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ML-2 Installation Instructions 4189340582 UK
ML-2 Installation Instructions 4189340582 UK
• Mounting
• Board slot positions
• I/O lists
• Wiring
Table of contents
7. WIRINGS ....................................................................................... 41
AC CONNECTIONS (3-PHASE) .............................................................. 41
AC CONNECTIONS (1-PHASE) .............................................................. 42
AC CONNECTIONS (2-PHASE) .............................................................. 43
MODBUS, RS485 (OPTION H2) ............................................................ 44
MODBUS, RS232 (OPTION H9.2) ......................................................... 47
PROFIBUS DP (OPTION H3) ................................................................. 48
CANBUS ENGINE COMMUNICATION (OPTION H5) .................................. 49
CANBUS ENGINE COMMUNICATION (OPTION H7) .................................. 50
LOAD SHARING LINES........................................................................... 51
MECHANICAL SPEED GOVERNOR.......................................................... 51
AVR WITH RELAY OUTPUTS ................................................................. 52
ELECTRONIC SPEED GOVERNOR .......................................................... 53
AVR WITH ANALOGUE OUTPUTS .......................................................... 54
DIGITAL INPUTS ................................................................................... 55
General purpose
This document is the Installation Instructions for DEIF’s GPC-3, PPU-3,
GPU-3 and GPU-3 Hydro. The document mainly includes general
hardware description, I/O lists and wiring descriptions.
Intended users
These installation instructions are mainly intended for the panel builder
designer in charge. On the basis of this document, the panel builder
designer will give the electrician the information he needs in order to
install the controllers, e.g. detailed electrical drawings. In some cases
the electrician may use these installation instructions himself.
Contents/overall structure
This document is divided into chapters, and in order to make the
structure simple and easy to use, each chapter will begin from the top
of a new page.
Definitions
Throughout this document a number of notes and warnings will be
presented. To ensure that these are noticed, they will be highlighted in
order to separate them from the general text.
Notes
Warnings
Safety issues
Installing the controllers implies work with dangerous currents and
voltages. Therefore, the installation should only be carried out by
authorised personnel who understand the risks involved in working with
live electrical equipment.
3. Mounting
Unit dimensions
Panel cutout
Screw hole positions and dimensions
Panel cutout
In order to ensure optimum mounting, the switchboard door must be
cut out according to the panel cutout illustration presented in chapter 8.
Mounting instructions
For land applications the units can be either DIN-rail or base mounted.
Hardware
The unit housing is divided into board slot positions. This means that
the unit consists of a number of printed circuit boards (PCBs) mounted
in numbered slots. The green terminal blocks are then mounted in the
PCBs. Some of these board slots are standard, and some are intended
for options. The board slot positions are arranged as illustrated below.
DEIF A/S
the following:
GPC/GPU/GPU Hydro/PPU
Slot #3
Slot #4
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
Engine CAN
PMS CAN Service port Display
Power
Self check ok
Alarm inhibit
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
Slot #6
Slot #5
Slot #8
Slot #7
Installation Instructions
Page 11 of 72
An overview of the terminals is presented below. The slot positions are
GPC/GPU/GPU Hydro/PPU Installation Instructions
Option H8.2
CANbus interface for external I/O modules.
Option M14.4
GOV/AVR or configurable relay output card.
Option E1
GOV/AVR or transducer output card.
Option E2
GOV/AVR or transducer output card.
Option EF2
GOV/AVR or transducer output card.
Option EF4
GOV/AVR or transducer combination output card.
Option EF5
PWM GOV and AVR combination output card.
Option F1
Transducer output card.
Option M13.6
7 x binary inputs.
Option M14.6
4 x relay outputs.
Option M15.6
4 x analogue 4-20 mA inputs.
Option H5
CANbus engine interface card.
Option H8.8
CANbus interface for external I/O modules.
Option M13.8
7 x binary inputs.
Option M14.8
4 x relay outputs.
Option M15.8
4 x analogue 4-20 mA inputs.
Digital inputs
Relay outputs
Option H3 (Profibus)
Option H8.2
CANbus interface for external I/O modules.
Option E1
GOV/AVR or transducer output card.
Option E2
GOV/AVR or transducer output card.
Option EF2
GOV/AVR or transducer output card.
Option EF4
GOV/AVR or transducer combination output card.
Option EF5
PWM GOV and AVR combination output card.
Option F1
Transducer output card.
Option M13.6
7 x binary inputs.
Option M14.6
4 x relay outputs.
Option M15.6
4 x analogue 4-20 mA inputs.
Option H5
CANbus engine interface card.
Option H8.8
CANbus interface for external I/O modules.
Option M13.8
7 x binary inputs.
Option M14.8
4 x relay outputs.
Option M15.8
4 x analogue 4-20 mA inputs.
Digital inputs
Relay outputs
7. Wirings
AC connections (3-phase)
BUSBAR
L1 L2 L3 N
ML2
89 UL3
88 N
BUSBAR
87 UL2 VOLTAGE
85 UL1
17
18
14
15
84 N
83 UL3 GENERATOR
VOLTAGE
81 UL2
79 UL1
s2
78
I3
s1
77
s2
76 GENERATOR
I2 CURRENT
s1
75
s2
74
I1
73
s1
GENERATOR
AC connections (1-phase)
BUSBAR
L1 N
ML2
89
88 N
BUSBAR
87 VOLTAGE
85 UL1
17
18
14
15
84 N
83 GENERATOR
VOLTAGE
81
79 UL1
78
77
76 GENERATOR
CURRENT
75
s2
74
I1
73
s1
GENERATOR
AC connections (2-phase)
BUSBAR
L1 L3 N
ML2
89 UL3
88 N
BUSBAR
87 UL2 VOLTAGE
85 UL1
17
18
14
15
84 N
83 UL3 GENERATOR
VOLTAGE
81 UL2
79 UL1
s2
78
I3
s1 77
76 GENERATOR
I2 CURRENT
75
s2
74
I1
73
s1
GENERATOR
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
COM
COM
COM
29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36
COM
DATA + (A)
DATA - (B)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA + (A)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
DATA - (B)
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
COM
COM
COM
29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36
COM
DATA + (A)
DATA - (B)
2
Cable: Belden 3105 A or equivalent. 22 AWG (0.6 mm )
twisted pair, shielded, <40 m/m, min. 95% shield
coverage.
Multi-line GND
RxD
TxD
External controller
or modem
2
Cable: Belden 3106 A or equivalent. 22 AWG (0.6 mm )
shielded, <40 m/m, min. 95% shield coverage.
DATA + (B)
DATA + (B)
DATA + (B)
DATA + (B)
DATA + (B)
DATA - (A)
DATA - (A)
DATA - (A)
DATA - (A)
DATA - (A)
DATA - (A)
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
Not used
COM
COM
COM
29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36 29 30 31 32 33 34 35 36
DATA + (B)
COM
DATA - (A)
Multi-line Engine
CAN option H5 Controller
CAN-L
CAN-H
GND
CAN-H
CAN-L
GND
131 132 133
R R
Multi-line Engine
CAN option H7
CAN-L
Controller
CAN-H
GND
CAN-H
CAN-L
GND
A3 A2 A1
R R
Digital inputs
All digital inputs are 12/24V DC bi-directional optocoupler. Typical input
is:
12/24V DC
0V DC
0(4)-20 mA
Active transducer
+24V DC
0V DC
Passive transducer
+24V DC
0V DC
Pt100/Pt1000
2-wire 3-wire
VDO
1-wire 2-wire
NPN sensor
ML-2
PNP sensor
ML-2
Charger, W output
ML-2
+ - Transmitter + +
- -
or:
Inputs 24V DC supply
+ + Transmitter +
_
- -
24V DC
ML-2
0V DC
Transistor outputs
The open collector outputs can be used as kWh and kVArh counter
outputs or as relay outputs. The outputs are low power outputs. For that
reason one of the following circuits must be applied.
24V DC 24V DC
ML-2 ML-2
0V DC
0V DC
Connection to PLC:
24V DC
ML-2
0V DC
End resistor:
8. General data
Technical specifications
VDO:
0…1700 , +/-2%
Not galvanically separated
V DC:
0…40V DC, +/-1%
Not galvanically separated
Open collector
outputs: Supply: 8…36V DC, max. 10 mA
Analogue load
sharing lines: -5…0…+5V DC,
Impedance: 23.5 k
Response times:
(Delay set to minimum)
Busbar:
Over-/undervoltage: < 50 ms
Over-/underfrequency: < 50 ms
Voltage unbalance: <200 ms
Generator:
Reverse power: <200 ms
Overcurrent: <200 ms
Fast overcurrent: < 40 ms
Over-/undervoltage: <200 ms
Over-/underfrequency: <300 ms
Overload: <200 ms
Current unbalance: <200 ms
Voltage unbalance: <200 ms
React. power import: <200 ms
React. power export: <200 ms
Overspeed: <400 ms
Digital inputs: <250 ms
Emergency stop: <200 ms
Multi-inputs: <800 ms
Wire failure: <600 ms
Mains:
df/dt (ROCOF): <130 ms (4 periods)
Vector jump: < 40 ms
Positive sequence: < 60 ms
Time-dependent
undervoltage, Ut< < 50 ms
Undervoltage and re-
active power low, UQ< <250 ms
EMC/CE: To EN 61000-6-1/2/3/4
IEC 60255-26
IEC 60533 power distr. zone
IACS UR E10 power distr. zone
Shock (base
mount): 10 g, 11 msec, half sine
To IEC 60255-21-2 Response (class 2)
30 g, 11 msec, half sine
To IEC 60255-21-2 Endurance (class 2)
50 g, 11 msec, half sine
To IEC 60068-2-27
Plug connec-
tions: AC current:
2
0.2-4.0 mm stranded wire
(UL/cUL Listed: AWG 18)
AC voltage:
2
0.2-2.5 mm stranded wire
(UL/cUL Listed: AWG 20)
Relays:
(UL/cUL Listed: AWG 22)
Terminals 98-116:
2
0.2-1.5 mm stranded wire
(UL/cUL Listed: AWG 24)
Other:
2
0.2-2.5 mm stranded wire
(UL/cUL Listed: AWG 24)
Display:
9-pole Sub-D female
Service port:
USB A-B
UL markings: Wiring:
Use 60/75C copper conductors only
Mounting:
For use on a flat surface of type 1 enclosure
Installation:
To be installed in accordance with the NEC (US)
or the CEC (Canada)
DC/DC converter
for AOP-2: Tightening torque: 0.5 Nm (4.4 lb-in)
Wire size: AWG 22-14
Dimensions
Unit
Panel cutout