M.Pharm, SEM-1 (Qa Department) SSRMPH14 According to FDA a drug is defined as adulterated if the methods use in its manufacture or processing, testing, packaging, storing did not conform to the GMPS. As a result of this, GMPs were first established in june 1963. Drugs being a very important component of health care system need special attention in regard to their quality, safety, efficacy. Final testing of the product cannot ensure the quality, safety, efficacy of a product. Therefore the concept of Qc evolved and the development of Qc resulted in GMPs. Many Indian drug manufacturers export pharmaceutical preparation to other member countries of WHO. Indian drug manufacture as well as their technical personnel should be aware of the GMP guidelines prepared by WHO. These are referred to WHO GMPs. WHO define Good manufacturing Practice (GMP) as “that part of quality assurance which ensure the products are consistently produced and controlled to the quality standards appropriate to their intended use and as required by the marketing authorization. GMP covers all aspects of the manufacturing process: Defined manufacturing process Validated critical manufacturing steps Suitable premises Storage and transport Qualified and trained production and quality control personnel Adequate laboratory facilities Approved written procedures and instructions Records to show all steps of defined procedures taken Processing and distribution records Systems for recall and investigation of complaints. A poor quality medicine may contain toxic substance that have been unintentionally added. A medicine that contain little or none of claim will not have the therapeutic effect. Poor quality medicines are not only a health hazard, but a waste of money for both governments and individual consumers. GMP helps boost pharmaceutical export opportunities. Governments seeking to promote their countries export of pharmaceuticals can do so by making GMP mandatory for all pharmaceutical production and by training their inspectors in GMP requirements. Ensure products are safe for humans
Reduce the risk of mislabeling and adulteration
Helps to reduce observation raised on inadequate
documentation practices. Help prevent and control contamination and cross contamination Promotes efficiency and reduce the cost of doing business 1. Writing step-by-step operating procedures and work instructions. 2. Following written procedures and instruction at all times to prevent contamination, mix-ups and errors. 3. Documenting work accurately and in a timely fashion. 4. Proving that systems do what they are designed to do by validating equipment system and processes. 5. Designing and constructing facilities and equipment. 6. Monitoring and maintaining facilities and equipment. 7. Defining, developing and demonstrating job competence. 8. Protecting against contamination and maintain a clean environment. 9. Controlling raw materials, components and product related processes. 10. Conducting planned and periodic audits. Stress the importance of written procedure. The best way to comply with GMP is to have well written procedure and carefully following them. Give us the necessary to minimize the chance of contamination, mix-ups and errors. Documentation is the key to operating a pharmaceutical company in compliance with GMP requirements. The system of documentation devised or adopted should have as its main objective to establish, monitor, and record “Quality” for all aspects of the production and quality control. Several type of documents are need to accomplish this. Standard operating procedure, specification and master formula. Forms for recording data. Identification numbers. Labels. Any document that can impact the quality of the product or product safety is treated as a controlled document. Example : policies , SOPs, specifications , MFR (master formula record ) The accuracy and content of these documents can be subject to review by regulatory bodies including the FDA. Validation: Proactive proof that we can produce safe and effective products. Requires a series of test to assure our systems do what we say they do. Give meaning to documentation we make. Tells us written procedure are correct and our products are truly safe. Key concern of principle 5 & 6: Avoid the possibility of contamination, mix-up and errors in work place. Keeping certain areas such as cafeteria, restroom and locker room separated from manufacturing area. Water, air, temperature and humidity should be controlled in order to avoid mix-ups and errors. GMP requires competent personnel who perform the job right every time. Personnel should be properly trained. Company must have formal training program to assure each employee can competently perform assigned job. Focus on cleanliness and requires us to constantly be on-guard to defend our product against contamination. a) Particular contamination: Product has been made impure by any particle that does not belong in it. Examples: Dust, dirt, hair. b) Microbial contamination: Caused by microscopic organisms that are living organism that exist on everything in environment that is not sterilized. Example: fungus, mold, bacteria and virus. c) Cross contamination: Occurs when traces of other materials, components and products adulterate or miss brand a product that we are currently manufacturing or testing. Material and Manufacturing process Packaging and labeling Testing components • Satisfy our quality • Master records that • Inspect packaging • Supports all other standards. outline specification and labeling area areas of control. • Upon receipt must be and manufacturing before each new • Must be performed carefully examine for procedures. batch is processed. by the qualified damage and • Individual batch or • Packaging equipment individuals. contamination. history records to is clean and the area • Assures the safety, • Certain components help to document the does not contain any effectiveness and and materials must conformance to materials form purity of product as be sampled and master record. previous run. they enter tested to ensure that • Written schedules marketplace. they meet the and procedures for established identity, cleaning and quality and purity. maintaining • After approval they equipment. are released to manufacturing and used on first in first out basis. FDA has major responsible to externally audit manufacturing operation to see if we are in compliance with cGMP regulation. FDA has the responsible to protect the consumer and can recommend a recall product if a product is contaminated, miss-labeled or is not manufacture in compliance with cGMP regulations. Company has the responsibility to internally ensure the integrity of products. Avoidance of cross-contamination Prevention of mix-ups Provide traceability Accountability of actions Responsibility Product performance guarantee