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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DESCRIPTION AND OPERATION


Exterior Lighting .................................................................................................................................................................. 417-01-2

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417-01-2 Exterior Lighting 417-01-2

DESCRIPTION AND OPERATION


Exterior Lighting

NOTE:
The perimeter lighting feature can be enabled or disabled (if equipped). When enabled, the exterior lamps are illuminated when the UNLOCK button is
pressed on the remote keyless entry (RKE) transmitter. For additional information, refer to Section 501-14.

Battery Saver

NOTE:
Time-out is 1 minute if the vehicle has less than 80 km (50 miles).

The battery saver is internal to the smart junction box (SJB) and provides automatic shut-off of the headlamps and parking lamps after 10 minutes in order to
save battery voltage. A timer is started when the ignition switch is turned to the OFF position with the headlamp switch in the HEADLAMPS ON position,
or the headlamp switch is placed in the HEADLAMPS ON position with the ignition switch off. When the time-out period has elapsed, the voltage is
automatically shut off to the lamps by the battery saver.

The battery saver does not control the parking lamps if the headlamp switch is in the PARKING LAMPS ON position.

Lamp Assembly Condensation


Exterior lamps are vented to accommodate normal changes in pressure. Condensation can be a natural by-product of this design. When moist air enters the
lamp assembly through the vents, there is a possibility that condensation can occur if the temperature is cold. When normal condensation occurs, a thin film
of mist can form on the interior of the lens. The thin mist eventually clears and exits through the vents during normal operation. Time to clear the lens of
acceptable mist varies with ambient humidity and lamp types. Normal condensation clears from any lamp in 48 hours under dry conditions.

Do not replace a lamp assembly with acceptable levels of condensation such as:

• presence of thin mist (no streaks, drip marks or droplets are present)
• fine mist covers less than 50% of the lens

Examples of unacceptable moisture (usually caused by a lamp housing leak):

• water puddling inside the lamp


• large water droplets, drip marks or streaks present on the interior of the lens

Headlamps
The headlamp system is a dual-beam pattern system. It consists of replaceable low/high beam bulbs. Vehicles may come equipped with aero-type
headlamps, or sealed beam type headlamps.

The smart junction box (SJB) supplies voltage to the headlamps when demanded. If the headlamps are on when the ignition switch is turned off, the battery
saver feature turns off the headlamps after 10 minutes have elapsed.

Autolamps
The autolamp system provides light sensitive automatic on/off control of the exterior lamps. The autolamp system keeps the exterior lamps on for a pre-
selected period of time after the ignition switch is turned to the OFF position (20 seconds is the factory default setting). The pre-selected time lapse is
adjustable up to approximately 3 minutes. For additional information, refer to Autolamps Time Delay Adjustment in this section.

Stoplamps
The stoplamp switch is located on the brake pedal assembly. The rear lamps and high mounted stoplamp are supplied voltage when the brake pedal is
applied. The rear lamps are combination stop/turn lamps.

Turn Signal/Hazard Lamps


When the multifunction switch is placed in the LH or RH TURN positions, the SJB routes voltage to the LH or RH turn signal lamps. The SJB then cycles
the voltage on and off approximately 80 times per minute. If a front or rear turn bulb is inoperative, the SJB cycles the voltage on and off approximately 160
times per minute.

The hazard switch is located on the center instrument panel finish panel. When the hazard switch is pressed, the SJB supplies voltage to all the turn lamps.
The SJB cycles the voltage on and off approximately 80 times per minute.

On vehicles with aero-type headlamps, the park/turn indicator lamp is integrated into the headlamp assembly.

On vehicles with sealed beam type headlamps, the park/turn indicator lamp is a separate assembly.

The rear lamps share functionality with the stoplamps.

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417-01-3 Exterior Lighting 417-01-3
DESCRIPTION AND OPERATION (Continued)
Parking Lamps
The SJB supplies voltage to the parking lamps when demanded.

On vehicles with aero-type headlamps, the front park/turn indicator lamp and side lamp are integrated into the headlamp assembly.

On vehicles with sealed beam type headlamps, the front park/turn indicator lamp is a separate assembly. The side lamp is also located within this assembly.

The rear parking lamps are located in the rear lamp assemblies.

Vehicles equipped with dual rear wheels have marker lamps located on the sides and rear of the pickup bed.

If equipped, the vehicle may have cab marker lamps located on the roof.

Fog Lamps
The fog lamp switch is integrated into the headlamp switch. When the fog lamp switch is engaged, the SJB provides ground for the fog lamp relay coil
(integrated into the SJB), which then energizes and routes voltage to the fog lamps. The fog lamps can be turned on when the ignition switch is in the RUN
or ACC position, the parking lamps are on, and the high beam headlamps are off.

Reversing Lamps
When the transmission is placed in REVERSE (R), the PCM (automatic transmission) or the reversing lamp switch (manual transmission) provides ground
for the reversing lamp relay coil. The reversing lamps receive voltage when the reversing lamp relay is energized. The reversing lamps are located within the
rear lamp assemblies.

Trailer Tow
The battery junction box (BJB) supplies voltage to the trailer tow stop/turn, parking and reversing lamps. When the vehicle's rear stop/turn or parking lamps
are illuminated, voltage is also supplied to a corresponding trailer tow relay (coil side) located in the BJB. When the reversing lamps are illuminated (the
reversing lamp relay is energized), voltage is also routed through BJB fuse 63 (15A) to the trailer tow connector for the trailer reversing lamps.

The trailer tow battery charge relay provides voltage to the trailer tow connector when the ignition switch is in the RUN position.

The vehicle may be equipped with a factory manufactured trailer tow electric module. For additional information, refer to Section 206-10.

On vehicles not equipped with a factory manufactured trailer tow electric module, the vehicle comes equipped with circuitry to support trailer tow electric
brakes.

Daytime Running Lamps (DRL)


The SJB can be configured to turn the DRL on for this vehicle. Refer to Section 418-01 for additional information on this programmable parameter.

The DRL system operates the low beam headlamps at a reduced intensity.

The SJB supplies pulse width modulated (PWM) voltage to illuminate the low beam headlamps at a reduced intensity when the following conditions are met:

• The ignition switch is in the RUN position.


• The headlamps have not been turned on by the autolamp system or the headlamp switch.
• The transmission is not in PARK (P) (automatic transmission).
• The parking brake is not applied (manual transmission).

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Autolamps ........................................................................................................................................................................... 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-3
Symptom Chart ............................................................................................................................................................. 417-01-3
Pinpoint Tests ............................................................................................................................................................... 417-01-4

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417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Autolamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Flex Probe Kit


105-R025C or equivalent

Principles of Operation

NOTE:
For additional information on the perimeter lighting feature, refer to Section 501-14.

NOTE:
The smart junction box (SJB) is also known as the generic electronic module (GEM).

Exterior Lighting
The SJB monitors the headlamp switch position by sending voltage reference signals on multiple circuits to the headlamp switch. There is one circuit for
each headlamp switch position. At any given time, one of the signal circuits is routed to ground.

If the SJB does not detect any of the inputs to the headlamp switch is active (routed to ground) for 5 seconds, the SJB turns on the exterior lights and keeps
them on for 10 minutes after the ignition switch is turned off (or 10 minutes from the time the SJB does not detect any headlamp switch input if the ignition
switch was already off). Additionally, if the SJB detects multiple circuits short to ground, the SJB implements a planned strategy depending on the multiple
inputs received.

If either of these situations occur, the SJB should NOT be ruled immediately as being at fault. This is normal behavior of the SJB design as it has detected a
fault with the inputs from the headlamp switch.

Autolamps Feature
The SJB also monitors the light sensor with a voltage reference signal. The light sensor input to the SJB varies with the ambient light conditions.

When the SJB receives an input from the headlamp switch indicating a request for the autolamps, the SJB monitors the light sensor for the ambient light
condition. If the SJB determines the ambient light level is dark, the SJB supplies voltage to the exterior lamps.

If the ignition switch is already in the RUN position and the vehicle enters a dark/lighted area (such as when entering/exiting a non-lighted tunnel during the
daytime), the transition from light to dark (or dark to light) needs to last 15 seconds before the SJB turns on or off the exterior lamps. This strategy is to
prevent the exterior lamps from unnecessarily flashing on and off.

The SJB does react quicker under extreme light conditions. If the SJB has detected a very dark condition, the exterior lamps are turned on after 1.5 seconds.
If the SJB has detected a very high ambient light level, the exterior lamps are turned off after 4 seconds.

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart

Mechanical Electrical
• Headlamp switch • Wiring, terminals or connectors
• Light sensor
• Smart junction box (SJB)

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

NOTE:
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

4. NOTE:
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
5. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
6. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.
• Refer to Section 418-00 to diagnose no response from the PCM.
7. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
8. Clear the continuous DTCs and carry out the self-test diagnostics for the smart junction box (SJB).
9. If the DTCs retrieved are related to the concern, go to DTC Charts. For all other DTCs, refer to Section 419-10.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• No communication with the smart junction • Fuse • REFER to Section 418-00.
box (SJB) • Wiring, terminals or connectors
• SJB
• The autolamps are inoperative • Light sensor • GO to Pinpoint Test F.
• SJB
• The autolamps are on continuously • Wiring, terminals or connectors • GO to Pinpoint Test G.
• Light sensor
• Headlamp switch
• SJB

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)

Symptom Chart (Continued)


Condition Possible Sources Action
• The autolamp time delay is inoperative • SJB • CHECK the SJB configuration and make
sure the autolamp feature is configured
correctly.
— If the SJB is configured correctly,
INSTALL a new SJB. REFER to
Section 419-10.
— If the SJB is not configured correctly,
CONFIGURE the SJB. REFER to
Section 418-01. TEST the system for
normal operation.

Pinpoint Tests
Pinpoint Test F: The Autolamps Are Inoperative
Refer to Wiring Diagrams Cell 85 Headlamps/Autolamps for schematic and connector information.

Normal Operation
When the headlamp switch is placed in the AUTOLAMPS ON position, the voltage signal is routed to ground. When the smart junction box (SJB) detects
the headlamp switch in the AUTOLAMPS ON position, the SJB monitors the light sensor input. The light sensor determines the amount of light based on
the input received from the ambient lighting conditions. When the ambient level has reached a point (determined by the internal programming of the SJB),
the SJB provides voltage to the headlamps, parking and license plate lamps.

If the SJB detects any faults with the inputs from the light sensor or the headlamp switch, the SJB faults the exterior lamps on.

This pinpoint test is intended to diagnose the following:

• Light sensor
• SJB

PINPOINT TEST F: THE AUTOLAMPS ARE INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
F1 CHECK THE MANUAL HEADLAMP OPERATION
• Place the headlamp switch in the HEADLAMPS ON position. Yes
• Do the headlamps operate correctly? GO to F2.
No
REFER to Headlamps in this section.
F2 CHECK FOR VOLTAGE TO THE LIGHT SENSOR
• Ignition OFF.
• Disconnect: Light Sensor C286 or C287.
• Ignition ON.
• Place the headlamp switch in the AUTOLAMPS ON position.
• On vehicles with electronic automatic temperature control (EATC),
measure the voltage between the light sensor C287-2, circuit VLF14
(BU/BN), harness side and ground.

Yes
INSTALL a new light sensor. REFER to Light Sensor in
this section. CLEAR the DTCs. REPEAT the self-test.
No
GO to F3.

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417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST F: THE AUTOLAMPS ARE INOPERATIVE (Continued)


F2 CHECK FOR VOLTAGE TO THE LIGHT SENSOR (Continued)
• On vehicles with manual temperature control, measure the voltage
between the light sensor C286-1, circuit VLF14 (BU/BN), harness side
and ground.

• Is the voltage approximately 5 volts?


F3 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

Pinpoint Test G: The Autolamps Are On Continuously


Refer to Wiring Diagrams Cell 85 Headlamps/Autolamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends a reference voltage signal to the headlamp switch through circuit CLF19 (VT/GN) and a reference voltage signal to the
light sensor through circuit VLF14 (BU/BN). Ground for the headlamp switch is provided by circuit GD115 (BK/GY). Ground for the light sensor is
provided by circuit GD133 (BK).

When the headlamp switch is placed in the AUTOLAMPS ON position, the voltage signal is routed to ground. When the SJB detects the headlamp switch in
the AUTOLAMPS ON position, the SJB monitors the light sensor input. The light sensor determines the amount of light based on the input received from
the ambient lighting conditions. When the ambient level has reached a point (determined by the internal programming of the SJB), the SJB provides voltage
to the headlamps, parking and license plate lamps.

DTC Description Fault Trigger Conditions


• B1472 — Lamp Headlamp Input Circuit Short to Ground An on-demand DTC that sets when the SJB detects the headlamps on input
circuit is shorted to ground.
• B1696 — Autolamp On Circuit Short To Ground An on-demand DTC that sets when the SJB detects the autolamps on input
circuit shorted to ground.
• B1791 — Autolamp Sensor Input Circuit Open An on-demand DTC that sets when the SJB detects an open on the light
sensor input circuit.
• B1793 — Autolamp Sensor Input Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground on the light sensor input circuit.
• B2A22 — Headlamp Off Circuit Open An on-demand DTC that sets when the SJB detects the headlamp switch off
circuit open.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Light sensor
• Headlamp switch
• SJB

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417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST G: THE AUTOLAMPS ARE ON CONTINUOUSLY


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
G1 USE THE RECORDED DTCs FROM THE SJB SELF-TEST
• Check the recorded results from the SJB self-test. Yes
• Was DTC B1791 or B1793 recorded? For DTC B1791, GO to G7. For DTC B1793, GO to
G11.
No
GO to G2.
G2 CHECK THE SJB HEADLAMP SWITCH PIDs
• Enter the following diagnostic mode on the scan tool: SJB DataLogger.
• NOTE:
Make sure the headlamp switch is lined up in the correct position
when monitoring the PIDs.

Monitor the SJB headlamp switch input PIDs (HD_LMP_S2 and


HEAD_L) while moving the headlamp switch through all positions.
Refer to the following chart.

Headlamp Switch HD_LMP_S2 HEAD_L Expected


Position Expected Value Value
Autolamps AUTOLAMP OFF
OFF — OFF
Yes
Parklamp — — GO to G13.
Headlamp — HEADLAMP No
• Do the headlamp switch positions agree with the PIDs? GO to G3.
G3 CHECK THE HEADLAMP SWITCH
• Ignition OFF. Yes
• Disconnect: Headlamp Switch C205. GO to G4.
• Carry out the headlamp switch component test. Refer to Wiring
No
Diagrams Cell 149 for component testing.
INSTALL a new headlamp switch. REFER to
• Is the headlamp switch OK?
Headlamp Switch in this section. CLEAR the DTCs.
REPEAT the self-test.
G4 CHECK CIRCUIT GD115 (BK/GY) FOR AN OPEN
• Measure the resistance between the headlamp switch C205-1, circuit
GD115 (BK/GY), harness side and ground.

Yes
GO to G5.
No
REPAIR the circuit. Clear the DTCs. REPEAT the self-
• Is the resistance less than 5 ohms? test.
G5 CHECK THE HEADLAMP SWITCH INPUT CIRCUITS FOR A SHORT TO GROUND
• Disconnect: SJB C2280b.
• Measure the resistance between the headlamp switch, harness side Yes
and ground as follows: GO to G6.

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417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST G: THE AUTOLAMPS ARE ON CONTINUOUSLY (Continued)


G5 CHECK THE HEADLAMP SWITCH INPUT CIRCUITS FOR A SHORT TO GROUND (Continued)

Headlamp Switch Connector- Circuit


Pin
C205-9 CLF19 (VT/GN)
No
C205-8 CLF24 (YE/BU) REPAIR the circuit in question. CLEAR the DTCs.
• Are the resistances greater than 10,000 ohms? REPEAT the self-test.
G6 CHECK THE HEADLAMP SWITCH INPUT CIRCUITS FOR AN OPEN
• Measure the resistance between the headlamp switch, harness side
and the SJB, harness side as follows:

Headlamp Switch SJB Connector-Pin Circuit


Connector-Pin
C205-9 C2280b-50 CLF19 (VT/GN) Yes
GO to G13.
C205-4 C2280b-47 CLF23 (WH/VT)
No
C205-3 C2280b-31 CLS34 (GY) REPAIR the circuit in question. CLEAR the DTCs.
• Are the resistances less than 5 ohms? REPEAT the self-test.
G7 CHECK CIRCUIT GD133 (BK) FOR AN OPEN
• Ignition OFF.
• Disconnect: Light Sensor C286 or C287.
• On vehicles with EATC, measure the resistance between the light
sensor C287-4, circuit GD133 (BK), harness side and ground.

• On vehicles with manual climate control, measure the resistance


between the light sensor C286-2, circuit GD133 (BK), harness side
and ground.

Yes
GO to G8.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Is the resistance less than 5 ohms? test.
G8 CHECK CIRCUIT VLF14 (BU/BN) FOR A SHORT TO VOLTAGE

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417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST G: THE AUTOLAMPS ARE ON CONTINUOUSLY (Continued)


G8 CHECK CIRCUIT VLF14 (BU/BN) FOR A SHORT TO VOLTAGE (Continued)
• Disconnect: SJB C2280b.
• Ignition ON.
• On vehicles with EATC, measure the voltage between the light sensor
C287-2, circuit VLF14 (BU/BN), harness side and ground.

• On vehicles with manual climate control, measure the voltage


between the light sensor C286-1, circuit VLF14 (BU/BN), harness side
and ground.

Yes
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
test.
No
• Is any voltage present? GO to G9.
G9 CHECK CIRCUIT VLF14 (BU/BN) FOR AN OPEN
• Ignition OFF.
• On vehicles with EATC, measure the resistance between the light
sensor C287-2, circuit VLF14 (BU/BN), harness side and the SJB
C2280b-46, circuit VLF14 (BU/BN), harness side.

Yes
GO to G10.
• On vehicles with manual climate control, measure the resistance No
between the light sensor C286-1, circuit VLF14 (BU/BN), harness side REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
and the SJB C2280b-46, circuit VLF14 (BU/BN), harness side. test.

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417-01-9 Exterior Lighting 417-01-9
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST G: THE AUTOLAMPS ARE ON CONTINUOUSLY (Continued)


G9 CHECK CIRCUIT VLF14 (BU/BN) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?


G10 CHECK FOR VOLTAGE TO THE LIGHT SENSOR (DTC B1791)
• Connect: SJB C2280b.
• Ignition ON.
• Place the headlamp switch in the AUTOLAMPS ON position.
• On vehicles with EATC, measure the voltage between the light sensor
C287-2, circuit VLF14 (BU/BN), harness side and ground.

• On vehicles with manual climate control, measure the voltage


between the light sensor C286-1, circuit VLF14 (BU/BN), harness side
and ground.

Yes
INSTALL a new light sensor. REFER to Light Sensor in
this section. CLEAR the DTCs. REPEAT the self-test.
No
• Is the voltage approximately 5 volts? GO to G13.
G11 CHECK FOR VOLTAGE TO THE LIGHT SENSOR (DTC B1793)
• Disconnect: Light Sensor C286 or C287. Yes
• Ignition ON. INSTALL a new light sensor. REFER to Light Sensor in
• Place the headlamp switch in the AUTOLAMPS ON position. this section. CLEAR the DTCs. REPEAT the self-test.
• On vehicles with EATC, measure the voltage between the light sensor
No
C287-2, circuit VLF14 (BU/BN), harness side and ground.
GO to G12.

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417-01-10 Exterior Lighting 417-01-10
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST G: THE AUTOLAMPS ARE ON CONTINUOUSLY


G11 CHECK FOR VOLTAGE TO THE LIGHT SENSOR (DTC B1793) (Continued)

• On vehicles with manual temperature control, measure the voltage


between the light sensor C286-1, circuit VLF14 (BU/BN), harness side
and ground.

• Is the voltage approximately 5 volts?


G12 CHECK CIRCUIT VLF14 (BU/BN) FOR A SHORT TO GROUND
• Ignition OFF.
• Disconnect: SJB C2280b.
• On vehicles with EATC, measure the resistance between the light
sensor C287-2, circuit VLF14 (BU/BN), harness side and ground.

Yes
GO to G13.
• On vehicles with manual temperature control, measure the resistance No
between the light sensor C286-1, circuit VLF14 (BU/BN), harness side REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
and ground. test.

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417-01-11 Exterior Lighting 417-01-11
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST G: THE AUTOLAMPS ARE ON CONTINUOUSLY


G12 CHECK CIRCUIT VLF14 (BU/BN) FOR A SHORT TO GROUND (Continued)

• Is the resistance greater than 10,000 ohms?


G13 CHECK FOR CORRECT SJB OPERATION
• Ignition OFF.
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Daytime Running Lamps (DRL) .......................................................................................................................................... 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-2
Symptom Chart ............................................................................................................................................................. 417-01-3
Pinpoint Tests ............................................................................................................................................................... 417-01-3

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417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Daytime Running Lamps (DRL)
Special Tool(s)

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Principles of Operation

NOTE:
The smart junction box (SJB) is also known as the generic electronic module (GEM).

NOTE:
When installing a new SJB, it must be configured for this feature, if originally equipped. Refer to Section 418-01.

The SJB controls the DRL by using various inputs to determine whether or not the DRL should be illuminated. These inputs include:

• Ignition switch position


• Headlamp switch position
• Headlamps on or off
• Transmission gear selection (automatic transmission)
• Parking brake applied or released (manual transmission)

When the DRL is active, the SJB provides a pulse-width modulated (PWM) voltage to the low beam headlamps. This illuminates the headlamps at a reduced
intensity.

The SJB can be configured to turn the DRL on for this vehicle. Refer to Section 418-01 for additional information on this programmable parameter.

Inspection and Verification


1. Verify the customer concern.
2. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

NOTE:
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

3. NOTE:
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
4. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
5. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
• Refer to Section 418-00 to diagnose no response from the PCM.
6. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
7. Check the smart junction box (SJB) and make sure the daytime running lamps (DRL) configuration is enabled.
8. Check the operation of the brake warning indicator by applying and releasing the parking brake.
• If the brake warning indicator does not operate correctly, refer to Section 413-01.
9. Check the operation of the PRNDL display by placing the gear selector lever in each of its positions.
• If the PRNDL display does not operate correctly, refer to Section 413-01.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• The daytime running lamps (DRL) are • Exterior lighting system input/output • GO to Pinpoint Test AE.
inoperative • Smart junction box (SJB) configuration
• Ignition switch input
• Transmission gear input (automatic
transmission)
• Parking brake switch input (manual
transmission)
• SJB
• The daytime running lamps (DRL) are on • Parking brake switch input • GO to Pinpoint Test AE.
with the parking brake set — manual • SJB
transmission
• The daytime running lamps (DRL) are on • Transmission gear input • GO to Pinpoint Test AE.
with the transmission in PARK (P) — • SJB
automatic transmission

Pinpoint Tests
Pinpoint Test AE: The Daytime Running Lamps (DRL) Are Inoperative

Normal Operation
When the ignition switch is in the RUN position, the headlamps are not on (from the autolamp system or manual control from the headlamp switch), the
transmission is not in PARK (P) (automatic transmission) or the parking brake is not applied (manual transmission), the smart junction switch (SJB)
provides a pulse-width modulated (PWM) voltage to the low beam headlamps. This illuminates the headlamps at a reduced intensity.

This pinpoint test is intended to diagnose the following:

• Exterior lighting system input/output


• SJB configuration
• Ignition switch input
• Transmission gear input (automatic transmission)
• Parking brake switch input (manual transmission)
• SJB

PINPOINT TEST AE: THE DAYTIME RUNNING LAMPS (DRL) ARE INOPERATIVE
Test Step Result / Action to Take
AE1 CHECK FOR INCORRECT DRL OPERATION
• Ignition ON. Yes
• Place the headlamp switch in the OFF position. For vehicles with an automatic transmission, GO to
• If equipped with an automatic transmission, place the gear selector AE5. For vehicles with a manual transmission, GO to
lever in PARK (P). AE6.
• If equipped with a manual transmission, apply the parking brake.
No
• Are the DRL illuminated?
GO to AE2.

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AE: THE DAYTIME RUNNING LAMPS (DRL) ARE INOPERATIVE (Continued)
AE2 VERIFY THE DRL OPERATION
• Ignition ON. Yes
• Place the headlamp switch in the OFF position. The system is operating correctly. INFORM the
• If equipped with an automatic transmission, place the gear selector customer of the conditions required for the DRL to
lever in any gear other than PARK (P). operate correctly.
• If equipped with a manual transmission, release the parking brake.
No
• Are the DRL illuminated?
GO to AE3.
AE3 CHECK THE OPERATION OF THE HEADLAMPS
• Place the headlamp switch in the HEADLAMPS ON position and Yes
observe the headlamps. GO to AE4.
• Do the headlamps operate correctly?
No
REFER to Headlamps in this section.
AE4 CHECK THE IGNITION SWITCH INPUT
• Place the headlamp switch in the OFF position. Yes
• Enter the following diagnostic mode on the scan tool: SJB DataLogger. For vehicles with an automatic transmission, GO to
• Monitor the SJB ignition switch PID (IGN SW) while cycling the AE5. For vehicles with a manual transmission, GO to
ignition switch through all its positions. AE6.
• Does the PID agree with the ignition switch positions?
No
REFER to Section 211-05 to diagnose the input from
the ignition switch.
AE5 CHECK THE TRANSMISSION GEAR INPUT
• Enter the following diagnostic mode on the scan tool: PCM or TCM Yes
DataLogger. GO to AE7.
• Monitor the PCM or TCM transmission gear status PID (TR) while
No
placing the gear selector lever through all its positions.
REFER to Section 307-01 or the Powertrain Control/
• Does the PID agree with the gear selection?
Emissions Diagnosis (PC/ED) manual to diagnose the
transmission range input.
AE6 CHECK THE BRAKE WARNING INDICATOR OPERATION
• Apply and release the parking brake while observing the brake Yes
warning indicator. GO to AE7.
• Does the brake warning indicator illuminate with the parking
No
brake applied and turn off with the parking brake released?
REFER to Section 413-01.
AE7 CHECK SJB FOR DRL CONFIGURATION
• Enter the following diagnostic mode on the scan tool: SJB Yes
Configuration. GO to AE8.
• Check the SJB configuration and make sure the DRL feature is enabled.
No
• Is the SJB DRL configuration enabled?
ENABLE the DRL configuration. TEST the system for
normal operation.
AE8 CHECK SJB CONFIGURATION
• Program the SJB with As-Built Data. Refer to Section 418-01. Yes
• If equipped with an automatic transmission, place the gear selector The system is operating correctly. The cause may have
lever in any gear other than PARK (P). been caused by an incorrectly configured SJB.
• If equipped with a manual transmission, release the parking brake.
No
• Does DRL feature operate?
INSTALL a new SJB. REFER to Section 419-10. TEST
the system for normal operation.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Diagnostic Trouble Code (DTC) Chart ................................................................................................................................ 417-01-2

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417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Diagnostic Trouble Code (DTC) Chart
Smart Junction Box (SJB) DTC Chart

DTC Description Action


B1472 Lamp Headlamp Input Circuit Short to Ground GO to Pinpoint Test D.
B1485 Brake Pedal Input Short to Battery GO to Pinpoint Test J.
B1510 Flash To Pass Switch Circuit Short to Ground GO to Pinpoint Test D.
B1578 Lamp Park Input Circuit Short to Ground GO to Pinpoint Test P.
B1696 Autolamp On Circuit Short To Ground GO to Pinpoint Test G.
B1791 Autolamp Sensor Input Circuit Open GO to Pinpoint Test G.
B1793 Autolamp Sensor Input Circuit Short to Ground GO to Pinpoint Test G.
B2031 Left Corner Lamp Output Circuit Failure GO to Pinpoint Test M.
B2032 Right Corner Lamp Output Circuit Failure GO to Pinpoint Test M.
B2044 Left Rear Stop Lamp Circuit Short to Ground GO to Pinpoint Test I.
B2045 Left Rear Stop Lamp Circuit Open If the lamp is inoperative, GO to Pinpoint Test I. If the lamp is
always on, GO to Pinpoint Test J.
B2046 Right Rear Stop Lamp Circuit Short to Ground GO to Pinpoint Test I.
B2047 Right Rear Stop Lamp Circuit Open If the lamp is inoperative, GO to Pinpoint Test I. If the lamp is
always on, GO to Pinpoint Test J.
B2071 Hazard Switch Signal Short to Ground GO to Pinpoint Test N.
B2254 Front Fog Lamp Switch Failure GO to Pinpoint Test S.
B2281 Right Turn Switch Short to Ground GO to Pinpoint Test L.
B2282 Left Turn Switch Short to Ground GO to Pinpoint Test L.
B2A22 Headlamp Off Circuit Open ADDRESS any other DTCs first. GO to Pinpoint Test D.
B2A23 High Beam Input Circuit Short to Ground GO to Pinpoint Test D.
B2A27 Right Front Turn Lamp Circuit Open GO to Pinpoint Test M.
B2A28 Right Front Turn Lamp Circuit Short to Ground GO to Pinpoint Test M.
B2A29 Left Front Turn Lamp Circuit Open GO to Pinpoint Test M.
B2A2A Left Front Turn Lamp Circuit Short to Ground GO to Pinpoint Test M.
B2A2B Left Corner Lamp Output Circuit Short to Ground GO to Pinpoint Test M.
B2A2C Right Corner Lamp Output Circuit Short to Ground GO to Pinpoint Test M.
B2A2E Right Front Lamp Low Beam Circuit Open If the low beam is inoperative, GO to Pinpoint Test B. If the low
beam is always on, GO to Pinpoint Test D.
B2A2F Right Front Lamp Low Beam Circuit Short to Ground GO to Pinpoint Test B.
B2A30 Left Front Lamp Low Beam Circuit Open If the low beam is inoperative, GO to Pinpoint Test B. If the low
beam is always on, GO to Pinpoint Test D.
B2A31 Left Front Lamp Low Beam Circuit Short to Ground GO to Pinpoint Test B.
All other DTCs — REFER to Section 419-10.

PCM DTC Chart

DTC Description Action


P1910 Reverse Lamp Control Circuit/Open If the reversing lamps are inoperative, GO to Pinpoint Test U. If
the reversing lamps are always on, GO to Pinpoint Test W.
All other DTCs — REFER to Powertrain Control/Emissions Diagnosis (PC/ED)
manual or Section 419-10.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Fog Lamps .......................................................................................................................................................................... 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-2
Symptom Chart ............................................................................................................................................................. 417-01-3
Pinpoint Tests ............................................................................................................................................................... 417-01-3

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417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Fog Lamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Flex Probe Kit


105-R025C or equivalent

Principles of Operation

NOTE:
The smart junction box (SJB) is also known as the generic electronic module (GEM).

The SJB monitors the headlamp switch position by sending a voltage reference signal to the headlamp switch. When the fog lamp switch is engaged, the
voltage reference signal is routed to ground.

The fog lamps can be turned on when the following conditions are met:

• The ignition switch is in the RUN or START position.


• The low beam headlamps or the parking lamps are on.
• The high beams are off.

When the SJB receives an input from the headlamp switch indicating a request for the fog lamps, the SJB provides ground to the fog lamp relay. When the
fog lamp relay is energized, voltage is routed to the fog lamps.

Inspection and Verification


1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart

Electrical
• Smart junction box (SJB) fuse 21 (15A) (fog lamps)
• Wiring, terminals or connectors
• Bulb(s)
• Headlamp switch
• SJB

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

NOTE:

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

4. NOTE:
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
5. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
6. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.
• Refer to Section 418-00 to diagnose no response from the PCM.
7. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
8. Clear the continuous DTCs and carry out the self-test diagnostics for the smart junction box (SJB).
9. If the DTCs retrieved are related to the concern, go to DTC Charts. For all other DTCs, refer to Section 419-10.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• No communication with the smart junction • Fuse • REFER to Section 418-00.
box (SJB) • Wiring, terminals or connectors
• SJB
• Both fog lamps are inoperative • Fuse • GO to Pinpoint Test Q.
• Wiring, terminals or connectors
• Headlamp switch
• SJB
• An individual fog lamp is inoperative • Wiring, terminals or connectors • GO to Pinpoint Test R.
• The fog lamps are on continuously • Wiring, terminals or connectors • GO to Pinpoint Test S.
• Headlamp switch
• SJB
• The fog lamps on indicator is inoperative • Wiring, terminals or connectors • GO to Pinpoint Test T.
• Headlamp switch
• SJB

Pinpoint Tests
Pinpoint Test Q: Both Fog Lamps Are Inoperative
Refer to Wiring Diagrams Cell 86 Fog Lamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends a reference signal to the headlamp switch through circuit CLF29 (BN) to monitor the fog lamp request. When the fog
lamp switch is engaged, the fog lamp switch routes the reference signal to ground.

When the SJB detects the fog lamps on request, the SJB provides ground to the fog lamp relay coil (integrated into the SJB). When the fog lamp relay is
energized, voltage is routed through circuit CLF21 (GY/VT) to the fog lamps. The fog lamps share a common ground through circuit GD122 (BK).

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)
This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Headlamp switch
• SJB

PINPOINT TEST Q: BOTH FOG LAMPS ARE INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
Q1 CHECK THE FOG LAMP SWITCH PID
• Ignition ON.
Yes
• Enter the following diagnostic mode on the scan tool: SJB DataLogger.
GO to Q4.
• Monitor the SJB fog lamp switch PID (FOG SW) while engaging the
fog lamp switch. No
• Does the PID indicate the fog lamp switch is on? GO to Q2.
Q2 CHECK THE HEADLAMP SWITCH
• Ignition OFF. Yes
• Disconnect: Headlamp Switch C205. GO to Q3.
• Carry out the headlamp switch component test. Refer to Wiring
No
Diagrams Cell 149 for component testing.
INSTALL a new headlamp switch. REFER to
• Is the headlamp switch OK?
Headlamp Switch in this section. TEST the system for
normal operation.
Q3 CHECK CIRCUIT CLF29 (BN) FOR AN OPEN
• Disconnect: SJB C2280b.
• Measure the resistance between the headlamp switch C205-6, circuit
CLF29 (BN), harness side and the SJB C2280b-49, circuit CLF29
(BN), harness side.

Yes
GO to Q6.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
Q4 BYPASS THE SJB
• Ignition OFF. Yes
• Disconnect: SJB C2280e. REMOVE the jumper wire. VERIFY the SJB fuse 21
• Connect a fused (15A) jumper wire between the SJB C2280e-1, (15A) is OK. If OK, GO to Q6.
circuit CDC21 (GY/BN), harness side and the SJB C2280e-3, circuit
No
CLF21 (GY/VT), harness side.
REMOVE the jumper wire. GO to Q5.

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417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Q: BOTH FOG LAMPS ARE INOPERATIVE (Continued)


Q4 BYPASS THE SJB (Continued)

• Ignition ON.
• Do the fog lamps illuminate?
Q5 CHECK THE GROUND CIRCUIT FOR AN OPEN
• Ignition OFF.
• Disconnect: Either Fog Lamp.
• Measure the resistance between the LH fog lamp C152-1, circuit
GD122 (BK), harness side and ground; or between the RH fog lamp
C162-1, circuit GD122 (BK), harness side and ground.

Yes
REMOVE the jumper wire. REPAIR circuit CLF21 (GY/
VT) for an open. TEST the system for normal operation.
No
REMOVE the jumper wire. REPAIR circuit GD122 (BK)
• Is the resistance less than 5 ohms? for an open. TEST the system for normal operation.
Q6 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

Pinpoint Test R: An Individual Fog Lamp Is Inoperative


Refer to Wiring Diagrams Cell 86 Fog Lamps for schematic and connector information.

Normal Operation
When the fog lamp relay is energized, voltage is routed through circuit CLF21 (GY/VT) to the fog lamps. Ground is provided through circuit GD122 (BK).

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors

PINPOINT TEST R: AN INDIVIDUAL FOG LAMP IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:

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417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST R: AN INDIVIDUAL FOG LAMP IS INOPERATIVE (Continued)


Make sure the bulb is good before continuing diagnostics.
Test Step Result / Action to Take
R1 CHECK THE GROUND CIRCUIT FOR AN OPEN
• Ignition OFF.
• Disconnect: Inoperative Fog Lamp.
• Measure the resistance between the LH fog lamp C152-1, circuit
GD122 (BK), harness side and ground; or between the RH fog lamp
C162-1, circuit GD122 (BK), harness side and ground.

Yes
REMOVE the jumper wire. REPAIR circuit CLF21 (GY/
VT) for an open. TEST the system for normal operation.
No
REMOVE the jumper wire. REPAIR circuit GD122 (BK)
• Is the resistance less than 5 ohms? for an open. TEST the system for normal operation.

Pinpoint Test S: The Fog Lamps Are On Continuously


Refer to Wiring Diagrams Cell 86 Fog Lamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends a reference signal to the headlamp switch through circuit CLF29 (BN) to monitor the fog lamp request. When the fog
lamp switch is engaged, the fog lamp switch routes the reference signal to ground.

When the SJB detects the fog lamps on request, the SJB provides ground to the fog lamp relay coil (integrated into the SJB). When the fog lamp relay is
energized, voltage is routed through circuit CLF21 (GY/VT) to the fog lamps and the headlamp switch for the fog lamps on indicator.

• DTC B2254 (Front Fog Lamp Switch Failure) — is an on-demand DTC that sets when the SJB detects a short to ground from the fog lamp on input
circuit.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Headlamp switch
• SJB

PINPOINT TEST S: THE FOG LAMPS ARE ON CONTINUOUSLY


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
S1 CHECK FOR RECORDED SJB DTCs
• Check the recorded results from the SJB self-test. Yes
• Is DTC B2254 present? GO to S2.
No
GO to S4.
S2 CHECK THE HEADLAMP SWITCH
• Ignition OFF. Yes
• Disconnect: Headlamp Switch C205. GO to S3.
• Carry out the headlamp switch component test. Refer to Wiring
No
Diagrams Cell 149 for component testing.
INSTALL a new headlamp switch. REFER to
• Is the headlamp switch OK?
Headlamp Switch in this section. CLEAR the DTCs.
REPEAT the self-test.

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417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST S: THE FOG LAMPS ARE ON CONTINUOUSLY (Continued)


S3 CHECK CIRCUIT CLF29 (BN) FOR A SHORT TO GROUND
• Disconnect: SJB C2280b.
• Measure the resistance between the headlamp switch C205-6, circuit
CLF29 (BN), harness side and ground.

Yes
GO to S6.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Is the resistance greater than 10,000 ohms? test.
S4 CHECK CIRCUIT CLF21 (GY/VT) FOR A SHORT TO VOLTAGE (TO THE HEADLAMP SWITCH)
• Ignition OFF. Yes
• Disconnect: SJB C2280a. GO to S5.
• Ignition ON.
No
• Do the fog lamps continue to illuminate?
REPAIR the circuit. TEST the system for normal
operation.
S5 CHECK CIRCUIT CLF21 (GY/VT) FOR A SHORT TO VOLTAGE (TO FOG LAMPS)
• Ignition OFF. Yes
• Disconnect: SJB C2280e. REPAIR the circuit. TEST the system for normal
• Ignition ON. operation.
• Do the fog lamps continue to illuminate?
No
GO to S6.
S6 CHECK FOR CORRECT SJB OPERATION
• Ignition OFF.
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR any DTCs. REPEAT the self-test.

Pinpoint Test T: The Fog Lamps On Indicator Is Inoperative


Refer to Wiring Diagrams Cell 86 Fog Lamps for schematic and connector information.

Normal Operation
When the smart junction box (SJB) detects the fog lamps on request, the SJB provides ground to the fog lamp relay coil (integrated into the SJB). When the
fog lamp relay is energized, voltage is routed through circuit CLF21 (GY/VT) to the fog lamps and to the headlamp switch for the fog lamps on indicator.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Headlamp switch
• SJB

PINPOINT TEST T: THE FOG LAMPS ON INDICATOR IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.

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417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST T: THE FOG LAMPS ON INDICATOR IS INOPERATIVE (Continued)


Test Step Result / Action to Take
T1 CHECK THE HEADLAMP SWITCH
NOTE:
Make sure the headlamp switch is in the OFF position.

• Ignition OFF.
• Disconnect: Headlamp Switch C205.
• Connect a fused (5A) jumper wire between the headlamp switch
C205-6, circuit CLF29 (BN), harness side and ground.

• Ignition ON.
• NOTE:
Make sure the fog lamps are illuminated when taking a reading.

Measure the voltage between the headlamp switch C205-7, circuit


CLF21 (GY/VT), harness side and ground.

Yes
REMOVE the jumper wire. INSTALL a new headlamp
switch. REFER to Headlamp Switch in this section.
TEST the system for normal operation.
No
• Is the voltage greater than 10 volts? REMOVE the jumper wire. GO to T2.
T2 CHECK CIRCUIT CLF21 (GY/VT) FOR AN OPEN
• Ignition OFF. Yes
• Disconnect: SJB C2280a. GO to T3.
• Measure the resistance between the headlamp switch C205-7, circuit
No
CLF21 (GY/VT), harness side and the SJB C2280a-6, circuit CLF21
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
(GY/VT), harness side.
test.

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417-01-9 Exterior Lighting 417-01-9
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST T: THE FOG LAMPS ON INDICATOR IS INOPERATIVE (Continued)


T2 CHECK CIRCUIT CLF21 (GY/VT) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?


T3 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR any DTCs. REPEAT the self-test.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Headlamps .......................................................................................................................................................................... 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-3
Symptom Chart ............................................................................................................................................................. 417-01-4
Pinpoint Tests ............................................................................................................................................................... 417-01-4

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Headlamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Flex Probe Kit


105-R025C or equivalent

Principles of Operation

NOTE:
The smart junction box (SJB) is also known as the generic electronic module (GEM).

Exterior Lighting
The SJB monitors the headlamp switch position by sending voltage reference signals on multiple circuits to the headlamp switch. There is one circuit for
each headlamp switch position. At any given time, one of the signal circuits is routed to ground.

If the SJB does not detect any of the inputs to the headlamp switch is active (routed to ground) for 5 seconds, the SJB turns on the exterior lights and keeps
them on for 10 minutes after the ignition switch is turned off (or 10 minutes from the time the SJB does not detect any headlamp switch input if the ignition
switch was already off). Additionally, if the SJB detects multiple circuits short to ground, the SJB implements a planned strategy depending on the multiple
inputs received.

If either of these situations occur, the SJB should NOT be ruled immediately as being at fault. This is normal behavior of the SJB design as it has detected a
fault with the inputs from the headlamp switch.

High Beam and Flash-to-Pass


The SJB also monitors the multifunction switch for a flash-to-pass or high beam request. There are 2 voltage reference circuits which monitor this. When the
multifunction switch is in the FLASH-TO-PASS or HIGH BEAM position, the voltage signal is routed to ground.

NOTE:
The flash-to-pass feature does not require any input from the headlamp switch.

When the SJB receives an input requesting the headlamps on, the SJB supplies voltage to the low beams. If the low beams are on and the SJB receives a
request for high beams (or just a flash-to-pass request), the SJB energizes an internal relay which routes voltage to the headlamps.

Field-Effect Transistor (FET) Protection


The SJB utilizes a FET protective circuit strategy for many of its outputs (for example, the headlamp output circuit). Output loads (current level) are
monitored for excessive current (typically short circuits) and are shut down (turns off the voltage or ground provided by the module) when a fault is detected.
A continuous DTC is stored at that time of the fault. The circuit then resets after a customer demand of the function (switching the component on, battery
saver being energized). When an excessive circuit load occurs several times, the module shuts down the output until a repair procedure is carried out. At the
same time, the continuous DTC that was stored on the first failure, does not clear by a command to clear the continuous DTCs. The module does not allow

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
this code to be cleared or the circuit restored to normal operation until a successful on-demand self-test proves that the fault has been repaired. After the on-
demand self-test has successfully completed (no on-demand DTCs present), the continuous DTC clears and the circuit function returns.

Each circuit has three predefined levels of short circuit tolerance established in the module based on each circuits' capability. When the first or second level
is reached, the continuous DTC associated with the circuit sets along with DTC B106E. These DTCs may be cleared using the Clear DTC operation on the
scan tool as long as the fault itself has been corrected. If any of the circuits are shorted past the third level, then B106F and B1342 set along with the
associated continuous DTC. This DTC cannot be cleared and the module must be replaced.

The SJB FET protected output circuits for the headlamp system are for the LH low beam output and the RH low beam output circuits.

Inspection and Verification


1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart

Mechanical Electrical
• Headlamp switch • Smart junction box (SJB) fuse(s):
• Multifunction switch — 7 (10A) (LH low beam)
— 8 (10A) (RH low beam)
— 23 (15A) (high beams)
• SJB
• Bulb(s)
• Wiring, terminals or connectors

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

NOTE:
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

4. NOTE:
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
5. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
6. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.
• Refer to Section 418-00 to diagnose no response from the PCM.
7. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
8. Clear the continuous DTCs and carry out the self-test diagnostics for the smart junction box (SJB).
9. If the DTCs retrieved are related to the concern, go to DTC Charts. For all other DTCs, refer to Section 419-10.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)
Symptom Chart

Symptom Chart
Condition Possible Sources Action
• No communication with the smart junction • Fuse • REFER to Section 418-00.
box (SJB) • Wiring, terminals or connectors
• SJB
• Both low beams are inoperative • Incorrect aftermarket headlamp bulbs • NOTE:
Due to varying wattage ratings and resulting
current draw differences, certain aftermarket
headlamp bulbs may cause the SJB to shut
down the short circuit protection, resulting
in the low beams becoming inoperative.
Verify that the bulbs meet Ford
specifications.

INSTALL the correct bulbs. RUN the on-


demand self-test (required to clear certain
DTCs and reset the SJB). CORRECT any
unresolved DTCs. CLEAR all DTCs. TEST
the system for normal operation.
• SJB • CHECK for recorded SJB DTCs.
— If DTCs are present, REFER to DTC
Charts in this section.
— If no DTCs are present, INSTALL a
new SJB. REFER to Section 419-10.
TEST the system for normal operation.
• Both high beams are inoperative • Fuse • GO to Pinpoint Test A.
• Wiring, terminals or connectors
• Multifunction switch
• SJB
• One low beam headlamp is inoperative • Fuse • GO to Pinpoint Test B.
• Wiring, terminals or connectors
• SJB
• One high beam headlamp is inoperative • Wiring, terminals or connectors • GO to Pinpoint Test C.
• The headlamps are on continuously • Wiring, terminals or connectors • GO to Pinpoint Test D.
• Headlamp switch
• Multifunction switch
• SJB
• The flash-to-pass feature is inoperative • Wiring, terminals or connectors • GO to Pinpoint Test E.
• Multifunction switch
• SJB

Pinpoint Tests
Pinpoint Test A: Both High Beams Are Inoperative
Refer to Wiring Diagrams Cell 85 Headlamps/Autolamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends a reference signal to the multifunction switch through circuit CLF17 (WH/OG). When the headlamp switch is in the
HEADLAMPS ON position and the multifunction switch is placed in the HIGH BEAM position, the signal is routed to ground through circuit GD115 (BK/
GY), indicating a high beam request. The SJB then energizes the high beam relay (integrated into the SJB) which supplies voltage to the headlamps through
circuit CLF08 (YE/VT).

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Multifunction switch
• SJB

PINPOINT TEST A: BOTH HIGH BEAMS ARE INOPERATIVE

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417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST A: BOTH HIGH BEAMS ARE INOPERATIVE (Continued)


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
A1 CHECK THE HIGH BEAM INDICATOR
• Ignition ON. Yes
• Place the headlamp switch in the HEADLAMPS ON position. GO to A5.
• Place the multifunction switch in the HIGH BEAM position.
No
• Does the high beam indicator illuminate?
GO to A2.
A2 CHECK THE MULTIFUNCTION SWITCH
• Place the headlamp switch in the OFF position.
• Ignition OFF.
• Disconnect: Multifunction Switch C202.
• Connect a fused (5A) jumper wire between the multifunction switch
C202-6, circuit CLF17 (WH/OG), harness side and the multifunction
switch C202-8, circuit GD115 (BK/GY), harness side.

Yes
REMOVE the jumper wire. INSTALL a new
multifunction switch. REFER to Section 211-05. TEST
the system for normal operation.
• Place the headlamp switch in the HEADLAMPS ON position.
• Ignition ON. No
• Do the high beams illuminate? REMOVE the jumper wire. GO to A3.
A3 CHECK CIRCUIT GD115 (BK/GY) FOR AN OPEN
• Ignition OFF.
• Measure the resistance between the multifunction switch C202-8,
circuit GD115 (BK/GY), harness side and ground.

Yes
GO to A4.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
A4 CHECK CIRCUIT CLF17 (WH/OG) FOR AN OPEN
• Disconnect: SJB C2280b. Yes
• Measure the resistance between the multifunction switch C202-6, GO to A6.
circuit CLF17 (WH/OG), harness side and the SJB C2280b-27, circuit
No
CLF17 (WH/OG), harness side.
REPAIR the circuit. TEST the system for normal
operation.

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417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST A: BOTH HIGH BEAMS ARE INOPERATIVE (Continued)


A4 CHECK CIRCUIT CLF17 (WH/OG) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?


A5 CHECK CIRCUIT CLF08 (YE/VT) FOR AN OPEN
• Disconnect: SJB C2280e.
• Connect a fused (15A) jumper wire between the SJB C2280e-1,
circuit CDC21 (GY/BN), harness side and the SJB C2280e-2, circuit
CLF08 (YE/VT), harness side.

Yes
REMOVE the jumper wire. VERIFY the SJB fuse 23
(15A) is OK. If OK, GO to A6.
No
• Ignition ON. REMOVE the jumper wire. REPAIR the circuit. TEST
• Do the high beams illuminate? the system for normal operation.
A6 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

Pinpoint Test B: One Low Beam Headlamp Is Inoperative


Refer to Wiring Diagrams Cell 85 Headlamps/Autolamps for schematic and connector information.

Normal Operation
When the smart junction box (SJB) detects the headlamp switch in the HEADLAMPS ON position and the multifunction switch in the LOW BEAM
position, the SJB provides voltage through circuits CLF04 (BN/BU) and CLF05 (BU/GN) to the LH and RH low beam headlamps, respectively. Ground is
supplied through circuits GD122 (BK) and GD124 (BK/VT) to the LH and RH headlamps, respectively.

DTC Description Fault Trigger Conditions


• B2A2E — Right Front Lamp Low Beam Circuit Open An on-demand DTC that sets when the SJB detects an open from the RH
low beam output circuit.
• B2A2F — Right Front Lamp Low Beam Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground from the RH low beam output circuit.

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417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)
(Continued)
DTC Description Fault Trigger Conditions
• B2A30 — Left Front Lamp Low Beam Circuit Open An on-demand DTC that sets when the SJB detects an open from the LH
low beam output circuit.
• B2A31 — Left Front Lamp Low Beam Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground from the LH low beam output circuit.

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• SJB

PINPOINT TEST B: ONE LOW BEAM HEADLAMP IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Due to varying wattage ratings and resulting current draw differences, certain aftermarket headlamp bulbs may cause the SJB to shut down the short circuit
protection, resulting in the low beams becoming inoperative. Verify that the bulbs meet Ford specifications. If the bulbs do not meet Ford specifications,
install the correct bulbs. Run the on-demand self-test (required to clear certain DTCs and reset the SJB). Correct any unresolved DTCs. Clear all DTCs.
Test the system for normal operation.
NOTE:
Make sure the headlamp bulb is good before continuing diagnostics.
Test Step Result / Action to Take
B1 USE THE RECORDED DTCs FROM THE SJB SELF-TEST
• Check the recorded results from the SJB self-test. Yes
• Were any DTCs recorded? For DTC B2A2E or B2A30, GO to B2. For DTC B2A2F
or B2A31, GO to B4. For all other DTCs, REFER to
DTC Charts in this section.
No
GO to B5.
B2 CHECK THE SJB HEADLAMP VOLTAGE SUPPLY CIRCUIT FOR VOLTAGE
• Ignition OFF.
• Disconnect: Inoperative Headlamp.
• Place the headlamp switch in the HEADLAMPS ON position.
• For vehicles with aerodynamic headlamps, measure the voltage
between the LH headlamp C1284-1, circuit CLF04 (BN/BU), harness
side and ground; or between the RH headlamp C1285-1, circuit
CLF05 (BU/GN), harness side and ground.

Yes
REPAIR ground circuit in question for an open. CLEAR
the DTCs. REPEAT the self-test.
• For vehicles with sealed beam headlamps, measure the voltage
between the LH headlamp C1021-3, circuit CLF04 (BN/BU), harness No
side and ground; or between the RH headlamp C1041-3, circuit VERIFY the SJB fuse 7 (10A) (LH low beam) or fuse 8
CLF05 (BU/GN), harness side and ground. (10A) is OK. If OK, GO to B3.

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417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST B: ONE LOW BEAM HEADLAMP IS INOPERATIVE (Continued)


B2 CHECK THE SJB HEADLAMP VOLTAGE SUPPLY CIRCUIT FOR VOLTAGE (Continued)

• Is the voltage greater than 10 volts?


B3 CHECK THE SJB HEADLAMP VOLTAGE SUPPLY CIRCUIT FOR AN OPEN
• Place the headlamp switch in the OFF position.
• Disconnect: SJB C2280e.
• For vehicles with aerodynamic headlamps, measure the resistance
between the LH headlamp C1284-1, circuit CLF04 (BN/BU), harness
side and the SJB C2280e-13, circuit CLF04 (BN/BU), harness side; or
between the RH headlamp C1285-1, circuit CLF05 (BU/GN), harness
side and the SJB C2280e-4, circuit CLF05 (BU/GN), harness side.

• For vehicles with sealed beam headlamps, measure the resistance


between the LH headlamp C1021-3, circuit CLF04 (BN/BU), harness
side and the SJB C2280e-13, circuit CLF04 (BN/BU), harness side; or
between the RH headlamp C1041-3, circuit CLF05 (BU/GN), harness
side and the SJB C2280e-4, circuit CLF05 (BU/GN), harness side.

Yes
GO to B5.
No
REPAIR the circuit in question. CLEAR the DTCs.
• Is the resistance less than 5 ohms? REPEAT the self-test.
B4 CHECK CIRCUIT CLF04 (BN/BU) (LH HEADLAMP) OR CIRCUIT CLF05 (BU/GN) (RH HEADLAMP) FOR A SHORT TO
GROUND
• Ignition OFF.
• Disconnect: SJB C2280e. Yes
• Disconnect: Inoperative Headlamp. GO to B5.

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417-01-9 Exterior Lighting 417-01-9
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST B: ONE LOW BEAM HEADLAMP IS INOPERATIVE (Continued)


B4 CHECK CIRCUIT CLF04 (BN/BU) (LH HEADLAMP) OR CIRCUIT CLF05 (BU/GN) (RH HEADLAMP) FOR A SHORT TO
GROUND (Continued)
• For vehicles with aerodynamic headlamps, measure the resistance
between the LH headlamp C1284-1, circuit CLF04 (BN/BU), harness
side and ground; or between the RH headlamp C1285-1, circuit
CLF05 (BU/GN), harness side and ground.

• For vehicles with sealed beam headlamps, measure the resistance


between the LH headlamp C1021-3, circuit CLF04 (BN/BU), harness
side and ground; or between the RH headlamp C1041-3, circuit
CLF05 (BU/GN), harness side and ground.

No
REPAIR the circuit in question. RUN the on-demand self-
test (required to clear certain DTCs). CORRECT any
unresolved DTCs. CLEAR all DTCs. TEST the system
• Is the resistance greater than 10,000 ohms? for normal operation.
B5 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

Pinpoint Test C: One High Beam Headlamp Is Inoperative


Refer to Wiring Diagrams Cell 85 Headlamps/Autolamps for schematic and connector information.

Normal Operation
When the smart junction box (SJB) detects the headlamp switch in the HEADLAMPS ON position and the multifunction switch in the HIGH BEAM
position, the SJB energizes an internal relay. When the relay is energized, the relay routes voltage through circuit CLF08 (YE/VT) to the high beams.
Ground for the high beams is shared with the low beams.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors

PINPOINT TEST C: ONE HIGH BEAM HEADLAMP IS INOPERATIVE


NOTICE:

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417-01-10 Exterior Lighting 417-01-10
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST C: ONE HIGH BEAM HEADLAMP IS INOPERATIVE (Continued)


Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
C1 CHECK THE LOW BEAM OPERATION
• Check the operation of the low beams. Yes
• Do the low beams operate correctly. REPAIR circuit CLF08 (YE/VT) for an open. TEST the
system for normal operation.
No
GO to Pinpoint Test B.

Pinpoint Test D: The Headlamps Are On Continuously


Refer to Wiring Diagrams Cell 85 Headlamps/Autolamps for schematic and connector information.

Normal Operation — Low Beams


The smart junction box (SJB) sends reference signals to the headlamp switch through circuits CLF19 (VT/GN) (autolamps), CLF23 (WH/VT) (off), CLS34
(GY) (parking lamps) and CLF24 (YE/BU) (headlamps). At any given time, the headlamp switch routes one of the input circuits to ground through circuit
GD115 (BK/GY).

When the SJB detects the headlamp switch in the HEADLAMPS ON position with the multifunction switch in the LOW BEAM position, the SJB provides
voltage through circuits CLF04 (BN/BU) and CLF05 (BU/GN) to the LH and RH low beam headlamps, respectively.

Normal Operation — High Beam Headlamps


The SJB sends a reference signal to the multifunction switch through circuits CLF17 (WH/OG) (high beam) and CLF27 (GN/BN) (flash-to-pass). When the
multifunction switch is placed in the FLASH-TO-PASS or HIGH BEAM position, the voltage signal is routed to ground. When the SJB detects a request for
high beams (when the low beams are on) or flash-to-pass, the SJB energizes the high beam relay (integrated into the SJB), which routes voltage through
circuit CLF08 (YE/VT) to the headlamps.

DTC Description Fault Trigger Conditions


• B1472 — Lamp Headlamp Input Circuit Short to Ground An on-demand DTC that sets when the SJB detects the headlamps on input
circuit is short to ground.
• B1510 — Flash To Pass Switch Circuit Short to Ground An on-demand DTC that sets when the SJB detects the flash-to-pass request
input circuit is short to ground.
• B1696 — Autolamp On Circuit Short To Ground An on-demand DTC that sets when the SJB detects the autolamps on
request input circuit is short to ground.
• B2A22 — Headlamp Off Circuit Open An on-demand DTC that sets when the SJB detects the headlamp switch off
input circuit open.
• B2A23 — High Beam Input Circuit Short to Ground An on-demand DTC that sets when the SJB detects a short to ground on the
high beam request input circuit.
• B2A2E — Right Front Lamp Low Beam Circuit Open An on-demand DTC that sets when the SJB detects the RH low beam output
circuit shorted to voltage.
• B2A30 — Left Front Lamp Low Beam Circuit Open An on-demand DTC that sets when the SJB detects the LH low beam output
circuit shorted to voltage.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Headlamp switch
• Multifunction switch
• SJB

PINPOINT TEST D: THE HEADLAMPS ARE ON CONTINUOUSLY


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
D1 VERIFY THE HEADLAMP OPERATION
• Ignition ON.
• While observing the headlamps, place the multifunction switch in the Yes
FLASH-TO-PASS position. GO to D2.

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417-01-11 Exterior Lighting 417-01-11
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST D: THE HEADLAMPS ARE ON CONTINUOUSLY (Continued)


Test Step Result / Action to Take
D1 VERIFY THE HEADLAMP OPERATION (Continued)
• Does the headlamp brightness increase with the flash-to-pass No
feature activated? GO to D8.
D2 CHECK THE SJB HEADLAMP SWITCH PIDs
• Enter the following diagnostic mode on the scan tool: SJB DataLogger.
• NOTE:
Make sure the headlamp switch is lined up in the correct position
when monitoring the PIDs.

Monitor the SJB headlamp switch input PIDs (HD_LMP_S2 and


HEAD_L) while moving the headlamp switch through all positions.
Refer to the following chart.

Headlamp Switch HD_LMP_S2 HEAD_L Expected


Position Expected Value Value
Autolamps AUTOLAMP OFF
OFF — OFF
Yes
Parklamp — — GO to D7.
Headlamp — HEADLAMP No
• Do the headlamp switch positions agree with the PIDs? GO to D3.
D3 CHECK THE HEADLAMP SWITCH
• Ignition OFF. Yes
• Disconnect: Headlamp Switch C205. GO to D4.
• Carry out the headlamp switch component test. Refer to Wiring
No
Diagrams Cell 149 for component testing.
INSTALL a new headlamp switch. REFER to
• Is the headlamp switch OK?
Headlamp Switch in this section. CLEAR the DTCs.
REPEAT the self-test.
D4 CHECK CIRCUIT GD115 (BK/GY) FOR AN OPEN
• Measure the resistance between the headlamp switch C205-1, circuit
GD115 (BK/GY), harness side and ground.

Yes
GO to D5.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Is the resistance less than 5 ohms? test.
D5 CHECK THE HEADLAMP SWITCH INPUT CIRCUITS FOR A SHORT TO GROUND
• Disconnect: SJB C2280b.
• Measure the resistance between the headlamp switch, harness side
and ground as follows:

Yes
Headlamp Switch Connector- Circuit GO to D6.
Pin
No
C205-9 (if equipped with CLF19 (VT/GN) REPAIR the circuit in question. CLEAR the DTCs.
autolamps) REPEAT the self-test.

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417-01-12 Exterior Lighting 417-01-12
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST D: THE HEADLAMPS ARE ON CONTINUOUSLY (Continued)


D5 CHECK THE HEADLAMP SWITCH INPUT CIRCUITS FOR A SHORT TO GROUND (Continued)
(Continued)
Headlamp Switch Connector- Circuit
Pin
C205-8 CLF24 (YE/BU)
• Are the resistances greater than 10,000 ohms?
D6 CHECK THE HEADLAMP SWITCH INPUT CIRCUITS FOR AN OPEN
• Measure the resistance between the headlamp switch, harness side
and the SJB, harness side as follows:

Headlamp Switch SJB Connector-Pin Circuit


Connector-Pin
C205-9 (if equipped C2280b-50 CLF19 (VT/GN)
with autolamps) Yes
GO to D11.
C205-4 C2280b-47 CLF23 (WH/VT)
No
C205-3 C2280b-31 CLS34 (GY) REPAIR the circuit in question. CLEAR the DTCs.
• Are the resistances less than 5 ohms? REPEAT the self-test.
D7 CHECK THE SJB OUTPUT
• Disconnect: SJB C2280e. Yes
• Does the LH or RH headlamp continue to illuminate? REPAIR circuit CLF04 (BN/BU) (LH headlamp) or
circuit CLF05 (BU/GN) (RH headlamp) for a short to
voltage as necessary. CLEAR the DTCs. REPEAT the
self-test.
No
GO to D11.
D8 CHECK CIRCUIT CLF08 (YE/VT) FOR A SHORT TO VOLTAGE
• Ignition OFF. Yes
• Disconnect: SJB C2280e. REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Ignition ON. test.
• Do the high beams continue to illuminate?
No
GO to D9.
D9 CHECK THE MULTIFUNCTION SWITCH
• Ignition OFF. Yes
• Connect: SJB C2280e. GO to D10.
• Disconnect: Multifunction Switch C202.
No
• Ignition ON.
INSTALL a new multifunction switch. REFER to
• Do the high beams continue to illuminate?
Section 211-05. CLEAR the DTCs. REPEAT the self-
test.
D10 CHECK CIRCUIT CLF17 (WH/OG) (HIGH BEAM) OR CIRCUIT CLF27 (GN/BN) (FLASH-TO-PASS) FOR A SHORT TO
GROUND
• Ignition OFF.
Yes
• Disconnect: SJB C2280b.
GO to D11.
• Measure the resistance between the multifunction switch C202-6,
circuit CLF17 (WH/OG), harness side and ground; and between the No
multifunction switch C202-4, circuit CLF27 (GN/BN), harness side and REPAIR the circuit in question. CLEAR the DTCs.
ground. REPEAT the self-test.

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417-01-13 Exterior Lighting 417-01-13
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST D: THE HEADLAMPS ARE ON CONTINUOUSLY (Continued)


D10 CHECK CIRCUIT CLF17 (WH/OG) (HIGH BEAM) OR CIRCUIT CLF27 (GN/BN) (FLASH-TO-PASS) FOR A SHORT TO
GROUND (Continued)

• Are the resistances greater than 10,000 ohms?


D11 CHECK FOR CORRECT SJB OPERATION
• Ignition OFF.
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

Pinpoint Test E: The Flash-To-Pass Feature Is Inoperative


Refer to Wiring Diagrams Cell 85 Headlamps/Autolamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends a reference signal to the multifunction switch through circuit CLF27 (GN/BN). When the multifunction switch is placed
in the FLASH-TO-PASS position, the voltage signal is routed to ground indicating a flash-to-pass request. When the SJB detects a request for the flash-to-
pass feature, the SJB energizes the high beam relay (integrated into the SJB), which supplies voltage to the headlamps.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Multifunction switch
• SJB

PINPOINT TEST E: THE FLASH-TO-PASS FEATURE IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
E1 VERIFY THE HIGH BEAM HEADLAMP OPERATION
• Ignition ON.
Yes
• Place the headlamp switch in the HEADLAMPS ON position.
GO to E2.
• Place the multifunction switch in the HIGH BEAM position while
observing the headlamps. No
• Do the high beam headlamps illuminate? GO to Pinpoint Test A.
E2 CHECK THE MULTIFUNCTION SWITCH
• Ignition OFF. Yes
• Disconnect: Multifunction Switch C202. REMOVE the jumper wire. INSTALL a new
• Connect a fused (5A) jumper wire between the multifunction switch multifunction switch. REFER to Section 211-05. TEST
C202-4, circuit CLF27 (GN/BN), harness side and the multifunction the system for normal operation.
switch C202-8, circuit GD115 (BK/GY), harness side.
No
REMOVE the jumper wire. GO to E3.

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417-01-14 Exterior Lighting 417-01-14
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST E: THE FLASH-TO-PASS FEATURE IS INOPERATIVE (Continued)


E2 CHECK THE MULTIFUNCTION SWITCH (Continued)

• Do the high beams illuminate?


E3 CHECK CIRCUIT CLF27 (GN/BN) FOR AN OPEN
• Disconnect: SJB C2280b.
• Measure the resistance between the multifunction switch C202-4,
circuit CLF27 (GN/BN), harness side and the SJB C2280b-43, circuit
CLF27 (GN/BN), harness side.

Yes
GO to E4.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
E4 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Parking, Rear and License Plate Lamps ............................................................................................................................ 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-2
Symptom Chart ............................................................................................................................................................. 417-01-3
Pinpoint Tests ............................................................................................................................................................... 417-01-3

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417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Parking, Rear and License Plate Lamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Flex Probe Kit


105-R025C or equivalent

Principles of Operation

NOTE:
The smart junction box (SJB) is also known as the generic electronic module (GEM).

The SJB monitors the headlamp switch position by sending voltage reference signals on multiple circuits to the headlamp switch. There is one circuit for
each headlamp switch position. At any given time, one of the signal circuits is routed to ground.

If the SJB does not detect any of the inputs to the headlamp switch is active (routed to ground) for 5 seconds, the SJB turns on the exterior lights and keeps
them on for 10 minutes after the ignition switch is turned off (or 10 minutes from the time the SJB does not detect any headlamp switch input if the ignition
switch was already off). Additionally, if the SJB detects multiple circuits short to ground, the SJB implements a planned strategy depending on the multiple
inputs received.

If either of these situations occur, the SJB should NOT be ruled immediately as being at fault. This is normal behavior of the SJB design as it has detected a
fault with the inputs from the headlamp switch.

When the SJB receives an input from the headlamp switch indicating a request for the parking lamps, the SJB energizes the parking lamp relay (internal to
the SJB), which supplies voltage to the exterior lamps.

Inspection and Verification


1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart

Mechanical Electrical
• Headlamp switch • Battery junction box (BJB) fuse 64 (5A) (mirror lamps)
• Smart junction box (SJB) fuse 22 (15A) (parking lamps)
• Bulb holder(s)
• Bulb(s)
• Wiring, terminals or connectors
• Trailer tow exterior mirror (if equipped)
• SJB

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
NOTE:
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

4. NOTE:
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
5. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
6. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.
• Refer to Section 418-00 to diagnose no response from the PCM.
7. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
8. Clear the continuous DTCs and carry out the self-test diagnostics for the smart junction box (SJB).
9. If the DTCs retrieved are related to the concern, go to DTC Charts. For all other DTCs, refer to Section 419-10.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• No communication with the smart junction • Fuse • REFER to Section 418-00.
box (SJB) • Wiring, terminals or connectors
• SJB
• One or more parking, rear or license plate • Fuse • GO to Pinpoint Test O.
lamps is inoperative • Wiring, terminals or connectors
• Bulb holder
• Rear lamp assembly (vehicles without
pickup bed)
• Cab marker lamp
• Trailer tow exterior mirror (if equipped)
• SJB
• The parking, rear or license plate lamps are • Wiring, terminals or connectors • GO to Pinpoint Test P.
on continuously • Headlamp switch
• SJB

Pinpoint Tests
Pinpoint Test O: One Or More Parking, Rear or License Plate Lamps Is Inoperative
Refer to Wiring Diagrams Cell 92 Parking, Rear and License Lamps for schematic and connector information.

Normal Operation
When the headlamp switch is placed in the PARKING LAMPS ON position, the smart junction box (SJB) provides a ground for the parking lamp relay coil
(integrated into the SJB). When the parking lamp relay is energized, voltage is routed through circuit CLS30 (VT/WH) to the front, rear, license plate, dual
rear wheel marker, trailer tow exterior mirrors (if equipped) and cab marker lamps (if equipped). Ground is provided to the rear and license plate lamps
through circuit GD176 (BK/WH). Ground is provided to the LH and RH front parking and side marker lamps through circuits GD122 (BK) and GD124 (BK/

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)
VT), respectively. Ground is provided to the trailer tow mirrors through circuit GD179 (BK/VT). Ground is provided to the cab marker lamps through circuit
GD115 (BK/GY).

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Bulb holder
• Rear lamp assembly (vehicles without pickup bed)
• Cab marker lamp
• Trailer tow exterior mirror (if equipped)
• SJB

PINPOINT TEST O: ONE OR MORE PARKING, REAR OR LICENSE PLATE LAMPS IS


INOPERATIVE
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
O1 DETERMINE IF ALL THE PARKING LAMPS ARE INOPERATIVE
• Ignition OFF. Yes
• Place the headlamp switch in the PARKING LAMPS ON position. VERIFY the SJB fuse 22 (15A) is OK. If the vehicle is
• Are all the parking lamps inoperative? equipped with cab marker lamps, GO to O8. If the
vehicle is not equipped with cab marker lamps,
VERIFY the SJB fuse 22 (15A) is OK. If OK, GO to O2.
No
If the cab marker lamps are illuminated and all the
remaining parking lamps are inoperative, GO to O2. If
all the cab marker lamps are inoperative, GO to O3. If
both trailer tow mirrors are inoperative, GO to O5. For
all others, GO to O6.
O2 CHECK CIRCUIT CLS30 (VT/WH) FOR AN OPEN (FRONT LAMPS)
• Place the headlamp switch to the OFF position.
• Disconnect: SJB C2280e.
• Connect a fused (15A) jumper wire between the SJB C2280e-1,
circuit CDC21 (GY/BN), harness side and the SJB C2280e-6, circuit
CLS30 (VT/WH), harness side.

Yes
REMOVE the jumper wire. GO to O8.
No
• Ignition ON. REMOVE the jumper wire. REPAIR the circuit. TEST
• Do the front, rear and license plate lamps illuminate? the system for normal operation.
O3 BYPASS THE SJB
• Place the headlamp switch to the OFF position. Yes
• Disconnect: SJB C2280d. REMOVE the jumper wire. GO to O8.
• Connect a fused (10A) jumper wire between the positive battery
No
terminal and the SJB C2280d-20, circuit CLS30 (VT/WH), harness side.
REMOVE the jumper wire. GO to O4.

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417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST O: ONE OR MORE PARKING, REAR OR LICENSE PLATE LAMPS IS


INOPERATIVE (Continued)
O3 BYPASS THE SJB (Continued)

• Do the cab marker lamps illuminate?


O4 CHECK CIRCUIT GD115 (BK/GY) FOR AN OPEN
• Disconnect: Any Cab Marker Lamp.
• Measure the resistance between an inoperative cab marker lamp,
harness side and ground as follows:

Inoperative Lamp Connector-Pin Circuit


LH outer cab marker C970-3 GD115 (BK/GY)
LH inner cab marker C971-3 GD115 (BK/GY)
Yes
Center cab marker C972-3 GD115 (BK/GY) REPAIR circuit CLS30 (VT/WH) for an open. TEST the
system for normal operation.
RH inner cab marker C973-3 GD115 (BK/GY)
No
RH outer cab marker C974-3 GD115 (BK/GY) REPAIR circuit GD115 (BK/GY) for an open. TEST the
• Is the resistance less than 5 ohms? system for normal operation.
O5 CHECK FOR VOLTAGE TO THE BATTERY JUNCTION BOX (BJB) FUSE 64 (5A)
• Measure the voltage between the BJB fuse 64 (5A), circuit CLS30 (VT/ Yes
WH) input side and ground. REPAIR circuit CBB64 (VT/GN) for an open. TEST the
• Is the voltage greater than 10 volts? system for normal operation.
No
REPAIR circuit CLS30 (VT/WH) for an open. TEST the
system for normal operation.
O6 CHECK THE PARKING LAMP GROUND CIRCUIT FOR AN OPEN
NOTE:
Make sure the bulb is good before continuing diagnostics.

• Place the headlamp switch to the OFF position.


• Disconnect: Inoperative Lamp.
• Measure the resistance between the inoperative lamp, harness side
and ground as follows:

Inoperative Lamp Connector-Pin Circuit


LH front C1023-1 GD122 (BK)
RH front C1043-1 GD124 (BK/VT) Yes
For the license plate lamps, REPAIR circuit CLS30 (VT/
LH front side marker C1127-2 GD122 (BK)
WH) for an open. TEST the system for normal
RH front side marker C1126-2 GD124 (BK/VT) operation. For all others, GO to O7.

LH outer cab marker C970-3 GD115 (BK/GY) No


REPAIR the ground circuit in question. TEST the
LH inner cab marker C971-3 GD115 (BK/GY) system for normal operation.

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417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST O: ONE OR MORE PARKING, REAR OR LICENSE PLATE LAMPS IS


INOPERATIVE (Continued)
O6 CHECK THE PARKING LAMP GROUND CIRCUIT FOR AN OPEN (Continued)
(Continued)
Inoperative Lamp Connector-Pin Circuit
Center cab marker C972-3 GD115 (BK/GY)
RH inner cab marker C973-3 GD115 (BK/GY)
RH outer cab marker C974-3 GD115 (BK/GY)
LH trailer tow C521-7 GD179 (BK/VT)
exterior mirror
RH trailer tow C621-7 GD179 (BK/VT)
exterior mirror
LH rear (with pickup C4035-1 GD176 (BK/WH)
bed)
RH rear (with pickup C4032-1 GD176 (BK/WH)
bed)
LH rear (without C423-2 GD176 (BK/WH)
pickup bed)
RH rear (without C422-2 GD176 (BK/WH)
pickup bed)
Center rear lamp C4001-1 GD176 (BK/WH)
assembly (below
liftgate)
LH rear side marker 1 C4094-1 GD176 (BK/WH)
LH rear side marker 2 C4095-1 GD176 (BK/WH)
RH rear side marker 1 C4096-1 GD176 (BK/WH)
RH rear side marker 2 C4097-1 GD176 (BK/WH)
LH license plate C452-2 GD176 (BK/WH)
RH license plate C462-2 GD176 (BK/WH)
• Is the resistance less than 5 ohms?
O7 CHECK CIRCUIT CLS30 (VT/WH) OR CIRCUIT CBB64 (VT/GN) FOR AN OPEN
• Place the headlamp switch in the PARKING LAMPS ON position.
• Measure the voltage between the inoperative lamp, harness side and
ground as follows:

Inoperative Lamp Connector-Pin Circuit


LH front C1023-2 CLS30 (VT/WH)
RH front C1043-2 CLS30 (VT/WH)
LH front side marker C1127-1 CLS30 (VT/WH)
RH front side marker C1126-1 CLS30 (VT/WH)
LH outer cab marker C970-1 CLS30 (VT/WH)
LH inner cab marker C971-1 CLS30 (VT/WH)
Center cab marker C972-1 CLS30 (VT/WH) Yes
INSTALL a new bulb holder, cab marker lamp, rear
RH inner cab marker C973-1 CLS30 (VT/WH) lamp assembly or trailer tow exterior mirror in question.
REFER to Cab Marker Lamp in this section or Section
RH outer cab marker C974-1 CLS30 (VT/WH)
501-09 as necessary. TEST the system for normal
LH trailer tow C521-5 CBB64 (VT/GN) operation.
exterior mirror
No
RH trailer tow C621-5 CBB64 (VT/GN) REPAIR the circuit in question. TEST the system for
exterior mirror normal operation.

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417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST O: ONE OR MORE PARKING, REAR OR LICENSE PLATE LAMPS IS


INOPERATIVE (Continued)
O7 CHECK CIRCUIT CLS30 (VT/WH) OR CIRCUIT CBB64 (VT/GN) FOR AN OPEN (Continued)
(Continued)
Inoperative Lamp Connector-Pin Circuit
LH rear (with pickup C4035-2 CLS30 (VT/WH)
bed)
RH rear (with pickup C4032-2 CLS30 (VT/WH)
bed)
LH rear (without C423-3 CLS30 (VT/WH)
pickup bed)
RH rear (without C422-3 CLS30 (VT/WH)
pickup bed)
Center rear lamp C4001-3 CLS30 (VT/WH)
assembly (below
liftgate)
LH rear side marker 1 C4094-2 CLS30 (VT/WH)
LH rear side marker 2 C4095-2 CLS30 (VT/WH)
RH rear side marker 1 C4096-2 CLS30 (VT/WH)
RH rear side marker 2 C4097-2 CLS30 (VT/WH)
• Is the voltage greater than 10 volts?
O8 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

Pinpoint Test P: The Parking, Rear Or License Plate Lamps Are On Continuously
Refer to Wiring Diagrams Cell 92 Parking, Rear and License Lamps for schematic and connector information.

Normal Operation
When the headlamp switch is placed in the PARKING LAMPS ON position, the smart junction box (SJB) provides a ground for the parking lamp relay coil
(integrated into the SJB). When the parking lamp relay is energized, voltage is routed through circuit CLS30 (VT/WH) to the front, rear, license plate, dual
rear wheel marker, trailer tow exterior mirrors (if equipped) and cab marker lamps (if equipped).

• DTC B1578 (Lamp Park Input Circuit Short to Ground) — is an on-demand DTC that sets when the SJB detects a short to ground in the parking lamps
on input circuit.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Headlamp switch
• SJB

PINPOINT TEST P: THE PARKING, REAR OR LICENSE PLATE LAMPS ARE ON


CONTINUOUSLY
Test Step Result / Action to Take
P1 USE THE RECORDED DTCs FROM THE SJB SELF-TEST
• Check the recorded results from the SJB self-test. Yes
• Was DTC B1578 recorded? GO to P2.
No
If equipped with cab marker lamps, GO to P4. If not
equipped with cab marker lamps, GO to P5.

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417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST P: THE PARKING, REAR OR LICENSE PLATE LAMPS ARE ON


CONTINUOUSLY (Continued)
P2 CHECK THE HEADLAMP SWITCH
• Ignition OFF. Yes
• Disconnect: Headlamp Switch C205. GO to P3.
• Carry out the headlamp switch component test. Refer to Wiring
No
Diagrams Cell 149 for component testing.
INSTALL a new headlamp switch. REFER to
• Is the headlamp switch OK?
Headlamp Switch in this section. CLEAR the DTCs.
REPEAT the self-test.
P3 CHECK CIRCUIT CLS34 (GY) FOR A SHORT TO GROUND
• Disconnect: SJB C2280b.
• Measure the resistance between the headlamp switch C205-3, circuit
CLS34 (GY), harness side and ground.

Yes
GO to P7.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Is the resistance greater than 10,000 ohms? test.
P4 CHECK CIRCUIT CLS30 (VT/WH) FOR A SHORT TO VOLTAGE (TO CAB MARKER LAMPS)
• Ignition OFF. Yes
• Disconnect: SJB C2280d. REPAIR the circuit. TEST the system for normal
• Ignition ON. operation.
• Do the cab marker lamps continue to illuminate?
No
GO to P5.
P5 CHECK CIRCUIT CLS30 (VT/WH) FOR A SHORT TO VOLTAGE
• Ignition OFF. Yes
• Disconnect: SJB C2280e. GO to P6.
• Ignition ON.
No
• Do the parking lamps continue to illuminate?
GO to P7.
P6 CHECK CIRCUIT CBB64 (VT/GN) FOR A SHORT TO VOLTAGE
• Ignition OFF. Yes
• Disconnect: BJB Fuse 64 (5A). REPAIR circuit CLS30 (VT/WH) for an open. TEST the
• Ignition ON. system for normal operation.
• Do the parking lamps continue to illuminate?
No
REPAIR circuit CBB64 (VT/GN) for an open. TEST the
system for normal operation.
P7 CHECK FOR CORRECT SJB OPERATION
• Ignition OFF.
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Reversing Lamps ................................................................................................................................................................ 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-2
Symptom Chart ............................................................................................................................................................. 417-01-3
Pinpoint Tests ............................................................................................................................................................... 417-01-3

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Reversing Lamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Flex Probe Kit


105-R025C or equivalent

Principles of Operation
Automatic Transmission
When the transmission is in REVERSE (R), the PCM (gasoline engine) or the transmission control module (TCM) (diesel engine) provides a ground for the
reversing lamps relay coil. When the relay is energized, voltage is supplied to the reversing lamps.

Manual Transmission
When the transmission is in REVERSE (R), the reversing lamp switch provides a ground for the reversing lamps relay coil. When the relay is energized,
voltage is supplied to the reversing lamps.

Inspection and Verification


1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart

Electrical
• Battery junction box (BJB) fuse(s)
— 33 (20A) (reversing lamps)
— 75 (5A) (reversing lamps relay)
• Bulb(s)
• Wiring, terminals or connectors
• Reversing lamp switch (manual transmission)
• Transmission control module (TCM) (automatic transmission, diesel engine)
• PCM (automatic transmission, gasoline engine)

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

NOTE:
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

4. NOTE:

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
5. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
6. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.
• Refer to Section 418-00 to diagnose no response from the PCM.
7. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
8. Clear the continuous DTCs and carry out the self-test diagnostics for the PCM (automatic transmission, gas engines) or the transmission control
module (TCM) (automatic transmission, diesel engines).
9. If the DTCs retrieved are related to the concern, go to DTC Charts. For all other DTCs, refer to Section 419-10.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• Both reversing lamps are inoperative • Fuse • GO to Pinpoint Test U.
• Wiring, terminals or connectors
• Reversing lamps relay
• Reversing lamp switch (manual
transmission)
• Transmission control module (TCM)
(automatic transmission, diesel engine)
• PCM (automatic transmission, gasoline
engine)
• The individual reversing lamp is inoperative • Wiring, terminals or connectors • GO to Pinpoint Test V.
• Bulb holder (vehicles with pickup bed)
• Rear lamp assembly (vehicles without
pickup bed)
• The reversing lamps are on continuously • Wiring, terminals or connectors • GO to Pinpoint Test W.
• Reversing lamps relay
• Reversing lamp switch (manual
transmission)
• Rear view mirror
• Parking aid module
• Transmission control module (TCM)
(automatic transmission, diesel engine)
• PCM (automatic transmission, gasoline
engine)

Pinpoint Tests
Pinpoint Test U: Both Reversing Lamps Are Inoperative
Refer to Wiring Diagrams Cell 93 Reversing Lamps for schematic and connector information.

Normal Operation
Voltage is supplied from the battery junction box (BJB) fuse 75 (5A) to the coil side of the reversing lamps relay through circuit CBB75 (YE/GY). The
reversing lamps relay switch side is supplied voltage by the BJB fuse 33 (20A) through circuit SBB33 (RD). The reversing lamps relay coil ground is

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)
controlled by the PCM (automatic transmission, gasoline engine), the transmission control module (TCM) (automatic transmission, diesel engine), or the
reversing lamp switch (manual transmission) through circuit CLS28 (BU/WH).

For vehicles with an automatic transmission, when the transmission is in REVERSE (R), the PCM or TCM provide ground for the reversing lamps relay to
energize.

For vehicles with a manual transmission, when the transmission is in REVERSE (R), the reversing lamp switch completes the ground path through circuit
GD122 (BK) to energize the reversing lamps relay.

When the reversing lamps relay is energized, voltage is routed to the reversing lamps through circuit CLS10 (GN/BN). The reversing lamps share a common
ground through circuit GD176 (BK/WH).

• DTC B1910 (Reverse Lamp Control Circuit/Open) — is an on-demand DTC that sets when the PCM (gasoline engine, automatic transmission) or
TCM (diesel engine, automatic transmission) detects an open on the reversing lamp relay coil ground control circuit.

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Reversing lamps relay
• Reversing lamp switch (manual transmission)
• TCM (automatic transmission, diesel engine)
• PCM (automatic transmission, gasoline engine)

PINPOINT TEST U: BOTH REVERSING LAMPS ARE INOPERATIVE


NOTICE:
It is important to install relays in their correct position in the battery junction box (BJB). Installing a relay incorrectly can cause wiring shorts or
damage to modules. While carrying out diagnostics on BJB relays, have only one BJB relay removed at a time. Failure to follow these instructions can
result in damage to the vehicle circuitry or to controlling modules.
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
U1 CHECK CIRCUIT GD176 (BK/WH) FOR AN OPEN
• Ignition OFF. Yes
• Apply the brake pedal while observing the rear lamps. GO to U2.
• Do the stoplamps illuminate?
No
REPAIR the circuit. TEST the system for normal
operation.
U2 CHECK THE REVERSING LAMPS RELAY
• Disconnect: Reversing Lamps Relay. Yes
• Install a known good relay. REMOVE the known good relay. INSTALL a new
• Apply the parking brake. reversing lamps relay. TEST the system for normal
• Ignition ON. operation.
• Select REVERSE.
No
• Do the reversing lamps illuminate?
REMOVE the known good relay. GO to U3.
U3 CHECK CIRCUIT SBB33 (RD) FOR AN OPEN
• Measure the voltage between the reversing lamps relay pin 3, circuit Yes
SBB33 (RD), harness side and ground. GO to U4.
No
VERIFY the BJB fuse 33 (20A) is OK. If OK, REPAIR
the circuit. TEST the system for normal operation.

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417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST U: BOTH REVERSING LAMPS ARE INOPERATIVE (Continued)


U3 CHECK CIRCUIT SBB33 (RD) FOR AN OPEN (Continued)

• Is the voltage greater than 10 volts?


U4 CHECK CIRCUIT CLS10 (GN/BN) FOR AN OPEN
• Connect a fused (15A) jumper wire between the reversing lamps relay Yes
pin 3, circuit SBB33 (RD), harness side and the reversing lamps relay REMOVE the jumper wire. GO to U5.
pin 5, circuit CLS10 (GN/BN), harness side.
No
REMOVE the jumper wire. REPAIR the circuit. TEST
the system for normal operation.

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417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST U: BOTH REVERSING LAMPS ARE INOPERATIVE (Continued)


U4 CHECK CIRCUIT CLS10 (GN/BN) FOR AN OPEN (Continued)

• Do the reversing lamps illuminate?


U5 CHECK CIRCUIT CBB75 (YE/GY) AN OPEN
• Ignition ON. Yes
• Measure the voltage between the reversing lamps relay pin 1, circuit GO to U6.
CBB75 (YE/GY), harness side and ground.
No
VERIFY the BJB fuse 75 (5A) is OK. If OK, REPAIR
the circuit. TEST the system for normal operation.

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417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST U: BOTH REVERSING LAMPS ARE INOPERATIVE (Continued)


U5 CHECK CIRCUIT CBB75 (YE/GY) AN OPEN (Continued)

• Is the voltage greater than 10 volts?


U6 CHECK CIRCUIT CLS28 (BU/WH) FOR A SHORT TO VOLTAGE
• Ignition OFF.
• Disconnect: PCM C175b (gasoline engine, manual or automatic
transmission).
• Disconnect: TCM C1750 (diesel engine, automatic transmission).
• Disconnect: Reversing Lamp Switch C169 (manual transmission).
• Ignition ON.
• Measure the voltage between the PCM, TCM, or reversing lamp
switch, harness side and ground as follows:

Vehicle Equipment Component Circuit


Connector-Pin
Automatic PCM C175b-24 CLS28 (BU/WH)
transmission/
gasoline engine
Automatic TCM C1750-23 CLS28 (BU/WH)
transmission/ diesel Yes
engine REPAIR the circuit. TEST the system for normal
Manual transmission Reversing lamp CLS28 (BU/WH) operation.
switch C169-1 No
• Is any voltage present? GO to U7.
U7 CHECK CIRCUIT CLS28 (BU/WH) FOR AN OPEN
• Ignition OFF. Yes
• Connect: Reversing Lamps Relay. For vehicles with an automatic transmission/gasoline
• Ignition ON. engine combination, GO to U9. For vehicles with an
• Measure the voltage between the PCM, TCM, or reversing lamp automatic transmission/diesel engine combination, GO
switch, harness side and ground as follows: to U10. For vehicles with a manual transmission, GO to
U8.

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417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST U: BOTH REVERSING LAMPS ARE INOPERATIVE


U7 CHECK CIRCUIT CLS28 (BU/WH) FOR AN OPEN (Continued)

Vehicle Equipment Component Circuit


Connector-Pin
Automatic PCM C175b-24 CLS28 (BU/WH)
transmission/
gasoline engine
Automatic TCM C1750-23 CLS28 (BU/WH)
transmission/ diesel
engine
Manual transmission Reversing lamp CLS28 (BU/WH) No
switch C169-1 REPAIR the circuit. TEST the system for normal
• Is the voltage greater than 10 volts? operation.
U8 CHECK CIRCUIT GD122 (BK) FOR AN OPEN
• Ignition OFF.
• Measure the resistance between the reversing lamp switch C169-2,
circuit GD122 (BK), harness side and ground.

Yes
INSTALL a new reversing lamp switch. TEST the
system for normal operation.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
U9 CHECK FOR CORRECT PCM OPERATION
• Ignition OFF.
• Disconnect all the PCM connectors.
Yes
• Check for:
INSTALL a new PCM. REFER to Section 303-14A.
— corrosion
TEST the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the PCM connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.
U10 CHECK FOR CORRECT TCM OPERATION
• Ignition OFF.
• Disconnect the TCM connectors.
Yes
• Check for:
INSTALL a new TCM. REFER to Section 307-01.
— corrosion
TEST the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect the TCM connectors and make sure it seats correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

Pinpoint Test V: The Individual Reversing Lamp Is Inoperative


Refer to Wiring Diagrams Cell 93 Reversing Lamps for schematic and connector information.

Normal Operation
When the reversing lamps relay is energized, voltage is routed to the reversing lamps through circuit CLS10 (GN/BN). The reversing lamps are provided
ground through circuit GD176 (BK/WH).

This pinpoint test is intended to diagnose the following:

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417-01-9 Exterior Lighting 417-01-9
DIAGNOSIS AND TESTING (Continued)
• Wiring, terminals or connectors
• Bulb holder (vehicles with pickup bed)
• Rear lamp assembly (vehicles without pickup bed)

PINPOINT TEST V: THE INDIVIDUAL REVERSING LAMP IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
V1 CHECK CIRCUIT GD176 (BK/WH) FOR AN OPEN
• Ignition OFF.
• Disconnect: Inoperative Reversing Lamp.
• For vehicles with a pickup bed, measure the resistance between the
LH reversing lamp C451-2, circuit GD176 (BK/WH), harness side and
ground; or between the RH reversing lamp C461-2, circuit GD176 (BK/
WH), harness side and ground.

• For vehicles without a pickup bed, measure the resistance between


the LH reversing lamp C423-2, circuit GD176 (BK/WH), harness side
and ground; or between the RH reversing lamp C422-2, circuit GD176
(BK/WH), harness side and ground.

Yes
GO to V2.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
V2 CHECK CIRCUIT CLS10 (GN/BN) FOR AN OPEN
• Apply the parking brake. Yes
• Ignition ON. INSTALL a new bulb holder (vehicles with a pickup
• Select REVERSE. bed) or rear lamp assembly (vehicles without a pickup
• For vehicles with a pickup bed, measure the voltage between the LH bed). TEST the system for normal operation.
reversing lamp C451-1, circuit CLS10 (GN/BN), harness side and
No
ground; or between the RH reversing lamp C461-1, circuit CLS10 (GN/
REPAIR the circuit. TEST the system for normal
BN), harness side and ground.
operation.

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417-01-10 Exterior Lighting 417-01-10
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST V: THE INDIVIDUAL REVERSING LAMP IS INOPERATIVE (Continued)


V2 CHECK CIRCUIT CLS10 (GN/BN) FOR AN OPEN (Continued)

• For vehicles without a pickup bed, measure the voltage between the
LH reversing lamp C423-1, circuit CLS10 (GN/BN), harness side and
ground; or between the RH reversing lamp C422-1, circuit CLS10 (GN/
BN), harness side and ground.

• Is the voltage greater than 10 volts?

Pinpoint Test W: The Reversing Lamps Are On Continuously


Refer to Wiring Diagrams Cell 93 Reversing Lamps for schematic and connector information.

Normal Operation
The reversing lamps relay coil ground is controlled by the PCM (automatic transmission, gasoline engine), the transmission control module (TCM)
(automatic transmission, diesel engine), or the reversing lamp switch (manual transmission) through circuit CLS28 (BU/WH).

For vehicles with an automatic transmission, when the transmission is in REVERSE (R), the PCM or TCM provide ground for the reversing lamps relay to
energize.

For vehicles with a manual transmission, when the transmission is in REVERSE (R), the reversing lamp switch completes the ground path through circuit
GD122 (BK) to energize the reversing lamps relay.

When the reversing lamps relay is energized, voltage is routed through circuit CLS10 (GN/BN) to the reversing lamps, the electrochromatic mirror, the
parking aid module (if equipped), and through the battery junction box (BJB) fuse 63 (15A) to circuit CAT03 (GY/BN) (trailer reversing lamps).

• DTC B1910 (Reverse Lamp Control Circuit/Open) — is an on-demand DTC that sets when the PCM (gasoline engine) or TCM (diesel engine) detects
a short to ground on the reversing lamp relay coil ground control circuit.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Reversing lamps relay
• Reversing lamp switch (manual transmission)
• Rear view mirror
• Parking aid module (if equipped)
• TCM (automatic transmission, diesel engine)
• PCM (automatic transmission, gasoline engine)

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417-01-11 Exterior Lighting 417-01-11
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST W: THE REVERSING LAMPS ARE ON CONTINUOUSLY


NOTICE:
It is important to install relays in their correct position in the battery junction box (BJB). Installing a relay incorrectly can cause wiring shorts or
damage to modules. While carrying out diagnostics on BJB relays, have only one BJB relay removed at a time. Failure to follow these instructions can
result in damage to the vehicle circuitry or to controlling modules.
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
W1 CHECK THE REVERSING LAMPS RELAY OUTPUT
• Ignition OFF. Yes
• Disconnect: Reversing Lamps Relay. GO to W2.
• Ignition ON.
No
• Do the reversing lamps continue to illuminate?
GO to W5.
W2 CHECK THE REAR VIEW MIRROR
• Ignition OFF. Yes
• Disconnect: Interior Rear View Mirror C911. If equipped with rear parking aid, GO to W3. If not
• Ignition ON. equipped with rear parking aid, GO to W4.
• Do the reversing lamps continue to illuminate?
No
INSTALL a new interior rear view mirror. REFER to
Section 501-09. TEST the system for normal operation.
W3 CHECK THE PARKING AID MODULE
• Ignition OFF. Yes
• Disconnect: Parking Aid Module C2023. GO to W4.
• Ignition ON.
No
• Do the reversing lamps continue to illuminate?
GO to W8.
W4 CHECK CIRCUIT CLS10 (GN/BN) FOR A SHORT TO VOLTAGE
• Ignition OFF. Yes
• Disconnect: BJB Fuse 63 (15A). REPAIR circuit CLS10 (GN/BN) for a short to voltage.
• Ignition ON. TEST the system for normal operation.
• Do the reversing lamps continue to illuminate?
No
REPAIR circuit CAT03 (GY/BN) for a short to voltage.
TEST the system for normal operation.
W5 CHECK THE REVERSING LAMPS RELAY
• Ignition OFF. Yes
• Install a known good relay. REMOVE the known good relay. GO to W6.
• Ignition ON.
No
• Do the reversing lamps continue to illuminate?
REMOVE the known good relay. INSTALL a new
reversing lamps relay. TEST the system for normal
operation.
W6 CHECK CIRCUIT CLS28 (BU/WH) FOR A SHORT TO GROUND
• Connect: Reversing Lamps Relay. Yes
• Disconnect: PCM C175b (automatic transmission, gasoline engine). For vehicles with an manual transmission/gasoline
• Disconnect: TCM C1750 (automatic transmission, diesel engine). engine combination, GO to W7. For all other
• Disconnect: Reversing Lamp Switch C169 (manual transmission). transmission/engine combinations, REPAIR the circuit.
• Ignition ON. TEST the system for normal operation.
• Do the reversing lamps continue to illuminate?
No
For vehicles with an automatic transmission/gasoline
engine combination, GO to W9. For vehicles with an
automatic transmission/diesel engine combination, GO
to W10. For vehicles with an manual transmission/
diesel engine combination, INSTALL a new reversing
lamp switch. TEST the system for normal operation.
W7 CHECK THE PCM (MANUAL TRANSMISSION, GASOLINE ENGINE)
• Ignition OFF.
• Disconnect: PCM C175b. Yes
• Ignition ON. REPAIR circuit CLS28 (BU/WH) for a short to ground.
• Do the reversing lamps continue to illuminate? TEST the system for normal operation.

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417-01-12 Exterior Lighting 417-01-12
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST W: THE REVERSING LAMPS ARE ON CONTINUOUSLY (Continued)


W7 CHECK THE PCM (MANUAL TRANSMISSION, GASOLINE ENGINE) (Continued)
No
GO to W9.
W8 CHECK FOR CORRECT PARKING AID MODULE OPERATION
• Disconnect the parking aid module connector.
• Check for:
Yes
— corrosion
INSTALL a new parking aid module. REFER to Section
— damaged pins
413-13. TEST the system for normal operation.
— pushed-out pins
• Connect the parking aid module connector and make sure it seats No
correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR any DTCs. REPEAT the self-test.
W9 CHECK FOR CORRECT PCM OPERATION
• Disconnect all the PCM connectors.
Yes
• Check for:
INSTALL a new PCM. REFER to Section 303-14A.
— corrosion
TEST the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the PCM connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.
W10 CHECK FOR CORRECT TCM OPERATION
• Ignition OFF.
• Disconnect the TCM connector.
Yes
• Check for:
INSTALL a new TCM. REFER to Section 307-01.
— corrosion
TEST the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect the TCM connector and make sure it seats correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Stoplamps ........................................................................................................................................................................... 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-2
Symptom Chart ............................................................................................................................................................. 417-01-3
Pinpoint Tests ............................................................................................................................................................... 417-01-4

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417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Stoplamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Flex Probe Kit


105-R025C or equivalent

Principles of Operation

NOTE:
The smart junction box (SJB) is also known as the generic electronic module (GEM).

The SJB monitors the input from the stoplamp switch. When the brake pedal is applied, voltage is routed to the SJB and the high mounted stoplamp. The
SJB then supplies voltage to the stoplamps.

Field-Effect Transistor (FET) Protection


The SJB utilizes a FET protective circuit strategy for many of its outputs (for example, the headlamp output circuit). Output loads (current level) are
monitored for excessive current (typically short circuits) and are shut down (turns off the voltage or ground provided by the module) when a fault is detected.
A continuous DTC is stored at that time of the fault. The circuit then resets after a customer demand of the function (switching the component on, battery
saver being energized). When an excessive circuit load occurs several times, the module shuts down the output until a repair procedure is carried out. At the
same time, the continuous DTC that was stored on the first failure, does not clear by a command to clear the continuous DTCs. The module does not allow
this code to be cleared or the circuit restored to normal operation until a successful on-demand self-test proves that the fault has been repaired. After the on-
demand self-test has successfully completed (no on-demand DTCs present), the continuous DTC clears and the circuit function returns.

Each circuit has three predefined levels of short circuit tolerance established in the module based on each circuits' capability. When the first or second level
is reached, the continuous DTC associated with the circuit sets along with DTC B106E. These DTCs may be cleared using the Clear DTC operation on the
scan tool as long as the fault itself has been corrected. If any of the circuits are shorted past the third level, then B106F and B1342 set along with the
associated continuous DTC. This DTC cannot be cleared and the module must be replaced.

The SJB FET protected output circuits for the stoplamp system are for the LH rear stop/turn lamp output and the RH rear stop/turn lamp output circuits.

Inspection and Verification


1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart

Mechanical Electrical
• Stoplamp switch • Battery junction box (BJB) fuse(s):
— 12 (15A) (high mounted stoplamp)
— 13 (5A) (stoplamp switch)

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
Visual Inspection Chart (Continued)
Mechanical Electrical
• Bulb holder(s)
• Bulb(s)
• Wiring, terminals or connectors
• Smart junction box (SJB)

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

NOTE:
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

4. NOTE:
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
5. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
6. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.
• Refer to Section 418-00 to diagnose no response from the PCM.
7. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
8. Clear the continuous DTCs and carry out the self-test diagnostics for the smart junction box (SJB).
9. If the DTCs retrieved are related to the concern, go to DTC Charts. For all other DTCs, refer to Section 419-10.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• No communication with the smart junction • Fuse • REFER to Section 418-00.
box (SJB) • Wiring, terminals or connectors
• SJB
• All the stoplamps are inoperative • Fuse • GO to Pinpoint Test H.
• Wiring, terminals or connectors
• Stoplamp switch
• One or more stoplamps are inoperative • Fuse • GO to Pinpoint Test I.
• Wiring, terminals or connectors
• Stoplamp isolation relay
• Trailer tow stop/turn relay
• Bulb holder (vehicles with pickup bed)
• Rear lamp assembly (vehicles without
pickup bed)
• High mounted stoplamp
• SJB

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)

Symptom Chart (Continued)


Condition Possible Sources Action
• The stoplamps are on continuously • Wiring, terminals or connectors • GO to Pinpoint Test J.
• Stoplamp isolation relay
• Stoplamp switch
• 4X4 control module
• PCM
• SJB

Pinpoint Tests
Pinpoint Test H: All The Stoplamps Are Inoperative
Refer to Wiring Diagrams Cell 90 Turn Signal/Stop/Hazard Lamps for schematic and connector information.

Normal Operation
The stoplamp switch is supplied voltage through circuit SBB13 (GY/RD) from the battery junction box (BJB). When the brake pedal is applied, the
stoplamp switch routes voltage to the smart junction box (SJB) and the stoplamp isolation relay (coil side) through circuit CCB08 (VT/WH). Ground for the
stoplamp isolation relay coil is provided through circuit GD122 (BK).

The SJB provides voltage to the rear lamps when it receives input from the stoplamp switch indicating that the brake pedal is applied.

When the stoplamp isolation relay is energized (brake pedal applied), voltage is routed to the high mounted stoplamp.

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Stoplamp switch

PINPOINT TEST H: ALL THE STOPLAMPS ARE INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
H1 CHECK CIRCUIT SBB13 (GY/RD) FOR AN OPEN
• Ignition OFF.
• Disconnect: Stoplamp Switch C278.
• Measure the voltage between the stoplamp switch C278-1, circuit
SBB13 (GY/RD), harness side and ground.

Yes
GO to H2.
No
VERIFY the BJB fuse 13 (5A) is OK. If OK, REPAIR
• Is the voltage greater than 10 volts? the circuit. TEST the system for normal operation.
H2 CHECK THE STOPLAMP SWITCH
• Connect a fused (10A) jumper wire between the stoplamp switch Yes
C278-1, circuit SBB13 (GY/RD), harness side and the stoplamp INSTALL a new stoplamp switch. REFER to Stoplamp
switch C278-2, circuit CCB08 (VT/WH), harness side. Switch in this section. TEST the system for normal
operation.
No
REPAIR circuit CCB08 (VT/WH) for an open. TEST the
system for normal operation.

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417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST H: ALL THE STOPLAMPS ARE INOPERATIVE (Continued)


H2 CHECK THE STOPLAMP SWITCH (Continued)

• Are the stoplamps illuminated?

Pinpoint Test I: One Or More Stoplamps Are Inoperative


Refer to Wiring Diagrams Cell 90 Turn Signal/Stop/Hazard Lamps for schematic and connector information.

Normal Operation
The stoplamp switch is supplied voltage through circuit SBB13 (GY/RD) from the battery junction box (BJB). When the brake pedal is applied, the
stoplamp switch routes voltage to the smart junction box (SJB) and the stoplamp isolation relay (coil side) through circuit CCB08 (VT/WH). Ground for the
stoplamp isolation relay coil is provided through circuit GD122 (BK).

The SJB provides voltage to the rear lamps when it receives input from the stoplamp switch indicating that the brake pedal is applied. Ground for the rear
lamps is provided through circuit GD176 (BK/WH).

When the stoplamp isolation relay is energized (brake pedal applied), voltage is routed from circuit SBB12 (GN/RD) to circuit CLS43 (YE/GN) to the high
mounted stoplamp. Ground for the high mounted stoplamp is provided through circuit GD179 (BK/VT).

DTC Description Fault Trigger Conditions


• B2044 — Left Rear Stop Lamp Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground on the LH rear stop/turn lamp voltage supply circuit.
• B2045 — Left Rear Stop Lamp Circuit Open An on-demand DTC that sets when the SJB detects an open on the LH rear
stop/turn lamp voltage supply circuit.
• B2046 — Right Rear Stop Lamp Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground on the RH rear stop/turn lamp voltage supply circuit.
• B2047 — Right Rear Stop Lamp Circuit Open An on-demand DTC that sets when the SJB detects an open on the RH rear
stop/turn lamp voltage supply circuit.

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• High mounted stoplamp
• Bulb holder (vehicles with pickup bed)
• Rear lamp assembly (vehicles without pickup bed)
• Stoplamp isolation relay
• Trailer tow stop/turn relay
• SJB

PINPOINT TEST I: ONE OR MORE STOPLAMPS ARE INOPERATIVE


NOTICE:
It is important to install relays in their correct position in the battery junction box (BJB). Installing a relay incorrectly can cause wiring shorts or
damage to modules. While carrying out diagnostics on BJB relays, have only one BJB relay removed at a time. Failure to follow these instructions can
result in damage to the vehicle circuitry or to controlling modules.
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.

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417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST I: ONE OR MORE STOPLAMPS ARE INOPERATIVE (Continued)


NOTE:
Make sure the bulb is good before continuing diagnostics.
Test Step Result / Action to Take
I1 DETERMINE THE INOPERATIVE STOPLAMP
• Ignition OFF. Yes
• Apply the brake pedal and observe the stoplamps. GO to I8.
• Is the high mounted stoplamp illuminated?
No
GO to I2.
I2 CHECK CIRCUIT GD179 (BK/VT) FOR AN OPEN
• Disconnect: High Mounted Stoplamp C904.
• Measure the resistance between the high mounted stoplamp C904-1,
circuit GD179 (BK/VT), harness side and ground.

Yes
GO to I3.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
I3 CHECK FOR VOLTAGE TO THE HIGH MOUNTED STOPLAMP
• While applying the brake pedal, measure the voltage between the
high mounted stoplamp C904-2, circuit CLS43 (YE/GN), harness side
and ground.

Yes
INSTALL a new high mounted stoplamp. TEST the
system for normal operation.
No
• Is the voltage greater than 10 volts? GO to I4.
I4 CHECK THE STOPLAMP ISOLATION RELAY
• Connect: High Mounted Stoplamp C904. Yes
• Disconnect: Stoplamp Isolation Relay. GO to I5.
• Carry out the stoplamp isolation relay component test. Refer to Wiring
No
Diagrams Cell 149 for component testing.
INSTALL a new stoplamp isolation relay. TEST the
• Is the relay OK?
system for normal operation.
I5 CHECK CIRCUIT CCB08 (VT/WH) FOR AN OPEN (TO STOPLAMP ISOLATION RELAY)
• While applying the brake pedal, measure the voltage between the Yes
stoplamp isolation relay pin 1, circuit CCB08 (VT/WH), harness side GO to I6.
and ground.
No
REPAIR the circuit. TEST the system for normal
operation.

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417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST I: ONE OR MORE STOPLAMPS ARE INOPERATIVE (Continued)


I5 CHECK CIRCUIT CCB08 (VT/WH) FOR AN OPEN (TO STOPLAMP ISOLATION RELAY) (Continued)

• Is the voltage greater than 10 volts?


I6 CHECK CIRCUIT GD122 (BK) FOR AN OPEN
• Measure the resistance between the stoplamp isolation relay pin 2,
circuit GD122 (BK), harness side and ground.

Yes
GO to I7.
No
REPAIR the circuit. TEST the system for normal
operation.

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417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST I: ONE OR MORE STOPLAMPS ARE INOPERATIVE (Continued)


I6 CHECK CIRCUIT GD122 (BK) FOR AN OPEN (Continued)
• Is the resistance less than 5 ohms?
I7 CHECK CIRCUIT SBB12 (GN/RD) FOR AN OPEN
• Measure the voltage between the stoplamp isolation relay pin 3,
circuit SBB12 (GN/RD), harness side and ground.

Yes
REPAIR circuit CLS43 (YE/GN) for an open. TEST the
system for normal operation.
No
VERIFY the BJB fuse 12 (15A) is OK. If OK, REPAIR
circuit SBB12 (GN/RD) for an open. TEST the system
• Is the voltage greater than 10 volts? for normal operation.
I8 USE THE RECORDED DTCs FROM THE SJB SELF-TEST
• Check the recorded results from the SJB on-demand self-test. Yes
• Were any DTCs present? For DTCs B2044 or B2046, GO to I10. For DTCs
B2045 or B2047, GO to I13.
No
GO to I9.
I9 CHECK CIRCUIT CCB08 (VT/WH) FOR AN OPEN (TO SJB)
• Disconnect: SJB C2280b.
• While applying the brake pedal, measure the voltage between the
SJB C2280b-40, circuit CCB08 (VT/WH), harness side and ground.

Yes
GO to I16.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Is the voltage greater than 10 volts? test.

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417-01-9 Exterior Lighting 417-01-9
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST I: ONE OR MORE STOPLAMPS ARE INOPERATIVE


I10 CHECK THE TRAILER TOW STOP/TURN RELAY
• Disconnect: LH Trailer Tow Stop/Turn Relay (DTC B2044). Yes
• Disconnect: RH Trailer Tow Stop/Turn Relay (DTC B2046). GO to I11.
• Ignition ON.
No
• Repeat the SJB on-demand self-test.
INSTALL a new trailer tow stop/turn relay. CORRECT
• Is on-demand DTC B2044 or B2046 retrieved again?
any unresolved DTCs. CLEAR all DTCs. TEST the
system for normal operation.
I11 CHECK THE BULB HOLDER
• Disconnect: LH Rear Lamp (DTC B2044). Yes
• Disconnect: RH Rear Lamp (DTC B2046). GO to I12.
• Repeat the SJB on-demand self-test.
No
• Is on-demand DTC B2044 or B2046 retrieved again?
INSTALL a new bulb holder in question. RUN the on-
demand self-test (required to clear certain DTCs).
CORRECT any unresolved DTCs. CLEAR all DTCs.
TEST the system for normal operation.
I12 CHECK CIRCUIT CLS18 (GY/BN) OR CIRCUIT CLS19 (VT/OG) FOR A SHORT TO GROUND
• Ignition OFF.
• Disconnect: SJB C2280d.
• Measure the resistance between the SJB C2280d-25 (LH stoplamp),
circuit CLS18 (GY/BN), harness side and ground; or between the SJB
C2280d-26 (RH stoplamp), circuit CLS19 (VT/OG), harness side and
ground.

Yes
GO to I16.
No
REPAIR the circuit in question. RUN the on-demand self-
test (required to clear certain DTCs). CORRECT any
unresolved DTCs. CLEAR all DTCs. TEST the system
• Is the resistance greater than 10,000 ohms? for normal operation.
I13 CHECK CIRCUIT GD176 (BK/WH) FOR AN OPEN
• Disconnect: Inoperative Rear Lamp.
• For vehicles with a pickup bed, measure the resistance between the
LH rear lamp C4035-1, circuit GD176 (BK/WH), harness side and
ground; or between the RH rear lamp C4032-1, circuit GD176 (BK/
WH), harness side and ground.

Yes
GO to I14.
• For vehicles without a pickup bed (chassis cab vehicles), measure the
resistance between the LH rear lamp C423-2, circuit GD176 (BK/WH), No
harness side and ground; or between the RH rear lamp C422-2, REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
circuit GD176 (BK/WH), harness side and ground. test.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-10 Exterior Lighting 417-01-10
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST I: ONE OR MORE STOPLAMPS ARE INOPERATIVE


I13 CHECK CIRCUIT GD176 (BK/WH) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?


I14 CHECK FOR VOLTAGE TO THE BULB HOLDER/LAMP ASSEMBLY
• For vehicles with a pickup bed, while applying the brake pedal,
measure the voltage between the LH rear lamp C4035-3, circuit
CLS18 (GY/BN), harness side and the ground; or between the RH
rear lamp C4032-3, circuit CLS19 (VT/OG), harness side and ground.

• For vehicles without a pickup bed (chassis cab vehicles), while


applying the brake pedal, measure the voltage between the LH rear
lamp C423-4, circuit CLS18 (GY/BN), harness side and the ground; or
between the RH rear lamp C422-4, circuit CLS19 (VT/OG), harness
side and ground.

Yes
INSTALL a new bulb holder (vehicles with a pickup
bed) or a new rear lamp assembly (chassis cab
vehicles). CLEAR the DTCs. REPEAT the self-test.
No
• Is the voltage greater than 10 volts? GO to I15.
I15 CHECK THE CIRCUIT CLS18 (GY/BN) OR CIRCUIT CLS19 (VT/OG) FOR AN OPEN
• Disconnect: SJB C2280d.
Yes
• For vehicles with a pickup bed, measure the resistance between the
GO to I16.
LH rear lamp C4035-3, circuit CLS18 (GY/BN), harness side and the
SJB C2280d-25, circuit CLS18 (GY/BN), harness side; or between the No
RH rear lamp C4032-3, circuit CLS19 (VT/OG), harness side and the REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
SJB C2280d-26, circuit CLS19 (VT/OG), harness side. test.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-11 Exterior Lighting 417-01-11
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST I: ONE OR MORE STOPLAMPS ARE INOPERATIVE


I15 CHECK THE CIRCUIT CLS18 (GY/BN) OR CIRCUIT CLS19 (VT/OG) FOR AN OPEN (Continued)

• For vehicles without a pickup bed (chassis cab vehicles), measure the
resistance between the LH rear lamp C423-4, circuit CLS18 (GY/BN),
harness side and the SJB C2280d-25, circuit CLS18 (GY/BN),
harness side; or between the RH rear lamp C422-4, circuit CLS19 (VT/
OG), harness side and the SJB C2280d-26, circuit CLS19 (VT/OG),
harness side.

• Is the resistance less than 5 ohms?


I16 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

Pinpoint Test J: The Stoplamps Are On Continuously


Refer to Wiring Diagrams Cell 90 Turn Signal/Stop/Hazard Lamps for schematic and connector information.

Normal Operation
When the brake pedal is applied, the stoplamp switch routes voltage to the smart junction box (SJB), the 4X4 control module, the PCM and the stoplamp
isolation relay (coil side) through circuit CCB08 (VT/WH).

The SJB provides voltage to the rear lamps when it receives input from the stoplamp switch indicating that the brake pedal is applied.

When the stoplamp isolation relay is energized (brake pedal applied), voltage is routed to the high mounted stoplamp and the trailer brake control module
(factory equipment) or the trailer electric brake controller (aftermarket) through circuit CLS43 (YE/GN).

• DTC B1485 (Brake Pedal Input Short to Battery) — is an on-demand DTC that sets when the SJB detects a short to voltage from the stoplamp switch
input circuit.
• DTC B2045 (Left Rear Stop Lamp Circuit Open) — is an on-demand DTC that sets when the SJB detects a short to voltage on the LH rear stop/turn
lamp voltage supply circuit.
• DTC B2047 (Right Rear Stop Lamp Circuit Open) — is an on-demand DTC that sets when the SJB detects a short to voltage on the RH rear stop/turn
lamp voltage supply circuit.

This pinpoint test is intended to diagnose the following:

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-12 Exterior Lighting 417-01-12
DIAGNOSIS AND TESTING (Continued)
• Wiring, terminals or connectors
• Stoplamp isolation relay
• Stoplamp switch
• Trailer brake control module (factory equipment)
• Trailer electric brake controller (aftermarket)
• 4X4 control module
• PCM
• SJB

PINPOINT TEST J: THE STOPLAMPS ARE ON CONTINUOUSLY


NOTICE:
It is important to install relays in their correct position in the battery junction box (BJB). Installing a relay incorrectly can cause wiring shorts or
damage to modules. While carrying out diagnostics on BJB relays, have only one BJB relay removed at a time. Failure to follow these instructions can
result in damage to the vehicle circuitry or to controlling modules.
Test Step Result / Action to Take
J1 USE THE RECORDED DTCs FROM THE SJB SELF-TEST
• Check the recorded results from the SJB on-demand self-test. Yes
• Is DTC B1485, B2045 or B2047 present? For DTC B2045 or B2047, GO to J2. For DTC B1485,
GO to J3.
No
GO to J7.
J2 CHECK THE STOPLAMPS VOLTAGE SUPPLY CIRCUIT FOR A SHORT TO VOLTAGE
• Disconnect: SJB C2280d. Yes
• Do the rear stoplamps continue to illuminate? If the LH rear lamp continues to illuminate, REPAIR
circuit CLS18 (GY/BN) for a short to voltage. CLEAR
the DTCs. REPEAT the self-test. If the RH rear lamp
continues to illuminate, REPAIR circuit CLS19 (VT/OG)
for a short to voltage. CLEAR the DTCs. REPEAT the
self-test.
No
GO to J12.
J3 CHECK THE STOPLAMP SWITCH
• Disconnect: Stoplamp Switch C278. Yes
• Do the stoplamps continue to illuminate? GO to J4.
No
INSTALL a new stoplamp switch. REFER to Stoplamp
Switch in this section. CLEAR the DTCs. REPEAT the
self-test.
J4 CHECK THE PCM
• Disconnect: PCM C175b (gasoline engine) or C2132a (diesel engine). Yes
• Do the stoplamps continue to illuminate? For vehicles equipped with four wheel drive, GO to J5.
For vehicles not equipped with four wheel drive, GO to
J6.
No
GO to J9.
J5 CHECK THE 4X4 CONTROL MODULE
• Disconnect: 4X4 Control Module C281b. Yes
• Do the stoplamps continue to illuminate? GO to J6.
No
GO to J10.
J6 CHECK CIRCUIT CCB08 (VT/WH) FOR A SHORT TO VOLTAGE
• Disconnect: SJB C2280b. Yes
• Does the high mounted stoplamp continue to illuminate? REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
test.
No
GO to J12.
J7 CHECK THE STOPLAMP ISOLATION RELAY

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417-01-13 Exterior Lighting 417-01-13
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST J: THE STOPLAMPS ARE ON CONTINUOUSLY (Continued)


J7 CHECK THE STOPLAMP ISOLATION RELAY (Continued)
• Disconnect: Stoplamp Isolation Relay. Yes
• Check the vehicle for an aftermarket electric brake controller. If the vehicle is equipped with a factory trailer brake
• Does the high mounted stoplamp continue to illuminate? control module or an aftermarket trailer electric brake
controller, GO to J8. If the vehicle is not equipped with
a factory trailer brake control module or an aftermarket
trailer electric brake controller, REPAIR circuit CLS43
(YE/GN) for a short to voltage. TEST the system for
normal operation.
No
INSTALL a new stoplamp isolation relay. TEST the
system for normal operation.
J8 CHECK CIRCUIT CLS43 (YE/GN) FOR A SHORT TO VOLTAGE
• Disconnect: Trailer Brake Control Module (factory equipment) or Yes
Trailer Electric Brake Controller (aftermarket) C2142. REPAIR circuit CLS43 (YE/GN) for a short to voltage.
• Does the high mounted stoplamp continue to illuminate? TEST the system for normal operation.
No
For a factory equipped trailer brake control module, GO
to J11. For an aftermarket equipped trailer electric
brake controller, INSTALL a new trailer electric brake
controller. TEST the system for normal operation.
J9 CHECK FOR CORRECT PCM OPERATION
• Disconnect all the PCM connectors.
Yes
• Check for:
INSTALL a new PCM. REFER to Section 303-14A or
— corrosion
Section 303-14B. TEST the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the PCM connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.
J10 CHECK FOR 4X4 CONTROL MODULE OPERATION
• Disconnect all the 4X4 control module connectors.
• Check for:
Yes
— corrosion
INSTALL a new 4X4 control module. REFER to Section
— damaged pins
308-07A. TEST the system for normal operation.
— pushed-out pins
• Connect all the 4X4 control module connectors and make sure they No
seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.
J11 CHECK FOR CORRECT TRAILER BRAKE CONTROL MODULE OPERATION
• Disconnect the trailer brake control module connector.
• Check for:
Yes
— corrosion
INSTALL a new trailer brake control module. REFER to
— damaged pins
Section 206-10. TEST the system for normal operation.
— pushed-out pins
• Connect the trailer brake control module connector and make sure it No
seats correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.
J12 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Trailer Lamps ...................................................................................................................................................................... 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-2
Symptom Chart ............................................................................................................................................................. 417-01-2
Pinpoint Tests ............................................................................................................................................................... 417-01-3

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Trailer Lamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Flex Probe Kit


105-R025C or equivalent

Principles of Operation
The trailer lamps and battery charge are supplied power by relays that are energized to correspond with the exterior lighting functions of the vehicle.

If the vehicle is not equipped with the factory manufactured trailer electric brake control module, the vehicle supplies circuitry to support the installation of
an aftermarket trailer electric brake controller (installed by the customer). To support the aftermarket trailer electric brake controller, the vehicle circuitry
only supplies voltage, ground, stoplamp switch input and a brake controlling circuit to the trailer tow connector. The trailer electric brakes themselves are
controlled by the aftermarket trailer brake controller and not the vehicle itself.

For additional information on the factory manufactured trailer brake control system, refer to Section 206-10.

Inspection and Verification


1. Verify the customer concern.
2. Verify the exterior lighting system of the vehicle is operating correctly. If not, refer to the appropriate pinpoint test in this section.
3. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart

Electrical
• Battery junction box (BJB) fuse(s):
— 5 (30A) (trailer electric brake controller)
— 34 (25A) (trailer tow turn relays)
— 42 (30A) (trailer tow parking lamps)
— 44 (30A) (trailer tow battery charge relay switch side)
— 63 (15A) (trailer tow reversing lamps)
• Smart junction box (SJB) fuse 33 (10A) (trailer tow battery charge relay coil)
• Wiring, terminals or connectors
• Trailer tow connector (mounted on the bumper)
• Trailer tow turn/stop relays
• Trailer tow battery charge relay
• Trailer tow parking lamp relay
• Trailer electric brake controller
• Trailer
• SJB

4. If the concern is not visually evident, verify the symptom. GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• The trailer lamps are inoperative — all • Wiring, terminals or connectors • GO to Pinpoint Test X.
• Trailer tow connector

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)

Symptom Chart (Continued)


Condition Possible Sources Action
• Trailer
• The individual trailer lamp is inoperative — • Fuse • GO to Pinpoint Test Y.
trailer stop/turn lamp • Wiring, terminals or connectors
• Trailer tow connector
• Trailer tow connector
• Trailer tow stop/turn relay
• Battery junction box (BJB)
• Trailer
• The trailer lamps are inoperative — trailer • Fuse • GO to Pinpoint Test Z.
parking lamps • Wiring, terminals or connectors
• Trailer tow connector
• Trailer tow parking lamp relay
• Trailer
• The trailer lamps are inoperative — trailer • Fuse • GO to Pinpoint Test AA.
reversing lamps • Wiring, terminals or connectors
• Trailer tow connector
• Trailer
• The trailer lamps are on continuously • Wiring, terminals or connectors • GO to Pinpoint Test AB.
• Trailer tow relay
• Trailer
• The trailer battery charging is inoperative/ • Fuse • GO to Pinpoint Test AC.
does not operate correctly • Wiring, terminals or connectors
• Trailer tow connector
• Trailer tow battery charge relay
• Trailer
• Smart junction box (SJB)
• The trailer electric brakes are inoperative/do • Fuse • GO to Pinpoint Test AD.
not operate correctly • Wiring, terminals or connectors
• Trailer tow connector
• Trailer electric brake controller
• Trailer

Pinpoint Tests
Pinpoint Test X: The Trailer Lamps Are Inoperative — All
Refer to Wiring Diagrams Cell 95 Trailer/Camper Adapter for schematic and connector information.

Normal Operation
The trailer tow connector receives ground through circuit RAT08 (WH). This circuit is the shared ground for all of the trailer lamps.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Trailer tow connector
• Trailer

PINPOINT TEST X: THE TRAILER LAMPS ARE INOPERATIVE — ALL


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new
trailer tow connector as required.
Test Step Result / Action to Take
X1 CHECK CIRCUIT RAT08 (WH) FOR AN OPEN THROUGH THE TRAILER TOW CONNECTOR
• Measure the resistance between the trailer tow connector pin 2, circuit Yes
RAT08 (WH), component side and ground. The vehicle is operating correctly. SEND the trailer to
an authorized camper/trailer repair facility.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST X: THE TRAILER LAMPS ARE INOPERATIVE — ALL (Continued)


Test Step Result / Action to Take
X1 CHECK CIRCUIT RAT08 (WH) FOR AN OPEN THROUGH THE TRAILER TOW CONNECTOR (Continued)

No
• Is the resistance less than 5 ohms? GO to X2.
X2 CHECK CIRCUIT RAT08 (WH) FOR AN OPEN
• Disconnect: Trailer Tow C4099.
• Measure the resistance between the trailer tow C4099-2, circuit
RAT08 (WH), harness side and ground.

Yes
INSTALL a new trailer tow connector. TEST the system
for normal operation.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.

Pinpoint Test Y: The Individual Trailer Lamp Is Inoperative — Trailer Stop/Turn Lamp
Refer to Wiring Diagrams Cell 95 Trailer/Camper Adapter for schematic and connector information.

Normal Operation
The trailer tow LH stop/turn relay coil receives voltage through circuit CLS18 (GY/BN) when the vehicle LH rear stoplamp is illuminated. When the trailer
tow LH stop/turn relay is energized, the voltage is routed to the trailer tow connector through circuit CAT06 (YE).

The trailer tow RH stop/turn relay coil receives voltage through circuit CLS19 (VT/OG) when the vehicle RH rear stoplamp is illuminated. When the trailer
tow RH stop/turn relay is energized, the voltage is routed to the trailer tow connector through circuit CAT09 (GN).

The battery junction box (BJB) fuse 34 (25A) supplies voltage to both trailer tow stop/turn relays. The trailer tow stop/turn relay coils are grounded through
circuit GD122 (BK).

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Trailer tow connector
• BJB
• Trailer tow stop/turn relay
• Trailer

PINPOINT TEST Y: THE INDIVIDUAL TRAILER LAMP IS INOPERATIVE — TRAILER STOP/TURN


LAMP
NOTICE:

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Y: THE INDIVIDUAL TRAILER LAMP IS INOPERATIVE — TRAILER STOP/TURN


LAMP (Continued)
It is important to install relays in their correct position in the battery junction box (BJB). Installing a relay incorrectly can cause wiring shorts or
damage to modules. While carrying out diagnostics on BJB relays, have only one BJB relay removed at a time. Failure to follow these instructions can
result in damage to the vehicle circuitry or to controlling modules.
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new
trailer tow connector as required.
Test Step Result / Action to Take
Y1 CHECK CIRCUIT CAT06 (YE) OR CIRCUIT CAT09 (BN) FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR
• For the LH trailer stop/turn lamp, while applying the brake pedal,
measure the voltage between the trailer tow connector pin 1, circuit
CAT06 (YE), component side and ground.

• For the RH trailer stop/turn lamp, while applying the brake pedal,
measure the voltage between the trailer tow connector pin 4, circuit
CAT09 (GN), component side and ground.

Yes
The vehicle is operating correctly. SEND the trailer to
an authorized camper/trailer repair facility.
No
• Is the voltage greater than 10 volts? GO to Y2.
Y2 CHECK CIRCUIT CAT06 (YE) OR CIRCUIT CAT09 (GN) FOR VOLTAGE
• Disconnect: Trailer Tow C4099. Yes
• For the LH trailer stop/turn lamp, while applying the brake pedal, INSTALL a new trailer tow connector. TEST the system
measure the voltage between the trailer tow C4099-1, circuit CAT06 for normal operation.
(YE), harness side and ground.
No
GO to Y3.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Y: THE INDIVIDUAL TRAILER LAMP IS INOPERATIVE — TRAILER STOP/TURN


LAMP (Continued)
Y2 CHECK CIRCUIT CAT06 (YE) OR CIRCUIT CAT09 (GN) FOR VOLTAGE (Continued)

• For the RH trailer stop/turn lamp, while applying the brake pedal,
measure the voltage between the trailer tow C4099-4, circuit CAT09
(GN), harness side and ground.

• Is the voltage greater than 10 volts?


Y3 CHECK THE TRAILER TOW STOP/TURN RELAY
• Disconnect: Suspect Trailer Tow Stop/Turn Relay. Yes
• Carry out the trailer tow stop/turn relay component test. Refer to GO to Y4.
Wiring Diagrams Cell 149 for component testing.
No
• Is the trailer tow stop/turn relay OK?
INSTALL a new trailer tow stop/turn relay. TEST the
system for normal operation.
Y4 CHECK CIRCUIT CLS18 (GY/BN) OR CIRCUIT CLS19 (VT/OG) FOR AN OPEN
• While applying the brake pedal, measure the voltage between the Yes
trailer tow LH stop/turn relay pin 1, circuit CLS18 (GY/BN), harness GO to Y5.
side and ground; or between the trailer tow RH stop/turn relay pin 1,
No
circuit CLS19 (VT/OG), harness side and ground.
REPAIR the circuit in question. TEST the system for
normal operation.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Y: THE INDIVIDUAL TRAILER LAMP IS INOPERATIVE — TRAILER STOP/TURN


LAMP (Continued)
Y4 CHECK CIRCUIT CLS18 (GY/BN) OR CIRCUIT CLS19 (VT/OG) FOR AN OPEN (Continued)

• Is the voltage greater than 10 volts?


Y5 CHECK THE BJB
• Measure the voltage between the trailer tow LH stop/turn relay pin 3, Yes
harness side and ground; or between the trailer tow RH stop/turn GO to Y6.
relay pin 3, harness side and ground.
No
VERIFY the BJB fuse 34 (25A) is OK. If OK, INSTALL
a new BJB. TEST the system for normal operation.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Y: THE INDIVIDUAL TRAILER LAMP IS INOPERATIVE — TRAILER STOP/TURN


LAMP
Y5 CHECK THE BJB (Continued)

• Is the voltage greater than 10 volts?


Y6 CHECK CIRCUIT GD122 (BK) FOR AN OPEN
• Measure the resistance between the trailer tow LH stop/turn relay pin Yes
2, circuit GD122 (BK), harness side and ground; or between the trailer REPAIR circuit CAT06 (YE) (LH trailer stop/turn) or
tow RH stop/turn relay pin 2, circuit GD122 (BK), harness side and circuit CAT09 (GN) (RH trailer stop/turn) for an open.
ground. TEST the system for normal operation.
No
REPAIR circuit GD122 (BK). TEST the system for
normal operation.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-9 Exterior Lighting 417-01-9
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Y: THE INDIVIDUAL TRAILER LAMP IS INOPERATIVE — TRAILER STOP/TURN


LAMP
Y6 CHECK CIRCUIT GD122 (BK) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?

Pinpoint Test Z: The Trailer Lamps Are Inoperative — Trailer Parking Lamps
Refer to Wiring Diagrams Cell 95 Trailer/Camper Adapter for schematic and connector information.

Normal Operation
The trailer tow parking lamp relay coil receives voltage through circuit CLS30 (VT/WH) when the vehicle parking lamps are illuminated. The trailer tow
parking lamp relay coil is grounded through circuit GD122 (BK). The battery junction box (BJB) fuse 42 (30A) supplies voltage to the trailer tow parking
lamp relay switch side. When the trailer tow parking lamp relay is energized, the voltage is routed to the trailer tow connector through circuit CAT17 (BN).

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Trailer tow connector
• Trailer tow parking lamp relay
• Trailer

PINPOINT TEST Z: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER PARKING LAMPS
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new
trailer tow connector as required.
Test Step Result / Action to Take
Z1 CHECK CIRCUIT CAT17 (BN) FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR
• Place the headlamp switch in the PARKING LAMPS ON position. Yes
• Measure the voltage between the trailer tow connector pin 6, circuit The vehicle is operating correctly. SEND the trailer to
CAT17 (BN), component side and ground. an authorized camper/trailer repair facility.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-10 Exterior Lighting 417-01-10
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Z: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER PARKING LAMPS
(Continued)
Test Step Result / Action to Take
Z1 CHECK CIRCUIT CAT17 (BN) FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR (Continued)

No
• Is the voltage greater than 10 volts? GO to Z2.
Z2 CHECK CIRCUIT CAT17 (BN) FOR VOLTAGE
• Place the headlamp switch in the OFF position.
• Disconnect: Trailer Tow C4099.
• Place the headlamp switch in the PARKING LAMPS ON position.
• Place the headlamp switch in the ON position.
• Measure the voltage between the trailer tow C4099-6, circuit CAT17
(BN), harness side and ground.

Yes
INSTALL a new trailer tow connector. TEST the system
for normal operation.
No
• Is the voltage greater than 10 volts? GO to Z3.
Z3 CHECK THE TRAILER TOW PARKING LAMP RELAY
• Place the headlamp switch in the OFF position. Yes
• Disconnect: Trailer Tow Parking Lamp Relay. GO to Z4.
• Carry out the trailer tow parking lamp relay component test. Refer to
No
Wiring Diagrams Cell 149 for component testing.
INSTALL a new trailer tow parking lamp relay. TEST
• Is the trailer tow parking lamp relay OK?
the system for normal operation.
Z4 CHECK CIRCUIT CLS30 (VT/WH) FOR AN OPEN
• Place the headlamp switch in the PARKING LAMPS ON position. Yes
• Measure the voltage between the trailer tow parking lamp relay pin GO to Z5.
85, circuit CLS30 (VT/WH), harness side and ground.
No
REPAIR the circuit. TEST the system for normal
operation.

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417-01-11 Exterior Lighting 417-01-11
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Z: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER PARKING LAMPS
(Continued)
Z4 CHECK CIRCUIT CLS30 (VT/WH) FOR AN OPEN (Continued)

• Is the voltage greater than 10 volts?


Z5 CHECK THE BJB
• Place the headlamp switch in the OFF position. Yes
• Measure the voltage between the trailer tow parking lamp relay pin GO to Z6.
30, harness side and ground.
No
VERIFY the BJB fuse 42 (30A) is OK. If OK, INSTALL
a new BJB. TEST the system for normal operation.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-12 Exterior Lighting 417-01-12
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Z: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER PARKING LAMPS
(Continued)
Z5 CHECK THE BJB (Continued)

• Is the voltage greater than 10 volts?


Z6 CHECK CIRCUIT GD122 (BK) FOR AN OPEN
• Measure the resistance between the trailer tow parking lamp relay pin Yes
86, circuit GD122 (BK), harness side and ground. REPAIR circuit CAT17 (BN) for an open. TEST the
system for normal operation.
No
REPAIR circuit GD122 (BK) for an open. TEST the
system for normal operation.

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417-01-13 Exterior Lighting 417-01-13
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST Z: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER PARKING LAMPS
Z6 CHECK CIRCUIT GD122 (BK) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?

Pinpoint Test AA: The Trailer Lamps Are Inoperative — Trailer Reversing Lamps
Refer to Wiring Diagrams Cell 95 Trailer/Camper Adapter for schematic and connector information.

Normal Operation
The battery junction box (BJB) fuse 63 (15A) receives voltage from circuit CLS10 (GY/BN) when the vehicle reversing lamps are illuminated. The voltage
is then routed to the trailer tow connector through circuit CAT03 (GY/BN).

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Trailer tow connector
• Trailer

PINPOINT TEST AA: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER REVERSING
LAMPS
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new
trailer tow connector as required.
Test Step Result / Action to Take
AA1 CHECK CIRCUIT CAT03 (GY/BN) FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR
• Apply the parking brake. Yes
• Measure the voltage between the trailer tow connector pin 7, circuit The vehicle is operating correctly. SEND the trailer to
CAT03 (GY/BN), component side and ground. an authorized camper/trailer repair facility.
No
GO to AA2.

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417-01-14 Exterior Lighting 417-01-14
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AA: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER REVERSING
LAMPS (Continued)
Test Step Result / Action to Take
AA1 CHECK CIRCUIT CAT03 (GY/BN) FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR (Continued)

• Is the voltage greater than 10 volts?


AA2 CHECK CIRCUIT CAT03 (GY/BN) FOR VOLTAGE
• Disconnect: Trailer Tow C4099.
• Apply the parking brake.
• Ignition ON.
• Select REVERSE.
• Measure the voltage between the trailer tow C4099-7, circuit CAT03
(GY/BN), harness side and ground.

Yes
INSTALL a new trailer tow connector. TEST the system
for normal operation.
No
VERIFY the BJB fuse 63 (15A) is OK. If OK, GO to
• Is the voltage greater than 10 volts? AA3.
AA3 CHECK FOR VOLTAGE TO THE BJB FUSE 63 (15A)
• Measure the voltage between the BJB fuse 63 (15A), circuit CLS10 (GY/ Yes
BN), input side and ground. REPAIR circuit CAT03 (GY/BN) for an open. TEST the
system for normal operation.
No
REPAIR circuit CLS10 (GY/BN) for an open. TEST the
system for normal operation.

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417-01-15 Exterior Lighting 417-01-15
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AA: THE TRAILER LAMPS ARE INOPERATIVE — TRAILER REVERSING
LAMPS (Continued)
AA3 CHECK FOR VOLTAGE TO THE BJB FUSE 63 (15A) (Continued)

• Is the voltage greater than 10 volts?

Pinpoint Test AB: The Trailer Lamps Are On Continuously


Refer to Wiring Diagrams Cell 95 Trailer/Camper Adapter for schematic and connector information.

Normal Operation — Trailer Tow Turn/Stoplamp


The trailer tow LH stop/turn relay coil receives voltage through circuit CLS18 (GY/BN) when the vehicle LH rear stoplamp is illuminated. When the trailer
tow LH stop/turn relay is energized, the voltage is routed to the trailer tow connector through circuit CAT06 (YE).

The trailer tow RH stop/turn relay coil receives voltage through circuit CLS19 (VT/OG) when the vehicle RH rear stoplamp is illuminated. When the trailer
tow RH stop/turn relay is energized, the voltage is routed to the trailer tow connector through circuit CAT09 (GN).

Normal Operation — Trailer Tow Parking


The trailer tow parking lamp relay coil receives voltage through circuit CLS30 (VT/WH) when the vehicle parking lamps are illuminated. When the trailer
tow parking lamp relay is energized, the voltage is routed to the trailer tow connector through circuit CAT17 (BN).

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Trailer tow relay
• Trailer

PINPOINT TEST AB: THE TRAILER LAMPS ARE ON CONTINUOUSLY


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new
trailer tow connector as required.
Test Step Result / Action to Take
AB1 CHECK FOR VOLTAGE AT THE TRAILER TOW CONNECTOR

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417-01-16 Exterior Lighting 417-01-16
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AB: THE TRAILER LAMPS ARE ON CONTINUOUSLY (Continued)


Test Step Result / Action to Take
AB1 CHECK FOR VOLTAGE AT THE TRAILER TOW CONNECTOR (Continued)
• Ignition OFF.
• Disconnect: Trailer Tow C4099.
• Ignition ON.
• Measure the voltage the between trailer tow connector, harness side
and ground as follows:

Connector-Pin Circuit
C4099-1 CAT06 (YE) Yes
GO to AB2.
C4099-4 CAT09 (GN)
No
C4099-6 CAT17 (BN) The vehicle is operating correctly. SEND the trailer to
• Is any voltage present? an authorized camper/trailer repair facility.
AB2 CHECK THE SUSPECT RELAY
• Ignition OFF. Yes
• Disconnect: Suspect Trailer Tow Relay. REPAIR circuit CAT06 (YE) (LH turn), circuit CAT09
• Carry out the component test for the suspect trailer tow relay. Refer to (GN) (RH turn), or circuit CAT17 (BN) (parking lamps)
Wiring Diagrams Cell 149 for component testing. for a short to voltage. TEST the system for normal
• Is the trailer tow relay OK? operation.
No
INSTALL a new trailer tow relay in question. TEST the
system for normal operation.

Pinpoint Test AC: The Trailer Battery Charging Is Inoperative/Does Not Operate Correctly

Normal Operation
The trailer battery charge relay coil receives voltage from the smart junction box (SJB) fuse 33 (10A) through circuit CBP33 (WH/BN) when the ignition
switch is in the RUN position. Ground for the trailer battery charge relay coil is supplied through circuit GD122 (BK). The battery junction box (BJB) fuse
44 (30A) supplies voltage to the trailer battery charge relay switch side. When the trailer battery charge relay is energized, the voltage is routed to the trailer
tow connector through circuit CAT14 (OG).

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Trailer tow connector
• Trailer battery charge relay
• Trailer
• SJB

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new
trailer tow connector as required.
Test Step Result / Action to Take
AC1 CHECK FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR (BATTERY CHARGE INOPERATIVE)
• Ignition ON. Yes
• Measure the voltage between the trailer tow connector pin 5, circuit GO to AC8.
CAT14 (OG), component side and ground.
No
GO to AC2.

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417-01-17 Exterior Lighting 417-01-17
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY (Continued)
Test Step Result / Action to Take
AC1 CHECK FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR (BATTERY CHARGE INOPERATIVE) (Continued)

• Is the voltage greater than 10 volts?


AC2 CHECK FOR VOLTAGE AT THE TRAILER TOW CONNECTOR (BATTERY CHARGE INOPERATIVE)
• Ignition OFF.
• Disconnect: Trailer Tow C4099.
• Ignition ON.
• Measure the voltage between the trailer tow C4099-5, circuit CAT14
(OG), harness side and ground.

Yes
INSTALL a new trailer tow connector. TEST the system
for normal operation.
No
• Is the voltage greater than 10 volts? GO to AC3.
AC3 CHECK THE TRAILER BATTERY CHARGE RELAY (INOPERATIVE)
• Ignition OFF. Yes
• Disconnect: Trailer Battery Charge Relay. GO to AC4.
• Carry out the trailer battery charge relay component test. Refer to
No
Wiring Diagrams Cell 149 for component testing.
INSTALL a new trailer battery charge relay. TEST the
• Is the trailer battery charge relay OK?
system for normal operation.
AC4 CHECK THE BJB
• Measure the voltage between the trailer battery charge relay pin 30, Yes
harness side and ground. GO to AC5.
No
VERIFY the BJB fuse 44 (30A) is OK. If OK, INSTALL
a new BJB. TEST the system for normal operation.

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417-01-18 Exterior Lighting 417-01-18
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY (Continued)
AC4 CHECK THE BJB (Continued)

• Is the voltage greater than 10 volts?


AC5 CHECK CIRCUIT GD122 (BK) FOR AN OPEN
• Ignition OFF. Yes
• Measure the resistance between the trailer battery charge relay pin GO to AC6.
86, circuit GD122 (BK), harness side and ground.
No
REPAIR the circuit. TEST the system for normal
operation.

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417-01-19 Exterior Lighting 417-01-19
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY (Continued)
AC5 CHECK CIRCUIT GD122 (BK) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?


AC6 CHECK FOR VOLTAGE TO THE TRAILER BATTERY CHARGE RELAY COIL
• Ignition ON. Yes
• Measure the voltage between the trailer battery charge relay pin 85, REPAIR circuit CAT14 (OG) for an open. TEST the
circuit CBP33 (WH/BN), harness side and ground. system for normal operation.
No
VERIFY the SJB fuse 33 (10A) is OK. If OK, GO to
AC7.

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417-01-20 Exterior Lighting 417-01-20
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY
AC6 CHECK FOR VOLTAGE TO THE TRAILER BATTERY CHARGE RELAY COIL (Continued)

• Is the voltage greater than 10 volts?


AC7 CHECK CIRCUIT CBP33 (WH/BN) FOR AN OPEN
• Ignition OFF. Yes
• Disconnect: SJB C2280b. GO to AC12.
• Measure the resistance between the trailer battery charge relay pin
No
85, circuit CBP33 (WH/BN), harness side and the SJB C2280b-6,
REPAIR the circuit. TEST the system for normal
circuit CBP33 (WH/BN), harness side.
operation.

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417-01-21 Exterior Lighting 417-01-21
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY
AC7 CHECK CIRCUIT CBP33 (WH/BN) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?


AC8 CHECK FOR VOLTAGE AT THE TRAILER TOW CONNECTOR (BATTERY CHARGE ALWAYS ON)
• Ignition OFF.
• Measure the voltage between the trailer tow connector pin 5, circuit
CAT14 (OG), component side and ground.

Yes
GO to AC9.
No
The vehicle is operating correctly. SEND the trailer to
• Is any voltage present? an authorized camper/trailer repair facility.
AC9 CHECK CIRCUIT CAT14 (OG) FOR A SHORT TO VOLTAGE
• Disconnect: Trailer Battery Charge Relay. Yes
• Measure the voltage between the trailer tow connector pin 5, circuit REPAIR the circuit. TEST the system for normal
CAT14 (OG), component side and ground. operation.
No
GO to AC10.

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417-01-22 Exterior Lighting 417-01-22
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY
AC9 CHECK CIRCUIT CAT14 (OG) FOR A SHORT TO VOLTAGE (Continued)

• Is any voltage present?


AC10 CHECK THE TRAILER BATTERY CHARGE RELAY (ALWAYS ON)
• Carry out the trailer battery charge relay component test. Refer to Yes
Wiring Diagrams Cell 149 for component testing. GO to AC11.
• Is the trailer battery charge relay OK?
No
INSTALL a new trailer battery charge relay. TEST the
system for normal operation.
AC11 CHECK CIRCUIT CBP33 (WH/BN) FOR A SHORT TO VOLTAGE
• Disconnect: SJB C2280b.
• Measure the voltage between the trailer battery charge relay pin 85,
circuit CBP33 (WH/BN), harness side and ground.

Yes
REPAIR the circuit. TEST the system for normal
operation.
No
• Is any voltage present? GO to AC12.
AC12 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors. Yes
• Check for: INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion the system for normal operation.

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417-01-23 Exterior Lighting 417-01-23
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AC: THE TRAILER BATTERY CHARGING IS INOPERATIVE/DOES NOT


OPERATE CORRECTLY
AC12 CHECK FOR CORRECT SJB OPERATION (Continued)
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

Pinpoint Test AD: The Trailer Electric Brakes Are Inoperative/Do Not Operate Correctly

NOTE:
This pinpoint test diagnoses the circuitry supplied for an aftermarket trailer electric brake controller. For diagnostics regarding the factory trailer brake
control system, refer to Section 206-10.

Normal Operation
The trailer electric brake controller is provided voltage at all times by the battery junction box (BJB) fuse 5 (30A) through circuit SBB05 (GY/RD). Ground
for the trailer electric brake controller is provided through circuit GD115 (BK/GY). The trailer electric brake controller receives voltage from the stoplamp
switch through circuit CLS43 (YE/GN) when the brake pedal is applied. When a brake application is detected from the stoplamp switch, the trailer electric
brake controller sends voltage to the trailer tow connector through circuit CAT19 (BU).

This pinpoint test is intended to diagnose the following:

• Fuse
• Wiring, terminals or connectors
• Trailer tow connector
• Trailer electric brake controller
• Trailer

PINPOINT TEST AD: THE TRAILER ELECTRIC BRAKES ARE INOPERATIVE/DO NOT OPERATE
CORRECTLY
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
NOTE:
Make sure the vehicle high mounted stoplamp operates correctly before continuing diagnostics.
NOTE:
Before beginning diagnostics, visually inspect the trailer tow connector mounted on the bumper for signs of corrosion or damage. Repair or install a new
trailer tow connector as required.
Test Step Result / Action to Take
AD1 CHECK FOR VOLTAGE THROUGH THE TRAILER TOW CONNECTOR (INOPERATIVE CONDITION)
• While applying the brake pedal, measure the voltage between the
trailer tow connector pin 3, circuit CAT19 (BU), component side and
ground.

Yes
GO to AD8.
No
• Is the voltage greater than 10 volts? GO to AD2.
AD2 CHECK FOR VOLTAGE TO THE TRAILER TOW CONNECTOR (INOPERATIVE CONDITION)

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417-01-24 Exterior Lighting 417-01-24
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AD: THE TRAILER ELECTRIC BRAKES ARE INOPERATIVE/DO NOT OPERATE
CORRECTLY (Continued)
AD2 CHECK FOR VOLTAGE TO THE TRAILER TOW CONNECTOR (INOPERATIVE CONDITION) (Continued)
• Disconnect: Trailer Tow C4099.
• While applying the brake pedal, measure the voltage between the
trailer tow C4099-3, circuit CAT19 (BU), harness side and ground.

Yes
INSTALL a new trailer tow connector. TEST the system
for normal operation.
No
• Is the voltage greater than 10 volts? GO to AD3.
AD3 CHECK CIRCUIT SBB05 (GY/RD) FOR AN OPEN
• Disconnect: Trailer Electric Brake Controller C2142.
• Measure the voltage between the trailer electric brake controller
C2142-8, circuit SBB05 (GY/RD), harness side and ground.

Yes
GO to AD4.
No
VERIFY the BJB fuse 5 (30A) is OK. If OK, REPAIR
• Is the voltage greater than 10 volts? the circuit. TEST the system for normal operation.
AD4 CHECK CIRCUIT CLS43 (YE/GN) FOR AN OPEN
• While applying the brake pedal, measure the voltage between the
trailer electric brake controller C2142-10, circuit CLS43 (YE/GN),
harness side and ground.

Yes
GO to AD5.
No
REPAIR the circuit. TEST the system for normal
• Is the voltage greater than 10 volts? operation.
AD5 CHECK CIRCUIT GD115 (BK/GY) FOR AN OPEN
• Measure the resistance between the trailer electric brake controller Yes
C2142-11, circuit GD115 (BK/GY), harness side and ground. GO to AD6.

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417-01-25 Exterior Lighting 417-01-25
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AD: THE TRAILER ELECTRIC BRAKES ARE INOPERATIVE/DO NOT OPERATE
CORRECTLY (Continued)
AD5 CHECK CIRCUIT GD115 (BK/GY) FOR AN OPEN (Continued)

No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
AD6 CHECK CIRCUIT CAT19 (BU) FOR A SHORT TO GROUND
• Measure the resistance between the trailer electric brake controller
C2142-14, circuit CAT19 (BU), harness side and ground.

Yes
GO to AD7.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance greater than 10,000 ohms? operation.
AD7 CHECK CIRCUIT CAT19 (BU) FOR AN OPEN
• Measure the resistance between the trailer electric brake controller
C2142-14, circuit CAT19 (BU), harness side and the trailer tow
C4099-3, circuit CAT19 (BU), harness side.

Yes
INSTALL a new trailer electric brake controller. TEST
the system for normal operation.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.
AD8 CHECK FOR VOLTAGE TO THE TRAILER TOW CONNECTOR (DOES NOT OPERATE CORRECTLY)
• With the brake pedal released, measure the voltage between the Yes
trailer tow connector pin 3, circuit CAT19 (BU), component side and GO to AD9.
ground.
No
The vehicle is operating correctly. SEND the trailer to
an authorized camper/trailer repair facility.

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417-01-26 Exterior Lighting 417-01-26
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST AD: THE TRAILER ELECTRIC BRAKES ARE INOPERATIVE/DO NOT OPERATE
CORRECTLY (Continued)
AD8 CHECK FOR VOLTAGE TO THE TRAILER TOW CONNECTOR (DOES NOT OPERATE CORRECTLY) (Continued)

• Is any voltage present?


AD9 CHECK CIRCUIT CAT19 (BU) FOR A SHORT TO VOLTAGE
• Disconnect: Trailer Electric Brake Controller C2142.
• Measure the voltage between the trailer tow connector pin 3, circuit
CAT19 (BU), component side and ground.

Yes
REPAIR the circuit. TEST the system for normal
operation.
No
INSTALL a new trailer electric brake controller. TEST
• Is any voltage present? the system for normal operation.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Turn Signal and Hazard Lamps .......................................................................................................................................... 417-01-2
Principles of Operation ................................................................................................................................................. 417-01-2
Inspection and Verification ........................................................................................................................................... 417-01-3
Symptom Chart ............................................................................................................................................................. 417-01-3
Pinpoint Tests ............................................................................................................................................................... 417-01-4

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-2 Exterior Lighting 417-01-2

DIAGNOSIS AND TESTING


Turn Signal and Hazard Lamps
Special Tool(s)

73III Automotive Meter


105-R0057 or equivalent

Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software
with appropriate hardware, or equivalent scan tool

Flex Probe Kit


105-R025C or equivalent

Principles of Operation

NOTE:
The smart junction box (SJB) is also known as the generic electronic module (GEM).

The SJB monitors the multifunction switch position by sending multiple voltage reference signals to the multifunction switch. When the multifunction
switch is in the LH or RH TURN positions, or the hazard lamp switch is pressed, that input signal is routed to ground.

When the SJB receives a request for a turn signal or the hazard lamps, the SJB supplies on/off voltage to the appropriate turn lamps.

The timed on/off cycle is determined by the SJB and is set to flash approximately 80 times per minute if both the front and rear turn lamps operate correctly.
If an individual turn signal lamp is inoperative, the SJB fast flashes the remaining turn lamp approximately 160 times per minute to indicate to the driver of a
bulb outage.

The SJB bulb outage is configurable and can be turned off for the rear lamps. This is to accommodate vehicles that have been upfitted with rear LED lamps
in place of the traditional incandescent bulbs.

Field-Effect Transistor (FET) Protection


The SJB utilizes a FET protective circuit strategy for many of its outputs (for example, the headlamp output circuit). Output loads (current level) are
monitored for excessive current (typically short circuits) and are shut down (turns off the voltage or ground provided by the module) when a fault is detected.
A continuous DTC is stored at that time of the fault. The circuit then resets after a customer demand of the function (switching the component on, battery
saver being energized). When an excessive circuit load occurs several times, the module shuts down the output until a repair procedure is carried out. At the
same time, the continuous DTC that was stored on the first failure, does not clear by a command to clear the continuous DTCs. The module does not allow
this code to be cleared or the circuit restored to normal operation until a successful on-demand self-test proves that the fault has been repaired. After the on-
demand self-test has successfully completed (no on-demand DTCs present), the continuous DTC clears and the circuit function returns.

Each circuit has three predefined levels of short circuit tolerance established in the module based on each circuits' capability. When the first or second level
is reached, the continuous DTC associated with the circuit sets along with DTC B106E. These DTCs may be cleared using the Clear DTC operation on the
scan tool as long as the fault itself has been corrected. If any of the circuits are shorted past the third level, then B106F and B1342 set along with the
associated continuous DTC. This DTC cannot be cleared and the module must be replaced.

The SJB FET protected output circuits for the turn lamp system are for the LH front turn lamp output and the RH front turn lamp output circuits. The rear
turn lamps utilize the stoplamp circuitry and are also protected. For additional information regarding the rear stop lamps, refer to Stoplamps in this section.

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417-01-3 Exterior Lighting 417-01-3
DIAGNOSIS AND TESTING (Continued)
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart

Mechanical Electrical
• Multifunction switch • Bulb holder(s)
• Bulb(s)
• Wiring, terminals or connectors
• Trailer tow exterior mirror
• Smart junction box (SJB)

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

NOTE:
Make sure the headlamp switch is in the OFF position.

NOTE:
Make sure the multifunction switch is not in the HIGH BEAM position.

4. NOTE:
Make sure to use the latest scan tool software release.

If the cause is not visually evident, connect the scan tool to the data link connector (DLC).
5. NOTE:
The vehicle communication module (VCM) LED prove-out confirms power and ground from the DLC are provided to the VCM.

If the scan tool does not communicate with the VCM:


• Check the VCM connection to the vehicle.
• Check the scan tool connection to the VCM.
• Refer to Section 418-00, No Power To The Scan Tool, to diagnose no communication with the scan tool.
6. If the scan tool does not communicate with the vehicle:
• Verify the ignition key is in the ON position.
• Verify the scan tool operation with a known good vehicle.
• Refer to Section 418-00 to diagnose no response from the PCM.
7. Carry out the network test.
• If the scan tool responds with no communication for one or more modules, refer to Section 418-00.
• If the network test passes, retrieve and record the continuous memory DTCs.
8. Clear the continuous DTCs and carry out the self-test diagnostics for the smart junction box (SJB).
9. If the DTCs retrieved are related to the concern, go to DTC Charts. For all other DTCs, refer to Section 419-10.
10. If no DTCs related to the concern are retrieved, GO to Symptom Chart.

Symptom Chart

Symptom Chart
Condition Possible Sources Action
• No communication with the smart junction • Fuse • REFER to Section 418-00.
box (SJB) • Wiring, terminals or connectors
• SJB
• NOTE: • SJB configuration • CONFIGURE (Programmable Parameters)
LED lamps draw low current compared to the exterior lighting stop and tail lamp
an incandescent bulb. The SJB interprets
this as a bulb out and fast flashes (bulb
outage mode) the turn lamps.

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417-01-4 Exterior Lighting 417-01-4
DIAGNOSIS AND TESTING (Continued)

Symptom Chart (Continued)


Condition Possible Sources Action
The turn signal lamps fast flash and no outage configuration off. TEST the system
bulbs are inoperative for normal operation.
• The turn signal lamps are inoperative • Wiring, terminals or connectors • GO to Pinpoint Test K.
• Multifunction switch
• SJB
• The turn signal lamps are always on • Wiring, terminals or connectors • GO to Pinpoint Test L.
• Multifunction switch
• SJB
• One turn signal/hazard lamp is inoperative/ • Wiring, terminals or connectors • GO to Pinpoint Test M.
always on • Trailer tow exterior mirror (if equipped)
• Bulb holder
• SJB
• The hazard lamps are inoperative/always on • Wiring, terminals or connectors • GO to Pinpoint Test N.
• Multifunction switch
• SJB

Pinpoint Tests
Pinpoint Test K: The Turn Signal Lamps Are Inoperative
Refer to Wiring Diagrams Cell 90 Turn Signal/Stop/Hazard Lamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends reference signals to the multifunction switch through circuits CLS39 (VT/WH) (LH turn input) and CLS41 (GY/YE)
(RH turn input). When the multifunction switch is placed in the LH or RH TURN positions, the voltage signal is routed to ground through circuit GD115 (BK/
GY). When the SJB detects the multifunction switch in the LH or RH TURN position, the SJB provides on/off voltage to the appropriate turn lamps.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Multifunction switch
• SJB

PINPOINT TEST K: THE TURN SIGNAL LAMPS ARE INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
K1 CHECK FOR CORRECT HIGH BEAM OPERATION
• Place the headlamp switch in the HEADLAMPS ON position. Yes
• Place the multifunction switch in the HIGH BEAM position while PLACE the headlamp switch in the OFF position. GO
observing the high beam headlamps. to K2.
• Do the high beams operate correctly?
No
REFER to Headlamps in this section.
K2 CHECK THE MULTIFUNCTION SWITCH
• Ignition OFF. Yes
• Disconnect: Multifunction Switch C202. GO to K3.
• Carry out the multifunction switch component test. Refer to Wiring
No
Diagrams Cell 149 for component testing.
INSTALL a new multifunction switch. REFER to
• Is the multifunction switch OK?
Section 211-05. TEST the system for normal operation.
K3 CHECK CIRCUIT CLS39 (VT/WH) (LH TURN SIGNAL) OR CLS41 (GY/YE) (RH TURN SIGNAL) FOR AN OPEN
• Disconnect: SJB C2280b.
• Measure the resistance between the multifunction switch C202-2 (LH
Yes
turn lamps), circuit CLS39 (VT/WH), harness side and the SJB
GO to K4.
C2280b-42, circuit CLS39 (VT/WH), harness side; or between the
multifunction switch C202-3 (RH turn lamps), circuit CLS41 (GY/YE), No
harness side and the SJB C2280b-29, circuit CLS41 (GY/YE), REPAIR the circuit in question. TEST the system for
harness side. normal operation.

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417-01-5 Exterior Lighting 417-01-5
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST K: THE TURN SIGNAL LAMPS ARE INOPERATIVE (Continued)


K3 CHECK CIRCUIT CLS39 (VT/WH) (LH TURN SIGNAL) OR CLS41 (GY/YE) (RH TURN SIGNAL) FOR AN OPEN (Continued)

• Is the resistance less than 5 ohms?


K4 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector.

Pinpoint Test L: The Turn Signal Lamps Are Always On


Refer to Wiring Diagrams Cell 90 Turn Signal/Stop/Hazard Lamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends reference signals to the multifunction switch through circuits CLS39 (VT/WH) (LH turn input) and CLS41 (GY/YE)
(RH turn input). When the multifunction switch is placed in the LH or RH TURN positions, the voltage signal is routed to ground. When the SJB detects the
multifunction switch in the LH or RH TURN position, the SJB provides on/off voltage to the appropriate turn lamps.

• DTC B2281 (Right Turn Switch Short to Ground) — is an on-demand DTC that sets when the SJB detects the RH turn signal switch input is short to
ground.
• DTC B2282 (Left Turn Switch Short to Ground) — is an on-demand DTC that sets when the SJB detects the LH turn signal switch input is short to ground.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Multifunction switch
• SJB

PINPOINT TEST L: THE TURN SIGNAL LAMPS ARE ALWAYS ON


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
L1 CHECK THE MULTIFUNCTION SWITCH
• Ignition OFF. Yes
• Disconnect: Multifunction Switch C202. GO to L2.
• Ignition ON.
No
• Do the turn lamps continue to flash on and off?
INSTALL a new multifunction switch. REFER to
Section 211-05. CLEAR the DTCs. REPEAT the self-
test.
L2 CHECK CIRCUIT CLS39 (VT/WH) (LH TURN SIGNAL) OR CIRCUIT CLS41 (GY/YE) (RH TURN SIGNAL) FOR A SHORT TO
GROUND
• Ignition OFF.
• Disconnect: SJB C2280b.
• Measure the resistance between the multifunction switch C202-2 (LH Yes
turn lamps), circuit CLS39 (VT/WH), harness side and ground; or GO to L3.

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417-01-6 Exterior Lighting 417-01-6
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST L: THE TURN SIGNAL LAMPS ARE ALWAYS ON (Continued)


L2 CHECK CIRCUIT CLS39 (VT/WH) (LH TURN SIGNAL) OR CIRCUIT CLS41 (GY/YE) (RH TURN SIGNAL) FOR A SHORT TO
GROUND (Continued)
between the multifunction switch C202-3 (RH turn lamps), circuit
CLS41 (GY/YE), harness side and ground.

No
REPAIR the circuit in question. CLEAR the DTCs.
• Is the resistance greater than 10,000 ohms? REPEAT the self-test.
L3 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR any DTCs. REPEAT the self-test.

Pinpoint Test M: One Turn Signal/Hazard Lamp Is Inoperative/Always On


Refer to Wiring Diagrams Cell 90 Turn Signal/Stop/Hazard Lamps for schematic and connector information.

Normal Operation
When the smart junction box (SJB) detects the multifunction switch in the LH TURN position, the SJB provides on/off voltage through circuit CLS21 (BU/
GN) to the LH front turn lamp and circuit CLF06 (BN/GN) to the LH trailer tow exterior mirror (if equipped).

When the SJB detects the multifunction switch in the RH TURN position, the SJB provides on/off voltage through circuit CLS25 (YE/VT) to the RH front
turn lamp and circuit CLF07 (GY/OG) to the RH trailer tow exterior mirror (if equipped).

Circuits GD122 (BK) and GD124 (BK/VT) provide ground for the LH and RH front turn lamps, respectively. Circuit GD179 (BK/VT) provides ground for
the LH and RH trailer tow exterior mirrors.

The rear turn lamps are controlled utilizing the rear stoplamp circuitry.

DTC Description Fault Trigger Conditions


• B2031 — Left Corner Lamp Output Circuit Failure An on-demand DTC that sets when the SJB detects an open or short to
voltage on the LH signal mirror turn lamp voltage supply circuit.
• B2032 — Right Corner Lamp Output Circuit Failure An on-demand DTC that sets when the SJB detects an open or short to
voltage on the RH signal mirror turn lamp voltage supply circuit.
• B2A27 — Right Front Turn Lamp Circuit Open An on-demand DTC that sets when the SJB detects an open or short to
voltage on the RH front turn lamp voltage supply circuit.
• B2A28 — Right Front Turn Lamp Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground on the RH front turn lamp voltage supply circuit.
• B2A29 — Left Front Turn Lamp Circuit Open An on-demand DTC that sets when the SJB detects an open or short to
voltage on the LH front turn lamp voltage supply circuit.
• B2A2A — Left Front Turn Lamp Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground on the LH front turn lamp voltage supply circuit.
• B2A2B — Left Corner Lamp Output Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground on the LH signal mirror voltage supply circuit.

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417-01-7 Exterior Lighting 417-01-7
DIAGNOSIS AND TESTING (Continued)
(Continued)
DTC Description Fault Trigger Conditions
• B2A2C — Right Corner Lamp Output Circuit Short to Ground A continuous and on-demand DTC that sets when the SJB detects a short to
ground on the RH signal mirror voltage supply circuit.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Bulb holder
• Trailer tow exterior mirror (if equipped)
• SJB

PINPOINT TEST M: ONE TURN SIGNAL/HAZARD LAMP IS INOPERATIVE/ALWAYS ON


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
M1 CHECK THE STOPLAMPS
• Apply and release the brake pedal while observing the stoplamps. Yes
• Do the stoplamps operate correctly? GO to M2.
No
REFER to Stoplamps in this section.
M2 DETERMINE IF A TURN LAMP IS ALWAYS ON
• Ignition ON. Yes
• Observe the front turn lamps and the signal mirror lamps. GO to M3.
• Is any turn lamp always on?
No
GO to M4.
M3 CHECK CIRCUITS CLS21 (BU/GN) (LH TURN), CLS25 (YE/VT) (RH TURN), CLF06 (BN/GN) (LH SIGNAL MIRROR), AND
CLF07 (GY/OG) (RH SIGNAL MIRROR) FOR A SHORT TO VOLTAGE
• Ignition OFF. Yes
• Disconnect: SJB C2280f. For the LH turn lamp, REPAIR circuit CLS21 (BU/GN).
• Ignition ON. CLEAR the DTCs. REPEAT the self-test. For the RH
• Does the turn lamp in question continue to illuminate? turn lamp, REPAIR circuit CLS25 (YE/VT). CLEAR the
DTCs. REPEAT the self-test. For the LH trailer tow
exterior mirror, REPAIR circuit CLF06 (BN/GN).
CLEAR the DTCs. REPEAT the self-test. For the RH
trailer tow exterior mirror, REPAIR circuit CLF07 (GY/
OG). CLEAR the DTCs. REPEAT the self-test.
No
GO to M10.
M4 USE THE RECORDED DTCs FROM THE SJB SELF-TEST
• Check the recorded results from the SJB on-demand self-test. Yes
• Was DTC B2A28, B2A2A, B2A2B or B2A2C present? GO to M5.
No
GO to M7.
M5 CHECK THE TRAILER TOW EXTERIOR MIRROR OR THE BULB HOLDER FOR A SHORT TO GROUND
• Ignition OFF.
• Disconnect: LH Front Turn Lamp (B2A2A).
• Disconnect: RH Front Turn Lamp (B2A28).
• Disconnect: LH Trailer Tow Exterior Mirror C521 (DTC B2A2B).
Yes
• Disconnect: RH Trailer Tow Exterior Mirror C601 (DTC B2A2C).
GO to M6.
• Ignition ON.
• Enter the following diagnostic mode on the scan tool: SJB Self-Test. No
• Repeat the SJB on-demand self-test. INSTALL a new trailer tow exterior mirror or bulb holder
• Is on-demand DTC B2A28, B2A2A, B2A2B or B2A2C retrieved in question. CORRECT any unresolved DTCs. CLEAR
again? all DTCs. TEST the system for normal operation.
M6 CHECK THE TURN LAMP OUTPUT CIRCUIT FOR A SHORT TO GROUND
• Ignition OFF. Yes
• Disconnect: SJB C2280f. GO to M10.

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417-01-8 Exterior Lighting 417-01-8
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST M: ONE TURN SIGNAL/HAZARD LAMP IS INOPERATIVE/ALWAYS ON


(Continued)
M6 CHECK THE TURN LAMP OUTPUT CIRCUIT FOR A SHORT TO GROUND (Continued)
• Measure the resistance between the SJB, harness side and ground
as follows:

SJB DTC SJB Connector-Pin Circuit


B2A2A C2280f-21 CLS21 (BU/GN)
B2A28 C2280f-23 CLS25 (YE/VT)
No
B2A2B C2280f-17 CLF06 (BN/GN) REPAIR the circuit in question. RUN the on-demand self-
test (required to clear certain DTCs). CORRECT any
B2A2C C2280f-19 CLF07 (GY/OG) unresolved DTCs. CLEAR all DTCs. TEST the system
• Is the resistance greater than 10,000 ohms? for normal operation.
M7 CHECK THE GROUND CIRCUIT FOR AN OPEN
• Ignition OFF.
• Disconnect: Inoperative Turn Lamp or Trailer Tow Exterior Mirror.
• Measure the resistance between the inoperative turn lamp or trailer
tow exterior mirror, harness side and ground as follows:

Inoperative Turn Connector-Pin Circuit


Lamp/Exterior
Mirror
LH front C1023-1 GD122 (BK)
RH front C1043-1 GD124 (BK/VT)
LH trailer tow C521-7 GD179 (BK/VT)
exterior mirror
RH trailer tow C601-7 GD179 (BK/VT)
exterior mirror

Yes
GO to M8.
No
REPAIR the circuit in question. CLEAR the DTCs.
• Is the resistance less than 5 ohms? REPEAT the self-test.
M8 CHECK FOR VOLTAGE TO THE TRAILER TOW EXTERIOR MIRROR OR THE BULB HOLDER
• Turn the hazard lamps on.
• Measure the voltage between the inoperative turn lamp or trailer tow
exterior mirror, harness side and ground as follows:

Inoperative Turn Connector-Pin Circuit Yes


Lamp/Exterior For a front turn lamp, INSTALL a new bulb holder.
Mirror CLEAR the DTCs. REPEAT the self-test. For a trailer
LH front C1023-3 CLS21 (BU/GN) tow exterior mirror, INSTALL a new trailer tow exterior
mirror. REFER to Section 501-09. CLEAR the DTCs.
RH front C1043-3 CLS25 (YE/VT) REPEAT the self-test.
LH trailer tow C521-8 CLF06 (BN/GN) No
exterior mirror GO to M9.

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417-01-9 Exterior Lighting 417-01-9
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST M: ONE TURN SIGNAL/HAZARD LAMP IS INOPERATIVE/ALWAYS ON


(Continued)
M8 CHECK FOR VOLTAGE TO THE TRAILER TOW EXTERIOR MIRROR OR THE BULB HOLDER (Continued)
(Continued)
Inoperative Turn Connector-Pin Circuit
Lamp/Exterior
Mirror
RH trailer tow C601-8 CLF07 (GY/OG)
exterior mirror

• Does the voltage fluctuate between 0 and greater than 10 volts?


M9 CHECK TURN LAMP OUTPUT CIRCUIT FOR AN OPEN
• Turn the hazard lamps off.
• Disconnect: SJB C2280f.
• Measure the resistance between the inoperative turn lamp or trailer
tow exterior mirror, harness side and the SJB, harness side as follows:

Inoperative Turn SJB Connector-Pin Circuit


Lamp/Exterior
Mirror Connector-
Pin
LH front C1023-3 C2280f-21 CLS21 (BU/GN)
RH front C1043-3 C2280f-23 CLS25 (YE/VT)
LH trailer tow C2280f-17 CLF06 (BN/GN)
exterior mirror
C521-8 Yes
GO to M10.
RH trailer tow C2280f-19 CLF07 (GY/OG)
exterior mirror No
C601-8 REPAIR the circuit in question. CLEAR the DTCs.
• Is the resistance less than 5 ohms? REPEAT the self-test.
M10 CHECK FOR CORRECT SJB OPERATION
• Ignition OFF.
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

Pinpoint Test N: The Hazard Lamps Are Inoperative/Always On


Refer to Wiring Diagrams Cell 90 Turn Signal/Stop/Hazard Lamps for schematic and connector information.

Normal Operation
The smart junction box (SJB) sends a voltage reference signal to the multifunction switch through circuit CLS32 (BN/YE) (hazard lamp function request).
When the hazard lamp switch is engaged, the voltage signal is routed to ground. When the SJB detects a request for the hazard lamps, the SJB sends on/off
voltage to all the turn lamps.

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417-01-10 Exterior Lighting 417-01-10
DIAGNOSIS AND TESTING (Continued)
The hazard flasher lamp switch is a momentary contact switch.

• DTC B2071 (Hazard Switch Signal Short to Ground) — is an on-demand DTC that sets when the SJB detects a short to ground from the hazard lamp
function input circuit.

This pinpoint test is intended to diagnose the following:

• Wiring, terminals or connectors


• Multifunction switch
• SJB

PINPOINT TEST N: THE HAZARD LAMPS ARE INOPERATIVE/ALWAYS ON


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
Test Step Result / Action to Take
N1 CHECK FOR CORRECT HIGH BEAM OPERATION
• Ignition OFF. Yes
• Place the headlamp switch in the HEADLAMPS ON position. GO to N2.
• Place the multifunction switch in the HIGH BEAM position while
No
observing the high beam headlamps.
REFER to Headlamps in this section to continue
• Do the high beams operate correctly?
diagnosis of the high beam headlamps.
N2 CHECK CIRCUIT CLS32 (BN/YE) FOR A SHORT TO GROUND
• PLACE the headlamp switch in the OFF position.
• Disconnect: Multifunction Switch C202.
• Disconnect: SJB C2280b.
• Measure the resistance between the multifunction switch C202-1,
circuit CLS32 (BN/YE), harness side and ground.

Yes
GO to N3.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Is the resistance greater than 10,000 ohms? test.
N3 CHECK CIRCUIT CLS32 (BN/YE) FOR AN OPEN
• Measure the resistance between the SJB C2280b-48, circuit CLS32
(BN/YE), harness side and the multifunction switch C202-1, circuit
CLS32 (BN/YE), harness side.

Yes
GO to N4.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT the self-
• Is the resistance less than 5 ohms? test.
N4 CHECK THE MULTIFUNCTION SWITCH

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417-01-11 Exterior Lighting 417-01-11
DIAGNOSIS AND TESTING (Continued)

PINPOINT TEST N: THE HAZARD LAMPS ARE INOPERATIVE/ALWAYS ON (Continued)


N4 CHECK THE MULTIFUNCTION SWITCH (Continued)
• Connect: Multifunction Switch C202.
• While pressing and releasing the hazard lamp switch, measure the
resistance between the SJB C2280b-48, circuit CLS32 (BN/YE),
harness side and ground.

Yes
GO to N5.
No
INSTALL a new multifunction switch. REFER to
• Is the resistance less than 5 ohms with the switch pressed and Section 211-05. CLEAR the DTCs. REPEAT the self-
greater than 10,000 ohms with the switch released? test.
N5 CHECK FOR CORRECT SJB OPERATION
• Disconnect all the SJB connectors.
Yes
• Check for:
INSTALL a new SJB. REFER to Section 419-10. TEST
— corrosion
the system for normal operation.
— damaged pins
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat correctly. The system is operating correctly at this time. The
• Operate the system and verify the concern is still present. concern may have been caused by a loose or corroded
• Is the concern still present? connector. CLEAR the DTCs. REPEAT the self-test.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

GENERAL PROCEDURES
Autolamps Time Delay Adjustment ..................................................................................................................................... 417-01-2

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417-01-2 Exterior Lighting 417-01-2

GENERAL PROCEDURES
Autolamps Time Delay Adjustment

NOTE:
The time delay can be programmed through the message center using the message center buttons (if equipped) or using the following steps.

NOTE:
Steps 2 through 5 must be carried out within a 10-second period.

1. Start with the ignition switch off and the headlamp switch in the AUTOLAMPS ON position.
2. Place the headlamp switch in the OFF position.
3. Place the ignition switch in the RUN position.
4. Place the ignition switch in the OFF position.
5. Place the headlamp switch in the AUTOLAMPS ON position. The exterior lamps turn on at this point.
6. Wait the desired amount of time and place the headlamp switch in the OFF position (maximum of 3 minutes). The exterior lamps turn off and the
autolamp time delay is now set.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

GENERAL PROCEDURES
Front Fog Lamp Adjustment ............................................................................................................................................... 417-01-2

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417-01-2 Exterior Lighting 417-01-2

GENERAL PROCEDURES
Front Fog Lamp Adjustment
1. NOTE:
Horizontal aim is not required for this vehicle and is not adjustable. Consult your state vehicle inspection center for recommended tolerance ranges for
visual aiming.

Before starting the fog lamp assembly adjustment:


• check the tire inflation.
• make sure there are no other loads in the vehicle other than a half tank of fuel.
• make sure the vehicle is on level ground.
• make sure the fog lamps and headlamps are clean.
• make sure the headlamps are operating and are correctly aimed.
2. NOTE:
The vertical wall screen must be a minimum of 2.4 m (8 ft) wide.

Park the vehicle on a level surface approximately 7.6 m (25 ft) from the vertical wall or screen directly in front of it.

3. The correct visual aim for the fog lamps is with the top edge of the high-intensity zone 10 cm (4 in) below the horizontal center of the fog lamps.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

GENERAL PROCEDURES
Headlamp Adjustment ........................................................................................................................................................ 417-01-2
Headlamp Aiming ......................................................................................................................................................... 417-01-2
Photometric Aiming ...................................................................................................................................................... 417-01-3
Screen Method Aiming ................................................................................................................................................. 417-01-3
Mechanical Aiming ....................................................................................................................................................... 417-01-5

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417-01-2 Exterior Lighting 417-01-2

GENERAL PROCEDURES
Headlamp Adjustment
Sealed Beam Headlamp Adjusters

Item Description
1 Vertical (up/down) adjuster
2 Horizontal (left/right) adjuster

Aerodynamic Headlamp Adjuster

Item Description
1 Vertical (up/down) adjuster

Headlamp Aiming

NOTE:
Horizontal aim is not adjustable for VOL or VOR headlamps.

NOTE:
Consult your state vehicle inspection manual for recommended tolerance ranges for visual aiming.

1. The headlamp aiming procedure depends on what type of beam pattern the headlamp is equipped with. Vehicles may come equipped with visual
optical left (VOL), visual optical right (VOR) or SAE only (sealed beam type) headlamps. To identify the headlamp beam pattern, look on the
headlamp lens. Molded in small letters on the headlamp lens is one of the following:
• SAE
• VOL and SAE
• VOR and SAE
2. Once the headlamp beam pattern is identified, aim the headlamps using one of the following methods as applicable.
• Photometric aimers can aim VOL-, VOR- and SAE-type headlamps only. This is the preferred method of headlamp aiming.
• Visual or screen method aiming can be used to aim VOL-, VOR- and SAE-type headlamps only.

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417-01-3 Exterior Lighting 417-01-3
GENERAL PROCEDURES (Continued)
• Mechanical aimers cannot be used with VOR- or VOL-type headlamps. Aerodynamic lamps that can be aimed mechanically have 3 nibs molded
into the lens of the lamp.

Photometric Aiming
1. For the photometric aiming procedure, refer to the appropriate photometric headlamp aimer instruction manual.

Screen Method Aiming


All headlamp types
1. Before starting headlamp adjustment:
• check that the vehicle is on level ground.
• check the tire inflation.
• check that no other load is in the vehicle other than a half tank of fuel.
• check that the headlamps are clean.
• check for correct headlamp operation.
• if the vehicle is equipped with air suspension, make sure that the switch is on.
2. NOTE:
The vertical wall or screen must be a minimum of 2.4 m (8 ft) wide.

Park the vehicle on a level surface approximately 7.6 m (25 ft) from the vertical wall or screen directly in front of it.

3. NOTE:
The center of the lamp is marked either on the lens (circle, crosshair or other mark) or on the bulb shield internal to the lamp (crosshair or other mark).

Mark a horizontal reference line on the vertical wall or screen.


1 Measure the center of the headlamp height to ground and record the measurement.
2 Make a 2.4 m (8 ft) horizontal mark (using masking tape) on the vertical wall or screen at the same distance from the ground as previously recorded.

4. NOTE:
This procedure should be done in a dark environment to effectively see the headlamp beam pattern.

Turn on the low beam headlamps to illuminate the wall or screen and open the hood.
5. NOTE:
For SAE-type headlamps, the appearance of the beam pattern may vary between vehicles.

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417-01-4 Exterior Lighting 417-01-4
GENERAL PROCEDURES (Continued)
On the wall or screen, locate the high intensity area of the beam pattern. Using the adjusting screw, adjust the headlamp until the top edge of the high
intensity zone is even with the horizontal reference line.
SAE-type (sealed beam) headlamps
6. In addition to the horizontal line marked in Step 3, a pair of vertical lines must be marked at the center line of the headlamps on the wall or screen.
1 Mark the center line of the vehicle on the wall or screen.
2 Measure from the center of the headlamp to the center line of the vehicle.
3 Make two 1.5 m (5 ft) vertical marks (using masking tape) on the wall or screen at the same distance from the vehicle center line as previously
recorded.

7. On the wall or screen, locate the high intensity area of the beam pattern. Using the adjusting screw, adjust the headlamp until the left edge of the high
intensity zone is even with the vertical and horizontal lines corresponding to the headlamp being adjusted.

VOR-type headlamps
8. NOTE:
The appearance of the VOR beam pattern may vary between vehicles.

On the wall or screen, locate the top edge of this high intensity area a distinct horizontal cutoff in the beam pattern. Using the adjusting screw, adjust
the headlamp until the top edge of this cutoff is even with the horizontal reference line.

VOL-type headlamps
9. For VOL-type headlamps, locate the distinct cutoff in the left portion of the beam pattern. Using the adjusting screw, adjust the headlamp until the
edge of this cutoff is positioned 50.2 mm (2 in) below the horizontal reference line.
1 Horizontal reference line.

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417-01-5 Exterior Lighting 417-01-5
GENERAL PROCEDURES (Continued)
2 Top edge of the beam pattern.
3 High intensity zone.

Mechanical Aiming
1. For the mechanical aiming procedure, refer to the appropriate mechanical headlamp aimer instruction manual.

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417-01-i Exterior Lighting 417-01-i

SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Cab Marker Lamp ............................................................................................................................................................... 417-01-2

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-01-2 Exterior Lighting 417-01-2

Cab Marker Lamp

Item Part Number Description


1 — Cab marker lamp electrical connector (part of 15A404)
2 N821903 Cab marker lamp nuts (2 required)
3 15442 Cab marker lamp

Removal and Installation


1. Remove the headliner. For additional information, refer to Section 501-05.
2. Remove the 2 nuts and the cab marker lamp.
• Disconnect the electrical connector.
• To install, tighten to 4.1 Nm (36 lb-in).
3. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Fog Lamp Bulb ................................................................................................................................................................... 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Fog Lamp Bulb

Item Part Number Description


1 — Fog lamp electrical connector (part of 15A211)
2 13009 Fog lamp bulb

Removal and Installation

WARNING:
The bulb contains gas under pressure. The bulb may shatter if the glass envelope is scratched or if the bulb is dropped. Handle the bulb only by its
base. Avoid touching the glass envelope. Failure to follow these instructions may result in personal injury.

NOTE:
The fog lamp bulb should not be removed from the fog lamp until just before a new bulb is installed. Removing the bulb for an extended period of time may
affect fog lamp bulb performance. Contaminants may enter the fog lamp where they can settle on the lens and reflector. Never turn on the fog lamps with the
bulb removed from the fog lamp.

NOTE:
Make sure the headlamp switch and the ignition switch are in the OFF position.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, Section 100-02.
2. Disconnect the fog lamp electrical connector.
3. Rotate the fog lamp bulb counterclockwise approximately one-eighth turn and remove it.
4. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Fog Lamp ............................................................................................................................................................................ 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Fog Lamp

Item Part Number Description


1 — Fog lamp electrical connector (part of 15A211)
2 W503926 Fog lamp bolts (3 required)
3 15A254/ 15A255 Fog lamp (LH/RH)

Removal and Installation

NOTE:
Make sure the headlamp switch and the ignition switch are in the OFF position.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, Section 100-02.
2. Disconnect the fog lamp electrical connector.
• Separate the harness from the fog lamp bracket.
3. Remove the 3 bolts and the fog lamp.
• To install, tighten to 5 Nm (44 lb-in).
4. To install, reverse the removal procedure.
• If necessary, adjust the fog lamps. For additional information, refer to Front Fog Lamp Adjustment in this section.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Headlamp Assembly ........................................................................................................................................................... 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Headlamp Assembly
Aerodynamic

Item Part Number Description


1 W712108 Headlamp assembly bolts (4 required)
2 13005/13006 Headlamp assembly (RH/LH)
3 — Headlamp assembly electrical connectors (part of 12A581)

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417-01-3 Exterior Lighting 417-01-3
(Continued)
Sealed Beam

Item Part Number Description


1 390723 Headlamp retaining ring screws (4 required)
2 13018 Headlamp retaining ring
3 13007 Headlamp assembly
4 — Headlamp electrical connector (part of 12A581)

Removal and Installation

NOTE:
Make sure the headlamp switch and the ignition switch are in the OFF position.

Aerodynamic
1. Remove the 4 bolts and the headlamp assembly.
• Disconnect the electrical connectors.
Sealed beam
2. Remove the side lamp/front turn signal lamp. For additional information, refer to Side Lamp/Front Turn Signal Lamp Bulb in this section.
3. Remove the 4 screws and the headlamp retaining ring.
4. Remove the headlamp assembly.
• Disconnect the electrical connector.
All headlamp types
5. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Headlamp Bulb ................................................................................................................................................................... 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Headlamp Bulb

Item Part Number Description


1 13005/13006 Headlamp assembly (RH/LH)
2 13N021 Headlamp bulb

Removal and Installation

WARNING:
The bulb contains gas under pressure. The bulb may shatter if the glass envelope is scratched or if the bulb is dropped. Handle the bulb only by its
base. Avoid touching the glass envelope. Failure to follow these instructions may result in personal injury.

NOTE:
The headlamp bulb should not be removed from the headlamp until just before a new bulb is installed. Removing the bulb for an extended period of time
may affect headlamp bulb performance. Contaminants may enter the headlamp where they can settle on the lens and reflector. Never turn on the headlamp
with the bulb removed from the headlamp.

1. Remove the headlamp assembly. For additional information, refer to Headlamp Assembly in this section.
2. Rotate the headlamp bulb counterclockwise approximately one-eighth turn and remove it.
3. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Headlamp Switch ................................................................................................................................................................ 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Headlamp Switch

Item Part Number Description


1 2504481 Instrument panel side finish panel
2 11654 Headlamp switch
3 — Headlamp switch electrical connector (part of 14401)

Removal and Installation


1. Remove the instrument panel side finish panel.
2. NOTE:
The headlamp switch is removed by pushing from behind.

Release the tabs and remove the headlamp switch.


• Disconnect the electrical connector.
3. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Light Sensor ........................................................................................................................................................................ 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Light Sensor

Item Part Number Description


1 13A018 Light sensor
2 — Light sensor electrical connector (part of 14401)

Removal and Installation


1. Using a suitable tool (such as a pocket screwdriver), remove the light sensor.
• Disconnect the electrical connector.
2. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Running Board Lamp .......................................................................................................................................................... 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Running Board Lamp

Item Part Number Description


1 13D802 Running board lamp
2 — Running board lamp electrical connector (part of 19F504)
3 — Bulb holder
4 13465 Bulb

Removal and Installation


1. NOTE:
Use a small thin-bladed tool (such as a pocket screwdriver) to release the upper tabs of the running board lamp from the running board.

Release the tabs and remove the running board lamp.


• Disconnect the electrical connector.
• If necessary, rotate the bulb holder one-eighth turn counterclockwise and remove it from the running board lamp.
2. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Side Lamp Assembly — Outside Rear View Mirror ............................................................................................................. 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Side Lamp Assembly — Outside Rear View Mirror

Item Part Number Description


1 13776 Exterior mirror side lamp assembly
2 — Mirror bulb holders (part of 17683/17682) (LH/RH)
3 13465 Side marker lamp bulb
4 13465 Turn lamp bulb

Removal and Installation


1. Position the exterior mirror glass inward toward the vehicle.
2. NOTICE:
Use caution to not trap the side lamp assembly wiring during installation, or damage to the wiring may occur.

NOTE:
Mirror glass removed for clarity.

Using a flat blade screwdriver or suitable tool, push the mirror side lamp assembly forward while releasing the retaining clip.

3. Separate the bulb holders from the mirror side lamp assembly and remove the side lamp.
4. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Side Lamp/Front Turn Signal Lamp Bulb ............................................................................................................................ 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Side Lamp/Front Turn Signal Lamp Bulb


Aerodynamic Style Headlamp

Item Part Number Description


1 13411 Front turn signal lamp bulb holder
2 13465 Front turn signal lamp bulb
3 13411 Side lamp bulb holder
4 13465 Side lamp bulb

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417-01-3 Exterior Lighting 417-01-3
(Continued)
Sealed Beam Style Headlamp

Item Part Number Description


1 W712108 Side lamp/front turn signal lamp housing bolt
2 N801169 Side lamp/front turn signal lamp housing screws (3 required)
3 — Side lamp/front turn signal lamp housing
4 — Headlamp electrical connectors (part of 12A581)
5 13411 Front turn signal lamp bulb holder
6 13465 Front turn signal lamp bulb
7 13411 Side lamp bulb holder
8 13465 Side lamp bulb

Removal and Installation


Aerodynamic style headlamp
1. Remove the headlamp assembly. For additional information, refer to Headlamp Assembly in this section.
Sealed beam style headlamp
2. Remove the bolt, 3 screws and the side lamp/front turn signal lamp housing.
• Disconnect the electrical connectors.
All headlamp types
3. Rotate the bulb holder counterclockwise approximately one-eighth turn and remove it.
• Separate the bulb from the bulb holder.
4. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

Stoplamp Switch ................................................................................................................................................................. 417-01-2

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417-01-2 Exterior Lighting 417-01-2

Stoplamp Switch

Item Part Number Description


1 — Stoplamp switch electrical connector (part of 14401)
2 2475 Stoplamp switch retaining pin cover
3 380699 Stoplamp switch retaining pin
4 13480 Stoplamp switch
5 — Brake booster push rod (part of 2005)
6 2A309 Bushing

Removal and Installation


1. Disconnect the stoplamp switch electrical connector and remove the stoplamp switch retaining pin cover.
2. Remove the retaining pin and slide the stoplamp switch off the brake pedal and the brake booster push rod.
3. To install, reverse the removal procedure.

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SECTION 417-01 Exterior Lighting


CONTENTS PAGE

SPECIFICATIONS ..................................................................................................................................................................... 417-01-2

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417-01-2 Exterior Lighting 417-01-2

SPECIFICATIONS
Torque Specifications

Description Nm lb-in
Cab marker lamp nuts 4.1 36
Fog lamp bracket bolts 5 44
Headlamp assembly bolts 3.2 28
High mounted stoplamp screws 1.5 13
Rear lamp assembly (with pickup bed) 3.2 28
Rear lamp assembly (without pickup bed) 7 62

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417-02-i Interior Lighting 417-02-i

SECTION 417-02 Interior Lighting


CONTENTS PAGE

DESCRIPTION AND OPERATION


Interior Lighting ............................................................................................................................. 417-02-2

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417-02-2 Interior Lighting 417-02-2

DESCRIPTION AND OPERATION • Courtesy lamps


• Demand lamps
Interior Lighting
The courtesy lamps are controlled by the SJB. The courtesy
NOTE: lamp subsystem consists of the ajar switches, the cargo lamp,
The smart junction box (SJB) is also known as the generic the running board lamps (if equipped), and the interior dome
electronic module (GEM). lamps. The SJB supplies voltage to the courtesy lamps when
the SJB receives the required input. The inputs to the SJB are
The interior lighting system consists of the following: door ajar, remote keyless transmitter (RKE), and the dimmer
switch.
• Cargo lamp
• Instrument panel dimmer switch The demand lamps subsystem consists of the dimmer switch,
• Door ajar switches all map/reading lamps, the LH and RH vanity mirror lamps
• Illuminated running boards (if equipped) (if equipped), and the underhood lamp (if equipped).
• Illuminated vanity mirrors (if equipped)
• Interior/map lamps assembly The SJB supplies power to the interior lighting system. The
• SJB SJB sets DTCs if certain circuit failures exist with the
• Underhood lamp (if equipped) interior lighting system.

The interior lighting system consists of 2 subsystems:

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SECTION 417-02 Interior Lighting


CONTENTS PAGE

DIAGNOSIS AND TESTING


Interior Lighting ............................................................................................................................. 417-02-2
Principles of Operation ............................................................................................................. 417-02-2
Inspection and Verification ....................................................................................................... 417-02-3
DTC Charts .............................................................................................................................. 417-02-4
Symptom Chart ........................................................................................................................ 417-02-4
Pinpoint Tests .......................................................................................................................... 417-02-5

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417-02-2 Interior Lighting 417-02-2

DIAGNOSIS AND TESTING Illuminated Entry


The illuminated entry requests the courtesy lamps to
Interior Lighting illuminate when the ignition is OFF and the RKE transmitter
UNLOCK button is pressed or a valid unlock code is entered
Special Tool(s) into the keypad. The illuminated entry requests the courtesy
lamps off after 25 seconds have elapsed, the ignition is
73III Automotive Meter rotated out of OFF, when the RKE transmitter LOCK button
105-R0057 or equivalent is pressed, or by the keypad lock code.

Illuminated Exit
The illuminated exit requests the courtesy lamps illuminate
for 25 seconds when all doors are closed and the ignition key
is removed from the ignition lock cylinder. The illuminated
exit deactivates when any door becomes ajar, the ignition
key is inserted into the ignition lock cylinder, or 25 seconds
Vehicle Communications Module
have elapsed.
(VCM) and Integrated Diagnostic
System (IDS) software with Theater Lighting
appropriate hardware, or The theater lighting option ramps-up the courtesy lamps over
equivalent scan tool 0.7 seconds when courtesy lamp activation is requested. The
theater lighting feature ramps-down the courtesy lamps over
1.7 seconds when interior lighting deactivation is requested
by any feature.
Flex Probe Kit
105-R025C or equivalent Interior Lamp Arbitrator
The interior lamp arbitrator (located in the SJB) chooses
between the interior lighting, the interior mode, the interior
lighting delay, the illuminated entry, the illuminated exit, the
battery saver, and the alarm flash processing to determine
which feature has precedence of activating and deactivating
the interior lamps.
Principles of Operation The features are prioritized as follows:
NOTE: • Battery saver
The smart junction box (SJB) is also known as the generic • Manual interior lighting
electronic module (GEM). • Courtesy lighting
• Courtesy lighting delay
The SJB supplies voltage to the interior lighting system. The
• Illuminated entry
interior lighting system illuminates the courtesy lamps while
• Illuminated exit
a vehicle door is open or ajar. The SJB controls all interior
lighting functions and timing by monitoring inputs from the Battery Saver
door ajar switches, the dimmer switch, and the vehicle speed. The battery saver relay is internal to the SJB and provides
automatic shut-off of the demand lamps (vanity lamps, map
Interior Lighting Delay
lamps, and underhood lamp) and courtesy lamps after a time-
The interior lighting delay feature provides temporary
out period in order to save battery voltage. A timer in the
illumination of the courtesy lamps after the doors are opened
SJB is started when the ignition is turned to the OFF
and then closed. The interior lighting delay feature keeps the
position. When the time-out period for the lamps has
courtesy lamps on for a period of 25 seconds. If during the 25-
elapsed, the voltage is automatically shut off to the lamps by
second delay time the SJB detects that the ignition has been
the battery saver. While the battery saver has voltage
turned to RUN, ACC, START, or if the vehicle is locked
disabled, if the ignition is turned to any position other than
using the remote keyless entry (RKE) transmitter, the
OFF, any door becomes ajar, the key is removed from the
courtesy lamp illumination is discontinued. If the doors are
ignition, a dome lamp is turned on, a keypad unlock is
unlocked by entering in a valid code on the keypad, the SJB
received or the UNLOCK button of the RKE transmitter is
goes into the illuminated entry mode.
pressed, the battery saver restores voltage and starts the timer
again.

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417-02-3 Interior Lighting 417-02-3
DIAGNOSIS AND TESTING(Continued)
NOTE:
Visual Inspection Chart
Time out is 1 minute if the vehicle has less than 80 km (50
miles). Mechanical Electrical
The battery saver time-outs are as follows: • Cargo lamps • Smart junction box
• Door ajar switches (SJB) fuse(s):
• Courtesy lamps, if the dome lamp is off = 10 minutes • Interior/map lamps — 9 (15A)
• Courtesy lamps, if the dome lamp is on, demand lamps • Running board lamps — 10 (15A)
= 10 minutes (if equipped) — 25 (10A)
• Vanity lamps (if • Wiring, terminals, or
Field-Effect Transistor (FET) Protection equipped) connectors
The SJB utilizes a FET protective circuit strategy for many • Underhood lamp (if • Bulb(s)
of its outputs (for example, the headlamp output circuit). equipped) • Cargo lamps
Output loads (current level) are monitored for excessive • Instrument panel
current (typically short circuits) and are shut down (turns off dimmer switch
the voltage or ground provided by the module) when a fault • Interior/map lamps
is detected. A continuous DTC is stored at that time for the • Running board lamps
fault. The circuit will then reset after a customer demand of (if equipped)
the function (switching the component on, battery saver • Vanity lamps (if
being energized). When an excessive circuit load occurs equipped)
several times, the module shuts down the output until a • Underhood lamp (if
repair procedure is carried out. At the same time, the equipped)
continuous DTC that was stored on the first failure will not • SJB
clear by a command to clear the continuous DTCs. The
module will not allow this code to be cleared or the circuit
restored to normal until a successful on-demand self-test 3. If an obvious cause for an observed or reported concern
proves that the fault has been repaired. After the on-demand is found, correct the cause (if possible) before
self-test has successfully completed (no on-demand DTCs proceeding to the next step.
present), the continuous DTC will have been cleared and the
circuit function will return. 4. NOTE:
Make sure to use the latest scan tool release software.
Each circuit has three predefined levels of short circuit
tolerance established in the module based on each circuits' If the cause is not visually evident, connect the scan
capability. When the first or second level is reached, the tool to the data link connector (DLC).
continuous DTC associated with the circuit sets along with 5. NOTE:
DTC B106E. These DTCs may be cleared using the Clear The vehicle communication module (VCM) LED prove-
DTC operation on the scan tool as long as the fault itself has out confirms power and ground from the DLC are
been corrected. If any of the circuits are shorted past the provided to the VCM.
third level, then B106F and B1342 sets along with the
associated continuous DTC. This DTC cannot be cleared and If the scan tool does not communicate with the VCM:
the module must be replaced.
• Check the VCM connection to the vehicle.
The SJB FET protected output circuits for the interior • Check the scan tool connection to the VCM.
lighting system are for the interior lamp output, cargo and
running board lamp circuits. • Refer to Section 418-00, No Power To The Scan
Tool, to diagnose no communication with the scan
Inspection and Verification tool.

1. Verify the customer concern. 6. If the scan tool does not communicate with the vehicle:

2. Visually inspect for obvious signs of mechanical or • Verify the ignition key is in the ON position.
electrical damage. • Verify the scan tool operation with a known good
vehicle.
• Refer to Section 418-00 to diagnose no response
from the PCM.
7. Carry out the network test.

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417-02-4 Interior Lighting 417-02-4
DIAGNOSIS AND TESTING(Continued)
• If the scan tool responds with no communication for 9. If the DTCs retrieved are related to the concern, go to
one or more modules, refer to Section 418-00. DTC Charts. For all other DTCs, refer to Section
419-10.
• If the network test passes, retrieve and record the
continuous memory DTCs. 10. If no DTCs related to the concern are retrieved, GO to .
8. Clear the continuous DTCs and carry out the self-test DTC Charts
diagnostics for the SJB.
Smart Junction Box (SJB) DTC Chart

DTC Description Action


B1320 LF Door Ajar Circuit Open GO to Pinpoint Test C.
B1328 RF Door Ajar Circuit Open GO to Pinpoint Test C.
B1336 RR Door Ajar Circuit Open GO to Pinpoint Test C.
B1572 LR Door Ajar Circuit GO to Pinpoint Test C.
B1688 Lamp Dome Input Circuit Short to Ground GO to Pinpoint Test C.
B2A35 Interior Lighting Output Circuit Open If the courtesy lamps are inoperative, GO to Pinpoint
Test A. If the courtesy lamps stay on continuously,
GO to Pinpoint Test C.
B2A36 Interior Lighting Output Circuit Short to Ground GO to Pinpoint Test A.
B2A39 Puddle Lamp Output Circuit Open If the cargo lamp is inoperative, GO to Pinpoint Test
G. If the cargo lamp stays on continuously, GO to
Pinpoint Test C.
B2A3A Puddle Lamp Output Circuit Short to Ground GO to Pinpoint Test G.
All other DTCs — REFER to Section 419-10.

Symptom Chart
Symptom Chart
Condition Possible Sources Action
• No communication with the • Wiring, terminals or connectors • REFER to Section 418-00.
smart junction box (SJB) • SJB
• The courtesy lamps flash on and • The SJB is not configured • CONFIGURE the SJB. REFER
off correctly. to Section 418-01.
• The courtesy lamps are • Fuse • VERIFY the bulbs are OK. If
inoperative • Wiring, terminals or connectors OK, GO to Pinpoint Test A.
• SJB
• An individual courtesy lamp is • Wiring, terminals or connectors • VERIFY the bub is OK. If OK,
inoperative • Interior lamp GO to Pinpoint Test B.
• The courtesy lamps stay on • Wiring, terminals or connectors • GO to Pinpoint Test C.
continuously • Ajar switch
• Dimmer switch
• SJB

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417-02-5 Interior Lighting 417-02-5
DIAGNOSIS AND TESTING(Continued)
Symptom Chart (Continued)
Condition Possible Sources Action
• The courtesy lamps do not turn • Wiring, terminals or connectors • GO to Pinpoint Test D.
on with one door open • Ajar switch
• SJB
• The demand lamps are • Fuse • VERIFY the bulbs are OK. If
inoperative • Wiring, terminals or connectors OK, GO to Pinpoint Test E.
• SJB
• An individual demand lamp is • Wiring, terminals or connectors • VERIFY the bulb is OK. If OK,
inoperative • Interior lamp GO to Pinpoint Test F.
• The cargo lamp is inoperative • Fuse • VERIFY the bulbs are OK. If
• Wiring, terminals or connectors OK, GO to Pinpoint Test G.
• Exterior mirror
• SJB
• The running board lamp(s) are • Wiring, terminals or connectors • VERIFY the bulbs are OK. If
inoperative • Running board lamp OK, GO to Pinpoint Test H.
• The courtesy lamps are • Wiring, terminals or connectors • GO to Pinpoint Test I.
inoperative from the instrument • Instrument panel dimmer switch
panel dimmer switch • SJB
• The illuminated entry is • RKE system • GO to Pinpoint Test J.
inoperative when using the • SJB
remote keyless entry (RKE)
transmitter
• The battery saver does not • Wiring, terminals or connectors • GO to Pinpoint Test K.
deactivate after time-out • SJB

Pinpoint Tests courtesy lamps on circuit CLN03 (YE/GY). Ground for the
courtesy lamps is supplied through circuit GD179 (BK/VT).
Pinpoint Test A: The Courtesy Lamps Are
Inoperative DTC B2A35 (Interior Lighting Output Circuit Open) — is
Refer to Wiring Diagrams Cell 89, Interior Lamps for an on-demand DTC that sets when the SJB detects an open
schematic and connector information. from the interior lighting circuit.

Normal Operation DTC B2A36 (Interior Lighting Output Circuit Short To


Power is supplied to the courtesy lamps through the smart Ground) — is a continuous and on-demand DTC that sets
junction box (SJB) fuse 9 (15A), which supplies voltage to when the SJB detects a short to ground from the interior
the courtesy lamps/demand lamps solid-state relay in the lighting circuit.
SJB. The inputs for courtesy lamp operation are ajar
switches, dimmer switch and remote keyless entry (RKE). This pinpoint test is intended to diagnose the following:
The SJB monitors the inputs, and based on them, the SJB
energizes the solid-state relay supplying voltage to the • Fuse
• Wiring, terminals or connectors
• SJB

PINPOINT TEST A: THE COURTESY LAMPS ARE INOPERATIVE


NOTICE:

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417-02-6 Interior Lighting 417-02-6
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST A: THE COURTESY LAMPS ARE INOPERATIVE (Continued)


Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
NOTE:
Make sure the bulbs are OK before continuing diagnostics.
Test Step Result / Action to Take

A1 CHECK THE OPERATION OF THE DEMAND LIGHTING

• Operate the map light function on any interior lamp. Yes


• Does the interior lamp illuminate? GO to A2.
No
REPAIR circuit GD179 (BK/VT) for an open.
CLEAR the DTCs. REPEAT the self-test.

A2 CHECK CIRCUIT CLN03 (YE/GY) FOR AN OPEN

• Ignition OFF.
• Disconnect: SJB C2280a.
• NOTE:
If the fuse fails, repair circuit CLN03 (YE/GY) for a short
to ground.

Connect a fused (10A) jumper wire between the SJB


C2280a-9, circuit CLN03 (YE/GY), harness side and battery
positive.

Yes
REMOVE the jumper wire. VERIFY the SJB fuse
9 (15A) is OK. If OK, GO to A3.
No
REMOVE the jumper wire. REPAIR the circuit.
RUN the on-demand self-test (required to clear
certain DTCs). CORRECT any unresolved
• Do the courtesy lamps illuminate? DTCs. CLEAR the DTCs. REPEAT the self-test.

A3 CHECK FOR CORRECT SJB OPERATION

• Disconnect all the SJB connectors. Yes


• Check for: INSTALL a new SJB. REFER to Section 419-10.
— corrosion TEST the system for normal operation.
— damaged pins No
— pushed-out pins The system is operating correctly at this time.
• Connect all the SJB connectors and make sure they seat The concern may have been caused by a loose
correctly. or corroded connector. RUN the on-demand self-
• Operate the system and verify the concern is still present. test (required to clear certain DTCs). CORRECT
• Is the concern still present? any unresolved DTCs. CLEAR all DTCs. TEST
the system for normal operation.

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417-02-7 Interior Lighting 417-02-7
DIAGNOSIS AND TESTING(Continued)
Pinpoint Test B: An Individual Courtesy Lamp Is This pinpoint test is intended to diagnose the following:
Inoperative
Refer to Wiring Diagrams Cell 89, Interior Lamps for • Wiring, terminals or connectors
schematic and connector information. • Interior lamp

Normal Operation
Circuit CLN03 (YE/GY) provides voltage to each courtesy
lamp when activated. The courtesy lamps are grounded
through circuit GD179 (BK/VT).

PINPOINT TEST B: AN INDIVIDUAL COURTESY LAMP IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
NOTE:
Make sure the bulb is OK before continuing diagnostics.
Test Step Result / Action to Take

B1 CHECK THE INTERIOR LAMP

• Ignition OFF.
• Disconnect: Suspect Interior Lamp .
• Open the driver door.
• Measure the voltage between the suspect interior lamp pins,
harness side as follows:

Location Connector-Pin/ Connector-Pin/


Circuit Circuit

Front interior/map C931-1 C931-2


lamp (without CLN03 (YE/GY) GD179 (BK/VT)
moonroof)

Front interior/map C921b-2 C921b-1 and


lamp (with CLN03 (YE/GY) C921b-3 Yes
moonroof) GD179 (BK/VT) INSTALL a new interior lamp for the lamp in
question. REFER to Interior Lamp in this section.
Rear interior/map C932-1 C932-2 TEST the system for normal operation.
lamp CLN03 (YE/GY) GD179 (BK/VT)
No
• Is the voltage greater than 10 volts? GO to B2.

B2 CHECK CIRCUIT CLN03 (YE/GY) FOR VOLTAGE

• Measure the voltage between the suspect interior lamp, Yes


harness side and ground as follows: REPAIR circuit GD179 (BK/VT) for an open.
TEST the system for normal operation.
No
REPAIR circuit CLN03 (YE/GY) for an open.
TEST the system for normal operation.

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417-02-8 Interior Lighting 417-02-8
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST B: AN INDIVIDUAL COURTESY LAMP IS INOPERATIVE (Continued)


B2 CHECK CIRCUIT CLN03 (YE/GY) FOR VOLTAGE (Continued)

Location Connector-Pin Circuit

Front interior/map C931-1 CLN03 (YE/GY)


lamp (without
moonroof)

Front interior/map C921b-2 CLN03 (YE/GY)


lamp (with
moonroof)

Rear interior/map C931-1 CLN03 (YE/GY)


lamp
• Is the voltage greater than 10 volts?

Pinpoint Test C: The Courtesy Lamps Stay On DTC B1572 (LR Door Ajar Circuit Open) — is an on-
Continuously demand DTC that sets when the SJB detects an open from
Refer to Wiring Diagrams Cell 89, Interior Lamps for the LR door ajar circuit.
schematic and connector information.
DTC B1688 (Lamp Dome Input Circuit Short To Ground)
Refer to Wiring Diagrams Cell 117, Remote Keyless Entry — is an on-demand DTC that sets when the SJB detects a
and Alarm for schematic and connector information. short to ground from the dimmer switch circuit.

Normal Operation DTC B2A35 (Interior Lighting Output Circuit Open) — is


When any door is opened, the ajar switch opens the circuit to an on-demand DTC that sets when the SJB detects an open
the smart junction box (SJB). The SJB monitors the ajar or a short to voltage from the courtesy lamp circuit.
circuits, and based on the ajar status, the SJB supplies
voltage to the courtesy lamps on circuit CLN03 (YE/GY). DTC B2A39 (Puddle Lamp Output Circuit Open) — is an on-
demand DTC that sets when the SJB detects an open or a
DTC B1320 (LF Door Ajar Circuit Open) — is an on- short to voltage from the puddle lamp circuit.
demand DTC that sets when the SJB detects an open from
the driver door ajar circuit. This pinpoint test is intended to diagnose the following:

DTC B1328 (RF Passenger Door Ajar Circuit Open) — is an • Wiring, terminals or connectors
on-demand DTC that sets when the SJB detects an open • Dimmer switch
from the passenger door ajar circuit. • Ajar switch
• SJB
DTC B1336 (RR Door Ajar Circuit Open) — is an on-
demand DTC that sets when the SJB detects an open from
the RR door ajar circuit.

PINPOINT TEST C: THE COURTESY LAMPS STAY ON CONTINUOUSLY


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
Test Step Result / Action to Take

C1 CHECK THE SJB DTCs FROM BOTH THE CONTINUOUS AND ON-DEMAND SELF-TESTS

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417-02-9 Interior Lighting 417-02-9
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST C: THE COURTESY LAMPS STAY ON CONTINUOUSLY (Continued)


Test Step Result / Action to Take

C1 CHECK THE SJB DTCs FROM BOTH THE CONTINUOUS AND ON-DEMAND SELF-TESTS
(Continued)

• Use the recorded results from the SJB continuous and on- Yes
demand self-test. For DTCs B1320, B1328, B1336, or B1572, GO
• Are any SJB DTCs recorded? to C2. For DTC B1688, GO to C5. For DTCs
B2A35 and B2A39, GO to C7. For all other
DTCs, REFER to DTC Charts in this section.
No
GO to C8.

C2 CHECK THE DOOR AJAR GROUND CIRCUITS FOR AN OPEN

• Ignition OFF.
• Disconnect: Suspect Ajar Switch .
• Measure the resistance between the suspect ajar switch
connector, harness side and ground as follows:

Location Connector-Pin Circuit

LF C526-2 GD179 (BK/VT)

RF C602-2 GD179 (BK/VT) Yes


LR C715-2 GD179 (BK/VT) GO to C3.
No
RR C820-2 GD179 (BK/VT)
REPAIR the circuit in question. CLEAR the
• Is the resistance less than 5 ohms? DTCs. REPEAT the self-test.

C3 CHECK THE DOOR AJAR INPUT CIRCUITS FOR VOLTAGE

• Measure the voltage between the suspect ajar switch


connector, harness side and ground as follows:

Location Connector-Pin Circuit

LF C526-1 CPL26 (GN/VT)


Yes
RF C602-1 CPL31 (WH)
INSTALL a new ajar switch in question. REFER
LR C715-1 CPL36 (GN) to Section 501-14. CLEAR the DTCs. REPEAT
the self-test.
RR C820-1 CPL39 (YE)
No
• Is the voltage greater than 10 volts? GO to C4.

C4 CHECK THE DOOR AJAR SWITCH INPUT CIRCUITS

• Disconnect: SJB C2280c. Yes


• Measure the resistance between the suspect ajar switch GO to C8.
connector, harness side and the SJB connector, harness side
No
as follows:
REPAIR the circuit in question. CLEAR the
DTCs. REPEAT the self-test.

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417-02-10 Interior Lighting 417-02-10
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST C: THE COURTESY LAMPS STAY ON CONTINUOUSLY (Continued)


C4 CHECK THE DOOR AJAR SWITCH INPUT CIRCUITS (Continued)

Location SJB Suspect Circuit


Connector- Ajar Switch
Pin Connector-
Pin

LF C2280c-14 C526-1 CPL26 (GN/


VT)

RF C2280c-2 C602-1 CPL31 (WH)

LR C2280c-3 C715-1 CPL36 (GN)

RR C2280c-15 C820-1 CPL39 (YE)


• Is the resistance less than 5 ohms?

C5 CHECK THE INSTRUMENT PANEL DIMMER SWITCH

• Ignition OFF. Yes


• Disconnect: Instrument Panel Dimmer Switch C2065. GO to C6.
• Are the courtesy lamps still illuminated? No
INSTALL a new instrument panel dimmer
switch. REFER to Section 413-00. CLEAR the
DTCs. REPEAT the self-test.

C6 CHECK CIRCUIT CLN28 (GN/BU) FOR A SHORT TO GROUND

• Disconnect: SJB C2280b.


• Measure the resistance between the instrument panel dimmer
switch C2065-2, circuit CLN28 (GN/BU), harness side and
ground.

Yes
GO to C8.
No
REPAIR the circuit. CLEAR the DTCs. REPEAT
• Is the resistance greater than 10,000 ohms? the self-test.

C7 CHECK CIRCUITS CLN03 (YE/GY) AND CLN25 (VT) FOR A SHORT TO VOLTAGE

• Ignition OFF. Yes


• Disconnect: SJB C2280a (DTC B2A35) . REPAIR the circuit in question. CLEAR the
• Disconnect: SJB C2280c (DTC B2A39) . DTCs. REPEAT the self-test.
• Ignition ON. No
• Observe the courtesy lamps. GO to C8.

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417-02-11 Interior Lighting 417-02-11
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST C: THE COURTESY LAMPS STAY ON CONTINUOUSLY (Continued)


C7 CHECK CIRCUITS CLN03 (YE/GY) AND CLN25 (VT) FOR A SHORT TO VOLTAGE (Continued)
• Are the courtesy lamps or cargo lamp still illuminated?

C8 CHECK FOR CORRECT SJB OPERATION

• Disconnect all the SJB connectors.


• Check for: Yes
— corrosion INSTALL a new SJB. REFER to Section 419-10.
— damaged pins TEST the system for normal operation.
— pushed-out pins No
• Connect all the SJB connectors and make sure they seat The system is operating correctly at this time.
correctly. The concern may have been caused by a loose
• Operate the system and verify the concern is still present. or corroded connector. CLEAR the DTCs.
• Is the concern still present? REPEAT the self-test.

Pinpoint Test D: The Courtesy Lamps Do Not Turn circuits, and based on the ajar status, the SJB supplies
On With One Door Open voltage to the courtesy lamps on circuit CLN03 (YE/GY).
Refer to Wiring Diagrams Cell 117, Remote Keyless Entry
and Alarm for schematic and connector information. This pinpoint test is intended to diagnose the following:

Normal Operation • Wiring, terminals or connectors


When any door is opened, the ajar switch opens the circuit to • Ajar switch
the smart junction box (SJB). The SJB monitors the ajar • SJB

PINPOINT TEST D: THE COURTESY LAMPS DO NOT TURN ON WITH ONE DOOR OPEN
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
Test Step Result / Action to Take

D1 CHECK THE SJB DTCs FROM BOTH THE CONTINUOUS AND ON-DEMAND SELF-TESTS

• Verify all the doors are closed. Yes


• Use the recorded results from the SJB continuous and on- REFER to DTC Charts in this section.
demand self-test.
No
• Are any DTCs recorded?
GO to D2.

D2 CHECK THE DOOR AJAR PIDs

• Ignition ON.
• Enter the following diagnostic mode on the scan tool: SJB
Yes
PID .
GO to D5.
• Check the ajar SJB PID while opening and closing all the doors.
• Do all the door ajar PID values agree with the door No
positions? GO to D3.

D3 CHECK THE AJAR SWITCH OPERATION

• Disconnect: Suspect Ajar Switch . Yes


• Do the courtesy lamps illuminate? INSTALL a new ajar switch in question. REFER
to Section 501-14. TEST the system for normal
operation.

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417-02-12 Interior Lighting 417-02-12
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST D: THE COURTESY LAMPS DO NOT TURN ON WITH ONE DOOR OPEN (Continued)
D3 CHECK THE AJAR SWITCH OPERATION (Continued)
No
GO to D4.

D4 CHECK THE AJAR SWITCH CIRCUIT FOR A SHORT TO GROUND

• Disconnect: SJB C2280c.


• Measure the resistance between the suspect ajar switch,
harness side and ground as follows:

Location Connector-Pin Circuit

LF C526-1 CPL26 (GN/VT)

RF C602-1 CPL31 (WH) Yes


LR C715-1 CPL36 (GN) GO to D5.
No
RR C820-1 CPL39 (YE)
REPAIR the circuit in question. TEST the
• Is the resistance greater than 10,000 ohms? system for normal operation.

D5 CHECK FOR CORRECT SJB OPERATION

• Disconnect all the SJB connectors.


• Check for:
— corrosion Yes
— damaged pins INSTALL a new SJB. REFER to Section 419-10.
— pushed-out pins TEST the system for normal operation.
• Connect all the SJB connectors and make sure they seat No
correctly. The system is operating correctly at this time.
• Operate the system and verify the concern is still present. The concern may have been caused by a loose
• Is the concern still present? or corroded connector.

Pinpoint Test E: The Demand Lamps Are Inoperative grounded through circuits GD115 (BK/GY), GD122 (BK) or
Refer to Wiring Diagrams Cell 89, Interior Lamps for GD179 (BK/VT).
schematic and connector information.
This pinpoint test is intended to diagnose the following:
Normal Operation
The smart junction box (SJB) supplies voltage to the demand • Fuse
lamps on circuit CLN09 (YE/GN). The demand lamps are • Wiring, terminals or connectors
• SJB

PINPOINT TEST E: THE DEMAND LAMPS ARE INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
Test Step Result / Action to Take

E1 CHECK CIRCUIT CLN09 (YE/GN) FOR AN OPEN

• Ignition OFF. Yes


• Disconnect: SJB C2280d. REMOVE the jumper wire. VERIFY the SJB fuse
• NOTE: 25 (10A) is OK. If OK, GO to E2 .

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417-02-13 Interior Lighting 417-02-13
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST E: THE DEMAND LAMPS ARE INOPERATIVE (Continued)


Test Step Result / Action to Take

E1 CHECK CIRCUIT CLN09 (YE/GN) FOR AN OPEN (Continued)


If the fuse fails, repair circuit CLN09 (YE/GN) for a short
to ground.

Connect a fused (10A) jumper wire between the SJB


C2280d-21, circuit CLN09 (YE/GN), harness side and battery
positive.

No
REMOVE the jumper wire. REPAIR the circuit.
• Do the demand lamps illuminate when switched on? TEST the system for normal operation.

E2 CHECK FOR CORRECT SJB OPERATION

• Disconnect all the SJB connectors.


• Check for:
— corrosion Yes
— damaged pins INSTALL a new SJB. REFER to Section 419-10.
— pushed-out pins TEST the system for normal operation.
• Connect all the SJB connectors and make sure they seat No
correctly. The system is operating correctly at this time.
• Operate the system and verify the concern is still present. The concern may have been caused by a loose
• Is the concern still present? or corroded connector.

Pinpoint Test F: An Individual Demand Lamp Is grounded through circuit GD115 (BK/GY), GD122 (BK) or
Inoperative GD179 (BK/VT).
Refer to Wiring Diagrams Cell 89, Interior Lamps for
schematic and connector information. This pinpoint test is intended to diagnose the following:

Normal Operation • Wiring, terminals, or connectors


The smart junction box (SJB) supplies voltage to the demand • Interior lamp
lamps on circuit CLN09 (YE/GN). The demand lamps are • Vanity lamp (if equipped)
• Underhood lamp (if equipped)

PINPOINT TEST F: AN INDIVIDUAL DEMAND LAMP IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
Test Step Result / Action to Take

F1 CHECK CIRCUIT CLN09 (YE/GN) FOR AN OPEN

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417-02-14 Interior Lighting 417-02-14
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST F: AN INDIVIDUAL DEMAND LAMP IS INOPERATIVE (Continued)


Test Step Result / Action to Take

F1 CHECK CIRCUIT CLN09 (YE/GN) FOR AN OPEN (Continued)

• Ignition OFF.
• Disconnect: Suspect Demand Lamp .
• Ignition ON.
• Measure the voltage between the suspect demand lamp,
harness side and ground as follows:

Location Connector-Pin Circuit

RH vanity mirror C906-1 CLN09 (YE/GN)


lamp

LH vanity mirror C907-1 CLN09 (YE/GN)


lamp

Front interior/map C931-3 CLN09 (YE/GN)


lamp (without
moonroof)

Front interior/map C921b-4 CLN09 (YE/GN)


lamp (with
moonroof)

Rear interior/map C932-3 CLN09 (YE/GN) Yes


lamp GO to F2.
No
Underhood lamp C1159-2 CLN09 (YE/GN)
REPAIR the circuit in question. TEST the
• Is the voltage greater than 10 volts? system for normal operation.

F2 CHECK THE GROUND CIRCUIT FOR AN OPEN

• Measure the resistance between the suspect demand lamp,


harness side and ground as follows:

Location Connector-Pin Circuit

RH vanity mirror C906-2 GD115 (BK/GY)


lamp

LH vanity mirror C907-2 GD115 (BK/GY)


lamp

Front interior/map C931-2 GD179 (BK/VT) Yes


lamp (without INSTALL a new lamp for the lamp in question.
moonroof) REFER to Interior Lamp in this section. TEST the
system for normal operation.
Front interior/map C921b-1 and GD179 (BK/VT)
No
lamp (with C921b-3
REPAIR the circuit in question. TEST the
moonroof) system for normal operation.

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417-02-15 Interior Lighting 417-02-15
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST F: AN INDIVIDUAL DEMAND LAMP IS INOPERATIVE (Continued)


F2 CHECK THE GROUND CIRCUIT FOR AN OPEN (Continued)
(Continued)
Location Connector-Pin Circuit

Rear interior/map C932-2 GD179 (BK/VT)


lamp

Underhood lamp C1159-1 GD122 (BK)


• Is the resistance less than 5 ohms?

Pinpoint Test G: The Cargo Lamp is Inoperative when the SJB detects a short to ground from the cargo lamp
Refer to Wiring Diagrams Cell 89, Interior Lamps for circuit. The DTC also sets as a result when the SJB fuse 10
schematic and connector information. (15A) has failed or is removed.

Normal Operation This pinpoint test is intended to diagnose the following:


Voltage is supplied to the cargo lamp through the smart
junction box (SJB) fuse 10 (15A), which supplies voltage to • Fuse
a solid-state relay in the SJB. The cargo lamp is illuminated • Wiring, terminals or connectors
any time the cargo lights are illuminated. The SJB supplies • Cargo lamp
voltage to the cargo lamp and running board lamps (if • SJB
equipped) on circuit CLN25 (VT) (early build) or circuit
CLN26 (BU) (late build, without running boards). Ground
for the cargo lamp is supplied through circuit GD179 (BK/VT).

DTC B2A39 (Puddle Lamp Output Circuit Open) — is an on-


demand DTC that sets when the SJB detects an open from
the cargo lamp lighting circuit.

DTC B2A3A (Puddle Lamp Output Circuit Short To


Ground) — is a continuous and on-demand DTC that sets

PINPOINT TEST G: THE CARGO LAMP IS INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
NOTE:
Make sure the bulb(s) is/are good before continuing diagnostics.
Test Step Result / Action to Take

G1 CHECK THE OPERATION OF THE HIGH MOUNT STOPLAMP

• Apply the brake pedal. Yes


• Does the high mount stoplamp operate? For late build vehicles without running board
lamps, GO to G3. For all others, GO to G2.
No
REPAIR circuit GD179 (BK/VT) for an open.
CLEAR the DTCs. REPEAT the self-test.

G2 CHECK CIRCUIT CLN25 (VT) FOR AN OPEN

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417-02-16 Interior Lighting 417-02-16
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST G: THE CARGO LAMP IS INOPERATIVE (Continued)


G2 CHECK CIRCUIT CLN25 (VT) FOR AN OPEN (Continued)

• Ignition OFF.
• Disconnect: SJB C2280c.
• NOTE:
If the fuse fails, repair circuit CLN25 (VT) for a short to
ground.

Connect a fused (10A) jumper wire between the SJB


C2280c-12, circuit CLN25 (VT), harness side and battery
positive.

Yes
VERIFY the SJB fuse 10 (15A) is OK. If OK, GO
to G3.
No
REPAIR the circuit. RUN the on-demand self-
test (required to clear certain DTCs). CORRECT
any unresolved DTCs. CLEAR all DTCs. TEST
• Does the cargo lamp illuminate? the system for normal operation.

G3 CHECK CIRCUIT CLN26 (BU) FOR AN OPEN

• Ignition OFF.
• Disconnect: SJB C2280c.
• NOTE:
If the fuse fails, repair circuit CLN26 (BU) for a short to
ground.

Connect a fused (10A) jumper wire between the SJB


C2280c-12, circuit CLN26 (BU), harness side and battery
positive.

Yes
VERIFY the SJB fuse 10 (15A) is OK. If OK, GO
to G4.
No
REPAIR the circuit. RUN the on-demand self-
test (required to clear certain DTCs). CORRECT
any unresolved DTCs. CLEAR all DTCs. TEST
• Does the cargo lamp illuminate? the system for normal operation.

G4 CHECK FOR CORRECT SJB OPERATION

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417-02-17 Interior Lighting 417-02-17
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST G: THE CARGO LAMP IS INOPERATIVE (Continued)


G4 CHECK FOR CORRECT SJB OPERATION (Continued)

• Disconnect all the SJB connectors. Yes


• Check for: INSTALL a new SJB. REFER to Section 419-10.
— corrosion TEST the system for normal operation.
— damaged pins No
— pushed-out pins The system is operating correctly at this time.
• Connect all the SJB connectors and make sure they seat The concern may have been caused by a loose
correctly. or corroded connector. RUN the on-demand self-
• Operate the system and verify the concern is still present. test (required to clear certain DTCs). CORRECT
• Is the concern still present? any unresolved DTCs. CLEAR all DTCs. TEST
the system for normal operation.

Pinpoint Test H: The Running Board Lamp(s) Are running board lamps are grounded through circuit GD176
Inoperative (BK/WH).
Refer to Wiring Diagrams Cell 89, Interior Lamps for
schematic and connector information. This pinpoint test is intended to diagnose the following:

Normal Operation • Wiring, terminals or connectors


The smart junction box (SJB) provides voltage to the • Running board lamp
running board lamps through circuit CLN25 (VT). The

PINPOINT TEST H: THE RUNNING BOARD LAMP(S) ARE INOPERATIVE


NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
Test Step Result / Action to Take

H1 CHECK THE CARGO LAMP OPERATION

• Rotate the instrument panel dimmer switch to the DOME Yes


position. GO to Pinpoint Test G.
• Observe the cargo lamp.
No
• Is the cargo lamp inoperative?
GO to H2.

H2 CHECK CIRCUIT CLN25 (VT) FOR AN OPEN

• Disconnect: Suspect Running Board Lamp .


• NOTE:
The courtesy lamps must be active during this test.

Open any door.


• Measure the voltage between the suspect running board
lamp, harness side and ground as follows:

Yes
Location Connector-Pin Circuit GO to H3.
No
LF running board C3084-1 CLN25 (VT)
REPAIR the circuit. TEST the system for normal
lamp operation.

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417-02-18 Interior Lighting 417-02-18
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST H: THE RUNNING BOARD LAMP(S) ARE INOPERATIVE (Continued)


H2 CHECK CIRCUIT CLN25 (VT) FOR AN OPEN (Continued)
(Continued)
Location Connector-Pin Circuit

LR running board C3085-1 CLN25 (VT)


lamp

RF running board C3086-1 CLN25 (VT)


lamp

RR running board C3087-1 CLN25 (VT)


lamp
• Is the voltage greater than 10 volts?

H3 CHECK CIRCUIT GD176 (BK/WH) FOR AN OPEN

• Measure the resistance between the suspect running board


lamp, harness side and ground as follows:

Location Connector-Pin Circuit

LF running board C3084-2 GD176 (BK/WH)


lamp

LR running board C3085-2 GD176 (BK/WH)


lamp
Yes
RF running board C3086-2 GD176 (BK/WH) INSTALL a new running board lamp in question.
lamp REFER to Section 417-01. TEST the system for
normal operation.
RR running board C3087-2 GD176 (BK/WH)
No
lamp
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.

Pinpoint Test I: The Courtesy Lamps Are determine if the courtesy lamps are requested. Based on the
Inoperative From The Instrument Panel Dimmer instrument panel dimmer switch status, the SJB supplies
Switch voltage to the courtesy lamps through circuit CLN03 (YE/GY).
Refer to Wiring Diagrams Cell 89, Interior Lighting for
schematic and connector information. This pinpoint test is intended to diagnose the following:

Normal Operation • Wiring, terminals or connectors


The smart junction box (SJB) monitors the instrument panel • Dimmer switch
dimmer switch status on circuit CLN28 (GN/BU) to • SJB

PINPOINT TEST I: THE COURTESY LAMPS ARE INOPERATIVE FROM THE INSTRUMENT PANEL
DIMMER SWITCH
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
Test Step Result / Action to Take

I1 CHECK CIRCUIT CLN28 (GN/BU) FOR A SHORT TO VOLTAGE

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417-02-19 Interior Lighting 417-02-19
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST I: THE COURTESY LAMPS ARE INOPERATIVE FROM THE INSTRUMENT PANEL
DIMMER SWITCH (Continued)
Test Step Result / Action to Take

I1 CHECK CIRCUIT CLN28 (GN/BU) FOR A SHORT TO VOLTAGE (Continued)

• Ignition OFF.
• Disconnect: SJB C2280b.
• Ignition ON.
• Measure the voltage between the SJB C2280b-51, circuit
CLN28 (GN/BU), harness side and ground.

Yes
REPAIR the circuit. TEST the system for normal
operation.
No
• Is any voltage present? GO to I2.

I2 CHECK THE SJB DTCs FROM BOTH THE CONTINUOUS AND ON-DEMAND SELF-TESTS

• Connect: SJB C2280b. Yes


• Use the recorded results from the SJB continuous and on- REFER to DTC Charts in this section.
demand self-tests.
No
• Are any SJB DTCs recorded?
GO to I3.

I3 CHECK THE INSTRUMENT PANEL DIMMER SWITCH

• Ignition OFF.
• Disconnect: Instrument Panel Dimmer Switch C2065.
• Connect a fused (2A) jumper wire between the instrument
panel dimmer switch C2065-2, circuit CLN28 (GN/BU),
harness side and the instrument panel dimmer switch
C2065-4, circuit RLN29 (WH/OG), harness side.

Yes
REMOVE the jumper wire. INSTALL a new
instrument panel dimmer switch. REFER to
Section 413-00. TEST the system for normal
operation.
No
• Do the courtesy lamps illuminate? REMOVE the jumper wire. GO to I4.

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417-02-20 Interior Lighting 417-02-20
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST I: THE COURTESY LAMPS ARE INOPERATIVE FROM THE INSTRUMENT PANEL
DIMMER SWITCH (Continued)
I4 CHECK CIRCUIT CLN28 (GN/BU) FOR AN OPEN

• Disconnect: SJB C2280b.


• Measure the resistance between the instrument panel dimmer
switch C2065-2, circuit CLN28 (GN/BU), harness side and the
SJB C2280b-51, circuit CLN28 (GN/BU), harness side.

Yes
GO to I5.
No
REPAIR the circuit. TEST the system for normal
• Is the resistance less than 5 ohms? operation.

I5 CHECK FOR CORRECT SJB OPERATION

• Disconnect all the SJB connectors.


• Check for:
— corrosion Yes
— damaged pins INSTALL a new SJB. REFER to Section 419-10.
— pushed-out pins TEST the system for normal operation.
• Connect all the SJB connectors and make sure they seat No
correctly. The system is operating correctly at this time.
• Operate the system and verify the concern is still present. The concern may have been caused by a loose
• Is the concern still present? or corroded connector.

Pinpoint Test J: The Illuminated Entry Is circuit CLN03 (YE/GY) for the courtesy lamps, and voltage
Inoperative When Using The Remote Keyless Entry on circuit CLN25 (VT) for the cargo lamp and running board
(RKE) Transmitter lamps (if equipped).
Normal Operation This pinpoint test is intended to diagnose the following:
The illuminated entry provides interior lighting whenever the
smart junction box (SJB) receives a door unlock request • RKE system
from the RKE transmitter. The SJB provides voltage on • SJB

PINPOINT TEST J: THE ILLUMINATED ENTRY IS INOPERATIVE WHEN USING THE REMOTE
KEYLESS ENTRY (RKE) TRANSMITTER
Test Step Result / Action to Take

J1 CHECK FOR CORRECT RKE OPERATION

• Using the RKE transmitter, lock and unlock the doors. Yes
• Do the doors lock and unlock? GO to J2.
No
REFER to Section 501-14.

2008 F-250, 350, 450, 550 Super Duty, 7/2007


417-02-21 Interior Lighting 417-02-21
DIAGNOSIS AND TESTING(Continued)

PINPOINT TEST J: THE ILLUMINATED ENTRY IS INOPERATIVE WHEN USING THE REMOTE
KEYLESS ENTRY (RKE) TRANSMITTER (Continued)
J2 CHECK FOR CORRECT SJB OPERATION

• Disconnect all the SJB connectors.


• Check for:
— corrosion Yes
— damaged pins INSTALL a new SJB. REFER to Section 419-10.
— pushed-out pins TEST the system for normal operation.
• Connect all the SJB connectors and make sure they seat No
correctly. The system is operating correctly at this time.
• Operate the system and verify the concern is still present. The concern may have been caused by a loose
• Is the concern still present? or corroded connector.

Pinpoint Test K: The Battery Saver Does Not shutoff of the interior lamps (demand lamps and underhood
Deactivate After Time-Out lamp) after a predetermined time has elapsed in order to save
Refer to Wiring Diagrams Cell 89, Interior Lamps for battery power.
schematic and connector information.
This pinpoint test is intended to diagnose the following:
Normal Operation
The smart junction box (SJB) provides a battery saver • Wiring, terminals or connectors
function. The battery saver function provides automatic • SJB

PINPOINT TEST K: THE BATTERY SAVER DOES NOT DEACTIVATE AFTER TIME-OUT
NOTICE:
Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the
connector.
Test Step Result / Action to Take

K1 CHECK CIRCUIT CLN09 (YE/GN) FOR A SHORT TO VOLTAGE

• Ignition OFF. Yes


• Disconnect: SJB C2280d. REPAIR the circuit. TEST the system for normal
• Ignition ON. operation.
• Turn any demand lamp on. No
• Does the demand lamp turn on? GO to K2.

K2 CHECK FOR CORRECT SJB OPERATION

• Disconnect all the SJB connectors.


• Check for:
— corrosion Yes
— damaged pins INSTALL a new SJB. REFER to Section 419-10.
— pushed-out pins TEST the system for normal operation.
• Connect all the SJB connectors and make sure they seat No
correctly. The system is operating correctly at this time.
• Operate the system and verify the concern is still present. The concern may have been caused by a loose
• Is the concern still present? or corroded connector.

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417-02-i Interior Lighting 417-02-i

SECTION 417-02 Interior Lighting


CONTENTS PAGE

Interior Lamp ................................................................................................................................. 417-02-2

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417-02-2 Interior Lighting 417-02-2

Interior Lamp
Front Interior Lamp With Roof Opening Panel

Item Part Number Description Item Part Number Description


1 18519A70 Interior lamp 2 — Interior lamp electrical
connectors (part of 14335)

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417-02-3 Interior Lighting 417-02-3
(Continued)
Front Interior Lamp Without Roof Opening Panel or
Rear Interior Lamp

Item Part Number Description


1 13783 Interior lamp lens

2 13776 Interior lamp

3 — Interior lamp electrical


connector (part of 14335)

Removal and Installation


Front interior lamp with roof opening panel
1. Pull the interior lamp down and remove the lamp from
the retaining clips.
• Disconnect the electrical connectors. 3. Release the 2 retaining clips (through the access holes)
and remove the interior lamp.
Front interior lamp without roof opening panel or
rear interior lamp • Disconnect the electrical connector.

2. Remove the interior lamp lens.

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417-02-4 Interior Lighting 417-02-4
(Continued)
All interior lamps
4. To install, reverse the removal procedure.

2008 F-250, 350, 450, 550 Super Duty, 7/2007

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