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THERMODAN® HF TP835
Technical DataSheet | Supplied by SACO AEI Polymers

THERMODAN® HF TP835 by SACO AEI Polymers is a low-smoke, low toxicity, halogen-free, flame retardant,
thermoplastic black compound. It is suitable for processing by the extrusion method. It offers a high hot pressure
performance and a high-stress crack resistance which allows it to be used as sheathing of any type of armored, large
size cables. It is used in cable sheathing and insulation applications. It complies with the requirements of BS7655
Section 6 for types LTS1, 2, 3 and 4; EN 50290-2-27 for type HM2 and HD 604 for type HM4. Cables made with
THERMODAN® HF TP835 has passed the 3m3 smoke density chamber test to IEC 61034-2.

Product Type Unspecified Thermoplastic

Physical Form Pellets

Product Status COMMERCIAL

Applications/ Recommended for Wiring & Cables


Extrusion

Key Features ESCR, High (Stress Crack Resist.)


Flame retarded, Halogen free
Smoke Emission, Low
Toxicity, Low

THERMODAN® HF TP835 Properties

Physical Value & Unit Test Condition Test Method

Density 1.48 g/cm3 BS EN ISO 1183-3

Melt Mass-Flow Rate (MFR 6 g/10 min At 150°C, 21.6 kg Internal Method
or MFI = Melt Flow Index or
MI = Melt Index)

Mechanical Value & Unit Test Condition Test Method

Tensile Strength at Break 13 N/mm2 IEC 60811-501

Elongation at Break 180 % IEC 60811-501

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Elongation at Break 60 % At -30°C IEC 60811-505

Flammability Value & Unit Test Condition Test Method

Limiting Oxygen Index 33 % BS ISO 4589-2


(LOI)

Halogen Acid Gas < 0.5 % IEC 60754-1


Evaluation

Thermal Value & Unit Test Condition Test Method

Temperature index 270 °C BS ISO 4589-3

Electrical Value & Unit Test Condition Test Method

Insulation Constant (Ki) 7.7 Mohm-km At 20°C EN 50395

Insulation Constant (Ki) 0.057 Mohm-km At 90°C EN 50395

THERMODAN® HF TP835 Processing Guidelines

Extrusion Value & Unit Test Condition Test Method

Draw Down Ratio < 1.5:1

Zone 1 Temperature 130 °C

Zone 2 Temperature 140 °C

Zone 3 Temperature 145 °C

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Zone 4 Temperature 150 °C

Head Temperature 160 °C

Die Temperature 160 °C

Melt Temperature < 160 °C

L/D Ratio 15 - 24

Compression Ratio 1.2:1

Drying Temperature 60 - 80 °C

Drying Time 4 - 8 hr

Screw Water Temperature 40 - 60 °C

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