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Fundamental Studies of Copper Anode Passivation
Fundamental Studies of Copper Anode Passivation
Element (ppm)
Sample Se Te Bi Sb As Pb S Sn Ni Fe Ag Au O2
EW Cu cathode 0.4 - - <0.1 <1 <1 0.3 3 <1 <1 7 <1 -- --
ER Cu rod 0.8 <1 0.4 <1 <1 0.5 4 <1 <1 2 9 -- --
Anode A1 411 38 52 37 136 33 26 2 92 9 302 7 930
Anode A2 415 41 54 42 148 33 35 2 78 14 313 6 1997
Anode A3 464 41 47 45 414 79 33 47 94 7 239 13 1673
Anode A4 418 35 41 84 620 117 30 84 109 4 335 8 2033
7000 , , i i
(also obtained from EG&G Instruments, Inc.). For each
6th cy'cle 23rd cycle
f
measurement, the working electrode was polished with a
silicon carbide paper, from 200-grit down to 600-grit, and
5000
>, cleaned with deionized water in a ultrasonic bath for 5
9~ 4000 minutes. The electrode was immediately transferred to the
electrolyte cell and then left at an open circuit potential for
3000 7~/
5 minutes. Both the working and counter electrodes were
2000 t / vertically placed in the cell. All potentials in this article are
i 000 quoted in volts with respect to the standard hydrogen elec-
trode (SHE), although they were measured against the mer-
0 i
0.2 0.4 016 0.2 0.4 0.6 0.2 0.4 0.6 curous sulfate electrode (0.62 V vs SHE).
Potentiol (V, vs. SHE) Cyclic voltammetry (CV), linear potential sweep (LPS),
and chronopotentiometry techniques were employed in the
Fig, 1--~Cyclic v o l t a m m o g r a m s obtained with the pure copper at a scan present investigation. For CV measurements, potential
rate o f 2 mV/s.
scans started from the rest potential and progressed in the
anodic direction to 0.62 V, and then reversed in direction
electrolyte contained 40 g/L Cu 2§ and 160 g/L H2SQ. Cu- back to the rest potential at a scan rate o f 2 mV/s. Voltam-
pric sulfate (CuSO4"5HzO) and sulfuric acid (H2SO4) o f an- mograms were recorded for a total o f 23 cycles. For LPS
alytical reagent grade were used for the preparation o f measurements, polarization curves were obtained from the
electrolyte. Electrolyte solutions were made up using dis- rest potential to 1.82 V at a scan rate o f 0.05 mV/s. This
tilled deionized water o f 18 Mf~-cm purity. slow scan rate was used to measure "steady-state" poten-
Individual copper anode samples were furnished as cast tial-current curves. Chronopotentiometry measurements
and quenched shapes referred to as "spikes." Working were performed by applying constant current densities of
electrodes were prepared from these samples and from the 1910 and 3820 A/m 2 to the working electrode. The current
EW copper cathode. Cylinders measuring 1.13 cm in di- densities higher than those operated in industrial processes
ameter and approximately 1 cm in height were carefully were chosen to collect passivation data more conveniently.
machined from these materials. A copper wire was soldered Potential-time (E-t) responses o f up to 1 hour were recorded
to the back surface o f each specimen to provide the nec- for each electrode tested. The repeat tests were performed
essary electrical contact. The copper specimen including the for pure copper and impure copper anodes. Under constant
contact wire was mounted into a section o f glass tubing conditions, the experiments were extremely reproducible
(1.2-cm i.d.) with epoxy resin. A counter or auxiliary elec- with a variation within 20 seconds.
trode measuring 1 cm in diameter and 19.3 cm in length
was prepared from the high-purity ER copper rod. The ex-
posed areas o f the working and counter electrodes were llI. RESULTS
approximately 1 and 22.8 c m 2, respectively.
A. Cyclic Voltammetry Studies
B. Electrochemical Measurements The cyclic voltammograms obtained with the pure cop-
per in a synthetic electrolyte at 65 ~ are shown in Figure
A conventional three-electrode cell, a model 273 poten- 1 for the 1st, 6th, and 23rd cycles. As depicted in these
tiostat/galvanostat (both obtained from EG&G Instruments, voltammograms, there were no peaks or oscillations ob-
Inc., Princeton, N J), and an IBM* PS/2 model 55 SX com- served for the pure copper, even after 23 cycles, although
*IBM is a trademark o f International Business Machines Corp.,
Kucharska-Giziewicz and MacKinnont~O} observed minor
A r m o n k , NY. current oscillations in the reverse scan for the 1st cycle but
none for the 23rd cycle.
puter were used for electrochemical measurements. The The CV responses with the four commercial copper an-
electrolyte was maintained at 65 ~ -4- 0.5 ~ in a constant odes are presented in Figures 2 through 4 for the different
temperature water bath. All the tests were conducted under polarization cycles. It is obvious that the polarization re-
air atmosphere without agitation. The working electrode sponse for the commercial copper anodes is considerably
was a sample o f an impure copper anode or pure EW cop- more complicated than for pure copper. The voltammo-
per. The auxiliary electrode was a length of copper rod. grams o f the four copper anodes for the 1st cycle are not
The reference electrode was a mercurous sulfate electrode significantly different from each other. The slopes in the
4000
ce
A2~: ,1~''
d3
3000 .
E
2000
2000
s
1000 i/ J)
0
0.2 0.4 0.6 0.2 O.4 0.6 0.2 0.4 0.6 O.2 0.4 O.6
Potential (V, vs, SHE)
t
A1 A2' A3 A4 Fig. 5--Polarization curves for pure copper and four commercial copper
6000 anodes at a scan rate of 0.05 mV/s.
~
E
4000
/)
5000 1
A4 were not significantly affected by repeated potential cy-
I?
cling.
o 3000
I
E
5000
unstable. Polarization curves of the four commercial copper
k>, anodes all showed typical activation-passivation behavior
4000 I and showed only one current density maximum. Transpas-
to
g I
sivation behavior was not observed for copper anodes. The
co9
3000 ~(21 magnitude and locations of current density maxima varied
2000
slightly for each anode.
(D
1000
)
0 f I [' C. Chronopotentiomeny Studies
0.2 0.4 0.6 0.2 0.4 0.6 0.2 0.4 0.6 0.2 0.4 0.6
Potential (V, vs. SHE) The typical chronopotentiometric response of pure cop-
per was obtained in a synthetic electrolyte at 1910 and at
Fig. 4 - - ( a ) through (d) Cyclic voltammograms obtained with the 3820 A/m 2. The results are shown in Figure 6. As can be
commercial copper anodes for the 23rd cycle at a scan rate of 2 mV/s.
seen from this figure, anode potentials increased very
slightly with time. No apparent passivation was observed
region of active dissolution are all approximately the same. at either current density for 1 hour.
Anodes A2 and A4 (high oxygen concentration, Table I) Typical E-t curves for the commercial copper anodes in
exhibited noticeably lower peak current densities. Oscilla- synthetic electrolyte at 1910 and at 3820 A/m 2 are presented
tions were observed for A1 and A2 starting with cycles 6 in Figure 7. At 1910 A/m 2, the anode did not experience
and 4, respectively. The appearance of oscillations is gen- any passivation. However, at 3820 A/m 2, all anodes became
erally associated with the formation of unstable surface passivated with time as indicated by the significant increase
films. All anodes experienced a reduction in peak current in potential. In brief, the E-t curves of anodes at 3820 A/m 2
density with increasing number of cycles. A1 and A2 dis- exhibited a slight increase in potential from the rest poten-
played well-defined peaks labeled as "1" and "2". These tial to the onset of passivation. Minor potential oscillations
results are similar to and contain all the features described started to occur prior to passivation. A sharp increase in
by Kucharska-Giziewicz and MacKinnon.V~ Although the potential indicates the onset of passivation. Finally, severe
current density maxima decreased with increasing potential and persistent oscillations continued to the end of the test.
cycling, in general, the electrochemical responses of A3 and Chronopotentiograms for pure copper and the four corn-
"--iI
n-
0'I
2.0 measure of anode passivation.
d
> A complete inspection of the CV curves for the four
>"
1.5
commercial copper anodes reveals important information.
A1 and A2 exhibit five distinct regions in the voltammo-
-5
gram after 23 cycles. These results are similar to those of
1.0
0 Kucharska-Giziewicz and MacKinnon ['~ and even include
0
13- 1910 A/m 2 the reactivation region marked " 3 " in Figure 4(b). A3 and
0.5 ~-.----~- -~ A4 do not contain these features after extended cycling. The
difference in these patterns appears to be related to the ar-
0.0 I I I I I
senic content of the electrode. As given in Table I, A1 and
6O0 1200 1800 2400 3000 3600
A2 contain 136 and 140 ppm, respectively; whereas A3 and
Time ( S e c o n d ) A4 contain 414 and 620 ppm, respectively. Clearly, higher
Fig. 7--Typical chronopotentiograms for commercial copper anodes
concentrations of arsenic in those anodes reduce the ten-
(sample A4) at 1910 and 3820 A/mz. dency toward passivation.
A close examination of the major impurities besides ar-
senic shows that oxygen concentration also varies consid-
~.0 I I I I
erably in the anodes. Other impurities that show some
A2 A4 A3 AI variation include lead, nickel, and tin. In previous investi-
2.5 3820 A / m 2
gations of single element effects, arsenic was shown to have
a remarkable influence on anode slime adhesion, as well as
I
m 2.0 a depassivating effect on anodes531 Minotas et al.F] dem-
d> onstrated that arsenic could be beneficial to the electrore-
> 15
fining process in the presence of oxygen in solutions.
O
However, Noguchi et al.tgJ reported that high arsenic con-
1.0 centrations in anodes accelerated the passivation times, in
o
particular, at high anode oxygen content. Oxygen itself was
iX.
0.5 ~ cu also found to promote passivation.m When various types
and amounts of impurity, elements are present simultane-
0.0 I I i I I ously in anodes, the effect on anodic slimes becomes more
0 300 600 900 1200 1500 complex.
Time (Second) The LPS measurements indicate only minor variations in
passivation response tbr the four anodes investigated. Peak
Fig. S--Potential-time response for a pure copper electrode and
commercial copper anodes at 3820 A/m-~showing variation in passivation
potentials (E~) and current densities (it) are listed in Table
time (tp). II for these experiments. The LPS technique may provide
meaningful data for anodes with gross compositional dif-
ferences; however, for the commercial copper anodes ex-
mercial copper anodes are displayed in Figure 8 to indicate amined, LPS proved to be of minor significance. On the
the difference in relative time t,, elapsed to passivation. It other hand, tf, values are a useful measure of anode passi-
3.0 i i i
for impure copper anodes. These regions are illustrated in
5 8 2 0 A/m 2 t, q; Figure 9 and are discussed in detail subsequently.
2.5 Copper Anode
-r"
co A. Region I: Active Dissohttion (0 --+ tp')
2.0
&
> The potential increases sharply from the rest potential to
>- a value just below 0.5 V upon imposition of 3820 A/m 2.
1.5
The following region is characterized by active dissolution
1.0 of the copper anode and a slow increase in potential with
time.
eL 0.5 ~ ~ Chronopotentiograms of pure copper and the four copper
I II III IV anodes are plotted on an expanded scale in Figure 10 for
0.0 I T I l this region. It is obvious that pure copper dissolves at a
0 300 600 900 1200 1500 much lower slope (zXE/At) than the impure copper anodes.
Time (Second) At low arsenic, AE/At and 6' appear to be influenced by
anode composition. However, at high arsenic, the response
Fig. 9--Chronopotentiogramfor commercialcopperanodes (sample A2) in this region is nearly the same for A3 and A4. zXE/At is
showing four distinctive regions and passivationtime (6).
related to the concentration gradient of copper released
from the anodes according to the Nemst equation. When
0.55 2rE~At gets very large, the change of surface concentration
RegionI / is no longer sufficient to maintain active copper dissolution,
and other reactions may set in. The diffusion of copper ions
I from the electrode surface is controlled by either the for-
mation of surface films or impurity slime emanating from
the anode.