Dr.

Vishwanalh Karad

MIT WORLD PEACE

UNIVERSITY PUNE

COURSE STRUCTURE

Course Code MEC4135B

Course Category Professional Core

Course Title Industrial Automation
Teaching Scheme and Credits Lecture Tutorial Laboratory Credits
Weekly load hrs 3 0 2 3+0+1=4
Pre-requisites: Manufacturing Process, Fluid Power, Hydraulics and Pneumatics
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Course Objectives:

Knowledge:
To understand automation strategies, system and various components of automation.
To interpret different control system elements in automation process.
To select detection techniques for automation
Skill:
To use different sensors for automation
To acquire the skill of control system and automation
Attitude:
To learn the advancement of industrial automation.
Course Outcomes:

After completion of this course students will be able:

1. To understand Industrial automation principles and strategies (CL-II)
2. To select industrial sensors for automation application (CL-IV)
3. To design PLC programing for required industrial automation. (CL- VI)
4. To analyze PID controller parameters and tune it as per application requirements (CL-IV)
5. To understand Just-In-Time and Lean Production systems(CL-II)
6. To apply automation for different industrial processes (CL-III)

Introduction to Industrial Automation

Automation in Production system, Definition, Types, Principles and strategies, Architecture of
industrial automation systems, Advanced Automation functions, Levels of automation, Flow lines and
Transfer mechanisms, Fundamentals of transfer lines. ~. ~I

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Dr.Prasad D.Khandekar,Dean FoET

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Dr Vishwanali1 karac

MIT WORLD PEACE

UNIVERSITY rUNe

Industrial Instrumentation
Basic and Advanced measurement performance terms and specifications, Pressure Measurement, Level
Measurement, Temperature Measurement - Thermocouples, Resistance Temperature Detectors
(RTDs), Thermistors, Infrared Pyrometers, Acoustic Pyrometers, Flow Measurement, Differential
Pressure Flow meters, Magnetic Flow meters, Control Valves, Transmitters, Limit Switches, Proximity

I Detectors, Ultrasonic Sensors, Sensor Interfacing

l Programmable logic Control Systems

Process Industries Versus Discrete Manufacturing Industries, Automation in different types of control
systems, Continuous Control Systems, Discrete Control Systems, Architecture of PLC,"field devices,
PLC scan cycle, Relays, Timers, Counters, Interfacing of sensors, Industrial Communication networks

Process Controllers
Process parameters, Controller parameters, two position controllers, Proportional.Integral.Differential
Control actions, PID controllers applications, ID tuning, flow control, temperature control,Numericals

Just-In-Time and Lean Production

Lean Production and Waste in Manufacturing, Just-In-Time Production Systems - Pull System of
Production Control - Setup Time Reduction for Smaller Batch Sizes, Stable and Reliable Production
Operations, and Automation - Stop the Process, Error Prevention, and Total Productive Maintenance.

Industrial Automation Applications with robots

Pick and Place Operation, Arc Welding, Spot Welding, Laser Welding, Dispensing - Painting, Adhesive
and Sealant Dispensing, Processing - Mechanical Cutting, Laser Cutting, Grinding and Deburring,
Polishing, Handling and Machine Tending - Casting, Plastic Moulding, Stamping and Forging, Machine
Tool Tending, Palletising, Packing and Picking, Assembly ___.,
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Laboratory Exercises / Practical:
10 To study automated flow lines and transfer lines
2. Case study of level measurement-based automation
3. Case study of temperature measurement-based automation

Dr.Prasad D.Khandekar,Dean FoET

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MIT-WPU
Dr V,shwanaU1 karao

MIT WORLD PEACE

UNIVERSITY PUNE

4. Case study of automatic control valves

5. Case study of computerized process control.
6. Demonstration of PID controller application.
7. Case study of limit Iproximity switches
8. Simulation of pick and place operation I robotic welding.
9. PLC programming for basic logic gates, Timers.
10. Development of PLC programming for bottle filling plant, flow control etc.

Learnine Resources:
r> Learning Resources

Text Books:
1. Mikell P.Grover, "Automation, Production Systems and Computer Integrated Manufacturing",
Pearson Education Asia.2010.
2. Industrial Automation, IDC Technologies, 2012
3. Terry Bartelt, Industrial Automated Systems - Instrumentation and Motion Control, Delmar
Cengage Learning, 2011

Reference Books
1. Richard D. Klafter, Thomas A.C., Michael Negin, "Robotic Engineering an integrated approach".
PHI Publication.1993.

Supplementary Reading:
1. Mike Wilson, Implementation of Robot Systems, Elsevier, 2015

Web Resources:
. https:I/y.lww.electrica14u.com/industrial-automationJ
. https:llaccautomation.caltag/lcarn-plc-programmingl
Weblinks
• https:llwww.sciencedirect.com.

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Online courses for self-learning
https:llwww.sme.org/training-toolingusme/ _()-t~. 'O;,~f~'jJi'ciii~Ci'
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Pedaeo~: . '"
i) Chalk and talk
ii) PPT
iii) Videos
iv) Experiments
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Dr, Vishwanath Karad

MIT WORLD PEACE

UNIVERSITY PUNE

Assessment Scheme:
Class Continuous Assessment (CCA): 30Marks

Assignments Mid Term Test Presentations

15 marks 15 marks

Laboratory Continuous Assessment (LCA): 30Marks

Practical Oral Based on Practical Problem Based Learning

15 marks 15 marks 15

Term End Examination: 40 Marks

Syllabus:

Module Workload in Hrs

Contents
No. Theory Lab Assess
,
1 Introduction to Industrial Automation 6 4 1

2 Industrial Instrumentation 8 8 1
3 Control Systems 8 8 1
4 Industrial Detection Sensors and Interfacing 8 8 1
5 Just-In- Time and Lean Production 8 8 1
Industrial Automation Applications with
6 7 3 1
robots

Prepared By Checked By Approved By

Prof. Rajesh V. Patil Prof. Dr. Tharakeshwar Appala Dr. Ganesh Kakandikar .1
Prof. M. N. Pradhan

Assistant Professor Professor & Program Coordinator Professor & HoS, SoME
-R&A