TECHNICAL PASSPORT OF THE EQUIPMENTS

CHILLER INDUSTRIAL REFRIGERATION SYSTEM 3000 kW

Shymkent, Kazakhstan
Project Number : 1647/SO

2023
• COMMON INSTRUCTIONS
• DATASHEET OF THE EQUIPMENTS
• BASIC TECHNICAL DATA
• COMPLETENESS
• RESOURCE, TERM AND SERVICES, STORAGE
• ACCEPTANCE CERTIFICATE
• TECHNICAL SERVICES NOTES
• WORKS BY BALLOTS AND INSTRUCTIONS
• FAULTS OPERATIONS NOTES
• TECHNICAL SERVICE
• APPLICATION : Piping and Instrument Diagram drawing of Chiller Industrial
Refrigeration System 3000 kW
• SPECIAL MARKS
 COMMON INSTRUCTIONS

• The passport is kept in one copy for the complete product: Chiller Industrial
Refrigeration System 3000 kW (hereinafter referred to as installation, Chiller system
installation), from the moment of its release by the manufacturer.
• The passport must always be with the product (during operation, storage and
transfer torepair) and stored throughout its service life.
• The passport is maintained by the person responsible for the operation, maintenance
or repair of the product. Responsible persons must enter information about the
movement of the product during operation into the relevant sections of this
passport, as well as keep records of maintenance or repairs performed.
• In each section of the passport, only those entries are made for which this section is
intended. All entries in the passport are made in ink, without blots or erasures. The
data entered in the passport is certified by the signatures of the officials who carried
out the work, indicating the date, position and surname of the signatories. Erroneous
entries are carefully crossed out and correct entries are made in their place, certified
by the signature of the responsible person. After the signature, the surname and
initials of the responsible person are affixed (instead of a signature, it is allowed to
affix the personal stamp of the performer).
• Before operating the installation, you must carefully read the technical data sheet
and operating instructions for this product.
• When transferring the installation to the service for repair, a passport filled with the
latest operating data is transferred along with the product.
This “Attention” sign exists on every important safety warning.

Please pay attention to these warnings to prevent all the dangers to your property
and life.
These machines were designed and produced to work safely for providing chilled
water for comfort or industrial purposes. They must be employed only for the use
they are designed for; only approved refrigerants and oils may be used. Do not start
the system unless the installation is completed and the refrigerant is filled. The
manufacturer will not accept any responsibility in case of any damage caused by the
misuse of the machine.
The installation, start-up and maintenance works should be done by a qualified
technician.
The main voltage must be cut-off during any work done on the unit.
 MAIN SAFETY RULES

Although your experience and knowledge are sufficient, but you are not
authorized, never put yourself into action in setting, controlling, installing
and fixing operations.

Although you are authorized but your experience and knowledge are not
sufficient, never put yourself into action in setting, controlling, installing
and fixing operations

Important Note: Try to understand the safety instructions and to take the
necessary precautions. Refer to the product presentation pictures as you are
following the safety instructions.

• The pipes and the equipment that carry the pressurized gas in the machines were
made of the material that offers resistance to internal and external forces. During
the maintenance and setting, if a blow comes onto the tank, the pipe that carries the
gas, this will decrease the safety of the machine. Don’t allow any equipment to be
damaged by external effects.

• All the pieces of the machines just have one correct connection point. Do not
change the correct connection during the maintenance, setting and installation of
the machine.

• The working frequency is harmless to human health and environmental interaction

and the high frequency doesn’t spread any radio frequency and microwave.
• The machines designed to decrease the dangers and risks to min. that is caused by
the human mistake. Don’t use the machines in the conditions that is not suitable to
the purpose of chiller.
• The electrical panels, circuits and attachments of the machines are addressed to
the authorized personnel only. The safety and protection precautions in these areas
are valid if you don’t touch and change the settings. It can cause a danger if you
touch in these areas directly or indirectly. In any way do not touch on electrical
cables, panels, devices and attachments that you don’t know. Make sure you are
away and isolated from these areas.
• To form a safety and precaution mechanism to fulfill definite functions at
machines, a safety and setting arrangement which is formed by the sensor, button,
contactor etc... is available. Do not disturb this arrangement replace with a new
original one if it’s broken down.
• The mechanical risk parts of the machines are isolated from the environment as it
is covered in its construction. Do not open the cover and protection while the
machine is working, if it is opened, close it before the machine is starting up. Be
careful when you touch these areas even if the machine isn’t working.
• Keep away from the hot surface and areas of the machines. Do not be near the- se
areas and do not touch directly or indirectly. m sure these areas are cool enough
touch even if the machine is not working.
• On all of the machines, warning labels were stuck for the cases that must be
warned again. Do not touch to be and stay away from the areas that you see these
warning labels if there is a definite risk. Follow the instructions on the labels. Change
with a new one, if the labels are becoming illegible eventually.
 DATASHEET OF THE SYSTEM

Nameproducts Chiller Industrial Refrigeration System 3000 kW for Coca Cola

Almaty Bottlers
Type
Chiller System
Numberorder
1647/SO
Contract
1647 - 04/10/2023
Customer
LLP JV "Coca Cola Almaty Bottlers"
Date manufacturing

Nominated term services,years

2 Years
Manufacturer
Frigo Mekanik İnşaat Tesisat ve Taahhüt Sanayi ve Ticaret A.Ş.
Address manufacturer
Orhan Gazi Mah. ISISO Sanayi Sitesi 15.Yol Sokak No:37

Postal Code: 34538 Esenyurt / İSTANBUL

Telephone
+90 212 623 20 34
Fax
+90 212 623 21 70
Address electronicmail (e-mail)
info@frigomekanik.com
Web site
https://www.frigomekanik.com/
Purpose
Chiller Industrial Refrigeration System
 TECHNICAL DATA

EQUIPMENT CHILLER UNIT

Type Water Chilling
Brand Frigo Mekanik
Cooling Capacity 3000 kW
Compressor Brand Bitzer/Germany
Nominal Compressor Power 600 kW
Refrigerant R407c
Power Supply 400/3Ph/50 Hz
Detaile Information Chiller Unit will be on a chassis with it’s
own shut-off valves, strainers, liquid
tanks and other controlling equipments.
 EQUIPMENT FREE COOLING PHE
Type Plate Heat Exchanger for Free Cooling
Brand Thermowave
Primary/Secondary Refrigerant Water/Water
Capacity (Summer) 3800 kW
Primary In/Out Temp. (Summer) +29°C/33°C
Secondary In/Out Temp. (Summer) +35°C/32°C
Capacity (Winter) 3000 kW
Primary In/Out Temp. (Winter) +5°C/12°C
Secondary In/Out Temp. (Winter) +9°C/18°C
 EQUIPMENT PUMP KIT (Condensing Water Line)
Type Single Stage Centrifugal Pump
Name ECO SNT 200/315
Flow Rate 550 m3/h
Motor Power 75 kW
Detailed Information Pumps will be on a chasis with shut-off
valves, strainers and check valves.
Power Supply 380/3Ph/50 Hz
 EQUIPMENT PUMP KIT (Water Cooling Line)
Type Single Stage Centrifugal Pump
Name ECO SNT 250/315
Flow Rate 830 m3/h
Motor Power 90 kW
Power Supply 380/3Ph/50 Hz
Detailed Information Pumps will be on a chasis with shut-off
valves, strainers and check valves.
 EQUIPMENT PUMP KIT (System Balancing Line)
Type In Line Centrifugal Pump
Name ECO SNL 150/315
Flow Rate 300 m3/h
Motor Power 37 kW
Power Supply 380/3Ph/50 Hz
Detailed Information Pumps will be on a chasis with shut-off
valves, strainers and check valves.
 EQUIPMENT COOLING TOWER
Type Open Type Water Cooling Tower
Brand Niba Cooling Towers
Cooling Capacity 2065 kW
Water In/Out Temp. (Summer) +33°C/+29°C
Water In/Out Temp. (Winter) +9°C/+5°C
Power Supply 400/3Ph/50 Hz
 EQUIPMENT EXPANSION TANK
Type Closed Expansion Tank
Brand Wates Tanks
Capacity 300 L
Working Pressure 10 bar
EQUIPMENT WATER TANK FOR COOLING TOWER
Type OPEN TYPE WATER TANK 25 m3
Chambers 1
Brand ZETAŞ TANKS
Capacity 25 m3
Dimensions 2160mmx5400mmx2160mm
EQUIPMENT WATER TANK FOR SYSTEM BALANCING
Type OPEN TYPE WATER TANK 25 m3
Chambers 2
Brand ZETAŞ TANKS
Capacity 25 m3
Dimensions 2160mmx5400mmx2160mm
EQUIPMENT MOTORISED BUTTERFLY VALVE
Type Wafer type Butterfly Valve
Motor Info On/Off, AC 230 V ±10 %, 50/60
Hz
Brand Siemens
Materials Valve Body : Cast Iron, Valve Disc:
Stainless Steel 304L
EQUIPMENT SHUT OFF BUTTERFLY VALVES
Type Wafer type Butterfly Valve
Brand Duyar Valve
Materials Valve Body: Ductile Iron, Ductile Iron +
Nickel Plated
EQUIPMENT TEMPERATURE SENSORS
Type PT-100
Brand Elimko Sensors
Description To check the temperatures on free
cooling phe and on tanks.
 EQUIPMENT LEVEL SENSORS FOR TANKS
Type Level Controlling on Tanks
Brand Ensim Sensors
Electrod Material Stainless Steel 304L
Max. Working Temp. +160°C
Max. Working Pressure 10 bar
EQUIPMENT R407c
GWP 1,774
Density 1,139 g/cm3
Boiling point -43,8°C
• HFC-32 (Diflorometan) %23
• HFC-125 (Pentafloroetan) %25
• HFC-134a (Tetrafloroetan) %52
 EQUIPMENT INSULATION
Thermal Conductivity (W/m.K) 0,020 – 0,022
Brand Pluskim
Applicated Density (kg/m3) >40
Fire Class E Class (B2)

• Isocyanate and polyol component, respiratory organs, eyes and skin irritant. It can be
allergic reaction, when inhale and in contact with skin. Attention should be paid
when using these materials. MSDS information must be read before use. Waste
Material Data Sheet Located Methods and Environmental Legislation should be
disposed of in accordance.
 RESOURCE, TERM SERVICES AND STORAGE

Handling
Be careful to avoid rough handling of the unit. Do not push or pull the unit from anything
other than the base. Keep forklift vehicle away from side panels to prevent damage to the
sheet metal cabinet (see Figure 1).To lift the unit, 60mm diameter lifting holes are provided
in the base of the unit. Arrange spreader bars and cables to prevent damage to the
condenser coils or cabinet (see Figure 2).

Figure 1 Figure 2

Unit Placement
Frigomekanik chiller units are for outdoor applications and can be mounted on a roof or
ground level. Set units on a solid and level foundation. For roof-mounted applications, install
the unit on a steel channel or I-beam frame to support the unit above the roof. For ground
level applications, install the unit on a substantial base that will not settle. A one-piece
concrete slab with footings extended below the frost line is recommended. Be sure the
foundation level is (within 1/2” [13mm] over its length and width). On ground level
applications protect fins against damages using the optional coil guards or by erecting a
screen fence. The fence must allow free flow of air to the condenser coil for proper
unit operation.
• The durability of the installation is determined by the established service life, which is
a passport characteristic, during which the operation of the installation is ensured,
subject to compliance with the requirements of the operational documentation.

• The shelf life of equipment depends on compliance with the storage conditions prior
to use.operation or during long-term storage and depends on the ability of
preservatives to protect the equipment.

• At the end of the specified service life of the installation, its operation must be
stopped and a decision must be made on its disposal or inspection and installation of
new specified characteristics (specified service life).

• The reliability of the installation is ensured by the development, implementation and

control of organizational, as well as technical and scientific measures aimed at
meeting the established requirements for the reliability of the installation.

• All unit are designed for use with HFC refrigerants. See nameplate for specific
refrigerant used. Units are shipped with nitrogen (inert gas) charge for avoiding
possible leakage during the shipment. The unit must be vacuumed properly and then
charged with the appropriate refrigerant (on the nameplate) before the startup.

Chiller Unit; Requirements For The Unit Location Area

• Should be free of dust.
• Humidity should be below of a certain level (not higher than %75 for summer
• season).
• Protected against extreme cold and frost conditions.
• In case of an enclosed place, it should be provided that the site is ventilated avoiding
overheating (over 40 °C).
• The unit should not be exposed to direct sunlight. All precautions should be taken in
any case.

Operations On The Unit

• The installation, start-up and maintenance works should be done by a qualified
technician
• The main voltage must be cut-off during any work done on the unit.
 In Case Of Danger

• Switch off the unit by on/off key.

• Switch off the main voltage (from the main switch).
• Ask for professional assistance from an authorized technician.
• DO NOT try to change the settings by trial-fail.
• The technician should follow the instruction in this manual.

• The pipes and the equipment that carry the pressurized gas in the machines were
made of the material that offers resistance to internal and external forces. During the
maintenance and setting, if a blow comes onto the tank, the pipe that carries gas,
this will decrease the safety of the machine.Don’t allow any equipment to be
damaged by external effects.
• All the pieces of the machines just have one correct connection point. Do not change
the correct connection during the maintenance, setting and installation of the
machine.
• The working frequency is harmless to human health and environmental interaction
and the high frequency doesn’t spread any radio frequency and microwave.
• The machines designed to decrease the dangers and risks to min. that is caused by
the human mistake. Don’t use the machines in the conditions that is not suitable to
the purpose of chiller .
• Although your experience and knowledge are sufficient, but you are not authorized,
never put yourself into action in setting, controlling, installing and fixing operations.
• Although you are authorized but your experience and knowledge are not sufficient,
never put yourself into action in setting, controlling, installing and fixing operations
• Important Note: Try to understand the safety instructions and to take the necessary
precautions. Refer to the product presentation pictures as you are following the
safety instructions.
• The electrical panels, circuits and attachments of the machines are addressed to
the authorized personnel only. The safety and protection precautions in these areas
valid if you don’t touch and change the settings. It can cause a danger if you touch in
these areas directly or indirectly. In any way do not touch on electrical cables, panels,
devices and attachments that you don’t know. Make sure you are away and isolated
from these areas.
• To form a safety and precaution mechanism to fulfill definite functions at
machines, a safety and setting arrangement which is formed by the sensor,
button, contactor etc... is available. Do not disturb this arrangement replace with a
 new original one if it’s broken down.
• The mechanical risk parts of the machines are isolated from the environment as it is
covered in its construction. Do not open the cover and protection while the machine
is working, if it is opened, close it before the machine is starting up. Be careful when
you touch these areas even if the machine isn’t working.
• Keep away from the hot surface and areas of the machines. Do not be near these
areas and do not touch directly or indirectly. And be sure these areas are cool
enough touch even if the machine is not working.
• On all of the machines, warning labels were stuck for the cases that must be warned
again. Do not touch to be and stay away from the areas that you see these warning
labels if there is a definite risk. Follow the instructions on the labels. Change
with a new one, if the labels are becoming illegible eventually.
 Maintenance
Please indicate maintenance periods to this table.

DATE NAME OF WORK VALIDITY PERIOD POSITION

(Name,Surname,Signature)
 TECHNICAL SERVICES
(to be filled by buyer)
Date Technical Service Description Job title, surname Andsignature

who performed the who checked the

work work
 FAULTS OPERATION
(to be filled by buyer)

Position, surname, signature of

Actions troubleshooting
Date and Failure Time Malfunction Explanation the person responsible for
eliminating
malfunctions
Piping and Instrument Diagram drawing of Chiller Unit 3000 kW
 QUALITY AND WARRANTY
• The quality of the equipment shall be conformity with technical specification of the
manufacturer and confirmed with a certificate produced by the manufacturer.

• The equipment must be manufactured from materials complying with the

international food industry application standards.

• The equipment shall be produced not earlier than in 2023

• The seller gives a warranty fort he delivered equipment for the period of 12 month
after successful commissioning of the equipment fort he first commercial production,
or 24 months from the date of receipt of the equipment by the buyer, so whichever
comes first.

• Rules and norm of exploitation should be kept in accordance with Seller’s

instructions. The warranty does not cover wear parts and damage caused by
improper use of the equipment on the part of the Buyer’s employees and/or
inadequate maintenance.

• Delivered equipment must comply with requirements applied to equipment in

accordance with technical specification with the appendices.

• In case of non-compliance of equipment to the due quality due to the events under
the Sellers responsibility during the warranty period, the Buyer shall send to the
Seller reclamation. The reclamation shall be confirmed either by an independent
expert or by a representive of the seller. The seller shall cure such non-compliance by
repair or replacement pormptly and at his own cost and expence.

• The seller is obliged to manufacture and deliver the equipment as per the contract in
compliance with the agreed plans, schemes and drawings.