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品 质 源 于 专 业

专 业 成 就卓越
概述 1
General
结构设计 5
Switchgear Design
插入式开关柜 9
Plug-in Modules Switchgear
抽出式开关柜 12
Withdrawable Modules Switchgear
后出线方案 17
Outgoing Solutions
一次回路方案 19
Linear Circuit
主要电器元件的技术数据 40
Technical Data of Main Units
各种用途柜型结构 45
Structures
操作与安装 46
Operation and Installation
概 述 General
适用范围 Scope of Applications

我公司生产的MNS2.0系统是引进ABB Schltanlagentechnik GmbH 公司具有


90年代世界先进水平的组合式低压开关柜系统,适用于所有发电、配电和电力使
用的场合,如:
Our Company is specialized in production of MNS2.0 low-v switchgear
with technologies brough in from ABB Schltanlagentechnik GmbH. These
switchgears are generally applied in the fields of power generating and power
distribution, eg: switchgears are generally applied in the fileds of power
generating and power distribution, eg:

● 配电柜、动力柜 Electric generating switchgear,Electricity distribution switchgea


● 电动机供电和电动机控制中心 Motor power supply & motor control unit
● 开环或闭环控制系统电子柜 Electric cabinet in control system
● 公用事业 Public utilities
● 电力系统 Power stations
● 石油化工 Petrochemical industries
● 船舶、石油钻井平台 Ship-building
● 工矿企业 Mines
● 污水处理 Sewage treatment
● 建筑物、住宅等 Public buildings

MNS2.0系统特点 Features of MNS2.0 System

MNS2.0组合式低压开关柜系统,在世界市场上经过多年使用,证实了它的
价值。整个系统充分考虑了将来的发展空间,可避免因为技术发展而被淘汰的风
险。
MNS2.0系统采用的柜架结构具有高度灵活性,结构一旦组装完毕就不再需
要维修。柜体内可安装不同的标准元件,以满足各种使用要求。由于整个系统包
括电气结构均采用了组合式的设计,这种优化的结构设计满足了各种元件的要求
并能符合不同工作环境,达到相应的防护等级。
MNS2.0系统的设计和所采用的材料均能最大程度的防止故障电弧的发生,
一旦发生故障电弧测试,同时也通过了型式试验。在试验中,故障电弧产生后不
影响相邻的抽出式组件,电弧熄灭,抽屉组件经清理后,仍具有操作功能,带有
机械联锁的组件在柜中的位置没有变动,甚至在隔离位置上,柜体表面也没有故
障的痕迹。
MNS2.0 combuination type low-v switchgear system is designed with full
consideration of its future development, avoiding that it might lose in future
competition due to development of technology.
The structure of this system is with high flexbility and adaptability,
securing that no repair is needed after installation. Various modules can be
installed inside to meet various requirements. The flexibility and adaptability
of the structure enables selection of suitable modules, thus securing taht the
switchgear can work in different conditions and meet relative protection grades.
Design of MNS2.0 system can avoid electric arc to the maximum, with
its performance conforming to relative requirements in IEC298. This structure
has passed fault electric arc test and type test. In the test, the fault electric
arc would not bring any damage to neighboring modules. In this condition, the
position of modules with mechanical interlock functions will not change. Even
in position of partition, no trace of damage will be seen on the surface of the
switchgear.

1
MNS2.0低压开关柜
MNS2.0 LV Switchgear

MNS2.0系统中所选用的塑胶材料不含CFC或卤素,它具有阻燃和自熄灭的
特性。
新颖的MNS2.0系统与传统产品相比,具有更多的优越性:
Plastic materials selected by MNS2.0 system do not contain CFC elements
or halogen. They are flame-resistant and self-distinguishable.
Compared with traditional products, MNS2.0 system has such advantages:

● 结构紧凑,节省柜体的体积 Compact, space-saving design


● 柜体能背靠背排列
Back to back arranged
● 配电回路布置经济
● 全部选用标准元件,方便工程设计 Easy arrangement of circuit
人员设计
● 全系列标准化 Selection of standard modules
● 柜体可按工作和环境的不同要求设
Various to satisfy various protection grades
计出相应的防护等级
● 在一个柜体中可自由组合成不同型 Free combination of modes
式,如固定式和抽出式
Prevention of electric arc
● 具备防电弧设计
● 按要求柜体可满足抗地震、抗震荡 Earthquake-, vibration- and shock-proof
和抗冲击的要求
● 设备更新改进方便 Convenient-free
● 柜体最大程度地做到免维修 Continuous operation and high reliability
● 设备运行连续性和可靠性高
● 操作人员人身安全有保障 Optimum protection for personnel

技术标准 Technical Standards

MNS2.0系统是经过型式试验的组合式低压开关柜(简称TTA),它符合:
IEC60439-1,EN60439,VDE0660第500部分,BS5486第一部分,UTE63-412
和GB7251.1-2005等标准。系统的安装和连接是按IEC364和DIN VDE0105标准
执行。
IEC60439-1, EN60439, VDE0660(part500)BS5486(I), UTE63-412,
GB7251.1-2005 Installation and connection of the system conform to standards
IEC364 and DIN VDE0105.

工作和环境条件 Working Conditions

MNS2.0低压开关柜是适用于户内安装的电气设备,其他工作条件下的开关
柜防护等级可至IP54。
MNS2.0 type of low-v switchgear is installed inside house. In other
conditions, its protection grage may reach IP54.

2
环境温度 Ambient Temperature

短时最高温度 +40℃ Highest temperature (short time) +40℃


24小时最高平均温度 +35℃ Average temperature in 24hr +35℃
最低温度 -5℃ Lowest temperature -5℃

设备在高于上述环境温度中使用应降容运行。
对于测量、计量仪表和保护继电器等的工作条件,应遵照制造厂家的规定。
If the switchgears are applied in other conditions, operation capacity should
be reduced.
Refer to standards of the manufacture for working conditions of measuring
meters and protection relays.

环境条件 Ambient Conditions

正常工作时气候环境按IEC60439-1,EN60439,VDE0660第500部分的规定。
周围环境相对湿度在40℃时为50%。
开关柜户内安装地点的条件应符合相应标准的要求。在会产生凝露的场合,
开关柜中应采用通风或加热等措施。
如开关柜安装在高于海拔2000米以上,设备要相应降容运行。
When the equipments work normally, the ambient conditions should accord
to requirements in IEC60439-1, EN60439, VDE0660(part500). The ambient
relative humidity is 50% in 40C.
Selection of site for installation: refer to relative requirements. In conditions
of dew, please use ventilation and radiation equipments.
When switchgears are installed 2000m above sea level, reduction of
capacity should be considered.

特殊运行环境设计 Special Conditions

● 热带 Tropics
● 地震地带 Earthquake Zone
● 防空掩体 Underground
● 船舶 Ship
● 近海海洋使用 By Shore

热带型开关柜的表面要使用专用油漆作涂覆。
MNS2.0系统配上附件和加强部件后可满足地震区域内开关设备的安全要
求。
在装有空气断路器和熔断器隔离开关的开关柜上,加装抗冲击隔离块
后,能符合有关民用军事防卫掩体的联邦民用防御设备规定的要求,抗冲击值
0.63/6.3。
标准型MNS2.0低压开关柜已通过德国劳埃德船级社船用标准的试验,开关
柜能抗5-100Hz的震荡。
Special paint to cover the surface when used in the tropics.
Fixing units added in earthquake zone.
Shock-resistant units added in underground, with shock-resistant value
reaching 0.63/6.3.
Complying with Germanischer Lloyd, Hamburg to resist shock of 5-100Hz.

3
MNS2.0低压开关柜
MNS2.0 LV Switchgear

技术数据 Technical Data

标准 通过型式试验的组装式开关柜(TTA)* GB7251.1-2005
Standards Type-test switchgear assemblies (TTA) IEC60439-1,EN60439-1,
DIN VDE0660,第500部分
BS5486,UTE63-410

中国国家电控配电设备质量监督检验中心(型式试验) China Electricity Distribution Equipments Inepection Centre(type test)


试验报告 中国天津电气传动研究所(短路强度试验) Tianjin electric Transmission Institute(short circuit strength test)
Test Certificates 中国电气设备监测所低压电器监测站(抗故障电弧试验,抗震荡试验,5500温升试验, China Electric Equipments Inspection
Institute(fault electric arc resistance, vibration resistance,5500 temperature rise test
100KA短路耐受电流试验,100KA进线单元短路强度分断试验) 100kA short circuit current resistance test, 100kA incoming unit
short circuit strength analysis test)
德国劳埃德船级社,汉堡 Germanischer Lloyd, Hamburg
ASTA,英国(按IEC1641,VDE0660第500部分的抗故障电弧试验)ASTA, Great Britain(resistto accidental arcs acc.
ToIEC1641,VDE0660 part 508)
联邦地区规划城镇发展部,波恩(掩体)IABG Industrieanlagen Betriesgesellschaft, Bonn(underground)
DRL德国宇航研究所,核电站震动安全测试 DLR German Research Institute for Areospace, Earthquek test for security areas in
nuclear power stations

电气参数 无额定电压 额定绝缘电压Ui Rated insulation V U1 690V/1000V交流,三相;1500V直流**


690V/1000V AC 3-p; 1500V DC
Electrical Rated 额定工作电压VUe Rated operating V Ue
400V/690V交流,三相;750V直流
data voltages 额定脉冲耐受电压UimpRated imlulse withstand V Uimp 400V/690V AC 3-p; 750v DC
过电压等级 Overvoltage category 8kV
污染等级 Ⅲ
Degree of pollution
3
额定频率 Rated frequency 50Hz, 60Hz

额定电流Ie Rated current Ie


额定电流 主母线 至6300A up to 6300A
额定峰值耐受电流Ipk
Rated Copper Rated peak withstand Ipk 至220kA up to 220kA
额定短时耐受电流Icw 至100kA up to 100kA
current busbars Rated short-time withstand current Icw
额定电流Ie Rated current Ie
配电母线 额定峰值耐受电流Ipk
至2000A up to 2000A
Copper Rated peak withstand Ipk 至176kA up to 176kA
distribution bars 额定短时耐受电流Icw 至80kA up to 80kA
Rated short-time withstand current Icw

结 尺寸 柜体和支件构件 Cubicles and frames DIN41488


构 Dimensions 推存高度 Recommended height 2200mm
特 推存宽度 Recommended width 400,600,800,1000,1200mm,
性 推存深度 Recommended depth 400,600,800,1000,1200mm,
模数 Basic grid size E=25mm符合DIN43660 E=25mm acc.to DIN43660
Mechanical characteristic

表面保护 柜架 Frame 覆铝锌板、镀锌板 Zinc or Alu-zinc coated


Surface 内部小室隔板 Inside cubicles 覆铝锌板、镀锌板 Zinc or Alu-zinc coated
protection 横梁 Cross brams 电镀锌 Zinc coated
外壳 Basement 电漆亮灰度,RAL 7035色标Powder coated RAL7035(light grey)

防护等级 按IEC529或DIN40050 Acc. To IEC529 or DIN40050 IP00至IP54 IP00 to IP54


Degrees of protection

塑料零件 无卤素、自熄 Halogen-free,self-extingguishing DIN VDE0304第3部分 DIN VDE0304 (3)


Plastic 无CFC、阻燃 Flame retardant, CFC-free IEC707
components
内部小室分隔 柜中柜
Inside 母线小室-电缆小室 Busbar compartment-cable compartment
compartments 母线小室-装置小室 Busbar compartment-module compartment
装置小室-电缆小室 Module compartment-cable compartment
小室底板 Bottom plates of compartments

*TTA符合一种确认型号或系列的低压成套开关设备和控制设备,它与已通过验证认为符合标准的定型成套设备相比,不存在可能会影响性能的
差异。
**按不同电气元件情况而定。

4
结构设计 Switchgear Design
框架 Frame
MNS2.0系统框架的基本零件为带有25mm间隔模数孔的C形骨架(DIN43660).框架结构的连接采用了新工艺的自攻螺钉和ESLOK螺
丝,所有框架结构均为免维修型。
MNS2.0系统的标准模数E=25mm,由于采用了25mm模数孔系统,框架结构无需专用工具即能组装成各种型式的柜体。
C形骨架的设计,适合前操作式和背靠背式单独或多个组合的开关柜。
Frames of MNS2.0 switchgears are punched with module holes with sepace 25mm each (DIN43660). They are joined with boths
and are maintenance-free.
Owing to application of modules holes. no special tools are used in assembling.
Design of C type frame is suitable for arrangement of back to back modules.

外壳 Basement
MNS2.0系统按不同的使用要求,可设计出不同防护等级的外壳。后操作和联屏柜可选用正面防护等级为IP30的外壳,全封闭外壳防
护等级为IP40-IP54(抽出式开关柜均为全封闭结构)。
铰链框架可作安装电子器件和仪表板用,也可作装置框架用。铰链框架的安装位置上可加带/不带观察孔的盖板。柜底部可提供底
板,加装法兰板后可安装电缆槽。门板和外壳可装配单个/多个通风口,顶板可为全通风型(适用于IP40和IP41)。
Various types of MNS switchgears can be designed to satisty various protection grades. A bassement with protection grade IP30
can be chosen for back operation. The protection grades are IP40-IP50 for wholly sealed switchgears(withdrable switchgears).
Hinge joined frame is suitable for installation electric instruments and meter plates. A cover plate (with or without observation hole)
can be added on it. A bottom plate can be added for installation of cable channel. One of several ventilation holes can be installed on
the door. Ventilation type ceiling plate can be chosen (for IP40 and IP41).

运输用吊耳Hanger

顶板Ceiling plate

顶标签条架Tag trame

侧板Side plate

后板Rear plate

C型骨架C type skeleton


侧板Side plate

平行连接Parallel connection
标签Tag

标签夹Tag clip

角栓Angle bolt
横梁Beam
电缆小室门
Cable compartment door 自锁螺栓Self lock bolt

接地垫圈Earthing spacer
底板Bottom Plate

5
MNS2.0低压开关柜
MNS2.0 LV Switchgear

结构设计 Switchgear Design

柜架结构 Structure of Frame

MNS2.0系统的柜架结构可分为装置小室、母线小室和电缆小室,其尺寸
(高×宽×深)为2200mm×400/600/800/1000/1200mm×600/800/1000mm。
空气断路器为2000A以下的开关柜柜宽可为400mm。运输单元最长为3000mm。

进、出线柜、母联柜均安装有一个开关,这个开关可以是固定式隔离开关,
也可以是固定式或抽出式塑壳断路器,或者是空气断路器。

MNS2.0系统中将同一功能组的零部件组装后,可构成一个简便的机械和电
气功能组件,包括动力组件和控制组件。
MNS2.0 switchgears embody instrument compartment, busbar
compartment, and cable compartment, with their dimens(HxWxD):2200x400/
600/800/1000/1200mmx600/800/1000mm. Switchgears with air circuit breakers
lower than 2000A are 400mm deep. The maximum length for transportation is
3000mm.
带装有空气断路器的装置小室 Incoming cabinet, outgoing cabinet and busbar cabinet all have a switch
母线小室、母线连接小室的开关柜 each either of fixed isolated type, or fixed or drawable plastic circuit breaker, or
Switchgear with air circuit breaker in module, air circuit breaker.
busbar and busbar connection compartments

柜内小室分隔 Separation of Compartments

按不同要求,柜架结构可分为下列小室:装置小室、母线小室、电缆小室。

装置小室中为功能单元组件,母线小室中为母线和配电母线,电缆小室中为
进出线电缆(上、下进出线均可)、功能单元组件之间的连接线以及附件,如电
缆夹、电缆连接件、并联线、走线槽等。

功能单元之间及柜内小室之间均可作分隔,内部分隔可将电弧破坏性降低到
最小程度。
They are: module compartment, busbar compartment, and cable
compartment. Each has its unique functions. Partitions plates are used to
separated these compartments to avoid damage of electric arcs.

6
结构设计 Switchgear Design

主母线 Main Busbar

主母线布置在开关柜的背部(母线小室内),可分为上、下层。双层主母线
系统分别布置在上、下两层,单层主母线系统布置在上层或下层。两层主母线的
截面大小可以不相同。主母线单独、串联、并联均可。视母线电流大小,每相可
由2条或4条主母线组成。背靠背排列的柜体采用共同母线的设计,智能由2条母
线组成。联屏柜的母线按其运输单元作分隔。母线材料为铜(Cu),截面面积为
30×10mm,60×10mm,80×10mm等规格,不同截面的母线也能相接。

The main busbar are arranged in the upper and the lower layers at the rear
part of the switchgear(busbar compartment). Cross sections of main busbars
can be different. They can be connected in parallel or series. According to
current, each phase is composed with two or four main busbars. In back to back
arrangement, two main busbars are chosen. For combination type switchgears,
each cabinet can be separated from another for convenience in transportation.
Materials of main busbars are copper(Cu), with their cross sections 30x10mm,
80x10mm, etc. Busbars of different cross section can be joined.

配电母线 Distribution Busbar

带母线、分支母线柜架 配电母线用于功能单元组件和母线之间的连接,垂直分布在母线小室内。一
Frame with main busbar and branch busbar 个开关柜中最多能安装两个3相或4相配电母线,可以全高度、半高度或中间分开
呈两段布置。配电母线每相为单根直角型铜排,其截面为50×5mm或L形50×30×
5mm。配电母线材料为铜。
Distribution busbar are used for connection of functional units with busbars.
They are vertically arranged in busbar compartment. In one switchgear,
two 3-p or 4-p distribution busbars to the maximum can be installed. Cross
sections:50x5mm or 50x30x5mm in L type.

7
MNS2.0低压开关柜
MNS2.0 LV Switchgear

结构设计 Switchgear Design

开关装置 Switches
MNS2.0系统中安装3150A以下隔离开关,1250A以下塑壳断路器和5500A及以下空
气断路器均作为标准型开关柜。抽出式结构设有固定安装带分离触头的框架。
断路器配有全套的附件:微处理过电流子脱扣器、分励、欠电压、合闸线圈、储能
电动机、辅助触点、锁及钥匙锁等。
MNS2.0系统的机械附件包括有计量仪表壁龛和抗冲击防护盖。电流计量和电压测量
等电气仪表都安装在门板前以方便操作,电源保护和电流互感器等电气元件都安装在装置
小室及母线小室以方便检查。1000A及以上隔离开关、630A及以上塑壳断路器和空气断
路器可直接与母排相连接。母排或电缆(至12根并联电缆)可用作进/出线的接线。在装
置小室内进线可上/下连接。
由于采用ESLOK锁紧螺丝,MNS2.0系统的电气连接和机械安装均为免维修型。柜内
元件的操作按相应的说明书执行(安装、调试、操作、维护等)
In MNS2.0 systems, isolation switches with current under 3150A, plastic circuit
breakers with current under 1250A, and air circuit breakers with or under current 5500A
all can be installed. Inwithdrawable structures, flxing beams are designed.
All circuit breakers are equipped with whole-set auxiliary instruments as coils,
motors, contacts, and locks.
Necessary space for installation of metering instruments and shock-resistant
protection covers are designed in MNS2.0 systems. The meters are installed on the
Emax系列空气断路器
door, and power protection instruments and current transformers are installed in module
Isomax S series of plastic circuit breaker compartment and busbar compartment for convenience in operation and inspection.
Isolation switches with current over 1000A, plastic circuit breakers with current 630A or
higher, and air circuit breakers can be connected directed with busbars, Busbars and
cables(up to 12 in parallel) can be used as incoming or outgoing cables.
ESLOK type fixing bolts are applied in MNS2.0 systems, so mechanical installation
part in the switchgear is maintenance free. Please refer to use's manual for correct
operation.
保护线和中
保护线和中性线连接排 Protective Earth and Neutral Bars
MNS2.0系统可布置成4线或5线制的母线系统。除主母线和配电母线外,4线制系统
还包括保护中性线(PEN),5线制系统则加上保护接地线及中性线(PE+N)。
系统连接用的保护/中性线连接排水平安装在装置小室、电缆小室的下方,并用绝缘
端子作固定,排的长度按运输单元分隔。供本柜连接用的保护/中性线连接排垂直安装在
电缆小室内,内绝缘端子固定,长度与柜高度相同。
PE+N、PEN排及连接排上均开有模数孔,配有螺丝,用于电缆的连接。
Either 4-w or 5-w busbars can be arranged in MNS2.0 systems. Aside from the
main busbar and distribution busbar, 4-w system includes protective earth neutral(PEN
and 5-w added with (PE+N).
As a standard, protective earth and neutral bars run horizontally within the front
of the switchboard just above the base. The PE bar is fastened to the frame to assure
electrical continuity. Inside the cable compartment they run vertically, located in the front
right hand side of the compartment.
Modules holes are punched on PE+N, PEN and connection bars. Bolts are
provided for connection of cables.线槽

Tmax T系列塑壳断路器
走线槽、电缆安装件 Cable Channel & Installation Units
Megamax F series of air circuit breaker 控制线走线槽安装在柜的上方,用于布置柜内电气装置的二次回路电缆走线及柜与
柜之间的连接线。走线槽按柜的宽度截取。柜前方装有导轨,用于元件的安装,如控制电
源断路器等。
柜体上方的控制线走线槽及下方的PEN母排有组件门或面板作保护,面板的下部带有
通风孔。
Control cable channel is installed ath the upper part of the switchboard for
arrangement of secondary circuit cables and connection cables. A guiding rail is
designed at the front part of the switchboard for installation of electrical units as control
power circuit breaker.

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