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Installation Pack Load Bearing
Installation Pack Load Bearing
Installation Pack Load Bearing
Load Bearing
Project
Technical Excellence
We offer outstanding technical excellence and expertise, providing absolute value
through absolute quality.
Complete Care
We care passionately about every detail of what we do, from our customer service
and design approach, to our precision manufacturing and sustainability credentials.
Project Management
Working closely with our customers and design team – we are an integral part of the
project from start to finish.
Compliance
Our products meet the very latest legislation, are CE Marked and responsibly
sourced in accordance with BES 6001. We were the first to operate an IMS compliant
with the requirements of PAS 99.
Basic Principles 5
Structural Performance 5
Durability 5
Robustness 6
Sustainability 7
Responsible Sourcing 7
Quality 7
CDM 2015 8
Installer Obligations 8
Project Process 9
Detailed Design 9
Delivery 10
Tolerance 11
Fixing Specification 12
Fixing Table 39
Structural Performance
The structural design of voestalpine Metsec SFS sections is carried out in accordance with BS EN 1993-1-3 and based
on proven engineering methods, for further background on the design of cold rolled sections refer to Steel Construction
Institute publication ED 005 – Design of Light Steel Sections to Eurocode 3.
For a voestalpine Metsec SFS load bearing system, roofs and floors are constructed of horizontally spanning cold-rolled
steel joists, supported by vertically spanning stud sections which are designed to resist both the axial load from the
joists, and the horizontal wind load as applicable. Where required hot rolled steel beams and columns are incorporated
into and suitably tied to the cold rolled steel frame. Serviceability is accommodated by the limitation of deflections and
the control of vibrations, please refer to the design summary section of this document for project specific deflection
limits.
voestalpine Metsec SFS frames are designed to have sufficient stiffness to control movement under horizontal loads
and incorporate a vertical bracing system to transfer loads to the foundations. The overall stability of the structure is
provided by flat strap cross bracing distributed evenly throughout the external and internal walls as required. The
vertical studs are designed to accommodate any additional compression forces generated and the horizontal base
track is adequately fixed to the sub-structure to resist vertical uplift forces at the bracing locations. Stability in the
horizontal plane is provided by diaphragmatic action from plyboard fixed direct to the top flange of the roof/floor
joists. Where roof finishes do not permit boarding of the top flange of the joists, flat strap bracing can be used in place
of the plyboard diaphragm.
Durability
All voestalpine Metsec sections are manufactured with a hot dip galvanising coating to ensure the durability of the
frame for internal applications not directly exposed to moisture. Control of moisture ingress and condensation is
essential and should be accounted for in design and construction.
The standard coating of the sections is Z275 (275 g/m2 summed over both surfaces of the section). Damaged areas of
corrosion protection must be reinstated with an appropriate zinc-rich paint. Local areas with exposed edges of steel (ie.
cut ends, bolt holes, tek screw penetrations) are protected by sacrificial loss of the zinc coating and require no further
attention.
“In the case of lightweight building structures (e.g. those whose primary structure is timber or cold formed light gauge
steel), the values for minimum horizontal tie forces in expression A.1 and A.2 should be taken as 15kN and 7.5kN,
respectively.”
In the absence of material specific guidance in BS EN 1991-1-7, guidance is taken from Steel Construction Institute
publication P402 – Light Steel Framing in Residential Construction, section 2.1.5, with the following tying principles
applied to the frame:
“Horizontal tying arrangements, generally similar to those described in BS EN 1991-1-7 - Clause A.5, should be arrange
in continuous lines wherever practicable throughout each floor and roof level in two directions approximately at right
angles. “
Cold rolled members acting as ties, and their end connections should be capable of resisting the following factored
tensile loads:
For floor joists ties: 0.80(gk + ψ1qk)sL but not less than 5kN/m width perpendicular to the span of the joist.
For internal ties: 0.80(gk + ψ1qk)sL but not less than 15kN
For peripheral ties: 0.40(gk + ψ1qk)sL but not less than 7.5kN
where:
gk = Dead Load
qk = Imposed Load
L = Length between vertical supports
s = Mean transverse spacing of ties
ψ1 = combination factors for accidental design situations from EN1990
Within a voestalpine Metsec SFS frame the required tying forces are provided by sufficient tek screw fixings between the
joist/end track and the adjacent wall, and continuity of joist/end tracks. Each part of the structure has an evenly set out
system resisting horizontal forces so that no one part of the structure is connected at only one point to a resisting
element.
As the vertical loads are resisted by an assembly of closely spaced elements, ie. studs at 600mm centres, the tying
members are similarly distributed to ensure the entire assembly is effectively tied. The forces for anchoring the vertical
elements at the periphery are taken as 1% of the factored vertical load of the element. The bracing is distributed such
that no substantial portion of the structure is connected to a means of resisting horizontal forces at only one point.
Responsible Sourcing
We are committed to sourcing our materials and managing our supply chain in the most responsible, sustainable, fair
and ethical way. Metsec shall consider responsible sourcing in all stages of manufacturing from the supply and
processing of raw material, through to the delivery and supply of products and ultimately product disposal. Responsible
sourcing of products shall take into account environmental, social, economic, ethical, labour, legal and other concerns
within the whole supply chain.
In recognition of our ongoing efforts, voestalpine Metsec plc has received the following certifications:
(CE Marking)
At the concept and developed design stages of a project, a comprehensive general risk assessment can be provided to
help main contractors and installers develop their build methodology.
At the technical design stages of a project, additional information is provided on the project drawings which are clear
and easily understood. These symbols are used to identify a hazard, mandatory process or prohibited action. Each
hazard, mandatory process or prohibited action is then listed on the project specific hazard sheet.
All of our construction details show by the use of easily read symbols, the minimum PPE requirements and also which
tools should be used in the process of building the particular details.
Installer Obligations
The SFS installer holds ultimate responsibility for the quality of the installation, and for following the voestalpine Metsec
design provided. It is advised that Metsec are contacted should there be uncertainty on site with regards to the
installation of the SFS.
All designs produced by voestalpine Metsec plc are underwritten by £5m Professional Indemnity Insurance and client
direct collateral warranties.
Detailed Design
voestalpine Metsec offer a complete detailing service, providing a full set of either CAD or Revit drawings. These
provide complete value engineered construction level drawings offering the most economic framing solution. They
ensure the Metsec SFS is properly coordinated with other design team drawings and ensures that the full extent of the
work is clearly defined.
The SFS design is fully detailed on a series of general arrangement drawings, which show the setting out of the SFS in
relation to the primary frame. These will show the minimum structural specification of the frame along with all
component and fixing information. All relevant standard details along with any project specific details required are
shown and detailed drawings also flag potential health and safety risks of which the installer should be aware.
3D models can be provided for projects detailed using Revit, and can be fully compliant with BIM requirements for a
project. voestalpine Metsec is the first cold roll forming company to be certified to BIM Level 2 by the BSI (PAS 1192-
2:2013 – Specification for information management for the capital/delivery phase of construction projects using
Building Information Modelling) and the first tier two designer and manufacturer complying with BIM Level 2 for Design
and Construction in the UK. We are also the first organisation globally to be awarded the BSI Kitemark for BIM and the
BSI Kitemark for our BIM objects.
BSI Kitemark for BIM BSI BIM Level 2 accredited Information Security
For projects fully detailed in Revit, a material schedule for SFS can be provided, which, if given notice prior to the
detailing commencement, can be provided floor-by-floor, phase-by-phase, or area-by-area.
The product codes and dimensions can be found in the SFS Component tables in the Other Technical Information
section of the SFS Specification Manual. Please note the following restrictions:
Material should be stacked adjacent to the area it is to be used, whilst adhering to storage and loading restrictions
imposed by the Main Contractor.
Installation tolerances should be agreed with the main contractor at the start of the project. The National Structural
Steel Specification (NSSS) [Ref. 12] is written for primary structural steel frames, but may be used for guidance.
As a minimum requirement the sections used for SFS walling should comply with the requirements of BS EN 10161:2003,
which section supplied by voestalpine Metsec do.
Sections for SFS walling are typically cut to length on site so as to allow for deviations within the primary structural frame
to be accommodated, however these can also be supplied cut to a client specified length. Typical guidance for infill
wall installation tolerance is given below:
Note where the internal face of the SFS is to be plaster boarded reference should also be made to BS8000-8:1994
Workmanship on building sites – code of practice for plasterboard and dry linings.
1No. 6mm diameter concrete screw with 45mm embedment, at each stud location
2No. 6mm diameter concrete screws with 45mm embedment, at each jamb location
Please refer to table 2 in the SFS fixing tables for further fixing information.
1No. 5.5mm diameter general framing screw or 2No. powder actuated nails, at each stud location
2No. 5.5mm diameter general framing screws or 4No. powder actuated nails, at each jamb location
Please refer to table 1 in the SFS fixing tables for further fixing information.
It is paramount that the supporting structure is set out correctly to receive the SFS base and head tracks to allow for
easy installation on-site.
Base Tracks should be installed as per the SF100 series details. No overhang is permitted.
Studs can be installed as per the SF300 series of details. Studs shall be plumbed, aligned and securely
attached/located within the base and head tracks. The ends of the studs must fit snugly and squarely into the head
and base tracks to transfer the loads in the structure. Deflection heads should not be used in load bearing applications
unless designed specifically by Metsec.
Openings can be framed as per the SF400 series of details. Where compound sections are shown for lintels, cills & jamb
studs these sections should be full length and not spliced.
Resistance to bending and rotation about the minor axis shall be provided by blocking and strapping as shown on the
drawings and detail SF361.
Temporary and permanent bracing may be required to the walls as per details SF711 to SF714 and should be installed
before any floor or roof joists.
Floors and Roofs can be installed following the SF600 series of drawings. Track and joist connections can be made
using details SF610 to SF617 using the quantity of fixings shown. Joists can also be installed as per details SF621 to
SF625. Where joists run parallel to SFS walls or other building elements then they should be connected using details
SF631 to SF637. Resistance to bending and rotation about the minor axis shall be provided by restraint details SF641
to SF644 as shown on the drawings. Openings and cold rolled beams can be constructed as per details SF645 and
SF651 to SF653 when specified on the drawings.
In order to meet disproportionate collapse requirements all connections should have the correct number of fixings as
shown on the details and in addition where there the building is more than one storey in height then the wall
connections should be as details SF721 to SF723.
Examples of various roof constructions can be found in details SF731 to SF735. These show typical examples and
therefore project specific drawings should be followed.
Details for the fixing of finishes can be found in the SF800 series of details and in all cases the installation of these
components should be done with to the manufacturers’ recommendations.
Mandatory Process:
Fixing with 5.5mm NOTE: For load bearing
diameter tek screw at the structures no overhang is
end of the Metsec track permitted
section.Track joints should
be at least 100mm from NOTE: Fixings should be
stud positions close to the centre of the Prohibited Action:
Required Tools:
Required Tools:
min. 50mm
Mandatory Process:
Metsec
Stud Section NOTE:
The ends of the Metsec studs must fit
snugly and squarely into the head and Prohibited Action:
Prohibited Action:
Metsec
Track
Section
Required Tools:
Metsec
Stud Section
Mandatory Process:
Required Tools:
Prohibited Action:
Required Tools:
Fixings at base as SF100-
series details. Extra fixings
may be required at jamb studs.
Refer to Metsec project-specific design
Mandatory Process:
Full height
Metsec jamb stud
Prohibited Action:
2no 5.5mm
diameter tek screw
fixings to each
Full length Metsec flange of stud
track forming base
of opening Required Tools:
Minimum 150mm
long Metsec section
fixed with 4no
5.5mm diameter tek
screw fixings to jamb
stud
Important
Sections are not to be
spliced from shorter lengths
C01 09/04/2018 First Issue.
Rev Revision Date Revision Description
Mandatory Process:
Full height Metsec track and stud.
5.5mm diameter tek screw fixings
at 300mm centres to both flanges
Required Tools:
Important
Sections are not to be
spliced from shorter lengths
C01 09/04/2018 First Issue.
Rev Revision Date Revision Description
Mandatory Process:
Full height
Metsec jamb stud
Prohibited Action:
Minimum 150mm
Full length Metsec track long Metsec section
forming head of opening fixed with 4no
5.5mm diameter tek
screw fixings to jamb
Required Tools:
stud
Important
Sections are not to be
spliced from shorter lengths
C01 09/04/2018 First Issue.
Rev Revision Date Revision Description
Mandatory Process:
Required Tools:
NOTE:
Joist to fit snugly
in track section.
Required Tools:
Prohibited Action:
Required Tools:
Metsec
joist
Metsec section
track
section
4no 5.5mm diameter tek
screw fixings per stud C01 09/04/2018 First Issue.
Rev Revision Date Revision Description
Mandatory Process:
Metsec
track
section
Joist at least 100mm Prohibited Action:
diameter tek
screw fixings
per flange
Mandatory Process:
2no 5.5mm
diameter tek screw
fixings per stud Prohibited Action:
Required Tools:
Metsec joist
section
Mandatory Process:
Prohibited Action:
Metsec joist
section
Required Tools:
Required Tools:
Required Tools:
Typically 1800mm
30° to 60°
junction of joist and
track
Prohibited Action:
Metsec 90VB12
Bracing strap
Required Tools:
Mandatory Process:
Prohibited Action:
Mandatory Process:
Prohibited Action:
Mandatory Process:
Required Tools:
Mandatory Process:
50mm cross-centres
Required Tools:
Mandatory Process:
5.5mm diameter
tek screw fixings
at 600mm centres Prohibited Action:
Required Tools:
Mandatory Process:
Prohibited Action:
Required Tools:
Depending on spans
compound beam
may be required
L
1.5 n)
i
(m
Back span of joists
L to be at least 1.5
times the cantilever
as shown C01 09/04/2018 First Issue.
Rev Revision Date Revision Description
»» Only the fixings specified below or similar »» Fixings given below are a guide to the range of fixings
recommended should be used with Metsec Framing often used with Metsec Framing. Project specific fixings
may be used in addition to those given below and these
»» For similar recommended fixings please contact Metsec will be shown on the Metsec project specific details
»» Fixing codes have been supplied by the fixing manufacturer »» Unless specified or noted all Pan Head, Low Profile
and in the event of any fixing not performing as required the or Countersunk screws have a P2 Phillips recess
fixings manufacturer should be contacted before Metsec and all Hex Head Screws have a AF 8mm head
A selection of pictures have been provided courtesy of Hilti (Gt. Britain) Limited. DeWalt and Ejot and represent their range of
fixings only.
SFS fixing table
Table 1 – General Framing Fixings
Notes:
1. The CFC26 has an ITW exclusive Philips Square Drive (2PSD)
2. If the material build-up is over 5.5mm then the Hilti fixing required will be S-MD03Z 6.3x25
3. Please see approved Data Sheet and Installer Guide for this application available from Metsec / Hilti. The Hilti X-U nail has no maximum base steel thickness
4. The use of Powder Actuated Nail Fixings must be approved by Metsec for each individual project due to the large range in fixing load capacities
Table 2 – Fixings to Concrete
Notes:
1. Screw anchors listed are the shortest that can be used in the range. Longer fixing may be specified by Metsec Design
2. Please see approved Data Sheet and Installer Guide for this application available from Metsec/Hilti. Powder Actuated Nail Fixings have a minimum edge
distance of 80mm to the edge of the concrete. The use of Powder Actuated Nail Fixings must be approved by Metsec for each individual project due to the
large range in fixing load capacities
3. Large anchors are designed on a project by project basis and the different makes cannot be substituted for each other. All head types vary
Notes:
1. Application shown is for fixing 50mm insulation. For other insulation thicknesses please consult the fixing manufacturers’ product range and select the
appropriate length of fixing
2. Hilti and ITW products do not contain the large washers however the fixings shown will work with the SBV 90 washer from Ejot, SSSPR70 washer from
Evolution or SP-70-D4 from Fixfast
Table 4 – Fixing Brick Tie Channels to Steel
Notes:
1. Application shown is for fixing 50mm insulation. For other insulation thicknesses please consult the fixing manufacturers’ product range and select the
appropriate length of fixing
These types of fixings are suitable for the following types of sheathing boards:
Cement Particle Board, Cement Fibre Board, Magnesium Oxide Board, Calcium Silicate Board, PLY Board, Oriented Strand Board,
Chipboard and Timber.
Notes:
1. Applications
shown are for regularly selected boarding/timber thicknesses. For other thicknesses please consult the fixing manufacturers’ product range
and select the appropriate length of fixing
2. P3 Phillips recess drive bit required in 5.5 diameter screws in the Ejot, Evolution and ITW product range
3. Up to 82mm only
Table 6 – Fixing Plasterboard to Steel
Fixing to 2.0-
o Ejot: WDLS 5.5x85(2)
6.0mm Steel. 5.5mm Diameter
o Evolution: TSTF5.5-65-5
Double boards Wafer/CSK Ribbed
up to 30mm Head Wing Tipped o Hilti: S-WD12Z 5.5x85
combined Screw o Spit: TFC80(2)
thickness
Notes:
1. A
pplications shown are for regularly selected boarding thicknesses. For other thicknesses please consult the fixing manufacturers’ product range and select
the appropriate length of fixing
2. ITW & Ejot require wing tipped screws of 4.8 & 5.5 diameters for lower thicknesses of steel as no plasterboard screws available
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