GMDSB Station Checklist 2020

GMDSB METERING STATION CHECKLIST REPORT
FOR SERVICE STATION / AREA STATION / REGULATING STATION / COMMERCIAL STATION /DISTRICT STATION
FAT Date: SAT Date: Commissioning Date:
Project:
Customer: Station Model:
Location: Contractor: Class Rating: 150# / 300#
CERTIFICATE / FAT SAT COMMISSIONING

EQUIPMENT INSPECTION SIZE BRAND MODEL SERIAL NO
CALIBRATION /X REMARKS /X REMARKS /X REMARKS
1. PRESSURE INDICATOR (UPSTREAM)
Pressure Indicator Inlet Ball
1.1
Valve – Tightness
1.2
Valve – Leakage
1.3 1/2" NPT Isolation Valve 1/2"
1.4 1'' NPT Purge Valve 1”
Pressure Gauge
1.5
(0 - 1000 / 4000 kPa)
2. REGULATOR MAIN RUN

2.1 Inlet Ball Valve – Tightness
2.2 Inlet Ball Valve – Leakage
2.3 Dry Gas Filter Element 50 µ Element 50 µ Element 50 µ
2.4 Upstream Y-Strainer Element 50 µ Element 50 µ Element 50 µ
2.5 DP Gauge (0 - 600 mbar)
2.6 3-Way Manifold
2.7 Monitor Regulator – Seat tight
2.8 Monitor Regulator – Operation
2.9 Pilot Monitor
2.10 Worker Regulator – Seat tight
2.11 Worker Regulator – Operation
2.12 Pilot Worker
2.13 Slam Shut Valve – Operation
Intermediate Pressure Gauge
2.14
(0 - 4000 kPa)
After Worker Regulator
2.15 Pressure Gauge
(0 - 10 / 100 / 250 / 1000 kPa)
________________________________________________________________________________________________________________________________________________________________________________
GMDSBmeteringstationchecklistreport.doc Page 1 of 7 28th January 2020
FAT SAT COMMISSIONING
CERTIFICATE /
CALIBRATION
/X REMARKS /X REMARKS /X REMARKS
Regulator Outlet Ball Valve –
2.16
Tightness
2.17
Leakage
2.18 1/2" NPT Purge Valve 1/2"
3. REGULATOR STANDBY RUN

3.1 Inlet Ball Valve – Tightness
3.2 Inlet Ball Valve – Leakage
3.3 Dry Gas Filter Element 50 µ Element 50 µ Element 50 µ
3.4 Upstream Y-Strainer Element 50 µ Element 50 µ Element 50 µ
3.5 DP Gauge (0 - 600 mbar)
3.6 3-Way Manifold
3.7 Monitor Regulator – Seat tight
3.8 Monitor Regulator – Operation
3.9 Pilot Monitor
3.10 Worker Regulator – Seat tight
3.11 Worker Regulator – Operation
3.12 Pilot Worker
3.13 Slam Shut Valve – Operation
Intermediate Pressure Gauge
3.14
(0 - 4000 kPa)
After Worker Regulator
3.15 Pressure Gauge
(0 - 10 / 100 / 250 / 1000 kPa)
3.16
Tightness
3.17
Leakage
________________________________________________________________________________________________________________________________________________________________________________
4. PRESSURE INDICATOR (DOWNSTREAM)
4.1
Valve – Tightness
4.2
Valve – Leakage
4.3 1" NPT Purge Valve 1”
4.4 1/2" NPT Isolation Valve 1/2"
Pressure Gauge
4.5
(0 - 10 / 100 / 250 / 1000 kPa)
5. Pressure Relief Valve (PRV)

Relief Inlet Ball Valve –
5.1
Tightness
Relief Inlet Inlet Ball Valve –
5.2
Leakage
5.3 Pressure Relief Valve
6. METER RUN
Meter Inlet Ball Valve –
6.1
Tightness
Meter Inlet Ball Valve –
6.2
Leakage
Meter Outlet Ball Valve –
6.3
Tightness
Meter Outlet Ball Valve –
6.4
Leakage
Meter Bypass Line Inlet Ball
6.5
Valve – Tightness
Meter Bypass Line Inlet Ball
6.6
Valve – Leakage
Meter Bypass Line Outlet Ball
6.7
Valve – Tightness
Meter Bypass Line Outlet Ball
6.8
Valve – Leakage
Meter Proving Ball Valve –
6.9
Tightness
Meter Proving Ball Valve –
6.10
Leakage
________________________________________________________________________________________________________________________________________________________________________________
Start Index: Start Index: Start Index:
Turbine / Rotary Meter
6.11 G_______ & 1m³ = ________
End Index: End Index: End Index:
impulse
6.12 Meter Enclosure
Anti-Theft Lock (ATL) to be
6.13
installed during FAT
Y-Strainer Before Meter (Meter
6.14 Element 80 µ Element 80 µ Element 80 µ
Line)
Y-Strainer Before Meter
6.15 Element 80 µ Element 80 µ Element 80 µ
(Bypass Line)
6.16 1" NPT Purge Valve 1”
7. EVC/EFM
7.1 EVC / EFM
7.2 Pulse Cable Connector
Pressure Sensor c/w
7.3
connectors
Temperature Sensor c/w
7.4
connectors
7.5 Thermowell (______”)
Impulse Transmitted from
7.6
meter to EVC/EFM
8. OTHERS
Pressure Chart Recorder
8.1
(PCR)
a Red Pen (0 – 500 / 3000 kPa)
Blue Pen (0 – 10 / 100 / 300 /
b
1000 kPa)
Depressurize Point for PCR
8.2
Tubing
8.3 Ins. Joint – Inlet (6mm Washer)
Ins. Joint – Inlet (Gasket, no
8.4
continuity)
Ins. Joint – Outlet (6mm
8.5
Washer)
Ins. Joint – Outlet (Gasket, no
8.6
continuity)
________________________________________________________________________________________________________________________________________________________________________________
8.7 Spark Gap - Inlet ( ≥1 MΩ)
8.8 Spark Gap - Outlet (≥1 MΩ)
8.9 Station Spool
8.10 Tubing / Sensing Line
8.11 Tubing Supports
8.12 Station Supports
Bolts and Nuts (25mm Ø x
8.13
300mm L)
8.14 Painting
8.15 Grounding System ( ≤ 5Ω)
9. Other Inspection
Leakage (Flanges, fitting,
9.1 threaded point and bolt
connection)
9.2 Equipment
9.3 Flanges Connection
9.4 Tubing Connection
9.5 Tie-In Connection
Station Signboard (to be
9.6 inspected during FAT and
installed during SAT)
Bolts and Nuts (Zinc Nickle
Plating and PTFE coating, 30 ~
9.7
53 micron) – To witness
painting report
Geometrical
9.8
Installation/Physical Installation
Pressure Inlet/Outlet Stack and
9.9
PRV Stack Straightness
Remarks:  Acceptance X Rejected NA Not Applicable
________________________________________________________________________________________________________________________________________________________________________________
EQUIPMENT INSPECTION PRESSURE (kPa) REMARK

REFERENCE
10. Equipment Setting FAT LOCK UP SAT LOCK UP COMMISSIONING LOCK UP
SETTING
10.1 Inlet Gas Pressure
10.2 Main Run - Monitor Regulator
10.3 Main Run - Worker Regulator
10.4 Main Run - Slam Shut Valve
10.5 Standby Run - Monitor Regulator
10.6 Standby Run - Worker Regulator
10.7 Standby Run - Slam Shut Valve
10.8 Pressure Relief Valve Note - Lock up must be within
10.9 Outlet Gas Pressure 5% ~ 10% of Monitor setting
No. of
11. Spare Parts & Special Tools Total Qty Received Remark Note :
Equipment
11.1 Filter Element (50 µ mesh size ) 2 units 4 sets F Series : 140 kPa Pressure Supply
11.2 Y-Strainer element (upstream 50µ) 2 units 4 sets Main Run - Monitor = 175 kPa; Worker = 140 kPa
11.3 Y-Strainer element (downstream 80µ) before meter 1 unit 4 sets Standby Run- Monitor = 175 kPa; Worker = 126 kPa
11.4 Lubrication Oil for Gas Meter 1 bottle 1 bottle Pressure Relief Valve = 195 kPa
11.5 Non-metallic Part of Regulator 4 units 4 sets F Series : 420 kPa Pressure Supply
11.6 Non-metallic Parts of Relief valve 1 unit 1 set Main Run - Monitor = 455 kPa; worker = 420 kPa
11.7 Non-metallic Parts of OPSO 1 unit 1 set Standby Run- Monitor = 455 kPa; worker = 380 kPa
11.8 Spring for Regulator and OPSO 4 units 4 sets Pressure Relief Valve = 500 kPa
11.9 Spring for Relief Valve 1 unit 1 set District Station : 325 kPa Pressure Supply
11.10 Paper Charts and 2 Fiber Tip Pen (Red/Blue) 1 unit PCR 100 sheet Main Run – Monitor =360 kPa; Worker 325 kPa
11.11 Special Tools ( If any) 1 unit 1 unit Standby run – Monitor = 360 kPa; Worker 290 kPa
Pressure Relief Valve = 400 kPa
12. Final Documentation Status D Series : 140 kPa Pressure Supply
12.1 PTI/ATI copy Remarks Note : Main Run - Worker = 140 kPa; SSV = 175 kPa
12.2 PTO/ATO copy - Original Status Standby Run - Worker = 126 kPa; SSV = 210 kPa
12.3 Material Inspection Final Pressure Relief Valve = 155 kPa
Document  Available
12.4 Pressure Test Regulating/Commercial : 29.4 kPa Pressure Supply
– to O&M
12.5 Factory Acceptance Test (FAT) Report Main Run - Worker = 29.4 kPa; SSV = 41.0 kPa
- Copy
12.6 Site Acceptance Test (SAT) Report Final X Not Available Standby Run- Worker = 26.5 kPa; SSV = 44.1 kPa
12.7 Commissioning Report Document Pressure Relief Valve = 38.2 kPa
12.8 Equipment Insp., Manufac. & Cal. Certs – to ECS NA Not Applicable Area station : 2.94 kPa Pressure Supply
12.9 Equipment Bulletin & Instruction Manual Main Run -Worker = 2.94 kPa; SSV = 4.12 kPa
QC Reports - Welding Report with NDT Report with Standby Run Worker = 2.65 kPa; SSV= 4.41 kPa
12.10 Pressure Relief Valve = 3.82 kPa
3rd Party Endorsement
________________________________________________________________________________________________________________________________________________________________________________
No. FAT SAT COMMISSIONING
10
11
We, hereby certify that the above project was satisfactory completed except for items as commented in the above checklist which shall be made good by contractor.
Endorsement by handling over / inspection parties
FAT SAT
Gas Malaysia Distribution Sdn Bhd (GNI) Contractor Gas Malaysia Distribution Sdn Bhd (GNI) Contractor
______________________________________ ______________________________________ ______________________________________ ______________________________________

Name and Date: Name and Date: Name and Date: Name and Date:
COMMISSIONING Gas release quantity during commissioning

Gas Malaysia Distribution Sdn Bhd (GNI) Gas Malaysia Distribution Sdn Bhd (O&M) Contractor (Meter Index)
Volume before :________________ (Sm3/hr)
______________________________________ ______________________________________ ______________________________________ Volume after :__________________ (Sm3/hr)

Name and Date: Name and Date: Name and Date:
________________________________________________________________________________________________________________________________________________________________________________

GMDSB Station Checklist 2020

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GMDSB Station Checklist 2020

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GMDSB METERING STATION CHECKLIST REPORT

CERTIFICATE / FAT SAT COMMISSIONING

2. REGULATOR MAIN RUN

3. REGULATOR STANDBY RUN

5. Pressure Relief Valve (PRV)

Remarks:  Acceptance X Rejected NA Not Applicable

EQUIPMENT INSPECTION PRESSURE (kPa) REMARK

No. FAT SAT COMMISSIONING

COMMISSIONING Gas release quantity during commissioning

Volume before :________________ (Sm3/hr)

________________ Volume after : (Sm3/hr)

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