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FOLD Template Date: 7/10/01 FOLD

FOLD FOLD
TRIM 30 PG TRIM 30 PG

Event Codes For ADEM III ECM Component Identifiers (CID¹)


Event Code Condition Module Identifier (MID²) Temperature Sensor
E004 Engine Overspeed Shutdown for Cylinder Exhaust Port RENR5966
E013 High Crankcase Pressure Shutdown
Engine Control Turbo Inlet Thermocouple July 2002
E016 High Engine Coolant Temperature Shutdown
(MID No. 036)
E017 High Engine Coolant Temperature Warning
CID Component
0017 Fuel Shutoff Valve
E019 High Engine Oil Temperature Shutdown
0041 Sensor Volt DC Supply
E020 High Engine Oil Temperature Warning
0094 Fuel Pressure Module
E026 High Inlet Air Temperature Shutdown
0100 Engine Oil Pressure Sensor
E027 High Inlet Air Temperature Warning
0101 Crankcase Pressure Sensor
E038 Low Engine Coolant Temperature Warning
0106 Air Inlet Pressure Sensor
E040 Low Engine Oil Pressure Shutdown
0109 Engine Coolant Outlet Pressure Sensor
E042 Low System Voltage Shutdown
0110 Engine Coolant Temperature Sensor
E043 Low System Voltage Warning
0168 System Voltage
E050 High System Voltage Warning
0172 Intake Manifold Air Temperature Sensor
E096 High Fuel Pressure
0174 Fuel Temperature Sensor
E100 Low Engine Oil Pressure Warning
0175 Engine Oil Temperature Sensor
E101 High Crankcase Pressure Warning
0190 Engine Speed/Timing Sensor
E127 Engine Oil Filter Diff Pressure Low Warning
0262 Voltage Sensor Dc Power Supply
E128 Engine Oil Filter Diff Pressure Low Shutdown
0301 Cylinder 1 - Transformer Primary
E129 Engine Oil Filter Diff Pressure High Warning
0302 Cylinder 2 - Transformer Primary
E130 Engine Oil Filter Diff Pressure High Shutdown
0303 Cylinder 3 - Transformer Primary
E135 Low Jacket Water Pressure Shutdown
0304 Cylinder 4 - Transformer Primary
E200 Continuous Cylinder Misfire
E201 Cylinder #1 Intermittent Misfire
0305 Cylinder 5 - Transformer Primary J2 J1
0306 Cylinder 6 - Transformer Primary
E202 Cylinder #2 Intermittent Misfire
0307 Cylinder 7 - Transformer Primary
E203 Cylinder #3 Intermittent Misfire
0308 Cylinder 8 - Transformer Primary
E204 Cylinder #4 Intermittent Misfire
0323 Shutdown Lamp
E205 Cylinder #5 Intermittent Misfire
0324 Warning Lamp
E206 Cylinder #6 Intermittent Misfire
0336 Incorrect ECS Switch Inputs
E207 Cylinder #7 Intermittent Misfire
0338 Pre-Lube Relay

G3606 Engine Electrical System


E208 Cylinder #8 Intermittent Misfire Bar- Fixed Bridge
0339 Engine Pre-lube Pressure switch
E223 High Gas Temperature
0401 Cylinder 1 - Transformer Secondary
E224 High Jacket Water Inlet Pressure End Brkt
0402 Cylinder 2 - Transformer Secondary
E225 Engine Overcrank
0403 Cylinder 3 - Transformer Secondary
Terminal
E226 Driven Equipment not Ready Hydrax End Cover Terminal
0404 Cylinder 4 - Transformer Secondary
E229 Fuel Energy Content Setting Low
E230 Fuel Energy Content Setting High
0405 Cylinder 5 - Transformer Secondary Pressure 4ZS1-UP (Engine) Circuit Breaker
0406 Cylinder 6 - Transformer Secondary
E231 Fuel Quality Out of Range
0407 Cylinder 7 - Transformer Secondary
Switch Circuit Breaker
E233 Low Engine Pre-lube Pressure
0408 Cylinder 8 - Transformer Secondary End Brkt
E242 Engine Overload
0443 Crank Terminate Relay
E243 High Left Turbo Turbine Outlet Temperature
0444 Start Relay
E244 High Right Turbo Turbine Outlet Temperature
0445 Run Relay Choke
E245 High Left Turbo Turbine Inlet Temperature
0524 Desired Speed Sensor Actuator J3
E246 High Right Turbo Turbine Inlet Temperature
0525 Choke Actuator
E264 Emergency Stop Activated J4
0526 Wastegate Valve
E266 Low Hydrax Oil Pressure
0542 Unfiltered Oil Pressure Sensor
E268 Unexpected Engine Shutdown
1040 ICSM not Communicating
E269 Customer Shutdown Requested
1501 Cylinder #1 Detonation Sensor
E270 Driven Equipment Shutdown Requested
1503 Cylinder #3 Detonation Sensor
E337 High Engine Oil to Engine Coolant Diff Temp Manifold Air Temperature Sensor
1505 Cylinder #5 Detonation Sensor
E401 Cylinder #1 Detonation
1507 Cylinder #7 Detonation Sensor
E402 Cylinder #2 Detonation
E403 Cylinder #3 Detonation
1844 Fuel Actuator J4
E404 Cylinder #4 Detonation Intergrated Combusting Sensing Module (ICSM)
E405 Cylinder #5 Detonation (MID No. 109)
E406 Cylinder #6 Detonation CID Component
E407 Cylinder #7 Detonation 0253 Personality Module Mismatch

FRONT
E408 Cylinder #8 Detonation 0591 EEPROM Checksum Fault or ECM not programmed
E421 Cylinder #1 Detonation Shutdown 1040 ICSM not Communicating
E422 Cylinder #2 Detonation Shutdown 1043 Cylinder #1 Firing Signal 6 5 4 3 2 1 Service Tool
E423 Cylinder #3 Detonation Shutdown
Connector
1044 All Cylinders Firing Signal
E424 Cylinder #4 Detonation Shutdown J6 J5
1101 Cylinder #1 Combustion Probe
E425 Cylinder #5 Detonation Shutdown 1102 Cylinder #2 Combustion Probe
E426 Cylinder #6 Detonation Shutdown 1103 Cylinder #3 Combustion Probe
E427 Cylinder #7 Detonation Shutdown 1104 Cylinder #4 Combustion Probe A
E428 Cylinder #8 Detonation Shutdown
B Terminal Box
1105 Cylinder #5 Combustion Probe Exhaust Valve
Inlet Valve
E601 Cylinder #1 Continuous Misfire 1106 Cylinder #6 Combustion Probe
E602 Cylinder #2 Continuous Misfire 1107 Cylinder #7 Combustion Probe
E603 Cylinder #3 Continuous Misfire Firing order Firing Order
1108 Cylinder #8 Combustion Probe
E604 Cylinder #4 Continuous Misfire Standard rotation CCW...1-5-3-2-6-4 © 2002 Caterpillar Printed in U.S.A.
1490 Rt. Turbo Turbine Out Temp Sens
E605 Cylinder #5 Continuous Misfire 1491 Rt. Turbo Turbine In Temp Sens
All Rights Reserved
E606 Cylinder #6 Continuous Misfire 1531 #1 Exhaust Port Temp Sensor
E607 Cylinder #7 Continuous Misfire 1532 #2 Exhaust Port Temp Sensor
E608 Cylinder #8 Continuous Misfire 1533 #3 Exhaust Port Temp Sensor
FOLD E801 Cylinder #1 High Exhaust Port Temp 1534 #4 Exhaust Port Temp Sensor FOLD
E802 Cylinder #2 High Exhaust Port Temp 1535 #5 Exhaust Port Temp Sensor
E803 Cylinder #3 High Exhaust Port Temp 1536 #6 Exhaust Port Temp Sensor
E804 Cylinder #4 High Exhaust Port Temp
E805 Cylinder #5 High Exhaust Port Temp
1537 #7 Exhaust Port Temp Sensor
Turbo Outlet Thermocouple Detonation Sensor Inlet Manifold Air Fuel Combustion Jacket Water Outlet Jacket Water Unfiltered Engine
1538 #8 Exhaust Port Temp Sensor Oil Temperature
E806 Cylinder #6 High Exhaust Port Temp Temperature Sensor Temperature Sensor Pressure Sensor Temperature Sensor Oil Pressure Sensor Fuel Actuator
E807 Cylinder #7 High Exhaust Port Temp
¹ The CID is a diagnostic code that indicates which component is faulty.
Sensor Air/Fuel
E808 Cylinder #8 High Exhaust Port Temp
² The MID is a diagnostic code that indicates which electronic control module Sensor Pressure Module
diagnosed the fault.
E821 Cylinder #1 Exhaust Port Temp Deviation High
E822 Cylinder #2 Exhaust Port Temp Deviation High
E823 Cylinder #3 Exhaust Port Temp Deviation High
E824 Cylinder #4 Exhaust Port Temp Deviation High Wastegate Gas Shutoff
E825 Cylinder #5 Exhaust Port Temp Deviation High Actuator Solenoid
E826 Cylinder #6 Exhaust Port Temp Deviation High Extension
E827 Cylinder #7 Exhaust Port Temp Deviation High
E828 Cylinder #8 Exhaust Port Temp Deviation High
Ignition Transformer Engine
E841 Cylinder #1 Exhaust Port Temp Deviation Low
E842 Cylinder #2 Exhaust Port Temp Deviation Low Speed/Timing
E843 Cylinder #3 Exhaust Port Temp Deviation Low
E844 Cylinder #4 Exhaust Port Temp Deviation Low
Sensor
E845 Cylinder #5 Exhaust Port Temp Deviation Low
E846 Cylinder #6 Exhaust Port Temp Deviation Low
E847 Cylinder #7 Exhaust Port Temp Deviation Low
E848 Cylinder #8 Exhaust Port Temp Deviation Low
Inlet Air
Spark Plug Restriction
Switch
Filtered Engine
Tube GAP PLUG AT 0.29±0.04 Oil Pressure
TIGHTEN TO 68 4 N.m
Jacket Water Inlet
Failure Mode Identifiers (FMI)¹ Gas Shutoff Pressure Switch
FMI No. Failure Description
0 Data valid but above normal operational range. Valve
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low. GECM
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update. Prelube Oil Water/Oil Level
10 Abnormal rate of change.
11 Failure mode not identifiable. Pressure Switch Connector
12 Bad device or component.
13 Out of calibration.
16 Parameter not available.
ICSM Crankcase Pressure Switch
17 Module not responding.
18 Sensor supply fault. Connector
19 Condition not met.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. Ignition/Detonation
Rail Connector 32
Note: For each cylinder there is one temperature
sensor for the exhaust port (2) and one combustion N MEAS
sensor (1). For each turbo charger, there is one
temperature sensor for the exhaust after the
Air Start Valve 24 22 23
O
T
E ITEM QTY UNIT
PART NO. NAME

3 7 turbocharger (4) and one temperature sensor for 13 PARTS LIST


27 2 35
22 the exhaust before the turbocharger (3).
Air Prelube Valve 1 1 2V-7088 LENS-RED
3 5 2 1 3E-1813 SWITCH AS
25 21 23
2 3 1 3E-2149 SWITCH
1 17 23
4 8 3S-2093 STRAP-CABLE
7
5 1 7C-4910 SEAL - WASHER
1
6 4 7D-6922 LOCKNUT 3/8-16
25 32 47 7 1 7E-0860 DIAL-CONCENTRIC
N
O MEAS
T ITEM QTY UNIT PART NO. NAME X . 8 1 7R-3029 CAP
E , 9 4 8L-8413 STRAP
PARTS LIST
1 71 3S-2093 STRAP-CABLE 10 3 9X-9614 TERMINAL -SINGLE
2 4 4S-5719 SPACER 11 2 9X-9616 COVER
3 4 7H-3937 LOCKWASHER-TOOTH
12 4 1 9X-3495 CLIP AS
12 2 9X-9675 BRACKET - END
5 3 116-0118 CLIP
14
13 1 109-6507 SWITCH -OPERATOR
6 4 116-2649 SENSOR GP 14 1 111-1324 BLOCK-CONTACT
7 2 127-0594 WIRE AS
28 35
8 1 128-8831 BRACKET
15 55 115-1322 TERMINAL -DOUBLE
43 47 26
9 12 136-4605 EXTENSION AS 16 13 115-2538 COVER
10 12 152-0807 SENSOR GP-TEMP 17 1 116-5270 LAMP-RED
11 12 159-3219 SENSOR-COMB
12 2 176-1287 CONTROL GP
18 6 131-2639 WASHER
13 12 188-4926 CONNECTOR AS 33 19 29 30
19 1 131-4888 GASKET
34 18
FOLD 34 22 34 21 34 20
34 19 34 17
14
15
10
2
192-4329
194-6862
BRACKET
WIRE AS
4 31 20 1 132-8487 NUT-RING FOLD
10 11 21 1 153-5040 LAMP-GREEN
37 16 2 194-6863 WIRE AS 15
8
37 8 37 8
37 8 37 8 17 2 194-6864 WIRE AS 22 1 153-5042 LAMP-AMBER
37 8
18 2 194-6866 WIRE AS 23 3 156-0518 SOCKET AS
3 30 3 30
3 30 19 2 194-6867 WIRE AS
24 1 156-0519 LENS-AMBER
3 30
3 30 3 30 20 2 194-6868 WIRE AS
21 1 195-6054 HARNESS AS-WRG (RT Thermocouple) 25 1 156-0520 LENS-GREEN
22 1 195-6055 HARNESS AS-WRG (LT Thermocouple) 26 1 168-5274 CONT GP -B
23 2 198-0112 BRACKET AS
27 1 174-8737 BAR-FIXED BRIDGE
24 2 198-0113 BRACKET AS
25 2 198-0114 PLATE 28 1 197-2691 BAR-FIXED BRIDGE
16
26 8 209-3413 MOUNT-SHOCK 29 1 200-6198 CONT GP -B
27 4 0L-2070 BOLT 3/8-16
30 1 204-6687 BOX AS
28 4 0S-1571 BOLT 3/8-16
29 40 0S-1591 BOLT 3/8-16 31 1 207-2391 HARNESS AS
30 23 0S-1594 BOLT 3/8-16 32 1 208-1028 FILM
13 31 8 0S-1614 BOLT 1/4-20 33 1 208-3697 GASKET
32 4 0S-1617 BOLT 5/16-18
33 2 0S-1620 BOLT 1/2-13
34 1 208-6049 TAG-WIRE IDENT
34 24 125-5356 DISC-INSULATOR 35 4 030-8838 SCREW 6-32
9 35 73 3V-3308 WASHER-HARD 36 6 033-5929 SCREW 4-40
36 1 4F-4879 BOLT 3/8-16
37 2 4P-7428 CLIP
37 6 142-2928 LOCKNUT 4-40
34 38 33 CLIP 38 4 4B-5324 WASHER
4P-7581
11 39 10 4P-8134 CLIP 39 4 8C-8560 SCREW-LOCKING 4-40
40 8 5P-0537 WASHER-HARD
41 2 5P-8245 WASHER-HARD 8
42 12 5P-9297 CLIP

31
43 16 5S-0003 NUT-FULL 5/16-18
44 12 6K-8179 CLIP
45 12 6V-5050 SEAL-O-RING
46 21 9L-9132 WASHER-HARD
47 20 9M-1974 WASHER-HARD
48 11 9S-8752 NUT-FULL 3/8-16
20 39
31 12
Control Panel

TRIM 30 PG TRIM 30 PG

FOLD FOLD FOLD FOLD


Left Sensor Wiring

J-7

CB1
CONNECTOR
SERVICE TOOL

109-6507
PUSHBUTTON
DOOR MOUNTED
C
F
G
E
D
B
A

CB2 (6 A)
EMERGENCY STOP

NORMALLY CLOSED

(16 A)

+
1 2

P300-BK
P600-RD

CL200-CU
CL200-GN
CL200-YL
CL100-PU
CL100-PK

AUTO
AUTO

STOP
STOP
START

OFF
OFF
START

24 VDC
-
Engine Control Switch
C256B-BK
J-2

Remote
Start
J011-P2-1-RD 1 Cylinder 1 - Socket A

Control System Power Diagram


J012-P2-2-BK 2 Cylinder 1 - Socket B
J031-P2-14-RD 14 Cylinder 3 - Socket A
J032-P2-15-BK 15 Cylinder 3 - Socket B

B
J041-P2-26-RD

A
B
A
31
64
61
62
70
57
55
53
52
69
67
65
63
26 Cylinder 4 - Socket A

P1/J1
J042-P2-27-BK Cylinder 4 - Socket B
27
J061-P2-16-RD 16 Cylinder 6 - Socket A
J062-P2-17-BK 17 Cylinder 6 - Socket B

Auto
Stop
J051-P2-3-RD

Start
3 Cylinder 5 - Socket A
J052-P2-4-BK

-Battery
4

-Battery
-Battery
-Battery
-Battery
Cylinder 5 - Socket B

-Battery
J021-P2-24-RD 24 Cylinder 2 - Socket A

Unswitched
Unswitched
Unswitched
Unswitched
Left Sensor Wiring
J022-P2-25-BK 25 Cylinder 2 - Socket B

Digital Return

Unswitched +Battery
Switched +Battery

ICSM
Switched +Battery
+Battery
+Battery
+Battery
+Battery
ECM

Tool
A330-RD Gas Shutoff Valve (A) A330-RD A330-RD
69 11 GAS SHUTOFF VALVE +

Service
A330-BK Gas Shutoff Valve (B) A330-BK A330-BK
56 21 GAS SHUTOFF VALVE -

Connector
A201-RD Choke Actuator (A) A201-RD A201-RD
22 63 CHOKE ACTUATOR +

213-6305
A201-BK Choke Actuator (B) A201-BK A201-BK
12 64 CHOKE ACTUATOR -
A202-RD Fuel Actuator (A) A202-RD A202-RD
68 6 FUEL ACTUATOR +
A202-BK Fuel Actuator (B) A202-BK A202-BK
55 7 FUEL ACTUATOR -
A204-RD Wastegate Actuator (A) A204-RD A204-RD
23 8 WASTEGATE ACTUATOR +
A204-BK Wastegate Actuator (B) A204-BK A204-BK
13 9 WASTEGATE ACTUATOR -
C295-WH Hydrax Pressure SW (A) C295-WH C295-WH
21 70 HYDRAX PRESSURE SWITCH
C295-BK Hydrax Pressure SW (B) P400-BK

Left Sensor Wiring


11

P400-BK
53 RETURN
P700-RD Pressure Module (A) P700-RD
45
P300-BK Pressure Module (B) P300-BK

HARNESS
37
MP110-WH/BU Pressure Module (D) MP110-WH/BU MP380-WH/PU

INTERCONNECT
46 56 RIGHT SIDE DETONATION SUPPLY A (8V)
MP120-WH/GN Pressure Module (C) MP120-WH/GN MP380-WH/GY

BATT-
38 54 RIGHT SIDE DETONATION RETURN B

SPARE 2
SPARE 1
MP110-CU Pressure Module SHLD P300-BK MP380-WH/BU

STOPINPUT
30 36 DETONATION SENSOR INPUT C (GECM INPUT A)

IDLE/RATED
ENGINE RUN
AUTO INPUT
C615A-WH Air Restriction SW (A) C615A-WH MP380-WH/GN

NORMAL STOP
START INPUT

PWM OUTPUT 2
PWM OUTPUT 1
ACTIVE ALARM
39 37 DETONATION SENSOR INPUT D (GECM INPUT B)

PULSE OUTPUT 2
PULSE OUTPUT 1
ENGINE FAILURE
EMERGENCY STOP
EMERGENCY STOP
P400-BK Air Restriction SW (B) P400-BK MP380-WH/YL

CAN DATA LINK -


CAN DATA LINK +
CAT DATA LINK -
CAT DATA LINK +
CRANK TERMINATE
31 38 DETONATION SENSOR INPUT E (GECM INPUT C)

4-20 mA- INPUT 2


4-20 mA+ INPUT 2
TIMING SETTING 2
DRIVEN EQUIPMENT

4-20 mA- OUTPUT 2


4-20 mA+ OUTPUT 2
4-20 mA- OUTPUT 1
4-20 mA+ OUTPUT 1
BATT+ (KEYSWITCH)
MP850-WH Speed/Timing Sensor (2) MP850-WH MP380-WH/OR
70 39 DETONATION SENSOR INPUT F (GECM INPUT D)

DESIRED SPEED SHIELD


DESIRED SPEED RETURN
DESIRED SPEED SIGNAL
CAN DATA LINK SHIELD
MP850-BK Speed/Timing Sensor (1) MP850-BK MP130-RD

4-20 mA- DESIRED SPEED


4-20 mA+ DESIRED SPEED
AUXILIARY 2 AMP RETURN
AUXILIARY 2 AMP OUTPUT
BATT- (DIGITAL RETURN)
57 65 JW OUTLET PRESUURE SENSOR SUPPLY (8V)

DESIRED SPEED + 5 VOLTS


GOVERNOR GAIN SETTING 2
MP850-CU Speed/Timing SHLD MP850-CU MP130-WH

GAS SHUTOFF VALVE VOLTAGE


47 68 JW OUTLET PRESSURE SIGNAL

BATT+ 24 VDC 6 AMP (FUSED)


MP130-BK

MANUAL PRELUBE SWITCH SIGNAL


66 JW OUTLET PRESSURE SENSOR RETURN

PRELUBE SOLENOID VALVE VOLTAGE


BATT+ 24 VDC 20 AMPS (UNFUSED)
A310-RD AIR START SOLENOID VALVE +
10
A310-BK AIR START SOLENOID VALVE -
20
A320-RD AIR PRELUBE SOLENOID VALVE +
12
A320-BK AIR PRELUBE SOLENOID VALVE -
22
C130-WH JW PUMP OUTLET PRESSURE SWITCH
69

X110A/GY
X110B/GY
X100D/GY
X100C/GY
X100B/GY
X100A/GY
X000B/GY
X000A/GY
X183B/GY
X183A/GY
CL/200CU
CL200/GN
CL200/YL
CL100/PU
CL100/PK
C256C/BK
C256B/BK

SP02/GY
SP01/GY
X283/GY
X273/GY
X170/CU
X170/BK
X170/WH
X170/RD
M010/BK
M020/BK
M050/BK
M030/BK
M000/BK
A330/RD
A320/RD
C290/RD
P908/BK
P907/BK
P906/BK
M040/BK
A340/BK
A340/RD
P500/BK
P914/BK
P915/BK
P913/BK
P700/RD
P600/RD
P300/BK
P100/RD

9
8
8
8
7
6
5
4
4
3
3

53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
2
1
2
C530-WH WATER/OIL LEVEL SWITCH INPUT
67
A340-RD AUXILIARY 2A OUTPUT +
13

2
1
2
A340-BK AUXILIARY 2A OUTPUT -
23
P906-BK

9
8
8
8
7
6
5
4
4
3
3

53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
29 CRANK TERMINATE SIGNAL
P907-BK ACTIVE ALARM SIGNAL
J-6 31
P908-BK ENGINE FAILURE SIGNAL
30

P300A/BK
LEFT SIDE M040-BK

P500/BK
P914/BK
P915/BK
NOTE A

P913/BK

A320/RD
C290/RD
P908/BK
M040/BK
P907/BK

C994/GY
C993/GY
C992/GY
C991/GY
C990/GY

X170/CU
X170/BK
X170/WH
X170/RD
28 RUN RELAY SIGNAL

C256C/BK
C256B/BK
P700A/RD
P600A/RD

CL200/CU
CL200/GN
CL200/YL
CL100/PU
CL100/PK
ENGINE WIRING
J-1

P200-RD
52 + BATT

NOTE B
P200-RD

CUSTOMER

CUSTOMER E-STOP
REMOTE START

A2
P700-RD ICSM Module (A) P700-RD P200-RD
53 + BATT
11 55 + BATT
P300-BK P300-BK

+
ICSM Module (B) P200-RD
21 57 + BATT

2 SPEED
CL100-PK ICSM Module (J) CL100-PK

ON

3 DESIRED
6

PRELUBE
NOTE C
CL100-PU ICSM Module (N) CL100-PU P300-BK

-
5 63 - BATT

MANUAL PRELUBE
CL200-YL ICSM Module (K)
A-3 CONTROL MODULE

CL200-YL P300-BK

1 POTENTIOMETER
9 65 - BATT

-
CL200-GN ICSM Module (M)

A1
CL200-GN P300-BK
8 67 - BATT

ON
EMERGENCY STOP
CL200-CU ICSM Module (D) CL200-CU P300-BK

ENGINE

+
7 69 - BATT
X273-WH ICSM Module (E) X273-WH
20

1.3K
X283-WH ICSM Module (H) X283-WH C256A-BK

P300A/BK
P700E/RD
10 22 EMERGENCY STOP INPUT

-
C205-BK Prelube Pressure SW (B)

ALARM
P500-BK P500-BK

ACTIVE

1.3K
P700H/RD

+
69 31 DIGITAL RETURN
C205-WH Prelube Pressure SW (A) C205-WH
70
MP010-RD Manifold Air Temp (A) P005-RD P700-RD
61 70 KEYSWITCH INPUT (+ BATT)

-
MP010-WH Manifold Air Temp (C) MP010-WH
60
MP010-BK Manifold Air Temp (B) P005-BK C205-WH

ENGINE

1.3K
FAILURE
P700G/RD
30

+
59 PRELUBE PRESSURE SWITCH
CL200/CU MP010-CU Manifold Air Temp SHLD P005-BK MP010-WH

C
58 14 MANIFOLD AIR TEMP
CL200/GN MP030-RD JW Temperature P005-RD MP030-WH

F
51 27 JW TEMP
CL200/YL MP030-WH JW Temperature (1) MP030-WH MP020-WH

G
50 15 FUEL TEMP

SPLICE
CL100/PU MPO30-BK JW Temperature (2) MP000-WH

E
49 P005-BK 17

P700F/RD
CL100/PK MP030-CU JW Temperature SHLD MP100-WH
OIL TEMP

D
P005-BK

CP-11
48 26 UNFILTERED OIL PRESSURE

CONNECTOR
MP020-RD Fuel Temperature (A) MP101-WH

SERVICE TOOL
39 P005-RD 24
P300Z/BK FILTERED OIL PRESSURE

B
MP020-WH Fuel Temperature (C) MP020-WH P005-RD
P600Z/RD 38 2 ANALOG SENSOR SUPPLY (5V)

A
MP020-BK Fuel Temperature (B) P005-BK MP140-WH
37 25 CRANKCASE PRESSURE
MP020-CU Fuel Temperature SHLD P005-BK P005-BK
36 3 ANALOG SENSOR RETURN
MP000-RD Oil Temperature (A) P005-RD
35
MP000-WH Oil Temperature (WH) MP000-WH MP110-WH/BU
34 10 PRESSURE MODULE AIR PRESS
MP000-BK Oil Temperature (B) P005-BK MP120-WH/GN
33 11 PRESSURE MODULE FUEL PRESS
MP000-CU Oil Temperature SHLD P005-BK C615A-WH
32 12 RIGHT AIR RESTRICTION GECM C
70 47

MIDS Control Panel


MP100-RD Unfiltered Oil Pres(A) P005-RD MP850-WH Gas Engine Control S o
27 32

P700J/RD
P300A/BK
P600A/RD
SPEED/TIMING SENSOR +

WH
BK
OR
MP100-WH Unfiltered Oil Pres(C) MP100-WH MP850-BK PIN PIN e n
26 33 Module

CL100/PU
CL100/PK
MP100-BK
SPEED/TIMING SENSOR - T
Unfiltered Oil Pres(B) P005-BK MP850-CU r n

9
8
7
6
5
4
3
2
1
CP-12

C
B
A
25 51 o

12
11
10
SPEED/TIMING SENSOR SHIELD CONNECTOR v e
MP100-CU Unfiltered Oil Pres SHLD P005-BK MP850-CU o
24 J1 J2 J3 J4 J5 J6 i c WIRE I.D. DESCRIPTION

GY
BR
OR
PU
LT
WH
LT
OR
YL
PK
BK
RD

TN
PK
P500/BK
Filtered Oil Pres(A)

P914/BK
P915/BK
P913/BK
MP101-RD P005-RD

C994/GY
C993/GY
C992/GY
C991/GY
C990/GY
l

P700B/RD
P700C/RD
P700D/RD
17 c t

GN
BU
BK
MP101-WH Filtered Oil Pres(C) MP101-WH

LTGN

WH DKGN
16 e o

14
Ignition R.S. L.S.

13
9
4
5
MP101-BK Filtered Oil Pres(B) P005-BK P913-BK

10

8
3

15
7
r

2
15 61

12
MP101-CU Filtered Oil Pres SHLD MODE CONTROL SWITCH - STOP GECM Wiring CUSTOMER CUSTOMER SENSOR SENSOR
P005-BK P914-BK
14 64 MODE CONTROL SWITCH - AUTO 63,65, B MP110-CU Battery Neg (Grnd)
MP140-RD Crankcase Pressure (A) P005-RD P915-BK 2 x 21 37, 30

SWITCH
67 62 MODE CONTROL SWITCH - START 67,69 P300-BK ICSM - B,Pressure Module

MODE CONTROL
MP140-WH Crankcase Pressure (C) M000-BK

213-6304
MP140-WH Key Switched, ICSMA ( A ),

6
1

11
66 21 DRIVEN EQUIPMENT 70 4 w 11 45 P700-RD
MP140-BK Crankcase Pressure (B) P005-BK M030-BK Pressure Module (Fuel/Air Pressure) - ( A )

CONTACTS REQUIRED
MAKE BEFORE BREAK
54 28 IDLE/RATED
MP140-CU Crankcase Pressure SHLD P005-BK M010-BK 13 5 j A340-RD Auxiliary 2.0 Amp Output ( + )
53 23 NORMAL STOP 23 6 u A340-BK Auxiliary 2.0 Amp Return
M020-BK

KEYPAD INPUT
KEYPAD RETURN
KEYPAD SUPPLY
HI SIDE DRIVER 2
CAN LO
CAN HI
SWITCH TO BATTERY 1
CAT DATA LINK -
CAT DATA LINK +
CHASSIS GROUND
HI SIDE DRIVER RETURN
HI SIDE DRIVER 1
KEYSWITCH INPUT
BATT-
BATT+
66 AUXILIARY GOVERNOR GAINS 29 7 C P906-BK Crank Terminate
M050-BK
20 TIMING SETTING 2 31 8 H P907-BK Active Alarm

6-8
6-9
6-7
1-3
1-4
1-5
1-2
MP380-WH/PU Common Detonation (A)

6-10
MP380-WH/PU C290-RD

11-13
11-14
11-15
11-12
SWITCH
SWITCH

SWITCH
CONTACTS
CONTACTS
30 9 P P908-BK Engine Failure

CONTACTS
Common Detonation (B) 57 56 MANUAL PRELUBE (+ BATT)
MP380-WH/GY MP380-WH/GY X171-RD 18 10 N X171-RD Desired Speed POT Supply (5v)
56 18 DESIRED SPEED POTENTIOMETER SUPPLY (5V)
MP380-WH/BU Common Detonation (C) X171-WH

Right Sensor Wiring


MP380-WH/BU 16 16 11 X X171-WH Desired Speed Analog Input
MP380-WH/GN Common Detonation (D) 47 DESIRED SPEED POTENTIOMETER SIGNAL
MP380-WH/GN X171-BK 61 14 O P913-BK MCS - Stop
46 35 DESIRED SPEED POTENTIOMETER RETURN
MP380-WH/YL Common Detonation (E) MP380-WH/YL X183A-GY 64 15 Y P914-BK MCS - Auto

AUTO
STOP
AUTO
STOP

AUTO
STOP
36

START
START
45

START
4-20 MA+ INPUT 1 (DESIRED SPEED)

SWITCH
SWITCH

SWITCH
POSITION
POSITION
Common Detonation (F) 28 19 Z M040-BK Run Relay

POSITION
MP380-WH/OR

OFF/RESET
OFF/RESET
X183B-GY

OFF/RESET
MP380-WH/OR 37
44 4-20 MA- INPUT 1 (DESIRED SPEED) 36 20 E X183A-GY Desired Speed 4-20 ma ( + )
MP380-CU Common Detonation SHLD MP380-WH/GY X000A-GY
55 38 4-20 MA+ INPUT 2 37 21 J X183B-GY Desired Speed 4-20 ma ( - )
MP130-RD JW Eng Outlet Press (A) MP130-RD X000B-GY

MIDS
43 39 4-20 MA- INPUT 2 38 22 S X000A-GY Desired Speed 4-20 ma + (Input #2)

DISPLAY
MP130-WH JW Eng Outlet Press (C) MP130-WH X100A-GY

KEYPAD
42 44 4-20 MA+ OUTPUT 1 39 23 b X000B-GY Desired Speed 4-20 ma - (Input #2)
MP130-BK JW Eng Outlet Press (B) MP130-BK X100B-GY 23 26 K M010-BK Normal Stop
41 45 4-20 MA- OUTPUT 1
MP130-CU JW Eng Outlet Press SHLD MP130-BK X100C-GY 44 28 G X100A-GY 4-20ma + (output #1)
40 46 4-20 MA+ OUTPUT 2
X100D-GY 45 29 M X100B -GY 4-20ma - (output #1)
47 4-20 MA- OUTPUT 2
A310-RD Air Start Valve (A) A310-RD X110B-GY 46 30 W X100C-GY 4-20ma + (output #2)
23
A310-BK Air Start Valve (B) A310-BK 47 31 f X100D-GY 4-20ma - (output #2)
22 58 PWM OUTPUT 1 21 32 U M000-BK Driven Equipment
A320-RD Air Prelube Valve (A) A320-RD X110A-GY
13 59 PWM OUTPUT 2 66 34 n M020-BK Aux. Gov. Gains
NOTE I

A320-BK Air Prelube Valve (B) A320-BK MP851-WH


12 40 AUX SPEED/TIMING SENSOR + 36 X110B-GY PWM Out1
C130-WH JW Pump Outlet Pres (C) C130-WH MP851-BK
3 41 AUX SPEED/TIMING SENSOR - 59 37 s X110A-GY PWM Output #2
C130-BK JW Pump Outlet Pres (B) P400-BK
2 38 t X110A-GY Spare 01
28 40 d M030-BK Idle/Rated
J-5 CL100-PK
8 CAT DATA LINK + 20 42 e M050-BK Timing Setting #2
CL100-PU 40 44 MP851-WH Speed Timing #2 ( + )
RIGHT SIDE 9 CAT DATA LINK -
CL200-YL 41 45 MP851-BK Speed Timing #2 ( - )
50 CAN DATA LINK +
ENGINE WIRING CL200-GN Speed Timing #2 Shield,
34 CAN DATA LINK - 51 46 47 MP850-CU
CL200-CU Spd Timing Sensor ( Shield )
Coolant Level SW (WH) 42 CAN DATA LINK SHIELD 48 B C256B-BK Emergency Stop
C530-WH P400-BK
Ignition Wiring

65

W
52 R SP03 - GY Spare 03

O
G

U
R
N
H
D
C

Y
X
V
S
P
K
E
B
A

Z
F

L
J
Coolant Level SW (BK)

I
C530-BK J100-BK X273-WH
64 48 PULSE OUTPUT 1 67 56 C530-WH Water Level Input
C500-WH Oil Level SW (WH) X283-WH
63 49 PULSE OUTPUT 2 56 58 T C290-RD Manual Pre-Lube
C500-BK Oil Level SW (BK) C500-BK 12 59 c 13 A320-RD Air Prelube Valve Voltage
62
11 60 m 69 A330-RD Gas Shutoff Valve Voltage
62 a SP04 - GY SPARE 04
50 63 F 9 G CL200-YL CAN data link (+), ICSM - ( K )

Spare 03
Sockets

Run Relay
34 64 L 8 F CL200-GN CAN data link - ICSM - ( M )

MCS - AUTO
MCS - STOP
16 Gauge

12 Gauge

Normal Stop
Fused Battery (+) P600-RD 42 65 v 7 C CL200-CU CAN data link shield - RS, LS ICSM - ( D )

Active Alarm
y 8 66 D 6 D CL100-PK CAT data link + , ICSM + ( J )
Battery Negative (GND) P300-BK

Manual Prelube
4-20mA + Input
Engine Failure
x 9 67 I 5 E CL100-PU CAT data link -, ICSM - ( N )

CAN Data Link -


CAT Data Link -
CAN Data Link +
CAT Data Link +
Crank Terminate
CAT Data Link (+) CL100-PK

Driven Equipment
D 70 62 C-500-BK Water/Oil Level Return
CAT Data Link (-) CL100-PU 1

4-20mA + Output #2
4-20mA - Output #1
4-20mA + Output #1
I y A P-600RD Fused Battery Positive (24V 6 Amp)

m
CAN Data Link (+)

c
CL200-YL 3

CAN Data Link Shield


CAN Data Link (-)
F 12
L CL200-GN

Desired Speed 4-20mA -


Desired Speed 4-20mA +
Emergency Stop (C256B)
Emergency Stop (C256C)
Desired Speed Shield
CAN Data Link SHLD CL200-CU 35 g X171-BK

p
V Desired Speed Return
Keyswitch p

s
w P700-RD

Desired Speed Analog Input


Emergency Stop 16 MCS - Start

Desired Speed Analog Supply


C256B-BK

S
J
B 62 h P915-BK

k
Emergency Stop C256C-BK 17 Initiate Contact (Remote Start)
A

y
v
P200-RD

Digital Return Digital Return


r P500-BK 18

W
Emergency Stop Return

G
B

f
25
Normal Stop Return
27
P500-BK Driven Equipment Return
31 33 r 69

w
R

a
D

z
I

w
Aux. Gov. Gains Return

u
p
n
h
e
d
b
a

s
k
c

z
y
x
v
r

t
f

j
35
Gas Shutoff Valve Volt. A330-RD Idle/Rated Return
m 41
Timing Setting #2 Return

e
F
Air Prelube Valve Volt. A320-RD

L
c 43
P300-BK
P600-RD

CL205-BK PreLube Press Switch ( B )


ECS - Stop

u
P913-BK

x
O 24,49 A C256C-BK Emergency Stop (C256C)
ECS - Auto P914-BK

Z
H

P
2

j
Y
ECS - Start P915-BK 36 11

Spare 02
Spare 01
Spare 04
h P400-BK Return

Keyswitch
Driven Equipment U M000-BK 53 31

U
K

n
d

Idle/Rated
65

MCS - START
Idle/Rated d M030-BK
57 Oil Level Input
Normal Stop

PWM output #2
PWM output #1
Second Timing
K M010-BK 69 Water Level Return

Y
O

Digital Return
4-20mA - Input
h
Auxilary Gov Gains n M020-BK 39 V SP02-GY Spare (02)
Second Timing M050-BK z P100-RD Battery + Circuit Breaker
e

4-20mA - Output #2
Manual Pre-lube T C290-RD 69 3 C130-WH JW In Press ( C )

Panel Connector (J4)

Desired Speed Shield


Desired Spd Analog Sup X171-RD 49 10 X283-WH Pulse Output2

Second Governor Gains


Prelube Active Signal
N 24 16 MP101-WH RS Filtered Oil Pressure Sensor - ( C )

Battery Positive Fused


Battery Negative (GND)
P600-RD
P200-RD
P300-BK

Desired Spd Analog In X X171-WH


58 20 X273-WH PWM Out1

Auxiliary 2.0 Amp Return


Auxiliary 2.0 Amp Output
47 Pin MS - MIDS Control
Desired Spd Analog Ret g X171-BK

Gas Shutoff Active Signal


26 26 MP100-WH Unfiltered Oil Pressure Sensor - ( C )
Desired Spd Analog SHLD p X171-BK 17 34 MP000-WH Oil Temp

Desired Speed Analog Return


Desired Spd 4-20 ma (+) E X183A-GY 15 38 MP020-WH Fuel Temp
Desired Spd 4-20 ma (-) J X183B-GY 68 42 MP130-WH JW Out Press

Battery Positive (24VDC) (P100)


(P600)
(P300)
4-20 ma Input 2(+) S X000A-GY 65 43 MP130-RD JW Out Press Supply
4-20 ma Input 2(-) b X000B-GY 38 45 MP380-WH/YL Ignition/Detonation Rail C
4-20 ma Output 1(+) X100A-GY 37 46 MP380-WH/GN Ignition/Detonation Rail- ( B )
G 36 47 MP380-WH/BU Ignition/Detonation Rail ( A )
4-20 ma Output 1(-) X100B-GY
M 27 50 MP030-WH Coolant Temperature Sensor - ( 1 )
4-20 ma Output 2(+) X100C-GY
W 54 55 MP380-WH/GY Ignition/Detonation Rail Return
4-20 ma Output 2(+) f X100D-GY 56 57 MP380-WH/PU Ignition/Detonation Rail (Supply)
PWM Output 1 k X110B-GY 14 60 MP010-WH Manifold Temp. Sensor - ( C )
PWM Output 2

9
8
7
6
5
4
3
2
1
X110A-GY 25 66 MP140-WH Crank Case Pressure Sensor - ( C )

35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
s
6 68 A202-RD Fuel Actuator + ( A )
30 69 C205-WH Prelube Pressure Switch - ( A )
14 MP101-CU Filtered Oil Pressure - ( Shield )
15 MP101-BK Filtered Oil Pressure - ( B )
114-1143

Auxiliary 2.0 Amps Out


125-8019
9X-9614
Terminal

A340-RD
Battery +
Battery +
Battery -

j 24 MP100-CU Unfiltered Oil Pressure - ( Shield )


Auxiliary 2.0 Amps Ret A340-BK 25 MP100-BK Unfiltered Oil Pressure - ( B )
u

Run Relay
Keyswitch
16A Circuit Breaker

Crank Terminate P906-BK 32 MP000-CU Oil Temperature - ( Shield )


6A Circuit Breaker

MCS - AUTO
MCS - STOP
C

Normal Stop
MCS - START
Active Alarm P907-BK 33 MP000-BK Oil Temperature - ( B )

Active Alarm
H
INTERCONNECT MODULE

Engine Failure P908-BK 3 54 MP030-CU Coolant Temperature - ( Shield )

4-20mA - Input
4-20mA + Input
Digital Return
Engine Failure
P P005 - BK 55 MP030-BK Coolant Temperature - ( B )

Crank Terminate
Run Relay M040-BK

Driven Equipment
Z 48 MP030-CU JW Temp (Shield)

48
40
24
14
49 MP030-BK JW Temp (2)

4-20mA - Output #2
4-20mA + Output #2
4-20mA - Output #1
4-20mA + Output #1
Normal Stop Return
Spare 1 SP01-GY 58 MP010-CU Manifold Temp - ( Shield )
t
Spare 2 SP02-GY 59 MP010-BK Manifold Temp - ( B )

Second Governor Gains


Emergency Stop Return
Desired Speed 4-20mA-
Desired Speed 4-20mA+
v

Emergency Stop (C256C)


Battery Positive Fused
Battery Negative (GND)
Battery Positive Fused
Spare 3 SP03-GY 36 MP020-CU Fuel Temp - ( Shield )

Driven Equipment Return


R

Auxiliary 2.0 Amp Return


Auxiliary 2.0 Amp Output
Spare 4 SP04-GY 37 MP020-BK Fuel Temp - ( B )
a

Desired Speed Analog Input


35 MP000-RD Oil Temperature - ( A )

Desired Speed Analog Shield


Desired Speed Analog Return
Desired Speed Analog Supply
27 MP100-RD Unfiltered Oil Pressure - ( A )

Second Governor Gains Return


Battery Positive 24VDC z 17 MP101-RD Filtered Oil Pressure - ( A )
2
51 MP140-RD Coolant Temperature

Initiate Contact [Remote Start]


(P600)
(P300)
(P600)
1 2 3 4 5 6

P005 - RD
58 59 60 61 62 63
J-4 67 MP030-RD Crank Case Pressure - ( A )
61 MP010-RD Manifold Temp - ( A )
CONTROL PANEL 39 MP020-RD Fuel Temp - ( A )
NOTE H

70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
41 MP130-CU JW Out Press ( Shield )
CONNECTOR 66
40 MP130-BK JW Out Press ( B )
36

64 C530-BK Water Level Input


63 C500-BK Oil Level Input
11 38 MP120 WH/GN Pressure Module - C (Fuel Pressure)

Unused
Unused
Unused
Unused
Unused
Unused
Unused
Unused
12 39 C615A-WH Air Restriction Switch - ( A )

Spare 04
Spare 03
Spare 02
Spare 01
13 46 C615B-WH Air Restriction Switch - ( A )

Idle/Rated
22 C-256A-WH E-Stop Input
MP850-CU
MP851-BK
MP851-WH
X110A-GY
X110B-GY
X100D-GY
X100C-GY
X100B-GY
X100A-GY
X000B-GY
X000A-GY
X183B-GY
X183A-GY
C256C-BK

CL200-CU
CL200-GN
CL200-YL
CL100-PU
CL100-PK
C256C-BK
C256B-BK

70 Pin Amp -
P300-BK

P600-RD

A320-RD
SP04-GY
SP03-GY
SP02-GY
SP01-GY
A330-RD
C500-BK
J200-BK
C530-WH
M040-BK
P908-BK
P907-BK
P906-BK
A340-BK
A340-RD
X171-BK
X171-BK
X171-WH
X171-RD
C290-RD
P500-BK
M050-BK
P500-BK
M020-BK
P500-BK
M010-BK
P500-BK
M030-BK
P500-BK
M000-BK
P500-BK
P500-BK
P600-RD

P700-RD

P915-BK
P915-BK
P914-BK
P913-BK

8 9 10 1112 13

65 66 67 68 69 70
P100-RD
J-3

33 57 MP850-BK Spd/Timing Sensor -( 2 )

Second Timing
PWM Output #2
PWM Output #1
Left Sensor Wiring

57
47
31
23

48 Pulse Output #1
INTERNAL
CUSTOMER

Manual Prelube
CONNECTOR

Oil Level Input


CAT Data Link -
CAT Data Link +
CAN Data Link -
CAN Data Link +
52 P200-RD + Batt

Oil Level Return


9
8
7
6
5
4
3
2
1

13

59
62
52
39
38
60
70
69
57
56
19
46
45
44
37
36
31
30
29
28
23
22
21
20
12
11
10
58
43
42
35
34
27
26
41
40
33
32
18
17
16
15
14
65
64
63
67
66
49
48
24
25

1 J011-RD Ignition Coil #1 - ( A )

Water Level Input


Speed/Timing #2 -
Speed/Timing #2 +
Idle/Rated Return

Water Level Return


2 J012-BK Ignition Coil #1 - ( B )

CAN Data Link Shield


Second Timing Return 3 J052-BK Ignition Coil #5 - ( A )

Prelube Active Signal


4 J052-BK Ignition Coil #5 - ( B )

Speed/Timing #2 Shield
7 55 A202-BK Fuel Actuator ( - ) ( B )

Gas Shutoff Active Signal


J4 Emergency Stop (C256C)
J4 Emergency Stop (C256B)
8 23 A204-RD Waste gate Actuator (+) ( A )
4-20
4-20
4-20
4-20
4-20
4-20
4-20
4-20

SPARE
SPARE
SPARE
SPARE

9 13 A204-BK Waste gate Actuator (-) ( B )


- BATT

10 53 A310-RD Air Start Solenoid + ( A )


DESIRED
DESIRED
DESIRED
DESIRED

04
03
02
01
MA-
MA+
MA-
MA+
MA-
MA+
MA-
MA+

14 J031-RD Ignition Coil #3 - ( A )


IDLE/RATED

15 J032-BK Ignition Coil #3- ( B )


16 J021-RD Ignition Coil #2 - ( A )
PWM OUTPUT 2
PWM OUTPUT 1

Customer Internal Connector (J3)


NOTE A

SPEED
SPEED
SPEED
SPEED
(NOTE G)
NOTE E

17 J022-BK Ignition Coil #2 -( B )


(NOTE D)

INPUT
INPUT
INPUT
INPUT
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN
DIGITAL RETURN

OUTPUT
OUTPUT
OUTPUT
OUTPUT
CAN DATA LINK -
CAN DATA LINK +
CAT DATA LINK -
CAT DATA LINK +

20 22 A310-BK Air Start Solenoid -


OIL LEVEL SWITCH
RUN RELAY SIGNAL
2
2
TIMING SETTING 2
DRIVEN EQUIPMENT
FUSED 24 VDC 6 A
FUSED 24 VDC 6 A

21 56 A330-BK Gas Shutoff Valve - ( B )


POT
POT
POT
POT

2
2
1
1
REMOTE START INPUT
J-4 EMERGENCY STOP

22 12 A320-BK Air Prelube Valve - ( B )


GAS SHUTOFF VALVE +
ACTIVE ALARM SIGNAL

COOLANT LEVEL SWITCH


CAN DATA LINK SHIELD

24 J061-RD Ignition Coil #6 - ( A )


ENGINE FAILURE SIGNAL
NORMAL STOP (NOTE D)
INSTALL JUMPER IF J-4
CONNECTOR IS NOT USED

25 J062-BK Ignition Coil #6 - ( B )


NORMALLY CLOSED TO RUN
NORMALLY CLOSED TO RUN
CRANK TERMINATE SIGNAL
AUXILIARY 2 A OUTPUT -
AUXILIARY 2 A OUTPUT +
MANUAL PRELUBE (+ BATT)

26 J042-BK Ignition Coil #4 - ( B )


CUSTOMER EMERGENCY STOP

SHIELD
RETURN
SIGNAL
AUXILIARY GOVERNOR GAINS
KEYSWITCH INPUT (+ BATT)

AUX SPEED/TIMING SENSOR -


AUX SPEED/TIMING SENSOR +

27 J041-RD Ignition Coil #4 - ( A )


ENGINE CONTROL SWITCH-AUTO
ENGINE CONTROL SWITCH-STOP

SPEED/TIMING SENSOR SHIELD

63 22 A201-RD Choke Actuator + ( A )


ENGINE CONTROL SWITCH-START

AIR PRELUBE SOLENOID VALVE +

64 12 A201-BK Choke Actuator - ( B )


SUPPLY (5V)

70 21 C295-WH Hydrax Press Switch ( A )


P100-RD
1 (DESIRED SPEED)
1 (DESIRED SPEED)

or
Customer Battery Positive
P300-BK
Customer Battery Negative

Right Sensor Wiring Ignition Wiring


213-6308
A330-BK
A330-RD
P300-BK

Ignition/Detonation Rail
P700-RD

MP850-BK
MP850-WH

MP380-WH/BU
C615A-BK
C615A-WH

MP380-WH/GN
MP110-WH/BU
MP120-WH/GN

MP380-WH/YL
MP380-WH/OR
F
B
A

E
B
A

D
C

2
B

MP380-WH/GY
C205-WH
NO MP380-WH/PU
C D E F B A

C205-BK Prelube Press Switch


(Start Input).

C 152-1959
A B C

C295-WH
C295-BK Hydrax Press. Switch
Switch

9Y-6922

breaker. (See Note E)


211-3504

162-7289
Air Restriction

189 - 9266
(Air Press)

140-9669
(Fuel Press)
A B C
C NO NC

A Gas Shutoff Valve

1 Spd Timing Sensor


Pressure Module

Turbine Out
2 1
2 1

116-2649
164 - 0717

164 - 0717
213-6289

A202-BK
Air Start Valve

Air Prelube Valve

Fuel Actuator
MP033-YL

Turbine In
MP033-RD
2 1
2 1

A202-RD
B A

196-9529
A
B
A
B

116-2649 A201-RD
A Choke Actuator
A201-BK
B 196-9529
MP031-YL
MP031-RD

T/C Cylinder #8
B A
A204-BK
A204-RD

B A

A320-BK
A320-RD
A310-BK
A310-RD

occur when terminal 8 (Digital Return) is connected to terminal 6


the engine. If customer control power is connected at the MIDS

152-0807
control, connect Batt. + to Terminal 1 and Batt. - to Terminal 2. To

NOTE B: If the mode control switch is in the Auto Postion, a remote start will
NOTE A: Customer provided control power for the A3 control system may be

and connect the 12 Ga. red wire marked P100 to the 16 amp circuit
connected at MIDS Control Panel or at the A3 enclosure located on

complete the Batt. + wiring open the A3 enclosure door at the engine

A B
MP0808-YL
MP0808-RD

J062-BK
159-3219
Thermocouple Harness

159-3219

159-3219

MP020-RD Ignition Coil Cyl #6


J061-RD
17 16
B A

A Fuel Temperature
MP020-BK 191-9346
CP Cylinder #6
CP Cylinder #5

CP Cylinder #7

B T/C Cylinder #7
B A

B A

MP020-WH 130-8299
C
A

152-0807
A
A
196-9529

MP380-WH
A
A

A
Wastegate Actuator

Detonation Cyl #5-6 MP380-BK


MP0807-YL
MP0807-RD

195-2431 MP380-OR
(See Note A.)
C B A

wired in series.

J052-BK
4

J82/P82

J88/P88
J84/P84

Ignition Coil Cyl #5


J86/P86

T/C Cylinder #6
B A

B A

J051-RD
B A

A
B

A
B
A
B

152-0807 191-9346
S J T

NOTE D: Jumper is installed at the factory.


L3
L2
L1

J83/P83
K
MP0806-YL
MP0806-RD

P700-RD
P300-BK T/C Cylinder #5
B A

B A

A B

152-0807
X273-WH
X283-WH
E H

J042-BK
Ignition Coil Cyl #4
MP0805-YL
MP0805-RD

CL100-PK J041-RD
176-1287
B A

27 26

ICSM

191-9346
Module

CL100-PU
Sensing

J N
Integrated
L A U V Q R G H

Combustion

connected directly to the (battery +) 16A circuit breaker and

CL200-YL MP0804-RD
E

NOTE E: System control power may be routed into the A3 enclosure and

CL200-GN MP0804-YL T/C Cylinder #4 MP380 -WH


B A

B A

stop inputs to the A3 control module must be normally closed and

(battery -) terminal or the control power is connected through (P4).

CL200-CU Detonation Cyl #3-4 MP380-BK


NOTE C: If optional customer emergency stop switches are installed, remove

152-0807
the bar jumper between terminal 10 and terminal 11. All emergency
K M D

195-2431 MP380-OR
C B A

R3
R2
R1

J032-BK
Ignition Coil Cyl #3
J031-RD
A
A
A
B

B
D P N M C B
15 14
B A

MP0803 -RD 191-9346


MP0803-YL T/C Cylinder #3 MP010-WH
B A

B A

Manifold Temp MP010-BK


MP140-RD
152-0807 130-8299 MP010-RD
J89/P89
J85/P85
C B A

J87/P87

MP140-BK Crank Case Pressure


MP140-WH 207 - 6859
A B C
A
A
A

MP0802-RD
A
A
A

MP0802-YL T/C Cylinder #2


B A

B A

152-0807 J022-BK
Ignition Coil Cyl #2
J021-RD
25 24
B A

1 C530-WH 191-9346
Water/Oil 2 C530-BK
159-3219

159-3219
159-3219

Level Switch 3 C500-WH MP380-WH


MP0801-RD
Connectors 4 C500-BK Detonation Cyl #1-2 MP380-BK
connector (P3) inside the A3 enclosure.

MP0801-YL T/C Cylinder #1 MP030-BK


B A

B A

CP Cylinder #3

CP Cylinder #2
CP Cylinder #4

195-2431 MP380-OR Coolant Temp. 2


C B A

152-0807 MP030-WH
130-9811 1

MP130-WH
C
J012-BK JW Out Press MP130-BK
Ignition Coil Cyl #1 B
J011-RD 149-5150 MP130-RD
2 1

A
B A

NOTE H

191-9346
C130-BK
NOTE D

C130-WH

NOTE I: Wire X110 B-GY is removed from (J1) P58 and tied back. Wire
X273-WH is removed from (J1) P48 and installed into (J1) P58.
NOTE G: J-4 Emergency Stop - Install jumper if J-4 connector is not used.
NOTE H: The water and oil level switch inputs must be closed or the engine

the engine. The switches may also be connected to the customer


the water/oil level switch connector located at the front right side of
MP101-BK

MP000-BK
MP100-BK

MP101-RD
MP100-RD

MP000-RD
MP101-WH
MP100-WH

MP000-WH

will not run. The water and/or oil level switches may be connected to
NOTE F: Normal Stop - The jumper between 26 and 27 is installed at the factory.
B
A

C
A
B
A

C
B
A

C
C

G3606
110-1168
163-8523

130-8299
163-8523

JW Inlet Press
Oil Temperature
Filtered Oil Pressure
Unfiltered Oil Press.

A3 Control System

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