8/20/2019 AW50-42LE ATSG

BACK
BAC

Technical Service Information

VOLVO/SAAB AW50-42LE

ANDVALVE BODY EXPLODED

IDENTIFICATION VIEWS
OF COMPONENTS

Refer to F igu re 1 for Solenoid identif icati on and l ocation s on the valve body.

Refer to F igur e 2 for valve identif ication and locations in the " Upper" valve body.

Refer to Fi gure 3 for valve identif ication and locations in the " Center" valve body, " F ront" side.

Refer to F igur e 4 for valve identif ication and locations in the " Center" valve body, " Rear" side.

Refer to Fi gure 5 for valve identif ication and locations in the " L ower" valve body, " F ront" side.
Refer to F igur e 6 for valve identif ication and locations in the " L ower" valve body, " Rear" side.

Refer to F igu re 7 for il lu str ations of the typical spacer plates.

Refer to F igu re 8 for th e check valve and check ball l ocation s in the " L ower" valve body.

Refer to F igu re 9 for th e screen l ocation s in the " Center" valve body, " Upper" valve body side.

Refer to F igu re 10 for the check valve and check ball locations in the " Center" valve body, " L ower "
valve body side.

Copyright © 2003 ATSG

03-34
AUTOMATIC TRANSMISSION SERVICE GROUP
http://slidepdf.com/reader/full/aw50-42le-atsg
Page 1 of 11
1/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

SOLENOID IDENTIFICATION
AND LOCATIONS

1 2 2 9

2
9

Shi f t Solenoid
Number 2
Shi f t Solenoid
Number 1 9
1
B

Pressur e Contr ol
Solenoid

TCC Solenoi d

Copyright © 2003 ATSG

Figure 1
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 2 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 2/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

UPPER VALVE BODY

VALVE IDENTIFICATION AND LOCATIONS

5 1

1. UPPER VALVE BODY CASTING

2. PRESSURE CONTROL SOLENOID REGULATOR VALVE
3. PRESSURE CONTROL SOLENOID REGULATOR VALVE SPRING
4. PRESSURE CONTROL SOLENOID REGULATOR VALVE BORE PLUG
5. PRESSURE CONTROL SOLENOID REGULATOR VALVE BORE PLUG RETAINER

Copyright © 2003 ATSG

Figure 2
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 3 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 3/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

CENTER VALVE BODY "FRONT" SIDE

VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

9
51
5 0

1
21 17
16
18
19 15
20

14 11

12
10 7
13 8

9 3
4
5
2
6

1. CENTER VALVE BODY CASTING 12. 1-2 SHIFT VALVE SPRING

2. MANUAL VALVE 13. 1-2 SHIFT VALVE BORE PLUG
3. 2-3 SHIFT VALVE 14. 1-2 SHIFT VALVE RETAINER
4. 2-3 SHIFT VALVE SPRING 15. NEUTRAL CONTROL VALVE
5. 2-3 SHIFT VALVE BORE PLUG 16. NEUTRAL CONTROL VALVE RETAINER
6. 2-3 SHIFT VALVE RETAINER 17. PRIMARY REGULATOR VALVE
7. 3-4 SHIFT VALVE 18. PRIMARY REGULATOR VALVE SPRING
8. 3-4 SHIFT VALVE SPRING 19. PLUNGER
9. 3-4 SHIFT VALVE BORE PLUG 20. PLUNGER SLEEVE
10. 3-4 SHIFT VALVE RETAINER 21. PLUNGER SLEEVE RETAINER
11. 1-2 SHIFT VALVE
Copyright © 2003 ATSG

Figure 3
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 4 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 4/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

CENTER VALVE BODY "REAR" SIDE

VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

Retainer
Locations

5
0 5 1
9

9
6
7
8

2 5
3
4
1

1. CENTER VALVE BODY CASTING 6. TCC SOLENOID REGULATOR VALVE

2. CLUTCH MODULATOR VALVE 7. TCC SOLENOID REGULATOR VALVE SPRING
3. CLUTCH MODULATOR VALVE SPRING 8. TCC SOLENOID REGULATOR VALVE BORE PLUG
4. CLUTCH MODULATOR VALVE BORE PLUG 9. TCC SOLENOID REGULATOR VALVE RETAINER
5. CLUTCH MODULATOR VALVE RETAINER
Copyright © 2003 ATSG

Figure 4
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 5 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 5/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

LOWER VALVE BODY "FRONT" SIDE

VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

10

14 11

12
13
8
9
6
7
4
1
5

2
15

17 16

1. LOWER VALVE BODY 9. LOW C OASTMODULATOR VALVE SPRING (B3)

2. C 3 ACCUMULATOR PISTON 10. LOCK-UP CONTROL VALVE
3. C3 AC CUMULATOR PISTON SPRING 11. LOC K-UP CONTROL VALVE SPRING
4. C3 AC CUMULATOR VALVE 12. PLUNGER
5. C 3 AC CUMULATOR VALVE SPRING 13. PLUNGER SLEEVE
6. B1 ACCUMULATOR VALVE 14. LOC K-UP CONTROL VALVE RETAINER
7. B1 ACCUMULATOR VALVE SPRING 15. COVER PLATE GASKET
8. LOW C OASTMODULATOR VALVE (B3) 16. COVER PLATE
17. COVER PLATE BOLTS (7)

Copyright © 2003 ATSG

Figure 5
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 6 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 6/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

LOWER VALVE BODY "REAR" SIDE

VALVE IDENTIFICATION AND LOCATIONS

Retainer
Locations

15 17
14
16
13
10
12
11
5 8

6
7 9

1
4
3

2 18
19
20

1. LOWER VALVE BODY 11. B2 ACC UMULATOR SPRING

2. C 2 ACCUMULATOR PISTON 12. AC CUMULATOR CONTROL VALVE
3. C 2 ACCUMULATOR SPRING (INNER) 13. ACCUMULATOR CONTROL VALVE SPRING
4. C 2 ACCUMULATOR SPRING (OUTER) 14. SECONDARY REGULATOR VALVE
5. C2 AC CUMULATOR VALVE 15. SECONDARY REGULATOR VALVE SPRING
6. C 2 ACCUMULATOR VALVE SPRING 16. SECONDARY REGULATOR VALVE BORE PLUG
7. B2 ACCUMULATOR PISTON 17. SECONDARY REGULATOR VALVE RETAINER
8. B2 ACCUMULATOR SPRING (INBOARD) 18. COVER PLATE GASKET
9. B2 ACCUMULATOR SPRING (OUTBOARD) 19. COVER PLATE
10. B2 ACCUMULATOR VALVE 20. COVER PLATE BOLTS (7)

Copyright © 2003 ATSG

Figure 6
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 7 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 7/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

"TYPICAL" SPACER PLATES

CENTER VALVE BODY

TO UPPER VALVE BOD Y
SPACE R PLATE

W
1

LOWER VALVE BODY

TO CASE SPACER PL ATE

Copyright © 2003 ATSG

Figure 7
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 8 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 8/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

"LOWER" VALVE BODY

PRESSURE RELIEF
VALVE AND SPRING

CHECK VALVE
AND SPRING

REQUIRES FOUR RUBBER CHECKBALLS

5.0mm (.197") IN DIAMETER Copyright © 2003 ATSG

Figure 8
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 9 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 9/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

VOLVO/SAAB AW50-42LE
"CENTER" VALVE BODY, "UPPER" VALVE BODY SIDE

4 SMALL
FILTER
SCREENS

LARGE
FILTER
SCREEN

Copyright © 2003 ATSG

Figure 9
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 10 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 10/11
8/20/2019 AW50-42LE ATSG
BACK
BAC
Technical Serv ice Information

VOLVO/SAAB AW50-42LE
"CENTER" VALVE BODY, "LOWER" VALVE BODY SIDE

CHECK VALVE

ASSEMBLY
(Early M odels Only) BYPASS VALVE
AND SPRING

I f t he spacer pl ate has onl y one

small hol e over eith er l ocation
DO NOT in stall a checkball.

Thi s checkball can go in

eith er location i ndicated
by the arr ows.

CHECK VALVE
AND SPRING

I f t he spacer pl ate has one large

and one small hol e over l ocation
I NSTALL a checkball.

REQUIRES SEVEN RUBBER CHECKBALLS

5.0 mm (.197") DIAMETER

Copyright © 2003 ATSG

Figure 10
03-34
AUTOMATIC TRANSMISSION SERVICE GROUP Page 11 of 11
http://slidepdf.com/reader/full/aw50-42le-atsg 11/11