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Electrospinning -

modifications
Alignment of electrospun
nanofibers - patterning
Special collectors
Rotating roller Vibrating plate

Sharp edged rotating disc frame


Special collectors
fork Point collector

Wire drum
Special collectors - pattering

Rotating cylinder
1 The simplest set up
High rotation speed – thousands rotations per
minute
The orientation of fibers in one direction is equal
deposition rate of fibers, and the rotational speed
of the cylinder. The smaller cylinder speed =
random fiber orientation, greater speed cylinder,
the fibers can be broken.
Special collectors - pattering

http://www.cosmobio.co.jp/export_e/products/cell_tissue_cultur
e/products_hks_20090105.asp?entry_id=1643
Special collectors - pattering
Wire drum
Wire drum
The rotation speed significantly lower
2 approximatly 1rpm
Special collectors - pattering
Sharp rotating disk

High rotation speed – thousands


rotations per minute
3

http://www.mecc.co.jp/en/html/products/sd-series.html
Special collectors - pattering
frame

4
Special collectors - pattering

fork

5
Patterning
Printed circuit
Hybrid yarns
Hybrid yarns

http://www.ros.hw.ac.uk/bitstream/10399/2245/1/BazbouzMB_0509_std.pdf
Hybrid yarns by Nanospider TM

Jirsák, O., Sanetrník, F.,


Chaloupek, J.:
Nanofiber-covered yarns,
Chemical Fibers
International 2/2011
Hybrid yarns by Nanospider TM

Jirsák, O., Sanetrník, F.,


Chaloupek, J.:
Nanofiber-covered yarns,
Chemical Fibers
International 2/2011
Hybrid yarns by Nanospider TM

Jirsák, O., Sanetrník, F.,


Chaloupek, J.:
Nanofiber-covered yarns,
Chemical Fibers
International 2/2011
Manufacture of thread
through electrospinning

Spinning from the liquid surface


Manufacture of thread
through electrospinning
Spinning from the liquid surface
Manufacture of thread through
electrospinning
Two opposite jets
Manufacture of thread through
electrospinning
twisting
Manufacture of thread through
electrospinning
Twisting
Manufacture of thread through
electrospinning

průtah

zákrut
Production of bicomponent
fibers – core-sheath by
electrospinning

Schematic illustration of the setup for electro-spun fibers having core/sheath structure. (a) The spinneret was manufactured from two coaxial capillaries, through
which healing agent (core) and polymer solution(sheath) were simultaneously ejected to form a continuous coaxial jet. Two different SEM images of healing
agent encapsulated fibrous structures; (b) beads on string and (c) smooth tube, respectively. Inset figure of Fig. (b) and (c) is schematic of corresponding
core/sheath structures, respectively. http://braungroup.beckman.illinois.edu/JeongHoPark.html
Production of bicomponent
fibers – core-sheath by
electrospinning

Alternativa – výroba dutých vláken


Production of bicomponent
fibers – core-sheath by
electrospinning

http://www.hillsinc.net/images/meltblownfig1.jpg

http://www.mecc.co.jp/en/html/products/
spinneret/ultra_co-axial.html
bicomponent
Production of
fibers – side-by-side by
electrospinning
Production of bicomponent
fibers – side-by-side by
electrospinning

The scanning electron microscopy (SEM) image of the electrospun HSPET/PTT


nanofibers shown in the graphic indicates that the as-spun fibers have curly and
helically crimped fiber morphologies. The average fiber diameter of the HSPET/PTT
nanofiber is 800 nm, and the diameter of helix is about 1–1.5 μm, simultaneously the
thread pitch of the helical structure is only about 1.5 μm that the whole fiber present a
morphology of tight spring.

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