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Treatment of Spontaneous Tumors With Algorithmically Controlled Electroporation
Treatment of Spontaneous Tumors With Algorithmically Controlled Electroporation
This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TBME.2024.3394391
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Research reported in this publication was supported by the National Cancer MBS is with the Department of Molecular Biomedical Sciences, Raleigh, NC
Institute of the National Institutes of Health under award numbers (e-mail: mike_sano@ncsu.edu)
1R01CA276232 and R01CA272550, by the NCSU CMI New Faculty Clinical CCF, RAP, and MBS have intellectual property related to the subject of this
Research Award, and by the UNC/NCSU Joint Department of Biomedical manuscript. MBS has ownership in Gradient Medical Inc., a company
Engineering commercializing PEF related technologies and receives royalties from
MBS, CCF, RAP, RHW are with the UNC/NCSU Joint Department of AngioDynamics Inc. All other authors have no conflicts to declare.
Biomedical Engineering, Raleigh, NC
MBS, KD, JR, TM, EO, CF, TP are with the NCSU College of Veterinary
Medicine, Raleigh, NC
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during treatment (Fig. 1b) [15] to avoid thermal injury. and the dense fibrous nature of some tumors required this
Previous in vitro [15] and ex vivo [16, 17] investigations have sensor to be protected inside the electrode rather than in direct
demonstrated a proportional control algorithm that maintains a contact with the tissue to avoid routinely breaking the sensor.
stable treatment temperature in benchtop tissue models. In vitro The electrode was designed and modeled using computational
studies show that cell death following ACE is temperature electromagnetic simulations. The design was then validated in
dependent for pulses on the order of one microsecond [15, 18, an ex vivo liver model using internal and external temperature
19]. Optimal ACE treatment conditions involve mild Joule sensors to investigate how the sensor location affected
heating while preventing tissue temperatures from reaching temperature control. The applicator, with only an internal
levels associated with thermal necrosis. Initial murine model sensor, was then used clinically to treat a series of equine
studies confirmed the preservation of treatment efficacy with
patients with spontaneous melanoma tumors.
ACE, despite a reduction in ablation speed[20]. Notably,
histopathological staining quality improved, suggesting a A. Finite Element Modeling
decrease in coagulative necrosis[20]. These findings have The electrode’s geometry consists of an inner cylindrical
prompted the need for further in vivo testing to determine the conductor representing the cathode enclosed within an outer
clinical utility of the ACE approach. cylindrical conductor representing the anode. This
This study focuses on investigating the in vivo safety and classification of electrodes has been previously simulated and
efficacy of ACE in the treatment of equine melanoma, a experimentally verified in vitro [15, 18, 19] and validated in
clinically relevant disease state involving large, spontaneous vivo[21].
tumors. Equine melanoma patients were enrolled in this pilot The non-uniform electric field distribution surrounding the
study. A coaxial applicator, capable of providing visual coaxial ring and pin electrode was calculated using a 2D
indication of the treatment zone and enabling ACE with axisymmetric finite element model in COMSOL Multiphysics
temperature control, was developed and validated through finite (V5.5, COMSOL Inc., Los Altos, CA). The simulated geometry
element modeling and ex vivo experiments. Equine patients (Fig. 2) consisted of a 5 cm radius, 5 cm tall cylindrical tissue
were treated while awake and standing under mild sedation, domain. The central needle had a radius of 2.1 mm (14 gauge).
with individual tumors receiving a total active treatment time or The needle point was modeled as a 45-degree fillet. A 0.55 mm
integrated energized (IET) time of either 0.005, 0.01, or 0.02 radius cylindrical region was modeled representing the internal
seconds of electrical energy. region of the needle where the internal temperature sensor was
A complete response was found in 93% (14 out of 15) of placed experimentally. The outer ring electrode was modeled as
tumors treated with 0.01 second integrated time which a 0.88mm x 5 mm rectangle which was swept around the y-axis
increased to 100% (4 out of 4) when the IET was increased to to produce a 17mm outer diameter ring matching the final
0.02 seconds. These findings provide evidence of the potential experimental design.
safety and efficacy of ACE in treating melanoma and other solid The Electric Currents, Heat Transfer in Solids, and
tumors. Electromagnetic Heating modules were used to calculate the
electric field distribution (E) within the 3D tumors:
II. METHODS 𝑬 = −∇𝑉 [1]
Utilizing ACE in equine patients presented clinical where V is the electrical potential. In this model, displacement
challenges requiring the development of an application specific currents were assumed to be negligible due to the relatively
electrode. In particular, the potential for electromagnetic high electrical conductivity of tumor tissue. Heat transfer within
interference required the use of a fiberoptic temperature sensor all material domains was calculated as:
𝛿𝑇
𝜌𝐶𝑝 − 𝑘∇ ∙ (∇𝑇) = 𝑄𝐸𝑀 [2]
𝛿𝑡
where ρ was the material density, Cp was the material heat
capacity, k was the material thermal conductivity, T was the
element temperature, and QEM was the heating due to resistive
(Joule) heating:
QEM = R(T) J ∙ E [3]
∇ ∙ (−k∇T) = QEM [4]
where J is the current density, T is the element temperature, and
k is the thermal conductivity. QEM was then scaled by R(T), a
factor which was equivalent to the energy delivery rate to
account for the dynamic duty cycle associated with active
temperature control. Thermal conductivity (kT), density (𝜌𝑇 ),
and heat capacity (CPT) of the tissue were modeled using
Figure 2: Finite Element Model for Electrode Optimization. (a) A COMSOL’s built in functions for porcine liver tissue. Tissue
simplified axial-symmetric geometry representing the center needle electrode
and outer ring electrode was used to predict treatment volumes for a range of conductivity was modeled using a temperature dependent
geometric parameters and treatment voltages. (b) Adaptive mesh refinement function based on impedance changes measured in rapidly
was used to produce a highly dense mesh in regions where changes in the heated tissue [22](Supplemental Fig. 1). The electrical and
electric field were most substantial. material properties for the remaining materials are presented in
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This article has been accepted for publication in IEEE Transactions on Biomedical Engineering. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/TBME.2024.3394391
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Figure 3: Electrode Design. (a) Overview of electrode needle handle design. (b) Section view of the front portion of the electrode handle showing the location
of the internal temperature sensor. (c) 3D printed electrode handle assembled showing the location of external temperature sensor used in ex vivo validation
experiments. This external sensor was removed for the in vivo studies.
Supplemental Table 1. (Component → Definitions → Functions → Analytic) to
An initial mesh consisting of 2,237 triangular elements was calculate the integrand (𝑖(𝑇) = 𝜁 ∙ 𝑒 −𝐸𝑎 /(𝑅∙𝑇(𝑡)) ) then creating
generated using the predefined “Finer” settings. Two rounds of a variable specific to the tissue domain (Component →
adaptive mesh refinement were performed by a stationary Variables) which calculates the Ω integral (integrate( i(T), t, 0,
solver using a magnitude of the electric field as the error t ) ) where T is the domain temperature and t is the instantaneous
indicator (ec.normE > 100 [V/cm]) yielding a final mesh which time. Separate integrands and domain variables were used for
consisted of 54,397 elements (Fig. 2b). Excluding a region parameters relative to the induction of blood flow stasis, protein
within 300µm of the sharp electrode tip, the electric field coagulation, and cell death (Table 1). An Ω value of 4.6 [2, 25],
calculation varied by less than 1% between the first and second representing 99% damage probability, was used as the threshold
mesh refinements. This refined mesh was then used for time for each of these processes[24]. To estimate the volume of cell
domain analysis of electric field and temperature distributions death associated with IRE, cell death kinetics were modeled by
[23]. Time domain simulations required approximately 4.4 extrapolating lethal thresholds identified in in vitro 3D tissue
hours for each parameter to solve on a 12-core 3945WX constructs (Supplemental Fig. 2) [26]. This resulted in lethal
processor with 256GB of RAM. thresholds of 873 V/cm, 713 V/cm, and 685 V/cm for IET of
To compare results to standard IRE protocols which use two 0.005s, 0.01s, and 0.02s, respectively.
parallel needle applicators, the identical simulation parameters
B. Development of the Treatment Applicator
were repeated using a 17.3 cm center-to-center electrode
spacing to match the experimental coaxial electrode (i.e. the A custom applicator handle was designed in SolidWorks
distance between the center pin and outer ring electrode). It (SolidWorks, Waltham, MA) to accommodate a 17 mm
should be noted that these simulations required the use of a fully diameter ring, 14 gauge center needle electrode, electrical
3D geometry as the two-applicator configuration lacks axial wiring, and fiber optic temperature sensors (Fig. 3a). Internal
channels were created to accommodate the 10 kV rated silicone
symmetry.
insulated electrical leads (6733-2, Pomona Electronics, Everett,
To assess differences between temperature controlled and
Washington) and the 2.5 mm diameter temperature sensors
uncontrolled treatments in clinical use, thermal damage
(TS4, Micronor Inc., Ventura, CA). A threaded barrel connector
resulting in cell death, protein coagulation, and blood flow
was press-fit into the handle to create a fixed location to secure
stasis were modeled via an Arrhenius type analysis[24, 25]
a threaded luer lock adapter. The depth of the internal
assuming that damage followed first order reaction kinetics:
𝑡 components was selected such a 35 mm length of the disposable
Ω(t) = ∫ 𝜁 ∙ 𝑒−𝐸𝑎 /(𝑅∙𝑇(𝑡)) 𝑑𝑡 [5] 14 gauge needle was exposed. In regions containing exposed
0 metal components, care was taken to maintain wall thicknesses
where 𝜁 is the frequency factor, Ea is the activation energy, R is sufficient for proper electrical isolation. In this design, the
the universal gas constant, and T(t) is the temperature. This was needle electrode is fixed and the penetration depth below the
modeled in COMSOL by defining an analytical function surface is adjusted by increasing or decreasing the length of the
TABLE I
CELL DEATH MODELING PARAMETERS
Symbol Quantity Value Units Reference
𝜁𝐵𝐹𝑆 Frequency Factor - Blood Flow Stasis 1.98x10106 1/s [1, 2]
𝜁𝑃𝐷 Frequency Factor – Protein Denaturation 7.39x1037 1/s [2, 9]
𝜁𝐶𝐷 Frequency Factor – Cell Death 2.984x1080 1/s [2, 10]
𝐸𝑎 𝐵𝐹𝑆 Activation Energy – Blood Flow Stasis 6.670x105 J/mol [1, 2]
𝐸𝑎 𝑃𝐶 Activation Energy – Protein Coagulation 2.577x105 J/mol [2, 9]
𝐸𝑎 𝐶𝐷 Activation Energy – Cell Death 5.064x105 J/mol [2, 10]
𝑅 Universal Gas Constant 8.314 J/(K·mol) -
Parameters used to model cell death processes in COMSOL. Subscripts BFS, PD, and CD represent blood flow stasis, protein denaturation, and cell death,
respectively.
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surface ring. The completed applicator design was fabricated on of being melanoma. Informed consent for this therapy was
a Form2 SLA 3D printer (FormLabs Inc., Somerville, MA) obtained from owners prior to enrollment. Prior to each
using GrayV4 resin and a layer thickness of 100 µm. treatment, tumors were identified, photographed, numbered,
During assembly a 1” long 14 gauge aluminum hub and measured. The length (l), width (w), and depth (d) from the
disposable needle (Monoject 140391, Cardinal Health Inc. tumor apex to the skin were measured with digital calipers.
Dublin, OH) was embedded inside of the electrode handle using Tumor volumes (v) were calculated as an ellipsoid with volume
4
a luer lock threaded connector (51465K21, McMaster-Carr calculation 𝑣 = 𝜋 (𝑙/2 ∙ 𝑤/2 ∙ 𝑑). To confirm malignant
3
Inc., Santa Fe Springs, CA) which was connected to a threaded
disease via histology, a single tumor was resected. If patients
rod hexagonal connector. The hexagonal connector was press
presented with multifocal disease, only a subset of the tumors
fit into the handle using an interference fit of 50 µm. The source
were identified, measured, and accounted for across the trial.
electrical wire was connected by a press fit 14 gauge ring
As this study utilized client owned animals, tumors that were
terminal between the hexagonal connector and the luer lock
likely to be problematic to the patient if left untreated were
threaded connector to establish the electric connection. A 17.3
prioritized. Six patients were admitted into the ACE treatment
mm inner diameter 304 stainless steel pipe (McMaster Part
arm of the trial. All treatments consisted of a 2-5-2 waveform
Number: 4347K321) was used as the outer electrode ring sink.
with an amplitude of 2000V and a temperature set point of
The ring was connected to the internal sink wire via a press fit
45ºC. Tumors were generally categorized as small (mean:
and threaded through a hole drilled in the outer electrode ring
0.18mm3), medium (mean: 0.48 mm3), or large (mean: 2.2
to ensure a mechanical connection (Fig. 1c). Prior to insertion
mm3) and assigned to receive an IET of 0.005 s, 0.01 s, or 0.02
of the internal temperature sensor the 14 gauge needle was filled
s, respectively. This resulted in 2500, 5000, and 10000, pulses
with ultrasound gel to improve heat transfer to the sensor, then
administered in these respective treatments. Patients returned at
the tip was sealed with a two-part epoxy to prevent tissue from
least once following the initial treatment at approximately 20-
entering the needle.
50 day intervals at which time the tumors were re-measured.
C. Evaluation of Thermal Profiles in Ex Vivo Tissue Prior to treatment, patients were sedated with butorphanol
A series of experiments were conducted to characterize the (0.01-0.05 mg/kg IV) and detomidine (0.01-0.02 mg/kg IV),
correlation between the internal temperature sensor and tissue and re-dosed as needed to facilitate treatment application.
temperatures in proximity to the needle applicator. In vivo Treatment sites were prepared with povidone-iodine scrub and
tumor tissue presented a technical challenge as the tissue is alcohol. Treatment sites were desensitized by local injection of
often firm and fibrous with the potential to break the small 2% mepivacaine into the surrounding tissues. During
diameter fiberoptic temperature sensors. Instead, an ex vivo treatments patients were awake and standing.
porcine liver tissue model from a local grocer was utilized.
Tissue was warmed to room temperature (18°C) before
evaluation. An external sensor attached to the applicator
reached a depth of 3mm below the tissue surface matching the
approximate location of the internal temperature sensor.
A custom pulse generator [27-32]was utilized for all studies.
This system has a built-in data acquisition system that acquired
both voltage and current during pulsing at a rate of 100 million
samples per second and a separate temperature acquisition
system which recorded at a rate of 3 Hz. Pulse parameters
consisted of a 2 µs positive pulse, followed by a 5 µs delay
before a 2 µs negative polarity pulse, referred to as a 2-5-2
waveform. The delay between successive waveform was either
fixed to deliver energy at a constant continuous rate [33] or
controlled algorithmically [34] to achieve a desired tissue
temperature. Treatments with a continuous rate were
administered at 25, 50, 100 and 200 µs/s (6.25, 12.5, 25, and 50
Hz, respectively). Algorithmically controlled treatments were
administered with a target of 25ºC at the internal sensor.
Temperatures at the internal and external sensors were recorded
throughout each treatment. These measurements were used to
fine tune computational models used to predict the extent of
thermal damage anticipated in in vivo treatments.
D. Clinical Trial in Equine Patients Figure 4: Ex Vivo Analysis of Internal (red) and External (black)
Equine patients were recruited into an IACUC approved (19- Temperature Profiles During Pulse delivery. 2000V treatments with a 0.02s
053-O) Phase 1 safety/efficacy study at the North Carolina State IET administered at a constant rate of (a) 25 µs/s and (b) 100µs/s. Shaded
regions represent 1 standard deviation from the mean. (c) Equivalent 0.02s IET
University School of Veterinary Medicine. Inclusion criteria treatment administered with temperature control set to 25ºC. Dotted lines
included: patient health was adequate to handle sedation and represent simulated temperatures measured at the location of the external
presentation of at least three discrete tumor nodules suspected temperature sensor (e.g. blue star in Fig. 2a).
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