Marina Square - Hydraulic Specification V1 (22.02.2024)

MARINA SQUARE, SRI LANKA
HYDRAULIC SPECIFICATIONS
VERSION 1 (FEBRUARY 2024)
HEADROGEN (Pvt) Ltd

www.headrogen.com | contact@headrogen.com
HEADROGEN SHALL RETAIN ALL COMMON LAW, STATUTORY AND OTHER RESERVED RIGHTS, INCLUDING THE COPYRIGHT THERETO.
THEY ARE TO BE USED ONLY FOR THIS PROJECT AND ARE NOT TO BE MODIFIED, DISTRIBUTED OR USED FOR ANY OTHER PROJECT, IN
WHOLE OR IN PART, EXCEPT WITH THE WRITTEN AUTHORIZATION OF HEADROGEN. HEADROGEN ACCEPTS NO LIABILITY FOR ANY
UNAUTHORIZED USE OR MODIFICATION OF THESE DOCUMENTS.
HYDRAULIC SPECIFICATIONS VERSION 1
MARINA SQUARE, SRI LANKA 22.02.2024
DOCUMENT CONTROL RECORD

Document prepared by:
HEADROGEN (Pvt) Ltd
A: No. 7, Spathodea Avenue, Colombo 5, Sri Lanka

T: +94 77 876 7865
E: contact@headrogen.com
W: www.headrogen.com
COPYRIGHT OF REPORT IS RETAINED BY THE CONSULTANT.
DOCUMENT CONTROL
Report Title Marina Square – Hydraulic Specifications
Document ID HDG-MS-SPEC-HY-01 Project Name Marina Square, Sri Lanka
Client Harbour Village Client Contact Mr. Pradeep
Version Date Status Prepared by Verifier Approver
1 22nd February 2024 For Review AJ LP TK
Current Version Version 1
Page | 2
CONTENTS
1. GENERAL SECTION................................................................................................................................... 6
1.1 Extent of works..................................................................................................................................... 6
1.2 Hydraulics works .................................................................................................................................. 6
2. Associated works ......................................................................................................................................... 8
2.1 Managing Contractor............................................................................................................................ 8
2.2 Perforations in structures ..................................................................................................................... 9
3. Design Completion Criteria ........................................................................................................................ 11
3.1 Design Criteria ................................................................................................................................... 11
3.2 Certification ........................................................................................................................................ 12
3.3 Acceptance Criteria ............................................................................................................................ 12
4. Hydraulic Services General Conditions ..................................................................................................... 13
4.1 Ordinances, Codes and Regulations ................................................................................................. 13
4.2 Protection of plant and materials........................................................................................................ 13
4.3 Co-ordination ..................................................................................................................................... 13
4.4 Nuisance ............................................................................................................................................ 13
4.5 Making good ...................................................................................................................................... 13
4.6 Dimensions on site ............................................................................................................................. 13
4.7 Protection of property ......................................................................................................................... 14
4.8 Damage to finishes ............................................................................................................................ 14
4.9 Tests .................................................................................................................................................. 14
4.10 Notice of practical completion ............................................................................................................ 15
4.11 Fixture and fixture points .................................................................................................................... 16
4.12 Pipes in slab ....................................................................................................................................... 16
4.13 Cleaning up and finishing ................................................................................................................... 17
4.14 General piping installation requirements ............................................................................................ 17
4.15 Support and fixing of pipework ........................................................................................................... 17
4.16 Building expansion joints.................................................................................................................... 18
4.17 Chasing and drilling............................................................................................................................ 18
4.18 Concealing ......................................................................................................................................... 19
4.19 Grades ............................................................................................................................................... 19
4.20 Cover plates ....................................................................................................................................... 19
4.21 Capping off......................................................................................................................................... 19
4.22 Cleaning out of piping ........................................................................................................................ 19
4.23 Prefabrication ..................................................................................................................................... 19
4.24 Corrosion protection ........................................................................................................................... 19
4.25 Setting to work ................................................................................................................................... 19
4.26 Noise and vibration ............................................................................................................................ 20
4.27 Inspection openings ........................................................................................................................... 20
Page | 3
4.28 Identification ....................................................................................................................................... 20

4.29 Existing services ................................................................................................................................ 20
5. Cold Water Supply System ........................................................................................................................ 21
5.1 General .............................................................................................................................................. 21
5.2 Water main connection ...................................................................................................................... 21
5.3 Potable water ..................................................................................................................................... 21
5.4 Valves (in-line) ................................................................................................................................... 21
5.5 Connection to fixtures ........................................................................................................................ 21
5.6 Thrust blocks ...................................................................................................................................... 21
5.7 Testing ............................................................................................................................................... 21
5.8 Plumbing Fixtures, Accessories & Trim ............................................................................................. 21
5.9 Hose taps ........................................................................................................................................... 22
5.10 Metering ............................................................................................................................................. 22
5.11 Water Conditioning............................................................................................................................. 22
5.12 Cold water storage tank ..................................................................................................................... 23
6. Hot Water Supply System.......................................................................................................................... 24
6.1 General .............................................................................................................................................. 24
6.2 Hot water geysers .............................................................................................................................. 24
6.3 Piping and accessories ...................................................................................................................... 24
7. Sanitary Plumbing System......................................................................................................................... 25
7.1 General .............................................................................................................................................. 25
7.2 Supporting And Fixing Pipes .............................................................................................................. 25
7.3 Fixture Traps ...................................................................................................................................... 25
7.4 Vent Pipes.......................................................................................................................................... 25
7.5 Cleaning Eyes and Inspection Openings ........................................................................................... 25
7.6 Expansion joints ................................................................................................................................. 26
7.7 Branches ............................................................................................................................................ 26
7.8 Offsets ................................................................................................................................................ 26
7.9 Traps .................................................................................................................................................. 26
7.10 Pan collars ......................................................................................................................................... 26
7.11 Tundishes .......................................................................................................................................... 26
7.12 Testing ............................................................................................................................................... 26
7.13 Fire stopping / fire stop collars ........................................................................................................... 26
7.14 Floor wastes ....................................................................................................................................... 26
7.15 Sewage Ejectors ................................................................................................................................ 26
7.16 Grease Traps ..................................................................................................................................... 27
7.17 Underground Piping and Draining system. ........................................................................................ 27
8. Stormwater Drainage & Downpipe Systems .............................................................................................. 29
8.1 General .............................................................................................................................................. 29
8.2 Drainage Requirements ..................................................................................................................... 29
Page | 4
8.3 Testing ............................................................................................................................................... 29

8.4 Access / inspection pits ...................................................................................................................... 29
8.5 Gratings ............................................................................................................................................. 29
8.6 Roof outlets ........................................................................................................................................ 29
8.7 Downpipes ......................................................................................................................................... 29
8.8 Trench grates ..................................................................................................................................... 29
9. Pumps........................................................................................................................................................ 30
9.1 Domestic cold water ........................................................................................................................... 30
9.2 Water level controls............................................................................................................................ 33
9.3 Flexible pump couplings..................................................................................................................... 33
9.4 Sewage / Drainage Pumps ................................................................................................................ 33
9.5 Booster Pump .................................................................................................................................... 42
10. Piping, Valves and Fittings ........................................................................................................................ 44
10.1 General .............................................................................................................................................. 44
10.2 Design Pressures ............................................................................................................................... 44
10.3 Piping ................................................................................................................................................. 44
10.4 Valves and fittings .............................................................................................................................. 51
10.5 Flow measuring devices..................................................................................................................... 55
10.6 Gauges and instrument fittings .......................................................................................................... 55
10.7 Installation .......................................................................................................................................... 56
Page | 5
1. GENERAL SECTION
1.1 Extent of works
1.1.1 General works

Following is included in the Contractor’s Scope of work;
❖ Connections to capped inground services
❖ Provision of planning and preparation for the works
❖ Provision for coordination with other disciplines
❖ Advise of any discrepancies between services specification and services drawings by way of RFI,
during the tender period and during construction
❖ Provision for installation of all outlets, equipment and fittings in accordance with architects’ details.
❖ Advise of any discrepancies between hydraulic services documentation and architects’
documentation by way of RFI.
❖ Provision of general penetrations other than the major service core riser penetrations and horizontal
penetrations from service core to the building areas. Fire sealing of penetrations. Provision of sleeves
on band beams as noted.
❖ Provision of clear and comprehensive labelling of all pipework and equipment
❖ Provision of product data sheets
❖ Provision of samples
❖ Provision of Acceptance Test Procedures
❖ Provision of test results for each item of plant and equipment and for all systems
❖ Provision of Quality Assurance manuals for approval prior to commencement of the works,
customized to this project
❖ Provision of testing and commissioning of the complete installation
❖ Provision of detailed “Shop Drawings”, fully coordinated with all services and Architectural drawings,
schedules and schematics for the complete project in compliance with this specification, the BCA and
the relevant standards.
❖ Provision of 12-month warranty and preventative maintenance for the complete installation
❖ Provision for training of building staff on the usage and maintenance of equipment and systems
where applicable
❖ Within 60 days of practical completion of work, the following shall be provided.
✓ As Built Drawings which shall be an accurate description of the Works as installed
✓ Operation Manuals
✓ Data Sheets listing out set points of control system
1.2 Hydraulics works

The Hydraulic services will generally comprise of the installation, commissioning, testing, placing into service
maintenance and defects warranty of the following above ground services:
❖ Sanitary Plumbing and Drainage
Page | 6
❖ Stormwater Drainage and Internal Downpipes

❖ Rainwater Harvesting and reuse
❖ Rainwater storage tank connections, covers liners and accessories
❖ Hot and cold-water reticulation including pumps
❖ Hot water generation
❖ Connections to site infrastructure
❖ Connections to site landscape
❖ Acoustic and thermal insulation of pipework as required
❖ Sanitary fixtures and tapware
❖ In addition to the above scope of Hydraulic services the following items will also be included:
❖ Project Management of installation
❖ Negotiations with all authorities.
❖ All associated authority applications, fees and charges.
❖ All co-ordination between Hydraulic Services and other services trades and building structure.
❖ Preparation and submission of Manuals and Work-as-Executed drawings.
❖ Maintenance and Defects Liability for a period of 12 month from date of practical completion.
❖ Training staff in the operation of all systems.
❖ Staged handover to suit the building program.
Page | 7
2. ASSOCIATED WORKS
2.1 Managing Contractor
❖ Provide all hydraulic ducts and form large hydraulic penetrations as shown on structural drawings
only. All other penetrations by Hydraulics Hydraulic Contractor
❖ Temporary electrical supply for use during construction
❖ Access panels to all ducts and ceilings, inspection openings
❖ Cut all holes in finished surfaces, timber, cupboards, false ceilings, vanity units, shelves, etc., as
required by the Hydraulics Hydraulic Contractor
❖ 25 mm thick waterproof ply supports for sanitary fixtures on dry wall construction
❖ Access doors and hatches for access to hydraulic equipment
❖ Bollards and mechanical protection to pipework, stacks and equipment
❖ Supply and installation of waterproof membranes in all wet areas
❖ Set out of building grids to allow set out of core holes
❖ Supply and installation of all roof under flashing to external penetrations
❖ Supply and install all roof/parapet/balcony overflows
❖ All in-situ grated drains (grates and frames to be supplied and installed by the Hydraulics Hydraulic
Contractor) that form part of the structural slab.
❖ Concrete pump plinths to the dimensions supplied by the Hydraulics Hydraulic Contractor
❖ Note: Metal forms to be supplied and installed by the Hydraulics Hydraulic Contractor
❖ Labelling of all hydraulic equipment enclosures
❖ Spoon drains or dish drains with falls to the outlets provided by the Hydraulics Hydraulic Contractor
❖ Chasing, coring, cutting and making good
❖ Pipe penetration guards for pipes in carparks
❖ Removal and replacement of ceiling tiles
2.1.1 Mechanical services

❖ Condensate drainage from mechanical plant to nearest drain trench.
❖ Extension of cold-water service from control valve provided for mechanical services requirements.
❖ Provide wiring from terminals of electrical control equipment and control panels to Building
Management System for monitoring of hydraulic services equipment.
2.1.2 Electrical services

Provision of permanent electrical power for various hydraulics components. The Hydraulics Hydraulic
Contractor shall be responsible for contacting the Electrical Hydraulic Contractor to coordinate the location
that the electrical power is required to be run to and for coordinating the time that the electrical power is to
be connected to the hydraulics components. The power is required for but not limited to the following:
❖ Electrical supply (looped, un-terminated tails) to sub-soil stormwater pumps control panel – essential
service.
❖ Electrical supply (looped, un-terminated tails) to rain water pumps control panel
Page | 8
❖ Electrical supply (looped, un-terminated tails) to cold water booster pumps control panel.
❖ Electrical supply (looped, un-terminated tails) to control panel for hot water circulating pumps.
Note the Hydraulics Hydraulic Contractor is to supply all control panels for hydraulic plant and the connection
from the control panel to the equipment where required.
2.1.3 Building management system (BMS) Hydraulic Contractor (TBC)

❖ Provision of BMS points for the monitoring of various hydraulics components.
❖ The Hydraulics Hydraulic Contractor shall be responsible for contacting the BMS Hydraulic Contractor
to coordinate the location of the required BMS connection points.
❖ The Hydraulics Hydraulic Contractor shall also be responsible for determining in conjunction with the
BMS Hydraulic Contractor the state of the points to be provided.
❖ The Hydraulics Hydraulic Contractor shall provide voltage free contacts in the control panel for all
points requiring BMS monitoring for continuation by the BMS Hydraulic Contractor.
❖ Further, the Hydraulics Hydraulic Contractor is to provide the required access to his plant and
equipment for the BMS Hydraulic Contractor to complete his work.
2.2 Perforations in structures
2.2.1 General
Provide all openings throughout the building and structure for the passage of pipework, conduits, cable trays,
flues, ducts etc. in accordance with dimensional details provided. Penetrations through structural beams shall
not be varied from those shown on the Tender Drawings without written approval from the Builder and
Structural Engineer.
2.2.2 Minor penetrations

Minor penetrations such as conduits, flues, pipes and ducts shall be provided in positions nominated on fully
dimensioned shop drawings.
Supply a sleeve for each individual penetration and place the sleeve in accordance with the dimensions on the
shop drawing
2.2.3 Sealing of penetrations

Seal all penetrations namely:
❖ Sealing around pipes and conduits, etc. which pass through acoustic or fire barriers.
❖ Sealing between pipework and sleeves, where movement is to occur.
❖ Sealing watertight around penetration which leads outside the building and are located below the
ground surface.
❖ Sealing around penetrations through chambers which are subject to suction or pressurization.
❖ Materials used for sealing penetrations shall be suitable for the purpose and shall comply with the
requirements of the Local Authority.
2.2.4 Perforations in roofs

❖ Provide flashed holes in roofs, including kerbs as necessary, to accommodate this installation of
conduits, flues, pipes etc.
Page | 9
❖ Provide over-flashing of each penetration to ensure a fully waterproof installation. Any trimmer
beams between purlins or other reinforcement to accommodate large equipment shall be supplied
and installed to suit plant and equipment.
Page | 10
3. DESIGN COMPLETION CRITERIA

3.1 Design Criteria
Design criteria presented herein form the basis for the design of the works and for any alternative proposals
submitted.
3.1.1 Sewer and Sanitary Plumbing

Sewer & sanitary plumbing systems: Designed in accordance with BS Standards, Plumbing engineering services
design guide and Local regulations.
3.1.2 Stormwater
Designed in accordance with BS Standards and Local regulations.
3.1.3 Cold water

The cold-water service shall provide the necessary quantity of water to each area or fixture. A system shall be
designed with acceptable water velocity and pressure drops to deliver water at the minimum required flows
and pressures as mentioned.
Make new connections from existing Authority water main for domestic service supplies.
Extend domestic water to authority water meter assembly, complete with site containment, downstream of
assemblies, and where required:
Install cold water pressurization equipment.
Supply cold water to all fixtures, fittings and equipment within the project.
The Cold-water system shall meet the following minimum operational and design criteria:
a. Working velocities in pipes shall be limited to a maximum of 2.4 m/s
b. Maximum operational pressure 300 kPa per zone
c. Minimum operational pressure 200 kPa per zone
Provide vacuum breakers devices on fixtures were cross connections to or siphon from non-potable system ,
Provide control valves to each group of fixtures located within the same room and level.
Provide a water meter assembly, complete with volt free contacts for connection by BMS contractor to each
building zone and major equipment item.
3.1.4 Hot water

Hot water shall be generated by means of storage type electrical geysers. The storage capacity shall be as
shown on the design drawings. Hot water shall be supplied via gravity through single piping system.
3.1.5 Trade waste

Trade waste installations shall be in accordance local authority Trade Waste policies.
Complete systems shall be installed in accordance with sanitary plumbing and drainage sections.
3.1.6 Stormwater (roof)

Conventional roof drainage systems: Designed in accordance with IPC based on an average rainfall intensity
with 150 mm/hr.
Page | 11
3.1.7 Sanitary fixtures and tap ware

Supply and install fixtures, including showers, basins, sinks, WC’s, urinals and the like.
Supply and fix accessories, including bolts, brackets, putty, mastic, mortar and the like, necessary for the
correct installation for the fixtures.
All fixtures and tap ware to be as scheduled, installed to manufacturer’s recommendations.
3.2 Certification
Subject all procedures, recording, testing and commissioning of each plumbing system as provided and
installed by the Hydraulics Contractor to a quality assurance program which records all actions undertaken
and achieved during each installation process.
3.3 Acceptance Criteria
3.3.1 Practical completion

Minimum requirements for granting of Practical Completion will be:
❖ Stable and reliable system performance
❖ Certification of compliance with Statutory Authority requirements
❖ Authority Approvals obtained as required
❖ Equipment manufacturer’s Acceptance Certificates
❖ Contractor’s listing of minor corrective and outstanding work items to complete the works
❖ Approved Maintenance Management Plan including maintenance program, OH&S risk
assessment and risk management procedures, specialist service providers, maintenance task sheets
❖ Draft copies of the as-installed documentation
❖ Within 30 days of Practical Completion; the following shall be provided:
- Completed As-Installed and Maintenance and Operating Documentation.
3.3.2 Final completion

Minimum requirements for granting of Final Completion will be:
❖ Submission of final system documentation
❖ Fully completed Maintenance Records
❖ Completion of all items noted on the Final Inspection Report
❖ Copy of Certificate of Compliance
Page | 12
4. HYDRAULIC SERVICES GENERAL CONDITIONS

4.1 Ordinances, Codes and Regulations
All clarifications and modifications which have been cleared with appropriate authorities are listed under the
applicable sections. Unless otherwise approved, products shall bear the mark of approval of Sri Lanka / British
Standards Institutions as required by governing bodies, codes and ordinances.
4.2 Protection of plant and materials

The Hydraulic Contractor shall be entirely responsible for all apparatus, equipment and appurtenances
furnished by him or Hydraulic Contractors in connection with the works. Special care shall be taken to protect
all such goods in a suitable manner.
The protection shall include covers to prevent moisture, grit, plaster or other foreign substances from entering
the working part of plant and equipment. Seal and protect all open ends of piping and conduit (as applicable)
whilst in storage and during course of installation, and to protect adequately all electrical and control
equipment.
All materials, goods and equipment forming part of this Contract must be completed, intact and in new order
when the Proprietor takes over the responsibility for the works, and it shall be the liability of the Sub-
Contractor to safeguard such materials, goods and equipment until then.
4.3 Co-ordination
Be responsible for co-ordination of all aspects of the work under the contract including but not limited to work
associated with the preparation and submission of shop drawings, installation and commissioning of the
hydraulic system, job progress schedule, and follow up all other trades without delay.
Immediately give notice of any dispute with other trades or problems anticipated in relation to the co-
ordination of the work.
4.4 Nuisance
No work shall be carried out or materials handled in such a manner as to cause nuisance on the site or to other
Hydraulic Contractors or to occupants of adjacent buildings.
All work causing inconveniences to others shall have safety barriers, lights, warning signs etc. in accordance
with all relevant codes, standards, regulations etc.
4.5 Making good

Be responsible for and make good any damage to building and surfaces generally and any other works that
may be disturbed or injured by cartage, work generally or other operations. The reinstatement shall be with
equal quality materials to the same standards of construction and expected life as existed prior to
commencement of works.
4.6 Dimensions on site

Be responsible for taking all dimensions on site. The dimensions must be checked before work is commenced
or prefabricated. All levels and dimensions of existing services must be confirmed before commencing work.
The invert levels shown on the drawings are recommended only, and must be checked on site before
excavation or installation of pipe work to ensure connection to supply sources and fall to pipe work etc. is
correct.
Page | 13
4.7 Protection of property

The Hydraulic Contractor shall be responsible for any damage to existing work on the site caused by the
execution of the work of this Contract and shall pay all rectification costs involved.
Rectification of damage to the works of other trades shall not be undertaken by this trade but will be arranged
by the Hydraulic Contractor to be carried out by the appropriate person, firm or Authority at the expense of
this trade.
4.8 Damage to finishes

The Hydraulic Contractor shall be responsible for the refinishing or replacement of any part of this installation
damaged prior to the installation being taken over by the Building Owner.
4.9 Tests
The Managing Contractor may at any time during the progress of the works, test and examine any materials
used and inspect the workmanship employed, and may reject any materials and workmanship that are not in
accordance with the specification and drawings.
The Hydraulic Contractor shall provide such assistance as may be required by the Managing Contractor to
carry out these tests, including facilities for inspection of works.
On completion the installations shall be tested in the presence of the Managing Contractor and passed by all
Authorities having jurisdiction over the works. Two (2) copies of all approvals and test certificates issued by
the Authorities shall be submitted to the Managing Contractor.
The Hydraulic Contractor shall provide all fees, labour, materials, power and instruments required for the
purpose of carrying out tests, and shall make good at his own expense any defects disclosed during tests. Tests
shall generally be as follows:
During Manufacture:
Every facility is to be afforded the Authorities and/or Managing Contractor for the inspection of any part of
the work or apparatus during the course of manufacture, and upon completion, testing is to be undertaken in
the manufacturer's workshop as directed by the Managing Contractor.
Hydrostatic Tests:
a) All cold-water piping shall be hydrostatically tested to a head of one and a half times the working
head. Hydraulic (testing) pumps shall be disconnected immediately after pressurization and all test
heads shall be maintained until the Managing Contractor has satisfied himself as to the soundness of
the pipe work and equipment.
b) Before applying specified test head, all air shall be expelled from the piping being tested. If necessary,
supply and install approved air relief valves for this purpose.
c) Equipment is not to be connected to the respective services while hydrostatic tests are being carried
out.
d) Provide a suitable pump and gauge and do all necessary work for carrying out the tests.
e) All testing of cold-water piping is to be carried out before:
o Finishing trades have commenced their work.
o Ceilings are installed.
o Insulation of pipe work (If required )
At completion of testing, all cold-water lines shall be kept charged full of water at all times.
Page | 14
Choke Tests:
All sanitary drains, stormwater drains, sanitary plumbing, rainwater pipes, shall be choke (water) tested by
plugging at the lowest, or other approved positions and filling with water to the overflow level.
Choke tests shall be maintained until the Managing Contractor and/or Authorities have satisfied themselves
as to the soundness of the pipe work.
In no case shall be period of test be less than one hour.
Fixtures are not to be connected to the respective services while choke tests are being carried out. Provide all
necessary plugs and do all necessary work for the carrying out of the tests.
All testing of the above system shall be carried out before:
❖ Finishing trades have commenced their work Ceilings are installed
❖ Backfilling has commenced
❖ Absorption into pipe wall is complete
Fixtures:
Fixtures shall be filled to spill level with water after installation and visually checked for leaks.
Test of Completion:
Upon completion the Hydraulic works shall be tested under normal working conditions and as directed by the
Managing Contractor; such tests shall continue until the Managing Contractor is satisfied that the terms of
this specification have been compiled with and that the Hydraulic works are capable of meeting all
requirements.
All defects disclosed during the tests shall be remedied immediately and, if required by the Managing
Contractor fresh tests shall be carried out.
The duration of the tests will be decided by the Managing Contractor. The maximum duration of any one test
will not exceed eight hours.
Generally:
The Managing Contractor shall be given seven (7) days clear notice that any system is ready for test. Provide
all equipment and technical, artisan and unskilled labour required for tests.
The Managing Contractor reserves the right to check any aspect with his own equipment.
All tests shall be carried out in the presence of, and to the satisfaction of all local Authorities, as well as the
Managing Contractor.
Inspections shall be carried out as follows:
❖ At preparation of working drawings
❖ Upon completion of system
4.10 Notice of practical completion

When, in the opinion of the Managing Contractor the works are practically completed, the Managing
Contractor will issue to the Proprietor a "notice of practical completion", stating the date upon which the
works were practically completed.
This date shall be the date from which the guarantee, warranty and defects liability periods as defined shall
operate.
This notice will not be issued until the systems have been properly commissioned and until the Sub- Contractor
has supplied operating instructions and "As Executed" drawings.
Page | 15
4.11 Fixture and fixture points

Install and supply all materials, backing plate and noggins necessary to make all fixtures and fixture outlet
points rigid (i.e. sanitary fixtures and tap fittings etc.). All fixtures shall be connected via a service pipe and
union type fitting. Nut and olive connection is not acceptable. Direct connection of pipe work to the fixture
will not be accepted.
4.12 Pipes in slab

Under no circumstances shall any pipe work be cast in slabs, unless clearly noted on the drawings.
4.12.1 Setting out

Set out and identify all trenches, pits, pipelines and plant equipment positions so that the Managing Contractor
may readily observe the location works.
Gain approval for the proposed location of the works from the Managing Contractor prior to commencement
of any excavation.
Larger scale drawings are to be used in preference to small scale where no dimensions are shown.
Architectural dimensioned drawings are to be used in preference to scaled drawings regardless of their relative
scale.
4.12.2 Core holes

Set out all core holes and openings as required and necessary for the passage of pipes and/or conduits
throughout the existing structure. Arrange for approval from the Structural Engineer to drill such holes or
openings and pay all cost involved where required in existing slabs.
Core holes within "in situ" slabs shall be formed using "Gatic" preformed units installed in accordance with the
manufacturer's instructions.
Do not cut any holes, openings, and chases or otherwise interfere with the work of other trades without the
specific approval of the Managing Contractor. Any damage done to other trades shall be made good without
extra charge.
4.12.3 Cutting of Concrete Floor Slabs and concrete reinstatement

Set out lines of trenches and gain structural engineers’ approval before cutting slabs. Cut slabs to a minimum
depth of 100 mm. Break out slabs and remove spoil form site.
Demolish slabs as required to enable excavation and installation of all hydraulic services.
Saw cut topping and structural slab in straight lines. The hydraulic service Hydraulic Contractor shall backfill
and compact trenches etc, as specified. Reinstatement of slab will be by concreting Hydraulic Contractors.
The Hydraulic Services Hydraulic Contractor shall remove and dispose of demolished and excavated materials
from demolition of topping, slab and trench excavations.
4.12.4 Accessibility
The set out of piping, valves and equipment shall be arranged in conjunction with other trades so as to be
readily accessible for operating, servicing, maintaining and repairing of it.
In no circumstances shall the Authorities and/or the Managing Contractor conceal any pipes, valves, etc.
before inspection and approval.
Piping, valves, etc. which are installed in unsuitable locations shall be removed and relocated as directed by
the Managing Contractor. All expense caused by this action shall be made good without extra charge.
Page | 16
If neither the specification nor plans contain any mention of minor parts, which in the opinion of the Managing
Contractor are reasonably and obviously necessary for the satisfactory completion of the Hydraulic works, and
then such parts are to be provided without extra charge.
4.13 Cleaning up and finishing

The site and precincts must be kept clean and tidy and all rubbish removed daily, or at the request of the
Managing Contractor to a location on each floor as nominated by the Managing Contractor. At the conclusion
of the work covered by this specification clear away and remove to the nominated locations all debris and
rubbish and leave the complete installation thoroughly clean and capable of efficiently operating, to the entire
satisfaction of the Managing Contractor.
4.14 General piping installation requirements

All screwed joints shall be made with the best quality pipe joint compound, carefully placed on the threads of
the pipe and not through the fittings.
After cutting, all piping, burrs and sharp edges shall be reamed out.
Care should be taken when erecting piping; any marked, dented or otherwise damaged piping shall be
replaced in a satisfactory manner.
Piping shall be installed as direct as possible between connecting points and parallel to walls.
Unless otherwise noted, all piping shall be kept as high as possible to beams, slabs, so as to maintain maximum
headroom.
Obtain approved ceiling heights and install work to clear obstructions and co-ordinate with work of other
trades.
Provide a minimum 3 mm thick extruded flexible PVC insulation between supports and service pipe of
dissimilar materials and PVC piping. TAPE WILL NOT BE ACCEPTABLE.
Piping shall be carefully installed to provide for proper alignment, slope and expansion, guided and supported
in such a manner so that piping will not sag, buckle or cause water hammer.
Provide unions or flanges at connections to each piece of equipment, etc. for easy dismantling and at such
other points to facilitate installation.
All fittings and connections at pumps, tanks or other major equipment, 65 mm and over shall be assembled
with flanged joints.
All unnecessary lengths of male threads located in exposed pipe work within exposed areas/rooms shall be
trimmed to the minimum necessary lengths.
The Hydraulic Contractor shall allow for all necessary trimming and machining of threads to obtain the
requirements of this clause.
Provide special (and approved) threaded sections where necessary. Remove all unnecessary hemp or other
jointing materials from joints. Except where otherwise specified, mitred joints shall not be permitted. The
arrangement of all piping shall be generally as shown on the drawings.
4.15 Support and fixing of pipework

Pipes shall be adequately supported and secured in an approved manner. Pipes shall not be fixed to, supported
by, or welded to other pipes.
Pipe work must be free to move without causing stresses in the pipe work or pipe joints.
Vertical pipes passing through floors shall be supported at maximum 2400 mm centres. Support horizontal
pipes at maximum 1800 mm centres.
Page | 17
Support all pipes except sheet metal gutters and downpipes with galvanised concrete inserts, channels, and
pipe clamps, and pipe hangers, etc. in accordance with the manufacturer's instructions and complying with
the catalogue regarding spans and loads.
Secure all supports and necessary sanitary fixtures with approved metallic anchors or equal. Power-driven
fixings, wooden plugs or screw-ins shall NOT be used.
4.16 Building expansion joints

Crossing building expansion joints with pipelines shall be avoided where possible. Where this is not possible,
lines adjacent to a building expansion joint shall be located in a readily accessible position and fitted with an
approved expansion joint.
4.17 Chasing and drilling

Provide all the necessary chasing, cutting and drilling of brick walls, ceiling, etc. to allow the fixing and passage
of pipes through the structure.
Chases to be saw cut before breaking-out or be cut with approved mechanical saws.
Set out in ample time all positions required after having established the position of the pipes and obtained
approval for same from the Managing Contractor.
After installation of piping within chases ensure that piping is properly fixed with copper or brass clips (ferrous
fixing shall not be used) and chases made good with cement mortar. Ensure that adequate allowance is made
for expansion and contraction by piping within chases. Chasing shall be carried out as follows:
Brickwork shall have been built a minimum of 7 days prior to chasing.
Chasing shall be carried out using a machine specifically designed for the purpose. Do not use hand tools.
Chasing shall be on the same side of the wall and vertically above the outlet it serves.
Minimize horizontal chasing.
No chase shall be deeper than 35 mm or wider than 80 mm or 3 conduit pipes. Pipes shall be installed so they
are approximately 5 mm below the surface of the bricks. Pipe sizes larger than 25 mm shall be provided with
block outs in walls.
Where two or more chases are necessary in close proximity, they shall be at least 100 mm apart. No chases
on opposite sides of a wall shall be within 150 mm of each other.
No notching or drilling through lintels, wall stiffeners, control joints or the like shall be made without the
approval of the Superintendent.
All voids in chases shall be filled with sand/cement mortar prior to cement rendering. This work is the
responsibility of the services Hydraulic Contractor.
All chases wider than 35 mm or serving 2 or 3 pipes shall be done without the approval of the Managing
Contractor.
No chasing shall be done in walls that are proposed to remain unrendered. These areas can be identified from
the schedule of finishes. Where a wall is to remain unrendered, surface mount services to a configuration
approved by the Managing Contractor.
Do not chase Reinforced Concrete walls without the prior approval of the Managing Contractor.
Where the above conditions cannot be complied with, immediately notify the Managing Contractor and await
instruction before proceeding.
Provide approved fire stop collars to all horizontal and vertical surfaces as necessary to equal the fire rating of
the surrounding structure and BS requirements. Use approved fire stop collars for “dry wall” construction and
install strictly to the manufacturer’s instructions.
Page | 18
4.18 Concealing
Generally, all piping is to be concealed by chasing or building-in and generally as indicated on the drawings.
4.19 Grades
All grades and inverts indicated on the drawings shall be established with the use of approved surveying
instruments.
Check the topography and finished floor elevations before commencing any excavation work.
The setting of all inverts, etc. at correct elevations is a prime and definite requirement of this specification.
Grades to drains shall generally be as shown on the drawings and as required by the relevant Authorities. All
water piping shall be graded to facilitate draining at a low-level drainage point.
4.20 Cover plates

Where exposed pipes pass through a floor, wall or ceiling, the joint shall be finished with an approved Chrome-
Plated spun metal cover plate. The cover plate is to be flush with the wall.
4.21 Capping off

Throughout the installation of all piping, special care shall be continuously exercised to protect all openings to
prevent the admission of dirt, stones or other foreign substances that would subsequently obstruct the
system.
During the construction of the job and where directed by the Managing Contractor, seal off all open ends of
pipe work in an approved manner.
4.22 Cleaning out of piping

After installation and before hydrostatic tests are carried out, the piping shall be thoroughly cleaned and
flushed.
All piping shall be thoroughly washed out and the systems operated in this manner until all foreign matter is
removed. Pipe work shall be disinfected.
The cleaning out of the piping shall be carried out in the presence and to the satisfaction of the Managing
Contractor.
4.23 Prefabrication
Where practical, prefabrication work shall be carried out off the site so that site work is minimized and is
confined generally to the joining of straight lengths.
At no time will excessively amounts of unfixed prefabricated Hydraulic materials be maintained on the site.
4.24 Corrosion protection

In general, all equipment, piping, hangers and fixings shall be finished with corrosion-resistant coatings. Make
good any scratches or other marks likely to permit corrosion.
All mild steel to be galvanized or finished with other approved corrosion-resistant coating.
Should any corrosion become apparent to any material during the maintenance period the defective part shall
be removed and re-treated in an approved manner to prevent further corrosion.
4.25 Setting to work

On completion of all Hydraulic works proceed in setting the plant into operation. Where required, make all
necessary adjustments to the systems.
Page | 19
All components of the system shall be systematically checked for correct operation, and operational control
points etc. for all equipment, set to control the plant so as to provide operation as specified.
Upon completion of the above works, provide all necessary skilled labour for a period of time, as designated
by the Managing Contractor, to instruct his representative fully in the operation, adjustment and maintenance
of the plant, equipment and control system.
4.26 Noise and vibration

Provide every precaution to eliminate noise and vibration in the operation of all parts of the installation. In
the event of excessive noise being generated, make all necessary alterations to correct the condition to the
4.27 Inspection openings

Inspection openings and testing gates shall be installed in sanitary plumbing and rainwater pipes at each
change of direction, before each fixture and elsewhere as directed by the local Authorities, Managing
Contractor, and/or required for maintenance.
Every section of piping shall be accessible from at least one inspection opening or testing gate. Sizes of
inspection openings shall be to the Local Authorities' requirements.
Test gates shall be provided at the base of stacks and rainwater pipes and at junctions servicing WC's.
4.28 Identification
All pipe work shall be identified, "The Identification of Piping, Conduits and Ducts". For identification provide
the following:
❖ Plastic Nameplates: Identify pumps, heat exchangers, tanks, water treatment devices and control
panels.
❖ Brass Tags: Identify small devices, including in-line pumps and valves.
❖ Plastic Pipe Markers: Snap-on type with flow arrows for gas, domestic cold water, domestic hot water
and hot water return piping.
4.29 Existing services

It is the Contractor's responsibility to obtain full information regarding all existing services, including, but not
limited to, water, gas, sewer, stormwater, electrical and telephone - wherever new piping is to be installed.
The Contractor shall pay any and all costs involved in making good any service damage while excavating,
installing or backfilling for any service noted herein.
Should any existing service be damaged, the Managing Contractor and relevant Authority shall be notified
immediately.
The Contractor shall investigate for exact location, depth and size of all existing services prior to any
installation being carried out.
Existing services shall be maintained and operational until new works are installed. Allow tracing services as
necessary to determine if services shown or found are ‘live’ and performing connection to new services with
the minimum of downtime. All disconnections and shut downs shall be approved by the Managing Contractor
prior to work being commenced.
Where existing branch lines are located and are not shown on the drawings or ‘As Constructed’ drawing
(available at request from the Superintendent) allow to trace and make connection to new services or cap off
as appropriate.
Page | 20
5. COLD WATER SUPPLY SYSTEM

5.1 General
Supply, install, test and commission all domestic cold-water pipes from the authority’s main to all fixtures,
fittings and faucets requiring domestic cold water. Include for all pipework, bends, offsets, brackets, pumps,
taps and faucets and sundry equipment required for the installation.
Negotiate with authority for the supply of all meters, take delivery from authority’s store and install on site,
complete with all valves and fittings required.
5.2 Water main connection

Excavate, locate and connect to the existing authorities water mains for the services as required and extend
to the reticulation.
5.3 Potable water

Water quality of every fixture throughout the facility in compliance with IPC, Plumbing engineering services
design guide, BS and local standards.
5.4 Valves (in-line)

Locate valves to permit repairs without shutting down more than one riser. Where possible, locate balancing,
isolation and shut-off valves over Back of- House areas to allow service that is not visible to public and guests.
Shut-off Valves: Provide full-port ball valves or butterfly valves for all pipe sizes and for the following,
At the base of cold-water risers. In supply piping to equipment to permit service and replacement, At major
branch take-offs for isolation of systems.
Gate valves are not allowed.
5.5 Connection to fixtures

Provide unions at wall or floor surface and at fixtures and appliances to allow removal and replacement
without the need to adjust connections.
5.6 Thrust blocks

To all changes of direction on rubber ring jointed pipelines below ground install concrete thrust blocks to
restrain the internal operating pressures of the pipeline under all conditions. Concrete mass shall be poured
around and behind fittings and bear against virgin soil material. A minimum of 0.75 cubic meters of concrete
shall be used at each position.
5.7 Testing
Provide a water pressure test of 1.5 times working pressure for a period of 24 hours. Disconnect any
equipment connected to the service not rated to the test pressure before testing commences.
5.8 Plumbing Fixtures, Accessories & Trim

General: Provide commercial quality grade fixtures, faucets and trim.
5.8.1 Fixture Trim

Toilet & Lavatory Supply: 12 mm (1/2 inch) angle supply, wall flange, chrome Plated and braided stainless steel
supply line.
Page | 21
Lavatory and Sink Traps: 17-gauge, chrome plated brass with wall flange and no clean-out
Accessible Lavatory Trap Insulation Kit: self-fastening, flexible, vinyl insulation covers for drain trap, supply
piping, and angle stop valves.
5.8.2 Plumbing Fixtures Schedule

Coordinate the following Fixture Schedule items with the Architectural criteria and Interior Design
requirements for public areas, Guestrooms and Back-of-house (BOH) areas.
Bathtub: Provide below floor rough-in so the bottom of the bathtub is at the same elevation as the finished
floor
Toilets: Provide flush toilets that exceed 800 MaP test. (apartment area toilets) , Cistern type for common area
toilets.
5.8.3 Double Check Valve Backflow Preventer

Provide on connections to non-potable water systems such as pools, sprinkler system and irrigation systems.
Hydraulic Contractor is to maintain device for a period of 12 months and will include maintenance instructions
in as-built manuals to be supplied at end of project establishing an authorized maintenance programme
including registration and certification of all installed devices.
Provide isolation valves upstream and downstream of valve and line strainer at inlet to BFPD.
Flush piping before installing device and test device after installation and prior to operation in service.
5.8.4 Flushing and cleaning of water supply services

Immediately after the satisfactory completion of the sectional/first fix and the whole system/final fix hydraulic
pressure tests the Hydraulics Hydraulic Contractor shall flush out, remove all foreign matter and clean all the
systems. Water systems shall be flushed out with clean water. Whenever possible the flushing medium shall
be fed into the system at high points and flushed out at low points on the system via suitably sized valve or
plugged wash-out points. The flushing and cleaning medium shall be fed into the system at the highest
pressure that the system will safely withstand and be carried out for a sufficient period of time to ensure that
all foreign matter is removed. The flushing shall be witnessed by the Superintendent for the duration of the
flushing of each service and shall be recorded by the Hydraulics Hydraulic Contractor and certified by the
Managing Contractor.
5.9 Hose taps

Provide and install hose taps with anti-vandal heads.
5.10 Metering
Provide separate water meters connected to Building Management System (BMS) for the following:
a) Main domestic water.
b) Apartment connections
c) Commercial connections.
5.11 Water Conditioning

Submit lab test results of the domestic water analysis.
Kitchen: Condition hot water if water analysis indicates more than 85 ppm (5 grains) per gallon hardness.
Hot Water: Condition hot water when hardness exceeds 117 ppm (7 grains) or more per gallon. Water
conditioning unit Shall be provided.
Page | 22
5.12 Cold water storage tank
5.12.1 General
Supply and erect all water storage tanks of the capacities as shown on the drawings.
The main water sump shall be constructed by reinforced concrete. The main sump shall be separated in to
two compartments for the maintenance purposes and the two compartments will be connected through a
external balancing line with gate valve for isolation. The sump shall have an wall access with lockable SS cover,
ladder, vents and other accessories which are required. Motorized valve to be installed in the incoming water
line to regulate the flow.
Elevated tank at the roof level shall be of FRP type tank.
5.12.2 Warning System

The Contractor shall provide an automatic system to give warning of overflow and low water level in tanks.
The system shall include float switches, PVC electric wiring, two red indication lights and buzzer to show
overflow or low water level and identification lights in relation to the tank. Float switches are to be rubber-
enclosed mercury-tube-type. The lights and buzzers are to be mounted on a mild steel panel of 20 SWG
thickness lockable and painted. The mild steel shall be thoroughly cleaned by short blasting to remove all
foreign matter, rust and mill scale, painted 2 coats of zinc chromate primer and 2 coats of Dulux mat finishing
paint to tint.
5.12.3 Disinfection of Water Supply System

Upon the completion of the entire cold and hot water supply installation, the Contractor shall sweep, mop
and clean the water tanks and flush clean pump sets, distribution pipelines and pumping mains as required
taking due care that openings which connect to pipelines are properly plugged up and foreign matter
prevented from entering. Only water from the public water supply shall be used for such cleaning. First, flush
the entire water system with clean, potable water until dirty water does not appear at all outlets. Continue
with the following flushing requirements:
Disinfection Solution: Once flushed, fill the entire domestic water system with a water / chlorine solution
containing a minimum of 50 parts per million (50 mg/1) and retain solution in system for 24 hours minimum.
Chlorine Purging: After retaining the solution for 24 hours, flush the system with clean potable water until the
system is purged of chlorine. Repeat the flushing procedure until contamination is eliminated and the
disinfection is verified by a bacteriological test.
Page | 23
6. HOT WATER SUPPLY SYSTEM

6.1 General
Hot water shall be generated by means of individual storage type electrical geysers. The storage capacity shall
be as shown on the design drawings. Hot water shall be supplied via gravity through single piping system.
Instant hot water shall be provided for L7 apartment kitchens as shown in the drawings.
6.2 Hot water geysers

Storage type water geysers shall be installed. Inbuilt type thermostat controlled electric heating Element shall
be provided for temperature control of hot water. Geyser shall be equipped with thermal cut -off devices and
check valves, pressure relief valves and other necessary accessories for the proper functioning of the system.
Storage capacities are as per the design drawings. The supply temperature of the hot water shall be 60 oC. All
the hot water geyser capacities shall be according to the latest BS standards. Electrical Storage Water heaters
shall be of heavy gauge galvanized mild steel tank construction, formed rolled and welded to ensure a
continuous seam. Thermostat controlled electric heating element shall be provided for temperature control
of hot water. Heater shall be equipped with thermometer, indicator light, thermal cut-off devices, safety valves
and universal bracket for installation. Thermostats shall be factory-set for 60oC outlet water temperature.
The maximum permissible length of hot water draws off pipes shall be 15 m. If pipeline exceeds 15 m length
pipe insulation shall be provided.
6.3 Piping and accessories

Hot water piping shall be made of polypropylene (PPR) and the pressure rating shall be PN 20 and the
necessary accessories related for the piping shall be provided. The jointing techniques as specified by the
manufacturers shall be used in PPR piping system.
Page | 24
7. SANITARY PLUMBING SYSTEM

7.1 General
Sanitary plumbing works above ground shall include all those works generally considered by authorities and
trade practice to be soil, waste, vent above ground as distinct from drainer's work.
Plumbing as defined in this Section shall comprise plumbing waste, condensate and vent pipes above ground.
Plumbing shall be the connection of the above floor fixtures and vents to the drainage system.
The Hydraulic Contractor shall provide for protection of all fittings and pipework after installation and secure
them against damage and shall be completely responsible for the replacement of any damaged or disfigured
fitting, pipe or fixture at his own cost.
All non-metallic pipes penetrating floor slabs, fire and smoke walls and any fire rated element shall be provided
with an approved fire stop collar to match the required FRL of that element.
7.2 Supporting And Fixing Pipes

Hangers, anchors and supports shall support the piping and the contents of the piping. Hangers and strapping
material shall be of approved material that will not pro-mote galvanic action.
Maximum horizontal Maximum vertical

Pipe material
spacing (ft) spacing (ft)
PPR (Polypropylene) 1 inch
2.67 (32 inches) 10
and smaller.
PPR (Polypropylene) 1.25 inch
4 10
and larger
uPVC 1000 (UN-Plasticized
4 10
poly vinyl chloride)
For sizes 2 inches and smaller, a guide shall be installed midway between required vertical supports. Such
guides shall prevent pipe movement in a direction perpendicular to the axis of the pipe.
Hanger Shields: Provide at each hanger for insulated piping.
7.3 Fixture Traps

75 mm water seal traps shall be provided for the following fixtures:
❖ Sinks 50 two-part universal pattern.
❖ Basin 40 mm bottle trap.
7.4 Vent Pipes

Terminate all vents through roof and MEP floor as shown in the drawings with a cowl. Finish vents 3 m above
ground level, 300 mm above roof level and 6 m clear of openings and fresh air intakes as required by the local
authority and as indicated on the drawings. Flashing of vents, which penetrate the roof, shall be carried out
within the hydraulics scope of works.
7.5 Cleaning Eyes and Inspection Openings

Inspection and cleaning eyes shall be provided on soil, waste or soil and waste pipes so as to provide access
for the proper inspection and cleaning of the entire length of the pipe. In all cases where the vertical stack of
soil or soil and waste pipe extends 1.2 m or more above the ground level, an inspection opening of 200 mm in
length and 75 mm width fitted with a cover fixed to a flange.
Page | 25
Provide cleaning outs with access every 3 floors minimum 2 per riser
7.6 Expansion joints

Supply and install approved expansion joints to all soil, waste, relief and main vent lines. Expansion joints shall
be installed on each line at intervals not exceeding 3000 mm on both vertical and horizontal pipelines and on
either side of building expansion joints.
7.7 Branches
When a branch line enters a vertical pipe the branch fitting must be wholly outside the vertical pipe such that
the internal bore of the pipe is maintained at all times. For vertical branches of up to and including 80 mm a
radius of at least 25 mm must be maintained on the throat of the bend and a radius of 50 mm for larger
junctions.
All horizontal branches shall connect to the main branch line through a 45° or sweep type junction.
7.8 Offsets
Use sweep bends of 300 mm radius (or alternatively 2 off 45° bend), and provide maximum fall between bends.
7.9 Traps
Traps shall be of the same material as the branch drainage except traps in visible locations shall be chrome
plated.
7.10 Pan collars

Unless otherwise noted all pan collars to soil type fixtures shall be of approved PVC materials and pattern.
Collar shall incorporate an approved neoprene rubber ring joint.
7.11 Tundishes
Supply and install tundishes in areas required for mechanical / plant drainage. Tundishes shall be chrome
plated where exposed.
7.12 Testing
Provide a hydrostatic test to maximum choke level to the satisfaction of the authority and the Managing
Contractor.
7.13 Fire stopping / fire stop collars

Where pipes pass through any fire rated element, they shall be surrounded by a sealant of intumescent
material capable of completely sealing the pipe penetration under fire conditions.
Approved fire stop collars fixed to formwork and incorporated within the concrete slab or as fire stop strip
wrapped around the pipe and inserted into a pre-formed core hole to be installed to comply with relevant
standards and codes.
7.14 Floor wastes

Use trap with 100 mm riser and 50mm or 65mm outlet of self-cleansing pattern.
7.15 Sewage Ejectors

Provide duplex submersible sump pump system with each pump sized at 65% of peak load. System includes
control panel for alternating pumps, pump failure alarm and high-water level. Connect sewer pumps to backup
operational power.
Page | 26
7.16 Grease Traps

Apartment kitchen waste stack and Retail Area kitchen waste pipes to be connected with Grease trap system.
Location: Locate grease traps in the locations shown in design drawings or outside building in a serviceable
location, but as close to the grease source as possible.
7.17 Underground Piping and Draining system.

The work includes the supply and installation of the whole of the entire underground sanitary drainage system
including inspection chamber, concrete sumps, gully traps, grease interceptors, drain lines, all frames and
covers, excavation. Concreting, piling, backfilling, reinstalment of existing ground surfaces, and connections
to the last manhole, all internal components of inspection chambers and sumps shall also be included.
7.17.1 Installation
Excavation
All excavation shall be carried out as necessary for the construction of the works. Excavation for pipe trenches
shall not be less than 600mm wider than the diameter of the pipes and the ground near beds shall be carefully
graded.
All excavation shall be kept free from water at all times by pumping or temporary drainage. In the event of the
excavations being made deeper than necessary they shall be filled to the proper level with lean concrete.
Backfilling
All concrete shall be thoroughly set before refilling is commenced. In backfilling the excavation, only selected
hard dry material free from lumps exceeding 75mm in size and from stones shall be used in the initial refilling
and shall be carefully placed next to the permanent work and well packed and well rammed in layers of
150mm. The remainder of the excavations shall be filled in with the excavated material, in layers of not more
than 300mm deep. Each layer shall be thoroughly rammed before the next layer is placed. Surplus soil shall
be piled on top of the filling to the extent of possible subsidence. All refilled trenches shall be maintained to
the satisfaction of the Engineer.
Pipeline Setting Out
Excavation for trenches shall be to straight lines and gradients required for the pipes and beds as specified.
The trench bottom shall be of sufficient width to allow adequate working space for pipe layers and jointers
but beyond these requirements, the width must be kept to a minimum.
Concreting Works
All Concreting works shall comply with specification of concrete given for Structural works. All drain lines
passing under buildings and driveways are to be surrounded with concrete which shall be carried up from the
bed in a square section with a minimum of 150mm thickness over the barrel of the pipes. Traps and gullies
shall be properly bedded on and surround with concrete.
Pipe Laying
The pipe shall be laid singly with the whole length of the barred of each pipe on a solid concreter bed. No pipes
shall be joined together before having been laid.
Flexible jointed pipes shall be laid completely embedded in granular material to a thickness of at least 100mm
all around unless soil conditions and loads are indicated otherwise. Granular material for bedding shall be of
such ranging from 3mm to 12mm or of free running coarse sand.
Socket shall face up the gradient. The spigot o each pipe shall be well driven home into the socket of the pipe
previously laid and the joint completed as specified and the barrel of the pipe cleared of any obstruction before
the next pipe is laid. Care shall be taken that there is no irregularity in the inert of the joints.
Page | 27
The level of each pipe shall be tested by a straight edge laid in the invert of the pipe previously laid and in the
nearest level peg. If the bottom of the trench has been taken too low, it shall be made up with concrete or
cement mortar or other approved granular material.
Pipes of 300mm/225mm diameter were shown laid through or under walls, shall be protected by means of
sleeves in such a manner that the weight of the wall shall not bear on the pipes.
Inspection Chambers (Manhole)
The maximum distance between inspection chambers shall not be more than 100ft. inspection chambers shall
be of concrete construction with suitable cover.
Concrete Sumps
Unless otherwise shown on drawings, concrete sumps shall have minimum internal dimension of 900mm in
length and 700mm in width.
Pipe Sleeves
Pipe sleeves of an approved type shall be provided at all locations where pipe pass through wall, beams, floors.
Where sleeves or piping pass through reinforced concrete walls below the water table, puddle flange shall be
provided.
7.17.2 Tests
Pipe Work
Pipe work shall be hydrostatically tested to a water head of 1.2m at the high end and not more than 3.0m at
the low end shall show no appreciable loss of water after elapse of four hours. Backfilling shall not commence
until testing has been conducted to the satisfaction of the Engineer.
Manholes and Inspection Chamber
All manhole and inspection chambers shall be tested for water tightness by filling with water and observing
for any drop in water level over a period of at least 4 hours.
Flow Test
Appropriate flow test shall be carried out to verify gradient of the underground pipe installed.
Page | 28
8. STORMWATER DRAINAGE & DOWNPIPE SYSTEMS

8.1 General
Supply, install, test and commission all storm water drainage to the storm water connection. Provide all
necessary pipes, junctions, bends, pits, pumps, floor wastes, excavation, supports, backfilling, testing and
sundry equipment required for the installation. Pipeline positions shall be determined on site in conjunction
with all other disciplines to ensure adequate coordination of all services and elements. Coordination shall be
carried out prior to any setting out, excavation and pipe installation taking place.
Execute the works, using only materials and structures as approved by the local authority and to the
8.2 Drainage Requirements

Overflow: Design roof system with hard piped overflow system. Do not use roof scuppers for overflow.
Disposal: Make the connection to the in-ground storm water drainage system as part of the civil storm water
drainage design.
8.3 Testing
Provide a hydrostatic test to choke level for a minimum period of 15 minutes and as required by the testing
authority and the Managing Contractor.
8.4 Access / inspection pits

Supply and install inspection pits at changes of direction. Pits to be reinforced concrete of appropriate
dimensions to Code with depths to match invert levels of pipeline.
8.5 Gratings
Supply and install all pit gratings as specified in the drawings.
8.6 Roof outlets

Supply and install roof and terrace drainage outlets in the positions indicated on the drawings and as
scheduled. Each outlet shall be cast into the concrete slabs complete with rubber ringed inverted adapter and
connection to the vertical downpipes. Support each sump during construction with wire ties, set level both
ways, to suit roof falls.
8.7 Downpipes
Install conventional downpipes from all roof outlets, gutters and the like and connect into the stormwater
system. Downpipes shall be vertical and secured to the structure.
8.8 Trench grates

Install Heel safe Anti-slip grates or approved equivalent for strip drains, as approved by the architect.
Page | 29
9. PUMPS
9.1 Domestic cold water
Supply and install a dual pump set system with a duty and stand by operation as given as per the drawings.
The Contractor must check, submit detailed hydraulic calculation and reconfirm such against the equipment /
pipe work they proposed and shall correct such where necessary prior to ordering.
The pumps shall be of adequate strength to withstand the hydraulic and other forces encountered but, in any
case, shall be tested to a minimum hydrostatic test pressure of 1.5 times the working pressure. All pumps shall
be installed as per the manufacture’s recommendation.
The pump supplier shall also verify by inspection on site that the alignment is correct after the pumps have
been placed in position with pipe connection made and piping filled with water.
Pump Impellers, Casing & Shaft should be SS 316 or higher.
Separate distribution board mounted on same base frame fitted with main power supply isolating switch with
separate circuit breakers for each unit.
Inlet side of each pump pre-plumbed with an isolating valve and non-return valve, connected to a common
inlet manifold with a neoprene vibration eliminator.
Discharge side of each pump fitted with an isolation valve and a common manifold is to be provided with a
separate main isolating valve, neoprene vibration eliminator and a full flow bypass. On the discharge manifold
a 0/1600KPa- 65 mm pressure gauge is provided together with a single pressure tank in accordance with the
manufacturer’s specification. This system will maintain a set pressure with a maximum variation of 2.0%.
Site commissioning by trained Service Personnel after installation by others. Overall efficiency in each pump
shall be greater than 75% at the duty point Degree of protection shall be of IP54 – IP 68 insulation class.
Impeller shall be made of Stainless steel.
The bedplate shall be mounted on a reinforced concrete foundation.
block of a weight at least equal to the weight of pumps these concrete foundation blocks shall be poured in a
steel pan of a shape confirming to the shape of bedplate.
The concrete foundation block shall be supported in neoprene vibration isolation pads sized for 2 mm static
deflection each isolation pad shall be sized correctly for its share of the load.
Pump control panel is to incorporate the following features:
❖ Main isolating switch
❖ Duty selector switch
❖ Manual/off/auto selector switch for each pump. Motor and control circuit breakers
❖ DOL contractors with hand reset thermal overloads Automatic alternation.
❖ Lights for:
❖ power on 1 off
❖ pump run 1 off per pump
❖ Pump fail 1 off per pump Loss of prime alarm
❖ Volt free contacts Run on timers
❖ Audible alarm with mute button
Page | 30
❖ All mounted on a sheet metal non-weatherproof cabinet. Pump Control Panel Should also indicate
Warning Signal by Visual/buzzer
❖ Dry Run
❖ Earth Fault
❖ Phase Faults
❖ Thermal Overloads
Pumps panel should indicate the water levels of Overhead Tanks & Sump Water Level. Pump Panel should
have Key Operated switch for remove one pump (by means of electrically) for maintenance.
All exposed shafts, couplings and moving parts of pumps shall be provided with suitable galvanized angle iron
wire mesh guards which shall be stoutly constructed and easily removable; and shall be provided with lifting
handles.
Care shall be taken that these guards do not cause ‘Ringing’ sound and / or vibrate so causing noise.
An identification plate shall be fixed to each pump unit. This plate shall include full detail and diameter of the
impeller installed, pump size, model and serial number, rpm, amps, etc., pump head and delivery for the duty
specified and lubricant required.
Vibration isolators for all water pumps in the plant rooms shall be in-built type steel springs as specified
elsewhere in this specification.
Overall pump efficiency, when operating at the specified duty point shall not be less than the following.
❖ Shaft kW up to 1 kW, 35%
❖ Shaft 1 kW to 2 kW,50%
❖ Shaft 2 kW to 5 kW,60%
❖ Shaft 5 kW and over,75%
All the pump motors shall be minimum IE3 motor type.
The Contractor shall include all necessary controls for the efficient, safe and economic operation of all plants,
system components and accessories, whether or not these items are specifically mentioned or shown in the
specification and / or shown in the drawings. All controls shall comply with all by-laws, regulations and
requirements of the local Authorities.
The control equipment and services shall include the following:
❖ All control panels shall complete with push buttons, selector switches, indicator lights, alarm bells
and buzzers, timers, relays, contactors, etc.
❖ All control wiring.
❖ All necessary controllers including pressure-status flow switches float switches, valves, actuators,
etc.
❖ The automatic controls shall include the following works.
❖ Starting, stopping, protection and controls of all pumping equipment.
❖ Interlocks and alarm.
❖ Monitoring equipment shall include hour run meter and minimum run-time relay for all pumps.
The Contractor shall submit for the approval of the Consultant, characteristic curve for each of the pumps
offered. The operating conditions shall be indicated. Pumps shall be selected to operate at mid-range of the
characteristic curves.
Page | 31
All pumps shall be fitted with an air-cock and drain plug. Each pump shall have a pressure gauge for suction
and delivery connections. All drains shall have a minimum internal bore of 15mm diameter and arranged in a
proper pattern for piping the same to the channels or floor outlets provided inside the pump room. Where
necessary, an automatic air relief valve shall be fitted in the pump to purge any air likely to be trapped inside
the pump casing. Suitable fittings shall be used for such connection and the relief valves shall not discharge at
a location directly over or near to the pump motor or any other electrical equipment.
The Contractor is to supply and install stainless steel flexible pipes at the pump suction and discharge of each
pump. All the flexible pipe connectors must be suitable for the conveying medium and testing pressure of the
systems concerned.
On suction of all pumps, the flexible connectors shall be: All stainless steel or rubber construction externally
braided, double flanged, flexible hose, one for each pump, full line size, rated 700 kPa the minimum working
pressure. Hose length to be chosen to give lateral movement of +/-6mm. On discharge of all pumps, the
flexible connectors shall be: All stainless-steel construction externally braided, double flanged, flexible hose,
one for each pump, full line size, rated 2,500 kPa or 1.5 times minimum of working pressure, which is higher.
Each pump shall be fitted with valves to enable it to be isolated, and in addition, where shown on the drawings,
a check / non-return valve shall be fitted in each pump discharge. Except for submersible sump pumps, each
pump set shall be mounted on an inertia pump base. The structural base and pump inertia bases shall be
formed by the Civil Contractor as per the manufacture’s recommendation.
9.1.1 Equipment
DIN standard rail mounted terminal strips shall be provided for the termination of all external control circuit
wiring and BAS identification.
Equipment shall be neatly arranged and readily accessible for maintenance.
Each control panel shall be provided with an isolating switch, neutral and earth link. Control switches shall be
rotary type
Indicator lights shall match control switches with colours as follows:
RED Pump fail, alarm – eg. High and low level
AMBER Pump running
GREEN Power supply on.
Circuit breakers shall be approved by local authorities and comply with local and international Standards. Time
clocks shall be quartz crystal oscillator type with an accuracy of plus/minus 5 minutes per annum and complete
with nickel cadmium battery to provide a 50-hour reserve/digital 100 hour.
Covered terminal strips with labelled terminals shall be provided for connection of the Building Management
System (BMS) wiring by others. Wiring to terminals shall provide voltage free contacts for all alarms and faults
and for pump running indication. Contacts to be either normally open or normally closed contacts.
9.1.2 Labelling
All control panels and equipment shall be labelled with plastic nameplate.
Cabinets shall be labelled to indicate function, e.g.: “HYDRANT PUMP”
Equipment shall be labelled to indicate function and to identify any associated equipment,
e.g.: “PUMP CONTROL SELECTOR”
AUTO/OFF/MANUAL
Page | 32
9.1.3 Testing
Test the system on completion. Furnish two copies of the manufacturer’s test certificate.
9.2 Water level controls

Provide a system of water level controls to the storage tank, to automatically operate the domestic cold water
transfer pumps and activate the alarms, including wiring/connection to the water transfer pumps panel.
The water level controls shall be differential float switch system.
The float junction shall be mounted to the wall of the tank section at high level in an accessible location and
the electrodes set to:
❖ Activate High Level Alarm
❖ Stop Duty Pump
❖ Start Duty Pump
❖ Stop Standby Pump
❖ Start Standby Pump
❖ Activate Low Level Alarm
❖ Earth
The high- and low-level floats shall activate an alarm with mute button. Provide 24 V AC volt free relays and
terminal strip for connection by others to BMS.
Provide all control wiring between water transfer pumps in the pump room, and water storage level controls.
The system shall be installed in accordance with the manufacturer’s instructions and Authorities
requirements. A 240-volt power supply shall be provided by others.
9.3 Flexible pump couplings

Flexible connections or anti-vibration couplings similar to ‘S’ flex flexible couplings installed on the suction and
discharge side of each pump in accordance with the manufacturer’s instructions. Each flexible connector shall
have a hose length of not less than four (4) times the pipe diameter installed with a maximum angular
deflection not exceeding five (5) degrees.
9.4 Sewage / Drainage Pumps
9.4.1 Applicable Standards

Latest edition of the following applicable standards:
ASTM A 48 Standard Speciﬁcation for Gray Iron Castings
ASTM A 36 Standard Specification for Carbon Structural Steel
ASTM A193 Specification for Alloy-Steel and Stainless-Steel Bolting for High Temperature or High-Pressure
Service and Other Special Purpose Applications
ASTM A194 Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature
Service, or Both
ASTM A 276 Standard Specification for Stainless Steel Bars and Shapes
Page | 33
ASTM A 743 Standard Specification for Castings, Iron-Chromium, Iron-Chromium-Nickel, Corrosion

Resistant, for General Application
ASTM A890 Standard Specification for Castings, Iron-Chromium-Nickel-Molybdenum Corrosion-Resistant,

Duplex (Austenitic/Ferritic) for General Application
AWWA C500 Metal-Seated Gate Valves for Water Supply Service
AWWA C508 Swing-Check Valves for Waterworks Service
AWS D1.1 Structural welding code — Steel
HI Hydraulic Institute Standards for Rotodynamic (Centrifugal) Pumps
ISO 1940 Mechanical vibration — Balance quality requirements of rigid rotors
ISO 2858 End-suction centrifugal pumps (rating 16 bar) -- Designation, nominal duty point and
dimensions
ISO 3661 End-suction centrifugal pumps -- Baseplate and installation dimensions
ISO 3069 End-suction centrifugal pumps -- Dimensions of cavities for mechanical seals and for soft
packing
ISO 5198 Centrifugal, mixed flow and axial pumps -- Code for hydraulic performance tests -- Precision
grade
ISO 5199 Technical Specifications for Centrifugal Pumps
ISO 7005 Metallic flanges – Cast Iron and Steel
ISO 9906 Rotodynamic Pumps-Hydraulic performance acceptance tests
ISO 10204 Metallic Products-Types of inspection documents
ISO 10441 Flexible couplings for mechanical power transmission — Special purpose applications
ISO 11342 Mechanical Vibration — Methods and criteria for the mechanical balancing of flexible rotors
9.4.2 Design Criteria

A. The pumps shall be designed in accordance with applicable requirements of Hydraulic Institute
Standards or other internationally recognized pump manufacturing standards subject to approval of
the Engineer.
B. Contractor shall check the design duties of each equipment, verify the design heads of the pumping
system, accordingly prepare system head curve and superimpose the pump performance curve on it,
verify the arrangement and sizes of the station piping, analyze system pressure losses, check hydraulic
transients for normal & emergency conditions and submit to the Engineer detailed report/design for
approval before any material procurement.
Page | 34
C. Each equipment shall be suitable for rendering intended duties individually as well as part of the whole
system under the Project's requirements, climatic and environmental conditions.
D. The pumps shall be suitable for operating un-attended as follows.
1. Pumping units operating in parallel.
2. Few pumps (one or more) operating when less water is present in the wet well.
E. Contractor shall ensure during design stage that pump shall operate near their best efficiency points.
Pumps shall have a preferred operating region of 70 % to 120 % of best efficiency flowrate of the pump as
furnished.
F. Pump shall have casings designed for working pressure at least one and half times the total pressure on
the casing. Flange connections shall correspond to casing working pressure. The characteristic curves of
pump performance showing power, dynamic head, Net positive suction head and efficiency versus flow
shall be furnished to the Engineer for approval.
9.4.3 Pump Manufacturer

Based on the pumping requirements of the Project, the Contractor shall propose reputed international pump
and motor manufacturers having relevant experience in designing and manufacturing of pumps with sewerage
water as pumping media with the characteristics which could satisfy the actual requirements of the project.
The pump & motor should be from approved manufacturers of HUD & PHED.
9.4.4 Product General

Before placing the order for the pumps, the contractor shall calculate the total required dynamic head for the
System with equipment, piping, fittings actually proposed by the Contractor and analyze system pressure
losses and submit for Engineer’s approval. No compensation will be paid to the contractor, if actual head
requirements are above the specified values.
Each pump shall be guaranteed to perform operation continuously without overheating the bearings and
motor etc. The pumps shall be assembled completely in the shop to ensure correct fitting of all parts.
The pumps shall not overload the motors for any point on the pump performance characteristic curve within
the limits of stable pump operation. The motor shall be selected by the pump manufacturer from a best
ranking motor make and most efficient. The motor’s make, model no. and country of origin shall be identified
during technical submission. The motor shall be capable of operating continuously at ambient temperature of
minimum 50 degrees Celsius.
The completed units, when assembled and operating, shall be free of surging, cavitation, vibration, noise, and
oil or water leaks throughout the entire pump operating range. Pumps shall not transmit vibration to the
building and shall operate with permissible limits of sound determined by OSHA, ISO and WHO standards. To
ensure vibration-free operation, all rotating components of each pumping units shall be statically and
dynamically balanced. Excessive vibration shall be sufficient cause for rejection of the equipment. The mass
of the unit and its distribution shall be such that resonance at normal operating speeds is avoided. In any case,
the amplitude of vibration as measured at any point on the pumping unit shall not exceed the limits set forth
in the latest edition of the Hydraulic Institute Standards.
All parts of each pump shall be designed to withstand the stresses that will be imposed upon them during their
handling, shipping, erection, and operation. All units shall be so constructed that dismantling and repairing
can be accomplished without difficulty. All components of the pumping systems shall be provided by a single
pump manufacturer such that pumps, motors, system controls and accessories are properly synchronized.
Flexible connections or anti-vibration couplings similar to ‘S’ flex flexible couplings installed on the suction and
discharge side of each pump in accordance with the manufacturer’s instructions. Each flexible connector shall
have a hose length of not less than four (4) times the pipe diameter installed with a maximum angular
deflection not exceeding five (5) degrees.
Page | 35
9.4.5 Submittals
The Contractor shall submit the following documents/drawings, copies of the applicable Standards (latest
editions) and all other submittals as required in both electronic and hard form for review and approval of the
Engineer:
A. Information to be Submitted with the Tender
❖ Technical catalogue, brochure of pump motor also indicating country of origin
❖ Technical data sheets & characteristics curves of proposed pumping unit
❖ Brochure/technical catalogue indicating country of origin of bearings
❖ Brochure/technical catalogue indicating country of origin of shaft coupling
B. Shop drawings:
❖ Indicate general assembly, components, dimensions, thicknesses of casings, impellers, weights,

clearances and methods of assembly including material specifications.
❖ Detail plans and elevations giving complete dimensions for the plinths, cuts, bolt holes, cable ducts,
foundation load and stresses, and other provisions to be made in the structures.
❖ Piping and instrumentation (P&I) drawings.
C. Product Data:
❖ Provide manufacturer's literature including general assembly, certified pump curves showing
performance characteristics with pumps and system operating points indicated, NPSH curves,
equipment technical data sheets, power curves, controls, wiring diagrams, and service connections.
❖ System design and pressure loss calculations of pumping station to confirm the design heads.
❖ Proposed system operation description.
D. Manufacturer's Installation Instructions:
❖ Including handling, storage, start-up and shut-down instructions for pumping system.
❖ Manufacturer’s recommended spare parts and tools list for 5 years of successful operation.
❖ Details of complete equipment of motor control unit indicating make and country of origin.
❖ Single line diagrams
E. Manufacturer's Certificate:
❖ Certifying that pumps meet specified requirements at specified operating conditions. Submit results
of shop tests performed in accordance with DIN EN ISO 9906 or HI 14.6 for all the pumps. At least
30% of total pumps shall be shop tested at manufacturer’s manufacturing facility in presence of the
Engineer and Employer. The material test certificates shall be submitted as per the requirements of
ISO EN 10204 (3.1). Type test reports of pump drive shall also be submitted.
❖ Test certificates regarding hydrostatic testing of casing, pump-motor alignment and dynamic
balancing of impellers shall be submitted as per ISO 10204 (3.1).
F. Field Reports: Submit as directed by the Engineer.
G. O & M Manual: Operation & maintenance manual shall be submitted comprising as outlined.
Page | 36
H. Quality Assurance: Quality assurance documents shall be submitted as described.
9.4.6 Materials
A. General
1. All the pump parts, unless otherwise specified shall be of standard materials of the manufacturer,
suitable for the water quality and operating conditions.
2. All materials shall be new and of first-class quality, suitable for the purpose, free from defects and
imperfections.
3. Materials of pumps shall be compatible with the corrosive and abrasive properties of the pumped
water.
B. Component Materials
1. Casing and Impeller: The pump casing shall be designed for one and half times the maximum
discharge pressure at ambient temperature, with a 3 mm minimum corrosion allowance. The
casing shall be made of cast iron ASTM A-48 or better. The pump casing internal shall be coated
with erosion resistant coating approved by the Engineer. Pump casing shall be easily removable for
full inspection/maintenance of internals of the pump and should have an inspection window.
• The pump casing shall be provided with wearing ring to adjust the clearance between impeller
and casing or it shall be provided with removable and renewable wearing rings where there
are close-running clearances between the impeller and the casing. The fasteners and lock
washers shall be of stainless steel.
• The impeller furnished for sewerage pump shall be the multi-vane radial flow type with free
solid passage size of not less than 100 mm, shall be of Duplex stainless-steel equivalent to
ASTM A890 or better, carefully selected for resistance to corrosion and pitting and shall be
fastened to the shaft in such a manner as to make it readily removable. The impeller shall be
capable of running against closed valve. The design must ensure that long fibers, rags pass
freely through the pump without getting caught and without causing clogging of the pump.
• The Contractor shall guarantee each impeller against excessive cavitation for a period of two
(2) years from the date the pump is placed in service. The cavitation shall be considered
excessive if the discharge head of pumps drops by 3 percent as per Hydraulic Institute
Standard.
2. Shaft: The Shaft shall be made of stainless-steel equivalent to ASTM A 276 Type 316 or better designed
with a high safety factor to withstand the torsional loads and other stress to which it may be
subjected. It shall be so designed that there will be no detrimental vibrational stresses. Shaft shall
be accurately machined and ground over their entire length. The alignment of pump and motor
shall be set as required to ensure satisfactory operation. The shaft shall be rigid design type of ample
size to operate without vibration throughout the range of normal and runaway speed. The margin
of safety between operating speed and critical speed shall be between 15% ~25% and allowable
pump field vibrations shall be as per HI 9.6.4. The component balance shall be in accordance with
ISO 1940 balance quality grade G6.3. The pump shall be so designed to prevent water from passing
along the shaft and entering the pump bearings.
3. Mechanical Seals: Two hydraulically balanced seals complete with all required auxiliaries and oil
reservoir shall be provided. The seals shall be oil-lubricated and the seal springs shall be operating
in the oil fully protected against contact with the pumped liquid. The oil chamber shall provide a
reliable sealing between the pumped liquid and the motor. The seals shall allow for rotation in
Page | 37
either direction. The seal area design shall prevent air pocket formation around the seal. All static
seals at watertight joints shall be of O-ring type. The seal arrangement shall be provided with
moisture-in-oil transmitter to indicate if the seal fails. The material of the primary and secondary
seals faces shall be Manufacturer’s standard design.
4. Pump Bearings: The shaft shall be supported by bearings designed and manufactured in
accordance with ABMA (American Bearing Manufacturers Association). The bearings shall have a
high factor of safety. The bearings shall be designed for a nominal L10 life of 50,000 hours. Bearing
housings shall be dust tight. Seals shall be provided to prevent loss of lubricant and entrance of
moisture and dirt into the bearings.
5. Base frame: The base frame shall be of sufficient size and rigidity to maintain the pump and motor
in proper alignment and position.
C. Testing of Materials
1. The materials of the pump components shall be identified in the data sheets with ASTM standards.
All materials or parts used in the equipment shall be tested, unless otherwise directed in conformity
with applicable methods prescribed herein and with the ASTM, DIN or equivalent standards for
mechanical, fracture, corrosion, fatigue, erosion, effect of temperature, metallography and
chemical analysis. When requested, tests shall also be made in the presence of the Engineer.
2. Certified material test reports / certificates shall be furnished after the tests are made. The test
certificates shall identify the project name and component for which the material is to be used and
shall contain all information necessary to verify compliance with the Contract Documents.
9.4.7 Operation & Maintenance Manual

The Contractor shall submit electronic and hard copies of O&M manual including following information as a
minimum:
A. Submit Step-by-step instructions describing how the pumping unit is prepared for start-up from a zero
state.
B. Description of unit and component parts:
1. Complete nomenclature and commercial number of replaceable parts
2. Metallurgy of parts and their equivalence according to ASTM International Standards
3. Function, normal operating characteristics, and limiting conditions
4. System curves, performance curves, engineering data and tests
C. Operating procedures:
1. Start-up, routine and normal operating instructions.
2. Regulation, control, stopping, shut-down and emergency instructions.
3. Summer and winter operation instructions
4. Special operating instructions.
D. Maintenance Procedures:
1. Routine operations/maintenance (daily, weekly, monthly or annual).
2. Guide to "Trouble-shooting".
Page | 38
3. Disassembly, repair and reassembly.

4. Alignment, adjusting and checking.
E. Servicing and lubrication schedule:
1. List of lubricants required
2. Schedule for applying lubricants
F. Manufacturer's printed operation and maintenance instructions.
G. Description of sequence of operation by pump manufacturers.
H. Original manufacturer's parts list, illustrations, assembly drawings and diagrams required for
maintenance:
1. Predicted life of parts subject to wear.
2. Items recommended to be stocked as spare parts for five years of trouble-free operation.
I. As-installed control diagrams by controls manufacturer.
J. Coordination drawings to avoid physical conflicts in the layout of equipment, routing of cables and
ducts, piping etc.
K. As-installed color-coded piping diagrams.
L. List of original manufacturer's spare parts, manufacturer's current prices, and recommended quantities
to be maintained in storage.
M. Content for each electric and electronic system, as appropriate:
1. Description of system and component parts.
• Function, normal operating characteristics, and limiting conditions
• Engineering data and tests
• Complete nomenclature and commercial number of replaceable parts
2. Circuit directories of panel boards.
• Electrical service
• Controls
• Communications
3. As-installed color-coded wiring diagrams.
4. Operating procedures:
• Routine and normal operating instructions.
• Sequences required.
• Special operating instructions.
5. Maintenance procedures:
• Routine Operations
• Guide to "trouble-shooting".
• Disassembly, repair and reassembly of motor parts
• Adjustment and checking
6. Manufacturer's printed operating and maintenance instructions.
Page | 39
7. List of original manufacturer's spare parts, manufacturer's current prices, and recommended
quantities to be maintained in storage.
N. Additional requirements for operating and maintenance data.
O. Other data as required under pertinent sections of the Specifications.
9.4.8 Guarantee
All items to be furnished shall be guaranteed for a period of one (1) year for pump parameters.
All the items supplied shall have a defect liability period of one (1) year starting from the date of Preliminary
Acceptance by the Employer against defective materials, design, performance or workmanship. Any deficiency
mentioned above shall be replaced or corrected by the Contractor as directed by the Engineer at no additional
expense to the Employer.
9.4.9 Quality Assurance

A. Manufacturer’s Quality System certification to ISO 9001:2008.
B. Inspection/testing of the material and casting of pump components during manufacturing as described
in 2.9 hereunder
C. Performance tests in accordance with DIN EN ISO 9906 or HI 14.6 after completion of manufacturing
D. Maintain one copy of approved documents and drawings at Site
9.4.10 Tests
Shop Tests
Performance Tests: Performance tests shall be performed by the manufacturer on the pump at the place of
manufacturing before the pump is placed in service.
The pumps shall be tested at test bench in accordance with ISO 9906 or HI 14.6 by the manufacturer. At least
30% pumps shall be performance tested in presence of the Engineer and Employer to check the performance
of pump & motor at the specified parameters. Readings shall be taken at a minimum of five capacity points,
including one point within plus or minus 2 percent of specified capacity. The tests shall be conducted in
accordance with the accepted practices at full speed and instruments used shall be duly calibrated. The
procedures used for inspection and testing shall conform to the latest international standards.
The pumps shall be tested as mentioned above by and at the expense of the Contractor to establish that the
materials and the performance requirements of these Specifications and the Contractor's guarantees have
been fulfilled. The manufacturer shall maintain record of all such inspections for submission to the Engineer.
The Contractor shall bear all expenses such as travel costs, hotel accommodation (including meals and
incidentals) for all domestic and/or international transportation.
The performance tests at test bed shall cover but not be limited to:
❖ Determination of the total head
❖ Determination of flow rate of water pumped
❖ Measurement of the speed of rotation
❖ Measurement of input to the pump
❖ Determination of efficiencies of pump
❖ Determination of NPSH required
Page | 40
❖ Preparation of characteristic curve showing pump head, capacity, NPSH required, power and pump
efficiency.
❖ Cavitation testing
❖ Measurement of increase in temperature of pump and motor
❖ Measurement of vibration in the pump / motor
❖ Routine tests of motors as per design characteristics
Any other tests as required by the Employer’s / Engineer’s Representative (s) should be conducted during the
Shop Inspection according to applicable standards and to the satisfaction of the Employer’s / Engineer’s
Representative.
Field Tests
Following completion of the installation and satisfactory start-up of the equipment, the Contractor shall provide
the services of the pump manufacturer's representative to operate each pumping unit over the entire
specified range. The operation, over the entire speed range, shall be free of cavitation or excessive vibration or
noise.
Vibration shall be checked and recorded. The full speed vibration of all pumps shall be within acceptable limits
as set out in the latest edition of the Hydraulic Institute Standards. Excessive vibration shall constitute
sufficient cause for rejection of the equipment.
Each pump performance shall be documented by obtaining concurrent readings showing motor voltage and
amperage, pump discharge head. Readings shall be documented for at least three pumping conditions to
ascertain the actual pumping curve. One test shall be at shutoff head. Each power lead to the motor shall be
checked for proper current balance.
Bearing temperatures of each unit shall be determined and shall remain in the permissible limits. A running
time of at least two hours shall be maintained at the maximum specified operating head. In the event any of
the pumping equipment fails to meet the above test requirements, it shall be modified and retested in
accordance with the requirements of these Specifications.
9.4.11 Pump Drive

Suitable Electric motors, vertical shaft, induction type motors suitable for indoor service shall be provided. The rotor
shall be solid and dynamically balanced. Power and control cables shall be clamped against tensile loads.
Design of power cable shall be according to NEMA Standards. The length of the power cable shall be sufficient in
order to reach the junction box without the needs to splice it with another cable.
The power provided by the motor shall be adequate e.g. providing enough power to ensure that pump is not
overloading throughout the pump performance curve from zero to max flow.
Furthermore, the motor shall allow for installation of sensors for measurement of temperature in bearings and
windings, moisture sensing and vibration sensors for condition monitoring, if required.
9.4.12 Erection and Maintenance Tools

Furnish list and complete set of erection & maintenance tools for pump and motor needed for normal maintenance
of the pumping units. These tools shall be neatly mounted in steel cabinet provided with locks, suitable for wall
mounting.
9.4.13 Mandatory Spares

Furnish the basic mandatory spare parts with the supply of pumps including but not limited
to the following.
Page | 41
A. Wearing rings 5 sets (each set complete for one pump)

B. Mechanical Seal 11 sets (each set complete for one pump)
C. Bearings 6 sets (each set complete for one pump)
D. O-Rings/Seals 20 sets (each set complete for one pump)
E. Shaft Sleeves 4 Nos. (each complete for one pump)
9.4.14 Execution and Installation

❖ Install in accordance with manufacturer's instructions and recommendations.
❖ Provide access space around pumps for service. Provide space not less than as recommended by
manufacturer.
❖ Decrease from line size with long radius reducing elbows or reducers if required.
❖ Support piping adjacent to pump such that no weight is carried on pump casings. Provide supports
or thrust blocks under elbows and bends on pump suction and discharge wherever necessary and
subject to approval of the Engineer.
❖ All suction and discharge piping shall be installed so as to prevent vibrations and strain in the pumps,
valves and fittings and subject to approval of the Engineer-in-charge.
❖ Provide drains for bases and seals, piped to and discharging into floor drains.
❖ Lubricate pumps before start-up.
❖ Qualified supervisor/millwright shall check, align, and certify base mounted pumps prior to start-up.
All of the works shall be carried out under strict observance of the health, safety and environmental protection
regulations and Standards valid for the construction Site. Handling of equipment and materials shall be carried
out with utmost care and most skillful labor. Handling equipment shall be suitable for the intended purpose
and for the size and weight of the goods to be handled.
9.5 Booster Pump

Water Pressure booster pump with a capacity of provided flow rate required to meet the mentioned head
consisting of parallel operation vertical or horizontal or as specified by the engineer, multi stage stainless steel
pumps with integrated frequency-controlled motor with dual control system of pressure staged switching & a
VFD (variable frequency drive) application choice of operation via a VFD or a pressure switch system shall be
selectable via a panel mounted switch. Both system of operation either via VFD or a switched function shall
be in depended of each other. Unit to include a hydro-pneumatic tank capacity as shown in the drawings,
incorporating food grade membrane to work at low flow below the range of VFD & to work as a water storage
vessel when system is operating on a pressure switch-based operation The system is to be provided with using
heavy-weight pipes & fittings galvanized suction & discharge manifolds and base frame. Complete system of
piping etc. shall be hydraulically tested at 1.5 times of the rated pressure and suitable for 400 Volt, three
phase, 50 HZ power. Each pump is to be equipped with cast iron, multifunctional suction diffuser with a gear
operated built-in butterfly isolating valve & a pullback design suction side water strainer for each of the pumps,
on discharge side a four-duty valve shall be installed to function as a non-slam check valve, flow balancing
valve, isolating valve & a bypass valve. Pressure Booster system to have pressure gauge and pressure
transmitter (4-20 mA). Booster control in a steel cabinet, IP 54, including main switch, all required fuses, motor
protection, switching equipment and micro-processor-controlled.
The control panel to have the following functions: -
❖ Constant pressure control through continuously variable adjustment of the speed of all pumps or via
respective pressure switch as selected function switch.
Page | 42
❖ Stop function at low flow.

❖ Automatic cascade control of pumps.
❖ Automatic change of lead pump of equal wear & tear all pumps.
❖ Possibility of set point change.
❖ Pump and system monitoring function inlet pressure.
❖ Motor protection individual breaker & contactor with over-loads.
❖ Hi pressure cut-off switches & alarm
❖ Motor over-load audible & visual alarm with re-set / mute push button
The pump set shall be comprised with the following accessories.
❖ Pressure switch for ON/OFF
❖ Pressure vessel
❖ Pressure gauges
❖ Flow meter for each delivery
❖ Check valves
❖ Isolation valves
❖ Y Strainers
❖ Flexible couplings
❖ Delivery header
For each pump, an electric motor shall be installed which shall have a margin of not less than 20% between
the continuous rating of the motor (without overloading) and the maximum shaft horsepower demanded by
the pump under its most arduous operating condition. Motors shall be continuously rated in accordance with
BS2613 or BS5000 Part II according to rating.
Motors are to be tropic-proof and shall be insulated with Class F materials.
Motors shall be of commercial-silent type having sleeve or roller bearings.
The enclosure shall be splash-proof, fully enclosed, drip proof pattern.
Motors up to 3.5 kW shall be of the squirrel cage type suitable for Direct-On Line starting. Starting current
shall not exceed 6 times full load current.
Page | 43
10. PIPING, VALVES AND FITTINGS

10.1 General
Supply piping in clean, full standard, straight lengths, free from any defects, mill scale, rust, burns, dents and
kinks and protected against mechanical damage.
Refer to the Piping Schedule for pipe systems, design pressures and temperatures and permitted pipe
materials and joining methods
Refer to the Piping Systems test criteria and procedures schedule for pipe testing requirements.
Install unions in all non-flanged pipe connections to apparatus and adjacent to all screwed control valves, traps
and appurtenances requiring removal for servicing so located that piping may be disconnected without
disturbing the general system.
Gravity pipe work shall be installed with correct falls to ensure adequate venting and draining.
For sanitary drainage pipe works of the socket and spigot type, cleaning eyes shall be provided at bends, tees
and other fittings and access openings shall be provided at the lowest accessible point of pipes. The access
openings shall be sealed with a rubber or synthetic washer and secured by bolts.
Run all piping parallel to the building structure and other piping as well as support it sufficiently to prevent
sagging.
Provide anchors, pipe rests or supports where necessary to support risers and maintain slopes in position and
to prevent movement of piping and damage to the building.
Piping shall not be located over electrical equipment without adequate insulating protection against
condensation dripping.
Piping connected to vibrating equipment shall be resiliently supported throughout the building.
10.2 Design Pressures

Zone system to maintain between 200 kPa and 300 kPa at fixtures.
Provide a maximum of 3 floors in any pressure zone. Utilizing pressure reducing valves in domestic water
systems at each floor is prohibited. When required, install two in parallel with shut off valves for maintenance.
System Pressure: Maintain through a factory manufactured and tested automatic booster pump system with
variable frequency drives. Pump controller sequences pumps based on flow readings from a flow sensor with
back-up pressure switch.
10.3 Piping
All pipe work materials shall be new, free from defects and conforming to the standards as specified below.
Application Material
Services Location Pipe Material
Cold water Supply NWSDB in coming, Floor Distribution pipes,
uPVC - 1000
gravity pipeline
Transfer pipeline PPR PN-16
All the risers PPR PN-16
Booster line PPR PN-10
Hot water Supply Floor distribution PPR PN-20
Sewer and waste Underground / External Building HDPE , uPVC type 1000
Page | 44
All Embedded pipe PP

Inside ducts PP
Kitchen Waste Inside building uPVC-600
Above Podium level uPVC-600
Strom Water
From Podium level and below DI (Ductile Iron)
Vent Entire building uPVC-600
For unplasticized PVC pipes, all joints shall be PVC solvent cement (Glue) joints made in accordance with
manufacturer’s recommendations.
Joints shall be made with proper pipe fittings to BS 4346 & SS 174 and heating of pipes for jointing will not be
permitted. Joints between unplasticized PVC pipes and steel pipes shall be made with an approved jointing
ring.
The jointing shall be done with solvent cement joint as recommended by the manufacture being applied to
the spigot end and the pipe or fitting inserted in to factory formed sockets. No heat is allowed to be applied
for the joints.
The cutting of the pipes shall be done only in accordance with the manufacturer’s recommendations.
Concrete thrusts and anchor blocks shall be provided where appropriate.
10.3.1 Cold & Hot Water Pipes & Fittings

General
This specification describes and constitutes the minimum requirement for Polypropylene Random (PPR) pipe.
PPR Pipes are recommended for cold & Hot water supply with the Highrise building.
Applicable Standards
The following latest edition codes, standards and recommended practices shall govern:
❖ DIN 8077
❖ DIN 8078
❖ DIN 16962 (Fittings)
Inspection & Testing
Unless otherwise specified PPR pipe shall be stage wise inspected and witness tested by Engineer-in-charge &
Employer (at Contractor’s cost). Following tests shall be carried out to determine the quality of PPR pipes;
Sr. No. Test Relevant Standard
1. Visual inspection -
2. Dimension check DIN 8077
3. Density ISO 1183
4. Impact Resistance DIN 8078
5. Heat Reversion DIN 8075
6. Short Term Hydrostatic Pressure DIN 8078
7. Melt Flow Rate ISO 1133
Piping Materials
All piping materials shall be of type/brands found in the list of approved fittings and pipes for water service
installation.
Page | 45
Piping Joints
Pipe joints for the various pipes shall be as follows.
PPR-C Piping Heat Fusion Welding as per manufacturer’s recommendations.
PVC solvent cement (Glue) joints made in accordance with manufacturer’s

uPVC Pipes
recommendations
Pipe Work and Fittings

The word ‘pipe work’ or ‘piping’ shall mean all pipes, drains, tubes, pipe fittings, valves including hangers,
brackets, anchors, expansion devices, sleeves, and all accessories connected thereto for the complete piping
installation. Pipelines accessories such as gauges, meters, control devices, etc., shall have more working
pressure rating than the associated pipe work.
All pipes and fittings supplied shall conform to relevant codes as specified in these specifications.
Pipe Supports
Provide hangers to all pipes to clear insulation and guides where required, as well as to support piping.
Provide hangers within 1m of all changes in direction of mains and a minimum of three hangers per expansion
bend. Provide all additional structural steel angles, channels or other members not specifically shown which
are required for proper support.
Space hangers as noted below except on soil pipe, which shall have a hanger at each joint with a maximum of
one per fitting. In areas of multiple fittings, sufficient hangers shall be provided to maintain proper slope
without sagging.
Pipe hangers shall be provided at the following maximum spacing and/or as per manufacture’s
recommendations.
Size (mm) Vertical run (m) Horizontal Run (m)

32 -40 1.2 0.5
50-63 1.2 0.6
75-110 1.8 0.9
160 above 1.8 1.2
Provide floor stands, wall bracing, masonry piers etc., for all lines running near the floor or near walls and
which can properly be supported or suspended by the walls or floors. Pipe lines near concrete or masonry
walls may also be hung by hangers carried from wall brackets at a higher level than pipe. Hanging of any pipe
from another is prohibited.
For all pipes above 100 mm the contractor shall ensure that all hangers and supports are designed to withstand
any water hammer, which may occur during usage.
All hangers and supports shall be of hot dip galvanized finished with the minimum coating thickness as per BS
standard.
Pipe sleeves
Pipe sleeves shall be provided and installed by the Contractor for casting in where pipes penetrate the
concrete structure.
The minimum clearance between the pipe and pipe sleeve shall not be less than 25mm.
Sleeves through fire rated partitions or walls or floors shall be of galvanized wrought iron pipe. The annular
space of pipe sleeves shall be tightly packed with approved fire-rated material. The space between the sleeve
Page | 46
and pipe shall be packed with suitable materials which will ensure water tightness and maintain the fire rating
of the works and floors.
Where sleeves occur in finished spaces, solid close fitted chrome plated steel plates secured by screws shall
be provided.
Pipes through Roofs
Where pipes pass through concrete roofs, provide and fix lead slates and collars for pipes, the slates being
sandwiched between the layers of the asphalt or membrane roofing and collars bound to the pipes with
galvanized screw clips. Anyway, it is required to get Structural Consultant’s approval for this detail.
Pipe Work Installation
All pipe work shall be installed to meet structural, architectural, and functional conditions and shall not
interfere with the work of other trades.
All pipe work shall be installed and supported so that it is free from excessive stresses due to weight from its
contents plus its own dead weight, dynamic forces due to liquid movement, and expansion and contraction
due to change in temperature.
Pipe work connected to the pumps shall be separately supported so as not to impose any load on the pump
casings.
Testing of Mains
All cold and hot water supply pipe work shall be subjected to a hydrostatic pressure test of 12 bar or 1.5 times
the maximum working pressure, whichever is higher. The test period shall be two (2) hours during which no
leakage is allowed.
Sterilization of Main
After the pipe work has been tested and approved, it shall be sterilized with a solution of chloride of lime
before it is coupled.
10.3.2 Rain Water Piping System

System Description
Roof drains shall be taken down separately and discharge to the underground pipe network and finally
discharge to the authority rain water discharge line . All the balcony drains to be taken down separately and
finally connected to the underground pipe network. Part of the roof drain is used as the harvesting which shall
consists with first flush device storage tanks and gravity feed lines as in drawings.
Pipes and Fittings
❖ Balcony drains -uPVC 600
❖ Roof drains - uPVC 600
❖ Underground pipes- uPVC 1000
Excavation for Pipes
Lines Trenches for pipes shall be excavated to a sufficient depth and width to enable the pipe and any specified
or agreed joint, bedding and surrounding to be accommodated. Where the width of the trench is not specified,
it is to be as narrow as working conditions permit. The minimum width of the trench shall be 300mm.Mud,
rock projections, boulders, hard sports and tree roots encountered in trench bottoms and under drainage
structures shall be removed and replaced with compacted special filling material.
Page | 47
Jointing of UPVC Pipes and Joint Rings, Sealing Rings and Gaskets
The jointing of pipes higher than 110mm (90mm as per SLS) nominal diameters shall be mechanical joints with
rubber joint rings in accordance with BS 4346 part 2. Solvent cement joints are only allowed for the pipes
diameters less than 110mm (90mm as per SLS) for pressure lines. The piping shall be included valves, drains,
fittings, and reducers including all hangers, brackets, anchors, expansion devices, sleeves, plates and all
accessories connected necessary for the complete installation.
Pipe Supports
All the piping work shall be provided with hangers, supports, clips, structural steel angles, channels or other
members, wall bracing masonry piers etc. All the metal supporters shall be treated for corrosion. Pipe lines
clipped to the walls and soffits of floor slabs or vertical risers shall be rigid in construction with hangers and
clips at regular intervals as per the manufacturers’ specifications.
10.3.3 Drainage System

A secondary ventilated single stack system shall be adopted for the development. All the stacks shall be
connected to the respective horizontal mains at ground floor level appropriately and finally discharge to the
external sewerage system. Parallel vertical vent pipe shall be designed for vertical stacks and cross vent
connections shall be made at each floor level. All the sanitary fittings/floor traps shall be installed through
suitable water traps with minimum required water seal depth.
All the vertical vent stacks shall be terminated at the roof level by a vent cowl which shall be above minimum
of 900mm to the roof slab or using an air admittance valve (as shown in the drawings).
Kitchen wastewater shall be taken down through separate downers and shall be connected to the external
sewerage network through grease traps.
Pipe and fittings
All pipe works to be installed to suit site conditions and to avoid interference with the work of other trades.
Gravity pipe work shall be installed with correct falls to ensure adequate venting and draining.
For sanitary drainage pipe works of the socket and spigot type, cleaning eyes shall be provided at bends, tees
and other fittings and access openings shall be provided at the lowest accessible point of pipes.
Valves, specials, etc., shall be installed in such a manner that maintenance access is maintained for all parts
requiring service.
All pipe works run in wall chases, recesses, pipe shafts etc., shall be carefully examined and tested prior to
cover-up.
Piping shall be run straight and run parallel with the walls and other piping.
Trenches for underground pipes shall be excavated to a sufficient depth and width to enable the pipe and any
specified or agreed joint, bedding, hunching and surrounding to be accommodated. Where the width of the
trench is not specified, it is to be as narrow as working conditions permit. The minimum width of the trench
shall be 300mm greater than the external diameter of the pipe.
Mud, rock projections, boulders, hard sports and tree roots encountered in trench bottoms and under
drainage structures shall be removed and replaced with compacted special filling material.
Immediately following excavation of the trench, pipes shall be laid and joined to correct level and line. Brick
or other hard material shall not be placed under the Pipes shall be laid with the sockets upstream starting at
the downstream end of the trench. The pipes shall be appropriately supported clear of the trench bottom. The
clearance under the barrel shall be not less than the specified thickness of the bedding or surround. Pipes shall
be laid so that each one is in contact with the bed throughout the length of its barrel.
Page | 48
❖ BS-4514/5255 (Aboveground) (Soil Pipe, Waste Pipe and Vent Pipe)
❖ EN-1401-1 (Gravity Sewer / Storm Drainage System)
❖ ISO 3633:1991 (Solvent Cement Socket Fitting)
❖ DIN 19560 / ISO 3633/PS 3214 (uPVC fitting with rubber ring socket joint)
Unless otherwise specified uPVC pipe shall be stage wise inspected and witness tested by Engineer-in-charge
& Employer (at Contractor’s cost). Following tests shall be carried out to determine the quality of uPVC pipes;
1. Visual inspection -
2. Dimension check BS EN 1329 - 1:2014
3. Density ISO 1183
4. Impact Resistance BS 2782
5. Heat Reversion BS 2782
6. Resistance to Di-Chloromethane ISO 9852
Fittings
There are two types of fittings available;
❖ uPVC fittings with Solvent Cement (SC) socket joint conforming to ISO 3633:1991.
❖ uPVC fittings with rubber ring socket joint conforming to DIN 19560, which is compatible with ISO
3633/PS 3214.
The rubber rings may either be Synthetic or natural conforming to PS 1915:1987 & ISO 4633/1983 (E). uPVC
pipes shall be used for domestic installation inside the buildings for sewer and waste discharge, ventilation
and drainage of rain water.
The material shall consist substantially of poly-vinyl chloride (PVC) to which may be added only those additives
that are needed to facilitate the manufacture of pipes and fittings having good mechanical strength and
opacity.
The pipes and fittings shall be tested mechanically and physically in accordance with the relevant Standards
as and when directed by the Engineer, before and during installation.
Where solvent welding is used, particular attention must be paid to prepare an abrasive paper and spirit
cleaner must be used. When applying solvent, heat shall be avoided in order to prevent the cement drying
before the chemical bond between the two surfaces is completed. Mating surfaces shall be turned for even
spread of the solvent. Excessive cement shall be wiped off quickly.
Sanitary fittings
Water closet shall be made of approved make conforming to BS 3402, BS 5503, BS 7357 and the seat and the
cover as per the standards with P trap or S trap with closed couple cistern with flushing arrangement (cistern
type for common areas ) . The wash basin shall be of approved make conforming to BS 1188 and BS 3402 and
complete with cold/hot water mixture tap of approved make. Waste outlet with bottle trap shall be installed.
The Kitchen sink shall be of approved make complete with cold water tap including the chain, bottle trap or P
trap.
Page | 49
All fixtures shall be securely and neatly fixed into position and connected to services as required, strictly in
accordance with the requirement so the relevant Authorities and the manufacturer’s recommendations and
instructions. Where possible, all fixing bolts, screws, etc. shall be concealed from sight and galvanized. Fixings
which are exposed to view shall be chromium plated. Where fixtures are required to be supported on timber
and metal stud wall framing, the Contractor shall provide and fix backing plates drilled for bolt fixing of fixtures,
securely bolted or screwed to framing. All fixtures shall be adequately protected from damage until all
painting, cleaning, etc., is completed. Fixtures shall be handed over in an unmarked condition.
Sanitary Pipe Test Procedure
A water test shall be carried out in sections such that the static head does not exceed 6 meters. A water test
is to be carried out for all below ground piping, while either an air test or water test may be used for testing
above ground piping. A water test shall be carried out by inserting a test plug in the lower end of the pipe and
filling the pipe with water up to the floor level of the lowest sanitary appliance provided that the static head
does not exceed 6 meters. There should not be any drop in level over a 3 hour period and should leaks become
apparent effect repair and retesting will be required.
10.3.4 HDPE Pipe

General
This specification describes and constitutes the minimum requirement for HDPE Pipe.
❖ ISO 4427
❖ DIN 8074
❖ DIN 8075
Materials
High-density polyethylene pipes (HDPE) and fittings shall conform to ISO 4427/DIN 8074/8075 standards.
Material, diameters, wall thickness shall be as indicated in 4427/DIN 8074.
Unless otherwise specified HDPE pipe shall be stage wise inspected and witness tested by Engineer-in-charge
& Employer (at Contractor’s cost). Following tests shall be carried out to determine the quality of HDPE pipes;
1. Melt Flow Rate ISO 1133
2. Density ISO 1183
3. Water Absorption ASTM D570
4. Compressive Strength ASTM D695
5. Flexural Strength ASTM D790
6. Coefficient of Thermal Expansion D696 & DIN 53752
7. Tensile Strength D790 & ISO 527
8. Elongation at Break Melting Point of Raw Material D638 & ISO 527
9. Softening Temperature BS EN 1427
10. Hydrostatic Pressure ISO 9080 EN 921
11. Impact Properties (TIR)% DIN 8075
12. Heat Reversion DIN 8075
Page | 50
13. Vicat Softening Temperature D1525 & ISO 306
Approval of Materials and Equipment

As soon as practicable but within 30 days after receipt of notice to proceed and before any materials or
equipment are purchased, the Contractor shall submit for approval of the Engineer a complete schedule, in
triplicate, of materials and equipment to be incorporated in the work, together with the names and addresses
of the manufacturers and their catalogue cuts, diagrams, drawings, and such other descriptive data as may be
required by the Engineer. No consideration will be given to partial lists submitted from time to time. Approval
of materials and equipment with deviations from the specifications shall not be construed as approval of the
deviations unless they are specifically brought to the notice of the Engineer. Laboratory results and
certifications, specified or otherwise required, shall be submitted prior to delivery of the material and
equipment to site.
Installations
Handling
Pipe and accessories shall be handled in such a manner as to ensure their delivery to the trench in sound, un
damaged condition. If any pipe or fitting is damaged, the repair or replacement shall be made by the
Contractor at his expenses in a satisfactory manner. No other pipe or material of any kind shall be placed inside
of a pipe or fittings. Pipe shall be carried into position and not dragged. The interior of pipe and accessories
shall be thoroughly cleaned of foreign matter before being lowered into the trench and shall be kept clean
during laying operations by plugging or other approved method. Before installation, the pipe shall be inspected
for defects. Material found to be defective before or after laying shall be replaced with sound material without
additional expense to the Employer.
Cutting of Pipe
This shall be done in a neat and workman like manner without damage to the pipe. Unless otherwise
authorized by the Engineer or recommended by the manufacturer, cutting shall be done with a mechanical
cutter of approved type.
Location
Where the location of the pipe is not clearly defined by dimensions on the Drawings, the pipe shall be located
as directed by the Engineer.
Deflection
Maximum allowable deflections from a straight line or grade, as required by vertical curves, horizontal curves,
or offsets will be as recommended by the manufacturer and as approved by the Engineer. If the alignment
requires deflections in excess of the specified limitations, special bends or a sufficient number of shorter
lengths of pipe shall be furnished to provide angular deflections within the limit set forth, as approved.
Jointing
The joints shall be in accordance with the recommendations of the manufacturer or as approved by the
Engineer.
Service connections shall be made as indicated and in accordance with the recommendations of the pipe
manufacturer.
10.4 Valves and fittings
10.4.1 General Requirements

Provide valves on branch pipe connection to mains and at connection to equipment where indicated. All
valves shall be accessible and fully equal in size to piping. Support all valves where necessary. All valves should
Page | 51
conform to the relevant B.S. Code. All globe and check valves shall have working parts suitable for cold water
as required. Valves shall be tagged with permanent label under hand wheel indicating type of disc installed.
Use valves suitably sized for the application and at least line size unless used for control when a smaller size
may be necessary.
Locate valves to permit repairs without shutting down more than one riser. Where possible, locate isolation
and shut-off valves over Back of- House areas to allow service that is not visible to public and guests.
Select valves and fittings to meet the operating pressures and operating characteristics of the relevant systems
and to meet higher test pressures where applicable.
Design pressure of valves and fittings not less than the system design pressure. All isolating valves and
throttling valves shall be rated for full shut-off pressure.
All valves and fittings shall be installed in accordance with manufacturer’s recommendations and with valve
shafts installed on or above the horizontal plane and with all tapping points a minimum of 45 degrees off the
vertical downwards plane.
Provide extended shafts or bodies for insulated valves to allow full thickness of insulation. Valves up to 50 mm
diameter; screwed connections to ASME
Valves over 50 mm diameter; flanged connections to ASME
Handwheels and handles to be removable with the direction of closing to be marked clearly.
Select valves to water supply authority approval where applicable; valves to be stamped with approval details.
For each type of valve and fitting, valves and fittings to be supplied from one manufacturer throughout the
project.
Where copper alloy valves used, select valves of dezincification resistant type.
10.4.2 Water services valves and fittings

All valves shall be of approved manufacture complying with the appropriate British Standard and approved
for the working pressure involved.
Valves shall be so installed as to be readily accessible for testing and maintenance. Valves shall close in less
than 5 seconds when operated at maximum possible speed from fully open position. Test cocks shall be
provided at all locations shown on the drawing and the following locations
a) 15mm diameter cock with hose bib attachment downstream of each flow switch;
All valves in each instance shall be suitable in all respects for the class of service and function.
All valves for all functions shall be identified by means of a tag or label which shall clearly indicate the following;
❖ Service.
❖ Valve number.
a) Isolation Valves (Gate Valve)
Isolating valves up to and including 50mmØ are to be of gunmetal or bronze construction full way gate type
with solid or split Disc wedge pattern to BS 5154. All valves are to have inside screw, non-rising stem of high
tensile spindle and screwed cover. Valves are to have screwed female ends and are to be fitted with cast iron
hand wheel.
Isolating valves of 65mmØ and over are to be flanged cast iron to BS 5163, construction with full way sluice,
cast iron wedge, high tensile spindle with inside screw and non-rising stem. Valves are to have bolted covers
and to be fitted with cast iron hand wheel. Stop cocks exposed to view are to be of approved design with a
chromium plate easy clean Pattern and wheel head.
Page | 52
b) Check Valves
For valve size 65mm diameter and above.
Provide silent check valves of the non-slam, centre-guided globe type. Valves shall be so designed such that
closing action is controlled by spring to return disc to seat before zero velocity and before reversal of flow
takes place in pipeline. Valves shall be provided with flanges to PN 16 and PN 25 (for valves with working
pressure above 16 bars).
Discs shall be free floating, centre-guided and controlled by velocity of flow without aid of grease or
counterweight balance.
Check valves shall be designed to prevent grinding of seat and disc after assembly, with removable cap for
inspection of bearings and disc movement.
Valves shall be flanged (PN 16) cast iron body, 316 stainless steel trim, spring and disc.
Swing check valve to BS 5154 series ’B’ bronze with removable hinge pin and screwed cap, suitable for
operation in either horizontal or vertical position. Threaded (BS 21) connection for 50mm and smaller. Flanged
(PN 16) connection for valves above 50mm. for valves above 16 bar working pressure. It shall be of class 300
cast carbon steel swing check valve with PN 25 flanges.
c) Pressure Reducing Valve Set
Each pressure reducing valve set shall be complete with pressure reducing or pressure regulation valve,
isolating valves, pressure gauges on inlet and outlet, pressure relief valves and filter on inlet. Each pressure
reducing valve shall contain loading neoprene diaphragm and a full floating, self-aligning, ignition resistant
seat and shall be of the single stage, pressure reduction type with provision for manual operation. Valves shall
be capable of operation and maintaining automatically the respective delivery pressure and flow rates as
indicated ad shall not be liable to creep. Valves shall also be capable of maintaining the pre-set downstream
pressure under static condition.
The filter on each inlet to a pressure reducing valve shall be of replaceable porous sintered metal type.
d) Pressure Relief Valves
Pilot operated pressure reducing valves shall be installed in the cold-water system as shown in the drawings.
Valves up to and including 100mmØ shall be arranged for threaded jointing larger valves shall be arranged for
flanged jointing. Valves shall be suitable for installation in any position. Valves shall be selected for 2.5MPa
duty and suitable for use in a static ‘dead-end’ configuration with a fluid temperature of 80 C. Pressure
reducing valves shall maintain a constant outlet pressure independent of outlet flow rate or inlet pressure
fluctuations.
e) Globe Valves
Globe valves up to and include 80mmØ shall have gunmetal body with female connections to BS 5154. Valves
100mmØ and above shall be of flanged cast iron type. Valves shall have parabolic shaped disc to give a ‘straight
line ‘characteristic of water flow to spindle lift. All valves shall be block shield.
f) Ball (Float) Valves
Equilibrium type to BS 1212: Part 1. foam plastic ball float with stainless steel road and double lock nuts or
copper ball float complete with brass rod. The valve shall be made of cast iron or bronze body and suitable for
minimum working pressure of PN 16. Screwed joints shall be provided for up to 65mm diameter and flanged
joints for 80mm diameter and above.
Locking device to be provided, so that the valve can only be opened when the water level drop to a pre-
determined level.
Page | 53
g) Automatic Air Vent (Air Relief Valve)

Provide automatic air vent at all high points, whether shown on the drawings or not. Automatic air vent shall
be of float type. Drainpipe shall be provided and terminated at nearest floor drain or waste.
Float operated with cast iron or copper alloy body and stainless steel or solid plastic floats and mechanisms.
Air vents are to be fully rates for the system operating conditions; minimum acceptable is 1,000kPa and 120°C.
All vents are to be fitted with separate isolation valve on the inlet to allow servicing of the vent without
draining the system.
Combined air vent discharge capacity of any section of the system being filled must exceed the flow rate at
the fast fill system.
h) Flow Switch
Flow switch shall be electrically operated. They shall be so located that there is a straight horizontal run of
five pipe diameters on each side of the flow switch or as recommended by the flow switch manufacturer,
whichever is greater. The flow switch shall be suitable for the pipe size and expected flow rate and shall be
furnished with adjustable flow setting. All parts to the flow switch which may come into contact with water
shall be of non-ferrous pipe to prevent any electrolytic action.
i) Strainers
Strainers shall be installed on all system and equipment susceptible to damage from dirt, grit or foreign matter
including, but not limited to pumps, control valves and where required and indicated.
Strainer shall be Y –pattern bucket type of not less than full line size. Unit shall be constructed of cast iron or
copper alloy body with stainless steel screen of perforations. The total perforation area shall not be less than
twice the cross-sectional area of the pump suction pipe. Strainer with working pressure above 16 bars shall be
of cast steel type.
Size up to 50mm, screwed connection shall be used whilst flanged joints (PN 16) shall be used. For 65mm and
upward flanged shall be used up to PN 25. For valves with working pressure above 16 bars, drain cocks shall
be provided.
a) Size 15 – 50mm
Y –type strainers with screwed cover, 18/8 stainless steel screen, 26 swg with 0.8mm perforation. Ends
screwed BS 21 taper thread. Service Rating: 10oC to 100oC 10.5 bar 186oC sat steam.
b) Size 65 – 150
Y –type single basket strainer. 20 mesh stainless steel screen, cover. Flanged and drilled to BS 5404.
c) Size 200mm and above
Bucker type strainers, 40 mesh stainless steel screen, bolted cover. Flanged and drilled to BS 5404.
Pressure Gauges
Pressure gauges shall conform to BS 5180 – “Bourdon tube pressure and vacuum gauges”. The maximum scale
value of the gauge shall be about 150% of the anticipated maximum operating pressure. It shall be graduated
both in imperial units (psi) and metric units (Kpa).
Provisions shall be installed to enable each pressure gauge to be easily removed without interruption to the
installation.
j) Connector (Pipe Line Vibration Eliminator)
Flexible connectors shall be provided to prevent vibration from all rotating equipment. Flexible connectors
shall be located as close to the rotating equipment as practical.
Page | 54
k) Water Level Controllers

Water level controllers shall be provided and fitted in all water tanks for monitoring the water levels in the
water tanks and give the appropriate control/warning signals for the system. Water level controllers shall be
of the float less type using water-proof sensing electrodes with controller containing the switching circuits and
control relays, suitable for conductive liquids like water and dilute acidic fluid. It shall be used to automatically
operate sequential pump sets and give low- and high-level alarms. However, provisions shall also be provided
for manual override to enable manual operation of pump sets. Sensing electrodes and the controller shall be
suitable for operation temperature of up to 55oC.
l) Expansion Joints
Flanged type of high-grade neoprene.
m) Flexible Pipework Connections
Flanged type of high-grade EPDM and spirally wound wire and reinforcing having a nominal length of 6 times
nominal pipe diameter.
n) Foot Valves
Provide gunmetal foot valves with strainers of approved quality, where positive suction head is not available.
10.5 Flow measuring devices

Common manufacture and type throughout project. Low pressure loss type.
Magnetic or ultrasonic tube type shall be Panametrics or approved equal.
Install in accordance with manufacturers' recommendations and with adequate lengths of straight pipe on
either side of the device.
Label with brass plate stamped to indicate all relevant piping data, gauge ranges, flow and temperature
coefficient.
Select gauge ranges suitable for each device with the design flow at midscale.
10.6 Gauges and instrument fittings

Universal Test Points Binder Twin lock type
Test points to be installed a minimum of 450 above the vertical downwards plane and as required to provide
access.
Thermometers
100 mm dial type mercury in steel thermometers matching pressure gauges and calibrated in Deg. C. Dial
range twice operating temperature range.
Accuracy ±1% of scale range. Bulb type 316 stainless steel.
Thermometer Pockets
Locate thermometer pockets in positions where no adverse flow conditions exist.
Use thermometer pockets of removable screwed stainless-steel type in steel lines, inserted through screwed
type boss welded to the pipe.
Use thermometer pockets of fixed copper tube type brazed into copper piping lines. Length of pockets and
depth of insertion in pipe adequate to ensure accurate headings.
Fill pockets with heat conducting fluid to a minimum depth of 50mm and fit caps to each pocket.
Enlarge pipes smaller than 65mm so as to retain free area.
Page | 55
Install pockets vertically or at an angle to retain heat conducting fluid.

Pressure Gauges
Oil filled 100 mm dial Bourdon pipe type to ASME. Fit with ball valve.
Manually adjustable set point needle incorporated on face of gauge.
Chrome plated escutcheon and suitable for recessed mounting.
Select compound type gauges for pump suctions graduated in mm of mercury on vacuum side and kPa on the
pressure side.
Bourdon pipe material stainless steel for hot water and steam, phosphor bronze for other services. Bosses for
pressure gauges, standard internally screwed type welded or brazed to side of piping.
Gauge Panels
Folded sheet metal of adequate stiffness, painted or powder coated with gauges logically grouped and
mounted to approval.
10.7 Installation
10.7.1 Arrangement
Layout piping with adequate provision for expansion, contraction, grading, alignment and access for
maintenance with not less than 50 mm clearance (including insulation) between pipes and all other surfaces
and services.
Co-ordinate and detail offsets and bends required for co-ordination between trades and integration with
building structure and architectural finishes.
10.7.2 Pipework Supports and Anchors

General Requirements
Design supports for all static and dynamic load and reactions.
Install seismic bracing to all pipework as required by AS 1170.4–1993. Comply with all Statutory and Code
requirements.
Locate valves and fittings as close as possible to points of support and separately support valves in line sizes
200mm and larger.
Hanger Rods
Fabricate hanger rods and associated fittings from hot dip galvanized or zinc plated mild steel bar of not less
than the following diameters:
Nominal Pipe Size mm Rod Diameter mm
Up to 50 (inclusive) 8
65 & 80 10
100 to 150 12
200 to 250 16
300 to 450 20
500 and above 24
Moving Supports
Where hanger rods used to take up movement ratio of effective length to pipe movement to be not less than
6:1.
Page | 56
Provide 'V' shaped brackets with oversize holes for rods. Similarly, clevis or welded yokes on pipe clamps to
have oversize holes for rods. Secure rods at each end using spherical washers and locknuts and do not use any
nuts between brackets and clevis or welded yoke.
Anchors
Design, supply and install anchors where shown on drawings and where required to accommodate pipework
weight, thrust forces and expansion and contraction.
Submit detailed design and installation details for the project structural engineer’s approval and confirmation
that the building structure can resist the anchor forces imposed by the system design.
Anchor shall comprise steel plates and/or rolled steel sections designed to transfer the weight of pipework,
pipe and thrust forces exerted by the system to the structure.
Pipe Support
All pipe work shall be fixed at least 50mm away from the finished surface of the supporting structure. All fixing,
hangers, holder bats, brackets, etc, shall be of mild steel and shall be given the same finish as the piping.
Vertical pipes shall be parallel to walls or column lines and shall be straight and plumb. Horizontal pipes shall
be graded in the direction of flow as required.
Soil, waste or vent pipes shall be clamped or fixed at 1.8m centers split ring or clevis type hangers and clamps.
Vent Pipe and Stack
When more than one trap is connected to a discharge pipe or stack, each trap shall be provided with a vent
pipe of not less than 32mm in diameter (As shown in drawings).
Each vent pipe shall be constructed upwards individually or be connected to a main vent stack. The top end of
the vent pipe or main vent stack shall either terminate as high as the discharge stack or connect to the
discharge stack at a point not less than 150mm above the top of the highest soil sanitary appliance or floor
trap.
Termination of Discharge, Stack and Vent Stacks
The top and of each discharge or vent stack shall project not less than 450mm above the sleeves of a sloping
roof or 150mm above a flat roof without a parapet, or in the case of a flat roof with a parapet to the height of
parapet above the roof. If the roof is used for any purpose other than as a covering to the building, the
discharge or vent stack shall be extended at least 3m above the roof level.
10.7.3 Vibration Isolators

Rubber bellows are not to be used to absorb piping movement due to expansion in the system.
Rubber bellows should NOT be installed extended, compressed or offset to make up for deficiencies in pipe
length or alignment.
Pipework must be properly anchored around the unit, to avoid the bellows bearing the weight of the piping
system.
Units must be rated for the system operation pressure and temperature.
The Hydraulic Contractor should note the allowable bellows movement in their submission of products.
Construction to include flanged connections, bellows to be nylon cord and wire reinforced EPDM rubber
suitable for a working temperature of up to 95°C. Hyflo C-Flex or equal approved.
10.7.4 Pipe Expansion and Contraction

Provide means to accommodate piping expansion and contraction in pipe runs longer than 30m from anchor
points which may be a series of full radius bends and diversions, expansion loops or bellows.
Page | 57

Marina Square - Hydraulic Specification V1 (22.02.2024)

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Marina Square - Hydraulic Specification V1 (22.02.2024)

Uploaded by

Copyright:

Available Formats

MARINA SQUARE, SRI LANKA

HEADROGEN (Pvt) Ltd

DOCUMENT CONTROL RECORD

A: No. 7, Spathodea Avenue, Colombo 5, Sri Lanka

COPYRIGHT OF REPORT IS RETAINED BY THE CONSULTANT.

Report Title Marina Square – Hydraulic Specifications

Document ID HDG-MS-SPEC-HY-01 Project Name Marina Square, Sri Lanka

Client Harbour Village Client Contact Mr. Pradeep

Version Date Status Prepared by Verifier Approver

1 22nd February 2024 For Review AJ LP TK

Current Version Version 1

4.28 Identification ....................................................................................................................................... 20

8.3 Testing ............................................................................................................................................... 29

1.1.1 General works

1.2 Hydraulics works

❖ Stormwater Drainage and Internal Downpipes

2.1.1 Mechanical services

2.1.2 Electrical services

2.1.3 Building management system (BMS) Hydraulic Contractor (TBC)

2.2 Perforations in structures

2.2.2 Minor penetrations

2.2.3 Sealing of penetrations

2.2.4 Perforations in roofs

3. DESIGN COMPLETION CRITERIA

3.1.1 Sewer and Sanitary Plumbing

3.1.3 Cold water

3.1.4 Hot water

3.1.5 Trade waste

3.1.6 Stormwater (roof)

3.1.7 Sanitary fixtures and tap ware

3.3 Acceptance Criteria

3.3.1 Practical completion

3.3.2 Final completion

4. HYDRAULIC SERVICES GENERAL CONDITIONS

4.2 Protection of plant and materials

4.5 Making good

4.6 Dimensions on site

4.7 Protection of property

4.8 Damage to finishes

4.10 Notice of practical completion

4.11 Fixture and fixture points

4.12 Pipes in slab

4.12.1 Setting out

4.12.2 Core holes

4.12.3 Cutting of Concrete Floor Slabs and concrete reinstatement

4.13 Cleaning up and finishing

4.14 General piping installation requirements

4.15 Support and fixing of pipework

4.16 Building expansion joints

4.17 Chasing and drilling

4.20 Cover plates

4.21 Capping off

4.22 Cleaning out of piping

4.24 Corrosion protection

4.25 Setting to work

4.26 Noise and vibration

4.27 Inspection openings

4.29 Existing services

5. COLD WATER SUPPLY SYSTEM

5.2 Water main connection

5.3 Potable water

5.4 Valves (in-line)

5.5 Connection to fixtures

5.6 Thrust blocks