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Paper / Subject Code: 89425 / Press Tool Design (DLOC)

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1T01436 - T.E.(Mechanical Engineering)(SEM-VI)(Choice Base Credit Grading System ) ((R- 19) (C

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QP CODE: 10038044 DATE: 20/12/2023

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N.B. (1) Question no. 1 is compulsory.

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(2) Attempt any three questions out of remaining five questions.

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(3) Illustrate your answer with necessary sketch wherever necessary.

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(4) Figures to the right indicate full marks.

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Attempt any FOUR of the following :

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1. (20)

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(a) Explain the automatic stock feeding mechanism in a press.

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Describe the different stages of load stroke curve during the various stages of sheet

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metal cutting operation.

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(c) Enlist the factors considered while selecting press for a particular application.

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(d) Sketch an inverted die and label all the parts.
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How does ‘direction of burr’ affect the strip layout?

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2. (a) Enlist the different devices used in a press for the safety of operator. Also explain (10)
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the how each device provides safety to the operator.

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(b) Give reasons for the following: (10)

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i) Punch and die are always hardened.

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ii) Punch control the hole size.

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iii) Only two dowel pins are used in press tool assembly.
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iv) Coil stock is not used for double pass strip. 1A

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v) For piercing operation shear is not provided on die.
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3. (a) A cup without flange and of height 45 cm and outer diameter 65 cm is to be made (10)
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from sheet metal 0.6 mm thick. Find the suitable number of draws. If the shear stress
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for sheet material is 427 N/mm2, calculate the drawing pressure, blank holding
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pressure, press capacity. Also find the size of the blank required to draw the cup of
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given dimensions. The bottom corner of cup is round having radius as 1.4 R.
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Explain with suitable sketches, the different stages in a shearing of a sheet metal.
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4. (a) A work piece in the form of rectangular stamping of size 50 mm x 50 mm is to be (10)

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produced in 50,000 pieces. A circular hole of diameter 20 mm is to be cut at the

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centre of the blank. If a 2 mm thick material is used for the work piece with shear
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strength of 425 N/mm2, calculate the following: i) cutting force ii) cutting clearance
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iii) Die and punch size iv) Shut height of press v) strip layout
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(b) Explain the possible causes of the following defects in bending and also state the (10)
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precautions to be taken to prevent or minimise these defects:

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i) Cracking ii) Warping iii) Marring. Also list the defects in drawn parts.
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a suitable example.

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and label all the parts.

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Attempt any FOUR of the following :

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develops spring-back in a sheet metal.
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suitable component and find its centre of pressure.

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Compare between compound and combination die.

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Compare between fixed and spring-loaded stripper.

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State the important specifications of a press tool with its meaning.

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Paper / Subject Code: 89425 / Press Tool Design (DLOC)

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Define spring-back effect in relation to bending operation. Explain the reasons that
Sketch a two-stage progressive die and punch arrangement for producing a washer

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Describe with sketch the construction and working of a compound die considering (10)
Define centre of pressure. Explain the steps to find the centre of pressure. Take a (10)

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