ELECTRICAL CIRCUIT DIAGRAM (STANDARD) CAUTION: Parts numbers on the drawing are provided only for reference purpose.

To order parts on the drawing, be sure to consult the Parts Catalog.

Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A

Engine/Main Harness Switch_Start

Rly.Start Rly.Glow
Glow
Alternator
OFF Floor Harness
ON
START Monitor
B BR R1 R2 C Acc

IG
L
B
P
87 30 85 86 87 30 85 86 1 1 3 2 1 1 2 3 4 5 6

3 R

7 AEX 3 W

5 AVS 5 R

9 AEX 5 W
906 AESSX 0.75 B

5 W

13 AEX 5 R
P

3 R

3 Y
1.25 RL
WR

WL

RW

WL

AVS 3 RW
LA306

F 6189-0442

N.C
LA205
LA205

LA105

LA105

LA205
SUMITOMO
F 7323-3010
F 7223-6146-30

0.85

0.75

16 AEX 0.85
F 7223-6146-30
0.85

0.75

15 AEX 0.85

1.25
6 AVS

9 AEX

AVS

AVS
YAZAKI
YAZAKI
YAZAKI

CAVS
8 CAVS
LCD

55

57
14 AESSX
CAVS

CAVS

59
AESSX
S.B.F.1 A/S.1 A/S.2 BZ

175
SUMITOMO SUMITOMO

Eng.Oil_Pressure
SUMITOMO

11

58

Illumination
10
F 6359-0485 F 6098-0214 M 6098-0212

E-mode.SW

Overheat
Charge
A/I.SW

Buzzer
59 AVS 3 RW 1 1 1 AVS 3 RW

ML.SW
SW.2

Fuel
SW.1

SW.3

SW.4

Glow
50A
3 AVS 3 R 1 2 57 AVS 3 Y 2 2 2 AVS 3 Y
174 CAVS 0.5 OB 3 3 N.C
N.C 3 4 N.C Connect.1 Connect.1 67 AVS 3 RW 4 4 1 AVS 3 RW
CPU
2 AVS 5 R 1
60A
2 5 AVS 5 R
a YAZAKI YAZAKI d 179 CAVS 0.5 BW
63 AVS 3 Y
5
6
5
6
N.C
2 AVS 3 Y
Y01FB Y01MB
922 CAVS 0.5 B 7 7 N.C
B

WL

RL

RW
1 AVS 5 R 3 4 4 AEX 5 R 150 AEX 5 R 150 AVS 5 R
B

40

1.25
40

1.25

2 RW
3 RW
60A

1.25
2 R

3 Y

2 Y
EB

S.B.F.2
7106-2105-02

R14-10

Joint_Connector.1
YAZAKI

2 R
EB

SUMITOMO

CAVS
900

Pressure_Sensor(Overload)
CAVS
CAVS
F 6359-0485

AVS
AVS

AVS

AVS

AVS
SUMITOMO 6189-6913

Pressure_Sensor(Alarm)
900

Security(Lock/Unlock)

ML_Crane_Mode(ON/OFF)
AVS

+5V(Pressure_Sensor)

Pressure_Sensor(A/I)

Eng.Oil_Pressure.SW
1 BA610

175

ML_Crane(Connect)
Security(Connect)
301 HEB 40 BR

68

66
Joint_Connector.1

62

58

63

65

67
6440-0296 (4+4+4P)

Alternator(REG)

Travel_Speed.SW
60

Work_Light.SW

Auto_Shutdown
A/S(Connect)
Alarm_Cancel
E/C.Dial TXD +5V

Overheat.SW

Gatelock.SW
TEBA608FE-H90
- + 19 20 21 22 23 24 25 26 27

Fuel_Gage
16 AEX 0.85 L 1 Fuse_Box

E/C.Dial

Glow_EXT
YAZAKI
136 AEX 0.85 L 2

TXD.1
RXD.1

CAN_H
CAN_L

Alarm
Alt.L
SUMITOMO

ACC
GND

GND
TBA608DET-90

+B
154 AEX 0.85 L 3
6359-1571

5A

5A

5A

5A

5A

5A

5A

5A

5A

5A
5A

10A
25A
25A

10A

10A
1 301 HEB 40 BR 10 AESSX 0.75 WL 4

20A

20A
13 1 2 14 15 7 8 19 22 23 9 10 20 21 3 4 16 5 17 6 11 12 18 24 1 2 5 19 6 20 7 15 16 3 17 4 18 22 24 11 25 12 13 27 14 23 10 9 26 28 21 8 1 2 3 4 5 6 7 8 9 10 11 12

6189-6913
Starter 12V 1 7 AEX 3 W 25 AESSX 0.75 WL 5
Battery

0.5 R

0.5 B

0.5 W
0.5 B

0.5 G
0.5 O

0.5 L

0.5 B

0.5 G
Earth

Start

0.5 RL

0.5 RL

0.5 RW
0.5 RG

0.5 WR
0.5 WL
0.5 WG
0.5 GW
0.5 LW

0.5 GY
0.5 RY
0.5 RW

0.5 RG
0.5 GR
0.5 BR
0.5 BW
0.5 OR
0.5 LB

BR

0.5 OB

GW
GW
GW

RW
RW
RW

0.5 RL
0.5 RL
0.5 RL
0.5 RL
Travel/Illumi
6440-0297 (3+3+3+3P)

N.C
N.C
N.C
N.C

N.C
N.C

N.C

N.C

N.C
N.C

N.C

N.C
N.C
N.C
N.C
N.C
N.C
N.C

N.C

N.C
N.C
N.C
N.C

N.C

N.C
24 AEX 0.85 WL 6

Wiper/Washer

Power Outlet

Monitor(Acc)
Main Relay

Power(Acc)

Monitor.2

F 1565380-1
Monitor(B)/

Gate Lock
Optional

A/C Panel/

CAB Outlet
+12V

Monitor.1
Optional

AMP
LA204

F 1318917-1
Radio(B)

ML Crane
28 AESSX 0.75 G 7

Engine
Power

0.5
0.5
0.5

0.5
0.5
0.5
Light

AMP
Option

0.5
Start
Horn
158 AEX 0.85 G 8

A/C

CAB
Press.SW
Eng.Oil

92 CAVS

956 CAVS

19 CAVS
CAVS

154 CAVS

CAVS

CAVS
91 CAVS
19 AEX 0.85 G 9

SUMITOMO

156 AVSSCS
155 AVSSCS
160 CAVS

163 CAVS
116 CAVS
162 CAVS
164 CAVS
CAVS

CAVS
CAVS
CAVS

CAVS
CAVS
CAVS
CAVS

CAVS

CAVS

CAVS
CAVS
CAVS

124 CAVS

CAVS
CAVS
CAVS
CAVS
CAVS
161 CAVST
94 CAVST

161 CAVST
93 CAVST
CAVS
ECU N.C 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
FCI N.C 11

954

165
R

2 R

2 R

2 Y

2 Y

G
WL

RL

RW

2 RW

RW

RW

RW

RW

97

99

96

40
CMC48ways

120
166

127
179

174

164

169

160
115
170
171
167
N.C 12

20

168
32
Z03FGY

21
0.5

0.5

0.5

0.5

1.25

0.85
1 N.C 171 CAVS 0.5 RL 1

0.5

0.5

0.5
0.85

1.25

0.85

1.25
Press.Sns.3

AVS

AVS

AVS

AVS
2 N.C 162 CAVS 0.5 WG 2

AVS
(Overload)

CAVS

CAVS

CAVS

CAVS
3 N.C 953 CAVS 0.5 B 3

CAVS

CAVS

CAVS

CAVS

CAVS
77

78

81

85
CAVS

CAVS

CAVS

CAVS
4 N.C

141
73

92

76

82
APP-IP5 5 151 CAVS 0.85 WR

83

91

86

79

87
N.C

24

88

89

35
6
ING IN 7 23 AESSX 0.75 RW YAZAKI Eng.Ctrl.Dial
ST IN 8 25 AESSX 0.75 WL b Connect.2 Connect.2
C03FW
9 N.C 42 CAVS 0.5 RW 1
MITSUBISHI MITSUBISHI HI
RENRPM 10 14 AESSX 0.75 P 169 CAVS 0.5 GW 2
NMWP-32F-GY NMWP-32M-GY
11 N.C 957 CAVS 0.5 BW 3
12 N.C 35 AEX 1.25 RW 1 1 35 CAVS 1.25 RW LO
13 N.C 24 AEX 0.85 WL 2 2 24 CAVS 0.85 WL h
APP-IP2 14 28 AESSX 0.75 G 32 AESSX 0.75 RG 3 3 32 CAVS 0.5 RG YAZAKI
15 N.C 33 AESSX 0.75 Y 4 4 33 CAVS 0.85 Y RV03FB
TFO 16 18 AESSX 0.75 Y 40 AESSX 0.75 GW 5 5 40 CAVS 0.5 GW 170 CAVS 0.5 RL 1 +
17 N.C 42 AESSX 0.75 RW 6 6 42 CAVS 0.5 RW 163 CAVS 0.5 WR 2
18
S A/I Press.Sns.1
NRPM-GND 29 ESSXT 0.75 B 20 AEX 0.85 O 7 7 20 CAVS 0.5 O 952 CAVS 0.5 B 3 -
NRPM 19 30 ESSXT 0.75 G 21 AEX 0.85 LW 8 8 21 CAVS 0.5 LW
APP-OP1 20 11 CAVS 0.85 WR 156 APEXBS 0.5 W 9 9 156 AVSSCS 0.5 W
21 N.C 155 APEXBS 0.5 B 10 10 155 AVSSCS 0.5 B
22 N.C 154 AEX 0.85 L 11 11 154 CAVS 0.5 L
PREHT-LMP 23 32 AESSX 0.75 RG 136 AEX 0.85 L 12 12 136 CAVS 0.5 L AMP
24 33 AESSX 0.75 Y 19 AEX 0.85 G 19 CAVS 0.5 G F 171810-2
APP-IP1 13 13
25 N.C 49 AEX 2 WR 14 14 49 AVS 2 WR 85 AVS 2 Y 2
26 N.C 39 AESSX 0.75 BL 15 15 39 CAVS 0.5 BL 925 AVS 2 B 1 120W Power_Outlet
27 N.C 37 AEX 0.85 WR 16 16 37 CAVS 0.5 WR
GND-A 28 964 CAVS 0.85 B 31 AESSX 0.75 YG 17 17 31 CAVS 0.5 YG
29 N.C 38 AESSX 0.75 BY 18 18 38 CAVS 0.5 BY Z02FGY
RECAN 30 36 CAVS 0.5 B N.C 19 19 N.C 89 CAVS 0.85 RW 2
31 N.C N.C 20 20 N.C 918 CAVS 0.85 B 1 Option(60W)
32 N.C N.C 21 21 N.C
RACK-RLY 33 38 AESSX 0.75 BY N.C 22 22 N.C AMP
MAIN-RLY 34 39 AESSX 0.75 BL N.C 23 23 N.C F 776524-2
APS 35 40 AESSX 0.75 GW N.C 24 24 N.C 168 CAVS 0.5 BR 1
RPS 36 41 AESSX 0.75 P N.C 25 25 N.C 167 CAVS 0.5 OR 2
37 N.C o N.C 26 26 N.C 115 CAVS 0.5 RL 3 Travel_Alarm
AVCC(+5V) 38 42 AESSX 0.75 RW N.C 27 27 N.C 116 CAVS 0.5 WL 4
CANL 39 43 CAVS 0.5 B N.C 28 28 N.C
CANH 40 44 CAVS 0.5 W N.C 29 29 N.C YAZAKI
CSD-CL 41 45 AESSX 0.75 G N.C 30 30 N.C F 7323-2446
RACKSOL 42 46 AESSX 0.75 WB N.C 31 31 N.C 98 CAVS 0.5 RY 1
AVB 43 47 AESSX 0.75 RG p N.C 32 32 N.C 81 AVS 2 Y 2
A/C
AIRHTRKY 44 8 CAVS 0.85 Y 927 AVS 2 B 3
45 907 AVSS 2 B DEUTSCH SUMITOMO 90 CAVS 0.5 RG 4
GND
46 N.C DTM06-06S-E007 Rly.Rck.Act F 6020-6161
GND-P 47 908 AVSS 2 B 52 AESSX 0.5 RW 1 1 103 CAVS 0.5 RW YAZAKI
VB 48 48 AVSS 2 W 157 AVSSCS 0.5 W 2 F 7323-2262
159 AVSSCS 0.5 B 3 4 38 CAVS 0.5 BY 74 CAVS 0.5 R 1
YDT
l 902 AESSX 0.5 B 4 3 31 CAVS 0.5 YG 141 AVS 2 RW 2

YAZAKI c N.C
N.C
5
6
928 AVS 2 B 3
2 37 CAVS 0.5 WR 101 AVS 2 RY 4
7283-8850-30 86 CAVS 0.5 RW 5 CAB
6 963 AESSX 0.75 B Z02FGY SUMITOMO 82 CAVS 0.5 Y 6
5 47 AESSX 0.75 RG 181 CAVS 0.5 W 1 Rly.Main F 6020-6161

Rack_Actuator
4 41 AESSX 0.75 P 182 CAVS 0.5 B 2 CAN 1 138 CAVS 0.5 R
3 N.C AMP AMP
2 46 AESSX 0.75 WB 4 39 CAVS 0.5 BL F 776533-1 M 1717934-1
1 31 AESSX 0.75 YG 3 49 AVS 2 WR 76 CAVS 0.5 R 1 1
DEUTSCH 136 CAVS 0.5 L 2 2
YAZAKI M DT04-2P 2 78 AVS 2 R 124 CAVS 0.5 RW 3 3
Optional_Power
F 7323-7414-40 183 AEX 0.85 R 1 190 CAVS 0.5 WL 4 4
1 45 AESSX 0.75 G 973 AEX 0.85 B 2 Alarm.1 33 CAVS 0.85 Y 5 5 1 CAVS 0.85 Y
CSD 79 CAVS 0.85 G 6 6 2 CAVS 0.85 G
SUMITOMO 87 CAVS 0.5 RW 7 7
F 6189-0552 929 CAVS 0.5 B 8 8
2 30 ESSXT 0.75 G Alarm 104 CAVS 0.5 G 9 9
Speed_Sensor 1 29 ESSXT 0.75 B Z02FGY 127 CAVS 0.5 BR 10 10
973 AEX 0.85 B 1 107 CAVS 0.85 Y 11 11 1 CAVS 0.85 Y
AMP 183 AEX 0.85 R 2 172 CAVS 0.85 G 12 12 2 CAVS 0.85 G
F 178390-2
℃ 1 18 AESSX AMP AMP
0.75 Y
Water_Temp 2 962 F 776524-1 M 1871414-1 ML_Crane
AEX 0.85 B
88 CAVS 1.25 RW 1 1 191 CAVS 0.5 YW
96 CAVS 0.5 LB 2 2
CB104 139 CAVS 0.5 YW 3 3 191 CAVS 0.5 YW
℃ 1 20 AEX 0.85 O 99 CAVS 0.5 GR 4 4
Overheat.SW
i Z06FGY
93 CAVST 0.5 RW 1
94 CAVST 0.5 RG 2
917 CAVS 0.85 B 3
Communication
AMP N.C 4
F 171809-1 N.C 5
1 151 CAVS 0.85 WR N.C 6
Air_Cleaner_Sensor 1 972 AEX 0.85 B
g
AMP
F 171809-1 e
Eng.OilPress.SW
1 158 AEX 0.85 G f
2 957 AEX 0.85 B
SUMITOMO
F 6189-0156

YAZAKI
F 7323-6423-30
2 17 AESSX 1.25 RW
Fuel_Pump P 1 904 AEX 1.25 B

Z02FGY
2 21 AEX 0.85 LW
Y
G

B
RW

RW

WR

WR

GW

RY

RY

RY

RY

RB

0.5 RB

0.5 RB
G

0.5 B

0.5 G

B
Float 905 AEX 0.85 B

YW
1
0.5 B

B
GY

YW
B

0.5 R

R
GY
YW

0.5 GY

YW

GW

0.5 GY

0.5 YW

913 CAVS 0.5 B

B

2 RY
k
0.85
0.85

0.85

0.85

j
0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5
0.5

0.5

0.5
173 AVS 1.25
0.85

0.85

0.85

1.25

0.85

936 AVS 1.25

119 AVS 1.25

937 AVS 1.25
0.5
0.5

0.5

0.5
B

0.5

0.5

77 AVS 2 R
CAVS 0.5
0.5

0.5
195 CAVS 0.5
130 CAVS 0.5
B

0.5 B

0.5 B
0.5 B
0.5 B
B
B
B

B
B
B
B
B
B
B

0.85

0.85

0.85

CAVS

CAVS

134 CAVS

107 CAVS
172 CAVS

935 CAVS

CAVS

CAVS

CAVS

CAVS

CAVS

CAVS

926 CAVS
110 CAVS

110 CAVS
109 CAVS

CAVS
CAVS
0.85

0.5
0.5
0.5

CAVS

919 CAVS
CAVS

CAVS
CAVS
981 CAVS

131 CAVS
F 6098-1493

122 CAVS
0.85

0.85
AESSX 0.75

AESSX 0.75

197 CAVS
914 CAVS

930 CAVS
2 B
3 B

2 B
2 B

5 B
1.25
0.85

F 6195-0021

112 AVS
SUMITOMO

71 CAVS

CAVS

72 CAVS

83 CAVS

72 CAVS

CAVS

73 CAVS

CAVS
F 6098-1493
SUMIOTOMO
F 6098-1493

CB104WP

CA104WP
CB104WP

CA104WP
5

F 6098-1493

171809-2
171809-2
7283-5028

SUMITOMO
SUMITOMO
DEUTSCH
DT06-2S

AMP
AMP
DEUTSCH
DT06-2S

SUMITOMO
N.C

N.C
N.C
N.C
N.C

N.C

N.C

N.C

N.C
YAZAKI
196
CB104
193
194

133

921
108

134

916

122

132

105

105

111

109
CB104
AESSX
AESSX
AESSX

915

CB104
CAVS

CAVS
CAVS
CAVS
CAVS
CAVS

CAVS

CB104
71

84

80
AVS
AVS

AVS
AVS

AVS
AEX
AEX
AEX
AEX

AEX

AEX

1 2 1 2 5 4 3 1 2 1 2 3 4 5 2 1 6 4 5 1 3 2 4 5 6 1 2 3 1 1 1 2 2 3 7 1 2 5 4 3 1 1 1 1 A K 1 1 3 4 5 2 1 1 1
5 B
972
962
963
956
906
960
971
902

955
939
911
980
950
953
952
918
927
928
917
910
905
904
957

+ +
GND

+12V

- -

INPUT_B

INPUT_A
AVS

MITSUBA

MITSUBA
MITSUBA

MITSUBA
3A
910

LA310 1
Pilot Travel Diode Horn
R14-10 R22-10 DEUTSCH DEUTSCH
Gatelock.SW Rly.Gatelock DT06-2S DT06-2S Rly.Travel Trv.Spd.SW Rly.Light Rly.Horn
(Pedal) Work_Light Canopy_Light
Val.Sol.2P Trv.Spd.SW LED LED Horn.SW
Trv.Spd.SW
(Panel) (Lever)
#2,3→AMP 171809-1
Earth Earth Earth Work_Light.SW
#2,3,7→AMP 171809-2
Trv.Spd.Ctrl
Connector(Engine/Main) Connector(Floor) (Lever)
Eng.Ctrl.Unit
A B C D E F G H J K L M Trv.Spd.SW Rly.Travel Rly.Main ML_Crane
Alternator Rly.Start (Pedal) Diode
4 5 7 8 10 41 42 YDT Optional_Power Rly.Horn A/C Rly.Rck.Act Joint_Connector.1
S.B.F.1 S.B.F.2 Eng.OilPress.SW Rly.Glow Connect.2 Connect.2 Gatelock.SW A/S.1 Monitor.1 Press.Sns.3
Rly.Light Option
1 (Overload)
3 14 16 18 19 20 43 44 Val.Sol.2P A K 2
87 6 5 4 3 2 1 1 2 1 2 3 4 5 11 12
2 23 24 28 30 45 1 3 1 1 2 1 1 2 3 1 2 3 4 3 1 2 3 5 6 7 9 10 11 12
1 3 4 13 14 16 17 20 21 22 23 24
1 2 3 85 86 2 12 11 10 9 8 7 1 2
1 33 34 35 36 38 39 40 47 48 2 4 2 1 2 3 4 5 2 1 5 4 4 5 6 7 1 2 3
2 L IG P 5 4 3 2 1 AMP SUMITOMO AMP
30 3 4 6 7 8 9 10 AMP 3 YAZAKI
YAZAKI SUMITOMO 1318917-1 Z03FGY
FCI
10 9 8 7 6 776533-1 DEUTSCH 7283-5028 SUMITOMO SUMITOMO Z02FGY 776524-1(Red) 6189-6913
SUMITOMO SUMITOMO SUMITOMO SUMITOMO 11 12 13 14 7323-2446 6098-0214
CMC48ways YAZAKI
DEUTSCH 14 13 12 11 DT06-2S 6098-1493 6020-6161 (6440-0296) Connector
6359-0485 6359-0485 6189-0156 6189-0442 7223-6146-30 DTM06-06S-E007 15 16 17
17 16 15
Alarm.1 18 Press.Sns.1 Rly.Gatelock CAB A/S.2 Power_Outlet
Joint_Connector.1
Float/CAN/
18 Eng.Ctrl.Dial Trv.Spd.Ctrl Communication Travel_Alarm Monitor.2
Fuel_Pump (A/I) 1
Rack_Actuator Alarm Speed_Sensor Water_Temp 5 6 2 4 1 1 2 3 2 1 3 1
1 2 3 4 5 6 7 8 9 1 2 11 12 2 1 1 3 4 6 7 9
1 2 3 1 2 3 5 4 5 6 1 3 1 2 3
1 2 4 5 6 1 2 1 2 1 2 6 4 4 3 2 16 17 18 19 20 22 23
SUMITOMO AMP 3 4 5 6 AMP
DEUTSCH 1 2 MITSUBISHI MITSUBISHI YAZAKI
6189-6913 SUMITOMO YAZAKI AMP 1717934-1 YAZAKI YAZAKI SUMITOMO AMP AMP AMP
DT04-2P YAZAKI
6189-0552
NMWP-32F-GY NMWP-32M-GY RV03FB
SUMITOMO 7323-2262 SUMITOMO 1871414-1(Red)
(6440-0297) 7283-8850-30 Z02FGY 7323-6423-30 178390-2 C03FW 6098-1493 6098-0212 776524-2(Grey) 171810-2 1565380-1
6195-0021 Z06FGY
ELECTRICAL CIRCUIT DIAGRAM CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
(AIR CONDITIONER) (OPTIONAL)
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A

A/C Heater

AC_PANEL
AC_PANEL

LIMITER_REC/FRE
LIMITER_AIRMIX
LIMITER_MODE

MOT2_REC/FRE
MOT1_REC/FRE
LIMITER_REC/FRE

MOT2_AIRMIX
MOT1_AIRMIX
LIMITER_AIRMIX

SIG_AIRMIX

MOT2_MODE
MOT1_MODE

GND_SENS.
LIMITER_MODE

MOT2_REC/FRE
MOT1_REC/FRE

SIG_MODE
MOT2_AIRMIX
MOT1_AIRMIX
SIG_AIRMIX

RLY_M2
RLY_M1

VCC_5V
MOT2_MODE
MOT1_MODE

SENS._EVA

GND_SENS.

RLY_H

LIGHT
SIG_MODE

RLY_COMP

GND_SEVA

GND

ACC
RLY_M2
RLY_M1

VCC_5V
JAE

RLY_H

LIGHT

GND

ACC
JAE F MX34040SF1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
F MX34040SF1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

0.3 R

0.3 L

0.5 B
0.3 O
0.3 GY
0.3 GW

0.3 RL
0.3 LR

0.3 YR
0.3 RW
0.3 WR

0.5 BW
0.5 BP
0.5 BL

0.5 RY
0.3 OB

0.5 LR
N.C

N.C
N.C
N.C
N.C
N.C

N.C
N.C
N.C
N.C
N.C
N.C
N.C

N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C

N.C
0.3 R

0.3 Y

0.3 L

0.5 B
0.3 O
0.3 GY
0.3 GW

0.3 RL
0.3 LR

0.3 YR
0.3 RW
0.3 WR

0.5 BY
0.5 BW
0.5 BP
0.5 BL

0.3 GR

0.5 RY
0.3 OB
0.3 GR

0.5 LR
N.C

N.C
N.C
N.C
N.C
N.C

N.C
N.C
N.C
N.C
N.C
N.C

N.C
N.C

N.C
N.C
N.C
N.C
N.C

CAVS

317 CAVS

932 CAVS
319 CAVS
301 CAVS
302 CAVS

CAVS
CAVS

CAVS
CAVS
CAVS

312 CAVS
313 CAVS
314 CAVS

318 CAVS
321 CAVS

322 CAVS
CAVS

CAVS

CAVS

CAVS
CAVS
301 CAVS
302 CAVS

CAVS
CAVS

CAVS
CAVS
CAVS

CAVS
CAVS
CAVS
CAVS

316 CAVS

CAVS
CAVS
CAVS

CAVS
YAZAKI

307
305
306

308
309
310
F 7123-7820

307

336

317

932
319
305
306

308
309
310

311
312
313
314

318
321
320

322
320 CAVS 0.3 GR 1
316 CAVS 0.3 GR 2 EVA_SENSOR
JAE
JAE F 1L-AG5-7S-S3C1
F 1L-AG5-7S-S3C1 2
2 306 CAVS 0.3 LR 1
306 CAVS 0.3 LR 1 305 CAVS 0.3 RL 2
2
305 CAVS 0.3 RL 2 N.C 3
M
2 N.C 3 317 CAVS 0.3 L 4 MOTOR_ACTUATOR
M MOTOR_ACTUATOR MA_REC/FRESH
317 CAVS 0.3 L 4 N.C 5
N.C 5 MA_REC/FRESH N.C 6
N.C 6 N.C 7
N.C 7
JAE
JAE F 1L-AG5-7S-S3C1
F 1L-AG5-7S-S3C1 309 CAVS 0.3 RW 1
309 CAVS 0.3 RW 1 310 CAVS 0.3 WR 2
310 CAVS 0.3 WR 2 N.C 3
M MOTOR_ACTUATOR
N.C 3
M MOTOR_ACTUATOR 304 CAVS 0.3 OB 4
304 CAVS 0.3 OB 4 302 CAVS 0.3 GW 5 MA_AIRMIX
302 CAVS 0.3 GW 5 MA_AIRMIX 334 CAVS 0.3 O 6
334 CAVS 0.3 O 6 N.C 7
N.C 7
JAE
JAE F 1L-AG5-7S-S3C1
F 1L-AG5-7S-S3C1 307 CAVS 0.3 R 1
307 CAVS 0.3 R 1 308 CAVS 0.3 YR 2
308 CAVS 0.3 YR 2 N.C 3
M MOTOR_ACTUATOR
N.C 3
M MOTOR_ACTUATOR 321 CAVS 0.3 OB 4
MA_MODE
321 CAVS 0.3 OB 4
MA_MODE W 301 CAVS 0.3 GY 5

W 301 CAVS 0.3 GY

319 CAVS 0.3 O
5
6
319 CAVS 0.3 O
N.C
6
7
N.C 7
YAZAKI YAZAKI
M 7322-2446 YAZAKI
M 7322-2446
YAZAKI 4 322 CAVS 0.5 LR F 7123-2228
4 322 CAVS 0.5 LR F 7123-2228 3 923 AVS 3 B 335 AVS 2 RW 2
3 923 AVS 3 B 335 AVS 2 RW 2 TO_FLOOR 2 79 AVS 2 Br 79 AVS 2 Br 1 M BLOWER_FAN
TO_FLOOR 2 79 AVS 2 Br 79 AVS 2 Br 1 M BLOWER_FAN 1 318 CAVS 0.5 RY
1 318 CAVS 0.5 RY

SUMITOMO
DEUTSCH SUMITOMO F 6098-0514
DISP._CHANGER DT06-2S F 6098-0514 N.C 4
2 935 CAVS 0.85 B N.C 4 331 AVS 2 RL 2
+ 331 AVS 2 RL 2
- 1 337 CAVS 0.85 WG 327 AVS 2 YR 3 RESISTOR
327 AVS 2 YR 3 RESISTOR
YAZAKI YAZAKI 330 AVS 2 RW 1
M 7282-1010 F 7283-1010 330 AVS 2 RW 1

COMPRESSOR

0.5 Br

312 CAVS 0.5 BW

0.5 Br

313 CAVS 0.5 BP

0.5 Br

314 CAVS 0.5 BL

0.85 WG

YAZAKI
324 CAVS 0.85 Br

930 AVS 2 B

934 AVS 2 B
0.5 Br

311 CAVS 0.5 BY

0.5 Br

312 CAVS 0.5 BW

0.5 Br

313 CAVS 0.5 BP

0.5 Br

314 CAVS 0.5 BL

0.5 Br

0.5 Br
46 CAVS 0.85 W

0.3 Y

7123-7414-40

330 AVS 2 RW

327 AVS 2 YR

331 AVS 2 RL
930 AVS 2 B

934 AVS 2 B

933 AVS 2 B
330 AVS 2 RW

327 AVS 2 YR

331 AVS 2 RL

45 CAVS 0.85 WY
933 AVS 2 B

325 CAVS

326 CAVS

328 CAVS
6098-1493
6098-1493

SUMITOMO
SUMITOMO
6098-1493
SUMITOMO
337 CAVS
323 CAVS

325 CAVS

326 CAVS

328 CAVS

338 CAVS

336 CAVS

339 CAVS
6098-1493
6098-1493
6098-1493

SUMITOMO
SUMITOMO
SUMITOMO
6098-1493
SUMITOMO
6098-1493
SUMITOMO

Pressure_switch

N.C

N.C

N.C
N.C

N.C

N.C

N.C

N.C

2 45 CAVS 0.85 WY 1 2 5 4 3 1 2 5 4 3 1 2 5 4 3
1 2 5 4 3 1 2 5 4 3 1 2 5 4 3 1 2 5 4 3 1 2 5 4 3

MITSUBA

MITSUBA

MITSUBA
46 CAVS 0.85 W
MITSUBA

MITSUBA

MITSUBA

MITSUBA

MITSUBA

SUMITOMO
F 6189-0094 RELAY H RELAY M2 RELAY M1
RELAY RC RELAY H RELAY M2 RELAY M1 RLY.RDC
RELAY DISPLACEMENT CHANGER

AC_PANEL AC_PANEL

7 8 9 10 11 12 18 19 7 8 9 10 11 12 18 19
21 22 23 24 25 26 27 33 36 37 38 39 40 21 22 23 25 26 27 37 38 39
JAE JAE
MX34040SF1 MX34040SF1

MA_MODE RLY.RDC MA_MODE

DISP._CHANGER RESISTOR RLY.RC RLY.M2 RESISTOR RLY.M2 RLY.H
MA_AIRMIX MA_REC/FRESH Pressure_switch EVA_SENSOR BLOWER_FAN TO_FLOOR MA_AIRMIX MA_REC/FRESH BLOWER_FAN TO_FLOOR
RLY.M1 RLY.H RLY.M1
1 2 1 1 2 1 2 1
1 2 4 5 6 1 2 4 2 1 1 2 2 1 1 2 4 5 6 1 2 4 2 1
2 1 3 1 2 3
2 4 3 2 4 3
JAE 5 SUMITOMO JAE 5
JAE YAZAKI JAE
SUMITOMO 1L-AG5-7S-S3C1 1L-AG5-7S-S3C1 3 6189-0094 YAZAKI YAZAKI SUMITOMO 1L-AG5-7S-S3C1 1L-AG5-7S-S3C1 3
DEUTSCH 7123-7820 YAZAKI YAZAKI
DT06-2S 6098-0514 SUMITOMO 7123-2228 7322-2446 6098-0514 SUMITOMO 7123-2228 7322-2446
6098-1493 6098-1493 Connector
ELECTRICAL CIRCUIT DIAGRAM CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
(AUTO SHUT-DOWN) (OPTIONAL)
Applicable Machine Fues_Box.1
Attach to vol. No. Model
5A Rly.A/S
TADB-EN-00 ZX33U-5A Diode
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A

MITSUBA

1.5A
TAEB-EN-00 ZX55U-5A
TAFA-EN-00 ZX65USB-5A

1 2 1 2 5 4 3 K A

F 6098-1493

F 7123-9025-30
(7321-9823-30)
YAZAKI
B
RW
RG

RG

0.5 OB

GB

RG
GB
3618-9703-13
YAZAKI

SUMITOMO

N.C.
0.85
0.5

0.5
0.5
1.25
1.25

0.85
a

7 CAVS

3 CAVS
CAVS

CAVS
CAVS
CAVS
CAVS

9 CAVS

13
17
A/S.1

900
15
16
SUMITOMO
M 6098-0212
1 1 AVS 3 RW
2 2 AVS 3 Y
3 3 CAVS 0.5 OB
Connector To_Floor
4 4 AVS 3 RW
5 14 CAVS 0.5 BW
6 6 AVS 3 Y
Diode 7 900 CAVS 0.85 B
A/S.1
A K
3 2 1

RG

GB

RG

GB
7 6 5 4
b

0.5

0.5

0.5

0.5
4 AVS 3 RW

3 RW
6 AVS 3 Y

3 Y
SUMITOMO YAZAKI

CAVS

19 CAVS

CAVS

18 CAVS
6098-0212 7123-9025-30

2 AVS

1 AVS
F 7223-6146-30
(7321-9823-30)

F 7223-6146-30
12

11
YAZAKI
Rly.Acc 86 85 30 87 86 85 30 87

YAZAKI
Fues_Box.1 Rly.R2 Rly.A/S
86
1 2 1
85 87
5
2 30 3
Rly.R2 Rly.Acc
YAZAKI YAZAKI SUMITOMO
3618-9703-13 7223-6146-30 6098-1493

Connector
FLOOR HARNESS CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A

Rly.Light/Rly.Horn/
Rly.Gatelock/Rly.Travel

30
Monitor.1/Monitor.2/
Power_Outlet
Rly.Rack.Act 50
Rly.Main A/C,CAB

30 Horn

11 5A 5A 1 AMP AMP
ML_Crane/Communication/ 171809-2 171809-2
Travel_Alarm/Option 12 5A 5A 2
Conector

5A
926 110
13 20A 25A 3

(15)
UP 14 5A 10A 4

80

80
10A
10 15 10A 5A 5

DETAIL
A 6
16 5A 5A

20A
17 5A 25A 7

18 5A 10A 8 Tape

25A

140(PVC 6X7)
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT
19 0.5 G Connect.2 13 Monitor.1 11 CAVS
5A 9 Pilot
20 0.5 O Connect.2 7 Monitor.1 12 CAVS
DEUTSCH
20A 10 Light SW Tape
21 0.5 LW Connect.2 8 Monitor.1 17 CAVS DT06-2S Tape
24 0.85 WL Fuse_Box 6 Connect.2 2 CAVS 2 1 A K

10
31 0.5 YG Connect.2 17 Rly.Rck.Act 3 CAVS
32 0.5 RG Connect.2 3 Monitor.2 16 CAVS 80 L2 Light.SW.2 100 915 111 Diode
132 935 71 YAZAKI

80
33 0.85 Y Optional_Power 5 Connect.2 4 CAVS AMP
171809-2 7283-5028 Base：#4665161
35 1.25 RW Fuse_Box 16 Connect.2 1 CAVS (7321-6075) Clip Band：#4326365
37 0.5 WR Connect.2 16 Rly.Rck.Act 2 CAVS
38 0.5 BY Connect.2 18 Rly.Rck.Act 4 CAVS Switch Start Travel Speed SW(Panel)
39 0.5 BL Connect.2 15 Rly.Main 4 CAVS
40 0.5 GW JC.1 2 Connect.2 5 CAVS Trv.Spd.SW.2 Light.SW.3 Trv.Spd.SW(Pedal)
SW.Start.B B 80 T2 80 80 L3 Travel
42 0.5 RW Connect.2 6 Eng.Ctrl.Dial 1 CAVS 55 AMP 130 105 AMP DEUTSCH
LA205 DEUTSCH Tape
49 2 WR Connect.2 14 Rly.Main 3 AVS 171809-1 171809-2 DT06-2S DT06-2S
55 3 R d SW.Start.B 1 AVS
7034-1279(TC-5) 2 1 2 1
57 3 Y SW.Start.R2 1 A/S.1 2 AVS 240
58 1.25 WL Fuse_Box 21 SW.Start.C 1 CAVS SW.Start.Acc ACC 80
59 100
59 3 RW SW.Start.Acc 1 A/S.1 1 AVS LA205 916 72 196 133
60 2 R d Fuse_Box 19 AVS Trv.Spd.SW.3 140(PVC 6X7) Light.SW.7
T3 80 80 L7
195 919

100
62 2 R d Fuse_Box 20 AVS AMP AMP 80

440(
SW.Start.C 171809-2 937
63 3 Y A/S.1 6 Fuse_Box 22 AVS C 80 171809-1

COT)
58

50
65 2 Y 63 Fuse_Box 23 AVS
LA105 220(PVC 6x7) CA104WP
66 1.25 RW 67 Fuse_Box 27 CAVS Canopy_Light

980(COT)
67 3 RW A/S.1 4 Fuse_Box 25 AVS
SW.Start.R2

COT)
68 2 RW 67 Fuse_Box 26 AVS R2 80 Tape 80
57 119

440(
71 0.85 G Pilot 1 Rly.Gatelock 5 CAVS LA205
72 0.85 WR Travel 1 Rly.Travel 5 CAVS 230 10 CB104WP
73 0.5 R Rly.Horn 3 Fuse_Box 1 CAVS
74 0.5 R 92 CAB 1 CAVS SW.Start.BR 250(COT)
BR 80 Base：#4665161

T)
76 0.5 R Fuse_Box 5 Optional_Power 1 CAVS 175

CO
LA105 Clip Band：#4326365

0(
53
77 2 R Rly.Light 3 Fuse_Box 3 AVS
78 2 R Rly.Main 2 Fuse_Box 4 AVS 1 3
79 0.85 G Fuse_Box 17 Optional_Power 6 CAVS Base：#4665161
☆ Clip Band：#4326365 80
80 0.5 R Rly.Horn 1 73 CAVS 170 163 952 936
Travel Speed SW(Lever) Earth(Floor)
81 2 Y Fuse_Box 7 A/C 2 AVS CA104WP
350(COT) Press.Sns.1 LA310
82 0.5 Y Fuse_Box 8 CAB 6 CAVS Eng.Ctrl.Dial 1 3 340(COT) 450(COT)
80 80 T 170 Work_Light
83 1.25 Y Fuse_Box 9 Rly.Travel 3 CAVS YAZAKI 42 169 957 122 (A/I)
910
84 0.5 YW i Trv.Spd.Ctrl 5 CAVS C03FW YAZAKI
85 2 Y Power_Outlet 2 Fuse_Box 10 AVS CB104
RV03FB 80

40
86 0.5 RW Fuse_Box 12 CAB 5 CAVS 173
Trv.Spd.SW(Lever)
87 0.5 RW Fuse_Box 18 Optional_Power 7 CAVS CB104WP
88 1.25 RW Fuse_Box 14 ML_Crane 1 CAVS

10
89 0.85 RW Fuse_Box 15 Option 2 CAVS CB104 80 193
H 80
90 0.5 RG A/C 4 86 CAVS 109
Tape
91 0.5 RL Monitor.1 1 Fuse_Box 11 CAVS CB104
92 0.5 R Fuse_Box 2 Monitor.1 13 CAVS

200(COT)

190
93 0.5 RW JC.1 6 Communication 1 CAVST Twist Pair(93,94)
Horn.SW
94 0.5 RG Monitor.1 23 Communication 2 CAVST Twist Pair(94,161)(93,94)
CB104
96 0.5 LB Monitor.2 22 ML_Crane 2 CAVS 80
921
97 0.5 GY j Monitor.2 6 CAVS Tape Base：#4665161 e
98 0.5 RY k A/C 1 CAVS Clip Band：#4326365
99 0.5 GR Monitor.2 3 ML_Crane 4 CAVS
Tape

330
101 2 RY k CAB 4 AVS Tape
103 0.5 RW Rly.Rck.Act 1 35 CAVS
104 0.5 G Optional_Power 9 109 CAVS
Clip Band：#4326365
130
105 0.5 RY Light.SW.3 1 Rly.Light 1 CAVS
Fuse_Box
107 0.85 Y Optional_Power 11 Rly.Gatelock 4 CAVS #4686460

70
108 0.5 G Gatelock.SW 1 79 CAVS
SUMITOMO 50
6359-1571
109 0.5 G Horn.SW 1 Rly.Horn 2 CAVS
110 0.5 RB Rly.Horn 5 Horn 1 CAVS

120
130

130
111 0.5 RB Diode K 110 CAVS
11 91 175 24 73 1
ML_Crane
112 2 RY k Rly.Light 5 AVS 12 86 60 92 2

15
19 6 1
115 0.5 RL JC.1 10 Travel_Alarm 3 CAVS
1 3 1 2 3 Base：#4669492
116 0.5 WL Monitor.1 4 Travel_Alarm 4 CAVS 13 141 67 25 77 3 79 33 190 124 136 76 131 122 59 57 174 A/S.1 AMP AMP Clip Band：#4326365
1871414-1 Tape

90
119 1.25 RY k Canopy_Light 1 AVS SUMITOMO 776524-1
14 88 78 4 172 107 127 104 929 87 930 84 194 67 179 63 922 6098-0214 1 2 2 1
120 0.5 RY k Monitor.2 20 CAVS

100
20 62
122 0.5 GW Trv.Spd.Ctrl 3 Trv.Spd.SW(Lever) 1 CAVS 4 6 4 5 6 7
15 89 76 5 12 7 96 88 150

ML
124 0.5 RW JC.1 7 Optional_Power 3 CAVS 3 2 1 1 3
16 35 68 58 24 Optional_Power Trv.Spd.Ctrl d 99 139 R 103 37 31 Rly.Rck.Act
127 0.5 BR Optional_Power 10 Monitor.2 17 CAVS 26 21 6
AMP A/S.2
130 0.5 YW i Trv.Spd.SW.2 1 CAVS SUMIOTOMO SUMITOMO YD00005441 SUMITOMO
17 79 81 776533-1 6195-0021 3 4 4 3 38
131 0.5 YW i Trv.Spd.Ctrl 1 CAVS 7 6098-0212 6020-6161
Terminal 1,2,3,4,7,8,10
132 0.5 Y Light.SW.2 1 83 CAVS 18 87 66 27 22 63 82 8 :776493-1 7 6 5 4 4 6
133 0.5 GY j Trv.Spd.SW(Pedal) 1 CAVS Terminal 5,6,9,11,12 f 1 3

560(COT)
134 0.5 RW Gatelock.SW 2 Rly.Gatelock 1 CAVS 83 9 :776493-2 Communication 1 3
93 94 917 150 Rly.Main

COM
136 0.5 L Connect.2 12 Optional_Power 2 CAVS M Connect.1
138 0.5 R Rly.Main 1 78 CAVS 23 65 85 10 Tape Z06FGY 138 78 49 SUMITOMO YAZAKI

T)
43 6020-6161 150

250(CO
139 0.5 YW i ML_Crane 3 CAVS
YD00004678 39 Y01MB
141 2 RW Fuse_Box 13 CAB 2 AVS 4 6
10

150 5 R d Connect.1 1 AVS 4 6

φ19.5

T)
154 0.5 L Connect.2 11 Monitor.1 24 CAVS Tape

(CO
2 1

230
155 0.5 B Monitor.1 21 Connect.2 10 AVSSCS Shield Twist Pair(155,156)
JC.1 Travel_Alarm

ALARM
156 0.5 W Monitor.1 20 Connect.2 9 AVSSCS Shield Twist Pair(155,156) 167 168

C)
SUMITOMO AMP

(PV
50

160 0.5 RL JC.1 9 Monitor.1 14 CAVS 6189-6913 776524-2

200(COT)

200
Tape

150
161 0.5 RW Monitor.1 22 JC.1 5 CAVST Twist Pair(94,161) 6440-0296(4+4+4P) 116 115 Tape
660(COT)

162 0.5 WG Monitor.1 16 Press.Sns.3 2 CAVS

4 3
19

163 0.5 WR Monitor.1 3 Press.Sns.1 2 CAVS 1 2 3 4 5 6 7 8 9 10 11 12

164 0.5 GW JC.1 1 Monitor.1 5 CAVS 100 164 40 169 161 93 124 160 115 170 171 #4339645
1 2 Tape
165 0.5 G Monitor.2 19 172 CAVS Option 5 40 33 32 24 35 1

ACC
150 Tape
166 0.5 RW Monitor.2 7 134 CAVS #YD00000710 918 89
Z02FGY 10 155 156 21 20 42 6
167 0.5 OR Monitor.2 18 Travel_Alarm 2 CAVS
168 0.5 BR Monitor.2 23 Travel_Alarm 1 CAVS
340(COT) 290(COT) Tape 510(COT)
14 49 19 136 154 11
169 0.5 GW JC.1 3 Eng.Ctrl.Dial 2 CAVS 50 200(COT) Connect.2
17
170 0.5 RL Press.Sns.1 1 JC.1 11 CAVS 31 37 39 15 MITSUBISHI
171 0.5 RL Press.Sns.3 1 JC.1 12 CAVS 2 1 NMWP-32M-GY
172 0.85 G Optional_Power 12 Rly.Gatelock 3 CAVS 22 38 18
B Tape A
173 1.25 RY k Work_Light 1 AVS
134 108
φ23.8 i 10 φ27 20 30 100 27 23
1 2 1 3

T)
174 0.5 OB Monitor.2 9 A/S.1 3 CAVS

(CO
175 1.25 RL Fuse_Box 24 CAVS A/C
SW.Start.BR 1 98 81 171 162 953

130
YAZAKI AC 70 65 480 32 28
179 0.5 BW Monitor.2 4 A/S.1 5 CAVS Gatelock.SW Tape
190 0.5 WL Optional_Power 4 24 CAVS
Tape 7323-2446 927 90 Press.Sns.3
DEUTSCH 510
193 0.5 YW i Trv.Spd.SW(Lever) 1 CAVS 3 4 (Overload)
DT06-2S k
194 0.5 GY j Trv.Spd.Ctrl 6 CAVS Monitor.1
1 3
g Z03FGY
195 0.5 GY j Trv.Spd.SW.3 1 CAVS AMP
1318917-1

280
196 0.5 YW i Trv.Spd.SW(Pedal) 2 CAVS CAB 74 141 928 CAB 4
70 2 1

(CO
YAZAKI
197 0.5 GY j Rly.Travel 1 CAVS 1 12 j L

T)
910 5 B Earth(Floor) 1 Earth 1 AVS 7323-2262 101 86 82 913 105
91 956 163 116 164 19 20 Rly.Light
911 3 B e Earth 1 AVS 4 6
5 112
913 0.5 B g Rly.Light 2 CAVS 92 160 162 21 156 155 161 94 154
Tape

180(COT)
914 0.5 B g Rly.Gatelock 2 CAVS 3 77
13 24
915 0.5 B Diode A 926 CAVS ☆
Base：#4665161 4
150

916 0.85 B e Travel 2 CAVS

120
2 1
917 0.85 B Communication 3 Earth 1 CAVS
Switch Start Clip Band：#4326365 H
109 80
918 0.85 B Option 1 Earth 1 CAVS
919 0.5 B f Light.SW.7 1 CAVS 50 130 120 5 110
Rly.Horn Earth
1 14
R22-10
921 0.5 B f Horn.SW 1 CAVS 230(COT)
922 0.5 B f A/S.1 7 CAVS
954 99 179 97 166 174 180 3 73 SUMITOMO
925 2 B g Power_Outlet 1 AVS 6098-1493 910 911 917 918 927 928
32 127 167 165 120 96 168 160 4
926 0.5 B e Horn 1 CAVS 2 1
15 G
927 2 B A/C 3 Earth 1 AVS 28 914 107 134 Rly.Gatelock
30 939 950 952 953 955 980
928 2 B CAB 3 Earth 1 AVS Monitor.2 160
240

AMP h Base：#4665161 5 71
(CO

929 0.5 B f Optional_Power 8 CAVS

Clip Band：#4326365
T)

930 0.5 B f Trv.Spd.Ctrl 4 CAVS 1565380-1 3 172

935 0.85 B e Pilot 2 CAVS 925 1 Power_Outlet
936 1.25 B e Work_Light 1 AVS 4
AMP 2 1
937 1.25 B e Canopy_Light 1 AVS T
2 171810-2
85

939 2 B g Earth 1 AVS 981 197

A/S.1/A/S.2 Fuse_Box Rly.Travel
950 0.5 B h Earth 1 CAVS
5 72
952 0.5 B Press.Sns.1 3 Earth 1 CAVS
953 0.5 B Press.Sns.3 3 Earth 1 CAVS 3 83
954 0.5 B h Monitor.2 1 CAVS
955 0.5 B Shield_Earth 155,156 Earth 1 CAVS Connect the shield of 155,156
956 0.5 B Monitor.1 2 h CAVS JC.1
957 0.5 BW Eng.Ctrl.Dial 3 h CAVS
980 0.85 B f Earth 1 CAVS
981 0.5 B g Rly.Travel 2 CAVS

Connect.2 DETAIL
B
MAIN HARNESS CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A

DETAIL
A
Glow DETAIL
E
Clip:#4254600
CSD
Glow/CSD
ECU
FCI B

DETAIL
C S.B.F.1 CMC48ways
A B C D E F G H J K L M
4 151 23 25 14 45 46
Speed_Sensor
3 28 18 29 30 11 47 8
Rck.Act

50A
16
20
2 32 33 964 36 907 Eng.OilPress.SW
4-R3 1 38 39 40 41 42 43 44 908 48 87
10 5
Corrugated Slit

260(COT)
15 Rly.Glow
180 G 85 906 8 86
YAZAKI Cleaner_Sns
7223-6146-30
CMC48ways S.B.F.2 9 AMP AMP
Alarm
Z02FGY 30 171809-1 171809-1
Clip Band:#4326365
87
CAN 151 972
YDT 6 Glow CSD
Z02FGY YAZAKI YAZAKI

60A
60A Water_Temp

Alarm
DEUTSCH
16

16
20

20
1 2 Rly.Start
1 2
AMP 7323-3010 7323-7414-40

50
DTM06-06S-E007 80 150 S 85 11 10 YAZAKI

X7)
90 86
30

o DTM04-06P-E003 181 182 973 183 #YD00000710 7223-6146-30 178390-2

C6

80
4-R3

80
1 2 9 45

(PV
10 10 7
A

140

19
p 30 18 962
260 15 15 1 52 6 100

180(COT)
φ24.4
5 200 3 1 S.B.F.1
2 157 SUMITOMO
31 130

70
0( 3 6359-0485
B 3 159 902 4 CO
T) Terminal1,2:50A(#YD00005687)

190(VOX)
250(VOX)
DETAIL (50A:#YD00001415/60A:#YD00001416)

250(VOX)
6
10 310(COT)

X)
4 2

VO
0(
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT

12
1 5 R S.B.F.2 3 Battery 1 AVS Tape Base:#4665161 3 1 S.B.F.2
2 5 R S.B.F.2 1 Battery 1 AVS 310(COT) 20
Clip Band:#4326365 1 2 SUMITOMO
Base：#4665161
3 3 R S.B.F.1 1 Battery 1 AVS 6359-0485 Overheat.SW Clip Band：#4326365
4 5 R S.B.F.2 4 a AEX 4 5
D Terminal1,2:60A(#4670088) CB104
5 5 R S.B.F.2 2 Rly.Glow 87 AVS
Tape 4 2 Terminal3,4:60A(#4670088) YAZAKI
6 3 R Rly.Start 87 S.B.F.1 2 AVS
7 3 W Rly.Start 30 Starter 1 AEX ☆ 7120-1020 E Base：#4665161
8 0.85 Y Rly.Glow 86 ECU 44 CAVS 430(COT) Clip Band：#4326365
9 5 W Glow 1 Rly.Glow 30 AEX Battery

130(COT)
10 0.75 WL JC.1 4 Rly.Start 86 AESSX ECU R14-10

20
320(H-COT)

220(VOX)
11 0.85 WR Rly.Start 85 ECU 20 CAVS Alternator
13 5 R a Alt.B 1 AEX 1 2 3
Tape SUMITOMO
14 0.75 P ECU 10 Alternator 3 AESSX S.B.F.1/ 6189-0442
15 0.85 RW b Alternator 2 AEX S.B.F.2 YDT

50
16 0.85 L JC.1 1 Alternator 1 AEX 2 3
Alt.B 1
17 1.25 RW b Fuel_Pump 2 AESSX #4339645
LA306 16 15 14
18 0.75 Y Water_Temp 1 ECU 16 AESSX 13
19 0.85 G JC.1 9 Connect.2 13 AEX CAP(赤) L IG P

65

200(H-COT)
140
7034-7151

370(H-COT)
20 0.85 O Connect.2 7 Overheat.SW 1 AEX

260(VOX)

270(VOX)
21 0.85 LW Connect.2 8 Float 2 AEX C
23 0.75 RW b ECU 7 AESSX

320(H-COT)
24 0.85 WL JC.1 6 Connect.2 2 AEX
φ24.4

90°
25 0.75 WL JC.1 5 ECU 8 AESSX
28 0.75 G JC.1 7 ECU 14 AESSX Speed_Sensor

290(H-COT)
Battery

230(VOX)
1 2 3 4 5 6 1 2
29 0.75 B ECU 18 Speed_Sensor 1 ESSXT Twist Pair(29,30)

480(H
31 46 41 47 963 SUMITOMO
30 0.75 G ECU 19 Speed_Sensor 2 ESSXT Twist Pair(29,30) 158 1 29 30
Base:#4665161 6189-0552

-COT)
31 0.75 YG Connect.2 17 Rck.Act 1 AESSX
32 0.75 RG Connect.2 3 ECU 23 AESSX
Clip Band:#4326365 Rck.Act 957 2
33 0.75 Y Connect.2 4 ECU 24 AESSX #YD00000710 YAZAKI
450 120 7283-8850-30 Eng.OilPress.SW
35 1.25 RW b Connect.2 1 AEX
36 0.5 B o ECU 30 CAVS 1 2 SUMITOMO
Float

13
6189-0156
37 0.85 WR c Connect.2 16 AEX
D

19
Z02FGY 905 21
38 0.75 BY Connect.2 18 ECU 33 AESSX DETAIL Tape

230
39 0.75 BL Connect.2 15 ECU 34 AESSX Base:#4665161

170
40 0.75 GW Connect.2 5 ECU 35 AESSX Clip Band:#4326365 #4686459
41 0.75 P Rck.Act 4 ECU 36 AESSX Connect.2

120
Connect.1 350(H-COT)
42 0.75 RW Connect.2 6 ECU 38 AESSX MITSUBISHI

12
YAZAKI 150 a

00
43 0.5 B ECU 39 o CAVS NMWP-32F-GY Y01FB

250(H-COT)
7

19
VO
X)
44 0.5 W ECU 40 p CAVS

230

13
45 0.75 G CSD 1 ECU 41 AESSX 200 Starter φ17.5

X)
Alarm.1 1 2

(VO
46 0.75 WB Rck.Act 2 ECU 42 AESSX 300(VO LA204
35 24 32 33 40

250
1 5
DEUTSCH X) Fuel_Pump
47 0.75 RG Rck.Act 5 ECU 43 AESSX 183 973 #YD00000710
48 2 W ECU 48 c AVSS 42 20 21 156 155 10 DT04-2P YAZAKI
6 50 300

50
7323-6423-30

200
49 2 WR Connect.2 14 c AEX
52 0.5 RW b YDT 1 AESSX 11 154 136 19 49 14
300(H-COT) 320(H-COT) 730(H-COT)
150(VOX) 1 2
136 0.85 L JC.1 2 Connect.2 12 AEX 17
39 37 31 904 17
15 19 13
150 5 R a Connect.1 1 AEX 15
151 0.85 WR ECU 5 Cleaner_Sns 1 CAVS 38 22
18
154 0.85 L JC.1 3 Connect.2 11 AEX #4686460 b 150
φ24.4 #4686459 φ17.5

100
155 0.5 B Connect.2 10 o APEXBS Shield Twist Pair(155,156) 23 27 φ19.5 2 3 4 5 6 7 8 9 10 11 12
156 0.5 W Connect.2 9 p APEXBS Shield Twist Pair(155,156)
157 0.5 W p YDT 2 AVSSCS Shield Twist Pair(157,159) 28 32 Tape 16 136 154 10 25 24 28 158 19
158 0.85 G JC.1 8 Eng.OilPress.SW 1 AEX
159 0.5 B o YDT 3 AVSSCS Shield Twist Pair(157,159) 200
181 0.5 W CAN 1 157 CAVS
JC.1
182 0.5 B CAN 2 159 CAVS
SUMITOMO
183 0.85 R Alarm 2 Alarm.1 1 AEX 220(H-COT) 6189-6913
902 0.5 B YDT 4 Earth 1 AESSX
(6440-0297(3+3+3+3P))
904 1.25 B Fuel_Pump 1 Earth 1 AEX 200
905 0.85 B Float 1 Earth 1 AEX
906 0.75 B Rly.Glow 85 Earth 1 AESSX Tape
907 2 B ECU 45 l AVSS
Earth
908 2 B ECU 47 l AVSS R14-10
956 5 B l Earth 1 AEX 902 904 905 906 956 957
957 0.85 B Eng.OilPress.SW 2 Earth 1 AEX
960 0.5 B Shield_Earth 155,156 Earth 1 AESSX Connect the shield of 155,156 Connector
960 962 963 971 972
962 0.85 B Water_Temp 2 Earth 1 AEX
963 0.75 B Rck.Act 6 Earth 1 AESSX
964 0.85 B ECU 28 l CAVS
971 0.5 B Shield_Earth 157,159 Earth 1 AESSX Connect the shield of 155,156
972 0.85 B Cleaner_Sns 1 Earth 1 AEX
973 0.85 B Alarm 1 Alarm.1 2 AEX
LIGHT HARNESS CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A

ＣＡ１０４ ＣＢ１０４
Waterproof WaterProof
（ＹＡＺＡＫＩ ７１２０−８０１８） （ＹＡＺＡＫＩ ７１２０−１１５７）

50 2500(PVC) 50
(MAIN HARNESS) 1 2 (BOOM LIGHT)

3 50 4
50
650
ＣＢ１０４ Tape ＣＡ１０４
WaterProof
Waterproof
（ＹＡＺＡＫＩ ７１２０−１１５７）
（ＹＡＺＡＫＩ ７１２０−８０１８）

No. Size Color From To Comment

1 1.25 RY 1 2 P
2 1.25 B 3 4 N
CAB HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A

Wiper.SW.1 Wiper.SW.5
W1 80 80 W5 AMP
AMP 107 109
171809-1 171809-2

Wiper.SW.2 Wiper.SW.6
W2 80 80 W6 AMP
AMP 108 106
JUNC_A 171809-1 171809-2
CB104WP
3 Wiper.SW.3
AMP W3 80
80 912
101 171809-1 Tape
ON
2 1
JUNC_A ML_LAMP
CB104WP CA104WP 122 920 Z02MGY
1 2
Int 80 130
erlo

450(COT)
Tape ck
120 121
T0_FLOOR CAB

150
YAZAKI YAZAKI
7322-2162 Tape 7123-2800
3 1 1 5
700(COT)
370(COT) 460(COT)
910 100 102 80 108 110 107 105 121
No. SIZE COLOR From From:PIN# To To:PIN# KIND 103 104 105 102 103 104 913 910
100 2 RW T0_FLOOR 2 CAB.SW 1 AVS 6 4 6 10
100
101 2 RW JUNC_A 3 CAB.SW 2 AVS 100 1 Tape 200 100
102 0.85 R CAB 6 T0_FLOOR 1 CAVS 101 2
Tape
103 0.85 YR T0_FLOOR 6 CAB 7 CAVS
104 0.5 RB T0_FLOOR 5 CAB 8 CAVS CAB.SW
Washer_Pump YAZAKI
105 2 RY T0_FLOOR 4 CAB 4 AVS YAZAKI 7323-2228
106 0.5 GR Wiper.SW.6 1 Washer_Pump 1 CAVS 7323-2228
107 0.5 Y Wiper.SW.1 1 CAB 3 CAVS
1 106 410(PVC)
108 0.5 LB Wiper.SW.2 1 CAB 1 CAVS
109 0.5 YR Wiper.SW.5 1 103 CAVS 2 911 Connector
110 0.85 YR 103 CAB 2 CAVS
120 2 RY JUNC_A 1 105 AVS
121 2 RW CAB 5 JUNC_A 2 AVS
122 0.85 RW ML_LAMP 2 121 CAVS
910 2 B T0_FLOOR 3 CAB 10 AVS
911 0.5 B Washer_Pump 2 910 CAVS
912 0.5 B Wiper.SW.3 1 910 CAVS
913 2 B CAB 9 910 AVS
920 0.85 B ML_LAMP 1 910 CAVS
AIR CONDITIONER FLOOR HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A

RLY.M2 RLY.RC RLY.M1 RLY.H RLY.RDC

AC_PANEL SUMITOMO
JAE 6098-1493
MX34040SF1 2
4
2
4
2
4
2
4
2
4
1 1 1 1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
313 326 311 323 314 328 312 325 336 338
Connector 310 309 308 307 306 305 302 301
5 933 5 46 5 934 5 930 5 337
322 319 932 320 321 318 317 316 336 314 313 312 311
3 327 3 324 3 331 3 330 3 339
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

No. SIZE COLOR From From:PIN# To To:PIN# KIND

46 0.85 W RLY.RC 5 1 CAVS M2 RC M1 H RDC
COMPRESSOR

220
150

190

260

300
79 2 Br TO_FLOOR 2 BLOWER_FAN 1 AVS

680(COT)
301 0.3 GY AC_PANEL 19 MA_MODE 5 CAVS TO_FLOOR
302 0.3 GW AC_PANEL 18 MA_AIRMIX 5 CAVS YAZAKI
7322-2446 W 200
304 0.3 OB 321 MA_AIRMIX 4 CAVS
2 1
305 0.3 RL MA_REC/FRESH 2 AC_PANEL 12 CAVS 590(COT) 360(COT)
79 318
306 0.3 LR MA_REC/FRESH 1 AC_PANEL 11 CAVS
307 0.3 R MA_MODE 1 AC_PANEL 10 CAVS 322 923
308 0.3 YR MA_MODE 2 AC_PANEL 9 CAVS 4 3
EVA_SENSOR
2 1
DISP.CHANGER
309 0.3 RW MA_AIRMIX 1 AC_PANEL 8 CAVS YAZAKI 935 337
DT06-2S
310 0.3 WR MA_AIRMIX 2 AC_PANEL 7 CAVS φ14.1 7123-7820 DEUTSCH
311 0.5 BY AC_PANEL 40 RLY.RC 2 CAVS 1 2

280(COT)
312 0.5 BW AC_PANEL 39 RLY.H 2 CAVS 320 316

1250(COT)
313 0.5 BP AC_PANEL 38 RLY.M2 2 CAVS Tape
314 0.5 BL AC_PANEL 37 RLY.M1 2 CAVS

150
316 0.3 GR AC_PANEL 33 EVA_SENSOR 2 CAVS Tape MA_REC/FRESH
240 Tape Tape
317 0.3 L AC_PANEL 27 MA_REC/FRESH 4 CAVS 10 10 JAE
10

40
318 0.5 RY AC_PANEL 26 TO_FLOOR 1 CAVS IL-AG5-7S-S3C1
319 0.3 O AC_PANEL 22 MA_MODE 6 CAVS 360(COT) 290(COT) 190(COT) 260(COT)
320 0.3 GR AC_PANEL 24 EVA_SENSOR 1 CAVS 306 305 317
321 0.3 OB AC_PANEL 25 MA_MODE 4 CAVS 50 1 2 3 4 5 6 7

322 0.5 LR TO_FLOOR 4 AC_PANEL 21 CAVS

Tape 190
323 0.5 Br RLY.RC 1 79 CAVS Tape

130
150
Tape
270(COT)

324 0.85 Br RLY.RC 3 79 CAVS

325 0.5 Br RLY.H 1 79 CAVS

(COT)
220
326 0.5 Br RLY.M2 1 79 CAVS 100(PVC)
1 2
327 2 YR RESISTOR 3 RLY.M2 3 AVS
309 310 304 302 334 330 331 79 1
328 0.5 Br RLY.M1 1 79 CAVS
330 2 RW RLY.H 3 RESISTOR 1 AVS Tape 1 2 3 4 5 6 7 327 335 2
180(COT)

331 2 RL RESISTOR 2 RLY.M1 3 AVS MA_AIRMIX

3 4

RESISTOR BLOWER_FAN
334 0.3 O 319 MA_AIRMIX 6 CAVS JAE YAZAKI
IL-AG5-7S-S3C1 SUMITOMO
335 2 RW BLOWER_FAN 2 330 AVS 7123-2228
6098-0514
336 0.3 Y RLY.RDC 2 AC_PANEL 36 CAVS
46 307 308 321 301 319
337 0.85 WG DISP.CHANGER 1 RLY.RDC 5 CAVS
1 2 3 4 5 6 7
338 0.5 Br RLY.RDC 1 79 CAVS COMPRESSOR MA_MODE
339 0.5 Br RLY.RDC 3 79 CAVS YAZAKI JAE
923 3 B W TO_FLOOR 3 AVS F(7283-1010) IL-AG5-7S-S3C1
930 2 B W RLY.H 5 AVS
932 0.5 B W AC_PANEL 23 CAVS
933 2 B W RLY.M2 5 AVS
934 2 B W RLY.M1 5 AVS
935 0.85 B DISP.CHANGER 2 923 CAVS
HEATER HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A

AC_PANEL
JAE
MX34040SF1 RLY.M2 RLY.M1 RLY.H
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SUMITOMO
310 309 308 307 306 305 302 301 6098-1493
4 4 4
2 1 2 1 2 1
322 319 932 321 318 317 314 313 312
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 313 326 314 328 312 325

5 933 5 934 5 930

3 327 3 331 3 330

680 (COT)
M2 M1 H

220

260
150
TO_FLOOR
YAZAKI W 200
7322-2446
2 1

79 318 590(COT) 360 (COT)

322 923
Connector 4 3

φ14.1
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT

280 (COT)
79 2 Br TO_FLOOR 2 BLOWER_FAN 1 AVS
301 0.3 GY AC_PANEL 19 MA_MODE 5 CAVS
302 0.3 GW AC_PANEL 18 MA_AIRMIX 5 CAVS MA_MODE
Tape
0.3 OB 321 MA_AIRMIX 4 CAVS JAE
304 240
IL-AG5-7S-S3C1 Tape Tape
305 0.3 RL MA_REC/FRESH ２ AC_PANEL 11 CAVS 4
Tape MA_REC/FRESH
0.3 LR 1 AC_PANEL 12 CAVS 10 10 JAE
306 MA_REC/FRESH 1 2 3 5 6 7
10 IL-AG5-7S-S3C1
0.3 R MA_MODE 1 AC_PANEL 10 CAVS 307 308 321 301 319 260 4
307

40
360(COT) 290 (COT) 190 (COT) (COT) 1 2 3 5 6 7
308 0.3 YR MA_MODE 2 AC_PANEL 9 CAVS
306 305 317
309 0.3 RW MA_AIRMIX 1 AC_PANEL 8 CAVS
180 (COT)

50
310 0.3 WR MA_AIRMIX 2 AC_PANEL 7 CAVS
312 0.5 BW AC_PANEL 39 RLY.H 2 CAVS Tape 190
Tape

130
(COT)
0.5 BP AC_PANEL 38 RLY.M2 2 CAVS

270

150
313 Tape
314 0.5 BL AC_PANEL 37 RLY.M1 2 CAVS

(COT)
220
317 0.3 L AC_PANEL 27 MA_REC/FRESH 4 CAVS
318 0.5 RY AC_PANEL 26 TO_FLOOR 1 CAVS 4
1 2
1 2 3 5 6 7 1
319 0.3 O AC_PANEL 22 MA_MODE 6 CAVS 304 302 334
330 331 79
309 310
321 0.3 OB AC_PANEL 25 MA_MODE 4 CAVS Tape
327 335 2
322 0.5 LR TO_FLOOR 4 AC_PANEL 21 CAVS MA_AIRMIX 3 4
325 0.5 Br RLY.H 1 79 CAVS JAE RESISTOR BLOWER_FAN
IL-AG5-7S-S3C1 SUMITOMO 7123-2228
326 0.5 Br RLY.M2 1 79 CAVS
2 YR RESISTOR 3 RLY.M2 3 AVS 6098-0514 YAZAKI
327
328 0.5 Br RLY.M1 1 79 CAVS
330 2 RW RLY.H 3 RESISTOR 1 AVS
331 2 RL RESISTOR 2 RLY.M1 3 AVS
334 0.3 O 319 MA_AIRMIX 6 CAVS
335 2 RW BLOWER_FAN 2 330 AVS
923 3 B W TO_FLOOR 3 AVS
930 2 B W RLY.H 5 AVS
932 0.5 B W AC_PANEL 23 CAVS
933 2 B W RLY.M2 5 AVS
934 2 B W RLY.M1 5 AVS
AIR CONDITIONER COMPRESSOR HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A

Pressure_switch 1 2
SUMITOMO 46 45
6189-0094

100
1800 (COT)
COMPRESSOR FLOOR
YAZAKI YAZAKI
7123-7414-40 7282-1010
1250 (PVC) 1400 (PVC)
45 46

No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT

45 0.85 WY Pressure_switch 2 COMPRESSOR 1 CAVS
Connector 46 0.85 W FLOOR 1 Pressure_switch 1 CAVS
AUTO SHUT-DOWN HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
TAFA-EN-00 ZX65USB-5A

80
Fues_Box.1
YAZAKI 87
15 1 3618-9703-13 1
5A
16 150 ACC 85 Rly.Acc
2
18 11 86 YAZAKI
5A 1100(PVC 6X7)
7223-6146-30
4
30

Tape 87
3 2 1
160(COT) 2
A/S.1 3 2 1 100 150 R2 85 Rly.R2
SUMITOMO 19 12
6098-0212 900 6 14 4 86 YAZAKI
7223-6146-30
7 6 5 4 6
30
a b

80
No. SIZE COLOR From From:PIN# To To:PIN# KIND
4
1 3 RW A/S.1 1 Rly.Acc 87 AVS 2 1
2 3 Y Rly.R2 87 A/S.1 2 AVS 110 A/S
3 7 Rly.A/S
3 0.5 OB A/S.1 3 Rly.A/S 2 CAVS
SUMITOMO
4 3 RW Rly.Acc 30 A/S.1 4 AVS 5 900
A K 6098-1493
6 3 Y Rly.R2 30 A/S.1 6 AVS 70
17 13 3 9
7 0.5 RG a Rly.A/S 1 CAVS
9 0.85 GB b Rly.A/S 3 CAVS
Tape Diode
11 0.5 RG a Rly.Acc 86 CAVS
Connector YAZAKI
12 0.5 RG a Rly.R2 86 CAVS
13 0.5 RG a Diode K CAVS 7123-9025-30
14 0.5 BW 900 A/S.1 5 CAVS (7321-9823-30)
15 1.25 RW Fues_Box.1 1 1 CAVS
16 1.25 RG a Fues_Box.1 2 CAVS
17 0.5 GB b Diode A CAVS
18 0.5 GB b Rly.Acc 85 CAVS
19 0.5 GB b Rly.R2 85 CAVS
900 0.85 B Rly.A/S 5 A/S.1 7 CAVS
OVERLOAD ALARM HARNESS 1 (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A

Tape Press.Sns.2
AMP
TO_FLOOR 174357-2
Z03MGY (Bottom)
3 1 3800 (COT) 1 3

3 2 1 3 2 1

1000 540

No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT

1 0.75 R Press.Sns.2 3 TO FLOOR 1 S-VCT
2 0.75 W TO FLOOR 2 Press.Sns.2 2 S-VCT
Connector
3 0.75 B Press.Sns.2 1 TO FLOOR 3 S-VCT
TRAVEL ALARM FLOOR HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
TAFA-EN-00 ZX65USB-5A

Trv.Alarm.SW.2 Trv.Alarm.SW.3 4 Rly.Alarm

2 1
AMP AMP SUMITOMO
171809-1 171809-1 208 209
6098-1493
5 207
921 205
3 200
Travel_Alarm

80
a

80
AMP
A 100 1871414-2

230
A 1 2
480(COT) 250(COT) 180(COT)
208 205
203 202
No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT
200 0.5 RW Option 2 Rly.Alarm 3 CAVS 3 4
202 0.5 WL Press.Sns.2 2 Travel_Alarm 4 CAVS
203 0.5 RL Press.Sns.2 1 Travel_Alarm 3 CAVS
2 1

40
205 0.5 OR Trv.Alarm.SW 3 Travel_Alarm 2 CAVS Tape 160 Option

10
207 0.5 RY Rly.Alarm 5 Alarm.1 1 CAVS 200 920
Z02MGY
208 0.5 BR Rly.Alarm 2 Travel_Alarm 1 CAVS Bushing
209 0.5 RW Rly.Alarm 1 CAVS
920 0.85 B Option 1
200
CAVS
(#4486245)
a

30
921 0.5 B Trv.Alarm.SW 2 a CAVS
922 0.5 B Press.Sns.2 3 a CAVS

34
923 0.5 B Alarm.1 2 a CAVS

Alarm.1
Press.Sns.2 DEUTSCH
YAZAKI DT06-2S
RV03FB 2 1
1 3
870(COT) 680(COT)
203 202 922 923 207

Connector
ELECTRIC LEVER HARNESS (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
TAFA-EN-00 ZX65USB-5A

P.S_YOBI
Connector Z02FGY
1 2
100
911 3
1 3
2 1 940(COT)
P.S 100 1 910 2 AFL

ACC
Z02MGY 2 910 SUMITOMO
4 5 6195-0021

60
4 6

Tape
Tape

90

34
#4486245

2 1

No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT Sol.Valve_AFL

120 1 DEUTSCH
1 0.85 WL AFL 1 Sol.Valve_AFL 1 CAVS 5 1
DT06-2S
2 0.85 RY AFL 3 P.S 2 CAVS
1180(COT)
3 0.85 RY 2 P.S_YOBI 2 CAVS
4 0.85 WR AFL 4 Sol.Valve_AFL 1 CAVS 2 1
5 0.85 LB AFL 5 Sol.Valve_AFL 2 CAVS Sol.Valve_AFL
6 0.85 LB 2 5 CAVS 100 2 DEUTSCH
Sol.Valve_AFL 6 4
910 0.85 B AFL 2 P.S 1 CAVS DT06-2S
911 0.85 B 910 P.S_YOBI 1 CAVS
BEACON LIGHT HARNESS (CAB) (OPTIONAL) CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A
TAEA-EN-00 ZX48U-5A
TAEB-EN-00 ZX55U-5A
TAFA-EN-00 ZX65USB-5A

TURN_LAMP_SW2
80 2 AMP
100 1 171809-1

CAB.SW 780 (PVC)

1
YAZAKI 100
7322-2228 101 2
TURN_LAMP_SW3
80 3 AMP
101 1
171809-1

No. SIZE COLOR From From:PIN# To To:PIN# KIND COMMENT

100 2 RW CAB.SW 1 TURN_LAMP_SW2 1 AVS
101 2 RW CAB.SW 2 TURN_LAMP_SW3 1 AVS Connector
HYDRAULIC CIRCUIT DIAGRAM CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
Applicable Machine
Attach to vol. No. Model
TADB-EN-00 ZX33U-5A
TADC-EN-00 ZX38U-5A

TRAVEL DEVICE
DR DR DR DR
PHV-3B RED RED
22.10/14.16cm 3 /rev
R=45.2
SWING DEVICE [4691489]
22.0cm 3 /rev
MSG-27P-16E (33U)16.7MPa
(33U)[YD00000378] (38U)18.6MPa
(38U)[YD00003633] BLADE CYLINDER
R=15.5 (33U)φ85Xφ45-135 PP PP
[4719643]
(38U)φ90Xφ50-140
[4719644] ARM CYLINDER AC
(33U)φ70Xφ40-546
[YD00000367] A
BOOM CYLINDER (38U)φ75Xφ45-597
(33U)φ80Xφ45-579 [YD00000372]
[YD00000365]
PB (CAB) 563
DB [YD00000366] P T
D5 (38U)φ85Xφ50-576 AP AT
[YD00000370] B(R) A(F) A(R) B(F)
(CAB) 564 OPT: TORQUE CONTROL SOLENOID VALVE
[YD00000371] BOOM SWING CYLINDER [4614657]
φ85Xφ45-525
[YD00000369]
CENTER JOINT
"R2" BUCKET CYLINDER E F A C G P B D YV-7261 PILOT VALVE (LEFT)
φ65Xφ40-435 [4720212] [4681778/9289085] PILOT VALVE (RIGHT)
[YD00000368] (HITACHI LEVER) [4681778/9289085]
"R1"
ARM SWING BOOM BUCKET
IN OUT R L RAISE LOWER IN OUT

B M A

3 P T 1 4 2 L 2 P T 4 1 3 R

L3 L1 L4 L2 R2 R4 R1 R3

LT
LP

RT
RP
A2 B2 L3 L1 L4 L2 R2 R4 R1 R3
b A8
B1 A1 c DR1 Pi1
B3 A3 AI A4 B4 g A5 B5 B7 A7 B8 A8 B9 A9 OPT:A/C
B1 A1 A2 D3 DR B2 Pb2 B3 A3 P1 P2 A4 B4 A5 B5 A6 B6 B7 A7 B8 f B9 A9 S2 AT
Pb1 k Pb3 i Pb5 m Pb7 Pb8 p Pb9 D2
R4 3B Pb4 4B L4 7B X2 MANIFOLD
R1 L1
[4716886]

20.6MPa
P3
T1

P T
TRAVEL PILOT
VALVE
[4609765/
27.5MPa 9238607]
27.5MPa 27.5MPa T3
24.5MPa 24.5MPa XT 3 j 4 i k 2 l 1
Pa1 1A Pa2 2A Pa3 3A S1 Pa4 4A Pa5 5A Pa7 7A Pa8 8A Pa9 9A FLOW RR RF LR LF
d a l j h n e o COMBINER
VALVE XP WP
BUCKET BOOM TRAVEL(L) TRAVEL(R) ARM AUX. BOOM SWING SWING BLADE WT
BOOM SWING
CONTROL VALVE KVSE-72 T P T P
PILOT VALVE
[YD00000377] [4607487/
OPT:A/C
9214705]
AP
PM 2
BLADE 1
1 2
PILOT
X1 X2 VALVE n m
o p [4647100] L R
D4 LOWER RAISE
AC OPT:A/C P3 P1 P2
0.4MPa PC P4 P3 P2 P1
0.05MPa PUMP
VV PVD-1B T3
PG 4R 3R 1L 2L
A B G 16.0x2+9.5+4.5cm 3 /rev
[YD000000375] b d h f
2R 1R 3L 4L
OIL COOLER P PS ENGINE a c g e
3TNV88
RETURN
DR1
42311324
FILTER D1
4.1MPa 18.1kW/2400min -1 Y M HRRRRLLLL K
[4129280] T M
2-SPOOL SOLENOID VALVE
HYD. OIL GLV
TANK [4708115] 0 RRRRLLLL
S1 42311324
OPT:4WAY VALVE[4617488] R2 R1 L3 L4
R4 R3 L1 L2