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Paper / Subject Code: 89425 / Press Tool Design (DLOC)

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1T01436 - T.E.(Mechanical)(SEM-VI)(Choice Base Credit Grading System ) ((R-20-21) (C Scheme) / 89425 - Press Tool Design (DLOC)

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QP CODE: 10028285 DATE: 18/05/2023

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(3 Hours) Total Marks: 80

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N.B. (1) Question no. 1 is compulsory.

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(2) Attempt any three questions out of remaining five questions.

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(3) illustrate your answer with necessary sketch wherever necessary.

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(4) Figures to the right indicate full marks.

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1. Attempt any FOUR of the following : (20)

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(a) State the limitations of using press tools.

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(b) Compare between shaving and trimming die.

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(c) What are the various materials used in press tools and how are these materials

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selected?

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(d) What is press tonnage? How it is decided?

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Explain why is it necessary to calculate the developed length of the part? 5
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2. (a) Define centre of pressure. Considering a suitable component, explain the steps to (10) D

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find the centre of pressure.

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(b) Describe with sketch the construction and working of a three stage progressive die (10)
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considering a suitable example.

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Explain the possible causes of the following defects in bending and also state the (10)

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precautions to be taken to prevent or minimise these defects:

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i) Cracking ii) Warping iii) Marring. Also list the defects in drawn parts.

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(b) Discuss methods of feeding the strip/coil material in the press. (10)

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4. (a) Explain with suitable sketches the different methods to reduce cutting force. (10)
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(b) A cup without flange is manufactured by using deep drawing operation. It should
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have a height of 85 mm and 100 mm outer diameter , and is to be made from 2 mm

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thick sheet metal. Determine i) Blank size, ii) Percentage reduction, iii) Number of
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draws, iv) Radius on punches and dies, v) Die clearance, punch diameter and die
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opening size at each draw v)Drawing force and blank holding force. The Yield
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strength for sheet material is 350 N/mm2. The bottom corner of cup is round having
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radius as 3 R.
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5. (a) Explain the different safety devices used in a press for the safety of operator. (10)
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(b) Give reasons for the following: (10)

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i) Correct orientation of grain direction is necessary in arranging the strip layout.

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ii) Shaving operation is needed after blanking operation.

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iii) Shear is provided on die in blanking operation

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iv) Clearance is provided on punch in blanking operation.

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v) Cutting and non-cutting operations are not combined in one station of

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progressive die.
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6. Attempt any FOUR of the following : (20)

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Enlist the factors considered while selecting press for a particular application.
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(b) Explain the different defects in bent parts.

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(c) Explain overloading of press and how to avoid it.

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(d) What is a load-stroke curve? Describe with different stages during the sheet metal
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cutting operation.
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(e) Explain automatic stock feeding mechanism in a press.

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