4.

626864
TLA175 TLA175
1ST SHIFT 2ND SHIFT

6.3 tph 6.3 tph tph

A. MACHINE SPEED 180 MPM 180 MPM TOTAL
MAY B. HEADBOX PRODUCTION 46.410 MT 74.774 MT 121.184
Production Date: 30 C. GROSS THEORETICAL PRODUCTION 76.804 MT 76.363 MT 153.166 With Multiple Splices

Production Grade: 16 D. NET REELED PRODUCTION 37.837 MT 66.566 MT 104.403 0 SPLICE 88 92%

I. PRODUCTION DATA E. SCALED WINDER PRODUCTION 36.481 MT 64.511 MT 100.992 1 SPLICE 8 8%

F. NET OPERATING TIME , NOT 6.000 HR 10.617 HR 16.617 2 SPLICES 0 0%

TARGET PRODUCTION 3,800.00 G. TRIM LOSS 0.346 MT 0.609 MT 0.955 3 SPLICES 0 0%

TONS TO MAKE 182.18 H. SLABBED-OFF 1.010 1.447 MT MT TOTAL ROLLS 96 100%

TENTATIVE 182.175 MT/DAY I. MACHINE EFFICIENCY 41.9% 64.9%

6AM 6PM TODAY TODATE, MT UNREWOUND 4 JR

GOOD 32.172 49.589 81.761 3123.362 86.3% ON FLOOR JR
Reject 1.462 0.000 1.462 26.781 0.7% NO. OF ROLLS WINDER 96 92%

Reclassed 2.847 14.922 17.769 467.682 12.9% TLA175 31 88.641 NO. OF ROLLS W/ SPLICE 8 8%
TOTAL 36.481 64.511 100.992 3617.825 TLB175 5 12.351 TRIM SIZE 131.2 inches 88 TRIM
36 100.992 2.805 WEIGHT/ROLL 2.805 mt AVE 131.2
DAILY AVERAGE 120.594 MTPD 3591.044 TLA175 P#14 36 ROLL DIAMETER 49.40 in MIN 129.1
226.114 BASED ON OPERATING DAYS 100.99 MT 16.11 HRS 56.78 KG/IN MAX 131.9
II. REASON FOR REJECT 0.67 day

6AM REASON MT ROLL # QC REASON Operator SUPERVISOR

BASIS WEIGHT
RECLASSED 2.847 TLA175-1277AB SINDY/JOAN LOW CONSISTENCY 3.37% LLOYD/CLIFFORD
VARIATION

REJECT SNAP OFF 1.462 TLA175-1278B GILBERT UNEVEN BWY PROFILE LLOYD/CLIFFORD

6PM
TLB175-1284AB,1287AC,1288AC, WALTER/
RECLASSED HIGH COBB 10.670 1289AC,1290BC GILBERT
JUN/JESSIE

W/ WRINKLE/ TLB175-1287B,1288B,1289B,1290A, WALTER/

RECLASSED 4.252 1291B,1292B
JUN/JESSIE
HIGH COBB GILBERT

III. QUALITY

SPECS
6:00 AM 6:00 PM AVERAGE
27

GRADE
(TLA175) (TLA175)
TLA175 6AM 175 170
BW 175±5% 174.3 160.8 183.0 173.3 165.4 181.4 173.8 AVE MIN MAX
STD DEV. 2.0 max 3.9 3.0 4.8 3.7 2.9 4.7 3.8 2.5 -5.4 7.6
RH 50±2 59 52 68 56 45 68 58
TEMP 22±1 23.7 22.9 25.4 22.9 20.2 24.4 23.3 6PM 175 170
RCT (HT) 19±3 kgf/6" 15.9 15.6 16.5 16.0 15.6 16.3 16.0 AVE MIN MAX
RCT INDEX 111.8 91.1 88.2 96.6 91.9 87.7 94.8 91.5 1.9 -2.7 6.7
BURST 4.0 3.2 2.9 3.6 3.0 2.7 3.6 3.1 2.2
BURST INDEX 2.3 1.8 1.6 2.1 1.8 1.5 2.1 1.8
CALIPER 0.25-0.26mm 0.28 0.27 0.29 0.32 0.30 0.37 0.30
TENSILE (MD) 10.2 7.7 6.5 8.6 7.1 6.2 7.7 7.4
(CD) 3.6 3.4 3.9 3.1 3.1 3.8 3.4
SMOOTHNESS (TOP) 8.0min 3.1 2.1 3.8 3.5 2.3 4.8 3.3
(BOT) 8.0min 2.6 1.9 3.3 2.9 2.3 3.7 2.8
COBB 60max 59 47 72 51 42 66 55
DC 80max , ppm 76 71 79 79 75 86 78
Steam PRV 50-60 psi 56 46 91 48 37 58 52
Steam Boiler,bar 6min 6.0 4.5 10.0 6.5 4.5 8.0 6.3
HONEYWELL 40 min , psi 45 38 52 43 35 48 44
MOISTURE 8-9 7.1% 6.8% 7.4% 8.0% 7.5% 8.5% 7.6%
FRONT 8-9 7.0% 6.7% 7.5% 8.0% 7.5% 8.5% 7.5%
CENTER 8-9 7.1% 6.8% 7.3% 7.8% 7.3% 8.3% 7.5%
BACK 8-9 7.2% 6.7% 7.7% 8.2% 7.8% 8.6% 7.7%
TODAY TODATE
LOST,MT
MIN FREQ

Pick up LUMPS AT FRONT AN BACK 2X 28 3 1198 126 2.934

SHEET Dryer WRAPPED UP AT 1ST DRYER SECTION 39 1 677 46 4.087
BREAKS Pope Reel MISSED TURNED-UP 13 1 137 13 1.362
Total 80 5 2098 182 2.934
MIN FREQ

MECHANICAL REPLACED RIDER ROLL BEARING BOTH SIDE 363 1 732 6 38.043
443 6 4373 228 46.436
TOTAL
7.38 23 72.88 3.04

CONTINUATION, FIXED RIDER ROLL CHAIN BOLT

55 1 1638 160
CONNECTOR
ADJUSTED RIDER ROLL 3X, BRAKEPAD AND
104 3
SPREADER BAR
WINDER REPLACED RIDER ROLL BEARING BOTH SIDE 274 1
CHANGED BRAKE PAD BOTH SIDE 21 1
SPLICE ACTIVITY 5 1
SHEET BREAK 4 1
463 8
TOTAL
7.72 43
V. CHEMICAL CONSUMPTION
TESTLINER CORRUGATED MEDIUM
CHEMICALS TOTAL MTD NRP HBX ouput TODATE BENCHMARK TOTAL MTD NRP HBX ouput TODATE
kgs/mt kgs/mt kgs/mt CM/TL kgs/mt kgs/mt kgs/mt
Raw Spray Starch 2400 23.76 22.99 19.80 18-24 1100 30.15 29.07 23.70
Alum (TESTLINER) - TLA 3400 33.67 32.57 28.06 10-15 700 6.93 6.70 5.78
AS2300
TL( Actual Reading)
54.00 1.48 1.43 1.16 1.3

EE350 50.40 1.38 1.33 1.09 1.3

7541
TL( Actual Reading)
126.95 1.97 1.91 1.70 1.3

7543 132.60 2.06 1.99 1.77 1.3

Red TLA( Actual 23.80 0.24 0.23 0.20 0.35

Yellow Reading) 255.85 2.53 2.45 2.11 2.5

Percol 10 0.10 0.10 0.08 10 0.10 0.10 0.08

Pittschem 10 0.10 0.10 0.08 10 0.10 0.10 0.08
Salt 0 0.00 0.00 0.00 0 0.00 0.00 0.00 300
VI. UTILITIES
TODAY TODAY TODATE
BENCHMARK
scaled hbx output scaled
Power 42,000 1,519,000
415.87 346.580 419.87 kwhr/mt 390
Coal 42,340 1,442,545 kgs
419.24 349.39 398.73 kgs/mtp 290
Coal/make-up 445.68 kgs coal/mt S 150
Steam cons. 248.195 2.458 mts/mtp 1.75
Feed H20 292.032 cu. M; mt steam
Make up 95 3082 cu. M
0.15
Mill Water 2100 63,670 cu. M 8
DW #1 cu. m/mt
 12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
160.0
165.0
170.0
175.0
180.0
185.0
HONEYWELL RCT INDEX

30
40
50
60
70
80
90
100
110
120
6:17 172.7

15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95

3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
6:17 15.6
6:43 179.1

52
49
AVERAGE: 17.0
67

STANDARD: 19
6:17 6:17

90.3
6:17 7.0

MIN: 15.6

10.0
10.5

6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
MAX: 16.5
7:14 179.1

43
47
6:43

INDEX: 91.1
7:14 15.8
6:00 AM

6:43 5.0

MIN: 15.3 MAX: 18.8

STANDARD: 19
MAX: 183.0
MIN: 160.8

68
AVERAGE: 15.9
7:14 7:38 173.4

42
46
7:14

88.2
STD DEV:. 3.9

7:14 4.5
STANDARD: 170

47
54
AVERAGE: 174.3

7:38 8:19 15.6 8:19 173.8

7.3
6:17 7:38 5.0

64
8:19

89.7

48
56
8:19

RH
8:19 5.0 8:45 177.5

47
51
8:45 9:15 13.8

1 (5%)
8:45 5.0 9:15 160.8

52
9:15

FAILED:

85.7
PASSED:

49
54
18 (95%)
9:15
9:15 5.0 9:49 171.9
8:19

6.8
9 (47%)
9:49 15.6

48
9:49

FAILED:
9:49 5.0

PASSED:
10 (53%)
10:10 173.4

57
9:49
7 (19%)

90.7
FAILED:
PASSED:

47
53 54
29 (81%)

10:10
10:10 5.0
10:36 175.3
10:10 16.0

44
10:36
10:36 5.0

56
10:10

92.2
11:46 183.0

38
71
11:46
11:46 8.0

76 SHEETBREAKS
10:10

6.9
12:18 176.0
11:46 16.5

40
63
12:18

57
12:18 7.0 11:46

89.9
12:49 169.3

40
57
12:49
12:49 5.0
12:49 16.4 19:20 180.1

46
58
52
19:20 12:49

96.6
19:20 5.5
19:47 177.4

46
19:47

7.4
12:49 19:47 5.0
19:20 16.0

61
19:20 20:12 175.6

46
20:12

88.8
20:12 5.0

80 SHEETBREAKS

44
49 48
20:39 20:39 175.9
20:39 4.5

56
20:12 20:12 16.2

92.1

48
52
21:15 21:15 172.4
21:15 5.4
19:20

8.5
48
57
21:41 21:41 171.3
RCT

21:41 5.5

68
21:15 21:15 16.1

93.1

STEAM
48
55
22:09

MOISTURE
22:09 5.5 22:09 173.6

41
48
22:37
22:37 5.0 22:37 172.3

55
22:09 22:09 16.3

93.8

42
48
23:04
21:15 23:04 7.5

8.1
23:04 169.4

44
50
23:33

PRV AND HONEYWELL

23:33 8.0

54
23:04

94.8
23:04 16.1 23:33 171.8

43
48
0:00
BASIS WEIGHT MAY 27, 2022

0:00 7.9
0:00 174.6

45
49
0:27

55
0:27 7.5 0:00

91.3
0:00 15.9 0:27 168.7
RCT INDEX AND RELATIVE HUMIDITY

40
45
0:54

7.5
23:04
0:54 7.5
0:54 172.3

41
47
45
1:21 0:54
93.3

1:21 7.5
0:54 16.1
1:21 169.3

40
44
1:48
1:48 7.0

53
1:48

41
49
2:16 1:48 173.3
91.3

2:16 7.5 1:48 15.8

0:54

7.8
43
47
2:57 2:16 173.7
2:57 7.0
53
2:57
6:00 PM

93.7

44
46
3:23 2:57 170.7
3:23 7.5 2:57 16.0
MAX: 181.4
MIN: 165.4
STD DEV.3.7

40
43
3:49
3:49 7.3 3:23 181.4
STANDARD: 170

58

3:49
AVERAGE: 173.3

87.7

41
49
4:16
2:57 4:16 7.4 3:49 178.7

8.2
3:49 15.7
MIN: 15.6
MAX: 16.3
INDEX: 91.9

40
44
4:44
4:44 7.0 4:16 165.4
62

4:44
90.9
STANDARD: 19
AVERAGE: 16.0

35
37
5:11
5:11 6.5 4:44 15.6 4:44 171.6

42
48
5:46
5:46 5.0
5:11 173.4

8.0
4:44

20
30
40
50
60
70
80
90
MIN

5:46 176.6
RH

0 PRV
TARGET

RELATIVE
HUMIDITY
PRV
RCT INDEX
AVERAGE RCT

10HONEY WELL