Standand Maintenance Work Order Template and Other Templates

EXPECTED EXPECTED EXPECTED EXPECTED REPORT- EXPECTED EXPECTED EXPECTED EXPECTED EXPECTED
REPORT-PM REPORT-EM REPORT-WO MONTHLY BD REPORT-SPARE REPORT-TEAM REPORT-YEARLY REPORT-POWER REPORT-GAS

REPORT REPORT REPORT REPORT COST PERFORMANCE PM PLANNER USAGE USAGE
PM WO PPM- PM WO REPORT- EXPECTED

FIELD PRINTOUT DASHBOARD
CM WO PPM- CM WO REPORT-
FIELD PRINTOUT
EM WO PPM- EM WO REPORT-
FIELD PRINTOUT
RCA FIELD RCA

REPORT/PRINTOUT
HOME PAGE
HOME PAGE ASSET INFORMATION & WORK ORDER DESCRIPTION
PM CYCLE-TRIGGER
PM TASK AGAINST ASSIGNEE
PART INFORMATION- WHICH PART TO REPLACE DURING MAINTENANCE
WHO IS TO RECEIVE INFORMATION
FILES-MANUALS, PERMIT, DOCUMENTS ETC
PM HISTORY-HOW MANY TIME PM IS
HOME PAGE
HOME PAGE
SINGLE TASK SHOWN ON W

SINGLE TASK SHOWN ON WO
MULTIPLE TASK SHOWN ON WO
HOME PAGE FMN-PASTA- CORRECTIVE MAINTENAN
WORK ORDER INFORMA
WORK ORRDER NUMBER ASSET NAME
FMN-GP--2023-12-05-00058 Fava Long Goods Production Line 2
WORK ORDER DESCRIPTION WORK ORDER CATEG
GP-FVLG 2-CM on Press Agitator airlock gearbox CM
JOB TYPE PRIORITY SHIFT GENERATED BY
DAY
MECHANICAL MEDIUM Omotayo Igbekele
DUTY
RESOURCE INFORMATION
PRINCIPAL ASSIGNEE ASSISTANCE 1 ACTUAL WORKER 1
Ajenipa Hassan Fitter
PLANNING INFORMATION
WR ID ISSUE RAISED WORK INSTRUCTION

Remove the bad oil seal and replace with new one
Agitator's Airlock
Drive Seal's status
GP#01785
( agitator airlock is
leaking oil)
WORK DONE
TIMR SPENT INFORMATION

SECTIONS FORECAST TIME START TIME
Flg 2 -Press 1.2
SPARE USED INFORMATION

S/N ITEM DESCRIPTION ITEM
AX WORK ORDER NUMBER
TIME CONFIRMATION(TICO) (Name & Signature) TECHNICAL COMPLETION

FMN-PASTA- CORRECTIVE MAINTENAN
VE MAINTENANCE (CM) WORK ORDER
K ORDER INFORMATION
NAME ASSET SUBSECTION
Production Line 2 Flg 2 -Press
WORK ORDER CATEGORY WORK ORDER ESCALATION TYPE
CM Planned(TBP) Work Order
ATED BY WORK TYPE WORK ORDER STAGES
o Igbekele WORK ORDER SCHEDULING(CW WO))
ORMATION
ACTUAL WORKER 1 ACTUAL WORKER 2
ORMATION
RIME
NSTRUCTION SPARE NEEDED
NO
h new one Oil seal
40
ONE
ORMATION
START TIME STOP TIME ACTUAL TIME SPENT
ORMATION
ITEM NO QUANTITY
NICAL COMPLETION(TECO) (Name & Signature) DONE BY

VE MAINTENANCE (CM) WORK ORDER
HOME PAGE
HOME PAGE
FMN-PASTA- EMERGENCY MAINTENANCE (EM) WORK ORDE
WORK ORDER INFORMATION

WORK ORRDER NUMBER ASSET NAME ASSET SUBSECTION
FMN-GP--2023-12-13-00476 Fava Long Goods Production Line 2 Flg2-Pk -2 (Stiavelli)

WORK ORDER FAULT CODE
WORK ORDER DESCRIPTION PROBLEM DEFIN
TYPE
FLG2-COMComb-FAULT Layer
Layer comb fault EM Layer comb f
Comb Fault Pasta 2
JOB TYPE PRIORITY SHIFT GENERATED BY
MECHANICAL HIGH SHIFT C Olutimehin
RESOURCE INFORMATION
PRINCIPAL ASSIGNEE ASSISTANCE 1 ASSISTAN
Adekanye Francis Fitter Rasheed Hammed Fitter
WORK DONE
The layer comb gearbox was discovered bad,b the actual gearbox spec was not available in store, another one from bstore w
and mounted machine ok
OBSERVATION RECOMMENDATION
TIMR SPENT INFORMATION
SECTIONS START TIME STOP TIME TOTAL TI
Flg2-Pk -2 (Stiavelli) 12/30/1899 12/30/1899 2
SPARE USED INFORMATION
S/N ITEM DESCRIPTION ITEM NO QUANTITY

REDUCER GEAR;VF 44 P1 P63 B5,I:
1 P014838 1
7,0.55KW,122RPM,00932220500
2
P014838 REDUCER GEAR;VF 44 P1 P63 B5,I: TOTAL

REFERENCE AX WO 1470233
7,0.55KW,122RPM,00932220500 SPIG01 COST
TIME CONFIRMATION(TICO) (Name & Signature) TECHNICAL COMPLETION(TECO) (Name & Signature)
12/13/2023 16:35
EM) WORK ORDER
SECTION GENERATED DATE
(Stiavelli) 12/13/2023 17:21
PROBLEM DEFINATION
Layer comb fault
WORK ORDER
ATED BY
STAGES
mehin CLOSED
ASSISTANCE 2
ther one from bstore was modified
OMMENDATION
TOTAL TIME SPENT
2.2
QUANTITY COST
1 32586.45
₦32586.45
) (Name & Signature) DONE BY
Akinjimola
Olutimehin Samuel
Fitter
HOME PAGE
LINK TO EM WO WITH DT>2.5

Femi Oduola
HOME PAGE
RCA REPORT
RCA Form No Reference Work Order No Asset Na
LINK TO EM WO WITH DT>2.5 RCA-GN--2023-05-23-00005 FMN-GN--2023-05-23-00824 NOODLES LINE
Work Order Description Work Order Stage

faulty printer, Closed
Related AX Work Order Spare Used
Tantative Solution Recommen
the print controller and cable was bad due to a short circuit from the
cable towards the hotmelt side and it was repaired by sourcing a used
part from the faulty printer due to no spare and it was tested okay,
RCA DETAIL
Team Leader
1. Team Member 2. Team Member
Damola Okunola Supervisor Damola Okunola
(noodles) Supervisor (noodles)
Check Conditions, Standards and Procedures
1. Is there a Standard?(If Yes, move to the next question, if No,
TRUE
move to Think Do Phase)
2. Is it being followed?(If yes, move to Think Do Phase, if No,
TRUE The printer stop work
move to Check Point below)
day shift on 23/05/
3. Have people been trained on it? TRUE ifeanyi] i the fault stop
4. Is the standard easy to understand TRUE
5. Are materials and equipment parameters in specification? (if
TRUE
applicable)
Analyse possible causes (Brainstorming/Brainwr
Man (How would Man caused it?) Machine (How would Machine caused it?
1] Improper maintenance. 2] Mal

1] Aging on the machine.
handling by operators.
Measure (How would Measuring

Method (How would Method caused it?)
techniques caused it?)
1] In experience operators.
Corrective & Preventive Action

S/N ACTIONS
CAPA 1 More personnel is needed in order to cover the schedule machine/equipment c
CAPA 2 The parts of the printer should be check on a period basis.
CAPA 3 More time should be alocated for PPM and CLIT.
CAPA 4
CAPA 5
CAPA 6
CAPA 7
5/23/2023 12:00
CA REPORT
Asset Name Sub-Section
NOODLES LINE 5 PROCESS Packing Machine 17 PK17-MC
Order Stage Job Trade Shift RCA Status

Closed Electrical Day Shift Closed Out
Used Quantity Used Location
PRODUCTION FLOOR
Recommendation Downtime Incurred
CA DETAIL
3. Team Member 4. Team Member 5. Team Member
TRUE
Problem Defination
The printer stop working on line 5, packaging machine 17, it happen during
day shift on 23/05/2023, the problem was reported by operator [Nkem
ifeanyi] i the fault stopped packaging machine 17 from working, the problem
lasted for 3 hrs.
es (Brainstorming/Brainwriting)
Material (How would Material techniques
would Machine caused it?)
caused it?)
ng on the machine. 1] Aging of the material.
Mother Nature/Environment (is it caused

How would Measuring
by Human Nature-Rain, weather,
iques caused it?)
earthquake etc?)
1] Moisture.
2] Water.
3] Heat.
& Preventive Action
ACTIONS STATUS
chedule machine/equipment completely
iod basis.
T.
RCA STATUS Closed Out

Fava Lon
HOME WORK ORDER NO ASSET SUBSECTION(WI) WORK ORDER WORK
PAGE DESCRIPTION ORDER
STAGES
FMN-GP--2023-10- Flg 4 Spreader Main Chain GP-FVLG 4-PPM on Main CLOSED
30-00685 Assembly Unit Chain Assembly Unit
FMN-GP--2023-10- Flg 4 Spreader Upper GP-FVLG 4-PPM on CLOSED

30-00728 Cutter Unit Spreader Upper Cutter
Unit
FMN-GP--2023-10- Flg 4 Stick Return Group GP-FVLG 4-PPM on Stick CLOSED

30-00726 Return Group
FMN-GP--2023-10- Flg4-Spreader GP-FVLG 4-PPM on CLOSED

30-00648 Spreader Unit-Elect
FMN-GP--2023-10- Flg 4 Spreader Trimmer GP-FVLG 4-PPM on CLOSED
30-00683 Removal Conveyor Trimmer Removal
Conveyor-Elect
FMN-GP--2023-10- Flg 4 Stripper GP-FVLG 4-PPM on CLOSED

30-00719 Transmission Guide Unit Stripper Transmission
Guide Unit
FMN-GP--2023-10- Flg4-Pk9 GP-FVLG 4-PPM on PK 9- CLOSED

30-00666 Elect
FMN-GP--2023-10- Flg4-Pk-9 Shrink Warp Mc GP-Flg4-PPM on Pk-9 CLOSED

30-00669 Shrink Warp Mc-Elect
FMN-GP--2023-10- Flg4-Press- Centrifugal GP-FVLG 4-PPM on Pre- CLOSED

30-00662 premixer Mixer Unit-Elect
FMN-GP--2023-10- Flg4-Loader GP-FVLG 4-PPM on CLOSED

30-00672 Elevator Loader
FMN-GP--2023-10- Flg4-Press-Volumetric GP-FVLG 4-PPM on CLOSED

30-00650 screw proportioner for Volumetric screw
flour proportional for flour-
Elect
FMN-GP--2023-10- Flg4-Press-Compression GP-FVLG 4-PPM on CLOSED

30-00661 screws Compression Unit-Elect
FMN-GP--2023-10- Flg4-Press-Vacuum GP-FVLG 4-PPM on CLOSED

30-00652 kneading machine basin Vacuum kneading
machine basin-Elect
FMN-GP--2023-10- Flg4-Press-Electronic GP-FVLG 4-PPM on CLOSED
30-00656 water proportioner Electronics Water
Proportional Unit
FMN-GP--2023-10- Flg4-Pk- 10 GP-FVLG 4-PPM on PK 10- CLOSED

30-00671 Elect
FMN-GP--2023-10- Flg4-Pk9 GP-FVLG 4-PPM on PK 9- CLOSED

30-00667 Mech
FMN-GP--2023-10- Flg4-Pk-9 Shrink Warp Mc GP-FVLG 4-PPM on PK 9- CLOSED

30-00668 Shrink-Mech
FMN-GP--2023-10- Flg4-Stripper GP-FVLG 1-PPM on CLOSED

30-00677 Stripper Unit
FMN-GP--2023-10- Flg4-Stripper Crusher Unit GP-FVLG 4-PPM on CLOSED
30-00675 Stripper Crusher Unit-
Elect
FMN-GP--2023-10- Flg4-Stripper Impulse GP-FVLG 4-PPM on CLOSED

30-00673 Filter Unit Stripper Impulse Filter
Unit-Elect
FMN-GP--2023-10- Flg 4 Stripper Knife Unit GP-FVLG 4-PPM on CLOSED

30-00723 Stripper Knife Unit-Elect
FMN-GP--2023-10- Flg 4 Stripper Blower Unit GP-FVLG 4-PPM on CLOSED
30-00724 Stripper Blower Unit
FMN-GP--2023-10- Flg 4 Stripper Scraps GP-FVLG 4-PPM on CLOSED
30-00721 Screw Unit Stripper Scraps Screw
Unit

30-00679 Stripper Service Unit-
Elect.
FMN-GP--2023-10- FLG4-Press GP-FVLG 4-PPM on Press CLOSED

30-00702 Unit-Elect.
FMN-GP--2023-10- Flg4-Pk- 10 GP-FVLG 4-PPM on PK 10- CLOSED
30-00670 Mech
FMN-GP--2023-10- Flg 4 Stripper Knife Unit GP-FVLG 4-PPM on CLOSED

30-00722 Stripper Knife Unit-Mech
FMN-GP--2023-10- Flg4-Loader GP-FVLG 4-PPM on CLOSED
30-00706 Elevator Loader-Elect
FMN-GP--2023-10- Flg4-Impulse Filter GP-FVLG 4-PPM on CLOSED
30-00708 Impulse Filter Unit-Elect
FMN-GP--2023-10- Flg4-Press-Main or GP-FVLG 4-PPM on CLOSED

30-00654 double kneading machine Double-Mixer Unit-Elect
basin/belt
30-00678 Stripper Unit-Mech
FMN-GP--2023-10- Flg4-Humidifier GP-FVLG 4-PPM on CLOSED

30-00709 Humidifier Unit
FMN-GP--2023-10- Flg4-Press-Die GP-FVLG 4-PPM on Oleo CLOSED
30-00659 Extractor/Inserter unit dynamic Unit-Elect
FMN-GP--2023-10- Flg 4 Dryer Central Unit GP-FVLG 4-PPM on Dryer CLOSED

30-00697 Central Unit
FMN-GP--2023-11- Flg4-Cooler GP-FVLG 4-PPM on CLOSED

03-00213 Radiators Unit
FMN-GP--2023-11- FVLG 4 Panel GP-FVLG 4-PPM on CLOSED
03-00214 Packing M/C Panel AC
Units
FMN-GP--2023-10- Flg4-Cooler GP-FVLG 4-PPM on Cooler CLOSED
30-00680 Unit
FMN-GP--2023-10- Flg4-Stripper Crusher Unit GP-FVLG 4-PPM on CLOSED

30-00676 Stripper Crusher Unit-
Mech
FMN-GP--2023-10- Flg 4 Spreader GP-FVLG 4-PPM on CLOSED
30-00686 Intermediate Chain Intermediate Chain
Assembly Assembly Unit
FMN-GP--2023-10- Flg 4 Spreader Main Chain GP-FVLG 4-PPM on Main CLOSED

30-00684 Assembly Unit Chain Assembly Unit
FMN-GP--2023-10- Flg 4 F.G.S loading Unit GP-FVLG 4-PPM on F.G.S CLOSED

30-00691 Loading Unit
FMN-GP--2023-10- Flg 4 F.G.S Unloading Unit GP-FVLG 4-PPM on F.G.S CLOSED

30-00693 Unloading unit
FMN-GP--2023-10- Flg4-Spreader GP-FVLG 4-PPM on CLOSED

30-00649 Spreader Unit-Mech

30-00681 Removal Conveyor Trimmer Recovery
Conveyor
FMN-GP--2023-10- Flg -Spreader Doubling GP-FVLG 4-PPM on CLOSED

30-00699 Roller Unit Doubling Roller Unit

30-00682 Removal Conveyor Trimmer Removal
Conveyor-Mech
FMN-GP--2023-10- Flg 4 Spreader Bottom GP-FVLG 4-PPM on CLOSED

30-00688 Trimmer Unit Bottom Trimmer Unit-
Mech
FMN-GP--2023-10- Flg4-Pre-Dryer GP-FVLG 4-PPM on Pre- CLOSED

30-00665 Dryer Unit-Mech
FMN-GP--2023-10- Flg 4 Stick Return Group GP-FVLG 4-PPM on Stick CLOSED
30-00727 Return Group
FMN-GP--2023-10- Flg4-Humidifier GP-FVLG 4-PPM on CLOSED

30-00710 Humidifier Unit
FMN-GP--2023-10- Flg 4 Dryer Rear Unit GP-FVLG 4-PPM on Dryer CLOSED
30-00694 Rear Unit
FMN-GP--2023-10- Flg4-Dryer GP-FVLG 4-PPM on Dryer CLOSED

30-00712 Unit-Mech
FMN-GP--2023-10- FLG4-PRESS-PEN DIVIDER GP-FVLG 4-PPM on Pen- CLOSED

30-00704 Divider Unit-Mech
FMN-GP--2023-10- Flg 4 Dryer Central Unit GP-FVLG 4-PPM on Dryer CLOSED

30-00696 Central Unit
FMN-GP--2023-10- Flg 4-Press-Head GP-FVLG 4-PPM on Head CLOSED

30-00716 Ventilation Assembly Ventilation Assembly
Unit-Mech
FMN-GP--2023-10- Flg4-Press-Volumetric GP-FVLG 4-PPM on CLOSED

30-00651 screw proportioner for Volumetric screw
flour proportional for flour-
Mech
FMN-GP--2023-10- Flg4-Press-Vacuum GP-FVLG 4-PPM on CLOSED

30-00653 kneading machine basin Vacuum kneading
machine basin-Mech
FMN-GP--2023-10- Flg4-Press-Die GP-FVLG 4-PPM on Oleo CLOSED

30-00658 Extractor/Inserter unit dynamic Unit-Mech
FMN-GP--2023-10- Flg 4 Spreader Upper GP-FVLG 4-PPM on CLOSED
30-00729 Cutter Unit Spreader Upper Cutter
Unit
FMN-GP--2023-10- FLG4-Semolina blower GP-FVLG 4-PPM on CLOSED

30-00701 Semolina blower-Mech
FMN-GP--2023-10- Flg4-Impulse Filter Calling GP-FVLG 4-PPM on CLOSED

30-00707 semolina from RMS Silos Impulse Filter Unit-Mech
FMN-GP--2023-10- FLG4-Press GP-FVLG 4-PPM on Press CLOSED

30-00703 Unit-Mech.
FMN-GP--2023-10- Flg4-Press-Compression GP-FVLG 4-PPM on CLOSED

30-00660 screws Compression Unit-Mech
FMN-GP--2023-10- Flg4-Press-Electronic GP-FVLG 4-PPM on Water CLOSED

30-00657 water proportioner Proportional Unit-Mech
FMN-GP--2023-10- Flg4-Press-Main or GP-FVLG 4-PPM on CLOSED

30-00655 double kneading machine Double-Mixer Unit-Mech
basin/belt
FMN-GP--2023-10- Flg4-Press- Centrifugal GP-FVLG 4-PPM on Pre- CLOSED
30-00663 premixer Mixer Unit-Unit
FMN-GP--2023-10- Flg 4 Stripper GP-FVLG 4-PPM on CLOSED

30-00718 Transmission Guide Unit Stripper Transmission
Guide Unit-Mech.
FMN-GP--2023-10- FLG4-Semolina blower GP-FVLG 4-PPM on CLOSED

30-00700 Semolina blower
FMN-GP--2023-10- Flg4- Stripper Belt Unit GP-FVLG 4-PPM on CLOSED
30-00714 Stripper cutting unit Stripper Belt Unit
FMN-GP--2023-10- Flg 4 Stripper Scraps GP-FVLG 4-PPM on CLOSED

30-00720 Screw Unit Stripper Scraps Screw
Unit
FMN-GP--2023-10- Flg 4 Stripper Blower Unit GP-FVLG 4-PPM on CLOSED

30-00725 Stripper Blower Unit
FMN-GP--2023-10- Flg4-Stripper Impulse GP-FVLG 4-PPM on CLOSED

30-00674 Filter Unit Stripper Impulse Filter
Unit-Mech
FMN-GP--2023-10- Flg4-Pre-Dryer Initial GP-FVLG 4-PPM on Pre- CLOSED

30-00664 drying of pasta strand Dryer Unit-Elect
FMN-GP--2023-10- Flg4-Cooler GP-FVLG 4-PPM on Cooler CLOSED

30-00713 Unit
FMN-GP--2023-10- Flg 4 Dryer Rear Unit GP-FVLG 4-PPM on Dryer CLOSED

30-00695 Rear Unit
FMN-GP--2023-10- Flg4-Dryer GP-FVLG 4-PPM on Dryer CLOSED
30-00711 Unit-Elect
FMN-GP--2023-10- Flg -Spreader Doubling GP-FVLG 4-PPM on CLOSED

30-00698 Roller Unit Doubling Roller Unit
FMN-GP--2023-10- Flg 4 Spreader Bottom GP-FVLG 4-PPM on CLOSED

30-00689 Trimmer Unit Bottom Trimmer Unit-
Elect
FMN-GP--2023-10- Flg4- Stripper Belt Unit GP-FVLG 4-PPM on CLOSED

30-00715 Stripper Belt Unit
FMN-GP--2023-10- Flg 4 F.G.S Unloading Unit GP-FVLG 4-PPM on F.G.S CLOSED

30-00692 F.G.S Unloading Unit Unloading unit
FMN-GP--2023-10- Flg 4-Press-Head GP-FVLG 4-PPM on Head CLOSED

30-00717 Ventilation Assembly Ventilation Assembly
Unit-Elect
FMN-GP--2023-10- FLG4-PRESS-PEN DIVIDER GP-FVLG 1-PPM on Pen- CLOSED

30-00705 Divider Unit
FMN-GP--2023-10- Flg 4 Spreader GP-FVLG 4-PPM on CLOSED
30-00687 Intermediate Chain Intermediate Chain
Assembly Assembly Unit
FMN-GP--2023-10- Flg 4 F.G.S loading Unit GP-FVLG 4-PPM on F.G.S CLOSED

30-00690 Loading Unit
Fava Long Goods Production Line 4
PM TYPE JOB TRADE PM SCHEDULE DETAIL WORK DONE TOTAL ITEM NAME
DATE WORK
TIME(
PPM ELECTRICAL 08 Nov 2023 ll the spreader unit motor terminals were checked hrs)
0.5
ok.
* All the spreader sensors was checked ok and
cleaned.
* All the spreader motor isolators were checked ok
and cleaned.
PPM ELECTRICAL 08 Nov 2023 All the spreader unit motor terminals were 1
checked ok.
cleaned.
and cleaned.
PPM ELECTRICAL 08 Nov 2023 ll the spreader unit motor terminals were checked 0.5
ok.
cleaned.
and cleaned.
checked ok.
cleaned.
and cleaned.
* The pen-divider blower fan motors terminal were
checked ok, their cooling fan was also checked ok
and cleaned
* The pen-divider switches and pneumatic was
checked ok and cleaned
* All the screw motor isolators were checked ok
and cleaned .
* All the spreader arms motors terminal and their
cooling fan were checked ok and cleaned
* The upper and lower stick returns motor terminal
was checked ok.
*The 4 spreader vent motor terminals were
checked and blower with compressed air.
PPM ELECTRICAL 08 Nov 2023 ll the spreader unit motor terminals were checked 0.5
ok.
cleaned.
and cleaned.
PPM ELECTRICAL 08 Nov 2023 All motor terminals, sensors and switches were 0.5
inspected and maintained.
PPM ELECTRICAL 08 Nov 2023 The metal detector sensor cable that was found 8 CORD,
wounded was replaced, upper and lower jaw ELECTRICAL;EV
supply cable was also replaced, and upper jaw T004,PVC,250V
heating element was replaced. AC,4A,5-PIN,
M12X1,FEMAL
E,5M
PPM ELECTRICAL 08 Nov 2023 All the sealing & heating elements were replaced., 8 HOSE;SUCTION
supply cables to the element were inspected and ,ID: 10MM,L
maintained, all electrical components including 25M,PVC,01-
sensors, valves, magnetic switches and safety 50-2630
switches were maintained. All motor terminals,
panel and panel devices were inspected and
maintained.
PPM ELECTRICAL 08 Nov 2023 The isolator switches, motor terminals, fan covers, 1
and mounting position were inspected and
maintained.
PPM MECHANICA 08 Nov 2023 The chain was inspected and cleaned, all the 2
L buckets were equally inspected and cleaned.
Maintenance was thoroughly maintained
according to the work instruction.
PPM ELECTRICAL 08 Nov 2023 Screw motor terminal, cable isolator and switches 1
were inspected and maintained.
PPM ELECTRICAL 08 Nov 2023 All the screw 1,2,3,4 motor terminals were all 1
checked and cleaned ok. * The
semolina calling sensor, semolina alarm sensor, the
scrap recycling sensor were all checked and
cleaned ok. * The press control
panel was cleaned ok.
PPM ELECTRICAL 08 Nov 2023 Motor terminals, mounting position, isolators and 0.5
supply cable condition were checked and
maintained.
PPM ELECTRICAL 08 Nov 2023 The water delivery unit was inspected, and flow 1
meter was cleaned.
PPM ELECTRICAL 08 Nov 2023 Bad hot air element was replaced, wounded feeder 9
sensor cable and weigher 1 knife zero sensor cable
were replaced.
PPM MECHANICA 08 Nov 2023 The hot air element was replaced, maintenance 10
L was carried out om the jaw as the worn-out Teflon
tape was replaced, and jaw was aligned ok.
PPM MECHANICA 08 Nov 2023 Unit was properly maintained according to the 10 BEARING,
L work instruction. BALL, LINEAR
horizontal sealing jaw bearing, and shaft were MOTION;KH25
replaced, bundle pusher and bundle lifter unit 40,25MM
were maintained as work loose bolt was properly BORE,COMPAC
retightened. T
inspected, and junction box were maintained.
Impulse filter unit and air gauges were inspected
and maintained.
PPM ELECTRICAL 08 Nov 2023 All motor terminals, sensors and switches were 1
PPM ELECTRICAL 08 Nov 2023 blower terminals and pressure gauges were 0.5
PPM ELECTRICAL 08 Nov 2023 All the motor terminals, isolators, control panel, 1
calling sensor were inspected and maintained.
Maintenance was thoroughly maintained
according to the work instruction.
PPM MECHANICA 08 Nov 2023 maintenance was carried out accordingly, belt and 11 BEARING,
L bearing were replaced. BALL, LINEAR
MOTION;HGW
15CCC 01891-
3,FLANGE UNIT
PPM MECHANICA 08 Nov 2023 Inspection and maintenance was carried out, knife 1
L was aligned ok.
PPM ELECTRICAL 08 Nov 2023 Maintenance was carried out on the chain, 2
cylinders, sensors and switches were maintained.
maintained.
blasting valve were inspected and cleaned. and no
hose leakage was observed.
maintained.
PPM MECHANICA 08 Nov 2023 All unit was maintained according to the work 6
L instructions..
PPM ELECTRICAL 08 Nov 2023 thorough maintenance was carried out on the 0.5
machine according to the work instruction.
PPM ELECTRICAL 08 Nov 2023 Motor terminals, mounting position, isolators and 1
maintained.
PPM ELECTRICAL 08 Nov 2023 All ventilation motors were inspected and 1
maintained.
unit was inspected and maintained.
PPM UTILITY 08 Nov 2023 The cooler was properly inspected and washed 1
with compressed water.
PPM UTILITY 08 Nov 2023 The panel A/C was inspected appropriately for 1
leakages, cleaned and the cooling effect was
confirmed ok.
PPM MECHANICA 08 Nov 2023 maintenance was properly carried out according to 3.5
L the work instruction.
PPM MECHANICA 08 Nov 2023 The crusher was inspected and the leakage at the 2 SEAL,
L gearbox was arrested by replacing the collapsed oil OIL;50/85/10,R
seal, oil was gauged with Kluber 320 gear oil 4.5 lts. ADIAL
slack screw gear chain was inspected and re- SHAFT,ID
tensioned, chains and bearings were cleaned and 50MM,OD
lubricated. 85MM,W
10MM
PPM MECHANICA 08 Nov 2023 All unit were inspected and routine maintenance 4
L was carried out according to the work instructions.
PPM MECHANICA 08 Nov 2023 routine maintenance was carried out according to 2
L the work instructions.
PPM MECHANICA 08 Nov 2023 Floor 1,4,5, and 7 loading levers were inspected 4
L and calibrated.
Floor 1&7 lever was found to have bent which was
straightened and calibrated ok.
Routine maintenance was carried out according to
the work instructions.
PPM MECHANICA 08 Nov 2023 Floors 6,7 and 5 were inspected and the phase was 3
L set, the levers of floor 7 were calibrated, routine
maintenance was carried out according to the
work instructions.
PPM MECHANICA 08 Nov 2023 The machine section was inspected, and routine 14
L maintenance was carried out according to the
work instructions.
PPM MECHANICA 08 Nov 2023 All unit were inspected, and routine maintenance 1
Bad bushing was replaced.
PPM MECHANICA 08 Nov 2023 All unit were inspected, and routine maintenance 8 BEARING,
L was carried out according to the work instructions. BALL;62205-
The bearing support plate which were bad was 2RS1,DEEP
removed and fabricated. GROOVE,25M
Bearing 2205 TN9 1pcs and 62205 2rs 2pcs were M,52MM,18M
replaced. M
PPM MECHANICA 08 Nov 2023 Inspection and diligent maintenance were carried 7
L out on the section according to the work
instructions.
instructions.
PPM MECHANICA 08 Nov 2023 All the bearings and chains were inspected and 3
L maintained
instructions.
All flexible hose, slides, stainless strip plate and
rack were inspected and maintained.
PPM MECHANICA 08 Nov 2023 Dryer front coupling shaft removed and the gear, 2
L oil seal and bearings were replaced.
the stainless strip plate inspected ok, all slides and
lever were inspected and maintained. Door gasket
was replaced with silicon.
Maintenance was carried out according to the
work instructions.
PPM MECHANICA 08 Nov 2023 Pen divider was inspected, and maintenance was 1
L carried out according to the work instructions.
PPM MECHANICA 08 Nov 2023 The worn-out vertical dryer central shaft was 11
L machined, and new keyway created.
the horizontal shaft coupling was replaced the
crocodile chain was replaced accordingly.
all slides were inspected and cleaned, the eccentric
shaft roller was cleaned and lubricated with
starburag grease. All other maintenance was
carried out as guided by the work instruction.
PPM MECHANICA 08 Nov 2023 Maintenance was carried out according to the 1
L work instructions.
PPM MECHANICA 08 Nov 2023 Maintenance was carried out according to the 0.5
L work instruction.
PPM MECHANICA 08 Nov 2023 Upper cutter was inspected, and maintenance was 1
L carried out according to the work instructions.
PPM MECHANICA 08 Nov 2023 The blower unit, redresser and pipes were 3
L inspected and properly maintained; blower pot
was cleaned.
work instructions.
PPM MECHANICA 08 Nov 2023 Impulse filters were replaced, door gasket was 1 FILTER,BAG;SL
L inspected and cleaned. EEVE,D
Maintenance was carried out according to the 200MM,L
work instructions. 3000MM
PPM MECHANICA 08 Nov 2023 Screw 4 oil was topped with screw gearbox oil, no 3
L wear or crack was observed.
work instruction.
L work instruction.
all valves were inspected and maintained.
PPM MECHANICA 08 Nov 2023 The gate glass was maintained, all bolts were 1
L replaced, and self-adhesion gasket was fixed to
position.
L work instruction.
PPM MECHANICA 08 Nov 2023 The internal conveyor roller shaft was maintained, 0.5
L worn out shaft was removed and machined, work
loosed bolts at the LHS distributor chain rail were
retightened.
work instruction.
PPM ELECTRICAL 08 Nov 2023 The regrind motor was checked for missing fan and 1
fan cover, cleaned ok.
* The redresser 1,2and 3 motors and its switches
were checked and cleaned ok.
The entoleter motor fan/fan cover were checked,
the terminals were checked ok, the isolator was
checked and cleaned ok The the
blower motor terminals were inspected and
maintained.
L work instruction.
all belts were inspected and maintained.
L work instruction.
blockages were cleaned out.
PPM MECHANICA 08 Nov 2023 Blower was cleaned with compressed air, belts, 2
L filter were inspected and maintained.
L work instruction.
Impulse filter sleeves were replaced., solenoid
valves and blasting valve were inspected and
maintained.
PPM ELECTRICAL 08 Nov 2023 All ventilation motors was jogged for bearing 6 MOTOR,
issues, M865 & M868 has bad bearing, they were ELECTRIC;5BES
removed and replaced with repaired motor 100LA/4 IM
collected from store.(PO14962) 2pcs. B5,1.65
The motor was mounted back and direction KW,1450 RPM
confirmed ok.
* All air eject motor jogged for bearing issues ok.
* The line movement motor terminal was checked
for work loose or burnt cable ok.
* All the pre-dryer sensors was checked for work
loose ok and was cleaned with rag.
PPM ELECTRICAL 08 Nov 2023 ll cooler ventilation motors was jogged for bearing 1
issues, all ok.
* The line movement motor terminal was checked
for work loose ok.
* The sensors was checked for work loose and the
switches was also checked for any work loose ok.
PPM MECHANICA 08 Nov 2023 All electrical parts, switches, sensors, motors were 7
L inspected and maintained accordingly.
PPM ELECTRICAL 08 Nov 2023 All ventilation motors was jogged for bearing 6
issues, M992 was having bad bearing, it was
removed and replaced with new motor collected
from store mounted back and direction confirmed
ok,(PO14972) 1pc.
* All the sensors and switches was checked for
work loose and was checked for acknowledgement
ok they are all cleaned with rag.
* Dryer command motor terminal was checked for
work loose or burnt cable ok.
PPM ELECTRICAL 08 Nov 2023 The electric motor terminals, sensors, isolators, 1
were inspected and maintained.
checked ok.
cleaned.
and cleaned.
PPM ELECTRICAL 08 Nov 2023 All the pneumatic cylinder of loading silo was 2
checked for air leakages ok and was checked for
magnetic sensor mispositioned all ok.
All motor terminals, sensors and switches were
PPM ELECTRICAL 08 Nov 2023 All the spreader unit motor terminals were 0.5
checked ok.
cleaned.
and cleaned.
PPM ELECTRICAL 08 Nov 2023 The pen-divider blower fan motors terminal were 1.5
checked ok, their cooling fan was also checked ok
and cleaned
* The pen-divider switches and pneumatic was
checked ok and cleaned
All the spreader arms motors terminal and their
cooling fan were checked ok and cleaned
* The upper and lower stick returns motor terminal
was checked ok.
PPM ELECTRICAL 08 Nov 2023 All the spreader unit motor terminals were 0.5
checked ok.
cleaned.
and cleaned.
PPM ELECTRICAL 08 Nov 2023 All the pneumatic cylinder of loading silo was 2
checked for air leakages ok and was checked for
magnetic sensor mispositioned all ok.
QUAN PRINCIPAL ASSIGNEE
TITY TOTAL COST OF SPARE USED
USED
Monilari Samson
Opeyemi Electrician
OLAYIWOLA MUIDEEN
JIMOH ELECTRICIAN
Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician
Emmanuel Egualese
Electrician
Jam Patrick Electrician
1 Umoru Victor Gabriel

Electrician

Electrician
Edidiong Sylvanus
Electrician
Ameh Samuel Fitter
Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician
OLAYIWOLA MUIDEEN
JIMOH ELECTRICIAN
OLAYIWOLA MUIDEEN
JIMOH ELECTRICIAN

Electrician
Kuboye samuel Fitter
8 Tenimu Sediq Fitter
Emmanuel Egualese
Electrician
Iroegbulam Emmanuel
Electrician
Iroegbulam Emmanuel
Electrician
Iroegbulam Emmanuel
Electrician
OLAYIWOLA MUIDEEN
JIMOH ELECTRICIAN
4 Adekanye Francis Fitter
Taiwo Oluwafunsho Fitter
Umoru Victor Gabriel

Electrician
OLAYIWOLA MUIDEEN
JIMOH ELECTRICIAN
OLAYIWOLA MUIDEEN
JIMOH ELECTRICIAN
Ogagbe Afoke Fitter
Monilari Samson
Opeyemi Electrician
OLAYIWOLA MUIDEEN
JIMOH ELECTRICIAN
Pwan Haruna Sunday

Fitter
Alex Okere Utillity Tech
Alex Okere Utillity Tech
Somide Abiodun Fitter
1 Taiwo Oluwafunsho Fitter

Ogege Shadrach Fitter
Ogagbe Afoke Fitter
2 Ogagbe Afoke Fitter
Ogagbe Afoke Fitter

Ogagbe Afoke Fitter
Pwan Haruna Sunday

Fitter
Pwan Haruna Sunday
Fitter
Pwan Haruna Sunday

Fitter
Shadrach Ogege
Pwan Haruna Sunday

Fitter
Shadrach Ogege
Shadrach Ogege
₦ 2,032,933.00
Shadrach Ogege
Shadrach Ogege
Shadrach Ogege
23 Shadrach Ogege
Eboh Ojonemmi Anthony

Fitter

Fitter
Shadrach Ogege
Shadrach Ogege

Fitter
Monilari Samson
Opeyemi Electrician
Oluwafunsho Taiwo john

Mech fitter
2 Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician
Omoremi kayode
Supervisor
Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician
Emmanuel Egualese
Electrician
Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician
Monilari Samson
Opeyemi Electrician

MAINTENANCE SHIFT REPORT
12/7/2023 6:58
SHIFT ACTIVITIES REPORT
WO Date &Time ASSET NAME ASSET SUBSECTION(WI) WORK ORDER NO
SHIFT SHIFT B
Fava Long Goods Production Line 4 Flg 4 Stripper Transmission Guide Unit
12/07/2023 7:49 FMN-GP--2023-12-07-00199
Fava Long Goods Production Line 1 Flg 1 Stripper Knife Unit

12/07/2023 6:35 FMN-GP--2023-12-07-00198
Fava Long Goods Production Line 3 Flg3-Pk-7 (Stiavelli)

12/07/2023 6:23 FMN-GP--2023-12-07-00197
Fava Long Goods Production Line 3 Flg3-Elevator (Stiavelli)

12/07/2023 6:13 FMN-GP--2023-12-07-00196
Fava Long Goods Production Line 2 Flg 2 Spreader Main Chain Assembly
12/07/2023 6:01 Unit FMN-GP--2023-12-07-00195
SHIFT SHIFT C
Fava Long Goods Production Line 2 Flg2-Pk -2 Shrink-Warp Mc Fava Long
12/06/2023 17:56 Goods Production Line 2 FMN-GP--2023-12-06-00192
Fava Long Goods Production Line 2 Flg2-Pk -2 Shrink-Warp Mc Fava Long

Fava Long Goods Production Line 2 Flg2-Pk -2 (Stiavelli) Fava Long

Fava Long Goods Production Line 2 Flg2-Pk -2 (Stiavelli) Fava Long

Pavan Long Goods Production Line 1 Plg1-Pk-2 (Stiavelli) Pavan Long

Pavan Short Goods Psg-Pk-3 ( Rovema) Pavan Short

12/06/2023 16:47 Goods FMN-GP--2023-12-06-00080
Fava Long Goods Production Line 3 Flg3-Stripper Crusher Unit Fava Long
Pavan Short Goods Psg-Pk-2 ( Rovema) Pavan Short

12/06/2023 16:11 Goods FMN-GP--2023-12-06-00076
Francis
Francis
T REPORT HOME PAGE
WORK ORDER NO WORK ORDER DESCRIPTION JOB TYPE WORK DONE
external stripper start lever fault the broken external start lever has been welded and fixed back to p
FMN-GP--2023-12-07-00199 MECHANICAL production continue
internal stripper knife fault the broken knife was replaced and the line back to production
FMN-GP--2023-12-07-00198 MECHANICAL
paddle and pusher fault the pusher bolt M8x85 was replaced and line back to production
conveyor bucket fault the broken bucket was replaced with another one ok
spreader main chain with nib RHS alarm the right hand level was adjusted and the sensor was checked okay
infeed conveyor belt fault cut take out conveyor toothed belt was replaced with new one from
paddle misalignment Paddle alignment was properly set and discharge phase CAM was
film drive fault the encoder alarm resolved after several resetting and using air hos
FMN-GP--2023-12-06-00121 ELECTRICAL down panel as the machine AC is not working. new drive have been
should incase the problem persist.
shuter fault the shutter was calibrated and product phase parameters was adjus
FMN-GP--2023-12-06-00118 MECHANICAL machine to run
take out conveyor fault After observation we discover take out conveyor have hooked, we d
FMN-GP--2023-12-06-00117 MECHANICAL conveyor and discover one roller have work loose which course obs
was rectify. the unit was fix back and aligned.
take out conveyor bad belt was lacing, burn gearbox and motor, fuse, breaker are all r
FMN-GP--2023-12-06-00080 MECHANICAL protect the motor
crusher blockage there was hip of material inside the cyclume, the material were clea
FMN-GP--2023-12-06-00077 MECHANICAL the sucking. the accessories were fix back.
metal Detector fault to rest the metal Detector the blind screen was changed with anothe
FMN-GP--2023-12-06-00076 MECHANICAL removed from unused one, machine work fine after then.
JOB STATUS TOTAL
WORK DONE DONE BY PART U
DOWNTIME(hrs)
t lever has been welded and fixed back to position , Yusuff Ayuba Fitter
CLOSED 0.5
placed and the line back to production Yusuff Ayuba Fitter P014091 DISC, CUTTING;5LS12061
CLOSED 1.35
was replaced and line back to production Sunday Osogwu Fitter

CLOSED 0.33
eplaced with another one ok Sunday Osogwu Fitter

CLOSED 0.53
adjusted and the sensor was checked okay Yusuff Ayuba Fitter
CLOSED 0.25
othed belt was replaced with new one from store Adekanye Francis Fitter P013505 BELT, TOOTHED;AT5/390-
CLOSED 0.1 SPIG01
roperly set and discharge phase CAM was position too. Adekanye Francis Fitter
CLOSED 0.4
ved after several resetting and using air hose to cool Oyedokun Peter Electrician P015589 Drive SP 1404 Unidrive-FM
hine AC is not working. new drive have been signed out CLOSED 1.2
em persist.
ed and product phase parameters was adjusted for Adekanye Francis Fitter
CLOSED 0.4
cover take out conveyor have hooked, we drop the Adekanye Francis Fitter
one roller have work loose which course obstruction, it CLOSED 2
fix back and aligned.
n gearbox and motor, fuse, breaker are all replaced to Oyedokun Peter Electrician P017439 REDUCER GEAR;VF 30 P1
CLOSED 1.4 SPIG01
l inside the cyclume, the material were clean to enable Eboh Ojonemmi Anthony Fitter
ories were fix back. CLOSED 0.3
or the blind screen was changed with another screen Oyedokun Peter Electrician
ne, machine work fine after then. CLOSED 0.4
KEY NOTE
KEY NOTE
Page 1 of 1
UNIT TOTAL
PART USED QTY COST
COST
P014091 DISC, CUTTING;5LS12061001 SPIG01

2 ₦ 50508.79
P013505 BELT, TOOTHED;AT5/390-16,AT-PITCH,L 390MM,W 16MM

SPIG01 1 ₦ 4688.84
P015589 Drive SP 1404 Unidrive-FM SPIG01

1 ₦ 2280148.2
P017439 REDUCER GEAR;VF 30 P1 P63 B14,I: 7,0.186425KW ₦ 67534.92

SPIG01 1
9.16
SUM OF DT INCUR
2402880.75
COST OF ITEM USED
WORK REQUEST REPORT
WORK REQUEST REPORT

Months Work Request Raised TOTAL WORK REQUEST RAISED
2022 469 1078
2023 609 Months NUMBER RAISED
Grand Total 1078 34
Comment: Production team yet
to keep into the system of Maintenance 924
generation of Work Request.
Production 120
Grand Total 1078
#REF!
% RAISED BY MAINTENANCE
#REF!
DAILY CHECKLIST SUMMISSION REPORT
DAILY CHECKLIST SUMMISSION REPORT
TOTAL
WOR %
HOME
Months
K
Total Submitted TOTAL REPORT RECEIVED
REQU
PAGE
435 EST
Jan GENE
1/6/2023 2 RATE
D
Feb Generate Work Request
FROM
2/6/2023 8 DCL #REF!
Mar 40 Total
Apr 67 81
Most findings are repeated; hence, % converted to Work Order is Low
May 117
Jun 106
WORK ORDER MANAGEMENT REPORT
Month Name REACTIVENESS TREND
(blank) 65%
Grand Total 62%
WORK ORDER BACKLOG

TOTAL NO
TOTAL NO OF CM RAISED WORK ORDER Type OF CM % BACKLOG YTD
RAISED
WORK STAGE-CM WO CM 934 19%
TOTAL CM %WO CLOSURE
BACKLOG 176 CLOSED CM/EM
CLOSED 758 758 85%
Comment:- TOTAL CM
WO
PENDING
176
MONTHLY BREAKDOWN PER SECTION FOR DASHBOARD 1
PACKING AND PROCESS LINES
PROCESS LINE DT (HRS)

SECTION TOTAL DT (Hrs)
This shape PK_2 199.61
This shape
represents a STRIPPER 182.08
represents
slicer. Slicers are
a slicer.in PK_3 180.13
supported
Slicers
Excel 2010are or SPREADER 159.37
supported
later. RMS 133.22
This
in shape
Excel
represents PK_9 113.97
2010
If the or was
shape
a slicer.
later. PK_1 103.29
modified in an
Slicers are PK_10 93
earlier
This version
shape of
supported
If the PRESS 89.27
Excel, or if the
represents
in
shapeExcelwas
workbook
a slicer. was PK_6 78.07
2010
modified or
saved in
SlicersExcel
are PRE_DRYER 75.98
later.
in anearlier,
2003 or
supported PK_4 71.95
the earlier
slicer
in Excelcannot
If the
version of DRYER 64.33
be used.
2010 or
shape
Excel, was
or ELEVATOR 64.11
later.
modified
if the
in an
workbook COOLER 61.3
If thesaved
earlier
was CRUSHER 53.63
shape
version
in Excelwasof PK_7 51.88
modified
Excel,
2003 oror if PACKING MACHINE DT (HRS)
PK_9_SHRINK 46.88
in an the
the
earlier, SECTION TOTAL DT (Hrs)
earlier
Thisslicer
shape
workbook
version
represents
was abe
saved of PK_2 199.61
cannot
Excel,
slicer.
in
used.Slicers
Excel or are STRIPPER 182.08
if the or
supported
2003 in PK_3 180.13
Excel workbook
2010 the
earlier, or SPREADER 159.37
was saved
later.slicer
in Excelbe
cannot RMS 133.22
If the2003
shape
used. or was PK_9 113.97
earlier,
modified in the
an PK_1 103.29
slicer
earlier version of PK_10 93
Excel,cannot
or if bethe
used. was
workbook PRESS 89.27
saved in Excel PK_6 78.07
2003 or earlier, PRE_DRYER 75.98
the slicer cannot PK_4 71.95
be used.
DRYER 64.33
ELEVATOR 64.11
COOLER 61.3
CRUSHER 53.63
PK_7 51.88
PK_9_SHRINK 46.88
FINISHED_GOODS 46.07
PK_2_SHRINK 40.28
PK_5 37.21
PK_3_SHRINK 31.68
PK_1_SHRINK 24.99
PK_6_SHRINK 22.39
CONVEYOR_ 22.09
HUMIDIFIER 16.02
DASHBOARD 1 DASHBOARD 2 DAILY BD WEEKLY BD
PROCESS LINE BD FRQ.

SECTION
PK_2
PK_3
COOLER
STRIPPER
FVLG 2 SPREADER
PK_1
PRESS
PK_9
RMS
DRYER
PK_6
PK_4
PK_10
PK_2_SHRINK
PK_9_SHRINK
ELEVATOR
PK_7
PACKING MACHINE BD FRQ.
FINISHED_GOODS
PRE_DRYER
PK_3_SHRINK
PK_5
CRUSHER
FVLG 1 PK_1_SHRINK
HUMIDIFIER
PK_6_SHRINK
PK_7_SHRINK
CONVEYOR_
PK_4_SHRINK
LOADER_2
LOADER_1
COOKER
REDRESSER
(empty)
PK_8
NEW SILO 1
CHARGING_COMPRESS
ROTARY SIEVE
PENNAUT
PRE-DRYER SHAKER
PLANSIFTER
NEW SILO 5
CHARGING_COMPRESS
NEW SILO REGRIND
OLD SILO REGRIND
LOADER_4
WEEKLY BD MONTHLY BD BD COMPARISON TOP BREAKDOWNS
S LINE BD FRQ.
FREQUENCY.
302
255
240
221
193
168
156
148
144
122
105
97
96
84
82
80
75
G MACHINE BD FRQ.
67
66
56
55
54
42
33
32
26
23
14
14
14
11
9
7
7
4
4
4
3
3
3
3
3
2
2
2
OP BREAKDOWNS PERFORMANCE
HOME
MAINTENANCE COST PER MONTHS MAINTENANCE COST PER ASSET MAINTENANCE COST PER ASSET SUBGROUP
PAGE
Month Name MAINTENANCE COST COST(₦/TON) LINES MAINTENANCE COST MAINTENANCE COST(₦/TON) SUBGROUP CODE MAINTENANCE COST
May ₦143,688,332.63 ₦9,320.33 PVLG 1 ₦100,443,260.80 ₦354.54 SHARED ₦72,568,356.04
June ₦105,960,965.80 ₦7,185.88 FVLG 2 ₦86,727,685.66 ₦306.13 FVLG 2-SPREADER ₦35,558,390.69
July ₦66,270,429.15 ₦5,869.88 PVSG ₦85,437,077.20 ₦301.57 FVLG 4-SPREADER ₦31,762,995.00
August ₦180,334,480.82 ₦12,442.90 FVLG 3 ₦79,010,307.92 ₦278.89 STEAM BOILER ₦31,463,055.43
September ₦61,881,435.05 ₦4,364.30 FVLG 4 ₦69,406,892.76 ₦244.99 PVSG-PRESS ₦29,690,996.41
October ₦117,610,744.90 ₦8,007.76 FVLG 1 ₦61,159,516.24 ₦215.88 FVLG 1-PRESS ₦29,640,632.59
UTILITY ₦56,077,099.78 ₦197.94 PVSG-PK-2 ₦23,793,661.26
COUSC ₦27,259,369.75 ₦96.22 PVLG 1-PRE-DRYER ₦23,498,764.35
PVLG 2 ₦4,983,734.97 ₦17.59 COUS-PK-1 ₦18,294,522.10
Total ₦825,611,747.78 ₦2,914.22 FVLG 2-PK-2 ₦17,981,589.09
FVLG 3-PK-6 ₦16,482,519.56
PVLG 1-LINE ₦16,155,306.60
PVLG 1-PRESS ₦14,517,228.89
PVSG-PK-3 ₦13,289,853.85
FVLG 3-DRYER ₦12,865,636.70
PVSG-PK-1 ₦12,714,793.92
FVLG 3-LINE ₦11,975,823.08
Open in Power BI FVLG 3-PRESS ₦11,831,974.07
PASTA MAINTENANCE MANAGEMENT UNIVERSAL DASHBOARD-V2

PALLET ₦10,826,196.81
Data as of 12/13/23, 7:31 PM FVLG 1-PK-3 ₦9,605,211.02
FVLG 4-PK-10 ₦9,512,258.04
PVLG 1-DRYER ₦8,244,895.32
OS-RMS ₦7,643,685.81
FVLG 2-LINE ₦7,591,559.25
FVLG 2-PK-4 ₦7,470,613.87
FVLG 1-PK-1 ₦7,167,954.61
PVLG 1-PK-SECTION ₦7,075,355.38
PVLG 1-PK-2 ₦6,435,918.29
FVLG 2-PRESS ₦5,620,692.00
FVLG 4-PK-9 ₦4,910,394.06
FVLG 2-DRYER ₦4,555,015.09
PVLG 1-PK-3 ₦4,527,673.08
FVLG 3-SPREADER ₦4,495,910.59
FVLG 3-PK-7 ₦4,485,404.94
FVLG 4-DRYER ₦4,373,885.57
PVLG 1-FGS ₦4,280,368.03
AIR COMPRESSOR 3 ₦4,171,143.09
PVLG 1-SHRK WP-3 ₦4,168,429.68
FVLG 2-SHRK WP-2 ₦3,959,985.74
PVLG 1-HUMIDIFIER ₦3,919,957.48
FVLG 1-LINE ₦3,758,143.10
PVLG 1-ELEVATOR ₦3,730,264.82
FVLG 4-PRESS ₦3,642,803.84
FVLG 4-LINE ₦3,614,482.18
FVLG 3-STRIPPER ₦3,383,610.05
FVLG 3-SHRK WP-6 ₦3,373,209.96
FVLG 4-SHRK WP-9 ₦3,221,795.53
FVLG 4-PRE-DRYER ₦3,135,505.31
COUS-PK-2 ₦2,846,134.40
FVLG 3-COOLER ₦2,695,823.69
PVLG 2-PK-1 ₦2,353,362.12
PVLG 2-PK-SECTION ₦2,280,148.20
OS-RMS-SILO ₦1,921,494.68
COUS-ROMET ₦1,904,343.02
FVLG 1-PK-5 ₦1,858,538.22
FVLG 4-FGS ₦1,773,981.96
FVLG 1-SHRK WP-1 ₦1,657,498.63
PVLG 1-STRIPPER ₦1,507,530.44
BOILERS 4 ₦1,477,190.44
FVLG 3-ELEVATOR ₦1,421,349.66
FVLG 3-PK-8 ₦1,365,930.85
COUS-ROTARY SCREEN ₦1,277,482.52
PVSG-DRYER ₦1,263,783.89
PVSG-COOLER ₦1,248,946.52
BOILERS 1 ₦1,213,148.06
FVLG 3-PK-SECTION ₦1,210,728.19
FVLG 1-SPREADER ₦1,172,190.64
PVSG-LINE ₦1,152,799.99
PVSG-FGS ₦1,117,870.43
PVLG 1-PK-1 ₦1,094,132.36
FVLG 1-DRYER ₦1,058,487.01
FVLG 1-HUMIDIFIER ₦1,045,119.98
COUS-PK-SECTION ₦1,005,478.10
FVLG 3-FGS ₦985,504.47
PVSG-ELEVATOR ₦966,229.63
COUS-COOKER ₦956,316.32
PVLG 1-SPREADER ₦891,984.28
COUS-ROTARY SIEVE ₦795,497.91
FVLG 2-FGS ₦779,592.91
FVLG 1-STRIPPER ₦751,249.44
NS-RMS ₦597,284.45
CC-COMPRESSOR ₦528,229.75
CHILLER 2 ₦470,657.29
CHILLER 6 ₦464,647.60
CHILLER 4 ₦431,106.87
FVLG 4-PK-SECTION ₦408,775.52
FVLG 2-PRE-DRYER ₦349,922.88
FVLG 4-ELEVATOR ₦324,215.55
PVLG 2-ELEVATOR ₦294,416.94
PVSG-PRE-DRYER ₦198,141.30
FVLG 3-HUMIDIFIER ₦193,505.81
COUS-PRESS ₦177,584.12
FVLG 1-FGS ₦169,436.29
PVLG 1-SHRK WP-2 ₦155,850.17
BOILERS 2 ₦120,400.34
FVLG 4-HUMIDIFIER ₦81,711.09
CHILLER 7 ₦56,975.00
FVLG 2-PK-SECTION ₦56,311.92
PVLG 2-PK-2 ₦41,630.84
CONSUMABLES ₦41,387.50
FVLG 4-COOLER ₦34,753.52
OS-RMS-REGRIND ₦28,206.72
CHILLER 1 ₦13,885.53
BOILERS 3 ₦11,780.48
PVLG 2-STRIPPER ₦10,629.37
FVLG 1-COOLER ₦7,514.48
PVLG 1-COOLER ₦6,564.31
PVLG 2-LINE ₦3,547.50
COUS-LINE ₦2,011.26
FVLG 1-PK-SECTION ₦487.17
COUS-FGS ₦1.00
Total ₦825,611,747.78
Applied filters:
LINES is not FVSG
Count of WO RESOLVED PER WORKER Column Labels
HOME NAME OF TECHNICIAN WK-35 WK-36 WK-37 WK-38 WK-39 WK-40 WK-41 WK-42 WK-43 WK-44 WK-45 WK-46 WK-47 WK-48 Grand Total
PAGE
This shape NO OF NO OF WORK
represents a slicer. NO OF WO NO OF RCA NO OF BBS
NAME OF TECHNICIAN CHECKLIST REQUEST GENERAL PERFORMANCE RATING JUSTIFICTION
Slicers are INVOLVE IN DONE DONE
OLAYIWOLA MUIDEEN JIMOH ELECTRICIAN 7 1 41 16 1 11 2 27 43 14 8 19 190 DONE RAISED
supported in
Excel 2010 or Monilari Samson Opeyemi Electrician 5 40 3 2 3 12 22 9 2 10 108 PERFORMACE ON THE JOB 95% 1. Continous contribution to Line Maintenance
later. Joseph Ogunsola Fitter 1 11 5 10 6 8 10 4 8 11 10 6 6 8 104 INTERGRITY 80.00% 2. Effort in resolving FLVG 4 dryer issue on the
3. Effort to resolve FVLG 3 Predryer Traction Thrust issue on the
Iroegbulam Emmanuel Electrician 4 3 22 4 3 6 5 13 17 9 1 5 11 103 TEAM WORK/INVOLVEMENT 90.00% 4. Effort to resolve FVLG 2 Predryer Traction Issue on the
If the shape was Edidiong Sylvanus Electrician 10 4 7 7 4 10 12 7 5 6 13 8 9 102
ADEDAPO MILLER 24 COMMITMENT/OWNERSHIP 100.00% 5. Leadership on maintenance days
modified in an Pwan Haruna Sunday Fitter 3 21 9 4 2 6 12 16 2 3 8 11 97 LEADERSHIP 100.00% 6. Feedback to management on vital information on the state of the machine after, and during maintenance
earlier
This version of
shape
Excel, or ifathe Oni Ebenezer Electrician 1 8 3 1 6 8 3 12 9 2 6 6 5 13 83 SAFETY 80.00%
represents slicer.
workbook
Slicers are was Yusuff Ayuba Fitter 2 9 7 4 5 5 5 6 9 4 2 9 10 6 83 PERFORMACE ON THE JOB 90.00% 1. Monthly CBM activities in which it discovered some problems that can cause big breakdown and safety issues, we replace burnt
saved in Excel
supported in Excel Oyedokun Peter Electrician 6 3 4 10 7 3 3 5 11 7 5 6 4 6 80 INTERGRITY 90.00% connector and loose contact for last month alone.
2. Repair of bad PLC output module which presently working on FLG 3,he use his initiative to do this, save over 300k and Electronics
2003 or later.
2010 earlier, Adamu Samuel Fitter 1 5 1 24 4 1 2 5 14 12 2 71 TEAM WORK/INVOLVEMENT 80.00% cards
the slicer cannot Ogagbe Afoke Fitter 2 22 5 2 2 20 3 2 12 70
UMORU VICTOR 41 75 66 COMMITMENT/OWNERSHIP 95.00% 3. Rectify most of the bad safety swiches on packing machines
bethe
If used.
shape was Oke Ganiu Fitter 6 4 8 4 4 4 7 5 5 2 4 7 4 4 68 LEADERSHIP 70.00% 4. Carried out effective maintenance and no rework in his assigned task.
modified in an 5. Working with shift during breakdown
Ameh Samuel Fitter 4 5 13 5 8 3 6 3 15 1 3 66 SAFETY 80.00%
earlier version of
Excel, or if the Somide Abiodun Fitter 4 20 1 5 3 6 11 7 1 6 64
workbook was Sunday Osogwu Fitter 8 9 4 7 5 1 7 13 3 57
saved in Excel Adekanye Francis Fitter 1 1 8 2 2 3 4 3 12 11 7 54
2003 or earlier, the Ajenipa Hassan Fitter 4 5 1 4 7 1 17 1 2 12 54
slicer cannot be Adeniji Abiola Kamorudeen Electrician 2 1 11 1 3 1 5 8 10 1 1 3 47
used.
Azeez Adewale Fitter 1 4 4 4 5 5 3 5 1 4 2 1 2 6 47
Umoru Victor Gabriel Electrician 2 16 1 3 12 4 5 43
Taiwo Oluwafunsho Fitter 3 1 21 2 1 2 10 1 1 42
Akinjimola Olutimehin Samuel Fitter 2 3 8 6 5 3 1 1 7 3 1 40
Nurudeen Awodele Fitter 1 1 2 7 1 1 2 2 12 3 1 4 37
Rasheed Hammed Fitter 2 2 4 1 1 6 9 5 5 1 36
Ironh Joseph Electrician 3 4 1 4 1 2 2 3 3 3 2 5 33
Adebayo Tajudeen Pasta 4 1 2 5 2 2 6 1 1 2 2 2 30
Omoremi kayode Supervisor 2 11 1 3 1 9 2 29
Jam Patrick Electrician 2 1 11 2 12 1 29
Kuboye samuel Fitter 1 1 6 1 3 2 2 7 2 1 2 28
Sanni Sikiru Fitter 1 1 4 1 4 5 7 4 27
Idris Mohammed Electrician 4 4 5 2 2 2 4 1 24
Adedapo Miller Fitter 1 9 1 8 1 4 24
Etim Ndifreke Daniel Fitter 1 3 7 6 3 3 23
Tenimu Sediq Fitter 2 7 1 1 3 8 1 23
Ogege Shadrach Fitter 1 10 7 3 1 22
Oluwafunsho Taiwo john Mech fitter 2 4 2 1 9 1 1 1 21
Giwa Saheed Electrician 1 8 2 1 4 2 18
Alex Izundu Fitter 1 8 8 17
Emmanuel Egualese Electrician 1 2 4 1 4 3 1 16
Adebanjo Gbenga Electrician 2 1 1 2 4 1 5 16
Etumudor Jude Fitter 1 2 4 3 1 1 1 2 15
Adeniran Jide Electrician 1 1 3 3 3 1 1 1 1 15
Eboh Ojonemmi Anthony Fitter 1 5 7 1 14
Alex Okere Utillity Tech 7 6 13
Okojie jonathan Fitter 1 4 1 1 1 1 1 1 11
Chukwuma Charles Electrician 1 1 2 1 1 3 9
Enweremadu Stanley Fitter 1 2 3 1 1 8
Nwanochie Malachy Fitter 1 1 2 1 1 1 1 8
Oseni Muyideen Electrician 1 1 3 2 7
Mohammed Hamod Plumber 2 1 2 1 6
Festus Dehinde Forklift Elect 1 2 1 1 5
Lateef Ayinde Forklift Mech 1 1 1 2 5
Oduola femi Electrician 2 2 4
Effiong Victor Supervisor 3 3
Sulaiman Adekola Abass Electrician 1 1 1 3
Nwuanyanwu Emmanuel Fitter 1 1 2
Chigozie Obinwanne Fitter 1 1 2
Muraino Rafiu Machinist 2 2
Lawal Kehinde Fitter 1 1 2
Uwayuawu Emmanuel Fitter 1 1
Roland Onyeoba Forklift Mech 1 1
Adebara Jacob ForkLift driver 1 1
Abraham Andrew Utility Tech 1 1
Adebomi Blessing Kelvin Supervisor 1 1
Grand Total 32 128 84 384 154 99 94 131 236 349 172 93 115 194 2265
Schedule Compliance
PSG PLG 1 FAVA 1 FAVA 2 FAVA 3 FAVA 4 COUSCOUS WAREHOUSE NEW SILO OLD SILO
PPM 2 3 4 3 3 4 1 1 1 1
CLIT 5 6 6 7 7 6 7 10 10 10
Column1 Column2 MONTHS MACHINE PM TYPE SCHEDULE DATE STATUS EXECUTION DATE END DATE MAINTENANCE COMPLIANCE Column3 Column4 LYA%
Apr-22 PSG CLIT 11th DONE 18th 18th 86% 25%
PLG 1 CLIT 6th DONE 12th 12th ###
FAVA 1 CLIT 14th DONE 14th 14th ###
FAVA 2 PPM 1st & 2nd DONE 1st 1st ###
FAVA 3 CLIT 18th DONE 22nd 22nd ###
COUSCOUS CLIT 22nd PENDING ###
WAREHOUSE CLIT 29th DONE 29th 29th ###
NEW SILO CLIT 25th DONE 25th 25th ###
OLD SILO CLIT 26th DONE 26th 26th ###
May-22 PSG CLIT 9th DONE 13th 13th 100% 25%

FAVA 1 PPM 11 & 12 DONE 16tt 17th ###
FAVA 2 CLIT 2nd DONE 2nd 2nd ###
FAVA 3 PPM 16 & 17 DONE 9th 10th ###
COUSCOUS CLIT 23rd DONE 19th 19th ###
Jun-22 PSG CLIT 13th DONE 16th 16th 83% 14%

PLG 1 PPM 8th & 9th DONE 10th 10th ###
FAVA 1 CLIT 16th PENDING ###
FAVA 2 CLIT 1st DONE 6th 6th ###
FAVA 4 CLIT 3rd DONE 2nd 2nd ###
COUSCOUS CLIT 20th PENDING ###
PPM 2 3 4 3 3 4 1 1 1 1
CLIT 5 6 6 7 7 6 7 10 10 10
Jul-22 PSG PPM 18th & 19th PENDING 86% 29%
FAVA 1 PPM 31st DONE 31st 31st ###
FAVA 4 PPM 11th & 12th DONE 11th 12th ###
COUSCOUS CLIT 16th DONE 16th 16th ###
Aug-22 PSG CLIT 17th DONE 22nd 23rd 86% 29%

FAVA 1 CLIT 1st DONE 1st 1st ###
FAVA 2 PPM 8th & 9th DONE 8th 9th ###
FAVA 3 CLIT 3rd DONE 3rd 3rd ###
Sep-22 PSG CLIT 16th PENDING 86% 100%

PLG 1 CLIT 14th Done 14TH 14TH ###
FAVA 1 PPM 1st Done 1st 3rd ###
FAVA 2 CLIT 8th Done 12th 12th ###
FAVA 3 PPM 5th & 6th Done 6th 7th ###
COUSCOUS CLIT 19th Done 16th 16th ###
Oct-22 PSG PPM 26th Done 19th 24th 86% 17%

PLG 1 PPM 12th-13th Done 10th 11th ###
FAVA 1 CLIT 3rd Done 2nd 2nd ###
Nov-22 PSG CLIT 21st PENDING 86% 67%

PLG 1 CLIT 9th Done 7th 7th ###
FAVA 1 CLIT 1st Done 30th 30th ###
FAVA 3 CLIT 3rd Done 10th 10th ###
FAVA 4 PPM 16th-17th Done 3rd 3rd ###
COUSCOUS CLIT 14th Done 22nd 22nd ###
Dec-22 PSG CLIT 19th Done 15th 15th 71% 57%

PLG 1 CLIT 8th Done 12th 12th ###
FAVA 1 CLIT 1st Done 2nd 2nd ###
FAVA 2 PPM 14th & 15th PENDING ###
FAVA 4 PPM 5th & 6th Done 5th 6th ###
COUSCOUS PPM 19th DONE 19th 19th ###
WAREHOUSE PPM 28th DONE 28th 28th ###
NEW SILO PPM 26th DONE 26th 26th ###
OLD SILO PPM 27th DONE 27th 27th ###
Jan-23 PSG CLIT 23rd PENDING 71% 43%

PLG 1 CLIT 19th PENDING ###
FAVA 1 PPM 16th-17th Done 18th 19th ###
FAVA 3 CLIT 9th Done 2nd 2nd ###
FAVA 4 PPM 2nd-6th Done 3rd 7th ###
Feb-23 PSG PPM 16th Done 6th 6th 100% 14%

PLG 1 PPM 13th-14th Done 1st 1st ###
FAVA 2 CLIT 3rd Done 22nd 22nd ###
FAVA 4 CLIT 1st Done 16th 16th ###
WAREHOUSE CLIT 28th Done 28th 28th ###
NEW SILO CLIT 26th Done 26th 26th ###
OLD SILO CLIT 27th Done 27th 27th ###
Mar-23 PSG PPM 15th-16th PENDING 0% 67%

PLG 1 CLIT 13th PENDING ###
FAVA 2 CLIT 3rd PENDING ###
FAVA 4 CLIT 1st PENDING ###
WAREHOUSE CLIT 28th PENDING ###
PPM 2 3 4 3 3 4 1 1 1 1
CLIT 5 6 6 7 7 6 7 10 10 10
NEW SILO CLIT 26th PENDING ###
OLD SILO CLIT 27th PENDING ###
MONTHS BEST IN CLASS ACTUAL
APRIL-FY22/23 85% 86%
MAY-FY22/23 85% 100%
JUNE-FY22/23 85% 83%
JULY-FY22/23 85% 86%
AUGUST-FY22/23 85% 86%
SEPTEMBER-FY22/23 85% 86%
OCTOBER-FY22/23 85% 86%
NOVEMBER-FY22/23 85% 86%
DECEMBER-FY22/23 85% 71%
JANUARY-FY22/23 85% 71%
FEBRUARY-FY22/23 85% 100%
MARCH-FY22/23 85% 0%
APRIL-FY23/24 85% 86%
MAY-FY23/24 85% 71%
JUNE-FY23/24 85% 83%
JULY-FY23/24 85% 57%
AUGUST-FY23/24 85% 43%
SEPTEMBER-FY23/24 85% 100%
OCTOBER-FY23/24 85%
NOVEMBER-FY23/24 85%
DECEMBER-FY23/24 85%
JANUARY-FY23/24 85%
FEBRUARY-FY23/24 85%
MARCH-FY23/24 85%
GOLDEN PENNY PASTA
A DIVISION OF FLOUR MILL OF NIGERIA PLC HOME PAGE
PASTA GAS CONSUMPTION
BAGCO METER READING
HT METER 1 HT METER 1 HT METER 2 HT METER 2

S/N
READING CONSUMPTON KWH READING CONSUMPTION KWH
1/Nov/23 175227853 49843 239903300 59948

2/Nov/23 175277696 33856 239963248 48240
3/Nov/23 175311552 34560 240011488 59392
4/Nov/23 175346112 24192 240070880 56792
5/Nov/23 175370304 38944 240127672 59392
6/Nov/23 175409248 32938 240187064 44557
7/Nov/23 175442186 23702 240231621 52795
8/Nov/23 175465888 35408 240284416 71376
9/Nov/23 175501296 28208 240355792 61888
10/Nov/23 175529504 27344 240417680 57296
11/Nov/23 175556848 27076 240474976 58228
12/Nov/23 175583924 28952 240533204 53217
13/Nov/23 175612876 33524 240586421 62443
14/Nov/23 175646400 27809 240648864 56000
15/Nov/23 175674209 30207 240704864 58592
16/Nov/23 175704416 32352 240763456 55120
17/Nov/23 175736768 39792 240818576 63696
18/Nov/23 175776560 32416 240882272 57872
19/Nov/23 175808976 24880 240940144 44496
20/Nov/23 175833856 32608 240984640 48224
21/Nov/23 175866464 33904 241032864 45656
22/Nov/23 175900368 34160 241078520 53096
23/Nov/23 175934528 22718 241131616 52092
24/Nov/23 175957246 0 241183708 0
25/Nov/23 0 0 0 0
26/Nov/23 0 0 0 0
27/Nov/23 0 0 0 0
28/Nov/23 0 0 0 0
29/Nov/23 0 0 0 0
30/Nov/23 0 0 0 0
1/Dec/23 0 0 0 0
2/Dec/23 0 0 0 0
TOTAL 729393 1280408
GOLDEN PENNY NOODLES

A DIVISION OF FLOUR MILL OF
NIGERIA PLC
NOODLES POWER CONSUMPTION
NOODLES METER READING
NOODLES READING HT METER 1

S/N
KWH CONSUMPTON KWH
1/Nov/23 14,230,000 4000

2/Nov/23 14,234,000 4000
3/Nov/23 14,238,000 7000
4/Nov/23 14,245,000 13000
5/Nov/23 14,258,000 20000
6/Nov/23 14,278,000 5000
7/Nov/23 14,283,000 13000
8/Nov/23 14,296,000 11000
9/Nov/23 14,307,000 11000
10/Nov/23 14,318,000 7000
11/Nov/23 14,325,000 4000
12/Nov/23 14,329,000 4000
13/Nov/23 14,333,000 7000
14/Nov/23 14,340,000 5000
15/Nov/23 14,345,000 11000
16/Nov/23 14,356,000 13000
17/Nov/23 14,369,000 14000
18/Nov/23 14,383,000 7000
19/Nov/23 14,390,000 4000
20/Nov/23 14,394,000 12000
21/Nov/23 14,406,000 13000
22/Nov/23 14,419,000 6000
23/Nov/23 14,425,000 12000
24/Nov/23 14,437,000 0
25/Nov/23 0 0
26/Nov/23 0 0
27/Nov/23 0 0
28/Nov/23 0 0
29/Nov/23 0 0
30/Nov/23 0 0
1/Dec/23 0 0
2/Dec/23 0 0
TOTAL 207000
OME PAGE
PASTA ELECTRICITY METER READING

PASTA METER READING
UTILITY PANEL METER UTILITY PASTA 1 METER PASTA 1 PANEL 1 METER

READING CONSUMPTION KW READING IN KWH CONSUMPTION KWH READING
130635296 29752 3034100 19200 65862656

130665048 29296 3053300 18200 65875184
130694344 30008 3071500 22700 65886355
130724352 22646 3094200 7400 65897712
130746998 24034 3101600 11700 65908968
130771032 28880 3113300 18400 65921328
130799912 30792 3131700 20900 65931736
130830704 30864 3152600 19000 65941712
130861568 23592 3171600 12100 65953584
130885160 23144 3183700 11200 65965120
130908304 27120 3194900 15100 65977048
130935424 27308 3210000 18400 65989104
130962732 23516 3228400 19700 65998144
130986248 25296 3248100 15300 66001776
131011544 22080 3263400 11200 66011768
131033624 27040 3274600 15800 66022744
131060664 35528 3290400 22400 66034112
131096192 30760 3312800 19300 66047160
131126952 24813 3332100 13300 66068464
131151765 23387 3345400 12200 66070048
131175152 25184 3357600 13000 66081280
131200336 30080 3370600 18300 66093440
131230416 31336 3388900 18700 66105152
131261752 0 3407600 0 66117768
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
626456 373500
A METER READING
PANEL 1 PANEL 2 METER PANEL 2 PANEL 3 METER PANEL 3

CONSUMPTION KW READING CONSUMPTION KW READING CONSUMPTION KWH
12528 47299668 13208 44015696 21732

11171 47312876 13264 44037428 19848
11357 47326140 17740 44057276 20100
11256 47343880 16556 44077376 18612
12360 47360436 18224 44095988 18928
10408 47378660 13264 44114916 13452
9976 47391924 17108 44128368 20936
11872 47409032 16996 44149304 21208
11536 47426028 16384 44170512 21068
11928 47442412 16208 44191580 20436
12056 47458620 15992 44212016 21500
9040 47474612 16740 44233516 19576
3632 47491352 16452 44253092 22028
9992 47507804 14912 44275120 20884
10976 47522716 13880 44296004 21936
11368 47536596 13280 44317940 14780
13048 47549876 15560 44332720 30436
21304 47565436 14552 44363156 21156
1584 47579988 13568 44384312 16756
11232 47593556 12232 44401068 20400
12160 47605788 15152 44421468 21856
11712 47620940 15904 44443324 21216
12616 47636844 17592 44464540 22784
0 47654436 0 44487324 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
255112 354768 471628
Nov/23
2023
NO OF NO OF
PASTA 1 PASTA 2
Bagco Pasta
Sum Vol Sum Target MW/DAY LINES LINES
KWH/Ton KWH/Ton
MORNING MORNING
SHIFT SHIFT
109,791 472.80 232.2 96,420 203.9 170 4.02 2 5

82,096 455.12 180.4 91,779 201.7 170 3.82 2 4
93,952 543.72 172.8 101,905 187.4 170 4.25 2 5
80,984 459.00 176.4 76,470 166.6 170 3.19 2 5
98,336 465.00 211.5 85,246 183.3 170 3.55 1 5
77,495 389.16 199.1 84,404 216.9 170 3.52 2 5
76,497 548.60 139.4 99,712 181.8 170 4.15 2 5
106,784 578.44 184.6 99,940 172.8 170 4.16 2 5
90,096 443.96 202.9 84,680 190.7 170 3.53 2 5
84,640 420.40 201.3 82,916 197.2 170 3.45 1 5
85,304 401.50 212.5 91,768 228.6 170 3.82 1 5
82,169 482.90 170.2 91,064 188.6 170 3.79 2 5
95,967 491.20 195.4 85,328 173.7 170 3.56 2 5
83,809 448.00 187.1 86,384 192.8 170 3.60 2 5
88,799 449.00 197.8 80,072 178.3 170 3.34 1 4
87,472 511.96 170.9 82,268 160.7 170 3.43 1 4
103,488 543.96 190.2 116,972 215.0 170 4.87 2 4
90,288 551.20 163.8 107,072 194.3 170 4.46 2 5
69,376 398.92 173.9 70,021 175.5 170 2.92 2 5
80,832 360.00 224.5 79,451 220.7 170 3.31 2 4
79,560 371.50 214.2 87,352 235.1 170 3.64 2 3
87,256 410.28 212.7 97,212 236.9 170 4.05 2 4
74,810 498.50 150.1 103,028 206.7 170 4.29 2 4
0 495.44 0.0 0 0.0 170 0.00 2 5
0 0.00 0 170 0.00 0 0
0 0.00 0 170 0.00 0 0
0 0.00 0 170 0.00 0 0
0 0.00 0 170 0.00 0 0
0 0.00 0 170 0.00 0 0
0 0.00 0 170 0.00 0 0
0 0.00 0 170 0.00 0 0
2,009,801 11,190.6 179.6 2,081,464 186.0 170 86.7 43 111
466.27 189.73 196.06
NO OF NO OF
NOODLES NOODLES
Noodles
Sum Vol Target MW/DAY LINES LINES
KWH/Ton
(MORNING (NIGHT
SHIFT) SHIFT)
4,000 32.77 122.1 95 0.2 3 0

4,000 0.00 95 0.2 0 0
7,000 24.24 288.8 95 0.3 0 2
13,000 138.44 93.9 95 0.5 5 6
20,000 171.01 117.0 95 0.8 5 5
5,000 169.50 29.5 95 0.2 5 5
13,000 128.68 101.0 95 0.5 5 5
11,000 122.08 90.1 95 0.5 3 5
11,000 107.27 102.5 95 0.5 3 3
7,000 52.65 133.0 95 0.3 5 0
4,000 0.00 95 0.2 0 0
4,000 0.00 95 0.2 0 0
7,000 50.09 139.8 95 0.3 5 0
5,000 0.00 95 0.2 0 0
11,000 160.08 68.7 95 0.5 5 5
13,000 170.49 76.3 95 0.5 5 5
14,000 192.44 72.7 95 0.6 5 5
7,000 75.31 92.9 95 0.3 5 0
4,000 0.00 95 0.2 0 0
12,000 162.17 74.0 95 0.5 6 5
13,000 142.43 91.3 95 0.5 4 5
6,000 53.27 112.6 95 0.3 5 0
12,000 151.72 79.1 95 0.5 4 5
0 174.91 0.0 95 0.0 5 5
0 0.00 95 0.0 0 0
0 0.00 95 0.0 0 0
0 0.00 95 0.0 0 0
0 0.00 95 0.0 0 0
0 0.00 95 0.0 0 0
0 0.00 95 0.0 0 0
0 0.00 95 0.0 0 0
207,000 2,279.5 90.8 95 8.6 83 66
119.98 104.74
Nov-23
Bagco & Pasta KWH/ton
800.0
700.0
NO OF NO OF
PASTA 1 PASTA 2 600.0
LINES LINES
NIGHT NIGHT 500.0
SHIFT SHIFT
400.0
KW/KWH
300.0
2 5 200.0
2 3 100.0
2 5
0.0
1 5
23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23
1 5 ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ e c/
N N N N N /N /N /N /N /N /N /N /N /N /N D
1/ 3/ 5/ 7/ 9/ 11 13 15 17 19 21 23 25 27 29 1/
2 4
2 5
Bagco KWH/Ton Pasta KWH/Ton Target
2 5
2 5
1 5
2 4
2 5
2 4
2 5
2 5
2 4
2 5
2 4
1 4
2 5
2 4
2 4
2 4
2 4
0 0
0 0
0 0
0 0
0 0
0 0
0 0
44 108
Noodles KWH/ton Nov-23

600.0
500.0
400.0
300.0
KW/KWH
200.0
100.0
0.0
23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23
ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ e c/
N N N N N /N /N /N /N /N /N /N /N /N /N D
1/ 3/ 5/ 7/ 9/ 11 13 15 17 19 21 23 25 27 29 1/
Noodles KWH/Ton Target

9.00 Pasta MW/day Nov-23
v-23
8.00
7.00
6.00
5.00
4.00
MW
3.00
2.00
1.00
0.00
23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 2
ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/
N N N N N N N N N N N N N N N N N N N N N N N N N N N N N
3 23 23 23 23 1/ 2/ 3/ 4/ 5/ 6/ 7/ 8/ 9/ 10/ 11/ 12/ 13/ 14/ 15/ 16/ 17/ 18/ 19/ 20/ 21/ 22/ 23/ 24/ 25/ 26/ 27/ 28/ 29/
ov/ ov/ ov/ e c/
/N /N /N D
25 27 29 1/ MW/DAY NO OF PASTA 1 LINES MORNIN
NO OF PASTA 2 LINES MORNING SHIFT NO OF PASTA 1 LINES NIGHT S
Target NO OF PASTA 2 LINES NIGHT SHIFT
23 Noodles MW/dayNov-23
1.9
1.7
1.5
1.3
1.1
0.9
MW
0.7
0.5
0.3
0.1
-0.1
23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23
3 23 23 23 v/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ec/
/2 v/ v/ c/
o
N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N D
ov o o De 1/ 2/ 3/ 4/ 5/ 6/ 7/ 8/ 9/ 10/ 11/ 12/ 13/ 14/ 15/ 16/ 17/ 18/ 19/ 20/ 21/ 22/ 23/ 24/ 25/ 26/ 27/ 28/ 29/ 30/ 1/ 2
/N /N 1/
27 29
arget MW/DAY NO OF NOODLES LINES (MORNING SHIFT) NO OF NOODLES LINES (NIGHT

y Nov-23 6
3
NO OF LINES
0
3 3 3 3 3 3 3 3 3 3 3 3 3 3
/2 /2 /2 /2 /2 /2 /2 /2 /2 /2 /2 /2 /2 /2
ov Nov Nov Nov Nov Nov Nov Nov Nov Nov Nov Nov Dec Dec
/ / / / / / / / / / / / /
20 21 22 23 24 25 26 27 28 29 30 1 2
NO OF PASTA 1 LINES MORNING SHIFT
NO OF PASTA 1 LINES NIGHT SHIFT
v-23
7
5
NO OF LINES
0
3 3 3 3 3 3 3 3 3 3 3 3
/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 c/2 c/2
o o o o o o o o o e e
/N 3/N 4/N 5/N 6/N 7/N 8/N 9/N 0/N 1/D 2/D
2 2 2 2 2 2 2 3
NO OF NOODLES LINES (NIGHT SHIFT)

GOLDEN PENNY PASTA
HOME PAGE
A DIVISION OF FLOUR MILL OF NIGERIA PLC
PASTA GAS CONSUMPTION
GAS (m3) METER READING FOR PASTA BOILERS

ELECTRONIC
VOLUME
ELECTRONIC VOLUME
TURBINE GAS CORRECTOR ON EXTERNAL DIGITAL
TURBINE GAS CORRECTOR ON THE
FLOW METER THE EXTERNAL DISPLAY OF THE GAS
S/N FLOW METER EXTERNAL DIGITAL
CONSUMPTION DIGITAL DISPLAY TURBINE
BM3 DISPLAY OF THE GAS
(BM )
3
OF THE GAS BM3
TURBINE NM3 TURBINE
(NM3)
1/Nov/23 3422673 2047 14531371 8519 3421689

2/Nov/23 3424720 300 14539890 1176 3423737
3/Nov/23 3425020 2481 14541066 10177 3424040
4/Nov/23 3427501 2826 14551243 11645 3426517
5/Nov/23 3430327 2676 14562888 11031 3429343
6/Nov/23 3433003 2313 14573919 9630 3432018
7/Nov/23 3435316 3523 14583549 14455 3434331
8/Nov/23 3438839 2698 14598004 11116 3437859
9/Nov/23 3441537 455 14609120 6009 3440554
10/Nov/23 3441992 2200 14615129 5057 3442980
11/Nov/23 3444192 1245 14620186 5188 3443209
12/Nov/23 3445437 2005 14625374 8312 3444452
13/Nov/23 3447442 2243 14633686 9273 3446457
14/Nov/23 3449685 1334 14642959 5557 3448702
15/Nov/23 3451019 1732 14648516 2916 3450036
16/Nov/23 3452751 1557 14651432 14847 3453141
17/Nov/23 3454308 3145 14666279 8705 3455292
18/Nov/23 3457453 1708 14674984 7104 3456468
19/Nov/23 3459161 936 14682088 3894 3458176
20/Nov/23 3460097 198 14685982 3758 3459113
21/Nov/23 3460295 258 14689740 2252 3460012
22/Nov/23 3460553 1735 14691992 7094 3461537
23/Nov/23 3462288 3291 14699086 9562 3463273
24/Nov/23 3465579 0 14708648 0 3464594
25/Nov/23 0 0 0 0 0
26/Nov/23 0 0 0 0 0
27/Nov/23 0 0 0 0 0
28/Nov/23 0 0 0 0 0
29/Nov/23 0 0 0 0 0
30/Nov/23 0 0 0 0 0
1/Dec/23 0 0 0 0 0
2/Dec/23 0 0 0 0 0
TOTAL 42906 177277
GOLDEN PENNY NOODLES
A DIVISION OF FLOUR MILL OF NIGERIA PLC
NOODLES GAS CONSUMPTION
GAS (m3) METER READING FOR NOODLES BOILERS

ELECTRONIC
VOLUME
ELECTRONIC VOLUME
TURBINE GAS CORRECTOR ON EXTERNAL DIGITAL
TURBINE GAS CORRECTOR ON THE
FLOW METER THE EXTERNAL DISPLAY OF THE GAS
FLOW METER EXTERNAL DIGITAL
CONSUMPTION DIGITAL DISPLAY TURBINE
BM3 DISPLAY OF THE GAS
(BM )
3
OF THE GAS BM3
TURBINE NM3 TURBINE
(NM3)
1/Nov/23 5892669 878 16239905.95 3651.94 3918749

2/Nov/23 5893547 0 16243557.89 0 3919628
3/Nov/23 5893547 1241 16243557.89 4996.63 3919628
4/Nov/23 5894788 3847 16248554.52 16075.59 3920869
5/Nov/23 5898635 4084 16264630.11 17049.37 3924722
6/Nov/23 5902719 3769 16281679.48 15665.71 3928801
7/Nov/23 5906488 3487 16297345.19 14563.86 3932569
8/Nov/23 5909975 2615 16311909.05 10993.08 3936058
9/Nov/23 5912590 2478 16322902.13 10385.84 3938672
10/Nov/23 5915068 1538 16333287.97 6171.26 3941149
11/Nov/23 5916606 0 16339459.23 0 3942607
12/Nov/23 5916606 0 16339459.23 0 3942607
13/Nov/23 5916606 678 16339459.23 2806.94 3942607
14/Nov/23 5917284 1110 16342266.17 4496.3 3943365
15/Nov/23 5918394 0 16346762.47 0 3944474
16/Nov/23 5918394 2529 16346762.47 10452.08 3944474
17/Nov/23 5920923 3820 16357214.55 15155.24 3947005
18/Nov/23 5924743 1400 16372369.79 5780.11 3950825
19/Nov/23 5926143 198 16378149.9 608.7 3952224
20/Nov/23 5926341 1070 16378758.6 4428.64 3952418
21/Nov/23 5927411 273 16383187.24 1136.64 3953492
22/Nov/23 5927684 664 16384323.88 2469.1 3953765
23/Nov/23 5928348 890 16386792.98 3714.27 3954428
24/Nov/23 5929238 0 16390507.25 0 3955318
25/Nov/23 0 0 0 0 0
26/Nov/23 0 0 0 0 0
27/Nov/23 0 0 0 0 0
28/Nov/23 0 0 0 0 0
29/Nov/23 0 0 0 0 0
30/Nov/23 0 0 0 0 0
1/Dec/23 0 0 0 0 0
2/Dec/23 0 0 0 0 0
TOTAL 35691 150601.3
PAGE
Nov/23
OILERS 2023
EXTERNAL DIGITAL L/ton

DISPLAY OF THE Flour SCM/ton No of heat recovery
Vol Target (diesel)
GAS TURBINE input '23 points from Bagco
(BM3) '23
2048 228.83 472.80 18.0 19 0.0 1

303 496.27 455.12 2.6 19 18.0 1-0
2477 527.60 543.72 18.7 19 7.4 0-1-2
2826 426.48 459.00 25.4 19 0.0 2-1
2675 518.01 465.00 23.7 19 0.0 1
2313 155.11 389.16 24.7 19 0.0 1
3528 511.35 548.60 26.3 19 0.0 1
2695 534.95 578.44 19.2 19 0.0 1-2-1
2426 516.73 443.96 13.5 19 0.0 2-3
229 431.55 420.40 12.0 19 0.0 3
1243 265.19 401.50 12.9 19 0.0 3
2005 497.25 482.90 17.2 19 0.0 3
2245 496.10 491.20 18.9 19 0.0 1-3
1334 456.30 448.00 12.4 19 0.0 3
3105 433.77 449.00 6.5 19 0.0 1 - 3 -1
2151 469.86 511.96 29.0 19 0.0 2-1-3-1
1176 296.50 543.96 16.0 19 0.0 1-2-3-2
1708 538.24 551.20 12.9 19 0.0 3-2-3
937 464.25 398.92 9.8 19 0.0 3
899 242.26 360.00 10.4 19 0.0 3-1-3
1525 382.31 371.50 6.1 19 0.0 3
1736 478.38 410.28 17.3 19 13.0 2-0
1321 508.97 498.50 19.2 19 0.0 2-1
0 526.97 495.44 0.0 19 0.0 0
0 0.00 0.00 19 0
0 0.00 0.00 19 0
0 0.00 0.00 19 0
0 0.00 0.00 19 0
0 0.00 0.00 19 0
0 0.00 0.00 19 0
0 0.00 0.00 19 0
0
42905 10,403.2 11,190.6 15.8 19 38.5
466.27 16.21
Nov/23
2023
BOILERS
EXTERNAL DIGITAL L/ton

DISPLAY OF THE Flour SCM/ton
Vol Target (diesel)
GAS TURBINE input '23
(BM3) '23
879 28.90 32.77 111.4 105 0.0

0 0.00 0.00 105
1241 22.45 24.24 206.1 105 0.0
3853 129.75 138.44 116.1 105 0.0
4079 155.55 171.01 99.7 105 0.0
3768 144.93 169.50 92.4 105 0.0
3489 119.30 128.68 113.2 105 0.0
2614 96.55 122.08 90.1 105 0.0
2477 99.12 107.27 96.8 105 0.0
1458 43.55 52.65 117.2 105 0.0
0 0.00 0.00 105
0 0.00 0.00 105
758 50.35 50.09 56.0 105 0.0
1109 0.00 0.00 105
0 148.00 160.08 0.0 105 0.0
2531 161.25 170.49 61.3 105 0.0
3820 152.55 192.44 78.8 105 0.0
1399 53.43 75.31 76.7 105 0.0
194 0.00 0.00 105
1074 141.51 162.17 27.3 105 0.0
273 119.59 142.43 8.0 105 0.0
663 43.60 53.27 46.4 105 27.8
890 129.56 151.72 24.5 105 0.0
0 150.69 174.91 0.0 105 0.0
0 0.00 0.00 105
0 0.00 0.00 105
0 0.00 0.00 105
0 0.00 0.00 105
0 0.00 0.00 105
0 0.00 0.00 105
0 0.00 0.00 105
0
35690 1,990.63 2,279.5 66.1 105 27.82
119.98 83.65
Volume
No of lines No of lines Corrector
No of boilers Remarks
(Morning) (Night) Time
Taken
3 7 7 8:00
3 6 5 8:00 Bagco supplied only one WHR point for
morning shift. We
Bagco supplied only ran sixto
one totwo
fiveWHR
lines for
3 7 7 8:00 todays shift
point
Bagcofor night shift.
supplied two to one WHR point,
4 7 6 8:00
we
We ran steam boiler and
ran steam boiler ran seven
for todays shiftto six
4 6 6 8:00 lines for today's shift
4 7 6 8:00 We ran seven to six lines for today's shift
4 7 7 8:00 We ran seven to six lines for today's shift
4 7 7 8:00 Bagco supplied one to two WHR point for
morning, and close
Bagco supplied twoout withWHR
to one one point
WHR for for
3 7 7 8:00 night shift. We also ran steam boiler for
today's shift
3 6 6 8:00 today's shift.
4 6 6 8:00 We ran steam boiler and three SHW
boiler
We ranfor today's
steam shiftand three SHW
boiler
4 7 7 8:00
boiler
Bagco for today's
supplied oneshift
to two WHR point,
4 7 6 8:00
we
We ran steam boiler and
ran steam boiler and three
three SHW
SHW
4 7 7 8:00 boiler, andtoday's
seven shift
to six lines for today's
boiler
Bagco for
supplied one to three WHR point
2 5 7 8:00 shift
for morning, and close out
Bagco supplied two to one WHR point with one WHRfor
2 5 6 8:00 for night shift. We ran five to seven lines
morning
Bagco shift
supplied and close out with three
one to two WHR point for to
2 6 7 8:00 for
one today's
WHR shift.
for night shift. We ran five to six
morning
We ran shift and close
linesout
forwith three to
1 7 6 8:00 lines
two WHRforseven
today'sto shift.
for night
six today's
shift. We ran six to
shift.
1 7 5 8:00 We
sevenranlines
sevenforto five lines
today's for today's
shift.
shift.
Bagco supplied three to one WHR point
2 6 7 8:00
for
Wemorning,
ran five toand sixclose
lines out with three
for today's shift.
2 5 6 8:00 WHR for night shift. We ran sixto seven
2 6 6 8:00 Bagcofor
lines supplied
today'sonly
shift.two WHR point for
morning shift. two to one WHR point for
Bagco supplied
2 6 6 8:00
today's shift
2 7 6 8:00
2 0 0 0:00
0 0 0 0:00
0 0 0 0:00
0 0 0 0:00
0 0 0 0:00
0 0 0 0:00
0 0 0 0:00
No of lines No of lines
No of boilers Remarks
(Morning) (Night)
SB 3 3 0 We ran steam boiler three, three lines

was ran for morning shift and no
No Production
OFF 0 0 production for night shift.
SB 3 0 2 We ran steam boiler three, two lines was
ran
We for
rannight
steamshift andthree
boiler no production
and five tofor
six
SB 3 5 6 morning shift.
lines for today's shift.
We ran steam boiler three and five lines
SB 3 5 5
for
Wetoday's
ran steamshift.
boiler three and five lines
SB 3 5 5
for today's
We ran steam shift.
SB 3 5 5
for today's shift.
We ran steam boiler three and three to
SB 3 3 5
five linessteam
We ran for today's
boiler shift.
three and three lines
SB 3 3 3
for today's shift.
We ran steam boiler three, five lines was
SB 3 5 0
ran for morning shift and no production
No Production
OFF 0 0 for night shift.
OFF 0 0 No Production
SB 3 5 0 We ran steam boiler three, five lines was
ran for morning shift and no production
No Production
SB 3 5 5 We ran steam boiler three and five lines
for
Wetoday's
ran steamshift.
SB 3 5 5
for today's shift.
SB 3 5 5
for
Wetoday's
ran steamshift.
boiler three, five lines was
SB 3 5 0
ran
No Production shift and no production
for morning
SB 3 6 5 We ran steam boiler three and six to five
lines
We ran forsteam
today's shift.three and four to
boiler
SB 3 4 5
five linessteam
We ran for today's
boiler shift.
three, five lines was
SB 3 5 0
ran for morning
We ran steam boiler shift three
and noandproduction
four to
SB 3 4 5 for night shift.
five lines for today's shift.
SB 3 5 5
for today's shift.
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
2022
L/ton
SCM/ton
Vol (diesel) Target
'22
'22
493.40 15.6 0.0 19

489.58 14.8 0.0 19
463.00 16.3 0.0 19
411.56 14.3 0.0 19 Nov-23
IG Pasta Daily SCM/ton A
393.20 14.1 0.0 19 100.0
422.72 13.1 0.0 19
90.0
463.44 14.1 0.0 19
533.04 2.1 0.0 19 80.0
497.12 40.9 0.0 19
70.0
330.98 13.3 0.0 19
350.80 24.4 0.0 19 60.0
482.00 22.0 0.0 19 50.0
503.40 21.5 0.0 19
Scm/Ton
515.50 10.9 0.0 19 40.0
351.12 9.1 0.0 19 30.0

361.00 13.3 0.0 19
20.0
493.80 15.3 0.0 19
502.14 13.8 0.0 19 10.0
545.10 13.9 0.0 19
0.0
502.12 14.0 0.0 19
23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23
490.50 12.3 0.0 19 ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ o
N N N N N N N N N N N N N N N N N N N N N N N N
471.98 10.8 0.0 19 1/ 2/ 3/ 4/ 5/ 6/ 7/ 8/ 9/ 10/ 11/ 12/ 13/ 14/ 15/ 16/ 17/ 18/ 19/ 20/ 21/ 22/ 23/ 24/
523.84 13.7 0.0 19 SCM/ton '23 Target SCM/ton '22
576.52 12.6 0.0 19 L/ton (diesel) '22 Target Vol Flour input
553.38 15.8 0.0 19
568.28 16.0 0.0 19
517.20 22.5 0.0 19
413.56 16.1 0.0 19
484.20 11.5 0.0 19
439.44 12.3 0.0 19
0.00 19
14,143.9 15.4 0.0 19

2022
Nov-23
IG Noodles Daily SCM/ton
L/ton 300.00
SCM/ton
Vol (diesel) Target
'22
'22
250.00
200.00
159.1 102.2 0.0 105
169.4 93.7 0.0 105 150.00
Scm/ton
170.3 95.1 0.0 105
115.8 124.3 0.0 105 100.00
43.2 135.3 0.0 105

50.00
0.0 105
0.0 105 0.00
173.9 106.6 0.0 105
23 23 23 23 23 23 23 23 23 23
47.0 128.1 0.0 105 ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/
N N N N N /N /N /N /N /N
1/ 3/ 5/ 7/ 9/ 11 13 15 17 19 21
0.0 105
163.5 115.7 0.0 105
155.7 109.2 0.0 105 Vol SCM/ton '23
114.9 125.5 0.0 105 L/ton (diesel) '23 SCM/ton '22
146.5 110.3 0.0 105
151.8 104.4 0.0 105
0.0 105
0.0 105
177.3 98.3 0.0 105
177.7 96.5 0.0 105
54.8 71.4 33.8 105
156.6 110.2 0.0 105
165.3 105.5 0.0 105
177.2 99.4 0.0 105
161.1 98.5 0.0 105
156.7 103.4 0.0 105
62.5 95.1 0.0 105
0.0 105
159.1 110.8 0.0 105
169.5 107.4 0.0 105
156.6 109.0 0.0 105
0.0 105
3,385.6 105.7 33.8 105
Nov-23
CM/ton Average Scm/ton = 15.8
700.00
600.00
500.00
400.00
Volume
300.00
200.00
100.00
0.00
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 v/2 c/2 c/2
o o o o o o o o o o o o o o o o e e
/N 6/N 7/N 8/N 9/N 0/N 1/N 2/N 3/N 4/N 5/N 6/N 7/N 8/N 9/N 0/N 1/D 2/D
1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
Target SCM/ton '22 L/ton (diesel) '23
Vol Flour input
Nov-23
Daily SCM/ton Average Scm/ton = 66.1
400.00
350.00
300.00
250.00
200.00
Volume
150.00
100.00
50.00
0.00
23 23 23 23 23 23 23 23 23 23 23 23
ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ ov/ e c/
/N /N /N /N /N /N /N /N /N /N D
11 13 15 17 19 21 23 25 27 29 1/
SCM/ton '23 Target Flour input

SCM/ton '22 L/ton (diesel) '22
HO DAILY METRIC TRACKER MONTH
ME
PA
GE
DT TREND PER ASSET BREA

POWER COST GAS
NB
THERE MIGHT BE NEED TO DIVE DEEPER THROUGH FROM
EACH DASHBOARD
MONTHLY METRIC TRACKER MAINTENANC
BREAKDOWN ANALYSIS MAINTENAN

GAS CONSUMPTION WORK ORDER M
MAINTENANCE METRIC
MAINTENANCE COST
WORK ORDER MANAGEMENT

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EXPECTED EXPECTED EXPECTED EXPECTED REPORT- EXPECTED EXPECTED EXPECTED EXPECTED EXPECTED

REPORT-PM REPORT-EM REPORT-WO MONTHLY BD REPORT-SPARE REPORT-TEAM REPORT-YEARLY REPORT-POWER REPORT-GAS

PM WO PPM- PM WO REPORT- EXPECTED

RCA FIELD RCA

SINGLE TASK SHOWN ON W

WR ID ISSUE RAISED WORK INSTRUCTION

TIMR SPENT INFORMATION

Flg 2 -Press 1.2

SPARE USED INFORMATION

AX WORK ORDER NUMBER

TIME CONFIRMATION(TICO) (Name & Signature) TECHNICAL COMPLETION

NICAL COMPLETION(TECO) (Name & Signature) DONE BY

WORK ORDER INFORMATION

FMN-GP--2023-12-13-00476 Fava Long Goods Production Line 2 Flg2-Pk -2 (Stiavelli)

JOB TYPE PRIORITY SHIFT GENERATED BY

MECHANICAL HIGH SHIFT C Olutimehin

Adekanye Francis Fitter Rasheed Hammed Fitter

TIMR SPENT INFORMATION

SECTIONS START TIME STOP TIME TOTAL TI

Flg2-Pk -2 (Stiavelli) 12/30/1899 12/30/1899 2

SPARE USED INFORMATION

S/N ITEM DESCRIPTION ITEM NO QUANTITY

P014838 REDUCER GEAR;VF 44 P1 P63 B5,I: TOTAL

EM) WORK ORDER

SECTION GENERATED DATE

(Stiavelli) 12/13/2023 17:21

Layer comb fault

ther one from bstore was modified

TOTAL TIME SPENT

LINK TO EM WO WITH DT>2.5

LINK TO EM WO WITH DT>2.5 RCA-GN--2023-05-23-00005 FMN-GN--2023-05-23-00824 NOODLES LINE

Work Order Description Work Order Stage

Tantative Solution Recommen

1] Improper maintenance. 2] Mal

Measure (How would Measuring

Corrective & Preventive Action

Order Stage Job Trade Shift RCA Status

3. Team Member 4. Team Member 5. Team Member

ng on the machine. 1] Aging of the material.

Mother Nature/Environment (is it caused

RCA STATUS Closed Out

FMN-GP--2023-10- Flg 4 Spreader Upper GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg 4 Stick Return Group GP-FVLG 4-PPM on Stick CLOSED

FMN-GP--2023-10- Flg4-Spreader GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg 4 Stripper GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Pk9 GP-FVLG 4-PPM on PK 9- CLOSED

FMN-GP--2023-10- Flg4-Pk-9 Shrink Warp Mc GP-Flg4-PPM on Pk-9 CLOSED

FMN-GP--2023-10- Flg4-Press- Centrifugal GP-FVLG 4-PPM on Pre- CLOSED

FMN-GP--2023-10- Flg4-Loader GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Press-Volumetric GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Press-Compression GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Press-Vacuum GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Pk- 10 GP-FVLG 4-PPM on PK 10- CLOSED

FMN-GP--2023-10- Flg4-Pk9 GP-FVLG 4-PPM on PK 9- CLOSED

FMN-GP--2023-10- Flg4-Pk-9 Shrink Warp Mc GP-FVLG 4-PPM on PK 9- CLOSED

FMN-GP--2023-10- Flg4-Stripper GP-FVLG 1-PPM on CLOSED

FMN-GP--2023-10- Flg4-Stripper Impulse GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg 4 Stripper Knife Unit GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Stripper GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- FLG4-Press GP-FVLG 4-PPM on Press CLOSED

FMN-GP--2023-10- Flg 4 Stripper Knife Unit GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Press-Main or GP-FVLG 4-PPM on CLOSED

FMN-GP--2023-10- Flg4-Humidifier GP-FVLG 4-PPM on CLOSED