Hydraulic Pump Regulator Test and Adjustment-Minimum Flow-200CLC

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TM1930 - 200CLC, 230CLC, and 270CLC Excavator


Hydraulic Pump Regulator Test and Adjustment—Minimum Flow—200CLC

Hydraulic Pump Regulator Test and Adjustment—Minimum Flow—200CLC

-: Specifications

SPECIFICATIONS
Hydraulic Pump Regulator—Minimum Flow
Hydraulic Oil Temperature 45—55°C
110—130°F
Engine RPM Dial Position Fast Idle
Work Mode Switch Position Dig Mode
Power Mode Switch Position HP (high power) Mode
Auto Idle/Acceleration Switch Position Off
Propel Speed Switch Position Slow (turtle)
One Revolution of Raised Track Cycle Time 25.7—27.7 sec with pump regulator pilot line disconnected

-: Essential Tools

ESSENTIAL TOOLS
7/16-20 M 37° (Parker No. 03CP-4) Plug (2 used)

-: Service Equipment and Tools

SERVICE EQUIPMENT AND TOOLS


Stop Watch
17 mm Combination Wrench
PHILLIPS ® Screwdriver

The purpose of check is to test and adjust the minimum flow rate of pumps using the cycle time for propel as an indicator of
pump flow rate.

1. Check and adjust track sag. See Check and Adjust Track Sag . (Operator's Manual.)

2. Heat hydraulic oil to specification. See Hydraulic System Warm-Up Procedure . (Group 9025-25.)

Item Measurement Specification

Hydraulic Oil Temperature 45—55°C


110—130°F

3. Stop engine.

4. Loosen cap on hydraulic oil tank to release pressure.

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5.
T143794-UN: Hydraulic Pump Regulator Pilot Lines

LEGEND:

1 - Hydraulic Pump 1 Pilot Line


2 - Hydraulic Pump 2 Pilot Line
3 - Hydraulic Pump 1 Regulator
4 - Hydraulic Pump 2 Regulator

Disconnect pump regulator pilot lines (1 and 2) at pump regulators (3 and 4). Install plugs in lines. Leave the fittings on
regulator open. Lay a shop towel over the fittings.

6. Run machine at specification.

Item Measurement Specification

Hydraulic Pump Regulator—Minimum Flow

Engine RPM Dial Position Fast Idle

Work Mode Switch Position Dig Mode

Power Mode Switch Position HP (high power) Mode

Auto Idle/Acceleration Switch Position Off

Propel Speed Switch Position Slow (turtle)

7. Raise the left track off ground for pump 2 or the right track for pump 1.

8. Actuate propel function to full speed. Record the cycle time for one revolution.

9. IMPORTANT:

Do not turn adjusting screw more than two turns.

T103502-UN: Minimum Flow Adjusting Screw

LEGEND:

E - Minimum Flow Adjusting Screw


D - 17 mm Nut

Adjust the minimum flow adjusting screw (E) as needed to obtain the specified cycle time. Turn screw in to decrease
the cycle time (flow rate increases), turn screw out to increase the cycle time (flow rate decreases). Hold the screw
and tighten the nut (D).

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Item Measurement Specification

One Revolution of Raised Track Cycle Time 25.7—27.7 sec with pump regulator
pilot line disconnected

10. Repeat procedure for other pump.

Adjust regulators so cycle times are the same.

PHILLIPS is a trademark of Phillips Screw Co. TX08227,0000137-19-20140428

file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc7f.html 27/05/2024

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