TAHAPAN INSPECTION & TEST INSTALLATION ELECTRICAL

SWITCHGEAR
1 Circuit breaker setting and tripping check
2 Installation, alignment and level
3 Switchgear ancillary installation and busbar connection check
4 Power and control cable termination
5 Wiring check
6 Insulation resistance measurement
7 Calibration of meter, relay and switchgear
8 Safety features and interlocking devices check
9 Space heater test
10 Measure earthing resistance
11 High potential test

MOTOR CONTROL CENTRE

1 Inventory check
2 Installation, alignment and level
3 MCC ancillary installation and busbar connection check
4 Power and control cable termination
5 Insulation resistance measurement
6 Calibration of meters, relays, and switchgear
7 Safety features and interlocking devices check
8 Space heater test
9 Measure earthing resistance
10 High potential test

CABLE ON TRAYS
1 Check cable tray
2 Cable pulling and tie check
3 Insulation resistance test
4 Grounding continuity test
5 High potential test
6 Cable identification

UNDERGROUND CABLES
1 Check cable trench
2 Insulation resistance test
3 Grounding continuity test
4 High potential test
5 Cable identification
6 Install warning tiles and backfill
7 Cable routing marking

TRANSFORMER
1 Installation and leveling
2 Installation
3 Inspect polarity of terminals and phase sequence
4 Power and control cable connection
5 Inspect tap setting
6 Neutral grounding and earth resistance check
7 Insulation resistance measurement
8 Start-up & operational test

CABLES
1 The cable trench is clean and free from any foreign material
2 The size and inspection are as per the approved drawing
3 The circuit identification and terminals numbering are correct and firm
4 The cable and seals are complete and tight
5 The cable glands are complete and tight
6 The clamps and connections of the single-conductor cable are tight and suitable
7 The cable terminations and connection are correct and tight
8 The cable is protected against mechanical damage
9 Check cable tray for ground and rigidity
10 The cable duct bank is correct for size dimension of PVC pipe
11 Visual check for cable correctness

BATTERIES AND BATTERY CHARGER

1 Check the rating of nameplate of the charger
2 Check the battery case for battery rating, voltage and ampere hours
3 Check connected load with approved drawing
4 Check protective devices for the battery charger. i.e. fuses, relays, etc.
5 Check the tighness of cable connections and intercell connections
6 Check the exhaust, ventilation, and drainage facilities of the battrey rooms
7 Equipment grounding
8 Check batteries are completely charged and check electrolyte level
9 Measure charging current and voltage

LIGHTING INSTALLATION
1 The enclosure for area classification
2 The number and location of the equipment are correct
3 The distribution panel circuit numbering and loading are correct
4 and the switch ratings and the fuse rating are correct
5 The weather proofing of the cable glands is satisfactory
6 The feeder cable size is correct
7 The operation and seting of the time switches, photoelectric cells
8 magnetic control switches, etc. are satisfactory
9 Check the insulation resistance of each circuits
10 The lighting circuit connection is correct for circuit numbering and
identification
11 Measure the voltage at each socket

GROUNDING AND LIGHTING PROTECTION SYSTEM

1 The grounding joints are complete joints and should be spot checked
2 before they are backfilled
3 Measure the grounding resistance of
- Each electrode
- The grounding system
4 Check the continuity of the grounding system
5 Check the size of cables and installation as per approved drawing
6 Check installation of the electrode is satisfactory
7 Check the protective measures that have been taken against mechanical
damage to the system

ELECTRIC MOTORS
1 The rating of the nameplate is correct
2 The design meets the area classification
3 The shaft blocking device for transport is removed
4 The coupling alignment & rotor end play are satisfactory
5 Rotate the motor by hand
6 The bearings, grease packing grade & quality of grease oil level & oil ring
are in good condition
7 The bolting & water proofing of the terminal box are tight & complete,
8 the terminal connections are correct
9 Test the anti condensation heater
10 Check that the cables & gland are correct
11 Check the continuity of the equipment grounding connection
12 Measure insulation resistance and continuity test
13 Run the motor uncoupled & check the bearing for over heating
14 Check the direction is correct
15 Measure the voltage, ampere & vibration during the uncoupled run
16 Stop the motor & reassemble the coupling
17 The push-button is correctly installed

CATHODIC PROTECTION
1 General check of the followings :
2 Material certification
- Component installation
- Material condition; from damage or loss
- Wiring conditions are complete
- Check connection details to piping , tank or vessel
3 Insulation measurement of power/control circuit of transformer
rectifier
4 Remove DC output wiring & energize transformer rectifier
5 Output voltage & increase / decrease function
6 Disconnect anodes at J/B & Measure installed anode resistance
to suitable ground
7 Measurement of the natural potential between structure and soil at all
test location & bond stations with bond disconnected
8 Restore all removed connections
9 Energize each Transformer & record output voltage, current at stepwise
increase of output
9 Adjust transformer output & confirm specified potential refference
10 Record all transformer setting & output volt, ampere
11 Potential check fully at all designated locations :
- Transformer setting & output volt, amps
- Anode current , Pipe to soil potential, Tank base potensial

UNINTERUPTIBLE POWER SUPPLY ( UPS )

1 Check the nameplate rating including number , cells & capacity
2 Cables connection to batteries & polarity of conductor
3 Specific grafity & liquid level of electrolyte of each cell
4 Plug & bolt tighteness, vent opening & state of contact surface
5 Fuse & / or breaker rating of DC distribution board
6 The arrangement of equipment and terminals
7 Grounding connection to grounding system
8 Charging current and voltage
9 Simulation of transfer battery failure & alarm