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Choi 2015
Choi 2015
A novel system for measurement of types and densities of sulfur crosslinks of a filled
rubber vulcanizate
PII: S0142-9418(14)00267-0
DOI: 10.1016/j.polymertesting.2014.12.007
Reference: POTE 4353
Please cite this article as: S.-S. Choi, E. Kim, A novel system for measurement of types and
densities of sulfur crosslinks of a filled rubber vulcanizate, Polymer Testing (2015), doi: 10.1016/
j.polymertesting.2014.12.007.
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Test Method
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Sung-Seen Choi* and Eunha Kim
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Department of Chemistry, Sejong University, 209 Neungdong-ro, Gwangjin-gu,
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Seoul 143-747, Korea
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* Corresponding author.
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ABSTRACT
A novel system for measuring the crosslink densities of mono-, di- and polysulfides of a
filled rubber vulcanizate was developed. The system included pre-swelling, cleavage of
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sulfur crosslinks by a chemical probe using thiol/n-hexylamine instead of
thiol/piperidine, and two step swelling. A sample cage made of stainless steel mesh was
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used to measure multiple samples at the same time and to reduce experimental errors.
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The organic materials-extracted sample was pre-swollen in toluene to introduce the
probe chemicals more rapidly and homogeneously into the whole network. Polysulfidic
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crosslinkages were cleaved by a chemical probe of propane-2-thiol/n-hexylamine in
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toluene, while di- and polysulfidic crosslinkages were dissociated by a chemical probe
unknown rubber vulcanizate could be estimated even although the filler content and
Keywords: sulfur crosslink type, chemical probe, hexylamine, rubber vulcanizate, cubic
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1. Introduction
peroxide curing4, with sometimes an alternative specific system such as resole curing5.
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Sulfur vulcanization is the most popular and makes varying crosslink types such as
mono-, di-, and polysulfides.3,6-9 Crosslink type and degree of crosslink density of a
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rubber vulcanizate determine the physical properties such as modulus, hardness,
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resilience, elongation at break, heat build-up, and so forth.9-13 By increasing crosslink
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elongation at break, heat buildup and stress relaxation decrease. Stress relaxation,
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tensile strength, and resilience increase in proportion to the di- and polysulfide content,
It is well known that crosslink density can be measured using swelling or solid
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state NMR.6-9,14-17 Crosslink density of each sulfur crosslink type is measured using a
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and piperidine (0.4 M) in n-heptane, while di- and polysulfidic crosslinks are cleaved
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that di- and polysulfidic crosslinks could be cleaved by treating with hexane-1-thiol (1
by treating with propane-2-thiol (0.4 M) and piperidine (0.4 M) in toluene for 2 h.21
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The pKa values of piperidine and n-hexylamine are 11.12 and 10.56 at 25oC,
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respectively. The thiol chemicals have offensive odor and, especially, propane-2-thiol
has low boiling point (57 - 60oC) and relatively high vapor pressure (8.8 mmHg at 20oC,
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455 mmHg at 37.8oC). Hence, in this study, a closed equipment was used to prevent
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diffusion of vapors of amine and thiol chemicals into the air. A sample cage was made
and used to reduce experimental errors. A pre-swelling process before treatment with
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the chemical probe was employed for fast penetration of the probe chemicals into the
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inner part of the sample.
correction for the filler content and the rubber composition for interaction parameter are
needed. However, for unknown filled rubber vulcanizates, the filler content and rubber
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composition are not known. In the present work, for estimation of crosslink type
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crosslink density (1/Q) is suggested. The filler content correction is not necessary to
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calculate the 1/Q value which is also not dependent on the rubber composition.
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2. Experimental
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(Kumho Petrochemical Co.), silica (Z175 of Degussa Co., 50 phr), carbon black (N330,
10 phr), X50S (Evonik Ind., Si69/N330 = 50/50, 8 phr), processing oil (3 phr), stearic
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sulfur (1.5 phr). Mixing for master batch (MB) was performed using a kneader type
mixer and final mixing (FM) was performed using a two roll mill. The vulcanizate was
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prepared by curing the compound in a compression mold at 170oC for 30 min.
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Tetrahydrofuran (THF), n-hexane and toluene were purchased from Daejung
Chemicals & Metals Co. Propane-2-thiol and hexanethiol were purchased from Aldrich
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Co. Hexylamine was purchased from Alfa Aesar Co. Chemical probe solution for
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dissociation of polysulfidic crosslinkages was made of 0.40 M propane-2-thiol/0.40 M
hexylamine in toluene. Chemical probe solution for dissociation of di- and polysulfidic
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soaking the samples in the chemical probe solution, pure nitrogen gas was injected to
The sample was cut with dimention of 0.5 × 0.5 cm2 and thickness about 3 mm.
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Organic additives in the sample was removed by extracting with THF and n-hexane for
3 and 2 days, respectively, and it was then dried for 2 days at room temperature. The
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weight of the organic materials-extracted sample was measured. The sample cage had
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dimensions of 3 × 3 × 3 cm and was made of stainless steel wire mesh with wire
diameter of 0.3 mm, giving it resistance against organic solvents and being large enough
to accommodate the volume expansion of the swollen samples. The stainless steel wire
mesh was cut with a cross shape and the joint connections were tied with
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were put in the sample cage and three sample cages were put in an 1 L container. When
the container is filled with 800 mL of solution, nine samples can be measured at the
same time. Multiple measurements in one container at the same time reduces the
experimental errors. For measurement of total crosslink density, the sample cages were
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soaked in toluene for 2 days at room temperature and the weights of the swollen
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Before treating the samples with the chemical probe solution, they were pre-
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swollen in toluene for 1 day in order to introduce the probe chemicals more rapidly and
homogeneously into the whole network. Solubility parameter of toluene closely matches
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that of SBR and toluene is generally used as a swelling solvent of an SBR
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vulcanizate.26,27 The pre-swollen samples were put into the chemical probe solution and
pure nitrogen gas was injected into the solution to give an inert atmosphere. The
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container was sealed with a cap equipped with two stopcocks to prevent the chemical
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2 – 24 hr at room temperature (Figure 2). For dissociation of the di- and polysulfidic
crosslinkages, the pre-swollen samples in cages were immersed in the chemical probe
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chemical probe treatment, they were immediately soaked in toluene for one day, then
moved to fresh toluene and again soaked for one day (Figure 2). After the second
swelling, the weights of the swollen samples were measured. The total experimental
Crosslink densities of the samples were obtained from the swelling data.22-24
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The crosslink densities (Xcs) were calculated using the Flory–Rehner equation25 (1)
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where v2 is the volume fraction of the crosslinked polymer, χ is the interaction
parameter between the polymer and solvent, V1 is the molar volume of the swelling
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solvent. The v2 is obtained by equation (2)
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v2 = (m2/ρ2)/[(m2/ρ2) + (m1/ρ1)] (2)
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where m1 and m2 are the solvent and specimen weights at equilibrium swelling,
respectively, and ρ1 and ρ2 are the densities of swelling solvent and unswollen rubber
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vulcanizate, respectively. Densities of toluene (ρ1) and SBR (ρ2) are 0.865 and 0.953
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g/cm3, respectively. The V1 is 106.3 cm3/mole. The interaction parameter (χ) of SBR
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species interact with sulfur crosslinks to weaken the sulfidic bonds or to cleave sulfide
bridges.29-32 Thiol can react with a sulfur crosslink and open it by substitution reaction.
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ion can also react with disulfide to cleave it, although its rate can be expected to be very
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slow compared to dissociation of polysulfides. Hence, it is important to determine
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After the chemical probe treatment, the treated samples were immediately
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transferred into the swelling solvent (toluene) and the container was sealed with a cap
(Figure 2). The samples were soaked in toluene for first 1 day, and then were transferred
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into the second toluene container and were swollen for another 1 day. During the first
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swelling, the probe chemicals remained in the sample were extracted. After the second
swelling, weights of the swollen samples were measured. As shown in equations (1) and
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(2), swollen volume of a sample is required for calculation of the Xc. The swelling ratio
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where Ws and Wu are the weights of the swollen and unswollen samples, respectively.
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The swelling ratios were summarized in Tables 1 and 2 for the chemical probes of
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experimental results show low relative errors below 2%. Experimental errors for the
probe) were relatively smaller than those for the dissociation of di- and polysulfidic
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function of the treatment time, as shown in Figure 4. The Xcs remarkably decreased in
the initial period and then slightly decreased with the treatment time, irrespective of the
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decreased until 12 hr and then slightly decreased. The notable Xc decrease in the initial
period means that hexanethiol and hexylamine easily penetrate into the inner region of
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the sample due to pre-swelling. The slight Xc decrease after 12 hr indicates that
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dissociation of remaining di- and polysulfides is proceeding and some of monosulfides
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decreased up to 6 hr and then continuously decreased. The notable Xc decrease in the
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initial period also denotes that propane-2-thiol and hexylamine easily penetrate into the
inner region of the sample due to pre-swelling. The continuous Xc decrease after 6 hr
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Decrement of the crosslink density (∆Xc) was obtaind using the equation (4).
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where Xci and Xcf are the initial and final Xcs, respectively. The initial Xc is the total Xc
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and the final Xc indicates Xc after the chemical probe treatment. Figure 5 shows
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variations of ∆Xc with treatment time. For the hexanethiol/hexylamine system, ∆Xc after
12 hr was more than 80%. This means that the fraction of the monosulfide crosslink of
the total crosslink is less than 20%. After the notable ∆Xc in the initial period, ∆Xc
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compared to monosulfidic crosslinks,33 it may be that the optimal treatment time for the
necessary to control the treatment time by considering the slope change of the
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decrement plot. For the propane-2-thiol/hexylamine system, the ∆Xc rates were 7.13,
1.12, and 0.68 %/hr for the first 6 hr (0 – 6 hr), second 6 hr (6 – 12 hr), and next 12 hr
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(12 – 24 hr), respectively. Since the ∆Xc rate for the first period was much greater than
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the others, the optimal treatment time of propane-2-thiol/hexylamine system could be 6
hr. For the hexanethiol/hexylamine system, the ∆Xc rates were 6.78, 0.28, 0.14, and
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0.07 %/hr for the first 12 hr (0 – 12 hr), second 12 hr (12 – 24 hr), next 24 hr (24 – 48
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hr), and final 24 hr (48 – 72 hr), respectively. The ∆Xc rate for the first period was much
greater than the others. For the hexanethiol/hexylamine system, considering the time
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required to dissociate disulfides, the optimal treatment time could be 48 hr. By applying
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the optimal treatment times, percentages of the mono-, di-, and polysulfide crosslinks of
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the SBR vulcanizate are about 12, 45, and 43%, respectively.
In order to obtain Xc, not only the sample weight at equilibrium swelling but
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also the χ value is required. For analysis of unknown samples, it is possible to obtain
proper χ values if the type and composition of rubber is known. The filler content
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should be determined to obtain the v2 value by correction of the filler content. Filler
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analysis,34,35 but it is very hard work to determine the exact rubber composition. The Xc
value is dependent on the v2 value which linearly increases with the sample weight at
equilibrium swelling, as shown in equations (1) and (2). Hence, the Q value is closely
related to the Xc value, and the reciprocal swelling ratio (1/Q) is generally used as the
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The 1/Q was plotted as a function of the treatment time, as shown in Figure 6.
Like the Xc variation, 1/Q decreased considerably and then slightly decreased as the
treatment time increased (Figure 6). Figure 7 shows variations of the 1/Q decrement
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with the treatment time and it has similar trends to the ∆Xc variations of Figure 5.
However, there is a big difference in the variation range. For the 1/Q decrement
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variations (Figure 7), the variation ranges were 10 – 30% and 40 – 60% for the propane-
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2-thiol/hexylamine and hexanethiol/hexylamine systems, respectively. For the ∆Xc
variations (Figure 5), the variation ranges were 10 – 60% and over 80% for the propane-
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2-thiol/hexylamine and hexanethiol/hexylamine systems, respectively.
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In order to obtain the Xc of a filled rubber vulcanizate, the filler content and the
interaction parameter must be known as well as the ν2 and V1 values, as discussed above.
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For an unknown filled rubber vulcanizate, the filler content and rubber composition
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have to be precisely analyzed to calculate the Xc. It is very valuable and useful to find a
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Since the ν2 and χ values are less than 1.0, equation (1) can be simply written
as equation (5).
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= 100×{-[ln(1 - ν2i) + ν2i]/(V1 ν2i1/3) - -[ln(1 - ν2f) + ν2f]/(V1 ν2f1/3)}/{-[ln(1 - ν2i) + ν2i]/(V1 ν2i1/3)}
According to equation (6), ∆Xc is not dependent on V1. In order to examine relation
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between v2 and 1/Q, equations (2) and (3) are rewritten as follow:
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v2 = (m2/ρ2)/[(m2/ρ2) + (m1/ρ1)] = 1/[1 + (m1/ρ1)/(m2/ρ2)] (7)
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1/Q = Wu/(Ws - Wu) = [(m2 + mf + m1) - (m2 + mf)]/(m2 + mf) = m1/(m2 + mf) (8)
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Comparing equations (7) and (8), v2 has an inversely proportional relation to m1,
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whereas 1/Q is proportional to m1. The ∆Xc value has an inversely proportional relation
to ν21/3 in equation (6). Hence, cubic apparent crosslink density, (1/Q)3, could be applied
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equation (9).
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where (1/Q)3i and (1/Q)3f are the initial and final (1/Q)3s, respectively. Figure 8 shows
the ∆(1/Q)3 variation with the treatment time. The ∆(1/Q)3 variation is nearly the same
as that of ∆Xc in Figure 5. In order to compare the ∆Xc and ∆(1/Q)3 variations in detail,
their values are listed in Table 3. Difference between the ∆Xc and ∆(1/Q)3 values is less
than 2%. Therefore, fractions of the crosslink types of unknown rubber vulcanizates
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could be estimated by ∆(1/Q)3 even if the filler content and rubber composition are not
4. Conclusions
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Characteristics of a novel analysis system for measurement of fractions of the
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mono-, di-, and polysulfide crosslinks are (1) using hexylamine instead of toxic
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piperidine, (2) using toluene as solvent, (3) sample cage made of stainless steel wire
mesh, (4) multiple measurements to reduce the experimental errors and to enhance the
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analysis efficiency, (5) pre-swelling procedure to introduce the probe chemicals more
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rapidly and homogeneously into the whole network, (6) a closed equipment to prevent
the amine and thiol vapors from spreading out into the air, (7) two swelling steps to
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remove the probe chemicals remaining in the sample, and (8) a data analysis method for
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experimental errors were lower than 2%. The ∆(1/Q)3 variation was nearly the same to
that of ∆Xc, and the differences between the ∆Xc and ∆(1/Q)3 values were less than 2%.
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∆(1/Q)3.
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References
[1] S.-S. Choi and J.-E. Ko, Influence of thermal aging on pyrolysis pattern of carbon
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[2] M. S. Kim, J. H. Kim, J. K. Kim, S. J. Kim, Life time prediction of rubber gasket
for fuel cell through its acid-aging characteristics, Macromol. Res. 15 (2007) 315.
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Technol. 68 (1995) 717.
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[6] R. W. Layer, A postcrosslinking accelerator system for natural rubber based on
(1987) 252.
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[9] S.-S. Choi, I.-S. Kim, C.-S. Woo, Influence of TESPT content on crosslink types
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68 (1995) 63.
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[13] M. Jacoba, S. Thomasa, K. T. Varughese, Mechanical properties of sisal/oil palm
hybrid fiber reinforced natural rubber composites, Compos. Sci. Technol. 64 (2004)
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955.
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[14] H. Oikawa, K. Murakami, Some comments of the swelling mechanism of rubber
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[15] P. S. Brown, A. J. Tinker, Distribution of crosslinks between the phases of
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vulcanised NR/cis-BR blends, J. Nat. Rubber Res. 8 (1993) 1.
(1998) 1385.
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structure of natural rubber tire tread vulcanizates suring service, Rubber Chem.
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[22] S.-S. Choi, D.-H. Han, Strain effect on recovery behaviors from circular
deformation of natural rubber vulcanizate, J. Appl. Polym. Sci. 114 (2009) 935.
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[23] S.-S. Choi, J.-C. Kim, Lifetime prediction and thermal aging behaviors of SBR and
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NBR composites using crosslink density changes, J. Ind. Eng. Chem. 18 (2012)
1166.
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[24] S.-S. Choi, H.-M. Kwon, Y. Kim, J. W. Bae, J.-S. Kim, Characterization of maleic
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anhydride-grafted ethylene-propylene-diene terpolymer (MAH-g-EPDM) based
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vulcanization of styrene butadiene rubber in the presence and absence of
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[32] S.-S. Choi, Influence of thermal aging on change of crosslink density and
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deformation of natural rubber vulcanizates, Bull. Korean Chem. Soc. 21 (2000)
628.
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[33] S.-S. Choi, Bond dissociation of sulfur crosslinks in IR and BR vulcanizates using
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semi-empirical calculations, Kor. Polym. J. 5 (1997) 39.
[34] S.-S. Choi, H. Kim, J. I. Kim, H. R. Cho, D. K. Oh, Analysis of unbound materials
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List of Tables
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Table 2. Swelling ratios of the rubber vulcanizate after cleavage of di- and polysulfidic
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Table 3. Decrements of the crosslink densities (Xcs) and cubic apparent crosslink
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densities [(1/Q)3s] with the chemical probe treatment time (%).
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List of Figures
Fig. 1. Photograph of the sample cage made of stainless steel wire mesh and the
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Fig. 2. Photograph of (a) samples in the chemical probe solution (thiol/hexylamine) and
(b) samples in the swelling solvent (toluene). The container containing the chemical
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probe solution is sealed with a cap eqipped with two stopcocks for inert atmosphere.
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The container containing the swelling solvent is sealed with a cap.
Fig. 3. Experimental procedure for the measurement of types and densities of sulfur
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crosslinks.
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Fig. 4. Variation of the crosslink density (Xc) with the chemical probe treatment time.
Squares and circles denote the chemical probe solutions of propane-2-thiol and
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hexanethiol, respectively.
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Fig. 5. Variation of the decrement of crosslink density (Xc) with the chemical probe
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treatment time. Squares and circles denote the chemical probe solutions of propane-2-
Fig. 6. Variation of the apparent crosslink density (1/Q) with the chemical probe
treatment time. Squares and circles denote the chemical probe solutions of propane-2-
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Fig. 7. Variation of the decrement of apparent crosslink density (1/Q) with the chemical
probe treatment time. Squares and circles denote the chemical probe solutions of
Fig. 8. Variation of the decrement of cubic apparent crosslink density [(1/Q)3] with the
chemical probe treatment time. Squares and circles denote the chemical probe solutions
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2 2.78 ± 0.02 0.7
3 2.83 ± 0.03 1.1
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4 2.85 ± 0.01 0.4
6 2.94 ± 0.01 0.3
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12 3.06 ± 0.03 1.0
24 3.25 ± 0.02 0.6
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Table 2. Swelling ratios of the rubber vulcanizate after cleavage of di- and polysulfidic
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12 4.28 ± 0.03 0.7
24 4.57 ± 0.07 1.5
48 4.95 ± 0.07 1.4
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72 5.14 ± 0.09 1.8
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Table 3. Decrements of the crosslink densities (Xcs) and cubic apparent crosslink
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2 32.65 32.30 1.1
3 36.08 36.18 -0.3
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4 37.77 37.26 1.4
6 42.84 42.97 -0.3
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49.45 49.27 0.4
24 57.57 57.61 -0.1
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Hexanethiol/hexylamine system
12 81.36 81.41 -0.1
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24 84.69 84.76 -0.1
48 88.06 88.04 0.0
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Fig. 1. Photograph of the sample cage made of stainless steel wire mesh and the
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samples contained in a container of 1.0 L. The sample cage dimension is 3 × 3 × 3 cm3.
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Fig. 2. Photograph of (a) samples in the chemical probe solution (thiol/hexylamine) and
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(b) samples in the swelling solvent (toluene). The container containing the chemical
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probe solution is sealed with a cap eqipped with two stopcocks for inert atmosphere.
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Fig. 3. Experimental procedure for the measurement of types and densities of sulfur
crosslinks.
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Propane-2-thiol
Hexanethiol
Crosslink density (10 mol/cm )
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3
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-5
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4
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2
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0
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0 20 40 60 80
Treatment time (hr)
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Fig. 4. Variation of the crosslink density (Xc) with the chemical probe treatment time.
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Squares and circles denote the chemical probe solutions of propane-2-thiol and
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hexanethiol, respectively.
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100
Decrement of crosslink density (%)
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80
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60
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Propane-2-thiol
40
Hexanethiol
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20
0 20 40 60 80
Treatment time (hr)
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Fig. 5. Variation of the decrement of crosslink density (Xc) with the chemical probe
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treatment time. Squares and circles denote the chemical probe solutions of propane-2-
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0.4 Propane-2-thiol
Apparent crosslink density (1/Q)
Hexanethiol
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0.3
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0.2
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0 20 40 60 80
Treatment time (hr)
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Fig. 6. Variation of the apparent crosslink density (1/Q) with the chemical probe
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treatment time. Squares and circles denote the chemical probe solutions of propane-2-
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60
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40
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20
Propane-2-thiol
Hexanethiol
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0
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0 20 40 60 80
Treatment time (hr)
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Fig. 7. Variation of the decrement of apparent crosslink density (1/Q) with the chemical
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probe treatment time. Squares and circles denote the chemical probe solutions of
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100
Decrement of cubic apparent crosslink density (%)
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80
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60
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40 Propane-2-thiol
Hexanethiol
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20
0 20 40 60 80
Treatment time (hr)
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Fig. 8. Variation of the decrement of cubic apparent crosslink density [(1/Q)3] with the
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chemical probe treatment time. Squares and circles denote the chemical probe solutions
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Sx NR3 Sx Sx NR3
NR 3
Sy Sy Sy
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H
Sx RSH Sx S xH
SR
Sy Sy SySR
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H3 C 6H 13
Sx Sx N SxH
H7C3SH-H2NC6H13
Sy Sy S SySC3 H7
C3 H7
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H3 C 6H 13
Sx Sx N SxH
H13C6SH-H2NC6H13
Sy Sy S SySC6 H13
C6 H13
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