RDC CONCRETE (I) PVT LTD

Reg Office : 7th Floor, Thane One Corporate IT Park, DIL Complex,Next to Tatvagyan Vidyapeeth,Ghodbunder Road, Thane (West), 400 610

CERTIFICATE OF CONCRETE MIX DESIGN

TO, LIKPROOF INFRA LLP SITE : MUMBAI
Constituents Materials ;
Material Type Brand Product / Source
Ordinary Portland Cement (OPC) Ultratech OPC 53 Grade

Pulverised Fuel Ash (PFA) ULTRAFINE Nashik

Cementitious
Ground Granulated Blast Furnace Slag (GGBFS) JSW Pen

ULTRAFINE ULTRAFINE NAGPUR

Coarse Aggregate V.S.I. Uran

Aggregates
Fine Aggregate - Crushed & Washed Sand V.S.I. Uran

Superplastisizer (MID PCE Based) Chryso Delta 83170

Admixture
Superplastisizer (HPC PCE Based) FOSROC AURAMIX 400

- - - -

Mix Details :
Aggregates
Max. Size of Average Slump / Total cementitious
Cement FLY - ASH UltraFine Fiber Coarse Aggregate Fine Aggregate Free Water Admixture
Grade of concrete Mode of supply Type of cementitious material Aggregate Flow content Free W/C Ratio
Content
MSA 20 mm MSA 10 mm W. Sand C. Sand
mm mm Kg / M3 Kg / M3 Kg / M3 Kg / M3 Kg / M3 Kg / M
3
Kg / M
3
Kg / M
3
Kg / M
3
%
M10 M/P OPC + PFA 20 150 ± 25 310 190 120 0 0 621 411 0 957 167 0.54 1.00 % - 1.40 %

M15 M/P OPC + PFA 20 150 ± 25 340 220 120 0 0 622 412 0 929 167 0.49 1.00 % - 1.40 %

M20 M/P OPC + PFA 20 150 ± 25 370 250 120 0 0 639 423 0 881 165 0.45 1.00 % - 1.40 %

M25 M/P OPC + PFA 20 150 ± 25 400 280 120 0 0 639 423 0 859 162 0.41 1.00 % - 1.40 %

M30 M/P OPC + PFA 20 150 ± 25 450 330 120 0 0 616 408 0 853 162 0.36 1.00 % - 1.40 %

M35 M/P OPC + PFA 20 150 ± 25 480 360 120 0 0 618 409 0 821 162 0.34 1.00 % - 1.40 %

M40 M/P OPC + PFA 20 150 ± 25 530 410 120 0 0 627 415 0 769 160 0.30 1.00 % - 1.40 %

M45 M/P OPC + PFA 20 150 ± 25 560 430 130 0 0 616 408 0 750 162 0.29 1.00 % - 1.40 %

M50 M/P OPC + PFA + UF 20 150 ± 25 605 450 140 15 0 624 413 0 704 158 0.26 1.00 % - 1.40 %

M60 M/P OPC + PFA + UF 20 550 ± 50 640 450 150 40 0 362 668 0 673 158 0.25 1.00 % - 1.40 %
1. The above mix proportions are based on concrete performance observed at the time of submission of this Certificate of Mix Design.
2. Above Mix Designs are based on client requirement.However design has been done as per IS 10262-2019 for target strength,Considering tolerance criteria minimum strength shall be mean strength for each grade as per IS.
3. The proportions & the quantities of constituent materials may change in future based on the performance, observations and/or routine revisions in mix designs.
4. The above concrete mixes are designed to confirm with acceptance criteria for compressive strength of concrete as per IS 456-2000 (Amendment No.3,August 2007)
5. The sampling and testing of concrete specimens by RDC Concrete Pvt (India) Pvt Ltd shall be as per guidelines of IS 4926-2003 (Reaffirmed 2007),IS 1199-1959 (Reaffirmed 2008) & IS 516-1959 (Reaffirmed 2008).
Note 6. The dosage of chemical admixture shall vary depending upon weather and ambient temperature.
7. Grade M60 above 100% washed sand shall be used.
8. The mix design is based on available material, In future if there is any changes of properties in material (±5%),mix design will be changed accordingly.
9. The cementitious content shall be increased by about 20 kg/cum during rainy season,Above the quoted values to take care of the variations occuring by monsoon.
10. The cementitious content shall revert to the original value as quoted above after monsoon.
The practices & methods of placing, finishing, compaction and curing of concrete adopted at site significantly influence the quality of in-situ concrete.It is,therefore,imperative that proper methods,procedures and controls
are exercised while handling the concrete at site.

CAUTION: Cement & concrete contain lime and other chemicals which can cause irritation, dermatitis & burning. To avoid harm to skin, minimize contact with wet concrete & wear suitable protective clothing. Whenever contact occurs, (whether directly or
through saturated clothing), wash thoroughly, In case of irritation or burns,consult a doctor immediately.
 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M10 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4810 0 0.2067 0.3123

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 3.50 N/MM2

Therefore, Target Strength = 10 + 1.65 X 3.5

15.775 MPa
5 Selection of Water Cement Ratio
For target Strength of 15.78 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is NA
Based on actual trial data, W/C selected is 0.538
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is NA
0.23 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 20.00%
So, Final Water content is = 167 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.538
Cement Content = ( 167 / 0.538 ) = 310 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 310 Kg
Based on trials for Replacement of Cement with PFA = 38.70%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 39%

Cement Content 190

Fly Ash Content 120
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.66
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = -0.008
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.538 = 0.652
For pumpable concrete these value should be reduced upto 10%, but considering the low cementitious in the present case & 0.509
=
based on experience this value shall be reduced by 22% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.509
Volume of fine aggregates = 0.491
9 Mix calculation
Volume of Cement (m3) = 190 / 3.15 / 1000 0.060282 0.060
Volume of Fly ash (m3) = 120 / 2.24 / 1000 0.054
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 167 / 1.00 / 1000 0.167
Volume of Admixture (m3) = 3.41 / 1.11 / 1000 0.003
Volume of All in Aggegate (m3) = 1- ( 0.060 + 0.054 + 0.000 + 0.000 + 0.167 + 0.003 ) 0.716
Volume of Coarse Aggegate 0.716 X 0.50887 0.365
Mass of 20 mm Aggregate (m3) = 0.365 X 0.60 X 2.84 X 1000 621
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 411
Mass of Fine Aggregate (m3) = 0.716 X 0.49 X 2.72 X 1000 957

10 The Mix Proportions thus becomes :

Cement 190 Kg
Fly Ash 120 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 621 Kg
10mm 411 Kg
C.Sand 957 kg
Water 167 kg
Admixture 3.41 Kg
Density 2470 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M15 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4736 0 0.2097 0.3167

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0

100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 3.50 N/MM2

Therefore, Target Strength = 15 + 1.65 X 3.5

20.775 MPa
5 Selection of Water Cement Ratio
For target Strength of 20.78 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is NA
Based on actual trial data, W/C selected is 0.490
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is NA
0.23 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 20.00%
So, Final Water content is = 167 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.490
Cement Content = ( 167 / 0.49 ) = 340 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 340 Kg
Based on trials for Replacement of Cement with PFA = 35.30%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 35%

Cement Content 220

Fly Ash Content 120
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.66
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.002
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.490 = 0.662
For pumpable concrete these value should be reduced upto 10%, but considering the low cementitious in the present case & 0.516
=
based on experience this value shall be reduced by 22% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.516
Volume of fine aggregates = 0.484
9 Mix calculation
Volume of Cement (m3) = 220 / 3.15 / 1000 0.069858 0.070
Volume of Fly ash (m3) = 120 / 2.24 / 1000 0.054
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 167 / 1.00 / 1000 0.167
Volume of Admixture (m3) = 3.74 / 1.11 / 1000 0.003
Volume of All in Aggegate (m3) = 1- ( 0.070 + 0.054 + 0.000 + 0.000 + 0.167 + 0.003 ) 0.707
Volume of Coarse Aggegate 0.707 X 0.51636 0.365
Mass of 20 mm Aggregate (m3) = 0.365 X 0.60 X 2.84 X 1000 622
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 412
Mass of Fine Aggregate (m3) = 0.707 X 0.48 X 2.72 X 1000 929

10 The Mix Proportions thus becomes :

Cement 220 Kg
Fly Ash 120 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 622 Kg
10mm 412 Kg
C.Sand 929 kg
Water 167 kg
Admixture 3.74 Kg
Density 2473 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M20 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4532 0 0.2178 0.3290

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 4.00 N/MM2

Therefore, Target Strength = 20 + 1.65 X 4

26.6 MPa
5 Selection of Water Cement Ratio
For target Strength of 26.6 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.55
Based on actual trial data, W/C selected is 0.445
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.50
0.445 < 0.55, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 21.00%
So, Final Water content is = 165 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.445
Cement Content = ( 165 / 0.445 ) = 370 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 370 Kg
From Table 5 of IS 456, Minimum Cement Content for PCC grade in "Severe Exposure Condition" is 250 Kg/M3.
= 370 Kg/M3 > 250 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 32.40%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 32%

Cement Content 250

Fly Ash Content 120
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.66
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.011
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.445 = 0.671
For pumpable concrete these value should be reduced upto 10%, but considering the low cementitious in the present case & 0.537
=
based on experience this value shall be reduced by 20% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.537
Volume of fine aggregates = 0.463
9 Mix calculation
Volume of Cement (m3) = 250 / 3.15 / 1000 0.079366 0.079
Volume of Fly ash (m3) = 120 / 2.24 / 1000 0.053
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 165 / 1.00 / 1000 0.165
Volume of Admixture (m3) = 4.07 / 1.11 / 1000 0.004
Volume of All in Aggegate (m3) = 1- ( 0.079 + 0.053 + 0.000 + 0.000 + 0.165 + 0.004 ) 0.699
Volume of Coarse Aggegate 0.699 X 0.5368 0.375
Mass of 20 mm Aggregate (m3) = 0.375 X 0.60 X 2.84 X 1000 639
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 423
Mass of Fine Aggregate (m3) = 0.699 X 0.46 X 2.72 X 1000 881

10 The Mix Proportions thus becomes :

Cement 250 Kg
Fly Ash 120 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 639 Kg
10mm 423 Kg
C.Sand 881 kg
Water 165 kg
Admixture 4.07 Kg
Density 2482 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M25 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4470 0 0.2203 0.3328

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 4.00 N/MM2

Therefore, Target Strength = 25 + 1.65 X 4

31.6 MPa
5 Selection of Water Cement Ratio
For target Strength of 31.6 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.50
Based on actual trial data, W/C selected is 0.406
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.50
0.406 < 0.50, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 22.00%
So, Final Water content is = 162 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.406
Cement Content = ( 162 / 0.406 ) = 400 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 400 Kg
From Table 5 of IS 456, Minimum Cement Content for PCC grade in "Severe Exposure Condition" is 250 Kg/M3.
= 400 Kg/M3 > 250 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 30.00%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 30%

Cement Content 280

Fly Ash Content 120
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.66
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.019
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.406 = 0.679
For pumpable concrete these value should be reduced upto 10%, but considering the low cementitious in the present case & 0.543
=
based on experience this value shall be reduced by 20% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.543
Volume of fine aggregates = 0.457
9 Mix calculation
Volume of Cement (m3) = 280 / 3.15 / 1000 0.088938 0.089
Volume of Fly ash (m3) = 120 / 2.24 / 1000 0.054
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 162 / 1.00 / 1000 0.162
Volume of Admixture (m3) = 4.40 / 1.11 / 1000 0.004
Volume of All in Aggegate (m3) = 1- ( 0.089 + 0.054 + 0.000 + 0.000 + 0.162 + 0.004 ) 0.691
Volume of Coarse Aggegate 0.691 X 0.54304 0.375
Mass of 20 mm Aggregate (m3) = 0.375 X 0.60 X 2.84 X 1000 639
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 423
Mass of Fine Aggregate (m3) = 0.691 X 0.46 X 2.72 X 1000 859

10 The Mix Proportions thus becomes :

Cement 280 Kg
Fly Ash 120 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 639 Kg
10mm 423 Kg
C.Sand 859 kg
Water 162 kg
Admixture 4.40 Kg
Density 2489 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M30 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4546 0 0.2172 0.3282

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 5.00 N/MM2

Therefore, Target Strength = 30 + 1.65 X 5

38.25 MPa
5 Selection of Water Cement Ratio
For target Strength of 38.25 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.45
Based on actual trial data, W/C selected is 0.361
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.45
0.369 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 22.00%
So, Final Water content is = 162 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.361
Cement Content = ( 162 / 0.369 ) = 450 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 450 Kg
From Table 5 of IS 456, Minimum Cement Content for RCC grade in "Severe Exposure Condition" is 320 Kg/M3.
= 440 Kg/M3 > 320 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 26.60%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 27%

Cement Content 330

Fly Ash Content 120
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.65
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.028
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.361 = 0.678
For pumpable concrete these value should be reduced upto 10%, in the present case & based on experience this value shall be 0.535
=
reduced by 20% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.535
Volume of fine aggregates = 0.465
9 Mix calculation
Volume of Cement (m3) = 330 / 3.15 / 1000 0.104767 0.105
Volume of Fly ash (m3) = 120 / 2.24 / 1000 0.053
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 162 / 1.00 / 1000 0.162
Volume of Admixture (m3) = 4.95 / 1.11 / 1000 0.004
Volume of All in Aggegate (m3) = 1- ( 0.105 + 0.053 + 0.000 + 0.000 + 0.162 + 0.004 ) 0.675
Volume of Coarse Aggegate 0.675 X 0.5354 0.361
Mass of 20 mm Aggregate (m3) = 0.361 X 0.60 X 2.84 X 1000 616
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 408
Mass of Fine Aggregate (m3) = 0.675 X 0.46 X 2.72 X 1000 853

10 The Mix Proportions thus becomes :

Cement 330 Kg
Fly Ash 120 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 616 Kg
10mm 408 Kg
C.Sand 853 kg
Water 162 kg
Admixture 4.95 Kg
Density 2493 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M35 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4442 0 0.2214 0.3344

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 5.00 N/MM2

Therefore, Target Strength = 35 + 1.65 X 5

43.25 MPa
5 Selection of Water Cement Ratio
For target Strength of 43.25 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.43
Based on actual trial data, W/C selected is 0.339
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.45
0.339 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 22.00%
So, Final Water content is = 162 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.339
Cement Content = ( 162 / 0.339 ) = 480 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 480 Kg
From Table 5 of IS 456, Minimum Cement Content for RCC grade in "Severe Exposure Condition" is 320 Kg/M3.
= 480 Kg/M3 > 320 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 25.00%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 25%

Cement Content 360

Fly Ash Content 120
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.65
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.032
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.339 = 0.682
For pumpable concrete these value should be reduced upto 10%, in the present case & based on experience this value shall be 0.546
=
reduced by 18% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.546
Volume of fine aggregates = 0.454
9 Mix calculation
Volume of Cement (m3) = 360 / 3.15 / 1000 0.114292 0.114
Volume of Fly ash (m3) = 120 / 2.24 / 1000 0.054
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 162 / 1.00 / 1000 0.162
Volume of Admixture (m3) = 5.28 / 1.11 / 1000 0.005
Volume of All in Aggegate (m3) = 1- ( 0.114 + 0.054 + 0.000 + 0.000 + 0.162 + 0.005 ) 0.665
Volume of Coarse Aggegate 0.665 X 0.54584 0.363
Mass of 20 mm Aggregate (m3) = 0.363 X 0.60 X 2.84 X 1000 618
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 409
Mass of Fine Aggregate (m3) = 0.665 X 0.45 X 2.72 X 1000 821

10 The Mix Proportions thus becomes :

Cement 360 Kg
Fly Ash 120 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 618 Kg
10mm 409 Kg
C.Sand 821 kg
Water 162 kg
Admixture 5.28 Kg
Density 2497 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M40 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4247 0 0.2291 0.3461

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 5.00 N/MM2

Therefore, Target Strength = 40 + 1.65 X 5

48.25 MPa
5 Selection of Water Cement Ratio
For target Strength of 48.25 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.35
Based on actual trial data, W/C selected is 0.303
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.45
0.309 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 23.00%
So, Final Water content is = 160 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.303
Cement Content = ( 160 / 0.309 ) = 530 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 530 Kg
From Table 5 of IS 456, Minimum Cement Content for RCC grade in "Severe Exposure Condition" is 320 Kg/M3.
= 520 Kg/M3 > 320 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 22.70%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 23%

Cement Content 410

Fly Ash Content 120
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.65
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.040
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.303 = 0.690
For pumpable concrete these value should be reduced upto 10%, in the present case & based on experience this value shall be 0.565
=
reduced by 18% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.565
Volume of fine aggregates = 0.435
9 Mix calculation
Volume of Cement (m3) = 410 / 3.15 / 1000 0.130126 0.130
Volume of Fly ash (m3) = 120 / 2.24 / 1000 0.054
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 160 / 1.00 / 1000 0.160
Volume of Admixture (m3) = 5.83 / 1.11 / 1000 0.005
Volume of All in Aggegate (m3) = 1- ( 0.130 + 0.054 + 0.000 + 0.000 + 0.160 + 0.005 ) 0.650
Volume of Coarse Aggegate 0.650 X 0.56539 0.368
Mass of 20 mm Aggregate (m3) = 0.368 X 0.60 X 2.84 X 1000 627
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 415
Mass of Fine Aggregate (m3) = 0.650 X 0.43 X 2.72 X 1000 769

10 The Mix Proportions thus becomes :

Cement 410 Kg
Fly Ash 120 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 627 Kg
10mm 415 Kg
C.Sand 769 kg
Water 160 kg
Admixture 5.83 Kg
Density 2507 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M45 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4227 0 0.2299 0.3474

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 5.00 N/MM2

Therefore, Target Strength = 45 + 1.65 X 5

53.25 MPa
5 Selection of Water Cement Ratio
For target Strength of 48.25 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.35
Based on actual trial data, W/C selected is 0.290
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.45
0.29 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 22.00%
So, Final Water content is = 162 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.290
Cement Content = ( 162 / 0.29 ) = 560 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 560 Kg
From Table 5 of IS 456, Minimum Cement Content for RCC grade in "Severe Exposure Condition" is 320 Kg/M3.
= 560 Kg/M3 > 320 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 23.20%
Based on trials for Replacement of Cement with UltraFine = 0%

New Cementitious Adopted :- 23%

Cement Content 430

Fly Ash Content 130
GGBS Content 0
UltraFine Content 0

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.65
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.042
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.290 = 0.692
For pumpable concrete these value should be reduced upto 10%, in the present case for flowable concrete where PFA qunatity is 0.567
=
restricted upto max 15% , based on experience this value shall be reduced by 20% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.567
Volume of fine aggregates = 0.433
9 Mix calculation
Volume of Cement (m3) = 430 / 3.15 / 1000 0.136609 0.137
Volume of Fly ash (m3) = 130 / 2.24 / 1000 0.058
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 0 / 2.86 / 1000 0.000
Volume of Water (m3) = 162 / 1.00 / 1000 0.162
Volume of Admixture (m3) = 6.16 / 1.11 / 1000 0.006
Volume of All in Aggegate (m3) = 1- ( 0.137 + 0.058 + 0.000 + 0.000 + 0.162 + 0.006 ) 0.637
Volume of Coarse Aggegate 0.637 X 0.56744 0.362
Mass of 20 mm Aggregate (m3) = 0.362 X 0.60 X 2.84 X 1000 616
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 408
Mass of Fine Aggregate (m3) = 0.637 X 0.43 X 2.72 X 1000 750

10 The Mix Proportions thus becomes :

Cement 430 Kg
Fly Ash 130 Kg
GGBS 0 Kg
Ultra Fine 0 Kg
20mm 616 Kg
10mm 408 Kg
C.Sand 750 kg
Water 162 kg
Admixture 6.16 Kg
Density 2503 Kg

Prepared By : Official Stamp (Digital)

 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M50 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 150 ± 25
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) CHRYSO DELTA G-83170 1.11

3 Gradation :

Ratio 0.4042 0 0.2373 0.3585

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 5.00 N/MM2

Therefore, Target Strength = 50 + 1.65 X 5

58.25 MPa
5 Selection of Water Cement Ratio
For target Strength of 58.25 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.33
Based on actual trial data, W/C selected is 0.262
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.45
0.264 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 24.00%
So, Final Water content is = 158 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.262
Cement Content = ( 158 / 0.264 ) = 605 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 605 Kg
From Table 5 of IS 456, Minimum Cement Content for RCC grade in "Severe Exposure Condition" is 320 Kg/M3.
= 600 Kg/M3 > 320 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 23.20%
Based on trials for Replacement of Cement with UltraFine = 2.50%

New Cementitious Adopted :- 26%

Cement Content 450

Fly Ash Content 140
GGBS Content 0
UltraFine Content 15

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.65
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.048
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.262 = 0.698
For pumpable concrete these value should be reduced upto 10%, in the present case & based on experience this value shall be 0.586
=
reduced by 15% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.586
Volume of fine aggregates = 0.414
9 Mix calculation
Volume of Cement (m3) = 450 / 3.15 / 1000 0.142808 0.143
Volume of Fly ash (m3) = 140 / 2.24 / 1000 0.063
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 15 / 2.86 / 1000 0.005
Volume of Water (m3) = 158 / 1.00 / 1000 0.158
Volume of Admixture (m3) = 6.66 / 1.11 / 1000 0.006
Volume of All in Aggegate (m3) = 1- ( 0.143 + 0.063 + 0.000 + 0.005 + 0.158 + 0.006 ) 0.625
Volume of Coarse Aggegate 0.625 X 0.58607 0.366
Mass of 20 mm Aggregate (m3) = 0.366 X 0.60 X 2.84 X 1000 624
Mass of 10 mm Aggregate (m3) = 0.382 X 0.40 X 2.82 X 1000 413
Mass of Fine Aggregate (m3) = 0.625 X 0.41 X 2.72 X 1000 704

10 The Mix Proportions thus becomes :

Cement 450 Kg
Fly Ash 140 Kg
GGBS 0 Kg
Ultra Fine 15 Kg
20mm 624 Kg
10mm 413 Kg
C.Sand 704 kg
Water 158 kg
Admixture 6.66 Kg
Density 2511 Kg

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 Mix Design Calucation Sheet (IS 10262:2019)

Client Name LIKPROOF INFRA LLP Date -: 25-04-2024

Project Location: MUMBAI

1 Stipulations For mix design

a Grade of concrete M60 m

b Type of Cement OPC 53 grade

c Maximum size of aggregates 20 mm
d Exposure Severe
e Workability 550 ± 50
f Method of placement Manual/Pumping
g Type of Aggregates Crushed Angular
h Degree of site control Good
i Admixtrure type Superplasticizer

2 Test data for raw material

Specific Gravities of ingredients-:
Cement
a) Specific gravity of Cement Ultratech OPC 53 Grade 3.15
b) Specific Gravity of Fly Ash Class F Source Nasik 2.24
c) Specific Gravity of GGBS JSW Source Pen 2.86
d) Specific Gravity of Ultrafine Ultrafine Nagpur 2.86
Coarse aggregates
a) 20 mm Uran 2.84
b) 10 mm Uran 2.82
Fine aggregates :-
a) Specific Gravity of C.Sand Uran 2.72

Specific Gravity of Water Bore-Well 1.00

Admixture (Super Plasticizers) FOSROC AURAMIX 400 1.11

3 Gradation :

Ratio 0.3953 0 0.3921 0.2126

sieve size, C.Sand FA -II CA10mm CA20mm
mm Percent Passing
40 100.0 100.0 100.0
20 100.0 100.0 93.4
4.75 95.25 3.7 0.20
0.6 39.15 0.0 0.0
0.15 10.15 0.0 0.0
100.0

90.0

80.0

70.0

60.0

Percenatge Passing 50.0 All in aggregate

40.0 Min
Maximum
30.0

20.0

10.0

0.0
0.15 0.6 4.75 20
Seive Size (mm)

4 Target Strength for mix proportioning

F'ck = Fck+1.65 S
F'ck = target average compressive strength at 28 days
Fck = Characteristics compressive strength at 28 days
S = Standard Deviation

From Table of IS 10262:2019, Standard Deviation, S = 5.00 N/MM2

Therefore, Target Strength = 60 + 1.65 X 5

68.25 MPa
5 Selection of Water Cement Ratio
For target Strength of 68.25 Mpa, W/c as per Fig. 1 of IS 10262 ;2019 is 0.27
Based on actual trial data, W/C selected is 0.248
From the table 5 of IS 456 for severe exposure maximum Water Cement Ratio is 0.45
0.242 < 0.45, hence OK
 6 Selection of Water Content -:
From Table 4 of IS 10262:2019 (Clause 5.3), maximum water content for 20 mm aggregate (for 25 to 50 mm slump) = 186 Kg
The required water content may be increased or decreased by about 3% for each increase or decrease of 25 mm
slump or may be established by trial.
Estimated water content for required slump of 150 mm. (12 / 100 + 186 X 186 ) = 208 Kg
The water so calculated can be reduced by use of chemical admixture confirming to IS 9103,
Water reduction may be up to 30%.
Adopted Water Reduction % on using of PCE based chemical admixture = 24.00%
So, Final Water content is = 158 Kg

7 Calculation of Cement Content

Adopted Water Cement Ratio = 0.248
Cement Content = ( 152 / 0.242 ) = 640 Kg
Based on trial results and experinces, Cementitous material should be increase by 10 Kg. =
Therefore New Cementitious material = 640 Kg
From Table 5 of IS 456, Minimum Cement Content for RCC grade in "Severe Exposure Condition" is 320 Kg/M3.
= 630 Kg/M3 > 320 Kg/M3, Hence OK.
Based on trials for Replacement of Cement with PFA = 23.40%
Based on trials for Replacement of Cement with UltraFine = 6.20%

New Cementitious Adopted :- 30%

Cement Content 450

Fly Ash Content 150
GGBS Content 0
UltraFine Content 40

8 Value of Coarse and fine aggregates

From Table 5 Clause 5.5 of IS 10262:2019,Volume of coarse aggregate corresponding to 20 mm aggregate and
fine aggregate (Zone I) for water cement ratio of 0.50 = 0.65
In the present case water-cement ratio is 0.435.Therefore,Volume of coarse aggregate is required to be
increased to decrease the fine aggregate content.As the water cement ratio is lower by 0.05.
The proportion of volume of coarse aggregate is increased by = 0.051
(at the rate of ± 0.01 for every ± 0.05 change in water-cement ratio.)
Therefore, Corrected proportion of volume of coarse aggregate for the water-cement ratio of 0.248 = 0.701
For pumpable concrete these value should be reduced upto 10%, in the present case for flowable mixes based on experience 0.595
=
this value shall be reduced by 15% Therefore volume of coarse aggregate
Based on the trial results, Voulme of coarse aggregates selected = 0.595
Volume of fine aggregates = 0.405
9 Mix calculation
Volume of Cement (m3) = 450 / 3.15 / 1000 0.142966 0.143
Volume of Fly ash (m3) = 150 / 2.24 / 1000 0.067
Volume of GGBS (m3) = 0 / 2.86 / 1000 0.000
Volume of Ultrafine (m3) = 40 / 2.86 / 1000 0.014
Volume of Water (m3) = 158 / 1.00 / 1000 0.158
Volume of Admixture (m3) = 7.04 / 1.11 / 1000 0.006
Volume of All in Aggegate (m3) = 1- ( 0.143 + 0.067 + 0.000 + 0.014 + 0.158 + 0.006 ) 0.612
Volume of Coarse Aggegate 0.612 X 0.59543 0.364
Mass of 20 mm Aggregate (m3) = 0.364 X 0.35 X 2.84 X 1000 362
Mass of 10 mm Aggregate (m3) = 0.382 X 0.65 X 2.82 X 1000 668
Mass of Fine Aggregate (m3) = 0.612 X 0.40 X 2.72 X 1000 673

10 The Mix Proportions thus becomes :

Cement 450 Kg
Fly Ash 150 Kg
GGBS 0 Kg
Ultra Fine 40 Kg
20mm 362 Kg
10mm 668 Kg
C.Sand 673 kg
Water 158 kg
Admixture 7.04 Kg
Density 2508 Kg

Prepared By : Official Stamp (Digital)