PP107 Purepouch General Manual Rev B04

PurePouch LLC
13828 Lincoln Street NE Ham Lake, MN 55304

Phone: (763) 746-7750, Fax: (763) 746-7759
PurePouchTM
Packaging Machine
PP107
User’s Manual Rev B04

July 2017
PurePouch LLC
TM
PurePouch
Packaging Machine
PP107
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PurePouch LLC
Table of Contents
INTRODUCTION................................................................................................................................................................................ 5
Welcome to PurePouch LLC ............................................................................................................................................................ 5
Purpose of This Manual ................................................................................................................................................................... 5
Warranty........................................................................................................................................................................................... 5
SECTION 1—SAFETY ....................................................................................................................................................................... 6
Safety Symbols................................................................................................................................................................................. 6
SECTION 2—MACHINE DESCRIPTION ........................................................................................................................................ 8
Overview .......................................................................................................................................................................................... 8
Machine Design and Functions ........................................................................................................................................................ 8
Operating Sequence.......................................................................................................................................................................... 8
SECTION 3—INSTALLATION ......................................................................................................................................................... 9
Base Model Installation Procedure ................................................................................................................................................... 9
SECTION 4—MACHINE SETUP .................................................................................................................................................... 12
Machine Setup Steps ...................................................................................................................................................................... 12
SECTION 5—SPOOLING THE MACHINE WITH POUCHES ...................................................................................................... 14
Inflatable Air Chuck ....................................................................................................................................................................... 14
SECTION 6—ROUTING THE POUCHES (Base Model) ............................................................................................................... 16
SECTION 7—2-UP POUCH ADAPTATION OPTION ................................................................................................................... 20
2-Up Pouch Adaptation Functional Description ............................................................................................................................ 20
Pouch Separation Blade ................................................................................................................................................................. 22
Pouch Separation Blade Replacement ............................................................................................................................................ 23
Pouch Roll Feed Path ..................................................................................................................................................................... 25
SECTION 8—COMPONENT SETUP .............................................................................................................................................. 26
Cut and Seal Assembly Adjustment ............................................................................................................................................... 26
Pouch Guide Assembly .................................................................................................................................................................. 28
Vacuum Cup Assembly Adjustment .............................................................................................................................................. 30
Air Assist Flow .............................................................................................................................................................................. 32
Pressure Fingers ............................................................................................................................................................................. 32
Slitter Assembly Adjustment ......................................................................................................................................................... 33
Slitter Blade Adjustment ................................................................................................................................................................ 34
Slitter Blade Indexing..................................................................................................................................................................... 35
Slitter Band Adjustment ................................................................................................................................................................. 37
Pouch Web Registration Sensor Adjustment ................................................................................................................................. 38
Pouch Web Registration Sensor Initial Setup ................................................................................................................................ 39
Pouch Web Registration Sensor Teach Point Setup: Thumb-Notch (Window) ............................................................................. 41
Pouch Web Registration Sensor Teach Point Setup: Eye Spot (Dark Ink Spot) ............................................................................ 43
Pouch Spool Analog Brake Sensor Setup ...................................................................................................................................... 45
Brake PCB Setup............................................................................................................................................................................ 46
SECTION 9—HMI (HUMAN-MACHINE INTERFACE) SETUP AND CONFIGURATION....................................................... 47
HMI Display................................................................................................................................................................................... 47
EMERGENCY STOP and RESET Switches ................................................................................................................................. 47
Foot Pedal ...................................................................................................................................................................................... 47
User Levels..................................................................................................................................................................................... 48
Standard Screen Header ................................................................................................................................................................. 49
Standard Screen Footer .................................................................................................................................................................. 49
Main Run Screen ............................................................................................................................................................................ 50
Open Recipe Window .................................................................................................................................................................... 53
Data Entry Numerical Keypad ....................................................................................................................................................... 54
Information Screen ......................................................................................................................................................................... 55
User Login Window ....................................................................................................................................................................... 56
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Login Error Message Box .............................................................................................................................................................. 56
Alpha-Numeric Keyboard .............................................................................................................................................................. 57
Recipe Screen—Indexing Display ................................................................................................................................................. 58
Indexing Table ............................................................................................................................................................................... 60
Message Boxes ............................................................................................................................................................................... 61
Recipe Screen—Roll/Brake Display .............................................................................................................................................. 62
Recipe Screen—Loading Display .................................................................................................................................................. 64
Recipe Screen—Sealing Display.................................................................................................................................................... 67
Recipe Screen—Printing Display ................................................................................................................................................... 69
Recipe Data .................................................................................................................................................................................... 71
Maintenance Screen—Manual Functions....................................................................................................................................... 72
Maintenance Screen—Input Status ................................................................................................................................................ 75
Maintenance Screen—Output Status.............................................................................................................................................. 76
Maintenance Screen—Roll Diameter Calibration Display (Begin Calibration) ............................................................................. 77
Maintenance Screen—Roll Diameter Calibration Display (Calibration in Progress) .................................................................... 78
Maintenance Screen—Advanced Display ...................................................................................................................................... 79
Change Password Window............................................................................................................................................................. 80
PurePouch™ System Date and Time Setup ................................................................................................................................... 81
SECTION 10—OPERATION ........................................................................................................................................................... 83
Startup Procedure ........................................................................................................................................................................... 83
Recipe Selection ............................................................................................................................................................................. 85
Ready For Cycle—Printer Setup .................................................................................................................................................... 86
Prime Pouches and Purge Pouches Buttons ................................................................................................................................... 87
Machine Cycle—Single Index (Short Pouches) ............................................................................................................................. 88
Machine Cycle—Double Index (Long Pouches)............................................................................................................................ 90
Indexing Table ............................................................................................................................................................................... 90
Jog Mode ........................................................................................................................................................................................ 91
Run Mode ....................................................................................................................................................................................... 92
Recipe Parameter Setup ................................................................................................................................................................. 93
Message Listing ............................................................................................................................................................................. 94
SECTION 11—OPTIONAL THERMAL TRANSFER PRINTER ................................................................................................... 97
Optional Printer – (Bell-Mark) Installation Procedure ................................................................................................................... 97
Optional Printer – (Bell-Mark) Routing the Pouches ................................................................................................................... 101
Optional Printer – (Bell-Mark) Routing the Pouches for Reverse Print ....................................................................................... 106
Optional Printer – (Bell-Mark) Start-up ....................................................................................................................................... 107
Optional Printer – (Bell-Mark) Alarm Handling .......................................................................................................................... 108
Optional Printer – (Bell-Mark) Printer Ribbon Routing .............................................................................................................. 110
SECTION 12—OPTIONAL PRINT AND APPLY LABELER...................................................................................................... 112
Optional Print and Apply – (Label-Aire) Installation Procedure ................................................................................................. 112
Optional Print and Apply – (Label-Aire) Routing the Pouches ................................................................................................... 116
Optional Print and Apply – (Label-Aire/Zebra) Setup ................................................................................................................. 121
Optional Print and Apply – (Label-Aire/Zebra) Printer Ribbon Routing ..................................................................................... 124
Optional Print and Apply – (Label-Aire/Zebra) Label Routing ................................................................................................... 126
Optional Print and Apply – (Label-Aire/Datamax) Setup ............................................................................................................ 130
Optional Print and Apply – (Label-Aire/Datamax) Printer Ribbon Routing ................................................................................ 133
Optional Print and Apply – (Label-Aire/Datamax) Label Routing .............................................................................................. 135
SECTION 13—OPTIONAL LEVEL ADJUSTMENT ................................................................................................................... 139
SECTION 14—OPTIONAL CONVEYOR OPERATION ............................................................................................................. 140
SECTION 15—MAINTENANCE ................................................................................................................................................... 142
Validation Ports ............................................................................................................................................................................ 142
Validation Instruments ................................................................................................................................................................. 143
Maintenance Screen Validation Function .................................................................................................................................... 144
Roll Diameter Sensor Calibration ................................................................................................................................................ 145
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Scheduled Maintenance ................................................................................................................................................................ 148
SECTION 16—TROUBLESHOOTING ......................................................................................................................................... 149
Troubleshooting Guide ................................................................................................................................................................. 149
Fault Listing ................................................................................................................................................................................. 155
SECTION 17—REPLACEMENT OF COMPONENTS ................................................................................................................. 157
Slitter Blade Replacement ............................................................................................................................................................ 157
Female Cut-off Blade Replacement (Lower and Upper Blades) .................................................................................................. 160
Seal Bar and Male Cut-off Blade Subassembly Removal and Reinstallation .............................................................................. 164
Male Cut-off Blade Removal and Replacement ........................................................................................................................... 167
Male Cut-off Blade Reassembly .................................................................................................................................................. 169
Heater Core Replacement ............................................................................................................................................................. 171
Thermocouple Replacement ......................................................................................................................................................... 173
Seal Dwell Sensor Replacement................................................................................................................................................... 175
Seal Bar Removal and Installation ............................................................................................................................................... 178
Heater Seal Tape Replacement Strategy One ............................................................................................................................... 184
Heater Seal Tape Replacement Strategy Two .............................................................................................................................. 187
Vacuum Bag ................................................................................................................................................................................. 190
Replacement and Location of Fuses ............................................................................................................................................. 191
SECTION 18—SPARE/REPLACEMENT PARTS ........................................................................................................................ 192
Recommended Expendable/Wear Spare Part List (July 2017) ..................................................................................................... 192
Electrical Parts List ...................................................................................................................................................................... 193
Mechanical Parts List ................................................................................................................................................................... 198
TECHNICAL SUPPORT ................................................................................................................................................................. 218
OPTIONAL EQUIPMENT .............................................................................................................................................................. 219
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INTRODUCTION
Welcome to PurePouch LLC
PurePouch LLC is a manufacturer of precision packaging machinery tailored to meet customer

needs. PurePouch LLC is dedicated to providing high quality, high value concepts, designs,
manufacturing and field support services to the automated machinery industry. PurePouch LLC is
committed to quality, honesty, integrity, and customer satisfaction in every phase of our operation.
Purpose of This Manual
The purpose of this manual is to familiarize the PurePouchTM machine user with its features and to
assist the user in operating and maintaining the machine. The manual serves the following functions:
• To assist in the installation of the PurePouchTM machine.

• To assist in the setup of the PurePouchTM machine.
• To assist in the operation of the PurePouchTM machine.
• To assist in the maintenance of the PurePouchTM machine.
• To alert users to any possible harmful conditions of the use of the PurePouchTM machine.
Warranty
PurePouch LLC warrants its products to be free from defects of material and workmanship under a normal
forty-hour work week for a period of fifty-two weeks from date of shipment from the PurePouch LLC Ham
Lake MN facility. The liability of PurePouch LLC shall be limited to replacing or repairing, at its option, any
defective product or product component part. In the event any such replacing or repairing of any defective
product or component part is deemed impractical, in Seller’s judgment, then Seller, at its option, may refund
the contracted price to the Buyer and take possession of the product from the Buyer. No liability is assumed
for expendable items, including but not limited to lamps or fuses. No warranty is made with respect to
customer equipment except as specifically stated in writing by PurePouch LLC. Any warranty work will be
performed by PurePouch LLC at the Ham Lake, MN facility and shall not exceed the contracted price.
Warranty service in locations other than the Ham Lake, MN facility may incur additional charges for travel
and associated expenses. Shipping to/from Ham Lake, MN for warranty work will be at the customer’s
expense.
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SECTION 1—SAFETY
Before operating or working on the machine, please read this manual thoroughly.
Safety Symbols
This symbol is used throughout the manual to alert the reader to any known or apparent safety
conditions. Keep these warnings in mind at all times when operating or servicing the machine.
THIS MACHINE HAS CUTTING AND PINCHING HAZARDS. Do NOT attempt to run the machine without
guarding in place. Running the machine without guards in place could result in serious injury.
THIS MACHINE HAS HIGH VOLTAGE AND COMPRESSED AIR HAZARDS. Follow your company’s lockout
tag-out procedures. Always disconnect both electrical and pneumatic supply to the machine BEFORE doing
ANY work on the machine. Failure to do so could result in serious injury.
Seal heater may still be hot. USE CAUTION TO AVOID BURNS.
Cut-off blades and slitter blades are sharp and can cause injury. USE CAUTION WHEN WORKING
AROUND SHARP BLADES.
WARNING!
• The sensor used employs a semiconductor laser for its light source.
• The sensor is classified as a Class 1 laser product.
• Use of controls or adjustments or performance procedures other than those specified herein
may result in HAZARDOUS LASER RADIATION EXPOSURE.
• The sensor’s laser head produces a wavelength of 655nm with a maximum output of 350 W.
WARNING!
• DO NOT LOOK AT A LASER BEAM DIRECTLY!
• Do not continue to look at the light reflected on a highly reflective surface for a long time.
• Do not disassemble the sensor amplifier or the sensor head.
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• Do not operate or service this equipment while under the influence of alcohol or while taking
medications that may impair judgment.
• Only trained personnel should be allowed to operate this equipment.
• Use the safety guards that are installed on the machine and printer.
• Do not attempt to defeat the safety switches or interlocks equipped with this equipment.
• Keep all body parts and loose clothing away from all moving parts during operation.
• Do not wear loose clothing such as ties or baggy shirts while operating or servicing the
machine.
• Do not wear jewelry such as rings, necklaces or bracelets while working with this machine.
• Tie back long hair that may get caught in the machine.
• Disconnect the main electrical power and pneumatic supplies before servicing or repairing any
portion of the equipment.
• All equipment and components should only be used for the purposes for which they were sold
and designed for.
Due to the variability of local conditions, customer procedures and operator skill levels, neither the
authors, nor PurePouch LLC assume any responsibility for any accidents, injuries, damages or other
losses incurred resulting from the material presented in this manual.
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SECTION 2—MACHINE DESCRIPTION
Overview
The Purepouch™ packaging machine is a standard pouching machine of proprietary design which
can be configured with a variety of options. These options include thermal transfer printers, print and
apply label applicators, long or short conveyors, and 2-up pouch adaptation. The options supplied on
your machine are described either in the body of this manual or in supplemental Addendum sections
appended to it.
Machine Design and Functions
The PurePouch™ machine is designed to package parts and to seal them in peel pouches supplied to
the machine in roll stock from the customer’s supplier. The machine consists of four operating areas:
unwind, slit, pouch fill, and pouch seal.
• The unwind assembly supplies pouches from the supply roll to the pouch slit, fill, and sealing
stations. A tension brake maintains constant tension on the web as it is being unwound.
• The slitter station slits the top layer of the lamination using a precision slitting mechanism that
positions and transports a circular blade. The blade can be rotated within the mechanism to 36
cutting positions, yielding long blade life.
• The pouch fill station uses an air assist to open the pouch and a vacuum cup actuator that also
can be used to open the pouch for filling.
• The heat seal and cut off station combines a constant heat seal bar with a cut off shear that first
engages the material to seal and then separates the filled pouch from the web of material. The
seal bar dwells for a programmable time and then the sealed and separated pouch drops under the
machine. A 3/8 inch wide strip of waste material (kerf) is deposited through a vacuum hose into a
collection pouch.
Operating Sequence
• Machine is powered up by the operator.

• Powered roller moves the pouches from the roll to the slitter.
• Printer prints a saved barcode, image, and/or text to each pouch (if printer or print and apply
option is included).
• Slitter slits each pouch open.
• Pneumatic air assist opens pouch for a pick and place machine to load pouch, or for manual
loading.
• Pneumatic powered seal bar seals and cuts each pouch.
• Loaded and sealed pouches drop onto a conveyor or into a box under the machine.
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SECTION 3—INSTALLATION
Base Model Installation Procedure
• Position the PurePouchTM machine in its operating location.

o Make sure there are no obstructions to the access of all machine parts for maintenance.
o Make sure any doors may swing open to a minimum of 90 from the closed position.
o Locate the machine at a practical location near a 120VAC, 15 amp outlet and a
compressed air connection.
• Secure the machine in position by locking the wheel locks on the four casters.
• If the machine is equipped with the level adjustment option, adjust the machine height as
shown in Section 13.
• Make sure there are no obstructions to any moving parts.
• Make sure the power switch is switched to the “OFF” position and the Emergency Stop button
is pushed down.
• Connect the supplied power cord to the PurePouchTM machine and connect it to the 120 VAC,
15 amp power source. If needed, a properly grounded three prong extension cord may be
used.
• Connect the PurePouchTM machine to the house air supply (a minimum 80 PSI and maximum
130 PSI compressed air).
CAUTION: Make sure the air supply is clean and dry.
NOTE: The machine requires a 3/8 inch air hose for proper volume. A suggested quick
disconnect coupling that will mate with the machine coupling is Fastenal P/N 430121 (1/4 in.
dia. quick disconnect, 3/8” NPT).
• For quieter operation, the pneumatic exhaust muffler (see illustration on a later page) may be
removed, and a line may be connected in its place to pipe the machine pneumatic exhaust to
another location.
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• Connect the foot switch to the foot switch connector.
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POWER PANEL ASSEMBLY

Seal Pressure
Gauge
Seal Time Seal Temp

Validation Ports Validation Port
Seal Pressure
Validation Port
Pneumatic
Exhaust Vacuum
Cup Generator
Printer 2-up
Extend (opt.)
Printer 2-up
Retract (opt.)
Printer I/O (opt.)

Printer Power
Cord Outlet
(opt.)
Printer Air (opt.)
USB Port Power Switch
Pneumatic
Exhaust 120 VAC Power
Cord Connector
Facility
Network
Pneumatic Inlet
NOTE: Items marked (opt.) are supplied for use with options which may or may not be included on
the machine.
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SECTION 4—MACHINE SETUP
Machine Setup Steps
This section provides a reference guide to the sequence of steps required to set up the machine.
References are provided to the sections of the manual describing these steps in greater detail.
Steps applying to all units are in bold face type.
• Remove any roll core left on the brake bar and spool the machine with a roll of pouches
(see Section 5—Spooling the Machine with Pouches).
• Route the pouches through the machine.
o For the base model only, see Section 6—Routing the Pouches (Base Model).
o For the optional printer model, see Optional Printer – (Bell-Mark) Routing the
Pouches, in Section 11.
o For the optional print and apply, see Optional Print and Apply – (Label-Aire)
Routing the Pouches, in Section 12.
• The printer or print and apply unit will also have to be setup and initiated if one of the units is
attached and to be run. See Optional Printer – (Bell-Mark) Setup in Section 11, or Optional
Print And Apply – (Label-Aire/Zebra/Datamax) Setup in Section 12.
• Once the web is routed through the machine, move the web so the theoretical opening of
the pouch resides in the load area (this is the area of the pouch that will be slit open,
usually around the eye spot or thumb-notch area).
• Measure the distance from the registration sensor to the nearest eye spot or thumb-
notch towards the drive roller. This will be the index length.
• Enter the index length into the HMI Recipe Screen (see Section 9—HMI (Human-
Machine Interface Terminal) Setup and Configuration). This is only an initial setup: the
machine will recall this setup from the saved recipe in the future.
• Adjust the registration sensor position so the next eye spot or thumb-notch will pass the
view of the sensor (see Registration Sensor Adjustment in Section 8).
• Close all doors and protective shielding on the machine and start up the HMI (see
Startup Procedure in Section 10—Operation).
• Cycle the machine a few times to allow the web to settle into its “home” position (see
Section 10—Operation).
• If the pouches are off center, make fine tune adjustments by moving the roll on the
brake bar (see Section 5—Spooling the Machine with Pouches).
• Fine-tune the index length to maximize the location of the pouch opening in the load area
in relationship to the vacuum cups. Make sure to save the index information settings in the
HMI Recipe Screen (see Section 9—HMI (Human-Machine Interface Terminal) Setup and
Configuration).
• Make sure to adjust the registration sensor as the web moves into its “home” position.
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• If a printer is attached and will be used, and the above steps are accomplished, move the
printer coordinates (or print and apply coordinates) in order to place the print or label in the
proper location on the pouch. See Optional Printer – (Bell-Mark) Setup in Section 11, or
Optional Print and Apply – (Label-Aire/Zebra/Datamax) Setup in Section 12.
• Once the above steps are accomplished, cycle the machine to make sure everything, to this
point, lines up correctly. Make any fine tune adjustments as necessary.
• Adjust the slitter to the appropriate area (see Slitter Assembly Adjustment in Section 8).
• Adjust the cut and seal assembly to the appropriate area (see Cut and Seal Assembly
Adjustment in Section 8).
• Adjust the pouch guide chute for the width of the pouches (see Pouch Guide Assembly in
Section 8).
• Adjust the assembly pouch guide fingers to the position that keeps the pouches from
curling into the cut and seal assembly (see Pouch Guide Assembly in Section 8).
• Adjust the vacuum cup assembly (if needed) to a position that both allows maximum throat
opening yet allows the vacuum cups to grab and hold the pouch open (see Vacuum Cup
Assembly Adjustment in Section 8).
• If needed, adjust the air assist flow for maximum opening performance (see Air Assist
Flow, in Section 8).
o Some parts are bulky and may not be easily loaded while the air assist is on. In
this case, perhaps turning the flow down will help; or, decrease the amount of time
the air assist is on using the HMI Recipe Screen (see Section 9).
o Perhaps turn on the vacuum cup feature, or turn on the vacuum cup feature in
conjunction with the vacuum bar feature. This will allow the vacuum cup bar to
travel inwards toward the pouch, turn on the vacuum cup, and pull the pouch open
(see Section 9).
o Other pouches need the air assist flow turned up in order to open. In this case,
turn the air assist flow up, or increase the amount of time the air assist is on.
• Once all final adjustments have been made, document the settings for each particular
pouch in use. A permanent sticky back tape measure may be attached to the different
mechanical setup areas on the machine for quick and repeatable setups. Simple marks on the
machine may serve the same purpose.
• Save all pertinent information into the HMI Recipe Screen. Include the index length, air
assist time, vacuum cup enable/disable, and vacuum bar enable/disable settings (see Section
9—HMI (Human-Machine Interface Terminal) Setup and Configuration).
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SECTION 5—SPOOLING THE MACHINE WITH POUCHES

Inflatable Air Chuck
• Release the pressure from the air chuck by pressing in on the air valve (located on the chuck).
This will release the chuck’s grip on the roll core
• Remove the old spool if one remains on the unwind shaft.
Air Valve
• Place the new spool of pouches onto the shaft and over the inflatable air chuck.
• Make sure to position the roll of pouches so that the poly side faces up towards the slitter
when the pouches are threaded through the slitter assembly.
• If the pouches are poly/poly or foil/foil, make sure the registration mark is facing the
registration sensor once the web is routed through the machine.
Registration Sensor
• Once the roll is positioned correctly, use the supplied air nozzle to fill the air chuck. Place
the nozzle into the air valve and fill the chuck with air.
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NOTE: The machine must be powered up and must be reset in order to use the supplied air
nozzle.
• When the roll is held tightly by the chuck, pull the nozzle away from the valve, release the
handle of the nozzle, and replace the nozzle onto the holder. To release the roll, push in the
air valve to release the air.
• Replace the nozzle onto the holder (see photo below).
• Some adjustment may be needed if pouches are a different width.

• The air chuck may be moved along the brake bar using the chuck’s hex clamp screws.
• The roll back stop (optional) helps position rolls of the same width consistently each time
they are loaded by butting each roll against the stop. The stop needs to be relocated if the
machine is being set up to run a roll with a different pouch width.
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SECTION 6—ROUTING THE POUCHES (Base Model)
Following your company’s lockout tag-out procedures, always disconnect both electrical and pneumatic
supply to the machine BEFORE doing ANY work on the machine. Failure to do so could result in serious injury.
**NOTE**
It is important that you do not allow the previous spool of pouches to run out completely. The easiest way to
re-spool is to tape the new roll of pouches to the end of the previous roll. However, if the machine runs
completely out of pouches (and when spooling pouches for the first time), follow these steps.
• Open the machine front guard panel by pulling out on the two latching pins and lowering the
hinged guard panel.
• Remove the clear top guard panel by removing the two mounting screws securing the top
panel to the side panels and sliding the top panel out of its rear slot. Set the top panel aside
after removal.
• Once the roll of pouches is loaded onto the unwind air chuck, begin threading the web along
the web path by placing the web over the first roller above the unwind shaft.
• Run the web under the slitter band.
Slitter blades may still be sharp and can cause injury. Use Caution.
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• For pouches with thumb-notches (windows), make sure the window, or typically the middle
of the pouch, aligns with the raised slitter button. In this view, make sure the window aligns
horizontally. This will help to align the web into its correct position.
NOTE: For pouches with eye spot (dark ink spot) registration marks, a raised slitter button is
not needed, but these pouches may be run on machines with slitter buttons.
• Raise the top drive roller by rotating the roller separator handle at the end of the roller and
place the web between the top rollers.
Roller Separator
Handle
• Feed the web between the upper drive roller and lower idler roller near the front guard
panel.
• Once the web is threaded through the top rollers, rotate the roller separator handle back to
lower and lock the top roller into position. The web should hang vertically in front of the
rollers.
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Cut-off blades may still be sharp and can cause injury. Use Caution.
Seal heater may still be hot. Use Caution.
• Make sure the web is centered throughout the machine.

• Place the clear top guard panel in position on top of the machine. This must be done before
raising the front guard panel because the front guard panel helps hold the top panel in
position.
• Raise the front guard panel and secure it in its closed position by inserting the two latching
pins into their sockets.
• With the guard panel closed, the web path should run between the guide bar on the guard
panel and underneath the pressure finger.
• Make sure the web is routed correctly between the guide fingers and the heat seal/cutter bar.
• The roll is now correctly webbed through the system for configuration without a printer.
• Reinstall and secure the top guard panel mounting hardware.
• Attach the power supply and the air supply to the machine.
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Do NOT attempt to run the machine without guarding in place. Running the machine without guards in
place could result in serious injury.
If a roll is present on the system, it is easiest to tape the new roll of pouches to the end of the previous roll.
Before the old roll runs out of pouches:
• Cut the pouches from the old spool.
• Tape the tail of the old spool to the beginning of the new spool.
• Carefully jog the pouches until they are at the appropriate location.
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SECTION 7—2-UP POUCH ADAPTATION OPTION
2-Up Pouch Adaptation Functional Description
The 2-Up pouch adaptation uses a single pouch roll with two lanes of pouches which are filled
simultaneously. This nearly doubles the number of parts that can be packaged in a cycle. The 2-Up
system functions as follows:
• A powered drive roller pulls pouches from the unwind assembly to the pouch slitting,
opening, and filling areas of the machine. The drive roller is powered by a servo motor.
• A registration sensor is used to detect a thumb-notch or eye spot registration mark on one
row of pouches. The middle of the sensor must align with the middle of the registration
mark so that the machine can determine where to slit the pouch. The pouches are typically
slit across the registration mark, but the slit may be positioned anywhere on the pouch.
• The slitter mechanism slits the top layer of the pouch using a slitting system that includes a
slitter blade and a slitter bar. The circular slitter blade is mounted inside a travelling slitter
carriage. The blade moves horizontally across the pouch roll and slits both lanes of
pouches.
• For pouches with thumb-notches (windows), a button bar is mounted on the slitter bar. This
bar has a raised “button” which aligns with the pouch window when the roll is slit. This
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ensures that the cut continues cleanly after the slitter blade crosses the gap created by the
window.
• For pouches with eye spots (dark ink spots), a raised slitter button is not needed, but these
pouches can be run on a machine with slitter buttons.
• The pouch fill station may use two adjustable air assist nozzles to open the pouches. Dual
vacuum cups present the pouch open for filling.
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Pouch Separation Blade
The pouch separation blade is very sharp! Keep fingers away from blade mechanism to avoid injury.
The pouch separation blade slits the pouch roll vertically prior to the filling process, separating
the two lanes of pouches.
During pouch filling operations the blade must be extended and locked into position in order to
separate the two pouch lanes. This is accomplished using the screws on the blade mechanism.
The blade is locked into position by tightening the screws shown below.
The pouch width adjustment blocks should be aligned with the edges of the pouch and adjusted
so the blade is in the center of the pouch. These can be adjusted using the screws in the slots
shown above.
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Pouch Separation Blade Replacement
The pouch separation blade is very sharp! Use extreme caution when removing and installing blades.
• The pouch separation blade is a generic single-edged razor blade. It should be replaced as
needed when it no longer cuts effectively.
• To replace the blade:

▪ Loosen the screw securing the blade mounting block in position.
▪ Remove the blade mounting block.
▪ Loosen the two screws to remove the cover.

▪ CAREFULLY remove the used blade and replace it with a new blade.
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▪ Reverse the previous steps to reinstall the blade.
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Pouch Roll Feed Path
• The 2-Up pouch roll is fed through the machine in much the same manner as a roll with a single
lane of pouches (1-Up roll). Spooling and routing the pouch roll is described and illustrated in
detail in Sections 5 and 6 of this manual.
• The only significant special consideration when feeding a 2-Up pouch roll is making sure it is fed
through the pouch separation area properly. The proper feed path for this area is illustrated
below.
The view below shows the pouch roll path at the slitter. This is typical for the 1-Up roll path as
well.
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SECTION 8—COMPONENT SETUP
Cut and Seal Assembly Adjustment
Cut-off blades are sharp and can cause injury by shearing or pinching.
Hot heat seal bar can cause burns. Avoid contact with seal bar.
• Turn the machine “ON” by using the ON/OFF switch.

• First, a reasonable offset must be programmed into the machine program logic,
as described in Section 9, HMI (Human-Machine Interface ) Setup and Configuration.
• Index a pouch and note where the registration mark on the pouch aligns within the cut and
seal area of the machine.
• To align the cut and seal assembly, use the cut and seal height adjustment handle located on
the right side of the machine frame towards the bottom front of the machine.
Adjustment
Handle
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• Adjust the cut and seal assembly until half the registration mark is in view while viewing it
from straight on. Typically, the assembly should cover the other half of the registration
mark.
• Run the machine to see if any fine adjustments need to be made. The pouch should be cut
through the middle of the window.
NOTE: The slit in the pouch that is created by the slitter to gain access into the pouch should
be aligned midway between the cut-off blade gap. This is necessary. When inspecting the kerf
(waste strip cut off by the blade), the slit in the kerf should be centered.
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Pouch Guide Assembly
Following your company’s lockout tag-out procedures always disconnect both electrical and pneumatic
Cut-off blades are sharp and can cause injury by shearing or pinching.
Pouch Guide Fingers

• Adjust the pouch guide fingers to achieve maximum pouch straightness when the machine
cuts the pouch. The guide fingers also guide the web through the cut and seal area to keep
the web from curling into the cut and seal area.
• A crossed formation may also work well.
• Using a 5/16” Hex Wrench, adjust the fingers forward or back and side to side to keep the
pouch following the correct path.
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• Once adjusted, the typical pouch guide assembly looks something like the following:
Pouch Guide Chute

• The pouch guide chute holds the web path in position from side to side as the web is fed
through the cut and seal area. The chute has two vertical guide brackets which can be
moved closer or farther apart to adjust to different pouch roll webs.
Guide Bracket
(2)
Thumb Screw
(2 per side)
• To adjust the width of the guide chute, loosen the two thumbscrews on each guide bracket.
• Move the brackets in or out to conform to the roll width. Take care that the web hangs
straight between the guide brackets.
• When the guide brackets are properly positioned, secure in place by tightening the
thumbscrews.
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Vacuum Cup Assembly Adjustment
Following your company’s lockout tag out procedures always disconnect both electrical and pneumatic
Parts powered by compressed air present a pinching hazard. Keep hands and fingers clear of moving
parts.
• The vacuum cup assembly is adjustable. The adjustments should be made according to
pouch and part size. The larger the pouch or part, the more towards the front of the
machine (towards the operator and away from the part) the assembly should be set. It is the
“retract” stroke adjustment that sets the pouch opening distance.
• If the part being sealed is very large, and is not able to pass by the vacuum cup assembly,
open the throat of the machine by adjusting the vacuum cup assembly towards the front of
the machine (away from the pouch web). If the pouch that is being run is small, and the
vacuum cup is not able to hold the pouch open, adjust the vacuum cup assembly “retract”
stroke closer to the pouch.
• Open the front door and locate the adjustment screws that limit air cylinder travel.
• The extend stroke adjustment screw limits the distance the vacuum cup assembly travels
toward the bags. This is generally preset at the factory and should not need adjustment. If
adjustment is required, loosen the jam nut and rotate the screw “in” or “out” until travel
stops at the desired position. After adjustment is completed, tighten the jam nut.
“Extend” Stroke
Adjustment Screw
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• The retract stroke adjustment regulates the distance the vacuum cup assembly pulls the
individual pouch away from the pouch web when the cylinder retracts. This distance is
generally preset at the factory for a single size pouch specified by the customer. The
“retract” stroke usually requires adjustment if the machine is changed over to a different
pouch configuration.
“Retract” Stroke
Adjustment Screw
• To adjust the retract stroke, loosen the jam nut on the adjustment shaft. Using a suitable
tool, rotate the adjustment shaft “in” or “out” until travel is limited at the desired position.
After adjustment is completed, tighten the jam nut.
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Air Assist Flow
• There is an adjustable air assist to help open the pouches at the loading point.
• To adjust the flow of the air assist, pull out the air assist knob and turn it clockwise to
increase the flow or counterclockwise to decrease the flow; push the knob back in to lock.
Pressure Fingers
Pressure fingers can be repositioned if the pouch configuration changes. Base units with a 1-Up
(single pouch roll) configuration have a single pressure finger. 2-Up units (pictured below) use two
pressure fingers. If roll width or type changes, it may be necessary to relocate the fingers or to
remove one of the fingers.
• Loosen the fasteners at the top of the fingers.
• Reposition fingers by sliding the fingers left or right in the mounting bracket slots.
• To remove a finger unit, remove the fastener at the top of the finger.
• Remove the pressure finger.
• Reposition the pressure finger and fastener as needed.
• When position is correct, secure the finger in position by tightening the fastener.
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Slitter Assembly Adjustment
• Loosen the slitter slide handle on the right side of the machine.
Slide Handle
• Move the slitter forward or backward until the slitter button is aligned with the registration
window.
• Tighten the slitter slide handle.
NOTE: Typical setup is made so that the actual slit is made off center, yet still within the
registration mark, but closer to the front of the machine or operator. The slit that is created will
need to be centered inside the cut-off blade gap once it reaches the pouch and seal assembly.
When this setup is used for running pouches with thumb-notches, a partial thumb-notch will
remain at the bottom of the pouch for easy tear access into the pouch.
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Slitter Blade Adjustment
The slitter blade is sharp and can cause injury by shearing or pinching.
• To adjust the slitter blade, first disconnect both the electrical and pneumatic supply to the
machine. Follow your company’s lockout tag out procedures.
hinged guard panel. This will assist in removing the top guard panel.
• Remove the top guard panel by removing the two mounting screws securing the top panel to
the side panels and sliding the top guard out of the rear slot. Set the top guard aside after
removal.
• Turning the micrometer adjustment knob clockwise will cause a shallower cut. Turning the
micrometer adjustment knob counter clockwise will cause a deeper cut.
Adjustment
Screw
Tightening/
Locking Ring
• With pouches in position, slide the slitting carriage back and forth by hand, adjusting the
micrometer knob until the pouches are slit open consistently. Be careful not to slit the
pouches completely through. It is acceptable to score the bottom layer as long as the score
mark is not so deep that it breaks the web under tension.
• Make sure the tightening/locking ring is snug on the micrometer.

• Reinstall the clear top guard panel and its mounting hardware.
• Raise (close) the front guard panel and secure it in the closed position by inserting the two
latching pins into their sockets.
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Slitter Blade Indexing
• Following your company’s lockout tag-out procedures, disconnect both the electrical and
pneumatic supply to the PurePouchTM.
hinged guard panel. This will assist in removing the top guard panel.
• Remove the machine’s top guard panel by removing the two mounting screws securing the
top panel to the side panels and sliding the top guard out of the rear slot. Set the top guard
aside after removal.
• Turn the micrometer adjustment knob clockwise to raise the slitter blade from the cutting
pad.
Adjustment
Screw
• Loosen the slitter blade shaft clamp screws.
3/16
Hex Wrench
Shaft
Clamp
Screws
• Turn the slitter knob until the next lower number (“350-0”) appears in the guard window.
• Tighten the slitter blade shaft clamp screws.
Guard Window
NOTE: When the number “0” is reached, refer to the Slitter Blade Replacement section of this manual.
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• With a pouch in position, slide the slitting carriage back and forth by hand, and adjust the
micrometer knob counter clockwise until the pouch is slit open. Refer to the Slitter Blade
Adjustment section of this manual.
• Reinstall the clear top guard panel and its mounting hardware.
• Raise (close) the front guard panel and secure it in the closed position by inserting the two
latching pins into their sockets.
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Slitter Band Adjustment
Following your company’s lockout tag out procedures, always disconnect both electrical and pneumatic
• After pulling on the slitter band while routing the pouches, or after time as the slitter runs
across the assembly, the slitter band will need to be tightened down.
• Remove the top guard panel and loosen one of the button head fasteners at either end of the
slitter band.
• Using a finger, run the length of the band while keeping pressure on the band to work out
any slack. Once the slack has been taken out, tighten the button head fastener with the other
hand.
Slitter Band
Fastener
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Pouch Web Registration Sensor Adjustment
WARNING!
• To adjust the registration sensor position, use the sensor adjustor knob on the side of the
machine. The sensor head travels from left to right across the pouch roll.
Adjustment knob
• The middle of the sensor laser beam (red dot) must align with the middle of the window on
the pouches (thumb-notch window pouch configuration, seen from above).
• If the pouches have eye spots (dark ink spots), the laser beam must align with the middle of
the ink spot (shown from below).
• After use, there may be some drift before the web settles. Make sure to keep the sensor
aligned with the pouch registration marks.
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Pouch Web Registration Sensor Initial Setup
WARNING!
• Use of controls or adjustments or performance procedures other than those specified herein may result
in HAZARDOUS LASER RADIATION EXPOSURE.
WARNING!
NOTE: The following steps for the pouch web registration sensor initial setup were completed at the
factory and should not need to be performed unless a new sensor is installed, a new application is needed,
or for checking the sensor setup.
Sensor Head
• Check to see that the sensor head is mounted correctly.

• With the machine powered down, remove the electrical panel cover.
• Locate the sensor amplifier on the electrical panel.
Sensor Amplifier
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• Unlatch the flip-open clear cover that protects the sensor amplifier pushbuttons and display.
• Make sure the toggle or dip switch is set to the position marked “1”.
o Use caution! The sensor head emits laser light. Do not look at the laser beam or any
reflected laser light directly.
o To avoid possible electric shock, use caution when working with the sensor amplifier.
Avoid contact with the terminal blocks near the sensor.
• Power up the machine.
• Press and hold the mode button for approximately 3 seconds; either “L-on” or “d-on” will appear
(flash) on the display.
• Using the “up” or “down” arrow keys, make sure the unit is set to “d-on” (the display reads “d-on”).
This is used for Dark On or Dark Operation (when the sensor detects a dark spot, or loss of reflected
light, the sensor output will turn on). The theory of operation is that using a reflective surface, such as
a white colored material will reflect the laser beam back to the sensor; however, when the laser beam
reaches the thumb-notch (or window) or dark colored eyespot (ink spot) in the pouch web, the laser
will travel through the window or will be absorbed, and most of the laser light will not reflect back
into the sensor head. The lack of reflected light will turn the sensor’s output on.
• Tap the Mode button briefly – one time; this will save the setting and move the sensor display to the
next page; any of the following will appear (flashes) on the display: “Fine”, “turb”, “SuPr”, “ULtr”, or
“hSP”.
• Using the up or down arrow keys, make sure the unit is set to “Fine”. This is the speed versus power
setting for the sensor. The “Fine” setting is the second fastest setting with the second lowest power
range. The following are the sensor’s response times with their corresponding setting (the sensor’s
power or intensity is inversely proportional to the speed setting):
o hSP (HSP) 80 S
o Fine (FINE) 250 S
o turb (TURBO) 500 S
o SuPr (SUPER) 2 mS
o ULtr (ULTRA) 4 mS
• Tap the Mode button briefly – one time; this will save the setting and move the sensor display to the
next page; “END” will appear (flashes) on the display.
• Tap the Mode button briefly – one time; this will save all settings, “END” will briefly appear on the
display, then the display will revert back to the run screen with the set-point and current intensity
numbers shown on the display.
• This is the end of the pouch web registration sensor initial setup instruction list. The sensor may also
need to be taught the intensity set-point. Continue for setting the sensor set-point. Refer to Pouch
Web Registration Sensor Teach Point Setup: Thumb-notch (Window) or Pouch Web Registration
Sensor Teach Point Setup: Eye Spot (Dark Ink Spot) section in this manual, depending on the intended
application.
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Pouch Web Registration Sensor Teach Point Setup: Thumb-Notch (Window)
WARNING!
WARNING!
Sensor Head

• Make sure a roll of pouches is mounted and the web is routed through the machine.
Sensor Amplifier
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• Make sure the web is taut.
• Using the mechanical sensor head adjustment, position the sensor head so that it is centered about the
thumb-notch (window) as though the web were moving through the machine.
• Present the red laser beam with the pouch material and not the thumb-notch (window).
• Tap the Set button briefly – one time. The sensor has just learned the first position. Two bars should
illuminate on the sensor display.
• Move the pouch web to present the red laser beam with the thumb-notch (window).
• Tap the Set button briefly – one time. The sensor has just learned the second position. The display
will flash the set point (numeric value) briefly and will revert back to the run screen with the set-point
and current intensity numbers shown on the display.
• This is the end of the eye spot sensor set-point setup: thumb-notch (window) instruction list.
Set-Point Fine Adjustments

• If fine adjustments need to be made to the sensor’s set-point, possibly due to false triggering, continue
for setting the sensor set-point fine adjustment.
• When using the sensor to detect the thumb-notch (window), a lowered fine adjustment to the set-point
would typically be needed.
• Press the “down” (or “up” as necessary) arrow key, depending on the needed fine adjustment.
o A single tap of the arrow key will adjust the set-point one increment.
o By pressing and holding the arrow key, the sensor will continue to increase or decrease the set-
point increment at an increased rate.
• As the set-point is changed, the sensor is automatically saving the set-point (there is no need to press
any further buttons to save the new set-point); the sensor “actively” saves the new set-point. The new
set-point is saved and will be recalled upon all subsequent power ups.
• The upper green number on the display is the set-point, and the lower red number is the actual sensor
intensity as detected by the sensor head located at the pouch.
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Pouch Web Registration Sensor Teach Point Setup: Eye Spot (Dark Ink Spot)
WARNING!
WARNING!
Sensor Head

• Make sure a roll of pouches is mounted and the web is routed through the machine.
Sensor Amplifier
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• Make sure the web is taut.
• Using the mechanical sensor head adjustment, position the sensor head so that it is centered about the
eye spot (dark ink spot), as though the web were moving through the machine.
• Present the red laser beam with the pouch material and not the eye spot (dark ink spot).
• Tap the Set button briefly – one time. The sensor has just learned the first position. Two bars should
illuminate on the sensor’s display.
• Move the pouch web to present the red laser beam with the eye spot (dark ink spot). The relationship
between the red laser beam and the eyespot (dark ink spot) may need to be viewed from below the
web.
• Tap the Set button briefly – one time. The sensor has just learned the second position. The display
will flash the set point (numeric value) briefly and will revert back to the run screen with the set-point
and current intensity numbers shown on the display.
• This is the end of the eye spot sensor set-point setup: eyespot (dark ink spot) instruction list.
Set-Point Fine Adjustments

• If fine adjustments need to be made to the sensor’s set-point, possibly due to false triggering, continue
for setting the sensor set-point fine adjustment.
• When using the sensor to detect the eyespot (dark ink spot), a lowered fine adjustment to the set-point
would typically be needed (typically because of false triggering when the eyespot imprinted by the
pouch manufacturer is lighter than usual).
• Press the “up” (or “down” as necessary) arrow key, depending on the needed fine adjustment.
o A single tap of the arrow key will adjust the set-point one increment.
o By pressing and holding the arrow key, the sensor will continue to increase or decrease the set-
point increment at an increased rate.
• As the set-point is changed, the sensor is automatically saving the set-point (there is no need to press
any further buttons to save the new set-point); the sensor “actively” saves the new set-point. The new
set-point is saved and will be recalled upon all subsequent power ups.
• The upper green number on the display is the set-point, and the lower red number is the actual sensor
intensity as detected by the sensor head located at the pouch.
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Pouch Spool Analog Brake Sensor Setup
• Check to see that the sensor is mounted correctly. If it is mounted correctly, load an empty
roll onto the spool mount.
• Press the teach button until the teach LED turns red (hold the button in for about 2 seconds).
This indicates that the sensor is waiting for the first window limit.
• Now the range LED should be green indicating a valid target. Briefly “click” the teach
button while the sensor is facing the empty roll. This will teach the sensor its first limit.
The teach LED will flash red to acknowledge the first window limit; it is now waiting for
the second limit. At this limit, the sensor should output 0 Volts.
• Place a full roll of pouches onto the spool mount and press the teach button again to teach
the sensor the second limit. The teach LED will return to either yellow or off as the sensor
returns to run mode. The sensor should output 10 Volts at this limit.
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Brake PCB Setup
Potentiometer Adjustment
• Locate the printed circuit board on the electrical panel.
• Connect an ammeter in series with the positive brake output (Pin 7).
• Set up a test recipe and enter [1] for Brake Output At Min. [%] and enter [100] for Brake
Output At Max. [%] in the Indexing tab of the recipe. Make sure the recipe has been
selected.
• The circuit board should output approximately 400 milliamps with a full roll spooled onto
the machine and approximately 0 (zero) milliamps with no roll on the machine.
• If the brake is not on target, adjustments can be made through the adjustment of the two
potentiometers on the board. R11 is adjusted to change the location of the current span (to
move the current levels up and down). R5 is adjusted to change the span of the current (to
make the span wider or narrower).
• Power down the machine before removing the ammeter and reinstalling the electrical cover.
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SECTION 9—HMI (HUMAN-MACHINE INTERFACE) SETUP AND
CONFIGURATION
HMI Display
The operator interface terminal is a PC-based HMI display with a touch screen interface. The PC does not
have a typical power down/shut down button. To power down the PC/display, turn the main electrical switch
to the “OFF” position.
HMI Display
EMERGENCY STOP and RESET Switches
The EMERGENCY STOP and RESET pushbuttons are located below the HMI Screen.
• The EMERGENCY STOP switch is a red mushroom head switch. Pressing the button stops all
machine motion. The switch is reset by twisting the knob to the right (in the direction of the arrow on
the switch head).
• The RESET button is a white illuminated pushbutton which resets the cycle after an emergency stop.
The light is not illuminated when the Emergency Stop has been triggered or upon power up. To reset
the machine, press and hold the RESET button until it illuminates.
Foot Pedal
A foot operated pedal is used along with the touch screen to run the packaging cycle. Pressing the foot
switch enables the user to run either a single cycle or more cycles, depending on how long the foot switch is
held engaged.
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User Levels
User Level Login Default Functions

Password
(case sensitive)
Default NA NA • Initial user logged in at startup
(Operator) • Start/stop the machine
• Select the current recipe to run
• Select a batch quantity and start/stop a
batch
• Jog the motor
Maintenance *** *** • All functions of the operator level
• Roll diameter calibration parameters
• Manual control of machine functions
Engineering *** *** • All functions of the operator and
maintenance levels
• Configure recipes
System *** *** • Ability to change passwords
Administrator • Ability to enable and disable software
options available on the system.
• Exit the software and get to the DOS
prompt
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Standard Screen Header
Object Description/Function
Screen Name display Displays the name of the current screen (Information Screen).
Date/Time display Displays the system’s current date and time. These are
displayed at opposite ends of the screen name display bar.
Message display and Displays current machine status and faults. Press to reset
Fault Reset button machine faults.
Selected Recipe: Displays the recipe name of the currently selected recipe.
Current User: Displays the user authorization level of the currently logged in
user.
Current Temperature: Displays the actual temperature of the seal bar in degrees F.
Current Roll Displays the diameter of the pouch material on the roll in
Diameter: inches.
Standard Screen Footer
Run Screen button Opens the main run screen. Displayed at all user levels.
Info Screen button Opens the information screen. Displayed at all user levels.
Recipe Screen button Opens the recipe screen. Displayed at all user levels.
Maint Screen button Opens the maintenance screen. Enabled only when current
user is maintenance level or higher.
Login/Logout button Pressing Login at Operator level opens a User Login window
for logging into password protected levels.
Logout is displayed on upper user level screens. Pressing
Logout returns the screen to the default Operator level.
Exit button Closes the application. Displayed on System Administrator
level screens only.
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Main Run Screen
Main Run Screen in Batch
The Main Run Screen is the primary user screen. At the Operator’s level (shown), it is used to start
and run the machine cycle. Pressing the Login button enables authorized users to enter passwords
and access the Engineering, Maintenance, and Administrator level screens.
Main Run Screen at Startup Main Run Screen, Jog Mode
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Header and Footer This screen has standard header and footer displays.
displays
Seal Temperature Displays the set point temperature of the seal bar in degrees F
display for the current recipe.
Seal Time display Displays the set seal time (seal bar extended and engaged) for
the current recipe.
Open Pouch button • Enabled when the system is in run mode.
• Press to open the pouch at the load area using the
pouch opening sequence of the machine cycle.
Prime Pouches button • Displayed only on machines with printer option.
• Displayed only with machine in “batch” mode.
• Press to put program in “prime” mode.
• Pressing this button and then engaging any cycle
switch advances the pouch roll so that the pouches
after the printer are not opened for filling, and pouches
before the printer are printed.
Purge Pouches button • Displayed only on machines with printer option.
• Displayed only with machine in “batch” mode.
• Press to put program in “purge” mode.
• Pressing this button and then engaging any cycle
switch stops label printing and purges the machine of
printed pouches.
Run Mode/Jog Mode • “Run Mode” is displayed when the system is in run
button mode. Press to enter jog mode to jog the web/motor.
• “Jog Mode” is displayed when the system is in jog
mode. Press to enter run mode to run the machine.
Jog button • Jog is displayed when the system is in jog mode.
Press to jog the pouch material forward.
• Release the Jog button to stop the jog sequence when
the system is jogging.
Single Cycle button “Single Cycle” is enabled when the system is in run mode.
Press to initiate a single machine cycle.
Cycle Start button The green Cycle Start button is displayed when the system is
in run mode and a batch has been started. Press to initiate
continuous cycling of the machine. The button is light green
in continuous cycle and dark green when not in continuous
cycle.
Cycle Stop button The red Cycle Stop button is displayed when the machine is
continuously cycling. Press to stop the continuous cycling of
the machine.
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Batch Quantity status • Displays the batch count
display • “Batch Quantity: <x>/<y>” if a set batch count
• “Batch Quantity: <x>” if unlimited batch count
• Returns to zero (0) upon starting a new batch.
Start Batch/End Batch • “Start Batch” is displayed when no batch is running.
button Press to start a batch.
• “End Batch” is displayed when a batch is running.
Press to end the current batch.
Select Recipe button • Press to open the Open Recipe window.
• Only displays when no batch is running.
Batch Quantity button • Touch the button to bring up a numerical keypad so
user can enter a numerical quantity.
• A quantity of zero indicates an unlimited batch
quantity.
• Only displays when no batch is running.
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Open Recipe Window
Pressing the Select Recipe button on the Main User Screen opens the Open Recipe window. This
button is enabled only when no batch is running. It enables Operator level users to select recipes to
run. Higher level users use it when modifying recipes and creating new recipes.
Recipe list box • Displays the current recipes created in the system.
• Press desired recipe to view/modify.
Up pushbutton • Press to move up one item in the recipe list.
Enter pushbutton • Press to accept the selected recipe.
Down pushbutton • Press to move down on item in the recipe list.
Delete pushbutton • Press to delete the selected recipe. A confirmation box
will appear before any file is deleted.
• Visible only when the current user is Engineer or
System Administrator level.
Cancel pushbutton • Press to close the window without modifying the
current recipe selected.
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Data Entry Numerical Keypad
Touching the Batch Quantity button on the Main Run Screen opens the numerical keypad. This pad
is used to enter new values into the selected field. The Recipe screens use the same keypad for
editing recipe parameters. The possible range of values for each parameter is displayed under the
numerical data entry field.
Number keys • Use the number keys to type a new value into the data
entry field at the top of the keypad.
Back key • Press to backspace.
Enter key • Press to enter the newly typed numerical value.
Esc (Escape) key • Press to close the keypad window.
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Information Screen
Header and Footer This screen has standard screen header and footer
displays displays.
Manufacturer contact • Address and phone number for PurePouch, LLC
information
Project Data display • The model number of the machine. The data is read
from the config. File.
• The PurePouch project number that the software is
related to. The data is read from the config. File.
HMI Version display • Current HMI software version. The data is read from
the compiled HMI code.
PLC Version display • Current PLC software version. The data is read from
the PLC.
Servo Version display • Current servo software version. The data is read from
the servo drive.
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User Login Window
Pressing the Login button on the screen footer enables authorized users to enter passwords and to
access the Maintenance, Engineering, and Administrator level screens. Users log in as follows:
1. Press the Login button to open the User Login window.

2. Place cursor in User: entry box. This brings up an alpha-numeric keyboard.
3. Type in user name using alpha-numeric keyboard and press “Enter” key to enter the word.
4. Place cursor in Password: entry box.
5. Type in password using alpha-numeric keyboard and press “Enter” key to enter the password.
6. Press Log In button to accept and validate the entered password.
7. If the password is not entered correctly, a Login Error message box will be displayed. If this
message appears, close the message box and repeat the password entry procedure.
8. Pressing the Cancel pushbutton closes the window without changing the current user level.
Login Error Message Box
A login error message box is displayed if the user enters an invalid user name or password during the
login process. Touching Okay acknowledges the message and closes the message box.
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Alpha-Numeric Keyboard
Touching the User Name or Password boxes on the Login window brings up the keyboard. This
enables authorized users to enter passwords and access the Maintenance, Engineering, and
Administrator level screens
o Pressing the Esc key closes the keyboard and erases any unsaved data.
o Pressing Back (backspace) deletes the characters previously entered.
o Pressing Enter enters the password into the password window on the Login screen.
o Pressing Shift shifts the characters between lower case and upper case.
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Recipe Screen—Indexing Display
Pressing the Recipe Screen button on the Main User Screen opens the Recipe Screen. Pressing the
Indexing tab on the Recipe Screen brings up the indexing recipe displays.
Header and Footer This screen has standard screen header and footer displays.
displays
Roll/Brake tab Touching this tab opens the Roll/Brake Recipe Screen,
displaying pouch low roll warning and brake output
parameters.
Loading tab Touching this tab opens the Loading Recipe Screen,
displaying pouch loading parameters.
Sealing tab Touching this tab opens the Sealing Recipe Screen,
displaying seal time and temperature recipe parameters.
Printing tab Touching this tab opens the Printing Recipe Screen,
(printing option only) displaying printer setup parameters. This tab is not displayed
if no printer is supplied with the machine.
Pouch Length: button • This value determines the total pouch distance. If the
registration mark is not detected within this distance a
machine fault is generated.
• Press to open a numeric entry window to enter the
desired value.
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Registration Distance: • This value determines the distance the motor will
button index after the registration mark is detected. The
registration stop is where the pouch slitting operation
takes place.
desired value.
Incremental Index • This value determines the distance (in inches) the
Dist: button machine will index from the registration stop. If the
value is set to zero, all machine functions take place at
the registration stop position. Otherwise, the system
will perform two moves (double index) for longer
pouches.
desired value (0-24 inches).
NOTE: The registration and incremental index distances combined cannot exceed the
pouch length.
First Index and Second These columns assist the user in setting up the pouch indexing
Index columns sequence for the length of pouch being run. The radio buttons
indicate the index cycle where each process action occurs.
• If the incremental index distance is 0, only one index
is needed and only the First Index column is
displayed.
• If the incremental index distance is greater than 0,
double indexing is required and both index columns
are displayed.
Open: • The index cycle when the pouch opens. The pouch
Open buttons are displays only and cannot be edited.
Registration Index: • The index cycle when the registration index occurs.
Slit: • The index cycle when the pouch is slit.
Seal: • The index cycle when the pouch is sealed.
Print: • The index cycle when the pouch label is printed. The
Print buttons are gray and inactive if no printer is
enabled.
NOTE: The machine recipes are set up at the factory for customer-specified pouch sizes.
The radio buttons in these columns permit authorized personnel to set the machine up for
additional pouch sizes or to modify the original settings. See Indexing Table following
for assistance.
Recipe Editing Buttons These buttons are displayed above the footer on all the Recipe
Screen displays.
• Open button • Pressing this button opens the Select Recipe window.
If a valid recipe is selected, all recipe data is updated.
This button is not displayed when a batch is running.
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• New button • Press to create a new recipe. An alpha-numeric entry
window will open to allow the user to enter a name for
the new recipe.
• If the new name is invalid, the process is aborted.
• If the new name is valid, a new recipe is created with
default values loaded.
• Save button • Press to save the recipe parameters.
• Save As button • Press to save the recipe parameters to a new recipe
name. An alpha-numeric entry window will open to
allow the user to enter a name for the new recipe.
• If the new name is invalid, the process is aborted.
• If the new name is valid, a new recipe is created with
default values loaded.
• Delete button • Press to delete the current selected recipe. A
confirmation box will appear to ensure the user does
want to delete the recipe.
• If the current recipe is deleted, the default recipe
values are loaded.
Last Saved: display • Displays the date and time the selected recipe was last
saved.
NOTE: Authorized users can edit the displayed parameters using the numerical keypad
and the Save button. The Open, New, Save, Save As, and Delete buttons are disabled
when a batch is running. The Recipe Screen is viewable by any user level but requires
Engineering or Administrative level authorization for editing.
Indexing Table
The indexing table is provided as a guide only. Setting ranges are typical for base PurePouch
machines. Printing maybe set to occur on either index depending on label and pouch configurations.
Pouch Length 1-12.5 inches 12.5-15 inches 15-19 inches 19-22 inches
(approx). (Incremental Index 22-24 inches
Distance is 0 )
Parameter/Index 1st Index N/A 1st Index 2nd
Index 1st Index 2nd
Index 1st Index 2nd
Index
Open X X X X
Registration Index X X X X
Slit: X X X X
Seal: X X X X
Print: *
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Message Boxes
Advisory message boxes sometimes appear to assist the user through the recipe editing process.
These message boxes offer users options to select at various stages of the process. A sample message
box is displayed below.
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Recipe Screen—Roll/Brake Display
Roll/Brake tab on the Recipe Screen brings up the roll/brake recipe displays.
displays
Indexing tab Touching this tab opens the Indexing Recipe Screen,
displaying pouch roll indexing parameters.
Brake Output [%]: • This value determines the default amount of brake
button (at roll diameter tension on the roll at the specified roll diameter.
specified in adjoining • Press to open a numeric entry window to enter the
roll diameter box) desired value.
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At [x] Inches button • This value determines the roll diameter for the brake
tension output calculation.
desired value.
Brake Output at 3 • This value determines the default amount of brake
inches [%]:button tension on the roll at the minimum (3 inch) roll
diameter (as a percentage of the maximum tension
possible).
desired value.
Roll Low Warning: • This value determines at what diameter the low roll
button level warning message appears.
desired value.
saved.
Recipe Editing Buttons Open, New, Save, Save As, and Delete buttons are displayed
above the footer on all the Recipe Screen displays. Their
functions are described in the table following the Recipe
Screen—Indexing Display illustration.
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Recipe Screen—Loading Display
Loading tab on the Recipe Screen brings up the pouch loading recipe displays.
displays
parameters.
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Pouches Per Cycle: • This value determines the number of pouches
button produced for each machine cycle. The value is used to
compute the batch count.
desired value.
Note: If the value is set to 1, the printer will print once. If the
value is set to 2, the printer will print twice, with a dwell time
between prints which allows for shuttling the printer back and
forth.
Pouch Open Time: • This value is the programmed time (in seconds) for the
button pouches to be held open during loading. This value
determines the amount of time the machine delays
before initiating another cycle while in continuous
cycle or while the foot pedal is held down.
desired value.
Air Assist Time: button • This value determines the amount of time (in seconds)
the air assist will blow air to assist in opening the
pouch.
desired value.
Vacuum Bar • The button reads Vacuum Bar Enabled and displays
Enabled/Disabled green when the bar is enabled. The button reads
button Vacuum Bar Disabled and displays red when the
vacuum bar is not enabled. Press to toggle the state.
• The vacuum bar is an actuator that extends the vacuum
cup(s) out to the pouch and then retracts the vacuum
cup(s) away from the pouch. When enabled, the
vacuum bar extends to engage the pouch at load.
Vacuum Cups • When this button reads Vacuum Cups Enabled and
Enabled/Disabled displays green, the vacuum cups have vacuum to aid in
button opening the pouch at load.
• The button reads Vacuum Cups Disabled and
displays red when the vacuum cups are not enabled.
Press to toggle the state.
saved.
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NOTE: Authorized users can edit the displayed numerical parameters using the
numerical keypad and the Save button. The Open, New, Save, Save As, and Delete
buttons are disabled when a batch is running. The Recipe Screen is viewable by any user
level but requires Engineering or Administrative level authorization for editing.
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Recipe Screen—Sealing Display
Sealing tab on the Recipe Screen brings up the seal time and temperature recipe displays.
displays
parameters.
Seal Time: button • This button displays the seal time setting in seconds.
This value determines the amount of time the seal bar
engages the pouch material.
desired value.
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Seal Temperature: • This button displays the seal bar temperature set point
button in degrees F.
desired value.
Seal Temperature • The value displayed on this button (in degrees F)
Alarm +/- : button determines the range of temperatures above or below
the set point at which a fault is generated.
desired value.
Pouches After Load: • This button displays the programmed number of
button pouches between the pouch opening position and the
cut and seal position.
o This number is part of a calculation to
determine if the pouch at the cut and seal
should be counted in the batch count.
• To change the displayed value, press to open a
numeric entry window and enter the desired value.
Pouch Stabilize • The button reads Pouch Stabilize Enabled and
Enabled/ Disabled displays green when stabilization is enabled. When
button enabled, the vacuum bar will extend to aid in
stabilizing the pouches for sealing.
• The button reads Pouch Stabilize Disabled and
displays red when stabilization is disabled. Press to
toggle the state.
saved.
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Recipe Screen—Printing Display
Printing tab on the Recipe Screen brings up the printing recipe displays. The Printing tab is
displayed only when a printing option is enabled.
displays
parameters.
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Pouches Between • This button displays the programmed number of
Printer and Pouch machine cycles for the printed pouch to travel between
Load: button the printer labeler and the pouch opening position.
• This value is used for priming and purging.
• The proper value to enter is determined by loading the
pouch roll for the recipe onto the unwind shaft,
threading it through the machine, and counting the
following pouches:
o The pouch at the printer or printer applicator.
o The pouch to be loaded.
o Every pouch in between.
o The total is the numerical value to enter for
that particular recipe.
• To change the displayed value, press to open a
numeric entry window and enter the desired value.
Printer • The button reads Printer Enabled and displays green
Enabled/Printer when the printer is enabled. When enabled, the printer
Disabled button will be triggered after each pouch index.
• The button reads Printer Disabled and displays red
when the printer is disabled. Press to toggle the state.
saved.
and the Save button. The Open, New, Save, Save As, and Delete buttons are not
displayed when a batch is running. The Recipe Screen is viewable by any user level but
requires Engineering or Administrative level authorization for editing.
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Recipe Data
Data Constraints
Recipe Name <= 30 characters
(cannot be DEFAULT)
Last Modified mm/dd/yyyy hh:mm:ss
Pouch Length 0-24.0 Inches
Registration Distance 0.7-24.0 Inches
Incremental Index Distance 0-24.0 Inches
Brake Output At Roll Size 0-100 %
Brake Output For Roll Size 0-16.0 Inches
Brake Output At 3 in. 0-100 %
(minimum roll size)
Roll Diameter Warning 0-16.0 Inches
Level
Pouches Per Cycle 0-9
Pouch Open Time 0-99.0 Sec
Air Assist Time 0-99.0 Sec
Vacuum Bar Enable On/Off (Enable/Disable)
Vacuum Cup Enable On/Off (Enable/Disable)
Seal Time 0-10.0 Sec
Seal Temp 0-400 °F
Seal Temp Alarm Range +/- 0-100 °F
Pouch Stabilize On/Off (Enable/Disable)
Pouches Between Labeler 0-99
and Pouch Load (optional)
Printer Enable (optional) On/Off (Enable/Disable)
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Maintenance Screen—Manual Functions
Accessing the Maintenance Screen requires a Maintenance level or higher level user password.
Pressing the Maint button on the screen footer opens the Maintenance Screen. Pressing the
Manual Functions tab on the Maintenance Screen brings up the manual function displays.
displays
Input Status tab Touching this tab opens the Input Status Maintenance Screen
display.
Output Status tab Touching this tab opens the Output Status Maintenance
Screen display.
Roll Diameter Touching this tab opens the Roll Diameter Calibration
Calibration tab Maintenance Screen display.
Advanced tab Touching this tab opens an Administrator level Advanced
screen enabling printer operation and changing passwords.
This tab is visible only when the current user is System
Administrator level.
Seal Temperature Displays the seal bar temperature set point for the current
display recipe in degrees F.
Seal Time Set Point Displays the seal time (seal bar extended) set point for the
display current recipe in seconds.
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Total Cycles display Displays the total number of cycles the machine has run. This
display keeps a running count of machine cycles. One cycle
yields one count. The count is retained when the machine is
powered down.
Registration Index • Press to run the registration index sequence.
button • Disabled if the system is currently running a cycle.
Incremental Index • Pressing this button advances the roll the preset
button incremental index distance from the registration stop.
• If the previous index was not a registration index,
pressing this button performs the registration index,
stops the roll momentarily and then advances the roll
the incremental distance.
• Disabled if the system is currently running a cycle.
Index Slitter button • Press to actuate the slitter.
• Disabled if the system is currently running a cycle.
Index Pouch Open • Press to run the pouch opening sequence.
button • Disabled if the system is currently running a cycle.
Index Cut And Seal • Press to run the pouch sealing sequence.
Bar button • Disabled if the system is currently running a cycle.
Vacuum Cups button • Pressing this button generates vacuum cup vacuum to
pull the pouch open.
• The button is green when the function is forced on.
• The button is the same color as the background when
the function is forced off.
• Press to toggle the state. The state is reset to “off”
when the maintenance screen is exited.
Air Assist button • Pressing this button engages the pouch opening air
assist nozzles.
Kerf Vacuum button • Pressing this button engages the kerf vacuum which
removes waste material (kerf) from the cut and seal
area.
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Print Pouch button • Pressing this button manually prints a pouch.
• Displayed only on machines with printer option.
• Displayed only when the machine is in a recipe that
uses the printer.
• Displayed only when the printer is set up for use.
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Maintenance Screen—Input Status
Pressing the Input Status tab on the Maintenance Screen brings up the Input Status Screen.
displays
Manual Functions tab Touching this tab opens the Manual Functions Maintenance
Screen display.
Screen display.
Input status indicators These indicators show whether the respective input is “on” or
“off.”
• “On” is indicated by a green “1” indicator.
• “Off” is indicated by a white “0” indicator.
• The indicator label is read from the config file.
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Maintenance Screen—Output Status
Pressing the Output Status tab on the Maintenance Screen brings up the Output Status Screen.
displays
Screen display.
display.
Output status indicators These indicators show whether the respective output is “on”
or “off.”
• “On” is indicated by a green “1” indicator.
• “Off” is indicated by a white “0” indicator.
• The indicator label is read from the config file.
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Maintenance Screen—Roll Diameter Calibration Display (Begin Calibration)
Pressing the Roll Diameter Calibration tab on the Maintenance Screen brings up the roll Begin
Calibration display.
displays
Screen display.
display.
Screen display.
Begin Calibration Pressing this button begins the calibration sequence. The
pushbutton screen display changes to show OK and Cancel buttons and a
changing series of message prompts to guide the calibration
process.
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Maintenance Screen—Roll Diameter Calibration Display (Calibration in Progress)
Pressing the Begin Calibration button on the opening Roll Diameter Calibration Screen changes the
screen display.
OK button Pressing this button advances the user through the calibration
process. Each time the button is pressed, a new message
prompt is displayed. The user performs the stated action and
presses the OK button to advance the process. Pressing the
OK button on the final screen displayed captures the sensor
data and completes roll calibration.
NOTE: For a full description of the calibration sequence, see
Roll Diameter Sensor Calibration procedure in Section 15—
Maintenance.
Cancel button • Displayed only when required during the calibration
process.
• Pressing this button cancels and exits the calibration
sequence.
NOTE: Authorized users can edit the displayed numerical parameters using the
numerical keypad. The new value is saved when the calibration sequence has been
completed.
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Maintenance Screen—Advanced Display
Pressing the Advanced tab on the Administrative level Maintenance Screen brings up the Advanced
display, allowing the administrator to enable the printer and change passwords.
displays
Screen display.
display.
Screen display.
Enable Printer button Pressing this button enables the printer software for users who
purchase the printing option. Touching the button brings up
an alpha-numerical keyboard enabling the user to type in an
alpha-numerical code sequence which enables the printer. If
the software key is valid, the software option is enabled. If the
software key is invalid, the process is aborted and the
software option is disabled.
Change Passwords Pressing this button brings up the Change Password Window,
button enabling authorized users to change login passwords.
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Change Password Window
Pressing the Change Password button on the Advanced Maintenance Screen brings up the change
password window.
Administrative level users can change passwords for the user screen. This is done using the Change
Password window. When changing passwords, be sure to record the new password.
1. Touch the User Name text box. The alpha-numeric keyboard will be displayed.
2. Type in the user name using alpha-numeric keyboard and press the “Enter” key to enter the
user name.
3. Using the same procedure, enter the current password into the Old Password text box.
4. Touch the New Password text box. Using the keyboard, enter the desired new password.
5. Touch the Re-Enter New Password text box and re-enter the new password for confirmation.
6. Press the Update button to validate and accept the new password for the specified user level.
7. Press the Close button to close the Change Password window.
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PurePouch™ System Date and Time Setup
• Attach a USB keyboard (not supplied) to the PurePouch USB port on the power panel located at the
rear of the machine.
• With the machine powered up and the PurePouch™ application running, log in with administrator
rights.
• Exit the program by pressing the Exit button at the bottom of the screen.
• A DOS prompt will appear.
o Using the USB keyboard, in the DOS prompt command line, type in: control.
o Press Enter on the keyboard.
• The Control Panel will appear.
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Date/Time
• Double click Date/Time on the screen.

• Make adjustments to the time zone, date, and time as necessary on the screen.
• Press the Apply button on the screen.

• Press the OK button on the screen.
• Press the machine’s Emergency Stop button located near the display panel.
• Power down the machine using the main power switch on the power panel located at the rear of the
machine.
• Remove the USB keyboard if desired.
• Wait approximately 10 seconds.
• Power up the machine using the main power switch on the power panel located at the rear of the
machine.
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SECTION 10—OPERATION
Startup Procedure
• Switch the power switch to the “ON” position.

• During machine startup, a “Starting Application” screen is displayed.
• After startup, the HMI displays the Main Run Screen at the “Operator” current user level.
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• When the “E-Stop Is Not Reset” message appears, twist the Emergency Stop button to pop
it out. Press the E-stop button in case of trouble.
• Press the Reset button and hold until it lights.
• After the machine resets, a pop-up box with the message “Please wait while the parameters
are downloaded to the servo drive” is displayed momentarily.
• When powering up a cold machine or one which has been running at a higher temperature
than the current recipe, the “Seal Bar Temperature Out of Range” message is displayed until
the seal bar falls within the recipe operating temperature parameters.
• When the seal bar reaches operating temperature, touch the message window “Reset” button
to reset the message. The current seal bar temperature and the seal bar temperature setpoint
are displayed on the Main Run Screen.
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Recipe Selection
• When the “Recipe Not Selected” message is displayed, press the Select Recipe button. An
“Open Recipe” window is displayed.
• Select a recipe from the recipe list and press Enter. This accepts the selected recipe and
closes the “Open Recipe” window.
• Select a batch quantity to run using the Batch Quantity button. This button is only enabled
when no batch is running. When the button is enabled, touching the button opens a
numerical entry keypad.
o If a batch quantity of “0” (zero) is entered, the machine will run an indefinite number
of pouches.
o If a batch quantity other than zero is entered, the machine will stop after the set
number of pouches has been run.
• Press the Start Batch button. Once it is engaged, the button text changes to “End Batch.”
The green Cycle Start button is now displayed. A “Ready For Cycle” message is displayed
in the HMI message window.
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Ready For Cycle—Printer Setup
On machines equipped with the printer option, after the Start Batch button is pressed, the “Ready for
Cycle” message is displayed and alternates with a “Printed Pouch Prime Mode” message if the recipe
calls for use of the printer. This message signals the operator to set up the printer and position the labels
for printing if this has not already been done.
• Set up Printer:
o Section 11 of the PurePouch™ Operator’s Manual has detailed Installation, Pouch Routing,
Setup, and Ribbon Routing procedures for the optional Bell-Mark thermal transfer printer.
Refer to these when setting up the printer or when changing to a different label configuration.
Refer to Bell-Mark printer manual for additional information.
o Section 12 of the PurePouch™ Operator’s Manual has detailed Installation, Pouch Routing,
Setup, and Ribbon Routing procedures for the optional Label-Aire print and apply labeler.
Refer to these when setting up the printer or when changing to a different label configuration.
Refer to Label-Aire printer manuals for additional information.
• After the printer is first set up, subsequent setup requires loading the labels onto the printer. This
must be done each time the printer is set up.
NOTE: If the machine is E-stopped after the cycle begins, it will be necessary to repeat the printer setup
after each E-stop.
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Prime Pouches and Purge Pouches Buttons
The Prime Pouches and Purge Pouches buttons are displayed on the Main Run Screen when the
machine is in Batch mode. These buttons enable the user to place the machine into a temporary prime or
purge mode.
• Prime Pouches button: Pressing this button at any time puts the program in “Prime” mode. Pressing
this button and then engaging any cycle switch advances the pouch roll so that the unprinted labels
unwind and are not opened for filling.
• Purge Pouches button: Pressing this button at any time puts the program in “Purge” mode. Pressing
this button and then engaging any cycle switch stops label printing and purges the machine of printed
labels.
NOTE: The number of pouches between the printer and load point is programmed into the recipe during
recipe setup. Once a recipe is selected and the printer is set up, pressing the Cycle Start button should
automatically advance the roll without use of the Prime Pouches button. The Prime Pouches and Purge
Pouches buttons are primarily for use if a cycle is interrupted or operator intervention is needed.
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Machine Cycle—Single Index (Short Pouches)
The Single Index Cycle is for use with pouches with a finished length shorter than approximately 12 inches.
NOTE: Make sure the cut and seal assembly door is closed. An interlock switch allows machine
operation only when the door is closed. The door has an interlock switch that will trigger the
Emergency Stop circuit if the door is opened while the machine is running.
• Make sure the machine is in “Run” mode.

• When the “Ready For Cycle” message appears, the operator may start the machine cycle.
o Pressing the green Cycle Start button on the touch screen enables continuous cycle
mode.
o Pressing the Single Cycle button enables a single cycle.
o Pressing the foot switch enables the user to run either a single cycle or more cycles,
depending on how long the foot switch is held engaged.
• The machine indexes the web, detects the registration mark, and finishes the index.
• The index stops.
• The kerf vacuum turns on and the vacuum bar extends (if enabled) to stabilize the pouch.
• The cut and seal assembly engages to begin the cut and seal.
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• The seal dwell sensor detects the cut and seal assembly engagement.
o The kerf vacuum turns off.
o The slitter solenoid valve is toggled to slit an opening in the pouch material.
• The printer is triggered to print if the option is installed and enabled.
• The vacuum cups turn on, if enabled.
• With the web in the load position, the pouch is opened as follows:
o The air assist nozzle(s) blow air to open the pouch for a set amount of time, if enabled.
o The vacuum cups continue, if enabled.
o The vacuum bar retracts if enabled.
o The operator loads the product into the pouch.
• The cut and seal assembly disengages once the set seal dwell time has elapsed.
• If running in single cycle mode, the cycle can be restarted by the operator after the pouch
opening and seal time intervals have expired and all cycle functions are completed.
• If the machine is in continuous cycle mode, the cycle restarts automatically after the previous
cycle is completed.
• When the machine is in continuous cycle mode, the red Cycle Stop button is displayed.
Pressing this button will stop the cycle.
• The pouch opening features turn off after the maximum dwell times have expired and no
action has been taken by the operator.
NOTE: If the machine Incremental Index Distance setting is 0 (zero), the machine runs a single
index cycle. If the Incremental Index Distance setting is greater than 0, the machine requires a
double index cycle.
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Machine Cycle—Double Index (Long Pouches)
The machine cycle for long pouches (longer than approximately 12.5 inches) is similar to the single
cycle for used for short pouches except the machine indexes an additional time when cycling long
pouches. The double index sequence is set up using the Recipe Screen Indexing tab and varies
according to the length of the pouches being run. The Indexing Table which follows summarizes the
cycle differences:
Indexing Table
The indexing table is provided as a guide only. Setting ranges are typical for base PurePouch
machines. Printing maybe set to occur on either index depending on label and pouch configurations.
Pouch Length 1-12.5 inches 12.5-15 inches 15-19 inches 19-22 inches
(approx). (Incremental Index 22-24 inches
Distance is 0 )
Parameter/Index 1st Index N/A 1st Index 2nd
Index 1st Index 2nd
Index 1st Index 2nd
Index
Open X X X X
Registration Index X X X X
Slit: X X X X
Seal: X X X X
Print: *
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Jog Mode
To operate the machine in Jog Mode:

• Reset the machine by resetting the E-Stop button and pressing the Reset button until it
lights.
• From “Run” mode, press the Run Mode button. The button display changes to “Jog
Mode.”
• Pressing the Jog button jogs the motor drive forward at a set speed.
• Releasing the Jog button stops the motor drive motion.
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Run Mode
Run Mode is the default mode and is used to run the process. To operate the machine in Run Mode:
• Reset the machine by resetting the E-Stop button and pressing the Reset button until it
lights.
• From “Jog” mode, press the Jog Mode button. The button display changes to “Run Mode.”
• The machine cycles one index if the foot switch is pressed and released or if the Single
Cycle button is pressed.
• The machine cycles continuously if the foot switch is pressed and held or if the green Cycle
Start button is pressed.
• Pressing the red Cycle Stop button while in continuous cycle mode or releasing the foot
switch while in single cycle mode will allow the machine to finish the current cycle and
stop.
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Recipe Parameter Setup
Setting up the machine recipe parameters is performed using the Recipe Screen. The Recipe Screen
has separate displays for pouch indexing, roll and brake setup, pouch loading, seal time and
temperature setup, and printing setup parameters.
The Recipe Screen parameters can be viewed by Operator level users but can be set up and changed
only by Engineering or Administrative level users. These screens are illustrated and the screen
functions described in Section9—HMI Setup and Configuration.
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Message Listing
This table lists the advisory machine status, warning, and fault messages displayed in the HMI screen
message window during the cycling process.
NOTE: Some of these messages appear only on machines equipped with specific optional
equipment that may not be present on your machine.
Message Color Type/Response Description

(Background/Text)
E-stop Is Not Red/White Hardwired The machine has been E-stopped.
Reset Immediate Stop
Recipe Not Yellow/Black Status Recipe has not been selected to run.
Selected
Batch Not Started Yellow/Black Status A batch has not been set up and
started.
Machine Cycling Green/White All Good Single cycle initiated.
Batch Complete Cyan/Black All Good Batch quantity has been completed.
Press Single Cycle Cyan/Black All Good Displayed when cycle has been
To Resume interrupted.
Unable To Red/White Stop Fault Machine unable to read files
Initialize Total previously saved to hard drive. Press
Cycles Data to reset. Counter restarts at zero.
Unable To Write Red/White Stop Fault Machine unable to create files on
Total Cycles Data hard drive.
Continuous Cycle Green/White All Good Machine is in a continuous cycle
Mode mode.
Low Roll Yellow/Black Warning Roll diameter is less than the warning
level set point.
Cut and Seal Red/White Stop Fault The Seal Bar Extended (sealing
Retract Fault position) sensor did not turn off
within a preset amount of time while
the Cut and Seal solenoid valve was
off.
Cut and Seal Red/White Stop Fault The Seal Bar Extended sensor
Extend Fault (sealing position) did not turn on
on.
Thermocouple Red/White Stop Fault The Seal Bar thermocouple has been
Fault detected to have a wire break or is
disconnected.
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(Background/Text)
Index Move Red/White Stop Fault Servo motor move not completed
Timeout Fault within preset time limits.
Note: If this fault recurs without the
web advancing, cycle power on the
machine. If the machine is still
unable to recover, check all wiring to
the servo controller from the PLC
and the wiring to the servo motor
from the servo controller. Some
faults require a hard reset (power
cycled) on the servo controller to be
reset.
Unable To Red/White Stop Fault Unable to read and/or write to the
Communicate To servo controller.
Servo Drive
Ready For Cycle Cyan/Black All Good The machine is ready to cycle.
Registration Mark Red/White Stop Fault Motor indexed a complete pouch
Not Detected length without detecting the
registration sensor.
Low Air Pressure Red/White Stop Fault Air pressure switch was not on.
Unable To Red/White Stop Fault Machine unable to read sensor
Initialize Roll calibration files previously saved to
Sensor Calibration hard drive. Press to reset and
Data perform sensor calibration process.
Roll Sensor hard drive.
Calibration Data
Jog Mode Cyan/Black Status Machine is set to jog mode.
Seal Bar Red/White Stop Fault Seal bar is above or below preset
Temperature Out recipe temperature limits for recipe
Of Range selected.
Servo Drive Fault Red/White Stop Fault A servo position error is detected.
Pouch Open Red/White Stop Fault Vacuum not detected at vacuum cups
Vacuum Not at the end of the pouch opening
Detected sequence (optional).
Printed Pouch Green/White Status In this mode the pouch roll advances
Prime Mode so that the pouches after the printer
are not opened for filling, and
pouches before the printer are printed
(optional).
Printed Pouch Green/White Status This mode stops label printing and
Purge Mode purges the machine of printed
pouches (optional).
Printer Fault Red/White Stop Fault Printer (optional) operating fault
detected.
Printer Not Ready Yellow/Black Warning The printer (optional) is not enabled.
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(Background/Text)
Light Curtain Yellow/Black Warning The light curtain (optional) has been
Interrupted penetrated.
Response Type Description

Hardwired Immediate Stop • Master control relay opens and the motive force on the machine
is disabled.
All Good • Machine is running or ready to run.
Stop Fault • Machine is taken out of automatic mode, current processes and
motions are finished.
• The operator must clear the fault and restart the machine.
• Red stack light (optional) is solid.
Warning • Message displays.
Status • Message displays.
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SECTION 11—OPTIONAL THERMAL TRANSFER PRINTER
Optional Printer – (Bell-Mark) Installation Procedure

o Make sure there are no obstructions to the access of all machine parts for
maintenance.
o Make sure any doors may swing open to a minimum of 90 from the closed position.
o Locate the machine at a practical location near a 120VAC, 15 amp outlet and a
compressed air connection.
• Make sure the power switch is switched to the “OFF” position and the Emergency Stop button
is pushed down.
used.
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• Connect the printer air supply. See Power Panel illustration on next page.
• Connect the printer power cord to the printer 120 VAC connector. See next page.
• Connect the packaging machine cable to the printer control connector on the printer and the
other end to the I/O connector on the packaging machine.
• Also, make sure the Printer to Controller Cable is connected between the printer controller
and the printer.
• If connecting the printer to a PC, the PC parallel port may be used. See next page.
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Seal Pressure
Gauge
Seal Time Seal Temp

Seal Pressure
Validation Port
Pneumatic
Exhaust Vacuum
Cup Generator
Printer 2-up
Extend (opt.)
Printer 2-up
Retract (opt.)
Printer I/O (opt.)

Printer Power
Cord Outlet
(opt.)
Printer Air (opt.)
Pneumatic
Cord Connector
Facility
Network
Pneumatic Inlet
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PRINTER
Packaging Machine
Cable
Printer to Controller Cable

ControlllerlerConnector
Printer 120 VAC
Printer Air Connection
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Optional Printer – (Bell-Mark) Routing the Pouches
Following your company’s lockout tag-out procedures, always disconnect both the electrical and
pneumatic supply to the machine BEFORE doing ANY work on the machine. Failure to do so could result in
serious injury.
**NOTE**
completely out of pouches (also, first time spooling), follow these steps.
hinged guard panel. This will enable the removal of the clear top guard panel.
• Remove the top guard panel by removing the two mounting screws securing the clear top
panel to the side panels and sliding the top panel out of its rear slot. Set the top panel aside
after removal.
• Once the roll of pouches is loaded onto the product spindle, begin threading the web along
the web path by placing the web under the first two rollers and between the set-off rollers
under the printer unit.
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• Run the web through the printer unit.
• Place the web over the roller above the printer and between the two rollers next to it.
• Feed the web between the two rollers directly below.
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Slitter blade is sharp and can cause injury. Use Caution.
• Make sure the registration mark, or middle of the pouch, aligns with the raised slitter button
(in this view, make sure window aligns vertically). This will help to align the web into its
correct position.
NOTE: For pouches with eye spot (dark ink spot) registration marks, a raised slitter button is
not needed, but these pouches may be run on machines with slitter buttons.
• Raise the top drive roller by rotating the roller separator handle at the end of the roller and
place the web between the top rollers.
Roller Separator
Handle
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panel.
• Once the web is threaded through the top rollers, rotate the top roller handle to lower and
lock the top roller into position. The web should hang vertically in front of the rollers.
position.
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Cut-off blades are sharp and can cause injury. Use Caution.
• Continue the threading process through the cut and seal area. Make sure the web is routed
correctly between the guide fingers and the heat seal/cutter bar.
• The roll is now correctly webbed through the system.

• Reinstall the top guard panel mounting hardware and attach it firmly.
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Optional Printer – (Bell-Mark) Routing the Pouches for Reverse Print
• Some optional printer web routings are as follows.
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Optional Printer – (Bell-Mark) Start-up
This section provides a quick overview on how to use the Easy Print S32 Thermal Transfer Printer from
Bell-Mark. For more complete details, make sure to read through the Bell-Mark User’s Manual for S32
Printers (included with machines equipped with this option, possibly on a CD). The following is a quick
reference guide to basic printer operation.
• Printer start-up:
▪ Turn the printer power “ON” if not already on
▪ After PurePouch machine HMI powers up, make sure printer is enabled.
▪ Reset the machine by pressing and releasing the E-stop switch and pressing the Reset
button.
▪ If no printer faults are present, the printer should display the EasyPrint “Home” screen
shown above.
▪ The “Home” screen provides access to the other screens needed to set up and run the
printer. Refer to S32 User’s Manual referenced above for detailed screen descriptions
and functions.
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Optional Printer – (Bell-Mark) Alarm Handling
This section describes how to handle alarm messages displayed on the printer interface screen.
• Remedy the problem causing the alarm.

• Reset the alarm message displayed in red on the main machine HMI screen by touching the
red message bar to reset the alarm.
• Reset the alarm on the printer screen Error display (shown above) by touching the ESC
(escape) button. This returns the display to the Home screen.
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The following is a quick view on how to adjust the printed labels onto the pouch.
• If the printed label does not sit on the pouch in the correct position vertically, the entire
printer unit may be moved vertically by turning the printer adjustment crank. Unlock the
half turn quick lock and then adjust the printer up or down with the adjustment crank. When
the adjustment has been made, tighten the quick lock again.
Adjustment Crank
Quick Lock
• If the printed label does not sit on the pouch in the correct position horizontally, the entire
printer unit may be moved horizontally by loosening the two adjustment knobs on the
printer at the back of the machine. Printers may also come with hex head cap screws or
socket head cap screws. Move the entire printer unit to either side slightly and tighten the
adjustment knobs. Ensure the rubber platen covers the printer head area; move the rubber
platen to follow the printer head as necessary.
Rubber Platten
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• Note: Loosening and tightening the printer unit may change the gap between the print head
and printer platen. After moving the printer from side to side, use the platen gap gauge to
make sure the distance from the print head to the printer platen is correct. The gap gage is
the thin white card included with the Bell-Mark printer (see the Bell-Mark Operator’s
Manual – Installation Procedure for II i Printers). Once the adjustments have been made,
cycle the machine a few times to determine if any further fine tune adjustments need to be
made.
Optional Printer – (Bell-Mark) Printer Ribbon Routing
• NOTE: The printer ribbon routing is located on the inside cover of the printer.
• Start by pulling out the lock handle and putting the tension lever in the upright position.
Tension Lever
Lock Handle
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• Pull the printer ribbon panel out from the printer. Pull out the old ribbon cores, and replace
them with the new cores. Route the ribbon using the web instructions on the inside panel.
• Replace the printer ribbon panel, place the tension lever in the down position, and push the
lock handle back into the locked position.
NOTE: There are different types of ribbon manufactured for different substrates and materials used
to manufacture pouches. Contact the ribbon manufacturer with questions regarding ribbon types and
sampling.
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SECTION 12—OPTIONAL PRINT AND APPLY LABELER
Optional Print and Apply – (Label-Aire) Installation Procedure

• Make sure there are no obstructions to the access of all machine parts for maintenance.
• Make sure any doors may swing open to a minimum of 90 from the closed position.
• Locate the machine at a practical location near a 120VAC, 15 amp outlet and a compressed
air connection.
• Make sure the power switch is switched to the “OFF” position and the Emergency Stop
button is pushed down.
used.
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• Connect the printer air supply. See power panel illustration on next page.
• Connect the printer power cord to the printer 120 VAC connector. See next page.
• Connect the printer port input/output cables to the printer unit and make the cable
connection to the printer I/O connector on the PurePouch machine.
• If connecting the printer to a PC, the serial or COM port may be used (printer port). A null
modem adapter and 9-pin to 25-pin adapter will be needed. A parallel port is also supplied
under the cover of the print and apply unit.
• Connect the print and apply OIT (Operator Interface Terminal) to the keyboard port.
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Seal Pressure
Gauge
Seal Time Seal Temp

Seal Pressure
Validation Port
Pneumatic
Exhaust Vacuum
Cup Generator
Printer 2-up
Extend (opt.)
Printer 2-up
Retract (opt.)
Printer I/O (opt.)

Printer Power
Cord Outlet
(opt.)
Printer Air (opt.)
Pneumatic
Cord Connector
Facility
Network
Pneumatic Inlet
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PRINTER PC Serial (COM) Port
(Printer Port)
Printer Port Inputs/Outputs
Printer Air Connection
Printer OIT Port Printer 120 VAC

(Keyboard)
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Optional Print and Apply – (Label-Aire) Routing the Pouches
**NOTE**
completely out of pouches (and when spooling pouches for the first time), follow these steps.
• Open the machine front guard panel by pulling out the two latching pins and lowering the
hinged guard panel. This will enable the removal of the clear top guard panel.
• Remove the clear top guard panel and set the guard panel aside.
• Once the roll of pouches is loaded onto the product spindle, begin threading the roll along
the web path by placing the web over the top of the bottom roller on the print and apply unit
(right side views).
• Run the web under the print and apply web plate (right side view).
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• Run the web around the back roller (right side view).
• Feed the web under the print and apply tamp pad and under the top roller (right side view).
• Feed the web over the top of the roller located directly above the product spindle.
Slitter blade is sharp and can cause injury. Use Caution.
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• Make sure the registration mark, or middle of the pouch, aligns with the raised slitter button
(in this view, make sure window aligns horizontally). This will help to align the web into its
correct position.
• Raise the top drive roller by rotating the handle at the end of the roller and place the web
between the top rollers.
panel.
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• Once the web is threaded through the top rollers, rotate the top roller handle to lower and
lock the top roller into position. The web should hang vertically in front of the rollers.
• Make sure the web is centered through the machine.

position.
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Cut-off blades are sharp and can cause injury. Use Caution.
• Continue the threading process through the cut/seal area. Make sure the web is routed
correctly between the guide fingers and the heat seal/cutter bar.
• The roll is now correctly webbed through the system for configuration with the print and
apply system.
• Reinstall the top guard panel mounting hardware and attach it firmly.
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Optional Print and Apply – (Label-Aire/Zebra) Setup
This section is only a quick overview on how to use the Label-Aire and Zebra Print and Apply System. For
more complete details, make sure to read through the Label-Aire and Zebra manuals and/or CDs included
with units equipped with those options. The following is a quick reference guide on how to set up the print
and apply system.
• Keep the power switch found on top of the printer turned “ON.” If power to the print and
apply system needs to be cycled off and on, use the power switch found on the back panel of
the applicator system. The main system power switch found on the base machine connector
plate will switch the power “off” and “on” for the entire system (base machine and print and
apply system), provided the printer power outlet on the base machine is used to power the
print and apply system.
• Connect the power supply, connect the air supply, and turn the power switch to the “ON”
position.
• Allow the print and apply system to run through its self-diagnostics test.
• Send a print job to the printer via the serial port (or parallel port). The parallel port is found
inside the applicator’s main cover. If using the serial port, a 9 to 25 pin adapter and a null
modem adapter will be needed.
• Press the ENABLE button on the applicator OIT to place the unit online.
• NOTE: A new batch of labels must always be sent to the printer after power loss to the print
and apply unit, or if the previous batch runs out.
• If an error occurs in the print and apply unit, the error will be displayed on the applicator
OIT. Once the error is fixed, press the PAUSE key on the printer display to take the printer
out of the pause mode, press the ESC key on the applicator OIT, and then press the
ENABLE button on the applicator OIT.
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• The air regulator adjustments on the print and apply unit should already be set at the factory.
However, if any adjustments should be made, settings should be close to the following:
TAMP-55 PSI, AIR ASSIST-35 PSI, VACUUM-35 PSI, AIR BLAST-40 PSI (application
specific).
• The tamp is the pressure that is used to push the tamp pad towards the pouch when the label
is applied on the pouch.
• The air assist is the air pressure that controls the air tube that blows the label up towards the
tamp pad when the label is vacuumed up towards the tamp pad.
• The vacuum regulator regulates the amount of vacuum that holds the label to the tamp pad.
• The air blast is the air pressure used to blow the label onto the pouch.
• There are two flow control valves that control the flow to the tamp cylinder. The flow
controls regulate the tamp pad “down” and return speeds. Keep these at the factory
settings, otherwise the time between when the tamp pad returns to its “up” position and
when another label is fed may be off.
• To change to a different label size, a tamp pad of the correct size must also be used.
• To change out the tamp pad, pull off the vacuum tube and take out the four bolts holding the
tamp pad in place. Replace the tamp pad, fasten the new tamp pad with the four bolts, and
replace the vacuum tube. Optional quick change tamp pads are available.
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• If the label does not sit on the pouch in the correct position vertically, the entire unit may be
moved vertically by loosening the adjustment knob on the left side of the unit and adjusting
the unit. There is a scale on the side of the unit for easy setup. After the vertical label
placement is corrected, tighten the adjustment knob.
• If the label does not sit on the pouch in the correct position horizontally, the entire unit may
be moved horizontally by loosening the adjustment knob on the rear side of the unit and
adjusting the unit. There is a scale on the rear of the unit for easy setup. After the
horizontal label placement is corrected, tighten the adjustment knob.
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Optional Print and Apply – (Label-Aire/Zebra) Printer Ribbon Routing
• NOTE: The printer ribbon routing is located on the inside cover of the printer (shown in
red).
• Printer ribbon routing starts by pushing the new roll of ribbon onto the ribbon bar. The
ribbon will reel off the roll on the right side of the roll.
• Route the ribbon straight down while pulling the tensioner roller up and place the ribbon
under the tensioner. Release the tensioner.
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• Place the ribbon tension lever in the upright position. Run the ribbon web under the print
head.
• Run the ribbon straight up. While lifting the next ribbon tensioner roller up, feed the ribbon
under the ribbon tensioner roller. Then release the tensioner roller and route the ribbon over
to the empty used ribbon roller. Run the ribbon over the top of the roller, wrap the ribbon
around the roller a couple times, and then turn the roller by hand to roll up some of the
ribbon. This will help to keep the ribbon from unraveling from the roll as well as
automatically straighten the ribbon web and roll out any wrinkles in the ribbon.
• Make sure to place the ribbon tension lever in the “down” position.
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Optional Print and Apply – (Label-Aire/Zebra) Label Routing
• NOTE: The easiest and fastest way to route a new roll of labels is to place a new roll of
labels onto the machine before the previous roll of labels runs out, then tape the two tails
together. Gently guide the web through the unit and wind up any slack onto the take-up
rewind assembly.
• NOTE: The label routing is located on the outside cover of the printer, and partially on the
inside cover of the printer (shown in blue).
• NOTE: Unwind a length of the label stock from the roll, and remove a number of labels
from the web to prevent the labels from coming off the web during changeover.
• To begin the complete label routing, loosen the quick disconnect on the label roll holder,
pull off the outside roll plate and pull off the old roll of labels.
• Push the new roll of labels onto the holder, making sure the labels wind off the roll from the
left side of the roll.
• Replace the roll plate and tighten down the quick disconnect.
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• Route the web over to the far right roller, then straight across to the roller located to the left
of the first roller.
• Route the web straight down to the roller located below.
• Run the web under the web bar to the left. Then press the two buttons to release the two
label guides. Route the web under the top guide.
• Route the web under the print head and around the far left roller.
• Make sure not to run the web around the air assist tube.
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• Next, run the web between the rollers and the second label guide.
• Run the web under the next two white rollers, around the rewind tension bar, and under the
roller to the left of the tension bar.
• Pull out the label holder bar on the brake reel. Wrap the web around the brake reel, making
sure to run the web around the reel counterclockwise. Wrap the web a couple of times to
keep the web from unwrapping, and then replace the label holder bar.
• Make sure all the white feeder discs are in line with the black main inside roll disc. This
will keep the web tracking correctly.
• Make sure to place the ribbon tension lever in the “down” position and click the two label
guides back into position.
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• Make sure to slide the guide pin in towards the web to keep the web tracking correctly.
• Close the printer cover.

• Press the CALIBRATE button on the printer display. This causes the printer to calibrate
itself so that it can print on the labels and apply the labels properly.
• Press the PAUSE button to take the printer out of pause mode.
• Press ESC on the applicator OIT, and then press the ENABLE button on the applicator OIT
to place the unit back online.
• If there is not a label waiting on the tamp pad, press the FEED key on the applicator OIT to
feed a label onto the tamp pad. This puts the label in queue for the next application.
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Optional Print and Apply – (Label-Aire/Datamax) Setup
This section is only a quick overview on how to use the Label-Aire and Datamax Print and Apply System.
For more complete details, make sure to read through the included Label-Aire and Datamax manuals and/or
CDs included with units equipped with those options. The following is a quick reference example on how to
set up the print and apply system.
• Keep the power switch found on top of the printer turned “ON”. If power to the print and
apply system needs to be cycled off and on, use the power switch found on the back panel of
the applicator system. The main system power switch found on the base machine connector
plate will switch the power “off” and “on” for the entire system (base machine and print and
apply system), provided the printer power outlet on the base machine is used to power the
print and apply system.
• Connect the power supply, connect the air supply, and turn the power switch to the “ON”
position.
• Allow the print and apply system to run through its self-diagnostics test.
• Send a print job to the printer via the serial port (or parallel port). The parallel port is found
inside the applicator’s main cover. If using the serial port, a 9-pin to 25-pin adapter and a
null modem adapter will be needed. If using Ethernet, a conversion box will be needed to
convert the Ethernet to a 25 pin serial communication.
• Press the ENABLE button on the applicator OIT to place the unit online.
• NOTE: A new batch of labels must always be sent to the printer after power loss to the
print and apply unit, or if the previous batch runs out. The printer’s OIT will flash COM
while a label is being downloaded. If the Label-Aire unit has been placed online, a label
will automatically print and load onto the tamp pad once the communication is finished.
• If an error occurs in the print and apply unit, the error will be displayed on the applicator
OIT. Once the error is fixed, press the FEED key on the printer display to clear the printer
error, press ESC on the applicator OIT, and then press the ENABLE button on the applicator
OIT.
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• The air regulator adjustments on the print and apply unit should already be set at the factory.
However, if any adjustments should be made, settings should be close to the following:
TAMP-55 PSI, AIR ASSIST-35 PSI, VACUUM-35 PSI, AIR BLAST-40 PSI (application
specific).
• The tamp is the pressure that is used to push the tamp pad towards the pouch when the label
is applied on the pouch.
• The air assist is the air pressure that controls the air tube that blows the label up towards the
tamp pad when the label is vacuumed up towards the tamp pad.
• The vacuum regulator regulates the amount of vacuum that holds the label to the tamp pad.
• The air blast is the air pressure used to blow the label onto the pouch.
• There are two flow control valves that control the flow to the tamp cylinder. The flow
controls regulate the tamp pad “down” and return speeds. Keep these at the factory
settings, otherwise the time between when the tamp pad returns to its “up” position and
when another label is fed may be off.
• To change to a different label size, a tamp pad of the correct size must also be used.
• To change out the tamp pad, pull off the vacuum tube, loosen the quick disconnect holding
the tamp pad in place. Remove the tamp pad from the slide. Replace the tamp pad, tighten
the quick disconnect, and replace the vacuum tube. Optional quick change tamp pads are
available.
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• If the label does not sit on the pouch in the correct position vertically, the entire unit may be
moved vertically by loosening the adjustment knob on the left side of the unit, and adjusting
the unit. There is a scale on the side of the unit for easy setup. After the vertical label
placement is corrected, tighten the adjustment knob.
• If the label does not sit on the pouch in the correct position horizontally, the entire unit may
be moved horizontally by loosening the adjustment knob on the rear side of the unit, and
adjusting the unit. There is a scale on the rear of the unit for easy setup. After the
horizontal label placement is corrected, tighten the adjustment knob.
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Optional Print and Apply – (Label-Aire/Datamax) Printer Ribbon Routing
• NOTE: The printer ribbon routing is located on the inside cover of the printer (shown in
red).
• Unlatch the print head lock lever.
• Printer ribbon routing starts by taking the old ribbon off the machine, then pushing the new
roll of ribbon onto the ribbon bar. The ribbon will reel off the roll from the left side of the
roll.
• Route the ribbon under the print head. Make sure the ribbon is not routed underneath the
product sensor.
• Route the ribbon around the left side and over the top of the print head assembly.
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• Route the ribbon onto the empty (used) ribbon roller in a counter-clockwise fashion. Run
the ribbon over the top of the roller, wrap the ribbon around the roller a couple times, and
then turn the roller by hand to roll up some of the ribbon. This will help keep the ribbon
from unraveling from the roll as well as automatically straighten the ribbon web and roll out
any wrinkles in the ribbon.
• Make sure to place the print head lock lever back into its “down” position.
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Optional Print and Apply – (Label-Aire/Datamax) Label Routing
• NOTE: The easiest and fastest way to route a new roll of labels is to place a new roll of
labels onto the machine before the previous roll of labels runs out, then tape the two tails
together. Gently guide the web through the unit and wind up any slack onto the take-up
rewind assembly.
• NOTE: The label routing is located on the outside cover of the printer and partially on the
inside cover of the printer (shown in blue).
• NOTE: Unwind a length of the label stock from the roll, and remove a number of labels
from the web to prevent the labels from coming off the web during changeover.
• To begin the complete label routing, loosen the quick disconnect on the label roll holder,
pull off the outside roll plate and pull off the old roll of labels.
• Push the new roll of labels onto the holder, making sure the labels wind off the roll from the
left side of the roll.
• Replace the roll plate and tighten down the quick disconnect.
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• Route the web over to the far right dancer arm, then straight across to the roller located to
the left of the dancer arm.
• Route the web straight down to the roller located below and between the two guide pins on
the printer.
• Make sure to run the web underneath the product sensor.
• Unlatch the print head lock lever and route the web under the print head and around the far
left end of the unit.
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• Make sure not to run the web around the air assist tube.
• Press the bottom roller lock tab to unlock the bottom roller assembly. Run the web between
the printer block and the roller assembly.
• Run the web under the next two white rollers, around the rewind tension bar and under the
roller to the left of the tension bar.
• Pull out the label holder bar on the brake reel. Wrap the web around the brake reel, making
sure to run the web around the reel counter-clockwise. Wrap the web a couple times to keep
the web from unwrapping, and then replace the label holder bar.
• Make sure all the white feeder discs are in line with the black main inside roll disc. This
will keep the web tracking correctly.
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• Make sure to place the print head lock lever back into its “down” position and click the
bottom roller assembly back into its locked position.
• Make sure to slide the guide pin in towards the web to keep the web tracking correctly.
• Close the printer cover.

• Press the FEED button on the printer display to index to the next label. If a full calibration
is needed, press and hold down the FEED button. This causes the printer to calibrate itself
so that it can print on the labels and apply the labels properly.
• Press ESC on the applicator OIT, and then press the ENABLE button on the applicator OIT
to place the unit back online.
• If there is not a label waiting on the tamp pad, press the FEED key on the applicator OIT to
feed a label onto the tamp pad to put the label in queue for the next application.
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SECTION 13—OPTIONAL LEVEL ADJUSTMENT
• Adjust the height of the machine to a comfortable position by turning the hand crank.
• Turn the hand crank to raise or lower the machine.
• Pull the crank forward towards the front of the machine and raise the handle to the upright
position.
• The weight of the machine may cause the crank to lower: however, with the crank in its
upright position, the crank will come to a hard stop and rest against the machine frame.
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SECTION 14—OPTIONAL CONVEYOR OPERATION
• Switch the power switch to the “ON” position.
• Twist the Emergency Stop button to pop it out.
• All Emergency Stop buttons must be in the “out” (reset) position for any operation.
• Press the Reset button on the front of the machine.
• The pushbuttons on the rear of the machine control the conveyor.
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• Press the green Conveyor Start button to start the conveyor.
• Press the red Conveyor Stop button to stop the conveyor.
• Pressing the red Conveyor Stop button only stops the conveyor. Pressing any of the
Emergency Stop push buttons will stop operation of all parts of the machine, and will have
to be reset to resume operation.
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SECTION 15—MAINTENANCE
Validation Ports
• The PurePouch™ machine has three validation ports located at the top of the power panel.
o Seal Pressure (air pressure) validation port.
▪ This port allows validation of the system air pressure.
• Plug into the validation port using a male quick disconnect npt jack and
gauge. All validation gauges should be calibrated yearly, or to your
company’s regulations.
o Seal Temperature (heat seal temperature) validation port.
▪ This port allows validation of the temperature of the heated seal bar seal surface.
• A multi-meter with a temperature function may be needed for this
validation port. Plug the multi-meter into the validation port using a J
TYPE male thermal couple jack. Make sure the multi-meter’s selector
switch has been correctly selected (temperature, TYPE J). All validation
gauges should be calibrated yearly, or to your company’s regulations.
o Seal Time (heat seal dwell time) validation port.
▪ This port allows validation of the seal time of the seal assembly.
• This port is a dry contact. Connect a multi-meter to the validation port
with a set of male banana jacks. Make sure the multi-meter’s selector
switch has been correctly selected (continuity, or resistance). Continuity
can be detected when the seal is made. When continuity is made, start
timing and end timing when continuity is broken. The time of continuity is
the seal time. A gauge with a timing function may be especially helpful.
All validation gauges should be calibrated yearly, or to your company’s
regulations.
VALIDATION PORTS
Seal Pressure
Gauge
Seal Time
Validation Ports Seal Temp
Validation Port
Seal Pressure
Validation Port
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Validation Port Mating Connectors
PurePouch LLC recommends the use of the following connectors to mate with the validation
ports. Other suitable substitutes may be used.
• Seal Pressure Validation Port

o Validation port plug, MNPT 1/8”
Rectus Standard 21 KA Series, P/N: 21SFAN10MXX
• Temperature Validation Port

o Omega Type J connector plug, P/N: SWPW-J-M
o Watlow 20 AWG Type J Thermocouple wire, P/N: J24-3-507
• Seal Time Validation Port

o Newark solderless insulated banana plug, red, P/N: 35F780
o Newark solderless insulated banana plug, black, P/N: 35F781
Validation Instruments
PurePouch LLC recommends these instruments for use in performing validation functions. All are
manufactured by Fluke Corporation, Everett, WA.
Temperature
All Fluke multimeters are Type K thermocouples. These may NOT be used with the Type J
thermocouple used on PurePouch machines. Fluke does offer a thermometer only unit that is
switchable to different thermocouple types including the Type J needed for the PurePouch.
o The Fluke 51 II is a readout display only thermometer that may be switched to Type J
thermocouple. These units come from the factory set for use with Type K. List price
is approximately $205.00 (Nov. 2008).
o The Fluke 53 II is a similar unit with the capability to store the data and possibly
output graphs. Price is about $289.00. A mini male Type J thermocouple connector
or jack and Type J thermocouple wire will be needed as well (available from either
Watlow or Omega).
Time
These meters are suggested for performing seal time validations with PurePouch machines.
o The Fluke 123 is a 20 MHz Industrial Scope Meter with a list price of approximately
$1,353.00.
o If higher resolution is needed, Fluke offers the 192B Industrial Scope Meter for
approximately $2,520.00.
Keep in mind that the seal time test port on the PurePouch machine is a dry contact only.
There are no voltages present—only continuity or resistance may be measured. A set of
banana jacks will be needed.
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Air Pressure
Fluke Corporation offers the PV350 Pressure Vacuum Module (adapter) that may be used
with many of their multimeters, possibly a Fluke 87V. The PV350 will also work with the
Fluke 123 and 192B meters and possibly with the Fluke 51 and 53 models described above.
A 1/8 inch quick disconnect plug will be needed to tap into the PurePouch machine’s system
air pressure. The PV350 can detect pressures of up to 500 psi. although 120 psi is the
maximum pressure needed. The PV350 also detects vacuum up to 29 ½ inches.
Validation Instrument Calibration

Fluke Corporation recommends sending all Fluke instruments in for calibration once every
year. Fluke is able to calibrate Fluke instruments.
Contact Fluke Corporation at 1-800-443-5853. Their web site is www.Fluke.com
Maintenance Screen Validation Function
The Maintenance Screen is illustrated and described in detail in Section 9—HMI Setup and
Configuration. This paragraph describes how the screen might assist in the Validation process.
Accessing the Maintenance Screen requires Maintenance, Engineering, or Administrative level
password authorization.
• Open the Maintenance Screen by pressing the Maint Screen button on the screen footer.
• Press the Manual Functions tab to open the manual functions display.
• Press the Index Cut and Seal Bar button to initiate a manual sealing sequence.
• The seal time may be validated using the seal time validation ports and a multi-meter as
described earlier in this section.
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Roll Diameter Sensor Calibration
Roll Diameter Sensor Calibration is performed using the Maintenance Screen Roll Diameter
Calibration display. Accessing the Maintenance Screen requires Maintenance, Engineering, or
Administrative level password authorization.
• Open the Maintenance Screen by pressing the Maint Screen button on the screen footer.
• Press the Roll Diameter Calibration tab to open the calibration display.
• Press the Begin Calibration button to initiate the calibration sequence. The screen display
changes, prompting the user to “Remove Roll and Press OK to Continue.”
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• Remove the pouch roll from the unwind shaft.
• With the pouch roll removed from the unwind shaft, press the OK button to continue the
calibration process. Pressing the Cancel button will cancel the calibration.
• Pressing OK changes the screen display. The message “Mount Roll and Press OK to
Continue” is displayed.
• Install a pouch roll onto the unwind shaft and press the OK button to continue the calibration
process. A numerical entry keypad will be displayed on the screen.
• Using the keypad, enter the diameter of the pouch roll being used, in inches, into the text box.
Press the Enter key to accept the entry and close the keypad.
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• When the “Press OK To Save The Parameters” message is displayed, press the OK button.
The sensor data is captured and all data is stored. Calibration is now complete.
• Pressing the Cancel button before the calibration process is completed will stop the process
without saving the calibration data.
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Scheduled Maintenance
• Daily cleaning
▪ Apply denatured alcohol to a clean, lint free cloth.
▪ Wipe all rollers to remove debris.
▪ Wipe all debris from sealing bar, sealing bar stripper, and cutoff knifes.
▪ Use Caution around cutoff blades. Blades are very sharp.
▪ Caution: Do not scratch the surface of the seal bar. The seal bar is Teflon
coated to prevent pouches from sticking to the seal bar.
▪ Wipe seal tape of all debris.
▪ Clean track of slitting cylinder.
▪ Empty vacuum bag every roll changeover or shift change. Wider pouches will require
the bag to be changed more frequently.
▪ With a clean lint free cloth, wipe the registration sensor clean of debris.
▪ Clean print heads and rollers on any optional printers (follow factory instructions).
▪ Clean any sticky residue left from labels that were improperly applied.
• Daily Inspection
▪ Inspect seal tape and rubber backing for wear, replace at signs of wear.
▪ Replace rubber back when it holds the seal bar shape (rubber has lost its memory).
▪ Replace vacuum cups as needed.
• Weekly Lubrication
▪ Apply a thin file of mineral oil to the top and bottom of the ears on the male cut off
blade. Apply a small portion of light mineral oil to the two cut and seal assembly
shafts making sure to work the oil onto the entire shaft. Wipe off any excess.
• Monthly Inspection
▪ Check and clean air regulator filter.
▪ Check the slitter band adjustment.
• Three Month Replacement
▪ Or at the first sign of poor slitting of the pouches, index the slitter blade one increment
closer to zero, see component setup. When zero has been reached, replace the slitter
blade; see replacement of components.
▪ Or at the first sign of pouches being poorly cut from the web at the seal point, send in
both the male and female cut-off blades for sharpening. It is recommended that an
extra set of blades be kept on hand for installation as one set is sent out for
sharpening.
• Six Month Inspection
▪ Calibrate brake. See component setup.
Note: The above are general recommendations. Materials, working environment, and product through put
can affect the “General” recommended maintenance schedule. Adjust the schedule to best fit your
conditions.
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SECTION 16—TROUBLESHOOTING
Troubleshooting Guide
TROUBLESHOOTING GUIDE
Condition Possible Cause Recovery
Fault message is displayed Air pressure low. Connect air supply.

when the machine is turned Adjust pressure regulator if
on. pressure is low.
Temperature out of range. Release the Emergency-
Stop and press the RESET
button to allow the heater
to get to temperature.
Registration mark not Adjust the sensor. See
detected. Component Setup,
Registration Sensor
Adjustment.
Other problem: See Fault Locate and remedy
Listing table at end of this problem. Reset fault
section. message by pressing Reset
in message bar.
The machine will not index Machine cycle not initiated Make sure cycle is initiated
the pouches. at HMI. by making necessary HMI
selections.
Door may be open. Make sure door is closed
and latched and press
RESET button.
RESET button not reset. Make sure all Emergency
Stop buttons are in the
up/out position.
Press RESET button until it
remains lit.
Temperature out of range. Check connections and
allow the temperature to
come into range.
Connection from Check the footswitch
footswitch not made. connection.
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TROUBLESHOOTING GUIDE (continued)
The machine continues Eye spot sensor is not in Adjust the sensor. See
indexing pouches but does line with the eye spot or Component Setup,
not stop to slit, seal, or cut: thumb-notch window and Registration Sensor
machine then abruptly not sensing transitions Adjustment.
stops. between pouches.
New pouch type has been Re-teach the sensor for the
set up. new pouch type. See
registration sensor setup
and teach point setup.
Pouches are cycling to The pouch web registration Check to see that the sensor
different positions when the sensor may need to be set is correctly set up. See
machine is cycled. up. registration sensor setup
and teach point setup.
The pouch web registration Make sure the sensor is on
sensor is not functioning. and appears to be working.
The roll may not be held Make sure the core chuck is
tightly by the core chuck. inflated properly.
The brake may be working • Try increasing the
inconsistently and may brake output
need calibration/servicing. percentage.
• If the problem is not
resolved, try calibrating
the brake board (see
Brake PCB Setup).
• Brake may need
servicing. Contact
PurePouch.
The spool of pouches is not The chuck is not tight or is • Make sure the chuck is
being held in place on the slipping on the core of the tightened onto the brake
brake bar. roll. bar.
• Make sure the air chuck
is properly inflated.
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No brake is being applied Pouch spool analog brake • Check the sensor and
to the brake bar. sensor may have loosened make sure it is
and needs to be positioned so that its
repositioned. line of sight passes
through the center of
the roll of pouches on
the brake bar.
• If necessary, reposition
the sensor by rotating
the plate that the sensor
is mounted to.
The roll diameter sensor • Check to make sure the
may be working roll is less than 16
inconsistently. inches in diameter.
• Check to see that the
sensor is correctly set
up.
Pouch openings are not Slitter blade is dull and/or Rotate the slitter blade to
being slit open cleanly. out of adjustment. the next increment and
readjust the blade height
(see Slitter Blade
Adjustment and Slitter
Blade Indexing).
The slitter crinkles the web Web may be improperly Make sure the web is
of pouches when it runs run. correctly run underneath
across the web to open each the slitter strap (see
pouch. Routing the Pouches).
The slitter blade is dull. Rotate the slitter blade to
the next increment (see
Slitter Blade Indexing).
The pouches are becoming The finger may need Position the pressure finger
bunched up before the steel repositioning or differently (see Pressure
finger near the loading adjustment. Fingers).
area.
Make sure the spring steel Bend the pressure finger
has enough spring left in it back into place or replace
and is creating enough with a new finger.
pressure on the drive
wheel.
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The pouches are not being The thumbwheels may be Make sure the
cut properly. in the down position. thumbwheels are in the
upright position.
The cut-off blades may be Make sure the cut-off
incorrectly installed or need blades are properly
sharpening. installed and sufficiently
sharp (see Cut-off Blade
Removal and
Replacement).
The cut and seal assembly Align the cut and seal
is out of alignment. assembly (see Cut and Seal
Assembly Adjustment).
The pouches are not being The cut and seal assembly Re-align the pouch guide
cut straight or are curling pouch guide fingers may fingers in the cut and seal
up into the cut and seal not be aligned properly. assembly (see Pouch Guide
assembly. Assembly—Pouch Guide
Fingers).
The pouches are folding Pouches are curling and Adjust the pouch guide
into the cut and seal become caught in the cut fingers (see Pouch Guide
assembly and are not and seal assembly. Assembly—Pouch Guide
falling out of the machine Fingers).
properly.
The pouches are cut on The pouches are not Adjust the pouch guide
diagonals. feeding into the cut and fingers and pouch guide
seal assembly properly. chute so that the pouches
sit properly (vertically and
perpendicular to the floor)
in the load area.
The pouches are being The pouches are too small Try packaging product
sealed with folds. for the product. using a sample roll of
larger pouches.
Small shreds are being left The cut and seal assembly Adjust the alignment of the
behind on the pouches. is out of adjustment. cut and seal assembly (see
Cut and Seal Assembly
Adjustment).
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The seal on the pouches has The seal temperature is Change the seal
become poor. incorrect. temperature setting or
validate current setting.
The dwell time setting is Change the dwell time
incorrect. setting or validate current
setting.
The seal air pressure is Change the seal pressure or
incorrect. validate current setting.
New rubber backing tape is Replace the rubber and
needed on the blade. Teflon tape on the blade
(see Heater Seal Tape
Strategy One/Two).
Shreds of pouches are The vacuum bag is full. Empty the vacuum bag (see
clogging the system. Vacuum Bag servicing).
Seal heater temperature Thermocouple connection Check to see that
error message appears on has worked loose. thermocouple is properly
HMI screen and does not seated. The connection is
reset. made on the frame, inside
the door of the cut and seal
assembly.
Thermocouple needs Replace thermocouple.
replacement.
Thermal transfer printer Printer not connected Make sure all connections
will not function. properly. and cables are made
between the printer and the
machine.
Printer is not ready for • Make sure a print is
operation. selected and the printer
is in run mode. See
Optional Printer-(Bell-
Mark) Setup. Also
refer to Bell Mark
Operator’s and or
User’s manuals.
• Make sure the printer
has been enabled in the
operator settings of the
base machine.
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Thermal transfer printer The printer system’s Replace the battery. Refer
does not output the correct battery may need to be to the Bell Mark printer
variable date information changed. Operator’s or User’s
such as expiration dates. manual.
Print and Apply Labeler Printer not connected Make sure all connections
will not function. properly. and cables are made
between the printer and the
machine.
Printer is not enabled for • Make sure a batch of
operation. prints has been
downloaded to the
printer and the printer is
online. See Optional
Print and Apply-(Label-
Aire/Zebra/Datamax)
Setup. Also refer to the
Label-Aire Operator’s
Manual, the Zebra
User’s Guide, or the
Datamax User’s Guide
(depending on which
printer is attached).
• Make sure the printer
has been enabled in the
operator settings of the
base machine.
Print and Apply labeler The printer system’s Replace the battery. Refer
does not output the correct battery may need to be to the Label Aire
variable date information changed. Operator’s Manual, the
such as expiration dates. Zebra User’s Guide, or the
Datamax User’s Guide
(depending on which
printer is attached).
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Fault Listing
This table lists the fault and warning messages displayed in the HMI screen message window during
the cycling process.
NOTE: Some of these messages appear only on machines equipped with specific optional
equipment that may not be present on your machine.

(Background/Text)
E-stop Is Not Red/White Hardwired The machine has been E-stopped.
Reset Immediate Stop
Unable To Red/White Stop Fault Machine unable to read files
Initialize Total previously saved to hard drive. Press
Cycles Data to reset. Counter restarts at zero.
Total Cycles Data hard drive.
Low Roll Yellow/Black Warning Roll diameter is less than the warning
level set point.
Cut and Seal Red/White Stop Fault The Seal Bar Extended (sealing
Retract Fault position) sensor did not turn off
off.
Cut and Seal Red/White Stop Fault The Seal Bar Extended sensor
Extend Fault (sealing position) did not turn on
on.
Thermocouple Red/White Stop Fault The Seal Bar thermocouple has been
Fault detected to have a wire break or is
disconnected.
Index Move Red/White Stop Fault Servo motor move not completed
Timeout Fault within preset time limits.
Note: If this fault recurs without the
web advancing, cycle power on the
machine. If the machine is still
unable to recover, check all wiring to
the servo controller from the PLC
and the wiring to the servo motor
from the servo controller. Some
faults require a hard reset (power
cycled) on the servo controller to be
reset.
Unable To Red/White Stop Fault Unable to read and/or write to the
Communicate To servo controller.
Servo Drive
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(Background/Text)
Registration Mark Red/White Stop Fault Motor indexed a complete pouch
Not Detected length without detecting the
registration sensor.
Low Air Pressure Red/White Stop Fault Air pressure switch was not on.
Unable To Red/White Stop Fault Machine unable to read sensor
Initialize Roll calibration files previously saved to
Sensor Calibration hard drive. Press to reset and
Data perform sensor calibration process.
Roll Sensor hard drive.
Calibration Data
Seal Bar Red/White Stop Fault Seal bar is above or below preset
Temperature Out recipe temperature limits for recipe
Of Range selected.
Servo Drive Fault Red/White Stop Fault A servo position error is detected.
Pouch Open Red/White Stop Fault Vacuum not detected at vacuum cups
Vacuum Not at the end of the pouch opening
Detected sequence (optional).
Printer Fault Red/White Stop Fault Printer operating fault detected
(optional).
Printer Not Ready Yellow/Black Warning The printer (optional) is not enabled.
Light Curtain Yellow/Black Warning The light curtain (optional) has been
Interrupted penetrated.
Response Type Description

Hardwired Immediate Stop • Master control relay opens and the motive force on the machine
is disabled.
Stop Fault • Machine is taken out of automatic mode, current processes and
motions are finished.
• The operator must clear the fault and restart the machine.
• Red stack light (optional) is solid.
Warning • Message displays.
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SECTION 17—REPLACEMENT OF COMPONENTS

Slitter Blade Replacement
• To replace the slitter blade, first disconnect both the electrical and pneumatic supply to the
machine. Follow your company’s lockout tag-out procedures.
• Open the machine front guard panel and remove the top guard panel. Set the guard aside.
• Turn the micrometer clockwise to raise the slitter blade from the cutting pad.
Adjustment
Screw
• Loosen the ¼” cap screw located in the center of the slitter indexing knob. Do not remove
the screw at this point.
Center
Screw
3/16
Hex Wrench
• Remove the two ¼” flat head screws that hold the slitter blade guard in place. Set the slitter
blade guard aside.
5/32
Hex Wrench
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Slitter blade may cause injury. Use caution when removing.
• Wearing safety gloves while removing the slitter blade will reduce the risk of cuts.
• At this time completely remove the ¼” cap screw located in the center of the slitter indexing
knob. Remove the indexing knob, washer, dial ring. Remove the slitter blade and discard in
a safe manner. (Follow your company’s procedures for safe disposal of sharp objects)
• Using caution, place a new slitter blade (blades are VERY sharp) onto the slitter blade shaft.
Place the dial ring, washer, and indexing knob back on the slitter blade shaft. Place the
center screw into the indexing knob and finger-tighten ONLY.
DO NOT attempt to tighten the center screw without the slitter blade guard in place. Tightening the center
screw without the slitter blade guard in place could result in serious injury.
• Install the slitter blade guard.
• Tighten the ¼” cap screw located in the center of the slitter indexing knob.
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• Loosen the slitter blade shaft clamp screws. Index the slitter knob until “350” appears in the
guard window. Tighten slitter blade shaft clamp screws.
• With pouches in position, slide the slitting carriage back and forth by hand and adjust the
micrometer knob until the pouches are slit open.
• Replace the machine’s top guard and close the front guard panel.
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Female Cut-off Blade Replacement (Lower and Upper Blades)
serious injury.
• When replacing the cut-off blades, always follow your company’s lockout tag- out
procedures. Disconnect both the electrical and pneumatic supply to the machine.
Cut-off blades are sharp and can cause injury. Use caution when removing. Wear safety gloves when
handling blades.
• Access to the female cut-off blades is obtained by removing the curved rear-guard panel.
• Using a 5/32” hex wrench, remove the ¼” button head screws from the curved guard.
• Set the curved guard aside. Note that the pouch spool analog brake sensor is attached to the
guard.
• Locate the plastic thumbscrews on the upper female blade mount and twist them to relieve
the spring-loaded pressure from the male blade ears.
Thumbscrew
(2)
• Remove the vacuum head by removing the two lower screws securing the vacuum head
assembly in place. These screws also help hold the female blade in position. Set the
vacuum head assembly aside.
Vacuum Head
Assembly
Mounting
Screw (2)
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• Using a hex wrench, remove the four remaining screws holding the lower female cut-off
blade in position.
Upper female
blade holder
Lower female
blade holder
• Open the cut and seal assembly door and locate the two retaining screw blocks located on
either side of the seal tape area.
Retaining Block
• Remove both blocks by unscrewing the retaining screws. This requires a 5/32” Allen
wrench.
• Remove the lower female cut-off blade by lifting the blade out from the front of the cut and
seal assembly.
• To remove the upper female cut-off blade, remove the cap screws holding the upper blade in
position. Remove the upper blade from the front of the cut and seal assembly.
Upper female
blade (front view)
Lower female
blade (front view)
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Blade Sharpening
For a nominal fee, cut-off blades can be returned to the factory for sharpening. It is recommended
that a second set of cut-off blades be kept on hand and changed out with the old set. The old set can
then be sent to the factory for sharpening while the second set is being used.
Note: The female blades should only be installed one-way, for this reason, these blades should only
be sharpened on one edge.
Cut-off blades are sharp and can cause injury. Use caution when removing, sharpening, or reinstalling
blades. Wear safety gloves when handling blades.
NOTE: If blades cannot be sharpened, follow your company’s procedures for safe disposal of sharp objects.
Reinstalling the Female Cut-off Blades

• Before reinstalling the lower female cut-off blade, it is necessary to replace the seal tape on
the lower blade. Refer to the Heater Seal Tape Replacement procedures (Strategy One or
Strategy Two) in this manual.
• The upper female cut-off blade should be reinstalled first.
• Note that both the upper and lower female cut-off blades have an area that has been ground
down. Make sure to place the upper female blade so that the ground area is on the
right side and faces downward toward the lower female blade (as seen from the cut and
seal compartment front swing-out door).
• Install the upper female blade as noted above.

• Install and tighten the mounting screws holding the upper female blade in position.
• Install the lower female cut-off blade, making sure the ground area is on the right and faces
upward toward the upper female blade (as seen from the cut and seal compartment front
swing-out door).
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• Making sure the Teflon tape is taut, stick the tape flaps to the blade holder, underneath the
retaining blocks. See Heater Seal Tape Replacement Strategy One section for details.
• Replace the retaining blocks and tighten the retaining screws. The blocks will help tighten
any small bit of slack left in the seal tape and will hold the tape in place.
• Reinstall the vacuum head assembly by positioning it as shown and fastening the two
mounting bolts. These bolts also help secure the lower female cut-off blade in position.
• Reinstall the curved rear-guard panel.

• Restore the pressure on the male cutting blade ears by adjusting the two plastic
thumbscrews. The bottom of the thumbscrews should not make contact with or bottom out
on the components below the thumbscrews.
• Reconnect all connections.
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Seal Bar and Male Cut-off Blade Subassembly Removal and Reinstallation
serious injury.
Cut-off blades are sharp and can cause injury. Use caution when removing.
Hot heat seal bar can cause burns. Allow heat seal bar to cool down before removing. Use caution when
removing.
To replace the male cut-off blade or the seal bar, it is necessary to partially disassemble the seal
bar assembly and to remove the heat seal bar and male cutting blade subassembly from the
machine.
CAUTION: Be sure to follow disassembly instructions carefully. Removing the wrong

components will damage the equipment. The linear bearing carriages will lose their ball
bearings if the carriages are removed from the slides/rails.
• Following your company’s lockout tag-out procedures, disconnect both the electrical and
the compressed air supply to the machine.
• Open the cut and seal assembly door.
• Allow the heat seal bar to cool down before removing from the machine. Wearing safety
gloves while removing the seal bar and cut-off blade subassembly will reduce the risk of
burns and cuts.
• Before attempting to remove subassembly, disconnect three electrical connectors shown
below. These are for the seal bar heater, the heater thermocouple, and the seal dwell sensor.
• Locate the plastic thumbscrews (shown from rear) on the upper female blade mount and
twist them “down” to relieve the spring-loaded pressure from the male blade ears.
Plastic Thumbscrew (2)
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• Remove the nuts and modified shoulder bolts that secure the seal bar and blade subassembly
to the linear bearings on each side. There is one bolt and nut per side.
Shoulder bolt
(Right Side)
• After hardware is removed from both sides, the seal bar and blade assembly can be removed
from the machine through the front access door.
• The subassembly (shown below, upside down) may be further disassembled to replace the
male cut-off blade, heat seal bar, heater core, thermocouple, or heat dwell sensor.
Subassembly Reinstallation
After the male cut-off blade, seal bar, and/or other subassembly components have been replaced
and the subassembly has been reassembled, it must be reinstalled in the machine.
• Position subassembly as shown in photo below.
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• Reinstall the two shoulder bolts removed during removal.
Shoulder bolt
(Left Side)
• Reinstall the nuts onto the shoulder bolts and tighten the nuts securely.
• Reconnect the three electrical cables for the seal bar heater, the heater thermocouple, and the
seal dwell time sensor.
Heater
Thermocouple
Sensor
• Loosen the two plastic thumbscrews for the cutter blade to restore spring pressure to the
cutting blades. The bottom of the thumbscrews should not make contact or bottom out on
the components below them.
Plastic Thumbscrew (2)
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Male Cut-off Blade Removal and Replacement
serious injury.
removing.
To replace the male cut-off blade or the seal bar, it is necessary to partially disassemble the seal
bar assembly and to remove the heat seal bar and male cutting blade subassembly from the
machine. See Seal Bar and Male Cut-off Blade Subassembly Removal and Reinstallation
procedures earlier in this manual.

components will damage the equipment. DO NOT remove linear bearing carriages.
• Before attempting to remove the subassembly, disconnect three electrical connectors shown
• The subassembly (shown below, upside down) may be further disassembled to replace the
male cut-off blade and/or the seal bar.
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• Remove the four socket head screws holding the cutting knife blade in place.
• Remove the retaining plate for the cutting knife.
Cutting Blade
• Remove the knife blade. If blade replacement only is required, no further disassembly is
needed. If the seal bar is to be replaced, three additional screws must be removed.
Seal Bar
NOTE: See Male Cut-off Blade Reassembly following for blade installation procedures.
Blade Sharpening
For a nominal fee, cut-off blades can be returned to the factory for sharpening. It is recommended
that a second set of cut-off blades be kept on hand and changed out with the old set. The old set can
then be sent to the factory for sharpening while the second set is being used.
Note: The female blades should only be installed one-way, for this reason, these blades should only
be sharpened on one edge.
Cut-off blades are sharp and can cause injury. Use caution when removing, sharpening, or reinstalling
blades.
NOTE: If blades cannot be sharpened follow your company’s procedures for safe disposal of sharp objects.
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Male Cut-off Blade Reassembly
Cut-off blades are sharp and can cause injury. Use caution when reinstalling the blade.
Reassembling the Cut-off Blade Assembly

• Slide the male cut-off blade into position. Notice the slanted position of the blade. Install
the male blade as it is viewed here, with the blade slanting away from the tape/rubber seal at
the right end of the blade.
• Position the male cut-off blade onto the seal bar as shown.
• To install the cut-off blade guide, make sure that the three mounting pins on the lower side
of the blade guide engage the mating holes in the cutting blade. The blade guide is shown
removed and upside down for clarity.
Mounting pin (3)
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• Place the cut-off blade guide onto the blade and the seal bar assembly as shown. Note
position of plate over mounting pins on the heat seal bar subassembly.
Mounting pin (2)
• Reinstall the four socket head screws holding the blade guide and blade in place.
• Cut-off blade reassembly is now complete.

• Together, when properly adjusted, the seal bar and male blade should form an approximate
rectangle. Some protrusion of the seal bar is acceptable.
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Heater Core Replacement
Following your company’s lockout tag out procedures always disconnect both the electrical and
serious injury.
removing.
To replace the heater core, easier access is obtained by partially disassembling the seal bar
assembly and removing the heat seal bar and male cutting blade subassembly from the machine.
See Seal Bar and Male Cut-off Blade Subassembly Removal and Reinstallation procedures
earlier in this manual.

components will damage the equipment.

• The removed subassembly (shown below, upside down) contains the heater core and the
heater core wiring cable.
• To remove the heater core, begin by cutting off the wire ties for the heater core wiring cable.
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• Remove the P-clamp securing the heater core wiring cable to the knife base plate.
Heater Core
P-clamp
• Unfasten the bolt at the cable end.

• Remove the heater core from its housing by gently tapping out from the opposite end using
a hammer and other suitable tools.
Heater Core
Bolt
• After removing the heater core, insert a replacement heater core into the housing.
• Gently tap the new heater core into the housing until it is flush with the opposite end and
butted against the bolt head.
• Reinstall the P-clamp securing the heater core wiring cable to the knife base plate.
• Secure the wiring cable to the wiring bundle using wire ties.
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Thermocouple Replacement
serious injury.
removing.
To replace the thermocouple, easier access is obtained by partially disassembling the seal bar


• The subassembly (shown below, upside down) contains the thermocouple and the heater
core wiring bundle.
• To remove the thermocouple, begin by cutting off the wire ties for the thermocouple wiring.
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• Remove the P-clamp securing the thermocouple and heater core wiring cables to the knife
base plate. Thermocouple and heater wires should be contained but free floating within P-
clamp. Clamping on thermocouple and heater wires could result in damaging heater and
thermocouple.
Thermocouple
P-clamp
• Using a wrench, unscrew the thermocouple. The thermocouple is threaded.
Thermocouple
• After removing the thermocouple, insert a replacement thermocouple into the heat seal bar.
• Screw the threaded thermocouple into the heat seal bar until it is fully installed.
• Route the thermocouple wiring and reinstall the P-clamp securing it to the knife base plate.
• Secure the wiring to the wiring bundle using wire ties.
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Seal Dwell Sensor Replacement
serious injury.
removing.
To replace the seal dwell sensor, easier access is obtained by partially disassembling the seal bar


• The subassembly (shown below, upside down) contains the seal dwell sensor and the sensor
wiring.
Sensor
• To remove the sensor, begin by cutting off the wire ties for the sensor wiring.
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• Remove the P-clamp securing the sensor wiring to the base plate.
Sensor Retaining Bolt
P-clamp
• Loosen or remove the small bolt securing the sensor inside the sensor retaining clamp.
• Unthread the sensor barrel and remove the sensor. The sensor barrel is threaded.
• After removing the sensor, install a replacement seal dwell sensor as follows:
Installing the Replacement Sensor
• Install the replacement sensor by turning the threaded sensor barrel until the sensor tip is
about flush with the edge of the base plate. The sensor tip SHOULD NOT make contact
with the seal bar assembly when the seal bar assembly is compressed.
Sensor Tip
CAUTION: If the sensor is too far forward, it may be damaged when the seal bar assembly is
compressed. However, if the sensor tip is too far from the seal bar it will fail to detect the seal
bar when it is compressed.
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• To assist in properly positioning the sensor, try placing a piece of pouch material or some
thick paper between the sensor and the seal bar when held compressed. The sensor tip
should make contact with the material. It should be possible to easily remove the material
while the seal bar is held compressed.
Sensor Tip
• Test the sensor for proper functioning by connecting the sensor wiring electrical connector
to the machine receptacle.
Sensor Wiring Connector
• Turn on the machine power. The machine must be powered up to test the sensor.
• Compress the seal bar assembly. The sensor should light when the bar is fully compressed.
Sensor Light
• When the sensor is functioning properly, disconnect the sensor wiring from the machine
connector.
• Route the sensor wiring and reinstall the P-clamp securing it to the base plate.
• Secure the wiring to the wiring bundle using wire ties. A service loop (as shown above)
should be maintained to allow some slack in the wiring.
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Seal Bar Removal and Installation
WARNING:
Heated assemblies may be hot! Power down the equipment and allow it to cool before
performing the installation.
WARNING:
Installation will be performed in the area of sharp cut-off blades.
The seal bar can be removed and replaced using the following procedures, without removing the
entire seal bar and male cut-off blade subassembly from the machine.
NOTE: Thermal transfer paste will be used; frequent cleaning during the installation process may be
needed. The use of isopropyl alcohol (70% recommended) may be used as a cleaning agent.
• Emergency Stop the system, power down the system, follow company lockout/tag-out procedures,
and allow the equipment to cool for approximately 1 hour.
• Open the front door of the machine.
Guide Finger
Assembly
Spacer (2 per side)
Air Current
Cover
• Remove the guide finger assembly, air current cover, and two sets of spacers used to separate the
assemblies (2 bolts).
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Thumbscrew
(2)
Push Plate
• Lower the white thumbscrews to relieve pressure from the male knife (2 thumbscrews). Remove the
knife push plate (4 bolts).
Male Blade
• Remove the male blade.
Seal Bar
Bolt (3)
• Remove bolts from the seal bar (3 bolts).
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Seal Bar
• Remove the Teflon tee stripper and 2 springs from under the seal bar.
• Remove the seal bar, and remove the thermocouple from the seal bar. Remove the old seal bar
completely.
NOTE: Detailed thermocouple removal and installation procedures are found in this section of the
manual under the heading Thermocouple Replacement.
Thermocouple
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• Install the thermocouple into the new seal bar and gently set the seal bar aside.
• Remove the aluminum spacers from between the heater block and the old seal bar (2 spacers – right
side/left side). Keep in mind which spacer was right and left, and which side was face down.
NOTE: If thermal transfer paste was present previously, clean the old paste from the spacers and
heater block.
Aluminum
Spacers
• Making sure not to get thermal transfer paste on any other components, apply a very small amount of
thermal transfer paste to the top and the bottom side of both spacers (left and right) that reside
between the heater block and the old seal bar. Spread and work the paste onto the entire face of the
spacers (top and bottom), and wipe off any excess paste.
• Place the spacers with thermal transfer paste back onto the heater block.
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• With some downward force, slide the spacers back and forth on the heater block to work the thermal
transfer paste into any cracks or rough surfaces of the spacers and the heater block.
• Make sure the bolt holes in the spacers are aligned with the bolt holes in the heater block.
• Clean up hands and remove any excess thermal transfer paste from the machine.
• Making sure not to get thermal transfer paste on any other components, hold the seal bar in one hand,
and apply a small amount of thermal transfer paste onto the face of the seal bar that makes contact
with the heater block (back side of the seal bar where there is no black Teflon coating). Spread and
work the paste onto the face of the seal bar. Wipe off excess thermal transfer paste.
• Place the seal bar onto the spacers so that the thermocouple mounted to the seal bar is mounted on the
left side of the seal bar and the bolt holes through the seal bar are closest towards the operator.
• Put some pressure onto the seal bar in the downward direction as well as the direction towards the
operator and slide the seal bar back and forth on the spacers to work the thermal transfer paste into
any cracks or rough surfaces of the spacers, seal bar, and heater block.
• Make sure the bolt holes through the seal bar, spacers, and heater block are aligned.
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• Place two bolts into the seal bar (left and right side), and tighten.
• Place the Teflon tee stripper back into position under the seal bar (making sure the Teflon tee stripper
springs are still inside the Teflon tee stripper.
• Compress the springs inside the Teflon tee stripper by pressing the Teflon tee stripper in under the
seal bar. Insert the third bolt that holds the seal bar assembly in place (middle bolt hole) and tighten.
• Replace the male blade, making sure to properly install the blade in the correct orientation. See Male
Cut-Off Blade Reassembly procedures earlier in this section of the manual.
• Replace the knife push plate and bolt into position (4 bolts).
• Raise the white thumbscrews to replace pressure onto the male knife; raise the thumbscrews so there
is a gap between the screws and the assembly underneath (2 thumbscrews).
• Replace the spacers, air current cover, and the guide finger assembly and then tighten the bolts that
hold the assemblies into place (2 bolts).
• The installation process is complete.
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Heater Seal Tape Replacement Strategy One
• When replacing the seal tape, always follow your company’s lockout tag- out procedures.
Disconnect both the electrical and pneumatic supply to the machine.
• Open the cut and seal assembly door and locate the two retaining screw blocks located on
either side of the seal tape area.
Retaining Block
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• Remove both blocks by unscrewing the retaining screws. This requires a 5/32” Allen
wrench.
• Strip off the old seal tape and rubber. Leave the double-sided tape if it is still sticky.
• If the double-sided tape no longer holds the seal rubber in place, replace the tape as well.
• There should be no need to take the blade out of the assembly. The next few pictures help
illustrate the steps of replacing the seal rubber.
• Gather the needed replacement materials (Teflon coated tape, seal rubber, and double-sided
tape if necessary).
• Cut a strip of double-sided tape and place it into the indented area of the female cut-off
blade (lower).
• Insert the new rubber piece into the indented blade area.
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• Cut a piece of Teflon coated tape so it is about ¾” longer than the blade on both sides.
• Apply the self-adhering Teflon coated tape to the seal rubber.
• Making sure the tape is taut, stick the tape flaps to the blade holder, underneath the retaining
blocks.
• Replace the retaining blocks and tighten the retaining screws. The blocks will help tighten
any small bit of slack left in the seal tape and will hold the tape in place.
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Heater Seal Tape Replacement Strategy Two
• When replacing the seal tape, always follow your company’s lockout tag- out procedures.
Disconnect both the electrical and pneumatic supply to the machine.
• Open the cut and seal assembly door.
• Locate the plastic thumbscrews on the upper female blade mount and twist them to relieve
the spring-loaded pressure from the male blade ears.
Thumbscrew
(2)
• Using a 5/32” hex wrench, remove the ¼” button head screws from the curved guard.
• Set the curved guard aside. Note that the bag spool analog brake sensor is attached to the
guard.
• Remove the vacuum head by removing the two lower screws securing the vacuum head
assembly in place. These screws also hold the female blade in position. Set the vacuum
head assembly aside.
Vacuum Head
Assembly
• Using a hex wrench, remove the remaining screws holding the lower female cut-off blade in
position and remove the lower female cut-off blade.
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• Strip off the old seal tape and rubber. Leave the double-sided tape if it is still sticky.
• If the double-sided tape no longer holds the seal rubber in place, replace the tape as well.
• Gather the needed replacement materials (Teflon coated tape, seal rubber, and double-sided
tape if necessary).
• Cut a strip of double-sided tape and place it into the indented area of the female cut-off
blade (lower).
• Lay the new rubber piece into the indented blade area.
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• Cut a piece of Teflon coated tape so it is about ¾” longer than the blade on both sides.
• Apply the self-adhering Teflon coated tape to the seal rubber.
• Wrap the tape around the blade. Stick the tape flaps to the back side of the blade. DO NOT
cover the holes on the back of the blade with the tape.
• Reinstall the lower female cut-off blade. See procedure in Female Cut-off Blade
Replacement (Lower and Upper Blades) section of this manual.
• Reinstall the vacuum head assembly.
• Reinstall the curved guard.
• Restore the pressure on the male blade ears by adjusting the thumbscrews. The bottom of
the thumbscrews should not make contact with or bottom out on the components below the
thumbscrews.
• Reconnect all connections.
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Vacuum Bag
• Pull the vacuum bag down from its support ball and replace the bag by pushing the bag up
over the support ball. Empty the bag frequently.
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Replacement and Location of Fuses

All fuses are located on the electrical panel (pictured below):
• FU110: 10 Amp time delay fuse (antistatic bar and heater fuse)
• FU127: 5 Amp time delay fuse (peripherals)
• FU130: 8 Amp time delay fuse (servo motor power supply fuse)
• FU10103: 4 Amp time delay fuse (power supply in)
• FU20413: 1.25 Amp time delay fuse (conveyor motor fuse—Option 8 only)
• FU10104: 5 Amp time delay fuse (power supply out)
FU110 FU127 FU130 FU10103 FU20413 FU10104
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SECTION 18—SPARE/REPLACEMENT PARTS

Recommended Expendable/Wear Spare Part List (July 2017)
PP107 Base Machine
(Qty 1) Male Knife PP404-B-009

(Qty 1) Seal Bar PP107-B-010
(Qty 1) Heating Element (1000 Watt w. Connector) PP107-B-CM029
(Qty 1) Thermal Couple (w. Connector) PP107-B-CM034
(Qty 1) Female Knife Lower PP404-L-002
(Qty 1) Female Knife Upper PP404-L-010
(Qty 1) Knife Face (Rubber backing) (Qty-3 each)
0.063 Dia. Soft/10A-Dur. (Typical Standard) PP404-L-011/A
0.063 Dia. Hard/60A-Dur. PP404-L-011/B
0.126 Dia. Soft/10A-Dur. PP404-L-011/C
(Qty 1) Slitter Blade PP404-P-014
(Qty 1) Vacuum Cup PP107-R-CM006
(Qty 1) Teflon Tape ½” w x 18 yd Roll PP404-L-CM022
(Qty 1) Double Sided Tape ½” w x 36 yd Roll PP40477185A21
(Qty 1) “Reset” Bulb (Pkg. of 5, 24V Incandescent) PP404ECX1902-5
2-Up Option
(Qty 1) Razor Blade (Pkg. of 5) PP107-AA-CM009

(Qty 2) Vacuum Cup PP107-R-CM006
Call for current pricing.
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Electrical Parts List
Note: PurePouch recommends that the customer reviews the spare parts list and maintains a stock of spare parts.
PurePouch does not stock many of the spare parts listed and parts may become obsolete over time.
PurePouch Electrical Parts Listing
Reference Electrical Schematic: PP107B
TAG QTY DESCRIPTION CATALOG CRITICAL SPARE

AA40123 1 Air Assist PP107B-AA40123
Sigma 7 Series AC Servo Drive Servopack with IEC Option
AMP20102 1 Ethernet/IP TCP/IP, 200Watt, 100VAC 1 Phase PP107B-AMP20102 Critical Spare
BOX80201 1 Display Enclosure PP107B-BOX80201
BR10208 1 Magnetic Particle Brake, 24VDC, 0.41A PP107B-BR10208 Critical Spare
CB101 1 On/Off Pwr. Switch/Magnetic Protection, 15 Amp PP107B-CB101
CBL101 1 AC Power Cable, 14AWG-3 Cond., 15A, 10 Ft PP107B-CBL101
CBL10107 6 Cable, 22AWG, 9 Conductor, Sheilded (Length in Feet) PP107B-CBL10107
CBL10113 4 Cable, 20AWG, 3 Conductor, Shielded (Length in Feet) PP107B-CBL10113
CBL20116 1 I/O Cable, 26 Pin, 1 Meter with Flying Leads, for CN1 I/O PP107B-CBL20116
Safety Function Cable, 8 Pin, 1 Meter with Flying Leads, for CN8
CBL20120 1 Safety PP107B-CBL20120
CBL20124 1 Motor Power Cable, 3 Meter, Non-Shielded, No Brake, Non-CE PP107B-CBL20124
CBL20124A 1 Motor Encoder Cable, 3 Meter, Shielded, for Incremental Encoder PP107B-CBL20124A
CBL30102 6 Cable, 18 AWG, 3 Conductor, Shielded (Length in Feet) PP107B-CBL30102
CBL30104 1 Cat 5E Shielded Ethernet Cable, Ivory, 5 ft. PP107B-CBL30104
CBL30105 1 Industrial Ethernet Cable, Shielded, 2.0 Meter PP107B-CBL30105
CBL30113 1 Premium USB Type A Male - A Male Cable, 2m PP107B-CBL30113
CBL30303 1 Cat 5E Shielded Ethernet Cable, Ivory, 2 ft. PP107B-CBL30303
CBL30408 1 12 Ft.Cable, Cut to 7 Ft. 6 In. PP107B-CBL30408
CBL30704 1 Lead Wire with Plug Connector, 2000mm Long PP107B-CBL30704
CBL31003 1 Cable, 2 Meter PP107B-CBL31003
CBL31602 6 Thermocouple Wire, 20 AWG, Type J (Length in Feet) PP107B-CBL31602
CBL31606 6 Thermocouple Wire, 20 AWG, Type J (Length in Feet) PP107B-CBL31606
CBL40103 1 3/8" OD Tubing, White, 33' Roll PP107B-CBL40103
CR20214 1 Relay, 2PDT 24VDC PP107B-CR20214 Critical Spare
CR20214 1 Base for 2PDT PP107B-CR20214
CR20214 1 Hold Down Spring PP107B-CR20214
CR20214 2 Relay Base Hold Down Clip PP107B-CR20214
CR20215 1 Relay, 2PDT 24VDC PP107B-CR20215 Critical Spare
CR20215 1 Base for 2PDT PP107B-CR20215
CR20215 1 Hold Down Spring PP107B-CR20215
CR20215 2 Relay Base Hold Down Clip PP107B-CR20215
CR30804 1 Relay, 24 VDC In PP107B-CR30804 Critical Spare
CUST CBL31606A 6 Thermocouple Wire, 20 AWG, Type J (Length in Feet) PP107B-CUST CBL31606A
CUST PJ30827A 1 Bannana Plug, Solderless, 15 Amp, Red PP107B-CUST PJ30827A
CUST PJ30827A 1 Bannana Plug, Solderless, 15 Amp, Black PP107B-CUST PJ30827A
CUST PJ31606A 1 Type J Thermal Couple Jack (Male) PP107B-CUST PJ31606A
CUST QD40105 1 Pneumatic Quick Disconnect, 1/4" Dia. Coupler, 3/8" NPT Male PP107B-CUST QD40105
CUST VP40122 1 Validation Port Plug, MNPT 1/8", Standard, 21 KA Series PP107B-CUST VP40122
CVR80102 1 Main Electrical Panel Cover PP107B-CVR80102
CYL40106 1 Mech Joint Rodless Cylinder, 25mm x 300mm PP107B-CYL40106 Critical Spare
CYL40109 1 Vacuum Bar Cylinder PP107B-CYL40109 Critical Spare
CYL40119 1 Cylinder, 2-1/2" Bore x 100mm Stroke, Rod PP107B-CYL40119 Critical Spare
CYL40119A 1 Cylinder, 2-1/2" Bore x 100mm Stroke, Rod PP107B-CYL40119A Critical Spare
D20214 1 DIODE PP107B-D20214
D20215 1 DIODE PP107B-D20215
ESR10109 1 Relay, 4PDT 24VDC PP107B-ESR10109 Critical Spare
ESR10109 1 Base for 4PDT PP107B-ESR10109
ESR10109 1 Hold Down Spring For 4-Pole RY PP107B-ESR10109
ESR10109 2 Relay Base Hold Down Clip PP107B-ESR10109
ESR10111 1 Relay, 3PDT 24VDC, Lighted PP107B-ESR10111 Critical Spare
ESR10111 1 Base for 3PDT PP107B-ESR10111
ESR10111 1 3 Pole Hold Down Spring PP107B-ESR10111
ESR10111 2 Relay Base Hold Down Clip PP107B-ESR10111
FC40106 1 Flow Control, Tamper Proof, 1/8 x 1/4 PP107B-FC40106
FC40107 1 Flow Control, Tamper Proof, 1/8 x 1/4 PP107B-FC40107
FC40109 1 Flow Control PP107B-FC40109
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FC40110 1 Flow Control PP107B-FC40110
FI40103 1 Regulator, w. Bracket & Filter-5 Micron PP107B-FI40103
FTS30408 1 Footswitch, Front Hinge, 6 Ft. Cable, 10Amp, 125VAC PP107B-FTS30408
FU10103 1 Fuse Block, 1/4" Dia., 110 VAC/DC LED PP107B-FU10103
FU10103 1 Fuse, 1/4" x 11/4", Time Delay, Glass Tube, 4 Amp PP107B-FU10103 Critical Spare
GA40120 1 Gauge, Panel Mount, 1-1/2", 1/8" NPT & M5 PP107B-GA40120
GND80102 1 Ground Lug, Aluminum, Tin Plated, 1 Entry, 4-14AWG PP107B-GND80102
GND80102 1 1/4"-20 x 1/2" Stainless Steel Button Head SCS PP107B-GND80102
IOM30302 1 Ethernet TCP/IP Compact Bus Coupler w. 2 Ethernet Ports PP107B-IOM30302 Critical Spare
IOM30402 1 Digital Input Module, 16 Points, 24VDC, 0.2ms, 3 Wire Plug PP107B-IOM30402 Critical Spare
IOM30702 1 Digital Output Module, 16 Points, 24VDC, 3 Wire Plug, 0.5A PP107B-IOM30702 Critical Spare
IOM30902 1 Digital Output Module, 4 Points, 24VDC, 0.5A, NPN PP107B-IOM30902 Critical Spare
IOM31002 1 Analog Input Module, 4 Points, 0-10V, 2 Wire Connection PP107B-IOM31002 Critical Spare
IOM31302 1 Analog Output Module, 4 Points, 0-10V, 2 Wire Connection PP107B-IOM31302 Critical Spare
IOM31602 1 Thermocouple Module, 1 Point, w. Wire Braeak, Set to J-Type PP107B-IOM31602 Critical Spare
IOM31702 1 Digital Solid State Output Module, 2 Points, 230VAC 0.3 Amps PP107B-IOM31702 Critical Spare
IOM31802 1 Bus End Terminal Module PP107B-IOM31802
M20128 1 Servo Motor, 200W, 200V, 24 Bit Absolute Encoder, w Keyway PP107B-M20128 Critical Spare
MAN30704 1 Pneumatic Manifold, 7 Station w. Valves PP107B-MAN30704
MUF40131 1 Muffler, Compact High-Flow, 3/8" NPT Male, 219 Max SCFM PP107B-MUF40131
MUF40131A 1 Muffler, Compact High-Flow, 3/8" NPT Male, 219 Max SCFM PP107B-MUF40131A
NOZ40105 1 Pneumatic Nozzle PP107B-NOZ40105
NP1 1 Nameplate PP107B-NP1
NP2 1 Nameplate PP107B-NP2
NP80103A 1 PurePouch Legend Plate 1, 222-204V Wht/Blk, 1/16" Lamicoid PP107B-NP80103A
NP80103B 1 PurePouch Legend Plate 1, 222-204V Wht/Blk, 1/16" Lamicoid PP107B-NP80103B
OP1 CBL406 1 Printer Umbilical Cable for Printer Head Unit PP107B-OP1 CBL406
OP1 CBL410 1 I/O Cable for Printer Controller, 26 Conductor PP107B-OP1 CBL410
OP1 CBL429 1 Power Cable SJT, 18AWG 10A, IEC320-C13 to C14, 39" PP107B-OP1 CBL429
OP1 CBL429A 1 Power Cable for Printer Controller PP107B-OP1 CBL429A
OP1 PJ402 1 Connector - CPC 14 Pos Rev. Sex Plug Size 17 PP107B-OP1 PJ402
OP1 PJ402 1 Cable Clamp, Shell Size 17 PP107B-OP1 PJ402
OP1 PJ402 11 Contact - Pin - Type II 20-24 AWG Wire PP107B-OP1 PJ402
OP1 PJ429 1 Power Cable Plug for Printer Controller PP107B-OP1 PJ429
OP1 PRNTR413 1 Printer Controller Unit, w Touch Screen PP107B-OP1 PRNTR413
OP1 REG40108 1 Inline Regulator PP107B-OP1 REG40108
OP1.1 PRNTR604 1 VersaStyle Label Software, w. USB Key (Use On Machine OIT) PP107B-OP1.1 PRNTR604
OP1.3 CBL419 1 Cat 5E Shielded Ethernet Cable, Gray, 3 ft. PP107B-OP1.3 CBL419
OP1.3 CBL419A 1 Cat 5E Shielded Ethernet Cable, Ivory, 5 ft. PP107B-OP1.3 CBL419A
PP107B-OP1.3 OP2.1 OP5
OP1.3 OP2.1 OP5 CBL30207 1 Cat 5E Shielded Ethernet Cable, Gray, 3 ft. CBL30207
OP1.3 OP2.1 OP5 SW30202 1 Ethernet Switch, 5 Plex SW30202 Critical Spare
OP1.3 OP2.1 OP5 SW30202 1 Terminal End Stop, Screwless SW30202
OP1.3 PJ419 1 CAT 5E RJ45 Jack Panel Coupler, Shielded PP107B-OP1.3 PJ419
OP1.4 BC423 1 Hand Held Scanning Gun PP107B-OP1.4 BC423 Critical Spare
OP1.4 CBL424 1 Synapse Adapter Cable for Barcode Scanner, 6 Pin Din, Wedge PP107B-OP1.4 CBL424
OP1.4 PJ425 1 Adapter Cable 6 Pin Mini Din, Male & Female, Keyboard Wedge PP107B-OP1.4 PJ425
OP1.5 KYBD427 1 Mini Printer Keyboard, 6 Pin Mini Din Connector PP107B-OP1.5 KYBD427
OP10 SW10109A 1 Magnetic Prox. Interlock Switch PP107B-OP10 SW10109A
OP10 SW10109A 1 Magnetic Interlock Actuator PP107B-OP10 SW10109A
OP11 FI40128 1 Pneumatic Filter, 0.30uM PP107B-OP11 FI40128
OP11 FI40128A 1 Pneumatic Filter, 0.01uM PP107B-OP11 FI40128A
OP11 FI40128B 1 Pneumatic Filter, 0.01uM Odour Removal PP107B-OP11 FI40128B
OP12 CBL31321 1 Cable, Right Angle Quick Disconnect, 3 Meter PP107B-OP12 CBL31321
OP12 REG31321 1 Analog Pres. Reg., In 0-10VDC/0-145PSI, 1500L/m, 3m Cable PP107B-OP12 REG31321 Critical Spare
OP13 LT30810 1 Stack Light Incadescent, Module, Red PP107B-OP13 LT30810
OP13 LT30810 1 Stack Light Base PP107B-OP13 LT30810
OP13 LT30810 1 Mounting Base for Stacklight, Standard 4 Hole PP107B-OP13 LT30810
OP13 LT30810 1 Extension Tube, 6.30" PP107B-OP13 LT30810
OP14 CBL10304 1 Cable, 8 Wire Eurofast RA Female QD to Flying Lead, 4 Meter PP107B-OP14 CBL10304
OP14 CBL10319 1 Cable, 8 Wire Eurofast RA Female QD to Flying Lead, 4 Meter PP107B-OP14 CBL10319
OP14 CR10311 1 Relay, 2PDT 24VDC PP107B-OP14 CR10311 Critical Spare
OP14 CR10311 1 Base for 2PDT PP107B-OP14 CR10311
OP14 CR10311 1 Hold Down Spring PP107B-OP14 CR10311
OP14 CR10311 2 Relay Base Hold Down Clip PP107B-OP14 CR10311
OP14 CR10312 1 Relay, 2PDT 24VDC PP107B-OP14 CR10312 Critical Spare
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OP14 CR10312 1 Hold Down Spring PP107B-OP14 CR10312
OP14 LC10303 1 EZ-Screen Light Curtain Reciever with Straight Mating Cable PP107B-OP14 LC10303
OP14 LC10318 1 EZ-Screen Light Curtain Emitter with Straight Mating Cable PP107B-OP14 LC10318
OP14 LCM10303 1 EZ-Screen Light Curtain Kit, 14mm Res., 150mm Sensing (6") PP107B-OP14 LCM10303 Critical Spare
OP15 PS30418 1 Digital Vac. Switch, PNP, 2+Analog Out, 5/32 Tube, 2m Cable PP107B-OP15 PS30418 Critical Spare
OP16 CBL20404 15 6 Conductor, Shielded Cable, 20 AWG (Length in Feet) PP107B-OP16 CBL20404
OP16 LS20404 1 Safety Limit Switch, 30mm Metal, Spring Rod, 3N.C., 1N.O. PP107B-OP16 LS20404
OP1A PRNTR504 1 32 Bit 2" Intermittent Thrml Transfer Prntr/Cntrl/Reg/Kit PP107B-OP1A PRNTR504
OP1A PRNTR504 1 Universal Platen (Comes w. Printer Kit) PP107B-OP1A PRNTR504
OP1B PRNTR517 1 32 Bit 5" Intermittent Thrml Transfer Prntr/Cntrl/Reg/Kit PP107B-OP1B PRNTR517
OP1B PRNTR517 1 Universal Platen (Comes w. Printer Kit) PP107B-OP1B PRNTR517
OP2 CBL709 15 Cable, 22AWG, 15 Conductor, Sheilded (Length in Feet) PP107B-OP2 CBL709
OP2 CBL729 1 Power Cord SJT3-18 AWG, EN60320C13/C14, UL/CSA VDE, 9'10" PP107B-OP2 CBL729
OP2 PJ702 1 Connector - CPC 14 Pos Rev. Sex Plug Size 17 PP107B-OP2 PJ702
OP2 PJ702 1 Cable Clamp, Shell Size 17 PP107B-OP2 PJ702
OP2 PJ702 11 Contact - Pin - Type II 20-24 AWG Wire PP107B-OP2 PJ702
OP2 PJ710 1 25 Pin D-Sub Connector Kit PP107B-OP2 PJ710
OP2 PJ713 1 15 Pin D-Sub Connector Kit PP107B-OP2 PJ713
OP2 PRNTR713 1 3138-N Label-Air Applicator w. Integrated Printer, Left Hand PP107B-OP2 PRNTR713
OP2.1 CBL719 1 Cat 5E Shielded Ethernet Cable, Gray, 3 ft. PP107B-OP2.1 CBL719
OP2.1 CBL719A 1 Cat 5E Shielded Ethernet Cable, Ivory, 10 ft. PP107B-OP2.1 CBL719A
OP2.1 PJ719 1 CAT 5E RJ45 Jack Panel Coupler, Shielded PP107B-OP2.1 PJ719
OP2.1 PRNTR719 1 Plug In Ethernet Card Kit For Printer PP107B-OP2.1 PRNTR719 Critical Spare
OP2.2 CBL721 1 Deluxe Molded Null Modem Cable, DB25 Male/DB9 Female, 10 Ft. PP107B-OP2.2 CBL721
OP2.3 PRNTR904 1 Easy Label Gold Software w. USB Key (Use On Machine OIT) PP107B-OP2.3 PRNTR904
OP2.3 PRNTR904 1 OR PP107B-OP2.3 PRNTR904
OP2.3 PRNTR904 1 Easy Label Platinum Software w. USB Key (Use On Machine OIT) PP107B-OP2.3 PRNTR904
OP2.4 PRNTR912 1 Easy Label Gold Software w. Parallel Port Key PP107B-OP2.4 PRNTR912
OP2.4 PRNTR912 1 OR PP107B-OP2.4 PRNTR912
OP2.4 PRNTR912 1 Easy Label Platinum Software w. Parallel Port Key PP107B-OP2.4 PRNTR912
OP2.5 PRNTR920 1 Quick-Change Tamp Pad Manifold Modification PP107B-OP2.5 PRNTR920
OP2.5 PRNTR923 1 Additional Quick-Change Tamp Pad PP107B-OP2.5 PRNTR923
OP2A PRNTR804 1 3138-N Applicator w. Zebra 113-Pax 4 (300 DPI), 1 Tamp PP107B-OP2A PRNTR804
OP2B PRNTR815 1 3138-N Applicator w. Datamx A4310 (300 DPI), 1 Tamp PP107B-OP2B PRNTR815
OP2C PRNTR826 1 3138-N Applicator w. Sato 8490 (300 DPI), 1 Tamp PP107B-OP2C PRNTR826
OP3 PS30512 1 Electronic Vacuum Switch, Solid State, 1/4", w. 3M Cable PP107B-OP3 PS30512 Critical Spare
OP3 PS30512 2 1/4 NPT - 3/8" Tube Union One Touch Fitting PP107B-OP3 PS30512
OP4 BR10212 1 Magnetic Particle Brake, 24VDC, 0.41A PP107B-OP4 BR10212 Critical Spare
OP4 CBL31006 1 Cable, 2 Meter PP107B-OP4 CBL31006
OP4 CR30814 1 Relay, 2PDT 24VDC, Light PP107B-OP4 CR30814 Critical Spare
OP4 CR30814 1 Hold Down Spring, for 2-Pole PP107B-OP4 CR30814
OP4 CR30814 1 Terminal End Stop, Screwless PP107B-OP4 CR30814
OP4 SE31006 1 Sensor, 24VDC, 0-10V Analog Out, 100-400mm Range, 2m Cable PP107B-OP4 SE31006 Critical Spare
OP5 CAM30214 1 DVT 535 Camera, Black/White, 640x480 Standard Res., 60fps PP107B-OP5 CAM30214 Critical Spare
OP5 CAM30214 1 Tamron 8mm Lens with Locks PP107B-OP5 CAM30214
OP5 CBL30216 1 Ethernet Cable, RJ45, Crossover, 10Ft. PP107B-OP5 CBL30216
OP5 CBL30216A 1 Cat 5E Shielded Ethernet Cable, Gray, 3 ft. PP107B-OP5 CBL30216A
OP5 CBL30218 1 I/O Power Cable, 15 Pin, 10ft. PP107B-OP5 CBL30218
OP5 LT30226 1 Ring Light, Front Light, Bright Field, Red LEDs, 24VDC PP107B-OP5 LT30226 Critical Spare
Enclosure, QLINE D Type 4X Polycarbonate (No Holes),
OP5 OP8 BOX80202 1 6.02x4.45x3.31 PP107B-OP5 OP8 BOX80202
OP5 OP8 BOX80202 1 Panel, QLINE D, White Painted Steel, 5.12x3.94 PP107B-OP5 OP8 BOX80202
Triple-deck terminal block; 6-conductor through terminal block; wo/
marker carrier; gray housing; internal commoning; violet marking; 22-
OP5 OP8 BOX80202 20 14AWG PP107B-OP5 OP8 BOX80202
OP5 OP8 BOX80202 3 End Section for 6 Conductor Terminal Block, 24-14AWG PP107B-OP5 OP8 BOX80202
OP5 OP8 BOX80202 2 Terminal Jumper, 10 pole, 2002 25A PP107B-OP5 OP8 BOX80202
OP5 OP8 BOX80202 1 WMB Multi Marking System (Pk of 5) PP107B-OP5 OP8 BOX80202
OP5 OP8 BOX80202 2 Terminal End Stop, Screwless PP107B-OP5 OP8 BOX80202
OP5 OP8 BOX80202 1 3 Conductor Ground Terminal Block, 24-14AWG PP107B-OP5 OP8 BOX80202
OP5 OP8 BOX80202 1 TS35 Rail 2 Meters (78") Slotted PP107B-OP5 OP8 BOX80202
OP5 OP8 PJ20404 1 Reversed Sex Square Receptacle 37 Pin PP107B-OP5 OP8 PJ20404
OP5 OP8 PJ20404 37 Contact - Socket - Type II 20-24 AWG Wire PP107B-OP5 OP8 PJ20404
OP5 OP8 PJ20404A 1 Reversed Sex Plug 37 Pin PP107B-OP5 OP8 PJ20404A
OP5 OP8 PJ20404A 1 Cable Clamp Shell Size 23 (24, 37 Pin) PP107B-OP5 OP8 PJ20404A
OP5 OP8 PJ20404A 37 Contact - Pin - Type II 20-24 AWG Wire PP107B-OP5 OP8 PJ20404A
OP5 PJ30216 1 CAT 5E RJ45 Jack Panel Coupler, Shielded PP107B-OP5 PJ30216
OP6 CBL30506 1 Cable, 5-Pin Euro-Style Quick Disconnect, Straight, 5 meter PP107B-OP6 CBL30506
OP6 PRS30506 1 Opposed-Mode Slot Sensor, PNP/NPN, LO/DO, Quick Disconnect PP107B-OP6 PRS30506 Critical Spare
OP7 AA40125 1 Air Assist PP107B-OP7 AA40125
OP7 VAC40112 1 Vacuum Ejector, 660 mmHg, 1/4" Supply, 3/8" Vac/Exhaust PP107B-OP7 VAC40112
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OP7 VAC40112 1 One-Touch Fitting, U (Branch), 1/4" Tube O.D. to 1/4" Tube O.D. PP107B-OP7 VAC40112
OP7 VAC40112 1 One-Touch Fitting, U (Branch), 3/8" Tube O.D. to 3/8" Tube O.D. PP107B-OP7 VAC40112
One-Touch Unifit Fitting, L (Union Elbow), 1/4" Tube O.D. to 1/4" Uni
OP7 VAC40112 1 Thread PP107B-OP7 VAC40112
One-Touch Unifit Fitting, H (Half Union), 3/8" Tube O.D. to 3/8" Uni
OP7 VAC40112 1 Thread PP107B-OP7 VAC40112
One-Touch Unifit Fitting, L (Union Elbow), 5/32" Tube O.D. to 1/4"
OP7 VAC40112 1 Uni Thread PP107B-OP7 VAC40112
OP7 VAC40112 1 3/8 X 1/4 M/F Reducer Bushing, Brass PP107B-OP7 VAC40112
OP7 VAC40112B 1 Vacuum Pad, 10mm, Belows, Silicone, M5 PP107B-OP7 VAC40112B Critical Spare
OP7.1 14 CBL30712 1 Cable, Valve Plug Connector, 2m PP107B-OP7.1 14 CBL30712
OP7.1 14 SOL30712 1 Solenoid Valve, 5 Port 2 Position, Base Mount, 24VDC PP107B-OP7.1 14 SOL30712 Critical Spare
OP7.1 CYL40115 1 Cylinder, Rear Pivot, 9/16" Bore, 5" Stroke PP107B-OP7.1 CYL40115 Critical Spare
OP7.1 FC40115 1 Flow Control PP107B-OP7.1 FC40115
OP7.1 FC40116 1 Flow Control PP107B-OP7.1 FC40116
Enclosure, QLINE D Pushbutton Type 4X Polycarbonate, 3 - 22.5
OP8 BOX80203 1 mm Holes PP107B-OP8 BOX80203
OP8 CAP20414 1 Capacitor PP107B-OP8 CAP20414
OP8 CBL20413 5 18/4 Cable, 90C, SJOOW, 600V (Length in Feet) PP107B-OP8 CBL20413
OP8 CR20404 1 Relay, 2PDT 24VDC, Light PP107B-OP8 CR20404 Critical Spare
OP8 CR20404 1 Hold Down Spring, for 2-Pole PP107B-OP8 CR20404
OP8 FU20413 1 Fuse Block, 1/4" Dia., 110 VAC/DC LED PP107B-OP8 FU20413
OP8 FU20413 1 Fuse, 1/4" x 11/4", Time Delay, Glass Tube, 1.25 Amp PP107B-OP8 FU20413 Critical Spare
OP8 M20413 1 AC Gear Motor, with Capacitor, 115 VAC PP107B-OP8 M20413 Critical Spare
OP8 PB10109A 1 Mushroom Push Button, Twist Release, Momentary, 60mm, 1 N.C. PP107B-OP8 PB10109A
OP8 PB10109A 1 22mm Emergency Stop Legend Plate, Yellow, 60mm PP107B-OP8 PB10109A
OP8 PB20404 1 Push Button, Momentary, Flush, 22mm, Green, 1 N.O. Contact PP107B-OP8 PB20404
OP8 PB20404 1 Switch Plate, 30 x 40mm, 22mm, Wht on Blk, (SEE NEXT LINE) PP107B-OP8 PB20404
OP8 PB20404 1 Line 1: "CONVEYOR" (SEE NEXT) PP107B-OP8 PB20404
OP8 PB20404 1 Line 2: "ON" (SEE PREV) PP107B-OP8 PB20404
OP8 PB20404A 1 Push Button, Momentary, Flush, 22mm, Red, 1 N.C. Contact PP107B-OP8 PB20404A
OP8 PB20404A 1 Switch Plate, 30 x 40mm, 22mm, Wht on Blk, (SEE NEXT LINE) PP107B-OP8 PB20404A
OP8 PB20404A 1 Line 1: "CONVEYOR" (SEE NEXT) PP107B-OP8 PB20404A
OP8 PB20404A 1 Line 2: "OFF" (SEE PREV) PP107B-OP8 PB20404A
OP9 CBL116 1 Anti-Static Bar Cable, Shielded with Connector PP107B-OP9 CBL116
OP9 PJ116 1 Connector Kit for Simco Anti-Static Bar PP107B-OP9 PJ116
OP9 PJ116B 1 Ring Terminal PP107B-OP9 PJ116B
OP9 PU115 1 Anti Static Power Supply, 7.5/7.8 KV RMS, 2 Out PP107B-OP9 PU115 Critical Spare
OP9 SB116 1 MEB Static Bar CFSC 56.5" To End of Spring Conn. 12" x 14.5" PP107B-OP9 SB116 Critical Spare
PB10109 1 Mushroom Push Button, Twist Release, Momentary, 60mm, 1 N.C. PP107B-PB10109
PB10109 1 22mm Emergency Stop Legend Plate, Yellow, 60mm PP107B-PB10109
PBLT10109 1 Push Button, Illumin., 24VDC, Momentary, Flush, 22mm, White PP107B-PBLT10109
PBLT10109 1 Switch Plate, 30 x 40mm, Wht on Blk, Line 1: "RESET" PP107B-PBLT10109
PC30102 1 6.5" Touch Control Panel, 500MHz Processor, 2 Ethernet/2 USB PP107B-PC30102 Critical Spare
PC30102 1 2 GB Compact Flash Card, Type I, Extended Temp., Installed PP107B-PC30102 Critical Spare
PC30102 1 TwinCAT NC PTP Runtime for Microsoft Windows CE PP107B-PC30102 Critical Spare
PCB10205 1 Current Control Circuit Board, 0-400mA PP107B-PCB10205 Critical Spare
PE20213 1 Reflective Laser Head, 19.69" Sense Range, 2m Cable w. Conn PP107B-PE20213 Critical Spare
PJ101 1 Power Inlet Receptacle, 15A, 115VAC PP107B-PJ101
PJ101 1 Safety Retainer Clip, Rohs, Bolts PP107B-PJ101
PJ101A 1 Push-On Female Crimp Terminal, 16-14 AWG, Blue, Insulated PP107B-PJ101A
PJ101B 1 Push-On Female Crimp Terminal, 16-14 AWG, Blue, Insulated PP107B-PJ101B
PJ101C 1 Push-On Female Crimp Terminal, 16-14 AWG, Blue, Insulated PP107B-PJ101C
PJ102 1 Push-On Female Crimp Terminal, 16-14 AWG, Blue, Insulated PP107B-PJ102
PJ110 1 Rev Sex Plug, Free Hang, Blk Zinc Alloy, 3 Sldr Pins, ROHS PP107B-PJ110
PJ110 1 Cable Clamp w Bushing, 14 & 14S Shell Size, Blk Zinc Alloy PP107B-PJ110
PJ110A 1 Rev Sex Rcpt, Sq. Flange, Blk Zinc Alloy, 3 Sldr Sckts, ROHS PP107B-PJ110A
PJ127A 1 Push-On Female Crimp Terminal, 16-14 AWG, Blue, Insulated PP107B-PJ127A
PJ20121 1 Ring Crimp Terminal, 22-18 AWG #10, Red PP107B-PJ20121
PJ20125 1 Ring Crimp Terminal, 16-14 AWG #10, Blue PP107B-PJ20125
PJ20127 1 Motor Power Cable Connector (Motor End) PP107B-PJ20127
PJ20127A 1 Motor Feedback Cable Connector (Motor End) PP107B-PJ20127A
PJ20127B 1 Motor Power Cable Connector (Motor End) PP107B-PJ20127B
PJ20127C 1 Motor Feedback Cable Connector (Motor End) PP107B-PJ20127C
PJ20212 1 Laser Head Connector PP107B-PJ20212
PJ30107 1 CAT 5E RJ45 Jack Panel Coupler, Shielded PP107B-PJ30107
PJ30113 1 USB Bulkhead Adapter, Type A/Type A, Shielded PP107B-PJ30113
PJ30406 1 Push-On Female Crimp Terminal, 22-18 AWG, Red, Insulated PP107B-PJ30406
PJ30406A 1 Push-On Female Crimp Terminal, 22-18 AWG, Red, Insulated PP107B-PJ30406A
PJ30408 1 Connector - CPC 4 Pos Rev. Sex Flange Recpt Size 11 PP107B-PJ30408
PJ30408 3 Contact - Socket - Type II 20-24 AWG Wire PP107B-PJ30408
PJ30408 1 Connector - CPC 4 Position Reverse Sex Plug Size 11 PP107B-PJ30408
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PJ30408 1 Cable Clamp 4 Pin PP107B-PJ30408
PJ30408 3 Contact - Pin - Type II 20-24 AWG Wire PP107B-PJ30408
PJ30410 1 Connector - CPC 4 Position Reverse Sex Plug Size 11 PP107B-PJ30410
PJ30410 1 Cable Clamp 4 Pin PP107B-PJ30410
PJ30410 3 Contact - Pin - Type II 20-24 AWG Wire PP107B-PJ30410
PJ30410A 1 Connector - CPC 4 Pos Rev. Sex Flange Recpt Size 11 PP107B-PJ30410A
PJ30410A 3 Contact - Socket - Type II 20-24 AWG Wire PP107B-PJ30410A
PJ30519 1 Connector - CPC 14 Pos Rev. Sex Flange Recpt Size 17 PP107B-PJ30519
PJ30519 11 Contact - Socket - Type II 20-24 AWG Wire PP107B-PJ30519
PJ30827 1 Dual 5-Way Binding Post (Mini Banana Jack), Red/Black PP107B-PJ30827
PJ30827B 1 Ring Crimp Terminal, 22-18 AWG #10, Red PP107B-PJ30827B
PJ30828 1 Ring Crimp Terminal, 22-18 AWG #10, Red PP107B-PJ30828
PJ31602 1 Type J Thermocouple Connector Plug (Male) PP107B-PJ31602
PJ31602 1 Cable Clamp, SMP Thermocouple Connector PP107B-PJ31602
PJ31602A 1 Type J Thermal Couple Jack (Female) PP107B-PJ31602A
PJ31602A 1 Thermocouple Panel Mount Hardware PP107B-PJ31602A
PJ31606 1 Type J Thermal Couple Jack (Female) PP107B-PJ31606
PJ31606 1 Thermocouple Panel Mount Hardware PP107B-PJ31606
PJ40105 1 Pneumatic Connector PP107B-PJ40105
PJ40108 1 Bulkhead Union, 1/4" Tube x 1/4" Tube PP107B-PJ40108
PJ40115 1 Grommet PP107B-PJ40115
PJ40116 1 Grommet PP107B-PJ40116
PJ40131 1 Bulkhead Connector, 3/8" Tube x 3/8" NPT PP107B-PJ40131
PJ40131A 1 Bulkhead Connector, 3/8" Tube, 3/8" NPT, Brass PP107B-PJ40131A
PNL80101 1 Main Electrical Panel PP107B-PNL80101
PNL80101 17 14AWG PP107B-PNL80101
PNL80101 8 End Section for 6 Conductor Terminal Block, 24-14AWG PP107B-PNL80101
PNL80101 4 Terminal Jumper, 5 pole, 2002 25A PP107B-PNL80101
PNL80101 3 Terminal Jumper, 2 pole, 2002 25A PP107B-PNL80101
PNL80101 1 WMB Multi Marking System (Pk of 5) PP107B-PNL80101
PNL80101 4 Terminal End Stop, Screwless PP107B-PNL80101
PNL80101 5 3 Conductor Ground Terminal Block, 24-14AWG PP107B-PNL80101
PNL80101 1 TS35 Rail 2 Meters (78") Slotted PP107B-PNL80101
PNL80101 3 Din Rail Stand Off Mounting Bracket, Level PP107B-PNL80101
PNL80101 1 Wireway, 1.5" x 4", White PP107B-PNL80101
PNL80103 1 Power Panel PP107B-PNL80103
PRS20213 1 Laser Sensor Amplifier, NPN, 2 Channel Output, 24VDC PP107B-PRS20213 Critical Spare
Prox Sensor 8mm Barrel, Embedded, 2.0mm Range, 24VDC 3-Wire
PRS30410 1 PNP Sourcing, 2m Cable PP107B-PRS30410 Critical Spare
PS30406 1 Press. Switch, 1/8" NPT Male, SPDT, 80 PSI Fall, Blade Term. PP107B-PS30406 Critical Spare
PU10103 1 Power Supply, 85-264VAC In, 24VDC Out, 5A, 120W, CE PP107B-PU10103 Critical Spare
QD40103 1 Pneumatic Quick Disconnect, 1/4" Dia. Plug, 3/8" NPT Male PP107B-QD40103
QD40103 1 Bulkhead Connector, 3/8" Tube x 3/8" NPT PP107B-QD40103
R110 1 Heater Cartridge, 120V 1000W, 27" Lead, 25" Sheath, w Ground PP107B-R110 Critical Spare
R110 1 Cartridge Heater Anti-Seize Lubrication, 4 OZ. Bottle PP107B-R110 Critical Spare
RECPT127 1 Pwr. Outlet, 10A, 115VAC, Screw Mnt., Quick Disc. PP107B-RECPT127
REG40103 1 Regulator, w. Bracket & Filter-5 Micron PP107B-REG40103
REG40123 1 Regulator, M5 Ports, 7-30 PSI PP107B-REG40123
REG40123 1 Panel Mount Set Nut PP107B-REG40123
SE31003 1 Sensor, 24VDC, 0-10V Analog Out, 100-400mm Range, 2m Cable PP107B-SE31003 Critical Spare
SOL10113 1 PurePouch Pneumatic Kit PP107B-SOL10113
SOL10113 1 Pneumatic Dump Valve, 1/4", 24VDC Din PP107B-SOL10113
SOL30704 1 Pneumatic Solenoid Valve PP107B-SOL30704 Critical Spare
SSR109 1 SSR, 4-32 VDC In, 48-600 V/20A Out PP107B-SSR109 Critical Spare
SW10109 1 Magnetic Prox. Interlock Switch PP107B-SW10109
SW10109 1 Magnetic Interlock Actuator PP107B-SW10109
TB20213 1 14AWG PP107B-TB20213
TC31602 1 8-32 Nozzle Thermocouple Type J, 27" SS Lead, Mini Male Plug PP107B-TC31602 Critical Spare
TNK40120 1 Pneumatic Accumulator Tank PP107B-TNK40120
TNK40123 1 Pneumatic Accumulator Tank PP107B-TNK40123
VAC40103 1 Pneumatic Vacuum Ejector PP107B-VAC40103
VAC40112 1 Vac Ejector, 1.5mm Nozzle, 1/4" x 3/8" PP107B-VAC40112
VAC40112A 1 Vacuum Pad, 10mm, Belows, Silicone, M5 PP107B-VAC40112A Critical Spare
VP40120 1 Validation Port Coupler, FNPT 1/4", Standard, 21 KA Series PP107B-VP40120
VP40120 1 Bulkhead Connector, 1/4" Tube x 1/4" NPT PP107B-VP40120
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Mechanical Parts List
PP107-000B: PUREPOUCH, 2 UP MACHINE

ITEM PART NUMBER DESCRIPTION
1 PP107-X-000 2 UP SLITTER ASSEMBLY
2 PP107-B-000D SEAL BAR ASSEMBLY
3 PP107-C-000C SENSOR ASSEMBLY
4 PP107-D-000B CUTTER LENGTH ADJUSTMENT ASSEMBLY
5 PP107-E-000B FRAME ASSEMBLY
6 PP404-F-000B GUARD ASSEMBLY
7 PP404-H-000B UNWIND ASSEMBLY
8 PP107-L-000 CUTTING SYSTEM ASSEMBLY
9 PP404-O-000C SMALL BAG HOLDER
10 PP107-Q-000 DOOR ASSEMBLY
11 PP107-R-000B VACUUM ASSEMBLY
12 PP107-S-000C SIDE FRAME ASSEMBLY
13 PP107-SS-000C DISPLAY MOUNT ASSEMBLY
14 PP107-V-000C EASY OPEN ASSEMBLY
15 PP107-W-000E POWER PANEL ASSEMBLY
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PP107-X-000: SLITTER ASSEMBLY

1 PP107-X-001 WEB GUIDE, SLITTER
2 PP107-X-002 BLADE CLAMP
3 PP107-X-003 BLADE HOLDER
4 PP107-X-004 FLOATING BAR, SLITTER
5 PP107-X-005 SLITTER SUPPORT
6 PP107-X-CM006 KNIFE BLADE - TRADE NO. 11
7 PP107-X-CM007 GUIDE RAIL
8 PP107-X-CM008 BEARING CARRIAGE
9 PP107-X-CM009 SPACER
10 PP107-X-CM010 M2X0.4 X 5MM SOCKET HEAD CAP SCREW, SST
11 PP107-X-CM011 10-32 X .50 BUTTON HEAD CAP SCREW, SST
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PurePouch LLC
PP107-B-000D: SEAL BAR ASSEMBLY

PART PART
ITEM DESCRIPTION ITEM DESCRIPTION
NUMBER NUMBER
1 PP107-B-007 GUIDE PIN 30 PP107-B-CM030 LINEAR BEARING
2 PP107-B-019 POUCH GUIDE 31 PP107-B-CM031 BARREL SENSOR
3 PP107-B-020 ROD 32 PP107-B-CM032 SPRING
4 PP107-B-021 LINEAR RAIL 33 PP107-B-CM033 SPRING
5 PP107-B-022C SIDE MOUNT 34 PP107-B-CM034 THERMOCOUPLE
7 PP107-B-031 RACK DRIVE MOUNT - LEFT 35 PP107-B-CM035 CYLINDER
8 PP107-B-032 RACK DRIVE MOUNT - RIGHT 36 PP107-B-CM036 SPACER
9 PP107-B-026B BACK - FRAME 37 PP107-B-CM037 SPACER
10 PP107-B-027 CUTTING - FRAME 38 PP107-B-CM038 #10-32 X .75 LG. FLAT HEAD CAP SCREW, SST
SHOULDER SCREW,
11 PP107-B-028 39 PP107-B-CM039 #10-32 X .50 LG. SOCKET HEAD CAP SCREW, SST
MODIFIED
12 PP107-B-029 HEAT SHIELD 40 PP107-B-CM040 #10-32 X .50 LG. BUTTON HEAD CAP SCREW, SST
13 PP107-B-030 SENSOR MOUNT 41 PP107-B-CM041 1/4-20 X 1.00 LG. SOCKET HEAD CAP SCREW, SST
14 PP404-B-001 KNIFE PUSH PLATE 42 PP107-B-CM042 1/4-20 X .75 LG. SOCKET HEAD CAP SCREW, SST
15 PP404-B-003 INSULATOR 43 PP107-B-CM043 3/8-16 X 1.00 LG. SOCKET HEAD CAP SCREW, SST
16 PP107-B-033 RACK GEAR 44 PP107-B-CM044 #10-32 X .75 LG. SOCKET HEAD CAP SCREW, SST
17 PP404-B-005 SEAL BAR STRIPPER 45 PP107-B-CM045 #8-32 X 1.00 LG. SOCKET HEAD CAP SCREW, SST
18 PP404-B-006 ROD 46 PP107-B-CM046 M6X1.0 X 25MM LG. SOCKET HEAD CAP SCREW, SST
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PP107-B-000D: SEAL BAR ASSEMBLY (Continued)
PART PART
NUMBER NUMBER
19 PP404-B-009 MALE KNIFE 47 PP107-B-CM047 3/8-24 X 2.00 LG. SOCKET HEAD CAP SCREW, SST
20 PP107-B-010 SEAL BAR 48 PP107-B-CM048 1/4-20 X 2.00 LG. SOCKET HEAD CAP SCREW, SST
21 PP107-B-012 SEAL BAR BASE 49 PP107-B-CM049 5/16 X 1.75 LG. SOCKET HEAD SHOULDER SCREW, SST
22 PP404-B-016B WIRE BLOCK 50 PP107-B-CM050 1/4-28 X .38 LG. SOCKET SET SCREW, SST
23 PP107-B-CM023 P CLIP, 1/4" 51 PP107-B-CM051 1/4-20 X .50 LG. BUTTON HEAD CAP SCREW, SST
24 PP107-B-CM024 P CLIP, 1/2" 52 PP107-B-CM052 1/4-20 X 1.00 LG. FLAT HEAD CAP SCREW, SST
25 PP107-B-CM025 1/4" FLAT WASHER 53 PP107-B-034 SHAFT
26 PP107-B-CM026 DOWEL PIN, SST 54 PP107-B-CM054 GEAR
27 PP107-B-CM027 BUSHING 55 PP107-B-CM055 BEARING
28 PP107-B-CM028 BUSHING 56 PP107-B-CM056 #10-32 X 1.00 LG. SOCKET HEAD CAP SCREW, SST
29 PP107-B-CM029 HEATING ELEMENT 57 PP107-B-CM057 SNAP RING - 12MM
201
PurePouch LLC
PP107-C-000C: SENSOR ASSEMBLY

1 PP107-C-001 BACK GUARD
2 PP107-C-002 SENSOR ADJ. MOUNT - RIGHT
3 PP107-C-003 SENSOR ADJ. MOUNT - LEFT
4 PP107-C-004 SENSOR MOUNT
5 PP107-C-005 ROLLER SHAFT
6 PP107-C-006 GUIDE ROD
7 PP107-C-007 LEAD SCREW, LONG
8 PP107-C-008 CHAIN PLATE
9 PP404-C-009 ROLLER
10 PP404-M-006 CONTROL KNOB, MODIFIED
11 PP107-C-CM011 ROLLER BEARING
12 PP107-C-CM012 NYLON FLANGED SLEEVE BEARING
13 PP107-C-CM013 LOOP STRAP
14 PP107-C-CM014 SENSOR
15 PP107-C-CM015 ENERGY CHAIN
16 PP107-C-CM016 EXTERNAL SNAP RING
17 PP107-C-CM017 #10-32 X .50 LG. BUTTON HEAD CAP SCREW, SST
18 PP107-C-CM018 #10-32 X .75 LG. BUTTON HEAD CAP SCREW, SST
19 PP107-C-CM019 1/4-20 X 1.00 LG. FLAT HEAD CAP SCREW, SST
20 PP107-C-CM020 5/16-18 X 1.00 LG. FLAT HEAD CAP SCREW, SST
21 PP107-C-CM021 #4-40 X .25 LG. SOCKET HEAD CAP SCREW, SST
22 PP107-C-CM022 #6-32 X .50 LG. SOCKET HEAD CAP SCREW, SST
23 PP107-C-CM023 1/4-20 X .25 LG. SET SCREW - CUP POINT, SST
24 PP107-C-010 ADAPTER - 20 DEG.
202
PurePouch LLC
PP107-D-00B: CUTTER LENGTH ADJUSTMENT ASSEMBLY

1 PP107-D-012 BASE PLATE
2 PP107-D-014 DUST COVER
3 PP107-D-021 ROD MOUNT, TOP
4 PP107-D-027 CRANK HANDLE
5 PP107-D-031 ADJUSTMENT SHAFT
6 PP107-D-032 SPACER
7 PP107-D-033 CRANK SUPPORT
8 PP404-D-013 ACME SCREW, MODIFIED
9 PP404-D-018 CHAIN IDLER
10 PP107-D-022 CHAIN TENSIONER
11 PP404-D-023 FIXED BLOCK
12 PP404-D-024 SLOTTED BLOCK
13 PP404-D-025 SLOTTED BLOCK, THIN
14 PP404-D-026 FIXED BLOCK, THIN
15 PP404-D-029 DRIVEN SPROCKET, MODIFIED
16 PP404-D-030B KEY, MODIFIED
17 PP107-D-CM017 HANDLE
18 PP107-D-CM018 WASHER
19 PP107-D-CM019 CHAIN
20 PP107-D-CM020 BEARING
21 PP107-D-CM021 #8-32 X .50 LG. BUTTON HEAD CAP SCREW, SST
22 PP107-D-CM022 5/16-18 X 1.00 LG. FLAT SOCKET CAP SCREW, SST
23 PP107-D-CM023 1/4-20 X 2.00 LG. SOCKET HEAD CAP SCREW, SST
24 PP107-D-CM024 #10-32 X .75 LG. SOCKET HEAD CAP SCREW, SST
25 PP107-D-CM025 5/16 X .38 LG. SHOULDER SCREW, SST
26 PP107-D-034 SCREW SPACER
203
PurePouch LLC
PP107-E-000B: FRAME ASSEMBLY

1 PP107-E-001 FRAME WELDMENT
2 PP107-E-CM002 SWIVEL CASTER
3 PP107-E-CM003 PUMP
4 PP107-E-CM004 ADJUSTMENT LEG
5 PP107-E-CM005 1/2-13 x 2.00 LG. HEX HEAD BOLT, SST
6 PP107-E-CM006 1/2 LOCKWASHER, SST
7 PP107-E-CM007 1/4-20 X .63 LG. SOCKET HEAD CAP SCREW, SST
8 PP107-E-CM008 1/4-20 X 2.75 LG. SOCKET HEAD CAP SCREW, SST
9 PP107-E-002 CASTER SPACER
204
PurePouch LLC
PP404-F-000B: GUARD ASSEMBLY

1 PP404-F-001B GUARD
2 PP404-F-002 GUARD MOUNT
3 PP404-F-003 SENSOR MOUNT
4 PP404-F-CM004 10-32 .50 LG. SOCKET BUTTON HEAD CAP SCREW, SST
5 PP404-F-CM005 #10 LOCKWASHER, SST
6 PP404-F-CM006 1/4-20 X .50 LG. SOCKET BUTTON HEAD CAP SCREW, SST
7 PP404-F-CM007 10-32 HEX NUT, SST
8 PP404-F-CM008 1/4-20 X 1.00 LG. FLAT SOCKET HEAD CAP SCREW, SST
9 PP404-F-CM009 SENSOR
205
PurePouch LLC
PP404-H-000B: UNWIND ASSEMBLY

1 PP404-H-001 BEARING HOUSING
3 PP404-H-003 WEB SHAFT
5 PP404-H-CM005 BEARING
6 PP404-H-CM006 COUPLING
7 PP404-H-CM007 BRAKE BRACKET
8 PP404-H-CM008 BRAKE
9 PP404-H-CM009 STANDOFF
10 PP404-H-CM010 5/16-18 X 1.00 LG. FLAT SOCKET CAP SCREW, SST
11 PP404-H-CM011 1/4-20 X 2.50 LG. SOCKET HEAD CAP SCREW, SST
12 PP404-H-CM012 LUG CORE CHUCK
13 PP404-H-CM013 SNAP RING
14 PP404-H-CM014 CHUCK FILL GUN
206
PurePouch LLC
PP107-L-000: CUTTING SYSTEM ASSEMBLY

1 PP404-L-002 FEMALE KNIFE - LOWER
2 PP404-L-004 FEMAIL KNIFE TOP MOUNT
3 PP107-L-005 FEMALE KNIFE BOTTOM MOUNT
4 PP404-L-007 LEADER PIN
5 PP404-L-CM005 WASHER
6 PP404-L-010 FEMAIL KNIFE - UPPER
7 PP404-L-011 KNIFE FACE
8 PP404-L-015 LEADER PIN
9 PP107-L-016 TEFLON TAPE MOUNT
10 PP404-LA-000C VACUUM ADAPTOR ASSEMBLY
11 PP404-Y-000 POUCH GUIDE
12 PP404-L-CM012 JACK SCREW
13 PP404-L-CM013 BUSHING
14 PP404-L-CM014 SPRING
15 PP404-L-CM015 1/4-20 X .75 LG. SOCKET FLAT HEAD CAP SCREW, SST
16 PP404-L-CM016 1/4-20 X .50 LG. SOCKET BUTTON HEAD CAP SCREW, SST
17 PP404-L-CM017 1/4-20 X .50 LG. SOCKET SET SCREW - FLAT POINT, SST
18 PP404-L-CM018 10-32 X .50 LG.SOCKET HEAD CAP SCREW, SST
19 PP404-L-CM019 10-32 X 1.75 LG. SOCKET HEAD CAP SCREW, SST
20 PP404-L-CM020 3/8-16 X 1.50 LG. SOCKET HEAD CAP SCREW, SST
21 PP404-L-CM021 10-32 X 2.00 LG. SOCKET HEAD CAP SCREW, SST
207
PurePouch LLC
PP404-LA-000C: VACUUM ADAPTOR ASSY

1 PP404-LA-007 ADAPTOR BLOCK
2 PP404-LA-002B VACUUM ADAPTOR
3 PP404-LA-008 ADAPTOR BLOCK CAP
4 PP404-LA-006B VACUUM BLOCK
5 PP404-LAA-000 ADAPTOR ASSEMBLY
6 PP404-LA-CM006 #10-32 X .75 LG. SOCKET HEAD CAP SCREW, SST
7 PP404-LA-CM007 #10-32 X .50 LG. FLAT HEAD CAP SCREW, SST
208
PurePouch LLC
PP404-O-000C: SMALL BAG HOLDER

1 PP404-O-001C BAG MOUNT
2 PP404-O-CM002 VACUUM
3 PP404-O-CM003 VACUUM BAG
4 PP404-O-CM004 1/4-20 X .50 LG. SOCKET HEAD SET SCREW, SST
5 PP404-O-CM005 BALL PIN
6 PP404-O-CM006 VACUUM HOSE
7 PP404-O-CM007 1/4-20 X 1.00 LG. FLAT SOCKET CAP SCREW
8 PP404-O-CM008 HOSE CLAMP
209
PurePouch LLC
PP404-P-000C: POLY CUTTER ASSEMBLY

PART PART
NUMBER NUMBER
1 PP404-P-001 BLADE HOLDER 24 PP404-PC-000 DIAL PLATE ASSEMBLY
2 PP404-P-002 BLADE HOLDER CLAMP BLOCK 25 PP404-P-CM025 SHIM
3 PP404-P-003 GUARD 26 PP404-P-CM026 SPRING
4 PP404-P-004 KNOB - BLADE 27 PP404-P-CM027 1/4-20 X 1.25 LG. SOCKET HEAD CAP SCREW, SST
5 PP404-P-005 CUTTER MOUNT GUIDE - LEFT 28 PP404-P-CM028 1/4-20 X 2.00 LG. SOCKET HEAD CAP SCREW, SST
6 PP404-P-006 CUTTER MOUNT GUIDE - RIGHT 29 PP404-P-CM029 1/4-20 X .75 LG. SOCKET HEAD CAP SCREW, SST
7 PP404-P-007 CUTTING PAD 30 PP404-P-CM030 1/4-20 X 1.00 LG. FLAT SOCKET CAP SCREW, SST
8 PP404-P-008 CUTTING PAD SUPPORT 31 PP404-P-CM031 1/4-20 X .50 LG. BUTTON HEAD CAP SCREW, SST
9 PP404-P-009 WEB CLAMP 32 PP404-P-CM032 #10-32 X 2.00 LG. SOCKET HEAD CAP SCREW, SST
10 PP404-P-010 WINDOW LIFT BUTTON 33 PP404-P-CM033 M5X0.8 X 20 MM LG. FLAT SOCKET CAP SCREW, SST
14 PP404-P-CM014 BLADE 34 PP404-P-CM034 #10-32 X .50 LG. FLAT SOCKET CAP SCREW, SST
15 PP404-P-015 CUTTER MOUNT PLATE 35 PP404-P-CM035 #8-32 X .88 LG. SOCKET HEAD CAP SCREW, SST
18 PP404-P-018 SIDE MOUNT - RIGHT 36 PP404-P-CM036 #10-32 X .50 LG. SOCKET SET SCREW, SST
19 PP404-P-CM019 WASHER 37 PP404-P-CM037 HANDLE
20 PP404-P-020 SPACER 38 PP404-P-CM038 RODLESS CYLINDER
21 PP404-P-021 SIDE MOUNT - LEFT 39 PP404-P-CM039 LINEAR SLIDE
22 PP404-PA-000 CUTTER MOUNT ASSEMBLY 40 PP107-P-022 LINEAR RAIL
23 PP404-PB-000B ROLLER MOUNT ASSEMBLY
210
PurePouch LLC
PP404-Q-000: DOOR ASSEMBLY

1 PP107-Q-001 DOOR POST BOTTOM
2 PP107-Q-004 DOOR FRAME, RIGHT
3 PP107-Q-007 DOOR PANEL
4 PP107-Q-CM004 HINGE
5 PP107-Q-CM005 MAGNETIC CATCH
6 PP107-Q-CM006 SWITCH
7 PP107-Q-CM007 SWITCH MAGNET
8 PP107-Q-CM008 KNOB
9 PP107-Q-CM009 1/4-20 X .50 LG. BUTTON HEAD CAPSCREW, SST
10 PP107-Q-CM010 4-40 X .38 LG. BUTTON HEAD CAPSCREW, SST
11 PP107-Q-CM011 5/16-18 X 1.50 LG. FLAT SOCKET CAPSCREW, SST
12 PP107-Q-CM012 10-32 X .38 LG. FLAT SOCKET CAPSCREW, SST
13 PP107-Q-CM013 4-40 X .25 LG. FLAT SOCKET CAPSCREW, SST
14 PP107-Q-CM014 5/16-18 X 1.50 LG. FLAT SOCKET CAPSCREW, SST
211
PurePouch LLC
PP107-R-000B: VACUUM ASSEMBLY

1 PP107-R-001 VACUUM MANIFOLD
2 PP107-R-002 CYLINDER MOUNT
3 PP107-R-003 MANIFOLD MOUNT
4 PP107-R-004 GUIDE - LEFT
5 PP107-R-005 GUIDE - RIGHT
6 PP107-R-CM006 VACUUM CUP
7 PP107-R-CM007 CYLINDER
8 PP107-R-CM008 8-32 X .50 LG. FLAT HEAD CAP SCREW, SST
9 PP107-R-CM009 10-32 X .63 LG. FLAT HEAD CAP SCREW, SST
10 PP107-R-CM010 8-32 X .50 LG. SOCKET HEAD CAP SCREW, SST
11 PP107-R-CM011 10-32 X .31 LG. SOCKET SET SCREW, SST
12 PP107-R-011 OUTSIDE CYLINDER STOP
13 PP107-R-012 INSIDE CYLINDER STOP
212
PurePouch LLC
PP107-S-000C: SIDE FRAME ASSEMBLY

1 PP107-S-001 SIDE FRAME, LEFT
2 PP107-S-002 SIDE FRAME, RIGHT
3 PP107-S-003 BUTTON MOUNT
4 PP107-S-004 WIREWAY
5 PP107-S-005 COVER
6 PP107-S-006 DIN RAIL
7 PP107-S-007 DIN RAIL
8 PP107-S-008 AMP MOUNT
9 PP107-S-009 FOOT SWITCH MOUNT
10 PP107-S-010 TANK MOUNT
11 PP107-S-CM011 STANDOFF
12 PP107-S-CM012 TANK
13 PP107-S-CM013 PURE POUCH
14 PP107-S-CM014 JACK
15 PP107-S-CM015 JACK
16 PP107-S-CM016 GROMMET
17 PP107-S-CM017 FOOT SWITCH OUTLET
18 PP107-S-CM018 1/4-20 X .75 LG. SOCKET HEAD CAP SCREW, SST
19 PP107-S-CM019 1/4-20 X .50 LG. BUTTON HEAD CAP SCREW, SST
20 PP107-S-CM020 6-32 X .50 LG. BUTTON HEAD CAP SCREW, SST
21 PP107-S-CM021 10-32 X .38 LG. BUTTON HEAD CAP SCREW, SST
22 PP107-S-CM022 1/4-20 X 1.00 LG. FLAT HEAD CAP SCREW, SST
23 PP107-S-CM023 AIR CHUCK CLIP
213
PurePouch LLC
PP107-SS-000C: DISPLAY MOUNT ASSEMBLY

ITEM NO. PART NUMBER DESCRIPTION
1 PP107-SS-001 VERTICAL INSIDE
2 PP107-SS-004 VERTICAL OUTSIDE
3 PP107-SS-013 WASHER
4 PP107-SS-014B DISPLAY HOUSING
5 PP107-SS-015B DISPLAY HOUSING FRONT
6 PP107-SS-016 HORIZONTAL - BOTTOM
7 PP107-SS-017 HORIZONTAL - TOP
8 PP107-SS-018 DISPLAY HOUSING MOUNT
9 PP107-SS-CM014 DISPLAY
10 PP107-SS-CM015 INVERTED EXTERNAL SNAP RING
11 PP107-SS-CM016 FILTER
12 PP107-SS-CM018 #10-24 X 1.25 LG. BUTTON HEAD CAP SCREW, SST
13 PP107-SS-CM019 #10-32 X 1.25 LG. SOCKET HEAD CAP SCREW, SST
14 PP107-SS-CM020 1/4-20 X .75 LG. SOCKET HEAD CAP SCREW, SST
15 PP107-SS-CM022 1/4-20 X 1.00 LG. SOCKET HEAD CAP SCREW, SST
16 PP107-SS-CM024 1/4-20 X .50 LG. SOCKET HEAD CAP SCREW, SST
214
PurePouch LLC
PP107-V-000C: EASY OPEN ASSEMBLY

PART PART
NUMBER NUMBER
1 PP107-V-001 MOUNT - SHAFT 28 PP107-V-CM028 STATIC BAR
2 PP107-V-002 BLOWER ARM - RIGHT 29 PP107-V-CM029 LONG BELT
3 PP107-V-003 BLOWER ARM - LEFT 30 PP107-V-CM030 BEARING
4 PP107-V-004B MOTOR FRAME 31 PP107-V-CM031 BEARING
5 PP107-V-005 FINGER MOUNT 32 PP107-V-CM032 MACHINE KEY
6 PP107-V-006 FINGER MOUNT NUT 33 PP107-V-CM033 RETAINER RING
7 PP107-V-007 TOP ROLLER SHAFT 34 PP107-V-CM034 RETAINER RING
8 PP107-V-008 STATIC BAR MOUNT 35 PP107-V-CM035 COMPRESSION SPRING
9 PP107-V-009 INSIDE PLATE, RIGHT 36 PP107-V-CM036 REGULATOR
10 PP107-V-010 INSIDE PLATE, LEFT 37 PP107-V-CM037 PULL PIN
11 PP107-V-011 TOP GUARD 38 PP107-V-CM038 KNOB
12 PP107-V-012 MOTOR MOUNT 39 PP107-V-CM039 MACHINE KEY
13 PP107-V-013B GUIDE PLATE 40 PP107-V-CM040 MOTOR
14 PP107-V-014 FRONT GUARD 41 PP107-V-CM041 SHOULDER SCREW, SST
15 PP107-V-015 SHAFT COLLAR - MODIFIED 42 PP107-V-CM042 5/16-18 X 1.00 LG. FLAT SOCKET SCREW, SST
16 PP107-V-016 DRIVE PULLEY - MODIFIED 43 PP107-V-CM043 5/16-18 X 1.50 LG. FLAT SOCKET SCREW, SST
17 PP107-V-017 BLOWER BRACKET 44 PP107-V-CM044 1/4-20 X 1.00 LG. FLAT SOCKET SCREW, SST
18 PP107-V-018 LOWER ROLLER 45 PP107-V-CM045 10-32 X 1.00 LG. SOCKET HD SCREW, SST
19 PP404-V-001 IDLE ROLLER 46 PP107-V-CM046 5/16-18 X .44 LG. SET SCREW, SST
20 PP404-V-006 IDLER ROLLER SHAFT 47 PP107-V-CM047 1/4-28 X .38 LG. SET SCREW, SST
21 PP404-V-008 DRIVE SHAFT 48 PP107-V-CM048 10-32 X .31 LG. SET SCREW, SST
22 PP107-V-015 SIDE PARALLEL 49 PP107-V-CM049 10-32 X .50 LG. FLAT SOCKET SCREW, SST
23 PP404-V-016 STANDOFF 50 PP107-V-CM051 10-32 X .38 LG. BUTTON HD SCREW, SST
24 PP404-V-018 END MOUNT (RIGHT) 51 PP107-V-CM052 1/4-20 X .50 LG. BUTTON HD SCREW, SST
25 PP404-V-019 END MOUNT (LEFT) 52 PP107-V-CM053 3/8-24 JAM NUT, SST
26 PP404-V-021 DRIVEN PULLEY - MODIFIED 53 PP107-V-CM054 10-32 X .50 LG. BUTTON HD SCREW, SST
27 PP404-V-032 BLOWER, MOD 54 PP404-P-000C POLY CUTTER ASSEMBLY
215
PurePouch LLC
PP107-W-000E: POWER PANEL ASSEMBLY

ITEM NO. PART NUMBER DESCRIPTION
1 PP107-W-001B POWER PANEL
2 PP107-W-002 COVER PLATE
3 PP107-W-CM003 PRINTER I/O OUTLET
4 PP107-W-CM004 POWER SWITCH
5 PP107-W-CM005 GROMMET
6 PP107-W-CM006 MAIN POWER OUTLET
7 PP107-W-CM007 GAUGE
8 PP107-W-CM008 BULKHEAD FITTING
9 PP107-W-CM009 JACK
10 PP107-W-CM010 USB
11 PP107-W-CM011 PLUG
12 PP107-W-CM012 BUKHEAD FITTING
13 PP107-W-CM013 #6-32 X .38 LG. BUTTON HEAD CAP SCREW, SST
14 PP107-W-CM014 1/4-20 X .50 LG. SOCKET HEAD CAP SCREW, SST
15 PP107-W-CM015 NETWORK
16 PP107-W-CM016 PRINTER OUTLET
17 PP107-W-CM017 BULKHEAD UNION
216
PurePouch LLC
PP404-Y-000: POUCH GUIDE ASSEMBLY

1 PP404-Y-001 SIDE GUIDE
2 PP404-Y-002 ADJUSTMENT PLATE
3 PP404-Y-003 LOCK NUT
4 PP404-Y-CM004 THUMB SCREW
217
PurePouch LLC
TECHNICAL SUPPORT
To schedule service calls, for technical support, or for information on optional equipment, call PurePouch LLC at
(763) 746-7750, or FAX to (763) 746-7759. Also visit the PurePouch LLC website at: http://www.purepouch.com/
PurePouchTM Serial Number ____________________________
Base Machine
PurePouch LLC
13828 Lincoln Street NE
Ham Lake, MN. 55304
Phone: (763) 746-7750
Fax: (763) 746-7759
Other technical support information
Optional Printer
Bell-Mark
331 Changebridge Road
Pine Brook, NJ 07058
Phone (973) 882-0202
Fax (973) 808-4616
Technical Support: (717) 292-5641
Optional Print and Apply Unit

TEAM Systems Inc
220 Marie Ave. East
West St. Paul, MN 55118
Phone: (651) 450-0100
Fax: (651) 450-5575
218
PurePouch LLC
OPTIONAL EQUIPMENT
To obtain optional equipment, contact PurePouch LLC.
Available options include:
• Thermal Transfer Printer (Option 1)
o 2” Printer (Option 1A)
o 5” Printer (Option 1B)
• Print and Apply Option (Option 2): available in various configurations
• Vacuum Switch for Label On Tamp for Print and Apply(Option 3)
• Upper Unwind System for Print and Apply (Option 4)
• Label Inspection Camera System (Option 5)
• Pouch Web End Sensor (Option 6)
• Two-up Dual Lane Pouch Fill (Option 7)
o Two-up Printing (Option 7.1)
• Conveyor (Option 8)
• Anti-Static Bar (Option 9)
• Load Area Guarding
• Guard Interlock Switch (Option 10)—for Load Area Guarding
• External Air Assist Coalescent Filters Air Filtration Package (Option 11)
• Analog Pressure Regulator (Option 12)
• Level Adjustment
• Custom Automated Loading may be possible
• Validation and Connection Mating Hardware
219

PP107 Purepouch General Manual Rev B04

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PP107 Purepouch General Manual Rev B04

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PurePouch LLC

13828 Lincoln Street NE Ham Lake, MN 55304

User’s Manual Rev B04

Welcome to PurePouch LLC

PurePouch LLC is a manufacturer of precision packaging machinery tailored to meet customer

Purpose of This Manual

• To assist in the installation of the PurePouchTM machine.

Seal heater may still be hot. USE CAUTION TO AVOID BURNS.

Machine Design and Functions

• Machine is powered up by the operator.

Base Model Installation Procedure

• Position the PurePouchTM machine in its operating location.

CAUTION: Make sure the air supply is clean and dry.

• Connect the foot switch to the foot switch connector.

POWER PANEL ASSEMBLY

Seal Time Seal Temp

Printer I/O (opt.)

USB Port Power Switch

Machine Setup Steps

SECTION 5—SPOOLING THE MACHINE WITH POUCHES

• Some adjustment may be needed if pouches are a different width.

• Run the web under the slitter band.

Seal heater may still be hot. Use Caution.

• Make sure the web is centered throughout the machine.

• To replace the blade:

▪ Remove the blade mounting block.

▪ Loosen the two screws to remove the cover.

▪ Reverse the previous steps to reinstall the blade.

• Turn the machine “ON” by using the ON/OFF switch.

Pouch Guide Fingers

• A crossed formation may also work well.

Pouch Guide Chute

• Tighten the slitter slide handle.

• Make sure the tightening/locking ring is snug on the micrometer.

• Loosen the slitter blade shaft clamp screws.

• Check to see that the sensor head is mounted correctly.

• Check to see that the sensor head is mounted correctly.

Set-Point Fine Adjustments

• Check to see that the sensor head is mounted correctly.

Set-Point Fine Adjustments

EMERGENCY STOP and RESET Switches

User Level Login Default Functions

Standard Screen Footer

Main Run Screen in Batch

Main Run Screen at Startup Main Run Screen, Jog Mode

1. Press the Login button to open the User Login window.

Login Error Message Box

• The Control Panel will appear.

• Double click Date/Time on the screen.

• Press the Apply button on the screen.

• Switch the power switch to the “ON” position.

• Press the Reset button and hold until it lights.

• Make sure the machine is in “Run” mode.

To operate the machine in Jog Mode:

Message Color Type/Response Description

Response Type Description

• Position the PurePouchTM machine in its operating location.

CAUTION: Make sure the air supply is clean and dry.

• Connect the foot switch to the foot switch connector.