSAS valve and to interface with VR sensor (4 – 20 mA).

Existing Wells:

In order to minimize modification to existing wells:

- MSAS valve shall be actuated by taking a tap off the SSSV control line header.
Both valves will operate simultaneously. Refer P&ID, cause and Effect, and
Instrumentation hook up drawing for additional clarity.
- New VR sensor shall be connected to the available spare channel of existing RTU
for remote monitoring purposes.

Project No.: P30233 Revision: 2 Page: 20 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

8.8 Central Control System Connectivity of Wells

Each well shall be connected to the central control room for full monitoring, control and
shutdown of the well remotely. In addition, all field instrumentations shall be integrated to
the existing Asset Management System (AMS) at the central control room.

If the Wellsite control system is the same make of existing ICSS, then existing ICSS
network shall be extended to wellsite. If the Wellsite Control system is a different make of
existing ICSS, the following shall be applied:

- Wellsite control system shall communicate with SCADA Server through DNP 3
communication.
- Absence of SCADA, Wellsite control system shall be integrated to existing ICSS
through serial communication (DNP 3.0) to controller or gateway

*Communication and interface shall follow the existing philosophy of the asset. Interfaces
will be through telecom network (wireless or F.O), for telecom philosophy and details,
refer to telecom deliverables.

9 FDIS SYSTEM

FDIS shall bring all operational data from ICSS/SCADA into a single system which acts
as central data archiving and helps in analyzing the time-series operational data coming
from new facilities.

The main functions of FDIS are to:

• Automatically capture and archive the real-time data in centralized ‘real time
information system’ (FDIS).

• Provide plant operations data in real-time at the User’s desktop for visualizing,
analysing, improving performance and reporting of asset operations.

• Feed the real-time data to ADNOC business applications.

The existing FDIS will be modified or extended to include all data of new facilities. For
detailed information on FDIS modification scope of work, refer ‘Specification for
implementation of Field Data Integration System (FDIS)’.

Project No.: P30233 Revision: 2 Page: 21 of 22


Document No.:30-99-52-1601 Date: 26/12/2021
ADNOC Classification: Public

INSTRUMENT & CONTROL SYSTEM PHILOSOPHY

10 CYBER SECURITY

Vendor shall base the ICSS/SCADA equipment’s security system on robust ‘defense in
depth’ concept according to NESA/ANSI/ISA-62443/ISA 99 cyber security standard for
Industrial Automation and Control Systems (IACS).

The system shall meet ADNOC ONSHORE ‘ICSS Security Specification for Suppliers’
document No 30.99.39.0020 requirements and NESA framework.

As minimum, wellsite control system (PLC) shall be tested and certified for cyber security
from reputed certification agencies such as Wurldtech Security Technologies’ Achilles
certification, ISA Security Compliance Institute (ISCI) or any equivalent certification
agency. Also

Process control firewalls shall be provided for interface with 3rd party system.

Project No.: P30233 Revision: 2 Page: 22 of 22


Document No.:30-99-52-1601 Date: 26/12/2021

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