PERFORMANCE CHECK REPORT

Date of Visit 11-03-2024

Site Name : Last 'C' Check done ( Date & Hours )
C1 Block
Contact Person Name Mr . SIDDARAJU Site Adress
Person Designation BLOCK ENGINEER Manyata Tech Park C1 block
Contact Number ( Mobile / Land Line) 7760962054
Engine Serial Number 25332401 Mf. Date 04-2008 Alternator No P1734C2
Engine Model KTA50 -G8 Date in Service 03-02-2023 Alternator Make STAMFORD
KVA Rating 1500 SO No 38193 Genset Serial No N08D11457
Comulative Hrs.
5448.3

Air System
Air Cleaner Housing Condition OK
Air Cleaner Hood Condition(Cap) OK
Vaccum Indicator Condition OK
Airfilter condition OK
Air System Hoses Condition OK
Air System Clamp Condition OK
Any leakage in Air system OK
Air Cleaner Restriction OK
Air Temperature Before After Cooler OK Temp in Deg C 56.5 C
Air Temperature after After Cooler OK Temp in Deg C- 41.8C
Recommendations : 4NOS AFTER COOLER BOLTS ARE MISSING
Cooling System
Items Status Remarks
Coolant used DCA-2
Coolant Level OK
Radiator Core Condition externally OK
Radiator Tank Cap Condition OK
Vent Line OK
Radiator Hoses condition OK
Fan hub condition OK
Fan Condition OK
Fan Belt condition OK
Adjust Belt tension If required OK
Water pump condition OK
Recommendations : RADIATOR INTERNAL DESCALING REQUIRED.
Fuel System
Items Status Remarks
Fuel Pump condition OK
Hoses Fuel section from Bottom Tank to Fuel OK
pump
Hose Fuel return Condition from engine to OK
Fuel
Fuel pump Tank
Tank Cleaning OK required
Recommendations : Rcommended for Diesel tank cleaning.
Lubricating System
Items Status Remarks
Oil used 15W40 CI4+ Volvoline
Oil level OK It should be at 'H' mark
Oil hoses condition OK Ensure No leakage

Lub oil Pressure OK Readings 89 PSI

Lub oil filter condition OK
Oil leakages if any OK
Recommendations :
Electrical System
Items Status Remarks
Shut off Coil Condition OK
Transducer Pressure Condition OK
Oil Pressure Gauge OK
Water Temp Gauge OK
Control Panel Box OK
LCWL OK
Wiring harness condition OK
Alternator condition (Engine) OK
Starter condition OK
Battery condition OK
Battery Make PULSE ULTRA LITE
Static Battery charger OK
AMF Panel Condition OK Panel Type: AMF
Charging Alternator - NEED TO BE REPLACE
Recommendations : DYNAMO BELT NEED TO BE REPLACE
Exhaust System
Items Status Remarks
Muffler Condition OK
Exhaust Gas leakage YES Expansion bellow gaske need to be replace
Expension bellow OK
Gasket Exhaust Manifold(leakage) OK
Exhaust Temperaure 154 Deg C
Chimney cleaning OK
Recommendations : Right bank exhaust bellow dummy plug missing.
Sub Base & Generator (Main) Assembly
Vibration Isolators (AVM) Front OK
Vibration Isolators (AVM) Rear OK
Engine Vibrtaion OK
Capscrew For mounting of AVMs OK
Charging Alternator guard OK
Front Mounting bracket OK
Rear Engine Support OK
Winding Resistance Values Status
Main stator winding resistance OHMS 0.006 ohm
Main Rotor Winding Resistance OHMS 2.90 ohm
Exitator Rotor Winding resistance OHMS 0.320 ohm
Exitator Stator Winding resistance OHMS 18.80 ohm
PMG 3.12 ohm
Insulation Resistance test
Main Alternator Main stator OHMS 590 M ohm
Main Rotor OHMS 570 M ohm
Exitator Rotor OHMS 550 M ohm
Exitator Stator OHMS 550 M ohm
PMG OHMS 500 M ohm
Check of RRA assembly need to be replace
Bearing Condition ( DE/NDE) Normal
Space heater connected
Recommendations :
Luboil Pressure 89 PSI KW Load
Coolant Temp 62 Deg C Frequencey 50.4 HZ
Ambient temp 30 AC Voltage 423 V
Crank Shaft End Play 0.008 Ampere Load
Engine Performance Data Accesory Drive Crank Shaft end Pf 0.8
Blow bye( inches of Water Column) 1.4 ' of H2O DG Installation ok
After O/H Hours DG Ventilation ok
Cumulative Hours 5448.3 KVA 1500
Recommendations :

CHECK POINTS VELOCITY(mm/sec) VELOCITY LIMIT REMARKS

Radiator LH bottom side 7.9 20 WITH IN LIMIT

Radiator LH Top side 6.1 20 WITH IN LIMIT
Engine LH Front 5.1 20 WITH IN LIMIT
Engine LH Rear 5.4 20 WITH IN LIMIT
Alt LH Front 4.8 20 WITH IN LIMIT
Alt LH Rear 7.2 20 WITH IN LIMIT
PMG 4.7 20 WITH IN LIMIT
Alt RH Rear 5.8 20 WITH IN LIMIT
Alt RH Front 4.4 20 WITH IN LIMIT
Engine RH Rear 6.4 20 WITH IN LIMIT
Engine RH Front 5.0 20 WITH IN LIMIT
Radiator RH Top side 5.9 20 WITH IN LIMIT
Radiator RH Bottom side 7.5 20 WITH IN LIMIT
Remarks: Please download PCC file (if applicable) and observe old fault history on controller. Mention abnormality if any
Mr. Siddaraju
Customer Name Customer Signature
Customer Name Customer Signature