AN ISO 9001 COMPANY SMARTLY CONNECTED SAFELY GROUNDED Earthing & Lightning Protection Systemsthe very bosom of Nestle mother nature the HEX factory at Vadkhambha - Vapi. REMEMBERING THE PAST, —ay SINCE 24” October 1991, EMBRACING THE FUTURE. HEX Factory situated near Vapi, Gujarat. PREFACE The competitive and challenging natures of today's business tend to push some of the critical and important safety aspects to the periphery of our priority. Safe earthing and effective protection against lightning are amongst such neglected issues whose improper functioning or lack could have devastative and fatal implications for the concerned stake holders. AtBRASS COPPER & ALLOY (\) LTD, we provide an array of products to address the needs of earthing and lightning protection to fit your design needs as per relevant standards. With an established manufacturing and solution centre we can manufacture products to your specific needsas well.TEST CERTIFICATESTables of Contents Pg.No. 1. Introduction to ELPS 1 2. ELPS Product Application Guide 2 3. Earthing Solutions a. Copper Bonded Grounding Rods & Clamps (UL Listed) 4 b. Copper Bonded Grounding Rods & Accessories 5 c. Solid Copper Grounding Rods & Accessories (UL Listed/Non UL) 6 d. Mechanically Cu. Claded / SS Grounding Rods 7 e, SAFEHEX Earth Electrodes (Pipe in Pipe/Strip in Pipe) 8 f. Earth Enhancement Compounds - TEREC + / TERRAHEX 9 g. HEX Earth Kits 10 h. Earth Pits / Earth Bars " Earth Rod Seals 12 4. Lightning Protection Systems a. ESE Air Terminals 13 + Satelit 3 + TARAN b. Conventional Air Terminals 14, 15 5, Earthing & Lightning Protection Systems Accessories 16-30INTRODUCTION TO EARTHING & LIGHTNING PROTECTION SYSTEMS EARTHING: Earthing is one of the fundamental and critical aspects of electrical engineering designs and has seen continuous innovations and improvements over the years gone by. Since 1992, BRASS COPPER & ALLOY (I) LTD., has been providing Earthing components compliant with national & international standards. In keeping with the company policy we have ensured that our worldwide clients have the option to choose from the most innovative and technologically advanced products. ur offerings include various Earthing Rods and Electrodes, Earth Enhancing Chemical Compounds, HEXPOLY & Concrete Earth Chambers, Clamps, Couplers, Bus Bars & other accessories used in ELPS. Wealso have the expertise to offer appropriate solutions as per the customers requirement. LIGHTNING PROTECTION SYSTEMS : Lightning is a massive electrostatic discharge between electrically charged regions within clouds, or between a cloud and the earth's surface. The lightning which occurs between the cloud and earth's surface can have destructive and fatal results. ‘To protect lives, livestock and assets against this deadly phenomenon we offer lightning protection systems, which conform to standards ike BS EN/IEC 62305, NFPA 780, NFC17 102 and IS 2308. BRASS COPPER & ALLOY (I) LTD. provides the entire range of products that comprise a lightning protection system including air terminals, masts, saddles, bonds, joints, clamps, down conductors and earthing systems. Application + Industry (Oil, Gas, Chemical etc) + Transport + Telecom + Defence + ITPark/ Pharmaceuticals ‘= Commercial Building /Malls + RealEstate/Hospitals / Schools, + Heritage Structures + Stadiums /Recreation Arenas + Irrigation /DamsSRNO. | DESCRIPTION PG. No. 1_| AIR TERMINAL / AERIAL ROD 12,13 2___ | AIR TERMINAL FIKINGS FOR TAPE 13,17 3__| AIR TERMINAL FIKINGS FOR CABLE OR WIRE 7 4__| coppER TAPE 26,27 5 __| ALUMINIUM TAPE - 6 _| COPPER STRANDED WIRE 27 7__| Pvc COVERED TAPE 26 8__| TAPE FIKINGS: 18,28 9 __| CABLE FIXINGS 18,28 10 __| JuNcTION CLAMPS FOR TAPE OR CABLE a 11 | JuNcTiON CLAMPS FOR CABLE TO TAPE 24 12__| BIMETALLIC CONNECTORS 30 13__| TEST CLAMPS FOR TAPE 20 14 ___| Test CLAMPS FOR CABLE 20 18___| sons 19 16 _| TAPE-EARTH ROD CLAMPS 15,16 17__| caBLe-carTH ROD CLAMPS 15,16 18__| eaRTHPIT-concRETE 1 19__| earrHprr-pLastic sopy & covER 11 20__| EARTH PIT-PLASTIC BODY & METAL COVER, 1" 21__| EARTH PLATES & MATS 29 22___| EARTH RODS 45,6 EARTH ROD COUPLINGS 5.6 24 | DISCONNECTING LINKS / EARTH BARS 28,29 25__| casueLucs - 26 __| ROUND EARTH PIT-PLASTIC BODY & COVER mn 27__| EARTH ELECTRODE - PIPEIN PIPE 7 28__| EARTH ELECTRODE - STRIP IN PIPE 7 29__| ESE LIGHTNING ARRESTOR 14EARTHING & LIGHTNING PROTECTION SYSTEM PRODUCT APPLICATION GUIDE4 HEX (U1) LsTED (U1) USTED COPPER BONDED GROUNDING RODS HEX copper bonded earth rods are made from low Carbon Steel as per IS 2062 standard with high tensile strength material. Low carbon steel rods are molecularly bonded with 99.9% pure electrolytic copper. Salient Features: + Perfectly bonded rod willast longer, dive easier and will not crack + Corrosion resistant while providing the lowest resistance to ground + Threads are formed by roll threading process, which ensure that an even copper coating is maintained, even a the root of the thread. Roll threads give greater strength than cut threads. + Roll threading process raises the surface of the rod, so that thread dlameter is greater than shank diameter. Net | Product cn 18 Sg er ea Dane Pe [ri [| me Term 618002071 as farm #200 0 2h 24 HRD 127mm 10 3050 10 254 / 30 HBR-305E * 127mm 8 2440 10 254 24 HOR-244D + 127mm 10 3050 10 254 30 HBR-305D + 142mm 4 1220 10 250 / 1.5 HBR-122 142mm 5 1530 10 250 / 18 HBR-153, 142mm 6 1830 10 250 / 22 HBR-183, 142mm 8 2440 10 254 5/8" 30 HBA-248A * 142mm 10 3050 10 254 5/8" 37 HBR-305 * 142mm 4 1220 10 250 5/8" 1.5 HBR-1228 142mm 5 1530 10 250 5/8" 1.8 HBR- 153. 142mm 6 1830 10 250 5/8" 22 HBR- 183.8 142mm & 2440 10 254 / 30 HBR-244E * 142mm 10 3050 10 254/37 HBR-305A * 172mm 5 159 10 250 / 27 WBR-1538 12mm 6 1830 10 250 / 33 HOR-1938 172mm 8 2440 10 254 | 44 HBR-244B + 172mm 10 3050 10 254 / 55 HBA-3058 * 172mm 5 153 10 250 4" 27 HBR-1536 172mm 6 1830 10 250 4" 33 HBR-1836 172mm & 2440 10 254 3/4" 4.4 HBR-2440 * 172mm 10 3050 10 254 3/4" 55 HBR-3056 250mm 10 3060 10 254 / 12.0 HBR-2530 320mm 10 3050 10 254 / 19.6 HBR-3230 Copper bonded grounding rods are also available with Internal Threading on order. Please refer solid copper grounding rod section for dimensional details. * These are UL listed Grounding / Earthing Rods. As per UL 467 Standard, the Copper Bonding on UL listed Grounding / Earthing Rods will be min, 254 microns. GROUNDING ROD CLAMPS FOR DIRECT BURIAL WITH STAINLESS STEEL SCREW Bronze HOC 411 Bronze Hoc 412, Bronze ec -413COPPER BONDED GROUNDING RODS HEX copper bonded earth rods are made from low Carbon Stee! as per IS 2062 standard with high tensile strength material. Low carbon steel rods are molecularly bonded with 99.9% pure electrolytic copper. Salient Features: + Perfectly bonded rod willast longer, drive easier and wil not crack. + Corrosion resistant while providing the lowestresistance to ground. + Threads are formed by rol threading process, which ensure that an even ‘copper coating is maintained, even at the root of the thread. Roll threads give {greaterstrength than cuttiveads. + Roll threading process raises the surfaco ofthe rod, so that thread diameter ().\s greatorthan shank diameter) + Copper Bonding Thickness -25 Micron Dimensions Thread Dia| Product ize (Dia. X Length) "Tinmm | Code 95 1 95x 1200 HeR - 012 95x 1800 95 1 HBR o18 14x1200 2 14 HBR 1412 14x1500 12 14 HBR 1415, 14x1800 12 14 HBR 1418 14x2000 12 14 HBR 1420, 14x2400 2 14 HBR 1424 5/8" x4'or16mmx1200 1425/8 HBR-112 5/8" xS'or16mmx 1500 1425/8 HBR-115 5/8" x6'or6mmx 1800 1425/8 HBR 118, 5/8" x8' or 16mmx2400 1425/8 HBR 124 5/8" x10'or 16mmx3000 142 «5/8 HBR 130, 518° x4 or 16mmx 1200 16 sie HBR-312, 518° xS'or16mmx1500 16 sie HBR 315, 518° x6 or 6mmx 1800 16 sie HBR-318, 3/4" x4’ or 19mmx 1200-1724" HBR 212 3/4" xS'or19mmx 15001724 HBR-215 3/4" x6'or19mmx 1800 1724 HBR-218, 3/4" x8! or 19mmx2400 172 =A HBR 204 3/4" x10'or 19mm x3000 172 «aid HBR 230, ACCESSORIES - THREADED RODS ‘COUPLER protect from damage Yeorsia" HEC-16 HEC -17HEC- 176 ay 1orai4" — HEC-19HEC-20HEC- 206 Material: High Tensile Stoo! 4m HOS. 14 Those are used to driv the See ese grounding rod into the ground. i aou8) $18 A" or19mm HOS 19 412" Wos-12 ALLEN KEY type hardened Driving Stud available on request. +— Rod Dia. 'S’ <— Thread Dia,Driving —» Head Rod ! —— a eee LISTED Coupling Dowel Driving —» Tip < Driving Head Coupling Dowe Driving Tip Thread Dia. ‘T" SOLID COPPER GROUNDING RODS INTERNALLY THREADED HEX solid Copper earth rads are made from 99,9% pure electrolytic copper. ‘Solid Copper rods offers greater resistance to corrosion. They are ideally used in applications where soll conditions are very aggressive, for eg, soll with high saltcontent. a ar nial 15mm 1200mmor4’ HSC - 512 15mm 1500mmors' HSC - 515 16mm 1200mmor4’ HSC-1612. ++ 20mm 1200mmor4’ HSC - 620 20mm 1500mmor5' HSC - 521 20mm 3050mm or 10’ HSC-1021 = * Tested as per UL 467 Standard. Tested as per BS EN 625612: 2012 ACCESSORIES EA 15mm Diving Heed 04-15 Zon Dring Heed 0H 20 15mm Couping Dowel «HCH 15 zamm —coupngDowel HH 20 smn rng Te wor-15 zomm Dring Te wor-20 EXTERNALLY THREADED 41200 BRS - 1412, 141500 HORS -1415 5/8" x4°0r 16 mm x 1200 Haas -112 5/8" x5%or 16 mm x 1500 Hans -115 3/4" x4'or 19 mm x 1200 HRS -212 3/4" x5'or 19 mm x 1500 sa" HBRS- 215, + Same accessories of copper bonded grounding rods are applicable. + HEXalso offers other sizes as per customer specification.MECHANICALLY CU. CLADED/COATED GROUNDING ROD Mechanically cladded Copper coated grounding rod is made when electrolytic grade 99.9% ‘copper tube with wall thickness of 0.25 (250 microns) is cladded toa low carbon steel rod, pms | im | ienitaane 1200 (41) Hor - 1412 2 1800 (6) HOR 1418, 2400 (8) oR - 1424 12004) HoR- 112 4 1800 (6), HoR- 118, 2400 (8) HOR 124 1200 (4), oR 312 16 1800 (6) HER - 318 2400 (8) HER. 324 3000 (10) HOR- 330 1200 4) HER - 412 19 1800 (6) HER. 418 2400 (8 t) HER - 424 3000 (10) HER 430 This rod can also be supplied with threading & also can be made as per customer specification. STAINLESS STEEL GROUNDING ROD usta "HEX" stainless steel ground rods are used to overcome many of the problems caused by galvanic corrosion which can take place between dissimilar metals buried in close proximity. Other advantages of Stainless Steel rod are that they are highly resistant to corrosion and are ‘much more anodic than Copper. a Ec Ce oe M2 S152 10 208 HSS ee ee er Sn se a2 to) 305 10410 wSS-te0 = ar 172 «51528 275 HSS- 175 a? 17210" 3058 5.50 HSS 1710 = 10" 231 10 305° «1 «= 10,28 +HSS- 2410» * These are UL listed Grounding / Earthing Rods as per UL Standard. GROUNDING ROD ACCESSORIES - unTHREADED RODS Couplers These couplers are used to drive the unthreaded Rods deep and ensure continuous contact for Earthing. Meterial : Copper Alloy Product Gode : HERC P. S.:Specity Rod diameter to be used with. Driving Head These are used to drive the unthreaded grounding Rods in the Ground, Meterial: High Tensile Stee! Product Code : HDSU P. S.: Specity Rod diameter to be used with.SAFEHEX EARTH ELECTRODES AA simple Gl pipe with or without salt / charcoal mixture can provide the necessary path for the fault current to be grounded. However, over a period of time, depending on the effect of the corrosive elements in the soil, the Gl pipe gets eaten away resulting in an increase of the Earth pit's resistance. To ensure that the life of the earth electrode is enhanced exponentially, the HEX Team engineered an innovative design for the Earth Electrode System, the SAFEHEX Earth Electrode. ‘The SAFEHEX electrode consists of the main earth electrode which is either apipe or a strip, encapsulated within another pipe filed with the highly conductive & corrosion resisting compound HEXFILL., The main earth electrode is protected by the presence of this highly conductive compound and the outer pipe, Because of its highly Conductive property the fault current gets immediately discharged through the outer pipe to the surrounding area. ‘The size of the robust top connection plate is scientifically designed so as to prevent a bottleneck for fault current flow at this crticaljunction. ‘The whole assembly of SAFEHEX electrode is then inserted into a bore made in the earth and the space around is filed by the scientifically developed Back Fil Compound TERRAHEX, SAFEHEX Farth Electrodes have been successfully tested at CPRI, Bangalore for Short Circuit and other tests. ‘The reports are given inthis catalogue for your reference. ‘COPPER PLATED 250 MICRONS COPPER PLATED 250 MICRONS PROD.CODE —OUTERPIPE LENGTH PROD.CODE —OUTERPIPE LENGTH OD (mm) (Mtrs.) OD(mm) (Mtrs.) g HSPC-502-250 50 2 HSSO-502-250 50 2 5 HSPC-503-250 50 3 HSSC-503-250 50 3 a HSPC-762-250 76 2 HSSO-762-250 76 2 FE HSPC-763-250, 76 3 HSSO-763-750 76 3 /E i PROD.CODE OUTERPIPE LENGTH PROD.CODE — OUTERPIPE LENGTH E OD(mm) ——_(Mitrs.) OD(mm) ——(Mtrs.) HSPO-502-100 50 2 HSSO-502-100 50 2 HSPO-503-100 50 3 HSSO-503-100 50 3 HSPO-762-100 76 2 HSSO-762-100 76 2 HSPO-763-100 76 3 HSSO-763-100 16 3 PROD.CODE OUTERPIPE LENGTH PROD.CODE OUTERPIPE LENGTH OD (mm) (Mtrs.) OD (mm) (Mtrs.) HSPC-502-025 50 2 HSSC-502-025 50 2 HSPC-503-025 50 3 HSSC-503-025 50 3 HSPO-762-025 7% 2 HSSC-762-025 76 2 HSPO-763-025 76 3 HSSC-763-025, 16 3 PROD.CODE —OUTERPIPE LENGTH PROD.CODE —OUTERPIPE LENGTH OD (mm) (Mtrs.) OD(mm) (Mtrs.) HSPG-502-100 50 2 HSSQ-502-100 50 2 HSPG-503-100 50 3 HSSG-503-100 50 3 HSPG-762-100 76 2 HSSG-762-100 76 2 HSPG-763-100 76 3 HSSG-763-100 76 3 OD OF PIPES MAY CHANGE SUBJECT TO MARKET AVAILABILITY. IMPORTANTNOTE: 'SAFEHEX Earth Electrodes have been successfully ested by CPRI or Short Circuit Tests as given below. + SAFEHEX PIP 76mm X 3M Cu 250 microns ~ 65kA + SAFEHEX PIP 76mm X 3M HDG 100 microns ~ 60kA, + SAFEHEX PIP 50mm X 3M HDG 100 microns ~ SOKA, 4 n Copies of these Test Reports canbe provided on request. a HEXTEREC + ‘As perlEEE 80.2000, the following observations have been made: Clause 14.5 states “itis often impossible to achieve the desired reduction in ground resistance by adding more grid conductors or ground rods. An altemate solution is to effectively increase the diameter of the electrode by modifying the soll surrounding the electrode.” ‘TEREC + maintenance free earthing compound ensures that deteriorating earthing isno longer a factor for compromising the safety oflife and asset. The use of TERE. + maintenance free earthing compound adheres to specifications described in IEEE 80:2000 clause 14.5(d), which describes the use of ground enhancement material to improve the resistivity of the soil surrounding the electrode and provide a permanence tothe earth pitreading TEREC + has undergone stability tests in third party laboratories to confirm the maintenance free capability, ‘TEREC + has also been tested for eco friendliness and as anon-pollutantto nature, Properties exhibited by TEREC + + lonie Salts creates ions for easy conduction, * Dispersion: Spreads the salts equally in the earth pit. + Expansion: Expands 18 to 20 times & removes entrapped air to create a strong connection between the rod & soil * Diffusion: Diffuses into soil pores & creates conductive silicate roots enlarging conductive zone of the earth pit. + Hygroscopic : Absorbs atmospheric & surrounding moisture & retains it in the soil + Other patented chemicals TERRAHEX ‘The Earth Electrode reduces the pit resistance as per tables and charts as detailed in various international specifications. Any amount of costly electrodes installations do not give needed resistivity. Itis thus essential to understand the technique of altering the soil resistivity. By etfective artificial treatment using TERRAHEX earth enhancing compound which is as per IEEE 80:2000 clause 14.6(b) the soil resistivity is reduced to approximately 55% of the original value depending on the soil condition. TERRAHEX conforms to IEC 62561-7 / EN 12467-2. It is also RoHS compliant & hence does not pollute the soil in any way. PHYSICAL PROPERTIES + Presentation : Amorphous Granulometry : Powdertoless than 0.8mm + Colour/Smell_ : Grey/Inodorous + Solubility: Partially misciblein water PHvalue 7508.5 of 1000 gms/ltre at 20 degrees C ‘The TERRAHEX Advantage Earth Enhancing Compound Achieves resistance acceptable to any international body Low step and touch potential Environmental friendly Properties exhibited by TERRAHEX Ionic. Salts creates ions for easy conduction. Expansion: Expands to5 times & removes entrapped airto createa strong connection between the rod & soil Hygroscopic : Absorbs atmospheric & surrounding moisture & retains it inthe soil, 9 4 TEREC+ | Ao speste ton BotoT Use ce i‘Rod to Tape Clamp plating tobe selected from Gotalegue pe. 7 er HEX READY TO USE EARTHING KITS. ‘The ready to use HEX EARTH KIT ensures the user has not missed out basic ‘components and makes ordering a simple affair. These kits come with a simple instruction sheet to ensure special expertise is not required during instalation ‘The kits come with either Cu Bonded Flod or SAFEHEX PIP Earth Electrodes, ‘TERRAHEX Earth Enhancing Compound, relevant clamping arrangement and HOPE Earth Pit Chamber. [Sanne ‘= Cu Bonded Rod 17mm dia, x 2mtrs. length = TERRAHEX 1 bag (25 ka) Rod to Tape Clamp HOPE Earth Pit Chamber fads oe Ee) ‘= Cu Bonded Rod 17mm dia. x 3mtrs. length + TERRAHEX 2 bags x 25 kgs ‘= Rod to Tape Clamp »_ HDPE Earth Pit Chamber feted ‘© PIP/SIP 50mm dia. x 2mtrs. length * + TERRAHEX 1 bag x 25 kgs + HDPE Earth Pit Chamber Peden) ‘© PIP/SIP 50mm dia. x Gmtrs. length * # TERRAHEX 2 bags x 25 kgs «_ HDPE Earth Pit Chamber fetid ‘= PIP/SIP 76mm dia, x 2mtrs. length * + TERRAHEX 1 bag x 25 kgs «_ HDPE Earth Pit Chambor fede) * PIP/SIP 76mm dia. x 3mtrs. length * + TERRAHEX 2 bags x 25 kgs + HDPE Earth Pit Chamber [sane ‘= Cubonded Rod 14mm dia. x 3mtrs, length - 3 nos: + TERRAHEX 4 bags x 25 kgs + Clamps + HOPE Earth Pit Chamber ‘Rod to Tape Clamp 10SQUARE POLYMER EARTH PITS. ‘These HEX Earth housing pits are manufactured from high-grade polypropylene forhigh strength & stress levels to absorb significant loads as given below. They are stabilised against degradation by sunlight and non-brittle to prevent cold Weather damage. The light weight feature allows easy handling, storage and transportation, thus increasing installation efficiency. Termination area is increased by 100% due to simple locking of two units together, allowing deeper earth electrode connections to be made and reducing the effects from harmful voltage gradients. ProductCode Length Width Height Weight Load (mm) (mm) (mm) KK») (Tons) HEP 308 308: 214 25 5.0 HEP-S 245 245, 195 10 30 HEP-B. 500 500 315 60 20 Material: Body : HEXPOLY -COM & Cover: HEXPOLY- GLASS. HEPM 308 308 214 5.0 50 Material :;Body : HEXPOLY COM & Cover: CASTIRON, ROUND POLYMER EARTH PITS ‘These compact HEX Round Earth Pits our manufactured from special high- ay a ¥ weac os ra HEXCOMPLETE SOLU aaa aa EARTH ROD SEALS rial: Plastic ‘The earth rod seals fitted when the earth rod connection is below the water level and where there is a possibilty of water entering the inspection housing {rom below the ground. HEX earth seals are specifically designed to suit earth Rods of various diameters from 1/2" to 3/4", These seals areused alongwith HESS HEXEarth Pit Chambers (Single Flange) Product Code: HESS (SingleFlange) (Weight: 2g), HESD (DoubleFlangs) (Weight: 34g5) HES + Please speely Earth Rod diameter to be used wi (Double PS. : Please specily Earth Red diameter to be used with range) EARTH ROD SEALS & EARTH PIT CHAMBER INSTALLATION DIAGRAM HEH —fronns russ tt once ee . paar 3 ~ {tooo | —exersern ceantins conowwo—| ART 6xrton gus — fa PART TALON BUSH? — ay HEX ‘azo cowan 2ESE BASED LIGHTNING PROTECTION AIR TERMINAL a7 Sat (SGl is an authorised distributor only for Indian Sub-continent & Middle East Countries.) The Early Streamer Emission Lightning Conductor Including Teletesting supervision This third generation of the Duval Messien “Satelit” range uses this technology to force the lighting strike to follow a predetermined path towards the earthing system. The Satelit 3 concept consists of polarising the lightning conductor tip witha voltage of between 35 KV and 45KY, synchronised with the progress of the descending tracer, and of triggering an anticipated start for the ascending tracer. With its Satelit 3, Duval Messien is offering a ground-breaking development by introducing a remote system testing facility: the TELETESTER-SS. Satelit 3 has been designed inside a 304L grade Stainless Steel shellin order to guarantee high resistance to impact, corrosion and chemical agents. The electronic components selected for the Satelit 3 are completely protected inside an inert resin block. The spark gap is designed to conduct currents greater than 180 kA. Satelit 3 is powered by a NiMH type battery, continuously recharged by indestructible, flexible solarcels CERTIFICATIONS The Bazet Test Center (COFRAC approved) under Lloyd's Register control (the certified European body), faran ae, + Taran is a2nd generation ESE type of ‘active’ ightning conductor that provides zonalprotectionin accordance with the French Standard NFC 17-102 Itisa sturdy robust device made of 3161 Stainless Steel. IRishighly resistant against impact, corrosion and chemicalagents, Maintenance free, compact and easy to instal. Needsno external power source. Warranty for2 years on manufacturing defects. ‘Analog or Digital Lightning Strike Counter's are avaliable on request. CERTIFICATIONS + ICMET-Romania. + CITEL-France. + OPRI-India. + TUVRheinland- India, Weight:2.4 kg Radius of Protection : errs ee ee PF iscrmousermoncrovmer | | ae P_[uscienousermoncronmnerem || Tepes henr recon wea] SS aCONVENTIONAL AERIAL RODS Aerial Elevation Rods, also known as Franklin rods or conventional lightning rods are installed on the highest point of the structure to be protected from direct lightning strikes. These provide a zone of protection emanating from the installed height of the tip. To achieve optimum protection, the number of these rods to be installed should be as per the relevant IS/IEC standards. The Aerial Rods should be connected to earth by the smallest possible direct path. HEX offers them in various models of single point & multiple points. MULTIPLE POINT" ‘AERIAL ROD > ‘TERMINAL BASE»! A B c MULTIPLE AERIAL ROD TERMINAL] PRODUCT 2 CS HNP IS CBR" i "200 i ae care ‘4 {200 HBLpde HLA ts © HMP-SPL scr" 15 1200 HTB-LP-16 HLA- 154 Other sizes are available on request. HEX ‘sonar cownn 4CONVENTIONAL AERIAL RODS ACCESSORIES AERIAL ELEVATION ROD Material : Electrolytic Copper Aerial Rod can be installed with or without Multiple Point. io) A) Pe ae DIAMETER SIZE ie) Crs HAE - 15 HAE - 40, 15 5/8" 2000 HAE - 120 MULTIPLE POINT Multiple Point is used with Elevation rod. coo) crc Pad SIZE Cr M16 or 5/8" Brass (Copper Plated) HMP - 16 M20 or3/4” Brass (Copper Plated) HMP - 20 HMP-SPL M16 to M20. Copper HMP - SPL, HMP MULTIPLE POINT WITH INSULATOR Material : Copper Alloy / Enamelled Porcelain The Enameled Porcelain insulator breaks the path of lightning strikes which are safely grounded by the down conductor which is connected above it. The zone of protection provided by this aerial rod is as per the relevant IS/IEC standards. Praia ODE Yemmto20mm — HLAI- 121 f TERMINAL BASE Material : Brass (Copper Plated) Used for fixing Aerial Rod and Down Conductor. Four fixing holes are provided on it og aes Miers" ‘HIB-LP-16 Maoor34" ——HTB-LP-20 ‘Also available in Gunmetal Please add G to Prod. Gade (Ex. HTB - LP - 166) 15 & iF HLA - 121ELPS ACCESSORIES Copper Alloy Clamps ‘These clamps are made from a Copper alloy body which gives strong resistance to corrosion. HEX offers following range of clamps: Clamp -Atype ‘Suitable forRrod dia. 12mm Material: Brass with MS fastener PROD.CODE: HAG 1 Rod to Tape Clamp - B type | Rodsize || | Tape size | Product Code 5/8 28x12 HBC -1 58" 40x12 Hac -2 58" 51x12 Hec-3 Aliso available in Gunmetal Please add G to Prod. Code (Ex. HBC-1 G for HBC-1), Rod to Cable Clamp - C type Cee SE Ens 3/8" or 85mm Hoc-1 5/8'or 16mm es Hoc -2 5/8" or 16mm = 70mm" Hoc -3 3/4" or 20mm 9mm! Hoc -4 Also available in Gunmetal. Please add G to Prod. Code (Ex. HCC-1 G for HCC-1) Rod to Gable Lug Clamp - D type rn “orasmm — HOC-1 Sir tom HDC 14" or20mm ——-HOG-4 Brass Cable Clip Used for connecting 13mm rod to a cable range from6- 16 mm* PROD. CODE: HBCC- 1 16ELPS ACCESSORIES Light Duty Saddle Mil: Brass / Gunmetal Used fr supporting Air Terminals Cees ICs een] HUD = 1025 16 6 uD -1625 20 5 uD - 2025 Also availabe for Aluminium conductor, please specify your requirement. Flat Saddle Mit: Brass / Gunmetal Used for supporting Air Terminals eae Se ee] HFLD 1025 6 25 FLD -1625 20 25 FLD - 2025 Aso avaiable for Aluminium conductor, please specity your requirement Ridge Saddle PROD. CODE: HRDS- 1 Mtl - Gunmetal / Brass Used for supporting Air Terminals on Ridges. Side Mounting Rod Bracket Mil: Brass / Gunmetal ‘Above bracket provides a 75mm projection from the face of a wall Mid, either in Gunmetal or Brass. i Product Cod Diameter (mm) 10 HSM- 10 16 HsM-16 ao HsM- 20 ‘Also available for Aluminium conductor, please specify your requirement. Flat Saddle - A Mil: Brass / Gunmetal Used for fixing air rods on flat surfaces. Recommended fixing :- Countersunk woodscrew 114" x no.10 & wall plug. ‘50mm 15mm 58 HSD - 155, 7omm 15mm 5/8 HSD - 160 95mm 15mm 5/8 HSD - 165 7A ELPS ACCESSORIES Copper Alloy Clamps U Bolt - Rod Clamp These are made from Copper with Gunmetal plate. They canbe supplied for allrods from §/8"to 1" and Copper Tape | Nom, Rod | Hole Centres | Product Code 5 37mm HWU-16 37mm HuU- 20 37mm Hu 25 Double Plate "U" Bolt Clamp Used to connect flat tapes in a vertical position on the rod. Material : Gunmetal Plate with M10 threaded 'U' Bolt. [or rd ian eee mm | mm we 26 rune 228 a 2 Hope Fy vu 208 0 fue 250 U Bolt - Rod to Gable Clamp ‘These are used for connecting Rods to Cables. Available with different Rod & Cable size. Material : Gunmetal Plates with 'U' Bolt Hin! Rod Diameter mo teem yee ne Comb Clamps TT os re at eas round conductors with 6-8 wep galvanised steel screws: oe wee ectecent a eS Saas 2 bolts brass comb clamp for ee tnt concor win oe HES) ‘galvanised steel screws 9-12 Hop -4 in accordance with IEC Standards 18ELPS ACCESSORIES Watermain Bond Mil = Gunmetal These are used for bonding copper tape to Watermain pipes 2 Copper fH = 260 % Aum fv - 268 Tower Bond Clamp Mtl ~ Gunmetal “These are suitable for bonding copper cable or wire to steel structures Exar a Mio HTB-16 70 © 10 m2 HTB-70 % 50 10 Mio -HTB-25 2% 50 10 Mio -HTB- 25a. Tower Bond Clamp Mtl - Gunmetal These are used for bonding tape to steel structures. ary porretor dy ad M10 HB -26¢ (For Copper Conductor) 2% m0 HB - 26A (For Aluminium Conductor) Rain Water Pipe Bonds - A Mtl - Gunmetal These are suitable for bonding sold tape to Rain Water Pipes, Handrails etc. Max. Tape prrerory ual M10 HRW - 26C (For Copper Conductor) % m0 HRW -26A (For Aluminium Conductor) Flexible Braid Bond Mtl - Copper ‘Copper Flexible Braids are used for bonding gates, doors, fences etc. cry Cr tr} ion area| Cea 25x35 35 mm HB - 252 25x35 35mm " 400 HB - 254 9ELPS ACCESSORIES Rod to Tape Coupling Mtl : Brass / Gunmetal Used to secure Air Terminals by means of a bolted connection. ror Po morr Pen Copper HRT 16C ‘Aluminium HRT- 168, Tape Clip Mt: Brass These are used with Bare Copper Tape, etna Por Ee 20x3 RTC - 208 25x3 HT - 253 50x6 HTC - 508 DC Tape Clip Mtl: Naval Brass / Gunmetal ‘These are used with Bare Copper Tape Down Conductor. eo periorry Size mm 25x3 HDTC - 253, 25x6 HOTC- 256 40x6 HOTC - 406 50x6 HDTC - 506 Square Tape Clamp Mil: Brass / Gunmetal ‘These are suitable for Two Way Connections of Copper Tape erg Poor Au 25x3 HSTC = 253 25x4 HSTC- 254 25x6 HSTC- 256 50x6 HSTC - 606 Heavy Duty Gast Cable saddle Mtl: Copper / Brass ‘These are used with 8mm conductor or for supporting Alr Terminals when used in conjunction with wall mounted Air Terminal base. Correa es Tos Dia. (mm) 8 Hoce- 8 10 Hoce - 10 20ELPS ACCESSORIES Cable to Tape Junction Clamp Mil: Gunmetal / Brass ‘These are used for connecting Copper Tape to round concluctrs. EE 25x3 50) HCTJ-253 Tape to Tape Junction Clamp ‘Mtl: Gunmetal / Brass These are used for connecting Copper Tape to Tape. TAPE SIZE mm | PROD. CODE 25x3 HITJ- 253 Tee Clamp Mil: Copper / Brass ‘These are used for forming a Tee joint for solid circular conductors. Cortera re Tet Dia. (mm) acu TEC -8¢ an TEC - 2A Jointing Clamp Mtl: Copper / Brass These are used for forming straight through parallel joints of solid circular conductors. Carrera tes Dia. (mm) acu HC -8¢ BA Hic -8A One Hole Cable Clip Mtl: Copper These clips are designed as fixings for a wide range of stranded cable conductors. Corea eT) ea) 8 HOH- 8 2 HoH 12 16 HoH 16 20 HoH - 20 2ELPS ACCESSORIES Screwdown Test Clamp Mil: Gunmetal / Brass ‘These are used for xing & Way Copper Tape Ca Ty EU} 8x3. HSDTC - 253 Interface Test Clamps ‘These Clamps are used to connect flat tape to solid round conductor. Itwill also serve for making through joints and tee connections for 8 mm solid round conductor. Cy for or Code ‘Copper Conductor Gunmetal WJYG- 08 ‘Numinum Conductor Aluminum RJYA- 0B Oblong Test Clamp Mtl: Gunmetal / Brass These are used with Bare Copper Tape Conductor Conductor | Product Code (mm) 5x3 HOT 253 40x6 HoT - 408 50x6 HoT 506 Aso available for Aluminium conductor, please specify your requirement. Test Bond / Test Clamp Mtl: Gunmetal / Brass These are used for 4 way Copper Tape connection. Conductor | Product Code EU} 26x12 HTBC- 2612 ‘Also available for Aluminium conductor, please specify your requirement. nELPS ACCESSORIES Plastic DC Tape Clip Beers ere a 25x3mm igh Impact PVC —HPDT- 021 Wire Holder ‘Nylon - 6 holder for 1omm wire Product Code HWHP - 6 Pipe Holder ‘Nylon - 6 holder for 1" dia. Pipes / Cables / Conduits, Product Code HPHN - 6 Square Type Earth-clamp Holder 30 ‘Nylon 6 Clamp | Round Type Earth-clamp Holder Sree om Try mm 80 Nylon 6 Clamp HSC - 028, HSC - Round Disc Holder With PVC Pointed Earthing Rod Assembly oe “a ound Clamp Assembly Roof Conductor Support Used for flat roof made up of black, weather resistant plastic a recyclable filing with one conductor holder. az Sry error HRCA 028 Plastic Enclosed box and Lid HURCH - 010 2B 4ay HEX ‘nose comerELPS ACCESSORIES Wall & Roof Conductor Holders Niro Clip Snap-on-holder Used for attaching wires to walls Material: Snap - on mechanism and base made up of stanlos stool grade 304 fication duct Code wa sod 8.0/ Type HEL 88.304 HNC- 001 8.0/ Type HAL Ss.304 60 HNC 002 Roof Conductor Holder With Niro- Universal Roof Conductor Holder as per DIN 48826 B Eid ~~ 88.304 HURCH - 008 80 copper pe HuRCH - 008 Wall & Roof Conductor Holders (for attaching wire to wall) ‘As per DIN 48286 B pit forall the sizes To Product Code co 8.0/TypeHFL — SS./Gelvanized/Vamished Niro Clip HNC 011 8.0/TypeHFL — SS./Galvanized/Vamished Niro Clip ne - 012 8.0/TypeHFL —SS,/Galvanized/Vamished Niro Clip ne 013 8.0/TypeHFL SS/Galvanized/Vamished Niro Clip. e014 Half Saddle Material: SS / MS Zine Plated / Hot Dip galvanised {to be specified in the enquiry) Range = 16mm to S0mm Full Saddle Material: SS / MS Zinc Plated / Hot Dip galvanised (to be specified in the enquiry) Range: 12mm to Somm Multi Glamp Availabe from 8 mm to 16 mm rod connection La TE] a 80-100 ‘8.8. 304/ Glavanized HMC - 024 30-160 ‘copper HM - 025, 4ELPS ACCESSORIES pey nen Cast Ground Plate or Earth Plate ‘These Plates when used in concrete structures offer convenient ground system connection points, They are used where reinforcing bars are electrically continuous & are to be used as down conductors. These earth 2Hole HeCP -2120) 120 Hole HocP - 4120 240 4 Hole Heo - 4240. 240 “Hole Hocpl.- 4240 Equipotential Bonding Bars Eaquipotental Bonding Bar with HIP Plastic Cover and Base sultable for connecting “ 1x8 - 12 round conductor m 7 x one or mult-wired conductor to max. 25 mm’ and 16 mm? Earth Blocks HEX Earth Blocks are used for Termination of earth Conductors or lve conductors. Product ry “‘iaySingle 5# 18 12—«HEBBOOAN 4-WayDoule 51 19 12‘HEBB O04 8-Way Dowdle #8 = 19 «—12—‘HEBB 008 [pesssssesg Material: Brass saEssz22 Finish : Nickel Plated Tin Plated available on request. 5ELPS ACCESSORIES Copper Earth / Link Product Code : Copper Earth/Link Finish :Copper/Tinned Earth Boss Material: Body - Mild Stee, Fittings - Stainless Stoo! ‘The earth boss is designed to provide an earth point on a steel structure. Itis welded into place. Cr) Pore ro 10 50 50 HPB- 01 ‘Other sizes are manufactured on request. Conductors Hard Drawn Copper Bar High conductivity Copper Bar to BS - 2874 - C101/C103 Supplied in max. lengths of 3 mirs. Tinned on request Cram eT) Aud 2x3 Hes - 253 5x8 Hoc - 256 axe Hea - 988 0x8 HOC - 508 sox10 Hoes - 5010 75x6 Hoc - 758 PVG Covered Copper Tape Conductor | standard | Product a CE Corey i) ce) W25x15mm 50m HOTI- 125/15 2x3mm Sm —_HOT-253 2x6mm 25m _—_‘HOT-256 50x6mm 20m —_‘HOTI- 506 ‘Std, Colour : Black ‘Other colours are available on request. 6ELPS ACCESSORIES Conductors Bare Copper Tape High conductivity Cu Tape to BS - 1432 - C101/C103 Conductor | Product Code Ce 20x15 HET = 2015 aexi5 eT 2515 2x3 wer 758 2x6 eT 254 2x6 Her 256 0x6 HoT = 406 0x3 wer 508 0x6 HoT 506 Flexible Copper Braids High conductivity Copper Wire to BS - 4109 - C101 ‘Suitable for Earth Bonding. Also supplied as Standard Drilled & Pre-Cut Bonds. ‘Customer specific sizes & types of braid can be manufactured on order. Cee eter ron ee) 875 Bare Braid 15x 1.4 HB - 151 47 Bare Braid 25x35 Hea - 253, 347 Tinned Braid 25 x 3.5 HTB - 253 Conductors - Solid / Stranded Bare Solid round Conductor Guto BS - 1433 - 6101 / 103 Alto BS 2898 - 1350 (0) mm | Cross Section | Product Cod area mr Copper 5027 HSC - 8¢ ‘Aluminium 8 5027 Hesc 8h Bare Stranded Copper Conductor Soft Drawn Cu Conductor to BS - 6360 oa mm cod oe 1.04 HaCU-6 ‘a , 170 Hacu -16 5 7 214 Hecu -25 35 7 252 BCU - 35 50 19 175: Hacu -50 7 19 214 Hecu -70 95 19 252 acu - 95 74 HEX HDL 11 HDL 14 HDL. 12 ELPS ACCESSORIES Disconnecting Links Material fr Disconnecting Links and Earth Bars: ‘Bar: 50x6mm hard drawn copperbar BS EN 13601 Base: Plastic, Also available with Steel Base on request. Fittings: M10 Hexagon Head Set Screws, Nuts & Washers. (ther sizes & combinations of Earth Bars / Disconnecting Links are ‘manufactured as "Specialltems" and on request Recommended fixing by countersunk wood screw 1%" No. 12 and No. 12wallplug. Disconnecting rn cy oo 90 HOL-1t Earth Bars fo oad ica Co HOL14 8 500 HDL 15 10 600 HOL16 2 700 HOL 17 4 00 HOL18 16 950 HOL 19 18 1100 90 HDL 20 20 1250 HDL 21 2 1300 HoL22 2 1400 HDL 23 2% 1550 HOL24 2 1650 HDL 25 0 1800 HOL26 Earth Bars with Single Disconnecting Link ci erred cua Co HL 12 8 575 Hol 27 10 680 HL 28 2 780 HL 29 4 880 HOL 30 6 1025 HOL31 8 1175 90 HDL 2 1305 HOL 33 2 1975 HOL 34 24 1475 HL 35 6 1625 HOL 38 8 1725 HL 37 30 1875 HOL 38 28ELPS ACCESSORIES Earth Bars with Double Disconnecting No. of f Bored Terminations | mm eo es FOUTS 8 650 HDL 39 10 750 HOL 40 a 900 HOL41 4 1000 HOL 42 16 1100 HOL43 8 1250 90 HL AS 20 1400 HDL 45 2 1450 HOL 46 Py 1550 HDL 47 6 1700 HOL 48 8 1800 HOL 49 30 1950 HOL 50 Earth Plate Solid Copper Earth Plate Mtl : Electrolytic Copper | size axexo | rnooucr cove | 600x600x1.5 HSOP-615 600x600x3 HSCP-63 600x600x5 SCP 65 500x500x3 HSCP- 53 500x500x3 HSCP- 85 go0xs00x3 HSCP- 83 00x900x5 HSCP-a5 000% 1000%3 HScP- 108 4000x 1000x5 HScP- 105 Copper Bonded Earth Plate Earth Plate Lattice - Copper Mt: Electrolytic Copper | szeax8x0)_ | rnooucr cove | 600x600x3 HP 63 00 x900x3 HP - #8 500x800%3 HIP“ 53 29 HoLELPS ACCESSORIES L Glazing Bar Holdfast i Mil: Gunmetal / Aluminium QO g ‘These are secured to Glazing Bar, Steel Frame, Girdles ete. = This item is designed for use with appropriate size of metallic on P non-metallic conductor fixing, Corr) ‘Application ] Product Code Oa c 2 Copper Tape GBH - 126, ” ‘Aluminum Tape —_-HBH- 124 Back Plate Holdfast Stem Mt: Gunmetal | For use with appropriate DC Tape Clip. A Pee etree a ee ee ey (5 Cente enic © Prod Codes HBPH 12 J] Assails torauminum cond, please specify your requirement. Bi-Metallic Connector Mtl: Copper & Aluminium These are used for joining Aluminium & Copper round or flat merece os IMPORTANT NOTE HEX takes every precai In to ensure the performance of its products and recommend ns given are in good faith. However, HEX cannot control the installation of our products and therefore cannot give any warranty or result obtained. Itis the responsibility of the customer to assume allrisks and liabilities incurred in the use of HEX products, whether used alone or in conjunction with other products. 30eliable’ eee +91:020 27112133 GX +91 020 27110099 Enterprises ‘AnISO 9001 P Certified Co. Dealer's and Stockist of : Po ooxvene Schneider + H BCH ELECTRIC LD. G Electric ‘Smo maTaer cs. TRACY SIEMENS TEKNIC MIMS “GP OPHILIPS selec o legrand’ PILAPPKABEL SECULIE olex bles Limited sneaytopethor All Electrical needs under one Roof Everything in Electrical Goods HEAD OFFICE 251-A/3B, 2ndFloor, Mangaldas Building, Luhar Chawi, Mangaldas Road, Mumbai - 400 002. Tel. : 022-40060261 sureiCck Kei PeZox Cable Tes & Accssones 3 BHOSARI BRANCH CHAKAN BRANCH Shop -10, Jay Tulja Bhavani Complex, Plot No.A-15, Phase, Plot No. BG 74A, Opp. Century Enka, MIDC Chakan Industrial area, Telco Road, MIDC Bhosari, Pune - 411026. Near Hyundai, Sawardhari, Taluka Khed, Dist. Pune-410501. E-mail : info@reliablepune.com CUSTOMER CARE : +91 020 27110099 customercare@reliablepune.com E-mail : reliablepune26@gmail.com SSE aa cll ely