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Energy Environ Materials - 2019 - Wang - Textile Based Thermoelectric Generators and Their Applications
Energy Environ Materials - 2019 - Wang - Textile Based Thermoelectric Generators and Their Applications
Thermoelectrics
Table 1. Summary of methods for preparation of TE yarns/filaments/fibers. This method can directly spin CNT yarns with highly aligned structure,
as confirmed by SEM characterization (Figure 2b). The obtained CNT
Methods Materials yarns comprised of thousands of double-walled CNTs (/ ~ 5 nm, Fig-
Wet spinning[16,25,31,32,34] PEG/CNT, PVDF/CNT, PEDOT:PSS/CNT, ure 2c). Due to the highly aligned nanostructure, the CNT yarns
Graphene showed excellent electrical conductivity which is comparable to some
metals (Figure 2d). By p-type doping with FeCl3 and n-type doping
Aerogel spinning[28] CNT
with polyethylenimine (PEI), the CNT yarns presented significantly
Gelation process[33] PEDOT:PSS
enhanced power factors of 2387 and 2456 lW m 1 K 2, respectively.
[26]
Extrusion technique Bi0.5Sb1.5Te3- Bi2Te2.7Se0.3 Facile solution-coating methods such as drop-casting and dip-coating
Electrospinning and Magnetron Sb2Te3-Bi2Te3 are also widely studied for the fabrication of polymer-based TE yarns/
sputtering[22] filaments/fibers.[27,29,36,40] For instance, Ryan et al. coated PEDOT:PSS
Thermal drawing technique[23,35,37–39] Bi0.5Sb1.5Te3-Bi2Se3, (Te85Se15)45As30Cu25, onto silk yarns by dip-coating method and the yarns possessed an aver-
In4Se3, Bi2Te3 age electrical conductivity of 14 S cm 1 and the Seebeck coefficient of
Casting (yarn/filament/fiber as substrate)
17 lV K 1.[29] More importantly, the fabricated yarns can have length
up to 40 m and are machine washable without deteriorated electrical
Drop-casting[36] PVP/CNT
properties.
Dip-coating[27,29,40] WPU/PEDOT:PSS/CNT, PEDOT:PSS, P3HT Conventional inorganic TE materials are rigid and brittle so that they
Thermal evaporation [24]
Ni-Ag are hard to be directly manufactured into flexible and freestanding
yarns/filaments/fibers. Together with the insoluble feature, physical
Abbreviations: PEG, polyethylene glycol; PVDF, poly(vinylidene fluoride); PVP, poly(N- depositing methods such as thermal evaporation and magnetron sput-
vinylpyrrolidone); WPU, waterborne polyurethane. tering were used for coating inorganic TE materials onto yarn/
filament/fiber-based substrates at first. In 2008, Yadav et al. prepared organic or inorganic TE materials.[41–50] The resultant TE fabrics were
TE fiber by coating Ni and Ag layers onto flexible silica fibers via ther- cut into strips and connected by metal electrodes. Ding et al. reported
mal evaporation and demonstrated power generation performance of n-type Ag2Se thin film on flexible nylon fabric with an ultrahigh power
the fiber-based TEG.[24] Lee et al. prepared p-type Sb2Te3 fibers and n- factor of ~987 lW m 1 K 2 at 300 K.[50] Furthermore, it displayed
type Bi2Te3 fibers separately by combining electrospinning with mag- excellent flexibility with negligible degradation in electrical conductiv-
netron sputtering.[22] Firstly, highly aligned polyacrylonitrile (PAN) ity after 1000 bending cycles although Ag2Se materials are commonly
nanofiber sheets were fabricated by electrospinning on a rotary drum. inflexible. The flexibility was attributed to the nylon fabric and porous
Then, Sb2Te3, Bi2Te3, and Au electrodes were sequentially thermally nanostructure of Ag2Se thin film. The work provided a simple and
sputtered on both sides of PAN nanofiber sheet. Finally, the nanofiber effect approach to fabricate high-performance flexible TE films. How-
sheet was twisted into TE yarns. The zT values of prepared p-type ever, organic-based TE fabrics displayed much poor TE properties. For
Sb2Te3 fibers and n-type Bi2Te3 fibers were 0.24 and 0.07, respectively. example, the electrical conductivity and Seebeck coefficient of PEDOT:
Most recently, thermal drawing technique was developed to produce PSS-coated polyester fabric were only ~1.5 S cm 1 and ~16 lV K 1 at
inorganic TE fibers such as Bi0.5Sb1.5Te3, Bi2Se3, (Te85Se15)45As30Cu25, 300 K, respectively.[41]
In4Se3, and Bi2Te3 fibers.[23,35,37–39] The process required a cladding Unlike commonly used coating methods, Morata et al. presented an
material with glass transition temperature slightly higher than the melt- industrially scalable manufacturing method for fabrication of large-area
ing point of TE materials. The TE fibers fabricated by this method usu- and cost-effective TE fabrics.[51] A case of TE fabric made up of p-type sili-
ally had high TE properties but general mechanical flexibility. For con nanotubes was fabricated by depositing silicon layers onto sacrificial
example, Zhang et al. prepared p-type Bi0.5Sb1.5Te3 fiber with power substrates of electrospun carbon nanofibers. In a typical procedure, carbon
factor of 3520 lW m 1 K 2 and n-type Bi2Se3 fiber with power factor nanofiber fabric was obtained from annealing as-electrospun PAN fabric
of 650 lW m 1 K 2, respectively.[23] (Figure 4a). Then, it was used as sacrificial template and coated by poly-
Figure 3 summarizes the power factors of typical organic and silicon layer (Figure 4b). After calcination, the carbon core was removed
inorganic TE yarns/filaments/fibers. The power factors of most inor- and the silicon shell was oxidized, producing silicon oxide nanotube (Fig-
ganic TE yarns/filaments/fibers are much higher than that of ure 4c). Finally, the active poly-silicon layer was deposited onto the silicon
organic ones. Although the power factors of some CNT- or gra- oxide nanotube (Figure 4d). The flexible TE fabric displayed the highest zT
phene-based yarns/filaments/fibers were very high, but the probably value of 0.34 among silicon-based macroscopic materials at 550 °C. This
high thermal conductivity can lead to very low zT values. It is noted method is universal to different materials, and the nanostructure is highly
that CNT-based TE yarns/filaments/fibers can be converted from p tunable, providing a new approach for manufacturing high-performance
type to n type after simple post-treatment with n-type dopants such fabric-based TEGs in the future.
as PEI and [BMIM]PF6.
2.3. 3D T-TEGs
2.2. 2D T-TEGs
2.3.1. 3D T-TEGs Based on TE Yarn/Filament/Fibers
In common, T-TEGs with 2D architecture are based on conventional
textile fabrics, such as cotton, silk, and nylon-based knitted, woven, In fact, the temperature difference between human body and ambience
and nonwoven fabrics. Commercial fabrics with good flexibility and is vertical to skin. 3D T-TEGs based on TE yarns/filaments/fibers can
comfortability are ideal substrates to support TE thin films. Similar to sufficiently harvest thermal energy and are easily integrated into textiles
the preparation of TE yarns/filaments/fibers by using commercial for wearable electronics. The prepared flexible TE yarns/filaments/
yarn/filament/fiber, 2D T-TEGs are obtained by coating fabrics with fibers can be knitted, woven, or embroidered into 3D textiles.
Figure 4. a) The electrospun carbon nanofiber, b) poly-silicon layer on the carbon nanofiber, c) silicon oxide nanotube after annealing of the carbon
nanofiber, d) poly-silicon layer coating the silicon oxide nanotube. Scale bars are 200 nm.[51] Reproduced with permission from Ref.[51] Copyright 2018 Nature
Publishing Group.
Materials Temperature difference Maximum voltage Maximum power Power density Ref.
1D T-TEGs
P type: Bi0.5Sb1.5Te3, N type: Bi2Se3 60 K 97 mV 1.65 lW 23.4 W m 2 [23]
[24]
P type: Ag, N type: Ni 6.6 K 0.9 mV 2 nW
[26]
P type: Bi0.5Sb1.5Te3, N type: Bi2Te2.7Se0.3 12 K 10 mV 18 nW
P type: CNT/FeCl3, N type: CNT/PEI 5K 47 mV 4.2 lW [28]
[29]
P type: PEDOT:PSS 66 K 21 mV 12 nW
P type: PEDOT:PSS/CNT, N type: PEDOT:PSS/CNT/PEI 10 K ~ 8 mV 0.43 lW [31]
2D T-TEGs
PEDOT:PSS 75.2 K ~ 4.4 mV 12.29 nW [41]
2 [42]
P type: PEDOT:PSS, N type: Ag2Te 20 K 3.5 mV 5 nW 6 mW m
[45]
P type: PEDOT:PSS, N type: constantan 74.3 K 18.7 mV 212.6 nW
[49]
PEDOT-Cl 30 K 1.2 mV 4.5 nW
2 [50]
Ag2Se 30 K 18 mV 460 nW 2.3 W m
3D T-TEGs
P type: PEG/CNT, N type: PEG/CNT/[BMIM]PF6 25 K ~ 10 mV ~ 8 nW [16]
[30]
P type: WPU/PEDOT:PSS/CNT, N type: WPU/N-doped CNT 66 K 0.8 mV 2.6 nW
P3HT 50 K ~12 mV 1.15 lW [40]
coating Ag2Te nanocrystal onto nylon fiber mesh.[43] After connecting Both inorganic and organic TE material-based 2D T-TEGs have been
with p-type PEDOT:PSS-coated nylon, the achieved TEG generated fabricated and exhibited good power output. However, 2D T-TEGs
power of ~5 nW under 20 K temperature difference. 2D T-TEG con- require thermal gradient built in the in-plane direction. It is challenging
sisting of four pieces of Ag2Se films demonstrated an open-circuit volt- to integrate 2D T-TEGs into wearable electronics for practical applica-
age of 18 mV and the maximum power output of 460 nW when the tions.
temperature difference was 30 K.[50]
The power output of organic TE material-based 2D T-TEGs were also
reported.[41,43,45,49] Du et al.[41] immersed commercial polyester yarn- 3.3. Power Output of 3D T-TEGs
based fabric into PEDOT:PSS aqueous suspension with 5 wt% dimethyl
sulfoxide (DMSO) to achieve flexible and air-permeable 2D TE fabric As compared to 1D/2D T-TEGs, T-TEGs with 3D structure made up of
(Figure 7a–c). 2D fabric-based T-TEG was manufactured by cutting TE yarns/filaments/fibers not only have the advantages of much better
PEDOT:PSS-coated fabric into strips and subsequently connecting with deformability and heat-moisture comfortability, but also can sufficiently
thin silver wires (Figure 7d,e). The TEG can generate voltage and harvest heat energy since the temperature difference between human
power after loading a temperature difference along the in-plane direc- body and the surroundings is vertical to skin.
tion of TE fabric (Figure 7f–j). The maximum power was 12.29 nW The power output of 3D T-TEGs assembled in different fabric struc-
for TEG with five pieces of fabric strips at temperature difference of tures was investigated. Figure 8a–f displays the schematic illustrations
75.2 K. Then, Du et al.[45] reported multifold enhancement in power and photographs of zigzag-stitch, garter-stitch, and plain-weave T-TEGs
output of TEG comprising PEDOT:PSS-coated cotton fabric strips (p- using p-type Sb2Te3 yarns and n-type Bi2Te3 yarns.[22] At temperature
type) and constantan wires (n-type). For the TEG with 5 pairs of p-n difference of 55 K, the power output per area and per couple were
junction, high voltage output of 18.7 mV and maximum power output 0.11 W m 2 and 0.24 lW for the zigzag-stitch T-TEG (Figure 8g),
of 212.6 nW were generated at temperature difference of 74.3 K. Li and 0.09 W m 2 and 0.21 lW for the garter-stitch T-TEG (Figure 8h),
et al.[43] prepared TE fabrics by coating PANI/CNT composites onto respectively, while the plain-weave T-TEG (Figure 8i) presented the
polyester fabrics by ultrasonication. At temperature difference of 75 K, highest power output per area of 0.62 W m 2 and 1.01 lW per cou-
the TEG fabricated from two PANI/CNT composite-coated fabric strips ple, respectively. Besides, the power output was proportional to DT2.
showed maximum power of 47 nW. Besides the dip-coating method, When the temperature difference increased to 200 K, the generated
organic TE fabrics were also synthesized by the vapor-phase polymer- power greatly increased to 8.56 W m 2 and 14.1 lW per couple,
ization of PEDOT-Cl onto cotton fabrics.[49] An all-fabric-based TEG respectively.
made of PEDOT-Cl-coated fabrics can produce stable voltage of Embroidery is a facile method for fabricating 3D T-TEGs from TE
~23 mV when worn on the hand. yarns/filaments/fibers. The power output of embroidered 3D T-TEGs
has studied as well. At a temperature difference of 66 K, the embroi- principle of thermocouples for temperature measurement is based on
dered T-TEG made up of p-type WPU/PEDOT:PSS/CNT-coated polye- the Seebeck effect. Furthermore, recent reported flexible and elastic
ster yarns and n-type WPU/N-doped CNT-coated polyester yarns organic TE materials enable the simultaneous detection of temperature
generated an open-circuit voltage of 800 lV and power output of and pressure, displaying promising applications in multi-function self-
2.6 nW, respectively.[30] Ito et al.[16] prepared p-type CNT/PEG yarn powered sensing.[58,59]
via wet spinning. Subsequently, the obtained yarn was tightly coined As aforementioned in Table 1, flexible (Te85Se15)45As30Cu25 wire
around a thin plastic strip. N-type dopant ([BMIM]PF6) was dropped was prepared by thermal drawing.[39] The wire displayed not only high
onto one surface of the plate to dope a half part of the yarn. Finally, T- TE power factor but also excellent thermal sensing performance, as
TEG was realized by embroidering the segmented TE yarn into a non- illustrated in Figure 9a–f. When a temperature difference was applied
woven felt fabric. The T-TEG comprising 8 p-n TE couples generated between the two wire ends, thermoelectric voltage was generated
open-circuit voltage of ~10 mV and power output of ~8 nW at a tem- because of the whole diffusion (Figure 9a). Figure 9b records the real-
perature difference of 25 K. Likewise, Qu et al.[40] processed T-TEG time temperature located at the 20% length of the whole wire as well
containing p-type P3HT-coated and n-type Ag paste-coated cotton as the corresponding output voltage between the two wire ends. The
threads by embroidery. The maximum power output of the generator single TE wire-based thermal sensor showed temperature resolution
with 13 p-n TE legs was 1.15 lW under temperature difference of higher than 0.05 °C (Figure 9c). Additionally, it was capable of localiz-
50 K. ing the position of thermal source. As shown in Figure 9d, the output
voltages were different when touching different positions along the
wire. For finger touching, the response time was as short as 3 s (Fig-
4. Passive Sensing ure 9e). More importantly, the TE wire showed good mechanical flexi-
bility. The bending radius was only ~2.5 mm even for the fiber with
Besides their promising potentials as wearable power sources, T-TEGs thickness of 0.6 mm (Figure 9f). Nonetheless, it was hard to simulta-
can also work as passive sensors by self-powering for detecting temper- neously detecting the temperature and position of thermal source in the
ature, pressure, and strain.[58–64] TE devices for thermal sensing require single TE wire-based thermal sensor. The authors further assembled a
no external power supply and can response quickly.[58–61] The working 3 9 3 TE wire array and embedded it into a flexible fabric (Figure 9g).
Figure 9h recorded the output voltages of the TE wire array when fin- the thermal sensing performance of n-type Ag2Te nanowire TE films sup-
ger touching the marked points. The distinguishable voltage signals ported by nylon fabrics. Due to the interlocking structure, the fabricated
enabled the simultaneous detection of the temperature and position of Ag2Te nanowire films displayed good flexibility and high power factor of
thermal source. Figure 9i gave two examples for temperature and posi- 315 lW m 1 K 2. The flexible TE films displayed high sensitivity with a
tion identification, one is finger heating (33 °C) and another is ingot short response time of 1.05 s and reset time of 2.1 s when acting as self-
cooling (22 °C). The corresponding thermal images recorded by IR powered thermal sensor, which can meet the requirements of artificial
camera and reconstructed thermal maps using the data of TE wire array intelligent systems.
were shown in Figure 9j,k. Similarly, Jung et al.[62] fabricated a self-pow-
ered thermal sensor by coating PEDOT:PSS/Ag nanoparticle TE inks onto a
knitted textile substrate that can simultaneously detect the temperature and 5. Peltier Cooling
position of thermal source. Furthermore, the TE thermal sensor also pos-
sessed good stretchability with stable TE performance and showed poten- The solid-state cooling systems using Peltier effect have obvious advan-
tial application for detecting strain.[62,64] Zeng et al.[65] also investigated tages over traditional refrigeration techniques, including the high
reliability, no moving parts, small volume, and precise temperature materials. Until recently, Jin et al.[68] constructed a thermally suspended
control. Therefore, T-TEGs have great potentials for human body ther- device and utilized an infrared imaging technique to precisely extract
mal regulation if the thermoelectric performance is high enough.[66] the Peltier effect in organic TE materials. Maximum temperature differ-
In 2005, Hu et al.[67] for the first time presented the concept of ence of 41 K was realized in the two sides of poly(Ni-ett) film, reveal-
cooling fabric based on Peltier effect. The authors prepared PPy-coated ing the potential in flexible solid-state cooling. Moreover, the Peltier
fabrics with Seebeck coefficient of ~10 lV K 1 and investigated their effect in T-TEG based on inorganic TE materials was reported as well.
cooling performance. However, the Peltier effect was negligible because For instance, Zhang et al. prepared flexible p-type Bi0.5Sb1.5Te3 and n-type
of the instable electrical properties of fabrics, insufficient thermal insula- Bi2Se3 wires by thermal drawing and assembled them into textile to con-
tion between the two sides of fabric and low TE properties of organic struct T-TEG (Figure 10a,b).[23] The cooling performance of T-TEG with
Figure 9. a–f) Thermal sensing performance of a single TE wire. a) Schematic illustration of testing principle. b) Real-time recording the temperature of the
heat source located at the 20% length of the whole wire via the corresponding output voltage from the temperature difference between the two ends of the
wire. c) Temperature resolution of the TE wire sensor. d) Real-time output voltages by touching different positions of the wire. e) Sensitivity of the TE wire
sensor by finger touching. f) Minimum bending radius of the TE wires with different wire thicknesses. g–k) Thermal sensing performance of a 3 9 3 TE wire
array. g) Photograph of the fabricated 3 9 3 TE wire array embedded into a flexible fabric and the marked points for finger touching. h) Corresponding
output voltages of the TE wire array when touching the marked points. i) Finger heating (33 °C) and ingot cooling (22 °C) on the TE wire array.
Corresponding j) thermal images recorded by IR camera and k) reconstructed thermal maps using the data of TE wire.[39] Reproduced with permission from
Ref.[39] Copyright 2019 American Chemical Society.
two pairs of thermoelectric wires was evaluated by finite element model- Despite their advantages of low cost, light weight, intrinsic flexibil-
ing and experimental characterizations. In Figure 10c, the simulated tem- ity, and eco-friendly, TE properties of organic-based yarns/filaments/
perature reduction was 22.1 °C with the temperature difference of 4.7 °C fibers/fabrics are urged to be further improved. Regarding the inor-
when the hot side was fixed at 26.8 °C under an input current of 2 mA. ganic-based T-TEGs, the high cost, limited flexibility, and complicated
The measured temperature reduction was 23.6 °C with the temperature fabrication process are the main challenges. Flexible T-TEGs with 3D
difference of 3.6 °C recorded by IR camera (Figure 10d). The difference structure that can utilize body temperature to form sufficient thermal
between simulation and test results might be induced by the measurement gradient are expected to be more useful than T-TEGs with 1D/2D struc-
accuracy of IR camera as well as the unoptimized condition of T-TEG. Fig- ture. Nonetheless, the studies on 3D T-TEGs made up of TE yarns/fila-
ure 10e displays both the simulated and experimental temperature differ- ments/fibers are very few and the device performance is much lower
ences as a function of input current. Maximum temperature reduction of than that of thin film-based TEGs. The effects such as the device struc-
~5 °C was obtained when the input current was 3.5 mA. ture resulted from different textile techniques and the size of TE legs on
the device performance of T-TEGs should be further explored.
In short, T-TEGs have presented promising applications in smart wear-
6. Conclusions and Outlook able electronics but the investigations are still at the initial stage. We hope
this review can draw more and more researchers to devote to this field,
The development of textile-based TEGs using both organic and inorganic thereby promoting the development and practical applications of T-TEGs.
TE materials has been held in high regard in recent years. This mini review
summarizes state-of-the-art T-TEGs in the respects of structure design, fab- Acknowledgements
rication, device performance, and application. The basic unit of T-TEGs in
terms of TE fibers/filaments/yarns or fabrics has been prepared by textile The authors thank the financial support from the Fundamental Research Funds
for the Central Universities (2232019A3-05 and 2232019D3-11), the National Nat-
processes (e.g., wet spinning and electrospinning) and routine methods
ural Science Foundation of China (No.51603036), Young Elite Scientists Sponsor-
(e.g., coating and printing). The reported T-TEGs are intriguing in wear- ship Program by CAST (2017QNRC001), Shanghai Sailing Program
able power generation, passive sensing, and Peltier cooling. (19YF1400700), and DHU Distinguished Young Professor Program.