Doc. Cat. Installation Manual Ver.

Doc. No. R100004732E Rel. Date DD-MM-YYYY

(enta villa Passenger Elevator) Controller and Other Electrical Component
Doc. Name
Installation Manual

Translated by RWS
Proofread by
On Language Sophie Li
On Content Jeff Ji

Information of Source-language Document

Doc. No. R100004732
Doc. Name enta villa 乘客电梯控制柜等电气部
件安装手册
Compiled by Jeff Ji
Reviewed by Matthew Mao, Simon Wang
Approved by William Zhao
Language Chinese
Version A

TKEC.CM-F-08-04k Product Design Center (China)

 Version: A

No.: R100004732E Rel. Date: DD-MM-YYYY

Installation Manual

(enta villa Passenger Elevator) Controller and Other

Electrical Component

Product Design Center (China)

TKEC.CM-F-08-04k Product Design Center (China)

R100004732E Version: A

Amendment Record

Version Main Modification Content Last Modified

A First version DD-MM-YYYY

Copyright as per GB/T 19827 i/i Product Design Center (China)

 Preface

It is a requirement that you shall read carefully and comprehend each item in this manual before any
installation, operation, maintenance and usage of the elevator. If you have any trouble in fully understanding the
literal content, diagrams or pictures in this manual, please contact TK Elevator (China) for necessary technical
support. Please note that any incorrect installation, operation or maintenance may lead to potential abnormal
operation of the elevator and then possible loss of property or injury of persons.

1. The installation and maintenance personnel of elevator must have obtained relevant legal operating
certificate, and shall strictly observe the national and local regulations on safety, installation and maintenance
during operation. If the national or local regulations on safety, installation and maintenance are inconsistent with
this manual, please contact TK Elevator (China) for clarification beforehand.

2. The installation and maintenance personnel of elevator shall be professionally trained and instructed by TK
Elevator (China). If unfamiliar with the relevant knowledge on installation or maintenance of TK Elevator, they shall
immediately contact TK Elevator (China) for obtaining relevant information and instructions.

3. If inconsistency is found between any product mentioned in this manual and the actual one on the jobsite,
be sure not to carry out any installation, operation or maintenance without authorization, and meanwhile
immediately contact TK Elevator (China) for obtaining relevant information and instructions.

4. This manual has been scrutinized in technical details, and shall be immune from any prosecution for
incomplete information.

5. TK Elevator (China) will be exempted from any liabilities to the damage or losses arising from
nonobservance to this manual.

6. TK Elevator (China) expressly reserves the sole right to make changes to and update this manual at any
time without opinion inquiry or prior notice. Please obtain the up-to-date product information, data and operation
manuals via the official website mentioned below.

7. TK Elevator (China) reserves all the intellectual property rights and exclusive rights on this manual. Any
copying or distribution of any part of this manual in any form which is not authorized by TK Elevator (China) with
the express written approval is strictly forbidden.

8. Obtain the up-to-date product information, data and instructions of TK Elevator via the following ways:

Official website: http://www.tkelevator.com.cn

24-hour service hotline: 400 820 0604

Nearest TK Elevator service branch.

R100004732E Ver: A

Contents

1 Installation Requirement for Controller and Other Electrical Component....................................... 1

1.1 Installation Environment Requirement .................................................................................................. 1
1.2 Precaution ................................................................................................................................................... 1
1.3 Tool ...............................................................................................................................................................2
2 Introduction to Controller and Other Electrical Component ..............................................................2
2.1 Controller .....................................................................................................................................................2
2.2 Emergency and Test Panel .......................................................................................................................3
2.3 Power Cable Junction Box ........................................................................................................................3
3 Installation of Controller and Other Electrical Component ................................................................5
3.1 Installation of Controller ...........................................................................................................................5
3.2 Installation of Emergency and Test Panel (for Concrete Shaft) ........................................................ 6
3.3 Installation of Emergency and Test Panel (for Aluminum Profile Shaft) ..........................................8
3.4 Installation of Power Cable Junction Box (for Concrete Shaft) ........................................................ 10
3.5 Installation of Power Cable Junction Box (for Aluminum Profile Shaft) ......................................... 12

Copyright as per GB/T 19827 I/I Product Design Center (China)

R100004732E Ver: A
This installation manual applies to the installation of the controller, emergency and test panel, and power cable
junction box for enta villa passenger elevator.

1 Installation Requirement for Controller and Other Electrical Component

1.1 Installation Environment Requirement

Item Requirement

≤ 1000 m (Regarding elevators in high-altitude areas, follow the

Elevation
electrical design requirements in R100221973.)

Operating temperature 5°C ...40°C

Storage temperature -15°C ...50°C

The maximum average relative humidity of the month with the highest
Humidity humidity shall not exceed 90%, and the minimum average temperature
in this month shall not exceed 25°C.

Voltage Three-phase AC 380 V ± 7%; single-phase AC 220 V ± 7%

Air quality No corrosive or flammable gas or conductive dust

1.2 Precaution

Symbol of protective gloves

Safety helmet symbol
The personnel who undertake
The personnel who undertake
construction or who enter the
construction or who enter the
job site for any production or
job site for any production or
visit purpose must wear
visit purpose must wear safety
protective gloves to prevent
helmets to ensure work safety.
accidental injury to the hands.
Symbol of protective shoes
The personnel who undertake
Attention symbol
construction or who enter the
Nonobservance may result in
job site for any production or
elevator damage and
visit purpose must wear
malfunctions.
protective shoes to ensure
work safety.

Warning symbol Danger symbol

This symbol warns against This symbol indicates extreme
danger of physical injury or danger to life and the health of
property damage. persons.

Symbols of protective googles

Warning of overhead load
Construction personnel and
If the cabinet weight is greater
persons entering the job site
than 25 kg, a lifting device
for any production or visiting
must be used to move the
activity must wear protective
cabinet.
eyewear to ensure work safety.

Copyright as per GB/T 19827 1/12 Product Design Center (China)

R100004732E Ver: A

1.3 Tool

No.: Tool 1 No.: Tool 2 No.: Tool 3 No.: Tool 4 No.: Tool 5

Name: Double-ended Name:

Name: Screwdriver Name: Allen key Name: Inflator
wrench Impact drill

2 Introduction to Controller and Other Electrical Component

2.1 Controller

The controller with the surface sprayed with RAL9005 ( jet black) powder coat is used for aluminum profile
shafts, as shown in Figure 2-1. The controller for concrete shafts is made of galvanized steel plates, as shown in
Figure 2-2. The outline dimensions are as follows: W × H × D (mm) = 500 × 290 × 368.5 (excluding trunking), as
shown in Figure 2-3.

Trunking

Fig. 2-1 Fig. 2-2

D W

Fig. 2-3

Copyright as per GB/T 19827 2/12 Product Design Center (China)

R100004732E Ver: A

2.2 Emergency and Test Panel

The emergency and test panel with the surface sprayed with RAL9005 ( jet black) powder coat, is used for
aluminum profile shafts, as shown in Fig. 2-4. The emergency and test panel for concrete shafts is made of 304
hairline-finished stainless steel, as shown in Fig. 2-5. The outline dimensions of the faceplate and bottom box are
as follows: W × H × D (mm) = 265 × 60 × 160, as shown in Fig. 2-6; W × H × D (mm) = 328 × 223 × 60, as shown in
Fig. 2-7.

Fig. 2-4 Fig. 2-5

H
H

D
W D

W
Fig. 2-6 Fig. 2-7

2.3 Power Cable Junction Box

The power cable junction box with the surface sprayed with RAL9005 ( jet black) powder coat, is used for
aluminum profile shafts, as shown in Fig. 2-8. The power cable junction box for concrete shafts is made of
galvanized steel plates, as shown in Fig. 2-9. The outline dimensions are as shown in Fig. 2-10: W × H × D (mm) =
265 × 60 × 160.

Note by the translator: The expression here in the existing source-language document is inappropriate. According to the
suggestion of the responsible engineer, we have updated the translation.
Copyright as per GB/T 19827 3/12 Product Design Center (China)
R100004732E Ver: A

Fig. 2-8 Fig. 2-9

W D

Fig. 2-10

Copyright as per GB/T 19827 4/12 Product Design Center (China)

R100004732E Ver: A

3 Installation of Controller and Other Electrical Component

3.1 Installation of Controller

1) In the machine frame where the traction machine is installed, there are five M6 threaded holes specially
reserved for installing the controller. Place five vibration absorbers (with dimensions of 40 × 40 × 10 mm) at the
positions corresponding to the centers of the mounting holes, as shown in Fig. 3-1.

Vibration absorbers

Fig. 3-1

2) Place the controller on the vibration absorbers, and align the five mounting holes in the baseplate of the
controller with the mounting holes in the machine frame, as shown in Fig. 3-2; secure the five M6 × 35 screw
assemblies from the back, as shown in Fig. 3-3.

Fig. 3-2

Fig. 3-3

Copyright as per GB/T 19827 5/12 Product Design Center (China)

R100004732E Ver: A
3) Installation of the trunking between the machine and the controller: the rear trunking is to be fixed with
three M5 × 20 screw assemblies, as shown in Fig. 3-4; the front trunking is to be fixed with two M4 × 10 screw
assemblies, as shown in Fig. 3-5.

Fig. 3-4

Fig. 3-5

3.2 Installation of Emergency and Test Panel (for Concrete Shaft)

1) First fix the four brackets to the cabinet (of emergency and test panel) with M4 × 8 screw assemblies, as
shown in Fig. 3-6 below.

Bracket

Fig. 3-6

Copyright as per GB/T 19827 6/12 Product Design Center (China)

R100004732E Ver: A
2) Place the cabinet into the opening that was originally prepared in the wall outside the landing door, and
make sure that the back of the faceplate is flush with the wall (as shown in Fig. 3-7). The protruding part of each
rear bracket shall be directly bent 90° at the position that is flush with the wall surface (as shown in Fig. 3-8).

Fig. 3-7

Fig. 3-8

3) Fix the mounting brackets (The hole positions for fixing the cabinet onto the wall shall be determined
according to the actual bending length of brackets on site due to the different wall thicknesses of different shafts.
This chapter only provides an overview of some details). Upon completion of the bending, based on the center
positions of the slotted holes in the four mounting brackets and also in accordance with the drilling requirements
in GAD, select and mark the appropriate drilling positions on the wall, as shown in Fig. 3-9.

Fig. 3-9
Note: When drilling holes, be sure to wear the goggles and promptly remove the dust generated by drilling with
an inflator to prevent dust from remaining in the hole.
Drill a Φ8 hole (with the depth of 35 mm) at each marked drilling position with an electric impact drill, and
drive in the expansion bolts (M5 × 40) to fix the mounting brackets, as shown in Fig. 3-10.
Copyright as per GB/T 19827 7/12 Product Design Center (China)
R100004732E Ver: A

Depending on the actual bending conditions on site

Fig. 3-10

3.3 Installation of Emergency and Test Panel (for Aluminum Profile Shaft)

1) First connect the four brackets to the cabinet with M4 × 8 screw assemblies, as shown in Fig. 3-11 below.

Bracket

Fig. 3-11

2) Place the cabinet into the reserved aluminum profile frame outside the landing door of the top landing,
as shown in Fig. 3-12 below; take four square nuts and place them into the T-shaped grooves in the back of the
upper and lower beams of the aluminum profile that fixes the cabinet. Adjust the positions of the square nuts so
that the four mounting holes are aligned with the mounting holes in the four brackets, and then fix them with M8
× 12 screw assemblies, as shown in Fig. 3-13.

Copyright as per GB/T 19827 8/12 Product Design Center (China)

R100004732E Ver: A

Fig. 3-12

Fig. 3-13

Copyright as per GB/T 19827 9/12 Product Design Center (China)

R100004732E Ver: A

3.4 Installation of Power Cable Junction Box (for Concrete Shaft)

1) Select an appropriate installation position on the concrete shaft wall at the left rear side of the landing
door, and the dimension for positioning the drilling holes is as shown in Fig. 3-14.

Plan View of the Elevator Shaft Elevation View of the Elevator Shaft
Controller

Fig. 3-14 Installation Position Diagram of Power Cable Junction Box

2) Mark the drilling positions on the shaft wall according to the center-to-center distance (102 mm) of the
mounting holes in both sides of the power cable junction box, as shown in Fig. 3-15.

Fig. 3-15 Dimension for Positioning the Drilling Hole

3) Drill a Φ3.5 hole (with a depth of 50 mm) at the marked drilling position with an electric impact drill, as
shown in Fig. 3-16.
Note: When drilling hole, be sure to promptly remove the dust generated by drilling with an inflator to prevent
dust from remaining in the hole or falling into the auxiliary emergency stop switch box.

Fig. 3-16 Drilling Hole

Copyright as per GB/T 19827 10/12 Product Design Center (China)

R100004732E Ver: A
4) Knock two plastic dowels (φ8 × 48) for installation into the shaft wall with a hammer, as shown in Fig. 3-
17.

Fig. 3-17 Installation of Plastic Dowel

5) Bend the wing-shaped mounting bracket (i.e., the two endes of the baseplate on the power cable junction
box) to adjust the angles to 180°, so that both ends are parallel to the concrete wall, as shown in Fig. 3-18 below:

Baseplate Concrete wall

Fig. 3-18 Installation Diagram of Power Cable Junction Box

6) Pass ST4.2 × 32 GB/T845 self-tapping screws with M4 large washers through the mounting holes in both
sides of the power cable junction box, and use a cross screwdriver to secure the screws to the plastic dowels in
the concrete wall, as shown in Fig. 3-19 below:

1, 2, 3

Fig. 3-19 Diagram of the Power Cable Junction Box Upon Completion of Installation
1. ST4.2 × 32 GB/T845 self-tapping screws (2 pieces); 2. M4 large washers (2 pieces); 3. D8 × 48 plastic dowels (2
pieces)
Copyright as per GB/T 19827 11/12 Product Design Center (China)
R100004732E Ver: A

3.5 Installation of Power Cable Junction Box (for Aluminum Profile Shaft)

1) The power cable junction box shall be installed onto the aluminum profile frame on the left rear side of
the landing door, with a distance of 200 mm between the top surface of the power cable junction box and the
lower surface of the controller. Refer to Fig. 3-20 below:

Power cable
junction box

Fig. 3-20 Installation Diagram of Power Cable Junction Box

2) Place the M8 square nuts into the groove of the aluminum profile. Pass the M8 × 14 connecting bolts
through the mounting holes in both sides of the power cable junction box respectively. Use an Allen key to secure
the bolts to the M8 square nuts built in the aluminum alloy frame to complete the installation and fixation of the
power cable junction box, as shown in Fig. 3-21:

1, 2

Fig. 3-21 Diagram of Power Cable Junction Box Upon Completion of Installation
1. M8 × 14 Connecting bolts (2 pieces); 2. M8 Square nuts (2 pieces)
Attention: All figures in this installation manual are for reference only. Refer to the actual product for specific
details.

Copyright as per GB/T 19827 12/12 Product Design Center (China)